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WO2005110739A1 - Sn-PLATED STEEL SHEET COATED WITH RESIN, CAN USING THE SAME, AND METHOD FOR PRODUCING Sn-PLATED STEEL SHEET COATED WITH RESIN - Google Patents

Sn-PLATED STEEL SHEET COATED WITH RESIN, CAN USING THE SAME, AND METHOD FOR PRODUCING Sn-PLATED STEEL SHEET COATED WITH RESIN Download PDF

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Publication number
WO2005110739A1
WO2005110739A1 PCT/JP2004/006526 JP2004006526W WO2005110739A1 WO 2005110739 A1 WO2005110739 A1 WO 2005110739A1 JP 2004006526 W JP2004006526 W JP 2004006526W WO 2005110739 A1 WO2005110739 A1 WO 2005110739A1
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WO
WIPO (PCT)
Prior art keywords
steel sheet
resin
plated steel
coated
plated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2004/006526
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French (fr)
Japanese (ja)
Inventor
Masanobu Matsubara
Masatoki Ishida
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kohan Co Ltd
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Toyo Kohan Co Ltd
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Publication date
Application filed by Toyo Kohan Co Ltd filed Critical Toyo Kohan Co Ltd
Priority to PCT/JP2004/006526 priority Critical patent/WO2005110739A1/en
Priority to PCT/JP2005/003114 priority patent/WO2005110740A1/en
Publication of WO2005110739A1 publication Critical patent/WO2005110739A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/201Work-pieces; preparation of the work-pieces, e.g. lubricating, coating

Definitions

  • Resin-coated Sn-plated steel sheet can using the same, and method for producing resin-coated Sn-plated steel sheet
  • the present invention relates to a resin-coated Sn-plated steel sheet having excellent adhesion to a resin-coated layer, a can obtained by subjecting the resin-coated layer to severe forming such as squeezing, and a method for producing the resin-coated Sn-plated steel sheet. About.
  • the inventors of the present invention have proposed a resin-coated Sn-plated steel sheet as a resin-coated Sn-plated steel sheet applicable to severe processing applications (for example, see Patent Document 1).
  • the resin-coated Sn-plated steel sheet described in this publication is a no-reflow Sn-plated steel sheet or a reflow Sn-plated steel sheet.
  • This is a resin-coated Sn-plated steel sheet obtained by laminating an organic resin film on a Sn-plated steel sheet in which a silane coupling agent coating layer is provided on the Sn plating layer of the steel sheet.
  • This resin-coated Sn-plated steel sheet is characterized in that the adhesive strength of the organic resin film before forming into a can is 2 kg / l0 mm or more in T peel strength.
  • this resin-coated Sn-plated steel sheet is formed into a can by forming, especially when drawing into a can using the more stringent drawing and ironing together after drawing, there is no problem with forming. Potentially possible force During the molding process, the resin sometimes peeled off at the top of the can, and it was found that excellent adhesion of the resin to the Sn plating layer could not be stably obtained. It was also found that the adhesive strength of the organic resin film before forming into a can did not always accurately reflect the adhesiveness during and after forming.
  • a corona discharge-treated organic resin film is laminated on a no-reflow Sn-plated steel sheet or a Sn-plated steel sheet in which a silane coupling agent coating layer is provided on a Sn-plated layer of the reflow Sn-plated steel sheet.
  • a corona discharge treatment is applied to a polypropylene resin film (see, for example, Patent Document 2). It is known that the adhesion to a substrate to be laminated is improved by performing a corona discharge treatment on an organic resin.
  • Patent Document 1 JP 2002-285354 A
  • Patent Document 2 Japanese Patent No. 3352553
  • the present invention provides a resin-coated Sn having excellent work adhesion when subjected to severe molding.
  • An object of the present invention is to provide a plated steel sheet, a can using the same, and a method for producing the resin-coated Sn-coated steel sheet.
  • the resin-coated Sn-plated steel sheet of the present invention is obtained by coating at least one surface of an Sn-plated steel sheet obtained by forming a silane coupling agent coating layer on a Sn plating layer with an organic resin film subjected to a corona discharge treatment.
  • Resin-coated Sn-plated steel sheet (Claim 1), comprising a Sn-plated steel sheet (No-reflow Sn-plated steel sheet) with a Sn-plated layer formed on a Sn-plated steel sheet 1S steel sheet, or a steel sheet and a Sn-plated layer.
  • Sn-plated steel sheet (reflow Sn-plated steel sheet) in which a Sn-Fe alloy layer is formed in between (Claim 2) and the amount of the silane coupling agent applied is 1 to 50 mg / m 2 in terms of Si amount. (Claim 3), and the corona discharge treatment was performed under the conditions of voltage: 200V, current: 0.2-8A / 25cm (claim 4).
  • the peel strength of the resin film on the side wall of the cup after forming it into a drawn cup with a diameter of 96 mm and a height of 42 mm by drawing at least 0.05 kg / 15 mm (Claim 5)
  • the can of the present invention can be obtained by drawing the resin-coated Sn-plated steel sheet according to any one of claims 15 to 15 (claim 6), or can be further stretched after drawing.
  • the method for producing a resin-coated Sn-plated steel sheet of the present invention comprises forming a Sn-plated layer on at least one side of the steel sheet, applying a silane coupling agent on the Sn-plated layer, drying the Sn-plated layer, and then drying.
  • a method for producing a resin-coated Sn-plated steel sheet comprising laminating an organic resin film that has been subjected to corona discharge treatment such that the corona discharge treatment surface is in contact with the agent application layer, or at least one side of the steel sheet has Sn
  • a Sn-Fe alloy layer is formed between the steel sheet and the Sn plating layer by forming a plating layer, then heating to a temperature equal to or higher than the melting temperature of Sn, and then quenching, and then applying a silane coupling agent on the Sn plating layer.
  • an organic resin film that has been subjected to corona discharge treatment is laminated on the silane coupling agent coating layer so that the corona discharge treatment surface is in contact with the silane coupling agent coating layer.
  • the coated Sn-plated steel sheet It is a manufacturing method.
  • FIG. 1 is a plan view showing the shape of a test piece for measuring the S-peel strength.
  • FIG. 2 is a plan view showing a place where a cut is made in a resin surface of a test piece for S peel strength measurement.
  • FIG. 3 is a plan view showing locations where scores are put on a specimen for S peel strength measurement.
  • FIG. 4 is a cross-sectional view of a part of a test piece showing a shape of a scored portion.
  • FIG. 5 is a schematic view of a specimen holder.
  • 1 is the specimen
  • la is one end of the specimen
  • lb is the other end of the specimen
  • 2 is the cut
  • 3 is the score
  • 4 is the specimen holder
  • 4a Indicates a specimen insertion part
  • 4b indicates an upper part of a specimen holder.
  • a cold rolled steel sheet obtained by cold rolling a normal aluminum killed steel sheet, annealing and then temper rolling, or further cold rolling after annealing The strength of the cold-rolled steel sheet, which has been increased in strength by the application, is selectively used depending on the application.
  • These cold-rolled steel sheets are electrolytically degreased and pickled, and then a Sn plating layer is formed on the steel sheets to obtain Sn-plated steel sheets.
  • Sn-plated steel sheet As the Sn-plated steel sheet, a Sn-plated steel sheet (No-reflow Sn-plated steel sheet) with Sn plated thereon using a well-known porstan bath or halogen bath, and after Sn was plated, was heated to the melting temperature of Sn or higher. There is a Sn-plated steel sheet (reflow Sn-plated steel sheet) in which a Sn—Fe alloy layer is formed between Sn plating layers by rapid cooling afterwards.
  • Ni is electroplated, and Ni is plated on the steel as it is or heated after Ni plating to diffuse Ni into the steel to form a Ni-Fe alloy layer.
  • an island-shaped Sn-plated steel sheet having an island-shaped Sn layer formed thereon may be used by, for example, heating the metal to a temperature equal to or higher than the melting temperature of Sn and then rapidly cooling.
  • Sn plating amount of no reflow Sn-plated steel sheet of the matte is Shi preferred in the range of 0. 1- 10g / m 2 in terms of corrosion resistance and economy les.
  • a Sn-Fe alloy layer is formed between the Sn plating layer and the steel sheet, If metallic Sn remains on the surface of the plated steel sheet, the total Sn plating amount must be within the range of 11 lOg / m.
  • the Sn- Fe alloy layer consisting of only a layer of the surface layer, the total Sn plating amount be in the range of 0. 1- 10g / m 2 preferable.
  • the amount of Ni plating to be formed on the steel sheet before being subjected to Sn plating 0. 005-0. Lg / m 2 the amount of Sn plating is formed on the upper layer 0 It is preferably in the range of 1—1.5 g / m 2 .
  • the temperature is raised to the melting temperature of Sn or higher. By heating, an island-shaped Sn-plated steel sheet having Sn dispersed in the surface and present on the surface is obtained.
  • a silane coupling agent is applied to the surface of the Sn-plated steel sheet obtained as described above and dried.
  • the silane coupling agent there are various types such as a bull type, an acrylic type, an epoxy type, an amino type, a mercapto type, and a black pill type.
  • an amino silane coupling agent it is preferable to use an amino silane coupling agent.
  • amino-based silane coupling agent aminopropyltrimethoxysilane, aminopropylmethylethoxysilane, aminopropyltriethoxysilane, phenylaminopropyltrimethoxysilane and the like can be used.
  • a 5-200 g / L aqueous solution of these silane coupling agents is applied to the Sn-plated steel sheet and dried.
  • Known application methods can be applied as the application method. For example, any of an immersion method, a roll coating method, a method of squeezing the excess using a squeezing roll after immersion, a spray method, an electrolytic treatment method, and the like can be applied.
  • the amount of the coating film after drying is preferably 50 mg / m 2 in terms of the amount of Si measured by the fluorescent X-ray method. When the amount of Si is less than lmg / m 2 , the processing adhesive strength of the resin film laminated on the silane coupling agent applied layer becomes poor.
  • the resin-coated Sn-plated steel sheet of the present invention is obtained by applying an organic resin film obtained by subjecting one or both sides of the Sn-plated steel sheet obtained as described above to a corona discharge treatment to a silane coupling agent. It is obtained by laminating so as to be in contact with the coating layer.
  • Organic tree Examples of the fat film include polyester resins such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, ethylene terephthalate 'ethylene isophthalate copolymer, butylene terephthalate and butylene isophthalate copolymer, and two types of these polyester resins.
  • the thickness of the resin film is 10 to 100 zm in view of the ease of film lamination work, the adhesive strength of the resin film on the formed body (can) after forming the resin-coated Sn-plated steel sheet, corrosion resistance, and economy. It is preferable that
  • These resin films are obtained by heating and melting resin pellets, extruding them from a T-die of an extruder, and forming a film having a desired thickness on the Sn-plated steel sheet by a heat bonding method.
  • Adhesive lamination is used.
  • the thermal bonding method is a method in which a resin film is brought into contact with a Sn-plated steel sheet heated to a temperature range in which the resin adheres, sandwiched between a pair of pressure rolls, and pressed to make pressure contact.
  • the present invention in particular, even when subjected to severe forming such as forming into a can by performing a combination of stretching and ironing after drawing, stable and excellent processing adhesion of the resin film.
  • a resin film obtained as described above which has been subjected to corona discharge treatment on the surface in contact with the Sn-plated steel plate, is used.
  • the corona discharge treatment is performed under the following conditions: voltage: 200 V, current: 0.2 to 8 A / 25 cm. If the current is less than 0.2A / 25cm, The effect of the Rona discharge treatment is not exhibited.
  • the current exceeds 8 A / 25 cm, the discharge current becomes excessive, and wrinkles and swelling occur in the resin film, which is not preferable.
  • a more preferable range of the laser current is 115 A / 25 cm.
  • the peel strength that is, the adhesive strength of the resin film to the Sn-plated steel sheet has been evaluated by measuring the T-peel strength in a state of a flat plate before processing.
  • the T-peel strength measured in the state of a flat plate is especially important during and after processing when severe forming such as forming into a can by applying a combination of stretching and ironing after drawing is applied. It was found that the later bonding strength, that is, the processing bonding strength was not always accurately reflected. Therefore, in the present invention, the resin-coated Sn-plated steel sheet is drawn and formed into a cup, and a cup side wall test piece is cut out.
  • the peel strength of the resin film of the test piece is referred to as a processing adhesive strength (hereinafter referred to as S-peel strength). ) To evaluate.
  • a 154 mm blank was punched out from the resin-coated Sn-plated steel sheet of the present invention obtained as described above, and subjected to a one-step drawing process at a drawing ratio of 1.64 to obtain a drawing cup having a diameter of 96 mm and a height of 42 mm. Mold into From this cup, the side wall is cut out to a size of 30 mm in the height direction of the cup and 120 mm in the circumferential direction of the cup, bent back to a flat plate shape, and then a T-shaped specimen 1 shown in Fig. 1 is punched out. Next, as shown in FIG.
  • a cut 2 is made in the resin film on one side la of the specimen 1 on the side opposite to the adhesive strength measurement surface using a cutter knife so as to reach the Sn-plated steel sheet surface.
  • a score 3 is inserted from the side opposite to the adhesive strength measurement surface using a score die set, and then the score portion is bent to cut the Sn-plated steel sheet.
  • the resin film remains connected to both sides of the cut Sn-plated steel sheet without being cut.
  • one end la is inserted into the specimen insertion portion 4a of the specimen holder 4, and the specimen 1 is fixed to the specimen holder 4, and then the upper part 4b of the specimen holder 4 and the specimen are fixed.
  • the other end lb of piece 1 was sandwiched between the chucks of a Tensilon tensile tester and pulled, and the resin film was forcibly peeled from the Sn-plated steel sheet to measure the tensile strength. Evaluate the processing adhesive strength.
  • the S-peel strength measured as described above is preferably 0.05 kg / 15 mm or more.
  • the S-peel strength is less than 0.05 kg / 15 mm, it is stable and good especially when severe forming such as drawing and ironing is used in combination with drawing and ironing to form a can. High working adhesion strength cannot be obtained.
  • a blank punched from a resin-coated Sn-plated steel sheet having resin laminated on one or both sides is formed into a cup shape using a drawing die.
  • Draw To increase the height of the side wall by reducing the diameter, redraw using a smaller drawing die than the previous stage. Drawing is usually performed with one or two stages of drawing calorie, and is applied to cans with relatively large diameters and low side walls.
  • the resin-coated Sn-plated steel sheet of the present invention is drawn and then ironed to form a can
  • a blank punched from a resin-coated Sn-plated steel sheet having resin laminated on one side or both sides is formed in one step or
  • the cup is drawn in a cup shape using a plurality of drawing dies.
  • set the side wall thickness smaller than the side wall thickness of the wrench Forcibly push the side wall into the clearance between the ironing die and the punch to reduce the thickness of the side wall. Raise the quality and apply the ironing process. Therefore, the present invention is applied to a can having a relatively small can diameter, a high side wall height and a small side wall thickness.
  • the cold-rolled steel sheet having the thickness and temper shown in Table 1 was electrolytically degreased in an aqueous alkaline solution, washed with water, then with sulfuric acid, washed with water, and then in a known ferrostan bath under the conditions shown in Table 1.
  • the Sn-Fe alloy layer was formed between the steel sheet and the Sn plating layer by performing a reflow treatment after forming the Sn plating layer or forming the Sn plating layer.
  • a 5-200 g / L aqueous solution of the silane coupling agent shown in Table 1 was applied by an immersion method so as to have an application amount shown in Table 1, and dried.
  • a silane coupling agent coating layer was formed on the plating.
  • a tin-free steel was prepared by subjecting a cold-rolled steel sheet to electrolytic chromic acid treatment to form two layers, a Cr plating layer and a Cr hydrated oxide layer, as shown in Sample No. 10.
  • KBM903 Aminopropyl trimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.
  • KBM603 Aminopropyltriethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd. 2]
  • the transparent resin film-coated surface is on the inside of the cup, and a one-step drawing process with a drawing ratio of 1.64 is performed as described above.
  • a test piece for measuring the S-peel strength was prepared as described above so that the surface coated with the transparent resin film was the measurement surface.
  • the S-peel strength was then measured using Tensilon as described above. Table 3 shows the results.
  • the transparent resin film-coated surface is the inside of the cup.
  • drawing was performed at a drawing ratio of 1.70 to form a cup.
  • the primary redrawing ratio 1.29
  • the secondary redrawing ratio 1.24
  • the tertiary redrawing ratio 1.20
  • the radius of curvature of the redrawing die shoulder 0.4 mm
  • the wrinkle suppressing load Stretching was performed in multiple stages under the condition of 58N, and formed into a stretched can with a can diameter of 66mm.
  • the distance between the redrawing part at the upper end of the can and the ironing part is 20 mm
  • the radius of curvature of the redrawing die shoulder is 1.5 times the sheet thickness
  • the redrawing is performed.
  • the test was performed under the condition that the clearance between the die and punch was 1.0 times the sheet thickness and the clearance of the ironed part was 0.5 times the sheet thickness.
  • the upper part of the can was trimmed by a known method, and subjected to neck inker knitting and flange processing. After forming 300 stretched cans in this way, the presence or absence of peeling of the resin film was visually observed, and the occurrence rate of molded cans in which peeling was observed was evaluated in%. Table 4 shows the results.
  • the resin-coated Sn-plated steel sheet of the present invention obtained by laminating a resin film subjected to a corona discharge treatment on a Sn-plated steel sheet provided with a silane coupling coating layer, Compared to a resin-coated Sn-plated steel sheet that is formed by laminating a resin film on a Sn-plated steel sheet provided with a silane coupling coating layer without discharge treatment, the resin film has better work adhesion to the Sn-plated steel sheet. This is consistent with the S-peel strength shown in Table 3, that is, the result of the adhesiveness after processing by one-step drawing.
  • the resin-coated Sn-plated steel sheet of the present invention is processed by using a combination of drawing at multiple stages, styling after drawing, ironing after drawing, stretching after drawing, and ironing.
  • drawing at multiple stages, styling after drawing, ironing after drawing, stretching after drawing, and ironing.
  • the resin-coated Sn-plated steel sheet of the present invention is formed by laminating a resin film subjected to corona discharge treatment to a Sn-plated steel sheet having a silane coupling coating layer provided on a Sn plating layer by heat bonding, and drawing.
  • the resin film does not peel even after further stretching after drawing and further ironing after drawing, and shows stable and excellent work adhesion.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

An Sn-plated steel sheet coated with a resin which comprises an Sn-plated steel sheet having an Sn plating layer and a silane coupling coating layer provided on the plating layer and, being laminated on the Sn-plated steel sheet through heat adhesion, a resin film having been subjected to a corona discharge treatment; a can using the Sn-plated steel sheet coated with a resin; and a method for producing the Sn-plated steel sheet coated with a resin. The can is manufactured by subjecting the Sn-plated steel sheet coated with a resin to any forming process of deep drawing, deep drawing followed by further stretching, deep drawing followed by further ironing, and deep drawing followed by a combination of stretching and ironing. The above Sn-plated steel sheet coated with a resin can retain excellent adhesiveness during forming even when it is subjected to a severe forming process.

Description

明 細 書  Specification

樹脂被覆 Snめっき鋼板、それを用いた缶、および樹脂被覆 Snめっき鋼 板の製造方法  Resin-coated Sn-plated steel sheet, can using the same, and method for producing resin-coated Sn-plated steel sheet

技術分野  Technical field

[0001] 本発明は、樹脂被覆層の加工接着性に優れた樹脂被覆 Snめっき鋼板、それを絞 り加工等の厳しい成形加工を施してなる缶、およびこの樹脂被覆 Snめっき鋼板の製 造方法に関する。  [0001] The present invention relates to a resin-coated Sn-plated steel sheet having excellent adhesion to a resin-coated layer, a can obtained by subjecting the resin-coated layer to severe forming such as squeezing, and a method for producing the resin-coated Sn-plated steel sheet. About.

背景技術  Background art

[0002] 近年、樹脂を被覆してなる鋼板を絞り加工、絞り加工後のさらなるストレッチ加工、 絞り加工後のさらなるしごき加工、絞り加工後のさらなるストレッチ加工としごき加工を 併用する加工などの厳しい加工を施してなる缶胴部と缶底部が一体でカ卩ェ成形され た缶に内容物を充填し、天板を卷締めたものが市販されている。これらの缶において は、これらの厳しい成形加工中および成形加工後に被覆樹脂が剥離もしくは破断す ることがないように、鋼板に対する樹脂の優れた接着性が要求される。そのため、これ らの用途における樹脂被覆鋼板としては、有機樹脂との加工接着性に優れるクロメ ート皮膜を表面に形成させたティンフリースチールなどのクロメート処理鋼板に樹脂 を被覆したものが用いられてレヽた。  [0002] In recent years, severe processing such as drawing of a steel sheet coated with resin, further stretching after drawing, further ironing after drawing, and further stretching and drawing combined with drawing are used. A canned product obtained by filling the contents in a canned-molded canned body with the can body and can bottom integrally formed, and winding the top plate around is commercially available. In these cans, excellent adhesiveness of the resin to the steel sheet is required so that the coating resin does not peel or break during and after these severe forming processes. For this reason, resin-coated steel sheets for these applications are those obtained by coating a chromate-treated steel sheet such as tin-free steel with a chromate film formed on the surface that has excellent workability with organic resins, and coating the resin with the resin. Retah.

[0003] しかし、樹脂被覆クロメート処理鋼板を用いた缶においては、樹脂層に鋼板面に達 する微細な孔ゃ亀裂が生じた場合、クロメート処理鋼板が耐食性に乏しいために、特 に酸性度の大きな内容物を充填した場合に鋼板の腐食が急速に進行して穿孔しや すい欠点を有している。そのため、酸性度の大きな内容物を充填した場合に優れた 耐食性を示す Snめっき鋼板に樹脂を被覆してなる樹脂被覆 Snめっき鋼板の適用が 試みられたが、 Snめっき層に対する樹脂の接着性、特に加工接着性に乏しぐ上記 のような厳しい加工用途に適用可能な樹脂被覆 Snめっき鋼板が求められている。  [0003] However, in a can using a resin-coated chromate-treated steel sheet, when fine holes or cracks reaching the steel sheet surface occur in the resin layer, the chromate-treated steel sheet has poor corrosion resistance. When filled with large contents, the steel sheet has the disadvantage that corrosion of the steel sheet progresses rapidly and drilling is easy. Therefore, an attempt was made to apply a resin-coated Sn-plated steel sheet obtained by coating a Sn-plated steel sheet, which shows excellent corrosion resistance when filled with contents with high acidity, with a resin. In particular, there is a need for a resin-coated Sn-plated steel sheet that can be applied to such severe processing applications as described above, which have poor work adhesion.

[0004] 本発明の発明者等は、厳しい加工用途に適用可能な樹脂被覆 Snめっき鋼板とし て、樹脂被覆 Snめっき鋼板を提案した (例えば特許文献 1参照)。この公報に記載さ れた樹脂被覆 Snめっき鋼板は、ノーリフロー Snめっき鋼板またはリフロー Snめっき 鋼板の Snめっき層上にシランカップリング剤塗布層を設けてなる Snめっき鋼板に有 機樹脂皮膜を積層してなる樹脂被覆 Snめっき鋼板である。この樹脂被覆 Snめっき 鋼板においては、缶に成形加工する前の有機樹脂皮膜の接着強度が Tピール強度 で 2kg/l0mm以上であることを特徴としている。しかし、この樹脂被覆 Snめっき鋼 板を成形加工して缶に成形加工した場合、特により厳しい、絞り加工後にさらにストレ ツチ加工としごき加工を併用して缶に成形加工した場合、問題なく成形加工可能な 場合もある力 成形加工途中で缶の上部で樹脂が剥離することがあり、 Snめっき層 に対する樹脂の優れた接着性が安定して得られないことが判明した。また、缶に成形 加工する前の有機樹脂皮膜の接着強度では、成形加工時や成形加工後の接着性 を必ずしも正確に反映していないことも判明した。 [0004] The inventors of the present invention have proposed a resin-coated Sn-plated steel sheet as a resin-coated Sn-plated steel sheet applicable to severe processing applications (for example, see Patent Document 1). The resin-coated Sn-plated steel sheet described in this publication is a no-reflow Sn-plated steel sheet or a reflow Sn-plated steel sheet. This is a resin-coated Sn-plated steel sheet obtained by laminating an organic resin film on a Sn-plated steel sheet in which a silane coupling agent coating layer is provided on the Sn plating layer of the steel sheet. This resin-coated Sn-plated steel sheet is characterized in that the adhesive strength of the organic resin film before forming into a can is 2 kg / l0 mm or more in T peel strength. However, when this resin-coated Sn-plated steel sheet is formed into a can by forming, especially when drawing into a can using the more stringent drawing and ironing together after drawing, there is no problem with forming. Potentially possible force During the molding process, the resin sometimes peeled off at the top of the can, and it was found that excellent adhesion of the resin to the Sn plating layer could not be stably obtained. It was also found that the adhesive strength of the organic resin film before forming into a can did not always accurately reflect the adhesiveness during and after forming.

[0005] 本発明においては、ノーリフロー Snめっき鋼板またはリフロー Snめっき鋼板の Sn めっき層上にシランカップリング剤塗布層を設けてなる Snめっき鋼板に、コロナ放電 処理を施した有機樹脂皮膜を積層することにより、成形加工時や成形加工後の安定 した接着性を示す樹脂被覆 Snめっき鋼板が得られることが判明した。また、ポリプロ ピレン系樹脂フィルムにコロナ放電処理を施すことが開示されている(例えば特許文 献 2参照)。これは有機樹脂にコロナ放電処理を施すことにより積層する基板との接 着性が向上することは公知である。しかし、有機樹脂との加工接着性に乏しい Snめ つき鋼板に有機樹脂を積層して、絞り加工後にさらにストレッチ加工としごき加工を併 用して缶に成形加ェする過酷な加ェに耐える加ェ接着性を得るために、 Snめっき 層上にシラン力ップリング剤塗布層を設け、このシラン力ップリング剤塗布層にコロナ 放電処理面が接するようにしてコロナ放電処理を施した有機樹脂を被覆することによ り、耐食性に優れた Snめっき鋼板を基板とする樹脂被覆 Snめっき鋼板からこのよう な過酷な加工による缶を安定して得られることが初めて可能となったのである。 [0005] In the present invention, a corona discharge-treated organic resin film is laminated on a no-reflow Sn-plated steel sheet or a Sn-plated steel sheet in which a silane coupling agent coating layer is provided on a Sn-plated layer of the reflow Sn-plated steel sheet. By doing so, it was found that a resin-coated Sn-plated steel sheet exhibiting stable adhesiveness during and after forming can be obtained. Further, it is disclosed that a corona discharge treatment is applied to a polypropylene resin film (see, for example, Patent Document 2). It is known that the adhesion to a substrate to be laminated is improved by performing a corona discharge treatment on an organic resin. However, by laminating the organic resin on a Sn-plated steel sheet that has poor process adhesion with the organic resin, and after drawing, it is stretched and ironed together to form a can that can withstand the severe processing applied to the can. In order to obtain adhesiveness, a silane coupling agent coating layer is provided on the Sn plating layer, and the corona discharge treated organic resin is coated so that the corona discharge treatment surface is in contact with the silane coupling agent coating layer. This made it possible for the first time to obtain cans from such resin-coated Sn-plated steel sheets with excellent corrosion resistance as substrates for stable processing.

特許文献 1 :特開 2002 - 285354号公報  Patent Document 1: JP 2002-285354 A

特許文献 2:特許 3352553号公報  Patent Document 2: Japanese Patent No. 3352553

発明の開示  Disclosure of the invention

発明が解決しょうとする課題  Problems to be solved by the invention

[0006] 本発明は、厳しい成形加工を施した際の優れた加工接着性を有する樹脂被覆 Sn めっき鋼板、それを用いた缶、およびこの樹脂被覆 Snめっき鋼板の製造方法を提供 することを目的とする。 [0006] The present invention provides a resin-coated Sn having excellent work adhesion when subjected to severe molding. An object of the present invention is to provide a plated steel sheet, a can using the same, and a method for producing the resin-coated Sn-coated steel sheet.

問題を解決するための手段  Means to solve the problem

[0007] 本発明の樹脂被覆 Snめっき鋼板は、 Snめっき層上にシランカップリング剤塗布層 を形成させてなる Snめっき鋼板の少なくとも片面に、コロナ放電処理を施した有機樹 脂フィルムを被覆してなる樹脂被覆 Snめっき鋼板 (請求項 1)であり、 Snめっき鋼板 1S 鋼板上に Snめっき層を形成させたままの Snめっき鋼板(ノーリフロー Snめっき鋼 板)、または鋼板と Snめっき層の間に Sn— Fe合金層を形成させてなる Snめっき鋼板 (リフロー Snめっき鋼板)であること、(請求項 2)またシランカップリング剤の塗布量が 、 Si量で 1一 50mg/m2であること(請求項 3)、さらにまた、コロナ放電処理が電圧: 200V、電流: 0. 2— 8A/25cmの条件で施したものであること(請求項 4)、さらにま た上記の請求項 1一 4のいずれかの樹脂被覆 Snめっき鋼板を、絞り比: 1. 64の 1段 絞り加工で径: 96mm、高さ: 42mmの絞りカップに成形した後の、カップ側壁部の樹 脂フィルムの剥離強度が 0. 05kg/15mm以上であること(請求項 5)を特徴とする。 [0007] The resin-coated Sn-plated steel sheet of the present invention is obtained by coating at least one surface of an Sn-plated steel sheet obtained by forming a silane coupling agent coating layer on a Sn plating layer with an organic resin film subjected to a corona discharge treatment. Resin-coated Sn-plated steel sheet (Claim 1), comprising a Sn-plated steel sheet (No-reflow Sn-plated steel sheet) with a Sn-plated layer formed on a Sn-plated steel sheet 1S steel sheet, or a steel sheet and a Sn-plated layer. Sn-plated steel sheet (reflow Sn-plated steel sheet) in which a Sn-Fe alloy layer is formed in between (Claim 2) and the amount of the silane coupling agent applied is 1 to 50 mg / m 2 in terms of Si amount. (Claim 3), and the corona discharge treatment was performed under the conditions of voltage: 200V, current: 0.2-8A / 25cm (claim 4). 1) Resin-coated Sn-plated steel sheet of any one of 4), drawing ratio: 1.6 4) The peel strength of the resin film on the side wall of the cup after forming it into a drawn cup with a diameter of 96 mm and a height of 42 mm by drawing at least 0.05 kg / 15 mm (Claim 5) Features.

[0008] また、本発明の缶は、上記の請求項 1一 5のいずれかの樹脂被覆 Snめっき鋼板を 絞り加工してなる缶(請求項 6)、または絞り加工後さらにストレッチ加工してなる缶(請 求項 7)、さらにまたは絞り加工後さらにしごき加工してなる缶 (請求項 8)、さらにまた は絞り加工後さらにストレッチ加工としごき加工を併用して加工してなる缶 (請求項 9) である。  [0008] Further, the can of the present invention can be obtained by drawing the resin-coated Sn-plated steel sheet according to any one of claims 15 to 15 (claim 6), or can be further stretched after drawing. Cans (Claim 7), cans that have been drawn or further ironed after drawing (Claim 8), or cans that have been drawn and processed using both stretching and ironing (Claim 8) 9).

[0009] また本発明の樹脂被覆 Snめっき鋼板の製造方法は、鋼板の少なくとも片面に Sn めっき層を形成させ、次いで Snめっき層上にシランカップリング剤を塗布し乾燥させ た後、シランカップリング剤塗布層上にコロナ放電処理面が接するようにしてコロナ放 電処理を施した有機樹脂フィルムを積層することを特徴とする、樹脂被覆 Snめっき鋼 板の製造方法、または鋼板の少なくとも片面に Snめっき層を形成させ、次いで Snの 溶融温度以上に加熱した後急冷することにより鋼板と Snめっき層の間に Sn— Fe合金 層を形成させ、その後 Snめっき層上にシランカップリング剤を塗布し乾燥させた後、 シランカップリング剤塗布層上にコロナ放電処理面が接するようにしてコロナ放電処 理を施した有機樹脂フィルムを積層することを特徴とする、樹脂被覆 Snめっき鋼板の 製造方法である。 Further, the method for producing a resin-coated Sn-plated steel sheet of the present invention comprises forming a Sn-plated layer on at least one side of the steel sheet, applying a silane coupling agent on the Sn-plated layer, drying the Sn-plated layer, and then drying. A method for producing a resin-coated Sn-plated steel sheet, comprising laminating an organic resin film that has been subjected to corona discharge treatment such that the corona discharge treatment surface is in contact with the agent application layer, or at least one side of the steel sheet has Sn A Sn-Fe alloy layer is formed between the steel sheet and the Sn plating layer by forming a plating layer, then heating to a temperature equal to or higher than the melting temperature of Sn, and then quenching, and then applying a silane coupling agent on the Sn plating layer. After drying, an organic resin film that has been subjected to corona discharge treatment is laminated on the silane coupling agent coating layer so that the corona discharge treatment surface is in contact with the silane coupling agent coating layer. Of the coated Sn-plated steel sheet It is a manufacturing method.

図面の簡単な説明  Brief Description of Drawings

[0010] [図 1]図 1は、 Sピール強度測定用の試片の形状を示す平面図である。  FIG. 1 is a plan view showing the shape of a test piece for measuring the S-peel strength.

[図 2]図 2は、 Sピール強度測定用の試片の樹脂面に切れ目を入れる箇所を示す平 面図である。  [FIG. 2] FIG. 2 is a plan view showing a place where a cut is made in a resin surface of a test piece for S peel strength measurement.

[図 3]図 3は、 Sピール強度測定用の試片にスコアを入れる箇所を示す平面図である  [FIG. 3] FIG. 3 is a plan view showing locations where scores are put on a specimen for S peel strength measurement.

[図 4]図 4は、スコアを入れた部分の形状を示す試片の一部の断面図である。 FIG. 4 is a cross-sectional view of a part of a test piece showing a shape of a scored portion.

[図 5]図 5は、試片ホルダーの概略図である。符号については、 1は試片を、 laは試 片の一方の端部を、 lbは試片の他方の端部を、 2は切れ目を、 3はスコアを、 4は試 片ホルダーを、 4aは試片揷入部を、 4bは試片ホルダー上部をそれぞれ示す。  FIG. 5 is a schematic view of a specimen holder. For the sign, 1 is the specimen, la is one end of the specimen, lb is the other end of the specimen, 2 is the cut, 3 is the score, 4 is the specimen holder, 4a Indicates a specimen insertion part, and 4b indicates an upper part of a specimen holder.

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0011] 以下、本発明を詳細に説明する。  Hereinafter, the present invention will be described in detail.

本発明の樹脂被覆 Snめっき鋼板に用レ、る鋼板としては、通常のアルミキルド鋼の 熱間圧延板を冷間圧延し、焼鈍した後調質圧延した冷延鋼板、または焼鈍後さらに 冷間圧延を施して強度を増加させた冷延鋼板のレ、ずれかが、用途に応じて選択的 に用いられる。これらの冷延鋼板を電解脱脂し酸洗した後、鋼板上に Snめっき層を 形成させて Snめっき鋼板とする。 Snめっき鋼板としては、公知のフヱロスタン浴ゃハ ロゲン浴を用いて Snをめつきしたままの Snめっき鋼板(ノーリフロー Snめっき鋼板)、 Snをめつきした後、 Snの溶融温度以上に加熱した後急冷することにより、 Snめっき 層の間に Sn— Fe合金層を形成させた Snめっき鋼板(リフロー Snめっき鋼板)がある。 またこれらの Snめっき鋼板の他に、 Niを電気めつきし、その上層にそのまま、または Niめっき後加熱して Niを鋼中に拡散させて Ni— Fe合金層を形成させ、その後 Snを 電気めつきした後、 Snの溶融温度以上に加熱した後急冷する、などの方法を用いて 、島状の Sn層を形成させた島状 Snめっき鋼板なども用いることができる。  As the steel sheet used for the resin-coated Sn-plated steel sheet of the present invention, a cold rolled steel sheet obtained by cold rolling a normal aluminum killed steel sheet, annealing and then temper rolling, or further cold rolling after annealing The strength of the cold-rolled steel sheet, which has been increased in strength by the application, is selectively used depending on the application. These cold-rolled steel sheets are electrolytically degreased and pickled, and then a Sn plating layer is formed on the steel sheets to obtain Sn-plated steel sheets. As the Sn-plated steel sheet, a Sn-plated steel sheet (No-reflow Sn-plated steel sheet) with Sn plated thereon using a well-known porstan bath or halogen bath, and after Sn was plated, was heated to the melting temperature of Sn or higher. There is a Sn-plated steel sheet (reflow Sn-plated steel sheet) in which a Sn—Fe alloy layer is formed between Sn plating layers by rapid cooling afterwards. In addition to these Sn-plated steel sheets, Ni is electroplated, and Ni is plated on the steel as it is or heated after Ni plating to diffuse Ni into the steel to form a Ni-Fe alloy layer. For example, an island-shaped Sn-plated steel sheet having an island-shaped Sn layer formed thereon may be used by, for example, heating the metal to a temperature equal to or higher than the melting temperature of Sn and then rapidly cooling.

[0012] 無光沢のノーリフロー Snめっき鋼板における Snめっき量は、耐食性および経済性 の観点から 0. 1— 10g/m2の範囲にあることが好ましレ、。光沢を有するリフロー Sn めっき鋼板においては Snめっき層と鋼板の間に Sn— Fe合金層が形成されるので、 めっき鋼板の表面に金属 Snを残存させる場合は全 Snめっき量は 1一 lOg/m の 範囲にあることが必要である。めっき鋼板の表面に金属 Snを残存させず、 Sn— Fe合 金層のみからなる層を表面層とする場合は、全 Snめっき量は 0. 1— 10g/m2の範 囲にあることが好ましい。 [0012] Sn plating amount of no reflow Sn-plated steel sheet of the matte is Shi preferred in the range of 0. 1- 10g / m 2 in terms of corrosion resistance and economy les. In a glossy reflow Sn-plated steel sheet, a Sn-Fe alloy layer is formed between the Sn plating layer and the steel sheet, If metallic Sn remains on the surface of the plated steel sheet, the total Sn plating amount must be within the range of 11 lOg / m. On the surface of the plated steel sheet without leaving the metal Sn, if the Sn- Fe alloy layer consisting of only a layer of the surface layer, the total Sn plating amount be in the range of 0. 1- 10g / m 2 preferable.

[0013] 島状 Snめっき鋼板の場合は、 Snめっきを施す前に鋼板上に形成させる Niめっき の量が 0. 005—0. lg/m2、その上層に形成させる Snめっきの量が 0. 1— 1. 5g /m2の範囲にあることが好ましい。このようなめっき量でそれぞれのめっき層を形成 させた後、または Niを上記のめっき量でめっきした後拡散熱処理を施し、その後 Sn を上記のめっき量でめっきした後、 Snの溶融温度以上に加熱することにより、表面に Snが島状に分散して存在する島状 Snめっき鋼板が得られる。 [0013] In the case of island-like Sn-plated steel sheet, the amount of Ni plating to be formed on the steel sheet before being subjected to Sn plating 0. 005-0. Lg / m 2, the amount of Sn plating is formed on the upper layer 0 It is preferably in the range of 1—1.5 g / m 2 . After forming each plating layer with such a plating amount, or after plating Ni with the above-mentioned plating amount and performing a diffusion heat treatment, and then plating Sn with the above-mentioned plating amount, the temperature is raised to the melting temperature of Sn or higher. By heating, an island-shaped Sn-plated steel sheet having Sn dispersed in the surface and present on the surface is obtained.

[0014] 上記のようにして得られる Snめっき鋼板の表面にシランカップリング剤を塗布し乾 燥させる。シランカップリング剤としては、ビュル系、アクリル系、エポキシ系、アミノ系 、メルカプト系、クロ口ピル系などの各種のものがある力 本発明においてはァミノ系 のシランカップリング剤を用いることが好ましい。ァミノ系のシランカップリング剤として は、ァミノプロピルトリメトキシシラン、ァミノプロピルメチルジェトキシシラン、ァミノプロ ピルトリエトキシシラン、フエニルァミノプロピルトリメトキシシランなどを用いることがで きる。これらのシランカップリング剤の 5— 200g/Lの水溶液を上記の Snめっき鋼板 に塗布し、乾燥させる。塗布方法としては公知の方法が適用でき、例えば、浸漬法、 ロールコート法、浸漬後に絞りロールを用いて余剰分を絞る方法、スプレー法、電解 処理法など、いずれも適用することができる。乾燥後の塗布膜量は、蛍光 X線法で測 定した Si量で 1一 50mg/m2であることが好ましレ、。 Si量で lmg/m2未満である 場合はこのシランカップリング剤塗布層上に積層する樹脂皮膜の加工接着強度に乏 しくなる。一方、 Si量で 50mg/m2を超えても樹脂皮膜の加工接着強度は不十分と なり、また経済的でなくなる。このようにして本発明の樹脂被覆 Snめっき鋼板に用い る Snめっき鋼板が得られる。 [0014] A silane coupling agent is applied to the surface of the Sn-plated steel sheet obtained as described above and dried. As the silane coupling agent, there are various types such as a bull type, an acrylic type, an epoxy type, an amino type, a mercapto type, and a black pill type. In the present invention, it is preferable to use an amino silane coupling agent. . As an amino-based silane coupling agent, aminopropyltrimethoxysilane, aminopropylmethylethoxysilane, aminopropyltriethoxysilane, phenylaminopropyltrimethoxysilane and the like can be used. A 5-200 g / L aqueous solution of these silane coupling agents is applied to the Sn-plated steel sheet and dried. Known application methods can be applied as the application method. For example, any of an immersion method, a roll coating method, a method of squeezing the excess using a squeezing roll after immersion, a spray method, an electrolytic treatment method, and the like can be applied. The amount of the coating film after drying is preferably 50 mg / m 2 in terms of the amount of Si measured by the fluorescent X-ray method. When the amount of Si is less than lmg / m 2 , the processing adhesive strength of the resin film laminated on the silane coupling agent applied layer becomes poor. On the other hand, even if the amount of Si exceeds 50 mg / m 2 , the processing adhesive strength of the resin film becomes insufficient, and it becomes uneconomical. Thus, a Sn-plated steel sheet used for the resin-coated Sn-plated steel sheet of the present invention is obtained.

[0015] 本発明の樹脂被覆 Snめっき鋼板は、上記のようにして得られた Snめっき鋼板の片 面または両面に、コロナ放電処理を施した有機樹脂フィルムをコロナ放電処理面が シランカップリング剤塗布層に接するようにして積層することにより得られる。有機樹 脂フィルムとしては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリェチ レンナフタレート、エチレンテレフタレート'エチレンイソフタレート共重合体、ブチレン テレフタレート.ブチレンイソフタレート共重合体などのポリエステル樹脂、あるいはこ れらのポリエステル樹脂の 2種類以上をブレンドした樹脂、ポリエチレン、ポリプロピレ ン、エチレン.プロピレン共重合体、およびそれらをマレイン酸変性したもの、エチレン •酢酸ビュル共重合体、エチレン 'アクリル酸共重合体などのポリオレフイン樹脂、 6_ ナイロン、 6, 6_ナイロン、 6, 10—ナイロンなどのポリアミド樹脂、ポリカーボネート、ポ リメチルペンテン、さらに上記のポリエステル樹脂とアイオノマーをブレンドしたものか らなる単層の樹脂フィルム、さらにこれらの樹脂の 2種類以上からなる複層の樹脂フィ ルムなどを用いることができる。樹脂フィルムの厚さとしては、フィルム積層作業のしゃ すさ、樹脂被覆 Snめっき鋼板の成形加工した後の成形体 (缶)における樹脂フィルム の接着強度、耐食性、および経済性の観点から 10— 100 z mであることが好ましい。 [0015] The resin-coated Sn-plated steel sheet of the present invention is obtained by applying an organic resin film obtained by subjecting one or both sides of the Sn-plated steel sheet obtained as described above to a corona discharge treatment to a silane coupling agent. It is obtained by laminating so as to be in contact with the coating layer. Organic tree Examples of the fat film include polyester resins such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, ethylene terephthalate 'ethylene isophthalate copolymer, butylene terephthalate and butylene isophthalate copolymer, and two types of these polyester resins. Blends of the above, polyethylene, polypropylene, ethylene / propylene copolymers, and those modified with maleic acid, polyolefin resins such as ethylene • butyl acetate copolymer, ethylene'acrylic acid copolymer, 6_ nylon, A single-layer resin filter composed of polyamide resin such as 6,6_ nylon and 6,10-nylon, polycarbonate, polymethylpentene, and a blend of the above polyester resin and ionomer. Arm, further can be used as the resin film Lum double layer consisting of two or more kinds of these resins. The thickness of the resin film is 10 to 100 zm in view of the ease of film lamination work, the adhesive strength of the resin film on the formed body (can) after forming the resin-coated Sn-plated steel sheet, corrosion resistance, and economy. It is preferable that

[0016] これらの樹脂フィルムは、樹脂ペレットを加熱溶融し、それを押出機の Tダイから押 し出して所望の厚さのフィルムに製膜したものを上記の Snめっき鋼板に熱接着法を 用いて接着積層する。熱接着法は、樹脂が接着する温度範囲に加熱した Snめっき 鋼板に樹脂フィルムを当接し、 1対の加圧ロールで挟み付けて加圧して圧接する方 法であり、樹脂フィルムに延伸加工を施さずに製膜した樹脂フィルムを用いることによ り、 Snの溶融温度よりかなり低い温度で熱接着することができる。 1軸方向、または 2 軸方向に延伸加工して製膜した樹脂フィルムを積層する場合は、延伸加工後の熱固 定を Snの溶融温度よりかなり低い温度で行わないと、樹脂の溶融温度より高温に加 熱しないかぎり Snめっき鋼板に対する良好な加工接着強度が得られないので、溶融 温度が Snの溶融温度よりも高い樹脂を用いる場合は、熱接着することが困難になる こと力 Sfeる。 [0016] These resin films are obtained by heating and melting resin pellets, extruding them from a T-die of an extruder, and forming a film having a desired thickness on the Sn-plated steel sheet by a heat bonding method. Adhesive lamination is used. The thermal bonding method is a method in which a resin film is brought into contact with a Sn-plated steel sheet heated to a temperature range in which the resin adheres, sandwiched between a pair of pressure rolls, and pressed to make pressure contact. By using a resin film that is formed without being applied, thermal bonding can be performed at a temperature considerably lower than the melting temperature of Sn. When laminating resin films formed by stretching in the uniaxial or biaxial directions, heat setting after stretching must be performed at a temperature significantly lower than the melting temperature of Sn, or Unless the resin is heated to a high temperature, good working adhesion strength to the Sn-plated steel sheet cannot be obtained. Therefore, when using a resin whose melting temperature is higher than the melting temperature of Sn, it becomes difficult to heat bond.

[0017] 本発明においては、特に、絞り加工後さらにストレッチ加工としごき加工を併用して 加工して缶に成形するような厳しい成形加工を施した場合でも安定した優れた樹脂 膜の加工接着性を得るために、上記のようにして得られる樹脂フィルムの Snめっき鋼 板に当接する面にコロナ放電処理を施したものを用いる。コロナ放電処理は電圧: 2 00V、電流: 0. 2— 8A/25cmの条件で行う。電流が 0. 2A/25cm未満であるとコ ロナ放電処理の効果が発現しない。一方、電流が 8A/25cmを超えると放電電流が 過剰となり、樹脂フィルムに皺や膨れが生じるようになり、好ましくない。より好ましレヽ 電流の範囲は 1一 5A/25cmである。このようにして樹脂フィルムのコロナ放電処理 を施した側を、上記の Snめっき鋼板のシランカップリング剤を塗布した面に当接して 上記のようにして熱接着することにより、厳しい成形加工を施した場合でも安定した優 れた樹脂膜の加工接着性が得られるようになる。 [0017] In the present invention, in particular, even when subjected to severe forming such as forming into a can by performing a combination of stretching and ironing after drawing, stable and excellent processing adhesion of the resin film. In order to obtain a resin film, a resin film obtained as described above, which has been subjected to corona discharge treatment on the surface in contact with the Sn-plated steel plate, is used. The corona discharge treatment is performed under the following conditions: voltage: 200 V, current: 0.2 to 8 A / 25 cm. If the current is less than 0.2A / 25cm, The effect of the Rona discharge treatment is not exhibited. On the other hand, if the current exceeds 8 A / 25 cm, the discharge current becomes excessive, and wrinkles and swelling occur in the resin film, which is not preferable. A more preferable range of the laser current is 115 A / 25 cm. The corona discharge-treated side of the resin film is brought into contact with the surface of the Sn-plated steel sheet to which the silane coupling agent has been applied, and is thermally bonded as described above. Even in this case, stable and excellent processing adhesion of the resin film can be obtained.

[0018] 樹脂膜の Snめっき鋼板に対する剥離強度すなわち接着強度は、従来は加工前の 平板の状態で Tピール強度を測定して評価していた。しかし、平板の状態で測定した Tピール強度では、特に、絞り加工後さらにストレッチ加工としごき加工を併用して加 ェして缶に成形するような厳しい成形加工を施した場合の加工中および加工後の接 着強度、すなわち加工接着強度を必ずしも正確に反映しないことが判明した。そこで 本発明においては、樹脂被覆 Snめっき鋼板に絞り加工を施してカップに成形加工し 、カップ側壁力 試片を切り出し、その試片の樹脂膜の剥離強度で加工接着強度( 以下 Sピール強度という)を評価する。  [0018] Conventionally, the peel strength, that is, the adhesive strength of the resin film to the Sn-plated steel sheet has been evaluated by measuring the T-peel strength in a state of a flat plate before processing. However, the T-peel strength measured in the state of a flat plate is especially important during and after processing when severe forming such as forming into a can by applying a combination of stretching and ironing after drawing is applied. It was found that the later bonding strength, that is, the processing bonding strength was not always accurately reflected. Therefore, in the present invention, the resin-coated Sn-plated steel sheet is drawn and formed into a cup, and a cup side wall test piece is cut out. The peel strength of the resin film of the test piece is referred to as a processing adhesive strength (hereinafter referred to as S-peel strength). ) To evaluate.

[0019] Sピール強度の測定方法を以下に示す。上記のようにして得られる本発明の樹脂 被覆 Snめっき鋼板から 154mmのブランクを打ち抜き、絞り比: 1. 64で 1段の絞り加 ェを施して、径: 96mm、高さ: 42mmの絞りカップに成形する。このカップから、カツ プ高さ方向: 30mm、カップ周方向: 120mmの大きさで側壁部を切り出して平板状 に曲げ戻した後、図 1に示す T字状の形状の試片 1を打ち抜く。次いで図 2に示すよ うにカッターナイフを用いて試片 1の一方の端部 laの接着強度測定面と反対の側の 樹脂膜に Snめっき鋼板面に達するように切れ目 2を入れる。次いで図 3および図 4に 示すようにして、スコア加工用ダイセットを用いて接着強度測定面と反対の側からスコ ァ 3を入れた後、スコア部を折り曲げて Snめっき鋼板を切断する。この時、接着強度 測定面においては樹脂膜は切断されることなぐ切断された Snめっき鋼板の両側に 繋がったまま残っている。次いで図 5に示すように、試片ホルダー 4の試片揷入部 4a に片端部 laを揷入して試片 1を試片ホルダー 4に固定した後、試片ホルダー 4の上 部 4bと試片 1の他方の端部 lbをテンシロン引張試験機のチャック部で挟んで引張つ て、樹脂膜を Snめっき鋼板から強制剥離して引張強度を測定し、 Sピール強度として 加工接着強度を評価する。 The method for measuring the S-peel strength is described below. A 154 mm blank was punched out from the resin-coated Sn-plated steel sheet of the present invention obtained as described above, and subjected to a one-step drawing process at a drawing ratio of 1.64 to obtain a drawing cup having a diameter of 96 mm and a height of 42 mm. Mold into From this cup, the side wall is cut out to a size of 30 mm in the height direction of the cup and 120 mm in the circumferential direction of the cup, bent back to a flat plate shape, and then a T-shaped specimen 1 shown in Fig. 1 is punched out. Next, as shown in FIG. 2, a cut 2 is made in the resin film on one side la of the specimen 1 on the side opposite to the adhesive strength measurement surface using a cutter knife so as to reach the Sn-plated steel sheet surface. Next, as shown in FIGS. 3 and 4, a score 3 is inserted from the side opposite to the adhesive strength measurement surface using a score die set, and then the score portion is bent to cut the Sn-plated steel sheet. At this time, on the adhesion strength measurement surface, the resin film remains connected to both sides of the cut Sn-plated steel sheet without being cut. Next, as shown in FIG. 5, one end la is inserted into the specimen insertion portion 4a of the specimen holder 4, and the specimen 1 is fixed to the specimen holder 4, and then the upper part 4b of the specimen holder 4 and the specimen are fixed. The other end lb of piece 1 was sandwiched between the chucks of a Tensilon tensile tester and pulled, and the resin film was forcibly peeled from the Sn-plated steel sheet to measure the tensile strength. Evaluate the processing adhesive strength.

[0020] 上記のようにして測定される Sピール強度は 0. 05kg/15mm以上であることが好 ましレ、。 Sピール強度が 0. 05kg/15mm未満であると、特に、絞り加工後さらにスト レツチ加工としごき加工を併用して加工して缶に成形するような厳しい成形加工を施 した場合に安定した良好な加工接着強度が得られない。  [0020] The S-peel strength measured as described above is preferably 0.05 kg / 15 mm or more. When the S-peel strength is less than 0.05 kg / 15 mm, it is stable and good especially when severe forming such as drawing and ironing is used in combination with drawing and ironing to form a can. High working adhesion strength cannot be obtained.

[0021] 本発明の樹脂被覆 Snめっき鋼板を絞り缶に成形カ卩ェする場合は、片面または両 面に樹脂を積層した樹脂被覆 Snめっき鋼板から打ち抜いたブランクを絞りダイスを 用いてカップ状に絞り加工する。径を狭めて側壁の高さを高める場合は、前段よりも 小径の絞りダイスを用いて再絞り加工する。絞り加工は通常 1段または 2段の絞りカロ ェで行われ、比較的缶径が大きぐ側壁高さが低い缶に適用される。  When the resin-coated Sn-plated steel sheet of the present invention is formed into a drawn can, a blank punched from a resin-coated Sn-plated steel sheet having resin laminated on one or both sides is formed into a cup shape using a drawing die. Draw. To increase the height of the side wall by reducing the diameter, redraw using a smaller drawing die than the previous stage. Drawing is usually performed with one or two stages of drawing calorie, and is applied to cans with relatively large diameters and low side walls.

[0022] 本発明の樹脂被覆 Snめっき鋼板を絞り加工し次いでストレッチ加工して缶に成形 加工する場合は、片面または両面に樹脂を積層した樹脂被覆 Snめっき鋼板から打 ち抜いたブランクを絞りダイスを用いてカップ状に絞り加工する。次いで複数段の絞り ダイスを用いて、順次縮径しつつ側壁高さを高めていくが、ストレッチ加工において は、カップが加工ポンチに押されて絞り加工ダイスおよびしわ抑え治具に出入りする 際に側壁が曲げおよび曲げ戻し加工され、側壁部分が伸びて薄肉化しながら絞り加 ェされる。比較的缶径が小さぐ側壁高さが高い缶に適用される。  When the resin-coated Sn-plated steel sheet of the present invention is drawn and then stretched to form a can, a blank punched out of a resin-coated Sn-plated steel sheet having resin laminated on one or both sides is drawn with a drawing die. And drawn into a cup shape using. Next, using a multi-stage drawing die, the side wall height is increased while reducing the diameter sequentially.In stretch processing, when the cup is pressed by a processing punch and enters and exits the drawing die and wrinkle suppressing jig. The side wall is bent and bent back, and the side wall portion is stretched and thinned to be drawn. It is applied to cans with relatively small can diameter and high side wall height.

[0023] 本発明の樹脂被覆 Snめっき鋼板を絞り加工し次いでしごき加工して缶に成形加工 する場合は、片面または両面に樹脂を積層した樹脂被覆 Snめっき鋼板から打ち抜 いたブランクを 1段または複数段の絞りダイスを用いてカップ状に絞り加工する。次い で 1段または複数段のしごきダイスを用いて、力ップの側壁厚みより小さく設定したし ごきダイスとパンチの間のクリアランス部分に側壁部を強制的に押し込んで薄肉化し ながら側壁高さを高めてレ、くしごき加工を施す。このため、比較的缶径が小さぐ側壁 高さが高ぐかつ側壁厚みの小さい缶に適用される。片面のみに樹脂を積層した樹 脂被覆 Snめっき鋼板を、非樹脂被覆面が缶外面となるようにしてしごき加工すると、 Snめっき層がしごきダイスに擦られて鏡面になり、美麗な表面光沢が得られる。  When the resin-coated Sn-plated steel sheet of the present invention is drawn and then ironed to form a can, a blank punched from a resin-coated Sn-plated steel sheet having resin laminated on one side or both sides is formed in one step or The cup is drawn in a cup shape using a plurality of drawing dies. Next, using one or more steps of ironing dies, set the side wall thickness smaller than the side wall thickness of the wrench. Forcibly push the side wall into the clearance between the ironing die and the punch to reduce the thickness of the side wall. Raise the quality and apply the ironing process. Therefore, the present invention is applied to a can having a relatively small can diameter, a high side wall height and a small side wall thickness. When a resin-coated Sn-plated steel sheet with resin laminated only on one side is ironed with the non-resin-coated surface facing the outside of the can, the Sn-plated layer is rubbed by ironing dies and becomes a mirror surface, resulting in a beautiful surface gloss. can get.

[0024] 本発明の樹脂被覆 Snめっき鋼板を絞り加工し次いでストレッチ加工としごき加工を 併用して缶に成形加工する場合は、片面または両面に樹脂を積層した樹脂被覆 Sn めっき鋼板から打ち抜レ、たブランクを 1段または複数段の絞りダイスを用いてカップ状 に絞り加工する。次いで通常のストレッチ加工と同様にして複数段の絞りダイスを用 いて、順次縮径しつつ側壁高さを高めていくが、しごき加工におけるしごきダイスのよ うにダイスとパンチの間のクリアランス部分をカップの側壁厚みより小さく設定しておく ことにより、側壁が曲げおよび曲げ戻しカ卩ェされると同時にしごき加工され、側壁部 分が伸びて薄肉化しながら絞りしごき加工される。この加工において、片面のみに樹 脂を積層した樹脂被覆 Snめっき鋼板を用いた場合も、美麗な表面光沢が得られる。 実施例 In the case where the resin-coated Sn-plated steel sheet of the present invention is drawn and then formed into a can by using both stretching and ironing, resin-coated Sn having a resin laminated on one side or both sides is used. A blank is punched from a plated steel sheet and drawn into a cup shape using one or more stages of drawing dies. Next, in the same way as in normal stretching, using a multi-stage drawing die, the height of the side wall is increased while the diameter is reduced gradually, but the clearance between the die and the punch is cup-shaped like the ironing die in ironing. By setting the thickness to be smaller than the side wall thickness of the side wall, the side wall is bent and unbent, and simultaneously ironed, and the side wall is stretched and thinned to draw and iron. In this processing, a beautiful surface gloss can be obtained even when a resin-coated Sn-plated steel sheet in which a resin is laminated on only one side is used. Example

[0025] 以下、実施例にて本発明をさらに詳細に説明する。  Hereinafter, the present invention will be described in more detail with reference to Examples.

[Snめっき鋼板の作成]  [Preparation of Sn plated steel sheet]

表 1に示す板厚およびテンパーの冷延鋼板をアルカリ水溶液中で電解脱脂し、水 洗し、次いで硫酸酸洗し、水洗した後、公知のフエロスタン浴を用いて、表 1に示す条 件で Snめっき層を形成させる力、または Snめっき層を形成させた後リフロー処理を 施して鋼板と Snめっき層の間に Sn— Fe合金層を形成させた。次いで表 1に示す処 理浴を用い、表 1に示すシランカップリング剤の 5— 200g/L水溶液を、表 1に示す 塗布量となるように、浸漬法を用いて塗布し乾燥して Snめっき上にシランカップリング 剤塗布層を形成させた。また比較材として、試料番号 10で示す、冷延鋼板に電解ク ロム酸処理を施して Crめっき層と Cr水和酸化物層の 2層を形成させたティンフリース チールを作成した。  The cold-rolled steel sheet having the thickness and temper shown in Table 1 was electrolytically degreased in an aqueous alkaline solution, washed with water, then with sulfuric acid, washed with water, and then in a known ferrostan bath under the conditions shown in Table 1. The Sn-Fe alloy layer was formed between the steel sheet and the Sn plating layer by performing a reflow treatment after forming the Sn plating layer or forming the Sn plating layer. Next, using a treatment bath shown in Table 1, a 5-200 g / L aqueous solution of the silane coupling agent shown in Table 1 was applied by an immersion method so as to have an application amount shown in Table 1, and dried. A silane coupling agent coating layer was formed on the plating. As a comparative material, a tin-free steel was prepared by subjecting a cold-rolled steel sheet to electrolytic chromic acid treatment to form two layers, a Cr plating layer and a Cr hydrated oxide layer, as shown in Sample No. 10.

[0026] [表 1] [Table 1]

試 鋼 板 めっき量 リフ I>- Cr水和酸化物 シランか;;フ Ίンク"処理剤塗布 区 分 料 処理 付着量 Test steel plate Plating amount Rif I> -Cr hydrated oxide silane? ;;

番 板厚 テンハ" " 種類 付着量 (Crとして 処理液の種類 付着量 号 (mm) (g/ms) mg/m2) (S iとして Plate thickness Tenha "" Type Adhesion amount (As Cr Type of treatment solution Adhesion amount (mm) (g / m s ) mg / m 2 ) (As Si

mg/m2) mg / m 2 )

1 0. 18 D -6 Sn 7 有 ― 匪- 903 10 本発明 1 0.18 D -6 Sn 7 Yes ― Marauder- 903 10 Present invention

2 0. 18 DR-6 Sn 5 有 ― 誦 -903 8 本発明 20.18 DR-6 Sn 5 Yes ― recitation -903 8 Present invention

3 0. 24 T-3CA Sn 3 無 ― KBM-903 17 本删 3 0.24 T-3CA Sn 3 None ― KBM-903 17 pcs.

4 0. 24 T-3CA Sn 10 有 ― 翻- 903 5 本麵 4 0.24 T-3CA Sn 10 Yes-903

5 0. 24 T-3CA Sn 7 有 ― KBM-903 15 本発明 5 0.24 T-3CA Sn 7 Yes-KBM-903 15 Present invention

6 0. 18 DR-6 Sn 3 ― KBM-603 20 本発明 6 0.18 DR-6 Sn 3 ― KBM-603 20 The present invention

7 0. 18 DR-6 Sn 8 有 ― KBM-903 8 本発明 7 0.18 DR-6 Sn 8 Yes ― KBM-903 8 Present invention

8 0. i8 DR-6 Sn 6 有 ― KBM-603 2 本発明 8 0.i8 DR-6 Sn 6 Yes ― KBM-603 2 The present invention

9 0. 18 DR-6 Sn 5 ― KBM-903 15 比較例 9 0.18 DR-6 Sn 5 ― KBM-903 15 Comparative example

10 0. 18 DR-6 Cr 0. 12 18 ― ― 比較例 注) KBM903:信越化学株式会社製 ァミノプロピル卜リメ トキシシラン 10 0. 18 DR-6 Cr 0.12 18 ― ― Comparative example Note) KBM903: Aminopropyl trimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.

KBM603:信越化学株式会社製 ァミノプロピルトリエトキシシラン 2] KBM603: Aminopropyltriethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd. 2]

コ Dナ放電処理 区 分 Corner discharge treatment

 Fee

番 電圧:雇''にお  Turn voltage: hiring

ける電流値  Current value

(A)  (A)

1 8 本翻 1 8

2 0. 2 本棚 2 0.2 Bookshelf

3 1 本発明 3 1 The present invention

4 4 本発明 4 4 The present invention

5 4 本発明 5 4 The present invention

6 5 本発明 6 5 The present invention

7 4 本発明 7 4 The present invention

8 3 本発明 8 3 The present invention

9 ― 比較例 9-Comparative example

10 ― 比較例 10-Comparative example

[樹脂被覆 Snめっき鋼板の作成] [Preparation of resin-coated Sn-plated steel sheet]

表 1に示す Snめっき鋼板およびティンフリースチールの片面に、片側に表 2に示す 条件でコロナ放電処理を施した厚さ: 28 μ mの無配向の透明のエチレンテレフタレ ート.エチレンイソフタレート共重合体 (PETIで表示)の 2層フィルム (上層力 SPETI15( 厚さ: 12 μ m)、下層が PETI5(厚さ: 16 /i m)、数字はエチレンイソフタレートのモル %を示し、 PETI5側が鋼板側と接する)、他の片面に同一のエチレンテレフタレート' エチレンイソフタレート共重合体にチタン系白色顔料を 20重量%含有させた白色の 無配向の 2層フィルム (上層力 SPETI15(厚さ: 5 μ m)、下層力 ^ΡΕΤΙ5(厚さ: 1 1 μ m)) を熱接着法を用い、 225°Cで熱接着して積層し、試料番号 1一 8で示す樹脂被覆 Sn めっき鋼板および試料番号 10で示す樹脂被覆ティンフリースチールを作成した。ま た比較材として、試料番号 9で示すコロナ放電処理を施さなレ、樹脂フィルムを積層し た被覆 Snめっき鋼板も作成した。 One side of tin-plated steel and tin-free steel shown in Table 1 was subjected to corona discharge treatment on one side under the conditions shown in Table 2. Thickness: 28 μm non-oriented transparent ethylene terephthalate. Ethylene isophthalate Copolymer (indicated by PETI) two-layer film (upper layer force SPETI15 (thickness: 12 μm), lower layer PETI5 (thickness: 16 / im), numbers indicate mol% of ethylene isophthalate, PETI5 side White non-oriented two-layer film containing the same ethylene terephthalate 'ethylene isophthalate copolymer and 20% by weight of titanium-based white pigment on the other side (top layer SPETI15 (thickness: 5 μm) and the lower layer force ^ ΡΕΤΙ5 (thickness: 11 μm)) by heat bonding at 225 ° C using a thermal bonding method, and then laminating them. A resin-coated tin-free steel indicated by No. 10 was produced. As a comparative material, a resin film was laminated without corona discharge treatment shown in Sample No. 9. A coated Sn-plated steel sheet was also prepared.

[0029] [Sピール強度測定用の試片の作成] [Preparation of Specimen for S Peel Strength Measurement]

表 1に示す樹脂被覆 Snめっき鋼板および樹脂被覆ティンフリースチールから、透明 樹脂フィルム被覆面がカップ内面側となるようにして、先に示したようにして絞り比: 1 . 64の 1段絞り加工を施して絞りカップを作成し、透明樹脂フィルム被覆面が測定面 となるようにして、先に示したようにして Sピール強度測定用の試片を作成した。次い でテンシロンを用いて先に示したようにして Sピール強度を測定した。結果を表 3に示 す。  From the resin-coated Sn-plated steel sheet and the resin-coated tin-free steel shown in Table 1, the transparent resin film-coated surface is on the inside of the cup, and a one-step drawing process with a drawing ratio of 1.64 is performed as described above. Was performed to prepare a squeezing cup, and a test piece for measuring the S-peel strength was prepared as described above so that the surface coated with the transparent resin film was the measurement surface. The S-peel strength was then measured using Tensilon as described above. Table 3 shows the results.

[0030] [表 3]  [Table 3]

Figure imgf000013_0001
Figure imgf000013_0001

[0031] [絞り加工缶の成形] [Formation of drawn can]

表 1に示す試料番号 1一 2、 6— 9の樹脂被覆 Snめっき鋼板および試料番号 10の 樹脂被覆ティンフリースチールを、直径: 112mmのブランクに打ち抜いた後、透明榭 脂フィルム被覆面がカップ内面側となるようにして、絞り比:1. 50の絞り比で絞り加工 し、次いで絞り比: 2. 1で再絞り加工し、缶径: 53mmの絞り缶に成形加工した。次い で公知の方法で缶上部をトリミングし、ネックインカ卩ェ、フランジカ卩ェを施した。このよ うにして 1000個の絞り缶を成形した後、樹脂フィルムの剥離の有無を肉眼観察し、 剥離が認められた成形缶の発生率を%で評価した。結果を表 4に示す。 Sample No. 11 shown in Table 1 After punching a resin-coated tin-free steel into a blank with a diameter of 112 mm, the transparent resin film-coated surface is placed on the inside of the cup, and the drawing is performed at a drawing ratio of 1.50. : Redrawing was performed in 2.1 to form a drawing can with a can diameter of 53 mm. Next, the upper part of the can was trimmed by a known method, and subjected to neck inca glue and flange glue. After forming 1,000 drawn cans in this way, the presence or absence of peeling of the resin film was visually observed, and the occurrence rate of molded cans in which peeling was recognized was evaluated in%. Table 4 shows the results.

[0032] [絞り加工後ストレッチ加工を施してなる缶の成形] [Formation of a can formed by stretching after drawing]

表 1に示す試料番号 1一 2、 6— 9の樹脂被覆 Snめっき鋼板および試料番号 10の 樹脂被覆ティンフリースチールを、直径: 187mmのブランクに打ち抜いた後、透明樹 脂フィルム被覆面がカップ内面側となるようにして、絞り比:1. 70の絞り比で絞り加工 し、カップに成形した。次いで第一次再絞り比: 1. 29、第二次再絞り比:1. 24、第三 次再絞り比: 1. 20、再絞りダイス肩の曲率半径: 0. 4mm、しわ抑え荷重: 58Nの条 件で複数段のストレッチ加工を行レ、、缶径: 66mmのストレッチ加工缶に成形加工し た。次いで公知の方法で缶上部をトリミングし、ネックイン加工、フランジ加工を施した 。このようにして 1000個のストレッチ加工缶を成形した後、樹脂フィルムの剥離の有 無を肉眼観察し、剥離が認められた成形缶の発生率を%で評価した。結果を表 4に 示す。  After punching a resin-coated tin-plated steel plate of sample numbers 1-2 and 6-9 and a resin-coated tin-free steel of sample number 10 shown in Table 1 into a blank of 187 mm in diameter, the transparent resin film-coated surface is the inside of the cup. Then, drawing was performed at a drawing ratio of 1.70 to form a cup. Next, the primary redrawing ratio: 1.29, the secondary redrawing ratio: 1.24, the tertiary redrawing ratio: 1.20, the radius of curvature of the redrawing die shoulder: 0.4 mm, the wrinkle suppressing load: Stretching was performed in multiple stages under the condition of 58N, and formed into a stretched can with a can diameter of 66mm. Next, the upper portion of the can was trimmed by a known method, and neck-in processing and flange processing were performed. After forming 1000 stretched cans in this way, the presence or absence of peeling of the resin film was visually observed, and the occurrence rate of molded cans in which peeling was observed was evaluated in%. Table 4 shows the results.

[0033] [絞り加工後しごき加工を施してなる缶の成形]  [0033] [Forming of a can by drawing and then ironing]

表 2に示す試料番号 3— 5の樹脂被覆 Snめっき鋼板および樹脂被覆ティンフリース チールを、直径: 140mmのブランクに打ち抜いた後、透明樹脂フィルム被覆面が力 ップ内面側となるようにして、絞り比: 1. 63の絞り比で絞り加工し、次いで絞り比: 1. 30の絞り比で再絞り加工して缶径: 66mmのカップに成形した。次いで 3段のしごき 加工 (総しごき率: 65%)を施し、缶径: 66mmの缶に成形加工した。次いで公知の方 法で缶上部をトリミングし、ネックインカ卩ェ、フランジカ卩ェを施した。このようにして 100 0個のストレッチ加工缶を成形した後、樹脂フィルムの剥離の有無を肉眼観察し、剥 離が認められた成形缶の発生率を%で評価した。結果を表 4に示す。  After punching a resin-coated tin-plated steel sheet and resin-coated tin-free steel of sample numbers 3-5 shown in Table 2 into a blank with a diameter of 140 mm, the transparent resin film-coated surface was on the inner side of the die. Drawing ratio: drawing at a drawing ratio of 1.63, and then redrawing at a drawing ratio of 1.30 to form a cup with a can diameter of 66 mm. Next, three-stage ironing (total ironing rate: 65%) was performed, and a can with a can diameter of 66 mm was formed. Next, the upper portion of the can was trimmed by a known method, and a neck inca glue and a frangible glue were applied. After forming 1000 stretched cans in this way, the presence or absence of peeling of the resin film was visually observed, and the occurrence rate of molded cans in which peeling was observed was evaluated in%. Table 4 shows the results.

[0034] [絞り加工後ストレッチ加工としごき加工を併用して加工してなる缶の成形]  [Forming of a can formed by using a combination of stretching and ironing after drawing]

表 1に示す試料番号 1一 2、 6— 9の樹脂被覆 Snめっき鋼板およびおよび試料番号 10の樹脂被覆ティンフリースチールを、直径: 160mmのブランクに打ち抜いた後、 透明樹脂フィルム被覆面がカップ内面側となるようにして、缶径: 100mmのカップに 絞り加工した。次いで再絞り加工により缶径: 80mmの再絞りカップとした。さらにこの 再絞りカップにストレッチ加工としごき加工を併用して缶径: 65mmの缶とした。ストレ ツチ加工としごき加工を併用する加工は、缶の上端部となる再絞り加工部としごき加 ェ部の間隔が 20mm、再絞りダイス肩の曲率半径が板厚の 1. 5倍、再絞りダイスとポ ンチのクリアランスが板厚の 1. 0倍、しごき加工部のクリアランスが板厚の 0. 5倍とな る条件で実施した。次いで公知の方法で缶上部をトリミングし、ネックインカ卩ェ、フラン ジ加工を施した。このようにして 300個のストレッチ加工缶を成形した後、樹脂フィル ムの剥離の有無を肉眼観察し、剥離が認められた成形缶の発生率を%で評価した。 結果を表 4に示す。 Resin-coated Sn-plated steel sheets of Nos. 1, 2, and 6-9 shown in Table 1 and sample numbers Ten pieces of resin-coated tin-free steel were punched into a blank having a diameter of 160 mm, and were drawn into a cup having a can diameter of 100 mm so that the transparent resin film-coated surface was on the inner side of the cup. Next, a redrawing cup having a can diameter of 80 mm was obtained by redrawing. Further, the redrawn cup was used in combination with stretching and ironing to make a can with a can diameter of 65 mm. In the case of using both stretching and ironing, the distance between the redrawing part at the upper end of the can and the ironing part is 20 mm, the radius of curvature of the redrawing die shoulder is 1.5 times the sheet thickness, and the redrawing is performed. The test was performed under the condition that the clearance between the die and punch was 1.0 times the sheet thickness and the clearance of the ironed part was 0.5 times the sheet thickness. Subsequently, the upper part of the can was trimmed by a known method, and subjected to neck inker knitting and flange processing. After forming 300 stretched cans in this way, the presence or absence of peeling of the resin film was visually observed, and the occurrence rate of molded cans in which peeling was observed was evaluated in%. Table 4 shows the results.

[表 4] [Table 4]

試 樹脂 剥 離 の 発 生 率 (%) 区 分 Occurrence rate of test resin exfoliation (%)

 Fee

 Turn

号 絞り加工 絞り加工後 絞り加工後 絞り加工後  No. Drawing After drawing After drawing

ストレッチ加工 しごき加工 ストいノチ加工  Stretch processing Ironing processing Strike processing

としごき加  Toseki

ェを併用  Together with

1 0 0 ― 0 本発明 1 0 0-0 The present invention

2 0 0 ― 0. 2 本発明 2 0 0-0.2 The present invention

3 ― ― 0 ― 本発明 3 ― ― 0 ― The present invention

4 ― 0 ― 本発明 4 ― 0 ― The present invention

5 ― 0 ― 本発明 5 ― 0 ― The present invention

6 0 ― 0 本発明 6 0-0 The present invention

7 0 0 ― 0 本発明 7 0 0-0 The present invention

8 0 0 ― 0. 1 本発明 8 0 0-0.1 The present invention

9 0 0 ― 3. 3 比較例 9 0 0 ― 3.3 Comparative example

10 0 0 0 比較例 表 4に示すように、コロナ放電処理を施した樹脂フィルムを、シランカップリング塗布 層を設けた Snめっき鋼板に積層してなる本発明の樹脂被覆 Snめっき鋼板は、コロナ 放電処理を施さなレ、樹脂フィルムを、シランカップリング塗布層を設けた Snめっき鋼 板に積層してなる樹脂被覆 Snめっき鋼板に比べて樹脂フィルムの Snめっき鋼板に 対する加工接着性に優れており、表 3に示した Sピール強度、すなわち 1段の絞り加 ェによる加工後の接着性の結果と一致している。このように、本発明の樹脂被覆 Sn めっき鋼板は、複数段の絞り加工、絞り加工後のスチレツチ加工、絞り加工後のしご き加工、絞り加工後ストレッチ加工としごき加工を併用して加工する厳しい加工を施し た場合に、樹脂被覆ティンフリースチールにおけるのと同様に、安定した優れた加工 接着性を示す。 Comparative Example As shown in Table 4, the resin-coated Sn-plated steel sheet of the present invention obtained by laminating a resin film subjected to a corona discharge treatment on a Sn-plated steel sheet provided with a silane coupling coating layer, Compared to a resin-coated Sn-plated steel sheet that is formed by laminating a resin film on a Sn-plated steel sheet provided with a silane coupling coating layer without discharge treatment, the resin film has better work adhesion to the Sn-plated steel sheet. This is consistent with the S-peel strength shown in Table 3, that is, the result of the adhesiveness after processing by one-step drawing. As described above, the resin-coated Sn-plated steel sheet of the present invention is processed by using a combination of drawing at multiple stages, styling after drawing, ironing after drawing, stretching after drawing, and ironing. When subjected to demanding machining, as well as in resin-coated tin-free steel, stable and excellent machining Shows adhesion.

産業上の利用可能性 Industrial applicability

本発明の樹脂被覆 Snめっき鋼板は、 Snめっき層上にシランカップリング塗布層を 設けてなる Snめっき鋼板に、コロナ放電処理を施した樹脂フィルムを熱接着して積 層してなり、絞り加工、絞り加工後のさらなるストレッチ加工、絞り加工後のさらなるし ごき加工、のレ、ずれの加工を施しても樹脂フィルムが剥離することなく安定した優れ た加工接着性を示す。さらに、より過酷な絞り加工後にさらにストレッチ加工としごき 加工を併用する加工を施した場合においても、樹脂フィルムが剥離することがなぐ S nめっき層上にシランカップリング塗布層を設けてなる Snめっき鋼板に、コロナ放電 処理を施さない樹脂フィルムを熱接着して積層してなる樹脂被覆 Snめっき鋼板に比 ベて安定した優れた加工接着性を示す。  The resin-coated Sn-plated steel sheet of the present invention is formed by laminating a resin film subjected to corona discharge treatment to a Sn-plated steel sheet having a silane coupling coating layer provided on a Sn plating layer by heat bonding, and drawing. In addition, the resin film does not peel even after further stretching after drawing and further ironing after drawing, and shows stable and excellent work adhesion. In addition, even when a more severe drawing process is followed by a process using both stretching and ironing, the resin film does not peel off.Sn plating with a silane coupling coating layer on the Sn plating layer It shows stable and excellent work adhesion compared to resin-coated Sn-plated steel sheets obtained by thermally bonding a resin film that is not subjected to corona discharge treatment to a steel sheet.

Claims

請求の範囲 The scope of the claims [I] Snめっき層上にシランカップリング剤塗布層を形成させてなる Snめっき鋼板の少な くとも片面に、コロナ放電処理を施した有機樹脂フィルムを被覆してなる樹脂被覆 Sn めっき鋼板。  [I] A resin-coated Sn-plated steel sheet in which at least one side of an Sn-plated steel sheet having a silane coupling agent coating layer formed on a Sn-plated layer is coated with an organic resin film subjected to a corona discharge treatment. [2] Snめっき鋼板力 鋼板上に Snめっき層を形成させたままの Snめっき鋼板(ノーリフ ロー Snめっき鋼板)、または鋼板と Snめっき層の間に Sn— Fe合金層を形成させてな る Snめっき鋼板(リフロー Snめっき鋼板)である、請求項 1に記載の樹脂被覆 Snめつ き鋼板。  [2] Strength of Sn-plated steel sheet Sn-plated steel sheet with no Sn-plated layer formed on the steel sheet (No-flow Sn-plated steel sheet), or Sn-Fe alloy layer formed between steel sheet and Sn-plated layer The resin-coated Sn-plated steel sheet according to claim 1, which is a Sn-plated steel sheet (reflow Sn-plated steel sheet). [3] シランカップリング剤の塗布量力 Si量で 1一 50mg/m2である請求項 1または 2 に記載の樹脂被覆 Snめっき鋼板。 [3] The resin-coated Sn-plated steel sheet according to claim 1 or 2, wherein the application amount force of the silane coupling agent is 1 to 50 mg / m 2 in terms of Si amount. [4] コロナ放電処理が電圧: 200V、電流: 0. 2— 8A/25cmの条件で施したものであ る、請求項 1一 3のいずれかに記載の樹脂被覆 Snめっき鋼板。 [4] The resin-coated Sn-plated steel sheet according to any one of claims 13 to 13, wherein the corona discharge treatment is performed under the conditions of voltage: 200V, current: 0.2 to 8A / 25cm. [5] 絞り比: 1. 64の 1段絞り加工で径: 96mm、高さ: 42mmの絞りカップに成形した後 の、カップ側壁部の樹脂フィルムの剥離強度が 0. 05kg/15mm以上であることを特 徴とする、請求項 1一 4のいずれかに記載の樹脂被覆 Snめっき鋼板。 [5] The peel strength of the resin film on the side wall of the cup after forming it into a drawing cup with a diameter of 96 mm and a height of 42 mm by single-step drawing with a drawing ratio of 1.64 is at least 0.05 kg / 15 mm. 15. The resin-coated Sn-plated steel sheet according to any one of claims 14 to 14, characterized in that: [6] 請求項 1一 5のいずれかに記載の樹脂被覆 Snめっき鋼板を絞り加工してなる缶。 [6] A can obtained by drawing the resin-coated Sn-plated steel sheet according to any one of claims 15 to 15. [7] 請求項 1一 5のいずれかに記載の樹脂被覆 Snめっき鋼板を絞り加工後さらにストレ ツチ加工してなる缶。 [7] A can obtained by subjecting the resin-coated Sn-plated steel sheet according to any one of claims 15 to 15 to drawing and further stretching. [8] 請求項 1一 5のいずれかに記載の樹脂被覆 Snめっき鋼板を絞り加工後さらにしごき 加工してなる缶。  [8] A can obtained by drawing the resin-coated Sn-plated steel sheet according to any one of claims 11 to 5 and then ironing it. [9] 請求項 1一 5のいずれかに記載の樹脂被覆 Snめっき鋼板を絞り加工後さらにストレ ツチ加ェとしごき加ェを併用してカ卩ェしてなる缶。  [9] A can which is obtained by drawing the resin-coated Sn-plated steel sheet according to any one of claims 11 to 5, followed by drawing and ironing. [10] 鋼板の少なくとも片面に Snめっき層を形成させ、次いで Snめっき層上にシランカツ プリング剤を塗布し乾燥させた後、シラン力ップリング剤塗布層上にコロナ放電処理 面が接するようにしてコロナ放電処理を施した有機樹脂フィルムを積層することを特 徴とする、樹脂被覆 Snめっき鋼板の製造方法。 [10] A Sn plating layer is formed on at least one side of the steel sheet, and then a silane coupling agent is applied on the Sn plating layer and dried. A method for producing a resin-coated Sn-plated steel sheet, comprising laminating an organic resin film subjected to a discharge treatment. [II] 鋼板の少なくとも片面に Snめっき層を形成させ、次いで Snの溶融温度以上に加熱 した後急冷することにより鋼板と Snめっき層の間に Sn— Fe合金層を形成させ、その 後 Snめっき層上にシラン力ップリング剤を塗布し乾燥させた後、シラン力ップリング剤 塗布層上にコロナ放電処理面が接するようにしてコロナ放電処理を施した有機樹脂 フィルムを積層することを特徴とする、樹脂被覆 Snめっき鋼板の製造方法。 [II] A Sn-plated layer is formed on at least one side of the steel sheet, then heated to a temperature equal to or higher than the melting temperature of Sn and rapidly cooled to form a Sn-Fe alloy layer between the steel sheet and the Sn-plated layer. After applying a silane coupling agent on the Sn plating layer and drying, an organic resin film that has been subjected to corona discharge treatment is laminated on the silane coupling agent application layer so that the corona discharge treatment surface is in contact with the film. A method for producing a resin-coated Sn-plated steel sheet.
PCT/JP2004/006526 2004-05-14 2004-05-14 Sn-PLATED STEEL SHEET COATED WITH RESIN, CAN USING THE SAME, AND METHOD FOR PRODUCING Sn-PLATED STEEL SHEET COATED WITH RESIN Ceased WO2005110739A1 (en)

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PCT/JP2005/003114 WO2005110740A1 (en) 2004-05-14 2005-02-25 Sn-PLATED STEEL SHEET COATED WITH RESIN, CAN USING THE SAME, AND METHOD FOR PRODUCING Sn-PLATED STEEL SHEET COATED WITH RESIN

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PCT/JP2005/003114 Ceased WO2005110740A1 (en) 2004-05-14 2005-02-25 Sn-PLATED STEEL SHEET COATED WITH RESIN, CAN USING THE SAME, AND METHOD FOR PRODUCING Sn-PLATED STEEL SHEET COATED WITH RESIN

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JPS6470352A (en) * 1987-09-10 1989-03-15 Toyo Seikan Kaisha Ltd Can body using steel plate laminate material
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JPH11157006A (en) * 1997-11-27 1999-06-15 Nisshin Steel Co Ltd Polyolefin resin film laminated metal plate
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JP2000043192A (en) * 1998-07-31 2000-02-15 Nisshin Steel Co Ltd Non-stickiness pet film laminated steel panel
JP2002144513A (en) * 2001-07-31 2002-05-21 Hokkai Can Co Ltd Polyester film for coating can material and method for producing the same
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JP2004345214A (en) * 2003-05-22 2004-12-09 Toyo Kohan Co Ltd RESIN-COATED Sn PLATED STEEL SHEET, CAN USING THIS STEEL SHEET AND METHOD FOR MANUFACTURING RESIN-COATED Sn PLATED STEEL SHEET

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JPS6470352A (en) * 1987-09-10 1989-03-15 Toyo Seikan Kaisha Ltd Can body using steel plate laminate material
JPH0671747A (en) * 1992-08-31 1994-03-15 Teijin Ltd Polyester film for laminating metallic sheet
JPH11157006A (en) * 1997-11-27 1999-06-15 Nisshin Steel Co Ltd Polyolefin resin film laminated metal plate
JP2002285354A (en) * 2001-03-23 2002-10-03 Toyo Kohan Co Ltd Sn PLATED STEEL SHEET, RESIN COATED Sn PLATED STEEL SHEET OBTAINED BY COATING Sn PLATED STEEL SHEET WITH RESIN FILM, CAN USING THE STEEL SHEET AND METHOD FOR PRODUCING THE Sn PLATED STEEL SHEET AND RESIN-COATED Sn PLATED STEEL SHEET

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