WO2006115027A1 - Molten salt electrolytic cell and process for producing metal using the same - Google Patents
Molten salt electrolytic cell and process for producing metal using the same Download PDFInfo
- Publication number
- WO2006115027A1 WO2006115027A1 PCT/JP2006/307555 JP2006307555W WO2006115027A1 WO 2006115027 A1 WO2006115027 A1 WO 2006115027A1 JP 2006307555 W JP2006307555 W JP 2006307555W WO 2006115027 A1 WO2006115027 A1 WO 2006115027A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- molten salt
- cathode
- container
- electrolytic cell
- bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/02—Electrolytic production, recovery or refining of metals by electrolysis of melts of alkali or alkaline earth metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
- C22B34/129—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining metallic titanium from titanium compounds by dissociation, e.g. thermic dissociation of titanium tetraiodide, or by electrolysis or with the use of an electric arc
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/005—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells of cells for the electrolysis of melts
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
- C25C7/025—Electrodes; Connections thereof used in cells for the electrolysis of melts
Definitions
- the present invention relates to a molten salt electrolytic cell and a method for producing a metal using the same, and more particularly, for extracting calcium containing calcium used as a reducing agent in producing titanium from a titanium compound.
- the present invention relates to molten salt electrolysis technology.
- Sponge titanium is conventionally manufactured by the Kroll method, and manufacturing costs have been reduced by stacking various improvements. At the same time, since the crawling method is a batch process, its efficiency is being seen as limited.
- Patent Document 1 As a technology pursued for the efficiency of titanium production by the Kroll method, there is known a technology for directly producing titanium by reducing titanium oxide with calcium in a molten salt (see, for example, Patent Document 1) . Further, as a technique similar to Patent Document 1, a step of preparing a molten salt by housing a mixed sample of calcium chloride and calcium oxide in a reduction container, heating the mixed sample, and preparing the molten salt, And forming a strongly reducible molten salt in which calcium ions and electrons are generated in the molten calcium chloride, and supplying the titanium oxide to the inside of the strongly reducible molten salt to form titanium oxide.
- a method for purifying titanium which includes the steps of: reducing and deoxidizing with calcium ions and electrons to form titanium (see, for example, Patent Document 2).
- the technology described in Patent Document 2 generates titanium by reducing titanium oxide with calcium in a molten salt, dissolves by-produced calcium oxide in calcium chloride, and dissolves the calcium oxide in calcium chloride. Is electrolyzed to produce calcium, which is reused as a reducing agent.
- titanium is a method of producing titanium using a titanium compound containing halogen titanium or titanium oxide as a raw material and reducing these titanium compounds to produce titanium, which is an electrolytic bath containing a molten salt of an active metal.
- the molten salt is electrolyzed to produce a reducing agent comprising an active metal or an active metal alloy, and the titanium compound impregnated in the electrolytic bath by electrons emitted from the produced reducing agent is A method of producing reducing titanium is disclosed (e.g. Reference 3).
- a technology has been disclosed that deposits calcium on the cathode in the solid state using a molten complex salt having a melting point lower than that of calcium, as disclosed in, for example, Patent Document 4. This technique requires a step of exfoliating calcium deposited in the solid state.
- calcium chloride mixed with calcium or dissolved calcium (hereinafter simply referred to as "calcium containing calcium chloride”) is prepared by subjecting calcium chloride to molten salt electrolysis. It is desirable to develop a technology that can efficiently generate
- Patent Document 1 WO 99 Z 064 638
- Patent Document 2 Japanese Patent Application Laid-Open No. 2003-129268
- Patent Document 3 Japanese Patent Application Laid-Open No. 2003-306725
- Patent document 4 US 3226311 gazette
- Patent Document 5 JP-A-49-70808
- the present invention has been made in view of the above circumstances, and an acid product of titanium or An electrolytic cell for extracting calcium chloride-containing calcium used for reducing chlorides, particularly intended to provide a molten salt electrolytic cell that can efficiently recover calcium chloride by molten salt electrolysis. As you scold!
- the inventors of the present invention have intensively studied the molten salt electrolytic cell in view of the above situation. As a result, it was found that by making the cathode hollow, calcium chloride can be extracted efficiently.
- the anode and the hollow cathode are immersed and disposed in the molten salt bath, and the fin member is joined and disposed on the cathode surface, so that calcium chloride containing calcium generated at the cathode has a difference in specific gravity from the bath flow and the surroundings. It has been found that calcium chloride can be extracted and recovered more efficiently through this hollow portion by means of a pressure reducing device which is efficiently introduced into the hollow portion and externally installed, with the influence of In order to complete the invention of
- the first molten salt electrolytic cell of the present invention comprises a container in which a molten salt bath is held, the anode and the cathode are immersed in the bath, and the cathode is hollow. Yes. Further, in the second molten salt electrolytic cell of the present invention, in the first molten electrolytic cell, a container with a lid in which the molten salt bath is held, and the lid which penetrates the lid from above the container.
- An anode and a cathode disposed in a molten salt bath a pressure reducing device connected to the cathode, a gas introduction nozzle for introducing a gas from the outside to the inside of the vessel, and a gas inside the vessel Gas discharge nozzle, and a molten salt supply nozzle for supplying molten salt to the inside from the outside of the container, and a fin member is provided on the outer surface of the cathode, and the cathode is directly above the junction with the fin member. It is desirable that a through hole be provided in the
- the inventors further focused on the calcium generation efficiency at the cathode and conducted intensive studies. As a result, by immersing all the cathodes in the molten salt bath, chloride calcium produced at the cathode is efficiently extracted and recovered with the influence of the bath flow and the difference in specific gravity from the surrounding being minimized. It has been found that it is possible to complete the following invention.
- a container with a lid in which the molten salt bath is held an anode which penetrates the lid from above the container and is immersed in the molten salt bath.
- the method for producing a metal of the present invention is characterized by using the above-mentioned first to third molten salt electrolytic cells, and according to such a production method, molten calcium or molten magnesium is used. You can get it.
- the cathode is hollow, or the cathode is attached to the cathode and the fin member is joined to the cathode, and the cathode is deposited on the cathode surface by providing a through hole in the cathode immediately above the junction.
- the calcium or calcium chloride has the effect of being able to efficiently recover the sodium chloride calcium in which the calcium is partially dissolved and to be extracted to the outside.
- FIG. 1 is a side sectional view showing a preferred molten salt electrolytic cell of the present invention.
- FIG. 2 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
- FIG. 3 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
- FIG. 4 is a side cross-sectional view showing a cathode obtained by modifying the cathode used in the electrolytic cell shown in FIGS. 2 and 3;
- FIG. 5 is a schematic view of a longitudinal groove of an anode according to an embodiment of the present invention.
- FIG. 1 is a side sectional view showing a preferred molten salt electrolytic cell of the present invention.
- the molten salt bath B is held, and a container 10 provided with a lid 10a at the top and a lid 10a from above the container 10 penetrate the lid 10a and are immersed in the molten salt bath B And a decompression device 13 connected to the cathode 12.
- the lid 10a of the electrolytic cell includes a gas introduction nozzle 14 for introducing a gas from the outside of the container 10, a gas discharge nozzle 15 for discharging the gas to the outside from the outside of the container 10, and the outside of the container 10
- a molten salt supply nozzle 16 for supplying molten salt to the inside is provided.
- the cathode 12 has a hollow shape, and a fin member 17 is joined to the outer surface of the cathode 12. Further, a through hole 18 is provided in the cathode 12 immediately above the junction between the cathode 12 and the fin member 17.
- the melting force generated on the surface of the cathode 12 is efficiently recovered in the hollow portion of the cathode 12 prior to dissolution or diffusion in the molten salt bath B. be able to.
- the molten salt bath B held in the container 10 is Immerse the anode 11 and the cathode 12 and seal the container 10 with the lid 10 a.
- an inert gas such as a gas introduction nozzle 14 connected to the lid 10a into the space of the container 10 and to discharge it from the gas discharge nozzle 15 to the outside for circulation.
- the material of the anode 11 described above is preferably made of a material such as carbon. By using such materials, stable electrolytic operation can be continued without being corroded by chlorine gas generated by the surface force of the cathode 11.
- the anode 12 formed of calcium is made of stainless steel or titanium material which is not easily corroded by the calcium formed on the surface of the electrolytic bath B or the cathode 12.
- the cathode 12 used in the electrolytic cell shown in FIG. 1 is hollow inside, and the fin member 17 is disposed on the surface of the portion to be immersed in the molten salt of the cathode 12 and joined. It is preferable to keep it. Further, it is preferable that the fin member 17 be disposed in a state of being expanded upward, and a through hole 18 communicating with the inside be provided at the bonding site of the fin member 17 to the cathode 12.
- the expansion angle of the fins constituting the fin member 17 is preferably selected from the range of 30 ° to 45 °.
- the number of fin members 17 it is practical to set the number of fin members 17 to about 2 to 5 for the electrolytic cell shown in FIG. 1 according to the present invention.
- the size of the through holes 18 in which the through holes 18 be formed at equal intervals on the surface of the cathode 12 be in the range of 10 to 30% of the inner diameter of the cathode 12.
- the inventors attempted various experiments in the process of completing the molten salt electrolytic cell shown in FIG. 1 and the like.
- molten salt electrolysis is performed by immersing the cathode and anode, which do not have the fin member on the outer surface, in a calcium chloride bath, a molten salt bath of calcium (hereinafter simply referred to as "metal mist") around the cathode. May spread throughout the molten salt bath B in a short time).
- the calcium produced on the surface of the cathode 12 passes through the through holes 18 formed on the surface of the cathode 12 along the fin members 17 arranged in the upper opening from the specific gravity difference with the surroundings, It is efficiently led to the hollow space.
- a contact reaction between calcium generated in the cathode 12 and chlorine gas generated in the anode 11 can be suppressed.
- the decrease in current efficiency can be effectively prevented.
- the calcium-containing calcium-containing calcium introduced into the hollow portion of the cathode 12 can be extracted relatively easily to the outside by engaging the other end of the cathode 12 with the decompression device 13.
- the calcium produced on the surface of the cathode 12 is dissolved in the molten salt bath B and is led to the hollow portion of the cathode 12 via the through hole 18 provided on the surface of the cathode 12 and drawn upward by the pressure reducing device 13.
- the level of the molten salt bath decreases according to the amount of molten salt bath B discharged from the container 10 to the outside, but the corresponding amount of the new molten salt calcium is
- the level of the molten salt bath B can be maintained constant by supplying the molten salt supply nozzle 16 installed in the lid 1 Oa to the inside of the container 10. With this type of operation, continuous operation of salt and calcium will be possible.
- a novel calcium chloride bath may be used, but as described in the prior art, the acid calcium by-produced by the calcium reduction of titanium oxide is used. It is also possible to use calcium chloride-containing calcium which has been chlorinated and converted into total sodium chloride. Yes.
- the calcium-containing calcium chloride extracted through the hollow portion of the cathode 12 can be used, for example, in the reduction of titanium directly by the titanium oxide, as cited in the prior art. It can be used as an agent. At this time, by cooling the calcium salt containing calcium sulfate extracted through the hollow portion of the cathode 12 to a temperature close to the melting point of calcium, it is dissolved in calcium chloride, You may deposit part!
- the temperature of the molten salt bath B is preferably maintained above the melting point of calcium chloride. In addition, this temperature is preferably maintained in a range not exceeding 100 ° C. above the melting point of calcium. If the temperature of the molten salt bath B is higher than the melting point of calcium by more than 100 ° C., the evaporation of the molten salt bath B is promoted, the yield is lowered, and this is not preferable.
- the melting point of the molten salt bath B can be lowered by adding potassium chloride to the calcium chloride constituting the molten salt bath B.
- the amount of potassium chloride added to calcium chloride is preferably in the range of 18 wt% to 67 wt%.
- the melting point of the molten salt bath B can be lowered to 600 ° C. to 760 ° C., and the operating temperature of the molten salt bath B can be stably lowered. it can. As a result, it is possible to suppress the amount of generated calcium dissolved in calcium chloride.
- FIG. 2 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
- the electrolytic cell is disposed in the molten salt bath B so as to penetrate the lid 20a from above the container 20 so as to hold the molten salt bath B and to which the lid 20a is provided at the upper part.
- a decompression device 24 connected to the bath outlet pipe 23 outside the container 20.
- the lid 20a of the electrolytic cell also includes a gas introduction nozzle 25 for introducing a gas from the outside of the container 20, a gas discharge nozzle 26 for discharging the gas to the outside from the outside of the container 20, and the outside of the container 20.
- a molten salt supply nozzle 27 for supplying molten salt to the inside is provided.
- the container 20, the anode 21, the gas introduction nozzle 25, the gas discharge nozzle 26, and the molten salt supply nozzle 27 are the electrolysis shown in FIG. The same as the corresponding components of the tank.
- the cathode 22 completely immersed in the molten salt bath B and the bath outlet pipe 23 disposed between the cathode 22 and the pressure reducing device 24 This is the difference in configuration from the electrolytic cell shown in FIG.
- the cathode 22 may be arranged with high accuracy in the downward extension of the anode 21.
- the centers of the anode 21 and the cathode 22 may be offset from each other.
- the cathode 22 is expanded upward, and the expansion angle can be selected in the range of 30 to 45 ° upward with respect to the horizontal plane.
- Such an expanded cathode 22 exerts the same effect as the fin member 17 which is a component in the electrolytic cell shown in FIG. 1, that is, the influence of the specific gravity difference from the surrounding is minimized. Function to efficiently extract the produced calcium to the outside.
- the back face of cathode 22 (the face of cathode 22 not facing anode 21 in FIG. 2) and the surface of bath outlet tube 23 are coated with ceramic such as highly insulating silica or alumina by means such as thermal spraying. It is preferable to keep it.
- ceramic such as highly insulating silica or alumina by means such as thermal spraying. It is preferable to keep it.
- the bath extraction pipe 23 is of a configuration in which the molten salt bath B is sucked upward to extend through the lid 20 a to the outside of the container 20, and the bottom of the container 20 is Alternatively, a through hole may be provided on the side to extend to the outside through the bottom and the side. You can also. With such an arrangement, the contact between chlorine gas generated at the anode 21 and calcium generated at the cathode 22 can be effectively suppressed.
- FIG. 3 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
- the electrolytic cell shown in the figure is a modification of the electrolytic cell shown in FIG. 2, and therefore the description of the same components as the electrolytic cell shown in FIG. 2 will be omitted.
- the electrolytic cell shown in FIG. 3 differs from the electrolytic cell shown in FIG. 2 in that a flow straightening plate 28 extending between the anode 21 and the cathode 22 from the inner wall of the container 20 is provided.
- the straightening vanes 28 be arranged to be inclined upward with respect to the horizontal plane, as shown in FIG.
- the inclination of the straightening vane 28 with respect to the horizontal plane is preferably selected in the range of 10 ° to 45 °. By selecting in such a range, the upward flow of the molten salt bath B generated near the cathode 22 can be efficiently suppressed.
- the rising flow of the calcium-containing molten salt bath B can be directed toward the center of the cathode 22.
- the baffle plate 28 when the bath flow containing a part of the calcium formed at the cathode 22 reaches the baffle plate 28, the bath flow is the container 20.
- the flow from each direction influences each other to form the downward flow of the bath shown by the arrow in FIG.
- the molten salt bath B containing calcium can be introduced toward the center of the cathode 22 and can be efficiently withdrawn from the system via the bath withdrawal pipe 23.
- FIG. 4 is a side cross-sectional view showing a cathode 30 obtained by modifying the cathode 22 used in the electrolytic cell shown in FIGS. 2 and 3.
- the cathode 30 is formed in two stages of upwardly expanding portions 31 and 32, and a through hole 33 is provided between the expanded portions 31 and 32.
- the cathode 30 it is possible to further add to the cathode in which the fin member (corresponding to reference numeral 17 in FIG. 1) and the through hole (corresponding to reference numeral 18 in FIG. 1) shown in FIG. Of calcium It is possible to bring out the recovery effect. As a result, the productivity of calcium can be further improved as compared with the electrolytic cell shown in FIGS.
- the number of longitudinal grooves 51 provided at the lower end portion of the anodes 11 and 21 is preferably arranged at intervals obtained by equally dividing the circumferential direction of the anodes 11 and 21 into 4 to 10. Further, it is preferable to select a medium force in the range of 5% to 20% of the diameter of the anodes 11 and 21 as the width and depth of the grooves. For example, when the diameter of the anode 12 is 15 mm, the width and depth of the flutes are lmn! It is preferable to select from the range of ⁇ 3 mm.
- the width and depth of such a vertical groove it can be set larger than the bubble diameter of the chlorine gas generated on the surfaces of the anodes 11 and 21, and as a result, the tip portions of the anodes 11 and 21 are generated. The effect of being able to smoothly advance the rising behavior of chlorine gas is achieved.
- the fin member 17 shown in FIG. 1 and the cathodes 22 and 30 shown in FIGS. 2 to 4 can be made of carbon steel or stainless steel because the calcium to be produced exhibits reducibility.
- the cathode 12 in FIG. 1 and the bath outlet pipe 23 in FIG. It is preferable to coat etc.
- the calcium produced in the present invention can be used in the process of directly producing titanium by calcium reduction of titanium oxide using a molten salt.
- a molten salt when manufacturing high purity titanium, it is preferable to use carbon steel with few nickel and a chromium content rate for cathode 12, 22, 30 shown to FIGS.
- the metals mentioned dissolve in calcium and molten salt baths This is because there is a risk that the titanium metal formed by the above-described calcium reduction of titanium oxide will be contaminated.
- the present invention can also be applied to the case where molten salt electrolysis of magnesium chloride is performed by converting the molten salt bath B into calcium chloride as described above. Also in this case, the force by which molten magnesium is formed at the cathode Unlike the case of calcium chloride as described above, magnesium has almost no solubility in magnesium sulfate. For this reason, the magnesium alone can be recovered by standing and separating the magnesium accompanied by sodium chloride magnesium extracted from the bath outlet pipe 23 outside the system. As a result, if the reduction reaction of titanium tetrachloride can be efficiently proceeded, the effect is produced.
- Fin member Conical shape, 3-stage arrangement
- Anhydrous calcium sulfate is supplied to the container 10 shown in FIG. 1, and the anode 11 and the cathode 12 are immersed in the anhydrous calcium chloride solution, and then the entire container 10 is sealed with the lid 10a.
- a small amount of argon gas is also supplied to the gas introduction nozzle 14 connected to a small amount, while exhausting from the gas discharge nozzle 15 connected to the lid 10a, the space above the supplied anhydrous calcium chloride is slightly pressurized
- the heater was heated to raise the temperature and kept at 800 ° C. ⁇ 5 ° C. by energizing the heater.
- the pressure reducing device 13 was operated to lower the force of the lower end portion of the cathode 12 to calcium chloride in which calcium was dissolved. I pulled it out. During this time, it was impossible for the light flux generated by the force cathode 12 when the inside of the container 10 was visually observed to diffuse to the anode 11. Further, it was also possible that the formed calcium could stay at the bottom of the cathode 12.
- the above-described test was carried out seven times in total, and after the test, the amount of calcium in calcium sulfate extracted from container 10 was analyzed, and the current efficiency was calculated based on the amount of current flow. .
- the current efficiency achieved in the present invention was confirmed to be at a high level as shown in Table 1.
- a molten salt of calcium chloride was electrolyzed under the same conditions as in Example 1 except that the cathode 12 was changed to the cathode 22 expanded upward as shown in FIG. Calculated. As a result, high current efficiency as shown in Table 2 could be achieved.
- Example 2 molten salt electrolysis of calcium chloride was performed under the same conditions as in Example 2 except that the cathode 12 sprayed with silica was changed to the outer surface, and the current efficiency was calculated. As a result, high current efficiency as shown in Table 3 could be achieved.
- calcium is deposited on the surface of the cathode by making the cathode hollow or additionally bonding the fin member to the cathode and providing a through hole immediately above it.
- Calcium chloride can be extracted to the outside efficiently.
- the present invention is particularly promising in that it can be applied to the extraction of calcium-containing calcium, which is a reducing agent used in producing titanium compound titanium.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Description
明 細 書 Specification
溶融塩電解槽およびこれを用いた金属の製造方法 Molten salt electrolytic cell and method for producing metal using the same
技術分野 Technical field
[0001] 本発明は、溶融塩電解槽およびこれを用いた金属の製造方法に係り、特に、チタン 化合物からチタンを生成するに際して還元剤として使用する、カルシウムを含む塩ィ匕 カルシウムの抜き出しに用いる溶融塩電解技術に関する。 The present invention relates to a molten salt electrolytic cell and a method for producing a metal using the same, and more particularly, for extracting calcium containing calcium used as a reducing agent in producing titanium from a titanium compound. The present invention relates to molten salt electrolysis technology.
背景技術 Background art
[0002] スポンジチタンは、従来クロール法により製造されており、種々の改良の積み重ね により製造コストの削減が図られてきた。し力しながら、クロール法はバッチプロセスで あるため、その効率化にも限界が見えつつある。 [0002] Sponge titanium is conventionally manufactured by the Kroll method, and manufacturing costs have been reduced by stacking various improvements. At the same time, since the crawling method is a batch process, its efficiency is being seen as limited.
[0003] クロール法によるチタン製造の効率について追求した技術としては、溶融塩中で酸 化チタンをカルシウムによって還元して直接チタンを製造する技術が知られて 、る ( 例えば、特許文献 1参照)。また、特許文献 1と同様の技術として、還元容器の内部に 塩化カルシウムと酸化カルシウムとの混合試料を収納し、この混合試料を加熱して、 溶融塩を用意するステップと、上記溶融塩を電気分解し、溶融塩化カルシウムの中 にカルシウムイオンおよび電子を生成させた強還元性溶融塩をつくるステップと、上 記強還元性溶融塩の内部に酸ィ匕チタンを供給し、酸ィ匕チタンを上記カルシウムィォ ンおよび電子により還元、脱酸し、チタンを生成するステップとを含むチタンの精鍊方 法が開示されている(例えば、特許文献 2参照)。特許文献 2に記載の技術は、溶融 塩中で酸ィ匕チタンをカルシウムによって還元したチタンを生成し、副生した酸化カル シゥムを塩化カルシウムに溶解させて、この酸化カルシウムが溶解した塩化カルシゥ ムを電解することでカルシウムを生成して還元剤として再利用している。 [0003] As a technology pursued for the efficiency of titanium production by the Kroll method, there is known a technology for directly producing titanium by reducing titanium oxide with calcium in a molten salt (see, for example, Patent Document 1) . Further, as a technique similar to Patent Document 1, a step of preparing a molten salt by housing a mixed sample of calcium chloride and calcium oxide in a reduction container, heating the mixed sample, and preparing the molten salt, And forming a strongly reducible molten salt in which calcium ions and electrons are generated in the molten calcium chloride, and supplying the titanium oxide to the inside of the strongly reducible molten salt to form titanium oxide. A method for purifying titanium is disclosed which includes the steps of: reducing and deoxidizing with calcium ions and electrons to form titanium (see, for example, Patent Document 2). The technology described in Patent Document 2 generates titanium by reducing titanium oxide with calcium in a molten salt, dissolves by-produced calcium oxide in calcium chloride, and dissolves the calcium oxide in calcium chloride. Is electrolyzed to produce calcium, which is reused as a reducing agent.
[0004] さらに、ハロゲンィ匕チタンまたは酸ィ匕チタンを含むチタンィ匕合物を原料とし、これら のチタン化合物を還元してチタンを製造する方法であって、活性金属の溶融塩を含 む電解浴中で、上記溶融塩を電気分解して活性金属または活性金属合金からなる 還元剤を製造し、製造された還元剤から放出される電子により上記電解浴中に漬浸 した上記チタンィ匕合物を還元するチタンの製造方法が開示されている(例えば、特許 文献 3参照)。 Further, it is a method of producing titanium using a titanium compound containing halogen titanium or titanium oxide as a raw material and reducing these titanium compounds to produce titanium, which is an electrolytic bath containing a molten salt of an active metal. In the above, the molten salt is electrolyzed to produce a reducing agent comprising an active metal or an active metal alloy, and the titanium compound impregnated in the electrolytic bath by electrons emitted from the produced reducing agent is A method of producing reducing titanium is disclosed (e.g. Reference 3).
[0005] カロえて、カルシウムよりも融点の低 、複合溶融塩を用い、固体状態でカルシウムを 陰極に析出させる技術が開示されている(例えば、特許文献 4参照)。この技術では、 固体状態で析出したカルシウムを電極力 剥離する工程が必要となる。 [0005] A technology has been disclosed that deposits calcium on the cathode in the solid state using a molten complex salt having a melting point lower than that of calcium, as disclosed in, for example, Patent Document 4. This technique requires a step of exfoliating calcium deposited in the solid state.
[0006] 以上に示す特許文献 1〜4に記載の各技術では、チタン生成時に使用する還元剤 としてカルシウムが用いられ、還元反応で副生する酸ィ匕カルシウムをカルシウムに再 生することが工業的には求められる。し力しながら、溶融塩電解により生成したカルシ ゥムは、塩ィ匕カルシウムに対して溶解するために、カルシウムを単体として分離するこ とは難しい。 [0006] In each of the techniques described in Patent Documents 1 to 4 described above, calcium is used as a reducing agent used to generate titanium, and it is industrially possible to regenerate calcium oxide by-product in reduction reaction into calcium. Is required. At the same time, since calcium dissolved in molten salt electrolysis dissolves in calcium chloride, it is difficult to separate calcium alone.
[0007] このような課題を解決するため、カルシウムカーバイドを溶融塩に添加することで、 生成カルシウムの溶融塩への再溶解を効果的に抑制できるという技術が開示されて いる(例えば、特許文献 5参照)。し力しながら、この技術は、カルシウムカーバイド中 の炭素がカルシウムを汚染するため、純度の高いチタンの製造には必ずしも適さな い。 [0007] In order to solve such problems, a technology has been disclosed that, by adding calcium carbide to a molten salt, re-dissolution of the formed calcium into the molten salt can be effectively suppressed (for example, patent documents) 5). However, this technology is not always suitable for producing high-purity titanium because carbon in calcium carbide contaminates calcium.
[0008] ただし、前述した、溶融塩中にて酸ィ匕チタンをカルシウムで還元して直接チタンを 製造する技術においては、カルシウムは必ずしも単体である必要はなぐ塩化カルシ ゥムに一部溶解したカルシウムであっても還元剤として用いることができる。 However, in the above-mentioned technology for directly producing titanium by reducing titanium oxide with calcium in a molten salt as described above, calcium does not have to be necessarily a single substance and is partially dissolved in calcium chloride. Even calcium can be used as a reducing agent.
[0009] このように、塩ィ匕カルシウムを溶融塩電解することにより、カルシウムを混合しあるい はカルシウムを溶解した塩ィ匕カルシウム(以下、単に「カルシウムを含んだ塩ィ匕カルシ ゥム」と称する場合がある。)を効率よく生成する技術の開発が望まれている。 [0009] As described above, calcium chloride mixed with calcium or dissolved calcium (hereinafter simply referred to as "calcium containing calcium chloride") is prepared by subjecting calcium chloride to molten salt electrolysis. It is desirable to develop a technology that can efficiently generate
[0010] 特許文献 l :WO99Z064638号公報 Patent Document 1: WO 99 Z 064 638
特許文献 2 :特開 2003— 129268号公報 Patent Document 2: Japanese Patent Application Laid-Open No. 2003-129268
特許文献 3:特開 2003 - 306725号公報 Patent Document 3: Japanese Patent Application Laid-Open No. 2003-306725
特許文献 4:US3226311号公報 Patent document 4: US 3226311 gazette
特許文献 5:特開昭 49 - 70808号公報 Patent Document 5: JP-A-49-70808
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problem that invention tries to solve
[0011] 本発明は、以上のような事情に鑑みてなされたものであり、チタンの酸ィ匕物あるいは 塩化物を還元するために用いるカルシウムを含む塩ィ匕カルシウムを抜き出す電解槽 であって、とりわけ溶融塩電解により効率よく塩ィ匕カルシウムを回収することのできる 溶融塩電解槽を提供することを目的として!ヽる。 [0011] The present invention has been made in view of the above circumstances, and an acid product of titanium or An electrolytic cell for extracting calcium chloride-containing calcium used for reducing chlorides, particularly intended to provide a molten salt electrolytic cell that can efficiently recover calcium chloride by molten salt electrolysis. As you scold!
課題を解決するための手段 Means to solve the problem
[0012] 発明者らは、上記のような実情に鑑みて溶融塩電解槽について鋭意検討を重ねて きた。その結果、陰極を中空状にすることで、塩ィ匕カルシウムを効率よく抜き出すこと ができるとの知見を得た。また、陽極および中空状の陰極を溶融塩浴に浸漬配置し、 陰極表面にフィン部材を接合配置することにより、陰極で生成したカルシウムを含む 塩ィ匕カルシウムが、浴流や周囲との比重差の影響を最小限にとどめて、効率よく中空 部に導入され、外部に設置した減圧装置により、この中空部を介して塩ィ匕カルシウム をさらに効率よく抜き出して回収することができることを見出し、以下の発明を完成す るに ljつた。 The inventors of the present invention have intensively studied the molten salt electrolytic cell in view of the above situation. As a result, it was found that by making the cathode hollow, calcium chloride can be extracted efficiently. In addition, the anode and the hollow cathode are immersed and disposed in the molten salt bath, and the fin member is joined and disposed on the cathode surface, so that calcium chloride containing calcium generated at the cathode has a difference in specific gravity from the bath flow and the surroundings. It has been found that calcium chloride can be extracted and recovered more efficiently through this hollow portion by means of a pressure reducing device which is efficiently introduced into the hollow portion and externally installed, with the influence of In order to complete the invention of
[0013] すなわち、本発明の第 1の溶融塩電解槽は、溶融塩浴が保持された容器を備え、 該浴中に陽極および陰極が浸漬配置され、該陰極が中空であることを特徴としてい る。また、本発明の第 2の溶融塩電解槽は、上記第 1の溶融電解槽においては、上 記溶融塩浴が保持された蓋付きの容器と、上記容器の上方から上記蓋を貫通して溶 融塩浴に浸漬配置された陽極および陰極と、上記陰極に連結された減圧装置と、容 器外部から内部にガスを導入するガス導入ノズルと、容器内部カゝら外部にガスを排 出するガス排出ノズルと、容器外部から内部に溶融塩を供給する溶融塩供給ノズル とを備え、上記陰極の外面にフィン部材を設け、上記フィン部材との接合部分の直上 にお 、て、上記陰極に貫通孔が設けられて 、ることが望ま ヽ (第 2の溶融塩電解槽 That is, the first molten salt electrolytic cell of the present invention comprises a container in which a molten salt bath is held, the anode and the cathode are immersed in the bath, and the cathode is hollow. Yes. Further, in the second molten salt electrolytic cell of the present invention, in the first molten electrolytic cell, a container with a lid in which the molten salt bath is held, and the lid which penetrates the lid from above the container. An anode and a cathode disposed in a molten salt bath, a pressure reducing device connected to the cathode, a gas introduction nozzle for introducing a gas from the outside to the inside of the vessel, and a gas inside the vessel Gas discharge nozzle, and a molten salt supply nozzle for supplying molten salt to the inside from the outside of the container, and a fin member is provided on the outer surface of the cathode, and the cathode is directly above the junction with the fin member. It is desirable that a through hole be provided in the
) o ) o
[0014] また、発明者らは、さらに陰極でのカルシウムの生成効率を重視し鋭意検討を重ね た。その結果、陰極を全て溶融塩浴に浸漬配置することで、陰極で生成した塩ィ匕カ ルシゥムを、浴流や周囲との比重差の影響を最小限にとどめて、効率よく抜き出して 回収することができることを見出し、以下の発明を完成するに到った。 The inventors further focused on the calcium generation efficiency at the cathode and conducted intensive studies. As a result, by immersing all the cathodes in the molten salt bath, chloride calcium produced at the cathode is efficiently extracted and recovered with the influence of the bath flow and the difference in specific gravity from the surrounding being minimized. It has been found that it is possible to complete the following invention.
[0015] すなわち、上記第 1の溶融電解槽においては、上記溶融塩浴が保持された蓋付き の容器と、上記容器の上方から上記蓋を貫通して溶融塩浴に浸漬配置された陽極と 、上記陽極の下方において溶融塩浴に浸漬配置され、かつ、上向きに拡開した陰極 と、上記陰極に連結されて容器外部まで延在する浴抜き出し管と、容器外部で上記 浴抜き出し管と連結された減圧装置と、容器外部から内部にガスを導入するガス導 入ノズルと、容器内部カゝら外部にガスを排出するガス排出ノズルと、容器外部から内 部に溶融塩を供給する溶融塩供給ノズルとを備えることが望ましい (第 3の溶融塩電 解槽)。 [0015] That is, in the first molten electrolytic cell, a container with a lid in which the molten salt bath is held, an anode which penetrates the lid from above the container and is immersed in the molten salt bath. A cathode which is disposed in the molten salt bath below the anode and which is expanded upward, a bath withdrawal pipe connected to the cathode and extending to the outside of the vessel, and a bath withdrawal pipe outside the vessel The pressure reducing device, the gas introduction nozzle for introducing the gas from the outside of the container to the inside, the gas discharge nozzle for discharging the gas to the outside of the inside of the container, and the molten salt for supplying molten salt from the outside to the inside of the container. It is desirable to have a feed nozzle (third molten salt electrolytic tank).
[0016] 次に、本発明の金属の製造方法は、上記第 1〜3の溶融塩電解槽を使用することを 特徴としており、このような製造方法によれば、溶融カルシウムまたは溶融マグネシゥ ムを得ることができる。 [0016] Next, the method for producing a metal of the present invention is characterized by using the above-mentioned first to third molten salt electrolytic cells, and according to such a production method, molten calcium or molten magnesium is used. You can get it.
発明の効果 Effect of the invention
[0017] 本発明によれば、陰極を中空とし、または、これにカ卩えて陰極にフィン部材を接合 するとともに、その接合箇所の直上において陰極に貫通孔を設けることで、陰極表面 に析出したカルシウムが塩ィ匕カルシウム浴全体に溶解あるいは拡散するに先立って 、前記カルシウムある 、はカルシウムを一部溶解した塩ィ匕カルシウムを効率よく回収 し、外部に抜き出すことができるという効果を奏する。また、本発明によれば、陰極全 体を陽極の下方に浸漬配置することで、上記の効果に加えて、前記陽極で生成する 塩素ガスと陰極で生成するカルシウムとの再結合を回避でき、その結果電流効率を 高めることができると!/、う効果も奏する。 According to the present invention, the cathode is hollow, or the cathode is attached to the cathode and the fin member is joined to the cathode, and the cathode is deposited on the cathode surface by providing a through hole in the cathode immediately above the junction. Before calcium dissolves or diffuses in the entire sodium chloride calcium bath, the calcium or calcium chloride has the effect of being able to efficiently recover the sodium chloride calcium in which the calcium is partially dissolved and to be extracted to the outside. Further, according to the present invention, by immersing the entire cathode below the anode, in addition to the above-mentioned effects, it is possible to avoid the recombination of chlorine gas generated at the anode and calcium generated at the cathode. As a result, if the current efficiency can be increased, the effect will also be achieved.
図面の簡単な説明 Brief description of the drawings
[0018] [図 1]本発明の好適な溶融塩電解槽を示す側方断面図である。 FIG. 1 is a side sectional view showing a preferred molten salt electrolytic cell of the present invention.
[図 2]本発明の好適な他の溶融塩電解槽を示す側方断面図である。 FIG. 2 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
[図 3]本発明の好適な他の溶融塩電解槽を示す側方断面図である。 FIG. 3 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention.
[図 4]図 2および図 3に示す電解槽に使用する陰極を改良した陰極を示す側方断面 図である。 FIG. 4 is a side cross-sectional view showing a cathode obtained by modifying the cathode used in the electrolytic cell shown in FIGS. 2 and 3;
[図 5]本発明の一実施形態である陽極の縦溝の模式図である。 FIG. 5 is a schematic view of a longitudinal groove of an anode according to an embodiment of the present invention.
符号の説明 Explanation of sign
[0019] B …溶融塩浴 B: Molten salt bath
10 …容器 10a- '·蓋 10 ... container 10a-'Lid
11 · "陽極 11 · "Anode
12 · ··陰極 12 · · · cathode
13 · ··減圧装置 13 · · · Decompression device
14 · "ガス導入ノズル 14 · "Gas introduction nozzle
15 · "ガス排出ノズル 15 · "Gas discharge nozzle
16 · ··溶融塩供給ノズル 16 · · · Molten salt supply nozzle
17 · · ·フィン部材 17 · · · Fin members
18 · ··貫通孔 18 · · · Through holes
28 · "整流 28 · "Rectification
51 · "縦溝 51 · "Vertical groove
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0020] 以下、本発明の溶融塩電解槽およびこれを用いた金属の製法に係る最良の実施 形態を図面を参照して説明する。 Hereinafter, the preferred embodiments of the molten salt electrolytic cell of the present invention and a method of producing a metal using the same will be described with reference to the drawings.
図 1は、本発明の好適な溶融塩電解槽を示す側方断面図である。同図に示すよう に、この電解槽は、溶融塩浴 Bが保持され上部に蓋 10aが設けられた容器 10と、容 器 10の上方から蓋 10aを貫通して溶融塩浴 Bに浸漬配置された陽極 11および陰極 12と、陰極 12に連結された減圧装置 13とを備えるものである。また、この電解槽の 蓋 10aには、容器 10の外部から内部にガスを導入するガス導入ノズル 14と、容器 10 の内部力も外部にガスを排出するガス排出ノズル 15と、容器 10の外部から内部に溶 融塩を供給する溶融塩供給ノズル 16とが設けられている。 FIG. 1 is a side sectional view showing a preferred molten salt electrolytic cell of the present invention. As shown in the figure, in the electrolytic cell, the molten salt bath B is held, and a container 10 provided with a lid 10a at the top and a lid 10a from above the container 10 penetrate the lid 10a and are immersed in the molten salt bath B And a decompression device 13 connected to the cathode 12. In addition, the lid 10a of the electrolytic cell includes a gas introduction nozzle 14 for introducing a gas from the outside of the container 10, a gas discharge nozzle 15 for discharging the gas to the outside from the outside of the container 10, and the outside of the container 10 A molten salt supply nozzle 16 for supplying molten salt to the inside is provided.
[0021] この溶融塩電解槽において、陰極 12は中空形状をなしており、陰極 12の外面には フィン部材 17が接合されている。また、陰極 12とフィン部材 17との接合部分の直上 において、陰極 12に貫通孔 18が設けられている。 In the molten salt electrolytic cell, the cathode 12 has a hollow shape, and a fin member 17 is joined to the outer surface of the cathode 12. Further, a through hole 18 is provided in the cathode 12 immediately above the junction between the cathode 12 and the fin member 17.
[0022] 前記した陰極 12に貫通孔 18を設けることにより、陰極 12の表面で生成した溶融力 ルシゥムが、溶融塩浴 Bに溶解あるいは拡散するに先立って効率よく陰極 12の中空 部に回収することができる。 By providing through holes 18 in the cathode 12 described above, the melting force generated on the surface of the cathode 12 is efficiently recovered in the hollow portion of the cathode 12 prior to dissolution or diffusion in the molten salt bath B. be able to.
[0023] 図 1に示す溶融塩電解槽を使用する場合には、容器 10に保持した溶融塩浴 B中 に陽極 11と陰極 12とを浸漬させ、蓋 10aにより容器 10を密閉する。次いで、蓋 10a に連結したガス導入ノズル 14カゝら不活性ガスを容器 10の空間部に導き、ガス排出ノ ズル 15から外部に排出させて流通させることが好ましい。 When the molten salt electrolytic cell shown in FIG. 1 is used, the molten salt bath B held in the container 10 is Immerse the anode 11 and the cathode 12 and seal the container 10 with the lid 10 a. Next, it is preferable to introduce an inert gas such as a gas introduction nozzle 14 connected to the lid 10a into the space of the container 10 and to discharge it from the gas discharge nozzle 15 to the outside for circulation.
[0024] このように不活性ガスを容器 10の空間部に流通させることで、容器 10の空間部へ の大気の侵入を効果的に抑制できるとともに、陽極 11で発生する塩素ガスを効率よ く外部に排出することができる。容器 10の空間部に大気が侵入すると、溶融塩浴 Bを 構成する塩ィ匕カルシウムが酸化されて、溶融塩電解反応を遅滞させるおそれがある 力 である。 By thus circulating the inert gas in the space of the container 10, it is possible to effectively suppress the entry of air into the space of the container 10, and the chlorine gas generated at the anode 11 can be efficiently produced. It can be discharged outside. When air enters the space of the container 10, the calcium chloride constituting the molten salt bath B is oxidized, which may delay the electrolytic reaction of the molten salt.
[0025] 前記した陽極 11の材質は、カーボンのような材質で構成することが好ましい。このよ うな材質で構成しておくことで陰極 11の表面力 発生する塩素ガスにより腐食を受け ることなく安定した電解操業を継続できる。これに対してカルシウムが生成する陽極 1 2は、電解浴 Bや陰極 12の表面で生成するカルシウムに侵食され難いステンレス鋼 やチタン材で構成することが好ま ヽ。 The material of the anode 11 described above is preferably made of a material such as carbon. By using such materials, stable electrolytic operation can be continued without being corroded by chlorine gas generated by the surface force of the cathode 11. On the other hand, it is preferable that the anode 12 formed of calcium is made of stainless steel or titanium material which is not easily corroded by the calcium formed on the surface of the electrolytic bath B or the cathode 12.
[0026] 図 1に示す電解槽に用いる陰極 12は、上記したように、内部が中空であり、陰極 12 の溶融塩に浸漬させる箇所の表面には、フィン部材 17を配設'接合しておくことが好 ましい。また、フィン部材 17は、上に拡開した状態で配置し、陰極 12に対するフィン 部材 17の接合部位には、その内部に通じる貫通孔 18を設けておくことが好ましい。 前記フィン部材 17を構成するフィンの拡開角度は、 30° 〜45° の範囲から選択す ることが好ましい。 As described above, the cathode 12 used in the electrolytic cell shown in FIG. 1 is hollow inside, and the fin member 17 is disposed on the surface of the portion to be immersed in the molten salt of the cathode 12 and joined. It is preferable to keep it. Further, it is preferable that the fin member 17 be disposed in a state of being expanded upward, and a through hole 18 communicating with the inside be provided at the bonding site of the fin member 17 to the cathode 12. The expansion angle of the fins constituting the fin member 17 is preferably selected from the range of 30 ° to 45 °.
[0027] フィン部材 17の数は本発明に係る図 1に示す電解槽については、 2〜5枚程度とす るのが実用的である。また、貫通孔 18は、陰極 12の表面上に等間隔に穿孔する貫 通孔 18の大きさは、陰極 12の内径の 10〜30%の範囲に設定しておくことが好まし い。このような大きさの貫通孔 18を穿孔しておくことで、陰極 12の表面で生成した力 ルシゥムを含む塩ィ匕カルシウムを効率よく外部に抜き出すことができる。 It is practical to set the number of fin members 17 to about 2 to 5 for the electrolytic cell shown in FIG. 1 according to the present invention. In addition, it is preferable that the size of the through holes 18 in which the through holes 18 be formed at equal intervals on the surface of the cathode 12 be in the range of 10 to 30% of the inner diameter of the cathode 12. By perforating the through-hole 18 of such a size, calcium chloride containing force flux generated on the surface of the cathode 12 can be extracted efficiently to the outside.
[0028] 発明者らは、図 1に示す溶融塩電解槽等を完成するに到る過程で、種々の実験を 試みた。その結果、外面にフィン部材を接合しない陰極と陽極とを塩化カルシウム浴 に浸漬して溶融塩電解を行った場合には、陰極の周囲に、カルシウムの溶融塩浴( 以下、単に「金属霧」と称する場合がある。)が短時間に溶融塩浴 Bの全体に拡散し ていく様子が観察された。 The inventors attempted various experiments in the process of completing the molten salt electrolytic cell shown in FIG. 1 and the like. As a result, when molten salt electrolysis is performed by immersing the cathode and anode, which do not have the fin member on the outer surface, in a calcium chloride bath, a molten salt bath of calcium (hereinafter simply referred to as "metal mist") around the cathode. May spread throughout the molten salt bath B in a short time). It was observed that the
[0029] この金属霧は、陽極での塩素ガス発生に伴う浴の対流や周囲との比重差の影響を 受けて短時間のうちに浴全体に拡散する傾向にある。し力しながら、陰極 12の表面 にカルシウムが生成した当初は、前記したカルシウムの一部は溶融塩浴 B中を沈降 して容器 10の底部に集積する傾向を示すことも確認されている。このため、本発明で は、フィン部材 17を上開きに拡開させた状態で陰極 12に接合させるのみならず、陰 極 12のできるだけ下端近傍に配置することが好ましい。このように配置することにより 、溶融塩浴 Bに浸漬した陰極 12の表面全体で生成するカルシウムを効率的に回収 できる。 This metal mist tends to diffuse throughout the bath in a short time under the influence of the convection of the bath due to chlorine gas generation at the anode and the difference in specific gravity from the surroundings. It is also confirmed that, at the beginning of the formation of calcium on the surface of the cathode 12, a portion of the aforementioned calcium tends to settle in the molten salt bath B and accumulate at the bottom of the container 10. For this reason, in the present invention, it is preferable that the fin member 17 not only be joined to the cathode 12 in a state of being spread upward, but also be disposed as close as possible to the lower end of the cathode 12. By arranging in this manner, calcium generated on the entire surface of the cathode 12 immersed in the molten salt bath B can be efficiently recovered.
[0030] 陰極 12の表面で生成したカルシウムは、周囲との比重差から、上開きに配置された フィン部材 17に沿って陰極 12の表面に形成させた貫通孔 18を経由し、陰極 12の中 空部に効率よく導かれる。このように、陰極 12の表面で生成したカルシウムを効率的 に中空部に導くことにより、陰極 12で生成したカルシウムと陽極 11で生成した塩素ガ スとの接触反応を抑制することができる。その結果、電流効率の低下を効果的に防 止することができる。 The calcium produced on the surface of the cathode 12 passes through the through holes 18 formed on the surface of the cathode 12 along the fin members 17 arranged in the upper opening from the specific gravity difference with the surroundings, It is efficiently led to the hollow space. As described above, by efficiently introducing calcium generated on the surface of the cathode 12 into the hollow portion, a contact reaction between calcium generated in the cathode 12 and chlorine gas generated in the anode 11 can be suppressed. As a result, the decrease in current efficiency can be effectively prevented.
[0031] 陰極 12の中空部に導かれたカルシウムを含む塩ィ匕カルシウムは、陰極 12の他端 を減圧装置 13に係合することで比較的容易に外部に抜き出すことができる。陰極 12 の表面で生成したカルシウムは、溶融塩浴 Bに溶解し、陰極 12の表面に設けられた 貫通孔 18を経由して陰極 12の中空部に導かれ、減圧装置 13によって上方に吸引さ れて、減圧配管の途中に設けた図示しな 、タンクに排出させることができる。 The calcium-containing calcium-containing calcium introduced into the hollow portion of the cathode 12 can be extracted relatively easily to the outside by engaging the other end of the cathode 12 with the decompression device 13. The calcium produced on the surface of the cathode 12 is dissolved in the molten salt bath B and is led to the hollow portion of the cathode 12 via the through hole 18 provided on the surface of the cathode 12 and drawn upward by the pressure reducing device 13. Can be discharged into a tank (not shown) provided in the middle of the pressure reducing piping.
[0032] 以上の操作を行うと、溶融塩浴 Bが容器 10から外部に排出される量に応じて溶融 塩浴のレベルが低下するが、それに対応した量の新規な溶融塩ィ匕カルシウムを蓋 1 Oaに設置した溶融塩供給ノズル 16から容器 10の内部に供給することにより、溶融塩 浴 Bのレベルを一定に維持することができる。このような操業形態をとることで、塩ィ匕カ ルシゥムの連続的操業が可能となる。 When the above operation is performed, the level of the molten salt bath decreases according to the amount of molten salt bath B discharged from the container 10 to the outside, but the corresponding amount of the new molten salt calcium is The level of the molten salt bath B can be maintained constant by supplying the molten salt supply nozzle 16 installed in the lid 1 Oa to the inside of the container 10. With this type of operation, continuous operation of salt and calcium will be possible.
[0033] 容器 10に供給する塩ィ匕カルシウムとしては、新規な塩ィ匕カルシウム浴を用いてもよ いが、従来技術で述べた、酸ィ匕チタンのカルシウム還元で副生する酸ィ匕カルシウム を含む塩ィ匕カルシウムを塩素化して全量を塩ィ匕カルシウムに変えたものを用いてもよ い。 As the calcium chloride to be supplied to the container 10, a novel calcium chloride bath may be used, but as described in the prior art, the acid calcium by-produced by the calcium reduction of titanium oxide is used. It is also possible to use calcium chloride-containing calcium which has been chlorinated and converted into total sodium chloride. Yes.
[0034] 陰極 12の中空部を介して抜き出されたカルシウムを含む塩ィ匕カルシウムは、例え ば、従来技術に引用したような、酸ィ匕チタン力もチタンを直接還元する際に用いる還 元剤として使用することができる。この際、陰極 12の中空部を介して抜き出された、力 ルシゥムを含んだ塩ィ匕カルシウムをカルシウムの融点近傍まで冷却することにより、 塩ィ匕カルシウム中に溶解して 、るカルシウムの一部を析出させてもよ!、。 The calcium-containing calcium chloride extracted through the hollow portion of the cathode 12 can be used, for example, in the reduction of titanium directly by the titanium oxide, as cited in the prior art. It can be used as an agent. At this time, by cooling the calcium salt containing calcium sulfate extracted through the hollow portion of the cathode 12 to a temperature close to the melting point of calcium, it is dissolved in calcium chloride, You may deposit part!
[0035] 溶融塩浴 Bの温度は、塩ィ匕カルシウムの融点以上に維持することが好ましい。また 、この温度は、カルシウムの融点よりも 100°Cを超えて高くならない範囲内に維持す ることが好ましい。溶融塩浴 Bの温度がカルシウムの融点よりも 100°Cを超えて高くな ると、溶融塩浴 Bの蒸発が促進され、歩留まりが低下し、好ましくないからである。 [0035] The temperature of the molten salt bath B is preferably maintained above the melting point of calcium chloride. In addition, this temperature is preferably maintained in a range not exceeding 100 ° C. above the melting point of calcium. If the temperature of the molten salt bath B is higher than the melting point of calcium by more than 100 ° C., the evaporation of the molten salt bath B is promoted, the yield is lowered, and this is not preferable.
[0036] また、溶融塩浴 Bを構成する塩ィ匕カルシウムに塩ィ匕カリウムを添加することで、溶融 塩浴 Bの融点を下げることができる。このように溶融塩浴 Bの融点を下げることで、電 解操業温度に自由度を持たせることができる。塩ィ匕カルシウムに添加する塩ィ匕カリウ ムは、 18wt%〜67wt%の範囲とすることが好ましい。このような範囲に塩化カリウム を添加することで、溶融塩浴 Bの融点を 600°C〜760°Cに低下させることができ、溶 融塩浴 Bの運転温度を安定して低下させることができる。その結果、塩化カルシウム に溶解する生成カルシウム量を抑制することができる。 The melting point of the molten salt bath B can be lowered by adding potassium chloride to the calcium chloride constituting the molten salt bath B. By lowering the melting point of the molten salt bath B in this way, it is possible to have freedom in the electrolytic operation temperature. The amount of potassium chloride added to calcium chloride is preferably in the range of 18 wt% to 67 wt%. By adding potassium chloride in such a range, the melting point of the molten salt bath B can be lowered to 600 ° C. to 760 ° C., and the operating temperature of the molten salt bath B can be stably lowered. it can. As a result, it is possible to suppress the amount of generated calcium dissolved in calcium chloride.
[0037] 図 2は、本発明の好適な他の溶融塩電解槽を示す側方断面図である。同図に示す ように、この電解槽は、溶融塩浴 Bが保持され上部に蓋 20aが設けられた容器 20と、 容器 20の上方から蓋 20aを貫通して溶融塩浴 Bに浸漬配置された陽極 21と、陽極 2 1の下方において溶融塩浴 Bに浸漬配置され、かつ、上向きに拡開した陰極 22と、 陰極 22に連結されて容器 20の外部まで延在する浴抜き出し管 23と、容器 20の外部 で浴抜き出し管 23と連結された減圧装置 24とを備えるものである。また、この電解槽 の蓋 20aには、容器 20の外部から内部にガスを導入するガス導入ノズル 25と、容器 20の内部力も外部にガスを排出するガス排出ノズル 26と、容器 20の外部から内部 に溶融塩を供給する溶融塩供給ノズル 27とが設けられている。 [0037] FIG. 2 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention. As shown in the figure, the electrolytic cell is disposed in the molten salt bath B so as to penetrate the lid 20a from above the container 20 so as to hold the molten salt bath B and to which the lid 20a is provided at the upper part. An anode 21, a cathode 22 immersed in the molten salt bath B below the anode 21 and expanded upward, and a bath outlet 23 connected to the cathode 22 and extending to the outside of the container 20. , And a decompression device 24 connected to the bath outlet pipe 23 outside the container 20. The lid 20a of the electrolytic cell also includes a gas introduction nozzle 25 for introducing a gas from the outside of the container 20, a gas discharge nozzle 26 for discharging the gas to the outside from the outside of the container 20, and the outside of the container 20. A molten salt supply nozzle 27 for supplying molten salt to the inside is provided.
[0038] このように、図 2に示す電解槽の構成要素のうち、容器 20、陽極 21、ガス導入ノズ ル 25、ガス排出ノズル 26および溶融塩供給ノズル 27については、図 1に示す電解 槽の対応する各構成要素と同じである。これに対し、図 2に示す電解槽の構成要素 のうち、溶融塩浴 Bに完全に浸漬されている陰極 22や、陰極 22と減圧装置 24との間 に配置された浴抜き出し管 23については、図 1に示す電解槽と構成上の差異をなす ものである。 As described above, among the components of the electrolytic cell shown in FIG. 2, the container 20, the anode 21, the gas introduction nozzle 25, the gas discharge nozzle 26, and the molten salt supply nozzle 27 are the electrolysis shown in FIG. The same as the corresponding components of the tank. On the other hand, among the constituent elements of the electrolytic cell shown in FIG. 2, the cathode 22 completely immersed in the molten salt bath B and the bath outlet pipe 23 disposed between the cathode 22 and the pressure reducing device 24 This is the difference in configuration from the electrolytic cell shown in FIG.
[0039] 図 2に示すように、陰極 22を溶融塩浴 Bに完全に浸漬させ、更に、陽極 21の下方 に配置することで、陽極 21の表面で発生した塩素ガスと陰極 22の表面で生成した力 ルシゥムとの接触を、カルシウムの生成直後において、効果的に抑制することができ る。このため、生成したカルシウムの大部分を、周囲の比重の影響を最小限にとどめ て浴抜き出し管 23に導くことができるため、溶融塩浴 Bを抜き出し管 23を介して外部 に効率的に抜き出すことができる。 As shown in FIG. 2, by immersing the cathode 22 completely in the molten salt bath B and further disposing it under the anode 21, chlorine gas generated on the surface of the anode 21 and the surface of the cathode 22 are obtained. Contact with the generated force can be effectively suppressed immediately after the formation of calcium. For this reason, most of the produced calcium can be introduced to the bath outlet pipe 23 with the influence of the surrounding specific gravity being minimized, so the molten salt bath B can be efficiently withdrawn to the outside through the outlet pipe 23. be able to.
[0040] また、陰極 22は、図 2に示すように陽極 21の下方延長上に高精度に配置する必要 はなぐ陽極 21と陰極 22との各中心をずらして配置してもよい。さらに、図 2に示す態 様においては、陰極 22は、上方向に拡開しており、その拡開角度は、水平面に対し て上方向に 30〜45° の範囲で選択することができる。このような拡開した陰極 22は 、図 1に示す電解槽中の構成要素である、フィン部材 17と同様の効果を奏するもの であり、すなわち、周囲との比重差の影響を最小限にとどめて、生成したカルシウム を効率的に外部に抜き出すように機能する。 In addition, as shown in FIG. 2, the cathode 22 may be arranged with high accuracy in the downward extension of the anode 21. The centers of the anode 21 and the cathode 22 may be offset from each other. Furthermore, in the state shown in FIG. 2, the cathode 22 is expanded upward, and the expansion angle can be selected in the range of 30 to 45 ° upward with respect to the horizontal plane. Such an expanded cathode 22 exerts the same effect as the fin member 17 which is a component in the electrolytic cell shown in FIG. 1, that is, the influence of the specific gravity difference from the surrounding is minimized. Function to efficiently extract the produced calcium to the outside.
[0041] 陰極 22の裏面(図 2中、陰極 22の陽極 21と対向しない面)および浴抜き出し管 23 の表面は、溶射等の手段により絶縁性の高いシリカあるいはアルミナのようなセラミツ クをコーティングしておくことが好ましい。このような絶縁処理を施しておくことで、カル シゥムの生成部位を陰極 22の内面に限定することができるのみならず、浴抜き出し 管 23の内面もカルシウムの析出面として効率よく利用することができる。 The back face of cathode 22 (the face of cathode 22 not facing anode 21 in FIG. 2) and the surface of bath outlet tube 23 are coated with ceramic such as highly insulating silica or alumina by means such as thermal spraying. It is preferable to keep it. By performing such an insulation treatment, not only the formation site of calcium can be limited to the inner surface of the cathode 22, but also the inner surface of the bath outlet tube 23 can be efficiently used as a precipitation surface of calcium. it can.
[0042] 浴抜き出し管 23の陰極 22とは反対側の端部は、減圧装置 24に係合されており、ま た当該端部はこの減圧装置 24とともに図示しないタンクに係合しておくことが好まし い。このような装置構成とすることで、さらに効率よくカルシウムを外部に抜き出すこと ができる。また、浴抜き出し管 23は、図 2に示すように溶融塩浴 Bを上方に吸引して 蓋 20aを貫通して容器 20の外部に延在する配置とすることは勿論、容器 20の底部あ るいは側部に貫通孔を設けて底部や側部を貫通して外部に延在する配置とすること もできる。このような配置とすることで、陽極 21で発生した塩素ガスと陰極 22で生成し たカルシウムとの接触を効果的に抑制することができる。 The end of the bath extraction pipe 23 opposite to the cathode 22 is engaged with the pressure reducing device 24, and the end is engaged with the pressure reducing device 24 in a tank (not shown). Is preferred. With such a device configuration, calcium can be extracted to the outside more efficiently. In addition, as shown in FIG. 2, the bath extraction pipe 23 is of a configuration in which the molten salt bath B is sucked upward to extend through the lid 20 a to the outside of the container 20, and the bottom of the container 20 is Alternatively, a through hole may be provided on the side to extend to the outside through the bottom and the side. You can also. With such an arrangement, the contact between chlorine gas generated at the anode 21 and calcium generated at the cathode 22 can be effectively suppressed.
[0043] 図 3は、本発明の好適な他の溶融塩電解槽を示す側方断面図である。同図に示す 電解槽は、図 2に示す電解槽の改良例であるため、図 2に示す電解槽と同様の構成 要素についての説明は省略する。図 3に示す電解槽は、容器 20の内壁から陽極 21 と陰極 22との間に延在する整流板 28を設けた点で、図 2に示す電解槽とその構成を 異にする。 [0043] FIG. 3 is a side sectional view showing another preferred molten salt electrolytic cell of the present invention. The electrolytic cell shown in the figure is a modification of the electrolytic cell shown in FIG. 2, and therefore the description of the same components as the electrolytic cell shown in FIG. 2 will be omitted. The electrolytic cell shown in FIG. 3 differs from the electrolytic cell shown in FIG. 2 in that a flow straightening plate 28 extending between the anode 21 and the cathode 22 from the inner wall of the container 20 is provided.
[0044] 前記整流板 28は、図 3に示すように、水平面に対して上方向に傾斜させて配置す ることが好ましい。前記水平面に対する整流板 28の傾斜は、 10° 〜45° の範囲に 選択しておくことが好ましい。このような範囲に選択しておくことで、陰極 22近傍で発 生する溶融塩浴 Bの上昇流れを効率よく抑制することができる。 It is preferable that the straightening vanes 28 be arranged to be inclined upward with respect to the horizontal plane, as shown in FIG. The inclination of the straightening vane 28 with respect to the horizontal plane is preferably selected in the range of 10 ° to 45 °. By selecting in such a range, the upward flow of the molten salt bath B generated near the cathode 22 can be efficiently suppressed.
[0045] また、整流板 28の先端部には、下方に向けた折り曲げ部を設けておくことが好まし い。このような折り曲げ部を設けることで、カルシウムを含む溶融塩浴 Bの上昇する流 れを陰極 22の中心部方向に向けることができる。 Further, it is preferable to provide a bent portion directed downward at the tip end of the straightening vane 28. By providing such a bend, the rising flow of the calcium-containing molten salt bath B can be directed toward the center of the cathode 22.
[0046] 陽極 21の表面で塩素ガスが発生すると塩素ガスは溶融塩浴 B中を上昇する。この ため、陽極 21の下方の溶融塩浴 Bには、図 3の下方から上方に向かう浴流れが生じ 、陽極 21で発生した塩素ガスと陰極 22の表面で生成したカルシウムが接触して両者 が再反応する虞れがあるからである。 When chlorine gas is generated on the surface of the anode 21, the chlorine gas ascends in the molten salt bath B. Therefore, in the molten salt bath B below the anode 21, a bath flow from the bottom to the top of FIG. 3 is generated, and chlorine gas generated at the anode 21 and calcium generated at the surface of the cathode 22 contact each other. It is because there is a possibility that it may react again.
[0047] これに対し、図 3に示すように整流板 28を設けた場合には、陰極 22で生成したカル シゥムの一部を含む浴流れが整流板 28に到達すると前記浴流れが容器 20の中心 方向に転向し各方向からの流れが影響し合って、図 3に矢印で示す下方への浴流れ が形成される。その結果、カルシウムを含む溶融塩浴 Bは、陰極 22の中心方向に導 かれ浴抜き出し管 23を経由して効率良く系外に抜き出すことができる。 On the other hand, as shown in FIG. 3, when the baffle plate 28 is provided, when the bath flow containing a part of the calcium formed at the cathode 22 reaches the baffle plate 28, the bath flow is the container 20. The flow from each direction influences each other to form the downward flow of the bath shown by the arrow in FIG. As a result, the molten salt bath B containing calcium can be introduced toward the center of the cathode 22 and can be efficiently withdrawn from the system via the bath withdrawal pipe 23.
[0048] 図 4は、図 2および図 3に示す電解槽に使用する陰極 22を改良した陰極 30を示す 側方断面図である。前記陰極 30は上方に拡開する部分 31, 32が 2段に構成されて おり、これらの前記の拡開部分 31と 32の間には、貫通孔 33が設けられている。この ような陰極 30の構成を採用することで、図 3に示すフィン部材(図 1で符号 17に相当) と貫通孔(図 1で符号 18に相当)を形成した陰極の場合に比べて更なるカルシウムの 回収効果を引き出すことができる。その結果、図 2, 3に示す電解槽に比して、カルシ ゥムの生産性をさらに向上させることができる。 FIG. 4 is a side cross-sectional view showing a cathode 30 obtained by modifying the cathode 22 used in the electrolytic cell shown in FIGS. 2 and 3. The cathode 30 is formed in two stages of upwardly expanding portions 31 and 32, and a through hole 33 is provided between the expanded portions 31 and 32. By adopting such a configuration of the cathode 30, it is possible to further add to the cathode in which the fin member (corresponding to reference numeral 17 in FIG. 1) and the through hole (corresponding to reference numeral 18 in FIG. 1) shown in FIG. Of calcium It is possible to bring out the recovery effect. As a result, the productivity of calcium can be further improved as compared with the electrolytic cell shown in FIGS.
[0049] 以上に示す、図 1〜3の電解槽においては、陽極 11, 21には、塩素ガスが発生す るので耐食性の観点力もグラフアイトを用いることが好ましい。また、図 1に示す例に おいては、陽極 11の下端部は、半球状もしくは先細りしたペンシル状にカ卩ェしておく ことが好ましい。陽極 11, 21の下端部をこのような形状にカ卩ェしておくことで、塩素ガ スの滞留に伴う気泡の成長を抑制することができ、その結果、陽極 11、 21と陰極 12 との間の溶融塩浴 Bの対流を最小限に抑えることができる。また、図 5に示すように陽 極 11、 21の下端部には、長手方向に縦溝 51を形成しておくことが好ましい。このよう な縦溝を設けることで、陽極 11、 21の表面で生成した塩素ガスの上昇をより円滑に 進めることができる。 In the electrolyzers shown in FIGS. 1 to 3 shown above, chlorine gas is generated in the anodes 11 and 21. Therefore, it is preferable to use a graphite in view of corrosion resistance. Further, in the example shown in FIG. 1, it is preferable to cover the lower end of the anode 11 in a hemispherical or tapered pencil shape. By forming the lower ends of the anodes 11 and 21 in such a shape, it is possible to suppress the growth of air bubbles due to the retention of chlorine gas, and as a result, the anodes 11 and 21 and the cathode 12 The convection of the molten salt bath B can be minimized. Further, as shown in FIG. 5, it is preferable to form longitudinal grooves 51 in the longitudinal direction at the lower end portions of the positive electrodes 11 and 21. By providing such a vertical groove, the rise of chlorine gas generated on the surfaces of the anodes 11 and 21 can be promoted more smoothly.
[0050] 前記陽極 11、 21の下端部に設ける縦溝 51の数は、陽極 11、 21の周方向を 4〜1 0等分した間隔毎に配置することが好ましい。また、前記の溝の幅と深さは、陽極 11、 21の径の 5%〜20%の範囲の中力も選択しておくことが好ましい。例えば、陽極 12 の径が 15mmの場合には、前記縦溝の幅と深さは、 lmn!〜 3mmの範囲から選択し ておくことが好ましい。このような縦溝の幅と深さを選択することで陽極 11、 21の表面 で生成する塩素ガスの気泡径よりも大きく設定することができ、その結果、陽極 11、 2 1の先端部生成する塩素ガスの上昇挙動を円滑に進めることができるという効果を奏 する。 The number of longitudinal grooves 51 provided at the lower end portion of the anodes 11 and 21 is preferably arranged at intervals obtained by equally dividing the circumferential direction of the anodes 11 and 21 into 4 to 10. Further, it is preferable to select a medium force in the range of 5% to 20% of the diameter of the anodes 11 and 21 as the width and depth of the grooves. For example, when the diameter of the anode 12 is 15 mm, the width and depth of the flutes are lmn! It is preferable to select from the range of ~ 3 mm. By selecting the width and depth of such a vertical groove, it can be set larger than the bubble diameter of the chlorine gas generated on the surfaces of the anodes 11 and 21, and as a result, the tip portions of the anodes 11 and 21 are generated. The effect of being able to smoothly advance the rising behavior of chlorine gas is achieved.
[0051] 図 1に示すフィン部材 17、および図 2〜4に示す陰極 22, 30は、生成するカルシゥ ムが還元性を示すので、炭素鋼あるいはステンレス鋼で構成することができる。ただ し、容器 10, 20の空間部は陽極 11, 21で発生した塩素ガスが存在するために、図 1 の陰極 12および図 2の浴抜き出し管 23の表面には、塩素ガスに耐え得るセラミック 等をコーティングしておくことが好ましい。 The fin member 17 shown in FIG. 1 and the cathodes 22 and 30 shown in FIGS. 2 to 4 can be made of carbon steel or stainless steel because the calcium to be produced exhibits reducibility. However, due to the presence of chlorine gas generated at the anodes 11 and 21 in the space of the containers 10 and 20, the cathode 12 in FIG. 1 and the bath outlet pipe 23 in FIG. It is preferable to coat etc.
[0052] 本発明で製造されたカルシウムは、溶融塩を用いた酸ィ匕チタンのカルシウム還元に よって直接チタンを製造する工程に用いることができる。なお、高純度チタンを製造 する場合には、図 1〜4に示す陰極 12, 22, 30に、ニッケルやクロム含有率の少ない 炭素鋼を用いることが好まし 、。前記の金属はカルシウムや溶融塩浴中に溶解する 傾向が強ぐその結果前記した酸ィ匕チタンのカルシウム還元によって生成する金属 チタンを汚染する虞があるからである。 The calcium produced in the present invention can be used in the process of directly producing titanium by calcium reduction of titanium oxide using a molten salt. In addition, when manufacturing high purity titanium, it is preferable to use carbon steel with few nickel and a chromium content rate for cathode 12, 22, 30 shown to FIGS. The metals mentioned dissolve in calcium and molten salt baths This is because there is a risk that the titanium metal formed by the above-described calcium reduction of titanium oxide will be contaminated.
[0053] 前記した、溶融塩浴 Bを塩化カルシウムに変えて、塩化マグネシウムを溶融塩電解 するに場合にも本発明を適用することができる。この場合にも、陰極に溶融マグネシ ゥムが生成する力 前記した塩ィ匕カルシウムの場合と違ってマグネシウムは、塩ィ匕マ グネシゥムに対して殆ど溶解度を有しない。このため、浴抜き出し管 23から抜き出さ れた塩ィ匕マグネシウムを伴うマグネシウムを系外で静置分離することにより、マグネシ ゥム単体を回収することができる。その結果効率良く四塩化チタンの還元反応を進め ることができると!/、う効果を奏する。 The present invention can also be applied to the case where molten salt electrolysis of magnesium chloride is performed by converting the molten salt bath B into calcium chloride as described above. Also in this case, the force by which molten magnesium is formed at the cathode Unlike the case of calcium chloride as described above, magnesium has almost no solubility in magnesium sulfate. For this reason, the magnesium alone can be recovered by standing and separating the magnesium accompanied by sodium chloride magnesium extracted from the bath outlet pipe 23 outside the system. As a result, if the reduction reaction of titanium tetrachloride can be efficiently proceeded, the effect is produced.
[0054] 以上述べたように、本発明に係る溶融塩電解槽を用いることにより、カルシウムを含 む塩ィ匕カルシウムを効率よく外部に抜き出すことができ、その結果、高い電流効率を 達成することができる。 As described above, by using the molten salt electrolytic cell according to the present invention, calcium-containing calcium chloride can be efficiently extracted to the outside, and as a result, high current efficiency can be achieved. Can.
実施例 1 Example 1
[0055] 以下に、本発明を実施例によって詳細に説明する。 Hereinafter, the present invention will be described in detail by way of examples.
図 1に示す電解槽を用いて、次の条件で塩ィ匕カルシウムの電解試験を実施した。 Using the electrolytic cell shown in FIG. 1, an electrolytic test of calcium chloride was performed under the following conditions.
1)溶融塩浴 1) Molten salt bath
溶融塩:無水塩化カルシウム Molten salt: anhydrous calcium chloride
重量 :1kg Weight: 1 kg
2)陽極 2) Anode
材質:グラフアイト Material: Graphite
寸法:径 15 (mm) X長さ 600 (mm) Dimensions: Diameter 15 (mm) X length 600 (mm)
3)陰極 3) Cathode
材質 :ステンレス鋼 Material: Stainless steel
寸法 :内径 6 (mm) X外径 9 (mm) X長さ 600 (mm) Dimensions: Inner diameter 6 (mm) X Outer diameter 9 (mm) X length 600 (mm)
フィン部材:円錐状、 3段配置 Fin member: Conical shape, 3-stage arrangement
貫通孔 :円錐状のフィン部材の陰極への各接続箇所直上において Through hole: just above each connection point of the conical fin member to the cathode
陰極に 3mm φの貫通孔を 6箇所形成 Six 3 mm φ through holes are formed on the cathode
4)容器 材質:透明石英 4) Container Material: Transparent quartz
寸法:径 70 (mm) X長さ 500 (mm) Dimensions: Diameter 70 (mm) X Length 500 (mm)
5)抜き出し管 5) Extraction pipe
材質:透明石英 Material: Transparent quartz
寸法:径 6 X長さ 200 (mm) Dimensions: Diameter 6 x Length 200 (mm)
6)加熱炉 6) Heating furnace
出力 :lkW (定格) Output: lkW (rated)
ヒーター:ニクロム線 Heater: Nichrome wire
[0056] 図 1に示す容器 10に無水塩ィ匕カルシウムを供給し、陽極 11および陰極 12をこの 無水塩ィ匕カルシウムに浸漬配置した後、蓋 10aで容器 10の全体をシールし、蓋 10a に連結されたガス導入ノズル 14力もアルゴンガスを微量供給する一方、蓋 10aに連 結されたガス排出ノズル 15から排気しつつ、供給された無水塩ィ匕カルシウム上方の 空間部を微加圧状態に保持し、容器 10を取り囲むように配置した図示しな 、ヒータ 一に通電して、無水塩化カルシウムを加熱、昇温して 800°C± 5°Cに保持した。 [0056] Anhydrous calcium sulfate is supplied to the container 10 shown in FIG. 1, and the anode 11 and the cathode 12 are immersed in the anhydrous calcium chloride solution, and then the entire container 10 is sealed with the lid 10a. A small amount of argon gas is also supplied to the gas introduction nozzle 14 connected to a small amount, while exhausting from the gas discharge nozzle 15 connected to the lid 10a, the space above the supplied anhydrous calcium chloride is slightly pressurized The heater was heated to raise the temperature and kept at 800 ° C. ± 5 ° C. by energizing the heater.
[0057] 次いで、陽極 11と陰極 12との間に直流電圧を印加して無水塩ィ匕カルシウムの電解 を開始した。印加電圧は、陰極 12での電流密度が、 0. 2AZcm2〜0. 5AZcm2に なるよう調節した。電解反応で副生した塩素ガスは、蓋 10aに連結したガス排出ノズ ル 15から外部に排出した。 Subsequently, a direct current voltage was applied between the anode 11 and the cathode 12 to start the electrolysis of anhydrous calcium chloride. Applied voltage, the current density at the cathode 12 was adjusted 0. 2AZcm 2 ~0. 5AZcm 2 to become so. Chlorine gas by-produced in the electrolytic reaction was discharged to the outside from the gas discharge nozzle 15 connected to the lid 10a.
[0058] 通電開始後、陰極 12の表面付近にカルシウムの生成に伴う着色が確認されたので 、減圧装置 13を作動させて陰極 12の下端部力もカルシウムの溶解した塩ィ匕カルシゥ ムを外部に抜き出した。この間、容器 10の内部を目視した力 陰極 12で生成した力 ルシゥムが陽極 11まで拡散することはな力つた。また、陰極 12の底部に生成カルシ ゥムが滞留することもな力つた。 Since coloring due to the formation of calcium was confirmed in the vicinity of the surface of the cathode 12 after the start of energization, the pressure reducing device 13 was operated to lower the force of the lower end portion of the cathode 12 to calcium chloride in which calcium was dissolved. I pulled it out. During this time, it was impossible for the light flux generated by the force cathode 12 when the inside of the container 10 was visually observed to diffuse to the anode 11. Further, it was also possible that the formed calcium could stay at the bottom of the cathode 12.
[0059] 以上のような試験を計 7回実施し、試験終了後、容器 10から抜き出された塩ィ匕カル シゥム中のカルシウム量を分析し、通電量を基準にして電流効率を計算した。本発明 で達成される電流効率は、表 1に示すように高 ヽレベルにあることが確認された。 The above-described test was carried out seven times in total, and after the test, the amount of calcium in calcium sulfate extracted from container 10 was analyzed, and the current efficiency was calculated based on the amount of current flow. . The current efficiency achieved in the present invention was confirmed to be at a high level as shown in Table 1.
[0060] [表 1] [0060] [Table 1]
(単位: %) (Unit:%)
1回 2回 3回 4回 5回 平均 1 time 2 times 3 times 4 times 5 times average
電流効率 7 5 8 0 7 0 7 3 7 7 7 5 実施例 2 Current efficiency 7 5 8 0 7 0 7 3 7 7 7 5 Example 2
[0061] 実施例 1において、陰極 12を図 2に示すような上に拡開した陰極 22に変更した以 外は、実施例 1と同じ条件で塩化カルシウムの溶融塩電解を行い、電流効率を計算 した。その結果、表 2に示すような高い電流効率を達成することができた。 [0061] A molten salt of calcium chloride was electrolyzed under the same conditions as in Example 1 except that the cathode 12 was changed to the cathode 22 expanded upward as shown in FIG. Calculated. As a result, high current efficiency as shown in Table 2 could be achieved.
[0062] [表 2] [Table 2]
(単位: %) (Unit:%)
実施例 3 Example 3
[0063] 実施例 2において、外面をシリカで溶射した陰極 12に変更した以外は、実施例 2 と同じ条件で塩ィヒカルシウムの溶融塩電解を行い、電流効率を計算した。その結果 、表 3に示すような高い電流効率を達成することができた。 In Example 2, molten salt electrolysis of calcium chloride was performed under the same conditions as in Example 2 except that the cathode 12 sprayed with silica was changed to the outer surface, and the current efficiency was calculated. As a result, high current efficiency as shown in Table 3 could be achieved.
[0064] [表 3] [Table 3]
(単位: %) (Unit:%)
産業上の利用可能性 Industrial applicability
[0065] 以上説明したように、本発明によれば、陰極を中空とし、またはこれに加えて陰極に フィン部材を接合するとともに、その直上に貫通孔を設けることで、陰極表面に析出 したカルシウムを含む塩ィ匕カルシウムを効率よく外部に抜き出すことができる。よって 、本発明は、特に、チタン化合物力 チタンを生成するに際して使用する還元剤であ るカルシウムを含む塩ィ匕カルシウムの抜き出しに適用することができる点で有望であ る。 As described above, according to the present invention, calcium is deposited on the surface of the cathode by making the cathode hollow or additionally bonding the fin member to the cathode and providing a through hole immediately above it. Calcium chloride can be extracted to the outside efficiently. Thus, the present invention is particularly promising in that it can be applied to the extraction of calcium-containing calcium, which is a reducing agent used in producing titanium compound titanium.
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06731502A EP1878814A4 (en) | 2005-04-25 | 2006-04-10 | Molten salt electrolytic cell and process for producing metal using the same |
| AU2006240896A AU2006240896A1 (en) | 2005-04-25 | 2006-04-10 | Molten salt electrolytic cell and process for producing metal using the same |
| US11/912,550 US20090032405A1 (en) | 2005-04-25 | 2006-04-10 | Molten Salt Electrolytic Cell and Process for Producing Metal Using the Same |
| JP2007514541A JPWO2006115027A1 (en) | 2005-04-25 | 2006-04-10 | Molten salt electrolytic bath and method for producing metal using the same |
| NO20075974A NO20075974L (en) | 2005-04-25 | 2007-11-21 | Melting salt electrolytic cell and method of making metal using it |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005-126846 | 2005-04-25 | ||
| JP2005126846 | 2005-04-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006115027A1 true WO2006115027A1 (en) | 2006-11-02 |
Family
ID=37214652
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2006/307555 Ceased WO2006115027A1 (en) | 2005-04-25 | 2006-04-10 | Molten salt electrolytic cell and process for producing metal using the same |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20090032405A1 (en) |
| EP (1) | EP1878814A4 (en) |
| JP (1) | JPWO2006115027A1 (en) |
| AU (1) | AU2006240896A1 (en) |
| NO (1) | NO20075974L (en) |
| WO (1) | WO2006115027A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8771497B2 (en) * | 2007-04-20 | 2014-07-08 | Mitsui Chemicals, Inc. | Electrolyzer, electrodes used therefor, and electrolysis method |
| CN104204306A (en) * | 2011-10-07 | 2014-12-10 | 英菲纽姆股份有限公司 | Methods and apparatuses for efficient metals production and distillation with oxide electrolysis |
| US11767597B2 (en) * | 2018-09-23 | 2023-09-26 | Massachusetts Institute Of Technology | Molten metaphosphate electrolysis for production of white phosphorus |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5347332B2 (en) * | 1972-08-01 | 1978-12-20 | ||
| JPH0541712B2 (en) * | 1988-01-18 | 1993-06-24 | Sumitomo Light Metal Ind | |
| JPH11148995A (en) * | 1997-11-18 | 1999-06-02 | Toshiba Corp | Molten salt electrorefining equipment |
| JPH11148996A (en) * | 1997-11-18 | 1999-06-02 | Toshiba Corp | Molten salt electrorefining equipment |
| JP2957157B2 (en) * | 1998-02-18 | 1999-10-04 | 金属鉱業事業団 | Electrolytic reduction device |
| JP2001026894A (en) * | 1999-07-13 | 2001-01-30 | Nkk Corp | Method and apparatus for treating salts containing heavy metals |
| JP2004315891A (en) * | 2003-04-16 | 2004-11-11 | Toyohashi University Of Technology | Method for producing magnesium alloy containing rare earth metal |
| JP2005068539A (en) * | 2003-08-28 | 2005-03-17 | Sumitomo Titanium Corp | Method and apparatus for producing metal |
| WO2005035805A1 (en) * | 2003-10-10 | 2005-04-21 | Sumitomo Titanium Corporation | METHOD FOR PRODUCING Ti OR Ti ALLOY TROUGH REDUCTION BY Ca |
| JP2006111895A (en) * | 2004-10-12 | 2006-04-27 | Toho Titanium Co Ltd | Method for producing metal by molten salt electrolysis and production device therefor |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB191329418A (en) * | 1913-12-20 | 1914-05-07 | George Beloe Ellis | Improvements in Electrolytic Furnaces for the Production of Light Metals. |
| ES257371A1 (en) * | 1959-05-13 | 1960-11-16 | Solvay | Process of producing calcium by electrolysis |
| GB1232804A (en) * | 1968-07-12 | 1971-05-19 | ||
| US4108743A (en) * | 1977-05-02 | 1978-08-22 | Ford Motor Company | Method and apparatus for separating a metal from a salt thereof |
| JPS61186489A (en) * | 1985-02-13 | 1986-08-20 | Hiroshi Ishizuka | Device for electrolyzing molten chloride of alkali metal or alkaline earth metal |
| AU703999B2 (en) * | 1995-04-21 | 1999-04-01 | Alcan International Limited | Multi-polar cell for the recovery of a metal by electrolysis of a molten electrolyte |
| JP2003129268A (en) * | 2001-10-17 | 2003-05-08 | Katsutoshi Ono | Method for smelting metallic titanium and smelter therefor |
-
2006
- 2006-04-10 JP JP2007514541A patent/JPWO2006115027A1/en not_active Abandoned
- 2006-04-10 WO PCT/JP2006/307555 patent/WO2006115027A1/en not_active Ceased
- 2006-04-10 EP EP06731502A patent/EP1878814A4/en not_active Withdrawn
- 2006-04-10 US US11/912,550 patent/US20090032405A1/en not_active Abandoned
- 2006-04-10 AU AU2006240896A patent/AU2006240896A1/en not_active Abandoned
-
2007
- 2007-11-21 NO NO20075974A patent/NO20075974L/en not_active Application Discontinuation
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5347332B2 (en) * | 1972-08-01 | 1978-12-20 | ||
| JPH0541712B2 (en) * | 1988-01-18 | 1993-06-24 | Sumitomo Light Metal Ind | |
| JPH11148995A (en) * | 1997-11-18 | 1999-06-02 | Toshiba Corp | Molten salt electrorefining equipment |
| JPH11148996A (en) * | 1997-11-18 | 1999-06-02 | Toshiba Corp | Molten salt electrorefining equipment |
| JP2957157B2 (en) * | 1998-02-18 | 1999-10-04 | 金属鉱業事業団 | Electrolytic reduction device |
| JP2001026894A (en) * | 1999-07-13 | 2001-01-30 | Nkk Corp | Method and apparatus for treating salts containing heavy metals |
| JP2004315891A (en) * | 2003-04-16 | 2004-11-11 | Toyohashi University Of Technology | Method for producing magnesium alloy containing rare earth metal |
| JP2005068539A (en) * | 2003-08-28 | 2005-03-17 | Sumitomo Titanium Corp | Method and apparatus for producing metal |
| WO2005035805A1 (en) * | 2003-10-10 | 2005-04-21 | Sumitomo Titanium Corporation | METHOD FOR PRODUCING Ti OR Ti ALLOY TROUGH REDUCTION BY Ca |
| JP2006111895A (en) * | 2004-10-12 | 2006-04-27 | Toho Titanium Co Ltd | Method for producing metal by molten salt electrolysis and production device therefor |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP1878814A4 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1878814A1 (en) | 2008-01-16 |
| NO20075974L (en) | 2007-11-21 |
| AU2006240896A1 (en) | 2006-11-02 |
| JPWO2006115027A1 (en) | 2008-12-18 |
| US20090032405A1 (en) | 2009-02-05 |
| EP1878814A4 (en) | 2010-01-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6465816B2 (en) | HYDROGEN GAS DIFFUSION ANODE ASSEMBLY DEVICE FOR GENERATING HCl AND ELECTROLYTIC CELL INCLUDING THE ASSEMBLY DEVICE | |
| EP1333110A1 (en) | Fabrication of metal articles by electrolysis of preshaped metal compounds in a fused salt | |
| EA011903B1 (en) | Metal producing method and producing device by molten salt electrolysis | |
| US20100288649A1 (en) | Magnesiothermic som process for production of metals | |
| JP3718691B2 (en) | Titanium production method, pure metal production method, and pure metal production apparatus | |
| US7648560B2 (en) | Method for producing Ti or Ti alloy through reduction by Ca | |
| EP1944392A1 (en) | Molten salt electrolyzer for reducing metal, method of electrolyzing the same and process for producing high-melting-point metal with use of reducing metal | |
| TW200839035A (en) | Method for recovering and refining platinum group metal using molten salt electrolytic process | |
| WO2006115027A1 (en) | Molten salt electrolytic cell and process for producing metal using the same | |
| WO2009107339A1 (en) | Manufacturing method for a reducing metal and an electrolytic apparatus to be used in the same | |
| US20090211916A1 (en) | Method and apparatus for producing metal by electrolysis of molton salt | |
| JPWO2008102520A1 (en) | Metal production apparatus by molten salt electrolysis and metal production method using the same | |
| JP2007063585A (en) | MOLTEN SALT ELECTROLYSIS METHOD, ELECTROLYTIC CELL, AND METHOD FOR PRODUCING Ti BY USING THE SAME | |
| JP2006009054A (en) | Method for producing titanium and titanium alloy | |
| TW200825209A (en) | A method and an electrolysis cell for production of a metal from a molten chloride | |
| WO2005035806A1 (en) | METHOD FOR PRODUCING Ti OR Ti ALLOY THROUGH REDUCTION BY Ca | |
| JP4199703B2 (en) | Method for producing metal by molten salt electrolysis | |
| JP7061519B2 (en) | Molten salt moisture reduction method, molten salt electrolysis method, and molten metal manufacturing method | |
| JP2006063359A (en) | Method and device for producing metal | |
| JPWO2008038405A1 (en) | Molten salt electrolytic cell for metal production and method for producing metal using the same | |
| JP4190519B2 (en) | Method and apparatus for producing metallic calcium by molten salt electrolysis | |
| JP2004360025A (en) | Method for manufacturing metallic titanium with direct electrolysis method | |
| JP4249685B2 (en) | Method for producing Ti by Ca reduction | |
| JP2018172757A (en) | Metal production method and sponge titanium production method | |
| JP2005350749A (en) | Method for producing titanium and titanium alloy |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| WWE | Wipo information: entry into national phase |
Ref document number: 2007514541 Country of ref document: JP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2006240896 Country of ref document: AU |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2006731502 Country of ref document: EP |
|
| ENP | Entry into the national phase |
Ref document number: 2006240896 Country of ref document: AU Date of ref document: 20060410 Kind code of ref document: A |
|
| WWP | Wipo information: published in national office |
Ref document number: 2006240896 Country of ref document: AU |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 11912550 Country of ref document: US |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| NENP | Non-entry into the national phase |
Ref country code: RU |
|
| WWP | Wipo information: published in national office |
Ref document number: 2006731502 Country of ref document: EP |