WO2006035661A1 - Ink jet recording paper - Google Patents
Ink jet recording paper Download PDFInfo
- Publication number
- WO2006035661A1 WO2006035661A1 PCT/JP2005/017461 JP2005017461W WO2006035661A1 WO 2006035661 A1 WO2006035661 A1 WO 2006035661A1 JP 2005017461 W JP2005017461 W JP 2005017461W WO 2006035661 A1 WO2006035661 A1 WO 2006035661A1
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- WO
- WIPO (PCT)
- Prior art keywords
- calcium carbonate
- light calcium
- paper
- silica
- ink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/502—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
- B41M5/508—Supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/502—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
- B41M5/506—Intermediate layers
Definitions
- the present invention relates to an inkjet recording sheet.
- the ink jet recording method is widely used with the rapid improvement of the printing performance due to the fact that full-coloring is easy and the printing noise is small!
- the ink jet recording method has been widely used as a color printer in homes and offices because the device is compact and inexpensive.
- the ink jet recording method ejects ink droplets toward recording paper such as nozzle force paper to form an image, and the recording paper and the printer do not come in direct contact with each other! is there.
- the inkjet recording method is, for example, recording of a document created by document creation software, recording of a digital image such as a digital photograph, recording (replication) after a scanner prints a beautiful print such as a silver salt photograph or a book, etc. To be used. Then, an inkjet recording sheet having a configuration suitable for each of these applications has been proposed. For example, for simple document recording, plain paper type recording paper which is not coated on base paper is used.
- a coating type provided with a thick coating layer as an ink receiving layer on a base paper is used, and in particular when the gloss is required, the above coating A cast type recording sheet prepared by cast coating a working layer is used (see, for example, Patent Documents 1 and 2).
- a coating liquid containing a pigment and a binder as main components is coated on a base paper to form a coating layer to be an ink receiving layer, and the coating is wet and plasticized.
- the work layer is pressed against a mirror-finished surface such as a cast drum to finish gloss.
- the cast coating method is (1) wet cast method (direct method) in which the coated layer is pressed and dried on a mirror-finished heating drum while the coated layer is wet, and (2) the coated layer in the wet state is ) After being dried, it is swelled and plasticized with rewetting liquid, pressed onto mirror surfaced heating drum and dried, and re-wet method (re-wetting method), (3) the wet coating layer is made into gel state by coagulation treatment Generally divided into three types: Gelie cast method (solidification method), which is pressed and dried on a mirror-finished heating drum be able to.
- the ink for inkjet recording contains a large amount of solvent in the ink to form stable droplets. Therefore, in order to obtain good image quality, it is necessary to rapidly absorb recording paper force S ink droplets.
- ink-jet recording paper is required to have higher ink absorbency by the use of high-speed or multi-color ink in printers. Therefore, a recording sheet provided with the above-mentioned ink receiving layer on a support is covered.
- the ink receiving layer is generally composed of a pigment which absorbs the ink, a binder which binds the pigment on the support, an ink fixing agent which fixes the ink to the ink receiving layer, and various auxiliary agents.
- a pigment for the ink receiving layer synthetic amorphous silica excellent in ink absorbability and transparency is generally used, but various properties for improving printing quality and workability (particle size, Silica having an oil absorption etc. has been proposed as a pigment (see, for example, Non-Patent Document 1).
- the average particle diameter is about 3 to 6 ⁇ m, and the oil absorption amount is 250 cm 3 Z100.
- silicas 123 of the same reference
- average particle diameter of 2 to 15 111 oil absorption of 180 ml
- 100 g or more of silica pl46 of the same document
- an ink jet recording sheet provided with an ink receiving layer is disclosed (see, for example, Patent Document 6).
- an inkjet recording sheet capable of absorbing more ink is desired.
- Such a force has been proposed to provide an under layer between the support and the ink receiving layer.
- a technique of providing an under layer containing silica as a pigment in the lower layer of the ink receiving layer, or as an under layer pigment A technology using a mixture of silica and heavy calcium carbonate fine particles has been proposed (see Patents 7 and 8).
- Patent Document 1 Japanese Patent Application Laid-Open No. 62-95285
- Patent Document 2 Japanese Patent Application Laid-Open No. 5-59694
- Patent Document 3 Japanese Patent Application Laid-Open No. 2004-18336
- Patent Document 4 Japanese Patent Application Laid-Open No. 2002-29739
- Patent Document 5 Japanese Patent Application Laid-Open No. 10-226982
- Patent Document 6 Japanese Patent Application Laid-Open No. 2003-170656
- Patent Document 7 Japanese Patent Application Laid-Open No. 2003-260862
- Patent Document 8 Japanese Patent Application Laid-Open No. 2003-285543
- Non-patent document 1 "Development technology of ink 'media' printer in ink jet recording", 1st print, Issuer Kazuhiro Takathin, Inc. Technical Information Association, Inc., August 28, 2000 pl23, p 146
- titanium oxide used to improve the opacity of paper itself is a relatively hard filler, and paper using titanium oxide tends to have a high density, so guillotine etc.
- guillotine etc. There is a problem that when cutting is performed, the load on the cutting blade is large and chipping of the blade occurs, and cutting noise becomes extremely large.
- a low specific gravity substance such as white carbon is used as a filler, the rigidity and size of the paper are lowered, and the opacity is lowered as compared with calcium carbonate and the like.
- the under layer or the ink receiving layer thereon may be missing and the paper may get caught between the paper and the like. It occurs.
- the paper surface may have irregularities such as depressions, which may impair the appearance, and is particularly remarkable in high-smooth cast paper.
- an object of the present invention is to provide an ink jet recording sheet which is excellent in opacity and cutting processability, or higher in ink absorbability and sander strength.
- the present inventors have found that by using a specific filler in paper, the opacity and cutting processability can be improved.
- the above object of the present invention is an ink jet recording sheet provided with an ink receiving layer containing a pigment and a binder on a base paper, wherein the surface of the light calcium carbonate particles is made of silica in the base paper.
- an ink jet recording sheet characterized in that it comprises a filler consisting of coated light calcium carbonate-silica composite particles.
- the inventors have found that by using a specific filler in the under layer, it is possible to improve the ink absorbability and improve the under layer strength. . It is considered that this is because the pigment improves the balance of the absorption characteristics of the pigment and improves the ink absorption without adsorbing a large amount of the binder.
- the above object of the present invention is an ink jet recording paper provided with an under layer containing a pigment and a binder on at least one surface of a support and an ink receiving layer provided on the surface of the under layer.
- This is achieved by an ink jet recording sheet characterized in that the pigment of the under layer contains light calcium carbonate-silica composite particles coated with silica on the surface of light calcium carbonate particles.
- the solid content mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate-silica composite particles is 25Z75 to 75Z25.
- the light calcium carbonate particles are secondary particles by aggregation of spindle-like primary particles.
- it is a light rosette calcium carbonate calcium carbonate that forms a.
- the outermost surface of the ink receiving layer is brought into pressure contact with the heated mirror surface while the surface of the coating layer formed by applying the coating material for the ink receiving layer is in a wet state, and then dried. It is preferable to be provided.
- an ink jet recording sheet which is excellent in opacity and cutting processability, or higher in ink absorbency and sander strength.
- An embodiment according to the first invention (containing light calcium carbonate / silica composite particles as a filler in base paper)
- the ink jet recording paper of the embodiment according to the first invention of the present invention is provided with an ink receiving layer on a base paper, and contains the following light calcium carbonate / silica composite particles as a filler in the base paper.
- the base paper used in the present embodiment contains pulp fibers and fillers as main components.
- the type and blending amount of pulp used for the base paper are not particularly limited.
- kraft pulp (a)
- Chemical pulps such as KP), Stone Grand Pulp (SGP), Pressed Stone Grand Pulp (PG P), Refiner Grand Pulp (RGP), Chemi Grand Pulp (CGP), Thermo Grand Pulp (TGP), Ground Pulp (GP) Mechanical pulp (MP) such as Thermo-mechanic pulp (TMP), Chemotherme force-carp pulp (CTMP), Refiner-mechanic pulp (RMP), etc., and 1 or 2 from waste paper pulp such as deinked pulp (DIP)
- TMP Thermo-mechanic pulp
- CMP Chemotherme force-carp pulp
- RMP Refiner-mechanic pulp
- DIP deinked pulp
- the species or more can be selected appropriately and used in combination.
- light calcium carbonate-silica composite particles in which the surface of light calcium carbonate particles is coated with silica are used.
- the composite particles are used as the whole or part of the filler in paper.
- the light calcium carbonate-silica composite particles have, for example, a particle diameter of about 0.9 to 9 / ⁇ Silica (SiO 2) particles with a primary particle size of about 20 to 60 nm on the surface of light calcium carbonate
- light calcium carbonate can be synthesized by, for example, calcining limestone and chemical reaction, but is not limited thereto.
- the crystal form (homomorphous) of light calcium carbonate (CaCO 3) is calcite, aragona
- the shape of the light calcium carbonate may be any of needle, column, spindle, sphere, cube, and rosette type.
- the rosette type refers to a shape in which spindle-shaped light calcium carbonate primary particles are aggregated into a chestnut-like shape, and the specific surface area and oil absorption are higher than those of other forms.
- it is preferable to use rosette type calcite-based light calcium carbonate since light calcium carbonate-silica composite particles excellent in the effect of improving bulkiness and opacity when internally added to a base paper can be obtained. Light carbonated calcium carbonate may be used after being crushed.
- FIG. 1 is a SEM (electron microscope) image showing an example of the form of light calcium carbonate (Rosetta-type calcite system) in a dispersed state in a liquid
- FIG. 2 shows the dispersed state in a liquid.
- BRIEF DESCRIPTION OF THE DRAWINGS It is a SEM image which shows an example of the form of the light calcium calcium carbonate silica composite particle. According to FIG. 2, it can be seen that substantially spherical silica particles are bound (deposited) on the surface of light calcium carbonate. Also, in the example of FIG. 2, three composite particles are present. It is to be noted that the composite particles adhere to the surface of the knob fiber in a single or plural aggregated state after paper making.
- the oil absorption can be increased, and the opacity of paper can be improved.
- light calcium carbonate-silica composite particles are less likely to wear the blade when cutting the paper which has lower hardness than titanium.
- the light calcium carbonate-silica composite particles are required to be contained in the paper, and preferably 1 to 25% by mass as the filler in the paper.
- the filler content in the paper is less than 1% by mass, the opacity of the ink jet recording sheet is not improved, and when it exceeds 25% by mass, the paper strength is reduced, paper breaks are generated during paper making, and paper powder is generated during processing. It will be easier.
- the filler content in the paper is more preferably 3 to 25% by mass, and most preferably 5 to 25% by mass. In addition, it can be measured by the ash content test method (525 ° C. combustion method) specified in the paper filler rate IS ISC P 8251. It is preferable that the solid content mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate-silica composite particles is 25Z75 to 75Z25. The above ratio is
- the solid content mass ratio can be determined, for example, by fluorescent X-ray analysis of light calcium carbonate-silica composite particles to quantify Ca and Si.
- the average particle diameter force of the light calcium carbonate / silica composite particles is preferably 30 ⁇ m.
- the average particle size of the composite particles is less than 1 ⁇ m, the retention of filler during papermaking may decrease.
- the average particle size exceeds 30 m, the paper strength may decrease, the filler distribution in the paper may become uneven, and the formation may be deteriorated.
- a more preferable average particle size is 3 to 20 ⁇ m, and a further preferable range is 3 to 10 ⁇ m.
- the oil absorption of the light calcium carbonate-silica composite particles is preferably 70 to 300 ml Z100 g.
- the oil absorption amount of the composite particles is less than 70 ml and less than 100 g, when the coating amount of the ink receiving layer is small, the ink absorptivity deteriorates and problems such as bleeding easily occur in the ink jet recorded image.
- the oil absorption exceeds 300 ml Z100 g, other additives may be absorbed excessively at the time of sheet making, and the effects of the agent may be reduced. More preferable oil absorption is 100 to 200 ml Z 100 g.
- the light calcium carbonate-silica composite particles have a BET specific surface area of 5 to 110 m 2 / g.
- the BET specific surface area of the composite particles is less than 5 m 2 / g, the light scattering effect of the composite particles is reduced, so that the light scattering tends to be reduced and the opacity is reduced.
- the BET specific surface area exceeds 110 m 2 Zg, other additive chemicals may be absorbed excessively at the time of paper making, and the effects of the chemicals may be reduced.
- a more preferred BET specific surface area is 10 to 50 m 2 Zg.
- the light calcium carbonate / silica composite particles contain light calcium carbonate inside, when making the paper by acid papermaking, the light calcium carbonate inside the particles may be decomposed or dissolved. Therefore, in the present invention, it is preferable to make the paper by neutral paper making or alkaline paper making. (3) Other effects of light calcium carbonate / silica composite particles
- the present invention is effective when producing an inkjet recording sheet by a cast coating method. That is, in all of the cast coating methods, since it is necessary to press the coated layer against the cast drum to obtain a glossy surface, drying of the coated layer proceeds only from the side not in contact with the cast roll of the base paper. Therefore, the cast coating method can improve productivity by using a highly permeable base paper that has low drying speed and low productivity. Then, according to the present embodiment, the density of the base paper is reduced (the bulk is increased), and as a result, the air permeability of the base paper can be increased.
- the bulkiness of the base paper it is preferable to set the bulkiness to 3% or more.
- the higher the bulkiness rate the better the cast operability, but if the bulkiness rate is too high, the paper strength tends to decrease, and there is a tendency for paper breaking to occur at the time of base paper production. For this reason, it is preferable to set the bulkiness to 20% or less.
- the bulk ratio is determined by measuring the density from the thickness and basis weight of the base paper before coating.
- the light calcium carbonate-silica composite particles are prepared, for example, by adding a mineral acid to a mixture of light calcium carbonate and an aqueous solution of an alkaline metal silicate at a temperature not higher than the boiling temperature thereof. Obtained as 9. Incidentally, according to such a production method, it is considered that the surface of the light calcium carbonate will be a composite particle coated with silica.
- the above-mentioned light calcium carbonate is dispersed in water.
- the dispersion amount in water is preferably set to 1 to 20% by mass in terms of solid content in consideration of the influence of addition of caiic acid described later.
- the dispersed amount is less than 1% by mass, the production amount per batch decreases, and when it exceeds 20% by mass, the dispersibility decreases, and an alkali caic acid used for the reaction with the light calcium carbonate amount
- the viscosity of the reaction may increase and the operability S may decrease.
- an alkaline solution of silicic acid for example, sodium or potassium
- silicic acid for example, sodium or potassium
- the solid content mass ratio (CaCO 2 / SiO 2) of the intended light calcium carbonate-silica composite particles can be adjusted by adjusting the feed mass ratio of the light calcium carbonate to the alkali solution of silicic acid.
- the dispersion time, the strength of the agitation, etc. are not limited.
- the reaction is neutralized with a mineral acid.
- Mineral acids can be anything cheap, such as sulfuric acid and hydrochloric acid.
- the mineral acid may contain an acidic metal salt such as a sulfuric acid band or magnesium sulfate.
- the acid concentration should be at least 0.05 N, as the amount of the whole solution will increase if the acid concentration is low.
- the acid concentration should be at least 0.05 N, as the amount of the whole solution will increase if the acid concentration is low.
- the acid concentration becomes high, a low pH occurs in the solution due to the addition of acid, and light calcium carbonate is decomposed, so strong stirring is performed using a homomixer etc. at the addition port of acid. There is a need. Also, the acid addition may be performed several times.
- a suspension in which the surface of the light calcium carbonate particles is coated with silica is obtained.
- This suspension may be used as it is in the papermaking process, etc., but in the case of small scale production, filtration equipment such as filter paper or membrane filter is used, and in the case of medium scale or more, belt filter is used. And solid-liquid separation using filtration with a drum filter, etc., or centrifugation using a centrifuge, and removal of salts, which are by-products generated by neutralization reaction, is preferred. . If this salt remains, it may be converted to a poorly soluble metal salt (eg, calcium sulfate) in the papermaking process, which may cause scaling. Furthermore, the cake (usually having a solid concentration of 10 to 50%) subjected to solid-liquid separation may be re-dispersed with water or ethanol, and then solid-liquid separated again to further remove excess caiic acid or salt.
- a poorly soluble metal salt eg, calcium sulfate
- the adjustment of the average particle size of the light calcium carbonate-silica composite particles can be carried out by vigorously stirring or grinding during aging during the neutralization reaction, or after completion of the neutralization reaction, or after wet separation of solid / liquid separated after completion of the reaction. It can be carried out by crushing using a machine. You may combine these methods.
- aging refers to temporarily suspending the addition of the acid to be added during neutralization and leaving it to be stirred only.
- filler in addition to the light calcium carbonate-silica composite particles, other inorganic fillers and organic fillers may be used in combination as long as bulkiness, opacity, size and the like are not impaired.
- fillers generally used in neutral papermaking and alkaline papermaking can be used without any limitation.
- fillers fine particles of organic substances such as urea formalin resin, polystyrene resin, and phenol resin may be selected.
- the content of the total filler in the paper (light calcium carbonate / silica composite particles alone, or the total of this and other fillers) in the paper is preferably 1 to 40% by mass in solid content 3 to 40 mass % Is more preferably 5 to 40% by mass. If the content exceeds 40% by mass, the number of cut sheets due to the decrease in paper strength may increase, and the operability may decrease and the amount of paper dust generated during printing may increase.
- the content of these sizing agents is preferably from 0.1 to 1% by weight, preferably from 0.05 to 5% by weight, based on the absolute dry weight of the pulp.
- a paper machine used for paper making of base paper known devices such as a Fourdrinier paper machine, an on-top twin wire paper machine, a gear former and the like can be used.
- the surface may be coated on a base paper for the purpose of improving surface strength, imparting water resistance, and improving ink receptivity.
- the type of surface treatment agent used for surface coating is not particularly limited, and, for example, raw starch, oxidized starch, esterified starch, cationized starch, enzyme-modified starch, aldehyde-modified starch, hydroxylated starch and the like Modified starches; Cellulose derivatives such as carboxymethyl cellulose, hydroxyl cellulose and methyl cellulose; Modified alcohols such as polybul alcohol and carboxyl-modified polybul alcohol; styrene butadiene copolymer, polyvinyl acetate, polyvinyl chloride It is possible to use a rue acetate-bule copolymer, polyvinyl chloride, poly salt, vinylidene, polyacrylate, polyacrylamide, etc.
- a coating obtained by adding a surface sizing agent such as styrene acrylic acid, styrene maleic acid, an olefin based compound, or a cationic sizing agent to the surface treating agent.
- the linear pressure should be as low as possible, as long as the smoothness of the paper can be maintained. It is preferable to use soft calenders.
- the ink receiving layer contains a pigment and a binder.
- the pigment can be appropriately selected from known pigments. Specific examples thereof include silica (including colloidal silica), alumina (including colloidal alumina), aluminum hydroxide, kaolin, talc, calcium carbonate, titanium dioxide, clay, zinc oxide, etc. Alternatively, multiple mixtures can be used. Among them, alumina is an acid oxide of aluminum obtained by calcining aluminum hydroxide or the like, and can be exemplified by, for example, ⁇ -alumina, j8-anoremina, ⁇ -alumina and the like. -It is preferable to use alumina because the gloss of the ink receiving layer is further improved.
- the particle diameter of alumina, BET specific surface area can be appropriately selected as necessary, but the average particle diameter (laser diffraction method It is preferable to use an alumina of 1. 0 to 4.0 m) because the glossiness of the ink receptive layer is improved. In particular, an anolemina of 1. 5 to 3. 3 / z m is preferably used. Prefer! /.
- the binding agent may be of any type as long as it is a polymer compound capable of forming a film. Specifically, completely acid or partially acid polyvinyl alcohol; carboxylic acid-defective polybule alcohol; silyl-modified polybule alcohol; acetatocetyl-modified polybule alcohol; polybutyl acetar resin; oxidized starch, Starches such as esterified starch; cellulose derivatives such as carboxymethyl cellulose and hydroxyl cellulose; polybutyl pyrrolidone; casein; gelatin; soy protein; styrene-one acrylic resin and derivatives thereof; styrene butadiene latex, acrylic resin, It is possible to use acetate alone or in combination with urethra chloride, urethan emulsion, urethan emulsion, urea emulsion, alkane aldehyde, and derivatives thereof alone or in combination. In particular, polyvinyl alcohol (including modified products) is preferable
- the amount of the binder to be added is not particularly limited as long as the necessary layer strength can be obtained, but it is preferably 5 parts by mass to 30 parts by mass with respect to 100 parts by mass of the pigment 20 More preferably, it is at most parts by weight. If the blending amount is less than 5 parts by mass, the strength of the ink receiving layer decreases. If it exceeds 30 parts by mass, the ink absorption of the ink receiving layer tends to be reduced. Also
- the polybule alcohol in the binder is The proportion is preferably 30% by mass or more, more preferably 50% by mass or more.
- the ink receiving layer can be formed by applying a coating liquid for ink receiving layer.
- the coating method may be a known coater such as blade coater, air knife coater, roll coater, brush coater, kiss coater, squeeze coater, curtain coater, die coater, die coater, gravure coater, cast coater, etc.
- the power that can be selected appropriately from the coating methods used to obtain an inkjet recording sheet with particularly high gloss Cast coating (coating by cast coating) is preferred from the viewpoint of
- an ink jet recording sheet having high gloss it is preferable to form an ink receptive layer by the V, conventional cast coating method, from the viewpoint of heat resistance.
- This cast coating method is performed by pressing the coated layer against a heated mirror surface while the surface of the coated layer coated with the paint for ink receiving layer is in a wet state, and then drying.
- the cast coating method is: (1) a wet casting method (direct method) in which the coated layer is pressed (pressure-welded) against a mirror-finished heating drum while it is in a wet state (as-coated); 1) The wet coated layer is once (semi) dried and then swell plasticized (wet) by rewet liquid, pressed onto a mirror-finished heating drum and dried (Rewet method), (3
- the gel coating method can be generally divided into three types: gel cast method (coagulation method), in which the wet coating layer is made into a gel state by coagulation treatment such as coagulation liquid, and pressed onto a mirror-finished heated drum and dried. Ru.
- V the same as the displacement method, except that the mirror surface (for example, a heated mirror drum or a metal mirror such as a flat mirror) is pressed against the coating layer in the wet state (including gel state in the wet state). is there.
- the mirror surface for example, a heated mirror drum or a metal mirror such as a flat mirror
- the rewetting method is preferable from the viewpoint of obtaining high strength and gloss which can also use the above-mentioned displacement method, and from the point of improving the productivity of the coagulation method.
- any aqueous solution containing a compound having the function of coagulating polybule alcohol can be used, but in particular, Treatment solutions containing boric acid and borate are preferred. By mixing and using boric acid and a borate, it becomes easy to obtain a solidified state of appropriate hardness, and it is possible to obtain an inkjet recording sheet having a good gloss.
- casein is used as a binding agent, an aqueous solution containing a compound having the function of coagulating casein is treated as a binder. It can be used as a fluid.
- a treatment liquid having a function of drying the coated layer coated with the coating liquid for the ink receiving layer and plasticizing the binder of the coated layer Solution is applied to the coated layer, and then the coated layer is pressure-bonded to the heated mirror surface to impart gloss.
- the treatment liquid when the treatment liquid is applied, the ink receiving layer is in a dry state, so that it is difficult to copy the surface of the mirror drum surface.
- productivity can be improved because the coating speed can be increased as compared with other methods.
- a pigment dispersant if necessary, a water retention agent, a thickener, an antifoamer, an antiseptic agent, a coloring agent, a water resistant agent, a wetting agent
- An agent, a fluorescent dye, an ultraviolet absorber, a cationic polymer electrolyte, etc. can be added as appropriate.
- the method for applying the treatment liquid may be, for example, a roll, a spray, or a curtain method.
- the ink jet recording sheet of the embodiment according to the second aspect of the present invention is configured by providing an undercoat layer and an ink receiving layer in this order on a support.
- the support a known material can be appropriately selected and used. It is particularly preferable to use paper (coated paper, uncoated paper, etc.) as the base paper.
- the filler it is also possible to use a conventionally known inorganic filler and organic filler in combination. Any filler that is usually used in neutral papermaking and alkaline papermaking can be used without any limitation.
- Any filler that is usually used in neutral papermaking and alkaline papermaking can be used without any limitation.
- the light calcium carbonate / silica composite particles according to the first invention may be used.
- the method for producing a support, the surface coating after paper making, and the surface treatment are also the same as in the embodiment according to the first invention. The explanation is omitted.
- An under layer is present between the base paper and the ink receiving layer to aid in the uniform coating and ink absorption of the ink receiving layer.
- the under layer contains a pigment and a binding agent, and the pigment contains light calcium carbonate-silica composite particles.
- the same light calcium carbonate-silica composite particles as used in the embodiment according to the first invention are used, so the description of the same parts will be omitted.
- the light calcium carbonate calcium carbonate power of the Rosetta-type light calcium carbonate-mosilica composite particles obtained has good absorption characteristics, and when this is used as a pigment of the under layer, the ink absorbability of the ink jet recording paper is obtained. Is preferable because it improves. Since the light calcium carbonate-silica composite particles obtained by the above-mentioned Rosetta-type light calcium carbonate carbonate and the like have a light calcium carbonate particle serving as a core, they have a large number of voids in the composite particles and the ink absorbability is improved. It is thought that.
- the reason for improving the ink absorbability and the strength of the under layer by using the above-described light calcium carbonate-silica composite particles as a pigment is not clear, but is considered as follows. That is, in the case of light calcium carbonate-silica composite particles, since primary particles of silica are attached to the surface of light calcium carbonate, a large amount of ink having an oil absorption larger than that of calcium carbonate having the same particle diameter is contained in the pigment. Can be absorbed. In particular, when light calcium carbonate serving as a core forms secondary particles, a space is formed between primary particles of calcium carbonate, resulting in a further increase in oil absorption.
- the specific surface area and the ratio of the pigment adsorbing the binder are smaller than that of a single silica of the same particle diameter. Since the amount is reduced (as the required amount of binder is decreased), it is considered that an effective amount of binder is secured and the strength of the under layer is increased. In addition, when the specific surface area of the pigment decreases, the stability of the paint containing it also increases.
- the light calcium carbonate-silica composite particles have the characteristics of silica and the characteristics of light calcium carbonate. It is considered that the combination of these properties is considered, and there is an advantage that the ink absorbency, print density, or sharpness can be properly adjusted by adjusting the blending ratio of these.
- the vividness is an index for clearly printing an image, and is an evaluation that integrates the printing density, the image reproducibility, and the presence or absence of image unevenness. From these facts, the solid mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate silica composite particles is
- the above ratio is less than 25/75, the properties of the silica are exhibited overall, and the strength of the under layer is apt to decrease because the adsorption property is too high and the binding agent is adsorbed.
- the above ratio exceeds 75Z25, the characteristic of light calcium carbonate is largely developed, the adsorption characteristic is lowered, and the ink absorptivity and the printing density are easily lowered.
- the solid content mass ratio can be determined, for example, by measuring light calcium carbonate-silica composite particles with a fluorescent X-ray to quantify Ca and Si.
- the oil absorption of the light calcium carbonate-silica composite particles is preferably 100 to 250 ml Z 100 g. If the oil absorption of the composite particles is less than 100 ml ZlOOg, the ink absorption may decrease, and if it exceeds 250 ml Zl 00g, the under layer strength may decrease. A more preferable oil absorption amount is 120 to 200 ml Z 100 g, and a further preferable range is 140 to 180 ml Z 100 g.
- Oil absorption can be measured according to IS K5101.
- the BET specific surface area of the light calcium carbonate / silica composite particles is 5 to 150 m 2 Zg.
- the BET specific surface area of the composite particles is less than 5 m 2 Zg, the ink absorptivity decreases, and when it exceeds 150 m 2 Z g, the strength of the under layer decreases and the viscosity of the coating liquid increases and the operability decreases.
- a more preferable BET specific surface area is 10 to: LOOm 2 Zg, and a further preferable range is 20 to 50 m 2 Zg.
- the BET specific surface area can be measured by a nitrogen adsorption method.
- the average particle diameter of the light calcium carbonate-silica composite particles is preferably 1 to 10 ⁇ m.
- the average particle size of the composite particles is less than 1 ⁇ m, the voids in the composite particles are reduced and the ink absorbability is reduced.
- the average particle size exceeds 10 m, the smoothness of the under layer may be impaired, and it may be difficult to uniformly provide the ink receiving layer.
- a more preferable average particle diameter is 2 to 9 ⁇ m, and a further preferable range is 3 to 8 ⁇ m.
- the average particle size can be measured using a laser method particle size measuring apparatus (for example, a trade name of Master Malvern, Inc .: Master-I sizer-type).
- the present invention is effective when producing an inkjet recording sheet by a cast coating method. That is, in the cast coating method, since it is necessary to press the coated layer against the cast drum to obtain a glossy surface, drying of the coated layer proceeds only from the side not in contact with the cast roll of the support. Therefore, although the cast coating method has a low drying speed and low productivity, the productivity can be improved by increasing the air permeability of the under layer.
- the reason is considered to be that the light calcium carbonate-silica composite particles contain voids as described above.
- the average particle size of the composite particles it is preferable to set the average particle size of the composite particles to 1 m or more.
- the above-mentioned Rosetta-type light calcium carbonate calcite has a great effect of improving the air permeability of the under layer having many voids because of the chestnut-like shape.
- the air permeability of the support provided with the under layer is preferably 300 seconds or less, more preferably less than 100 seconds.
- the method for producing the composite particles is the same as the method for producing the embodiment according to the first aspect of the present invention, so the description will be omitted.
- the pigment of the under layer in addition to the light calcium carbonate-silica composite particles, it is also possible to use an inorganic pigment and an organic pigment in combination, if necessary, as long as the effects of the present invention are not impaired. These pigments can be used without any limitation as long as they are pigments generally used in coated paper.
- synthetic silica, alumina and alumina hydrate (alumina sol, colloidal alumina, pseudoboehmite etc.), aluminum silicate, magnesium silicate, magnesium carbonate, light calcium carbonate, calcium carbonate, kaolin, talc, calcium sulfate, dioxide Titanium, zinc oxide, zinc carbonate, calcium silicate, aluminum hydroxide
- Inorganic pigments such as urea; organic pigments such as urea formalin resin, polystyrene resin and phenol resin; and one or more selected from kabuto etc. can be used in combination.
- light calcium carbonate / silica composite particles and other pigments are used in combination, light calcium carbonate / silica composite particles are preferably contained in an amount of 60% by mass or more in all pigments.
- the same binder as the binder for the ink receiving layer in the embodiment according to the first invention can be used as the binder for the under layer, so the description will be omitted.
- the use of polyvinyl alcohol (including modified products) is preferable because it improves the transparency of the under layer and improves the color developability of the ink remaining in this layer.
- the amount of the binder contained in the under layer is not particularly limited as long as the necessary layer strength can be obtained, but it is preferably 3 to 70 parts by mass with respect to 100 parts by mass of the pigment. It is more preferred that If the blending amount of the binder is small, the strength of the under layer decreases. If the blending amount is too large, the ink absorbability tends to be reduced.
- the under layer may contain a cationic polymer compound.
- Examples of the cationic polymer compound include primary amine, secondary amine, tertiary amine, quaternary ammonium salt and cyclic amine, or a polymer compound using these salts as monomers.
- Specific examples include berylimine, alkylamine, alkyleneamine, buramine, allylamine, cycloaliphatic amine, epihalohydrin, dialkylaminoethyl methacrylate, dialkylaminoalkyl arylate, dialkylaminoalkyl acrylamide, diallyldimethyl
- polyethylenimine type oils polyamine type oils, polyamide type oils, polyamidoepichlorohydrin, which are cationic polymer compounds having monomers such as ammonium salts, acrylamides, amidoamines and amidines.
- the printing quality is excellent regardless of whether the dye ink or the pigment ink is used, and the printing density is particularly high.
- Condensates (homopolymers), copolymers and derivatives of dialkyl (alkylene) amines, lohydrins and diaryl dimethyl ammonium salts, which increase the degree and water resistance, are preferred.
- dialkyl (alkylene) amines, polymers of lohydrin (homopolymers), copolymers, and derivatives are most preferable because they have low molecular weight and are not likely to inhibit the ink absorption of the ink receiving layer.
- pigment dispersants In the under layer, if necessary, pigment dispersants, flow improvers, water retention agents, thickeners, antifoaming agents, foam inhibitors, mold release agents, surface property modifiers, foaming agents, penetrants, coloring dyes, coloring Pigments, optical brighteners, UV absorbers, antioxidants, preservatives, fungicide, P H adjusting agents, softeners, may be added various aids.
- the under layer can be formed as one or more layers on one side or both sides of the support.
- the components of the coating liquid may be different within the range specified in the present invention.
- the coating material may be layered in plural layers by a slide die coater or the like, coated on a support and then dried.
- an interface exists between the coating layers, and the interface is observed, for example, by observing the cross section of the ink receiving layer with an electron microscope or an optical microscope, or by a gas adsorption method or mercury porosimeter. It can be identified by measuring the pore size distribution.
- the coating amount of the under layer and more preferably it is preferred instrument is 3 ⁇ 30GZm 2 is 5 ⁇ 20gZm 2. If it is less than 3 gZm 2 , the support can not be covered sufficiently and coating unevenness may occur. If it exceeds 30 g Zm 2 , the strength of the coated layer may be reduced to cause the under layer peeling.
- the physical properties of the coated paper may differ between the case where it is applied at one time and the case where it is applied twice. Also, in this case, as described above, the interface of the coated layer can be easily observed in the case of double coating by microscopic observation or the like.
- the physical properties of the coated paper may differ due to binder migration and the like, so the number of times of coating may be determined according to the required characteristics and the like.
- the drying load of the coater is large, and it is affected by the equipment, so in the case of a small coater, it may be necessary to coat twice.
- a calender device such as a machine calender, a super calender, a soft calender, etc. before or after applying the under layer.
- the ink receiving layer contains a pigment and Z or a binder, and retains colored components in the ink.
- the pigment, the binder, and the pigment for the ink receiving layer in the embodiment according to the first aspect of the invention can be used in the ink receiving layer, so the description will be omitted. If necessary, various assistants similar to those of the under layer can be added.
- the coating amount of the ink receiving layer can be optionally adjusted within the range in which sufficient ink absorbency can be obtained while covering the surface of the under layer, but from the viewpoint of achieving both recording density and ink absorbency, one side It is preferable that it is 3-30 g / m ⁇ 2 > in solid content conversion. A further preferred range is 5 to 20 g / m 2 . If the coating amount is less than 3 g / m 2 , the under layer may not be covered sufficiently and coating unevenness may occur, and if it exceeds 30 g / m 2 , the coating layer in the case of the cast method described later. The peelability of the mirror drum force is reduced, and the coating layer may be attached to the mirror drum.
- the ink receiving layer can be formed by applying a coating liquid for ink receiving layer.
- a coating liquid for ink receiving layer As the application method, the same method as the application method of the ink receiving layer in the embodiment according to the first aspect of the present invention can be used, so the description will be omitted.
- Method of forming ink receiving layer When it is possible to obtain an ink jet recording sheet having the same high gloss as that of a silver salt photograph, it is preferable to form an ink receiving layer by a V-like cast coating method from the point of view. This cast coating method is carried out by pressing the coated layer against a heated mirror surface while the surface of the coated layer coated with the paint for ink receiving layer is in a wet state, and then drying.
- the first layer contains the light calcium carbonate-silica composite particles, an appropriate void is formed in the layer, and when the coating liquid for the ink receiving layer is pressed against the cast drum and dried, Since the vapor evaporated from the coating liquid is easily released, the cast drum may be dried immediately and the cast drum may be fogged or any trouble may be reduced if the coating layer adheres to the cast drum.
- the cast coating method can be generally divided into three types, a direct method, a rewetting method, and a coagulation method. These are the same as those described in the first embodiment of the present invention. , I omit the explanation.
- the rewetting method is preferable from the viewpoint of obtaining high strength and gloss which can also use the above-mentioned displacement method, and from the point of improving the productivity of the coagulation method.
- a pigment dispersant if necessary, a water retention agent, a thickener, an antifoamer, an antiseptic agent, a coloring agent, a water resistant agent, a wetting agent Fluorescent dyes, ultraviolet absorbers, cationic polymer electrolytes and the like can be added as appropriate.
- a method for applying the treatment liquid include, but not limited to, roll, spray and curtain methods.
- an overcoat layer comprising a coating layer containing organic fine particles, inorganic fine particles, or a polymer compound, etc. is provided on the ink receiving layer for the purpose of adjusting the glossiness and the coefficient of friction. It can also be done.
- a back layer may be provided on the support opposite to the side on which the ink receiving layer is provided to provide writability, antistatic properties, antifouling properties, slipperiness, and the like. Is also possible.
- the obtained slurry was subjected to 100 mesh sieve to separate coarse particles, and suction filtration was performed using No. 2 filter paper. Furthermore, the filtrate was re-dispersed in water so that the solid matter was 10% by mass, and light calcium carbonate-silica composite particles A of 50 Z 50 in weight ratio of light calcium carbonate Z silica were obtained.
- the oil absorption capacity of this composite particle was 160 ml Z 100 g, the BET specific surface area was 28 m 2 Z g, and the average particle size was 6.1 ⁇ m.
- the sample after the above suction filtration is redispersed in ethanol so that the filtrate has a solid content of 10% by mass, followed by filtration, and the powder sample dried at 105 ° C. Using.
- the weight ratio of light calcium carbonate Z silica is 70 Z30, and the oil absorption amount is 150 ml Z 100 g, in the same manner as in the production of the light calcium carbonate-silica composite particles A except that the dispersion amount of the rosetta light calcium carbonate is 1407 g.
- the coating solution A was coated to a coating amount of 15 g / m 2 to form an under layer.
- Coating solution A 100 parts of silica as a pigment (Fine Seal X-37B: manufactured by Tokuma Co., Ltd.), 5 parts of SB latex (LX438C: manufactured by Sumitomo Chemical Co., Ltd.) as a binding agent, and polyvinyl alcohol (PVA 117: stock 20 parts of Kuraray Co., Ltd. and 5 parts of sizing agent (Polymeron 360: Arakawa Chemical Industry Co., Ltd.) were blended to prepare a coating liquid having a solid content concentration of 20%.
- 10 g / m 2 of coating solution B is coated on the coated surface of coating solution A with a roll coater, and while the coating layer is in a wet state, coagulate using coagulating solution C, and then press
- the coated layer was pressure-bonded to the heated mirror-finished surface via a roll, the mirror surface was copied, and dried to obtain an inkjet recording sheet with a basis weight of 9 OgZm 2 .
- Coating solution B 100 parts of high purity alumina (UA5605: manufactured by Showa Denko KK, average particle diameter: 2.8 m) as a pigment is blended, and completely densified poly vinyl alcohol having a polymerization degree of 500 (PVA 105: Kuraray Co., Ltd., 15 parts of oxidation degree 9) was blended, and 0.2 parts of an antifoaming agent was blended to adjust a coating liquid having a concentration of 30%.
- PVA 105 Kuraray Co., Ltd., 15 parts of oxidation degree 9
- the coagulation solution was adjusted.
- the coating liquid for the ink receiving layer using the following coating liquid B1 instead of the coating liquid B, the coating liquid is coated with an air one-knife coater to a coating amount of 12 gZm 2 and then a coagulating liquid C Coagulation and An ink jet recording sheet was obtained in exactly the same manner as in Example 1, except that it was dried as it was without cast coating.
- Coating solution B1 Silica as a pigment (Nipp JEL AY-603: manufactured by Tosoh Silica Corporation) 70 parts and silica (Mizkasil P-50: manufactured by Mizusawa Chemical Industry Co., Ltd.) 30 parts, as a binder 35 parts of alcohol (PVA-117: manufactured by Kuraray Co., Ltd.) and 25 parts of ethylene acetate vinyl copolymer latex (Likabond BE-7000: manufactured by Chuo Ri-i Kogyo Co., Ltd.), force size (Polymeron 360: 2 parts of Araiso 11 Chemical Industry Co., Ltd., 5 parts of dye fixing agent (PAS-H-10L: made by Nitto Boseki Co., Ltd.), an antifoaming agent, dilution water, etc. are appropriately blended, and the solid concentration is 18%
- TP121 spindle-like light calcium carbonate (TP121, manufactured by Okutama Kogyo Co., Ltd.) is blended so as to have a loading rate S7% in the paper as it is.
- An inkjet recording paper was obtained in exactly the same manner as in Example 1 except for the above.
- TP121 is composed of spindle-shaped primary particles, and the primary particles do not aggregate and do not form secondary particles.
- white carbon TIXOLEX 17, manufactured by Rhdia Silica Korea
- a light sales rosetta type light calcium carbonate (a) are used instead of the light calcium carbonate-silica composite particle A.
- the ink jet recording paper was obtained.
- the average particle diameter of the above mixed filler was 3.8 m, and the oil absorption amount was 137 ml / 100 g.
- titanium oxide (FA-50: manufactured by Furukawa Machine Metals Co., Ltd.) was blended in place of the light calcium carbonate-silica composite particles A so that the filler content in the paper would be 2%, except that In the same manner as in Example 1, an inkjet recording sheet was obtained.
- An inkjet recording paper was obtained in exactly the same manner as in Example 1 except that no filler was added to the base paper.
- titanium oxide (FA-50: manufactured by Furukawa Machine Metals Co., Ltd.) was blended in place of the light calcium carbonate-silica composite particles A so that the filler content in the paper would be 2%, except that An ink jet recording sheet was obtained in the same manner as in Example 3.
- the fluorescent-silica composite particles were analyzed by fluorescent X-ray to determine Ca and Si, thereby obtaining [0086] 2) Evaluation of each inkjet recording paper (2-1) Whiteness of base paper: The uncoated base paper was measured with a color difference meter (manufactured by Murakami Color Research Laboratory) according to JIS P8148.
- the bulkiness is about 4% or more.
- a predetermined pattern is recorded on the ink receiving layer with black ink by an ink jet printer (PM-950C: trade name of Seiko Epson Corporation) using dye ink, and the ink receiving layer is viewed from the side opposite to the ink receiving layer.
- the degree of transparency of the printed image on the side was observed.
- the strike-through rating indicates the opacity of the paper. If the strike through is ⁇ , it can be said that the opacity is excellent :: The image can not be seen from the opposite side
- the coating layer was attached to the cast drum to make it dirty and the maximum value of the coating speed in the range was evaluated. If the cast operability is ⁇ , it can be said that the cast operability is excellent.
- Coating speed is more than 20mZ minutes and less than 25mZ minutes
- Example 1 1 50/50 6.1 160 28 Cast Coat Silica Composite Particles A
- Example 2 7 70/30 4.6 150 26 Cast Coat-Silica Composite Particles B
- Example 3 1 7 50/50 6.1 160 28 matte silica composite particles A
- the mixed slurry was heated to 85 ° C. while being sufficiently stirred by a laboratory agitator.
- a 10% sulfuric acid solution was added by a rotary pump, and at this time, it was added immediately below the stirring blade of the laboratory agitator so that the sulfuric acid-added portion was sufficiently stirred.
- the final pH of the slurry after the addition of sulfuric acid is 8.0 and the total sulfuric acid addition time is 240 minutes so that the temperature is constant and the sulfuric acid is added at a constant rate. did.
- the resulting slurry is separated by a 100 mesh sieve to separate coarse particles, and suction filtered using No.
- the weight ratio of light calcium carbonate Z silica is 70 Z30, and the oil absorption is 140 ml Z 100 g, in the same manner as in the production of the light calcium carbonate silica composite particles C except that the dispersion amount of the rosetta light calcium carbonate is 1436 g.
- Light calcium carbonate-silica composite particles E having a BET specific surface area of 26 m 2 Z g and an average particle size of 3.6 m were obtained.
- Pulp consisting of 100 parts of hardwood bleached kraft pulp (L BKP) with 350 ml c 's' f freeness, 4 parts of acid titanium, cationic starch (Kate 304L: Nippon NSC Co., Ltd.) 0.4 parts, aluminum sulfate 1.0 part, 0.1 part of synthetic sizing agent, and 0.02 part of retention aid were added to obtain a norp slurry. Papermaking was carried out using this slurry strength paper machine, and starch was impregnated on both sides by a size press so that the dry coating amount per one side was 1.5 gZm 2 to obtain a support.
- a coating solution D was coated on one side of this support using a blade coater to give a coating amount of lOgZm 2 to form an under layer, and a coated paper with a basis weight of 180 g Zm 2 was obtained.
- Coating solution D 100 parts of light calcium carbonate-silica composite particles C as pigment, 30 parts of polybul alcohol (PVA 117: manufactured by Kuraray Co., Ltd.) as binder and ethylene glycol acetate (BE7000: Central Rikko Kogyo Co., Ltd.) 5 parts, cationic resin (polyamine ammonia epichlorohydrin, molecular weight 100,000) 5 parts, sizing agent (Polymeron 360: Arakawa Chemical Industrial Co., Ltd.) 2 parts, antifoam agent 0.5 part A coating solution (solid content: 23%) was prepared.
- PVA 117 manufactured by Kuraray Co., Ltd.
- BE7000 Central Rikko Kogyo Co., Ltd.
- cationic resin polyamine ammonia epichlorohydrin, molecular weight 100,000
- sizing agent Polymeron 360: Arakawa Chemical Industrial Co., Ltd.
- antifoam agent 0.5 part
- a coating solution solid content: 23%) was prepared.
- Coating solution E 100 parts of silica as a pigment (Fine Seal X-37: manufactured by Tokuama Co., Ltd.), 5 parts of SB latex (LX438C: manufactured by Sumitomo Chemical Co., Ltd.) as a binding agent, and polyvinyl alcohol (PVA 117: Kuraray Co., Ltd.
- An aqueous coating solution E having a concentration of 20% was prepared by blending 24 parts of a product, and 5 parts of a sizing agent (Polymeron 360: manufactured by Arakawa Chemical Industry Co., Ltd.).
- the coagulation liquid was adjusted.
- An ink jet recording sheet was prepared in the same manner as in Example 4, except that the light calcium carbonate / silica composite particles C were replaced with 100 parts of the light calcium carbonate / silica composite particles D as a pigment for the coating liquid D. Obtained.
- Inkjet was carried out in exactly the same manner as in Example 4, except that 100 parts of the light calcium carbonate-silica composite particles E were blended instead of the light calcium carbonate / silica composite particles C as a pigment for the under layer coating liquid D. I got a recording sheet.
- Example 4 As a coating liquid for the ink receiving layer, Example 4 was used except that the following coating liquid E1 was used instead of the coating liquid E, and the coagulating liquid F1 was used instead of the coagulating liquid F. Ink jet recording paper was obtained in the same manner as in.
- Coating solution E1 100 parts of silica as a pigment (Fine seal X-37: manufactured by Tokuma Co., Ltd.), 30 parts of an aqueous urethane resin (HUX- 980: manufactured by Asahi Denka Kogyo Co., Ltd.) as a binding agent, and Zein (ALACID) 10 parts of lactic case, and 5 parts of a release agent (Nopcoat SYC: manufactured by San Nopco Co., Ltd.) were mixed to prepare an aqueous coating liquid E1 having a concentration of 30%.
- Coagulation solution F1 5% of calcium formate (manufactured by Asahi Chemical Industry Co., Ltd.) and 1% of a dye fixing agent (Dyfix YK-50: manufactured by Daiwa Chemical Co., Ltd.) were mixed to prepare a coagulation solution.
- Rosetta type light calcium carbonate (Alpaca 5970, manufactured by Specialty Minerals Inc., oil absorption amount 120 ml Z 100 g, BET specific surface area 12 m 2 Z g instead of light calcium carbonate-silica composite particle C as a pigment for the coating liquid D for the under layer
- An ink jet recording sheet was obtained in the same manner as in Example 4 except that 100 parts of an average particle diameter of 3.O / zm were blended.
- BET specific surface area The specific surface area was measured by a nitrogen adsorption amount using an automatic specific surface area measuring apparatus by volume method (Diemi-2360 manufactured by Micromeritics Co., Ltd.). When the sample was a slurry, it was dispersed in ethanol so as to have a solid content of 10%, dried at 105 ° C., and then the BET specific surface area was measured.
- a Sellotape registered trademark, transparent adhesive tape
- a digital force gauge When the tape was peeled off the surface of the under layer, the maximum value read with a digital force gauge was taken as the following measurement value.
- peeling off the tape the strength of the coated layer of the under layer can be measured.
- the following “paper peeling” indicates the case where the base paper strength is peeled not the under layer but the case where the peeling strength is the lowest and the part is the base paper. In this case, adhesion of the base paper fiber to the tape can be visually confirmed. The occurrence of paper peeling indicates that the strength of the interface between the under layer and the base paper is low, and indicates that peeling of the coated layer or cast coatability is deteriorated.
- the measured value is lOOogf (9.81N) or more, no paper peeling!
- the measured value is 500 gf (4.90 N) or more and less than 700 gf (6.86 N). Or more than that there is paper peeling.
- the measured value is less than 500 gf (4.90 N).
- a red and green solid image is recorded on a recording sheet with a spreadsheet software “Etacel” using an ink jet printer (PM-950C: trade name of Epson Corporation) using dye ink, and a red and green mixed color is used. Bleeding was visually evaluated at the boundaries of parts.
- a predetermined pattern was printed on a recording sheet using an ink jet printer (PM-950C: trade name of Epson Corporation) using a dye ink, and the vividness of the image area was visually evaluated.
- Vividness is an index by which an image is printed beautifully, and printing density and image
- the evaluation is a comprehensive evaluation of the appearance and the presence or absence of image unevenness. Here, the following evaluation was made by visually judging the printed image.
- the air permeability of the recording paper before forming the ink receiving layer was measured according to the Papers and Pulp Technical Association Ci. TAPPI No. 5.
- the measured value is less than 100 s.
- the measured value is at least 100 s but less than 300 s.
- the measured value is 300 seconds or more and less than 600 seconds.
- the measured value is 600 s or more.
- Example 5 light calcium carbonate 50/50 4.4 160 28 monosilica composite particles D
- the light calcium carbonate-silica composite particles as the pigment of the under layer, it is possible to obtain an ink jet recording sheet excellent in the under layer strength and the ink absorptivity.
- FIG. 1 is a view showing an example of the form of light calcium carbonate (Rosetta-type calcite system) dispersed in a liquid.
- FIG. 2 is a view showing an example of the form of light calcium carbonate / silica composite particles dispersed in a liquid.
Landscapes
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
Abstract
Description
明 細 書 Specification
インクジェット記録用紙 Inkjet recording paper
技術分野 Technical field
[0001] 本発明は、インクジェット記録用紙に関する。 The present invention relates to an inkjet recording sheet.
背景技術 Background art
[0002] インクジェット記録方式はフルカラー化が容易なことや印字騒音が少な!/、事などか ら、印字性能の急速な向上に伴い、多方面に利用されている。又、インクジェット記録 方式は、装置がコンパクトで低価格であることから家庭やオフィスでのカラー印刷機と して普及してきている。インクジェット記録方式は、ノズル力 紙などの記録用紙に向 けてインク液滴を噴射させ、画像形成させるものであり、記録用紙とプリンタ一とが直 接接触しな!ゾンインパクト式の印字方式である。 The ink jet recording method is widely used with the rapid improvement of the printing performance due to the fact that full-coloring is easy and the printing noise is small! In addition, the ink jet recording method has been widely used as a color printer in homes and offices because the device is compact and inexpensive. The ink jet recording method ejects ink droplets toward recording paper such as nozzle force paper to form an image, and the recording paper and the printer do not come in direct contact with each other! is there.
インクジェット記録方式は、例えば、文書作成ソフトで作成した文書の記録、デジタ ル写真などのデジタル画像の記録、銀塩写真や本などの美麗な印刷体をスキャナで 取り込んだ後の記録 (複製)などへ利用される。そして、これらの各用途にそれぞれ適 した構成のインクジェット記録用紙が提案されている。例えば、単なる文書記録には、 原紙にコートしない普通紙タイプの記録用紙が用いられる。又、銀塩写真に匹敵する 解像度と色再現性が必要な場合は、厚い塗工層をインク受容層として原紙上に設け た塗工タイプが用いられ、特に光沢が要求される場合は上記塗工層をキャストコート 法で作製したキャストタイプの記録用紙が用いられる(例えば、特許文献 1, 2参照)。 The inkjet recording method is, for example, recording of a document created by document creation software, recording of a digital image such as a digital photograph, recording (replication) after a scanner prints a beautiful print such as a silver salt photograph or a book, etc. To be used. Then, an inkjet recording sheet having a configuration suitable for each of these applications has been proposed. For example, for simple document recording, plain paper type recording paper which is not coated on base paper is used. Also, when resolution and color reproducibility comparable to silver halide photography are required, a coating type provided with a thick coating layer as an ink receiving layer on a base paper is used, and in particular when the gloss is required, the above coating A cast type recording sheet prepared by cast coating a working layer is used (see, for example, Patent Documents 1 and 2).
[0003] キャストコート法は、顔料と結着剤とを主成分とする塗工液を基紙上に塗工してイン ク受容層となる塗工層を設け、湿潤して可塑状態にある塗工層をキャストドラム等の 鏡面仕上げ面に押し当て、光沢仕上げする方法である。キャストコート法は、(1)塗 ェ層が湿潤状態にある間に鏡面仕上げした加熱ドラムに圧着して乾燥するウエットキ ヤスト法 (直接法)、 (2)湿潤状態の塗工層を一旦 (半)乾燥した後に再湿潤液により 膨潤可塑化させ、鏡面仕上げした加熱ドラムに圧着し乾燥するリウエツトキャスト法( 再湿潤法)、(3)湿潤状態の塗工層を凝固処理によりゲル状態にして、鏡面仕上げし た加熱ドラムに圧着し乾燥するゲルイ匕キャスト法 (凝固法)、の 3種類に一般に分ける ことができる。 [0003] In the cast coating method, a coating liquid containing a pigment and a binder as main components is coated on a base paper to form a coating layer to be an ink receiving layer, and the coating is wet and plasticized. In this method, the work layer is pressed against a mirror-finished surface such as a cast drum to finish gloss. The cast coating method is (1) wet cast method (direct method) in which the coated layer is pressed and dried on a mirror-finished heating drum while the coated layer is wet, and (2) the coated layer in the wet state is ) After being dried, it is swelled and plasticized with rewetting liquid, pressed onto mirror surfaced heating drum and dried, and re-wet method (re-wetting method), (3) the wet coating layer is made into gel state by coagulation treatment Generally divided into three types: Gelie cast method (solidification method), which is pressed and dried on a mirror-finished heating drum be able to.
[0004] ところで、紙の不透明度を上げるために様々な填料が用いられて 、るが、なかでも 酸化チタンは少量の添加で高 、不透明度と白色度を得られるため好適である(例え ば、特許文献 3、 4参照)。また、嵩比重 0.3g/cm3以下の無定形シリカ(ホワイトカーボ ン、含水ケィ酸)またはシリケ一トを填料に用いた嵩高の印刷用紙が開示されている( 例えば、特許文献 5参照)。特に、近年では紙資源節約や軽量化の点から低密度紙( 嵩高紙)が用いられることが多くなつてきており、不透明度を高くする填料が要望され ている。 By the way, various fillers are used to increase the opacity of paper, but among them, titanium oxide is preferable because high opacity and whiteness can be obtained by addition of a small amount (for example, , Patent Documents 3 and 4). In addition, a bulky printing paper using as a filler an amorphous silica (white carbon, hydrous cayric acid) or a silicate having a bulk specific gravity of 0.3 g / cm 3 or less is disclosed (see, for example, Patent Document 5). In particular, in recent years, low density paper (bulk paper) is often used from the viewpoint of paper resource saving and weight reduction, and a filler for increasing the opacity is required.
[0005] 一方、インクジェット記録用のインクは、安定した液滴を形成させるためインク中に 多量の溶媒を含む。そのため、良好な画質を得るには、記録用紙力 Sインク液滴を速 やかに吸収する必要がある。特に、近年、プリンターの高速ィ匕ゃ多色インクの採用な どにより、インクジェット記録用紙にはより高いインク吸収性が求められている。そこで 、支持体上に、上記したインク受容層を設けた記録用紙が上巿されている。インク受 容層は、インクを吸収する顔料、顔料を支持体上に結合させる結着剤、インクをイン ク受容層に固着するためのインク定着剤、各種助剤から一般に構成される。インク受 容層用顔料としては、インク吸収性、透明性に優れた合成非晶質シリカが一般的に 使用されているが、印字品質や作業性を向上させるベぐ種々の特性 (粒径、吸油量 等)を有するシリカが顔料として提案されている (例えば、非特許文献 1参照)。 On the other hand, the ink for inkjet recording contains a large amount of solvent in the ink to form stable droplets. Therefore, in order to obtain good image quality, it is necessary to rapidly absorb recording paper force S ink droplets. In particular, in recent years, ink-jet recording paper is required to have higher ink absorbency by the use of high-speed or multi-color ink in printers. Therefore, a recording sheet provided with the above-mentioned ink receiving layer on a support is covered. The ink receiving layer is generally composed of a pigment which absorbs the ink, a binder which binds the pigment on the support, an ink fixing agent which fixes the ink to the ink receiving layer, and various auxiliary agents. As a pigment for the ink receiving layer, synthetic amorphous silica excellent in ink absorbability and transparency is generally used, but various properties for improving printing quality and workability (particle size, Silica having an oil absorption etc. has been proposed as a pigment (see, for example, Non-Patent Document 1).
[0006] 例えば、上記非特許文献 1には、平均粒径 3〜6 μ m程度、吸油量 250cm3Zl00 For example, in Non-Patent Document 1, the average particle diameter is about 3 to 6 μm, and the oil absorption amount is 250 cm 3 Z100.
8以上のシリカ(同文献の 123)、平均粒径2〜15 111、吸油量 180mlZl00g以上 のシリカ(同文献の pl46)が好適であることが記載されている。 It is described that eight or more silicas (123 of the same reference), average particle diameter of 2 to 15 111, oil absorption of 180 ml and 100 g or more of silica (pl46 of the same document) are suitable.
又、吸油量 300ml以上の合成非晶質シリカと、平均粒径 0. 5〜0. 7 mでかつ粒 径 2 μ m以下の粒子の割合が 95%以上の重質炭酸カルシウムとを含有するインク受 容層を設けたインクジェット記録用紙が開示されている (例えば、特許文献 6参照)。 Further, it contains synthetic amorphous silica having an oil absorption of 300 ml or more, and heavy calcium carbonate having a ratio of particles having an average particle diameter of 0.5 to 0.5 m and a particle diameter of 2 μm or less 95% or more. An ink jet recording sheet provided with an ink receiving layer is disclosed (see, for example, Patent Document 6).
[0007] し力しながら、近年のプリンターにおける色再現性の発達にともない、より多くのイン クを吸収できるインクジェット記録用紙が望まれている。このようなこと力 、支持体とィ ンク受容層との間にアンダー層を設けることが提案されている。例えば、インク受容層 の下層にシリカを顔料として含むアンダー層を設ける技術や、アンダー層顔料として シリカと重質炭酸カルシウム微粒子の混合物を用いる技術が提案されて 、る (特許文 献 7, 8参照) At the same time, with the development of color reproducibility in recent printers, an inkjet recording sheet capable of absorbing more ink is desired. Such a force has been proposed to provide an under layer between the support and the ink receiving layer. For example, a technique of providing an under layer containing silica as a pigment in the lower layer of the ink receiving layer, or as an under layer pigment A technology using a mixture of silica and heavy calcium carbonate fine particles has been proposed (see Patents 7 and 8).
[0008] 特許文献 1 :特開昭 62— 95285号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 62-95285
特許文献 2:特開平 5— 59694号各公報 Patent Document 2: Japanese Patent Application Laid-Open No. 5-59694
特許文献 3 :特開 2004— 18336号公報 Patent Document 3: Japanese Patent Application Laid-Open No. 2004-18336
特許文献 4:特開 2002— 29739号公報 Patent Document 4: Japanese Patent Application Laid-Open No. 2002-29739
特許文献 5:特開平 10— 226982号公報 Patent Document 5: Japanese Patent Application Laid-Open No. 10-226982
特許文献 6:特開 2003 - 170656号公報 Patent Document 6: Japanese Patent Application Laid-Open No. 2003-170656
特許文献 7:特開 2003 - 260862号公報 Patent Document 7: Japanese Patent Application Laid-Open No. 2003-260862
特許文献 8:特開 2003 - 285543号公報 Patent Document 8: Japanese Patent Application Laid-Open No. 2003-285543
非特許文献 1:「インクジェット記録におけるインク'メディア 'プリンターの開発技術」、 第 1刷、発行人 高薄 一弘、株式会社技術情報協会、 2000年 8月 28日、 pl23、 p 146 Non-patent document 1: "Development technology of ink 'media' printer in ink jet recording", 1st print, Issuer Kazuhiro Takathin, Inc. Technical Information Association, Inc., August 28, 2000 pl23, p 146
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problem that invention tries to solve
[0009] しかし、紙の不透明性を向上させるために用いる酸ィ匕チタン自体は比較的硬い填 料であるうえ、酸ィ匕チタンを用いた紙は密度が高くなる傾向にあるため、ギロチンなど で断裁加工する際に、断裁刃の負担が大きぐ刃の欠けが生じたり、断裁音が非常 に大きくなつたりするという問題がある。又、ホワイトカーボンのような比重の低い物質 を填料として用いると、紙の剛度およびサイズ度を低下させるとともに、炭酸カルシゥ ムなどと比較して不透明度が低くなる。 However, titanium oxide used to improve the opacity of paper itself is a relatively hard filler, and paper using titanium oxide tends to have a high density, so guillotine etc. There is a problem that when cutting is performed, the load on the cutting blade is large and chipping of the blade occurs, and cutting noise becomes extremely large. In addition, when a low specific gravity substance such as white carbon is used as a filler, the rigidity and size of the paper are lowered, and the opacity is lowered as compared with calcium carbonate and the like.
[0010] 又、上記特許文献 7記載の技術を用い、インク受容層の下層にアンダー層を設ける 場合、顔料であるシリカのインク吸収性は高いものの、アンダー層用塗工液中でシリ 力が結着剤を吸着するため (結着剤要求量が多く)、有効な結着剤量が不足してアン ダ一層強度が低下するという問題がある。又、層強度を確保するため結着剤の配合 量を多くすると、インク吸収性が低下する。一方、吸油量が低いシリカを用いた場合、 結着剤要求量は低くなるが、インク吸収性に劣る。 When an under layer is provided below the ink receiving layer according to the technique described in Patent Document 7, although the ink absorbency of the pigment, which is a pigment, is high, the silica in the under layer coating solution has a high viscosity. In order to adsorb the binding agent (the amount of binding agent required is large), there is a problem that the amount of the effective binding agent is insufficient and the strength of the powder is further lowered. Also, if the blending amount of the binder is increased to secure the layer strength, the ink absorptivity decreases. On the other hand, when silica having a low oil absorption is used, the binder requirement is lowered but the ink absorption is poor.
また、特許文献 8記載の技術の場合、アンダー層強度は高くなるが、炭酸カルシゥ ムの吸収特性が低 、ためインク吸収性に劣る。 Further, in the case of the technique described in Patent Document 8, although the strength of the under layer becomes high, Because of its low absorption characteristics, the ink absorption is poor.
なお、アンダー層強度が低いと、製造過程でロール状の記録用紙 (紙)を巻き取る 際、アンダー層やその上のインク受容層が欠落して紙と紙の間に巻き込まれる等の 不具合が生じる。この場合、紙表面にくぼみなどの凹凸が生じ、美観を損ねることが あり、高平滑なキャスト紙において特に顕著である。 If the strength of the under layer is low, when the roll-like recording paper (paper) is wound up in the production process, the under layer or the ink receiving layer thereon may be missing and the paper may get caught between the paper and the like. It occurs. In this case, the paper surface may have irregularities such as depressions, which may impair the appearance, and is particularly remarkable in high-smooth cast paper.
[0011] 従って本発明は、不透明性及び断裁加工適性に優れ、又はインク吸収性およびァ ンダ一層強度の高いインクジェット記録用紙を提供することを目的とする。 Therefore, an object of the present invention is to provide an ink jet recording sheet which is excellent in opacity and cutting processability, or higher in ink absorbability and sander strength.
課題を解決するための手段 Means to solve the problem
[0012] 本発明者等は上記課題を解決すべく検討を行った結果、特定の紙中填料を用いる ことにより、不透明性及び断裁加工適性を向上できることを見いだした。 As a result of investigations to solve the above-mentioned problems, the present inventors have found that by using a specific filler in paper, the opacity and cutting processability can be improved.
従って、本発明の上記目的は、基紙上に、顔料と結着剤とを含有するインク受容層 を設けたインクジェット記録用紙であって、前記基紙中に、軽質炭酸カルシウム粒子 の表面をシリカで被覆した軽質炭酸カルシウム—シリカ複合粒子カゝらなる填料が含 有されていることを特徴とするインクジェット記録用紙によって達成された。 Therefore, the above object of the present invention is an ink jet recording sheet provided with an ink receiving layer containing a pigment and a binder on a base paper, wherein the surface of the light calcium carbonate particles is made of silica in the base paper. This is achieved by an ink jet recording sheet characterized in that it comprises a filler consisting of coated light calcium carbonate-silica composite particles.
[0013] 又、発明者等は上記課題を解決すべく検討を行った結果、アンダー層に特定の顔 料を用いることにより、インク吸収性に優れ、アンダー層強度を向上できることを見い だした。これは、上記顔料により、顔料の吸収特性のバランスが良好となり、結着剤を あまり吸着することなくインク吸収性が向上されるためと考えられる。 In addition, as a result of investigations to solve the above problems, the inventors have found that by using a specific filler in the under layer, it is possible to improve the ink absorbability and improve the under layer strength. . It is considered that this is because the pigment improves the balance of the absorption characteristics of the pigment and improves the ink absorption without adsorbing a large amount of the binder.
従って、本発明の上記目的は、支持体の少なくとも一方の面に、顔料及び結着剤 を含有するアンダー層を設け、該アンダー層の表面にインク受容層を設けたインクジ エツト記録用紙であって、前記アンダー層の顔料が軽質炭酸カルシウム粒子の表面 をシリカで被覆した軽質炭酸カルシウム シリカ複合粒子を含有することを特徴とす るインクジェット記録用紙によって達成された。 Accordingly, the above object of the present invention is an ink jet recording paper provided with an under layer containing a pigment and a binder on at least one surface of a support and an ink receiving layer provided on the surface of the under layer. This is achieved by an ink jet recording sheet characterized in that the pigment of the under layer contains light calcium carbonate-silica composite particles coated with silica on the surface of light calcium carbonate particles.
[0014] 前記軽質炭酸カルシウム シリカ複合粒子における、軽質炭酸カルシウム Zシリカ の固形分質量比(CaCO /SiO )が 25Z75〜75Z25であることが好ましい。前記 It is preferable that the solid content mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate-silica composite particles is 25Z75 to 75Z25. Said
3 2 3 2
軽質炭酸カルシウム シリカ複合粒子を基紙に含有させる場合、その平均粒子径が When light calcium carbonate / silica composite particles are contained in the base paper, the average particle size is
1〜30 mであることが好ましい。又、前記軽質炭酸カルシウム—シリカ複合粒子に おいて、前記軽質炭酸カルシウム粒子は、紡錘状の一次粒子が凝集して二次粒子 を形成して 、るロゼッタ型カルサイト系軽質炭酸カルシウムであることが好ま 、。前 記インク受容層の最表面は、該インク受容層用塗料を塗布してなる塗工層の表面が 湿潤状態にある間に、該塗工層を加熱した鏡面に圧接した後、乾燥して設けられるこ とが好ましい。 It is preferable that it is 1-30 m. In the light calcium carbonate-silica composite particles, the light calcium carbonate particles are secondary particles by aggregation of spindle-like primary particles. Preferably, it is a light rosette calcium carbonate calcium carbonate that forms a. The outermost surface of the ink receiving layer is brought into pressure contact with the heated mirror surface while the surface of the coating layer formed by applying the coating material for the ink receiving layer is in a wet state, and then dried. It is preferable to be provided.
発明の効果 Effect of the invention
[0015] 本発明によれば、不透明性及び断裁加工適性に優れ、又はインク吸収性およびァ ンダ一層強度の高いインクジェット記録用紙が得られる。 According to the present invention, it is possible to obtain an ink jet recording sheet which is excellent in opacity and cutting processability, or higher in ink absorbency and sander strength.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0016] 以下本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described.
[0017] 1.第 1の発明(基紙中に軽質炭酸カルシウム シリカ複合粒子を填料として含有す る)に係る実施形態 1. An embodiment according to the first invention (containing light calcium carbonate / silica composite particles as a filler in base paper)
本発明の第 1の発明に係る実施形態のインクジェット記録用紙は、基紙上にインク 受容層を設け、基紙中に填料として以下の軽質炭酸カルシウム シリカ複合粒子を 含有する。 The ink jet recording paper of the embodiment according to the first invention of the present invention is provided with an ink receiving layer on a base paper, and contains the following light calcium carbonate / silica composite particles as a filler in the base paper.
[0018] 〈基紙〉 <Base Paper>
本実施形態に使用される基紙はパルプ繊維と填料とを主成分とする。 The base paper used in the present embodiment contains pulp fibers and fillers as main components.
(1)パルプ (1) Pulp
基紙に用いるパルプの種類と配合量は特に限定されない。例えば、クラフトパルプ ( The type and blending amount of pulp used for the base paper are not particularly limited. For example, kraft pulp (
KP)等の化学パルプ、ストーングランドパルプ (SGP)、加圧ストーングランドパルプ (PG P)、リファイナーグランドパルプ (RGP)、ケミグランドパルプ (CGP)、サーモグランドパル プ (TGP)、砕木パルプ (GP)、サーモメカ-カルパルプ (TMP)、ケミサーモメ力-カルパ ルプ (CTMP)、リファイナーメカ-カルパルプ (RMP)等の機械パルプ (MP)、更に、脱墨 パルプ (DIP)等の古紙パルプから 1種あるいは 2種以上を適宜選択し、配合して使用 することができる。 Chemical pulps such as KP), Stone Grand Pulp (SGP), Pressed Stone Grand Pulp (PG P), Refiner Grand Pulp (RGP), Chemi Grand Pulp (CGP), Thermo Grand Pulp (TGP), Ground Pulp (GP) Mechanical pulp (MP) such as Thermo-mechanic pulp (TMP), Chemotherme force-carp pulp (CTMP), Refiner-mechanic pulp (RMP), etc., and 1 or 2 from waste paper pulp such as deinked pulp (DIP) The species or more can be selected appropriately and used in combination.
[0019] (2)填料 (軽質炭酸カルシウム シリカ複合粒子) (2) Filler (light calcium carbonate / silica composite particles)
填料としては、軽質炭酸カルシウム粒子の表面をシリカで被覆した軽質炭酸カルシ ゥム—シリカ複合粒子を用いる。該複合粒子は、紙中填料の全量又は一部として使 用される。軽質炭酸カルシウム—シリカ複合粒子は、例えば粒径 0.9〜9 /ζ πι程度の 軽質炭酸カルシウムの表面に、一次粒子径が 20〜60nm程度のシリカ(SiO )粒子が As a filler, light calcium carbonate-silica composite particles in which the surface of light calcium carbonate particles is coated with silica are used. The composite particles are used as the whole or part of the filler in paper. The light calcium carbonate-silica composite particles have, for example, a particle diameter of about 0.9 to 9 / ζπι Silica (SiO 2) particles with a primary particle size of about 20 to 60 nm on the surface of light calcium carbonate
2 結合したものである。又、軽質炭酸カルシウムは、例えば石灰石を焼成し、化学反応 により合成することができるがこれに限られない。 2 It is a combination. Also, light calcium carbonate can be synthesized by, for example, calcining limestone and chemical reaction, but is not limited thereto.
[0020] 軽質炭酸カルシウム (CaCO )の結晶の形態(同質異像)は、カルサイト、ァラゴナ [0020] The crystal form (homomorphous) of light calcium carbonate (CaCO 3) is calcite, aragona
3 3
イトのいずれでもよい。上記軽質炭酸カルシウムの形状も、針状、柱状、紡錘状、球 状、立方体状、ロゼッタ (rosette)型のいずれでもよい。なお、ロゼッタ型とは、紡錘状 の軽質炭酸カルシウム一次粒子が毬栗状に凝集した形状を指し、他の形態のものに 比べて比表面積と吸油性が高くなる。特に、ロゼッタ型のカルサイト系軽質炭酸カル シゥムを用いると、基紙に内添した場合に嵩高で不透明度の改善効果に優れた軽質 炭酸カルシウム シリカ複合粒子が得られるので、好ましい。なお、軽質炭酸カルシ ゥムは粉砕処理を施して使用しても良 、。 It may be any of them. The shape of the light calcium carbonate may be any of needle, column, spindle, sphere, cube, and rosette type. The rosette type refers to a shape in which spindle-shaped light calcium carbonate primary particles are aggregated into a chestnut-like shape, and the specific surface area and oil absorption are higher than those of other forms. In particular, it is preferable to use rosette type calcite-based light calcium carbonate, since light calcium carbonate-silica composite particles excellent in the effect of improving bulkiness and opacity when internally added to a base paper can be obtained. Light carbonated calcium carbonate may be used after being crushed.
[0021] 図 1は、液中に分散した状態の軽質炭酸カルシウム(ロゼッタ型カルサイト系)の形 態の一例を示す SEM (電子顕微鏡)像であり、図 2は、液中に分散した状態の軽質炭 酸カルシウム シリカ複合粒子の形態の一例を示す SEM像である。図 2によれば、 軽質炭酸カルシウムの表面に実質的に球状のシリカ粒子が結合 (析出)していること がわかる。又、図 2の例では、 3個の複合粒子が存在している。なお、この複合粒子は 、抄紙後、単体又は複数個凝集した状態でノ ルプ繊維の表面に付着している。 FIG. 1 is a SEM (electron microscope) image showing an example of the form of light calcium carbonate (Rosetta-type calcite system) in a dispersed state in a liquid, and FIG. 2 shows the dispersed state in a liquid. BRIEF DESCRIPTION OF THE DRAWINGS It is a SEM image which shows an example of the form of the light calcium calcium carbonate silica composite particle. According to FIG. 2, it can be seen that substantially spherical silica particles are bound (deposited) on the surface of light calcium carbonate. Also, in the example of FIG. 2, three composite particles are present. It is to be noted that the composite particles adhere to the surface of the knob fiber in a single or plural aggregated state after paper making.
[0022] 上記した軽質炭酸カルシウム一シリカ複合粒子を紙中填料として用いることにより、 吸油量が高くなり、紙の不透明度を向上させることができる。又、軽質炭酸カルシウム シリカ複合粒子はチタンに比べて硬度が低ぐ得られた用紙の断裁時に刃を磨耗 させることが少ない。 By using the above-described light calcium carbonate-silica composite particles as a filler in paper, the oil absorption can be increased, and the opacity of paper can be improved. In addition, light calcium carbonate-silica composite particles are less likely to wear the blade when cutting the paper which has lower hardness than titanium.
[0023] 軽質炭酸カルシウム一シリカ複合粒子は、紙中に含有されていることが必要であり 、好ましくは紙中填料率として 1〜25質量 %含有されているのがよい。紙中填料率が 1 質量 %未満であるとインクジェット記録用紙の不透明度が向上せず、 25質量 %を超える と紙力が低下し、抄造時に断紙が発生したり加工時に紙粉が発生しやすくなる。紙 中填料率は、より好ましくは 3〜25質量%とし、最も好ましくは 5〜25質量%とする。なお 、紙中填料率 ίお IS P P8251に規定する灰分試験方法(525°C燃焼法)により測 定することができる。 [0024] 軽質炭酸カルシウム—シリカ複合粒子における、軽質炭酸カルシウム Zシリカの固 形分質量比(CaCO /SiO )が 25Z75〜75Z25であることが好ましい。上記比が The light calcium carbonate-silica composite particles are required to be contained in the paper, and preferably 1 to 25% by mass as the filler in the paper. When the filler content in the paper is less than 1% by mass, the opacity of the ink jet recording sheet is not improved, and when it exceeds 25% by mass, the paper strength is reduced, paper breaks are generated during paper making, and paper powder is generated during processing. It will be easier. The filler content in the paper is more preferably 3 to 25% by mass, and most preferably 5 to 25% by mass. In addition, it can be measured by the ash content test method (525 ° C. combustion method) specified in the paper filler rate IS ISC P 8251. It is preferable that the solid content mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate-silica composite particles is 25Z75 to 75Z25. The above ratio is
3 2 3 2
25Z75未満の場合、シリカの特性が全体に発現するため、不透明性が低下し、記 録画像の裏抜けが発生しやすくなる。一方、上記比が 75Z25を越えると、軽質炭酸 カルシウムの特性が大きく発現するため、嵩高性が低下して支持体の透気性も低下 しゃすくなる。固形分質量比は、例えば軽質炭酸カルシウム—シリカ複合粒子を蛍 光 X線分析し、 Ca及び Siを定量することで、求めることができる。 If it is less than 25Z75, the characteristics of the silica develop over the whole, so the opacity decreases and it becomes easy to cause the strike through of the recorded image. On the other hand, when the above ratio exceeds 75Z25, the characteristics of light calcium carbonate are largely developed, so the bulkiness is lowered and the air permeability of the support is lowered. The solid content mass ratio can be determined, for example, by fluorescent X-ray analysis of light calcium carbonate-silica composite particles to quantify Ca and Si.
[0025] 又、軽質炭酸カルシウム シリカ複合粒子の平均粒子径力 〜 30 μ mであることが 好ましい。該複合粒子の平均粒子径が 1 μ m未満であると、抄造時の填料の歩留が 低下することがある。一方、平均粒子径が 30 mを超えると、紙強度が低下したり、 紙中での填料分布が不均一になり、地合が悪ィ匕する場合がある。より好ましい平均 粒径は 3〜20 μ mであり、さらに好ましい範囲は 3〜10 μ mである。 The average particle diameter force of the light calcium carbonate / silica composite particles is preferably 30 μm. When the average particle size of the composite particles is less than 1 μm, the retention of filler during papermaking may decrease. On the other hand, when the average particle size exceeds 30 m, the paper strength may decrease, the filler distribution in the paper may become uneven, and the formation may be deteriorated. A more preferable average particle size is 3 to 20 μm, and a further preferable range is 3 to 10 μm.
又、軽質炭酸カルシウム—シリカ複合粒子の吸油量が 70〜300mlZl00gである ことが好ましい。該複合粒子の吸油量が 70mlZl00g未満であると、インク受容層の 塗工量が少ない場合にインク吸収性が悪くなり、インクジェット記録画像に、にじみ等 の問題が発生しやすくなる。一方、吸油量が 300mlZl00gを超えると、抄造時に他 の添加薬品を過度に吸収してしまい、その薬品の効果を減じる場合がある。より好ま しい吸油量は 100〜200mlZl00gである。 The oil absorption of the light calcium carbonate-silica composite particles is preferably 70 to 300 ml Z100 g. When the oil absorption amount of the composite particles is less than 70 ml and less than 100 g, when the coating amount of the ink receiving layer is small, the ink absorptivity deteriorates and problems such as bleeding easily occur in the ink jet recorded image. On the other hand, if the oil absorption exceeds 300 ml Z100 g, other additives may be absorbed excessively at the time of sheet making, and the effects of the agent may be reduced. More preferable oil absorption is 100 to 200 ml Z 100 g.
又、軽質炭酸カルシウム―シリカ複合粒子 BET比表面積が 5〜 110m2/gであるこ とが好ましい。該複合粒子の BET比表面積が 5m2/g未満であると、該複合粒子の 光散乱効果が少なくなるため、光の散乱が減少し、不透明度が下がる傾向にある。 一方、 BET比表面積が 110m2Zgを超えると抄造時に他の添加薬品を過度に吸収 してしまい、その薬品の効果を減じる場合がある。より好ましい BET比表面積は 10〜 50m2Zgである。 In addition, it is preferable that the light calcium carbonate-silica composite particles have a BET specific surface area of 5 to 110 m 2 / g. When the BET specific surface area of the composite particles is less than 5 m 2 / g, the light scattering effect of the composite particles is reduced, so that the light scattering tends to be reduced and the opacity is reduced. On the other hand, when the BET specific surface area exceeds 110 m 2 Zg, other additive chemicals may be absorbed excessively at the time of paper making, and the effects of the chemicals may be reduced. A more preferred BET specific surface area is 10 to 50 m 2 Zg.
[0026] なお、軽質炭酸カルシウム シリカ複合粒子は内部に軽質炭酸カルシウムを含ん でいるため、酸性抄紙で抄造すると、粒子内部の軽質炭酸カルシウムが分解または 溶解する可能性がある。従って、本発明においては、中性抄紙又はアルカリ性抄紙 で抄造することが好ましい。 [0027] (3)軽質炭酸カルシウム シリカ複合粒子のその他の効果 Since the light calcium carbonate / silica composite particles contain light calcium carbonate inside, when making the paper by acid papermaking, the light calcium carbonate inside the particles may be decomposed or dissolved. Therefore, in the present invention, it is preferable to make the paper by neutral paper making or alkaline paper making. (3) Other effects of light calcium carbonate / silica composite particles
さらに、軽質炭酸カルシウム シリカ複合粒子を填料に用いると、低密度紙 (嵩高 紙)が得られ易いという効果がある。特に、キャストコート法でインクジェット記録用紙 を製造する場合に、本発明が有効である。つまり、キャストコート法は、いずれも塗工 層をキャストドラムに押し付けて光沢面を得る必要から、塗工層の乾燥は基紙のキヤ ストロールと接しない面からのみ進行する。従って、キャストコート法は乾燥速度が遅 ぐ生産性が低くなる力 通気性の高い基紙を用いることで生産性を向上できる。そし て、本実施形態によれば、基紙の密度が低下する(嵩高になる)ので、結果として基 紙の通気性を高くすることができる。基紙の密度として、嵩高率を 3%以上とすること が好ましい。嵩高率が高い程、キャスト操業性が向上するが、嵩高率が高くなりすぎ ると紙強度が低下し、基紙製造時に断紙が発生する傾向がある。このため、嵩高率 は 20%以下とすることが好ましい。なお、嵩高率は、塗工前の基紙の紙厚と坪量から 密度を測定し、式 Furthermore, when light calcium carbonate / silica composite particles are used as a filler, there is an effect that low density paper (bulky paper) can be easily obtained. In particular, the present invention is effective when producing an inkjet recording sheet by a cast coating method. That is, in all of the cast coating methods, since it is necessary to press the coated layer against the cast drum to obtain a glossy surface, drying of the coated layer proceeds only from the side not in contact with the cast roll of the base paper. Therefore, the cast coating method can improve productivity by using a highly permeable base paper that has low drying speed and low productivity. Then, according to the present embodiment, the density of the base paper is reduced (the bulk is increased), and as a result, the air permeability of the base paper can be increased. As the density of the base paper, it is preferable to set the bulkiness to 3% or more. The higher the bulkiness rate, the better the cast operability, but if the bulkiness rate is too high, the paper strength tends to decrease, and there is a tendency for paper breaking to occur at the time of base paper production. For this reason, it is preferable to set the bulkiness to 20% or less. The bulk ratio is determined by measuring the density from the thickness and basis weight of the base paper before coating.
嵩高率 =(1—填料を添加した基紙の密度/填料無添加の基紙の密度) X 100 に従い算出する。 Bulking ratio = (1−density of base paper with added filler / density of base without added filler) × 100.
[0028] (4)軽質炭酸カルシウム シリカ複合粒子の製造方法 (4) Method for producing light calcium carbonate / silica composite particles
上記軽質炭酸カルシウム—シリカ複合粒子は、例えば軽質炭酸カルシウムとアル力 リ性の珪酸金属塩水溶液とを混合した液に、その煮沸温度以下の温度で鉱酸を添 加し液の pHを 7〜9として得られる。なお、このような製法によれば、軽質炭酸カルシ ゥムの表面がシリカで被覆された複合粒子になると考えられる。 The light calcium carbonate-silica composite particles are prepared, for example, by adding a mineral acid to a mixture of light calcium carbonate and an aqueous solution of an alkaline metal silicate at a temperature not higher than the boiling temperature thereof. Obtained as 9. Incidentally, according to such a production method, it is considered that the surface of the light calcium carbonate will be a composite particle coated with silica.
上記製造方法は、具体的には、まず、上記軽質炭酸カルシウムを水中に分散する 。水への分散量は、後述するケィ酸添加の影響も考慮して固形分で 1〜20質量%と するのが好ましい。分散量が 1質量%未満であると 1バッチ当たりの生産量が少なぐ 生産性が低くなり、 20質量%を超えると分散性が低下し、また軽質炭酸カルシウム量 との反応に用いるケィ酸アルカリの濃度が高くなつて反応時の粘度が上昇し、操業性 力 S低下することがある。 Specifically, first, the above-mentioned light calcium carbonate is dispersed in water. The dispersion amount in water is preferably set to 1 to 20% by mass in terms of solid content in consideration of the influence of addition of caiic acid described later. When the dispersed amount is less than 1% by mass, the production amount per batch decreases, and when it exceeds 20% by mass, the dispersibility decreases, and an alkali caic acid used for the reaction with the light calcium carbonate amount The viscosity of the reaction may increase and the operability S may decrease.
次に、このスラリーに珪酸のアルカリ溶液 (アルカリは、例えばナトリウム、カリウム)を 加える。珪酸とアルカリのモル比は限定されないが、 3号珪酸(SiO /Na 0= (3〜 3. 4) Zl程度)が一般に入手しやすぐ好適に利用できる。軽質炭酸カルシウムと、 珪酸のアルカリ溶液との仕込質量比を調整することにより、目的とする軽質炭酸カル シゥム—シリカ複合粒子の固形分質量比 (CaCO /SiO )を調整できる。 Next, an alkaline solution of silicic acid (for example, sodium or potassium) is added to the slurry. Although the molar ratio of silicic acid and alkali is not limited, No. 3 silicic acid (SiO 2 / Na 0 = (3 to 3) 3.4) Zl) is generally available and readily available. The solid content mass ratio (CaCO 2 / SiO 2) of the intended light calcium carbonate-silica composite particles can be adjusted by adjusting the feed mass ratio of the light calcium carbonate to the alkali solution of silicic acid.
3 2 3 2
[0029] 次に、これらの混合物をアジテータ、ホモミキサー、ミキサー等で攪拌、分散する。 Next, these mixtures are stirred and dispersed by an agitator, a homomixer, a mixer or the like.
軽質炭酸カルシウムが過度に凝集せずに適宜分散すればよぐ分散時間やアジテ ーシヨンの強さ等は制限されない。 If the light calcium carbonate is properly dispersed without excessive aggregation, the dispersion time, the strength of the agitation, etc. are not limited.
次に、鉱酸で中和反応させる。鉱酸は何でもよぐ例えば硫酸、塩酸等の安価に入 手できるものでょ 、。又鉱酸に硫酸バンドや硫酸マグネシウムのような酸性金属塩を 含んでもょ ヽ。鉱酸 (または鉱酸に上記酸性金属塩水溶液を含んだ酸)の添加は、 上記混合物の煮沸点以下の温度で行!、、軽質炭酸カルシウム粒子の表面に珪酸分 を析出させて非晶質珪酸を形成被覆させ、軽質炭酸カルシウム シリカ複合粒子を 得る。この中和反応は pH = 7〜9で終了させることが重要で、 pH7未満では軽質炭 酸カルシウムの分解を生じ、 pH9を超えると珪酸分の析出が充分に行われず、未反 応の珪酸分が残りロスを生じるため、好ましくない。 Next, the reaction is neutralized with a mineral acid. Mineral acids can be anything cheap, such as sulfuric acid and hydrochloric acid. The mineral acid may contain an acidic metal salt such as a sulfuric acid band or magnesium sulfate. Addition of mineral acid (or acid containing the above acidic metal salt aqueous solution to mineral acid) is carried out at a temperature not higher than the boiling point of the above mixture, and precipitation of silicic acid on the surface of light calcium carbonate particles results in amorphous formation. Silica is formed and coated to obtain light calcium carbonate-silica composite particles. It is important to terminate this neutralization reaction at pH = 7 to 9. If the pH is less than 7, decomposition of light calcium carbonate occurs, and if the pH exceeds 9, precipitation of silicic acid is not sufficiently performed, and unreacted silicic acid Is not preferable because it causes a remaining loss.
なお、酸濃度が低いと液全体の量が増えるため、酸濃度は 0. 05N以上であるのが よい。但し、酸濃度が高くなると、酸の添カ卩により液中に pHの低い部分が生じて軽質 炭酸カルシウムを分解するので、酸の添カ卩口でホモミキサー等を用いて強攪拌を行 う必要がある。又、酸添カ卩は数回に分けて行ってもよい。 The acid concentration should be at least 0.05 N, as the amount of the whole solution will increase if the acid concentration is low. However, when the acid concentration becomes high, a low pH occurs in the solution due to the addition of acid, and light calcium carbonate is decomposed, so strong stirring is performed using a homomixer etc. at the addition port of acid. There is a need. Also, the acid addition may be performed several times.
[0030] このようにして、軽質炭酸カルシウム粒子表面をシリカが被覆した懸濁液が得られる 。この懸濁液をそのまま抄紙工程等に使用しても良いが、生産が小規模の場合には 、ろ紙ゃメンブランフィルタ等のろ過設備を用いて、又、中規模以上の場合にはベル トフィルタやドラムフィルタ等を用いたろ過、若しくは遠心分離機を用いた遠心分離を 用いて固液分離を行 、、中和反応で生成した副生成物である塩をなるベく取り除 、 たほうが好ましい。この塩が残存していると、抄紙工程において難溶性の金属塩 (例 えば、硫酸カルシウム)に変化し、スケーリングの原因となるおそれがある。さらに、固 液分離を行ったケーキ(通常、固形分濃度 10〜50%)を、水またはエタノールにより 再分散後、再び固液分離してさらに余分なケィ酸や塩を取り除いても良い。 In this way, a suspension in which the surface of the light calcium carbonate particles is coated with silica is obtained. This suspension may be used as it is in the papermaking process, etc., but in the case of small scale production, filtration equipment such as filter paper or membrane filter is used, and in the case of medium scale or more, belt filter is used. And solid-liquid separation using filtration with a drum filter, etc., or centrifugation using a centrifuge, and removal of salts, which are by-products generated by neutralization reaction, is preferred. . If this salt remains, it may be converted to a poorly soluble metal salt (eg, calcium sulfate) in the papermaking process, which may cause scaling. Furthermore, the cake (usually having a solid concentration of 10 to 50%) subjected to solid-liquid separation may be re-dispersed with water or ethanol, and then solid-liquid separated again to further remove excess caiic acid or salt.
[0031] さらに、振動篩やスクリーンを用いて、得られた軽質炭酸カルシウム シリカ複合粒 子のうち粗粒物(例えば、 100 μ m以上)を適宜除去する。 Furthermore, light calcium carbonate / silica composite particles obtained using a vibrating sieve or screen Among the particles, remove coarse particles (eg, 100 μm or more) as appropriate.
軽質炭酸カルシウム シリカ複合粒子の平均粒子径の調整は、中和反応時の熟成 中の強攪拌や粉砕、又は、中和反応終了後のもの、若しくは反応終了後の固液分離 したものを湿式粉砕機を用いて粉砕することで行うことができる。これらの方法を組み 合わせてもよい。なお、熟成とは、中和の際に添加する酸の添加を一時中断し、攪拌 のみを施して放置することを 、う。 The adjustment of the average particle size of the light calcium carbonate-silica composite particles can be carried out by vigorously stirring or grinding during aging during the neutralization reaction, or after completion of the neutralization reaction, or after wet separation of solid / liquid separated after completion of the reaction. It can be carried out by crushing using a machine. You may combine these methods. The term "aging" refers to temporarily suspending the addition of the acid to be added during neutralization and leaving it to be stirred only.
[0032] (5)その他の填料 (5) Other filler
填料としては、軽質炭酸カルシウム—シリカ複合粒子の他に、嵩高性、不透明度、 サイズ性等が損なわれない範囲内で、他の無機填料、有機填料を併用することも可 能である。例えば、中性抄紙やアルカリ性抄紙で通常使用されている填料であれば 何ら制限はなく使用することができる。例として炭酸マグネシウム、炭酸バリウム、水酸 化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、クレー、焼成 カオリン、デラミカオリン、二酸化チタン、酸化亜鉛、酸化珪素、非晶質シリカ等の無 機填料や、尿素 ホルマリン榭脂、ポリスチレン榭脂、フ ノール榭脂等有機物の微 粒子カゝら選ばれる 1種類以上が挙げられる。 As the filler, in addition to the light calcium carbonate-silica composite particles, other inorganic fillers and organic fillers may be used in combination as long as bulkiness, opacity, size and the like are not impaired. For example, fillers generally used in neutral papermaking and alkaline papermaking can be used without any limitation. For example, magnesium carbonate, barium carbonate, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, clay, calcined kaolin, delami kaolin, titanium dioxide, zinc oxide, silicon oxide, amorphous silica, etc. One or more selected from fillers, fine particles of organic substances such as urea formalin resin, polystyrene resin, and phenol resin may be selected.
紙中の全填料 (軽質炭酸カルシウム シリカ複合粒子のみ、又はこれと他の填料と の合計)の紙中の含有率は固形分で 1〜40質量%であるのが好ましぐ 3〜40質量%が より好ましぐ 5〜40質量%が更に好ましい。含有率が 40質量 %を超えると、紙力低下 による断紙が多くなり、操業性の低下や印刷時の紙粉発生量が多くなることがある。 The content of the total filler in the paper (light calcium carbonate / silica composite particles alone, or the total of this and other fillers) in the paper is preferably 1 to 40% by mass in solid content 3 to 40 mass % Is more preferably 5 to 40% by mass. If the content exceeds 40% by mass, the number of cut sheets due to the decrease in paper strength may increase, and the operability may decrease and the amount of paper dust generated during printing may increase.
[0033] (6)基紙の製造 (6) Production of base paper
上記したパルプと填料とを混合し、さらに必要に応じて紙力向上剤、歩留向上剤、 湿潤紙力増強剤、染料、蛍光増白剤、消泡剤、ピッチコントロール剤、スライムコント ロール剤、サイズ性付与剤などの製紙用補助薬品を加え、抄紙して基紙を製造する o中性抄紙又はアルカリ性抄紙の場合、アルキルケテンダイマー (AKD)系サイズ剤、 ァルケ-ル無水コハク酸 (ASA)系サイズ剤、中性ロジン系サイズ剤等の公知の内添 中性サイズ剤を用いることができる。但し、中性ロジンサイズ剤に比べ、 AKD、 ASAの 方が低密度の基紙を得られるので好ましい。これらのサイズ剤の含有量は、パルプ 絶乾質量に対して 0.05〜5質量%が好ましぐ 0.1〜1質量%がより好ましい。 [0034] 基紙の抄造に用いる抄紙機は、長網抄紙機、オントップツインワイヤー抄紙機、ギ ヤップフォーマーなどの公知の装置を用いることができる。 The pulp and filler described above are mixed, and if necessary, paper strength improver, retention aid, wet paper strength improver, dye, optical brightener, antifoaming agent, pitch control agent, slime control agent , Add paper making auxiliary chemicals such as sizing agents, and make a paper sheet to make a base paper o In the case of neutral papermaking or alkaline papermaking, alkyl ketene dimer (AKD) based sizing agent, acrylic acid succinic anhydride (ASA) ) Known internally added neutral sizing agents such as sizing agents, neutral rosin sizing agents and the like can be used. However, AKD and ASA are more preferable than neutral rosin sizing agents because they can obtain lower density base paper. The content of these sizing agents is preferably from 0.1 to 1% by weight, preferably from 0.05 to 5% by weight, based on the absolute dry weight of the pulp. [0034] As a paper machine used for paper making of base paper, known devices such as a Fourdrinier paper machine, an on-top twin wire paper machine, a gear former and the like can be used.
[0035] 抄紙の後、表面強度向上や耐水性付与、その他インク着肉性改良などを目的とし て、基紙に表面塗工を行っても良い。塗工装置について制限はない。表面塗工に用 いる表面処理剤の種類についても特に制限はないが、例えば、生澱粉、酸化澱粉、 エステル化澱粉、カチオン化澱粉、酵素変性澱粉、アルデヒド化澱粉、ヒドロキシェ チル化澱粉などの変性澱粉;カルボキシメチルセルロース、ヒドロキシェチルセル口 ース、メチルセルロースなどのセルロース誘導体;ポリビュルアルコール、カルボキシ ル変性ポリビュルアルコールなどの変性アルコール;スチレンブタジエン共重合体、 ポリ酢酸ビニル、塩ィ匕ビ二ルー酢酸ビュル共重合体、ポリ塩化ビニル、ポリ塩ィ匕ビユリ デン、ポリアクリル酸エステル、ポリアクリルアミドなどを単独または併用することができ る。さらに、上記表面処理剤に対し、スチレンアクリル酸、スチレンマレイン酸、ォレフ イン系化合物、カチオン性サイズ剤などの表面サイズ剤を添加したものを塗工するこ とがでさる。 After papermaking, the surface may be coated on a base paper for the purpose of improving surface strength, imparting water resistance, and improving ink receptivity. There is no restriction on the coating device. The type of surface treatment agent used for surface coating is not particularly limited, and, for example, raw starch, oxidized starch, esterified starch, cationized starch, enzyme-modified starch, aldehyde-modified starch, hydroxylated starch and the like Modified starches; Cellulose derivatives such as carboxymethyl cellulose, hydroxyl cellulose and methyl cellulose; Modified alcohols such as polybul alcohol and carboxyl-modified polybul alcohol; styrene butadiene copolymer, polyvinyl acetate, polyvinyl chloride It is possible to use a rue acetate-bule copolymer, polyvinyl chloride, poly salt, vinylidene, polyacrylate, polyacrylamide, etc. alone or in combination. Furthermore, it is possible to apply a coating obtained by adding a surface sizing agent such as styrene acrylic acid, styrene maleic acid, an olefin based compound, or a cationic sizing agent to the surface treating agent.
[0036] キャレンダー処理は通常の操業範囲内の線圧で行うことができる力 低密度の紙を 製造する観点力もは、紙の平滑性を維持できる範囲でなるべく低線圧とするか、また はソフトキャレンダーを用いる方が好まし 、。 Force that can be processed by linear pressure within the normal operating range From the viewpoint of producing low-density paper, the linear pressure should be as low as possible, as long as the smoothness of the paper can be maintained. It is preferable to use soft calenders.
[0037] 〈インク受容層〉 <Ink Receiving Layer>
インク受容層は、顔料と結着剤とを含有する。 The ink receiving layer contains a pigment and a binder.
(1)顔料 (1) Pigment
顔料は公知の顔料から適宜選択することが出来る。具体例としては、シリカ(コロイ ダルシリカを含む)、アルミナ(コロイダルアルミナを含む)、水酸化アルミニウム、カオ リン、タルク、炭酸カルシウム、二酸化チタン、クレー、酸ィ匕亜鉛等が挙げられ、これら は単独または複数混合して用いることができる。このうちアルミナは、水酸化アルミ- ゥムを焼成すること等によって得られるアルミニウムの酸ィ匕物であり、例えば α—アル ミナ、 j8—ァノレミナ、 γ—アルミナ等を挙げるることができる力 γ—アルミナを用いる とインク受容層の光沢がより一層向上するので好ましい。アルミナの粒子径ゃ BET比 表面積は必要に応じて適宜選択することができるが、平均粒子径 (レーザー回折法 で測定)が 1. 0〜4. 0 mのアルミナを用いると、インク受容層の光沢性が向上する ので好ましく、特に 1. 5〜3. 3 /z mのァノレミナを用!/、ること力好まし!/、。 The pigment can be appropriately selected from known pigments. Specific examples thereof include silica (including colloidal silica), alumina (including colloidal alumina), aluminum hydroxide, kaolin, talc, calcium carbonate, titanium dioxide, clay, zinc oxide, etc. Alternatively, multiple mixtures can be used. Among them, alumina is an acid oxide of aluminum obtained by calcining aluminum hydroxide or the like, and can be exemplified by, for example, α-alumina, j8-anoremina, γ-alumina and the like. -It is preferable to use alumina because the gloss of the ink receiving layer is further improved. The particle diameter of alumina, BET specific surface area can be appropriately selected as necessary, but the average particle diameter (laser diffraction method It is preferable to use an alumina of 1. 0 to 4.0 m) because the glossiness of the ink receptive layer is improved. In particular, an anolemina of 1. 5 to 3. 3 / z m is preferably used. Prefer! /.
[0038] (2)結着剤 (2) Binder
結着剤としては、皮膜を形成することができる高分子化合物であれば 、ずれのもの でもよい。具体的には、完全酸ィ匕又は部分酸ィ匕ポリビュルアルコール;カルボン酸変 性ポリビュルアルコール;シリル変性ポリビュルアルコール、 ;ァセトァセチル基変性 ポリビュルアルコール;ポリビュルァセタール榭脂;酸化澱粉、エステル化澱粉等の 澱粉類;カルボキシメチルセルロース、ヒドロキシェチルセルロース等のセルロース誘 導体;ポリビュルピロリドン;カゼイン;ゼラチン;大豆タンパク;スチレン一アクリル榭脂 及びその誘導体;スチレン ブタジエンラテックス、アクリルェマルジヨン、酢酸ビュル ェマルジヨン、塩化ビュルェマルジヨン、ウレタンェマルジヨン、尿素ェマルジヨン、ァ ルキッドェマルジヨン及びこれらの誘導体;等を単独又は複数併用することができる。 特に、ポリビュルアルコール (変性物を含む)を用いると、インク受容層の透明度が向 上するとともに、銀塩写真並の光沢感を付与できるので好ましい。 The binding agent may be of any type as long as it is a polymer compound capable of forming a film. Specifically, completely acid or partially acid polyvinyl alcohol; carboxylic acid-defective polybule alcohol; silyl-modified polybule alcohol; acetatocetyl-modified polybule alcohol; polybutyl acetar resin; oxidized starch, Starches such as esterified starch; cellulose derivatives such as carboxymethyl cellulose and hydroxyl cellulose; polybutyl pyrrolidone; casein; gelatin; soy protein; styrene-one acrylic resin and derivatives thereof; styrene butadiene latex, acrylic resin, It is possible to use acetate alone or in combination with urethra chloride, urethan emulsion, urethan emulsion, urea emulsion, alkane aldehyde, and derivatives thereof alone or in combination. In particular, polyvinyl alcohol (including modified products) is preferable because it can improve the transparency of the ink receiving layer and impart the same glossiness as a silver salt photograph.
[0039] 結着剤の配合量は、必要な層強度が得られる限り特に限定されるものではないが、 顔料 100質量部に対して 5質量部〜 30質量部であることが好ましぐ 20質量部以下 であることがより好ましい。配合量が 5質量部未満であるとインク受容層の強度が低下 しゃすぐ 30質量部を超えるとインク受容層のインク吸収性が低下しやすくなる。また The amount of the binder to be added is not particularly limited as long as the necessary layer strength can be obtained, but it is preferably 5 parts by mass to 30 parts by mass with respect to 100 parts by mass of the pigment 20 More preferably, it is at most parts by weight. If the blending amount is less than 5 parts by mass, the strength of the ink receiving layer decreases. If it exceeds 30 parts by mass, the ink absorption of the ink receiving layer tends to be reduced. Also
、結着剤中にポリビュルアルコールを配合する場合、配合量が少ないと白紙光沢 (ィ ンクジェット印字前の記録層の光沢)が向上しない傾向にあるため、結着剤中のポリ ビュルアルコールの割合を 30質量%以上とすることが好ましぐより好ましくは 50質 量%以上とする。 In the case where the polybule alcohol is blended in the binder, since the white paper gloss (the gloss of the recording layer before ink jet printing) tends not to be improved if the blend amount is small, the polybule alcohol in the binder is The proportion is preferably 30% by mass or more, more preferably 50% by mass or more.
[0040] (3)インク受容層の形成 (3) Formation of ink receiving layer
インク受容層は、インク受容層用塗工液を塗布して形成することができる。塗布方 法としては、ブレードコーター、エアナイフコーター、ロールコーター、ブラッシュコー ター、キスコーター、スクイズコーター、カーテンコーター、ダイコーター、ノ ーコータ 一、グラビアコーター、キャストコ一ター等の公知の塗工機を用いた塗工方法の中か ら適宜選択することができる力 特に高い光沢を有するインクジェット記録用紙を得ら れる点からキャストコート法 (キャストコ一ターによる塗工)が好ましい。 The ink receiving layer can be formed by applying a coating liquid for ink receiving layer. The coating method may be a known coater such as blade coater, air knife coater, roll coater, brush coater, kiss coater, squeeze coater, curtain coater, die coater, die coater, gravure coater, cast coater, etc. The power that can be selected appropriately from the coating methods used to obtain an inkjet recording sheet with particularly high gloss Cast coating (coating by cast coating) is preferred from the viewpoint of
[0041] くインク受容層の形成方法 (キャストコート法) > [0041] Method of Forming Ink Receptive Layer (Cast Coating Method)>
高 、光沢を有するインクジェット記録用紙を得られると 、う点から、 V、わゆるキャスト コート法によりインク受容層を形成することが好ましい。このキャストコート法は、インク 受容層用塗料を塗布した塗工層の表面が湿潤状態にある間に、該塗工層を加熱し た鏡面に圧接した後、乾燥して行う。 When an ink jet recording sheet having high gloss is obtained, it is preferable to form an ink receptive layer by the V, conventional cast coating method, from the viewpoint of heat resistance. This cast coating method is performed by pressing the coated layer against a heated mirror surface while the surface of the coated layer coated with the paint for ink receiving layer is in a wet state, and then drying.
キャストコート法は、(1)塗工層が (塗工されたまま)湿潤状態にある間に鏡面仕上 げした加熱ドラムに圧着 (圧接)して乾燥するウエットキャスト法 (直接法)、 (2)湿潤状 態の塗工層を一旦 (半)乾燥した後に再湿潤液により膨潤可塑化 (湿潤)させ、鏡面 仕上げした加熱ドラムに圧着し乾燥するリウエツトキヤスト法 (再湿潤法)、 (3)湿潤状 態の塗工層を凝固液等の凝固処理によりゲル状態にして、鏡面仕上げした加熱ドラ ムに圧着し乾燥するゲルイ匕キャスト法 (凝固法)、の 3種類に一般に分けることができ る。 The cast coating method is: (1) a wet casting method (direct method) in which the coated layer is pressed (pressure-welded) against a mirror-finished heating drum while it is in a wet state (as-coated); 1) The wet coated layer is once (semi) dried and then swell plasticized (wet) by rewet liquid, pressed onto a mirror-finished heating drum and dried (Rewet method), (3 The gel coating method can be generally divided into three types: gel cast method (coagulation method), in which the wet coating layer is made into a gel state by coagulation treatment such as coagulation liquid, and pressed onto a mirror-finished heated drum and dried. Ru.
V、ずれの方法にお 、ても、湿潤状態 (ゲル状態も湿潤状態に含む)の塗工層に鏡 面 (例えば、加熱した鏡面ドラムや平板鏡面等の金属鏡面)を押し付ける点では同様 である。 V, the same as the displacement method, except that the mirror surface (for example, a heated mirror drum or a metal mirror such as a flat mirror) is pressed against the coating layer in the wet state (including gel state in the wet state). is there.
本発明にお ヽては上記した 、ずれの方法を用いることもできる力 高 、光沢を得ら れるという点からは凝固法力 生産性を向上するという点からは再湿潤法が好ましい In the present invention, the rewetting method is preferable from the viewpoint of obtaining high strength and gloss which can also use the above-mentioned displacement method, and from the point of improving the productivity of the coagulation method.
[0042] 凝固法キャストコート法の場合は、インク受容層用塗工液を塗工した塗工層が湿潤 状態にあるうちに、これに結着剤を凝固(あるいは架橋)する作用を持つ処理液を塗 布し、その後加熱した鏡面に塗工層を圧着し、光沢を付与する。例えば、塗工層の 結着剤としてポリビュルアルコールを用いた場合には、ポリビュルアルコールを凝固 させる作用を持つ化合物を含有する水溶液であればいずれのものも使用することが できるが、特に、ホウ酸とホウ酸塩とを含有する処理液が好ましい。ホウ酸とホウ酸塩 とを混合して用いることにより、適度な固さの凝固状態を得ることが容易となり、良好な 光沢感を有するインクジェット記録用紙を得ることができる。又、結着剤としてカゼイン を用いた場合はカゼインを凝固させる作用を有する化合物を含有する水溶液を、処 理液として用いることができる。 In the case of the cast coating method of coagulation method, a treatment having the function of coagulating (or crosslinking) the binder while the coating layer coated with the coating liquid for ink receiving layer is in a wet state. Apply the solution, then press the coated layer on the heated mirror to give a gloss. For example, when polybule alcohol is used as a binder for the coating layer, any aqueous solution containing a compound having the function of coagulating polybule alcohol can be used, but in particular, Treatment solutions containing boric acid and borate are preferred. By mixing and using boric acid and a borate, it becomes easy to obtain a solidified state of appropriate hardness, and it is possible to obtain an inkjet recording sheet having a good gloss. When casein is used as a binding agent, an aqueous solution containing a compound having the function of coagulating casein is treated as a binder. It can be used as a fluid.
[0043] 再湿潤法キャストコート法の場合は、インク受容層用塗工液を塗工した塗工層を乾 燥し、塗工層の結着剤を可塑化する作用を持つ処理液 (可塑化処理液)を該塗工層 に塗布し、その後加熱した鏡面に塗工層を圧着し、光沢を付与する。この方法の場 合、処理液を塗布する際にインク受容層が乾燥状態であるため、鏡面ドラム表面を写 し取ることが難しぐ表面に微小な凹凸が多ぐ光沢感は若干落ちる傾向にあるが、 他の方法に比較して塗工速度を速くすることが可能になるため、生産性が向上する。 [0043] In the case of the rewetting cast coating method, a treatment liquid having a function of drying the coated layer coated with the coating liquid for the ink receiving layer and plasticizing the binder of the coated layer Solution is applied to the coated layer, and then the coated layer is pressure-bonded to the heated mirror surface to impart gloss. In this method, when the treatment liquid is applied, the ink receiving layer is in a dry state, so that it is difficult to copy the surface of the mirror drum surface. However, productivity can be improved because the coating speed can be increased as compared with other methods.
[0044] また、上記処理液 (凝固液や可塑化処理液)には、必要に応じて顔料分散剤、保水 剤、増粘剤、消泡剤、防腐剤、着色剤、耐水化剤、湿潤剤、蛍光染料、紫外線吸収 剤、カチオン性高分子電解質等を適宜添加することができる。処理液を塗布する方 法としてはロール、スプレー、カーテン方式等があげられる力 特に限定されない。 Further, in the above-mentioned treatment liquid (coagulation liquid and plasticization treatment liquid), if necessary, a pigment dispersant, a water retention agent, a thickener, an antifoamer, an antiseptic agent, a coloring agent, a water resistant agent, a wetting agent An agent, a fluorescent dye, an ultraviolet absorber, a cationic polymer electrolyte, etc. can be added as appropriate. The method for applying the treatment liquid may be, for example, a roll, a spray, or a curtain method.
[0045] 2.第 2の発明(アンダー層中に軽質炭酸カルシウム—シリカ複合粒子を含有する)に 係る実施形態 2. An embodiment according to the second invention (containing the light calcium carbonate-silica composite particles in the under layer)
本発明の第 2の発明に係る実施形態のインクジェット記録用紙は、支持体上にアン ダ一層、インク受容層をこの順に設けて構成されている。 The ink jet recording sheet of the embodiment according to the second aspect of the present invention is configured by providing an undercoat layer and an ink receiving layer in this order on a support.
[0046] く支持体〉 [Support]
支持体としては、公知のものを適宜選択して使用することができる力 特に紙 (塗工 紙、未塗工紙等)を基紙として用いることが好ま 、。 As the support, a known material can be appropriately selected and used. It is particularly preferable to use paper (coated paper, uncoated paper, etc.) as the base paper.
支持体としては、第 1の発明に係る実施形態で用いたのと同一のパルプ、助剤を用 いるので、同一部分について説明を省略する。填料としては、従来公知の無機填料 、有機填料を併用することも可能である。中性抄紙やアルカリ性抄紙で通常使用され て 、る填料であれば何ら制限はなく使用することができる。例として炭酸マグネシウム 、炭酸バリウム、水酸ィ匕アルミニウム、水酸ィ匕カルシウム、水酸化マグネシウム、水酸 化亜鉛、クレー、焼成カオリン、デラミカオリン、二酸化チタン、酸化亜鉛、酸化珪素、 非晶質シリカ等の無機填料や、尿素 ホルマリン榭脂、ポリスチレン榭脂、フ ノール 榭脂等有機物の微粒子力 選ばれる 1種類以上が挙げられる。また、第 1の発明に 係る軽質炭酸カルシウム シリカ複合粒子を使用しても良 ヽ。支持体の製造方法や 抄紙後の表面塗工、表面処理についても第 1の発明に係る実施形態と同様であるの で説明を省略する。 As a support, since the same pulp and auxiliary agent used in the embodiment according to the first invention are used, the description of the same parts will be omitted. As the filler, it is also possible to use a conventionally known inorganic filler and organic filler in combination. Any filler that is usually used in neutral papermaking and alkaline papermaking can be used without any limitation. For example, magnesium carbonate, barium carbonate, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, clay, calcined kaolin, delami kaolin, titanium dioxide, zinc oxide, silicon oxide, amorphous silica Etc., and fine particles of organic substances such as urea formalin resin, polystyrene resin, and phenol resin. One or more selected. Also, the light calcium carbonate / silica composite particles according to the first invention may be used. The method for producing a support, the surface coating after paper making, and the surface treatment are also the same as in the embodiment according to the first invention. The explanation is omitted.
[0047] 〈アンダー層〉 <Under Layer>
アンダー層は、基紙とインク受容層の間に存在し、インク受容層の均一な塗工とィ ンク吸収を補助する。アンダー層は顔料と結着剤とを含有し、顔料は軽質炭酸カル シゥム シリカ複合粒子を含有する。 An under layer is present between the base paper and the ink receiving layer to aid in the uniform coating and ink absorption of the ink receiving layer. The under layer contains a pigment and a binding agent, and the pigment contains light calcium carbonate-silica composite particles.
[顔料] [Pigment]
顔料としては、第 1の発明に係る実施形態で用いたのと同一の軽質炭酸カルシウム —シリカ複合粒子を用いるので、同一部分について説明を省略する。軽質炭酸カル シゥムの結晶の形態(同質異像)についても同様である。 As the pigment, the same light calcium carbonate-silica composite particles as used in the embodiment according to the first invention are used, so the description of the same parts will be omitted. The same applies to the form (homomorphous image) of light calcium carbonate crystals.
[0048] 特に、ロゼッタ型のカルサイト系軽質炭酸カルシウム力 得られた軽質炭酸カルシ ゥムーシリカ複合粒子は吸収特性が良好となり、これをアンダー層の顔料として用 ヽ ると、インクジェット記録用紙のインク吸収性が向上するので、好ましい。上記ロゼッタ 型の軽質炭酸カルシウムカゝら得られる軽質炭酸カルシウム—シリカ複合粒子は、核と なる軽質炭酸カルシウム粒子が毬栗状であるため、複合粒子内の空隙が多くなり、ィ ンク吸収性が向上すると考えられる。 In particular, the light calcium carbonate calcium carbonate power of the Rosetta-type light calcium carbonate-mosilica composite particles obtained has good absorption characteristics, and when this is used as a pigment of the under layer, the ink absorbability of the ink jet recording paper is obtained. Is preferable because it improves. Since the light calcium carbonate-silica composite particles obtained by the above-mentioned Rosetta-type light calcium carbonate carbonate and the like have a light calcium carbonate particle serving as a core, they have a large number of voids in the composite particles and the ink absorbability is improved. It is thought that.
[0049] 上記した軽質炭酸カルシウム一シリカ複合粒子を顔料として用いることにより、イン ク吸収性及びアンダー層強度を向上させる理由は明らかではないが、以下のように 考えられる。すなわち、軽質炭酸カルシウム—シリカ複合粒子は、軽質炭酸カルシゥ ムの表面にシリカの一次粒子が付着しているため、同一粒径の炭酸カルシウムに比 ベて吸油量が多ぐ多量のインクを顔料中に吸収することができる。特に、核となる軽 質炭酸カルシウムが二次粒子を形成して ヽる場合は、炭酸カルシウムの一次粒子間 に空間が形成される結果、吸油量がさらに多くなる。 The reason for improving the ink absorbability and the strength of the under layer by using the above-described light calcium carbonate-silica composite particles as a pigment is not clear, but is considered as follows. That is, in the case of light calcium carbonate-silica composite particles, since primary particles of silica are attached to the surface of light calcium carbonate, a large amount of ink having an oil absorption larger than that of calcium carbonate having the same particle diameter is contained in the pigment. Can be absorbed. In particular, when light calcium carbonate serving as a core forms secondary particles, a space is formed between primary particles of calcium carbonate, resulting in a further increase in oil absorption.
また、上記複合粒子の場合、軽質炭酸カルシウムの周りにシリカが配置されることか ら、同一粒子径の単独のシリカと比較して比表面積力 、さぐ顔料が結着剤を吸着す る割合が少なくなるので (結着剤要求量が少なくなるので)、有効な結着剤量が確保 され、アンダー層強度が高くなると考えられる。また、顔料の比表面積力 、さくなると、 これを含む塗料の安定性も高くなる。 Further, in the case of the above composite particles, since the silica is disposed around light calcium carbonate, the specific surface area and the ratio of the pigment adsorbing the binder are smaller than that of a single silica of the same particle diameter. Since the amount is reduced (as the required amount of binder is decreased), it is considered that an effective amount of binder is secured and the strength of the under layer is increased. In addition, when the specific surface area of the pigment decreases, the stability of the paint containing it also increases.
[0050] 軽質炭酸カルシウム—シリカ複合粒子は、シリカの特性と軽質炭酸カルシウムの特 性とを兼ね備えたものと考えられ、これらの配合割合を調整することによりインク吸収 性、印字濃度、又は鮮ゃ力さ等を適切に調整できるという利点がある。ここで、鮮やか さは、画像がきれいに印字される指標であり、印字濃度と、画像再現性や画像のムラ の有無とを総合した評価である。このようなことから、軽質炭酸カルシウム シリカ複 合粒子における、軽質炭酸カルシウム Zシリカの固形分質量比(CaCO /SiO )が [0050] The light calcium carbonate-silica composite particles have the characteristics of silica and the characteristics of light calcium carbonate. It is considered that the combination of these properties is considered, and there is an advantage that the ink absorbency, print density, or sharpness can be properly adjusted by adjusting the blending ratio of these. Here, the vividness is an index for clearly printing an image, and is an evaluation that integrates the printing density, the image reproducibility, and the presence or absence of image unevenness. From these facts, the solid mass ratio (CaCO 2 / SiO 2) of the light calcium carbonate Z silica in the light calcium carbonate silica composite particles is
3 2 3 2
25Z75〜75Z25であることが好ましい。上記比が 25/75未満の場合、シリカの特 性が全体に発現し、吸着特性が高すぎて結着剤を吸着する等の理由から、アンダー 層強度が低下しやすくなる。一方、上記比が 75Z25を越えると、軽質炭酸カルシゥ ムの特性が大きく発現し、吸着特性が低下してインク吸収性や印字濃度が低下し易 くなる。固形分質量比は、例えば軽質炭酸カルシウム—シリカ複合粒子を蛍光 X線分 祈し、 Ca及び Siを定量することで、求めることができる。 It is preferable that it is 25Z75-75Z25. When the above ratio is less than 25/75, the properties of the silica are exhibited overall, and the strength of the under layer is apt to decrease because the adsorption property is too high and the binding agent is adsorbed. On the other hand, when the above ratio exceeds 75Z25, the characteristic of light calcium carbonate is largely developed, the adsorption characteristic is lowered, and the ink absorptivity and the printing density are easily lowered. The solid content mass ratio can be determined, for example, by measuring light calcium carbonate-silica composite particles with a fluorescent X-ray to quantify Ca and Si.
[0051] 又、軽質炭酸カルシウム シリカ複合粒子の吸油量が 100〜250mlZl00gであ ることが好ましい。該複合粒子の吸油量が lOOmlZlOOg未満であると、インク吸収 性が低下し、 250mlZl00gを超えるとアンダー層強度が低下する場合がある。より 好ましい吸油量は 120〜200mlZl00gであり、さらに好ましい範囲は 140〜180ml ZlOOgである。 The oil absorption of the light calcium carbonate-silica composite particles is preferably 100 to 250 ml Z 100 g. If the oil absorption of the composite particles is less than 100 ml ZlOOg, the ink absorption may decrease, and if it exceeds 250 ml Zl 00g, the under layer strength may decrease. A more preferable oil absorption amount is 120 to 200 ml Z 100 g, and a further preferable range is 140 to 180 ml Z 100 g.
吸油量 ίお IS K5101に準じて測定することができる。 Oil absorption can be measured according to IS K5101.
[0052] 又、軽質炭酸カルシウム シリカ複合粒子の BET比表面積が 5〜150m2Zgであ ることが好ま U、。該複合粒子の BET比表面積が 5m2Zg未満であるとインク吸収性 が低下し、 150m2Zgを超えるとアンダー層強度が低下するとともに塗工液の粘度が 上昇して操業性が低下する場合がある。より好ましい BET比表面積は 10〜: LOOm2 Zgであり、さらに好ましい範囲は 20〜50m2Zgである。 Further, it is preferable that the BET specific surface area of the light calcium carbonate / silica composite particles is 5 to 150 m 2 Zg. When the BET specific surface area of the composite particles is less than 5 m 2 Zg, the ink absorptivity decreases, and when it exceeds 150 m 2 Z g, the strength of the under layer decreases and the viscosity of the coating liquid increases and the operability decreases. There is. A more preferable BET specific surface area is 10 to: LOOm 2 Zg, and a further preferable range is 20 to 50 m 2 Zg.
BET比表面積は窒素吸着法で測定できる。 The BET specific surface area can be measured by a nitrogen adsorption method.
[0053] 又、軽質炭酸カルシウム シリカ複合粒子の平均粒子径が 1〜10 μ mであることが 好ましい。該複合粒子の平均粒子径が 1 μ m未満であると、複合粒子内の空隙が減 少してインク吸収性が低下する。一方、平均粒子径が 10 mを超えると、アンダー層 の平滑性が損なわれ、インク受容層を均一に設けることが難しくなる場合がある。より 好ましい平均粒径は 2〜9 μ mであり、さらに好ましい範囲は 3〜8 μ mである。 平均粒子径は、レーザー法粒度測定機 (例えば、マルバーン社製の商品名:マスタ 一サイザ一 s型)を用いて測定することができる。 The average particle diameter of the light calcium carbonate-silica composite particles is preferably 1 to 10 μm. When the average particle size of the composite particles is less than 1 μm, the voids in the composite particles are reduced and the ink absorbability is reduced. On the other hand, when the average particle size exceeds 10 m, the smoothness of the under layer may be impaired, and it may be difficult to uniformly provide the ink receiving layer. A more preferable average particle diameter is 2 to 9 μm, and a further preferable range is 3 to 8 μm. The average particle size can be measured using a laser method particle size measuring apparatus (for example, a trade name of Master Malvern, Inc .: Master-I sizer-type).
[0054] [軽質炭酸カルシウム シリカ複合粒子のその他の効果] [Other Effects of Light Calcium Carbonate-Silica Composite Particles]
さらに、軽質炭酸カルシウム シリカ複合粒子をアンダー層の顔料に用いると、記 録用紙の透気性が高くなるという効果がある。特に、キャストコート法でインクジェット 記録用紙を製造する場合に、本発明が有効である。つまり、キャストコート法は、いず れも塗工層をキャストドラムに押し付けて光沢面を得る必要から、塗工層の乾燥は支 持体のキャストロールと接しない面からのみ進行する。従って、キャストコート法は乾 燥速度が遅ぐ生産性が低くなるが、アンダー層の通気性が高くなることで生産性を 向上できる。 Furthermore, when light calcium carbonate / silica composite particles are used as the pigment of the under layer, there is an effect that the air permeability of the recording paper becomes high. In particular, the present invention is effective when producing an inkjet recording sheet by a cast coating method. That is, in the cast coating method, since it is necessary to press the coated layer against the cast drum to obtain a glossy surface, drying of the coated layer proceeds only from the side not in contact with the cast roll of the support. Therefore, although the cast coating method has a low drying speed and low productivity, the productivity can be improved by increasing the air permeability of the under layer.
この理由は,上記したように、軽質炭酸カルシウム シリカ複合粒子が空隙を含ん でいるためと考えられる。アンダー層の透気性を高くするためには、該複合粒子の平 均粒子径を 1 m以上とすることが好ましい。又、上記したロゼッタ型の軽質炭酸カル シゥムは毬栗状のために空隙が多ぐアンダー層の透気性を向上させる効果が大き い。 The reason is considered to be that the light calcium carbonate-silica composite particles contain voids as described above. In order to increase the air permeability of the under layer, it is preferable to set the average particle size of the composite particles to 1 m or more. Further, the above-mentioned Rosetta-type light calcium carbonate calcite has a great effect of improving the air permeability of the under layer having many voids because of the chestnut-like shape.
アンダー層を設けた支持体の透気性としては、 300秒以下であることが好ましぐよ り好ましくは 100秒未満とする。 The air permeability of the support provided with the under layer is preferably 300 seconds or less, more preferably less than 100 seconds.
[0055] [軽質炭酸カルシウム シリカ複合粒子の製造方法] [Method of producing light calcium carbonate / silica composite particles]
上記複合粒子の製造方法は、第 1の発明に係る実施形態における製造方法と同一 であるので説明を省略する。 The method for producing the composite particles is the same as the method for producing the embodiment according to the first aspect of the present invention, so the description will be omitted.
[0056] [その他の顔料] [Other pigments]
アンダー層の顔料として、軽質炭酸カルシウム—シリカ複合粒子の他に、本発明の 効果が損なわれない範囲内で必要に応じ、無機顔料、有機顔料を併用することも可 能である。これらは、通常、塗工紙で使用されている顔料であれば何ら制限なく使用 することができる。例えば、合成シリカ、アルミナ及びアルミナ水和物(アルミナゾル、 コロイダルアルミナ、擬ベーマイト等)、珪酸アルミニウム、珪酸マグネシウム、炭酸マ グネシゥム、軽質炭酸カルシウム、重質炭酸カルシウム、カオリン、タルク、硫酸カル シゥム、二酸化チタン、酸化亜鉛、炭酸亜鉛、珪酸カルシウム、水酸化アルミニウム 等の無機顔料;尿素 ホルマリン榭脂、ポリスチレン榭脂、フエノール榭脂等の有機 顔料;カゝら選ばれる 1種類以上を併用することができる。軽質炭酸カルシウム シリカ 複合粒子と他の顔料を併用する場合は軽質炭酸カルシウム シリカ複合粒子が全 顔料中に 60質量%以上含まれて 、ることが好まし 、。 As the pigment of the under layer, in addition to the light calcium carbonate-silica composite particles, it is also possible to use an inorganic pigment and an organic pigment in combination, if necessary, as long as the effects of the present invention are not impaired. These pigments can be used without any limitation as long as they are pigments generally used in coated paper. For example, synthetic silica, alumina and alumina hydrate (alumina sol, colloidal alumina, pseudoboehmite etc.), aluminum silicate, magnesium silicate, magnesium carbonate, light calcium carbonate, calcium carbonate, kaolin, talc, calcium sulfate, dioxide Titanium, zinc oxide, zinc carbonate, calcium silicate, aluminum hydroxide Inorganic pigments such as urea; organic pigments such as urea formalin resin, polystyrene resin and phenol resin; and one or more selected from kabuto etc. can be used in combination. When light calcium carbonate / silica composite particles and other pigments are used in combination, light calcium carbonate / silica composite particles are preferably contained in an amount of 60% by mass or more in all pigments.
[0057] [結着剤] [Binder]
アンダー層の結着剤としては、第 1の発明に係る実施形態におけるインク受容層用 の結着剤と同一のものを用いることができるので、説明を省略する。なお、ポリビュル アルコール (変性物を含む)を用いると、アンダー層の透明度が向上し、この層に留ま つたインクの発色性が向上するので好ましい。 The same binder as the binder for the ink receiving layer in the embodiment according to the first invention can be used as the binder for the under layer, so the description will be omitted. The use of polyvinyl alcohol (including modified products) is preferable because it improves the transparency of the under layer and improves the color developability of the ink remaining in this layer.
アンダー層中の結着剤の配合量は、必要な層強度が得られる限り特に限定されな いが、顔料 100質量部に対して 3〜70質量部であることが好ましぐ 10〜50重量部 であることがより好ましい。結着剤の配合量が少ないとアンダー層の強度が低下しや すぐ配合量が多いとインク吸収性が低下しやすい。 The amount of the binder contained in the under layer is not particularly limited as long as the necessary layer strength can be obtained, but it is preferably 3 to 70 parts by mass with respect to 100 parts by mass of the pigment. It is more preferred that If the blending amount of the binder is small, the strength of the under layer decreases. If the blending amount is too large, the ink absorbability tends to be reduced.
[0058] [その他助剤] [Other Auxiliary Agents]
染料インクの定着性の改善、および定着した染料インクを耐水化するため、アンダ 一層にカチオン性高分子化合物を含有させることができる。 In order to improve the fixing property of the dye ink and to make the fixed dye ink water resistant, the under layer may contain a cationic polymer compound.
上記カチオン性高分子化合物としては、一級ァミン、二級ァミン、三級ァミン、四級 アンモ-ゥム塩及び環状ァミン、又は、これらの塩を単量体とした高分子化合物が挙 げられる。具体例としては、ビ-ルイミン、アルキルァミン、アルキレンァミン、ビュルァ ミン、ァリルァミン、脂環式ァミン、ェピハロヒドリン、ジアルキルアミノエチルメタクリレ ート、ジアルキルアミノアルキルアタリレート、ジアルキルアミノアルキルアクリルアミド、 ジァリルジメチルアンモ -ゥム塩、アクリルアミド、アミドアミン、アミジン等を単量体と するカチオン性高分子化合物である、いわゆる、ポリエチレンイミン系榭脂、ポリアミン 系榭脂、ポリアミド系榭脂、ポリアミドェピクロルヒドリン系榭脂、ポリアミンェピクロルヒ ドリン系榭脂、ポリアミドポリアミンェピクロルヒドリン系榭脂、ポリジァリルアミン系榭脂 、ジシアンジアミド縮合物等が挙げられる。又、これらのカチオン性高分子化合物を 2 種以上併用することが出来る。 Examples of the cationic polymer compound include primary amine, secondary amine, tertiary amine, quaternary ammonium salt and cyclic amine, or a polymer compound using these salts as monomers. Specific examples include berylimine, alkylamine, alkyleneamine, buramine, allylamine, cycloaliphatic amine, epihalohydrin, dialkylaminoethyl methacrylate, dialkylaminoalkyl arylate, dialkylaminoalkyl acrylamide, diallyldimethyl So-called polyethylenimine type oils, polyamine type oils, polyamide type oils, polyamidoepichlorohydrin, which are cationic polymer compounds having monomers such as ammonium salts, acrylamides, amidoamines and amidines. There may be mentioned series fats, polyamine pychlorohydrin based fats, polyamide polyamines pychlorohydrin based fats, polydiarylamine based fats, dicyandiamide condensates and the like. Also, two or more of these cationic polymer compounds can be used in combination.
[0059] 特に、染料インクと顔料インクのいずれを用いても印字品質に優れ、とりわけ印字濃 度や耐水性が高くなる、ジアルキル (アルキレン)アミンェピノ、ロヒドリン、及びジァリル ジメチルアンモ -ゥム塩の縮合体 (ホモポリマー)、共重合体、並びにこれらの誘導体 が好ましい。そして、ジアルキル (アルキレン)アミンェピノ、ロヒドリンの重合体 (ホモポ リマー)、共重合体、及び誘導体は低分子量でもインク受容層のインク吸収性を阻害 しにくいので、最も好ましい。 In particular, the printing quality is excellent regardless of whether the dye ink or the pigment ink is used, and the printing density is particularly high. Condensates (homopolymers), copolymers and derivatives of dialkyl (alkylene) amines, lohydrins and diaryl dimethyl ammonium salts, which increase the degree and water resistance, are preferred. And, dialkyl (alkylene) amines, polymers of lohydrin (homopolymers), copolymers, and derivatives are most preferable because they have low molecular weight and are not likely to inhibit the ink absorption of the ink receiving layer.
そのほか、アンダー層に、必要に応じ顔料分散剤、流動性改善剤、保水剤、増粘 剤、消泡剤、抑泡剤、離型剤、表面性改質剤、発泡剤、浸透剤、着色染料、着色顔 料、蛍光増白剤、紫外線吸収剤、酸化防止剤、防腐剤、防バイ剤、 PH調整剤、柔軟 剤など、各種の助剤を添加することもできる。 In the under layer, if necessary, pigment dispersants, flow improvers, water retention agents, thickeners, antifoaming agents, foam inhibitors, mold release agents, surface property modifiers, foaming agents, penetrants, coloring dyes, coloring Pigments, optical brighteners, UV absorbers, antioxidants, preservatives, fungicide, P H adjusting agents, softeners, may be added various aids.
[0060] く塗工方法〉 Coating method>
次に、支持体にアンダー層を設ける方法について説明する。 Next, a method of providing an under layer on a support will be described.
アンダー層は、支持体の片面あるいは両面に 1層以上の層として形成することがで きる。また複数層のアンダー層を設ける場合は、本発明に規定する範囲内で塗工液 の成分が異なっても良い。又、例えばスライドダイコーター等で塗料を複数回層状に 重ねて支持体上に塗工後乾燥することもできる。通常、塗料を複数回塗工した場合、 塗工層間に境界面が存在し、その境界面は例えばインク受容層の断面を電子顕微 鏡や光学顕微鏡で観察したり、ガス吸着法や水銀ポロシメーターによる細孔径分布 を測定することで識別することが可能である。アンダー層の塗工量は 3〜30gZm2で あることが好ましぐ更に好ましくは 5〜20gZm2である。 3gZm2未満である場合は 支持体を充分に覆うことができず、塗工ムラが発生したりする。 30gZm2を越える場 合、塗工層強度が低下してアンダー層剥落の原因となることがある。 The under layer can be formed as one or more layers on one side or both sides of the support. When a plurality of under layers are provided, the components of the coating liquid may be different within the range specified in the present invention. Further, for example, the coating material may be layered in plural layers by a slide die coater or the like, coated on a support and then dried. Usually, when the paint is applied a plurality of times, an interface exists between the coating layers, and the interface is observed, for example, by observing the cross section of the ink receiving layer with an electron microscope or an optical microscope, or by a gas adsorption method or mercury porosimeter. It can be identified by measuring the pore size distribution. The coating amount of the under layer and more preferably it is preferred instrument is 3~30GZm 2 is 5~20gZm 2. If it is less than 3 gZm 2 , the support can not be covered sufficiently and coating unevenness may occur. If it exceeds 30 g Zm 2 , the strength of the coated layer may be reduced to cause the under layer peeling.
[0061] なお、実際は、所定の塗料を塗布する場合に、これを一度で塗った場合と、二度塗 つた場合とでは、塗工後の紙の物性が異なる場合がある。又、この場合において、上 記したように、顕微鏡観察等により二度塗りした場合の塗工層界面は簡単に観察で きる。 In practice, when a predetermined paint is applied, the physical properties of the coated paper may differ between the case where it is applied at one time and the case where it is applied twice. Also, in this case, as described above, the interface of the coated layer can be easily observed in the case of double coating by microscopic observation or the like.
そして、一度塗りと二度塗りした場合では、バインダーマイグレーション等が原因で 塗工紙の物性が異なる場合があるので、要求特性等に応じて塗工回数を決定すれ ばよい。 また、所定の塗工量を一度に塗布するためにはコーターの乾燥負荷が大きくなり、 設備の影響を受けるので、小さなコーターの場合は、二度塗りせざるを得なくなること がある。 Then, in the case where the coating and the coating are performed once, the physical properties of the coated paper may differ due to binder migration and the like, so the number of times of coating may be determined according to the required characteristics and the like. In addition, in order to apply a predetermined coating amount at one time, the drying load of the coater is large, and it is affected by the equipment, so in the case of a small coater, it may be necessary to coat twice.
[0062] アンダー層を塗工する装置としては、各種ブレードコーター、ロールコーター、エア ナイフ: ~"タ' ~"、ノ ■ ~" Π ' ~"タ' ~"、 r ~"卜 ~" /Vn' ~"タ' ~" ij ~~テ、ノュ ~"タ' ~" 夕イ^1 ~~タ 一、ショートドウエルコ一ター、グラビアコーター、フレキソグラビアコーター、スプレー コーター、サイズプレスなどの各種装置をオンマシンまたはオフマシンで使用すること ができる。 [0062] As an apparatus for coating the under layer, various blade coaters, roll coaters, air knives: ~ "ta '~", no ~ ~ "~ ~ ~ ~ ~ ~, r ~ ~ ~ ~" / Vn '~' ta '~' ij ~ ~ te, no ~ 'ta' ~ set ^ 1 ~ ~ 1, short-dwell coater, gravure coater, flexo gravure coater, spray coater, size press, etc. The device can be used on-machine or off-machine.
また、アンダー層を塗工する前または塗工後にマシンカレンダー、スーパーカレン ダー、ソフトカレンダ一等のカレンダー装置で表面処理することも可能である。 It is also possible to surface-treat with a calender device such as a machine calender, a super calender, a soft calender, etc. before or after applying the under layer.
[0063] 〈インク受容層〉 <Ink Receiving Layer>
インク受容層は、顔料及び Z又は結着剤を含有し、インク中の着色成分を保持する 。インク受理層における、顔料、結着剤、第 1の発明に係る実施形態におけるインク 受容層用の顔料と同一のものを用いることができるので、説明を省略する。また必要 に応じてアンダー層と同様の各種助剤を添加することができる。 The ink receiving layer contains a pigment and Z or a binder, and retains colored components in the ink. The pigment, the binder, and the pigment for the ink receiving layer in the embodiment according to the first aspect of the invention can be used in the ink receiving layer, so the description will be omitted. If necessary, various assistants similar to those of the under layer can be added.
[0064] [インク受容層の塗工量] [Coating Amount of Ink Receptive Layer]
インク受容層の塗工量は、アンダー層の表面を覆い、かつ充分なインク吸収性が得 られる範囲で任意に調整することができるが、記録濃度及びインク吸収性を両立させ る観点から、片面当たり、固形分換算で 3〜30g/m2であることが好ましい。さらに好 ましい範囲は 5〜20g/m2である。塗工量が 3g/m2未満であると、アンダー層を充 分に被覆できず塗工ムラを生じることがあり、 30g/m2を超えると、後述するキャスト 法の場合に、塗工層の鏡面ドラム力もの剥離性が低下して鏡面ドラムに塗工層が付 着することがある。 The coating amount of the ink receiving layer can be optionally adjusted within the range in which sufficient ink absorbency can be obtained while covering the surface of the under layer, but from the viewpoint of achieving both recording density and ink absorbency, one side It is preferable that it is 3-30 g / m < 2 > in solid content conversion. A further preferred range is 5 to 20 g / m 2 . If the coating amount is less than 3 g / m 2 , the under layer may not be covered sufficiently and coating unevenness may occur, and if it exceeds 30 g / m 2 , the coating layer in the case of the cast method described later. The peelability of the mirror drum force is reduced, and the coating layer may be attached to the mirror drum.
[0065] [インク受容層の形成方法] [Method of Forming Ink Receiving Layer]
インク受容層は、インク受容層用塗工液を塗布して形成することができる。塗布方 法としては、第 1の発明に係る実施形態におけるインク受容層の塗布方法と同一の 方法を用いることができるので、説明を省略する。 The ink receiving layer can be formed by applying a coating liquid for ink receiving layer. As the application method, the same method as the application method of the ink receiving layer in the embodiment according to the first aspect of the present invention can be used, so the description will be omitted.
[0066] [インク受容層の形成方法 (キャストコート法) ] 銀塩写真並の高 、光沢を有するインクジェット記録用紙を得られると 、う点から、 Vヽ わゆるキャストコート法によりインク受容層を形成することが好まし 、。このキャストコ一 ト法は、インク受容層用塗料を塗布した塗工層の表面が湿潤状態にある間に、該塗 工層を加熱した鏡面に圧接した後、乾燥して行う。ここで、本発明においては、アン ダ一層が軽質炭酸カルシウム シリカ複合粒子を含有するので、層に適度な空隙が 形成され、インク受容層用塗工液をキャストドラムに押し当てて乾燥させる際、塗工液 から蒸発した蒸気が抜けやすくなるので、乾燥しやすぐキャストドラムの曇りや塗工 層がキャストドラムに付着するといつたトラブルが少なくなる。 [Method of forming ink receiving layer (cast coating method)] When it is possible to obtain an ink jet recording sheet having the same high gloss as that of a silver salt photograph, it is preferable to form an ink receiving layer by a V-like cast coating method from the point of view. This cast coating method is carried out by pressing the coated layer against a heated mirror surface while the surface of the coated layer coated with the paint for ink receiving layer is in a wet state, and then drying. Here, in the present invention, since the first layer contains the light calcium carbonate-silica composite particles, an appropriate void is formed in the layer, and when the coating liquid for the ink receiving layer is pressed against the cast drum and dried, Since the vapor evaporated from the coating liquid is easily released, the cast drum may be dried immediately and the cast drum may be fogged or any trouble may be reduced if the coating layer adheres to the cast drum.
[0067] なお、キャストコート法は、直接法、再湿潤法、凝固法の 3種類に一般に分けること ができる力 これらは既に第 1の発明に係る実施形態において説明したのと同一であ るので、説明を省略する。 The cast coating method can be generally divided into three types, a direct method, a rewetting method, and a coagulation method. These are the same as those described in the first embodiment of the present invention. , I omit the explanation.
本発明にお ヽては上記した 、ずれの方法を用いることもできる力 高 、光沢を得ら れるという点からは凝固法力 生産性を向上するという点からは再湿潤法が好ましい In the present invention, the rewetting method is preferable from the viewpoint of obtaining high strength and gloss which can also use the above-mentioned displacement method, and from the point of improving the productivity of the coagulation method.
[0068] また、処理液 (凝固液や可塑化処理液)には、必要に応じて顔料分散剤、保水剤、 増粘剤、消泡剤、防腐剤、着色剤、耐水化剤、湿潤剤、蛍光染料、紫外線吸収剤、 カチオン性高分子電解質等を適宜添加することができる。処理液を塗布する方法と してはロール、スプレー、カーテン方式等があげられるが、特に限定されない。 In addition, in the treatment liquid (coagulation liquid and plasticization treatment liquid), if necessary, a pigment dispersant, a water retention agent, a thickener, an antifoamer, an antiseptic agent, a coloring agent, a water resistant agent, a wetting agent Fluorescent dyes, ultraviolet absorbers, cationic polymer electrolytes and the like can be added as appropriate. Examples of the method for applying the treatment liquid include, but not limited to, roll, spray and curtain methods.
[0069] 〈その他の層〉 <Other Layers>
本発明においては、インク受容層の上に、光沢度や摩擦係数の調整などを目的と して、有機微粒子、無機微粒子、又は高分子化合物等を含む塗工層から成るオーバ 一コート層を設けることもできる。また、必要に応じて、インク受容層を設けた面とは反 対側の支持体上に、筆記性、帯電防止性、防汚性、滑り性等を付与するためのバッ ク層を設けることも可能である。 In the present invention, an overcoat layer comprising a coating layer containing organic fine particles, inorganic fine particles, or a polymer compound, etc. is provided on the ink receiving layer for the purpose of adjusting the glossiness and the coefficient of friction. It can also be done. In addition, if necessary, a back layer may be provided on the support opposite to the side on which the ink receiving layer is provided to provide writability, antistatic properties, antifouling properties, slipperiness, and the like. Is also possible.
[0070] く実施例〉 [Examples of Examples]
以下に、実施例によって本発明を更に具体的に説明する力 本発明は以下の実施 例に限定されるものではない。又、以下の「部」、「%」は特に断りがない限り「質量部」 、「質量%」を表す。 [0071] く第 1の発明(基紙に複合粒子を内添する場合)に係る実施例〉 The present invention will be described more specifically by the following examples. The present invention is not limited to the following examples. Moreover, the following "parts" and "%" represent "mass part" and "mass%" unless there is particular notice. Example according to the first invention (when internally adding composite particles to base paper)>
(軽質炭酸カルシウム シリカ複合粒子の製造) (Production of light calcium carbonate / silica composite particles)
1)軽質炭酸カルシウム シリカ複合粒子 A 1) Light calcium carbonate silica composite particles A
反応容器(12L)中で、市販のロゼッタ型軽質炭酸カルシウム(アルパカ一 5970 : S peciality Minerals Inc.製、平均粒子径 3. 0 m、吸油量 150mlZlOOg) 603gを水 に分散し、これに珪酸ナトリウム溶液 (SiO濃度 18. OwtZwt% In a reaction vessel (12 L), 603 g of commercially available Rosetta-type light calcium carbonate (Alpaca 5970: manufactured by Speciality Minerals Inc., average particle size 3.0 m, oil absorption 150 ml ZlOOg) is dispersed in water, and sodium silicate is dispersed therein. Solution (SiO concentration 18. OwtZwt%
2 、 Na O濃度 6. lwt 2, Na O concentration 6. lwt
2 2
/wt%) 3, 400gを加えた後、水を加え、全量を 12Lとした。この混合スラリーをラボ 用アジテータで充分に攪拌しながら加熱し、 85°Cとした。このスラリーに、 10%硫酸 溶液をロータリーポンプにより添加し、この際、硫酸添加部分が充分に攪拌されるよう ラボ用アジテータの攪拌羽根直下に添加した。添加した硫酸が充分に分散される上 記条件下、硫酸添加終了後のスラリーの最終 pHが 8. 0となり、全硫酸添加時間が 2 40分となるよう、温度一定、一定速度で硫酸を添加した。得られたスラリーを 100メッ シュ篩にかけて粗粒分を分離した後、 No. 2のろ紙を用いて吸引ろ過した。さらに、 ろ過物が固形分で 10質量%となるよう水に再分散し、軽質炭酸カルシウム Zシリカの 質量比が 50Z50の軽質炭酸カルシウム—シリカ複合粒子 Aを得た。この複合粒子 の吸油量は 160mlZl00g、 BET比表面積は 28m2Zg、平均粒子径は 6. 1 μ mで あった。なお、吸油量等の測定には、上記吸引ろ過後のサンプルを、ろ過物が固形 分で 10質量%となるようエタノールに再分散した後、ろ過し、 105°Cで乾燥した粉体 サンプルを用いた。 / wt%) After adding 3,400 g, water was added to make the total amount 12 liters. The mixed slurry was heated to 85 ° C. while being sufficiently stirred by a laboratory agitator. To this slurry, a 10% sulfuric acid solution was added by a rotary pump, and at this time, it was added immediately below the stirring blade of the laboratory agitator so that the sulfuric acid-added portion was sufficiently stirred. Under the conditions described above where the added sulfuric acid is sufficiently dispersed, sulfuric acid is added at a constant temperature and at a constant rate so that the final pH of the slurry after the addition of sulfuric acid is 8.0 and the total sulfuric acid addition time is 240 minutes. did. The obtained slurry was subjected to 100 mesh sieve to separate coarse particles, and suction filtration was performed using No. 2 filter paper. Furthermore, the filtrate was re-dispersed in water so that the solid matter was 10% by mass, and light calcium carbonate-silica composite particles A of 50 Z 50 in weight ratio of light calcium carbonate Z silica were obtained. The oil absorption capacity of this composite particle was 160 ml Z 100 g, the BET specific surface area was 28 m 2 Z g, and the average particle size was 6.1 μm. To measure the oil absorption, etc., the sample after the above suction filtration is redispersed in ethanol so that the filtrate has a solid content of 10% by mass, followed by filtration, and the powder sample dried at 105 ° C. Using.
[0072] 2)軽質炭酸カルシウム シリカ複合粒子 B 2) Light calcium carbonate-silica composite particles B
上記ロゼッタ型軽質炭酸カルシウムの分散量を 1407gとしたこと以外は、上記軽質 炭酸カルシウム—シリカ複合粒子 Aの製造とまったく同様にして、軽質炭酸カルシゥ ム Zシリカの質量比が 70Z30、吸油量が 150mlZl00g、 BET比表面積が 26m2Z g、平均粒子径が 4. 6 mの軽質炭酸カルシウム—シリカ複合粒子 Bを得た。 The weight ratio of light calcium carbonate Z silica is 70 Z30, and the oil absorption amount is 150 ml Z 100 g, in the same manner as in the production of the light calcium carbonate-silica composite particles A except that the dispersion amount of the rosetta light calcium carbonate is 1407 g. A light calcium carbonate-silica composite particle B having a BET specific surface area of 26 m 2 Z g and an average particle size of 4.6 m was obtained.
実施例 1 Example 1
[0073] (基紙の製造) [0073] (Production of base paper)
濾水度 370ml c ' s'fの LBKP100部からなるパルプスラリーに対し、軽質炭酸力 ルシゥムーシリカ複合粒子 Aを填料として紙中填料率が 7%となるように加え、抄紙機 で抄紙した。抄紙の際、デンプンを片面当り固形分で 2. 5gZm2になるようにして両 面に塗布して、坪量 65gZm2の基紙を得た。 To a pulp slurry consisting of 100 parts of LBKP with a freeness of 370 ml c 's' f, add light carbonic acid calcium sulfate silica composite particles A as a filler so that the filler percentage in the paper is 7%, and use a paper machine Paper was made with During papermaking, starch in per one side solids 2. Ensure a 5GZm 2 was applied to both surfaces, to obtain a base paper having a basis weight 65gZm 2.
[0074] (アンダー層の形成) [0074] (Formation of an under layer)
この基紙の片面に、ブレードコーターを用いて塗工液 Aを塗工量 15g/m2となるよ うに塗工してアンダー層を設けた。 On one side of this base paper, using a blade coater, the coating solution A was coated to a coating amount of 15 g / m 2 to form an under layer.
塗工液 A:顔料としてシリカ(ファインシール X—37B :株式会社トクャマ製) 100部、 結着剤として SBラテックス (LX438C:住友化学工業株式会社製) 5部及びポリビ- ルアルコール (PVA117:株式会社クラレ製) 20部、サイズ剤(ポリマロン 360:荒川 化学工業株式会社) 5部を配合して、固形分濃度 20%の塗工液を調製した。 Coating solution A: 100 parts of silica as a pigment (Fine Seal X-37B: manufactured by Tokuma Co., Ltd.), 5 parts of SB latex (LX438C: manufactured by Sumitomo Chemical Co., Ltd.) as a binding agent, and polyvinyl alcohol (PVA 117: stock 20 parts of Kuraray Co., Ltd. and 5 parts of sizing agent (Polymeron 360: Arakawa Chemical Industry Co., Ltd.) were blended to prepare a coating liquid having a solid content concentration of 20%.
[0075] (インク受容層の形成) (Formation of Ink Receptive Layer)
次いで、塗工液 Aの塗工面にロールコーターで塗工液 Bを 10g/m2塗工し、塗工 層が湿潤状態にあるうちに、凝固液 Cを用いて凝固させ、次に、プレスロールを介し て、加熱された鏡面仕上げ面に、塗工層を圧着して鏡面を写し取り、乾燥して坪量 9 OgZm2のインクジェット記録用紙を得た。 Next, 10 g / m 2 of coating solution B is coated on the coated surface of coating solution A with a roll coater, and while the coating layer is in a wet state, coagulate using coagulating solution C, and then press The coated layer was pressure-bonded to the heated mirror-finished surface via a roll, the mirror surface was copied, and dried to obtain an inkjet recording sheet with a basis weight of 9 OgZm 2 .
塗工液 B:顔料として高純度アルミナ (UA5605:昭和電工株式会社製、平均粒子 径 2. 8 m)を 100部配合し、結着剤として、重合度 500の完全ケンィ匕ポリビュルァ ルコール(PVA105 :株式会社クラレ製、酸化度 98. 5) 15部を配合し、消泡剤 0. 2 部を配合して濃度 30%の塗工液を調整した。 Coating solution B: 100 parts of high purity alumina (UA5605: manufactured by Showa Denko KK, average particle diameter: 2.8 m) as a pigment is blended, and completely densified poly vinyl alcohol having a polymerization degree of 500 (PVA 105: Kuraray Co., Ltd., 15 parts of oxidation degree 9) was blended, and 0.2 parts of an antifoaming agent was blended to adjust a coating liquid having a concentration of 30%.
凝固液 C : 硼砂 2%、ホウ酸 2% (硼砂 Zホウ酸の質量比 = 1Z1、 Na B O Solidifying solution C: Borax 2%, boric acid 2% (mass ratio of borax Z boric acid = 1Z1, Na B O
2 4 7およ ひ BO換算で計算)、離型剤 (FL— 48C :東邦化学工業株式会社製) 0. 2%を配 2 4 7 and BO calculated), mold release agent (FL-48C: made by Toho Chemical Industry Co., Ltd.) 0.2% distributed
3 3 3 3
合して凝固液を調整した。 The coagulation solution was adjusted.
実施例 2 Example 2
[0076] 基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて軽質炭酸カル シゥム シリカ複合粒子 Bを紙中填料率が 7%となるよう配合したこと以外は、実施例 1と全く同様にしてインクジェット記録用紙を得た。 [0076] Except that light calcium carbonate-silica composite particles B were mixed as a filler for the base paper instead of the light calcium carbonate-silica composite particles A so that the filler content in the paper would be 7%, the same procedure as in Example 1 was performed. An ink jet recording sheet was obtained in the same manner.
実施例 3 Example 3
[0077] インク受容層用塗工液として、塗工液 Bのかわりに以下の塗工液 B1を用いて、エア 一ナイフコーターで塗工量 12gZm2となるよう塗工した後、凝固液 Cによる凝固及び キャストコート処理を行わずにそのまま乾燥したこと以外は、実施例 1と全く同様にし てインクジェット記録用紙を得た。 [0077] As a coating liquid for the ink receiving layer, using the following coating liquid B1 instead of the coating liquid B, the coating liquid is coated with an air one-knife coater to a coating amount of 12 gZm 2 and then a coagulating liquid C Coagulation and An ink jet recording sheet was obtained in exactly the same manner as in Example 1, except that it was dried as it was without cast coating.
塗工液 B1:顔料としてシリカ(二ップジエル AY— 603:東ソー ·シリカ株式会社製) 7 0部及びシリカ(ミズカシル P— 50:水澤化学工業株式会社製) 30部、結着剤として、 ポリビュルアルコール(PVA— 117:株式会社クラレ製) 35部及びエチレン酢酸ビ- ル共重合体ラテックス(リカボンド BE— 7000 :中央理ィ匕工業株式会社製) 25部、力 チオン性サイズ剤 (ポリマロン 360:荒〗 11化学工業株式会社製) 2部、染料定着剤 (P AS-H- 10L :日東紡績株式会社製) 5部、消泡剤及び希釈水等を適宜配合し、固 形分濃度 18%の塗工液を調整した。 Coating solution B1: Silica as a pigment (Nipp JEL AY-603: manufactured by Tosoh Silica Corporation) 70 parts and silica (Mizkasil P-50: manufactured by Mizusawa Chemical Industry Co., Ltd.) 30 parts, as a binder 35 parts of alcohol (PVA-117: manufactured by Kuraray Co., Ltd.) and 25 parts of ethylene acetate vinyl copolymer latex (Likabond BE-7000: manufactured by Chuo Ri-i Kogyo Co., Ltd.), force size (Polymeron 360: 2 parts of Araiso 11 Chemical Industry Co., Ltd., 5 parts of dye fixing agent (PAS-H-10L: made by Nitto Boseki Co., Ltd.), an antifoaming agent, dilution water, etc. are appropriately blended, and the solid concentration is 18% The coating solution of
[0078] [比較例 1] Comparative Example 1
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、ロゼッタ型軽 質炭酸カルシウム (アルパカ一 5970、 Speciality Minerals Inc.社製)を複合化せずその まま、紙中填料率が 7%となるように配合したこと以外は、実施例 1と全く同様にしてィ ンクジェット記録用紙を得た。 As the filler for the base paper, instead of the light calcium carbonate-silica composite particles A, Rosetta type light calcium carbonate (Alpaca 5970, Specialty Minerals Inc.) is not complexed and the filler ratio in the paper is 7 as it is. Ink jet recording paper was obtained in exactly the same manner as in Example 1 except that it was formulated to be%.
[0079] [比較例 2] Comparative Example 2
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、紡錘状軽質 炭酸カルシウム (TP121、奥多摩工業株式会社製)を複合ィ匕せずそのまま紙中填料率 力 S7%となるよう配合したこと以外は、実施例 1と全く同様にしてインクジェット記録用 紙を得た。なお、 TP121は紡錘状の一次粒子からなり、一次粒子は凝集せず二次粒 子を形成しない。 As a filler for the base paper, in place of the light calcium carbonate-silica composite particles A, spindle-like light calcium carbonate (TP121, manufactured by Okutama Kogyo Co., Ltd.) is blended so as to have a loading rate S7% in the paper as it is. An inkjet recording paper was obtained in exactly the same manner as in Example 1 except for the above. TP121 is composed of spindle-shaped primary particles, and the primary particles do not aggregate and do not form secondary particles.
[0080] [比較例 3] Comparative Example 3
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、ホワイトカー ボン (TIXOLEX17、 Rhdia Silica Korea社製)を複合化せずそのまま、紙中填料率が 7 %となるよう配合したこと以外は、実施例 1と全く同様にしてインクジェット記録用紙を 得た。 As a filler for the base paper, instead of the light calcium carbonate-silica composite particles A, white carbon (TIXOLEX 17, manufactured by Rhdia Silica Korea) was blended as it is so that the filler percentage in the paper would be 7% without complexation. An ink jet recording sheet was obtained in the same manner as in Example 1 except for the above.
[0081] [比較例 4] Comparative Example 4
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、ホワイトカー ボン (TIXOLEX17、 Rhdia Silica Korea社製)と巿販ロゼッタ型軽質炭酸カルシウム (ァ ルバカー 5970、 Speciality Minerals Inc.社製)とを 50 : 50で混合したもの(複合化せず) を紙中填料率の合計が 7%となるよう配合したこと以外は、実施例 1と全く同様にして インクジェット記録用紙を得た。なお、上記混合填料の平均粒子径は 3.8 m、吸油 量は 137ml/100gであった。 As a filler for the base paper, white carbon (TIXOLEX 17, manufactured by Rhdia Silica Korea) and a light sales rosetta type light calcium carbonate (a) are used instead of the light calcium carbonate-silica composite particle A. The same as Example 1, except that a mixture of Lubaker 5970 and Specialty Minerals Inc.) at 50:50 (not composited) was blended so that the total filler ratio in paper would be 7%. The ink jet recording paper was obtained. The average particle diameter of the above mixed filler was 3.8 m, and the oil absorption amount was 137 ml / 100 g.
[0082] [比較例 5] Comparative Example 5
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、酸化チタン( FA- 50:古河機械金属株式会社製)を紙中填料率が 2%となるよう配合したこと以 外は、実施例 1と全く同様にしてインクジェット記録用紙を得た。 As a filler for the base paper, titanium oxide (FA-50: manufactured by Furukawa Machine Metals Co., Ltd.) was blended in place of the light calcium carbonate-silica composite particles A so that the filler content in the paper would be 2%, except that In the same manner as in Example 1, an inkjet recording sheet was obtained.
[0083] [比較例 6] Comparative Example 6
基紙に填料を配合しな力 たこと以外は、実施例 1と全く同様にしてインクジェット記 録用紙を得た。 An inkjet recording paper was obtained in exactly the same manner as in Example 1 except that no filler was added to the base paper.
[0084] [比較例 7] Comparative Example 7
基紙の填料として、軽質炭酸カルシウム—シリカ複合粒子 Aに代えて、酸化チタン( FA- 50:古河機械金属株式会社製)を紙中填料率が 2%となるよう配合したこと以 外は、実施例 3と全く同様にしてインクジヱット記録用紙を得た。 As a filler for the base paper, titanium oxide (FA-50: manufactured by Furukawa Machine Metals Co., Ltd.) was blended in place of the light calcium carbonate-silica composite particles A so that the filler content in the paper would be 2%, except that An ink jet recording sheet was obtained in the same manner as in Example 3.
[0085] 基紙に配合した各填料の物性値、各実施例及び比較例のインクジェット記録用紙 について、以下の方法で評価を行った。 The physical property values of the respective fillers blended in the base paper, and the inkjet recording paper of each Example and Comparative Example were evaluated by the following method.
1)各填料の物性値 1) Physical property value of each filler
(1— 1)紙中の填料の含有率: JIS P8251に従い、未塗工の各基紙を 525°Cで焼 成し灰分量を測定し、この値を含有率 (固形分換算)とした。 (1-1) Content ratio of filler in paper: According to JIS P8251, each uncoated base paper was baked at 525 ° C., the ash content was measured, and this value was taken as the content ratio (solid content conversion) .
(1— 2)吸油量: JIS K5101の方法によった。 (1-2) Oil absorption: It was based on the method of JIS K5101.
(1 - 3)平均粒子径:分散剤(へキサメタリン酸ソーダ 0. 2質量%)を添加した純水に 、各填料のスラリーを滴下混合して均一分散体とし、レーザー法粒度測定機 (マルバ 一ン社製 型番:マスターサイザ一 S型)により粒度測定し、平均粒子径を求めた。 (1—4)軽質炭酸カルシウム Zシリカの固形分質量比 (CaCO /SiO ):軽質炭酸力 (1-3) Average particle size: A slurry of each filler is added dropwise to pure water to which a dispersing agent (sodium hexametaphosphate 0.2% by mass) is added to make a uniform dispersion, and a laser method particle size measuring machine (Malva The particle size was measured by an Onen Corporation model number: Master Sizer 1 S type), and the average particle size was determined. (1-4) Solid content mass ratio of light calcium carbonate Z silica (CaCO 2 / SiO 2): light carbonation power
3 2 3 2
ルシゥム—シリカ複合粒子を蛍光 X線で分析し、 Ca及び Siを定量することで、求めた [0086] 2)各インクジェット記録用紙の評価 (2— 1)基紙の白色度:未塗工の基紙について、 JIS P8148に準じて、色差計 (村上 色彩研究所製)により測定した。 The fluorescent-silica composite particles were analyzed by fluorescent X-ray to determine Ca and Si, thereby obtaining [0086] 2) Evaluation of each inkjet recording paper (2-1) Whiteness of base paper: The uncoated base paper was measured with a color difference meter (manufactured by Murakami Color Research Laboratory) according to JIS P8148.
(2— 2)基紙の不透明度:未塗工の基紙について、 JIS P8138に準じて、色差計 (村 上色彩研究所製)により測定した。不透明度が概ね 83%以上であると、不透明度が 良好であるといえる。 (2-2) Opacity of base paper: The uncoated base paper was measured with a color difference meter (manufactured by Murakami Color Research Laboratory) according to JIS P8138. If the opacity is about 83% or more, it can be said that the opacity is good.
(2— 3)基紙の嵩高率:未塗工の基紙について、紙厚と坪量から密度を測定し、下記 式 (2-3) Bulk ratio of base paper: With respect to an uncoated base paper, the density is measured from the paper thickness and basis weight, and the following formula
嵩高率 = (1 (填料添加品の密度/填料無添加品の密度)) X 100 Bulking factor = (1 (density of filler additive / density of non-filler)) × 100
に従い算出した。嵩高率が概ね 4%以上であると、嵩高であるといえる。 Calculated according to It can be said that the bulkiness is about 4% or more.
[0087] (2— 4)断裁適性 [0087] (2-4) Cutting aptitude
i)ギロチン断裁時の刃の磨耗性 i) Abrasion of blade at guillotine cutting
インクジェット記録用紙を 200枚重ね、インク受容層面の反対面側からギロチンカツ ターで用紙の別の場所を 10回断裁したのち、刃の欠け具合を目視で評価した。 After overlapping 200 sheets of the ink jet recording paper and cutting the other part of the paper 10 times with a guillotine cutter from the side opposite to the ink receiving layer surface, the chipping condition of the blade was visually evaluated.
〇:欠けが全く無い ○: There is no chipping
わずかに欠けが見られる Slightly missing
X:複数の場所に欠けが見られる X: Missing in several places
iO断裁音 iO cutting sound
インクジェット記録用紙を 200枚重ね、インク受容層面の反対面側からギロチンカツ ターで断裁した時の音の大きさを評価した。 Two hundred ink jet recording sheets were stacked, and the magnitude of the sound when cut with a guillotine cutter from the side opposite to the ink receiving layer surface was evaluated.
〇:音が小さ!/ヽ (通常の断裁作業時程度) :: The sound is small! / ヽ (about normal cutting work)
△:音がやや大きい :: The sound is a little louder
X:音が大きぐ断裁時に振動がある X: There is vibration at the time of cutting when the sound is loud
[0088] (2— 5)裏抜け (2-5) Strikethrough
染料インクを用いたインクジェットプリンター(PM— 950C:セイコーエプソン株式会 社製の商品名)により、インク受容層上に黒インクで所定パターンを記録し、インク受 容層と反対面側からインク受容層側の印字画像の透け具合を観察した。裏抜けの評 価は用紙の不透明度を示す。裏抜けが〇であれば、不透明度が優れているといえる 〇:画像が反対面から見えな 、 A predetermined pattern is recorded on the ink receiving layer with black ink by an ink jet printer (PM-950C: trade name of Seiko Epson Corporation) using dye ink, and the ink receiving layer is viewed from the side opposite to the ink receiving layer. The degree of transparency of the printed image on the side was observed. The strike-through rating indicates the opacity of the paper. If the strike through is 不透明, it can be said that the opacity is excellent :: The image can not be seen from the opposite side
△:画像が反対面からやや透けて見える :: The image looks slightly transparent from the opposite side
X:画像が反対面からはっきり透けて見える X: The image is clearly visible through the opposite side
(2— 6)キャスト操業性 (2-6) Cast operability
塗工液 B (又は B1)を塗工し、凝固液 Cを塗布した際、キャストドラムに塗工層が付 着して汚れな!/、範囲での塗工速度の最大値を評価した。キャスト操業性が〇であれ ば、キャスト操業性が優れているといえる。 When the coating liquid B (or B1) was applied and the coagulating liquid C was applied, the coating layer was attached to the cast drum to make it dirty and the maximum value of the coating speed in the range was evaluated. If the cast operability is 〇, it can be said that the cast operability is excellent.
〇:塗工速度が 25mZ分以上 ○: Coating speed is 25mZ or more
△:塗工速度が 20mZ分以上 25mZ分未満 :: Coating speed is more than 20mZ minutes and less than 25mZ minutes
X:塗工速度が 20mZ分未満 X: Coating speed is less than 20 mZ
得られた結果を表 1、 2に示す。 The obtained results are shown in Tables 1 and 2.
[表 1] [table 1]
原紙中の填料 Filler in base paper
インク 基紙中の (軽質炭酸カルシウム 平均粒子径 吸油量 BET比表面積 Light calcium carbonate average particle size, oil absorption, BET specific surface area in ink base paper
種類 含有率 (%) 受容層 Type Content ratio (%) Receptive layer
/シリカ)の質量比 ( m) (ml/100g) (m2/g) / Silica) mass ratio (m) (ml / 100g) (m 2 / g)
軽質炭酸カルシウム Light calcium carbonate
実施例 1 一 7 50/50 6.1 160 28 キャストコート シリカ複合粒子 A Example 1 1 50/50 6.1 160 28 Cast Coat Silica Composite Particles A
軽質炭酸カルシウム Light calcium carbonate
実施例 2 7 70/30 4.6 150 26 キャストコート —シリカ複合粒子 B Example 2 7 70/30 4.6 150 26 Cast Coat-Silica Composite Particles B
軽質炭酸カルシウム Light calcium carbonate
実施例 3 一 7 50/50 6.1 160 28 マット シリカ複合粒子 A Example 3 1 7 50/50 6.1 160 28 matte silica composite particles A
比較例 1 ロセ'ツタ型炭酸カルシウム 7 - 3.0 121 12 キャストコート 比較例 2 紡錘状炭酸カルシウム 7 - 1.2 50 5 キャストコ一卜 比較例 3 ホヮ仆カーホ'ン 7 - 8.2 152 52 キャストコ一卜 ホヮ仆力-ホ'ンと炭酸カルシウム Comparative Example 1 Rose 'Ivy Type Calcium Carbonate 7-3.0 121 12 Cast Coat Comparative Example 2 Spindle-like Calcium Carbonate 7-1.2 50 5 Cast Co-Composite Comparative Example 3 Hot Car Hon 7-8.2 152 52 Cast Co-Composite Hot force-Hon 'and calcium carbonate
比較例 4 7 50/50 3.8 137 23 キャストコ一卜 の混合物 Comparative Example 4 7 50/50 3.8 137 23 Mixture of cast irons
比較例 5 二酸化チタン 2 - 0.6 24 8 キャストコ一ト 比較例 6 ― 一 - - - - キャストコート 比較例 7 二酸化チタン 2 一 0.6 24 8 マット Comparative Example 5 Titanium Dioxide 2-0.6 24 8 Cast Coat Comparative Example 6-Mono----Cast Coat Comparative Example 7 Titanium Dioxide 2 1 0.6 24 8 Matte
[表 2] [Table 2]
表 1、 2から明らかなように、各実施例の場合、不透明度及び断裁適性のいずれも 優れていた。又、各実施例の場合、基紙の嵩高率が高ぐキャスト操業性にも優れて いた。 As apparent from Tables 1 and 2, in each of the examples, both the opacity and the cutability were excellent. Moreover, in the case of each embodiment, the base paper is also excellent in cast operability with a high bulk ratio. It was.
[0091] 一方、軽質炭酸カルシウムのみを填料に用いた比較例 1、 2の場合、いずれも不透 明度が劣化したとともに、嵩高性が低ぐキャスト操業性も低下した。ホワイトカーボン を填料に用いた比較例 3の場合、不透明度が劣化した。軽質炭酸カルシウムとホワイ トカーボンの混合物を填料に用いた比較例 4の場合、不透明度が劣化したとともに、 嵩高性が低ぐキャスト操業性も低下した。二酸ィ匕チタンを填料に用いた比較例 5, 7 の場合、断裁適性が劣化したとともに、嵩高性が低ぐキャスト操業性も低下した。填 料を配合しな力つた比較例 6の場合、不透明度が大幅に劣化した。 On the other hand, in the case of Comparative Examples 1 and 2 in which only light calcium carbonate was used as the filler, both the opacity decreased and the cast operability with low bulkiness also decreased. In the case of Comparative Example 3 in which white carbon was used as the filler, the opacity deteriorated. In the case of Comparative Example 4 in which a mixture of light calcium carbonate and white carbon was used as a filler, the opacity deteriorated and the cast operability with low bulkiness also decreased. In the case of Comparative Examples 5 and 7 in which titanium dioxide was used as the filler, the cutting aptitude deteriorated, and the cast operability with low bulkiness also decreased. In the case of Comparative Example 6 in which no filler was added, the opacity was significantly degraded.
[0092] 以上のように軽質炭酸カルシウム シリカ複合粒子を填料として使用することで、不 透明度及び断裁適性に優れたインクジェット記録用紙を得ることができる。 As described above, by using the light calcium carbonate / silica composite particles as a filler, it is possible to obtain an ink jet recording sheet excellent in opacity and cutting aptitude.
[0093] く第 2の発明(アンダー層に複合粒子を含有する場合)に係る実施例〉 Example according to the second invention (when the under layer contains the composite particles)>
(軽質炭酸カルシウム シリカ複合粒子の製造) (Production of light calcium carbonate / silica composite particles)
1)軽質炭酸カルシウム シリカ複合粒子 C 1) Light calcium carbonate silica composite particles C
反応容器(12L)中で、市販のロゼッタ型軽質炭酸カルシウム(アルパカ一 5970、 S peciality Minerals Inc.社製、平均粒子径 3. 0 m、 BET比表面積: 12m2Zg、吸油 量 120mlZl00g) 262gを水に分散し、これに珪酸ナトリウム溶液 (SiO濃度 18. Ow In a reaction vessel (12 L), 262 g of commercially available Rosetta-type light calcium carbonate (Alpaca 5970, manufactured by Speciality Minerals Inc., average particle size 3.0 m, BET specific surface area: 12 m 2 Zg, oil absorption amount 120 ml Z 100 g) Dispersed in water, sodium silicate solution (SiO concentration 18. Ow
2 2
tZwt%、 Na O濃度 6. lwt/wt%) 3, 400gを加えた後、水を加え、全量を 12Lとし tZwt%, Na 2 O concentration 6. lwt / wt%) After adding 3,400 g, add water to make the total volume 12 liters
2 2
た。この混合スラリーをラボ用アジテータで充分に攪拌しながら加熱し、 85°Cとした。 このスラリーに、 10%硫酸溶液をロータリーポンプにより添加し、この際、硫酸添加部 分が充分に攪拌されるようラボ用アジテータの攪拌羽根直下に添加した。添加した硫 酸が充分に分散される上記条件下、硫酸添加終了後のスラリーの最終 pHが 8. 0と なり、全硫酸添加時間が 240分となるよう、温度一定、一定速度で硫酸を添加した。 得られたスラリーを 100メッシュ篩にかけて粗粒分を分離した後、 No. 2のろ紙を用い て吸引ろ過し、軽質炭酸カルシウム Zシリカの質量比が 30Z70の軽質炭酸カルシゥ ム—シリカ複合粒子 Cを得た。この複合粒子の吸油量は 180ml/100g、 BET比表 面積は 30m2Zg、平均粒子径は 7. 3 μ mであった。 The The mixed slurry was heated to 85 ° C. while being sufficiently stirred by a laboratory agitator. To this slurry, a 10% sulfuric acid solution was added by a rotary pump, and at this time, it was added immediately below the stirring blade of the laboratory agitator so that the sulfuric acid-added portion was sufficiently stirred. Under the above conditions where the added sulfuric acid is sufficiently dispersed, the final pH of the slurry after the addition of sulfuric acid is 8.0 and the total sulfuric acid addition time is 240 minutes so that the temperature is constant and the sulfuric acid is added at a constant rate. did. The resulting slurry is separated by a 100 mesh sieve to separate coarse particles, and suction filtered using No. 2 filter paper to obtain a light calcium carbonate-silica composite particle C with a weight ratio of light calcium carbonate Z silica of 30 Z 70. Obtained. The oil absorption of the composite particles was 180 ml / 100 g, the BET specific surface area was 30 m 2 Zg, and the average particle size was 7.3 μm.
[0094] 2)軽質炭酸カルシウム シリカ複合粒子 Dの製造 2) Production of light calcium carbonate-silica composite particles D
上記ロゼッタ型軽質炭酸カルシウムの分散量を 612gとしたこと以外は、上記軽質 炭酸カルシウム シリカ複合粒子 Cの製造とまったく同様にして、軽質炭酸カルシゥ ム Zシリカの質量比が 50Z50、吸油量が 160mlZl00g、 BET比表面積が 28m2Z g、平均粒子径が 4. 4 mの軽質炭酸カルシウム—シリカ複合粒子 Dを得た。 Other than the dispersion of the above Rosetta light calcium carbonate being 612 g, the above light In exactly the same manner as in the preparation of calcium carbonate-silica composite particles C, a light weight of light calcium carbonate Z silica 50 Z 50, oil absorption 160 ml Z 100 g, BET specific surface area 28 m 2 Z g, average particle diameter 4.4 m Calcium carbonate-silica composite particles D were obtained.
[0095] 3)軽質炭酸カルシウム シリカ複合粒子 Eの製造 3) Production of light calcium carbonate-silica composite particles E
上記ロゼッタ型軽質炭酸カルシウムの分散量を 1436gとしたこと以外は、上記軽質 炭酸カルシウム シリカ複合粒子 Cの製造とまったく同様にして、軽質炭酸カルシゥ ム Zシリカの質量比が 70Z30、吸油量が 140mlZl00g、 BET比表面積が 26m2Z g、平均粒子径が 3. 6 mの軽質炭酸カルシウム—シリカ複合粒子 Eを得た。 The weight ratio of light calcium carbonate Z silica is 70 Z30, and the oil absorption is 140 ml Z 100 g, in the same manner as in the production of the light calcium carbonate silica composite particles C except that the dispersion amount of the rosetta light calcium carbonate is 1436 g. Light calcium carbonate-silica composite particles E having a BET specific surface area of 26 m 2 Z g and an average particle size of 3.6 m were obtained.
実施例 4 Example 4
[0096] (支持体の製造) (Production of Support)
濾水度 350ml c ' s'fの広葉樹晒クラフトパルプ(L BKP) 100部からなるパルプ に、酸ィ匕チタン 4部、カチオン澱粉 (ケイト 304L :日本ェヌエスシー株式会社) 0. 4部 、硫酸アルミニウム 1. 0部、合成サイズ剤 0. 1部、及び歩留向上剤 0. 02部を添加し てノルプスラリーを得た。このスラリー力 抄紙機を用いて抄紙し、サイズプレス装置 によって片面当りの乾燥塗工量が 1. 5gZm2となるようにデンプンを両面に含浸し、 支持体を得た。 Pulp consisting of 100 parts of hardwood bleached kraft pulp (L BKP) with 350 ml c 's' f freeness, 4 parts of acid titanium, cationic starch (Kate 304L: Nippon NSC Co., Ltd.) 0.4 parts, aluminum sulfate 1.0 part, 0.1 part of synthetic sizing agent, and 0.02 part of retention aid were added to obtain a norp slurry. Papermaking was carried out using this slurry strength paper machine, and starch was impregnated on both sides by a size press so that the dry coating amount per one side was 1.5 gZm 2 to obtain a support.
[0097] (アンダー層の形成) (Formation of Under Layer)
この支持体の片面に、ブレードコーターを用いて塗工液 Dを塗工量 lOgZm2となる ように塗工してアンダー層を設け、坪量 180gZm2の塗工紙を得た。 A coating solution D was coated on one side of this support using a blade coater to give a coating amount of lOgZm 2 to form an under layer, and a coated paper with a basis weight of 180 g Zm 2 was obtained.
塗工液 D:顔料として軽質炭酸カルシウム―シリカ複合粒子 C 100部、結着剤として ポリビュルアルコール(PVA117:株式会社クラレ製) 30部及びエチレン酢酸ビュル ェマルジヨン (BE7000 :中央理ィ匕工業株式会社製) 5部、カチオン性榭脂(ポリアミン アンモニアェピクロロヒドリン、分子量 10万) 5部、サイズ剤(ポリマロン 360 :荒川化学 工業株式会社製) 2部、消泡剤 0. 5部力もなる塗工液 (固形分 : 23%)を調製した。 Coating solution D: 100 parts of light calcium carbonate-silica composite particles C as pigment, 30 parts of polybul alcohol (PVA 117: manufactured by Kuraray Co., Ltd.) as binder and ethylene glycol acetate (BE7000: Central Rikko Kogyo Co., Ltd.) 5 parts, cationic resin (polyamine ammonia epichlorohydrin, molecular weight 100,000) 5 parts, sizing agent (Polymeron 360: Arakawa Chemical Industrial Co., Ltd.) 2 parts, antifoam agent 0.5 part A coating solution (solid content: 23%) was prepared.
[0098] (インク受容層の形成) (Formation of Ink Receptive Layer)
次いで、塗工液 Dの塗工面にロールコーターで塗工液 Eを 20gZm2塗工し、塗工層 が湿潤状態にあるうちに、凝固液 Fを用いて凝固させ、次に、プレスロールを介して、 表面温度が 100°Cの鏡面仕上げ面に塗工層を圧着して鏡面を写し取り、乾燥して坪 量 200g/m2のインクジヱット記録用紙を得た。 Next, apply 20 g of a coating solution E to a coating surface of the coating solution D with a roll coater, and while the coating layer is in a wet state, coagulate using the coagulating solution F, and then press roll. The coated layer is pressed onto a mirror-finished surface with a surface temperature of 100 ° C, the mirror surface is copied, dried and dried. An ink jet recording sheet of 200 g / m 2 was obtained.
塗工液 E:顔料としてシリカ(ファインシール X— 37 :株式会社トクャマ製) 100部、結 着剤として SBラテックス (LX438C:住友化学工業株式会社製) 5部及びポリビュル アルコール (PVA117:株式会社クラレ社製) 24部、サイズ剤(ポリマロン 360:荒川 化学工業株式会社製) 5部配合して濃度 20%の水性塗工液 Eを調製した。 Coating solution E: 100 parts of silica as a pigment (Fine Seal X-37: manufactured by Tokuama Co., Ltd.), 5 parts of SB latex (LX438C: manufactured by Sumitomo Chemical Co., Ltd.) as a binding agent, and polyvinyl alcohol (PVA 117: Kuraray Co., Ltd. An aqueous coating solution E having a concentration of 20% was prepared by blending 24 parts of a product, and 5 parts of a sizing agent (Polymeron 360: manufactured by Arakawa Chemical Industry Co., Ltd.).
凝固液 F: 硼砂 2%、ホウ酸 2% (硼砂 Zホウ酸の質量比 = 1Z1、 Na B O Solidifying solution F: Borax 2%, boric acid 2% (mass ratio of borax Z boric acid = 1Z1, Na B O
2 4 7および 2 4 7 and
H BO換算で計算)、離型剤 (FL— 48C :東邦化学工業株式会社製) 0. 2%を配合Calculated in HBO conversion), mold release agent (FL- 48C: made by Toho Chemical Industry Co., Ltd.) 0.2% blended
3 3 3 3
して凝固液を調整した。 The coagulation liquid was adjusted.
実施例 5 Example 5
[0099] 塗工液 Dの顔料として、軽質炭酸カルシウム シリカ複合粒子 Cに代えて軽質炭酸 カルシウム一シリカ複合粒子 Dを 100部配合したこと以外は、実施例 4と全く同様にし てインクジェット記録用紙を得た。 An ink jet recording sheet was prepared in the same manner as in Example 4, except that the light calcium carbonate / silica composite particles C were replaced with 100 parts of the light calcium carbonate / silica composite particles D as a pigment for the coating liquid D. Obtained.
実施例 6 Example 6
[0100] アンダー層用塗工液 Dの顔料として、軽質炭酸カルシウム シリカ複合粒子 Cに代 えて軽質炭酸カルシウム—シリカ複合粒子 Eを 100部配合したこと以外は、実施例 4 と全く同様にしてインクジェット記録用紙を得た。 Inkjet was carried out in exactly the same manner as in Example 4, except that 100 parts of the light calcium carbonate-silica composite particles E were blended instead of the light calcium carbonate / silica composite particles C as a pigment for the under layer coating liquid D. I got a recording sheet.
実施例 7 Example 7
[0101] インク受容層用塗工液として、塗工液 Eの代わりに以下の塗工液 E1を用い、又、凝 固液 Fの代わりに凝固液 F1を用いたこと以外は、実施例 4と全く同様にしてインクジェ ット記録用紙を得た。 [0101] As a coating liquid for the ink receiving layer, Example 4 was used except that the following coating liquid E1 was used instead of the coating liquid E, and the coagulating liquid F1 was used instead of the coagulating liquid F. Ink jet recording paper was obtained in the same manner as in.
塗工液 E1:顔料としてシリカ(ファインシール X— 37 :株式会社トクャマ製) 100部、 結着剤として水性ウレタン榭脂 (HUX— 980:旭電化工業株式会社製) 30部及び力 ゼイン (ALACID lactic casein) 10部、離型剤(ノプコート SYC :サンノプコ株式 会社製) 5部を配合して濃度 30%の水性塗工液 E1を調製した。 Coating solution E1: 100 parts of silica as a pigment (Fine seal X-37: manufactured by Tokuma Co., Ltd.), 30 parts of an aqueous urethane resin (HUX- 980: manufactured by Asahi Denka Kogyo Co., Ltd.) as a binding agent, and Zein (ALACID) 10 parts of lactic case, and 5 parts of a release agent (Nopcoat SYC: manufactured by San Nopco Co., Ltd.) were mixed to prepare an aqueous coating liquid E1 having a concentration of 30%.
凝固液 F1: 蟻酸カルシウム (朝日化学工業株式会社製) 5%、染料定着剤 (ダイフィ ックス YK— 50:大和化学株式会社製) 1%を配合して凝固液を調整した。 Coagulation solution F1: 5% of calcium formate (manufactured by Asahi Chemical Industry Co., Ltd.) and 1% of a dye fixing agent (Dyfix YK-50: manufactured by Daiwa Chemical Co., Ltd.) were mixed to prepare a coagulation solution.
[0102] [比較例 8] Comparative Example 8
アンダー層用塗工液 Dの顔料として、軽質炭酸カルシウム—シリカ複合粒子 Cに代 えて、シリカ(AY— 603 :東ソ一 ·シリカ株式会社製 吸油量が 290mlZlOOg、 BET 比表面積 300m2/g、平均粒子径 6. 5 m)を 100部配合したこと以外は、実施例 4 と全く同様にしてインクジェット記録用紙を得た。 The light calcium carbonate-silica composite particles C as a pigment for the under layer coating liquid D And Example 4 with the exception that 100 parts of silica (AY-603: Tosoh 1. Silica Corporation, oil absorption: 290 ml ZlOOg, BET specific surface area 300 m 2 / g, average particle size 6.5 m) was blended. An ink jet recording sheet was obtained in exactly the same manner.
[0103] [比較例 9] [Comparative Example 9]
アンダー層用塗工液 Dの顔料として、軽質炭酸カルシウム—シリカ複合粒子 Cに代 えて、ロゼッタ型軽質炭酸カルシウム(アルパカ一 5970、 Speciality Minerals Inc.社 製、吸油量 120mlZl00g、 BET比表面積 12m2Zg、平均粒子径 3. O /z m)を 100 部配合したこと以外は、実施例 4と全く同様にしてインクジェット記録用紙を得た。 Rosetta type light calcium carbonate (Alpaca 5970, manufactured by Specialty Minerals Inc., oil absorption amount 120 ml Z 100 g, BET specific surface area 12 m 2 Z g instead of light calcium carbonate-silica composite particle C as a pigment for the coating liquid D for the under layer An ink jet recording sheet was obtained in the same manner as in Example 4 except that 100 parts of an average particle diameter of 3.O / zm were blended.
[0104] [比較例 10] [Comparative Example 10]
アンダー層用塗工液 Dの顔料として、軽質炭酸カルシウム—シリカ複合粒子 Cに代 えて、シリカ(AY— 603) 50部、及びロゼッタ型軽質炭酸カルシウム(アルパカ一 59 70) 50部を配合したこと以外は、実施例 4と全く同様にしてインクジェット記録用紙を 得た。 50 parts of silica (AY-603) and 50 parts of rosetta type light calcium carbonate (Alpaca 5 70 70) instead of the light calcium carbonate-silica composite particles C as a pigment for the under layer coating liquid D An ink jet recording sheet was obtained in the same manner as in Example 4 except for the above.
[0105] アンダー層の顔料の物性値、並びに各実施例及び比較例のインクジェット記録用 紙について、以下の方法で評価を行った。 The physical property values of the pigment of the under layer, and the inkjet recording papers of Examples and Comparative Examples were evaluated by the following methods.
1)アンダー層の顔料の物性値 1) Physical property value of pigment in under layer
(1— 1)軽質炭酸カルシウム Zシリカの固形分質量比 (CaCO /SiO ):軽質炭酸力 (1-1) Solid mass ratio of light calcium carbonate Z silica (CaCO 2 / SiO 2): light carbonation power
3 2 3 2
ルシゥム—シリカ複合粒子を蛍光 X線で分析し、 Ca及び Siを定量することで、求めた Calculated by fluorescent X-ray analysis of Russium-silica composite particles and quantification of Ca and Si
(1 - 2)平均粒子径:分散剤(へキサメタリン酸ソーダ 0. 2質量%)を添加した純水に 、各顔料のスラリーを滴下混合して均一分散体とし、レーザー法粒度測定機 (マルバ 一ン社製 型番:マスターサイザ一 S型)により粒度測定し、平均粒子径を求めた。 (1— 3)吸油量: JIS K5101の方法によった。 (1-2) Average particle size: A slurry of each pigment is added dropwise to pure water added with a dispersant (sodium hexametaphosphate 0.2% by mass) to obtain a uniform dispersion, and a laser method particle size measurement machine (Malva (Maruba) The particle size was measured by an Onen Corporation model number: Master Sizer 1 S type), and the average particle size was determined. (1-3) Oil absorption: It was according to the method of JIS K5101.
(1 -4) BET比表面積:容量法による自動比表面積測定装置 (Micromeritics社製 ジエミ- 2360型)を用い、窒素吸着量により求めた。なお、試料がスラリーである場合 は、これをエタノール中に固形分 10%になるよう分散し、 105°Cにて乾燥した後、 BE T比表面積を測定した。 (1-4) BET specific surface area: The specific surface area was measured by a nitrogen adsorption amount using an automatic specific surface area measuring apparatus by volume method (Diemi-2360 manufactured by Micromeritics Co., Ltd.). When the sample was a slurry, it was dispersed in ethanol so as to have a solid content of 10%, dried at 105 ° C., and then the BET specific surface area was measured.
[0106] 2)各インクジェット記録用紙の評価 以下の各項目について、評価が〇、◎であれば実用上問題なく使用できる。 2) Evaluation of each inkjet recording sheet About each item below, if evaluation is (circle) and (double-circle), it can be used without a problem on practical use.
(2— 1)アンダー層強度 (2-1) Underlayer strength
インク受容層を設けずにアンダー層のみ基紙上に設けた試料について、アンダー 層表面に幅 18mmのセロテープ (登録商標、透明粘着テープ)を貼付し、該テープ の一端をデジタルフォースゲージで挟持し、テープをアンダー層表面から剥がすとき にデジタルフォースゲージで読み取った最大の値を以下の測定値とした。テープを 剥がすことによりアンダー層の塗工層強度を測定することができる。なお、以下の「紙 剥け」とはアンダー層ではなく基紙力も剥離する場合を示し、最も剥離強度が低 、部 分が基紙である場合を示す。この場合、基紙繊維がテープへ付着することを目視で 確認できる。紙剥けが生じた場合とは、アンダー層と基紙との界面の強度が低い場合 を示し、塗工層の剥離やキャスト塗工性が劣化して ヽることを表す。 For the sample provided with only the under layer on the base paper without the ink receiving layer, a Sellotape (registered trademark, transparent adhesive tape) with a width of 18 mm is attached to the surface of the under layer, and one end of the tape is sandwiched with a digital force gauge. When the tape was peeled off the surface of the under layer, the maximum value read with a digital force gauge was taken as the following measurement value. By peeling off the tape, the strength of the coated layer of the under layer can be measured. The following "paper peeling" indicates the case where the base paper strength is peeled not the under layer but the case where the peeling strength is the lowest and the part is the base paper. In this case, adhesion of the base paper fiber to the tape can be visually confirmed. The occurrence of paper peeling indicates that the strength of the interface between the under layer and the base paper is low, and indicates that peeling of the coated layer or cast coatability is deteriorated.
◎:測定値が lOOOgf (9.81N)以上である、紙剥けがな!、。 :: The measured value is lOOogf (9.81N) or more, no paper peeling!
〇:測定値が 700gf (6.86N)以上で、紙剥けがな!、。 Good: Measured value is 700gf (6.86N) or more, no paper peeling! ,.
△:測定値が 500gf (4.90N)以上 700gf (6.86N)未満である。もしくはそれ以上で 紙剥けがある。 Δ: The measured value is 500 gf (4.90 N) or more and less than 700 gf (6.86 N). Or more than that there is paper peeling.
X:測定値が 500gf (4.90N)未満である。 X: The measured value is less than 500 gf (4.90 N).
(2— 2)インク吸収性 (ブリーデイング) (2-2) Ink absorbency (bleeding)
染料インクを用いたインクジェットプリンター(PM— 950C:エプソン株式会社製の 商品名)を用い、表計算ソフト『エタセル』で赤と緑のベタ画像を記録用紙上に記録し 、赤と緑の混色べた部の境界で滲みを目視で評価した。 A red and green solid image is recorded on a recording sheet with a spreadsheet software “Etacel” using an ink jet printer (PM-950C: trade name of Epson Corporation) using dye ink, and a red and green mixed color is used. Bleeding was visually evaluated at the boundaries of parts.
◎:色の境界部が明瞭に分かれて!/、るもの :: The color boundary is clearly divided! /,
〇:色の境界部で、若干滲みがあるもののうち滲みが小さ!/、もの :: Bleeding is small among those with some bleeding at the color boundary!
△:色の境界部で、若干滲みがあるもののうち、滲みの程度が比較的大きいもの :: At a color boundary, among those with slight blur, those with a relatively large degree of blur
X:色の境界部で、滲みが非常に大きいもの X: At the border of color, the blur is very large
(2— 3)鮮やかさ (2-3) vividness
染料インクを用いたインクジェットプリンター(PM— 950C:エプソン株式会社製の 商品名)を用いて所定のパターンを記録用紙に印字し、画像部の鮮やかさを目視で 評価した。鮮やかさは、画像がきれいに印字される指標であり、印字濃度と、画像再 現性や画像のムラの有無とを総合した評価であり、ここでは、印字画像を目視判定し て以下の評価を行った。 A predetermined pattern was printed on a recording sheet using an ink jet printer (PM-950C: trade name of Epson Corporation) using a dye ink, and the vividness of the image area was visually evaluated. Vividness is an index by which an image is printed beautifully, and printing density and image The evaluation is a comprehensive evaluation of the appearance and the presence or absence of image unevenness. Here, the following evaluation was made by visually judging the printed image.
◎:非常に鮮やか :: very vivid
〇:鮮やか ○: Vivid
若干鮮やかさが劣る Slightly less vivid
X:鮮やかに見えない X: I can not see vividly
[0108] (2— 4)透気性 (2-4) Permeability
インク受容層を形成する前の記録用紙 (支持体の片面にアンダー層のみ形成)に ついて、紙パルプ技術協会 Ci. TAPPI) NO. 5に準じて透気性を測定した。 The air permeability of the recording paper before forming the ink receiving layer (only the under layer is formed on one side of the support) was measured according to the Papers and Pulp Technical Association Ci. TAPPI No. 5.
◎:測定値が 100s未満である。 :: The measured value is less than 100 s.
〇:測定値が 100s以上 300s未満である。 :: The measured value is at least 100 s but less than 300 s.
△:測定値が 300s以上 600s未満である。 Δ: The measured value is 300 seconds or more and less than 600 seconds.
X:測定値が 600s以上である。 X: The measured value is 600 s or more.
[0109] (2— 5)キャスト層外観 (2-5) Cast Layer Appearance
インク受容層をキャスト法で形成後のインク受容層(キャスト層)表面を目視観察した Visual observation of the surface of the ink receiving layer (cast layer) after forming the ink receiving layer by casting method
〇:欠落したアンダー層が原因となる凹凸は見られな 、。 ○: Unevenness due to the missing under layer is not seen.
X:欠落したアンダー層が原因となる凹凸がある。 X: There is unevenness due to the missing under layer.
(2— 6)キャスト操業性 (2-6) Cast operability
インク受容層をキャスト処理する際の、上記鏡面仕上げ面 (キャストドラム表面)の 汚れを目視で評価した The dirt on the above-mentioned mirror finished surface (cast drum surface) when casting the ink receiving layer was visually evaluated.
〇:表面の汚れが無いもの ○: There is no dirt on the surface
△:表面が僅か曇る :: The surface is slightly cloudy
X:表面に塗工層(インク受容層)の一部が付着している X: A part of the coating layer (ink receiving layer) adheres to the surface
得られた結果を表 3、 4に示す。 The obtained results are shown in Tables 3 and 4.
[0110] [表 3] アンダー層 の顔料 [Table 3] Underlayer pigment
(軽質炭酸カルシウム 平均粒子径 吸油量 BET比表面積 種類 (Light calcium carbonate Average particle size Oil absorption BET specific surface area Type
/シリカ)の質量比 ( i m) (ml/100g) (m2/g) 実施例 4 軽質炭酸カルシウム 30/70 7.3 180 30 一シリカ複合粒子 C / Silica) mass ratio (im) (ml / 100g) (m 2 / g) Example 4 light calcium carbonate 30/70 7.3 180 30 monosilica composite particle C
実施例 5 軽質炭酸カルシウム 50/50 4.4 160 28 一シリカ複合粒子 D Example 5 light calcium carbonate 50/50 4.4 160 28 monosilica composite particles D
軽質炭酸カルシウム Light calcium carbonate
実施例 6 70/30 3.6 140 26 一シリカ複合粒子 E Example 6 70/30 3.6 140 26 Monosilica Composite Particles E
軽質炭酸カルシウム Light calcium carbonate
実施例 7 30/70 7.3 180 30 Example 7 30/70 7.3 180 30
—シリカ複合粒子 C —Silica composite particles C
比較例 8 シリカ ― 6.5 290 300 比較例 9 ロセ'ッタ型軽質炭酸カルシウム ― 3.0 120 12 Comparative Example 8 Silica-6.5 290 300 Comparative Example 9 Rosetta light calcium carbonate-3.0 120 12
シリカ + れぞれ それぞれ それぞれ 比較例 10 ― そ Silica + Respectively each Comparative example 10-
ロセ'ッタ型軽質炭酸カルシウム 6.5,3.0 290,120 300,12 Rose 'tta type light calcium carbonate 6.5, 3.0 290, 120 300, 12
[0111] 表 3、 4から明らかなように、各実施例の場合、アンダー層強度及びインク吸収性の いずれも優れていた。又、各実施例の場合、透気性が高ぐキャスト適性 (キャスト層 の外観、操業性)にも優れていた。さらに、各実施例の場合、記録画像の鮮やかさに も優れていた。 As is apparent from Tables 3 and 4, in each of the examples, both the under layer strength and the ink absorbability were excellent. In each of the examples, the castability (the appearance of the cast layer, operability) having high air permeability was also excellent. Furthermore, in the case of each example, the vividness of the recorded image was also excellent.
[0112] 一方、アンダー層の顔料としてシリカのみを用いた比較例 8の場合、アンダー層強 度が劣化したとともに、透気性が低下してキャスト適性 (キャスト層の外観、操業性)も 低下した。この理由は、シリカの吸油量が多すぎて結着剤を吸着し、有効な結着剤 量が減少したためと考えられる。 On the other hand, in the case of Comparative Example 8 in which only silica was used as the pigment of the under layer, the under layer strength deteriorated and the air permeability decreased, and the cast aptitude (the appearance of the cast layer, operability) also decreased. . The reason for this is that the oil absorption of silica is too large to adsorb the binding agent and the effective binding agent It is thought that the amount decreased.
又、アンダー層の顔料として軽質炭酸カルシウムのみを用いた比較例 9の場合、ィ ンク吸収性が劣化したとともに、記録画像の鮮ゃ力さも低下した。この理由は、炭酸 カルシウムのみでは吸油量が少ないためと考えられる。 In addition, in the case of Comparative Example 9 in which only light calcium carbonate was used as the pigment of the under layer, the ink absorption deteriorated, and the sharpness of the recorded image also decreased. It is considered that this is because calcium carbonate alone has a small oil absorption.
アンダー層の顔料としてシリカと軽質炭酸カルシウムの混合物を用 、た比較例 10 の場合も、インク吸収性が劣化した。これより、シリカと軽質炭酸カルシウムを単に混 合するだけでは、インク吸収性を向上できないことが判明した。 Also in the case of Comparative Example 10 in which a mixture of silica and light calcium carbonate was used as the pigment of the under layer, the ink absorption deteriorated. From this, it has been found that simply mixing silica and light calcium carbonate can not improve the ink absorbency.
[0113] 以上のように軽質炭酸カルシウム シリカ複合粒子をアンダー層の顔料に使用す ることで、アンダー層強度及びインク吸収性に優れたインクジェット記録用紙を得るこ とがでさる。 As described above, by using the light calcium carbonate-silica composite particles as the pigment of the under layer, it is possible to obtain an ink jet recording sheet excellent in the under layer strength and the ink absorptivity.
図面の簡単な説明 Brief description of the drawings
[0114] [図 1]液中に分散した状態の軽質炭酸カルシウム (ロゼッタ型カルサイト系)の形態の 一例を示す図である。 FIG. 1 is a view showing an example of the form of light calcium carbonate (Rosetta-type calcite system) dispersed in a liquid.
[図 2]液中に分散した状態の軽質炭酸カルシウム シリカ複合粒子の形態の一例を 示す図である。 FIG. 2 is a view showing an example of the form of light calcium carbonate / silica composite particles dispersed in a liquid.
Claims
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004-279578 | 2004-09-27 | ||
| JP2004279578A JP4496906B2 (en) | 2004-09-27 | 2004-09-27 | Inkjet recording medium |
| JP2004-284661 | 2004-09-29 | ||
| JP2004284661A JP4213103B2 (en) | 2004-09-29 | 2004-09-29 | Inkjet recording paper |
| JP2004-290365 | 2004-10-01 | ||
| JP2004290365 | 2004-10-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006035661A1 true WO2006035661A1 (en) | 2006-04-06 |
Family
ID=36118809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2005/017461 Ceased WO2006035661A1 (en) | 2004-09-27 | 2005-09-22 | Ink jet recording paper |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2006035661A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0559694A (en) * | 1991-08-27 | 1993-03-09 | Sanyo Kokusaku Pulp Co Ltd | Ink jet recording paper |
| JPH0672017A (en) * | 1992-08-07 | 1994-03-15 | Nippon Paper Ind Co Ltd | Ink jet recording sheet and manufacture thereof |
| JPH06293179A (en) * | 1993-04-09 | 1994-10-21 | New Oji Paper Co Ltd | Inkjet recording sheet |
| JPH07196317A (en) * | 1993-12-28 | 1995-08-01 | Agency Of Ind Science & Technol | Process for producing light calcium carbonate as a filler for papermaking |
| WO2001064585A1 (en) * | 2000-03-03 | 2001-09-07 | Nittetsu Mining Co., Ltd. | Silica-calcium carbonate composite particle |
| JP2003020592A (en) * | 2001-07-05 | 2003-01-24 | Oji Paper Co Ltd | Neutral paper |
| JP2004209965A (en) * | 2002-12-17 | 2004-07-29 | Oji Paper Co Ltd | Coated paper for inkjet recording and its recorded matter |
-
2005
- 2005-09-22 WO PCT/JP2005/017461 patent/WO2006035661A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0559694A (en) * | 1991-08-27 | 1993-03-09 | Sanyo Kokusaku Pulp Co Ltd | Ink jet recording paper |
| JPH0672017A (en) * | 1992-08-07 | 1994-03-15 | Nippon Paper Ind Co Ltd | Ink jet recording sheet and manufacture thereof |
| JPH06293179A (en) * | 1993-04-09 | 1994-10-21 | New Oji Paper Co Ltd | Inkjet recording sheet |
| JPH07196317A (en) * | 1993-12-28 | 1995-08-01 | Agency Of Ind Science & Technol | Process for producing light calcium carbonate as a filler for papermaking |
| WO2001064585A1 (en) * | 2000-03-03 | 2001-09-07 | Nittetsu Mining Co., Ltd. | Silica-calcium carbonate composite particle |
| JP2003020592A (en) * | 2001-07-05 | 2003-01-24 | Oji Paper Co Ltd | Neutral paper |
| JP2004209965A (en) * | 2002-12-17 | 2004-07-29 | Oji Paper Co Ltd | Coated paper for inkjet recording and its recorded matter |
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