WO2002079357A1 - Processus de production de combustible a faible teneur en cendres - Google Patents
Processus de production de combustible a faible teneur en cendres Download PDFInfo
- Publication number
- WO2002079357A1 WO2002079357A1 PCT/IN2001/000066 IN0100066W WO02079357A1 WO 2002079357 A1 WO2002079357 A1 WO 2002079357A1 IN 0100066 W IN0100066 W IN 0100066W WO 02079357 A1 WO02079357 A1 WO 02079357A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coke
- petroleum coke
- calcined petroleum
- low ash
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
- C10L5/14—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
- C10L5/16—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders with bituminous binders, e.g. tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
Definitions
- the present invention relates to a process for the production of low ash fuel using calcined petroleum coke.
- the main usage of the invention is to provide a process for the production of low ash, low phosphorus alternative fuel of moulded shape, hard, water resistant having chemical composition such that the product can be safely used in place of by- prpduct/bee-hive coke for industrial and/or metallurgical purposes Background of the invention
- Petroleum coke is produced during refining of crude petroleum oil. After calcination, petroleum coke gives an excellent quality of carbonaceous material having very low ash, low volatile matter, low phosphorus and high fixed carbon content.
- the calcined petroleum coke has a very limited utility and at present to some extent is used in Electrode industry.
- a process for producing low ash, tailor made fuel will augment the production of briquetted fuel of low ash, low phosphorus content, which can substitute the scarce low ash metallurgical/industrial coke in the low shaft furnaces, cupolas, etc, to produce high grade steel and casting materials.
- Low ash briquetted fuel not only help to produce good quality product but also helps to increase the productivity which is bound to help the industry in a competitive market.
- Metallurgical/industrial coke is produced by high temperature carbonisation of coal either in non-recovery type bee-hive ovens or byproduct recovery type coke ovens.
- coal of low ash low phosphorus metallurgical/industrial coke coal of low ash low phosphorus content has to be carbonised.
- the availability of low ash, low phosphorus content cooking coal is highly scarce which has compelled the iron and steel industry to import low ash low phosphorus metallurgical coke for production of high grade steel and casting materials.
- the main object of the present invention is to provide a process for the 20 production of low ash fuel using calcined petroleum coke which obviates the drawbacks detailed above.
- a process for producing low ash, tailor made fuel using calcined petroleum 30 coke augments the production of briquetted fuel of low ash, low phosphorus content, which can substitute the scarce low ash metallurgical/industrial coke in the low shaft furnaces, cupolas, etc, to produce high grade steel and casting materials.
- the present invention provides a process for the production of low ash fuel using calcined petroleum coke which comprises of crushing and screening of the calcined petroleum coke at 3 mm size, mixing the crushed and screened materials to achieve bulk density in the range of 760 to 800 Kg/m 3 , mixing 10-100% of the resultant calcined petroleum coke with 0 to 50% coke breeze, pre-soaking the mix so obtained with 5-10% water, mixing with binder followed by kneading in presence of 5 live steam then briquetting and curing of the raw briquettes in a furnace in a controlled oxidising atmosphere, through a twin paddle mixer and a screw feeder and curing of the raw briquettes in a furnace where temperature is maintained at the desired level by generating hot fuel gas by combustion of coal in a controlled oxidizing atmosphere, to obtain the low ash fuel .
- Asphalt or processed low temperature tar is used as binder.
- the binder is used in the range of 6 to 7%.
- the curing of briquettes is effected at J5 a temperature in the range of 250 to 300°C for a period in the range of 2.5 to 5.5 hours Detailed description of the invention
- Low ash fuel is produced according to the process of the invention by using calcined petroleum coke.
- Calcined petroleum coke is crushed and screened at 3 mm 20 size, and then mixed to achieve bulk density in the range of 760 to 800 Kg/m3.
- 10-100% is mixed with with 0 to 50% coke breeze, the mix so obtained being pre-soaked with 5-10% water.
- the presoaked mix is then mixed with a binder followed by kneading in presence of live steam. Briquetting and curing of the raw briquettes in a furnace in a controlled oxidising atmosphere, through 25 a twin paddle mixer and a screw feeder. Curing of the raw briquettes is done in a furnace where temperature is maintained at the desired level by generating hot fuel gas by combustion of coal in a controlled oxidizing atmosphere, to obtain the low ash fuel.
- the product comprising of low phosphorus alternate fuel of moulded shape, 30 hard, water resistant, can be safely used in place of by-product/t>ee-hive coke for m industrial and/or metallurgical purposes.
- the product can be suitably and sized as per requirements of the Ferro- chrome, Ferro-Silicon, Ferro-manganese and allied industries. Binders like Asphalt of 80/100 grade, and processed low temperature tar are used which are readily available in the market and thus minimizes the cost towards the preparation of binder.
- the process does not require any carbonization step to make the product smokeless, hard and water resistant which makes the process comparatively less energy incentive.
- the calcined petroleum coke with or without coke breeze is then pre- soaked with 5-10% water by weight of dry solids. Then it is mixed with Asphalt of 80/100 grade used as binder. The proportion of solids: binder is maintained at 93:7 by weight of dry solids.
- the binder may be asphalt of 80/100 grade having softening point of 45-52°C or a cut fraction above 300°C having S.P. 45-52°C of coal tar obtained from low temperature/medium temperature carbonization of coal.
- the hot mixture from the kneader is then fed to a twin paddle mixer to cool down the temperature of mixture at 50-60°C.
- the mixture from the mixer as stated in (e) is then fed to twin roll briquetting press through a screw feeder/pan feeder.
- the mixture is briquetted by twin roll press at a pressure of 200-300 kg/cm 2 .
- the green briquettes obtained from the rolls are of shape and of weight between 25gm to 380 gm depending on the dimension of the briquettes.
- the green briquettes are cured in the furnace in batches. The heating of the furnace and the control of the temperature at desired level is done by generating hot flue gas by combustion of coal in a controlled oxidizing atmosphere.
- the temperature of curing bed is raised by introducing hot flue gas to the briquettes placed in layers in a controlled condition.
- the final temperature of curing bed is raised to 250-300°C and the temperature is maintained in that range for about 2.5-5.5 hours depending on dimension of the briquettes.
- Calcined petroleum coke was initially screened on 3mm screen and the oversize of CPC was crushed in Jaw Crusher followed by double roll crusher using 3 mm screen so as to obtain the product passing 10% through 3 mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- CPC (x 3mm) was then mixed with coke breeze (x 3mm) in the ratio of 10:90 by weight.
- the mix was then pre- soaked with 10.0% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded in presence of live steam at a pressure of 6kg/cm 2 .
- Calcined petroleum coke was initially screened on 3mm screen and the oversize of CPC was crushed in jaw crusher followed by Double Roll crusher using 3 mm screen so as to obtain the product passing 100% through 3 mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- CPC (x 3mm) was then mixed with coke breeze (x3mm) in the ratio of 20:80 by weight.
- the mix was the pre- soaked with 10.0% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded in presence of live steam at a pressure of 6kg/cm 2 .
- the hot kneaded material was then passed through a twin paddle type cooler mixer to cool the mix to a temp, of 55-60°C.
- the cooled material was then continuously fed into a twin roll briquetting press through a screw feeder and briquetted at 220-240 kg/cm 2 pressure.
- raw briquettes were cured in a furnace at a temperature of 250 ⁇ 10°C for 3 hours by generating hot flue gas under controlled conditions.
- Calcined petroleum coke was initially screened on 3mm screen and the oversize of CPC was crushed in jaw crusher followed by Double roll caisher using 3 mm screen so as to obtain the product passing 100% through 3 mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- CPC (x 3mm) was then mixed with coke breeze (x 3mm) in the ratio of 30:70 by weight.
- the mix was then pre-soaked with 10.0% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded in presence of live steam at a pressure of 6 kg/cm 2 .
- Calcined petroleum coke was initially screened on 3mm screen and the oversize of CPC was crushed in jaw crusher followed by Double roll crusher using 3 mm screen so as to obtain the product passing 100% through 3 mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- CPC (x 3mm) was then mixed with coke breeze (x3mm) in the ratio of 40:60 by weight.
- the mix was the pre- soaked with 10% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded in the presence of live steam at a pressure of 6 kg/cm 2 .
- Calcined petroleum coke was initially screened on 3mm screen and the oversize of CPC was crushed in jaw crusher followed by Double roll crusher using 3mm screen so as to obtain the product passing 100% through 3mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- CPC (x 3 mm) was then mixed with coke breeze (x3mm) in the ratio of 50:50 by weight.
- the mix was then pre-soaked with 10% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded in presence of live steam at a pressure of 6 kg/cm 2 .
- the hot kneaded material was then passed through a twin paddle type cooler mixer to cool the mix to a temp, of 55-60°C.
- the cooled material was then continuously fed into a twin roll briquetting press through a screw feeder and briquetted at 220-240 kg/cm 2 pressure.
- Finally raw briquettes were cured in a furnace at a temperature of 250 ⁇ 10°C for 3 hours by generating hot flue gas under controlled conditions.
- EXAMPLE - VI Calcined petroleum coke (CPC) was initially screened on 3mm screen and the oversize of CPC was crushed in Jaw Crusher followed by double roll crusher using 3mm screen so as to obtain the product passing 100% through 3mm.
- the screened and crushed CPC was mixed thoroughly and intimately.
- the mix was then presoaked with 10% water and then mixed with 7.0% asphalt of 80/100 grade by weight.
- the mix was then conveyed to a kneader-cum-mixer where it was thoroughly kneaded material was then passed through a twin paddle type cooler mixer to cool the mix to a temperature of 55-60°C.
- the cooled material was then continuously fed into a twin roll briquetting press through, a screw feeder and briquetted at 220-240 kg/cm 2 pressure.
- raw briquettes were cured in a furnace at a temperature of 250 ⁇ 10°C for 3 hours by generating hot flue gas under controlled conditions.
- the process is simple and less expensive.
- the process consists of calcined petroleum coke either as such or by weight of dry solids, mixing with organic binder in presence of live steam and then briquetted by twin roll press at a pressure of 200-300 kg/cm 2 .
- the green briquettes are then cured in a furnace at a temperature of 250-300°C for a period of 2.5-5.5 hours.
- the product obtained from the process is hard, shaped and sized, smokeless, water and weather resistant fuel from calcined petroleum coke produced in oil refineries.
- the product obtained by utilizing all the calcined petroleum coke is of very low ash, low phosphorus content and can be suitably shaped and sized as per requirement in the Ferro-Chrome, Ferro-Silicon, Ferro-manganese and allied industries.
- the process uses Asphalt (80/100 grade) as binder which is readily available in the market and thus minimizes the cost towards binder preparations.
- the process is relatively cheap since a lower percentage of binder is used and the crushing is required only for a fraction of calcined petroleum coke and coke breeze. 5.
- the process does not require any carbonization step to make the product smokeless. 6.
- the process is relatively less expensive for the production of low ash, low phosphorus, high calorific value content product to be used as a fuel for industrial/metallurgical purposes in place of conventional coke in the hearth.
- Capital investment required to set up a plant for a 40 tpd capacity will well remain within the limit market for Small Scale Industrial Sector.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2001260589A AU2001260589B2 (en) | 2001-03-30 | 2001-03-30 | Process for the production of low ash fuel |
| JP2002553791A JP3920775B2 (ja) | 2001-03-30 | 2001-03-30 | 低灰分含有率燃料の製造方法 |
| PL368635A PL191734B1 (pl) | 2001-03-30 | 2001-03-30 | Sposób wytwarzania paliwa o niskiej zawartości popiołu |
| DE10196153T DE10196153T1 (de) | 2001-03-30 | 2001-03-30 | Verfahren zur Herstellung eines aschearmen Brennstoffs |
| PCT/IN2001/000066 WO2002079357A1 (fr) | 2001-03-30 | 2001-03-30 | Processus de production de combustible a faible teneur en cendres |
| GB0206186A GB2377225B (en) | 2001-03-30 | 2001-03-30 | Process for the production of low ash fuel |
| US09/822,760 US6524354B2 (en) | 2001-03-30 | 2001-03-30 | Process for the production of low ash fuel |
| KR10-2002-7003633A KR100464724B1 (ko) | 2001-03-30 | 2001-03-30 | 재가 적은 연료의 제조방법 |
| FR0203684A FR2822840B1 (fr) | 2001-03-30 | 2002-03-25 | Procede de production d'un combustible a faible teneur en cendre |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IN2001/000066 WO2002079357A1 (fr) | 2001-03-30 | 2001-03-30 | Processus de production de combustible a faible teneur en cendres |
| US09/822,760 US6524354B2 (en) | 2001-03-30 | 2001-03-30 | Process for the production of low ash fuel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2002079357A1 true WO2002079357A1 (fr) | 2002-10-10 |
Family
ID=26324110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IN2001/000066 Ceased WO2002079357A1 (fr) | 2001-03-30 | 2001-03-30 | Processus de production de combustible a faible teneur en cendres |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE10196153T1 (fr) |
| FR (1) | FR2822840B1 (fr) |
| WO (1) | WO2002079357A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9090844B2 (en) | 2007-05-09 | 2015-07-28 | Siemens Vai Metals Technologies Gmbh | Method for producing moldings |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB761153A (en) * | 1953-12-23 | 1956-11-14 | Verkaufsvereinigung Fur Teerer | Process for the production of aggregates of calcined petroleum coke fines in the form of lumps or moulded bodies |
| GB1028114A (en) * | 1963-10-18 | 1966-05-04 | Etude Et Construction Evence C | Process for making smokeless agglomerates from coal containing more than 33 per cent volatile material |
| US3403989A (en) * | 1966-10-31 | 1968-10-01 | Fmc Corp | Production of briquettes from calcined char employing asphalt binders and such briquettes |
| JPS575790A (en) * | 1980-06-13 | 1982-01-12 | Koa Sekiyu Kk | Preparation of solid fuel |
-
2001
- 2001-03-30 WO PCT/IN2001/000066 patent/WO2002079357A1/fr not_active Ceased
- 2001-03-30 DE DE10196153T patent/DE10196153T1/de not_active Ceased
-
2002
- 2002-03-25 FR FR0203684A patent/FR2822840B1/fr not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB761153A (en) * | 1953-12-23 | 1956-11-14 | Verkaufsvereinigung Fur Teerer | Process for the production of aggregates of calcined petroleum coke fines in the form of lumps or moulded bodies |
| GB1028114A (en) * | 1963-10-18 | 1966-05-04 | Etude Et Construction Evence C | Process for making smokeless agglomerates from coal containing more than 33 per cent volatile material |
| US3403989A (en) * | 1966-10-31 | 1968-10-01 | Fmc Corp | Production of briquettes from calcined char employing asphalt binders and such briquettes |
| JPS575790A (en) * | 1980-06-13 | 1982-01-12 | Koa Sekiyu Kk | Preparation of solid fuel |
Non-Patent Citations (1)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 006, no. 068 (C - 100) 30 April 1982 (1982-04-30) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9090844B2 (en) | 2007-05-09 | 2015-07-28 | Siemens Vai Metals Technologies Gmbh | Method for producing moldings |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2822840B1 (fr) | 2004-01-30 |
| DE10196153T1 (de) | 2003-03-13 |
| FR2822840A1 (fr) | 2002-10-04 |
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