WO2008032378A1 - Hot part cooling apparatus and method of cooling hot part - Google Patents
Hot part cooling apparatus and method of cooling hot part Download PDFInfo
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- WO2008032378A1 WO2008032378A1 PCT/JP2006/318196 JP2006318196W WO2008032378A1 WO 2008032378 A1 WO2008032378 A1 WO 2008032378A1 JP 2006318196 W JP2006318196 W JP 2006318196W WO 2008032378 A1 WO2008032378 A1 WO 2008032378A1
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- cooling
- cooling chamber
- cooling air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
Definitions
- High temperature component cooling device and method of cooling high temperature component are High temperature component cooling device and method of cooling high temperature component
- the present invention relates to a cooling device and a cooling method for efficiently cooling high-temperature parts such as a forged rough material immediately after forging.
- the forged rough material is transferred intermittently in the longitudinal direction in a box container of an appropriate length after forging and is cooled in the box type container. In some cases, the forged rough material is cooled during the transfer process by forcibly feeding the air.
- FIG. 4 shows an example of this configuration.
- the forged rough material 41 is transferred so that the upper right force in the figure is also fed into the box container 42 and the lower left force in the figure is discharged.
- the box-shaped container 42 is supplied with compressed air from the blowing duct 43, and the forged coarse material 41 is cooled by the compressed air. In addition, the cooled air is discharged from the exhaust duct 44 to the outside of the field.
- Patent Document 1 Japanese Patent Application Laid-Open No. 8-285423 Disclosure of the invention
- Patent Document 1 Although application of a form of circulating cooling air as shown in Patent Document 1 is also conceivable, it can be applied to a device configuration in which a forged coarse material is intermittently transferred in the longitudinal direction. In this case, there is a significant difference in the temperature between the forged rough just after the start of cooling and the forged rough after the cooling has progressed, and it is necessary to carry out an optimal design that takes into account such unique phenomena.
- the present invention provides a cooling device and a cooling method that take into account the environment inside and outside the factory and the cooling efficiency in an apparatus configuration that intermittently transfers high-temperature parts such as forged rough materials in the longitudinal direction. It is what we propose.
- a component cooling unit that cools high-temperature components with cooling air
- an air cooling unit that cools the cooling air with water cooling
- a cooling device for high-temperature parts comprising a cooling air supply device for circulating cooling air.
- a cooling chamber that houses a high-temperature component, a transfer device that transfers the high-temperature component in the cooling chamber, a cooling air supply device that blows cooling air into the cooling chamber,
- a water tank container configured to communicate with the cooling chamber in the upper space and having a water tank in the lower space; and a spraying device for spraying water into the upper space; and the cooling air supply device
- the cooling air for the high-temperature parts is configured such that the working air is circulated between the cooling chamber and the water tank container, and the cooling air in the water tank container is cooled by the spraying device.
- a gas-liquid contact filler is installed in the water tank container.
- an inlet for feeding the high-temperature component is configured at one side end of the cooling chamber, and at the other end of the cooling chamber,
- a delivery port for delivering the high-temperature parts is configured, and an opening / closing door for closing the opening of the delivery port is provided at the delivery port, and an opening / closing door for closing the opening of the delivery port is provided at the delivery port.
- the cooling chamber is configured as a closed space except when the high temperature component is sent in and when the Z is sent out.
- the cooling chamber is provided with an inlet for blowing cooling air supplied from the cooling air supply device into the cooling chamber, and the cooling air in the cooling chamber.
- a discharge port for discharging is provided, and the blow-in port is located on the downstream side of the cooling chamber in the direction in which the high temperature component is transferred in the cooling chamber.
- the discharge port is a position on the upstream side in the direction in which the high-temperature component is transferred in the cooling chamber, and is provided on the cooling chamber side, and between the water tank container and the cooling air supply device.
- the demister the mist of the cooling air is removed, and the humidity of the cooling air blown into the cooling chamber is reduced to less than 100%. is there.
- a method for cooling a high-temperature component wherein the high-temperature component is sequentially transferred in the cooling chamber and the cooling air is blown from the downstream side to the upstream side of the flow of the high-temperature component.
- the cooling air is cooled by water spraying outside the cooling chamber, and after the humidity is reduced to less than 100% by a demister, the cooling air is blown into the cooling chamber and circulated and used. Is.
- the cooling device is configured to circulate so that the cooling device can be unitized and save space.
- environmental deterioration inside and outside the factory can be prevented because cooling air is not discharged to the outside.
- the cooling air is cooled by spraying water from the spraying device, so that the cooling capacity in the cooling chamber can be improved.
- the leakage of hot air emitted from high-temperature components to the outside of the cooling chamber is suppressed, and the cooling air is not discharged to the outside of the cooling chamber, so that the atmosphere temperature in the factory is increased. Therefore, it is possible to prevent a bad work environment. In addition, it is possible to prevent dust generated from high-temperature parts from being scattered and to collect dust by spraying water.
- the cooling air is cooled by spraying water from the spraying device, so that the cooling capacity in the cooling chamber can be improved.
- cooling air can be circulated to reduce the unit and space of the cooling device.
- environmental pollution inside and outside the factory where cooling air is not discharged to the outside can be prevented.
- the cooling efficiency of the cooling air with water is improved, and the cooling capacity in the cooling chamber can be improved.
- the hot air inside the open / close door does not leak directly to the outside, so the amount of heat leaking to the outside can be reduced.
- water droplet formation in the cooling chamber can be prevented, a discharge mechanism is not required, and a simple device configuration can be provided. Water It is possible to prevent the penetration of water and to prevent the generation of defective products due to the water penetration.
- the cooling device is configured to circulate so that the cooling device can be unitized and space-saving.
- environmental deterioration inside and outside the factory, where cooling air is not discharged outside, can be prevented.
- cooling efficiency can be improved by cooling the cooling air by water spray.
- cooling efficiency can be further improved.
- the demister by removing the mist of the cooling air by the demister, it is possible to prevent water droplets from being formed in the cooling chamber, and it is possible to prevent the generation of defective products due to the penetration of water.
- FIG. 1 is a side view showing a configuration example of a cooling device according to the present invention.
- FIG. 2 is a perspective view of the same.
- FIG. 3 is a block diagram showing a configuration of a cooling device according to the present invention.
- FIG. 4 is a perspective view showing a configuration example of a conventional cooling device.
- FIG. 5 is a front sectional view of the same.
- FIG. 6 is a diagram showing a cooling mode using a shelf.
- the cooling device 1 includes a cooling chamber 2a as a component cooling section for cooling the forged coarse material 4.
- the cooling air is circulated between the water cooling device (water tank container 7, spraying device 8, etc.) as an air cooling unit for cooling the cooling air by water cooling, and the component cooling unit and the air cooling unit.
- a cooling air supply device 6 As shown in FIG. 1 to FIG. 3, the cooling device 1 according to the present invention includes a cooling chamber 2a as a component cooling section for cooling the forged coarse material 4.
- the cooling air is circulated between the water cooling device (water tank container 7, spraying device 8, etc.) as an air cooling unit for cooling the cooling air by water cooling, and the component cooling unit and the air cooling unit.
- a cooling air supply device 6 as shown in FIG. 1 to FIG. 3, the cooling device 1 according to the present invention.
- Each of these devices is packaged in a case 12 and configured as a unit.
- the sealed container 2 is configured in a box shape (tunnel type) having a predetermined transport distance, and the inner space is a cooling chamber. Configured as 2a.
- One end of the sealed container 2 is configured as a delivery port 21, and the other end is configured as a delivery port 22.
- forged raw material 4 ⁇ such as aluminum rough material after heat treatment is fed into the inlet 21, and is transferred through the cooling chamber 2 a by the transfer device 5, and sent out from the outlet 22. Being done! /
- the transport device 5 has a plurality of forged rough materials 4 ⁇ 4 ⁇ placed thereon, and sequentially passes the forged rough materials 4 ⁇ 4 ⁇ ⁇ ⁇ from the inlet 21 to the outlet 22 It is configured to transport.
- This transport device 5 can be configured as a motor-driven automatic transport device, or it can be configured such that the forged rough material 4, 4,. It ’s not particularly limited.
- the inlet 21 is provided with double opening / closing doors 21a '21b, and the double opening / closing doors 21a' 21b allow the cooling chamber 2a to communicate with the outside through the inlet 21. It is designed to be blocked.
- the delivery port 22 is provided with an opening / closing door 22a, and the opening / closing door 22a blocks communication between the cooling chamber 2a and the outside via the delivery port 22.
- the doors 21a 'and 21b are opened only when the forged rough material 4 is fed, and the doors 22b are opened only when the forged rough material 4 is delivered. Make sure that the rejection chamber 2a is sealed and prevents the leakage of hot air to the outside!
- the temperature on the inlet 21 side where the forged rough material 4 in a high temperature state is fed Since the temperature becomes particularly high, the opening / closing doors 21a '21b of the inlet 21 have a double structure. As a result, the high-temperature hot air generated by the four forged rough materials does not leak to the outside!
- the forged rough material 4 when the forged rough material 4 is fed, only the front door 21a is opened with the rear door 21b closed, and the forged rough material 4 is opened. Is sent between the two open / close doors 21a '21b, and when the open / close door 21a is closed, the open / close door 21b is opened. In this way, since the hot air in the cooling chamber 2a inside the rear opening / closing door 21b does not leak directly to the outside, the amount of heat leaking to the outside can be reduced.
- the operation of the double doors 21a '21b is carried out by operating both doors 21a' 21b with the link mechanism 23 and depressing the pedal 24.
- the doors 21a '21b can be opened and closed easily and reliably.
- the open / close doors 21a '21b' 22a may be configured to open / close by motor drive based on button operations or the like.
- the airtight container 2 discharges the cooling air supplied from the cooling air supply device 6 into the cooling chamber 2a and the cooling air in the cooling chamber 2a.
- An outlet 2c is provided!
- blowing port 2b is provided at the downstream side in the direction in which the forged rough material 4 is transferred in the cooling chamber 2a, and is provided inside the cooling chamber 2a in the vicinity of the opening / closing door 22a.
- the discharge port 2c is a position on the upstream side in the direction in which the forged rough material 4 is transferred in the cooling chamber 2a, and is close to the open / close door 21b in the vicinity of the open / close door 21b.
- it is provided inside the cooling chamber 2a, that is, at a position opposite to the outside opening / closing door 21a.
- the air inlet 2b is communicated with the cooling air supply device 6 via a ventilation duct or the like, and the cooling air supplied from the cooling air supply device 6 is supplied to the air inlet. From 2b, it is blown into the cooling chamber 2a.
- the discharge port 2c communicates with the upper space 7a of the water tank container 7 through a ventilation duct or the like.
- the cooling air after cooling the forged rough material 4 is discharged from the discharge port 2c to the upper space 7a.
- the upper space 7a is provided with a spraying device 8 for spraying water into the upper space 7a, thereby cooling the water discharged from the cooling chamber 2a. Reduce the air temperature and increase the humidity.
- the spraying device 8 may have a simple configuration including a plurality of extremely small nozzles as long as water vapor is sprayed, and the specific configuration is not particularly limited.
- a gas-liquid contact filler 10 is provided at a substantially central portion in the vertical direction.
- the gas-liquid contact filler 10 causes the air in the water tank container 7 to be sprayed.
- the contact area of the water sprayed from the device 8 is increased to improve the absorption rate of water with respect to the air (in other words, the absorption rate of air with respect to water). This improves the cooling efficiency of the cooling air with water.
- the gas-liquid contact packing 10 for example, a general configuration using a gas-liquid contact plate in which a metal flat plate and a metal net are bonded, or a gas contact plate made of a polymer material is used.
- the configuration used is conceivable, and the specific configuration is not particularly limited.
- liquid water is always stored in the lower space 7 b, and this water is pumped up by the pump 11 and supplied to the spraying device 8.
- the spraying device 8 sprays the inside of the upper space 7a. In this way, water for cooling the cooling air is circulated and used in the water tank container 7.
- the water tank 7, the spray device 8, the pump 11, the gas-liquid contact filler 10, and the like constitute an air cooling unit that cools the cooling air by water cooling.
- the water in the lower space 7b is cooled by an external cooling device (not shown), and the temperature of the water sprayed from the spraying device 8 is always set to a predetermined temperature or lower.
- a demister 9 is interposed between the gas-liquid contact filler 10 and the cooling air supply device 6, and the air in the upper space 7 a is mist-removed by the demister 9. Then, the air is sucked into the cooling air supply device 6. Then, the air after the mist is removed by the demister 9 is supplied as cooling air from the inlet 2b into the cooling chamber 2a.
- the mist is removed so that the humidity of the cooling air blown into the cooling chamber 2a from the blow-in port 2b is less than 100%.
- a humidity sensor is installed near the inlet 2b, and the mist removal function part of the demister 9 is controlled by the controller so that the detected value of the humidity sensor is less than 100%.
- the specific configuration is not particularly limited.
- the humidity of the cooling air is set to less than 100% by the demister 9 for the following reason.
- the forged raw material 4 just transferred to the vicinity of the inlet 2b and sent out from the cooling chamber 2a has dropped in temperature from about 60 degrees to less than 100 degrees. If air is blown in, the water in the cooling air will not evaporate but will form water droplets and will gradually stay in the sealed container 2. It will be complicated.
- the moisture adhering to the surface of the forged rough material 4 is saturated to form water droplets, if there is a forged core, water will be swallowed into the forged core and the forged core will be altered and deteriorated.
- the forged core partially remains in the forged coarse material 4 and may become a defective product.
- the cooling air blown into the cooling chamber 2a from the blowing port 2b by the cooling air supply device 6 cools the forged rough material 4 ⁇ 4
- the gas is discharged from the discharge port 2c to the upper space 7a, and is cooled by spraying water by the spray device 8 in the upper space 7a. Thereafter, the air is sucked by the cooling air supply device 6 through the demister 9 and then blown again from the blow port 2b.
- the cooling air in the cooling device 1 does not leak outside, the cooling chamber 2a, the upper part Since it is circulated in the space 7a, work environment inside and outside the factory can be prevented.
- the open / close door 21a outside the inlet 21 is first opened, and the forged rough material 4 in a high temperature state is fed.
- the outer door 21a is opened, the inner door 21b is closed.
- the conveying device 5 is operated so that each forged rough material 4
- the forged raw material 4 is transferred only for the width of one piece.
- the opening / closing door 22a of the delivery port 22 is opened, and the cooled forged rough material 4 can be taken out.
- the forged rough material 4 ⁇ ⁇ ⁇ ⁇ is sequentially cooled by feeding the cooled forged rough material 4 while feeding the forged rough material 4 in a high temperature state.
- the work can be performed with only one operation of the pedal 24, the worker can easily and reliably carry out the work.
- the opening / closing operation of the open / close doors 21a '21b' 22a and the transfer operation of the forged rough material 4 ⁇ 4 ⁇ by the transfer device 5 are performed by the control device. It is good also as making it implement automatically. Further, the detailed configuration for linking each device can be implemented by a known technique and is not particularly limited.
- the cooling device 1 includes the cooling chamber 2a that accommodates the high-temperature parts, and the transport for transferring the forged rough material 4 ⁇ 4 ⁇ that is the high-temperature parts in the cooling chamber 2a.
- the device 5 is connected to the cooling air supply device 6 for blowing cooling air into the cooling chamber 2a, and the cooling chamber 2a communicates with the upper space 7a, and water is applied to the lower space 7b to form a water tank.
- a water tank container 7 and a spraying device 8 for spraying water into the upper space 7a.
- the cooling air supply device 6 supplies cooling air between the cooling chamber 2a and the water tank container 7. And the cooling air in the water tank container 7 is cooled by the spraying device 8.
- the cooling air is cooled by the spray of water from the spraying device 8, so that the cooling capacity in the cooling chamber 2a can be improved. For example, 30 minutes after delivery, it is possible to cool high-temperature parts to 400 degrees force and 60 degrees or less, and it is possible to achieve a cooling speed four times that of the conventional one. In addition, this reduction in cooling time can improve production efficiency.
- the cooling device 1 can be made into a unit and space-saving.
- environmental deterioration inside and outside the factory can be prevented because cooling air is not discharged to the outside.
- a gas-liquid contact filler 10 is installed in the water tank container 7.
- an inlet 21 for feeding the forged rough material 4 ⁇ , which is the high-temperature part, is configured, and the cooling
- the other end of the closed container 2 constituting the chamber 2a is provided with a delivery port 22 for delivering the forged rough material 4 ⁇ 4 ⁇
- the delivery port 21 includes the delivery port 21.
- a first opening / closing door 21a that closes the opening of the first opening / closing door 21a and a second opening / closing door 21b located inside the cooling chamber 2a with respect to the first opening / closing door 21a.
- the opening / closing door 21b is closed when it is opened, and the delivery port 22 is provided with a third opening / closing door 22a that closes the opening of the delivery port 22.
- the cooling chamber 2a is configured as a closed space.
- the cooling air supplied from the cooling air supply device 6 is provided in the cooling chamber 2a.
- the water tank container 7 and the cooling air supply device 6 are provided on the upstream side in the transport direction and in the cooling chamber 2a in the vicinity of the second opening / closing door 21b.
- a demister 9 is interposed in between, and in the demister 9, the mist removal of the cooling air is performed, and the humidity of the cooling air blown into the cooling chamber 2a is reduced to less than 100%. Yes.
- the forged rough material 4 ⁇ 4 ⁇ which is a high-temperature part is sequentially transferred in the cooling chamber 2a and from the downstream side of the flow of the forged rough material 4 ⁇ 4 ⁇ .
- the cooling air can be circulated to save the unit and save space.
- the cooling air is not discharged to the outside, and environmental deterioration inside and outside the factory can be prevented.
- cooling efficiency can be improved by cooling the cooling air by water spray.
- mist removal of the cooling air by the demister 9 prevents water droplets from being formed in the cooling chamber 2a, and the generation of defective products due to this water penetration can be prevented.
- the force given as an example in which the conveying device 5 is driven by the motor drive in the cooling chamber 2a of the forged rough material 4 ⁇ As a configuration using an actuator.
- a double door configuration is used for the door 21a '21b. If the leakage of heat from the airtight container 2 to the outside is within an allowable range, one door is opened. It is good also as an open state, without providing only or using a door. In this configuration case
- the present invention can be widely used in applications for efficiently cooling high-temperature parts such as forged coarse materials immediately after forging.
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Abstract
Description
明 細 書 Specification
高温部品の冷却装置、及び、高温部品の冷却方法 High temperature component cooling device and method of cooling high temperature component
技術分野 Technical field
[0001] 本発明は、铸造直後の铸造粗材等の高温部品を、効率よく冷却するための冷却装 置、及び、冷却方法に関するものである。 [0001] The present invention relates to a cooling device and a cooling method for efficiently cooling high-temperature parts such as a forged rough material immediately after forging.
背景技術 Background art
[0002] アルミ等を材料とする铸造粗材力 製作される製品は、その生産能率を維持'向上 させるため、铸造直後の温度から、作業者が取り扱える程度の温度まで、できる限り 急速に冷却させる必要がある。 [0002] Forging rough material strength made of aluminum, etc. The manufactured product is cooled as quickly as possible from the temperature immediately after forging to a temperature that can be handled by the operator in order to maintain and improve its production efficiency. There is a need.
この高温状態の铸造粗材の冷却法においては、铸造後に適切な長さの箱型容器 の中で、铸造粗材を順次長手方向に断続的に移送させるとともに、箱型容器内に冷 却用の空気を強制的に送り込むことにより、移送の過程において铸造粗材を冷却す る構成とするちのがある。 In this method of cooling the forged rough material in the high temperature state, the forged rough material is transferred intermittently in the longitudinal direction in a box container of an appropriate length after forging and is cooled in the box type container. In some cases, the forged rough material is cooled during the transfer process by forcibly feeding the air.
図 4は、この構成例について示すものであり、铸造粗材 41は図の右上力も箱型容 器 42の中に送入されて、図の左下力 排出されるように移送される。そして、この箱 型容器 42には、吹込ダクト 43からの圧縮空気が供給されるようになっており、この圧 縮空気により铸造粗材 41は冷却される。また、冷却後の空気は排気ダクト 44からェ 場外へ排出されるようになって ヽる。 FIG. 4 shows an example of this configuration. The forged rough material 41 is transferred so that the upper right force in the figure is also fed into the box container 42 and the lower left force in the figure is discharged. The box-shaped container 42 is supplied with compressed air from the blowing duct 43, and the forged coarse material 41 is cooled by the compressed air. In addition, the cooled air is discharged from the exhaust duct 44 to the outside of the field.
[0003] また、図 6に示すごとぐトレィを複数段重ねてなる棚 51 · 51 · · ·を多数定置し、铸造 粗材 52 · 52· · ·をトレイ上に放置し、工場内で放冷する方法も実施されている。 [0003] In addition, as shown in Fig. 6, a number of shelves 51, 51, ..., which are stacked in multiple stages, are placed, and the forged rough materials 52, 52, ... are left on the tray and released in the factory. A cooling method has also been implemented.
[0004] また、铸造粗材等の被冷却物の冷却用の空気に関連する技術にも公知のものがあ る (例えば、特許文献 1参照。 ) ο [0004] In addition, there is a known technique related to air for cooling an object to be cooled such as a forged rough material (for example, see Patent Document 1).
この特許文献 1では、冷却容器内に収容した被冷却物に対し、超音波加湿器を利 用した噴霧機構にて水粒子を付着させ、これに乾燥冷却空気を送風して、前記水粒 子を蒸発させることを繰り返すことで、蒸発潜熱により急速冷却する技術を開示して いる。 In this Patent Document 1, water particles are attached to an object to be cooled stored in a cooling container by a spray mechanism using an ultrasonic humidifier, and dry cooling air is blown to the water particles, thereby the water particles. Discloses a technique of rapid cooling by latent heat of vaporization by repeatedly evaporating water.
特許文献 1:特開平 8 - 285423号公報 発明の開示 Patent Document 1: Japanese Patent Application Laid-Open No. 8-285423 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0005] しかし、図 4のような構成の場合、箱型容器 42内に铸造粗材 41を挿入する際には 、箱型容器 42内の熱気が直接的に外部に漏れるため、工場内雰囲気温度が徐々に 上昇し、工場内の作業環境が悪ィ匕するという問題があった。また、特に、図 5に示す ごとぐ箱型容器 42とテーブル 45の間に隙間 46 ·46が形成されるような装置構成で ある場合には、常時、熱気が漏洩することになるため、この問題が顕著なものとなった また、夏場等のように、工場内の雰囲気温度が高い場合においては、箱型容器 42 の周囲の温度も高温となり、必然的に冷却効率が低下するものであった。 However, in the case of the configuration as shown in FIG. 4, when the forged rough material 41 is inserted into the box-shaped container 42, the hot air in the box-shaped container 42 leaks directly to the outside, so that the atmosphere in the factory There was a problem that the temperature rose gradually and the working environment in the factory deteriorated. In particular, in the case of an apparatus configuration in which a gap 46 · 46 is formed between the box-shaped container 42 and the table 45 as shown in Fig. 5, since hot air always leaks, When the ambient temperature in the factory is high, such as in summer, the temperature around the box-type container 42 is also high, which inevitably decreases the cooling efficiency. It was.
また、排気ダクト 44を介して工場外へ熱気が排出されることになるため、工場外の 環境の悪化と!/、う問題もあった。 In addition, since hot air is exhausted outside the factory through the exhaust duct 44, the environment outside the factory deteriorated!
[0006] また、図 6に示すような棚 51 · 51に載置して放熱をする形態では、工場内に棚を設 置するためのスペースを確保する必要があり、また、棚の数が多数となる場合には、 これらの棚が工場内の大きなスペースを占め作業環境を劣化するのみならず、铸造 粗材 52 · 52から発せられる熱気が工場内雰囲気温度を上昇させて、作業環境を悪 化するという問題があった。 [0006] Also, in the form of placing on the shelves 51 and 51 as shown in Fig. 6 to dissipate heat, it is necessary to secure a space for installing shelves in the factory, and the number of shelves In the case of a large number, these shelves occupy a large space in the factory, not only deteriorating the work environment, but also the hot air generated from the forged rough materials 52 and 52 raises the atmosphere temperature in the factory and There was a problem of worsening.
[0007] また、特許文献 1に示されるような冷却用の空気を循環させる形態の適用について も考えられるが、铸造粗材を順次長手方向に、断続的に移送させる装置構成への適 用の場合、冷却開始直後の铸造粗材と、冷却が進行した後の铸造粗材とでは、その 温度に大幅な違いがあり、このような特有の事象を考慮した最適な設計を施す必要 がある。 [0007] Although application of a form of circulating cooling air as shown in Patent Document 1 is also conceivable, it can be applied to a device configuration in which a forged coarse material is intermittently transferred in the longitudinal direction. In this case, there is a significant difference in the temperature between the forged rough just after the start of cooling and the forged rough after the cooling has progressed, and it is necessary to carry out an optimal design that takes into account such unique phenomena.
[0008] そこで、本発明は、铸造粗材等の高温部品を順次長手方向に、断続的に移送させ る装置構成において、工場内外の環境及び冷却効率を考慮した冷却装置、及び、 冷却方法を提案するものである。 [0008] Therefore, the present invention provides a cooling device and a cooling method that take into account the environment inside and outside the factory and the cooling efficiency in an apparatus configuration that intermittently transfers high-temperature parts such as forged rough materials in the longitudinal direction. It is what we propose.
課題を解決するための手段 Means for solving the problem
[0009] 本発明の解決しょうとする課題は以上のごとくであり、次にこの課題を解決するため の手段を説明する。 [0010] 即ち、本発明において、高温部品を冷却用空気によって冷却する部品冷却部と、 前記冷却用空気を水冷により冷却する空気冷却部と、前記部品冷却部と空気冷却 部との間で前記冷却用空気を循環させる冷却用空気供給装置と、を具備する、高温 部品の冷却装置とするものである。 [0009] The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described. [0010] That is, in the present invention, a component cooling unit that cools high-temperature components with cooling air, an air cooling unit that cools the cooling air with water cooling, and between the component cooling unit and the air cooling unit, A cooling device for high-temperature parts, comprising a cooling air supply device for circulating cooling air.
[0011] また、本発明において、高温部品を収容する冷却室と、前記冷却室内で高温部品 を移送する搬送装置と、前記冷却室内に冷却用空気を送風する冷却用空気供給装 置と、前記冷却室と上部空間で連通するとともに、下部空間に水槽が構成される水 槽容器と、前記上部空間内に水を噴霧する噴霧装置と、を具備し、前記冷却用空気 供給装置によって、前記冷却用空気を、前記冷却室と前記水槽容器間で循環させる とともに、前記噴霧装置によって、前記水槽容器内の前記冷却用空気を冷却する構 成とする、高温部品の冷却装置とするものである。 [0011] Further, in the present invention, a cooling chamber that houses a high-temperature component, a transfer device that transfers the high-temperature component in the cooling chamber, a cooling air supply device that blows cooling air into the cooling chamber, A water tank container configured to communicate with the cooling chamber in the upper space and having a water tank in the lower space; and a spraying device for spraying water into the upper space; and the cooling air supply device The cooling air for the high-temperature parts is configured such that the working air is circulated between the cooling chamber and the water tank container, and the cooling air in the water tank container is cooled by the spraying device.
[0012] また、本発明において、前記水槽容器内には、気液接触充填物が設置される構成 とするちのである。 [0012] In the present invention, a gas-liquid contact filler is installed in the water tank container.
[0013] また、本発明にお 、て、前記冷却室の一側端部には、前記高温部品を送入するた めの送入口が構成され、前記冷却室の他側端部には、前記高温部品を送出するた めの送出口が構成され、前記送入口には、前記送入口の開口を閉じる開閉扉が設 けられ、前記送出口には、前記送出口の開口を閉じる開閉扉が設けられる構成とし、 前記高温部品の送入時 Z送出時以外においては、前記冷却室が閉じられた空間と して構成されることとするちのである。 [0013] In the present invention, an inlet for feeding the high-temperature component is configured at one side end of the cooling chamber, and at the other end of the cooling chamber, A delivery port for delivering the high-temperature parts is configured, and an opening / closing door for closing the opening of the delivery port is provided at the delivery port, and an opening / closing door for closing the opening of the delivery port is provided at the delivery port. The cooling chamber is configured as a closed space except when the high temperature component is sent in and when the Z is sent out.
[0014] また、本発明において、前記冷却室には、前記冷却用空気供給装置から供給され る冷却用空気を前記冷却室内へ吹込みための吹込口と、前記冷却室の前記冷却用 空気を排出するための排出口が設けられ、前記吹込口は、前記冷却室内で前記高 温部品が移送される方向にお!、て下流側となる位置であって、前記冷却室内側に設 けられ、前記排出口は、前記冷却室内で前記高温部品が移送される方向において 上流側となる位置であって、前記冷却室内側に設けられるとともに、前記水槽容器と 前記冷却用空気供給装置との間にはデミスターが介設され、前記デミスターでは、前 記冷却用空気のミスト除去が行われ、前記冷却室へ吹込まれる前記冷却用空気の 湿度が 100%未満に低下される構成とするものである。 [0015] また、本発明において、冷却室内において高温部品を順次移送するとともに、前記 高温部品の流れの下流側から上流側へ冷却用空気を送風することとする、高温部品 の冷却方法であって、前記冷却用空気は、前記冷却室外において水噴霧により冷 却された後、デミスターによって湿度を 100%未満とした上で、前記冷却室内へと吹 込まれて、循環利用される冷却方法とするものである。 [0014] In the present invention, the cooling chamber is provided with an inlet for blowing cooling air supplied from the cooling air supply device into the cooling chamber, and the cooling air in the cooling chamber. A discharge port for discharging is provided, and the blow-in port is located on the downstream side of the cooling chamber in the direction in which the high temperature component is transferred in the cooling chamber. The discharge port is a position on the upstream side in the direction in which the high-temperature component is transferred in the cooling chamber, and is provided on the cooling chamber side, and between the water tank container and the cooling air supply device. In the demister, the mist of the cooling air is removed, and the humidity of the cooling air blown into the cooling chamber is reduced to less than 100%. is there. [0015] Also, in the present invention, there is provided a method for cooling a high-temperature component, wherein the high-temperature component is sequentially transferred in the cooling chamber and the cooling air is blown from the downstream side to the upstream side of the flow of the high-temperature component. The cooling air is cooled by water spraying outside the cooling chamber, and after the humidity is reduced to less than 100% by a demister, the cooling air is blown into the cooling chamber and circulated and used. Is.
発明の効果 The invention's effect
[0016] 本発明において、冷却用空気を循環させる構成とすることにより、冷却装置のュニ ット化、省スペース化が図られる。また、冷却用空気が外部へ排出されることがなぐ 工場内外の環境悪化を防止できる。 [0016] In the present invention, the cooling device is configured to circulate so that the cooling device can be unitized and save space. In addition, environmental deterioration inside and outside the factory can be prevented because cooling air is not discharged to the outside.
また、前記水槽容器内では、前記噴霧装置の水の噴霧によって冷却用空気が冷 却されるため、冷却室内での冷却能力を向上させることができる。 Further, in the water tank container, the cooling air is cooled by spraying water from the spraying device, so that the cooling capacity in the cooling chamber can be improved.
[0017] また、本発明において、高温部品から発せられる熱気の冷却室の外部への漏洩が 抑えられ、また、冷却用空気が冷却室の外部へと排出されないため、工場内雰囲気 温度を上昇させることがなぐ作業環境の悪ィ匕を防ぐことができる。また、高温部品か ら発生する粉塵の飛散を防止することができると同時に、水の噴霧により粉塵も回収 できる。 [0017] Further, in the present invention, the leakage of hot air emitted from high-temperature components to the outside of the cooling chamber is suppressed, and the cooling air is not discharged to the outside of the cooling chamber, so that the atmosphere temperature in the factory is increased. Therefore, it is possible to prevent a bad work environment. In addition, it is possible to prevent dust generated from high-temperature parts from being scattered and to collect dust by spraying water.
また、前記水槽容器内では、前記噴霧装置の水の噴霧によって冷却用空気が冷 却されるため、冷却室内での冷却能力を向上させることができる。 Further, in the water tank container, the cooling air is cooled by spraying water from the spraying device, so that the cooling capacity in the cooling chamber can be improved.
また、冷却用空気を循環させる構成とすることにより、冷却装置のユニット化、省ス ペース化が図られる。また、冷却用空気が外部へ排出されることがなぐ工場内外の 環境悪ィ匕を防止できる。 Further, the cooling air can be circulated to reduce the unit and space of the cooling device. In addition, environmental pollution inside and outside the factory where cooling air is not discharged to the outside can be prevented.
[0018] また、本発明において、冷却用空気の水による冷却効率が向上され、冷却室内で の冷却能力を向上させることができる。 [0018] Further, in the present invention, the cooling efficiency of the cooling air with water is improved, and the cooling capacity in the cooling chamber can be improved.
[0019] また、本発明において、冷却室内の熱気の外部への漏洩を抑えることができ、また[0019] Further, in the present invention, leakage of hot air in the cooling chamber to the outside can be suppressed, and
、特に高温となる送入口側においては、開閉扉よりも内側の熱気は、外部へ直接漏 洩することがな 、ため、外部へ漏洩する熱量を低減することができる。 In particular, on the inlet side where the temperature is high, the hot air inside the open / close door does not leak directly to the outside, so the amount of heat leaking to the outside can be reduced.
[0020] また、本発明において、冷却室内での水滴化を防止でき、排出機構が不要で簡易 な装置構成とすることができ、また、铸造中子がある場合にも、該铸造中子に水が沁 み込むことを防止でき、この水の沁み込みによる不良製品の発生を防止できる。 [0020] Further, in the present invention, water droplet formation in the cooling chamber can be prevented, a discharge mechanism is not required, and a simple device configuration can be provided. Water It is possible to prevent the penetration of water and to prevent the generation of defective products due to the water penetration.
[0021] また、本発明において、冷却用空気を循環させる構成とすることにより、冷却装置の ユニット化、省スペース化が図られる。また、冷却用空気が外部へ排出されることがな ぐ工場内外の環境悪化を防止できる。 [0021] In the present invention, the cooling device is configured to circulate so that the cooling device can be unitized and space-saving. In addition, environmental deterioration inside and outside the factory, where cooling air is not discharged outside, can be prevented.
また、冷却用空気を水噴霧により冷却することにより、冷却効率を向上できる。 また、水噴霧と気液接触材 (気液接触充填物)を併用した冷却とすることによれば、 さらなる冷却効率の向上を図ることができる。 Moreover, cooling efficiency can be improved by cooling the cooling air by water spray. In addition, by using cooling with water spray and a gas-liquid contact material (gas-liquid contact filler) in combination, the cooling efficiency can be further improved.
また、デミスターによる冷却用空気のミストが除去されることにより、冷却室内での水 滴化が防止され、この水の沁み込みによる不良製品の発生を防止できる。 Further, by removing the mist of the cooling air by the demister, it is possible to prevent water droplets from being formed in the cooling chamber, and it is possible to prevent the generation of defective products due to the penetration of water.
図面の簡単な説明 Brief Description of Drawings
[0022] [図 1]図 1は、本発明に係る冷却装置の構成例について示す側面図。 FIG. 1 is a side view showing a configuration example of a cooling device according to the present invention.
[図 2]図 2は、同じく斜視図。 FIG. 2 is a perspective view of the same.
[図 3]図 3は、本発明に係る冷却装置の構成を示すブロック図。 FIG. 3 is a block diagram showing a configuration of a cooling device according to the present invention.
[図 4]図 4は、従来の冷却装置の構成例について示す斜視図。 FIG. 4 is a perspective view showing a configuration example of a conventional cooling device.
[図 5]図 5は、同じく正面断面図。 FIG. 5 is a front sectional view of the same.
[図 6]図 6は、棚を用いた冷却形態について示す図。 FIG. 6 is a diagram showing a cooling mode using a shelf.
符号の説明 Explanation of symbols
[0023] 1 冷却装置 [0023] 1 Cooling device
2 密閉容器 2 Airtight container
2a 冷却室 2a Cooling chamber
4 铸造粗材 4 Forged rough
6 冷却用空気供給装置 6 Air supply device for cooling
7 水槽容器 7 Aquarium container
7a 上部空間 7a Upper space
7b 下部空間 7b Lower space
8 噴霧装置 8 Spraying device
9 デミスター 9 Demister
10 気液接触充填物 発明を実施するための最良の形態 10 Gas-liquid contact packing BEST MODE FOR CARRYING OUT THE INVENTION
[0024] 図 1乃至図 3に示すごとぐ本発明に係る冷却装置 1は、高温部品としての铸造粗 材 4 ·4 · · ·を冷却用空気によって冷却する部品冷却部としての冷却室 2aと、前記冷 却用空気を水冷により冷却する空気冷却部としての水冷装置 (水槽容器 7、噴霧装 置 8等)と、前記部品冷却部と空気冷却部との間で前記冷却用空気を循環させる冷 却用空気供給装置 6と、を具備して構成されるものである。 As shown in FIG. 1 to FIG. 3, the cooling device 1 according to the present invention includes a cooling chamber 2a as a component cooling section for cooling the forged coarse material 4. The cooling air is circulated between the water cooling device (water tank container 7, spraying device 8, etc.) as an air cooling unit for cooling the cooling air by water cooling, and the component cooling unit and the air cooling unit. And a cooling air supply device 6.
また、これらの各装置は、ケース 12内にパッケージングされており、ユニットとして構 成される。 Each of these devices is packaged in a case 12 and configured as a unit.
[0025] 図 1及び図 2は、上記の冷却装置 1の構成例について示すものであり、密閉容器 2 は所定の搬送距離を持った箱型 (トンネル型)に構成され、内側空間が冷却室 2aとし て構成される。密閉容器 2の一側端部は送入口 21として構成され、他側端部は送出 口 22として構成される。前記送入口 21には、例えば、熱処理後のアルミ粗材等の铸 造粗材 4 ·4 · · ·が送入され、搬送装置 5によって冷却室 2a内を移送され、前記送出 口 22から送出されるようになって!/、る。 1 and 2 show an example of the configuration of the cooling device 1 described above. The sealed container 2 is configured in a box shape (tunnel type) having a predetermined transport distance, and the inner space is a cooling chamber. Configured as 2a. One end of the sealed container 2 is configured as a delivery port 21, and the other end is configured as a delivery port 22. For example, forged raw material 4 ····· such as aluminum rough material after heat treatment is fed into the inlet 21, and is transferred through the cooling chamber 2 a by the transfer device 5, and sent out from the outlet 22. Being done! /
[0026] また、前記搬送装置 5は、複数の铸造粗材 4 ·4 · · ·が載置され、前記送入口 21から 前記送出口 22へと、铸造粗材 4 ·4 · · ·を順次移送するように構成されている。 [0026] In addition, the transport device 5 has a plurality of forged rough materials 4 · 4 ··· placed thereon, and sequentially passes the forged rough materials 4 · 4 · · · from the inlet 21 to the outlet 22 It is configured to transport.
この搬送装置 5については、モータ駆動の自動搬送装置として構成するほか、作業 者の手動操作によって铸造粗材 4 ·4 · · ·が移動される構成とするもの等が考えられ、 具体的な構成にっ 、ては特に限定するものではな 、。 This transport device 5 can be configured as a motor-driven automatic transport device, or it can be configured such that the forged rough material 4, 4,. It ’s not particularly limited.
[0027] また、前記送入口 21には、開閉扉 21a' 21bが二重に設けられ、これら二重の開閉 扉 21a' 21bによって、送入口 21を介した、冷却室 2aと外部の連通が遮断されるよう になっている。 [0027] Further, the inlet 21 is provided with double opening / closing doors 21a '21b, and the double opening / closing doors 21a' 21b allow the cooling chamber 2a to communicate with the outside through the inlet 21. It is designed to be blocked.
また、前記送出口 22には、開閉扉 22aが設けられ、該開閉扉 22aによって、送出口 22を介した、冷却室 2aと外部の連通が遮断されるようになって ヽる。 The delivery port 22 is provided with an opening / closing door 22a, and the opening / closing door 22a blocks communication between the cooling chamber 2a and the outside via the delivery port 22.
また、以上の開閉扉 21a' 21bについては、铸造粗材 4の送入の際のみ、開閉扉 22 bについては、铸造粗材 4の送出の際にのみ開かれるものとしており、これにより、冷 却室 2aの密閉性が確保され、外部への熱気の漏洩を防止するようにして!/、る。 The doors 21a 'and 21b are opened only when the forged rough material 4 is fed, and the doors 22b are opened only when the forged rough material 4 is delivered. Make sure that the rejection chamber 2a is sealed and prevents the leakage of hot air to the outside!
[0028] また、冷却室 2aにお 、て、高温状態の铸造粗材 4が送入される送入口 21側の温度 は、特に高温となるため、送入口 21の開閉扉 21a ' 21bは、二重構造としている。これ によって、铸造粗材 4力 発せられる高 、温度の熱気が外部へ漏洩しな!、ようにして いる。 [0028] Further, in the cooling chamber 2a, the temperature on the inlet 21 side where the forged rough material 4 in a high temperature state is fed Since the temperature becomes particularly high, the opening / closing doors 21a '21b of the inlet 21 have a double structure. As a result, the high-temperature hot air generated by the four forged rough materials does not leak to the outside!
具体的には、铸造粗材 4の送入の際には、奥側の開閉扉 21bを閉じた状態で、手 前側(外部に近い側)の開閉扉 21aのみが開かれ、铸造粗材 4を両開閉扉 21a ' 21b の間に送入し、前記開閉扉 21aが閉じられると、前記開閉扉 21bが開かれる構成とす るものである。このようにして、奥側の開閉扉 21bよりも内側にある冷却室 2a内の熱気 は、外部へ直接漏洩することがないため、外部へ漏洩する熱量を低減できるようにし ている。 Specifically, when the forged rough material 4 is fed, only the front door 21a is opened with the rear door 21b closed, and the forged rough material 4 is opened. Is sent between the two open / close doors 21a '21b, and when the open / close door 21a is closed, the open / close door 21b is opened. In this way, since the hot air in the cooling chamber 2a inside the rear opening / closing door 21b does not leak directly to the outside, the amount of heat leaking to the outside can be reduced.
また、この二重の開閉扉 21a ' 21bの動作は、両開閉扉 21a' 21bをリンク機構 23に より連動させ、ペダル 24の踏み込み操作によって実施される構成としており、これに より、作業者が開閉扉 21a' 21bの開閉操作を容易かつ確実に実施できるようにして いる。 In addition, the operation of the double doors 21a '21b is carried out by operating both doors 21a' 21b with the link mechanism 23 and depressing the pedal 24. The doors 21a '21b can be opened and closed easily and reliably.
尚、前記各開閉扉 21a ' 21b ' 22aについては、ボタン操作等に基づき、モータ駆動 によって開閉動作する構成としてもよい。 The open / close doors 21a '21b' 22a may be configured to open / close by motor drive based on button operations or the like.
[0029] また、前記密閉容器 2には、冷却用空気供給装置 6から供給される冷却用空気を 冷却室 2a内へ吹込みための吹込口 2bと、冷却室 2aの冷却用空気を排出するため の排出口 2cが設けられて!/、る。 [0029] Further, the airtight container 2 discharges the cooling air supplied from the cooling air supply device 6 into the cooling chamber 2a and the cooling air in the cooling chamber 2a. An outlet 2c is provided!
また、前記吹込口 2bは、冷却室 2a内で铸造粗材 4が移送される方向において下流 側となる位置であって、前記開閉扉 22aの近傍における、冷却室 2a内側に設けられ る。 Further, the blowing port 2b is provided at the downstream side in the direction in which the forged rough material 4 is transferred in the cooling chamber 2a, and is provided inside the cooling chamber 2a in the vicinity of the opening / closing door 22a.
一方、前記排出口 2cは、冷却室 2a内で铸造粗材 4が移送される方向において上 流側となる位置であって、前記の奥側の開閉扉 21bの近傍における、該開閉扉 21b に対して冷却室 2a内側、即ち、外側の開閉扉 21aとは反対側の位置に設けられる。 On the other hand, the discharge port 2c is a position on the upstream side in the direction in which the forged rough material 4 is transferred in the cooling chamber 2a, and is close to the open / close door 21b in the vicinity of the open / close door 21b. On the other hand, it is provided inside the cooling chamber 2a, that is, at a position opposite to the outside opening / closing door 21a.
[0030] また、前記吹込口 2bは、通風ダクト等を介して前記冷却用空気供給装置 6と連通さ れており、該冷却用空気供給装置 6より供給される冷却用空気は、該吹込口 2bより 冷却室 2a内へと吹込まれる。 [0030] The air inlet 2b is communicated with the cooling air supply device 6 via a ventilation duct or the like, and the cooling air supplied from the cooling air supply device 6 is supplied to the air inlet. From 2b, it is blown into the cooling chamber 2a.
また、前記排出口 2cは、通風ダクト等を介して前記水槽容器 7の上部空間 7aと連 通されており、铸造粗材 4を冷却後の冷却用空気は、該排出口 2cより上部空間 7aへ と排出される。 The discharge port 2c communicates with the upper space 7a of the water tank container 7 through a ventilation duct or the like. The cooling air after cooling the forged rough material 4 is discharged from the discharge port 2c to the upper space 7a.
[0031] また、前記水槽容器 7において、その上部空間 7aには、該上部空間 7a内に水を噴 霧する噴霧装置 8が設けられており、これにより、冷却室 2aから排出された冷却用空 気の温度を低下させるとともに、湿度を高くするようにして 、る。 [0031] Further, in the water tank container 7, the upper space 7a is provided with a spraying device 8 for spraying water into the upper space 7a, thereby cooling the water discharged from the cooling chamber 2a. Reduce the air temperature and increase the humidity.
この噴霧装置 8は、水蒸気が噴霧されるものであればよぐ複数の極小の噴口を具 備する簡易な構成とする等が考えられ、具体的な構成については特に限定するもの ではない。 The spraying device 8 may have a simple configuration including a plurality of extremely small nozzles as long as water vapor is sprayed, and the specific configuration is not particularly limited.
[0032] また、前記水槽容器 7において、上下方向の略中央部には、気液接触充填物 10が 設けられており、該気液接触充填物 10によって、水槽容器 7内の空気と、噴霧装置 8 から噴霧される水の接触面積が増やされ、前記空気に対する水の吸収率 (換言すれ ば、水に対する空気の吸収率)を向上させるようにしている。これにより、冷却用空気 の水による冷却効率が向上される。 In the water tank container 7, a gas-liquid contact filler 10 is provided at a substantially central portion in the vertical direction. The gas-liquid contact filler 10 causes the air in the water tank container 7 to be sprayed. The contact area of the water sprayed from the device 8 is increased to improve the absorption rate of water with respect to the air (in other words, the absorption rate of air with respect to water). This improves the cooling efficiency of the cooling air with water.
尚、該気液接触充填物 10については、例えば、金属製の平板と金属製の網とを接 合した気液接触板を利用した一般的な構成や、高分子材料からなる気体接触板を 利用した構成が考えられ、具体的な構成については特に限定するものではない。 As for the gas-liquid contact packing 10, for example, a general configuration using a gas-liquid contact plate in which a metal flat plate and a metal net are bonded, or a gas contact plate made of a polymer material is used. The configuration used is conceivable, and the specific configuration is not particularly limited.
[0033] また、前記水槽容器 7において、その下部空間 7bには、液体状態の水が常時溜め られるようになっており、この水は、ポンプ 11によって汲み上げられて前記噴霧装置 8 へと供給されつつ、該噴霧装置 8にて上部空間 7a内で噴霧されるようになっている。 このように、水槽容器 7内にぉ 、て冷却用空気を冷却する水が循環利用されるように なっている。 Further, in the water tank container 7, liquid water is always stored in the lower space 7 b, and this water is pumped up by the pump 11 and supplied to the spraying device 8. However, the spraying device 8 sprays the inside of the upper space 7a. In this way, water for cooling the cooling air is circulated and used in the water tank container 7.
また、このように、水槽容器 7、噴霧装置 8、ポンプ 11、気液接触充填物 10等から、 前記冷却用空気を水冷により冷却する空気冷却部が構成されるようにして 、る。 尚、前記下部空間 7b内の水は、外部の図示せぬ冷却装置にて冷却することとし、 前記噴霧装置 8から噴霧される水の温度を常時規定温度以下に設定することとして ちょい。 In this way, the water tank 7, the spray device 8, the pump 11, the gas-liquid contact filler 10, and the like constitute an air cooling unit that cools the cooling air by water cooling. Note that the water in the lower space 7b is cooled by an external cooling device (not shown), and the temperature of the water sprayed from the spraying device 8 is always set to a predetermined temperature or lower.
[0034] また、前記気液接触充填物 10と前記冷却用空気供給装置 6との間には、デミスタ 一 9が介設されており、前記上部空間 7a内の空気はデミスター 9によってミスト除去さ れた後に、冷却用空気供給装置 6へと吸引されるようになっている。そして、デミスタ 一 9によってミスト除去後の空気が冷却用空気として前記吹込口 2bから冷却室 2a内 へと供給される。 In addition, a demister 9 is interposed between the gas-liquid contact filler 10 and the cooling air supply device 6, and the air in the upper space 7 a is mist-removed by the demister 9. Then, the air is sucked into the cooling air supply device 6. Then, the air after the mist is removed by the demister 9 is supplied as cooling air from the inlet 2b into the cooling chamber 2a.
また、前記デミスター 9においては、吹込口 2bから冷却室 2a内へ吹込まれる冷却 用空気の湿度が 100%未満となるようにミスト除去が行われる。 In the demister 9, the mist is removed so that the humidity of the cooling air blown into the cooling chamber 2a from the blow-in port 2b is less than 100%.
このデミスター 9によるミスト除去制御については、吹込口 2b近傍に湿度センサを設 け、該湿度センサの検出値が湿度 100%未満となるように、制御装置にてデミスター 9のミスト除去機能部を制御することで行う等が考えられ、具体的な構成については 特に限定するものではな 、。 For this mist removal control by the demister 9, a humidity sensor is installed near the inlet 2b, and the mist removal function part of the demister 9 is controlled by the controller so that the detected value of the humidity sensor is less than 100%. The specific configuration is not particularly limited.
[0035] 上記のように、デミスター 9によって冷却用空気の湿度を 100%未満とするのは、次 の理由による。 [0035] As described above, the humidity of the cooling air is set to less than 100% by the demister 9 for the following reason.
即ち、前記吹込口 2bの近くまで移送され、冷却室 2aから送出される直前の铸造粗 材 4は、略 60度から 100度未満に温度低下しており、仮に、湿度 100%以上の冷却 用空気が吹込まれるとすると、冷却用空気内の水分が蒸発せずに水滴化し、次第に 密閉容器 2内に滞留することになり、この滞留した水の排出機構が必要となって、装 置が複雑化することになる。 That is, the forged raw material 4 just transferred to the vicinity of the inlet 2b and sent out from the cooling chamber 2a has dropped in temperature from about 60 degrees to less than 100 degrees. If air is blown in, the water in the cooling air will not evaporate but will form water droplets and will gradually stay in the sealed container 2. It will be complicated.
また、铸造粗材 4の表面に付着する湿気が飽和して水滴となると、铸造中子がある 場合には、該铸造中子に水が沁み込んで、铸造中子が変質 '劣化して、後工程の中 子除去工程において、铸造中子が部分的に铸造粗材 4内に残留してしまい、不良製 品となってしまうことがある。 In addition, when the moisture adhering to the surface of the forged rough material 4 is saturated to form water droplets, if there is a forged core, water will be swallowed into the forged core and the forged core will be altered and deteriorated. In the core removal step in the post-process, the forged core partially remains in the forged coarse material 4 and may become a defective product.
これらの理由から、上記のように、デミスター 9によって冷却用空気の湿度を 100% 未満とすることで、不具合を避けることができるようになる。 For these reasons, as described above, by setting the humidity of the cooling air to less than 100% by the demister 9, it becomes possible to avoid the problem.
[0036] そして、以上の構成では、前記冷却用空気供給装置 6によって、吹込口 2bから冷 却室 2aへと吹込まれた冷却用空気は、铸造粗材 4 ·4 · · ·を冷却後、排出口 2cから上 部空間 7aへと排出され、該上部空間 7aにおいて、噴霧装置 8による水の噴霧によつ て冷却される。その後、デミスター 9を介して冷却用空気供給装置 6にて吸引された 後、再び吹込口 2bから吹込まれる。 [0036] In the above configuration, the cooling air blown into the cooling chamber 2a from the blowing port 2b by the cooling air supply device 6 cools the forged rough material 4 ··· 4 The gas is discharged from the discharge port 2c to the upper space 7a, and is cooled by spraying water by the spray device 8 in the upper space 7a. Thereafter, the air is sucked by the cooling air supply device 6 through the demister 9 and then blown again from the blow port 2b.
このように、冷却装置 1内の冷却用空気は、外部へ漏れることなぐ冷却室 2a、上部 空間 7a内を循環して利用されるため、工場内外の作業環境悪ィ匕を防止できる。 In this way, the cooling air in the cooling device 1 does not leak outside, the cooling chamber 2a, the upper part Since it is circulated in the space 7a, work environment inside and outside the factory can be prevented.
[0037] また、以上の構成において、前記ペダル 24の操作に、各開閉扉 21a ' 21b ' 22aの 開閉動作と、搬送装置 5による铸造粗材 4 ·4 · · ·の移送動作を連動させる構成として ちょい。 [0037] Further, in the above configuration, the opening / closing operation of each opening / closing door 21a'21b'22a and the transfer operation of the forged rough material 4 · 4 ··· by the transfer device 5 are interlocked with the operation of the pedal 24. As a little.
例えば、ペダル 24を踏み込むことにより、まずは、送入口 21の外側の開閉扉 21a が開かれ、高温状態の铸造粗材 4が送入される。この外側の開閉扉 21aが開かれた 状態では、内側の開閉扉 21bは閉じた状態となる。そして、前記ペダル 24の踏み込 みを解除すると、外側の開閉扉 21aが閉じられるとともに、内側の開閉扉 21bが開か れ、搬送装置 5が動作して、各铸造粗材 4 ·4 · · ·を铸造粗材 4一個分の幅だけの移 送させる。このとき、送出口 22の開閉扉 22aが開かれて、冷却された铸造粗材 4を取 り出せる状態とするものである。 For example, when the pedal 24 is depressed, the open / close door 21a outside the inlet 21 is first opened, and the forged rough material 4 in a high temperature state is fed. When the outer door 21a is opened, the inner door 21b is closed. Then, when the depression of the pedal 24 is released, the outer door 21a is closed and the inner door 21b is opened, and the conveying device 5 is operated so that each forged rough material 4 The forged raw material 4 is transferred only for the width of one piece. At this time, the opening / closing door 22a of the delivery port 22 is opened, and the cooled forged rough material 4 can be taken out.
[0038] このように、高温状態の铸造粗材 4を送入しつつ、冷却された铸造粗材 4を送出す ることとすることにより、铸造粗材 4 ·4 · · ·を順次冷却することができる。また、この場合 、ペダル 24の操作一つで作業を行うことができるため、作業者は、容易かつ確実に 作業を実施することができる。 [0038] In this way, the forged rough material 4 · · · · is sequentially cooled by feeding the cooled forged rough material 4 while feeding the forged rough material 4 in a high temperature state. be able to. Further, in this case, since the work can be performed with only one operation of the pedal 24, the worker can easily and reliably carry out the work.
尚、上記のようにペダル 24の操作によることとする他、制御装置によって、前記開 閉扉 21a' 21b ' 22aの開閉動作と、搬送装置 5による铸造粗材 4 ·4 · · ·の移送動作を 自動的に実施させることとしても良い。また、各装置を連動させるための詳細な構成 については、周知の技術によって実施可能であり、特に限定されるものではない。 In addition to the operation of the pedal 24 as described above, the opening / closing operation of the open / close doors 21a '21b' 22a and the transfer operation of the forged rough material 4 · 4 ··· by the transfer device 5 are performed by the control device. It is good also as making it implement automatically. Further, the detailed configuration for linking each device can be implemented by a known technique and is not particularly limited.
[0039] 以上のように、本発明に係る冷却装置 1は、高温部品を収容する冷却室 2aと、前記 冷却室 2a内で高温部品である铸造粗材 4 ·4 · · ·を移送する搬送装置 5と、前記冷却 室 2a内に冷却用空気を送風する冷却用空気供給装置 6と、前記冷却室 2aと上部空 間 7aで連通するとともに、下部空間 7bに水が張られて水槽が構成される水槽容器 7 と、前記上部空間 7a内に水を噴霧する噴霧装置 8とを具備し、前記冷却用空気供給 装置 6によって、冷却用空気を、前記前記冷却室 2aと前記水槽容器 7間で循環させ るとともに、前記噴霧装置 8によって、前記水槽容器 7内の冷却用空気を冷却する構 成とするちのである。 [0039] As described above, the cooling device 1 according to the present invention includes the cooling chamber 2a that accommodates the high-temperature parts, and the transport for transferring the forged rough material 4 · 4 ··· that is the high-temperature parts in the cooling chamber 2a. The device 5 is connected to the cooling air supply device 6 for blowing cooling air into the cooling chamber 2a, and the cooling chamber 2a communicates with the upper space 7a, and water is applied to the lower space 7b to form a water tank. A water tank container 7 and a spraying device 8 for spraying water into the upper space 7a. The cooling air supply device 6 supplies cooling air between the cooling chamber 2a and the water tank container 7. And the cooling air in the water tank container 7 is cooled by the spraying device 8.
この構成により、高温部品から発せられる熱気の冷却室 2aの外部への漏洩が抑え られ、また、冷却用空気が冷却室 2aの外部へと排出されないため、工場内雰囲気温 度を上昇させることがなぐ作業環境の悪ィ匕を防ぐことができる。また、高温部品から 発生する粉塵の飛散を防止することができる。 With this configuration, leakage of hot air generated from high-temperature parts to the outside of the cooling chamber 2a is suppressed. In addition, since the cooling air is not discharged to the outside of the cooling chamber 2a, it is possible to prevent the work environment from deteriorating without raising the ambient temperature in the factory. In addition, it is possible to prevent scattering of dust generated from high-temperature parts.
[0040] また、前記水槽容器 7内では、前記噴霧装置 8の水の噴霧によって冷却用空気が 冷却されるため、冷却室 2a内での冷却能力を向上させることができる。例えば、送入 後 30分で 400度力も 60度以下まで高温部品を冷却することが可能となり、従来と比 較して 4倍もの冷却スピードを実現することが可能となるのである。また、この冷却時 間の短縮により、生産能率向上を実現できることとなる。 [0040] Further, in the water tank container 7, the cooling air is cooled by the spray of water from the spraying device 8, so that the cooling capacity in the cooling chamber 2a can be improved. For example, 30 minutes after delivery, it is possible to cool high-temperature parts to 400 degrees force and 60 degrees or less, and it is possible to achieve a cooling speed four times that of the conventional one. In addition, this reduction in cooling time can improve production efficiency.
また、このように、冷却用空気を循環させる構成とすることにより、冷却装置 1のュ- ット化、省スペース化が図られる。また、冷却用空気が外部へ排出されることがなぐ 工場内外の環境悪化を防止できる。 Further, by adopting a configuration in which the cooling air is circulated in this way, the cooling device 1 can be made into a unit and space-saving. In addition, environmental deterioration inside and outside the factory can be prevented because cooling air is not discharged to the outside.
[0041] また、前記水槽容器 7内には、気液接触充填物 10が設置される構成とする。 [0041] Further, a gas-liquid contact filler 10 is installed in the water tank container 7.
この構成により、冷却用空気の水による冷却効率が向上され、冷却室 2a内での冷 却能力を向上させることができる。 With this configuration, the cooling efficiency of the cooling air with water is improved, and the cooling capacity in the cooling chamber 2a can be improved.
[0042] また、前記冷却室 2aを構成する密閉容器 2の一側端部には、前記高温部品である 铸造粗材 4 ·4…を送入するための送入口 21が構成され、前記冷却室 2aを構成す る密閉容器 2の他側端部には、前記铸造粗材 4 ·4 · · ·を送出するための送出口 22が 構成され、前記送入口 21には、該送入口 21の開口を閉じる第一の開閉扉 21aと、該 第一の開閉扉 21aよりも冷却室 2a内側にある第二の開閉扉 21bが設けられ、前記第 一の開閉扉 21aは、前記第二の開閉扉 21bが開かれる際には閉じられる構成とし、 前記送出口 22には、該送出口 22の開口を閉じる第三の開閉扉 22aが設けられる構 成とし、高温部品の送入時 Z送出時以外においては、冷却室 2aが閉じられた空間と して構成される。 [0042] Further, at one end of the closed container 2 constituting the cooling chamber 2a, an inlet 21 for feeding the forged rough material 4 ····, which is the high-temperature part, is configured, and the cooling The other end of the closed container 2 constituting the chamber 2a is provided with a delivery port 22 for delivering the forged rough material 4 · 4 ···, and the delivery port 21 includes the delivery port 21. A first opening / closing door 21a that closes the opening of the first opening / closing door 21a and a second opening / closing door 21b located inside the cooling chamber 2a with respect to the first opening / closing door 21a. The opening / closing door 21b is closed when it is opened, and the delivery port 22 is provided with a third opening / closing door 22a that closes the opening of the delivery port 22. At other times, the cooling chamber 2a is configured as a closed space.
この構成により、冷却室 2a内の熱気の外部への漏洩を抑えることができ、また、特 に高温となる送入口 21側においては、奥側にある第二の開閉扉 21bよりも内側の熱 気は、外部へ直接漏洩することがないため、外部へ漏洩する熱量を低減することが できる。 With this configuration, it is possible to suppress the leakage of hot air in the cooling chamber 2a to the outside, and in particular, on the inlet 21 side where the temperature is high, the heat inside the second opening / closing door 21b on the back side is higher. Since Qi does not leak directly to the outside, the amount of heat leaking to the outside can be reduced.
[0043] また、前記冷却室 2aには、前記冷却用空気供給装置 6から供給される冷却用空気 を冷却室 2a内へ吹込みための吹込口 2bと、冷却室 2aの冷却用空気を排出するた めの排出口 2cが設けられ、前記吹込口 2bは、冷却室 2a内で铸造粗材 4が移送され る方向において下流側となる位置であって、前記第三の開閉扉 22aの近傍における 、冷却室 2a内側に設けられ、前記排出口 2cは、冷却室 2a内で铸造粗材 4が移送さ れる方向において上流側となる位置であって、前記第二の開閉扉 21bの近傍におけ る、冷却室 2a内側に設けられるとともに、前記水槽容器 7と前記冷却用空気供給装 置 6との間にはデミスター 9が介設され、前記デミスター 9では、冷却用空気のミスト除 去が行われ、前記冷却室 2aへ吹込まれる冷却用空気の湿度が 100%未満に低下さ れる構成としている。 [0043] The cooling air supplied from the cooling air supply device 6 is provided in the cooling chamber 2a. Are provided with an inlet 2b for injecting air into the cooling chamber 2a and an outlet 2c for discharging the cooling air of the cooling chamber 2a. Is provided in the cooling chamber 2a, in the vicinity of the third opening / closing door 22a, and the discharge port 2c is provided in the cooling chamber 2a. The water tank container 7 and the cooling air supply device 6 are provided on the upstream side in the transport direction and in the cooling chamber 2a in the vicinity of the second opening / closing door 21b. A demister 9 is interposed in between, and in the demister 9, the mist removal of the cooling air is performed, and the humidity of the cooling air blown into the cooling chamber 2a is reduced to less than 100%. Yes.
この構成により、冷却室 2a内での水滴化を防止でき、排出機構が不要で簡易な装 置構成とすることができ、また、铸造中子がある場合にも、該铸造中子に水が沁み込 むことを防止でき、この水の沁み込みによる不良製品の発生を防止できる。 With this configuration, water droplet formation in the cooling chamber 2a can be prevented, and a simple device configuration that does not require a discharge mechanism can be achieved. Even when a forged core is present, water can be produced in the forged core. It is possible to prevent stagnation and to prevent generation of defective products due to the stagnation of water.
[0044] また、以上のように、冷却室 2a内において高温部品である铸造粗材 4 ·4 · · ·を順次 移送するとともに、該铸造粗材 4 ·4 · · ·の流れの下流側から上流側へ冷却用空気を 送風することとする、高温部品の冷却方法であって、前記冷却用空気は、前記冷却 室 2a外において水噴霧により冷却された後、デミスター 9によって湿度を 100%未満 とした上で、前記冷却室 2a内へと吹込まれて、循環利用されることとするものである。 この冷却方法では、冷却用空気を循環させる構成とすることにより、冷却装置のュ ニット化、省スペース化が図られる。また、冷却用空気が外部へ排出されることがなく 、工場内外の環境悪化を防止できる。 [0044] Further, as described above, the forged rough material 4 · 4 ··· which is a high-temperature part is sequentially transferred in the cooling chamber 2a and from the downstream side of the flow of the forged rough material 4 · 4 ····. A method for cooling a high-temperature component in which cooling air is blown upstream, wherein the cooling air is cooled by water spray outside the cooling chamber 2a, and then the humidity is less than 100% by the demister 9 After that, it is blown into the cooling chamber 2a and recycled. In this cooling method, the cooling air can be circulated to save the unit and save space. In addition, the cooling air is not discharged to the outside, and environmental deterioration inside and outside the factory can be prevented.
また、冷却用空気を水噴霧により冷却することにより、冷却効率を向上できる。 また、デミスター 9による冷却用空気のミスト除去により、冷却室 2a内での水滴化が 防止され、この水の沁み込みによる不良製品の発生を防止できる。 Moreover, cooling efficiency can be improved by cooling the cooling air by water spray. In addition, the mist removal of the cooling air by the demister 9 prevents water droplets from being formed in the cooling chamber 2a, and the generation of defective products due to this water penetration can be prevented.
[0045] なお、前述の実施形態においては、铸造粗材 4 ·4 · · ·の冷却室 2a内での搬送装置 5の駆動をモータ駆動により行う例を挙げた力 例えばシリンダ装置等、他のァクチュ エータを用いた構成としてもょ 、。 [0045] In the above-described embodiment, the force given as an example in which the conveying device 5 is driven by the motor drive in the cooling chamber 2a of the forged rough material 4 ····· As a configuration using an actuator.
さらに、冷却室 2aの送入口 21については、開閉扉 21a ' 21bの二重扉の構成とした 力 密閉容器 2から外部への熱量の漏洩が許容の範囲内であれば、一方の開閉扉 を設けるのみ、もしくは、扉を用いずに、開放状態としてもよい。この構成の場合ではIn addition, for the inlet 21 of the cooling chamber 2a, a double door configuration is used for the door 21a '21b. If the leakage of heat from the airtight container 2 to the outside is within an allowable range, one door is opened. It is good also as an open state, without providing only or using a door. In this configuration case
、铸造粗材 4·4· · ·の送入時に若干の熱量の漏洩が生じることになる力 熱量の多少 の漏洩が許容できるときには、一重扉や開放状態とする構成として、設備コスト低減 を図ることも有益である。 , Force that will cause a slight amount of heat leakage during the feeding of forged raw materials 4.4 .. When some amount of heat leakage is acceptable, a single door or open configuration will reduce equipment costs. It is also beneficial.
産業上の利用可能性 Industrial applicability
本発明は、铸造直後の铸造粗材等の高温部品を効率よく冷却する用途に、広く利 用可能である。 INDUSTRIAL APPLICABILITY The present invention can be widely used in applications for efficiently cooling high-temperature parts such as forged coarse materials immediately after forging.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200680055844XA CN101511508A (en) | 2006-09-13 | 2006-09-13 | Method and apparatus for cooling high-temperature part |
| PCT/JP2006/318196 WO2008032378A1 (en) | 2006-09-13 | 2006-09-13 | Hot part cooling apparatus and method of cooling hot part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2006/318196 WO2008032378A1 (en) | 2006-09-13 | 2006-09-13 | Hot part cooling apparatus and method of cooling hot part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008032378A1 true WO2008032378A1 (en) | 2008-03-20 |
Family
ID=39183452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2006/318196 Ceased WO2008032378A1 (en) | 2006-09-13 | 2006-09-13 | Hot part cooling apparatus and method of cooling hot part |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101511508A (en) |
| WO (1) | WO2008032378A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102239020A (en) * | 2008-10-23 | 2011-11-09 | 滕内多拉内马克有限公司 | Automated system for improved cooling of aluminum castings in sand molds |
| CN103182501A (en) * | 2013-04-18 | 2013-07-03 | 浙江省机电设计研究院有限公司 | Cooling device for brake drum iron mold by sand-lined metal mold casting |
| CN101801564B (en) * | 2007-09-10 | 2013-11-20 | 伟尔矿物澳大利亚私人有限公司 | A method and apparatus for the production of a casting |
| CN106735113A (en) * | 2017-03-10 | 2017-05-31 | 石嘴山市金辉科贸有限公司 | A kind of cooling device of auto parts |
| CN107052276A (en) * | 2017-05-02 | 2017-08-18 | 广西金锋汽车零部件制造有限公司 | A kind of auto-cool system of sandbox |
| CN107367102A (en) * | 2017-07-08 | 2017-11-21 | 佛山市正略信息科技有限公司 | A kind of hardware warmware cooling device |
| CN116037692A (en) * | 2022-12-30 | 2023-05-02 | 安徽高德铝业股份有限公司 | Cooling forming equipment for aluminum alloy profile production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202014106176U1 (en) | 2014-12-19 | 2016-03-24 | Reis Group Holding Gmbh & Co. Kg | Arrangement for cooling objects |
| CN107297479A (en) * | 2017-08-23 | 2017-10-27 | 湖州市下昂多联铸造有限公司 | A kind of die casting cooling device |
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- 2006-09-13 WO PCT/JP2006/318196 patent/WO2008032378A1/en not_active Ceased
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101801564B (en) * | 2007-09-10 | 2013-11-20 | 伟尔矿物澳大利亚私人有限公司 | A method and apparatus for the production of a casting |
| CN102239020A (en) * | 2008-10-23 | 2011-11-09 | 滕内多拉内马克有限公司 | Automated system for improved cooling of aluminum castings in sand molds |
| CN103182501A (en) * | 2013-04-18 | 2013-07-03 | 浙江省机电设计研究院有限公司 | Cooling device for brake drum iron mold by sand-lined metal mold casting |
| CN103182501B (en) * | 2013-04-18 | 2015-08-12 | 浙江省机电设计研究院有限公司 | A kind of cooling device of Sand-Faced Metal Mould Casting brake hub swage |
| CN106735113A (en) * | 2017-03-10 | 2017-05-31 | 石嘴山市金辉科贸有限公司 | A kind of cooling device of auto parts |
| CN107052276A (en) * | 2017-05-02 | 2017-08-18 | 广西金锋汽车零部件制造有限公司 | A kind of auto-cool system of sandbox |
| CN107367102A (en) * | 2017-07-08 | 2017-11-21 | 佛山市正略信息科技有限公司 | A kind of hardware warmware cooling device |
| CN107367102B (en) * | 2017-07-08 | 2020-05-19 | 四川翰邦能源技术有限公司 | Hardware hot piece cooling device |
| CN116037692A (en) * | 2022-12-30 | 2023-05-02 | 安徽高德铝业股份有限公司 | Cooling forming equipment for aluminum alloy profile production |
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|---|---|
| CN101511508A (en) | 2009-08-19 |
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