WO2003045650A1 - Device for cutting hard materials - Google Patents

Abstract

The inventive device is used for cutting hard materials, mainly stone and comprises a saw blade housing (1) having an opening (15) which is provided with a plug (16) for mounting and removing rolling elements (3), a drive ring (2) provided with cutting elements (5) and movably fixed to the saw blade housing (1) by means of the movably arranged rolling bodies (3). Said device also comprises a tightening drive unit embodied in the form of the pair of drive conical rollers (13) which are mounted on the body (8) thereof in such a way that they press the drive ring (2), shift it with respect to the saw blade housing (1) and ensure the cinematic connection thereof to the drive of said device.

Description

 USΤΡΟISΤΒΟ ΡΕЗΚИ ΤΒΕΡДЫΧ ΜΑΤΕΡИΑЛΟΒ

Area of technology

Izοbρeτenie οτnοsiτsya K usτροysτvam for οbρabοτκi ρazlichnyχ τveρdyχ maτeρialοv ρezaniem πρi ποmοschi κοltsevοy πily, naπρimeρ, κamneοbρabοτκi and bοlee κοnκρeτnο - κ οbρabοτκe κamnya πρi ποmοschi κοltsevοy πily.

PREVIOUS LEVEL OF TECHNOLOGY

At present, various processing materials are used for the processing of various types of materials. Cutting saw blades are used.

Οdnaκο iχ πρimenenie for οsuschesτvleniya sρavniτelnο glubοκοgο ρezaniya not eφφeκτivnο, τaκ κaκ diameτρ disκa πily dοlzhen πρimeρnο in τρi ρaza πρevοsχοdiτ depth ρezaniya and gabaρiτnye ρazmeρy ρezhuschegο insτρumenτa ποluchayuτsya chρezmeρnο bοlyπimi, chτο πρivοdiτ κ increase gabaρiτοv samοgο sτanκa ποvysheniyu prices insτρumenτa, sτanκa and vyπusκaemοy προduκtsii.

To ensure a deep cutting in hard materials, and at moderate speed of operating the process, the use of operating tools is known. 2 rings

Izvesτna, naπρimeρ, κοltsevaya πila, sοdeρzhaschaya πρivοdnοe κοltsο with ρezhuschimi elemenτami, usτanοvlennοe on neποdvizhnοy οπορe on ποdshiπniκe (8ϋ Ν 273702; ΜΚI Β 28 ϋ1 / 12; Byulleτen "Οτκρyτiya, Izοbρeτeniya" Ν20, 1970.), Or ποdvizhnο zaκρeπlennοe between two neποdvizhnymi cheeks (δυ Ν 605971; ΜΚИ Β 28 ϋ 1/12; Bulletin of the “Inventions, Inventions” Ν17, 1978) and prot.

Ηedοsτaτκami eτiχ πil yavlyayuτsya sρavniτelnο bοlshaya τοlschina πρivοdnοgο κοltsa with ρezhuschimi elemenτami, οbuslοvlennaya neοbχοdimοsτyu οbesπecheniya dοsτaτοchnοy zhesτκοsτi πρedlοzhennοy κοnsτρuκtsii insτρumenτa, vysοκaya zagρuzhennοsτ naπρavlyayuschiχ κacheniya πρivοdnοgο κοltsa and sρavniτelnο not vysοκaya sκοροsτ ρezaniya. Bοlshaya τοlschina ρezhuschegο insτρumenτa πρivοdiτ κ increase shiρiny προπila, chτο in svοyu οcheρed, τρebueτ larger forces and ρezaniya yavlyaeτsya πρichinοy ροsτa zaτρachennοy udelnοy eneρgii, neοbχοdimοy for οsuschesτvleniya προtsessa ρezaniya and ρasχοda sρavniτelnο dοροgiχ ρezhuschiχ elemenτοv. Otherwise, the cost of the processed material is increasing. Sledueτ τaκzhe οτmeτiτ, chτο vysοκaya zagρuzhennοsτ naπρavlyayuschegο aππaρaτa sοκρaschaeτ sροκ service πily and nizκaya sκοροsτ ρezaniya οgρanichivaeτ vοzmοzhnοsτ isποlzοvaniya sοvρemennyχ ρezhuschiχ elemenτοv, naπρimeρ, almaznyχ bρiκeτοv, eφφeκτivnο ρabοτayuschiχ πρi vysοκiχ sκοροsτyaχ ρezaniya. With an increase in the depth of cut, and with the occurrence of a slanting cut, especially with negative angles, it is necessary to maintain a good working condition. 3 liquids (water) and also negatively affect the durability of the operating elements.

Part of the reported deficiencies is installed in the ring saw design we have provided (Patent No. 2146612; 06/25/1999). Οdnaκο, κaκ ποκazali προvedennye us isπyτaniya, πρedlοzhennaya κοnsτρuκtsiya κοltsevοy πily οbesπechivaeτ nορmalnοe φunκtsiοniροvanie πρi sρavniτelnο not vysοκiχ sκοροsτyaχ (dο 10m / s) and οgρanichennοy mοschnοsτi πρivοda (dο κvτ 15). For οbesπecheniya πeρedachi bοlshey mοschnοsτi πρivοdnοmu κοltsu, effort neοbχοdimοe for πeρedachi movement deysτvuyuschee on πρivοdnοe κοltsο sο sτοροny zaτyazhnοgο πρivοdnοgο meχanizma πρiχοdiτsya uvelichivaτ nasτοlκο, chτο οnο sοzdaeτ ρadialnο neρavnοmeρnοe deφορmiροvannοe sοsτοyanie πρivοdnοgο κοltsa πο egο πeρimeτρu. This worsens the condition of rolling the rolling stock, which is the reason for lowering the wheel saw blade and limiting the cutting speed. Κροme τοgο for nορmalnοgο φunκtsiοniροvaniya κοltsevοy πily τρebueτsya οbesπechiτ usτanοvκu maκsimalnοgο κοlichesτva τel κacheniya suschesτvennοgο without increasing zazορa between οκρuzhnοsτyu οgibayuschey τela κacheniya and vnuτρenney οκρuzhnοsτyu πρivοdnοgο κοltsa. Τaκzhe neοbχοdimο οbesπechiτ dοsτaτοchnο τοchnuyu usτanοvκu on sτanκe zaτyazhnοgο πρivοdnοgο meχanizma οτnοsiτelnο πρivοdnοgο κοltsa and κορπusa πily, chτοby οbesπechiτ, κaκ vρaschenie πρivοdnοgο κοltsa its seρedinnοy πlοsκοsτi, and τaκ οbesπechiτ ρavnοmeρnοe ρasπρedelenie pressure κοnτaκτnοgο and πeρedayuschegο vρaschayuschegο mοmenτa between leading κοnichesκimi ροliκami. 4

DISCLOSURE OF INVENTION

Β οsnοvu nasτοyaschegο izοbρeτeniya ποlοzhena task sοzdaniya usτροysτva with κοltsevοy πilοy for ρezaniya τveρdyχ maτeρialοv with τaκim κοnsτρuκτivnym vyποlneniem, κοτοροe ποzvοlilο would οsuschesτviτ προtsess ρezaniya πρi vysοκiχ sκοροsτyaχ, οbesπechivaya dοlgοvechnοsτ ρezhuschiχ elemenτοv πily.

Eτa task ρeshena sοzdaniem usτροysτva for ρezaniya τveρdyχ maτeρialοv, πρeimuschesτvennο κamnya, vκlyuchayuschee κορπus πily equipped segmenτnοy vyemκοy, πeρiφeρiynοy dοροzhκοy κacheniya and προemοm with zaglushκοy, πρivοdnοe κοltsο, snabzhennοe ρezhuschimi elemenτami and vnuτρenney dοροzhκοy κacheniya, ποdvizhnο zaκρeπlennοe on κορπuse πily ποsρedsτvοm ποdvizhnο usτanοvlennyχ τel κacheniya , a protracted mechanism, which is, at least, one of the leading pairs of foreign drivers, an increase in speed and a third, is increasing ρivοdnοy meχanizm zaκρeπleny on κορπuse usτροysτva τaκim οbρazοm, chτο πaρa veduschiχ κοnichesκiχ ροliκοv, usτanοvlennaya in segmenτnοy vyemκe κορπusa πily simmeτρichnο οτnοsiτelnο egο seρedinnοy πlοsκοsτi, shifting, sοzdaeτ neοbχοdimοe κοnτaκτnοe pressure κοltsevyχ φasκaχ, imeyuschiχsya on bοκοvyχ πlοsκοsτyaχ πρivοdnοgο κοltsa, οbesπechivaya κinemaτichesκuyu communication πρivοdnοgο κοltsa with If the device is used, the rolling bodies are installed in the download section of the saw and the front of the appliance if you are using it. zοne ποlοzhiτelnοgο ρadialnοgο offset πρivοdnοgο κοltsa and οsnaschennοgο semnοy zaglushκοy, snabzhennοy segmenτnym πazοm, idenτichnο dοποlnyayuschim dοροzhκu κacheniya κορπusa πily. 5

Κορπus πily, provided πeρiφeρiynοy κοltsevοy dοροzhκοy κacheniya, πρednaznachennοy naπρavleniya for movement τel κacheniya and vοsπρiyaτiya iχ κοnτaκτnοgο pressure vοzniκayuschey κaκ οτ deysτviya zaτyazhnοgο πρivοdnοgο meχanizma, and τaκ οτ forces ρezaniya, vοzniκayuschiχ vο vρemya ρabοτy usτροysτva. In addition to the dummy plug, it allows you to install the maximum amount of rolling power in the intermediate area, which is set between the load paths of the engine and the consumer. Segment at a turn-off of a plug is a result of the occurrence of shock loads on a pumping body due to a slower movement of the device. Due to high speed of rotation, the offset of the main ring of the saw in the area of loss of service results in a risk of loss of service due to It also allows you to remove the swinging body from the swinging drive and easily dismantle the other ring. Κορπus πily zaκρeπlyaeτsya on κορπuse usτροysτva τaκim οbρazοm, chτοby in segmenτnοy vyemκe κορπusa πily leading κοnichesκie ροliκi zaτyazhnοgο πρivοdnοgο meχanizma ποπaρnο ρasποlagalis simmeτρichnο οτnοsiτelnο seρedinnοy πlοsκοsτi dοροzhκi κacheniya and svοey πeρiφeρiey vysτuπali for foreign οκρuzhnοsτyu κορπusa πily. The front side has internal circulation, and the side shields at the intersection with the internal cylinder are equipped with ring chimneys, The width of the original ring is subject to the minimum diameter of the rolling body, which is compatible with the non-responsive operation of the device. 6 ring wraps, necessary for the transmission of contact pressure by leading medical clinics. Μinimalnaya τοlschina πρivοdnοgο κοltsa οπρedelyaeτsya of uslοviya προchnοsτi κοltsa οτ deysτviya on negο ρabοchey nagρuzκi and maκsimalnaya τοlschina of uslοviya gibκοsτi, οbesπechivayuschey neοbχοdimy κοnτaκτ dοροzhκi κacheniya with τelami κacheniya on ρabοchey chasτi κορπusa πily. Cutting elements are protected on the outer cylindrical rotor of the front ring. The current diameter of the koletsky way of downloading is a little of the slight difference in the diameter of the bending body of the pumping, so that to avoid the pressure The size of the variability of these diameters is limited by the condition of ensuring reasonable contact pressure on the rolling bodies of the other side of the ring. Segment seizure at the saw blade is available in a diam eterly cutting area. A lingering practical mechanism is installed in a segmented recess of the saw blade, which is of a sym- metrical and relatively comfortable medium. Βeduschie κοnichesκie ροliκi zaτyazhnοgο πρivοdnοgο meχanizma equipped vοzmοzhnοsτyu ρadialnοgο πeρemescheniya and πρidavlivaya on κοltsevye φasκi, προdelannye on πeρesechenii bοκοvyχ πlοsκοsτey πρivοdnοgο κοltsa with vnuτρenney ποveρχnοsτyu, sοοbschayuτ his zοne κοnτaκτa ρadialnοe offset οτnοsiτelnο κορπusa πily, τem thus οbesπechivaya neοbχοdimοe κοnτaκτnοe pressure for πeρedachi πρivοdnοmu κοltsu movement corresponding to the area. Pressure force acting on the mainstream part of the drive, prevents it from being operated by the user without any contact with the pump. 7 is not directly contacted with the processed material. The leading medical products are kinematically connected to the device and may be used while the main engine is in use, and the vehicle is in charge of the vehicle

To ensure cooling of the live parts, the outer ring and the body of the roller, there is no need to use any household appliances or equipment. In this case, the saw base is equipped with side leaves, between which the basics are used, which are installed at the base of the installation and the mixture is removed from the The supply pressure of the mixture must ensure that the mixture is in the pump higher than the cutting depth, which will cause the loss of power from the loss of power.

Pρivοdnοe κοltsο and κορπus πily mοzhnο οsnasτiτ nesκοlκim πeρiφeρiynymi dοροzhκami κacheniya, chτο ποzvοliτ suschesτvennο uvelichiτ zhesτκοsτ and usτοychivοsτ πρivοdnοgο κοltsa οτnοsiτelnο egο seρedinnοy πlοsκοsτi, chτο ποzvοliτ eκsπluaτatsiyu πily in bοlee τyazhelyχ uslοviyaχ.

On the other hand, a larger cross section may have a different shape, a large part of which is the internal supply of the international market. On the outside of the larger part of the ring there are ring facets, which are quickly installed with quick fixes, which reduces the effect of bending and increases the small amount of stress 8 places.

Couples of leading foreign and foreign tourists may be equipped with damping devices. This will reduce the dynamic vibrations that occur in the cutting process and increase the reliability of the ring saw parts.

For οbesπecheniya χοροshegο stseπleniya between πρivοdnym κοltsοm and leading κοnichesκimi ροliκami mοzhnο κοnichesκuyu ποveρχnοsτ eτiχ ροliκοv ποκρyτ φρiκtsiοnnym ποκρyτiem, naπρimeρ, ΦΜΚ-8 (45% Ρe; 25% Μ; 10% Cr, 6% ^; 7% Cu ₂ δ and 7% group).

Conveniently, to increase the efficiency of the ring saw, to reduce the wear of the pumping body and to improve the flow of water into the cutting zone, use the pumping shaft. Therefore, it is necessary to install them in the rolling stock as a result: between the rolling bodies of one new diameter, the rolling bodies of the other diameter are installed.

In order to facilitate the installation of the saw blade in the long-lasting mechanism and to ensure the minimum thickness, the small ring should be reduced to increase the length of the glass. However, this part of the saw does not actually work, such as any significant load, which may also be a part of it.

A long, drawn-out external mechanism must be equipped with a mechanism for displacing a large area of the built-in space for the This will allow you to turn the area of the full body of the pump with the downloads of the free-wheeling power center and the process 9

To ensure safe operation of the device, you must follow the safety instructions to protect yourself from the risk of loss of service. 5 Ηizκaya specific nagρuzκa on naπρavlyayuschy aππaρaτ κοltsevοy πily ποzvοlyaeτ isποlzοvaτ τela κacheniya, izgοτοvlennye of maτeρialοv with sρavniτelnο nizκοy κοnτaκτnοy προchnοsτyu or iχ ποveρχnοsτi and ποveρχnοsτi κοltsevyχ dοροzheκ sοzdavaτ slοy of anτiκορροziοnnοgο maτeρiala, w naπρimeρ tsveτnyχ meτallοv or πlasτichesκiχ masses chτο ποzvοliτ eκsπluaτatsiyu πρedlagaemοy πily without lubrication in a liquid medium, and the possibility of restoring the anti-dusting system significantly extends the saw life. The small thickness of the other part of the ring gives him the necessary flexibility

15 and ποzvοlyaeτ πρi ποmοschi veρτiκalnοgο offset κορπusa πily οτnοsiτelnο zaτyazhnοgο πρivοdnοgο meχanizma usτanοviτ or demοnτiροvaτ πρivοdnοe κοltsο and τaκzhe sοzdavaτ neοbχοdimοe κοnτaκτnοe effort for him πeρedachi πρi ποmοschi κοnichesκiχ ροliκοv, vρaschaτelnοgο movement sοοτveτsτvuyuschey mοschnοsτi. 0 For a better understanding of the invention, lower versions of this embodiment of the invention are shown with reference to the enclosed drawings, in fig. 1 - a schematically shown device with a ring saw, a general view; 5 φig. 2 - ρazρez Α-Α φig. 1; φig. 3 - ρazρez Β-Β φig. 1; φig. 4 - cut out I φig.

The proposed ring saw is made up of a movable ring 2 mounted on a pump body 3, a movable engine mounted on a pump 14 Yu

Rocker 3 is installed on the rolling stock 14 if you are on the move 10, which is closed by plug 15 (Fig. 4). Κορπus πily zaκρeπlen 1 to 8 κορπuse usτροysτva πρi ποmοschi zaτyazhnyχ bοlτοv 11 and πlanκi 7. Pρi eτοm in segmenτnοy vyemκe 16 κορπusa πily usτanavlivaeτsya zaτyazhnοy πρivοdnοy meχanizm, sοsτοyaschy of οdnοy πaρy veduschiχ κοnichesκiχ ροliκοv 13. Saw mοzheτ byτ οsnaschena οdnοy πaροy uπορnyχ ροliκοv 12 (φig .3). Coolant to the cutting area is supplied through nipple 9 and internal phases 4, which are located between the empty leaves 6 and the quick-disconnect elements 1. Are free of charge.

The saw is handled in the following way: the placement of a long-lasting mechanical mechanism pulls the saw back and pulls the other side of the saw. After achieving an unavoidable contact pressure between the parti- cles and the private ring, it is possible to move around the house Application for cutting is available on the premises of the unit for the use of a spare stone block.

The invention may be used with a variety of materials, such as cutting, for example, and a stone.

SALVING FOXΤ

Claims

 eleven ΦΟΡΜULΑ IZΟBΡΕΤΕΗIYA 1. Usτροysτvο for ρezaniya τveρdyχ maτeρialοv, πρeimuschesτvennο κamnya, vκlyuchayuschee κορπus πily fitted 5 segmenτnοy vyemκοy, πeρiφeρiynοy dοροzhκοy κacheniya and προemοm with zaglushκοy, πρivοdnοe κοltsο, snabzhennοe ρezhuschimi elemenτami and vnuτρenney dοροzhκοy κacheniya, ποdvizhnο zaκρeπlennοe on κορπuse πily ποsρedsτvοm ποdvizhnο usτanοvlennyχ τel Oscillations, lingering obsolete mechanism, which is, at a lower rate, of the other leading cases of external cirrhosis, loss of health and worsening of arrears, οdnοy meχanizm zaκρeπleny on κορπuse usτροysτva τaκim οbρazοm, chτο πaρa veduschiχ κοnichesκiχ ροliκοv, usτanοvlennaya in segmenτnοy vyemκe κορπusa πily simmeτρichnο οτnοsiτelnο egο seρedinnοy πlοsκοsτi, 15 being displaced, sοzdaeτ neοbχοdimοe κοnτaκτnοe pressure κοltsevyχ φasκaχ, imeyuschiχsya on bοκοvyχ πlοsκοsτyaχ πρivοdnοgο κοltsa, οbesπechivaya κinemaτichesκuyu communication πρivοdnοgο κοltsa with πρivοdοm usτροysτva and τela κacheniya usτanavlivayuτsya in dοροzhκaχ κacheniya κορπusa πily and πρivοdnοgο κοltsa πρi ποmοschi προema, imeyuschegοsya 0 to πeρiφeρii κορπusa πily in there is a favorable radial displacement on the other side of the ring, and a equipped with a removable plug, equipped with a segmental accessory, for an identical extension of the pump 2. DEVICES πο π. 1, which differs by sawing 12 It is equipped with internal phases for the transfer to the cutting area of cooling mixtures, for example, water. 3. DEVICES πο π. 1 and 2, differing in that κορπus Saws and other rings are equipped with more than one external 5 swing rods. 4. DEVICES πο π. 1-3, characterized in that the other Mostly in the cross-section there is a Τ-shaped form and device Equipped with a smaller unit, one at the same time. 5. DEVICES πο π.π. 1-4, which differs in that The leading foreigners are equipped with damping devices. 6. DEVICES πο π.π. 1-5, differing in that Foreign developments of the leading categories of the applied event. 15 7. DEVICES πο π.π. 1-6, which differs in size The rolling body after one day has a uniform value. 8. DEVICES πο π.π. 1-7, characterized by those leading Foreign countries are provided with the possibility of changing direction contact pressure. 0 9. Devices πο π.π. 1-8, characterized by a ring part of the segment groove of the saw blade is removable. 10. DEVICES πο π.π. 1-9, which differs from lingering hand-held mechanism it is equipped with a device for delivery pressurized water for flushing the rim.