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WO2004007775A3 - Production directe de metaux et d'alliages affines - Google Patents

Production directe de metaux et d'alliages affines Download PDF

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Publication number
WO2004007775A3
WO2004007775A3 PCT/GB2003/003065 GB0303065W WO2004007775A3 WO 2004007775 A3 WO2004007775 A3 WO 2004007775A3 GB 0303065 W GB0303065 W GB 0303065W WO 2004007775 A3 WO2004007775 A3 WO 2004007775A3
Authority
WO
WIPO (PCT)
Prior art keywords
carrier material
metal oxide
molten carrier
zone
refining
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2003/003065
Other languages
English (en)
Other versions
WO2004007775A2 (fr
Inventor
Noel Alfred Warner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to EP03764006A priority Critical patent/EP1521851A2/fr
Priority to AU2003254456A priority patent/AU2003254456A1/en
Priority to US10/521,306 priority patent/US20060162498A1/en
Publication of WO2004007775A2 publication Critical patent/WO2004007775A2/fr
Publication of WO2004007775A3 publication Critical patent/WO2004007775A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/04Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces of multiple-hearth type; of multiple-chamber type; Combinations of hearth-type furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0073Selection or treatment of the reducing gases
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/02Dephosphorising or desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/56Manufacture of steel by other methods
    • C21C5/567Manufacture of steel by other methods operating in a continuous way
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/02Obtaining nickel or cobalt by dry processes
    • C22B23/021Obtaining nickel or cobalt by dry processes by reduction in solid state, e.g. by segregation processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/06Refining
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/30Obtaining chromium, molybdenum or tungsten
    • C22B34/32Obtaining chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/40Gas purification of exhaust gases to be recirculated or used in other metallurgical processes
    • C21B2100/44Removing particles, e.g. by scrubbing, dedusting
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/60Process control or energy utilisation in the manufacture of iron or steel
    • C21B2100/62Energy conversion other than by heat exchange, e.g. by use of exhaust gas in energy production
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/60Process control or energy utilisation in the manufacture of iron or steel
    • C21B2100/66Heat exchange
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/134Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture Of Iron (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

L'invention concerne un procédé de réduction de matériau d'oxyde métallique en métal consistant à réaliser une circulation forcée de matériau support fondu dans une boucle fermée comprenant à la suite une zone de réduction de charge sur un bras de la boucle, une combinaison de zone de désulfuration à l'état fondu et d'une zone de postcombustion ou de chauffage sur l'autre bras, à réduire l'oxyde métallique en métal solide grâce au matériau carboné contenu dans une charge composite mélangée d'oxyde métallique, de réducteur carboné et de fondant dans la zone de réduction, l'oxyde métallique et le réducteur carboné étant utilisés en proportions telles que le carbone du réducteur carboné est transformé en monoxyde de carbone, à faire réagir le monoxyde de carbone avec de l'oxygène en aval de la boucle d'affinage avant sa combustion complète dans la zone de chauffage à la surface du matériau support fondu de façon que la chaleur produite par la réaction soit transférée au matériau support fondu circulant vers la zone de réduction, à séparer un flottant métallisé du matériau support fondu par projection de ce fondant dans la première boucle d'affinage en vertu de la force de traînée exercée sur le fondant par le matériau support fondu avant que ce matériau ne circule vers la zone de chauffage de façon que la surface du matériau support fondu, dirigée vers la zone de chauffage, ne contienne sensiblement plus de matériau solide.
PCT/GB2003/003065 2002-07-15 2003-07-15 Production directe de metaux et d'alliages affines Ceased WO2004007775A2 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP03764006A EP1521851A2 (fr) 2002-07-15 2003-07-15 Production directe de metaux et d'alliages affines
AU2003254456A AU2003254456A1 (en) 2002-07-15 2003-07-15 Direct melting and refining of metal oxide material
US10/521,306 US20060162498A1 (en) 2002-07-15 2003-07-15 Direct production of refined metals and alloys

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0216484.6 2002-07-15
GBGB0216484.6A GB0216484D0 (en) 2002-07-15 2002-07-15 Direct production of refined metals and alloys

Publications (2)

Publication Number Publication Date
WO2004007775A2 WO2004007775A2 (fr) 2004-01-22
WO2004007775A3 true WO2004007775A3 (fr) 2004-04-29

Family

ID=9940543

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2003/003065 Ceased WO2004007775A2 (fr) 2002-07-15 2003-07-15 Production directe de metaux et d'alliages affines

Country Status (5)

Country Link
US (1) US20060162498A1 (fr)
EP (1) EP1521851A2 (fr)
AU (1) AU2003254456A1 (fr)
GB (1) GB0216484D0 (fr)
WO (1) WO2004007775A2 (fr)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0412105D0 (en) * 2004-05-29 2004-06-30 Warner Noel A Recovery of steel from contaminated scrap
CN101031631B (zh) * 2004-10-04 2013-02-13 Jnc株式会社 液晶组成物以及液晶显示元件
GB0615952D0 (en) * 2006-08-11 2006-09-20 Warner Noel A Radiative post combustion
US10099868B1 (en) * 2017-04-20 2018-10-16 Otto Kierulff Da Costa Set of water pipes with capsules for heavy cargo and irrigation transportation system
CN113528821B (zh) * 2019-07-29 2023-05-02 孙旭阳 利用单原子碳还原制备单质材料的方法
CN112850645B (zh) * 2021-02-08 2022-09-06 赛鼎工程有限公司 焦炉煤气深度净化制合成氨的系统及方法
CN114574651B (zh) * 2022-01-24 2023-05-05 山东大学 一种旋流铁壁熔融冶炼装置及方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1046675A (en) * 1964-10-16 1966-10-26 Air Liquide Improvements in or relating to the production of steel
EP0266975A1 (fr) * 1986-11-06 1988-05-11 The University Of Birmingham Procédé de réduction en bain de fusion
US5060913A (en) * 1989-08-30 1991-10-29 Regents Of The University Of Minnesota Integrated metallurgical reactor

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4741770A (en) * 1985-04-03 1988-05-03 Cra Services Limited Zinc smelting process using oxidation zone and reduction zone
GB9211052D0 (en) * 1992-05-23 1992-07-08 Univ Birmingham Synthetic rutile production
GB9305560D0 (en) * 1993-03-18 1993-05-05 Univ Birmingham Method of recovering zine
LU90273B1 (de) * 1998-08-11 2000-02-14 Wurth Paul Sa Verfahren zur thermischen Behandlung schwermetall-und eisenoxidhaltiger Reststoffe

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1046675A (en) * 1964-10-16 1966-10-26 Air Liquide Improvements in or relating to the production of steel
EP0266975A1 (fr) * 1986-11-06 1988-05-11 The University Of Birmingham Procédé de réduction en bain de fusion
US5060913A (en) * 1989-08-30 1991-10-29 Regents Of The University Of Minnesota Integrated metallurgical reactor

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
WARNER N A: "GENETIC MELT-CIRCULATION TECHNOLOGY", TRANSACTIONS - INSTITUTION OF MINING AND METALLURGY. SECTION C. MINERAL PROCESSING AND EXTRACTIVE METALLURGY, LONDON, GB, vol. 103, January 1994 (1994-01-01), pages C80 - C82, XP008024328, ISSN: 0371-9553 *
WARNER N A: "NEW REACTOR CONCEPTS FOR DIRECT COAL-BASED CONTINUOUS STEELMAKING", YAZAWA INTERNATIONAL SYMPOSIUM: METALLURGICAL AND MATERIALS PROCESSING: PRINCIPLES AND TECHNOLOGIES. MATERIALS PROCESSING FUNDAMENTALS AND NEW TECHNOLOGIES, XX, XX, 2 March 2003 (2003-03-02), pages 881 - 890, XP008024324 *

Also Published As

Publication number Publication date
GB0216484D0 (en) 2002-08-21
WO2004007775A2 (fr) 2004-01-22
AU2003254456A8 (en) 2004-02-02
EP1521851A2 (fr) 2005-04-13
AU2003254456A1 (en) 2004-02-02
US20060162498A1 (en) 2006-07-27

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