WO2007032463A1 - Adhesive composition, adhesive sheet using same, and use of those - Google Patents
Adhesive composition, adhesive sheet using same, and use of those Download PDFInfo
- Publication number
- WO2007032463A1 WO2007032463A1 PCT/JP2006/318345 JP2006318345W WO2007032463A1 WO 2007032463 A1 WO2007032463 A1 WO 2007032463A1 JP 2006318345 W JP2006318345 W JP 2006318345W WO 2007032463 A1 WO2007032463 A1 WO 2007032463A1
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- WO
- WIPO (PCT)
- Prior art keywords
- printed wiring
- conductive circuit
- wiring board
- adhesive layer
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
- C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/386—Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4626—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
Definitions
- Adhesive composition Adhesive composition, adhesive sheet using the same, and use thereof
- the present invention relates to an adhesive composition for a flexible printed wiring board using a polyimide film or the like as a base film on which a semiconductor integrated circuit (IC) or the like is mounted, and an adhesive sheet for a flexible printed wiring board. And various flexible printed wiring boards using the same, and a method for producing them.
- IC semiconductor integrated circuit
- adhesive composition, adhesive sheet, and cover film for fixing a reinforcing material such as metal, glass epoxy, or polyimide to the flexible printed wiring board are attached to the conductive circuit side of the flexible printed wiring board.
- the present invention relates to an adhesive composition, an adhesive composition suitable for further laminating flexible printed wiring boards, and an adhesive sheet, and further comprising an adhesive composition and a solder formed by laminating using the adhesive composition
- the present invention relates to various flexible printed wiring boards having excellent heat resistance.
- a flexible printed wiring board which has been used in an increased amount as a printed wiring board, has a conductive film provided on a base film by various methods.
- a photosensitive etching resist layer is formed on a copper foil of a flexible copper-clad plate in which a copper foil is provided on a base film with or without an adhesive layer.
- a photosensitive etching resist layer is formed on a copper foil of a flexible copper-clad plate in which a copper foil is provided on a base film with or without an adhesive layer.
- a plastic film having insulating properties, flexibility, and heat resistance for example, polyimide-polyethylene terephthalate (PET) is used.
- PET polyimide-polyethylene terephthalate
- a film or the like is generally used, and an electrolytic copper foil or a rolled copper foil is generally used as the copper foil.
- the conductive circuit of the flexible printed wiring board is provided, and the adhesive for attaching the reinforcing material to the part,
- an adhesive for laminating a plurality of flexible printed wiring boards and laminating a plurality of conductive circuit layers can be used.
- a portion provided with a conductive circuit is a surface of a flexible printed wiring board provided with a conductive circuit of a flexible printed wiring board.
- a circuit is formed on the surface on the same side as the surface on which the conductive circuit of the flexible printed wiring board is provided, which is the surface on the opposite side of the flexible printed wiring board. Including parts that are not.
- Examples thereof include an adhesive for affixing an electromagnetic shielding material or the like to the device casing.
- the conductive circuit surface is generally held via an adhesive layer.
- Protective plastic film is coated. (This plastic film is also called “cover film”.)
- Polyimide films are often used for plastic films as base materials for the above-mentioned flexible printed wiring boards, cover films for surface protection, or BGA package substrates.
- reinforcing materials for flexible printed wiring boards, stiffeners used in BGA, heat spreaders, or electromagnetic wave shielding materials include glass epoxy plates, stainless steel plates (for example, SUS plates), metal materials, polyimide films, etc. Is often used.
- polyimide film and glass epoxy board polyimide film and metal plate, and polyimide films are used as adhesives used in these applications and adhesives for laminating and stacking flexible printed wiring boards. Good adhesion is required.
- a reinforcing material or cover film is attached to the flexible printed wiring board, or a printed wiring board in which a plurality of flexible printed wiring boards are laminated is manufactured. Electronic components are mounted on the board.
- the entire wiring board including a solder part previously formed by printing or coating is heated to about 230 to 280 ° C by infrared reflow, etc., and the solder is melted to make electronic
- solder reflow many methods (solder reflow) are used to join parts to the wiring board.
- attach a cover film so that a part of the conductive circuit of the printed wiring board is exposed, When the exposed conductive circuit portion is exposed to / contacted with molten solder, a dripping method is also employed.
- printed wiring boards are key components in the electronics field, where the market is rapidly expanding, and their manufacturing and processing bases are scattered throughout the country. Therefore, printed wiring boards and materials for producing them are desired to have excellent storage stability with little change in properties even after transportation and storage under various conditions.
- adhesives used in the above-mentioned applications related to the production of printed wiring boards include, for example, a mixture of an epoxy resin and an epoxy resin curing agent as a curing component to improve the peel strength.
- an epoxy resin composition containing a flexible component such as acrylonitrile butadiene rubber is widely used (see, for example, Patent Document 1).
- Such an epoxy resin composition has high heat resistance and good substrate adhesion, but the majority of the composition is occupied by epoxy resin and its curing agent. In many cases, it is in a sheeted state (B stage). Therefore, it needs to be stored at a low temperature, and has poor storage stability.
- an acrylic resin composition in which an acrylic resin is used as a base polymer and an epoxy resin is blended as a curing component has been proposed (see, for example, Patent Document 2 and Patent Document 3). These contain functional groups that can be cross-linked with epoxy resin in acrylic resin, and since they do not use a hardener of epoxy resin, they have good storage stability and adhere well to metal materials. Although there is a problem, the adhesion to the polyimide film is still insufficient! /, And! /.
- an adhesive composition comprising an epoxy adhesive as a main component and a urethane prepolymer and a diamine curing agent composed of a diol and a diisocyanate is excellent.
- Copper foil z It has been proposed to have polyimide adhesion and good solder heat resistance.
- This adhesive composition has the ability to react with both the epoxy resin and the urethane-based polymer as a curing agent, and to obtain good heat resistance.
- the functional group of the urethane-based polymer has the isocyanate group and the diamine-based curing agent. It is difficult to achieve both storage stability with high reactivity and solder heat resistance (see Patent Document 6).
- Patent Document 7 an adhesive composition containing a resin containing a urethane bond and Z or urea bond in the main chain and a thermosetting resin is also known (Patent Document 7).
- a resin containing a urethane bond and Z or urea bond in the main chain disclosed in Patent Document 7 does not have a carboxyl group. Therefore, even if epoxy resin is used as the thermosetting resin, no reaction occurs between the two resins, so that it is inferior in terms of solder heat resistance. In particular, the solder heat resistance after humidification is significantly reduced.
- Patent Document 1 Japanese Patent Laid-Open No. 4370996
- Patent Document 2 JP-A-9-316398
- Patent Document 3 Japanese Patent Laid-Open No. 2002-12841
- Patent Document 4 JP-A-6-330014
- Patent Document 5 Japanese Patent Laid-Open No. 2000-273430
- Patent Document 6 JP-A-8-32230
- Patent Document 7 Japanese Patent Laid-Open No. 10-178066
- the present invention solves the problems of conventional adhesive compositions for flexible printed wiring boards and various constituent materials for printed wiring boards using the same, and provides polyimide film, conductive Adhesive composition that is excellent in adhesive strength to the electrical circuit and the reinforcing material, has good storage stability, and can obtain a cured layer having excellent solder heat resistance, and further uses the adhesive composition
- An object of the present invention is to provide various constituent materials for printed wiring boards.
- the above object is achieved by the present invention by reacting a polyol compound (a), an organic diisocyanate (b), and a dioli compound (c) having a carboxyl group.
- the urethane prepolymer (d) having a group, the polyamino compound (e) and the monoamino compound (f) are reacted under the following conditions, and the weight average molecular weight force is 0000 to 250000, and the acid value is 3 to 25 mg KOHZg.
- an adhesive composition (I) comprising a polyurethane polyurethane resin (A) and an epoxy resin (B).
- the polyurethane polyol resin (A) has an amine value of 0 to 1.5 mgKOHZg.
- the polyol compound (a) has a number average molecular weight of 1000 to 5000, and a urethane prepolymer (d ) Has a weight average molecular weight of 10,000 to 50,000.
- a preferred embodiment of the adhesive composition (I) of the present invention includes a filler (C), and in particular, 100 parts by weight of the polyurethane polyurethane resin (A).
- the present invention also relates to an adhesive sheet having a curable adhesive layer ( ⁇ ) made of the above-mentioned adhesive composition (I) on a peelable sheet.
- a curable adhesive layer (II ) On the other side.
- the present invention also relates to a reinforcing material with an adhesive layer for a flexible printed wiring board having a curable adhesive layer ( ⁇ ) formed from the above-mentioned adhesive composition (I) on the reinforcing material.
- the present invention is provided with a conductive circuit of a flexible printed wiring board, and a part thereof is interposed with a cured adhesive layer ( ⁇ ) formed from the above-mentioned adhesive composition (I).
- the present invention also relates to a flexible printed wiring board with a reinforcing material, wherein the reinforcing material is fixed.
- the present invention also relates to a method of manufacturing a flexible printed wiring board with a reinforcing material, wherein the reinforcing material is fixed to the flexible printed wiring board using the adhesive sheet.
- the present invention provides a curable adhesive layer obtained by applying the above-mentioned adhesive composition (I) on a reinforcing material.
- the curable adhesive layer ( ⁇ ) is provided with the conductive circuit of the flexible printed wiring board, while being in contact with the part, and Z or in contact. It is related with the manufacturing method of the flexible printed wiring board with a reinforcing material characterized by heating after making it carry out.
- the present invention provides an adhesive in which a curable adhesive layer ( ⁇ ) made of the above-mentioned adhesive composition (I) is sandwiched between a plastic film that has not been subjected to a peeling treatment and a protective film. It relates to a plastic film with a layer.
- the present invention provides a surface of the flexible printed wiring board having a conductive circuit on the surface thereof on the conductive circuit side with a cured adhesive layer ( ⁇ ) formed from the above-mentioned adhesive composition (I). Further, the present invention relates to a flexible printed wiring board with a cover film, which is peeled and coated with a plastic film.
- the present invention provides a conductive film for a flexible printed wiring board having a conductive circuit on the surface by peeling off the protective film from the plastic film with the adhesive layer and exposing the exposed curable adhesive layer ( ⁇ ). It is related with the manufacturing method of the flexible printed wiring board with a cover film characterized by heating, after making it contact and stick to the surface of a property circuit side, and Z or making it contact and sticking.
- the above adhesive composition (I) is applied to one surface of a plastic film which has been peeled off to form a curable adhesive layer ( ⁇ ). Then the curable adhesive Heat the adhesive layer ( ⁇ ) while the surface on the conductive circuit side of the flexible printed wiring board having the conductive circuit on the surface is in contact with and adhered, and Z or in contact with the surface.
- the present invention relates to a method for producing a flexible printed wiring board with a cover film.
- the present invention provides the adhesive composition (I) as described above, which is applied to the surface of the flexible printed wiring board having a conductive circuit on the surface thereof on the side of the conductive circuit. And then heating the curable adhesive layer (II) while bringing it into contact with and adhering a plastic film that has not been subjected to release treatment, and Z or contacting and adhering.
- the present invention relates to a method for producing a flexible printed wiring board with a cover film.
- the present invention provides a cured adhesive layer (III) formed from the above-mentioned adhesive composition (I).
- the surface of the first single-sided printed wiring board (1) having a conductive circuit only on one surface and the surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface The surface of the conductive circuit is stuck together, or
- One surface of the double-sided printed wiring board (2) having the conductive circuit on both sides is bonded to the surface on the conductive circuit side of the single-sided printed wiring board (1) having the conductive circuit only on one surface.
- the surface of the first single-sided printed wiring board (1) having a conductive circuit only on one surface and the surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface A conductive circuit is provided, and the surface is bonded together, or
- One side of a double-sided printed wiring board (2) having a conductive circuit on both sides and a one-sided printed wiring board (1) having a conductive circuit only on one side are provided with a conductive circuit. Is pasted, or
- One surface of the first double-sided printed wiring board (2) having conductive circuits on both sides is bonded to one surface of the second double-sided printed wiring board (2) having conductive circuits on both sides Force or
- the conductive circuit of the first single-sided printed wiring board (1) having the conductive circuit only on one surface is provided, and the second single-sided pre-side having the conductive circuit only on the surface and one surface.
- the present invention relates to a printed wiring board formed by laminating a plurality of conductive circuit layers, characterized in that the conductive circuit of the printed wiring board (1) is provided and bonded to the surface.
- the present invention is to peel off one peelable sheet from the above adhesive sheet and to expose the exposed curable adhesive layer ( ⁇ ),
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, which are heated after contacting and sticking.
- one peelable sheet is peeled from the above adhesive sheet, and the exposed curable adhesive layer ( ⁇ ) is removed.
- the exposed curable adhesive layer (II) is provided with a conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and the surface is brought into contact with the adhesive circuit (II). And let Z or contact and stick, then heat,
- the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided with a conductive circuit, which is brought into contact with the surface, and then the other peelable sheet is peeled off with an exposed curing. While touching the surface of the conductive circuit side of the second single-sided printed wiring board (1) that has a conductive circuit only on one surface, the Z or contact
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed after the attachment.
- the present invention peels one peelable sheet from the above adhesive sheet, and exposes the exposed curable adhesive layer ( ⁇ ), Contact with the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and then peel off the other peelable sheet,
- the exposed curable adhesive layer (II) is attached to the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z or contact.
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the conductive circuit layer is heated after being adhered.
- one peelable sheet is peeled from the above adhesive sheet, and the exposed curable adhesive layer ( ⁇ ) is removed.
- a conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, contacted with the surface, and then the other peelable sheet is peeled off,
- the present invention is to peel off one peelable sheet from the above adhesive sheet, and to expose the exposed curable adhesive layer ( ⁇ ),
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
- the present invention is to peel off one peelable sheet from the above adhesive sheet, and to expose the exposed curable adhesive layer ( ⁇ ),
- the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided with a conductive circuit, which is brought into contact with the surface, and then the other peelable sheet is peeled off with an exposed curing.
- the conductive adhesive layer (II) is provided with the conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, while the surface is brought into contact with the adhesive circuit (II). And a method of manufacturing a printed wiring board formed by laminating a plurality of conductive circuit layers, wherein Z is contacted or stuck and then heated.
- the present invention provides the above-mentioned adhesive composition (I),
- a plurality of conductive circuit layers are provided, wherein the conductive circuit of (1) is provided, wherein the conductive circuit layer is heated while being brought into contact with the surface and Z or being brought into contact with the conductive circuit layer.
- the present invention relates to a method for manufacturing a laminated printed wiring board.
- the present invention provides the above-mentioned adhesive composition (I),
- the surface of the conductive circuit side of the single-sided printed wiring board (1) having the conductive circuit only on one surface is brought into contact with and adhered to the curable adhesive layer (II), and Z or contact. It is related with the manufacturing method of the flexible printed wiring board by which the several conductive circuit layer is laminated
- the present invention provides the above-mentioned adhesive composition (I),
- the present invention relates to a method for producing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the heating is performed after Z or contact and adhesion.
- the present invention also provides the adhesive composition (I) described above,
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
- the present invention provides the above-mentioned adhesive composition (I),
- Conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface Is applied to the surface where is not provided, forming a curable adhesive layer ( ⁇ ),
- a plurality of conductive circuit layers are laminated, wherein the surface on which the conductive circuit of (1) is not provided is brought into contact and stuck, and is heated after Z or contact and stuck.
- the present invention relates to a method for producing a printed wiring board.
- the present invention provides the above-mentioned adhesive composition (I),
- a conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided! It is applied to a small ⁇ surface to form a curable adhesive layer ( ⁇ ),
- the present invention relates to a method for manufacturing a flexible printed wiring board in which a plurality of conductive circuit layers are laminated.
- the present invention provides a curable adhesive layer ( ⁇ ) of the above adhesive sheet,
- the surface on the conductive circuit side of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, or the second single-sided printed wiring board (1) is provided, and while the surface is brought into contact and Z is applied, and after Z is brought into contact and attached, heating is performed,
- a conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off with
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, which are heated after contacting and sticking. [0052] Further, the present invention provides a curable adhesive layer ( ⁇ ) of the above adhesive sheet,
- the exposed curable adhesive layer (II) is attached to the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z or contact.
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the conductive circuit layer is heated after being adhered.
- the present invention provides a curable adhesive layer ( ⁇ ) of the above adhesive sheet,
- a conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off,
- the present invention relates to a method for producing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the heating is performed after Z or contact and adhesion.
- the present invention provides a curable adhesive layer ( ⁇ ) of the above adhesive sheet, Make contact with one surface of the first double-sided printed wiring board (2) that has conductive circuits on both sides, and then peel off the peelable sheet with
- the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
- the present invention provides a curable adhesive layer ( ⁇ ) of the above adhesive sheet,
- a conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off with
- the exposed curable adhesive layer (II) is provided with a conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and the surface is brought into contact with the adhesive circuit (II).
- the present invention relates to a method for manufacturing a printed wiring board formed by laminating a plurality of conductive circuit layers, wherein the heating is performed after Z is contacted or pasted and then heated.
- the adhesive composition of the present invention is excellent in adhesive strength to polyimide films, conductive circuits, and reinforcing materials, has good storage stability, and can provide a cured layer having excellent soldering heat resistance. Therefore, it can be suitably used for laminating flexible printed wiring boards and mounting a cover film for protecting a reinforcing material and a conductive circuit.
- the adhesive composition and the curable adhesive layer formed therefrom are excellent in storage stability, there is little change in properties even after the transportation and storage process under various conditions.
- the adhesive composition of the present invention can be stored at room temperature, such as an adhesive sheet using the same, a reinforcing agent with an adhesive layer for a flexible printed wiring board, or a cover film with an adhesive layer. Does not require low-temperature storage.
- FIG. 1 is a schematic cross-sectional view of a flexible printed wiring board to which a reinforcing material with an adhesive layer is attached.
- FIG. 2 is a schematic cross-sectional view of a flexible printed wiring board covered with a cover film with an adhesive layer.
- FIG. 3 is a schematic cross-sectional view of a printed wiring board formed by laminating a plurality of conductive circuit layers.
- FIG. 4 is a schematic cross-sectional view of a single-sided printed wiring board (1).
- FIG. 5 is a schematic cross-sectional view of a double-sided printed wiring board (2).
- the polyurethane polyurethane resin (A) contained in the adhesive composition (I) is obtained by reacting the polyol compound (a), the organic diisocyanate (b), and the diolic compound (c) having a carboxyl group. It is obtained by reacting a urethane prepolymer (d) having an isocyanate group, a polyamino compound (e), and a monoamino compound (f).
- the “polyol compound (a)” is generally known as a polyol component constituting an ordinary polyurethane resin, and as a component (c) described later among the compounds described above.
- Compounds other than the carboxyl group-containing dioli compound used for example, various polyether polyols, polyester polyols, polycarbonate polyols, polybutadiene glycols other than the carboxyl group-containing dioli compound, or these Mixtures and the like can be used.
- polyether polyols examples include polymers or copolymers such as ethylene oxide, propylene oxide, or tetrahydrofuran.
- polyester polyols include ethylene glycol, 1,2 propanediol, 1,3 propanediol, 1,3 butanediol, 1,4 butanediol, neopentyl glycol, pentanediol, 3-methyl-1, 5 Pentanediol, hexanediol, octanediol, 1,4-butylene diol, diethyleneglycol Saturated or unsaturated low molecular weight diols such as diethylene diol, triethylene glycol, dipropylene glycol or dimer diol and adipic acid, phthalic acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, To polyester polyols obtained by reacting dicarboxylic acids such as malonic acid, glutaric acid, pimelic acid, suberic acid, azelaic acid, or se
- polycarbonate polyols examples include:
- reaction product of diol or bisphenol and carbonate 1) reaction product of diol or bisphenol and carbonate, or
- Etc. can be used.
- Examples of the carbonate used in the case 1) include dimethyl carbonate, jetyl carbonate, diphenyl carbonate, ethylene carbonate, and propylene carbonate.
- Examples of the diol used in the above 1) or 2) include ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, butylene glycol, 3-methyl-1,5-pentanediol, 2- Methyl-1,8 octanediol, 3,3,1 dimethylol heptane, polyoxyethylene glycol, polyoxypropylene glycol, propanediol, 1,3 butanediol, 1,4 butanediol, 1,5 pentanediol, 1, 6-hexanediol, 1,9-nonanediol, neopentyl glycol, octanediol, butylethylpentanediol, 2-ethyl-1,3-hexanediol, cyclohexanediol, 3,9bis (1, 1— Dimethyl-2-hydroxyethyl or
- Examples of the alkali used in the above case 2) include sodium hydroxide and lithium hydroxide.
- the number average molecular weight (Mn) of the polyol compound (a) is appropriately determined in consideration of the heat resistance, adhesive strength, solubility, etc. of the resulting polyurethane polyurethane resin (A).
- a force in the range of 0 to 5000 S is preferable, and more preferably, it is 1000 to 4000.
- Mn force is less than 1000, the number of urethane bonds in the polyurethane-polyurea resin (A) increases too much, and the flexibility of the polymer skeleton decreases and the adhesion to the polyimide film and conductive circuit tends to decrease.
- Mn exceeds 5,000 the molecular weight between crosslink points tends to increase, and the solder heat resistance tends to decrease.
- the polyol compound (a) may be used alone or in combination of two or more. Further, within the range in which the adhesive performance of the polyurethane polyurethane resin (A) is not lost, a low molecular weight diol used as a part of the polyol compound (a), for example, a polyol compound used in the production of the polyol compound is not more than 00. Substantial amounts of various low molecular weight diols can be used instead.
- organic diisocyanate compound (b) for example, an aromatic diisocyanate, an aliphatic diisocyanate, an alicyclic isocyanate, or a mixture thereof can be used, and isophorone diisocyanate is particularly preferable. Better ,.
- aromatic diisocyanate examples include 1,5 naphthylene diisocyanate, 4,4, -diphenylmethane diisocyanate, 4,4'-diphenyldimethylmethane diisocyanate, 4,4 ' Monobenzil isocyanate, dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 1,3 phenolic diisocyanate, 1,4 phenolic diisocyanate , Tolylene diisocyanate, xylylene diisocyanate and the like.
- Examples of the aliphatic diisocyanate include butane 1,4-diisocyanate and hexane. Examples include methylene diisocyanate, 2, 2, 4 trimethylhexamethylene diisocyanate, and lysine diisocyanate.
- Examples of the alicyclic diisocyanate include, for example, cyclohexane-1,4-diisocyanate, isophorone diisocyanate, norbornane diisocyanate methyl, bis (4 isocyanate cyclohexyl) methane, 1, 3 Bis (isocyanate methyl) cyclohexane, methylcyclohexane diisocyanate and the like.
- diol compound (c) having a carboxyl group examples include dimethylolacetic acid, dimethylolpropionic acid, dimethylolbutanoic acid, dimethylolalkanoic acid such as dimethylolpentanoic acid, dihydroxysuccinic acid, or dihydroxybenzoic acid.
- dimethylolpropionic acid or dimethylolbutanoic acid is preferred from the viewpoint of reactivity or solubility!
- the polyol compound (a), the organic diisocyanate (b), and the diol compound (c) having a carboxyl group are reacted to obtain a urethane prepolymer (d) having an isocyanate group.
- the ratio power of the isocyanate group Z hydroxyl group is in the range of 1.05Zl to l.50Z1. It is preferable to carry out the reaction within the range of 1.10Z1 ⁇ : L. 45Z1.
- the film formability may be reduced due to the small number of urea bonds contained in the polyurethane polyurethane resin (A). It is difficult to obtain a polyurethane polyurea resin having a weight average molecular weight necessary for exhibiting solder heat resistance.
- the ratio of the polyol compound (a) to the diol compound (c) having a carboxyl group is not particularly limited, but the molar ratio of the polyol compound (a) diol compound (c) having a Z carboxyl group is preferable. Is in the range of 95Z5 to 20Z80, more preferably in the range of 90Z10 to 35 ⁇ 65.
- Polyol compound (a) If the molar ratio of the diol compound (c) having a Z carboxyl group exceeds 95Z5, the polyurethane polyurethane resin (A) and the epoxy resin (B) will be insufficiently crosslinked, resulting in reduced heat resistance. If it is less than 20Z80, the cross-linking between the polyurethane polyurethane resin (A) and the epoxy resin (B) becomes excessive, resulting in poor adhesion. There are things to do.
- the reaction can usually be performed at a temperature between room temperature and 150 ° C, and is preferably performed at a temperature between 60 and 120 ° C from the viewpoint of controlling the production time or side reaction.
- the weight average molecular weight of the obtained isocyanate group-containing urethane prepolymer (d) is preferably in the range of 1000 to 50000, more preferably 12000 to 40000.
- M w is less than 10,000, it is difficult to obtain a polyurethane polyurea resin having a weight average molecular weight necessary for sufficient solder heat resistance to be exhibited. This is not preferable because the handling property is lowered due to the high viscosity.
- the polyurethane polyurethane resin (A) is obtained by reacting a urethane prepolymer (d) having an isocyanate group, a polyamino compound (e), and a monoamino compound (f).
- the polyamino compound (e) functions as a chain extender, and includes, for example, ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane. 4, 4'-diamin or norbornane diamine, 2- (2-aminoethylamino) ethanol, 2-hydroxyethylethylene diamine, 2-hydroxyethylpropylene diamine, di-2-hydroxyethylethylene diamine Alternatively, amines having a hydroxyl group such as di-2-hydroxypropylethylenediamine can also be used. Of these, isophorone diamine is preferably used.
- the monoamino compound (f) functions as a molecular weight modifier for polyurethane polyurethane resin, such as dialkylamines such as di-n-butylamine, dialkanolamines such as diethanolamine, ethanol or isopropyl alcohol, etc. Alcohols can be used.
- the conditions for reacting the urethane prepolymer (d) having an isocyanate group, the polyamino compound (e), and the monoamino compound (f) are as follows:
- the free isocyanate group of the urethane prepolymer (d) Based on the amount, it is important that the total molar ratio of the amino groups of the polyamino compound (e) and the monoamino compound (f) is in the range of 0.8 to 0.999, preferably It is in the range of 85-0.
- the total molar ratio of the amino groups is less than 0.8, the molecular weight of the polyurethane polyurethane resin cannot be increased sufficiently, and the solder heat resistance is not sufficient.
- the polyamino compound (e) And the monoamino compound (f) easily reacts with the epoxy resin in the adhesive composition, which is likely to remain unreacted, or exhibits catalytic activity, which decreases the storage stability of the adhesive composition, and is preferable. Absent.
- the ratio of the amino group of the polyamino compound (e) is more than 97.0 mol%, the viscosity of the adhesive composition is high and the handleability is lowered, and further, it remains unreacted as an amino compound. It is not preferable because it easily reacts directly with the epoxy resin in the adhesive composition, or exhibits catalytic activity and decreases the storage stability of the adhesive composition.
- the weight average molecular weight (Mw) of the polyurethane polyurethane resin (A) is important to be in the range of 80,000 to 250000, and preferably in the range of 90,000 to 200,000.
- Mw weight average molecular weight
- the weight average molecular weight is less than 80,000, the solder heat resistance is inferior, and when it exceeds 250000, the viscosity of the resin solution becomes high and the handling property is lowered, which is not preferable.
- the acid value of the polyurethane polyurethane resin (A) needs to be in the range of 3 to 25 mgKOHZg, preferably in the range of 7 to 20 mgKOH / g.
- the acid value is an acid value by a carboxy group and is based on the solid content of the polyurethane polyurethane resin (A).
- the polyurethane polyurea resin (A) has an acid value of less than 3 mg KOH / g, the adhesive layer after curing due to insufficient crosslinking with the epoxy resin contained in the adhesive composition (I) The heat resistance of the solder is reduced and solder heat resistance is not exhibited.
- the acid value is larger than 25 mg KOHZg, it is excessively cross-linked with the epoxy resin contained in the adhesive composition (I), and the adherend, for example, a plastic film such as a polyimide film, a glass epoxy plate, or a metal
- the adherend for example, a plastic film such as a polyimide film, a glass epoxy plate, or a metal
- the peel strength to the plate or the like decreases.
- the amine value of the polyurethane polyurethane resin (A) is preferably in the range of 0 to 1.5 mgKOHZg, more preferably in the range of 0 to 1.2 mgKOHZg.
- the amine value is necessary to neutralize the solid content lg of the polyurethane polyurethane resin (A). This is the number of mg of potassium hydroxide in the same mole as hydrochloric acid, and is proportional to the amount of unreacted polyamino compound (e) and monoamino compound (f) contained in the polyurethane polyurea resin.
- the unreacted polyamino compound (e) and the monoamino compound (f) react directly with the epoxy resin in the adhesive composition, or show catalytic activity.
- the storage stability of the adhesive composition is lowered, which is not preferable.
- the reaction temperature is appropriately adjusted to sufficiently promote urea formation.
- isocyanate groups and amino groups are said to react quantitatively even at a reaction temperature of about 50 ° C. from around room temperature.
- urea formation proceeds sufficiently at a higher reaction temperature.
- the reaction temperature is less than 70 ° C.
- the ureaization reaction is difficult to complete, and an unreacted amino compound decreases the storage stability of the adhesive composition, which is not preferable.
- the temperature exceeds 100 ° C, the isocyanate group may react with a functional group other than the amino group, which is not preferable.
- polyurethane polyurethane resin (A) is synthesized, for example, an ester solvent, a ketone solvent, a glycol ether solvent, an aliphatic solvent, an aromatic solvent, an alcohol solvent, a carbonate solvent, or Water isotonicity
- an ester solvent for example, an ester solvent, a ketone solvent, a glycol ether solvent, an aliphatic solvent, an aromatic solvent, an alcohol solvent, a carbonate solvent, or Water isotonicity
- a single selected compound or a combination of two or more can be used as a solvent.
- ester solvent examples include ethyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, amyl acetate, and ethyl lactate.
- ketone solvents include acetone, methyl ethyl ketone, and methyl isobutyl keto.
- glycol ether solvent examples include ethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl butyl alcohol, diethylene glycol mono vinyl styrene, diethylene glycol mono vinyl ether. Nore etherenole, propylene glycol monomethenore etherenole, propylene glycol nole monoethylenole ether, or acetates of these monoethers, diethers such as diethylene glycol dimethyl ether, or diethylene glycol jetyl ether.
- Examples of the aliphatic solvent include n-heptane, n-hexane, cyclohexane, methylcyclohexane, ethylcyclohexane, and the like.
- aromatic solvent examples include toluene and xylene.
- Examples of the alcohol solvent include methanol, ethanol, 1 propanol, 2-propanol, 1-butanol, and cyclohexanol.
- Examples of the carbonate-based solvent include dimethyl carbonate, ethylmethyl carbonate, or di-n-butyl carbonate.
- the epoxy resin (B) contained in the adhesive composition (I) of the present invention is a compound having an epoxy group and may be liquid or solid. Although not particularly limited, those having an average of two or more epoxy groups in one molecule can be preferably used.
- the epoxy resin (B) for example, glycidyl ether type epoxy resin, An epoxy resin such as a glycidinoleamine type epoxy resin, a glycidyl ester type epoxy resin, or a cyclic aliphatic (alicyclic type) epoxy resin can be used.
- Examples of the glycidyl ether type epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AD type epoxy resin, and cresolol novolac.
- examples thereof include rosin, brominated phenol novolac epoxy resin, tris (glycidyloxyphenyl) methane, and tetrakis (glycidyloxyphenyl) ethane.
- Examples of the glycidylamine-type epoxy resin include tetraglycidinoresinaminodiphenylmethane, triglycidylvalaminophenol, triglycidylmetaaminophenol, and tetraglycidinoremetaxylylenediamine. Can be mentioned.
- Examples of the glycidyl ester type epoxy resin include diglycidyl phthalate, diglycidyl hexahydrophthalate, and diglycidyl tetrahydrophthalate.
- cycloaliphatic (alicyclic type) epoxy resin examples include epoxy cyclohexyl methylol, epoxy cyclohexane power noroxylate, and bis (epoxycyclohexenole) adipate.
- epoxy resin (B) one kind of the above compounds can be used alone, or two or more kinds can be used in combination.
- Epoxy resin (B) includes bisphenol A type epoxy resin, cresol novolac type epoxy resin, phenol novolac type epoxy resin, tris (glycidyloxyphenol-from the viewpoint of high adhesion and heat resistance.
- E) It is preferable to use methane or tetrakis (glycidyloxyphenyl) ethane.
- the adhesive composition (I) of the present invention preferably contains 5 parts by weight of LOO of epoxy resin (B) to 100 parts by weight of polyurethane polyurethane resin (A). More preferably, it contains ⁇ 90 parts by weight. Solder heat resistance when the amount of epoxy resin (B) is less than 5 parts by weight Is difficult to express. If the epoxy resin is more than 100 parts by weight of (B), the adhesion to plastic films such as polyimide films and conductive circuits tends to decrease.
- the adhesive composition (I) used in the present invention includes a reaction between the polyurethane polyurethane resin (A) and the epoxy resin (B), and a reaction between the epoxy resins (B).
- a curing accelerator and / or a curing agent can be contained.
- the curing accelerator for epoxy resin (B) include tertiary amine compounds, phosphine compounds, or imidazole compounds
- curing agents include dicyandiamide, carboxylic acid hydrazide, and acid anhydrides. Can be used.
- the tertiary amine compound as a curing accelerator includes, for example, triethylamine, benzyldimethylamine, 1,8-diazabicyclo (5.4.0) undecene-7, or 1,5-diazabicyclo (4.3.0). ) Nonen 5 etc.
- the phosphine compound include triphenylphosphine and tributylphosphine.
- the imidazole compound include 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-ferro-4-methylimidazole, 2,4-dimethylimidazole, and 2-phenylimidazole.
- the potential for improving storage stability such as a type in which an imidazole compound and an epoxy resin are reacted to make it insoluble in a solvent, or a type in which an imidazole compound is encapsulated in a microcapsule
- curing accelerators there are curing accelerators, and among these, latent curing accelerators are preferred.
- Examples of the carboxylic acid hydrazide as the hardener include succinic hydrazide and adipic hydrazide.
- Examples of the acid anhydride include hexahydrophthalic anhydride, trimellitic anhydride, and the like.
- the above compounds may be used alone or in combination of two or more, and the total content thereof is 0.100 parts by weight of epoxy resin (B). A range of 1 to 30 parts by weight is preferred.
- the adhesive composition (I) of the present invention may contain a filler (C) for the purposes of soldering heat resistance, improving thermal conductivity, or controlling the fluidity of the adhesive.
- Examples of the filler (C) include silica, alumina, aluminum hydroxide, magnesium hydroxide, barium sulfate, calcium carbonate, titanium oxide, zinc oxide, antimony trioxide, Examples thereof include inorganic fillers such as magnesium oxide, talc, montmorillonite, kaolin, and bentonite, and metal fillers such as aluminum, gold, silver, copper, and nickel.
- silica, alumina, or aluminum hydroxide is preferable from the viewpoint of dispersibility.
- hydrophobic silica obtained by modifying silanol groups on the silica surface with halogenated silane can reduce water absorption and is suitably used in the adhesive composition of the present invention.
- the blending amount of the filler (C) is preferably 0.1 to 100 parts by weight with respect to 100 parts by weight of the polyurethane polyurethane resin (A), and is 0.2 to 50 parts by weight. It is more preferable.
- the adhesive composition (I) of the present invention includes a silane coupling agent, a heat stabilizer, a pigment, a dye, and a tackifier within a range that does not deteriorate the adhesive strength, heat resistance, and storage stability. Fats, plasticizers, ultraviolet absorbers, antifoaming agents, leveling regulators and the like can be blended.
- a heat stabilizer for example, a hindered phenol, phosphorus (phosphite), lactone, hydroxylamine, or thio-based one can be used. Particularly, a hindered phenol heat stabilizer is effective. It is.
- the adhesive sheet of the present invention is an adhesive having a curable adhesive layer ( ⁇ ) composed of the adhesive composition (I) of the present invention, that is, an uncured adhesive layer ( ⁇ ), on the peelable sheet. It is a sheet.
- the curable adhesive layer ( ⁇ ) carried on the first peelable sheet may be further coated with another peelable sheet (second peelable sheet).
- Adhesive sheet made of 2 layer structure of peelable sheet Z curable adhesive layer ( ⁇ ) or 1 layer peelable sheet Z curable adhesive layer ( ⁇ ) Z of 3 layer structure of Z second peelable sheet There is something.
- the peelable sheet may be a flexible printed wiring board substrate, a glass epoxy plate, a stainless steel plate (for example, a SUS plate) or the like.
- the adhesive layer ( ⁇ ⁇ ) can be peeled off from the adhesive layer when it is bonded to the body.
- Plastic film such as polyester, polyolefin, polyimide, or polyamide, dalasin paper, or polyethylene laminated fine paper, etc.
- a silicone or a release agent containing a fluorine compound coated with a release agent can be used.
- the adhesive layer (II) is formed on at least one surface of the peelable sheet by a conventionally known method such as knife coating, die coating, lip coating, ronore coating, curtain coating, no coating, gravure printing, flexographic printing, dip coating.
- a conventionally known method such as knife coating, die coating, lip coating, ronore coating, curtain coating, no coating, gravure printing, flexographic printing, dip coating.
- the adhesive composition (I) of the present invention by spray coating, spin coating or the like, the adhesive composition (I) is not cured, that is, usually at 40 to 150 ° C. for 20 seconds to 60 minutes. It is manufactured by drying under the following conditions.
- the dry film thickness of the curable adhesive layer (5) is preferably 5 ⁇ m to 500 ⁇ m in order to exhibit sufficient adhesion and solder heat resistance and from the viewpoint of ease of handling. More preferably, it is 10 ⁇ m to 100 ⁇ m.
- the reinforcing material with an adhesive layer according to the present invention is obtained by forming a curable adhesive layer ( ⁇ ) formed from the above-mentioned adhesive composition (I) of the present invention on a reinforcing material.
- the adhesive composition (I) is applied onto the reinforcing material by the method exemplified in the above method for producing a peelable sheet, and this is dried under the condition that the adhesive composition (I) is not cured. It can be dried to form a curable adhesive layer ().
- the flexible printed wiring board used in the present invention is not particularly limited.
- the flexible printed wiring board has a conductive circuit on one surface, has a conductive circuit on both surfaces, and further has conductivity inside the conductive circuit. Those having a circuit may be mentioned.
- the base film of the flexible printed wiring board is not particularly limited, and suitable ones are plastic films having insulating properties, flexibility, and heat resistance, such as polyimide, polyethylene terephthalate (PET), and poly-phenylene sulfide. , Polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, wholly aromatic polyamide, or a liquid crystal polymer represented by wholly aromatic polyester.
- the copper foil electrolytic copper foil or rolled copper foil can be used.
- the reinforcing material examples include glass epoxy plates, metal plates such as aluminum or stainless steel (for example, SUS), and plate-like members such as polyimide plates.
- the thickness of the reinforcing material is preferably about 20 to 5000 ⁇ m as long as it can provide a reinforcing function for the flexible printed circuit board!
- the flexible printed wiring board with a reinforcing material of the present invention uses a glass epoxy board, a metal plate, or a flexible printed wiring board using the adhesive composition (I) of the present invention or the adhesive sheet of the present invention.
- a reinforcing material such as a polyimide plate is bonded and fixed by operations such as heat laminating, heat pressing, and Z or thermosetting alone or in combination.
- Fig. 1 is a cross-sectional view schematically showing a structure of one embodiment of a flexible printed wiring board with a reinforcing material of the present invention. That is, the flexible printed wiring board 10 with the reinforcing material includes the flexible printed wiring board 11 and the reinforcing material 12.
- the flexible printed wiring board 11 carries the conductive circuit 2 on the surface of one side of the insulating base film 1.
- the reinforcing material 12 is bonded and fixed to a part of the surface (back surface) 1 la opposite to the surface on which the conductive circuit 2 is supported of the base film 1 via the cured adhesive layer 4.
- the reinforcing material 12 can also be fixed to the entire back surface 1 la of the flexible printed wiring board 11.
- the flexible printed wiring board with a reinforcing material can be obtained by various methods.
- the adhesive composition (I) for example, after applying the adhesive composition (I) on the reinforcing material as described above and drying it to provide a curable adhesive layer ( ⁇ ) to produce a reinforcing material with a curable adhesive layer,
- the curable adhesive layer ( ⁇ ) of the reinforcing material with the adhesive layer and the portion of the flexible printed wiring board where the conductive circuit is not provided are heated while being in contact with each other, and after being adhered by being adhered,
- the curable adhesive layer ( ⁇ ) can be cured by heating to obtain the flexible printed wiring board with a reinforcing material of the present invention.
- the adhesive composition (I) is applied to the portion, and this is dried to provide the curable adhesive layer ( ⁇ ).
- the curable adhesive layer ( ⁇ ) is heated while being in contact with the reinforcing material, or is heated after being brought into contact with the curable adhesive layer ( ⁇ ) to cure the flexible print with the reinforcing material of the present invention. Get a circuit board.
- the flexible printed wiring board with the reinforcing material can be obtained by using the adhesive sheet of the present invention.
- the curable adhesive layer ( ⁇ ) of the adhesive sheet of the present invention having the curable adhesive layer (II) formed from the adhesive composition (I) on the peelable sheet is brought into contact with the reinforcing material.
- peel off the peelable sheet with ⁇ peel off the peelable sheet with ⁇ , and expose the exposed curable adhesive layer ( ⁇ ) to the flexible printed circuit board.
- the conductive circuit is provided so that it can be heated while in contact with the part, or heated after being contacted,
- the curable adhesive layer ( ⁇ ) of the adhesive sheet is brought into contact with the portion of the flexible printed wiring board where the conductive circuit is not provided, then the peelable sheet is peeled off, and the exposed curable adhesive layer ( ⁇ ) is removed. It is possible to obtain the flexible printed wiring board with the reinforcing material of the present invention by heating while making contact with the reinforcing material or by heating after making it contact to cure the curable adhesive layer ( ⁇ ).
- the adhesive sheet of the present invention in which the curable adhesive layer (II) formed from the adhesive composition (I) on the peelable sheet and another peelable sheet further laminated thereon One peelable sheet is peeled off, the exposed curable adhesive layer ( ⁇ ) is brought into contact with the reinforcing material, the other peelable sheet is then peeled off, and the exposed curable adhesive layer ( ⁇ ) is placed on the flexible print. Heat while in contact with the part of the circuit board where the conductive circuit is not provided, or heat it after making contact,
- One peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer ( ⁇ ) is provided with the conductive circuit of the flexible printed wiring board.
- the adhesive sheet is peeled off, and the exposed curable adhesive layer ( ⁇ ) is heated while being brought into contact with the reinforcing material, or after being brought into contact, the curable adhesive layer ( ⁇ ) is cured by heating.
- a flexible printed wiring board with a reinforcing material can also be obtained.
- the method for applying the adhesive composition (I) can be exemplified by the methods described in relation to the method for applying the adhesive sheet.
- the reinforcing material when the reinforcing material is applied to the flexible printed wiring board, pressure can be applied after applying Z or the reinforcing material. More specifically, the flexible printed wiring board Z curable adhesive layer ( ⁇ ) The laminate made of Z reinforcing material is passed between two heated rolls, or the laminate is hot pressed. In addition, the flexible printed wiring board and the reinforcing material can be bonded more firmly.
- the cured adhesive layer (III) can be obtained.
- the thickness of the cured adhesive layer (III) is preferably 5 ⁇ m to 100 ⁇ m, more preferably 10 ⁇ m to 50 ⁇ m.
- the plastic film with a curable adhesive layer of the present invention is preferably used for the production of a flexible printed wiring board with a cover film, and is peeled between the plastic film and the protective film.
- Inventive Adhesive Composition (I) A curable adhesive layer (i.e.) that is formed by a cover is sandwiched.
- the plastic film with a curable adhesive layer of the present invention is coated with the adhesive composition (I) on an unpeeled plastic film or a protective film by various methods, and dried to cure the plastic film. It can be obtained by forming an adhesive layer ( ⁇ ) and superimposing a plastic film on the curable adhesive layer ( ⁇ ) which has been treated with a protective film or peeled.
- the method exemplified above for the method for producing the peelable sheet can be used, and the curable adhesive layer (II) can be formed by drying in the same manner. It is formed.
- the plastic film is a cover film for covering the conductive circuit of the flexible printed wiring board.
- the plastic film that is not peeled off include plastic films such as polyester, polyolefin, polyimide, and polyamide, and a polyimide film is preferred.
- the protective film is for protecting the curable adhesive layer of the plastic film with the curable adhesive layer, and it may be peeled or not peeled. You can also.
- the protective film has a curable contact when the conductive circuit of the flexible printed wiring board is covered with a plastic film with a curable adhesive layer.
- a plastic film such as polyester, polyolefin, polyimide, or polyamide coated with a release agent containing silicone or a fluorine compound can be used as the release treatment.
- the flexible printed wiring board with a cover film of the present invention is formed by curing the surface of the flexible printed wiring board having a conductive circuit on the surface thereof from the adhesive composition (I) of the present invention. It is peeled through the adhesive layer ( ⁇ ) and covered with a new plastic film.
- Fig. 2 is a cross-sectional view schematically showing a structure of one embodiment of the flexible printed wiring board with a cover film of the present invention.
- the flexible printed wiring board 20 with the cover film is bonded and fixed to the plastic film (cover film) 6 on the surface of the flexible printed wiring board 5 that carries the conductive circuit 2 through the cured adhesive layer 4.
- the flexible printed wiring board 5 carries the conductive circuit 2 on the surface of one side of the insulating base film 1 via the adhesive layer 4a.
- Such a flexible printed wiring board with a cover film can be obtained by various methods.
- the protective film is peeled off from the plastic film with the curable adhesive layer of the present invention, and the exposed curable adhesive layer ( ⁇ ) is electrically conductive on the flexible printed wiring board having a conductive circuit on the surface.
- the flexible printed wiring board with a cover film of the present invention can be obtained by heating while contacting the surface on the circuit side, or heating after contacting to cure the curable adhesive layer (II). it can.
- the adhesive composition (I) of the present invention is applied to a plastic film that has not been subjected to a release treatment and dried to form a curable adhesive layer ( ⁇ ), and then the curable adhesive layer.
- (Ii) is heated while being brought into contact with the surface of the flexible printed wiring board on the conductive circuit side, or heated after being brought into contact with the curable adhesive layer (II) to be cured.
- the flexible printed wiring board with a cover film of the invention can also be obtained.
- an adhesive composition (I) is formed on the surface of the flexible printed wiring board on the conductive circuit side. After coating and drying to form a curable adhesive layer ( ⁇ ), the curable adhesive layer ( ⁇ ) is peeled off! Heated or brought into contact with the plastic film.
- the flexible printed wiring board with a cover film of the present invention can also be obtained by heating and then curing the curable adhesive layer (II).
- Examples of the method for applying the adhesive composition (I) include the methods described in connection with the method for applying the adhesive sheet.
- pressure can be applied when bonding the cover film and the surface of the flexible printed wiring board on the conductive circuit side, and after Z or bonding. More specifically, unexfoliated plastic film Z curable adhesive layer (
- the cover film is more firmly attached to the flexible printed wiring board by passing the laminated body consisting of the flexible printed wiring board between two heated rolls or by hot pressing the laminated body. Can be attached.
- the curable adhesive layer (II) can be obtained by heating the curable adhesive layer (II) at 100 to 200 ° C. for about 30 minutes to 24 hours.
- the thickness of the cured adhesive layer (III) is preferably 5 ⁇ m to 100 ⁇ m, more preferably 10 ⁇ m to 50 ⁇ m.
- the flexible printed wiring board with a cover film obtained as described above is in a state where the cover film and the conductive circuit side of the flexible printed wiring board are bonded to each other via the cured adhesive layer (III). .
- the printed wiring board used for constituting each layer of the printed wiring board formed by laminating a plurality of conductive circuit layers of the present invention has a conductive circuit only on one surface, both sides And those having a conductive circuit.
- a flexible printed wiring board that uses a flexible plastic film as an insulating substrate in order to reduce the thickness and weight and to provide flexibility.
- the printed wiring board of the present invention in which a plurality of conductive circuit layers are laminated is a printed wiring board having a conductive circuit on one surface of an insulating substrate, or a printed wiring having a conductive circuit on both surfaces of an insulating substrate.
- a plate is laminated using the adhesive composition (I).
- Fig. 4 shows a printed wiring board (hereinafter referred to as a single-sided printed wiring board) 41 having a conductive circuit 2 on one surface of a base film 1 as an insulating substrate, and Fig. 5 shows both of the base film 1 as an insulating substrate.
- 1 shows a printed wiring board (hereinafter, double-sided printed wiring board) 51 having conductive circuits 2 and 2 on its surface.
- FIG. 3 shows that the surface of the first single-sided printed wiring board 41 on the conductive circuit side and the surface of the second single-sided printed wiring board 41 on the conductive circuit side are an adhesive composition. It schematically shows the state of being laminated and laminated via the hardened adhesive layer 4 formed from (I).
- [0127] in FIG. 3 is a curing in which one surface of the double-sided printed wiring board 51 and the surface of the single-sided printed wiring board 41 on the conductive circuit side are formed from the adhesive composition (I). A state in which the layers are bonded and laminated via the adhesive layer 4 is schematically shown.
- FIG. 3 shows that the surface on the conductive circuit side of the first single-sided printed wiring board 41 is bonded to the surface of the second single-sided printed wiring board 41 on which the conductive circuit is not provided.
- 1 schematically shows a state in which they are bonded and laminated via a cured adhesive layer 4 formed from the agent composition (I).
- FIG. 2 schematically shows a state in which the heel surface is bonded and laminated via a cured adhesive layer 4 formed from the adhesive composition (I).
- FIG. 3 shows that one surface of the first double-sided printed wiring board 51 and one surface of the second double-sided printed wiring board 51 are formed from the adhesive composition (I).
- FIG. 2 schematically shows a state in which they are bonded and laminated through a cured adhesive layer 4 to be laminated.
- FIG. 3 shows the surface of the first single-sided printed wiring board 41 that is not provided with the conductive circuit and the surface of the second single-sided printed wiring board 41 that is not provided with the conductive circuit.
- FIG. 2 schematically shows a state in which they are bonded and laminated via a cured adhesive layer 4 formed from the adhesive composition (I).
- FIG. 3 depending on the type of printed wiring board to be laminated, there may or may not be an adhesive layer between the insulating substrate (base film) of each printed wiring board and the conductive circuit.
- FIGS. 3 to 5 the illustration of the adhesive layer between the insulating substrate of the printed wiring board and the conductive circuit is omitted.
- the laminates of the embodiments of [1] to [6] in Fig. 3 may be laminated in any combination via the cured adhesive layer (III) to form a multilayer laminate. .
- a printed wiring board obtained by laminating a plurality of conductive circuit layers according to the present invention is a method using the adhesive sheet of the present invention, and a printed wiring board provided with the adhesive composition (I) for lamination. It can be obtained by various methods such as a coating method.
- the adhesive sheet of the present invention in which a curable adhesive layer ( ⁇ ) made of the adhesive composition (I) is laminated on a peelable sheet and another peelable sheet is further laminated thereon is used.
- a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated will be described.
- the printed wiring board in which a plurality of conductive circuit layers are laminated is peeled off one peelable sheet from the adhesive sheet, and the exposed curable adhesive layer ( ⁇ ) In contact with the surface of the first single-sided printed wiring board 41 on the side of the conductive circuit, and then peel off the other peelable sheet and apply the second single-sided printed layer to the exposed curable adhesive layer (II). While touching and pasting the surface of the wiring board 41 where the conductive circuit is not provided, and Z or contacting and pasting, heating,
- one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (II) is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then Peel off the other peelable sheet and contact the surface of the conductive circuit side of the second single-sided printed wiring board 41 with the exposed curable adhesive layer ( ⁇ ), and Z or contact It can be obtained by heating after sticking.
- one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (II) is brought into contact with the surface of the single-sided printed wiring board 41 where the conductive circuit is not provided, and then the other peelable sheet is peeled off.
- the adhesive sheet is peeled off, and one surface of the double-sided printed wiring board 51 is brought into contact with and adhered to the exposed curable adhesive layer ( ⁇ ), and after Z is brought into contact with and adhered, heating is performed. Can be obtained.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in Fig. 3 is laminated is peeled off one release sheet from the adhesive sheet, and the exposed curable adhesive layer ( ⁇ ), No.
- the printed wiring board in which a plurality of conductive circuit layers are laminated is peeled off one release sheet from the adhesive sheet, and the exposed curable adhesive layer ( ⁇ ) Is provided with the conductive circuit of the first single-sided printed wiring board 41, and is brought into contact with the surface, and then the other peelable sheet is peeled off, and the exposed curable adhesive layer ( ⁇ )
- the surface of the second single-sided printed wiring board 41 that is not provided with the conductive circuit can be obtained by heating it after making it contact and sticking, and Z or making it contact and sticking.
- the printed wiring board having a plurality of conductive circuit layers in the laminated state shown in [1] to [6] in FIG. 3 is obtained by applying the adhesive composition (I) of the present invention on the printed wiring board. It can also be obtained by application.
- the printed wiring board in which a plurality of conductive circuit layers in the stacked state of [1] in FIG. 3 is laminated is bonded to the surface of the first single-sided printed wiring board 41 on the conductive circuit side.
- the coating composition (I) is applied and dried to form a curable adhesive layer ( ⁇ ).
- the curable adhesive layer ( ⁇ ) is coated with the second single-sided printed wiring board 41 on the conductive circuit side. It can be obtained by heating with the surface being brought into contact and Z, or after being brought into contact with and stuck.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [2] in FIG. 3 is laminated is obtained by applying the adhesive composition (I) to one surface of the double-sided printed wiring board 51. And dry to form a curable adhesive layer ( ⁇ ), and adhere to the curable adhesive layer ( ⁇ ) with the conductive circuit side surface of the single-sided printed wiring board 41 in contact with and Z Or after contacting and sticking, heating,
- the adhesive composition (I) is applied to the conductive circuit side of the single-sided printed wiring board 41 and dried to form a curable adhesive layer ( ⁇ ), and the curable adhesive layer ( ⁇ ) While touching and sticking one surface of the double-sided printed wiring board 51, and Z or touching and sticking, It can be obtained by burning heat.
- the printed wiring board in which a plurality of conductive circuit layers in the stacked state of [3] in FIG. 3 is laminated is formed on the surface of the first single-sided printed wiring board 41 on the side of the conductive circuit. (I) is applied and dried to form a curable adhesive layer ( ⁇ ), and the conductive circuit of the second single-sided printed wiring board 41 is provided on the curable adhesive layer ( ⁇ ). While touching and sticking the non-surface, and Z or touching and sticking, heating,
- the conductive circuit of the first single-sided printed wiring board 41 is provided, and the adhesive composition (I) is applied to the surface and dried to form a curable adhesive layer ( ⁇ ).
- the surface of the conductive circuit side of the second single-sided printed wiring board 41 is brought into contact with the curable adhesive layer ( ⁇ ) and stuck, and Z is brought into contact with and stuck, and then heated. Can be obtained.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [4] in FIG. 3 is laminated is obtained by applying the adhesive composition (I) to one surface of the double-sided printed wiring board 51. And drying, forming a curable adhesive layer ( ⁇ ), and contacting the curable adhesive layer ( ⁇ ) with the surface on which the conductive circuit of the single-sided printed wiring board 41 is not provided in contact with the curable adhesive layer ( ⁇ ). , And Z, or after touching and sticking, heating,
- the adhesive composition (I) is applied to the surface of the single-sided printed wiring board 41 on which the conductive circuit is not provided, and dried to form a curable adhesive layer ( ⁇ ), and the curable adhesive It can be obtained by heating the layer (II) with one surface of the double-sided printed wiring board 51 being brought into contact with the layer (II) and Z or being brought into contact with the layer and then heating.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in FIG. 3 is laminated on one surface of the first double-sided printed wiring board 51 is the adhesive composition (I) Applying and drying to form a curable adhesive layer ( ⁇ ), with one surface of the second double-sided printed wiring board 51 in contact with the curable adhesive layer ( ⁇ ) , And Z or after contacting and sticking, it can be obtained by applying heat.
- the printed wiring board formed by laminating a plurality of conductive circuit layers in the laminated state of [6] in FIG. 3 is bonded to the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided.
- the coating composition (I) is applied and dried to form a curable adhesive layer ( ⁇ ).
- the conductive circuit of the second single-sided printed wiring board 41 is provided on the curable adhesive layer ( ⁇ ). It can be obtained by heating while touching the surface not touched and Z or touching and sticking.
- the method for applying the adhesive composition (I) can be exemplified by the methods described in relation to the method for applying the adhesive sheet.
- the printed wiring board having a plurality of conductive circuit layers has the curable adhesive layer ( ⁇ ) made of the adhesive composition (I) on the peelable sheet, and the adhesive sheet of the present invention. It can be obtained by using.
- a printed wiring board in which a plurality of conductive circuit layers in the laminated state shown in [1] of FIG. 3 are laminated is provided with a curable adhesive layer ( ⁇ ⁇ ) on an adhesive sheet on a first side.
- the printed circuit board 41 is brought into contact with the surface of the conductive circuit side, and then the release sheet is peeled off.
- the exposed curable adhesive layer ( ⁇ ) is exposed to the surface of the second single-sided printed circuit board 41 on the conductive circuit side. It can be obtained by contacting and sticking, and by heating after Z or contacting and sticking.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [2] in FIG. 3 are laminated is provided with a curable adhesive layer ( ⁇ ) on the adhesive sheet, and a double-sided printed wiring board 51. Contact with one surface, then peel off the peelable sheet, and contact the surface of the conductive circuit side of the single-sided printed wiring board 41 to the exposed curable adhesive layer ( ⁇ ), and Z Or after touching and sticking, heating,
- the curable adhesive layer ( ⁇ ) on the adhesive sheet is brought into contact with the conductive circuit side surface of the single-sided printed wiring board 41, and then the peelable sheet is peeled off to expose the exposed curable adhesive layer (II).
- it can be obtained by heating while making one surface of the double-sided printed wiring board 51 contact and sticking, and after Z or contacting and sticking.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [3] in FIG. 3 is laminated is a curable adhesive layer ( ⁇ ) on the adhesive sheet, and the first single-sided printed wiring.
- the adhesive layer ( ⁇ ) on the adhesive sheet is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the hardened adhesive.
- the surface of the conductive circuit side of the second single-sided printed wiring board 41 is brought into contact with and adhered to the agent layer ( ⁇ ), and Z is brought into contact with and adhered, and then heated. Can be obtained.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [4] in FIG. 3 is laminated is provided with an adhesive layer ( ⁇ ) on the adhesive sheet and one side of the double-sided printed wiring board 51. Contact the surface, then peel off the peelable sheet, and contact the surface of the single-sided printed wiring board 41 that is not provided with the conductive circuit to the exposed curable adhesive layer ( ⁇ ), and Z Or after contacting and sticking, heating,
- the adhesive layer ( ⁇ ) on the adhesive sheet is brought into contact with the surface of the single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the exposed curable adhesive layer ( In step (b), one surface of the double-sided printed wiring board 51 is brought into contact and stuck, and Z or is brought into contact and stuck, followed by heating.
- the printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in FIG. 3 is laminated is a curable adhesive layer ( ⁇ ) on the adhesive sheet, and the first double-sided printed wiring While making contact with one surface of the board 51, then peeling off the peelable sheet, while making one surface of the second double-sided printed wiring board 51 contact and adhere to the exposed curable adhesive layer (II) , And Z or can be obtained by heating after contacting and sticking.
- the curable adhesive layer ( ⁇ ) on the adhesive sheet is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the hardenability.
- the cured adhesive layer (III) can be obtained.
- the thickness of the cured adhesive layer (III) is preferably 5 ⁇ m to 100 ⁇ m, more preferably 10 ⁇ m to 50 ⁇ m.
- parts and% mean parts by weight and% by weight
- Mn means number average molecular weight
- Mw means weight average molecular weight
- Polyester polyol obtained from terephthalic acid, adipic acid and 3-methyl-1,5-pentanediol was placed in a reaction vessel equipped with a stirrer, thermometer, reflux condenser, dropping device, and nitrogen introduction tube.
- “Kuraray polyol P-2011”, Mn 2040] 195.2 parts, 6.67 parts dimethylolbutanoic acid, 40.7 parts isophorone diisocyanate, and 70.0 parts toluene, under nitrogen atmosphere React for 4 hours at 90 ° C, and add 250 parts of toluene to this.
- Mw 21,000
- a polyol compound (a) and a hydroxyl group derived from a diol compound (c) having a carboxyl group an isocyanate group derived from an organic diisocyanate (b)
- the molar ratio was 1.30].
- a reaction vessel similar to Synthesis Example 1 was charged with 13.30 parts of dimethylolbutanoic acid, 140.0 parts of isophorone diisocyanate, and 200.0 parts of toluene, and reacted at 90 ° C for 2 hours under a nitrogen atmosphere. And 120 parts of N, N-dimethylacetamide and isophorone diisocyanate added to the hydroxyl group of dimethylolbutanoic acid and isophorone diisocyanate. And a mixed solution was obtained.
- isophorone diamine 74 G-n-butynoleamine 12. 56 ⁇ ⁇ 2-pronoanol
- isophorone diisocyanate was added to the hydroxyl group of the above dimethylolbutanoic acid.
- a mixed solution of the product and isophorone diisocyanate 426. 0 parts is slowly added, and the mixture is reacted at 50 ° C for 2 hours, followed by 70 ° C for 2 hours, and tonorene 63.0 0 ⁇ 2-propanol Dilution with 27.0 parts gave a solution A-10 of a mixture of polyurethane polyurethane resin and polyurethane resin.
- the properties of the resulting mixture of rosin were as shown in Table 2. Since the solid content of A-10 was insoluble in tetrahydrofuran (THF), the weight average molecular weight was not measurable.
- a polyurethane polyurethane resin solution A-15 was obtained in the same manner as in Synthesis Example 14 except that the raw materials shown in Table 1 were used. The properties of the resulting polyurethane polyurethane resin were as shown in Table 2.
- the number average molecular weight (Mn) of the polyol compound and the weight average molecular weight (Mw) of the urethane prepolymer and the polyurethane polyurea resin are the number average molecular weight and the weight average molecular weight of polystyrene conversion determined by GPC measurement.
- the GPC measurement conditions are as follows.
- Synthesis example 10 Mixture of polyurethane polyurea resin and polyurea resin Synthesis example 1 1, 1 2 : Polyuretan tree
- Synthesis example 10 Polyurethane polyurea resin and polyurea resin mixture Synthesis example 1 1, 12: Polyurethane resin
- This adhesive composition was applied to a 75 ⁇ m thick polyimide film to a dry film thickness of 25 ⁇ m, dried at 80 ° C. for 2 minutes, and a curable adhesive layer (II) was laminated. A polyimide reinforcing material was produced.
- the adhesive composition was applied to a 25 ⁇ m-thick polyimide film (manufactured by Toray Industries, Inc., Kapton 100H) so that the dry film thickness was 25 ⁇ m, and dried at 80 ° C. for 2 min.
- a protective film PET film peel-treated with silicone was bonded to the surface of the coating to produce a cover film with a curable adhesive layer.
- the above adhesive composition is applied and dried on a polyester film which has been subjected to a release treatment so that the dry film thickness is 25 m, to form a curable adhesive layer (II), and another release treatment.
- the resulting polyester film was laminated to prepare an adhesive sheet in which the curable adhesive layer ( ⁇ ) was sandwiched between the peelable sheet-like substrates.
- the adhesive composition and the curable adhesive layer ( ⁇ ) were used in exactly the same manner as in Example 1 except that the types and amounts of polyurethane polyurethane resin, epoxy resin, and filler shown in Table 3 were used. ) With polyimide reinforcement, cover film with curable adhesive layer and adhesive sheet.
- This adhesive composition was applied to a 75 ⁇ m thick polyimide film to a dry film thickness of 25 ⁇ m, dried at 80 ° C. for 2 minutes, and a curable adhesive layer (II) was laminated. A polyimide reinforcing material was produced.
- the adhesive composition was applied to a 25 ⁇ m-thick polyimide film (manufactured by Toray Industries, Inc., Kapton 100H) so that the dry film thickness was 25 ⁇ m, and dried at 80 ° C. for 2 min.
- a protective film PET film peel-treated with silicone was bonded to the surface of the coating to produce a cover film with a curable adhesive layer.
- the above adhesive composition is applied and dried on a polyester film which has been subjected to a release treatment so that the dry film thickness is 25 m, to form a curable adhesive layer (II), and another release treatment.
- the resulting polyester film was laminated to prepare an adhesive sheet in which the curable adhesive layer ( ⁇ ) was sandwiched between the peelable sheet-like substrates.
- Composition, cure A polyimide reinforcing material with a curable adhesive layer ( ⁇ ), a cover film with a curable adhesive layer, and an adhesive sheet were prepared.
- Epoxy Coat 1031S which is an epoxy resin
- adhesive composition polyimide reinforcing material with curable adhesive layer ( ⁇ ), cover film with curable adhesive layer, and An adhesive sheet was prepared.
- a protective film (peeled PET film) is bonded to the curable adhesive layer of polyimide reinforcement with the above curable adhesive layer ( ⁇ ) and left in a constant temperature bath at 40 ° C for 30 days for protection.
- the film is peeled off, and the curable adhesive layer side and another polyimide film (film thickness 75 m) are bonded using a thermal laminator with a roll temperature of 100 ° C, then 150 ° C, 1.0 MPa, Heat-pressed for 2 minutes and heated in an electric oven at 150 ° C for 180 minutes to prepare a polyimide reinforcing material Z cured adhesive layer (ii) Z polyimide film laminate.
- This laminate was cut to a width of 10 mm, and a 90 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere of 23 ° C and 50% relative humidity to determine the adhesive strength (NZcm) after the storage stability test. .
- the above-mentioned electrolytic copper foil with a cover film was cut to a width of 10 mm, immersed in purified water at 85 ° C for 3 hours, and immediately the cover film side was brought into contact with molten solder at 260 ° C for 1 minute. The appearance was visually observed and the presence or absence of adhesion abnormalities such as foaming, floating and peeling of the adhesive layer was observed.
- Cover film force with curable adhesive layer left in a constant temperature bath at 40 ° C for 30 days Flexible copper-clad laminate (line Z space 0.1 mm) with protective film removed and comb-shaped conductor pattern formed by subtractive method After laminating a curable adhesive layer using a thermal laminator with a roll temperature of 100 ° C, heat press at 150 ° C, 1.0MPa, 2min and heat in an electric oven at 150 ° C for 180min. Thus, a flexible copper clad laminate having a comb-shaped conductor pattern with a cover film was obtained. The filling property of the cover film adhesive layer into the comb-shaped conductor pattern portion was visually observed to check for the presence of voids.
- a heat laminator with a roll temperature of 100 ° C is applied to a flexible copper-clad laminate (line Z space 0. lmm) with a comb-shaped conductor pattern peeled off by a subtractive method. Bond the curable adhesive layer using After that, heat press at 150 ° C, 1.0MPa, 2min, and heat for 180min in an electric oven at 150 ° C to obtain a flexible copper-clad laminate with comb-shaped conductor pattern with cover film It was.
- a flexible copper-clad laminate with a comb-shaped conductor pattern with a cover film was applied with a voltage of 24 V and lOOOHrs between the comb-shaped conductors in an atmosphere of 85 ° C. and 85% RH (relative humidity). We compared resistance values between comb-type conductors before and after voltage application in a humidified atmosphere.
- Ra represents a resistance value before voltage application
- Rb represents a resistance value after voltage application.
- peel both peelable sheet-like substrates of the adhesive sheet (adhesive layer thickness 25 ⁇ m), and harden the adhesive layer with a 35 ⁇ m thick electrolytic copper foil matte surface and 50 ⁇ m thick It is sandwiched between polyimide films (Kapton 200EN), heat-laminated at a roll temperature of 100 ° C, hot-pressed at 150 ° C, 1.0 MPa, 2 min, and then heated in an electric oven at 150 ° C for 180 min.
- a laminated body comprising a mat surface Z-cured adhesive layer (m) Z polyimide film cover of the electrolytic copper foil was obtained.
- the laminate was cut to a width of 10 mm, and a 180 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere with a relative humidity of 50% at 23 ° C.
- the bond strength (NZcm) was determined.
- the laminate was cut to a width of 10 mm, and a 180 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere with a relative humidity of 50% at 23 ° C.
- the bond strength (NZcm) was determined.
- a flexible comb-shaped conductor pattern is formed by peeling off both peelable sheet-like substrates of an adhesive sheet (adhesive layer thickness 25 ⁇ m) left in a constant temperature bath at 40 ° C for 30 days. After a curable adhesive layer is sandwiched between a copper-clad laminate (line Z space 0. lmm) and a polyimide film (Kapton 200EN) with a thickness of 50 ⁇ m and heat-laminated at a roll temperature of 100 ° C , 150 ° C, 1. OMPa, heat-pressed for 2 min and heated with 150 ° C electric oven for 180 min to obtain a flexible copper-clad laminate with a comb-shaped conductor pattern with polyimide film . The filling property of the adhesive layer into the comb-shaped conductor pattern was visually observed to check for the presence of voids.
- the adhesive composition (I) obtained in each example and comparative example was applied to a tin plate so that the dry film thickness was 50 / zm, and cured by heating for 180 min in an electric oven at 150 ° C.
- the cured film was isolated by the mercury amalgam method. This cured film is applied with 10% NaOH aqueous solution, and The appearance after immersion in a 10% aqueous hydrochloric acid solution for 24 hours and the appearance after immersion in acetone for 3 hours were visually observed to evaluate whether there was swelling or dissolution.
- the adhesive composition of the present invention can be suitably used for laminating flexible printed wiring boards and mounting cover films for protecting reinforcing materials and conductive circuits.
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Abstract
Description
明 細 書 Specification
接着剤組成物、それを用いた接着剤シート、並びにそれらの利用 技術分野 Adhesive composition, adhesive sheet using the same, and use thereof
[0001] 本発明は、特に半導体集積回路 (IC)等が実装される、ポリイミドフィルム等をべ一 スフイルムとするフレキシブルプリント配線板用の接着剤組成物、フレキシブルプリン ト配線板用の接着剤シート、及びこれらを用いてなる各種フレキシブルプリント配線 板、並びにこれらの製造方法に関する。 [0001] The present invention relates to an adhesive composition for a flexible printed wiring board using a polyimide film or the like as a base film on which a semiconductor integrated circuit (IC) or the like is mounted, and an adhesive sheet for a flexible printed wiring board. And various flexible printed wiring boards using the same, and a method for producing them.
詳しくは金属、ガラスエポキシ、又はポリイミド等力 なる補強材をフレキシブルプリ ント配線板に固定するための接着剤組成物及び接着剤シート、カバーフィルムをフレ キシブルプリント配線板の導電性回路側に貼り付けるための接着剤組成物、フレキシ ブルプリント配線板同士を更に積層する際に好適な接着剤組成物及び接着剤シート に関し、更に前記接着剤組成物を用いて積層してなる、接着性、及びハンダ耐熱性 に優れる各種フレキシブルプリント配線板に関する。 Specifically, adhesive composition, adhesive sheet, and cover film for fixing a reinforcing material such as metal, glass epoxy, or polyimide to the flexible printed wiring board are attached to the conductive circuit side of the flexible printed wiring board. The present invention relates to an adhesive composition, an adhesive composition suitable for further laminating flexible printed wiring boards, and an adhesive sheet, and further comprising an adhesive composition and a solder formed by laminating using the adhesive composition The present invention relates to various flexible printed wiring boards having excellent heat resistance.
背景技術 Background art
[0002] プリント配線板として使用量が増えているフレキシブルプリント配線板は、ベースフィ ルム上に種々の方法で、導電性回路が設けられてなるものである。 [0002] A flexible printed wiring board, which has been used in an increased amount as a printed wiring board, has a conductive film provided on a base film by various methods.
導電性回路を設ける方法としては、例えば、接着剤層を介して又は介さずにベース フィルム上に銅箔を設けてなるフレキシブル銅張板の銅箔上に感光性エッチングレ ジスト層を形成し、回路パターンを持つマスクフィルムを通して露光させて、露光部の みを硬化させ、次いで未露光部の銅箔をエッチングにより除去した後、残っているレ ジスト層を剥離するなどして、銅箔力も導電性回路を形成することができる。あるいは 、ベースフィルム上にスパッタリングゃメツキ等の手段で必要な回路のみを設けたもの であってもよい。 As a method for providing a conductive circuit, for example, a photosensitive etching resist layer is formed on a copper foil of a flexible copper-clad plate in which a copper foil is provided on a base film with or without an adhesive layer. By exposing through a mask film with a circuit pattern to cure only the exposed area, and then removing the unexposed area of the copper foil by etching, the remaining resist layer is peeled off, etc. Circuit can be formed. Alternatively, only a necessary circuit may be provided on the base film by means such as sputtering.
[0003] 一般に、フレキシブルプリント配線板としては、一方の表面に導電性回路を有する もの、両面に導電性回路を有するもの、更にそれらの内部にも導電性回路を有する もの等が用いられている。また、ベースフィルムとしては、絶縁性と可とう性と耐熱性を 有するプラスチックフィルム、例えば、ポリイミドゃポリエチレンテレフタレート(PET)の フィルムなどが一般的に使用されており、銅箔としては、電解銅箔又は圧延銅箔が一 般的に使用されている。 [0003] Generally, flexible printed wiring boards that have a conductive circuit on one surface, a conductive circuit on both sides, and a conductive circuit in the inside of those are used. . In addition, as the base film, a plastic film having insulating properties, flexibility, and heat resistance, for example, polyimide-polyethylene terephthalate (PET) is used. A film or the like is generally used, and an electrolytic copper foil or a rolled copper foil is generally used as the copper foil.
[0004] ここに、フレキシブルプリント配線板には、様々な接着剤が使用されている。 Here, various adhesives are used for the flexible printed wiring board.
例えば、 For example,
導電性回路を形成するための銅箔とベースフィルムとを貼り合せ、フレキシブル銅張 板を形成するための接着剤、 Adhesive to form a flexible copper-clad board by laminating a copper foil and a base film to form a conductive circuit,
フレキシブルプリント配線板の導電性回路が設けられて 、な 、部分に補強材を貼り 付けるための接着剤、 The conductive circuit of the flexible printed wiring board is provided, and the adhesive for attaching the reinforcing material to the part,
フレキシブルプリント配線板の導電性回路が設けられている側を被覆するためのカバ 一フィルムを貼り付けるための接着剤、 An adhesive for attaching a cover film for covering the side of the flexible printed circuit board on which the conductive circuit is provided;
更には、複数枚のフレキシブルプリント配線板同士を貼り合せ、複数の導電性回路 層を積層するための接着剤等が挙げられる。 In addition, an adhesive for laminating a plurality of flexible printed wiring boards and laminating a plurality of conductive circuit layers can be used.
[0005] なお、本明細書にぉ 、て、フレキシブルプリント配線板の「導電性回路が設けられ て 、な 、部分」とは、フレキシブルプリント配線板の導電性回路が設けられて 、る表 面の反対側の表面であって、回路が全く設けられて 、な 、表面を意味するだけでな ぐフレキシブルプリント配線板の導電性回路が設けられている表面と同一側の表面 において、回路が形成されていない部分を含む。 In the present specification, “a portion provided with a conductive circuit” is a surface of a flexible printed wiring board provided with a conductive circuit of a flexible printed wiring board. A circuit is formed on the surface on the same side as the surface on which the conductive circuit of the flexible printed wiring board is provided, which is the surface on the opposite side of the flexible printed wiring board. Including parts that are not.
[0006] 更に、プリント配線板における接着剤の他の使用用途として、 [0006] Further, as another use of the adhesive in the printed wiring board,
軽量薄型ィ匕 ·低コストィ匕に優れる半導体パッケージであるボールグリッドアレイ (BGA )の製造に必要なパッケージ基板と、補強板 (スティフナ一)や放熱板 (ヒートスプレツ ター)とを接着するための接着剤や、 Lightweight and thin adhesive · Adhesive for bonding the package substrate necessary for the manufacture of ball grid array (BGA), which is an excellent semiconductor package with low cost, to the reinforcing plate (stiffener) and heat sink (heat spreader) Or
機器筐体に電磁波シールド材等を貼り付けるための接着剤等が挙げられる。 Examples thereof include an adhesive for affixing an electromagnetic shielding material or the like to the device casing.
[0007] 配線板として使用量が増えているフレキシブルプリント配線板は、強度が弱く物理 的な損傷を受けやすいため、配線板の一部を補強材で補強し、機械的強度を高め て使用することがある。例えば、ソケットに差し込まれる端子部分、スィッチ部分などの 応力が集中する部位に、補強材が接着される。 [0007] Flexible printed wiring boards, which are increasingly used as wiring boards, have low strength and are susceptible to physical damage, so some of the wiring boards are reinforced with reinforcing materials and used with increased mechanical strength. Sometimes. For example, a reinforcing material is bonded to a portion where stress is concentrated, such as a terminal portion or a switch portion inserted into a socket.
[0008] また、フレキシブルプリント配線板上の導電性回路の保護、酸化防止、更には導電 性回路の屈曲性を改良するために、一般に導電性回路面は、接着剤層を介して保 護 ·被覆用のプラスチックフィルムが被覆される。 (このプラスチックフィルムのことを「 カバーフィルム」ともいう。 ) [0008] Further, in order to protect the conductive circuit on the flexible printed wiring board, prevent oxidation, and improve the flexibility of the conductive circuit, the conductive circuit surface is generally held via an adhesive layer. Protective plastic film is coated. (This plastic film is also called “cover film”.)
[0009] また、電子機器の小型化、高密度化の志向が高まる今日では、狭い空間に効率的 に配線が可能である複数の導電性回路層を有する多層プリント配線板に対する要求 が益々高まってきており、フレキシブルプリント配線板を複数枚貼り合わせ、複数の 導電性回路が積層された態様のプリント配線板に対する需要が高まってきている。 現在の多層プリント配線板に用いられる層間接着材料は、その多くが、エポキシ榭 脂に代表される熱硬化性榭脂をガラス布等の基材に含浸した熱硬化性榭脂プリプレ グである。ところが近年、多層プリント配線板の薄型化 '高密度化に伴い、積層される 各プリント配線板の間隔を極めて狭くするため、ガラス布等の基材を用いない層間接 着材料の要求が高まって 、る。 [0009] In addition, as electronic devices are increasingly becoming smaller and more dense, there is an increasing demand for multilayer printed wiring boards having a plurality of conductive circuit layers that can be efficiently wired in a narrow space. Therefore, there is an increasing demand for a printed wiring board in which a plurality of flexible printed wiring boards are laminated and a plurality of conductive circuits are laminated. Most of the interlayer adhesive materials used in current multilayer printed wiring boards are thermosetting resin prepregs in which a base material such as a glass cloth is impregnated with a thermosetting resin typified by an epoxy resin. However, in recent years, as multilayer printed wiring boards have become thinner and denser, there has been an increasing demand for layer-indirect bonding materials that do not use a substrate such as glass cloth, in order to make the interval between each printed wiring board extremely narrow. RU
[0010] 上記のフレキシブルプリント配線板の基材となるプラスチックフィルムや、表面保護 のためのカバーフィルム、あるいは BGAのパッケージ基板には、耐熱性が良好なこと 力 ポリイミドフィルムが用いられることが多い。また、フレキシブルプリント配線板用の 補強材、 BGAに用いられるスティフナ一、ヒートスプレッター、又は電磁波シールド材 には、ガラスエポキシ板、ステンレススチール板 (例えば、 SUS板)などの金属材料、 又はポリイミドフィルム等が使用されることが多い。 [0010] Polyimide films are often used for plastic films as base materials for the above-mentioned flexible printed wiring boards, cover films for surface protection, or BGA package substrates. In addition, reinforcing materials for flexible printed wiring boards, stiffeners used in BGA, heat spreaders, or electromagnetic wave shielding materials include glass epoxy plates, stainless steel plates (for example, SUS plates), metal materials, polyimide films, etc. Is often used.
従って、これらの用途で使用される接着剤、及びフレキシブルプリント配線板を貼り 合わせて積層するための接着剤には、ポリイミドフィルムとガラスエポキシ板、ポリイミ ドフィルムと金属板、更にはポリイミドフィルム同士を良好に接着させることが要求され る。 Therefore, polyimide film and glass epoxy board, polyimide film and metal plate, and polyimide films are used as adhesives used in these applications and adhesives for laminating and stacking flexible printed wiring boards. Good adhesion is required.
[0011] フレキシブルプリント配線板に補強材ゃカバーフィルムが取り付けられ、あるいは複 数のフレキシブルプリント配線板が積層されてなるプリント配線板が作製され、同じく 補強材ゃカバーフィルムが取り付けられた後、配線板上に電子部品が実装される。 [0011] A reinforcing material or cover film is attached to the flexible printed wiring board, or a printed wiring board in which a plurality of flexible printed wiring boards are laminated is manufactured. Electronic components are mounted on the board.
[0012] 配線板に電子部品を実装する方法として、予め印刷や塗布により形成したノヽンダ 部分を含む配線板全体を赤外線リフロー等により 230〜280°C程度に加熱し、ハン ダを溶融させ電子部品を配線板に接合する方法 (ハンダリフロー)が多く採られる。ま た、プリント配線板の導電性回路の一部が露出するようにカバーフィルムを貼り付け、 露出して!/ヽる導電性回路部分に溶融して ヽるハンダを接触させると ヽぅ方法も採られ る。 [0012] As a method of mounting electronic components on a wiring board, the entire wiring board including a solder part previously formed by printing or coating is heated to about 230 to 280 ° C by infrared reflow, etc., and the solder is melted to make electronic Many methods (solder reflow) are used to join parts to the wiring board. Also, attach a cover film so that a part of the conductive circuit of the printed wiring board is exposed, When the exposed conductive circuit portion is exposed to / contacted with molten solder, a dripping method is also employed.
そのため、前記の各種用途に用いられる接着剤においては、ハンダリフローによる 発泡 '剥がれ等が発生しない程度の耐熱性、更には溶融したノヽンダに接触しても発 泡 ·剥がれ等が発生しな 、高度な耐熱性が求められる。 Therefore, in the adhesive used for the various applications described above, heat resistance to such an extent that foaming and peeling due to solder reflow does not occur, and further, foaming and peeling do not occur even when contacted with molten solder. High heat resistance is required.
[0013] また、プリント配線板類は、市場拡大が目覚しいエレクトロニクス分野の基幹部品で あり、その製造'加工拠点は各地に分散している。それ故、プリント配線板類やそれら を製造するための材料には、様々な条件での輸送'保管過程を経ても特性変化の少 な 、保存安定性に優れたものが望まれて 、る。 [0013] In addition, printed wiring boards are key components in the electronics field, where the market is rapidly expanding, and their manufacturing and processing bases are scattered throughout the country. Therefore, printed wiring boards and materials for producing them are desired to have excellent storage stability with little change in properties even after transportation and storage under various conditions.
[0014] 現在、プリント配線板の製造に関わる前記した用途に使用される接着剤には、例え ばエポキシ榭脂とエポキシ榭脂の硬化剤との混合物を硬化成分として、剥離強度の 改良や可とう性を付与するために、アクリロニトリルブタジエンゴム等の可とう性成分を 配合したエポキシ榭脂系組成物が広く用いられている(例えば、特許文献 1参照)。こ のようなエポキシ榭脂系組成物は、高耐熱性で良好な基材接着性を有するが、組成 物中の過半数がエポキシ榭脂及びその硬化剤で占められおり、エポキシ榭脂を半硬 化状態 (Bステージ)にしてシートィ匕している場合が多い。それ故、低温で保存する必 要があり、貯蔵安定性が乏し 、と 、う問題を有して 、る。 [0014] Currently, adhesives used in the above-mentioned applications related to the production of printed wiring boards include, for example, a mixture of an epoxy resin and an epoxy resin curing agent as a curing component to improve the peel strength. In order to impart flexibility, an epoxy resin composition containing a flexible component such as acrylonitrile butadiene rubber is widely used (see, for example, Patent Document 1). Such an epoxy resin composition has high heat resistance and good substrate adhesion, but the majority of the composition is occupied by epoxy resin and its curing agent. In many cases, it is in a sheeted state (B stage). Therefore, it needs to be stored at a low temperature, and has poor storage stability.
[0015] また、ベースポリマーにアクリル榭脂を用いて、硬化成分としてエポキシ榭脂を配合 したアクリル榭脂系組成物が提案されている(例えば、特許文献 2、及び特許文献 3 参照)。これらは、アクリル榭脂中にエポキシ榭脂と架橋可能な官能基を含んでおり、 実質的にエポキシ榭脂の硬化剤を用いないため、貯蔵安定性が良好で金属材料に 良好に接着する組成物が得られるが、ポリイミドフィルムに対する接着性が未だ十分 ではな!/、と!/、う問題がある。 [0015] Further, an acrylic resin composition in which an acrylic resin is used as a base polymer and an epoxy resin is blended as a curing component has been proposed (see, for example, Patent Document 2 and Patent Document 3). These contain functional groups that can be cross-linked with epoxy resin in acrylic resin, and since they do not use a hardener of epoxy resin, they have good storage stability and adhere well to metal materials. Although there is a problem, the adhesion to the polyimide film is still insufficient! /, And! /.
[0016] また、飽和ポリエステル榭脂を併用して硬化成分を相対的に減らして保存安定性を 改良し、硬化度を調整する方法も提案されているが、ハンダ耐熱性が低下するといつ た問題があった (例えば、特許文献 4、及び特許文献 5参照)。 [0016] Also, a method has been proposed in which saturated polyester resin is used in combination with a relatively reduced curing component to improve storage stability and adjust the degree of curing. (For example, see Patent Document 4 and Patent Document 5).
[0017] その他、エポキシ系接着剤を主成分とし、これにジオールとジイソシァネートとから なるウレタン系プレボリマー及びジァミン系硬化剤を配合した接着剤組成物は、優れ た銅箔 zポリイミド接着力、良好なハンダ耐熱性を有すると提案されている。この接着 剤組成物は硬化剤であるジァミンィ匕合物力 エポキシ榭脂とウレタン系プレボリマー 双方と反応し良好な耐熱性が得られる力 ウレタン系プレボリマーの官能基であるィ ソシァネート基とジァミン系硬化剤の反応性が高ぐ保存安定性とハンダ耐熱性を両 立することは困難である (特許文献 6参照)。 [0017] In addition, an adhesive composition comprising an epoxy adhesive as a main component and a urethane prepolymer and a diamine curing agent composed of a diol and a diisocyanate is excellent. Copper foil z It has been proposed to have polyimide adhesion and good solder heat resistance. This adhesive composition has the ability to react with both the epoxy resin and the urethane-based polymer as a curing agent, and to obtain good heat resistance. The functional group of the urethane-based polymer has the isocyanate group and the diamine-based curing agent. It is difficult to achieve both storage stability with high reactivity and solder heat resistance (see Patent Document 6).
[0018] 更に、主鎖にウレタン結合及び Z又は尿素結合を含む樹脂と熱硬化性榭脂とを含 む接着剤組成物も知られている (特許文献 7)。しかし、特許文献 7に開示される主鎖 にウレタン結合及び Z又は尿素結合を含む榭脂は、カルボキシル基を有しない。従 つて、熱硬化性榭脂としてエポキシ榭脂を用いても、両榭脂間に反応は生じないの で、ハンダ耐熱性の点で劣る。特に加湿後のハンダ耐熱性が著しく低下する。 [0018] Furthermore, an adhesive composition containing a resin containing a urethane bond and Z or urea bond in the main chain and a thermosetting resin is also known (Patent Document 7). However, a resin containing a urethane bond and Z or urea bond in the main chain disclosed in Patent Document 7 does not have a carboxyl group. Therefore, even if epoxy resin is used as the thermosetting resin, no reaction occurs between the two resins, so that it is inferior in terms of solder heat resistance. In particular, the solder heat resistance after humidification is significantly reduced.
[0019] 特許文献 1 :特開平 4 370996号公報 Patent Document 1: Japanese Patent Laid-Open No. 4370996
特許文献 2:特開平 9— 316398号公報 Patent Document 2: JP-A-9-316398
特許文献 3 :特開 2002— 12841号公報 Patent Document 3: Japanese Patent Laid-Open No. 2002-12841
特許文献 4:特開平 6— 330014号公報 Patent Document 4: JP-A-6-330014
特許文献 5:特開平 2000 - 273430号公報 Patent Document 5: Japanese Patent Laid-Open No. 2000-273430
特許文献 6:特開平 8— 32230号公報 Patent Document 6: JP-A-8-32230
特許文献 7:特開平 10 - 178066号公報 Patent Document 7: Japanese Patent Laid-Open No. 10-178066
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0020] 本発明は、従来のフレキシブルプリント配線板用の接着剤組成物及びこれを用い てなる、プリント配線板用の各種構成材料が有していた問題点を解決し、ポリイミドフ イルム、導電性回路、及び補強材に対する接着強度に優れ、保存安定性が良好であ り、優れたハンダ耐熱性を有する硬化層を得ることが可能な接着剤組成物、更には 該接着剤組成物を用いて得られるプリント配線板用の各種構成材料を提供すること を目的とする。 [0020] The present invention solves the problems of conventional adhesive compositions for flexible printed wiring boards and various constituent materials for printed wiring boards using the same, and provides polyimide film, conductive Adhesive composition that is excellent in adhesive strength to the electrical circuit and the reinforcing material, has good storage stability, and can obtain a cured layer having excellent solder heat resistance, and further uses the adhesive composition An object of the present invention is to provide various constituent materials for printed wiring boards.
課題を解決するための手段 Means for solving the problem
[0021] 前記の課題は、本発明により、ポリオ一ルイ匕合物 (a)、有機ジイソシァネート (b)及 びカルボキシル基を有するジオールィ匕合物(c)を反応させて得られるイソシァネート 基を有するウレタンプレボリマー(d)と、ポリアミノ化合物(e)及びモノアミノ化合物 (f) とを下記の条件で反応させて得られる、重量平均分子量力 0000〜250000で、酸 価が 3〜25mgKOHZgであるポリウレタンポリウレァ榭脂 (A)とエポキシ榭脂(B)と を含有することを特徴とする接着剤組成物 (I)によって解決することができる。 [0021] The above object is achieved by the present invention by reacting a polyol compound (a), an organic diisocyanate (b), and a dioli compound (c) having a carboxyl group. The urethane prepolymer (d) having a group, the polyamino compound (e) and the monoamino compound (f) are reacted under the following conditions, and the weight average molecular weight force is 0000 to 250000, and the acid value is 3 to 25 mg KOHZg. This can be solved by an adhesive composition (I) comprising a polyurethane polyurethane resin (A) and an epoxy resin (B).
(i)イソシァネート基を有するウレタンプレポリマー(d)のイソシァネート基と、ポリアミノ 化合物(e)及びモノアミノ化合物 (f)のァミノ基との比率力 アミノ基 Zイソシァネート 基 =0. 8Zl〜0. 999Z1 (モル比)であり、 (i) Ratio power of isocyanate group of urethane prepolymer (d) having isocyanate group and amino group of polyamino compound (e) and monoamino compound (f) Amino group Z isocyanate group = 0.8Zl to 0.9999Z1 Molar ratio),
かつ、 And,
(ii)ポリアミノ化合物(e)のァミノ基とモノアミノ化合物 (f)のァミノ基との合計 100モル %中、ポリアミノ化合物(e)のァミノ基の割合が 90. 0-97. 0モル0 /0。 (ii) a total of 100 mole% of the Amino group of the polyamino compound Amino groups and monoamino compounds of (e) (f), the proportion of Amino groups of the polyamino compound (e) is 90. 0-97. 0 mole 0/0 .
[0022] また、本発明の前記接着剤組成物 (I)の好ま 、態様にぉ ヽては、イソシァネート 基を有するウレタンプレポリマー(d)力 ポリオール化合物(a)及びカルボキシル基を 有するジオール化合物(c)の水酸基と、有機ジイソシァネート (b)のイソシァネート基 との比率力 イソシァネート基 Z水酸基 = 1. 05Zl〜l. 50Z1 (モル比)の範囲で 反応させてなる。 [0022] Further, in a preferred embodiment of the adhesive composition (I) of the present invention, a urethane prepolymer (d) having an isocyanate group (d) force a polyol compound (a) and a diol compound having a carboxyl group ( Ratio power of hydroxyl group of c) and isocyanate group of organic diisocyanate (b) Isocyanate group Z hydroxyl group = 1.05 Zl to l. 50 Z1 (molar ratio).
[0023] また、本発明の前記接着剤組成物 (I)の好ま 、態様にぉ ヽては、ポリウレタンポリ ウレァ榭脂(A)のァミン価が 0〜 1. 5mgKOHZgである。 [0023] Further, in a preferred embodiment of the adhesive composition (I) of the present invention, the polyurethane polyol resin (A) has an amine value of 0 to 1.5 mgKOHZg.
[0024] また、本発明の前記接着剤組成物 (I)の好ま 、態様にぉ ヽては、ポリオール化合 物(a)の数平均分子量が 1000〜5000であり、かつ、ウレタンプレポリマー(d)の重 量平均分子量が 10000〜50000である。 [0024] Further, in a preferred embodiment of the adhesive composition (I) of the present invention, the polyol compound (a) has a number average molecular weight of 1000 to 5000, and a urethane prepolymer (d ) Has a weight average molecular weight of 10,000 to 50,000.
[0025] また、本発明の前記接着剤組成物 (I)の好ま 、態様にぉ ヽては、ポリウレタンポリ ウレァ榭脂 (A) 100重量部に対し、エポキシ榭脂 (B) 5〜: LOO重量部を含有する。 [0025] Further, in a preferred embodiment of the adhesive composition (I) of the present invention, epoxy resin (B) 5 to: LOO with respect to 100 parts by weight of polyurethane polyurethane resin (A) Contains parts by weight.
[0026] また、本発明の前記接着剤組成物 (I)の好ま 、態様にぉ 、ては、充填剤 (C)を含 有し、特に、ポリウレタンポリウレァ榭脂 (A) 100重量部に対し、充填剤(C) O. 1〜: LO[0026] Further, a preferred embodiment of the adhesive composition (I) of the present invention includes a filler (C), and in particular, 100 parts by weight of the polyurethane polyurethane resin (A). In contrast, filler (C) O. 1 ~: LO
0重量部を含有する。 Contains 0 parts by weight.
[0027] また、本発明は、剥離性シート上に、上記の接着剤組成物 (I)からなる硬化性接着 剤層(Π)を有する接着剤シートに関する。 [0027] The present invention also relates to an adhesive sheet having a curable adhesive layer (Π) made of the above-mentioned adhesive composition (I) on a peelable sheet.
[0028] また、本発明の前記接着剤シートの好ま 、態様にぉ 、ては、硬化性接着剤層(II )の上に、他の剥離性シートを有する。 [0028] In addition, according to a preferred embodiment of the adhesive sheet of the present invention, a curable adhesive layer (II ) On the other side.
[0029] また、本発明は、補強材上に、上記の接着剤組成物 (I)から形成される硬化性接着 剤層(Π)を有するフレキシブルプリント配線板用接着剤層付き補強材に関する。 [0029] The present invention also relates to a reinforcing material with an adhesive layer for a flexible printed wiring board having a curable adhesive layer (層) formed from the above-mentioned adhesive composition (I) on the reinforcing material.
[0030] また、本発明は、フレキシブルプリント配線板の導電性回路が設けられて ヽな 、部 分に、上記の接着剤組成物 (I)から形成される硬化接着剤層 (ΠΙ)を介して、補強材 が固定されていることを特徴とする補強材付きフレキシブルプリント配線板に関する。 [0030] Further, the present invention is provided with a conductive circuit of a flexible printed wiring board, and a part thereof is interposed with a cured adhesive layer (ΠΙ) formed from the above-mentioned adhesive composition (I). The present invention also relates to a flexible printed wiring board with a reinforcing material, wherein the reinforcing material is fixed.
[0031] また、本発明は、フレキシブルプリント配線板に、上記の接着剤シートを用いて補強 材を固定することを特徴とする補強材付きフレキシブルプリント配線板の製造方法に 関する。 [0031] The present invention also relates to a method of manufacturing a flexible printed wiring board with a reinforcing material, wherein the reinforcing material is fixed to the flexible printed wiring board using the adhesive sheet.
[0032] また、本発明は、補強材上に、上記の接着剤組成物 (I)を塗布し、硬化性接着剤層 [0032] Further, the present invention provides a curable adhesive layer obtained by applying the above-mentioned adhesive composition (I) on a reinforcing material.
(II)を設け、次いで該硬化性接着剤層(Π)を、フレキシブルプリント配線板の導電性 回路が設けられて 、な 、部分に接触させて貼着させながら、及び Z又は接触させ貼 着させた後、加熱することを特徴とする補強材付きフレキシブルプリント配線板の製 造方法に関する。 (II) is provided, and then the curable adhesive layer (Π) is provided with the conductive circuit of the flexible printed wiring board, while being in contact with the part, and Z or in contact. It is related with the manufacturing method of the flexible printed wiring board with a reinforcing material characterized by heating after making it carry out.
[0033] また、本発明は、剥離処理されていないプラスチックフィルムと保護フィルムとの間 に、上記の接着剤組成物 (I)からなる硬化性接着剤層 (Π)が挟持されてなる接着剤 層付きプラスチックフィルムに関する。 [0033] Further, the present invention provides an adhesive in which a curable adhesive layer (Π) made of the above-mentioned adhesive composition (I) is sandwiched between a plastic film that has not been subjected to a peeling treatment and a protective film. It relates to a plastic film with a layer.
[0034] また、本発明は、表面に導電性回路を有するフレキシブルプリント配線板の導電性 回路側の表面を、上記の接着剤組成物 (I)から形成される硬化接着剤層(ΠΙ)を介し て、剥離処理されて 、な 、プラスチックフィルムで被覆してなることを特徴とするカバ 一フィルム付きフレキシブルプリント配線板に関する。 [0034] Further, the present invention provides a surface of the flexible printed wiring board having a conductive circuit on the surface thereof on the conductive circuit side with a cured adhesive layer (ΠΙ) formed from the above-mentioned adhesive composition (I). Further, the present invention relates to a flexible printed wiring board with a cover film, which is peeled and coated with a plastic film.
[0035] また、本発明は、上記の接着剤層付きプラスチックフィルム力も保護フィルムを剥が し、露出した硬化性接着剤層(Π)を、表面に導電性回路を有するフレキシブルプリン ト配線板の導電性回路側の表面に接触させて貼着させながら、及び Z又は接触させ 貼着させた後、加熱することを特徴とするカバーフィルム付きフレキシブルプリント配 線板の製造方法に関する。 [0035] In addition, the present invention provides a conductive film for a flexible printed wiring board having a conductive circuit on the surface by peeling off the protective film from the plastic film with the adhesive layer and exposing the exposed curable adhesive layer (Π). It is related with the manufacturing method of the flexible printed wiring board with a cover film characterized by heating, after making it contact and stick to the surface of a property circuit side, and Z or making it contact and sticking.
[0036] また、本発明は、上記の接着剤組成物 (I)を、剥離処理されて!ヽな 、プラスチックフ イルムの一方の表面に塗布し、硬化性接着剤層(Π)を形成し、次いで該硬化性接着 剤層(π)に、表面に導電性回路を有するフレキシブルプリント配線板の導電性回路 側の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、加熱す ることを特徴とするカバーフィルム付きフレキシブルプリント配線板の製造方法に関す る。 [0036] In the present invention, the above adhesive composition (I) is applied to one surface of a plastic film which has been peeled off to form a curable adhesive layer (Π). Then the curable adhesive Heat the adhesive layer (π) while the surface on the conductive circuit side of the flexible printed wiring board having the conductive circuit on the surface is in contact with and adhered, and Z or in contact with the surface. The present invention relates to a method for producing a flexible printed wiring board with a cover film.
[0037] また、本発明は、上記の接着剤組成物 (I)を、表面に導電性回路を有するフレキシ ブルプリント配線板の導電性回路側の表面に塗布し、硬化性接着剤層(Π)を形成し 、次いで該硬化性接着剤層(II)に剥離処理されていないプラスチックフィルムを接触 させて貼着させながら、及び Z又は接触させ貼着させた後、加熱することを特徴とす るカバーフィルム付きフレキシブルプリント配線板の製造方法に関する。 [0037] Further, the present invention provides the adhesive composition (I) as described above, which is applied to the surface of the flexible printed wiring board having a conductive circuit on the surface thereof on the side of the conductive circuit. And then heating the curable adhesive layer (II) while bringing it into contact with and adhering a plastic film that has not been subjected to release treatment, and Z or contacting and adhering. The present invention relates to a method for producing a flexible printed wiring board with a cover film.
[0038] また、本発明は、上記の接着剤組成物 (I)から形成される硬化接着剤層(III)を介し て、 [0038] Further, the present invention provides a cured adhesive layer (III) formed from the above-mentioned adhesive composition (I).
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面と、一方の表面にのみ導電性回路を有する第 2の片面プリント配線板(1)の 導電性回路側の表面とが貼り合わされて 、るか、 The surface of the first single-sided printed wiring board (1) having a conductive circuit only on one surface and the surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface The surface of the conductive circuit is stuck together, or
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と、一方の表面に のみ導電性回路を有する片面プリント配線板(1)の導電性回路側の表面とが貼り合 わされているか、 One surface of the double-sided printed wiring board (2) having the conductive circuit on both sides is bonded to the surface on the conductive circuit side of the single-sided printed wiring board (1) having the conductive circuit only on one surface. Or
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面と、一方の表面にのみ導電性回路を有する第 2の片面プリント配線板(1)の 導電性回路が設けられて 、な 、表面とが貼り合わされて 、るか、 The surface of the first single-sided printed wiring board (1) having a conductive circuit only on one surface and the surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface A conductive circuit is provided, and the surface is bonded together, or
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と、一方の表面に のみ導電性回路を有する片面プリント配線板 (1)の導電性回路が設けられて 、な ヽ 表面とが貼り合わされて 、るか、 One side of a double-sided printed wiring board (2) having a conductive circuit on both sides and a one-sided printed wiring board (1) having a conductive circuit only on one side are provided with a conductive circuit. Is pasted, or
両面に導電性回路を有する第 1の両面プリント配線板(2)の一方の表面と、両面に 導電性回路を有する第 2の両面プリント配線板 (2)の一方の表面とが貼り合わされて いる力 あるいは、 One surface of the first double-sided printed wiring board (2) having conductive circuits on both sides is bonded to one surface of the second double-sided printed wiring board (2) having conductive circuits on both sides Force or
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられて 、な 、表面と、一方の表面にのみ導電性回路を有する第 2の片面プリ ント配線板 (1)の導電性回路が設けられて 、な 、表面とが貼り合わされて 、ることを 特徴とする複数の導電性回路層が積層されてなるプリント配線板に関する。 The conductive circuit of the first single-sided printed wiring board (1) having the conductive circuit only on one surface is provided, and the second single-sided pre-side having the conductive circuit only on the surface and one surface. The present invention relates to a printed wiring board formed by laminating a plurality of conductive circuit layers, characterized in that the conductive circuit of the printed wiring board (1) is provided and bonded to the surface.
[0039] また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 [0039] Further, the present invention is to peel off one peelable sheet from the above adhesive sheet and to expose the exposed curable adhesive layer (Π),
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面と接触させ、次いで他方の剥離性シートを剥がし、 Contact the conductive circuit side surface of the first single-sided printed wiring board (1) having the conductive circuit only on one surface, and then peel off the other peelable sheet,
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又 は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層さ れてなるプリント配線板の製造方法に関する。 Adhering the exposed curable adhesive layer (II) to the conductive circuit side surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z In addition, the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, which are heated after contacting and sticking.
[0040] また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 [0040] In the present invention, one peelable sheet is peeled from the above adhesive sheet, and the exposed curable adhesive layer (Π) is removed.
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面と接触させ、次いで他方の剥離性シートを剥がし、 Contact the conductive circuit side surface of the first single-sided printed wiring board (1) having the conductive circuit only on one surface, and then peel off the other peelable sheet,
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板 (1)の導電性回路が設けられて 、な 、表面を接触させて貼着させな がら、及び Z又は接触させ貼着させた後、加熱するか、 The exposed curable adhesive layer (II) is provided with a conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and the surface is brought into contact with the adhesive circuit (II). And let Z or contact and stick, then heat,
あるいは、 Or
上記の接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π )を、 Remove one peelable sheet from the above adhesive sheet, and expose the exposed curable adhesive layer (Π)
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられて 、な 、表面と接触させ、次 、で他方の剥離性シートを剥がし、 露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又 は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層さ れてなるプリント配線板の製造方法に関する。 The first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided with a conductive circuit, which is brought into contact with the surface, and then the other peelable sheet is peeled off with an exposed curing. While touching the surface of the conductive circuit side of the second single-sided printed wiring board (1) that has a conductive circuit only on one surface, the Z or contact The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed after the attachment.
[0041] また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路側の 表面と接触させ、次いで他方の剥離性シートを剥がし、 [0041] Further, the present invention peels one peelable sheet from the above adhesive sheet, and exposes the exposed curable adhesive layer (Π), Contact with the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and then peel off the other peelable sheet,
露出した硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板 (2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱するか、 After making one surface of the double-sided printed wiring board (2) having a conductive circuit on both sides contact and stick to the exposed curable adhesive layer (Π), and Z or contact and sticking, Heating or
あるいは、 Or
上記の接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (ΠRemove one peelable sheet from the above adhesive sheet and expose the exposed curable adhesive layer (層
)を、 )
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と接触させ、次!、 で他方の剥離性シートを剥がし、 Make contact with one surface of the double-sided printed wiring board (2) that has conductive circuits on both sides, then! Remove the other peelable sheet with
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリン ト配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又は接触 させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層されてな るプリント配線板の製造方法に関する。 The exposed curable adhesive layer (II) is attached to the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z or contact. The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the conductive circuit layer is heated after being adhered.
また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 In the present invention, one peelable sheet is peeled from the above adhesive sheet, and the exposed curable adhesive layer (Π) is removed.
一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路が設け られて 、な 、表面と接触させ、次 、で他方の剥離性シートを剥がし、 A conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, contacted with the surface, and then the other peelable sheet is peeled off,
露出した硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板 (2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱するか、 After making one surface of the double-sided printed wiring board (2) having a conductive circuit on both sides contact and stick to the exposed curable adhesive layer (Π), and Z or contact and sticking, Heating or
あるいは、 Or
上記の接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (ΠRemove one peelable sheet from the above adhesive sheet and expose the exposed curable adhesive layer (層
)を、 )
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と接触させ、次!、 で他方の剥離性シートを剥がし、 Make contact with one surface of the double-sided printed wiring board (2) that has conductive circuits on both sides, then! Remove the other peelable sheet with
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリン ト配線板(1)の導電性回路が設けられていない表面を接触させて貼着させながら、 及び z又は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路 層が積層されてなるプリント配線板の製造方法に関する。 While adhering the surface of the single-sided printed wiring board (1), which has a conductive circuit only on one surface, to which the conductive circuit is not provided, in contact with the exposed curable adhesive layer (II), And a method for producing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the heating is performed after z or contact and adhesion.
[0043] また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 [0043] Further, the present invention is to peel off one peelable sheet from the above adhesive sheet, and to expose the exposed curable adhesive layer (層),
両面に導電性回路を有する第 1の両面プリント配線板 ( 2)の一方の表面と接触させ、 次 、で他方の剥離性シートを剥がし、 Contact with one surface of the first double-sided printed wiring board (2) having conductive circuits on both sides, and then peel off the other peelable sheet with
露出した硬化性接着剤層(II)に、両面に導電性回路を有する第 2の両面プリント配 線板 (2)の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させ た後、加熱することを特徴とする、複数の導電性回路層が積層されてなるプリント配 線板の製造方法に関する。 Adhering to the exposed curable adhesive layer (II) with one surface of the second double-sided printed wiring board (2) having conductive circuits on both sides in contact with Z, or with contact with Z The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
[0044] また、本発明は、上記の接着剤シートから一方の剥離性シートを剥がし、露出した 硬化性接着剤層 (Π)を、 [0044] Further, the present invention is to peel off one peelable sheet from the above adhesive sheet, and to expose the exposed curable adhesive layer (層),
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられて 、な 、表面と接触させ、次 、で他方の剥離性シートを剥がし、 露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板 (1)の導電性回路が設けられて 、な 、表面を接触させて貼着させな がら、及び Z又は接触させ貼着させた後、加熱することを特徴とする、複数の導電性 回路層が積層されてなるプリント配線板の製造方法に関する。 The first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided with a conductive circuit, which is brought into contact with the surface, and then the other peelable sheet is peeled off with an exposed curing. The conductive adhesive layer (II) is provided with the conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, while the surface is brought into contact with the adhesive circuit (II). And a method of manufacturing a printed wiring board formed by laminating a plurality of conductive circuit layers, wherein Z is contacted or stuck and then heated.
[0045] また、本発明は、上記の接着剤組成物 (I)を、 [0045] Further, the present invention provides the above-mentioned adhesive composition (I),
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面に塗布し、硬化性接着剤層(Π)を形成し、 Apply to the surface on the conductive circuit side of the first single-sided printed wiring board (1) having a conductive circuit only on one surface to form a curable adhesive layer (Π),
次いで該硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片 面プリント配線板(1)の導電性回路側の表面、又は前記第 2の片面プリント配線板(1 )の導電性回路が設けられて 、な 、表面を接触させて貼着させながら、及び Z又は 接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層さ れてなるプリント配線板の製造方法に関する。 Next, the surface on the conductive circuit side of the second single-sided printed wiring board (1) having a conductive circuit only on one surface on the curable adhesive layer (II), or the second single-sided printed wiring board. A plurality of conductive circuit layers are provided, wherein the conductive circuit of (1) is provided, wherein the conductive circuit layer is heated while being brought into contact with the surface and Z or being brought into contact with the conductive circuit layer. The present invention relates to a method for manufacturing a laminated printed wiring board.
[0046] また、本発明は、上記の接着剤組成物 (I)を、 [0046] Further, the present invention provides the above-mentioned adhesive composition (I),
一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路側の 表面に塗布し、硬化性接着剤層(Π)を形成し、 On the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface Apply to the surface, form a curable adhesive layer (Π),
次いで該硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板(2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱するか、 Next, after making one surface of a double-sided printed wiring board (2) having a conductive circuit on both sides contact and sticking to the curable adhesive layer (層) and Z or making contact and sticking, Heating or
あるいは、 Or
上記の接着剤組成物 (I)を、 The above-mentioned adhesive composition (I)
両面に導電性回路を有する両面プリント配線板(2)の一方の表面に塗布し、硬化性 接着剤層 (Π)を形成し、 Apply to one surface of double-sided printed wiring board (2) with conductive circuits on both sides to form a curable adhesive layer (Π)
次いで該硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリ ント配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又は接 触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層されて なるフレキシブルプリント配線板の製造方法に関する。 Next, the surface of the conductive circuit side of the single-sided printed wiring board (1) having the conductive circuit only on one surface is brought into contact with and adhered to the curable adhesive layer (II), and Z or contact. It is related with the manufacturing method of the flexible printed wiring board by which the several conductive circuit layer is laminated | stacked characterized by heating after making it touch and stick.
[0047] また、本発明は、上記の接着剤組成物 (I)を、 [0047] Further, the present invention provides the above-mentioned adhesive composition (I),
両面に導電性回路を有する両面プリント配線板(2)の一方の表面に塗布し、硬化性 接着剤層 (Π)を形成し、 Apply to one surface of double-sided printed wiring board (2) with conductive circuits on both sides to form a curable adhesive layer (Π)
次いで該硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリ ント配線板(1)の導電性回路が設けられていない表面を接触させて貼着させながら、 及び Z又は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路 層が積層されてなるプリント配線板の製造方法に関する。 Then, the surface of the single-sided printed wiring board (1) having a conductive circuit only on one surface, which is not provided with a conductive circuit, is brought into contact with and adhered to the curable adhesive layer (II), and The present invention relates to a method for producing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the heating is performed after Z or contact and adhesion.
[0048] また、本発明は、上記の接着剤組成物 (I)を、 [0048] The present invention also provides the adhesive composition (I) described above,
両面に導電性回路を有する第 1の両面プリント配線板(2)の一方の表面に塗布し、 硬化性接着剤層 (Π)を形成し、 Apply to one surface of the first double-sided printed wiring board (2) with conductive circuits on both sides to form a curable adhesive layer (Π),
次いで該硬化性接着剤層(II)に、両面に導電性回路を有する第 2の両面プリント配 線板 (2)の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させ た後、加熱することを特徴とする、複数の導電性回路層が積層されてなるプリント配 線板の製造方法に関する。 Next, the surface of the second double-sided printed wiring board (2) having a conductive circuit on both sides is adhered to and adhered to the curable adhesive layer (II), and Z or contact is adhered. The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
[0049] また、本発明は、上記の接着剤組成物 (I)を、 [0049] Further, the present invention provides the above-mentioned adhesive composition (I),
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられていない表面に塗布し、硬化性接着剤層(Π)を形成し、 Conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface Is applied to the surface where is not provided, forming a curable adhesive layer (Π),
次いで該硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片 面プリント配線板(1)の導電性回路側の表面又は、前記第 2の片面プリント配線板(1 )の導電性回路が設けられていない表面を、接触させて貼着させながら、及び Z又は 接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層さ れてなるプリント配線板の製造方法に関する。 Next, the surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface of the curable adhesive layer (II) or the second single-sided printed wiring board. (1) A plurality of conductive circuit layers are laminated, wherein the surface on which the conductive circuit of (1) is not provided is brought into contact and stuck, and is heated after Z or contact and stuck. The present invention relates to a method for producing a printed wiring board.
[0050] また、本発明は、上記の接着剤組成物 (I)を、 [0050] Further, the present invention provides the above-mentioned adhesive composition (I),
一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路が設け られて!ヽな ヽ表面に塗布し、硬化性接着剤層(Π)を形成し、 A conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided! It is applied to a small ヽ surface to form a curable adhesive layer (Π),
次いで該硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板(2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱することを特徴とする、複数の導電性回路層が積層されてなるフレキシブルプリ ント配線板の製造方法に関する。 Next, after making one surface of the double-sided printed wiring board (2) having a conductive circuit on both sides contact and sticking to the curable adhesive layer (Π) and Z or making contact and sticking, The present invention relates to a method for manufacturing a flexible printed wiring board in which a plurality of conductive circuit layers are laminated.
[0051] また、本発明は、上記の接着剤シートの硬化性接着剤層 (Π)を、 [0051] Further, the present invention provides a curable adhesive layer (Π) of the above adhesive sheet,
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 側の表面と接触させ、次いで剥離性シートを剥がし、 Contact the conductive circuit side surface of the first single-sided printed wiring board (1) having a conductive circuit only on one surface, and then peel off the peelable sheet.
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板(1)の導電性回路側の表面又は、前記の第 2の片面プリント配線板(1 )の導電性回路が設けられて 、な 、表面を接触させて貼着させながら、及び Z又は 接触させ貼着させた後、加熱するか、 On the exposed curable adhesive layer (II), the surface on the conductive circuit side of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, or the second single-sided printed wiring board (1) The conductive circuit is provided, and while the surface is brought into contact and Z is applied, and after Z is brought into contact and attached, heating is performed,
あるいは、 Or
上記の接着剤シートの硬化性接着剤層 (Π)を、 The curable adhesive layer (Π) of the above adhesive sheet,
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられて 、な 、表面と接触させ、次 、で剥離性シートを剥がし、 A conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off with
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又 は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層さ れてなるプリント配線板の製造方法に関する。 [0052] また、本発明は、上記の接着剤シートの硬化性接着剤層 (Π)を、 Adhering the exposed curable adhesive layer (II) to the conductive circuit side surface of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z In addition, the present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, which are heated after contacting and sticking. [0052] Further, the present invention provides a curable adhesive layer (Π) of the above adhesive sheet,
一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路側の 表面と接触させ、次いで剥離性シートを剥がし、 Contact with the surface of the conductive circuit side of the single-sided printed wiring board (1) having the conductive circuit only on one surface, and then peel off the peelable sheet,
露出した硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板 (2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱するか、 After making one surface of the double-sided printed wiring board (2) having a conductive circuit on both sides contact and stick to the exposed curable adhesive layer (Π), and Z or contact and sticking, Heating or
あるいは Or
上記の接着剤シートの硬化性接着剤層 (Π)を、 The curable adhesive layer (Π) of the above adhesive sheet,
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と接触させ、次!、 で剥 性シートを剥がし、 Make contact with one surface of the double-sided printed wiring board (2) that has conductive circuits on both sides, then! Remove the peelable sheet with,
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリン ト配線板(1)の導電性回路側の表面を接触させて貼着させながら、及び Z又は接触 させ貼着させた後、加熱することを特徴とする、複数の導電性回路層が積層されてな るプリント配線板の製造方法に関する。 The exposed curable adhesive layer (II) is attached to the surface of the conductive circuit side of the single-sided printed wiring board (1) having a conductive circuit only on one surface, and Z or contact. The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the conductive circuit layer is heated after being adhered.
[0053] また、本発明は、上記の接着剤シートの硬化性接着剤層 (Π)を、 [0053] Further, the present invention provides a curable adhesive layer (Π) of the above adhesive sheet,
一方の表面にのみ導電性回路を有する片面プリント配線板(1)の導電性回路が設け られて 、な 、表面と接触させ、次 、で剥離性シートを剥がし、 A conductive circuit of a single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off,
露出した硬化性接着剤層(Π)に、両面に導電性回路を有する両面プリント配線板 (2 )の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 加熱するか、あるいは After making one surface of the double-sided printed wiring board (2) having a conductive circuit on both sides contact and stick to the exposed curable adhesive layer (Π), and Z or contact and sticking, Heating or
上記の接着剤シートの硬化性接着剤層 (Π)を、 The curable adhesive layer (Π) of the above adhesive sheet,
両面に導電性回路を有する両面プリント配線板 (2)の一方の表面と接触させ、次!、 で剥 性シートを剥がし、 Make contact with one surface of the double-sided printed wiring board (2) that has conductive circuits on both sides, then! Remove the peelable sheet with,
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する片面プリン ト配線板(1)の導電性回路が設けられていない表面を接触させて貼着させながら、 及び Z又は接触させ貼着させた後、加熱することを特徴とする、複数の導電性回路 層が積層されてなるプリント配線板の製造方法に関する。 While the surface of the single-sided printed wiring board (1) having the conductive circuit only on one surface not provided with the conductive circuit is brought into contact with and adhered to the exposed curable adhesive layer (II), and The present invention relates to a method for producing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein the heating is performed after Z or contact and adhesion.
[0054] また、本発明は、上記の接着剤シートの硬化性接着剤層 (Π)を、 両面に導電性回路を有する第 1の両面プリント配線板 ( 2)の一方の表面と接触させ、 次!ヽで剥 性シートを剥がし、 [0054] Further, the present invention provides a curable adhesive layer (Π) of the above adhesive sheet, Make contact with one surface of the first double-sided printed wiring board (2) that has conductive circuits on both sides, and then peel off the peelable sheet with
露出した硬化性接着剤層(II)に、両面に導電性回路を有する第 2の両面プリント配 線板 (2)の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させ た後、加熱することを特徴とする、複数の導電性回路層が積層されてなるプリント配 線板の製造方法に関する。 Adhering to the exposed curable adhesive layer (II) with one surface of the second double-sided printed wiring board (2) having conductive circuits on both sides in contact with Z, or with contact with Z The present invention relates to a method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated, wherein heating is performed.
[0055] 更にまた、本発明は、上記の接着剤シートの硬化性接着剤層(Π)を、 [0055] Furthermore, the present invention provides a curable adhesive layer (Π) of the above adhesive sheet,
一方の表面にのみ導電性回路を有する第 1の片面プリント配線板(1)の導電性回路 が設けられて 、な 、表面と接触させ、次 、で剥離性シートを剥がし、 A conductive circuit of the first single-sided printed wiring board (1) having a conductive circuit only on one surface is provided, which is brought into contact with the surface, and then the peelable sheet is peeled off with
露出した硬化性接着剤層(II)に、一方の表面にのみ導電性回路を有する第 2の片面 プリント配線板 (1)の導電性回路が設けられて 、な 、表面を接触させて貼着させな がら、及び Z又は接触させ貼着させた後、加熱することを特徴とする、複数の導電性 回路層が積層されてなるプリント配線板の製造方法に関する。 The exposed curable adhesive layer (II) is provided with a conductive circuit of the second single-sided printed wiring board (1) having a conductive circuit only on one surface, and the surface is brought into contact with the adhesive circuit (II). In addition, the present invention relates to a method for manufacturing a printed wiring board formed by laminating a plurality of conductive circuit layers, wherein the heating is performed after Z is contacted or pasted and then heated.
発明の効果 The invention's effect
[0056] 本発明の接着剤組成物は、ポリイミドフィルム、導電性回路、及び補強材に対する 接着強度に優れ、保存安定性が良好であり、優れたハンダ耐熱性を有する硬化層を 得ることが可能であるため、フレキシブルプリント配線板の積層や、補強材及び導電 性回路保護のためのカバーフィルムの装着に好適に用いることができる。また、接着 剤組成物及びそれより形成される硬化性接着剤層の保存安定性に優れているので、 様々な条件での輸送'保管過程を経ても特性変化が少ない。 [0056] The adhesive composition of the present invention is excellent in adhesive strength to polyimide films, conductive circuits, and reinforcing materials, has good storage stability, and can provide a cured layer having excellent soldering heat resistance. Therefore, it can be suitably used for laminating flexible printed wiring boards and mounting a cover film for protecting a reinforcing material and a conductive circuit. In addition, since the adhesive composition and the curable adhesive layer formed therefrom are excellent in storage stability, there is little change in properties even after the transportation and storage process under various conditions.
また、本発明の接着剤組成物は、常温保管が可能であり、これを用いてなる接着剤 シートや、フレキシブルプリント配線板用の接着剤層付き補強剤、又は接着剤層付き カバーフィルム等の低温保管などを必要としな 、。 In addition, the adhesive composition of the present invention can be stored at room temperature, such as an adhesive sheet using the same, a reinforcing agent with an adhesive layer for a flexible printed wiring board, or a cover film with an adhesive layer. Does not require low-temperature storage.
図面の簡単な説明 Brief Description of Drawings
[0057] [図 1]接着剤層付き補強材が取り付けられたフレキシブルプリント配線板の模式的断 面図である。 FIG. 1 is a schematic cross-sectional view of a flexible printed wiring board to which a reinforcing material with an adhesive layer is attached.
[図 2]接着剤層付きカバーフィルムにより被覆されたフレキシブルプリント配線板の模 式的断面図である。 [図 3]複数の導電性回路層が積層されてなるプリント配線板の模式的断面図である。 FIG. 2 is a schematic cross-sectional view of a flexible printed wiring board covered with a cover film with an adhesive layer. FIG. 3 is a schematic cross-sectional view of a printed wiring board formed by laminating a plurality of conductive circuit layers.
[図 4]片面プリント配線板(1)の模式的断面図である。 FIG. 4 is a schematic cross-sectional view of a single-sided printed wiring board (1).
[図 5]両面プリント配線板(2)の模式的断面図である。 FIG. 5 is a schematic cross-sectional view of a double-sided printed wiring board (2).
符号の説明 Explanation of symbols
[0058] 1 :ベースフイノレム [0058] 1: Base Finolem
2 :導電性回路 2: Conductive circuit
3 :補強材 3: Reinforcement material
4 :硬化接着剤層 (III) 4: Cured adhesive layer (III)
5:フレキシブルプリント配線板 5: Flexible printed circuit board
6:プラスチックフィルム(カバーフィルム) 6: Plastic film (cover film)
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0059] まず、本発明の接着剤組成物 (I)につ 、て説明する。 [0059] First, the adhesive composition (I) of the present invention will be described.
接着剤組成物 (I)に含まれるポリウレタンポリウレァ榭脂 (A)は、ポリオール化合物( a)、有機ジイソシァネート (b)及びカルボキシル基を有するジオールィ匕合物(c)を反 応させて得られるイソシァネート基を有するウレタンプレボリマー(d)と、ポリアミノ化合 物(e)と、モノアミノ化合物 (f)とを反応させて得られるものである。 The polyurethane polyurethane resin (A) contained in the adhesive composition (I) is obtained by reacting the polyol compound (a), the organic diisocyanate (b), and the diolic compound (c) having a carboxyl group. It is obtained by reacting a urethane prepolymer (d) having an isocyanate group, a polyamino compound (e), and a monoamino compound (f).
[0060] 本明細書において「ポリオ一ルイ匕合物(a)」とは、通常のポリウレタン榭脂を構成す るポリオール成分として一般に知られて 、る化合物の内、後述する成分 (c)として用 いるカルボキシル基含有ジオールィ匕合物以外の化合物であり、例えば、カルボキシ ル基含有ジオールィ匕合物以外の各種のポリエーテルポリオール類、ポリエステルポリ オール類、ポリカーボネートポリオール類、ポリブタジエングリコール類、又はこれらの 混合物等が使用できる。 In the present specification, the “polyol compound (a)” is generally known as a polyol component constituting an ordinary polyurethane resin, and as a component (c) described later among the compounds described above. Compounds other than the carboxyl group-containing dioli compound used, for example, various polyether polyols, polyester polyols, polycarbonate polyols, polybutadiene glycols other than the carboxyl group-containing dioli compound, or these Mixtures and the like can be used.
[0061] ポリエーテルポリオール類としては、例えば、酸化エチレン、酸化プロピレン、又は テトラヒドロフランなどの重合体又は共重合体などが挙げられる。 [0061] Examples of polyether polyols include polymers or copolymers such as ethylene oxide, propylene oxide, or tetrahydrofuran.
[0062] ポリエステルポリオール類としては、例えば、エチレングリコール、 1, 2 プロパンジ オール、 1, 3 プロパンジオール、 1, 3 ブタンジオール、 1, 4 ブタンジオール、 ネオペンチルグリコール、ペンタンジオール、 3—メチルー 1, 5 ペンタンジオール、 へキサンジオール、オクタンジオール、 1, 4ーブチレンジオール、ジエチレングリコー ル、トリエチレングリコール、ジプロピレングリコール、若しくはダイマージオール等の 飽和又は不飽和の低分子ジオール類とアジピン酸、フタル酸、イソフタル酸、テレフ タル酸、マレイン酸、フマル酸、コハク酸、シユウ酸、マロン酸、グルタル酸、ピメリン酸 、スベリン酸、ァゼライン酸、若しくはセバシン酸等のジカルボン酸類、又はこれらの 無水物類を反応させて得られるポリエステルポリオール類や、 n—ブチルダリシジル エーテル、又は 2—ェチルへキシルグリシジルエーテル類のアルキルグリシジルエー テル類、バーサティック酸グリシジルエステル等のモノカルボン酸グリシジルエステル 類と上記のジカルボン酸類の無水物類とをアルコール類などの水酸基含有化合物 の存在下で反応させて得られるポリエステルポリオール類、又は環状エステルイ匕合 物を開環重合して得られるポリエステルポリオール類が挙げられる。 [0062] Examples of polyester polyols include ethylene glycol, 1,2 propanediol, 1,3 propanediol, 1,3 butanediol, 1,4 butanediol, neopentyl glycol, pentanediol, 3-methyl-1, 5 Pentanediol, hexanediol, octanediol, 1,4-butylene diol, diethyleneglycol Saturated or unsaturated low molecular weight diols such as diethylene diol, triethylene glycol, dipropylene glycol or dimer diol and adipic acid, phthalic acid, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, To polyester polyols obtained by reacting dicarboxylic acids such as malonic acid, glutaric acid, pimelic acid, suberic acid, azelaic acid, or sebacic acid, or anhydrides thereof, to n-butyldaricidyl ether, or 2-ethyl It is obtained by reacting monocarboxylic acid glycidyl esters such as alkyl glycidyl ethers of xyl glycidyl ethers and glycidyl esters of versatic acid and anhydrides of the above dicarboxylic acids in the presence of hydroxyl-containing compounds such as alcohols. Polyester poly Lumpur compound, or a polyester polyol obtained by ring Esuterui 匕合 product by ring-opening polymerization.
[0063] ポリカーボネートポリオール類としては、例えば、 [0063] Examples of polycarbonate polyols include:
1)ジオール又はビスフエノールと炭酸エステルとの反応生成物、あるいは 1) reaction product of diol or bisphenol and carbonate, or
2)ジオール又はビスフエノールにアルカリの存在下でホスゲンを反応させて得られる 反応生成物 2) Reaction product obtained by reacting phosgene with diol or bisphenol in the presence of alkali
等が使用できる。 Etc. can be used.
[0064] 上記 1)の場合に用いられる炭酸エステルとしては、例えば、ジメチルカーボネート、 ジェチルカーボネート、ジフエニルカーボネート、エチレンカーボネート、又はプロピ レンカーボネート等が挙げられる。 [0064] Examples of the carbonate used in the case 1) include dimethyl carbonate, jetyl carbonate, diphenyl carbonate, ethylene carbonate, and propylene carbonate.
[0065] 上記 1)又は 2)の場合に用いられるジオールとしては、例えば、エチレングリコール 、プロピレングリコール、ジプロピレングリコール、ジエチレングリコール、トリエチレン グリコール、ブチレングリコール、 3—メチルー 1, 5 ペンタンジオール、 2—メチルー 1, 8 オクタンジオール、 3, 3,一ジメチロールヘプタン、ポリオキシエチレングリコー ル、ポリオキシプロピレングリコール、プロパンジオール、 1, 3 ブタンジオール、 1, 4 ブタンジオール、 1, 5 ペンタンジオール、 1, 6 へキサンジオール、 1, 9ーノ ナンジオール、ネオペンチルグリコール、オクタンジオール、ブチルェチルペンタンジ オール、 2 ェチルー 1, 3 へキサンジオール、シクロへキサンジオール、 3, 9 ビ ス(1, 1—ジメチルー 2 ヒドロキシェチル、又は 2, 2, 8, 10—テトラオキソスピロ〔5 . 5〕ゥンデカン等が挙げられる。 [0066] また、上記 1)又は 2)の場合に用いられるビスフエノールとしては、例えば、ビスフエ ノール Aやビスフエノール F等のビスフエノール類や、これらのビスフエノール類にェ チレンオキサイド又はプロピレンオキサイド等のアルキレンオキサイドを付加させたィ匕 合物等が挙げられる。 [0065] Examples of the diol used in the above 1) or 2) include ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, butylene glycol, 3-methyl-1,5-pentanediol, 2- Methyl-1,8 octanediol, 3,3,1 dimethylol heptane, polyoxyethylene glycol, polyoxypropylene glycol, propanediol, 1,3 butanediol, 1,4 butanediol, 1,5 pentanediol, 1, 6-hexanediol, 1,9-nonanediol, neopentyl glycol, octanediol, butylethylpentanediol, 2-ethyl-1,3-hexanediol, cyclohexanediol, 3,9bis (1, 1— Dimethyl-2-hydroxyethyl or 2, 2, 8, 10-te Examples include traoxospiro [5.5] undecane. [0066] The bisphenol used in the case of 1) or 2) is, for example, bisphenols such as bisphenol A and bisphenol F, and ethylene oxide or propylene oxide for these bisphenols. And a compound obtained by adding an alkylene oxide.
[0067] 上記 2)の場合に用いられるアルカリとしては、例えば、水酸化ナトリウム、水酸化力 リウム等を挙げることができる。 [0067] Examples of the alkali used in the above case 2) include sodium hydroxide and lithium hydroxide.
[0068] 上記ポリオール化合物(a)の数平均分子量 (Mn)は、得られるポリウレタンポリウレ ァ榭脂 (A)の耐熱性、接着強度、又は溶解性等を考慮して適宜決定されるが、 100 0〜5000の範囲力 S好ましく、更に好ましく ίま 1000〜4000である。 Mn力 1000未満 になると、ポリウレタンポリウレァ榭脂 (A)中のウレタン結合が多くなり過ぎ、ポリマー 骨格の柔軟性が低下してポリイミドフィルムや導電性回路への接着性が低下する傾 向があり、また Mnが 5000を超えると、架橋点間分子量が大きくなり、ハンダ耐熱性 が低下する傾向がある。 [0068] The number average molecular weight (Mn) of the polyol compound (a) is appropriately determined in consideration of the heat resistance, adhesive strength, solubility, etc. of the resulting polyurethane polyurethane resin (A). A force in the range of 0 to 5000 S is preferable, and more preferably, it is 1000 to 4000. When the Mn force is less than 1000, the number of urethane bonds in the polyurethane-polyurea resin (A) increases too much, and the flexibility of the polymer skeleton decreases and the adhesion to the polyimide film and conductive circuit tends to decrease. When Mn exceeds 5,000, the molecular weight between crosslink points tends to increase, and the solder heat resistance tends to decrease.
[0069] 上記ポリオール化合物(a)は、 1種類を単独で用いても、 2種類以上を併用してもよ い。更に、ポリウレタンポリウレァ榭脂 (A)の接着性能が失われない範囲内で、上記 ポリオール化合物(a)の一部として低分子ジオール類、例えば前記ポリオール化合 物の製造に用いられる分子量力 00以下程度の各種低分子ジオールを代わりに使 用することちでさる。 [0069] The polyol compound (a) may be used alone or in combination of two or more. Further, within the range in which the adhesive performance of the polyurethane polyurethane resin (A) is not lost, a low molecular weight diol used as a part of the polyol compound (a), for example, a polyol compound used in the production of the polyol compound is not more than 00. Substantial amounts of various low molecular weight diols can be used instead.
[0070] 有機ジイソシァネートイ匕合物 (b)としては、例えば、芳香族ジイソシァネート、脂肪族 ジイソシァネート、脂環族イソシァネート、又はこれらの混合物を使用できるが、特に イソホロンジイソシァネートが好まし 、。 [0070] As the organic diisocyanate compound (b), for example, an aromatic diisocyanate, an aliphatic diisocyanate, an alicyclic isocyanate, or a mixture thereof can be used, and isophorone diisocyanate is particularly preferable. Better ,.
芳香族ジイソシァネートとしては、例えば、 1, 5 ナフチレンジイソシァネート、 4, 4 ,ージフエ-ルメタンジイソシァネート、 4, 4'ージフエ-ルジメチルメタンジイソシァネ ート、 4, 4'一べンジルイソシァネート、ジアルキルジフエ-ルメタンジイソシァネート、 テトラアルキルジフエ-ルメタンジイソシァネート、 1, 3 フエ-レンジイソシァネート、 1, 4 フエ二レンジイソシァネート、トリレンジイソシァネート、又はキシリレンジイソシ ァネート等が挙げられる。 Examples of the aromatic diisocyanate include 1,5 naphthylene diisocyanate, 4,4, -diphenylmethane diisocyanate, 4,4'-diphenyldimethylmethane diisocyanate, 4,4 ' Monobenzil isocyanate, dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 1,3 phenolic diisocyanate, 1,4 phenolic diisocyanate , Tolylene diisocyanate, xylylene diisocyanate and the like.
[0071] 脂肪族ジイソシァネートとしては、例えば、ブタン 1, 4ージイソシァネート、へキサ メチレンジイソシァネート、 2, 2, 4 トリメチルへキサメチレンジイソシァネート、又はリ ジンジイソシァネート等が挙げられる。 [0071] Examples of the aliphatic diisocyanate include butane 1,4-diisocyanate and hexane. Examples include methylene diisocyanate, 2, 2, 4 trimethylhexamethylene diisocyanate, and lysine diisocyanate.
[0072] 脂環族ジイソシァネートとしては、例えば、シクロへキサン一 1, 4ージイソシァネート 、イソホロンジイソシァネート、ノルボルナンジイソシアナ一トメチル、ビス(4 イソシァ ネートシクロへキシル)メタン、 1, 3 ビス(イソシァネートメチル)シクロへキサン、又 はメチルシクロへキサンジイソシァネート等が挙げられる。 [0072] Examples of the alicyclic diisocyanate include, for example, cyclohexane-1,4-diisocyanate, isophorone diisocyanate, norbornane diisocyanate methyl, bis (4 isocyanate cyclohexyl) methane, 1, 3 Bis (isocyanate methyl) cyclohexane, methylcyclohexane diisocyanate and the like.
[0073] カルボキシル基を有するジオール化合物(c)としては、例えば、ジメチロール酢酸、 ジメチロールプロピオン酸、ジメチロールブタン酸、若しくはジメチロールペンタン酸 等のジメチロールアルカン酸、ジヒドロキシコハク酸、又はジヒドロキシ安息香酸が挙 げられる。特に反応性、又は溶解性の点からジメチロールプロピオン酸、又はジメチ ロールブタン酸が好まし!/、。 [0073] Examples of the diol compound (c) having a carboxyl group include dimethylolacetic acid, dimethylolpropionic acid, dimethylolbutanoic acid, dimethylolalkanoic acid such as dimethylolpentanoic acid, dihydroxysuccinic acid, or dihydroxybenzoic acid. Are listed. In particular, dimethylolpropionic acid or dimethylolbutanoic acid is preferred from the viewpoint of reactivity or solubility!
[0074] ポリオール化合物(a)と有機ジイソシァネート(b)とカルボキシル基を有するジォー ル化合物(c)とを反応させ、イソシァネート基を有するウレタンプレボリマー(d)を得る 際の条件としては、ポリオール化合物(a)及びカルボキシル基を有するジオールィ匕 合物(c)の合計水酸基と有機ジイソシァネート (b)のイソシァネート基に関して、イソ シァネート基 Z水酸基の比率力 モル比にて 1. 05Zl〜l. 50Z1の範囲内で反応 させることが好ましぐ更に好ましくは 1. 10Z1〜: L. 45Z1である。イソシァネート基 Z水酸基のモル比が 1. 05Z1未満になると、ポリウレタンポリウレァ榭脂 (A)に含ま れるゥレア結合が少なぐ成膜性が低下することがあり、 1. 50Z1を超えると、十分な ハンダ耐熱性が発現するのに必要な重量平均分子量を有するポリウレタンボリウレア 榭脂が得られにくい。 [0074] The polyol compound (a), the organic diisocyanate (b), and the diol compound (c) having a carboxyl group are reacted to obtain a urethane prepolymer (d) having an isocyanate group. With respect to the total hydroxyl group of (a) and the diolic compound having a carboxyl group (c) and the isocyanate group of the organic diisocyanate (b), the ratio power of the isocyanate group Z hydroxyl group is in the range of 1.05Zl to l.50Z1. It is preferable to carry out the reaction within the range of 1.10Z1 ~: L. 45Z1. When the molar ratio of the isocyanate group Z hydroxyl group is less than 1.05Z1, the film formability may be reduced due to the small number of urea bonds contained in the polyurethane polyurethane resin (A). It is difficult to obtain a polyurethane polyurea resin having a weight average molecular weight necessary for exhibiting solder heat resistance.
また、ポリオール化合物(a)とカルボキシル基を有するジオールィ匕合物(c)との比率 は特に限定されな 、が、ポリオール化合物(a) Zカルボキシル基を有するジオール 化合物(c)のモル比力 好ましくは 95Z5〜20Z80の範囲、より好ましくは 90Z10 〜35Ζ65の範囲である。ポリオール化合物(a) Zカルボキシル基を有するジオール 化合物(c)のモル比が 95Z5を超えると、ポリウレタンポリウレァ榭脂 (A)とエポキシ 榭脂 (B)との架橋が過少になり耐熱性が低下することあり、 20Z80未満であるとポリ ウレタンポリウレァ榭脂 (A)とエポキシ榭脂 (B)との架橋が過剰になり接着性が低下 することがある。 Further, the ratio of the polyol compound (a) to the diol compound (c) having a carboxyl group is not particularly limited, but the molar ratio of the polyol compound (a) diol compound (c) having a Z carboxyl group is preferable. Is in the range of 95Z5 to 20Z80, more preferably in the range of 90Z10 to 35Ζ65. Polyol compound (a) If the molar ratio of the diol compound (c) having a Z carboxyl group exceeds 95Z5, the polyurethane polyurethane resin (A) and the epoxy resin (B) will be insufficiently crosslinked, resulting in reduced heat resistance. If it is less than 20Z80, the cross-linking between the polyurethane polyurethane resin (A) and the epoxy resin (B) becomes excessive, resulting in poor adhesion. There are things to do.
[0075] 前記反応は通常常温〜 150°Cの間で行うことができ、更に製造時間、又は副反応 の制御の面から好ましくは 60〜120°Cの間で行われる。 [0075] The reaction can usually be performed at a temperature between room temperature and 150 ° C, and is preferably performed at a temperature between 60 and 120 ° C from the viewpoint of controlling the production time or side reaction.
得られるイソシァネート基含有ウレタンプレポリマー(d)の重量平均分子量は、 100 00〜50000の範囲であること力 S好ましく、更に好ましくは 12000〜40000である。 M wが 10000に満たない場合には、十分なハンダ耐熱性が発現するのに必要な重量 平均分子量を有するポリウレタンポリウレァ榭脂が得られにくぐ 50000を超える場合 には、接着剤組成物の粘度が高ぐ取り扱い性が低下するので好ましくない。 The weight average molecular weight of the obtained isocyanate group-containing urethane prepolymer (d) is preferably in the range of 1000 to 50000, more preferably 12000 to 40000. When M w is less than 10,000, it is difficult to obtain a polyurethane polyurea resin having a weight average molecular weight necessary for sufficient solder heat resistance to be exhibited. This is not preferable because the handling property is lowered due to the high viscosity.
[0076] ポリウレタンポリウレァ榭脂 (A)は、イソシァネート基を有するウレタンプレボリマー( d)とポリアミノ化合物(e)とモノアミノ化合物 (f)とを反応させて得られる。 The polyurethane polyurethane resin (A) is obtained by reacting a urethane prepolymer (d) having an isocyanate group, a polyamino compound (e), and a monoamino compound (f).
ポリアミノ化合物(e)は、鎖延長剤として働くものであり、例えば、エチレンジァミン、 プロピレンジァミン、へキサメチレンジァミン、ジエチレントリァミン、トリエチレンテトラミ ン、イソホロンジァミン、ジシクロへキシルメタン 4, 4'ージァミン、又はノルボルナン ジァミンの他、 2- (2—アミノエチルァミノ)エタノール、 2—ヒドロキシェチルエチレン ジァミン、 2—ヒドロキシェチルプロピレンジァミン、ジ 2—ヒドロキシェチルエチレン ジァミン、又はジー2—ヒドロキシプロピルエチレンジァミン等の水酸基を有するァミン 類も使用することができる。なかでも、イソホロンジァミンが好適に使用される。 The polyamino compound (e) functions as a chain extender, and includes, for example, ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane. 4, 4'-diamin or norbornane diamine, 2- (2-aminoethylamino) ethanol, 2-hydroxyethylethylene diamine, 2-hydroxyethylpropylene diamine, di-2-hydroxyethylethylene diamine Alternatively, amines having a hydroxyl group such as di-2-hydroxypropylethylenediamine can also be used. Of these, isophorone diamine is preferably used.
モノアミノ化合物 (f)は、ポリウレタンポリウレァ榭脂の分子量調整剤として働くもの であり、例えば、ジ—n—ブチルァミン等のジアルキルアミン類、ジエタノールアミン等 のジアルカノールァミン類や、エタノール若しくはイソプロピルアルコール等のアルコ ール類が使用できる。 The monoamino compound (f) functions as a molecular weight modifier for polyurethane polyurethane resin, such as dialkylamines such as di-n-butylamine, dialkanolamines such as diethanolamine, ethanol or isopropyl alcohol, etc. Alcohols can be used.
[0077] イソシァネート基を有するウレタンプレポリマー(d)と、ポリアミノ化合物(e)、及びモ ノアミノ化合物 (f)を反応させる際の条件としては、ウレタンプレボリマー (d)が有する 遊離のイソシァネート基の量を基準とした場合、ポリアミノ化合物(e)及びモノアミノ化 合物(f)のァミノ基の合計モル比が 0. 8〜0. 999の範囲内であることが重要であり、 好ましくは 0. 85-0. 995の範囲である。ァミノ基の合計モル比が 0. 8未満の場合、 ポリウレタンポリウレァ榭脂の分子量を十分に高くすることが出来ないため、ハンダ耐 熱性が充分とならない。合計モル比が 0. 999より過剰になると、ポリアミノ化合物(e) 及びモノアミノ化合物 (f)が未反応のまま残存し易ぐ接着剤組成物中のエポキシ榭 脂と直接反応したり、若しくは触媒活性を示し、接着剤組成物の保存安定性を低下さ せ、好ましくない。 [0077] The conditions for reacting the urethane prepolymer (d) having an isocyanate group, the polyamino compound (e), and the monoamino compound (f) are as follows: The free isocyanate group of the urethane prepolymer (d) Based on the amount, it is important that the total molar ratio of the amino groups of the polyamino compound (e) and the monoamino compound (f) is in the range of 0.8 to 0.999, preferably It is in the range of 85-0. When the total molar ratio of the amino groups is less than 0.8, the molecular weight of the polyurethane polyurethane resin cannot be increased sufficiently, and the solder heat resistance is not sufficient. When the total molar ratio is more than 0.999, the polyamino compound (e) And the monoamino compound (f) easily reacts with the epoxy resin in the adhesive composition, which is likely to remain unreacted, or exhibits catalytic activity, which decreases the storage stability of the adhesive composition, and is preferable. Absent.
[0078] またポリアミノ化合物(e)のァミノ基とモノアミノ化合物 (f)のァミノ基との合計 100モ ル0 /0のうち、ポリアミノ化合物(e)のァミノ基が 90. 0モル%〜97. 0モル0 /0であること が重要であり、好ましくは 92. 0モル%〜96. 0モル%の範囲である。ポリアミノ化合 物(e)のァミノ基の割合が 90. 0モル%未満の場合、十分なハンダ耐熱性が発現す るのに必要な重量平均分子量を有するポリウレタンポリウレァ榭脂が得られにくい。ま たポリアミノ化合物(e)のァミノ基の割合が 97. 0モル%より過剰になると、接着剤組 成物の粘度が高く取り扱い性が低下する、更にはァミノ化合物として未反応のまま残 存し易ぐ接着剤組成物中のエポキシ榭脂と直接反応したり、若しくは触媒活性を示 し接着組成物の保存安定性を低下させ、好ましくない。 [0078] Further Amino groups and monoamino compounds of the polyamino compound (e) out of the total 100 molar 0/0 of the Amino group of (f), polyamino compounds Amino groups 90.0 mol% of (e) to 97. 0 mole 0 / a is important that 0, preferably 92.0 mole% to 96. range of 0 mol%. When the ratio of the amino group of the polyamino compound (e) is less than 90.0 mol%, it is difficult to obtain a polyurethane polyurea resin having a weight average molecular weight necessary for exhibiting sufficient solder heat resistance. If the ratio of the amino group of the polyamino compound (e) is more than 97.0 mol%, the viscosity of the adhesive composition is high and the handleability is lowered, and further, it remains unreacted as an amino compound. It is not preferable because it easily reacts directly with the epoxy resin in the adhesive composition, or exhibits catalytic activity and decreases the storage stability of the adhesive composition.
[0079] ポリウレタンポリウレァ榭脂(A)の重量平均分子量(Mw)は、 80000〜250000の 範囲であることが重要であり、好ましくは、 90000〜200000の範囲である。重量平 均分子量が 80000に満たない場合には、ハンダ耐熱性が劣り、 250000を超える場 合には、榭脂溶液の粘度が高くなり、取り扱い性が低下するので好ましくない。 [0079] The weight average molecular weight (Mw) of the polyurethane polyurethane resin (A) is important to be in the range of 80,000 to 250000, and preferably in the range of 90,000 to 200,000. When the weight average molecular weight is less than 80,000, the solder heat resistance is inferior, and when it exceeds 250000, the viscosity of the resin solution becomes high and the handling property is lowered, which is not preferable.
[0080] また、ポリウレタンポリウレァ榭脂(A)の酸価は、 3〜25mgKOHZgの範囲である 必要があり、好ましくは 7〜20mgKOH/gの範囲である。なお、酸価とは、カルボキ シル基による酸価であり、ポリウレタンポリウレァ榭脂 (A)の固形分に対するものであ る。ポリウレタンポリウレァ榭脂 (A)の酸価が 3mgKOH/gより小さい場合、接着剤組 成物 (I)中に含まれるエポキシ榭脂との架橋が不十分になり、硬化した後の接着剤層 の耐熱性が低下してハンダ耐熱性が発現しない。また、酸価が 25mgKOHZgより 大きい場合、接着剤組成物 (I)中に含まれるエポキシ榭脂と過度に架橋して、被着 体、例えば、ポリイミドフィルム等のプラスチックフィルム、ガラスエポキシ板、又は金属 板等への剥離強度が低下する。 [0080] The acid value of the polyurethane polyurethane resin (A) needs to be in the range of 3 to 25 mgKOHZg, preferably in the range of 7 to 20 mgKOH / g. The acid value is an acid value by a carboxy group and is based on the solid content of the polyurethane polyurethane resin (A). When the polyurethane polyurea resin (A) has an acid value of less than 3 mg KOH / g, the adhesive layer after curing due to insufficient crosslinking with the epoxy resin contained in the adhesive composition (I) The heat resistance of the solder is reduced and solder heat resistance is not exhibited. Also, when the acid value is larger than 25 mg KOHZg, it is excessively cross-linked with the epoxy resin contained in the adhesive composition (I), and the adherend, for example, a plastic film such as a polyimide film, a glass epoxy plate, or a metal The peel strength to the plate or the like decreases.
[0081] また、ポリウレタンポリウレァ榭脂(A)のァミン価は、 0〜1. 5mgKOHZgの範囲で あることが好ましぐ更に好ましくは、 0〜1. 2mgKOHZgの範囲である。なお、ここ でいぅァミン価とは、ポリウレタンポリウレァ榭脂 (A)の固形分 lgを中和するに必要な 塩酸と同モルの水酸ィ匕カリウムの mg数であり、ポリウレタンポリウレァ榭脂中に含まれ る未反応のポリアミノ化合物(e)及びモノアミノ化合物 (f)の量に比例する。ァミン価が 1. 5mgKOHZgよりも大きい場合、未反応のポリアミノ化合物(e)及びモノアミノィ匕 合物 (f)が接着剤組成物中のエポキシ榭脂と直接反応したり、若しくは触媒活性を示 し、接着剤組成物の保存安定性を低下させ、好ましくない。 [0081] The amine value of the polyurethane polyurethane resin (A) is preferably in the range of 0 to 1.5 mgKOHZg, more preferably in the range of 0 to 1.2 mgKOHZg. Here, the amine value is necessary to neutralize the solid content lg of the polyurethane polyurethane resin (A). This is the number of mg of potassium hydroxide in the same mole as hydrochloric acid, and is proportional to the amount of unreacted polyamino compound (e) and monoamino compound (f) contained in the polyurethane polyurea resin. When the amine value is larger than 1.5 mg KOHZg, the unreacted polyamino compound (e) and the monoamino compound (f) react directly with the epoxy resin in the adhesive composition, or show catalytic activity. The storage stability of the adhesive composition is lowered, which is not preferable.
アミン価は以下に示す方法で測定される。すなわち、 30g程度のポリウレタンボリウ レア榭脂溶液をメタノール/ n -ブタノール Zトルエン = 40mL/20mL/40mL( 混合溶液に溶解させ、 0. 1Nの塩酸水溶液を用いて滴定し、中和に必要な塩酸水 溶液の量を求める。この塩酸水溶液に含まれる塩酸と同モルの水酸ィ匕カリウムのミリ グラム数を、ポリウレタンポリウレァ榭脂固形分 lgあたりに換算した値をァミン価 (mg KOH/g)とした。 The amine value is measured by the method shown below. That is, about 30 g of polyurethane polyurea resin solution is methanol / n-butanol Ztoluene = 40 mL / 20 mL / 40 mL (dissolved in a mixed solution, titrated with 0.1 N hydrochloric acid aqueous solution, and necessary for neutralization. Determine the amount of aqueous hydrochloric acid solution by converting the number of milligrams of potassium hydroxide in the same mole of hydrochloric acid and the same mole of hydrochloric acid in this aqueous hydrochloric acid solution to the lg of polyurethane polyurethane resin solids, and the ammine value (mg KOH / g).
[0082] また、イソシァネート基を有するウレタンプレボリマー(d)とポリアミノ化合物(e)及び モノアミノ化合物 (f)とを反応させる(ゥレア化)際に、反応温度を適宜調整しウレァ化 を十分に進行させることができる。一般にイソシァネート基とアミノ基とは室温付近か ら 50°C程度の反応温度でも定量的に反応するとされているが、本発明で特定される 重量平均分子量を有するポリウレタンポリウレァ榭脂を得る際には、より高い反応温 度でウレァ化を十分に進行させることが好ましい。好ましくは 70〜: L00°C、更に好ま しくは 75°C〜95°Cである。反応温度が 70°C未満であるとウレァ化反応が完結し難く 、未反応のァミノ化合物が接着剤組成物の保存安定性を低下させ、好ましくない。ま た 100°Cを超えると、イソシァネート基がアミノ基以外の官能基と反応する可能性があ り、好ましくない。 [0082] Further, when the urethane prepolymer (d) having an isocyanate group (d) is reacted with the polyamino compound (e) and the monoamino compound (f) (ureaization), the reaction temperature is appropriately adjusted to sufficiently promote urea formation. Can be made. In general, isocyanate groups and amino groups are said to react quantitatively even at a reaction temperature of about 50 ° C. from around room temperature. However, when obtaining polyurethane polyurethane resins having a weight average molecular weight specified by the present invention, It is preferable that urea formation proceeds sufficiently at a higher reaction temperature. Preferably 70 to: L00 ° C, more preferably 75 ° C to 95 ° C. When the reaction temperature is less than 70 ° C., the ureaization reaction is difficult to complete, and an unreacted amino compound decreases the storage stability of the adhesive composition, which is not preferable. If the temperature exceeds 100 ° C, the isocyanate group may react with a functional group other than the amino group, which is not preferable.
[0083] ポリウレタンポリウレァ榭脂 (A)の合成時には、例えば、エステル系溶剤、ケトン系 溶剤、グリコールエーテル系溶剤、脂肪族系溶剤、芳香族系溶剤、アルコール系溶 剤、カーボネート系溶剤、又は水等力 選ばれる化合物一種を単独で、又は二種以 上を組み合わせて、溶剤として使用することができる。 [0083] When the polyurethane polyurethane resin (A) is synthesized, for example, an ester solvent, a ketone solvent, a glycol ether solvent, an aliphatic solvent, an aromatic solvent, an alcohol solvent, a carbonate solvent, or Water isotonicity A single selected compound or a combination of two or more can be used as a solvent.
エステル系溶剤としては、例えば、酢酸ェチル、酢酸イソプロピル、酢酸 n—ブチル 、酢酸イソブチル、酢酸ァミル、又は乳酸ェチル等が挙げられる。 Examples of the ester solvent include ethyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, amyl acetate, and ethyl lactate.
ケトン系溶剤としては、例えば、アセトン、メチルェチルケトン、メチルイソブチルケト ンベンゼン、ジイソプチルケトン、ジアセトンアルコール、イソホロン、又はシクロへキ サノン等が挙げられる。 Examples of ketone solvents include acetone, methyl ethyl ketone, and methyl isobutyl keto. Benzene, diisoptyl ketone, diacetone alcohol, isophorone, or cyclohexanone.
[0084] グリコールエーテル系溶剤としては、例えば、エチレングリコールモノェチルエーテ ル、エチレングリコールモノイソプロピルエーテル、エチレングリコーノレモノブチノレエ ーテノレ、ジエチレングリコーノレモノェチノレエーテノレ、ジエチレングリコーノレモノブチノレ エーテノレ、プロピレングリコーノレモノメチノレエーテノレ、プロピレングリコーノレモノェチノレ エーテル、又はこれらモノエーテル類の酢酸エステルや、ジエチレングリコールジメ チルエーテル、又はジエチレングリコールジェチルエーテル等のジエーテル類など が挙げられる。 [0084] Examples of the glycol ether solvent include ethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl butyl alcohol, diethylene glycol mono vinyl styrene, diethylene glycol mono vinyl ether. Nore etherenole, propylene glycol monomethenore etherenole, propylene glycol nole monoethylenole ether, or acetates of these monoethers, diethers such as diethylene glycol dimethyl ether, or diethylene glycol jetyl ether.
[0085] 脂肪族系溶剤としては、例えば、 n—ヘプタン、 n キサン、シクロへキサン、メチ ルシクロへキサン、又はェチルシクロへキサン等が挙げられる。 [0085] Examples of the aliphatic solvent include n-heptane, n-hexane, cyclohexane, methylcyclohexane, ethylcyclohexane, and the like.
芳香族系溶剤としては、トルエン、又はキシレン等が挙げられる。 Examples of the aromatic solvent include toluene and xylene.
アルコール系溶剤としては、メタノール、エタノール、 1 プロパノール、 2—プロパノ ール、 1ーブタノール、又はシクロへキサノール等が挙げられる。 Examples of the alcohol solvent include methanol, ethanol, 1 propanol, 2-propanol, 1-butanol, and cyclohexanol.
カーボネート系溶剤としては、ジメチルカーボネート、ェチルメチルカーボネート、又 はジー n ブチルカーボネート等が挙げられる。 Examples of the carbonate-based solvent include dimethyl carbonate, ethylmethyl carbonate, or di-n-butyl carbonate.
[0086] なお、上記した各種溶剤のうち水酸基を有するものは、イソシァネート基を有するゥ レタンプレボリマー(d)を得る際には使用できない。しかし、イソシァネート基を有する ウレタンプレボリマー (d)とポリアミノ化合物(e)とモノアミノ化合物 (f)とを反応させる( ウレァ化)際には、水酸基を有する溶剤を適宜使用することができる。水酸基とイソシ ァネート基との反応に比して、ァミノ基とイソシァネート基との反応の方がはるかに速 いからである。水酸基とイソシァネート基との反応によりゥレア結合が生成すると、水 素結合が強まり、そのために反応溶液が著しく急激に高粘度化する。ゥレア化の際に 水酸基を有する溶剤を使用すると、その水素結合の増大を緩和することができる。 [0086] Of the various solvents described above, those having a hydroxyl group cannot be used for obtaining a urethane prepolymer (d) having an isocyanate group. However, when the urethane prepolymer (d) having an isocyanate group (d), the polyamino compound (e) and the monoamino compound (f) are reacted (ureaized), a solvent having a hydroxyl group can be appropriately used. This is because the reaction between the amino group and the isocyanate group is much faster than the reaction between the hydroxyl group and the isocyanate group. When a urea bond is formed by the reaction between a hydroxyl group and an isocyanate group, the hydrogen bond becomes stronger, and the viscosity of the reaction solution increases remarkably rapidly. If a solvent having a hydroxyl group is used during urea formation, the increase in hydrogen bonds can be mitigated.
[0087] また、本発明の接着剤組成物 (I)に含まれるエポキシ榭脂 (B)は、エポキシ基を有 する化合物のことであり、液状であっても固形状であってもよぐ特に限定されるもの ではな!/、が、 1分子中に平均 2個以上のエポキシ基を有するものを好ましく用いること ができる。エポキシ榭脂(B)としては、例えば、グリジシルエーテル型エポキシ榭脂、 グリジシノレアミン型エポキシ榭脂、グリシジルエステル型エポキシ榭脂、又は環状脂 肪族 (脂環型)エポキシ榭脂などのエポキシ榭脂を用いることができる。 [0087] The epoxy resin (B) contained in the adhesive composition (I) of the present invention is a compound having an epoxy group and may be liquid or solid. Although not particularly limited, those having an average of two or more epoxy groups in one molecule can be preferably used. As the epoxy resin (B), for example, glycidyl ether type epoxy resin, An epoxy resin such as a glycidinoleamine type epoxy resin, a glycidyl ester type epoxy resin, or a cyclic aliphatic (alicyclic type) epoxy resin can be used.
[0088] グリシジルエーテル型エポキシ榭脂としては、例えば、ビスフエノール A型エポキシ 榭脂、ビスフエノール F型エポキシ榭脂、ビスフエノール S型エポキシ榭脂、ビスフエノ ール AD型エポキシ榭脂、クレゾ一ルノボラック型エポキシ榭脂、フエノールノボラック 型エポキシ榭脂、 a ナフトールノボラック型エポキシ榭脂、ビスフエノール A型ノボ ラック型エポキシ榭脂、ジシクロペンタジェン型エポキシ榭脂、テトラブロムビスフエノ ール A型エポキシ榭脂、臭素化フエノールノボラック型エポキシ榭脂、トリス (グリシジ ルォキシフエ-ル)メタン、又はテトラキス(グリシジルォキシフエ-ル)ェタン等が挙げ られる。 [0088] Examples of the glycidyl ether type epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AD type epoxy resin, and cresolol novolac. Type epoxy resin, phenol novolac type epoxy resin, a naphthol novolac type epoxy resin, bisphenol A type novolac type epoxy resin, dicyclopentagen type epoxy resin, tetrabromobisphenol type A epoxy Examples thereof include rosin, brominated phenol novolac epoxy resin, tris (glycidyloxyphenyl) methane, and tetrakis (glycidyloxyphenyl) ethane.
[0089] グリシジルァミン型エポキシ榭脂としては、例えば、テトラグリシジノレジアミノジフエ- ルメタン、トリグリシジルバラァミノフエノール、トリグリシジルメタアミノフエノール、又は テトラグリシジノレメタキシリレンジァミン等が挙げられる。 [0089] Examples of the glycidylamine-type epoxy resin include tetraglycidinoresinaminodiphenylmethane, triglycidylvalaminophenol, triglycidylmetaaminophenol, and tetraglycidinoremetaxylylenediamine. Can be mentioned.
[0090] グリシジルエステル型エポキシ榭脂としては、例えば、ジグリシジルフタレート、ジグ リシジルへキサヒドロフタレート、又はジグリシジルテトラヒドロフタレート等が挙げられ る。 [0090] Examples of the glycidyl ester type epoxy resin include diglycidyl phthalate, diglycidyl hexahydrophthalate, and diglycidyl tetrahydrophthalate.
環状脂肪族 (脂環型)エポキシ榭脂としては、例えば、エポキシシクロへキシルメチ ノレ エポキシシクロへキサン力ノレボキシレート、又はビス(エポキシシクロへキシノレ)ァ ジペートなどが挙げられる。 Examples of the cycloaliphatic (alicyclic type) epoxy resin include epoxy cyclohexyl methylol, epoxy cyclohexane power noroxylate, and bis (epoxycyclohexenole) adipate.
エポキシ榭脂(B)としては、前記化合物の一種を単独で、若しくは二種以上を組み 合わせて用いることができる。 As the epoxy resin (B), one kind of the above compounds can be used alone, or two or more kinds can be used in combination.
エポキシ榭脂(B)としては、高接着性及び耐熱性の点から、ビスフエノール A型ェ ポキシ榭脂、クレゾ一ルノボラック型エポキシ榭脂、フエノールノボラック型エポキシ榭 脂、トリス(グリシジルォキシフエ-ル)メタン、又はテトラキス(グリシジルォキシフエ- ル)エタンを用いることが好まし 、。 Epoxy resin (B) includes bisphenol A type epoxy resin, cresol novolac type epoxy resin, phenol novolac type epoxy resin, tris (glycidyloxyphenol-from the viewpoint of high adhesion and heat resistance. E) It is preferable to use methane or tetrakis (glycidyloxyphenyl) ethane.
[0091] 本発明の接着剤組成物 (I)は、ポリウレタンポリウレァ榭脂 (A) 100重量部に対して エポキシ榭脂 (B) 5〜: LOO重量部を含有することが好ましぐ 7〜90重量部を含有す ることがより好ましい。エポキシ榭脂(B)の量が 5重量部より少ないと、ハンダ耐熱性 が発現し難い。エポキシ榭脂が(B)が 100重量部より多いと、ポリイミドフィルム等の プラスチックフィルムや、導電性回路に対する接着性が低下する傾向がある。 [0091] The adhesive composition (I) of the present invention preferably contains 5 parts by weight of LOO of epoxy resin (B) to 100 parts by weight of polyurethane polyurethane resin (A). More preferably, it contains ˜90 parts by weight. Solder heat resistance when the amount of epoxy resin (B) is less than 5 parts by weight Is difficult to express. If the epoxy resin is more than 100 parts by weight of (B), the adhesion to plastic films such as polyimide films and conductive circuits tends to decrease.
[0092] 本発明にお ヽて用いられる接着剤組成物 (I)には、ポリウレタンポリウレァ榭脂 (A) とエポキシ榭脂 (B)との反応や、エポキシ榭脂 (B)同士の反応を促進させる目的で、 硬化促進剤及び/又は硬化剤を含有させることができる。エポキシ榭脂 (B)の硬化促 進剤としては、例えば、 3級ァミン化合物、ホスフィンィ匕合物、又はイミダゾール化合 物等が、また硬化剤としては、ジシアンジアミド、カルボン酸ヒドラジド、又は酸無水物 等が使用できる。 [0092] The adhesive composition (I) used in the present invention includes a reaction between the polyurethane polyurethane resin (A) and the epoxy resin (B), and a reaction between the epoxy resins (B). In order to promote the curing, a curing accelerator and / or a curing agent can be contained. Examples of the curing accelerator for epoxy resin (B) include tertiary amine compounds, phosphine compounds, or imidazole compounds, and examples of curing agents include dicyandiamide, carboxylic acid hydrazide, and acid anhydrides. Can be used.
[0093] 硬化促進剤としての 3級ァミン化合物としては、例えば、トリェチルァミン、ベンジル ジメチルァミン、 1, 8—ジァザビシクロ(5. 4. 0)ゥンデセンー7、又は 1, 5—ジァザビ シクロ (4. 3. 0)ノネン一 5等が挙げられる。またホスフィンィ匕合物としては、例えば、ト リフエ-ルホスフィン、又はトリブチルホスフィン等が挙げられる。また、イミダゾール化 合物としては、例えば、 2—メチルイミダゾール、 2—ェチルー 4ーメチルイミダゾール 、 2—フエ-ルー 4—メチルイミダゾール、 2, 4—ジメチルイミダゾール、又は 2—フエ 二ルイミダゾール等が挙げられ、更にはイミダゾールイ匕合物とエポキシ榭脂とを反応 させて溶剤に不溶ィ匕したタイプ、又はイミダゾールイ匕合物をマイクロカプセルに封入 したタイプ等の保存安定性を改良した潜在性硬化促進剤が挙げられ、これらの中で も潜在性硬化促進剤が好まし ヽ。 [0093] The tertiary amine compound as a curing accelerator includes, for example, triethylamine, benzyldimethylamine, 1,8-diazabicyclo (5.4.0) undecene-7, or 1,5-diazabicyclo (4.3.0). ) Nonen 5 etc. Examples of the phosphine compound include triphenylphosphine and tributylphosphine. Examples of the imidazole compound include 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-ferro-4-methylimidazole, 2,4-dimethylimidazole, and 2-phenylimidazole. Furthermore, the potential for improving storage stability, such as a type in which an imidazole compound and an epoxy resin are reacted to make it insoluble in a solvent, or a type in which an imidazole compound is encapsulated in a microcapsule There are curing accelerators, and among these, latent curing accelerators are preferred.
[0094] 硬ィ匕剤としてのカルボン酸ヒドラジドとしては、例えば、コハク酸ヒドラジド、又はアジ ピン酸ヒドラジド等が挙げられる。また、酸無水物としては、例えば、無水へキサヒドロ フタル酸、又は無水トリメリット酸等が挙げられる。 [0094] Examples of the carboxylic acid hydrazide as the hardener include succinic hydrazide and adipic hydrazide. Examples of the acid anhydride include hexahydrophthalic anhydride, trimellitic anhydride, and the like.
これらの硬化促進剤又は硬化剤としては、それぞれ、前記化合物を単独で若しくは 2種類以上で併用してもよぐその含有量は合計で、エポキシ榭脂(B) 100重量部に 対して 0. 1〜30重量部の範囲が好ましい。 As these curing accelerators or curing agents, the above compounds may be used alone or in combination of two or more, and the total content thereof is 0.100 parts by weight of epoxy resin (B). A range of 1 to 30 parts by weight is preferred.
[0095] 本発明の接着剤組成物 (I)は、ハンダ耐熱性、熱伝導率の改良、又は接着剤の流 動性制御の目的で充填剤 (C)を含有することができる。 [0095] The adhesive composition (I) of the present invention may contain a filler (C) for the purposes of soldering heat resistance, improving thermal conductivity, or controlling the fluidity of the adhesive.
充填剤(C)としては、例えば、シリカ、アルミナ、水酸ィ匕アルミニウム、水酸化マグネ シゥム、硫酸バリウム、炭酸カルシウム、酸化チタン、酸化亜鉛、三酸化アンチモン、 酸化マグネシウム、タルク、モンモロリナイト、カオリン、又はベントナイト等の無機充填 剤、アルミニウム、金、銀、銅、又はニッケル等の金属充填剤が挙げられる。中でも、 分散性の点から、シリカ、アルミナ、又は水酸ィ匕アルミニウムが好ましい。特に、シリカ 表面のシラノール基をハロゲンィ匕シランで修飾した疎水性シリカは、吸水率を低減で き、本発明の接着組成物に好適に用いられる。 Examples of the filler (C) include silica, alumina, aluminum hydroxide, magnesium hydroxide, barium sulfate, calcium carbonate, titanium oxide, zinc oxide, antimony trioxide, Examples thereof include inorganic fillers such as magnesium oxide, talc, montmorillonite, kaolin, and bentonite, and metal fillers such as aluminum, gold, silver, copper, and nickel. Of these, silica, alumina, or aluminum hydroxide is preferable from the viewpoint of dispersibility. In particular, hydrophobic silica obtained by modifying silanol groups on the silica surface with halogenated silane can reduce water absorption and is suitably used in the adhesive composition of the present invention.
[0096] 充填剤 (C)の配合量は、ポリウレタンポリウレァ榭脂 (A) 100重量部に対して 0. 1 〜 100重量部であることが好ましぐ 0. 2〜50重量部であることがより好ましい。 [0096] The blending amount of the filler (C) is preferably 0.1 to 100 parts by weight with respect to 100 parts by weight of the polyurethane polyurethane resin (A), and is 0.2 to 50 parts by weight. It is more preferable.
[0097] 本発明の接着剤組成物 (I)には、接着力や耐熱性、保存安定性を劣化させな ヽ範 囲で、シランカップリング剤、耐熱安定剤、顔料、染料、粘着付与榭脂、可塑剤、紫 外線吸収剤、消泡剤、又はレべリング調整剤等を配合することができる。 [0097] The adhesive composition (I) of the present invention includes a silane coupling agent, a heat stabilizer, a pigment, a dye, and a tackifier within a range that does not deteriorate the adhesive strength, heat resistance, and storage stability. Fats, plasticizers, ultraviolet absorbers, antifoaming agents, leveling regulators and the like can be blended.
更に、耐熱安定剤を併用することで、より優れたハンダ耐熱性を付与することができ る。耐熱安定剤としては、例えば、ヒンダートフエノール系、リン (ホスファイト)系、ラクト ン系、ヒドロキシルァミン系、又はィォゥ系等のものが使用できる力 特にヒンダートフ ェノール系の耐熱安定剤が効果的である。 Further, by using a heat stabilizer in combination, it is possible to impart more excellent solder heat resistance. As a heat stabilizer, for example, a hindered phenol, phosphorus (phosphite), lactone, hydroxylamine, or thio-based one can be used. Particularly, a hindered phenol heat stabilizer is effective. It is.
[0098] 次に、本発明の接着剤シートについて説明する。 Next, the adhesive sheet of the present invention will be described.
本発明の接着剤シートは、剥離性シート上に、本発明の接着剤組成物 (I)からなる 硬化性接着剤層 (Π)、すなわち、未硬化の接着剤層 (Π)を有する接着剤シートである 。前記の第 1剥離性シートに担持された硬化性接着剤層(Π)は、その上に、更に別の 剥離性シート (第 2剥離性シート)で被覆されていてもよぐ従って、本発明による接着 剤シートには、剥離性シート Z硬化性接着剤層(Π)の 2層構造、あるいは第 1剥離性 シート Z硬化性接着剤層(Π) Z第 2剥離性シートの 3層構造のものがある。 The adhesive sheet of the present invention is an adhesive having a curable adhesive layer (Π) composed of the adhesive composition (I) of the present invention, that is, an uncured adhesive layer (Π), on the peelable sheet. It is a sheet. The curable adhesive layer (Π) carried on the first peelable sheet may be further coated with another peelable sheet (second peelable sheet). Adhesive sheet made of 2 layer structure of peelable sheet Z curable adhesive layer (Π) or 1 layer peelable sheet Z curable adhesive layer (Π) Z of 3 layer structure of Z second peelable sheet There is something.
[0099] 剥離性シートは、第 1剥離性シートあるいは第 2剥離性シートのいずれの場合も、フ レキシブルプリント配線板基板、ガラスエポキシ板、又はステンレススチール板 (例え ば、 SUS板)等の被着体に接着剤層 (Π)を貼り合わせる際に、接着剤層から剥離で きれば特に限定されず、ポリエステル、ポリオレフイン、ポリイミド、又はポリアミド等の プラスチックフィルム、ダラシン紙、又はポリエチレンラミネート上質紙等に、シリコーン あるいはフッ素化合物を含む剥離剤をコーティング処理したものを用いることができる [0100] 接着剤層(II)は、剥離性シートの少なくとも片面に、従来公知の方法、例えば、ナイ フコート、ダイコート、リップコート、ローノレコート、カーテンコート、ノ ーコート、グラビア 印刷、フレキソ印刷、ディップコート、スプレーコート、又はスピンコート等で本発明の 接着剤組成物 (I)を塗布後、前記接着剤組成物 (I)が硬化しない条件、すなわち通 常 40〜 150°Cで 20秒〜 60分の条件にて乾燥することにより製造される。 [0099] In either case of the first peelable sheet or the second peelable sheet, the peelable sheet may be a flexible printed wiring board substrate, a glass epoxy plate, a stainless steel plate (for example, a SUS plate) or the like. There is no particular limitation as long as the adhesive layer (か ら) can be peeled off from the adhesive layer when it is bonded to the body. Plastic film such as polyester, polyolefin, polyimide, or polyamide, dalasin paper, or polyethylene laminated fine paper, etc. In addition, a silicone or a release agent containing a fluorine compound coated with a release agent can be used. [0100] The adhesive layer (II) is formed on at least one surface of the peelable sheet by a conventionally known method such as knife coating, die coating, lip coating, ronore coating, curtain coating, no coating, gravure printing, flexographic printing, dip coating. After applying the adhesive composition (I) of the present invention by spray coating, spin coating or the like, the adhesive composition (I) is not cured, that is, usually at 40 to 150 ° C. for 20 seconds to 60 minutes. It is manufactured by drying under the following conditions.
また、硬化性接着剤層 (Π)の乾燥膜厚は、十分な接着性、ハンダ耐熱性を発揮さ せるため、また取り扱い易さの点から、 5 μ m〜500 μ mであることが好ましぐ更に好 ましくは 10 μ m〜100 μ mである。 In addition, the dry film thickness of the curable adhesive layer (5) is preferably 5 μm to 500 μm in order to exhibit sufficient adhesion and solder heat resistance and from the viewpoint of ease of handling. More preferably, it is 10 μm to 100 μm.
[0101] 次に、本発明のフレキシブルプリント配線板用接着剤層付き補強材及び補強材付 きフレキシブルプリント配線板について説明する。 Next, the reinforcing material with an adhesive layer for flexible printed wiring boards and the flexible printed wiring board with reinforcing materials of the present invention will be described.
本発明による接着剤層付き補強材は、補強材上に、上記の本発明の接着剤組成 物 (I)から形成される硬化性接着剤層(Π)が形成されてなるものである。 The reinforcing material with an adhesive layer according to the present invention is obtained by forming a curable adhesive layer (Π) formed from the above-mentioned adhesive composition (I) of the present invention on a reinforcing material.
例えば、補強材上に接着剤組成物 (I)を、上記の剥離性シートの製造方法におい て例示した方法等で塗布し、これを、前記接着剤組成物 (I)が硬化しない条件で乾 燥させて硬化性接着剤層 (Π)を形成することができる。 For example, the adhesive composition (I) is applied onto the reinforcing material by the method exemplified in the above method for producing a peelable sheet, and this is dried under the condition that the adhesive composition (I) is not cured. It can be dried to form a curable adhesive layer ().
[0102] 本発明で用いられるフレキシブルプリント配線板は、特に限定されず、例えば、一 方の表面に導電性回路を有するもの、両面に導電性回路を有するもの、更にそれら の内部にも導電性回路を有するもの等が挙げられる。また、フレキシブルプリント配線 板のベースフィルムも特に限定されず、好適なものは、絶縁性と可とう性と耐熱性を 有するプラスチックフィルムであり、例えば、ポリイミド、ポリエチレンテレフタレート(PE T)、ポリフエ-レンスルフイド、ポリエーテルスルホン、ポリエーテルエーテルケトン、 ァラミド、ポリカーボネート、ポリアリレート、全芳香族ポリアミド、又は全芳香族ポリエス テルに代表される液晶ポリマーなどを挙げることができる。銅箔としては、電解銅箔又 は圧延銅箔を用いることができる。 [0102] The flexible printed wiring board used in the present invention is not particularly limited. For example, the flexible printed wiring board has a conductive circuit on one surface, has a conductive circuit on both surfaces, and further has conductivity inside the conductive circuit. Those having a circuit may be mentioned. Also, the base film of the flexible printed wiring board is not particularly limited, and suitable ones are plastic films having insulating properties, flexibility, and heat resistance, such as polyimide, polyethylene terephthalate (PET), and poly-phenylene sulfide. , Polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, wholly aromatic polyamide, or a liquid crystal polymer represented by wholly aromatic polyester. As the copper foil, electrolytic copper foil or rolled copper foil can be used.
[0103] 補強材としては、ガラスエポキシ板、アルミニウム若しくはステンレススチール (例え ば、 SUS)などの金属板、又はポリイミド板等の板状の部材を挙げることができる。補 強材の厚みは、フレキシブルプリント配線板に対して補強機能を担えればよぐ 20〜 5000 μ m程度であることが好まし!/ヽ。 [0104] 本発明の補強材付きフレキシブルプリント配線板は、フレキシブルプリント配線板に 、本発明の接着剤組成物 (I)や本発明の接着剤シートを用いて、ガラスエポキシ板、 金属板、又はポリイミド板等の補強材を、熱ラミネート、熱プレス、及び Z又は熱硬化 等の操作を単独若しくは組み合わせて接着 ·固定したものである。 [0103] Examples of the reinforcing material include glass epoxy plates, metal plates such as aluminum or stainless steel (for example, SUS), and plate-like members such as polyimide plates. The thickness of the reinforcing material is preferably about 20 to 5000 μm as long as it can provide a reinforcing function for the flexible printed circuit board! [0104] The flexible printed wiring board with a reinforcing material of the present invention uses a glass epoxy board, a metal plate, or a flexible printed wiring board using the adhesive composition (I) of the present invention or the adhesive sheet of the present invention. A reinforcing material such as a polyimide plate is bonded and fixed by operations such as heat laminating, heat pressing, and Z or thermosetting alone or in combination.
[0105] 図 1は、本発明の補強材付きフレキシブルプリント配線板の 1態様の構造を模式的 に示す断面図である。すなわち、補強材付きフレキシブルプリント配線板 10は、フレ キシブルプリント配線板 11と補強材 12とを含む。フレキシブルプリント配線板 11は、 絶縁性のベースフィルム 1の片側表面上に導電性回路 2を担持する。補強材 12は、 前記ベースフィルム 1の導電性回路 2の担持表面とは反対側の表面 (裏面) 1 laの一 部に、硬化接着剤層 4を介して接着'固定されている。なお、補強材 12は、フレキシ ブルプリント配線板 11の裏面 1 laの全体に固定させることもできる。 [0105] Fig. 1 is a cross-sectional view schematically showing a structure of one embodiment of a flexible printed wiring board with a reinforcing material of the present invention. That is, the flexible printed wiring board 10 with the reinforcing material includes the flexible printed wiring board 11 and the reinforcing material 12. The flexible printed wiring board 11 carries the conductive circuit 2 on the surface of one side of the insulating base film 1. The reinforcing material 12 is bonded and fixed to a part of the surface (back surface) 1 la opposite to the surface on which the conductive circuit 2 is supported of the base film 1 via the cured adhesive layer 4. The reinforcing material 12 can also be fixed to the entire back surface 1 la of the flexible printed wiring board 11.
[0106] 補強材付きフレキシブルプリント配線板は種々の方法で得ることができる。 [0106] The flexible printed wiring board with a reinforcing material can be obtained by various methods.
例えば、上記したように補強材上に接着剤組成物 (I)を塗布し、これを乾燥させて 硬化性接着剤層 (Π)を設けて硬化性接着剤層付き補強材を作製した後、該接着剤 層付き補強材の硬化性接着剤層(Π)と、フレキシブルプリント配線板の導電性回路 が設けられていない部分とを、接触させつつ加熱したり、接触させて貼着した後にカロ 熱したりして、硬化性接着剤層(Π)を硬化させて、本発明の補強材付きフレキシブル プリント配線板を得ることができる。 For example, after applying the adhesive composition (I) on the reinforcing material as described above and drying it to provide a curable adhesive layer (Π) to produce a reinforcing material with a curable adhesive layer, The curable adhesive layer (Π) of the reinforcing material with the adhesive layer and the portion of the flexible printed wiring board where the conductive circuit is not provided are heated while being in contact with each other, and after being adhered by being adhered, The curable adhesive layer (接着) can be cured by heating to obtain the flexible printed wiring board with a reinforcing material of the present invention.
あるいは、フレキシブルプリント配線板の導電性回路が設けられて ヽな 、部分に接 着剤組成物 (I)を塗布し、これを乾燥させて硬化性接着剤層 (Π)を設けた後、該硬化 性接着剤層(Π)に補強材を接触させつつ加熱したり、接触させた後に加熱したりして 、硬化性接着剤層(Π)を硬化させて、本発明の補強材付きフレキシブルプリント配線 板を得ることちでさる。 Alternatively, after the conductive circuit of the flexible printed wiring board is provided, the adhesive composition (I) is applied to the portion, and this is dried to provide the curable adhesive layer (、). The curable adhesive layer (Π) is heated while being in contact with the reinforcing material, or is heated after being brought into contact with the curable adhesive layer (Π) to cure the flexible print with the reinforcing material of the present invention. Get a circuit board.
[0107] また、補強材付きフレキシブルプリント配線板は、本発明の接着剤シートを使用して 得ることちでさる。 [0107] Further, the flexible printed wiring board with the reinforcing material can be obtained by using the adhesive sheet of the present invention.
すわなち、剥離性シート上に接着剤組成物 (I)から形成される硬化性接着剤層 (II) を有する本発明の接着剤シートの硬化性接着剤層(Π)を補強材に接触させ、次!ヽで 剥離性シートを剥がし、露出した硬化性接着剤層(Π)をフレキシブルプリント配線板 の導電性回路が設けられて 、な 、部分に接触させつつ加熱したり、接触させた後に 加熱するか、 That is, the curable adhesive layer (Π) of the adhesive sheet of the present invention having the curable adhesive layer (II) formed from the adhesive composition (I) on the peelable sheet is brought into contact with the reinforcing material. Next, peel off the peelable sheet with ヽ, and expose the exposed curable adhesive layer (Π) to the flexible printed circuit board. The conductive circuit is provided so that it can be heated while in contact with the part, or heated after being contacted,
あるいは Or
接着剤シートの硬化性接着剤層(Π)を、フレキシブルプリント配線板の導電性回路 が設けられていない部分に接触させ、次いで剥離性シートを剥がし、露出した硬化 性接着剤層(Π)を補強材に接触させつつ加熱したり、接触させた後に加熱して硬化 性接着剤層(Π)を硬化させて、本発明の補強材付きフレキシブルプリント配線板を得 ることちでさる。 The curable adhesive layer (Π) of the adhesive sheet is brought into contact with the portion of the flexible printed wiring board where the conductive circuit is not provided, then the peelable sheet is peeled off, and the exposed curable adhesive layer (Π) is removed. It is possible to obtain the flexible printed wiring board with the reinforcing material of the present invention by heating while making contact with the reinforcing material or by heating after making it contact to cure the curable adhesive layer (硬化).
[0108] あるいは、剥離性シート上に接着剤組成物 (I)から形成される硬化性接着剤層(II) 、更にその上に他の剥離性シートが積層された本発明の接着剤シートから一方の剥 離性シートを剥がし、露出した硬化性接着剤層 (Π)を補強材に接触させ、次いで他 方の剥離性シートを剥がし、露出した硬化性接着剤層(Π)をフレキシブルプリント配 線板の導電性回路が設けられていない部分に接触させつつ加熱したり、接触させた 後に加熱するか、 [0108] Alternatively, from the adhesive sheet of the present invention in which the curable adhesive layer (II) formed from the adhesive composition (I) on the peelable sheet and another peelable sheet further laminated thereon One peelable sheet is peeled off, the exposed curable adhesive layer (Π) is brought into contact with the reinforcing material, the other peelable sheet is then peeled off, and the exposed curable adhesive layer (Π) is placed on the flexible print. Heat while in contact with the part of the circuit board where the conductive circuit is not provided, or heat it after making contact,
あるいは Or
接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)をフレ キシブルプリント配線板の導電性回路が設けられて 、な 、部分に接触させ、次 、で 他方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を補強材に接触させつ つ加熱したり、接触させた後に加熱して硬化性接着剤層(Π)を硬化させて、本発明 の補強材付きフレキシブルプリント配線板を得ることもできる。 One peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (Π) is provided with the conductive circuit of the flexible printed wiring board. The adhesive sheet is peeled off, and the exposed curable adhesive layer (Π) is heated while being brought into contact with the reinforcing material, or after being brought into contact, the curable adhesive layer (Π) is cured by heating. A flexible printed wiring board with a reinforcing material can also be obtained.
なお、接着剤組成物 (I)の塗布方法は、接着剤シートの塗布方法に関連して記載 した方法が同様に例示できる。 The method for applying the adhesive composition (I) can be exemplified by the methods described in relation to the method for applying the adhesive sheet.
[0109] 上記いずれの場合も、補強材をフレキシブルプリント配線板上に貼り付ける際に、 及び Z又は貼り付けた後に圧力を加えることもできる。より具体的には、フレキシブル プリント配線板 Z硬化性接着剤層(Π) Z補強材からなる積層体を加熱した 2つのロー ル間を通過させたり、前記積層体を熱プレスしたりすることによって、フレキシブルプリ ント配線板と補強材とをより強固に貼り合せることができる。 [0109] In any of the above cases, when the reinforcing material is applied to the flexible printed wiring board, pressure can be applied after applying Z or the reinforcing material. More specifically, the flexible printed wiring board Z curable adhesive layer (Π) The laminate made of Z reinforcing material is passed between two heated rolls, or the laminate is hot pressed. In addition, the flexible printed wiring board and the reinforcing material can be bonded more firmly.
[0110] また、フレキシブルプリント配線板と補強材とを貼り合せた後、更に加熱し、硬化性 接着剤層(π)の硬化を更に進行させることもできる。 [0110] Further, after the flexible printed wiring board and the reinforcing material are bonded together, they are further heated and cured. Curing of the adhesive layer (π) can be further advanced.
例えば、この硬化性接着剤層(II)を 100〜200°Cで 30分〜 24時間程度加熱する こと〖こよって、硬化接着剤層(III)とすることができる。硬化接着剤層(III)の膜厚は、 5 μ m〜100 μ mであることが好ましぐ更に好ましくは 10 μ m〜50 μ mである。 For example, by heating this curable adhesive layer (II) at 100 to 200 ° C. for about 30 minutes to 24 hours, the cured adhesive layer (III) can be obtained. The thickness of the cured adhesive layer (III) is preferably 5 μm to 100 μm, more preferably 10 μm to 50 μm.
[Oil 1] 以上にようにして得られる補強材付きフレキシブルプリント配線板は、硬化接着剤 層(ΠΙ)を介して、フレキシブルプリント配線板と補強材とが積層された状態となる。 [Oil 1] The flexible printed wiring board with a reinforcing material obtained as described above is in a state in which the flexible printed wiring board and the reinforcing material are laminated via the cured adhesive layer (ΠΙ).
[0112] 次に、本発明の硬化性接着剤層付きプラスチックフィルム及びカバーフィルム付き フレキシブルプリント配線板について説明する。 Next, the plastic film with a curable adhesive layer and the flexible printed wiring board with a cover film of the present invention will be described.
本発明の硬化性接着剤層付きプラスチックフィルムは、カバーフィルム付きフレキシ ブルプリント配線板の製造に好ましく用いられるものであり、剥離処理されて ヽな ヽプ ラスチックフィルムと保護フィルムとの間に、本発明の接着剤組成物 (I)カゝら形成され る硬化性接着剤層(Π)が挟持されてなるものである。 The plastic film with a curable adhesive layer of the present invention is preferably used for the production of a flexible printed wiring board with a cover film, and is peeled between the plastic film and the protective film. Inventive Adhesive Composition (I) A curable adhesive layer (i.e.) that is formed by a cover is sandwiched.
[0113] 本発明の硬化性接着剤層付きプラスチックフィルムは、接着剤組成物 (I)を種々の 方法で、剥離処理されていないプラスチックフィルム又は保護フィルムに塗布し、これ を乾燥させて硬化性接着剤層 (Π)を形成させ、該硬化性接着剤層 (Π)に保護フィル ム又は剥離処理されて ヽな 、プラスチックフィルムを重ね合わせることによって、得る ことができる。 [0113] The plastic film with a curable adhesive layer of the present invention is coated with the adhesive composition (I) on an unpeeled plastic film or a protective film by various methods, and dried to cure the plastic film. It can be obtained by forming an adhesive layer (Π) and superimposing a plastic film on the curable adhesive layer (Π) which has been treated with a protective film or peeled.
接着剤組成物 (I)の塗布方法としては、前記の剥離性シートの製造方法にぉ 、て 例示した方法等によることができ、これを同様に乾燥させて硬化性接着剤層(II)が形 成される。 As a method for applying the adhesive composition (I), the method exemplified above for the method for producing the peelable sheet can be used, and the curable adhesive layer (II) can be formed by drying in the same manner. It is formed.
[0114] 上記の剥離処理されて!、な 、プラスチックフィルムは、フレキシブルプリント配線板 の導電性回路を被覆するためのカバーフィルムとなるものである。剥離処理されて ヽ ないプラスチックフィルムとしては、ポリエステル、ポリオレフイン、ポリイミド、又はポリ アミド等のプラスチックフィルムが挙げられ、ポリイミドフィルムが好まし 、。 [0114] The plastic film is a cover film for covering the conductive circuit of the flexible printed wiring board. Examples of the plastic film that is not peeled off include plastic films such as polyester, polyolefin, polyimide, and polyamide, and a polyimide film is preferred.
[0115] なお、ここで 、う保護フィルムは、硬化性接着剤層付きプラスチックフィルムの硬化 性接着剤層を保護するためのものであり、剥離処理されていることも、剥離処理され ていないこともできる。すなわち、保護フィルムは、硬化性接着剤層付きプラスチック フィルムでフレキシブルプリント配線板の導電性回路を被覆する際に、その硬化性接 着剤層付きプラスチックフィルム力 剥がせるものであれば、特別に剥離処理しな ヽ ものであってもよぐ種々のものを用いることができる。剥離処理がなされているものと しては、例えば、ポリエステル、ポリオレフイン、ポリイミド、又はポリアミド等のプラスチ ックフィルムを、シリコーンあるいはフッ素化合物を含む剥離剤でコーティング処理し たものを用いることができる。 [0115] Here, the protective film is for protecting the curable adhesive layer of the plastic film with the curable adhesive layer, and it may be peeled or not peeled. You can also. In other words, the protective film has a curable contact when the conductive circuit of the flexible printed wiring board is covered with a plastic film with a curable adhesive layer. As long as it can peel off the plastic film with an adhesive layer, various kinds of materials can be used even if they are not specially peeled off. For example, a plastic film such as polyester, polyolefin, polyimide, or polyamide coated with a release agent containing silicone or a fluorine compound can be used as the release treatment.
[0116] 本発明のカバーフィルム付きフレキシブルプリント配線板は、表面に導電性回路を 有するフレキシブルプリント配線板の導電性回路側の表面を、本発明の接着剤組成 物 (I)から形成される硬化接着剤層(ΠΙ)を介して、剥離処理されて!ヽな ヽプラスチッ クフィルムで被覆してなるものである。 [0116] The flexible printed wiring board with a cover film of the present invention is formed by curing the surface of the flexible printed wiring board having a conductive circuit on the surface thereof from the adhesive composition (I) of the present invention. It is peeled through the adhesive layer (ΠΙ) and covered with a new plastic film.
[0117] 図 2は、本発明のカバーフィルム付きフレキシブルプリント配線板の 1態様の構造を 模式的に示す断面図である。すなわち、カバーフィルム付きフレキシブルプリント配 線板 20は、フレキシブルプリント配線板 5の導電性回路 2を担持する表面に、硬化接 着剤層 4を介して、プラスチックフィルム (カバーフィルム) 6が接着 ·固定されて!、る。 なお、フレキシブルプリント配線板 5は、絶縁性のベースフィルム 1の片側表面上に、 接着剤層 4aを介して導電性回路 2を担持して 、る。 [0117] Fig. 2 is a cross-sectional view schematically showing a structure of one embodiment of the flexible printed wiring board with a cover film of the present invention. In other words, the flexible printed wiring board 20 with the cover film is bonded and fixed to the plastic film (cover film) 6 on the surface of the flexible printed wiring board 5 that carries the conductive circuit 2 through the cured adhesive layer 4. Being! RU The flexible printed wiring board 5 carries the conductive circuit 2 on the surface of one side of the insulating base film 1 via the adhesive layer 4a.
[0118] このようなカバーフィルム付きフレキシブルプリント配線板は、種々の方法で得ること ができる。 [0118] Such a flexible printed wiring board with a cover film can be obtained by various methods.
例えば、本発明の硬化性接着剤層付きプラスチックフィルムカゝら保護フィルムを剥 がし、露出した硬化性接着剤層(Π)を、表面に導電性回路を有するフレキシブルプリ ント配線板の導電性回路側の表面に接触させつつ加熱したり、接触させた後に加熱 したりして、硬化性接着剤層(II)を硬化させて、本発明のカバーフィルム付きフレキシ ブルプリント配線板を得ることができる。 For example, the protective film is peeled off from the plastic film with the curable adhesive layer of the present invention, and the exposed curable adhesive layer (Π) is electrically conductive on the flexible printed wiring board having a conductive circuit on the surface. The flexible printed wiring board with a cover film of the present invention can be obtained by heating while contacting the surface on the circuit side, or heating after contacting to cure the curable adhesive layer (II). it can.
[0119] また、剥離処理されていないプラスチックフィルム上に、本発明の接着剤組成物 (I) を塗布、乾燥し、硬化性接着剤層 (Π)を形成した後、該硬化性接着剤層 (Π)を、フレ キシブルプリント配線板の導電性回路側の表面に接触させつつ加熱したり、接触さ せた後に加熱したりして、硬化性接着剤層(II)を硬化させて、本発明のカバーフィル ム付きフレキシブルプリント配線板を得ることもできる。 [0119] Further, the adhesive composition (I) of the present invention is applied to a plastic film that has not been subjected to a release treatment and dried to form a curable adhesive layer (Π), and then the curable adhesive layer. (Ii) is heated while being brought into contact with the surface of the flexible printed wiring board on the conductive circuit side, or heated after being brought into contact with the curable adhesive layer (II) to be cured. The flexible printed wiring board with a cover film of the invention can also be obtained.
[0120] 更には、フレキシブルプリント配線板の導電性回路側の表面に、接着剤組成物 (I) を塗布、乾燥し、硬化性接着剤層 (Π)を形成した後、該硬化性接着剤層 (Π)を、剥離 処理されて!、な 、プラスチックフィルムに接触させつつ加熱したり、接触させた後に 加熱したりして、硬化性接着剤層(II)を硬化させて、本発明のカバーフィルム付きフ レキシブルプリント配線板を得ることもできる。 [0120] Furthermore, an adhesive composition (I) is formed on the surface of the flexible printed wiring board on the conductive circuit side. After coating and drying to form a curable adhesive layer (Π), the curable adhesive layer (Π) is peeled off! Heated or brought into contact with the plastic film. The flexible printed wiring board with a cover film of the present invention can also be obtained by heating and then curing the curable adhesive layer (II).
なお、接着剤組成物 (I)の塗布方法は、接着剤シートの塗布方法に関連して記載 した方法が同様に例示できる。 Examples of the method for applying the adhesive composition (I) include the methods described in connection with the method for applying the adhesive sheet.
[0121] 上記いずれの場合も、カバーフィルムとフレキシブルプリント配線板の導電性回路 側の表面とを貼り合せる際に、及び Z又は貼り合わせた後に圧力を加えることもでき る。より具体的には、剥離処理されていないプラスチックフィルム Z硬化性接着剤層( [0121] In any of the above cases, pressure can be applied when bonding the cover film and the surface of the flexible printed wiring board on the conductive circuit side, and after Z or bonding. More specifically, unexfoliated plastic film Z curable adhesive layer (
II) /フレキシブルプリント配線板カゝらなる積層体を、加熱した 2つのロール間を通過 させたり、前記積層体を熱プレスしたりすることによって、フレキシブルプリント配線板 にカバーフィルムをより強固に貼り付けることができる。 II) The cover film is more firmly attached to the flexible printed wiring board by passing the laminated body consisting of the flexible printed wiring board between two heated rolls or by hot pressing the laminated body. Can be attached.
[0122] また、フレキシブルプリント配線板にカバーフィルムを貼り付けた後、更に加熱し、 硬化性接着剤層(II)の硬化を更に進行させることもできる。 [0122] In addition, after the cover film is attached to the flexible printed wiring board, it can be further heated to further cure the curable adhesive layer (II).
例えば、この硬化性接着剤層(II)を 100〜200°Cで 30分〜 24時間程度加熱する こと〖こよって、硬化接着剤層(III)とすることができる。硬化接着剤層(III)の膜厚は、 5 μ m〜100 μ mであることが好ましぐ更に好ましくは 10 μ m〜50 μ mである。 For example, the curable adhesive layer (II) can be obtained by heating the curable adhesive layer (II) at 100 to 200 ° C. for about 30 minutes to 24 hours. The thickness of the cured adhesive layer (III) is preferably 5 μm to 100 μm, more preferably 10 μm to 50 μm.
[0123] 以上にようにして得られるカバーフィルム付きフレキシブルプリント配線板は、硬化 接着剤層(III)を介して、カバーフィルムとフレキシブルプリント配線板の導電性回路 側とが貼り合わされた状態となる。 [0123] The flexible printed wiring board with a cover film obtained as described above is in a state where the cover film and the conductive circuit side of the flexible printed wiring board are bonded to each other via the cured adhesive layer (III). .
[0124] 次に、本発明の複数の導電性回路層が積層されてなるプリント配線板について説 明する。 Next, a printed wiring board formed by laminating a plurality of conductive circuit layers of the present invention will be described.
本発明の、複数の導電回路層が積層されてなるプリント配線板の、各々の層を構成 するために用いられるプリント配線板としては、一方の表面のみに導電性回路を有す るもの、両面に導電性回路を有するもの等が挙げられる。また、薄型軽量化及び可と う性の付与のため、絶縁基板として可とう性のあるプラスチックフィルムを用いたフレ キシブルプリント配線板を用いることが好ま 、。 The printed wiring board used for constituting each layer of the printed wiring board formed by laminating a plurality of conductive circuit layers of the present invention has a conductive circuit only on one surface, both sides And those having a conductive circuit. In addition, it is preferable to use a flexible printed wiring board that uses a flexible plastic film as an insulating substrate in order to reduce the thickness and weight and to provide flexibility.
[0125] 次に、複数の導電性回路層が積層されてなる本発明のプリント配線板について、図 3〜図 5に基づいて説明する。複数の導電性回路層が積層されてなる本発明のプリ ント配線板は、絶縁基板の一方の表面に導電性回路を有するプリント配線板や、絶 縁基板の両面に導電性回路を有するプリント配線板を、接着剤組成物 (I)を用いて 積層したものである。図 4は、絶縁基板としてのベースフィルム 1の一方の表面に導電 性回路 2を有するプリント配線板 (以下、片面プリント配線板) 41を示し、図 5は、絶縁 基板としてのベースフィルム 1の両方の表面に導電性回路 2, 2を有するプリント配線 板 (以下、両面プリント配線板) 51を示す。 [0125] Next, with respect to the printed wiring board of the present invention in which a plurality of conductive circuit layers are laminated, This will be described with reference to FIGS. The printed wiring board of the present invention in which a plurality of conductive circuit layers are laminated is a printed wiring board having a conductive circuit on one surface of an insulating substrate, or a printed wiring having a conductive circuit on both surfaces of an insulating substrate. A plate is laminated using the adhesive composition (I). Fig. 4 shows a printed wiring board (hereinafter referred to as a single-sided printed wiring board) 41 having a conductive circuit 2 on one surface of a base film 1 as an insulating substrate, and Fig. 5 shows both of the base film 1 as an insulating substrate. 1 shows a printed wiring board (hereinafter, double-sided printed wiring board) 51 having conductive circuits 2 and 2 on its surface.
[0126] 図 3の [1]は、第 1の片面プリント配線板 41の導電性回路側の表面と、第 2の片面 プリント配線板 41の導電性回路側の表面とが、接着剤組成物 (I)から形成される硬 化接着剤層 4を介して貼り合わされ、積層されている状態を模式的に示すものである [0126] [1] in FIG. 3 shows that the surface of the first single-sided printed wiring board 41 on the conductive circuit side and the surface of the second single-sided printed wiring board 41 on the conductive circuit side are an adhesive composition. It schematically shows the state of being laminated and laminated via the hardened adhesive layer 4 formed from (I).
[0127] 図 3の [2]は、両面プリント配線板 51の一方の表面と、片面プリント配線板 41の導 電性回路側の表面とが、接着剤組成物 (I)から形成される硬化接着剤層 4を介して 貼り合わされ、積層されている状態を模式的に示すものである。 [0127] [2] in FIG. 3 is a curing in which one surface of the double-sided printed wiring board 51 and the surface of the single-sided printed wiring board 41 on the conductive circuit side are formed from the adhesive composition (I). A state in which the layers are bonded and laminated via the adhesive layer 4 is schematically shown.
[0128] 図 3の [3]は、第 1の片面プリント配線板 41の導電性回路側の表面と、第 2の片面 プリント配線板 41の導電性回路が設けられていない表面とが、接着剤組成物 (I)から 形成される硬化接着剤層 4を介して貼り合わされ、積層されている状態を模式的に示 すものである。 [0128] [3] in FIG. 3 shows that the surface on the conductive circuit side of the first single-sided printed wiring board 41 is bonded to the surface of the second single-sided printed wiring board 41 on which the conductive circuit is not provided. 1 schematically shows a state in which they are bonded and laminated via a cured adhesive layer 4 formed from the agent composition (I).
[0129] 図 3の [4]は、両面プリント配線板 51の一方の表面と、片面プリント配線板 41の導 電性回路が設けられて!/ヽな!ヽ表面とが、接着剤組成物 (I)から形成される硬化接着 剤層 4を介して貼り合わされ、積層されている状態を模式的に示すものである。 [0129] In [4] of FIG. 3, the conductive circuit of one side of the double-sided printed wiring board 51 and the single-sided printed wiring board 41 is provided! / Cunning! FIG. 2 schematically shows a state in which the heel surface is bonded and laminated via a cured adhesive layer 4 formed from the adhesive composition (I).
[0130] 図 3の [5]は、第 1の両面プリント配線板 51の一方の表面と、第 2の両面プリント配 線板 51の一方の表面とが、接着剤組成物 (I)から形成される硬化接着剤層 4を介し て貼り合わされ、積層されている状態を模式的に示すものである。 [0130] FIG. 3 [5] shows that one surface of the first double-sided printed wiring board 51 and one surface of the second double-sided printed wiring board 51 are formed from the adhesive composition (I). FIG. 2 schematically shows a state in which they are bonded and laminated through a cured adhesive layer 4 to be laminated.
[0131] 図 3の [6]は、第 1の片面プリント配線板 41の導電性回路が設けられていない表面 と、第 2の片面プリント配線板 41の導電性回路が設けられていない表面とが、接着剤 組成物 (I)から形成される硬化接着剤層 4を介して貼り合わされ、積層されている状 態を模式的に示すものである。 なお、図 3において、積層されるプリント配線板の種類により、各プリント配線板の絶 縁基板 (ベースフィルム)と導電性回路との間に接着剤層が存在しない場合と、存在 する場合とがある力 図 3〜図 5においては、プリント配線板の絶縁基板と導電性回 路との間の接着剤層の図示は省略した。 [0131] [6] in FIG. 3 shows the surface of the first single-sided printed wiring board 41 that is not provided with the conductive circuit and the surface of the second single-sided printed wiring board 41 that is not provided with the conductive circuit. FIG. 2 schematically shows a state in which they are bonded and laminated via a cured adhesive layer 4 formed from the adhesive composition (I). In FIG. 3, depending on the type of printed wiring board to be laminated, there may or may not be an adhesive layer between the insulating substrate (base film) of each printed wiring board and the conductive circuit. A certain force In FIGS. 3 to 5, the illustration of the adhesive layer between the insulating substrate of the printed wiring board and the conductive circuit is omitted.
[0132] 前記図 3の [1]〜[6]の態様の各積層体を、任意の組み合わせで、硬化接着剤層( III)を介して積層し、更に多層の積層体とすることもできる。 [0132] The laminates of the embodiments of [1] to [6] in Fig. 3 may be laminated in any combination via the cured adhesive layer (III) to form a multilayer laminate. .
[0133] 本発明の、複数の導電性回路層が積層されてなるプリント配線板は、本発明の接着 剤シートを利用する方法、接着剤組成物 (I)を積層に供するプリント配線板上に塗布 する方法等、種々の方法で得ることができる。 [0133] A printed wiring board obtained by laminating a plurality of conductive circuit layers according to the present invention is a method using the adhesive sheet of the present invention, and a printed wiring board provided with the adhesive composition (I) for lamination. It can be obtained by various methods such as a coating method.
[0134] まず、剥離性シート上に接着剤組成物 (I)からなる硬化性接着剤層(Π)、更にその 上に他の剥離性シートが積層されてなる本発明の接着剤シートを利用する、複数の 導電性回路層が積層されてなるプリント配線板の製造方法について説明する。 [0134] First, the adhesive sheet of the present invention in which a curable adhesive layer (Π) made of the adhesive composition (I) is laminated on a peelable sheet and another peelable sheet is further laminated thereon is used. A method for manufacturing a printed wiring board in which a plurality of conductive circuit layers are laminated will be described.
[0135] 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、 第 1の片面プリント配線板 41の導電性回路側の表面と接触させ、次いで他方の剥離 性シートを剥がし、露出した硬化性接着剤層(II)に、第 2の片面プリント配線板 41の 導電性回路側の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた 後、加熱することによって、図 3の [1]の積層状態の、複数の導電性回路層を有する プリント配線板を得ることができる。 [0135] One peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (Π) is brought into contact with the surface on the conductive circuit side of the first single-sided printed wiring board 41, and then the other peelable sheet is peeled off. The adhesive sheet was peeled off, and the surface of the second single-sided printed wiring board 41 on the conductive circuit side was attached to the exposed curable adhesive layer (II) for attachment, and Z or contact was applied. Thereafter, by heating, a printed wiring board having a plurality of conductive circuit layers in the laminated state of [1] in FIG. 3 can be obtained.
[0136] 図 3の [2]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、両 面プリント配線板 51の一方の表面と接触させ、次いで他方の剥離性シートを剥がし、 露出した硬化性接着剤層(Π)に、片面プリント配線板 41の導電性回路側の表面を接 触させて貼着させながら、及び Z又は接触させ貼着させた後、加熱したり、 あるいは、接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (II)を、片面プリント配線板 41の導電性回路側の表面と接触させ、次いで他方の剥 離性シートを剥がし、露出した硬化性接着剤層(II)に、両面プリント配線板 51の一方 の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、加熱する こと〖こよって得ることができる。 [0136] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [2] in Fig. 3 is laminated is peeled off from the adhesive sheet, and one of the peelable sheets is peeled off, and the exposed curable adhesive layer (Π ) Is brought into contact with one surface of the double-sided printed wiring board 51, and then the other peelable sheet is peeled off, and the surface of the single-sided printed wiring board 41 on the conductive circuit side is exposed to the exposed curable adhesive layer (層). After making contact and sticking, and Z or making contact and sticking, it is heated, or one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (II) is removed. Then, contact the surface of the single-sided printed wiring board 41 on the conductive circuit side, and then peel off the other peelable sheet, and then contact one surface of the double-sided printed wiring board 51 to the exposed curable adhesive layer (II). , And Z, or after contact and pasting, add heat It can be obtained by this fact.
[0137] 図 3の [3]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、第 1の片面プリント配線板 41の導電性回路側の表面と接触させ、次 ヽで他方の剥離性 シートを剥がし、露出した硬化性接着剤層(II)に、第 2の片面プリント配線板 41の導 電性回路が設けられていない表面を接触させて貼着させながら、及び Z又は接触さ せ貼着させた後、加熱したり、 [0137] In the laminated state of [3] in Fig. 3, the printed wiring board in which a plurality of conductive circuit layers are laminated is peeled off one peelable sheet from the adhesive sheet, and the exposed curable adhesive layer (Π ) In contact with the surface of the first single-sided printed wiring board 41 on the side of the conductive circuit, and then peel off the other peelable sheet and apply the second single-sided printed layer to the exposed curable adhesive layer (II). While touching and pasting the surface of the wiring board 41 where the conductive circuit is not provided, and Z or contacting and pasting, heating,
あるいは、接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (II)を、第 1の片面プリント配線板 41の導電性回路が設けられていない表面と接触さ せ、次いで他方の剥離性シートを剥がし、露出した硬化性接着剤層(Π)に、第 2の片 面プリント配線板 41の導電性回路側の表面を接触させて貼着させながら、及び Z又 は接触させ貼着させた後、加熱したりすることによって得ることができる。 Alternatively, one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (II) is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then Peel off the other peelable sheet and contact the surface of the conductive circuit side of the second single-sided printed wiring board 41 with the exposed curable adhesive layer (Π), and Z or contact It can be obtained by heating after sticking.
[0138] 図 3の [4]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、両 面プリント配線板 51の一方の表面に接触させ、次いで他方の剥離性シート状基材を 剥がし、露出した硬化性接着剤層(Π)に、片面プリント配線板 41の導電性回路が設 けられて 、な 、表面を接触させて貼着させながら、及び Z又は接触させ貼着させた 後、加熱したり、 [0138] In the printed circuit board in which a plurality of conductive circuit layers in the laminated state of [4] in Fig. 3 are laminated, one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (Π ) Is brought into contact with one surface of the double-sided printed wiring board 51, and then the other peelable sheet-like substrate is peeled off, and the conductive circuit of the single-sided printed wiring board 41 is placed on the exposed curable adhesive layer (Π). In this case, the surface is brought into contact and stuck, and after Z or brought into contact and stuck, it is heated,
あるいは、接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (II)を、片面プリント配線板 41の導電性回路が設けられていない表面と接触させ、次 いで他方の剥離性シートを剥がし、露出した硬化性接着剤層(Π)に、両面プリント配 線板 51の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させ た後、加熱したりすることによって得ることができる。 Alternatively, one peelable sheet is peeled off from the adhesive sheet, and the exposed curable adhesive layer (II) is brought into contact with the surface of the single-sided printed wiring board 41 where the conductive circuit is not provided, and then the other peelable sheet is peeled off. The adhesive sheet is peeled off, and one surface of the double-sided printed wiring board 51 is brought into contact with and adhered to the exposed curable adhesive layer (Π), and after Z is brought into contact with and adhered, heating is performed. Can be obtained.
[0139] 図 3の [5]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、第 1の両面プリント配線板 51の一方の表面に接触させ、次 、で他方の剥離性シートを 剥がし、露出した硬化性接着剤層(II)に、第 2の両面プリント配線板 51の一方の表 面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、加熱することに よって得ることができる。 [0139] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in Fig. 3 is laminated is peeled off one release sheet from the adhesive sheet, and the exposed curable adhesive layer (Π ), No. Contact one surface of one double-sided printed wiring board 51, then peel off the other peelable sheet with, and expose one surface of second double-sided printed wiring board 51 to the exposed curable adhesive layer (II). It can be obtained by heating while making the surface contact and Z, or after contacting and sticking.
[0140] 図 3の [6]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シートから一方の剥離性シートを剥がし、露出した硬化性接着剤層 (Π)を、第 1の片面プリント配線板 41の導電性回路が設けられて 、な 、表面と接触させ、次 ヽ で他方の剥離性シートを剥がし、露出した硬化性接着剤層(Π)に、第 2の片面プリン ト配線板 41の導電性回路が設けられていない表面を接触させて貼着させながら、及 び Z又は接触させ貼着させた後、加熱することによって得ることができる。 [0140] In the laminated state of [6] in FIG. 3, the printed wiring board in which a plurality of conductive circuit layers are laminated is peeled off one release sheet from the adhesive sheet, and the exposed curable adhesive layer (層) Is provided with the conductive circuit of the first single-sided printed wiring board 41, and is brought into contact with the surface, and then the other peelable sheet is peeled off, and the exposed curable adhesive layer (Π) The surface of the second single-sided printed wiring board 41 that is not provided with the conductive circuit can be obtained by heating it after making it contact and sticking, and Z or making it contact and sticking.
[0141] 図 3の [1]〜[6]で示される積層状態の、複数の導電性回路層を有するプリント配 線板は、本発明の接着剤組成物 (I)をプリント配線板上に塗布することによつても得 ることがでさる。 [0141] The printed wiring board having a plurality of conductive circuit layers in the laminated state shown in [1] to [6] in FIG. 3 is obtained by applying the adhesive composition (I) of the present invention on the printed wiring board. It can also be obtained by application.
[0142] 例えば、図 3の [1]の積層状態の、複数の導電性回路層が積層されてなるプリント 配線板は、第 1の片面プリント配線板 41の導電性回路側の表面に、接着剤組成物 (I )を塗布し、乾燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、第 2の 片面プリント配線板 41の導電性回路側の表面を接触させて貼着させながら、及び Z 又は接触させ貼着させた後、加熱することによって、得ることができる。 [0142] For example, the printed wiring board in which a plurality of conductive circuit layers in the stacked state of [1] in FIG. 3 is laminated is bonded to the surface of the first single-sided printed wiring board 41 on the conductive circuit side. The coating composition (I) is applied and dried to form a curable adhesive layer (Π). The curable adhesive layer (Π) is coated with the second single-sided printed wiring board 41 on the conductive circuit side. It can be obtained by heating with the surface being brought into contact and Z, or after being brought into contact with and stuck.
[0143] 図 3の [2]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 両面プリント配線板 51の一方の表面に、接着剤組成物 (I)を塗布し、乾燥し、硬化性 接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、片面プリント配線板 41の導電性 回路側の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、加 熱したり、 [0143] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [2] in FIG. 3 is laminated is obtained by applying the adhesive composition (I) to one surface of the double-sided printed wiring board 51. And dry to form a curable adhesive layer (Π), and adhere to the curable adhesive layer (Π) with the conductive circuit side surface of the single-sided printed wiring board 41 in contact with and Z Or after contacting and sticking, heating,
あるいは、片面プリント配線板 41の導電性回路側に、接着剤組成物 (I)を塗布し、乾 燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、両面プリント配線板 51の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 カロ熱すること〖こよって得ることができる。 Alternatively, the adhesive composition (I) is applied to the conductive circuit side of the single-sided printed wiring board 41 and dried to form a curable adhesive layer (Π), and the curable adhesive layer (Π) While touching and sticking one surface of the double-sided printed wiring board 51, and Z or touching and sticking, It can be obtained by burning heat.
[0144] 図 3の [3]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 第 1の片面プリント配線板 41の導電性回路側の表面に、接着剤組成物 (I)を塗布し 、乾燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、第 2の片面プリ ント配線板 41の導電性回路が設けられていない表面を接触させて貼着させながら、 及び Z又は接触させ貼着させた後、加熱したり、 [0144] The printed wiring board in which a plurality of conductive circuit layers in the stacked state of [3] in FIG. 3 is laminated is formed on the surface of the first single-sided printed wiring board 41 on the side of the conductive circuit. (I) is applied and dried to form a curable adhesive layer (Π), and the conductive circuit of the second single-sided printed wiring board 41 is provided on the curable adhesive layer (Π). While touching and sticking the non-surface, and Z or touching and sticking, heating,
あるいは、第 1の片面プリント配線板 41の導電性回路が設けられて 、な 、表面に、 接着剤組成物 (I)を塗布し、乾燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着 剤層(Π)に、第 2の片面プリント配線板 41の導電性回路側の表面を接触させて貼着 させながら、及び Z又は接触させ貼着させた後、加熱したりすることによって得ること ができる。 Alternatively, the conductive circuit of the first single-sided printed wiring board 41 is provided, and the adhesive composition (I) is applied to the surface and dried to form a curable adhesive layer (Π). The surface of the conductive circuit side of the second single-sided printed wiring board 41 is brought into contact with the curable adhesive layer (Π) and stuck, and Z is brought into contact with and stuck, and then heated. Can be obtained.
[0145] 図 3の [4]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 両面プリント配線板 51の一方の表面に、接着剤組成物 (I)を塗布し、乾燥し、硬化性 接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、片面プリント配線板 41の導電性 回路が設けられていない表面を接触させて貼着させながら、及び Z又は接触させ貼 着させた後、加熱したり、 [0145] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [4] in FIG. 3 is laminated is obtained by applying the adhesive composition (I) to one surface of the double-sided printed wiring board 51. And drying, forming a curable adhesive layer (Π), and contacting the curable adhesive layer (Π) with the surface on which the conductive circuit of the single-sided printed wiring board 41 is not provided in contact with the curable adhesive layer (Π). , And Z, or after touching and sticking, heating,
あるいは、片面プリント配線板 41の導電性回路が設けられていない表面に、接着剤 組成物 (I)を塗布し、乾燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着剤層 (II) に、両面プリント配線板 51の一方の表面を接触させて貼着させながら、及び Z又は 接触させ貼着させた後、加熱したりすることによって得ることができる。 Alternatively, the adhesive composition (I) is applied to the surface of the single-sided printed wiring board 41 on which the conductive circuit is not provided, and dried to form a curable adhesive layer (Π), and the curable adhesive It can be obtained by heating the layer (II) with one surface of the double-sided printed wiring board 51 being brought into contact with the layer (II) and Z or being brought into contact with the layer and then heating.
[0146] 図 3の [5]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 第 1の両面プリント配線板 51の一方の表面に、接着剤組成物 (I)を塗布し、乾燥し、 硬化性接着剤層(Π)を形成し、該硬化性接着剤層(Π)に第 2の両面プリント配線板 5 1の一方の表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、 カロ熱すること〖こよって得ることができる。 [0147] 図 3の [6]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 第 1の片面プリント配線板 41の導電性回路が設けられていない表面に、接着剤組成 物 (I)を塗布し、乾燥し、硬化性接着剤層 (Π)を形成し、該硬化性接着剤層 (Π)に、 第 2の片面プリント配線板 41の導電性回路が設けられていない表面を接触させて貼 着させながら、及び Z又は接触させ貼着させた後、加熱することによって得ることがで きる。 [0146] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in FIG. 3 is laminated on one surface of the first double-sided printed wiring board 51 is the adhesive composition (I) Applying and drying to form a curable adhesive layer (Π), with one surface of the second double-sided printed wiring board 51 in contact with the curable adhesive layer (Π) , And Z or after contacting and sticking, it can be obtained by applying heat. [0147] The printed wiring board formed by laminating a plurality of conductive circuit layers in the laminated state of [6] in FIG. 3 is bonded to the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided. The coating composition (I) is applied and dried to form a curable adhesive layer (Π). The conductive circuit of the second single-sided printed wiring board 41 is provided on the curable adhesive layer (Π). It can be obtained by heating while touching the surface not touched and Z or touching and sticking.
なお、接着剤組成物 (I)の塗布方法は、接着剤シートの塗布方法に関連して記載 した方法が同様に例示できる。 The method for applying the adhesive composition (I) can be exemplified by the methods described in relation to the method for applying the adhesive sheet.
[0148] 更に、複数の導電性回路層を有するプリント配線板は、剥離性シート上に接着剤組 成物 (I)からなる硬化性接着剤層 (Π)を有する、本発明の接着剤シートを利用して得 ることちでさる。 [0148] Further, the printed wiring board having a plurality of conductive circuit layers has the curable adhesive layer (Π) made of the adhesive composition (I) on the peelable sheet, and the adhesive sheet of the present invention. It can be obtained by using.
例えば、図 3の [1]で示される積層状態の、複数の導電性回路層が積層されてなる プリント配線板は、接着剤シート上の硬化性接着剤層(Π)を、第 1の片面プリント配線 板 41の導電性回路側の表面と接触させ、次いで剥離性シートを剥がし、露出した硬 化性接着剤層(Π)に、第 2の片面プリント配線板 41の導電性回路側の表面を接触さ せて貼着させながら、及び Z又は接触させ貼着させた後、加熱することによって、得 ることがでさる。 For example, a printed wiring board in which a plurality of conductive circuit layers in the laminated state shown in [1] of FIG. 3 are laminated is provided with a curable adhesive layer (上 の) on an adhesive sheet on a first side. The printed circuit board 41 is brought into contact with the surface of the conductive circuit side, and then the release sheet is peeled off. The exposed curable adhesive layer (Π) is exposed to the surface of the second single-sided printed circuit board 41 on the conductive circuit side. It can be obtained by contacting and sticking, and by heating after Z or contacting and sticking.
[0149] 図 3の [2]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シート上の硬化性接着剤層(Π)を、両面プリント配線板 51の一方の表面と接 触させ、次いで剥離性シートを剥がし、露出した硬化性接着剤層(Π)に、片面プリント 配線板 41の導電性回路側の表面を接触させて貼着させながら、及び Z又は接触さ せ貼着させた後、加熱したり、 [0149] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [2] in FIG. 3 are laminated is provided with a curable adhesive layer (Π) on the adhesive sheet, and a double-sided printed wiring board 51. Contact with one surface, then peel off the peelable sheet, and contact the surface of the conductive circuit side of the single-sided printed wiring board 41 to the exposed curable adhesive layer (Π), and Z Or after touching and sticking, heating,
あるいは、接着剤シート上の硬化性接着剤層(Π)を、片面プリント配線板 41の導電 性回路側の表面と接触させ、次いで剥離性シートを剥がし、露出した硬化性接着剤 層(II)に、両面プリント配線板 51の一方の表面を接触させて貼着させながら、及び Z 又は接触させ貼着させた後、加熱することによって得ることができる。 [0150] 図 3の [3]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シート上の硬化性接着剤層(Π)を、第 1の片面プリント配線板 41の導電性回 路側の表面と接触させ、次いで剥離性シートを剥がし、露出した硬化性接着剤層 (II) に、第 2の片面プリント配線板 41の導電性回路が設けられていない表面を接触させ て貼着させながら、及び Z又は接触させ貼着させた後、加熱したり、 Alternatively, the curable adhesive layer (Π) on the adhesive sheet is brought into contact with the conductive circuit side surface of the single-sided printed wiring board 41, and then the peelable sheet is peeled off to expose the exposed curable adhesive layer (II). In addition, it can be obtained by heating while making one surface of the double-sided printed wiring board 51 contact and sticking, and after Z or contacting and sticking. [0150] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [3] in FIG. 3 is laminated is a curable adhesive layer (Π) on the adhesive sheet, and the first single-sided printed wiring. Contact with the surface of the conductive circuit side of the board 41, then peel off the peelable sheet, and the exposed surface of the curable adhesive layer (II) where the conductive circuit of the second single-sided printed wiring board 41 is not provided While touching and sticking, Z or touching and sticking, heating,
あるいは、接着剤シート上の接着剤層(Π)を、第 1の片面プリント配線板 41の導電性 回路が設けられていない表面と接触させ、次いで剥離性シートを剥がし、露出した硬 化性接着剤層(Π)に、第 2の片面プリント配線板 41の導電性回路側の表面を接触さ せて貼着させながら、及び Z又は接触させ貼着させた後、加熱したりすることによつ て得ることができる。 Alternatively, the adhesive layer (Π) on the adhesive sheet is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the hardened adhesive. The surface of the conductive circuit side of the second single-sided printed wiring board 41 is brought into contact with and adhered to the agent layer (Π), and Z is brought into contact with and adhered, and then heated. Can be obtained.
[0151] 図 3の [4]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シート上の接着剤層(Π)を、両面プリント配線板 51の一方の表面に接触させ 、次いで剥離性シートを剥がし、露出した硬化性接着剤層(Π)に、片面プリント配線 板 41の導電性回路が設けられていない表面を接触させて貼着させながら、及び Z 又は接触させ貼着させた後、加熱したり、 [0151] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [4] in FIG. 3 is laminated is provided with an adhesive layer (Π) on the adhesive sheet and one side of the double-sided printed wiring board 51. Contact the surface, then peel off the peelable sheet, and contact the surface of the single-sided printed wiring board 41 that is not provided with the conductive circuit to the exposed curable adhesive layer (Π), and Z Or after contacting and sticking, heating,
あるいは、接着剤シート上の接着剤層(Π)を、片面プリント配線板 41の導電性回路が 設けられていない表面と接触させ、次いで剥離性シートを剥がし、露出した硬化性接 着剤層(Π)に、両面プリント配線板 51の一方の表面を接触させて貼着させながら、及 び Z又は接触させ貼着させた後、加熱したりすることによって得ることができる。 Alternatively, the adhesive layer (Π) on the adhesive sheet is brought into contact with the surface of the single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the exposed curable adhesive layer ( In step (b), one surface of the double-sided printed wiring board 51 is brought into contact and stuck, and Z or is brought into contact and stuck, followed by heating.
[0152] 図 3の [5]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シート上の硬化性接着剤層(Π)を、第 1の両面プリント配線板 51の一方の表 面に接触させ、次いで剥離性シートを剥がし、露出した硬化性接着剤層 (II)に、第 2 の両面プリント配線板 51の一方の表面を接触させて貼着させながら、及び Z又は接 触させ貼着させた後、加熱することによって得ることができる。 [0152] The printed wiring board in which a plurality of conductive circuit layers in the laminated state of [5] in FIG. 3 is laminated is a curable adhesive layer (Π) on the adhesive sheet, and the first double-sided printed wiring While making contact with one surface of the board 51, then peeling off the peelable sheet, while making one surface of the second double-sided printed wiring board 51 contact and adhere to the exposed curable adhesive layer (II) , And Z or can be obtained by heating after contacting and sticking.
[0153] 図 3の [6]の積層状態の、複数の導電性回路層が積層されてなるプリント配線板は 接着剤シート上の硬化性接着剤層(Π)を、第 1の片面プリント配線板 41の導電性回 路が設けられていない表面に接触させ、次いで剥離性シートを剥がし、露出した硬 化性接着剤層(Π)に、第 2の片面プリント配線板 41の導電性回路が設けられていな い表面を接触させて貼着させながら、及び Z又は接触させ貼着させた後、加熱する こと〖こよって得ることができる。 [0153] A printed wiring board in which a plurality of conductive circuit layers in the laminated state [6] in FIG. The curable adhesive layer (Π) on the adhesive sheet is brought into contact with the surface of the first single-sided printed wiring board 41 where the conductive circuit is not provided, and then the peelable sheet is peeled off to expose the hardenability. Heat the adhesive layer (Π) while contacting and pasting the surface of the second single-sided printed wiring board 41 that is not provided with the conductive circuit, and Z or contacting and pasting. It can be obtained by scooping.
[0154] 上記いずれの場合も、各プリント配線板を貼り合せる際に、及び Z又は貼り合わせ た後に圧力を加えることもできる。より具体的には、プリント配線板 Z硬化性接着剤層 (II) Zプリント配線板力もなる積層体を、加熱した 2つのロール間に通過させたり、前 記積層体を熱プレスしたりすることによって、複数の導電性回路層がより強固に貼り 合わされ、積層されてなるプリント配線板を得ることができる。 In any of the above cases, pressure can be applied when each printed wiring board is bonded, and after Z or bonding. More specifically, the printed wiring board Z curable adhesive layer (II) The laminated body that also has Z printed wiring board force is passed between two heated rolls, or the laminated body is hot-pressed. Thus, it is possible to obtain a printed wiring board in which a plurality of conductive circuit layers are more firmly bonded and laminated.
また、複数の導電性回路層が積層されてなるプリント配線板を得た後、更に加熱し 、硬化性接着剤層(II)の硬化を更に進行させることもできる。 Further, after obtaining a printed wiring board obtained by laminating a plurality of conductive circuit layers, it can be further heated to further cure the curable adhesive layer (II).
例えば、この硬化性接着剤層(II)を 100〜200°Cで 30分〜 24時間程度加熱する こと〖こよって、硬化接着剤層(III)とすることができる。硬化接着剤層(III)の膜厚は、 5 μ m〜100 μ mであることが好ましぐ更に好ましくは 10 μ m〜50 μ mである。 For example, by heating this curable adhesive layer (II) at 100 to 200 ° C. for about 30 minutes to 24 hours, the cured adhesive layer (III) can be obtained. The thickness of the cured adhesive layer (III) is preferably 5 μm to 100 μm, more preferably 10 μm to 50 μm.
積層するプリント配線板の数を 2枚以上の複数とすることにより、硬化接着剤層(III) を介して、プリント配線板が多数積層された状態となる。 By setting the number of the printed wiring boards to be laminated to two or more, a large number of printed wiring boards are laminated through the cured adhesive layer (III).
実施例 Example
[0155] 次に、実施例を示して本発明を更に詳細に説明するが、本発明はこれらによって限 定されるものではない。なお、実施例中、部及び%とあるのは、重量部及び重量%を それぞれ意味し、 Mnは数平均分子量を、 Mwは重量平均分子量を意味する。 [0155] Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto. In the examples, parts and% mean parts by weight and% by weight, Mn means number average molecular weight, and Mw means weight average molecular weight.
[0156] [合成例 1] [0156] [Synthesis Example 1]
攪拌機、温度計、還流冷却器、滴下装置、及び窒素導入管を備えた反応容器に、 テレフタル酸とアジピン酸と 3—メチルー 1, 5—ペンタンジオールとから得られるポリ エステルポリオール〔(株)クラレ製「クラレポリオール P— 2011」、 Mn= 2040] 195. 2部、ジメチロールブタン酸 6. 67部、イソホロンジイソシァネート 40. 7部、及びトルェ ン 70. 0部を仕込み、窒素雰囲気下 90°Cで 4時間反応させ、これにトルエン 250部を 加えて、イソシァネート基含有ウレタンプレポリマー〔Mw= 21, 000、ポリオ一ルイ匕 合物(a)及びカルボキシル基を有するジオール化合物(c)由来の水酸基に対する、 有機ジイソシネート (b)由来のイソシァネート基のモル比は 1. 30〕溶液を得た。 Polyester polyol obtained from terephthalic acid, adipic acid and 3-methyl-1,5-pentanediol (Kuraray Co., Ltd.) was placed in a reaction vessel equipped with a stirrer, thermometer, reflux condenser, dropping device, and nitrogen introduction tube. “Kuraray polyol P-2011”, Mn = 2040] 195.2 parts, 6.67 parts dimethylolbutanoic acid, 40.7 parts isophorone diisocyanate, and 70.0 parts toluene, under nitrogen atmosphere React for 4 hours at 90 ° C, and add 250 parts of toluene to this. In addition, an isocyanate group-containing urethane prepolymer [Mw = 21,000, a polyol compound (a) and a hydroxyl group derived from a diol compound (c) having a carboxyl group, an isocyanate group derived from an organic diisocyanate (b) The molar ratio was 1.30].
次【こ、イソホロンジァミン 6. ジー n—ブチノレアミン 0. 59咅^ 2—プロノ ノーノレ Next 【Iso, isophorone diamine 6. G n-Butanolamine 0. 59 咅 ^ 2—Prono Norole
112. 5部、及びトルエン 184. 5部の混合物中に、上記のイソシァネート基含有ウレ タンプレポリマー溶液 506. 3部を添カ卩し、 85°Cで 4時間反応させ、トルエン 63. 0部 、 2—プロノ ノール 27. 0部で希釈して、ポリウレタンポリウレァ榭脂〔Mw= 110, 00 0、酸価 = 10. lmgKOH/g,イソシァネート基を有するウレタンプレポリマー(d)の イソシァネート基に対する全ァミノ基のモル比が 0. 993、全ァミノ基に対する、ポリア ミノ化合物由来のァミノ基の割合が 94. 0モル%、ァミン価が 0. 85mgZKOH、固形 分約 25%〕の溶液 A— 1を得た。 112.5 parts and 184.5 parts of toluene Into a mixture of 54.5 parts of the above-mentioned urethane group-containing urethane prepolymer solution was added and reacted at 85 ° C. for 4 hours to obtain 63.0 parts of toluene. Diluted with 27.0 parts of 2-pronanol, polyurethane polyurethane resin [Mw = 110, 00 0, acid value = 10 lmg KOH / g, urethane prepolymer having isocyanate groups (d) Solution A-1 in which the molar ratio of the amino groups is 0.993, the ratio of the amino groups derived from the polyamino compound to the total amino groups is 94.0 mol%, the amine value is 0.85 mg ZKOH, and the solid content is about 25%. Obtained.
[0157] [合成例 2〜5、 7〜9、 13及び 16] [Synthesis Examples 2 to 5, 7 to 9, 13, and 16]
表 1に示す原料を用いたこと以外は、合成例 1と同様に反応させ、ポリウレタンボリウ レア榭脂の溶液 A— 2〜A— 5、 A— 7〜A— 9、 A— 13及び A— 16を得た。得られた ポリウレタンポリウレァ榭脂の性状は表 2に示したとおりであった。 Except that the raw materials shown in Table 1 were used, the reaction was carried out in the same manner as in Synthesis Example 1, and a polyurethane polyurea resin solution A— 2 to A— 5, A— 7 to A— 9, A— 13 and A — I got 16. The properties of the resulting polyurethane polyurethane resin were as shown in Table 2.
[0158] [合成例 6] [0158] [Synthesis Example 6]
合成例 1と同様な反応容器に、テレフタル酸とアジピン酸と 3—メチルー 1, 5—ペン タンジオールと力 得られるポリエステルポリオール〔 (株)クラレ製「クラレポリオール P — 2011」、 Mn= 2040〕 482. 9部、ジメチロールブタン酸 16. 5部、イソホロンジイソ シァネート 100. 6部、及びトルエン 70. 0部を仕込み、窒素雰囲気下 90°Cで 4時間 反応させ、これにトルエン 330. 0部をカ卩えて、イソシァネート基含有ウレタンプレポリ マー溶液を得た。得られたイソシァネート基含有ウレタンプレボリマーの性状は表 2に 示したとおりであった。 In the same reaction vessel as in Synthesis Example 1, terephthalic acid, adipic acid, 3-methyl-1,5-pentanediol and the resulting polyester polyol [Kuraray Co., Ltd. “Kuraray Polyol P — 2011”, Mn = 2040] 482 9 parts, 16.5 parts of dimethylolbutanoic acid, 100.6 parts of isophorone diisocyanate, and 70.0 parts of toluene were reacted at 90 ° C for 4 hours in a nitrogen atmosphere. Then, an isocyanate group-containing urethane prepolymer solution was obtained. The properties of the isocyanate group-containing urethane prepolymer obtained are shown in Table 2.
[0159] [合成例 10] [Synthesis Example 10]
合成例 1と同様な反応容器に、ジメチロールブタン酸 13. 30部、イソホロンジイソシ ァネート 140. 0部、及びトルエン 200. 0部を仕込み、窒素雰囲気下 90°Cで 2時間 反応させ、これに N, N—ジメチルァセトアミド 120部を加えて、ジメチロールブタン酸 の水酸基にイソホロンジイソシァネートが付カ卩した生成物とイソホロンジイソシァネート との混合溶液を得た。 A reaction vessel similar to Synthesis Example 1 was charged with 13.30 parts of dimethylolbutanoic acid, 140.0 parts of isophorone diisocyanate, and 200.0 parts of toluene, and reacted at 90 ° C for 2 hours under a nitrogen atmosphere. And 120 parts of N, N-dimethylacetamide and isophorone diisocyanate added to the hydroxyl group of dimethylolbutanoic acid and isophorone diisocyanate. And a mixed solution was obtained.
次【こ、イソホロンジァミン 74. ジー n—ブチノレアミン 12. 56咅^ 2—プロノ ノ ール 297部の混合物中に、上記のジメチロールブタン酸の水酸基にイソホロンジイソ シァネートが付カ卩した生成物とイソホロンジイソシァネートとの混合溶液 426. 0部を ゆっくりと添カロし、 50°Cで 2時間、続! /、て 70°C2時間反応させトノレエン 63. 0咅^ 2— プロパノール 27. 0部で希釈して、ポリウレタンポリウレァ榭脂とポリウレァ榭脂との混 合物の溶液 A— 10を得た。得られた榭脂の混合物の性状は表 2に示したとおりであ つた。なお、 A— 10の固形分はテトラヒドロフラン (THF)に不溶であったため、重量 平均分子量は測定不能であった。 Next, isophorone diamine 74. G-n-butynoleamine 12. 56 咅 ^ 2-pronoanol In a mixture of 297 parts, isophorone diisocyanate was added to the hydroxyl group of the above dimethylolbutanoic acid. A mixed solution of the product and isophorone diisocyanate 426. 0 parts is slowly added, and the mixture is reacted at 50 ° C for 2 hours, followed by 70 ° C for 2 hours, and tonorene 63.0 0 ^^ 2-propanol Dilution with 27.0 parts gave a solution A-10 of a mixture of polyurethane polyurethane resin and polyurethane resin. The properties of the resulting mixture of rosin were as shown in Table 2. Since the solid content of A-10 was insoluble in tetrahydrofuran (THF), the weight average molecular weight was not measurable.
[0160] [合成例 11] [0160] [Synthesis Example 11]
合成例 1と同様な反応容器に、テレフタル酸とアジピン酸と 3—メチルー 1, 5—ペン タンジオールと力 得られるポリエステルポリオール〔 (株)クラレ製「クラレポリオール P — 2011」、 Mn= 2040〕 189. 7部、ジメチロールブタン酸 5. 96部、イソホロンジイソ シァネート 29. 3部、及びトルエン 35. 0部を仕込み、窒素雰囲気下 90°Cで 10時間 反応させ、これをトルエン 185. 0部、 2—プロノ ノール 55. 0部で希釈して、ポリウレタ ン榭脂(Mw=88, 000、酸価 = 10. OmgKOH/g,アミン価 0mgZKOH、固形分 約 45%)の溶液 A— 11を得た。 In the same reaction vessel as in Synthesis Example 1, terephthalic acid, adipic acid, 3-methyl-1,5-pentanediol and the resulting polyester polyol [Kuraray Co., Ltd. “Kuraray Polyol P — 2011”, Mn = 2040] 7 parts, 5.96 parts of dimethylolbutanoic acid, 29.3 parts of isophorone diisocyanate, and 35.0 parts of toluene were reacted at 90 ° C for 10 hours in a nitrogen atmosphere. , 2—Prononol diluted with 55.0 parts to obtain a solution A-11 of polyurethane resin (Mw = 88,000, acid value = 10 OmgKOH / g, amine value 0 mgZKOH, solid content about 45%) Obtained.
[0161] [合成例 12] [0161] [Synthesis Example 12]
合成例 1と同様な反応容器に、テレフタル酸とアジピン酸と 3—メチルー 1, 5—ペン タンジオールと力 得られるポリエステルポリオール〔 (株)クラレ製「クラレポリオール P — 2011」、 Mn= 2040〕 189. 2部、ジメチロールブタン酸 5. 94部、イソホロンジイソ シァネート 29. 8部、及びトルエン 35. 0部を仕込み、窒素雰囲気下 90°Cで 10時間 反応させ、これをトルエン 185. 0部、 2—プロノ ノール 55. 0部で希釈して、ポリウレタ ン榭脂(Mw= 91, 000、酸価 = 10. OmgKOH/g,アミン価 0mgZKOH、固形分 約 45%)の溶液 A— 12を得た。 In the same reaction vessel as in Synthesis Example 1, terephthalic acid, adipic acid, 3-methyl-1,5-pentanediol and the resulting polyester polyol [Kuraray Co., Ltd. “Kuraray Polyol P — 2011”, Mn = 2040] 2 parts, 5.94 parts of dimethylolbutanoic acid, 29.8 parts of isophorone diisocyanate, and 35.0 parts of toluene were reacted at 90 ° C for 10 hours in a nitrogen atmosphere. , 2-Pronoanol 50.0 parts diluted with Polyurethane resin (Mw = 91, 000, acid value = 10. OmgKOH / g, amine value 0 mgZKOH, solid content approx. 45%) solution A-12 Obtained.
[0162] [合成例 14] [0162] [Synthesis Example 14]
合成例 1と同様な反応容器に、テレフタル酸とアジピン酸と 3—メチルー 1, 5—ペン タンジオールと力 得られるポリエステルポリオール〔 (株)クラレ製「クラレポリオール P — 2011」、 Mn= 2040〕 190. 1部、ジメチロールブタン酸 6. 80部、イソホロンジイソ シァネート 43. 3部、及びトルエン 70. 0部を仕込み、窒素雰囲気下 90°Cで 4時間反 応させ、これにトルエン 250部を加えて、イソシァネート基含有ウレタンプレポリマー 溶液を得た。 In the same reaction vessel as in Synthesis Example 1, terephthalic acid, adipic acid, 3-methyl-1,5-pentanediol and the resulting polyester polyol [Kuraray Co., Ltd. “Kuraray Polyol P — 2011 ”, Mn = 2040) 190. 1 part, dimethylolbutanoic acid 6.80 parts, isophorone diisocyanate 43.3 parts, and toluene 70.0 parts were charged in a nitrogen atmosphere at 90 ° C for 4 hours. Then, 250 parts of toluene was added thereto to obtain an isocyanate group-containing urethane prepolymer solution.
次に、イソホロンジァミン 7. 96部、ジー n—ブチルァミン 0. 91部、 2—プロパノール 112. 5部、及びトルエン 184. 5部の混合物中に、上記のイソシァネート基含有ウレ タンプレボリマー溶液 504. 1部を添カ卩し、 50°Cで 2時間反応続いて 70°Cで 2時間反 応させ、トルエン 63. 0部、 2—プロノ ノール 27. 0部で希釈して、ポリウレタンポリウレ ァ榭脂溶液 A— 14を得た。得られたポリウレタンポリウレァ榭脂の性状は表 2に示し たとおりであった。 Next, in the mixture of 7.96 parts of isophorone diamine, 0.91 part of di-n-butylamine, 112.5 parts of 2-propanol, and 184.5 parts of toluene, the above urethane group-containing urethane prepolymer solution 504. Add 1 part, react at 50 ° C for 2 hours, then react at 70 ° C for 2 hours, dilute with 63.0 parts toluene, 27.0 parts 2-pronanol, and polyurethane polyurethane A fat solution A-14 was obtained. The properties of the resulting polyurethane polyurethane resin were as shown in Table 2.
[0163] [合成例 15] [0163] [Synthesis Example 15]
表 1に示す原料を用いたこと以外は、合成例 14と同様に反応させ、ポリウレタンポリ ウレァ榭脂の溶液 A— 15を得た。得られたポリウレタンポリウレァ榭脂の性状は表 2に 示したとおりであった。 A polyurethane polyurethane resin solution A-15 was obtained in the same manner as in Synthesis Example 14 except that the raw materials shown in Table 1 were used. The properties of the resulting polyurethane polyurethane resin were as shown in Table 2.
[0164] なお、ポリオール化合物の数平均分子量(Mn)、ウレタンプレポリマー及びポリウレ タンポリウレァ榭脂の重量平均分子量 (Mw)は、 GPC測定で求めたポリスチレン換 算の数平均分子量及び重量平均分子量であり、 GPC測定条件は以下のとおりであ る。 [0164] The number average molecular weight (Mn) of the polyol compound and the weight average molecular weight (Mw) of the urethane prepolymer and the polyurethane polyurea resin are the number average molecular weight and the weight average molecular weight of polystyrene conversion determined by GPC measurement. The GPC measurement conditions are as follows.
装置: Shodex GPC System— 21〔昭和電工 (株)製〕 Equipment: Shodex GPC System—21 [made by Showa Denko Co., Ltd.]
カラム: Shodex KF— 802、 KF— 803L、 KF— 805L〔昭和電工 (株)製〕の合計 3 本を連結して使用。 Column: A total of three columns, Shodex KF-802, KF-803L, KF-805L (Showa Denko Co., Ltd.) are used.
溶媒:テトラヒドロフラン (THF) Solvent: Tetrahydrofuran (THF)
流速: 1. OmL/ mm Flow rate: 1. OmL / mm
温度: 40°C Temperature: 40 ° C
試料濃度: 0. 2重量% Sample concentration: 0.2% by weight
試料注入量: 100 L Sample injection volume: 100 L
[0165] [表 1] [0165] [Table 1]
合成例 1 0 : ポリ ウレタンボリ ウレア樹脂とポリ ウレァ樹脂との混合物 合成例 1 1、 1 2 : ポリ ゥレタン樹月旨 Synthesis example 10: Mixture of polyurethane polyurea resin and polyurea resin Synthesis example 1 1, 1 2 : Polyuretan tree
[0166] 表 1にお 、て、ポリオール化合物(a)の種類を示す略号は、以下の意味である。In Table 1, the abbreviations indicating the types of the polyol compound (a) have the following meanings.
P— 2011:テレフタル酸とアジピン酸と 3 メチル 1, 5 ペンタンジオールとから得 られるポリエステルポリオール〔(株)クラレ製「クラレポリオール P— 2011」、 Mn= 20 40〕 P— 2011: Polyester polyol obtained from terephthalic acid, adipic acid and 3 methyl 1,5 pentanediol [Kuraray Co., Ltd. “Kuraray Polyol P— 2011”, Mn = 20 40]
PTG 2000SN:ポリオキシテトラメチレンダルコール〔保土ケ谷化学工業 (株)製「P TG— 2000SN」、 Mn= 2029〕 PTG 2000SN: Polyoxytetramethylene dalcole [Hodogaya Chemical Co., Ltd. “PTG-2000SN”, Mn = 2029]
CD220:ポリへキサメチレンカーボネートジオール〔ダイセル化学工業 (株)製「プラタ セル CD220、 Mn= 1965」〕 CD220: Polyhexamethylene carbonate diol (“Platacel CD220, Mn = 1965” manufactured by Daicel Chemical Industries, Ltd.)
[0167] [表 2] [0167] [Table 2]
合成例 1 0 :ポリウレタンボリウレア樹脂とポリウレァ榭脂との混合物 合成例 1 1、 1 2 :ポリウレタン樹脂 Synthesis example 10: Polyurethane polyurea resin and polyurea resin mixture Synthesis example 1 1, 12: Polyurethane resin
[0168] [実施例 1] [Example 1]
合成例 1で得られたポリウレタンポリウレァ榭脂の溶液 A— 1 400部に対して、テト ラキス(グリシジルォキシフエ-ル)ェタン〔ジャパンエポキシレジン (株)製「ェピコート 1031S」、エポキシ当量 = 180〜220gZeq〕 10部、及び疎水性シリカフィラー〔東ソ 一シリカ (株)製「Nipsil SS - 50FJ〕 20部を混合し接着剤組成物を得た。 To 400 parts of polyurethane polyurethane resin solution A-1 obtained in Synthesis Example 1, tetrakis (glycidyloxyphenol) ethane [Japan Epoxy Resin Co., Ltd. “Epicoat 1031S”, epoxy equivalent = 180 parts by weight (220 to 220 gZeq) and 20 parts of a hydrophobic silica filler [Nipsil SS-50FJ] manufactured by Tosohichi Silica Co., Ltd. were mixed to obtain an adhesive composition.
この接着剤組成物を乾燥膜厚が 25 μ mになるように厚み 75 μ mのポリイミドフィル ムに塗工し、 80°Cで 2min乾燥させ、硬化性接着剤層(II)が積層されたポリイミド補 強材を作製した。 This adhesive composition was applied to a 75 μm thick polyimide film to a dry film thickness of 25 μm, dried at 80 ° C. for 2 minutes, and a curable adhesive layer (II) was laminated. A polyimide reinforcing material was produced.
また、上記接着剤組成物を乾燥膜厚が 25 μ mになるように厚み 25 μ mのポリイミド フィルム〔東レ (株)製、カプトン 100H〕に塗工し、 80°Cで 2min乾燥させ、粘着剤面 に保護フィルム (シリコーンにより剥離処理された PETフィルム)を貼り合わせ、硬化 性接着剤層付きカバーフィルムを作製した。 In addition, the adhesive composition was applied to a 25 μm-thick polyimide film (manufactured by Toray Industries, Inc., Kapton 100H) so that the dry film thickness was 25 μm, and dried at 80 ° C. for 2 min. A protective film (PET film peel-treated with silicone) was bonded to the surface of the coating to produce a cover film with a curable adhesive layer.
更に、上記接着剤組成物を乾燥膜厚が 25 mになるように剥離処理されたポリエ ステルフィルム上に塗工乾燥させ、硬化性接着剤層(II)を形成し、更に別の剥離処 理されたポリエステルフィルムをラミネートして、硬化性接着剤層(Π)が剥離性シート 状基材に挟持された接着剤シートを作製した。 Furthermore, the above adhesive composition is applied and dried on a polyester film which has been subjected to a release treatment so that the dry film thickness is 25 m, to form a curable adhesive layer (II), and another release treatment. The resulting polyester film was laminated to prepare an adhesive sheet in which the curable adhesive layer (Π) was sandwiched between the peelable sheet-like substrates.
[0169] [実施例 2〜5、比較例 1〜2、 5〜12、 14〜16] [Examples 2-5, Comparative Examples 1-2, 5-12, 14-16]
表 3に示す種類及び量のポリウレタンポリウレァ榭脂の溶液、エポキシ榭脂、及び 充填剤を用いたこと以外は、実施例 1と全く同様にして接着剤組成物、硬化性接着 剤層 (Π)付きポリイミド補強材、硬化性接着剤層付きカバーフィルム及び接着剤シー トを作製した。 The adhesive composition and the curable adhesive layer (Π) were used in exactly the same manner as in Example 1 except that the types and amounts of polyurethane polyurethane resin, epoxy resin, and filler shown in Table 3 were used. ) With polyimide reinforcement, cover film with curable adhesive layer and adhesive sheet.
[0170] [比較例 3] [0170] [Comparative Example 3]
カルボキシル基含有-トリルブタジエンゴム〔日本ゼオン (株)製「二ポール 1072JJ 、結合アクリロニトリル量 27. 0%、ム一-一粘度 48〕 100部、ビスフエノール A型ェポ キシ榭脂〔ジャパンエポキシレジン (株)社製「ェピコート 828」、エポキシ当量 = 189g Zeq〕 200部、無水シリカフィラー〔日本ァエロジル (株)社製「ァエロジル 300」〕 2部、 微粉砕ジシアンジアミド〔ジャパンエポキシレジン (株)社製「ェピキュア DICY7J〕 1 4部、及びイミダゾール系硬化促進剤〔味の素ファインテクノ (株)社製「アミキュア PN —40」〕2部を配合し、固形分 30%となるようにトルエンに溶解して、接着剤組成物を 作製した。得られた接着剤組成物を用いて、実施例 1と全く同様にして硬化性接着 剤層 (Π)付きポリイミド補強材、硬化性接着剤層付きカバーフィルム及び接着剤シー トを作製した。 Carboxyl group-containing tolyl butadiene rubber (Nippon Zeon Co., Ltd. “Nipol 1072JJ, bound acrylonitrile content 27.0%, mu-one viscosity 48) 100 parts, bisphenol A type epoxy resin (Japan epoxy resin) "Epicoat 828" manufactured by Co., Ltd., epoxy equivalent = 189 g Zeq] 200 parts, anhydrous silica filler ["Aerosil 300" manufactured by Nippon Aerosil Co., Ltd.], 2 parts, finely pulverized dicyandiamide [produced by Japan Epoxy Resin Co. “Epicure DICY7J” 1 4 parts, and imidazole-based curing accelerator (Ajinomoto Fine Techno Co., Ltd. “Amicure PN -40 "] 2 parts were mixed and dissolved in toluene to a solid content of 30% to prepare an adhesive composition. Using the obtained adhesive composition, a polyimide reinforcing material with a curable adhesive layer (付 き), a cover film with a curable adhesive layer, and an adhesive sheet were produced in exactly the same manner as in Example 1.
[0171] [比較例 4] [0171] [Comparative Example 4]
合成例 1と同様な反応装置に、ブチルアタリレート 95. 0部、アクリル酸 5. 0部、酢 酸ェチル 163. 0部、及び 2, 2,—ァゾビスイソブチ口-トリル 0. 06部を仕込み、この 反応容器内の空気を窒素ガスで置換した後、攪拌しながら窒素雰囲気下中で、この 反応溶液を 80°Cに昇温させ、 9時間反応させた。反応終了後、トルエン 57部を添カロ 、固形分 30. 0%のアクリル榭脂溶液を得た。 In the same reactor as in Synthesis Example 1, 95.0 parts of butyl acrylate, 5.0 parts of acrylic acid, 163.0 parts of ethyl acetate, and 0.06 part of 2,2, azobisisobutyoritol-tolyl are prepared. After the air in the reaction vessel was replaced with nitrogen gas, the reaction solution was heated to 80 ° C. and reacted for 9 hours in a nitrogen atmosphere with stirring. After completion of the reaction, 57 parts of toluene was added to obtain an acrylic resin solution having a solid content of 30.0%.
このアクリル榭脂溶液 133部に、ビスフエノール A型エポキシ榭脂「ェピコート 828」 10部、シリカフィラー「ァエロジル 300」 0. 1部、及び微粉砕ジシアンジアミド「ェピキ ユア DICY7」0. 7部、及びイミダゾール系硬化促進剤「アミキュア PN— 40」 0. 1部 を配合し接着剤組成物を得た。得られた接着剤組成物を用いて、実施例 1と全く同 様にして硬化性接着剤層 (Π)付きポリイミド補強材、硬化性接着剤層付きカバーフィ ルム及び接着剤シートを作製した。 In 133 parts of this acrylic resin solution, 10 parts of bisphenol A type epoxy resin “Epicoat 828”, 0.1 part of silica filler “Aerosil 300”, 0.7 part of finely ground dicyandiamide “Epiquia DICY7”, and imidazole An adhesive composition was obtained by blending 0.1 part of a system curing accelerator “Amicure PN-40”. Using the obtained adhesive composition, a polyimide reinforcing material with a curable adhesive layer (Π), a cover film with a curable adhesive layer, and an adhesive sheet were produced in the same manner as in Example 1.
[0172] [比較例 5] [0172] [Comparative Example 5]
合成例 6で得られたウレタンプレボリマー榭脂の溶液 167部に対して、ビスフエノー ル A型エポキシ榭脂〔ジャパンエポキシレジン (株)製「ェピコート 1001」、エポキシ当 量 = 450〜500gZeq〕 20部と、ジアミノジフエ-ルスルホン〔和歌山精化工業 (株) 製「セイカキュア S」〕 8部、及び疎水性シリカフィラー〔東ソ一シリカ (株)製「Nipsil SS— 50F」〕 30部を混合し接着剤組成物を作製した。得られた接着剤組成物を用い て、実施例 1と全く同様にして硬化性接着剤層(Π)付きポリイミド補強材、硬化性接着 剤層付きカバーフィルム及び接着剤シートを作製した。 20 parts of bisphenol A type epoxy resin (Epicoat 1001 manufactured by Japan Epoxy Resin Co., Ltd., epoxy equivalent = 450-500 gZeq) to 167 parts of the urethane preforma resin solution obtained in Synthesis Example 6. 8 parts of diaminodiphenylsulfone [Wakayama Seika Kogyo "Seika Cure S"] and 30 parts of hydrophobic silica filler [Nipsil SS-50F] manufactured by Tosoh Silica Co., Ltd. A composition was prepared. Using the obtained adhesive composition, a polyimide reinforcing material with a curable adhesive layer (Π), a cover film with a curable adhesive layer, and an adhesive sheet were produced in exactly the same manner as in Example 1.
[0173] [比較例 13] [Comparative Example 13]
合成例 13で得られたポリウレタンポリウレァ榭脂の溶液 A— 13 400部に対して、 テトラキス(グリシジルォキシフエ-ル)ェタン〔ジャパンエポキシレジン (株)製「ェピコ ー卜10313」、ェポキシ当量= 180〜2208 6 〕10部、ィソホロンジァミン 2. 5部、 及び疎水性シリカフィラー〔東ソ一シリカ (株)製「Nipsil SS- 50FJ〕 20部を混合し 接着剤組成物を得た。 To 400 parts of polyurethane polyurethane resin solution A-13 obtained in Synthesis Example 13, tetrakis (glycidyloxyphenol) ethane [Japan Epoxy Resin Co., Ltd. “Epico® 10313”, Epoxy equivalent = 180-220 8 6) 10 parts, isophorone diamine 2.5 parts, And 20 parts of a hydrophobic silica filler (“Nipsil SS-50FJ” manufactured by Tosohichi Silica Co., Ltd.) were mixed to obtain an adhesive composition.
この接着剤組成物を乾燥膜厚が 25 μ mになるように厚み 75 μ mのポリイミドフィル ムに塗工し、 80°Cで 2min乾燥させ、硬化性接着剤層(II)が積層されたポリイミド補 強材を作製した。 This adhesive composition was applied to a 75 μm thick polyimide film to a dry film thickness of 25 μm, dried at 80 ° C. for 2 minutes, and a curable adhesive layer (II) was laminated. A polyimide reinforcing material was produced.
また、上記接着剤組成物を乾燥膜厚が 25 μ mになるように厚み 25 μ mのポリイミド フィルム〔東レ (株)製、カプトン 100H〕に塗工し、 80°Cで 2min乾燥させ、粘着剤面 に保護フィルム (シリコーンにより剥離処理された PETフィルム)を貼り合わせ、硬化 性接着剤層付きカバーフィルムを作製した。 In addition, the adhesive composition was applied to a 25 μm-thick polyimide film (manufactured by Toray Industries, Inc., Kapton 100H) so that the dry film thickness was 25 μm, and dried at 80 ° C. for 2 min. A protective film (PET film peel-treated with silicone) was bonded to the surface of the coating to produce a cover film with a curable adhesive layer.
更に、上記接着剤組成物を乾燥膜厚が 25 mになるように剥離処理されたポリエ ステルフィルム上に塗工乾燥させ、硬化性接着剤層(II)を形成し、更に別の剥離処 理されたポリエステルフィルムをラミネートして、硬化性接着剤層(Π)が剥離性シート 状基材に挟持された接着剤シートを作製した。 Furthermore, the above adhesive composition is applied and dried on a polyester film which has been subjected to a release treatment so that the dry film thickness is 25 m, to form a curable adhesive layer (II), and another release treatment. The resulting polyester film was laminated to prepare an adhesive sheet in which the curable adhesive layer (Π) was sandwiched between the peelable sheet-like substrates.
[0174] [比較例 17] [0174] [Comparative Example 17]
架橋剤として、エポキシ榭脂の代わりにへキサメチレンジイソシァネートのイソシァヌ レート体〔住化バイエルウレタン (株)社製「スミジュール N3300」 NCO% = 21. 8%〕 を用いたこと以外は、実施例 1と全く同様にして接着剤組成物、硬化性接着剤層(II) 付きポリイミド補強材、硬化性接着剤層付きカバーフィルム及び接着剤シートを作製 した。 Except for using isocyanurate of hexamethylene diisocyanate (“Sumijour N3300” NCO% = 21.8%, manufactured by Sumika Bayer Urethane Co., Ltd.) instead of epoxy resin as the crosslinking agent In the same manner as in Example 1, an adhesive composition, a polyimide reinforcing material with a curable adhesive layer (II), a cover film with a curable adhesive layer, and an adhesive sheet were produced.
[0175] [比較例 18] [0175] [Comparative Example 18]
架橋剤として、エポキシ榭脂の代わりにアルキル化メラミン榭脂〔三井サイテック (株 )社製「サイメル 303」〕及び硬化触媒〔キヤタリスト 600 (対メラミン榭脂 0. 5phr)〕を用 いたこと以外は、実施例 1と全く同様にして接着剤組成物、硬化性接着剤層 (Π)付き ポリイミド補強材、硬化性接着剤層付きカバーフィルム及び接着剤シートを作製した Except for using alkylated melamine resin (“Cymel 303” manufactured by Mitsui Cytec Co., Ltd.) and curing catalyst (Catalyst 600 (0.5 phr against melamine resin)) as a crosslinking agent, instead of epoxy resin. In the same manner as in Example 1, an adhesive composition, a polyimide reinforcing material with a curable adhesive layer (Π), a cover film with a curable adhesive layer, and an adhesive sheet were prepared.
[0176] [比較例 19] [Comparative Example 19]
架橋剤として、エポキシ榭脂の代わりにトリス— 2, 4, 6— (1—アジリジ-ル)— 1, 3 , 5—トリアジンを用いたこと以外は、実施例 1と全く同様にして接着剤組成物、硬化 性接着剤層 (π)付きポリイミド補強材、硬化性接着剤層付きカバーフィルム及び接着 剤シートを作製した。 Adhesive in exactly the same way as in Example 1 except that tris-2,4,6-(1-aziridyl) -1,3,5-triazine was used instead of epoxy resin as the crosslinking agent. Composition, cure A polyimide reinforcing material with a curable adhesive layer (π), a cover film with a curable adhesive layer, and an adhesive sheet were prepared.
[0177] [比較例 20] [0177] [Comparative Example 20]
エポキシ榭脂であるェピコート 1031Sを用いないこと以外は、実施例 1と全く同様に して接着剤組成物、硬化性接着剤層 (Π)付きポリイミド補強材、硬化性接着剤層付き カバーフィルム及び接着剤シートを作製した。 Except not using Epoxy Coat 1031S, which is an epoxy resin, exactly as in Example 1, adhesive composition, polyimide reinforcing material with curable adhesive layer (接着), cover film with curable adhesive layer, and An adhesive sheet was prepared.
[0178] [表 3] [0178] [Table 3]
[0179] 表 3にお 、て、エポキシ榭脂 (B)及び充填剤 (C)、エポキシ榭脂以外の架橋剤の 種類を示す略号は、以下の意味である。 In Table 3, the abbreviations indicating the types of the crosslinking agents other than the epoxy resin (B), the filler (C), and the epoxy resin have the following meanings.
EP1031S:テトラキス(グリシジルォキシフエ-ル)ェタン、ジャパンエポキシレジン( 株)製「ェピコート 1031S」、エポキシ当量 = 180〜220g/eq EP1031S: Tetrakis (glycidyloxyphenyl) ethane, "Epicoat 1031S" manufactured by Japan Epoxy Resin Co., Ltd., Epoxy equivalent = 180-220g / eq
EP152 :フエノールノボラック型エポキシ榭脂、ジャパンエポキシレジン (株)製「ェピ コート 152」、エポキシ当量 = 172〜178gZeq EP152: Phenolic novolac type epoxy resin, Japan Epoxy Resin Co., Ltd. "Epi Coat 152", epoxy equivalent = 172 to 178 gZeq
EP828:ビスフエノール A型エポキシ榭脂、ジャパンエポキシレジン(株)製「ェピコ一 ト 828」、エポキシ当量 = 189gZeq EP828: Bisphenol A type epoxy resin, "Epico 828" manufactured by Japan Epoxy Resin Co., Ltd., Epoxy equivalent = 189gZeq
SS— 50F:疎水性シリカフィラー、東ソーシリカ(株)製「Nipsil SS - 50F」 R972 :疎水性シリカフィラー、 日本ァエロジル (株)製「AEROSIL R972」 TAT:トリスー 2, 4, 6—(1 アジリジ -ル) 1, 3, 5 トリァジン SS—50F: Hydrophobic silica filler, “Nipsil SS-50F” manufactured by Tosoh Silica Co., Ltd. R972: Hydrophobic silica filler, “AEROSIL R972” manufactured by Nippon Aerosil Co., Ltd. TAT: Trisou 2, 4, 6— (1 Ajirigi -Le) 1, 3, 5 Triadine
[0180] [物性評価] [0180] [Property evaluation]
実施例及び比較例で得られた接着剤組成物、硬化性接着剤層付きポリイミド補強 材、硬化性接着剤層付きカバーフィルム及び接着剤シートを用いて、以下の試験を 行った。 The following tests were conducted using the adhesive compositions obtained in Examples and Comparative Examples, a polyimide reinforcing material with a curable adhesive layer, a cover film with a curable adhesive layer, and an adhesive sheet.
(1)硬化性接着剤層付きポリイミド補強材 (1) Polyimide reinforcement with curable adhesive layer
(1 1)ポリイミドフィルムへの接着強度 (1 1) Adhesive strength to polyimide film
硬化性接着剤層 (II)付きポリイミド補強材の硬化性接着剤層側と、別のポリイミドフ イルム(フィルム厚さ 75 μ m)とをロール温度 100°Cの熱ラミネーターを使用して貼り 合わせた後、 150°C、 1. OMPa、 2minの条件で熱プレスし、 150°Cの電気オーブン で 180min加熱して、ポリイミド補強材 Z硬化接着剤層(ΠΙ)Ζポリイミドフィルムの積 層体を作製した。この積層体を 10mmの巾にカットして、 23°C相対湿度 50%の雰囲 気下で、引っ張り速度 50mmZminで 90° ピール剥離試験を行い、接着強度 (NZ cm)を求め 7こ。 Bond the curable adhesive layer side of the polyimide reinforcing material with curable adhesive layer (II) and another polyimide film (film thickness 75 μm) using a thermal laminator with a roll temperature of 100 ° C. After that, heat press at 150 ° C, 1. OMPa, 2 min, and heat for 180 min in an electric oven at 150 ° C to obtain polyimide reinforcement Z cured adhesive layer (層) Ζ polyimide film stack. Produced. This laminate was cut to a width of 10 mm, and a 90 ° peel peel test was performed in an atmosphere with a relative humidity of 50% at 23 ° C and a pulling speed of 50 mmZmin to determine the adhesive strength (NZ cm).
[0181] (1 2)アルミニウム板への接着強度 [0181] (1 2) Adhesive strength to aluminum plate
硬化性接着剤層 (II)付きポリイミド補強材の接着剤層側とアルミニウム板 (厚さ 100 μ m、苛性処理済み)とをロール温度 100°Cの熱ラミネーターを使用して貼り合わせ た後、 150°C、 1. OMPa、 2minの条件で熱プレスし、 150°Cの電気オーブンで 180 min加熱して、ポリイミド補強材 Z硬化接着剤層(ΠΙ)Ζアルミニウム板の積層体を作 製した。この積層体を 10mmの巾にカットして、 23°C相対湿度 50%の雰囲気下で、 引っ張り速度 50mmZminで 180° ピール剥離試験を行い、接着強度 (NZcm)を 求めた。 After bonding the adhesive layer side of the polyimide reinforcement with curable adhesive layer (II) and the aluminum plate (thickness 100 μm, causticized) using a thermal laminator with a roll temperature of 100 ° C, Heat press at 150 ° C, 1. OMPa, 2min, 180 ° C in an electric oven at 150 ° C Heating for min, a laminate of polyimide reinforcing material Z cured adhesive layer (層) Ζ aluminum plate was produced. This laminate was cut to a width of 10 mm, and a 180 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere of 23 ° C and 50% relative humidity to determine the adhesive strength (NZcm).
[0182] (1 3)保存安定試験後の接着強度 [0182] (1 3) Adhesive strength after storage stability test
上記の硬化性接着剤層 (Π)付きポリイミド補強材の硬化性接着剤層に保護フィルム (剥離処理された PETフィルム)を貼り合わせ、 40°Cの恒温槽で 30日放置した後、保 護フィルムを剥がし、硬化性接着剤層側と、別のポリイミドフィルム (フィルム厚さ 75 m)をロール温度 100°Cの熱ラミネーターを使用して貼り合わせた後、 150°C、 1. 0 MPa、 2minの条件で熱プレスし、 150°Cの電気オーブンで 180min加熱して、ポリ イミド補強材 Z硬化接着剤層 (ΠΙ) Zポリイミドフィルムの積層体を作製した。 A protective film (peeled PET film) is bonded to the curable adhesive layer of polyimide reinforcement with the above curable adhesive layer (層) and left in a constant temperature bath at 40 ° C for 30 days for protection. The film is peeled off, and the curable adhesive layer side and another polyimide film (film thickness 75 m) are bonded using a thermal laminator with a roll temperature of 100 ° C, then 150 ° C, 1.0 MPa, Heat-pressed for 2 minutes and heated in an electric oven at 150 ° C for 180 minutes to prepare a polyimide reinforcing material Z cured adhesive layer (ii) Z polyimide film laminate.
この積層体を 10mmの巾にカットして、 23°C相対湿度 50%の雰囲気下で、引っ張 り速度 50mmZminで 90° ピール剥離試験を行い、保存安定試験後の接着強度( NZcm)を求めた。 This laminate was cut to a width of 10 mm, and a 90 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere of 23 ° C and 50% relative humidity to determine the adhesive strength (NZcm) after the storage stability test. .
[0183] (1 4)加湿後のハンダ耐熱性 [0183] (1 4) Solder heat resistance after humidification
上記のアルミニウム板への接着強度測定用の積層体〔ポリイミド補強材 Z硬化接着 剤層(III) Zアルミニウム板の積層体〕を 10mmの巾でカットして、 85°Cの精製水に 3 時間浸漬させ、直ちにポリイミド補強材側を 260°Cの溶融ハンダに 1分間均一に接触 させた。外観を目視で観察し、接着剤層の発泡、浮き、及び剥がれ等の接着異常の 有無を評価した。 Cut the laminate (measurement of adhesive strength to the aluminum plate) (polyimide reinforcement Z cured adhesive layer (III) laminate of Z aluminum plate) to a width of 10 mm and use purified water at 85 ° C for 3 hours. Immediately after immersion, the polyimide reinforcing material side was uniformly contacted with molten solder at 260 ° C for 1 minute. The appearance was visually observed, and the presence or absence of adhesion abnormality such as foaming, floating, and peeling of the adhesive layer was evaluated.
〇:接着異常なし。 ○: No adhesion abnormality.
△:接着異常がやや見られる。 Δ: Some adhesion abnormality is observed.
X:接着異常あり。 X: Abnormal adhesion.
試験結果を表 4に示す。 Table 4 shows the test results.
[0184] (2)硬化性接着剤層付きカバーフィルム [0184] (2) Cover film with curable adhesive layer
(2— 1)銅粗化面に対する接着強度 (2-1) Bond strength to roughened copper surface
硬化性接着剤層付きカバーフィルムの保護フィルムを剥がし、硬化性接着剤層を 厚み 35 μ mの電解銅箔のマット面に、ロール温度 100°Cの熱ラミネーターを使用し て貼り合わせた後、 150°C、 1. OMPa、 2minの条件で熱プレスし、更に 150°Cの電 気オーブンで 180min加熱して、カバーフィルム付き電解銅箔を作製した。 Remove the protective film from the cover film with a curable adhesive layer, and use a thermal laminator with a roll temperature of 100 ° C on the matte surface of 35 μm thick electrolytic copper foil. Then, heat-pressing was performed under the conditions of 150 ° C, 1. OMPa, 2 min, and further heating for 180 min in an electric oven at 150 ° C to prepare an electrolytic copper foil with a cover film.
上記のカバーフィルム付き電解銅箔を 10mmの巾にカットして、 23°C相対湿度 50 %の雰囲気下で、引っ張り速度 50mmZminでカバーフィルムと電解銅箔との間で 1 80° ピール剥離試験を行!ヽ、接着強度 (NZcm)を求めた。 Cut the above-mentioned electrolytic copper foil with cover film to a width of 10 mm, and perform an 1 80 ° peel peel test between the cover film and the electrolytic copper foil at 23 ° C and 50% relative humidity at a pulling speed of 50 mmZmin. Line! ヽ, bond strength (NZcm) was determined.
[0185] (2— 2)加湿後のハンダ耐熱性 [0185] (2-2) Solder heat resistance after humidification
上記のカバーフィルム付き電解銅箔を 10mmの巾でカットして、 85°Cの精製水に 3 時間浸漬させ、直ちにカバーフィルム側を 260°Cの溶融ハンダに 1分間、接触させた 。外観を目視で観察し、接着剤層の発泡、浮き、及び剥がれ等の接着異常の有無を 観祭した。 The above-mentioned electrolytic copper foil with a cover film was cut to a width of 10 mm, immersed in purified water at 85 ° C for 3 hours, and immediately the cover film side was brought into contact with molten solder at 260 ° C for 1 minute. The appearance was visually observed and the presence or absence of adhesion abnormalities such as foaming, floating and peeling of the adhesive layer was observed.
〇:接着異常なし。 ○: No adhesion abnormality.
△:接着異常がやや見られる。 Δ: Some adhesion abnormality is observed.
X:接着異常あり。 X: Abnormal adhesion.
[0186] (2- 3)保存安定性試験後のパターン埋め込み性 [0186] (2-3) Pattern embedding after storage stability test
40°Cの恒温槽で 30日放置した硬化性接着剤層付きカバーフィルム力 保護フィル ムを剥がし、サブトラクティブ法によりクシ型導体パターンを形成したフレキシブル銅 張積層板 (ライン Zスペース 0. 1mm)に、ロール温度 100°Cの熱ラミネーターを使用 して硬化性接着剤層を貼り合わせた後、 150°C、 1. 0MPa、 2minの条件で熱プレス し、 150°Cの電気オーブンで 180min加熱して、カバーフィルム付きのクシ型導体パ ターンのあるフレキシブル銅張積層板を得た。カバーフィルム接着剤層の、クシ型導 体パターン部分への充填性を目視で観察し、ボイドの有無を調べた。 Cover film force with curable adhesive layer left in a constant temperature bath at 40 ° C for 30 days Flexible copper-clad laminate (line Z space 0.1 mm) with protective film removed and comb-shaped conductor pattern formed by subtractive method After laminating a curable adhesive layer using a thermal laminator with a roll temperature of 100 ° C, heat press at 150 ° C, 1.0MPa, 2min and heat in an electric oven at 150 ° C for 180min. Thus, a flexible copper clad laminate having a comb-shaped conductor pattern with a cover film was obtained. The filling property of the cover film adhesive layer into the comb-shaped conductor pattern portion was visually observed to check for the presence of voids.
〇:ボイドなし。 ○: No void.
△:ボイドが僅かに観察される。 Δ: Slight voids are observed.
X:ボイドが多数観察される。 X: Many voids are observed.
[0187] (2— 4)絶縁抵抗の変化 [0187] (2-4) Change in insulation resistance
硬化性接着剤層付きカバーフィルムカゝら保護フィルムを剥がし、サブトラクティブ法 によりクシ型導体パターンを形成したフレキシブル銅張積層板 (ライン Zスペース 0. lmm)に、ロール温度 100°Cの熱ラミネーターを使用して硬化性接着剤層を貼り合 わせた後、 150°C、 1. 0MPa、 2minの条件で熱プレスし、 150°Cの電気オーブンで 180minカ卩熱して、カバーフィルム付きのクシ型導体パターンのあるフレキシブル銅 張積層板を得た。このカバーフィルム付きのクシ型導体パターンのあるフレキシブル 銅張積層板を、 85°C85%RH (相対湿度)の雰囲気下で、クシ型導体間に電圧 24V 、 lOOOHrs印加した。加湿雰囲気における電圧印加前後のクシ型導体間の抵抗値 を比較した。 A heat laminator with a roll temperature of 100 ° C is applied to a flexible copper-clad laminate (line Z space 0. lmm) with a comb-shaped conductor pattern peeled off by a subtractive method. Bond the curable adhesive layer using After that, heat press at 150 ° C, 1.0MPa, 2min, and heat for 180min in an electric oven at 150 ° C to obtain a flexible copper-clad laminate with comb-shaped conductor pattern with cover film It was. A flexible copper-clad laminate with a comb-shaped conductor pattern with a cover film was applied with a voltage of 24 V and lOOOHrs between the comb-shaped conductors in an atmosphere of 85 ° C. and 85% RH (relative humidity). We compared resistance values between comb-type conductors before and after voltage application in a humidified atmosphere.
O :Ra/Rb≤10 O: Ra / Rb≤10
△ :Ra/Rb > 10 △: Ra / Rb> 10
(ここに、 Raは電圧印加前の抵抗値を、 Rbは電圧印加後の抵抗値をそれぞれ示す。 ) (Here, Ra represents a resistance value before voltage application, and Rb represents a resistance value after voltage application.)
試験結果を表 5に示す。 Table 5 shows the test results.
[0188] (3)接着剤シート [0188] (3) Adhesive sheet
(3— 1)銅粗化面に対する接着強度 (3-1) Bond strength to roughened copper surface
接着剤シート (接着剤層の厚さ 25 μ m)の両方の剥離性シート状基材を剥がし、硬 化性接着剤層を厚み 35 μ mの電解銅箔のマット面と厚み 50 μ mのポリイミドフィルム (カプトン 200EN)との間に挟み、ロール温度 100°Cで熱ラミネートさせた後、 150°C 、 1. 0MPa、 2minの条件で熱プレスし、更に 150°Cの電気オーブンで 180min加熱 して、電解銅箔のマット面 Z硬化接着剤層(m)Zポリイミドフィルムカゝらなる積層体を 得た。 Peel both peelable sheet-like substrates of the adhesive sheet (adhesive layer thickness 25 μm), and harden the adhesive layer with a 35 μm thick electrolytic copper foil matte surface and 50 μm thick It is sandwiched between polyimide films (Kapton 200EN), heat-laminated at a roll temperature of 100 ° C, hot-pressed at 150 ° C, 1.0 MPa, 2 min, and then heated in an electric oven at 150 ° C for 180 min. Thus, a laminated body comprising a mat surface Z-cured adhesive layer (m) Z polyimide film cover of the electrolytic copper foil was obtained.
この積層体を 10mmの巾にカットして、 23°C相対湿度 50%の雰囲気下で、引っ張 り速度 50mmZminで 180° ピール剥離試験を行!ヽ、接着強度 (NZcm)を求めた The laminate was cut to a width of 10 mm, and a 180 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere with a relative humidity of 50% at 23 ° C. The bond strength (NZcm) was determined.
[0189] (3— 2)銅光沢面に対する接着強度 [0189] (3-2) Adhesive strength to copper glossy surface
接着剤シート (接着剤層の厚さ 25 μ m)の両方の剥離性シート状基材を剥がし、硬 化性接着剤層を厚み 35 μ mの電解銅箔の光沢面と厚み 50 μ mのポリイミドフィルム (カプトン 200EN)との間に挟み、ロール温度 100°Cで熱ラミネートさせた後、 150°C 、 1. OMPa、 2minの条件で熱プレスし、更に 150°Cの電気オーブンで 180min加熱 して、電解銅箔の光沢面 Z硬化接着剤層(III) Zポリイミドフィルム力もなる積層体を 得た。 Peel both peelable sheet-like substrates of the adhesive sheet (adhesive layer thickness 25 μm), and harden the adhesive layer with a glossy surface of 35 μm thick electrolytic copper foil and 50 μm thick It is sandwiched between polyimide films (Kapton 200EN), heat-laminated at a roll temperature of 100 ° C, then hot-pressed at 150 ° C, 1. OMPa, 2 min, and then heated in an electric oven at 150 ° C for 180 min. Glossy surface of electrolytic copper foil Z cured adhesive layer (III) Obtained.
この積層体を 10mmの巾にカットして、 23°C相対湿度 50%の雰囲気下で、引っ張 り速度 50mmZminで 180° ピール剥離試験を行!ヽ、接着強度 (NZcm)を求めた The laminate was cut to a width of 10 mm, and a 180 ° peel peel test was performed at a pulling speed of 50 mmZmin in an atmosphere with a relative humidity of 50% at 23 ° C. The bond strength (NZcm) was determined.
[0190] (3— 3)加湿後のハンダ耐熱性 [0190] (3-3) Solder heat resistance after humidification
上記の電解銅箔のマット面 Z硬化接着剤層(ΠΙ) Zポリイミドフィルムカゝらなる積層 体を 10mmの巾でカットして、 85°Cの精製水に 3時間浸漬させ、直ちにポリイミドフィ ルム側を 260°Cの溶融ハンダに 1分間、接触させた。外観を目視で観察し、接着剤 層の発泡、浮き、及び剥がれ等の接着異常の有無を観察した。 Matte surface of the above electrolytic copper foil Z Curing adhesive layer (ΠΙ) A laminate made of Z polyimide film is cut to a width of 10 mm, immersed in purified water at 85 ° C for 3 hours, and immediately polyimide film The side was brought into contact with molten solder at 260 ° C for 1 minute. The appearance was visually observed, and the presence or absence of adhesion abnormality such as foaming, floating, and peeling of the adhesive layer was observed.
〇:接着異常なし。 ○: No adhesion abnormality.
△:接着異常がやや見られる。 Δ: Some adhesion abnormality is observed.
X:接着異常あり。 X: Abnormal adhesion.
[0191] (3— 4)保存安定性試験後のパターン埋め込み性 [0191] (3-4) Pattern embedding after storage stability test
40°Cの恒温槽で 30日放置した接着剤シート (接着剤層の厚さ 25 μ m)の両方の剥 離性シート状基材を剥がし、サブトラクティブ法によりクシ型導体パターンを形成した フレキシブル銅張積層板(ライン Zスペース 0. lmm)と、厚み 50 μ mのポリイミドフィ ルム (カプトン 200EN)との間に硬化性接着剤層を挟み、ロール温度 100°Cで熱ラミ ネートさせた後、 150°C、 1. OMPa、 2minの条件で熱プレスし、 150°Cの電気ォー ブンで 180min加熱して、ポリイミドフィルム付きのクシ型導体パターンのあるフレキシ ブル銅張積層板を得た。クシ型導体パターン部分への接着剤層の充填性にっ 、て 目視で観察し、ボイドの有無を調べた。 A flexible comb-shaped conductor pattern is formed by peeling off both peelable sheet-like substrates of an adhesive sheet (adhesive layer thickness 25 μm) left in a constant temperature bath at 40 ° C for 30 days. After a curable adhesive layer is sandwiched between a copper-clad laminate (line Z space 0. lmm) and a polyimide film (Kapton 200EN) with a thickness of 50 μm and heat-laminated at a roll temperature of 100 ° C , 150 ° C, 1. OMPa, heat-pressed for 2 min and heated with 150 ° C electric oven for 180 min to obtain a flexible copper-clad laminate with a comb-shaped conductor pattern with polyimide film . The filling property of the adhesive layer into the comb-shaped conductor pattern was visually observed to check for the presence of voids.
〇:ボイドなし。 ○: No void.
△:ボイドが僅かに観察される。 Δ: Slight voids are observed.
X:ボイドが多数観察される。 X: Many voids are observed.
[0192] (3— 5)耐薬品性 [0192] (3-5) Chemical resistance
各実施例、及び比較例で得られた接着剤組成物 (I)をブリキ板に、乾燥膜厚が 50 /z mになるように塗布し、 150°Cの電気オーブンで 180min加熱して硬化させ、硬化 皮膜を水銀アマルガム法により単離した。この硬化皮膜を 10%NaOH水溶液、及び 10%塩酸水溶液に 24時間浸漬後の外観、及びアセトンに 3時間浸漬後の外観を目 視で観察し、膨潤 '溶解等がないか評価した。 The adhesive composition (I) obtained in each example and comparative example was applied to a tin plate so that the dry film thickness was 50 / zm, and cured by heating for 180 min in an electric oven at 150 ° C. The cured film was isolated by the mercury amalgam method. This cured film is applied with 10% NaOH aqueous solution, and The appearance after immersion in a 10% aqueous hydrochloric acid solution for 24 hours and the appearance after immersion in acetone for 3 hours were visually observed to evaluate whether there was swelling or dissolution.
〇:変化なし。 ○: No change.
△:変化が僅かに観察される。 Δ: A slight change is observed.
X:明らかな変化が観察される。 X: Obvious changes are observed.
試験結果を表 6に示す。 Table 6 shows the test results.
[表 4] [Table 4]
〔〕〔〕 [] []
〔〕 sffi0195 産業上の利用可能性 [] Sffi0195 Industrial applicability
本発明の接着剤組成物は、フレキシブルプリント配線板の積層や、補強材及び導 電性回路保護のためのカバーフィルムの装着に好適に用いることができる。 The adhesive composition of the present invention can be suitably used for laminating flexible printed wiring boards and mounting cover films for protecting reinforcing materials and conductive circuits.
以上、本発明を特定の態様に沿って説明したが、当業者に自明の変形や改良は 本発明の範囲に含まれる。 As mentioned above, although this invention was demonstrated along the specific aspect, the deformation | transformation and improvement obvious to those skilled in the art are included in the scope of the present invention.
Claims
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| CN2006800340295A CN101268163B (en) | 2005-09-16 | 2006-09-15 | Adhesive composition, adhesive sheet using it and application thereof |
| JP2007535551A JP4957550B2 (en) | 2005-09-16 | 2006-09-15 | Adhesive composition, adhesive sheet using the same, and use thereof |
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| TWI448527B (en) * | 2005-11-08 | 2014-08-11 | Toyo Ink Mfg Co | Curable, electromagnetic shielding, and adhesive film, process for manufacturing and utilizing same, and process for manufacturing electromagnetic shielding product, and electromagnetic shielding product |
| JP2008202019A (en) * | 2007-01-25 | 2008-09-04 | Toyo Ink Mfg Co Ltd | Insulating resin composition |
| WO2008146908A1 (en) * | 2007-05-30 | 2008-12-04 | Toyo Ink Manufacturing Co., Ltd. | Insulating resin composition |
| US8420216B2 (en) | 2007-07-18 | 2013-04-16 | Showa Denko K.K. | Thermosetting resin composition |
| JP2009096939A (en) * | 2007-10-19 | 2009-05-07 | Toyo Ink Mfg Co Ltd | Adhesive composition, adhesive sheet using the same, and flexible printed wiring board with reinforcing material |
| WO2009090997A1 (en) * | 2008-01-15 | 2009-07-23 | Toyo Ink Manufacturing Co., Ltd. | Curable electromagnetic shielding adhesive film, method for producing the same, use of the same, method for producing electromagnetic shielding article, and electromagnetic shielding article |
| KR101473045B1 (en) * | 2008-01-15 | 2014-12-15 | 토요잉크Sc홀딩스주식회사 | Curable electromagnetic shielding adhesive film, method for producing the same, use of the same, method for producing electromagnetic shielding article, and electromagnetic shielding article |
| JP2009290194A (en) * | 2008-04-30 | 2009-12-10 | Toyo Ink Mfg Co Ltd | Curable electromagnetic shielding adhesive film, and method for manufacturing the same |
| JP2010189589A (en) * | 2009-02-20 | 2010-09-02 | Toyo Ink Mfg Co Ltd | Curable and flame-retardant electromagnetic wave-shielding adhesive film |
| KR20150032527A (en) | 2012-06-29 | 2015-03-26 | 다츠다 덴센 가부시키가이샤 | Conductive adhesive composition, conductive adhesive film, bonding method, and circuit board |
| JPWO2014010524A1 (en) * | 2012-07-11 | 2016-06-23 | タツタ電線株式会社 | Curable conductive adhesive composition, electromagnetic wave shielding film, conductive adhesive film, adhesion method and circuit board |
| CN102925096A (en) * | 2012-11-12 | 2013-02-13 | 南京海拓复合材料有限责任公司 | Environmental protection inflaming retarding type tackifier |
| CN106068317A (en) * | 2014-06-30 | 2016-11-02 | 大自达电线股份有限公司 | Electric conductivity plastering agent constituent |
| JPWO2020026935A1 (en) * | 2018-08-01 | 2020-12-17 | Dic株式会社 | Adhesive composition and surface protective film |
| CN113490344A (en) * | 2021-07-08 | 2021-10-08 | 江西柔顺科技有限公司 | Flexible circuit board and preparation method thereof |
| WO2024203515A1 (en) * | 2023-03-30 | 2024-10-03 | 株式会社Adeka | Resin composition, resin composition for metal surface treatment, method for producing metal laminate, and metal laminate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101268163B (en) | 2012-11-14 |
| KR20080047454A (en) | 2008-05-28 |
| CN101268163A (en) | 2008-09-17 |
| KR101307138B1 (en) | 2013-09-10 |
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