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WO2000063335A1 - Bleach-free automatic dishwashing detergent composition having enzyme particles with acid barrier coating - Google Patents

Bleach-free automatic dishwashing detergent composition having enzyme particles with acid barrier coating Download PDF

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Publication number
WO2000063335A1
WO2000063335A1 PCT/US2000/010388 US0010388W WO0063335A1 WO 2000063335 A1 WO2000063335 A1 WO 2000063335A1 US 0010388 W US0010388 W US 0010388W WO 0063335 A1 WO0063335 A1 WO 0063335A1
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Prior art keywords
acid
acidic
enzyme
composition according
liquid
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PCT/US2000/010388
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French (fr)
Inventor
Xiaoqing Song
Peter Robert Foley
Mary Ruth Leyendecker
Eugene Steven Sadlowski
Lucio Pieroni
Jeffrey Donald Painter
Joseph Herbert Thien
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Procter and Gamble Co
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Procter and Gamble Co
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Priority to AU43583/00A priority Critical patent/AU4358300A/en
Publication of WO2000063335A1 publication Critical patent/WO2000063335A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/042Acids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3761(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38672Granulated or coated enzymes

Definitions

  • the present invention relates to liquid automatic dishwashing detergent compositions More particularly, the invention relates to a bleach-free liquid automatic dishwashing detergent product having enzyme composite particles which primarily have an acidic barrier coating and secondarily have a physical barrier coating for the protection of the enzyme composite particle
  • the present invention is thus directed to overcome one or more of the problems as set forth before
  • the particles remain undissolved or mtact and unbroken m the liquid automatic dishwashing detergent composition until the composition is used in an automatic dishwasher.
  • the liquid automatic dishwashing detergent product does not cause an increase in filming of glassware or dishware as compared to a liquid automatic dishwashing detergent product not having the above particles

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Detergent Compositions (AREA)

Abstract

A bleach-free liquid automatic dishwashing detergent composition is disclosed. The composition includes from about 0.1 % to about 10 % by weight of the composition of detersive enzyme composite particle including an enzyme containing core material, an acidic barrier layer coated on the enzyme containing core material, and a physical barrier layer coated on the acidic barrier layer. The composition also includes from about 0.1 % to about 99.9 % by weight of the composition of adjunct liquid automatic dishwashing detergent ingredients.

Description

BLEACH-FREE AUTOMAΗC DISHWASHING DETERGENT COMPOSITION HAVING ENZYME PARTICLES WITH ACID BARRIER COATING
TECHNICAL FIELD The present invention relates to liquid automatic dishwashing detergent compositions More particularly, the invention relates to a bleach-free liquid automatic dishwashing detergent product having enzyme composite particles which primarily have an acidic barrier coating and secondarily have a physical barrier coating for the protection of the enzyme composite particle
BACKGROUND OF THE INVENTION It is important to obtain enhanced cleaning performance against cooked on food soils from a liquid automatic dishwashing detergent product (liquid ADW) The formulation of particulate ADWs with enzymes is well known m the art However, in the context of liquid ADWs that are bleach-free, the incorporation of enzymes into the detergent composition still poses a challenge One challenge is that the alkalinity of the liquid ADW attacks the enzyme and renders it ineffective over time When the enzymes are incorporated into the liquid detergent by dispersing the enzyme in a particulate material, it is necessary to somehow maintain the physical integrity of the particle containing the enzyme That is not an easy task either, given the alkalinity of the liquid in which the enzyme particle must remain Moreover, when formulating a liquid ADW composition with liquid enzymes, or with unprotected enzyme particles, it has been necessary to maintain product pH at a value equal to or less than about 9, as measured at 1% concentration, in order to obtain enzyme stability in the liquid ADW composition during storage It is well recognized that a higher pH is desirable for better cleaning performance
In the past, enzyme particles have been coated with thick wax coatings in order to enable the formulation of higher alkalinity liquid ADWs, such as those with a pH value higher than about 9 However, wax coatings have one major disadvantage, i e , they cause undesirable fϊlming on glass, stainless steel and plastic surfaces because of the water-insoluble waxes which melt and are released into the wash solution due to the high temperature encountered during the automatic dishwashing process The filming problem is an even more problematic issue when no significant surfactants are present in the composition. Moreover, to achieve effective protection of the enzyme against the alkalinity of the liquid ADW compositions, a high level of the wax coating has been needed, which further enhances the already undesirable situation of filming on dishes and glassware.
It has been desirable to have a liquid ADW product having enzyme containing solid particles that do not dissolve in the liquid product, but dissolve rapidly m the wash solution during automatic dishwashing. It has been desirable to have a liquid ADW product having enzyme particles that do not cause a significant amount of unwanted filming on glass, stainless steel and plastic. It has been desirable to have a liquid ADW product having enzyme particles that are protected with a type of coating system that provides protection to the enzyme particle against the alkalinity of the liquid ADW product. The inventors of the present invention have discovered that coating the enzyme composite particle with a chemical barrier coating, particularly an acidic barrier coating, effectively protects the enzyme particle from the alkalinity of the liquid ADW compositions. The inventors have also discovered that coating the enzyme composite particles already coated with an acidic barrier, with a physical barrier coating offers a complete protection to the enzyme particle. The physical barrier protects the acidic barrier from reacting directly with the alkaline liquid product. The chemical barrier effectively neutralizes any stray hydroxyl groups of the alkaline product that permeate past the physical barrier coating. The physical barrier is thus also cπtical and the two coatings, i.e. physical and chemical barriers work together. The inventors of the present invention have discovered that coating the solid enzyme containing particles with polymeric coatings which are insoluble m the liquid automatic dishwashing detergent composition but soluble in automatic dishwashing wash solution work as an effective physical barrier. Waxes are also effective as alternative physical barriers.
The present invention is thus directed to overcome one or more of the problems as set forth before
BACKGROUND ART U.S. Patent No. 5.164, 106 discloses a non-aqueous liquid automatic dishwasher detergent composition containing a dual bleach system. U.S Patent No 5.108.641 discloses an aqueous liquid automatic dishwasher detergent composition containing a dual bleach system.
U S Patent No. 4.965.012 discloses an encapsulating enzyme composition.
U.S. Patent No 5.200.236 discloses a method for wax encapsulating particles. U.S. Patent No 3,908,045 discloses coating a solid bleach particle with a first layer of fatty acid and a second layer of base (alkali hydroxide) treated fatty acid.
SUMMARY OF THE INVENTION The invention meets the needs above by providing a bleach-free liquid automatic dishwashing detergent composition including from about 0.1% to about 10% by weight of the composition of detersive enzyme composite particle including an enzyme containing core material, an acidic barrier layer coated on the enzyme containing core material, a physical barrier layer coated on the acidic barrier layer, and from about 0.1% to about 99.9% by weight of the composition of adjunct liquid automatic dishwashing detergent ingredients. DETAILED DESCRIPTION OF THE INVENTION
In the preferred embodiment of the present invention, the bleach-free liquid automatic dishwashing detergent composition includes from about 0.1% to about 10% by weight of the composition of detersive enzyme composite particle including an enzyme containing core material and an acidic barrier layer coated on the enzyme containing core mateπal. Acidic Barrier
In the preferred embodiment, the acidic barrier layer is formed from materials selected from the group consisting of organic acids, inorganic acids or polymeric acids. When the acidic barrier layer is formed from organic acids, the organic acids are selected from the group consisting of citric acid, maleic acid, malic acid, glutamic acid, succinic acid, and mixtures thereof When the acidic barrier layer is formed from inorganic acids, the inorganic acids are selected from the group consisting of hydrochloric acid, sulfuπc acid, nitric acid, and mixtures thereof and further, the inorganic acids absorbed in or adsorbed on polymeric coatings formed from materials selected from the group consisting of alkyl cellulose, polyvmyl alcohol, polyethylene glycol, algmate, polyvinyhdene chloride, fluorocarbons and mixtures thereof When the acidic barrier layer is formed from polymeric acids, the polymeric acids are selected from the group consisting of non-neutralized or partially neutralized polyacry c acid, modified polyacryhc acid, and mixtures thereof
In the preferred embodiment, the acidic barrier layer is non-hygroscopic. The non- hygroscopicity is defined as thus: the acidic barrier layer is non-hygroscopic such that the acidic barrier layer absorbs no greater than about 20% moisture by weight of the acidic barrier layer, the acidic barrier is exposed to 80% relative humidity for a period of about 1 week. Physical Barrier
In the preferred embodiment, the bleach-free liquid automatic dishwashing detergent product has enzyme particles having a combination of an acidic barrier coating and a physical barrier coating for enhanced protection of the enzyme particle. The enzyme particle is first coated with a chemical barrier coating and then with a physical barrier coating. This provides a two-fold protection to the enzyme particle. The physical barrier coating effectively protects the enzyme particle from the bulk alkalinity of the liquid ADW composition. The chemical barrier effectively neutralizes any stray hydroxyls that permeate past the physical barrier coating, which can be formed from polymers and waxes.
In one aspect of the present invention, physical barrier coating is formed from a polymeric coating. The polymeric coating is prepared from materials selected from the group consisting of alkyl cellulose ethers and polyvinyl alcohol. Other mateπals include paraffin waxes, wax esters, paraffin wax and petrolatum mixture in a ratio m a range of from 30: 1 to about 10:1 by weight, paraffin wax and silicon mixture, paraffin wax, mica and silicon mixtures, and paraffin wax, mica and petrolatum mixture. Alternative materials for the physical barrier include flurocarbons and polyvinyhdene chloπde. Alternatively, the coating is prepared from alginate. The particles remain undissolved or mtact and unbroken m the liquid automatic dishwashing detergent composition until the composition is used in an automatic dishwasher. The liquid automatic dishwashing detergent product does not cause an increase in filming of glassware or dishware as compared to a liquid automatic dishwashing detergent product not having the above particles
In the preferred embodiment, the acid barrier coated enzyme particles are further coated with a polymeric coating which is insoluble in the liquid automatic dishwashing detergent composition but soluble in automatic dishwashing wash solution. The polymeric coating is prepared from materials selected from the group consisting of alkyl cellulose ethers. Desirably, the alkyl cellulose ethers are either methyl cellulose or hydroxypropyl methyl cellulose (HPMC) Preferably, the polymeric coating is prepared from methyl cellulose having a number average molecular weight desirably in a range of from about 5000 to about 100,000. more preferably from about 10,000 to about 20,000, and most preferably, about 14,000. The preferred methyl cellulose is one sold under the trade name Methocel A15LV, and manufactured by Dow Chemicals. Alternatively, the polymeric coating is polyvinyl alcohol (PVA) having a molecular weight, desirably in a range of from about 5000 to about 100.000, and preferably from about 13,000 to -
about 23,000 In one embodiment, the preferred PVA is from about 87% to about 89% hydrolyzed. such as a commercially available product having a trade name Airvol 205. Process for forming polymeric coatme on particles coated with acidic barrier
The process by which the polymeric coating is prepared and deposited upon the acid barrier coated enzyme particle is critical in order for the enzyme particles to remain undissolved in the liquid automatic dishwashing detergent composition and only become soluble in the wash solution during automatic dishwashing. It is desirable that the particles dispersed m the liquid ADW compositions do not break up or dissolve in the composition. It is also desirable that this be achieved without depositing an unduly thick coating of a polymeric material on the particle. It has been surprisingly discovered that when the polymeric mateπal, such as methyl cellulose is sufficiently hydrated before spraying on the particle or prill, the polymer coated particle or prill remains stable, unbroken and undissolved in the liquid ADW composition. This hydration is achieved by forming a sprayable aqueous solution of the polymer (alkyl cellulose ether and/or polyvinyl alcohol) having a polymer concentration desirably in a range of from about 1 % to about 30% by weight, preferably in a range of about 3% to about 20 %, more preferably in a range of about 3% to about 10 %, and most preferably, about 5%. Further, the temperature of aqueous solution of the polymer is desirably maintained within a range of from about 30 °C to about 40 °C while spraying the polymer solution on the particle, and preferably in a range of from about 32 °C to about 38 °C, and most preferably at a temperature of about 35 °C. It has been surprisingly found that by using a combination of the above process steps, i.e., the polymer solution being in a range of from about 1% to 30% by weight, and the spray temperature being m a range of from about 30 °C to about 40 °C, that a very stable, unbroken, continuous coating is formed on the particle or prill which is undissolved in the liquid ADW composition but soluble in the wash solution, while at the same time, requiπng only about 5% polymer by weight of the particle This offers an advantage because by using a smaller the quantity of polymer used for coating the enzyme particle, there is a reduction m the amount of polymer residue that can potentially re- deposit on the dishware and dishwasher, when the particle dissolves in the wash solution.
Preferably, the enzyme particles are colored. In one embodiment, the enzyme particles are colored and the automatic dishwashing liquid detergent composition is clear or translucent, so as to make the liquid automatic dishwashing product aesthetically pleasing. In another embodiment, the enzyme particles and the liquid automatic dishwashing detergent composition are both colored and the color of the particles is matched to the base color of the liquid composition. In one embodiment, the enzyme particles have a dark green color whereas the liquid composition has a light green color. Other preferred color combinations for the polymeric coating on the enzyme particles and the liquid automatic dishwashing composition are: blue:blue, blue-white, greemgreen, green:whιte and greemyellow, respectively.
Desirably, the enzyme particles comprise from about 0.1% to about 5.0% by weight of the liquid composition, and preferably, from about 0.2% to about 1.0% by weight of the liquid composition.
The enzyme particles can be formed from various materials that do not cause any detrimental affect upon the performance of the liquid contains an enzyme, such as a prill. The core is coated with an acidic barrier coating and a polymeric coating as descπbed before. The core can be made from sucrose, as an example. The method of forming prills is well known to those skilled m the art and is disclosed in the literature, such as for example, in U.S. Patent No. 4,965,012, which is incorporated herein by reference.
The enzyme particles can be of various sizes and shapes, such as spherical, oval, cylindrical or polygonal and desirably have a particle size in a range of from about 200 μm to about 5000 μm, preferably, from about 400 μm to about 2000 μm, and most preferably, from about 500 μm to about 850 μm. Enzymes
The compositions of this invention may contain from 0 to about 8%, preferably from about 0.001% to about 5%, more preferably from about 0.003% to about 4%, most preferably from about 0.005%) to about 3%, by weight, of active detersive enzyme. The knowledgeable formulator will appreciate that different enzymes should be selected depending on the pH range of the liquid ADW composition. Thus, Savmase® may be preferred in the instant compositions when formulated to deliver wash pH of 10, whereas Alcalase® may be preferred when the liquid ADWs deliver wash pH of, say, 8 to 9.
In general, the preferred detersive enzyme herein is selected from the group consisting of proteases, amylases, lipases and mixtures thereof. Most preferred are proteases or amylases or mixtures thereof.
The proteolytic enzyme can be of animal, vegetable or microorganism (preferred) origin More preferred is seπne proteolytic enzyme of bacterial origin. Puπfied or nonpuπfied forms of enzyme may be used. Proteolytic enzymes produced by chemically or genetically modified mutants are included by definition, as are close structural enzyme variants. Particularly preferred by way of proteolytic enzyme is bacterial seπne proteolytic enzyme obtained from Bacillus. Bacillus subtihs and/or Bacillus licheniformis. Suitable commercial proteolytic enzymes include Alcalase®, Esperase®, Durazym®, Savinase®, Maxatase®. Maxacal®, and Maxapem® 15 (protein engineered Maxacal), Purafect® and subtihsin BPN and BPN' are also commercially available. Preferred proteolytic enzymes also encompass modified bacteπal seπne proteases, a variant of an alkaline seπne protease from Bacillus, called Protease C, m which tyrosme replaced valine at position 104, seπne replaced asparagme at position 123, and alanme replaced threonine at position 274 Protease C is described in EP 90915958-4, corresponding to WO 91/06637, Published May 16, 1991, which is incorporated herein by reference. Genetically modified variants, particularly of Protease C, are also included herein. Some preferred proteolytic enzymes are selected from the group consisting of Savmase®, Esperase®, Maxacal®, Purafect®, BPN', Protease A and Protease B, and mixtures thereof. Bacteπal seπne protease enzymes obtained from Bacillus subtihs and/or Bacillus licheniformis are preferred. An especially preferred protease herein referred to as "Protease D" is a carbonyl hydrolase vaπant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different ammo acid for a plurality of ammo acid residues at a position in said carbonyl hydrolase equivalent to position +76 in combination with one or more amino acid residue position equivalent to those selected from the group consisting of +99, +101, +103, +107 and +123 m Bacillus amylohquefaciens subtihsin.
Preferred pase-contaming compositions compπse from about 0.001 to about 0.01% hpase, from about 2% to about 5% amme oxide and from about 1% to about 3% low foaming nonionic surfactant.
Suitable lipases for use herein include those of bacteπal, animal, and fungal origin, including those from chemically or genetically modified mutants. Suitable bacteπal lipases include those produced by Pseudomonas, such as Pseudomonas stutzeπ ATCC 19.154. as disclosed in Bπtish Patent 1,372,034, incorporated herein by reference. Suitable lipases include those which show a positive immunological cross-reaction with the antibody of the hpase produced from the microorganism Pseudomonas fluorescens IAM 1057 This hpase and a method for its purification have been described in Japanese Patent Application 53-20487, laid open on February 24, 1978, which is incorporated herein by reference. This hpase is available under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P " Such lipases should show a positive immunological cross reaction with the Amano-P antibody, using the standard and well-known immunodiffusion procedure according to Oucheterlon (Acta. Med. Scan., 133, pages 76-79 (1950)). These lipases, and a method for their immunological cross- reaction with Amano-P, are also described in U S. Patent 4,707,291, Thorn et al . issued November 17, 1987, incorporated herein by reference. Typical examples thereof are the Amano- P lipase, the lipase ex Pseudomonas fragi FERM P 1339 (available under the trade name Amano- B), lipase ex Pseudomonas nitroreducens var. hpolyticum FERM P 1338 (available under the trade name Amano-CES), lipases ex Chromobacter viscosum var lipolyticum NRRlb 3673, and further Chromobacter viscosum lipases, and lipases ex Pseudomonas gladioli. A preferred lipase is derived from Pseudomonas pseudoalcahgenes, which is described m Granted European Patent, EP-B-0218272 Other lipases of interest are Amano AKG and Bacilhs Sp hpase (e.g. Solvay enzymes)
Suitable fungal lipases include those produced by Humicola lanuginosa and Thermomyces lanuginosus. Most preferred is lipase obtained by cloning the gene from Humicola lanuginosa and expressing the gene in Aspergillus oryzae as described in European Patent Application 0 258 068, incorporated herein by reference, commercially available under the trade name LipolaseR from Novo-Nordisk.
Any amylase suitable for use in a dishwashing detergent composition can be used m these compositions. Amylases include for example, 2-amylases obtained from a special strain of B lichemforms, descπbed in more detail in Bπtish Patent Specification No. 1,296,839. Amylolytic enzymes include, for example, Rapidase™, Maxamyl™, Termamyl™ and BAN™. In a preferred embodiment, from about 0.001% to about 5%, preferably 0.005% to about 3%, by weight of active amylase can be used. Preferably from about 0.005% to about 3% by weight of active protease can be used. Preferably the amylase is Maxamyl™ and/or Termamyl™ and the protease is Savmase® and/or protease B. As in the case of proteases, the formulator will use ordinary skill in selecting amylases or lipases which exhibit good activity within the pH range of the ADD composition.
Stability-Enhanced Amylase
Engineering of enzymes for improved stability, e.g., oxidative stability is known. See, for example J.Biological Chem., Vol. 260, No. 11, June 1985, pp 6518-6521.
"Reference amylase" hereinafter refers to an amylase outside the scope of the amylase component of this invention and against which stability of an amylase within the invention can be measured.
The present invention also can make use of amylases having improved stability in detergents, especially improved oxidative stability. A convenient absolute stability reference- point against which amylases used in the instant invention represent a measurable improvement is the stability of TERMAMYL (R) in commercial use in 1993 and available from Novo Nordisk A/S This TERMAMYL (R) amylase is a "reference amylase". Amylases within the spiπt and scope of the present invention share the characteristic of being "stability-enhanced" amylases, characterized, at a minimum, by a measurable improvement in one or more of: oxidative stability, e.g., to hydrogen peroxide/tetraacetylethylenediamine in buffered solution at pH 9-10; thermal stability, e.g., at common wash temperatures such as about 60°C; or alkaline stability, e.g., at a pH from about 8 to about 11, all measured versus the above-identified reference-amylase. Preferred amylases herein can demonstrate further improvement versus more challenging reference amylases, the latter reference amylases being illustrated by any of the precursor amylases of which the amylases within the invention are variants. Such precursor amylases may themselves be natural or be the product of genetic engineering. Stability can be measured using any of the art-disclosed technical tests. See references disclosed m WO 94/02597, itself and documents therein referred to being incorporated by reference.
In general, stability-enhanced amylases respecting the invention can be obtained from Novo Nordisk A/S , or from Genencor International. Preferred amylases herein have the commonality of being derived using site-directed mutagenesis from one or more of the Baccillus amylases, especially the Bacillus alpha-amylases. regardless of whether one, two or multiple amylase strains are the immediate precursors.
As noted, "oxidative stability-enhanced" amylases are preferred for use herein Such amylases are non- mitmgly illustrated by the following: (a) An amylase according to the hereinbefore incorporated WO/94/02597, Novo Nordisk A S, published Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using alanine or threonme (preferably threonme), of the methionine residue located in position 197 of the B lichemformis alpha-amylase, known as TERMAMYL (R), or the homologous position vaπation of a similar parent amylase, such as B amylohquefaciens, B subtihs, or B stearothermophύus ,
(b) Stability-enhanced amylases as described by Genencor International in a paper entitled "Oxidatively Resistant alpha- Amylases" presented at the 207th American Chemical Society National Meeting, March 13-17 1994, by C.Mitchinson Therein it was noted that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Genencor from B hcheniformis NCEB8061 Methiomne (Met) was identified as the most likely residue to be modified. Met was substituted, one at a time, m positions 8,15,197,256,304,366 and 438 leading to specific mutants, particularly important being M197L and M197T with the M197T variant being the most stable expressed variant Stability was measured in CASCADE (R) and SUNLIGHT (R);
(c) Particularly preferred herein are amylase variants having additional modification in the immediate parent available from Novo Nordisk A/S. These amylases do not yet have a tradename but are those referred to by the supplier as QL37+M197T. Any other oxidative stability-enhanced amylase can be used, for example as deπved by site-directed mutagenesis from known chimeπc, hybπd or simple mutant parent forms of available amylases. Enzyme Stabilizing System
For non-chlorme bleach containing formulaitons, the stabilizing system of the liquid ADWs herein may further compπse from 0% to about 10%, preferably from about 0.01% to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions While chloπne levels in water may be small, typically in the range from about 0.5 ppm to about 1.75 ppm, the available chlorine m the total volume of water that comes in contact with the enzyme during dishwashing is usually large; accordingly, enzyme stability m-use can be problematic
Suitable chlorine scavenger anions are widely available, indeed ubiquitous, and are illustrated by salts containing ammonium cations or sulfite, bisulfite, thiosulfite, thiosulfate, iodide, etc. Antioxidants such as carbamate, ascorbate, etc , organic amines such as ethyl enediaminetetracetic acid (EDTA) or alkali metal salt thereof, monoethanolamine (ME A), and mixtures thereof can likewise be used. Other conventional scavengers such as bisulfate, nitrate, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as well as phosphate, condensed phosphate, alcohol, benzoate, citrate, formate, lactate, malate, tartrate. sahcylate, etc. and mixtures thereof can be used if desired In general, since the chlorine scavenger function can be performed by several of the ingredients separately listed under better recognized functions, (e.g., other components of the inv ention including oxygen bleaches), there is no requirement to add a separate chlorine scavenger unless a compound performing that function to the desired extent is absent from an enzyme-contammg embodiment of the invention; even then, the scavenger is added only for optimum results Moreover, the formulator will exercise a chemist's normal skill in avoiding the use of any scavenger which is extremely incompatible with other optional ingredients, if used. For example, formulation chemists generally recognize that combinations of reducing agents such as thiosulfate with strong oxidizers such as percarbonate are not wisely made unless the reducing agent is protected from the oxidizing agent in the solid-form ADD composition. In relation to the use of ammonium salts, such salts can be simply admixed with the detergent composition but are prone to adsorb water and/or liberate ammonia dunng storage. Accordingly, such materials, if present, are desirably protected in a particle such as that described in U.S. Patent 4,652,392, Bagmski et al. Other ingredients
The liquid automatic dishwashing detergent composition optionally also contains from about 0.5% to about 20% of a dispersant polymer selected from the group consisting of polyacrylates and polyacrylate copolymers.
In the preferred embodiment, the liquid automatic dishwashing detergent product is highly viscous in a quiescent state and has a relatively high yield stress values. When subjected to shear stresses, however, such as being shaken in a container or squeezed through an oπfice, the product quickly fluidizes and upon cessation of the applied shear stress, quickly reverts to a high viscosity state The above liquid automatic dishwashing detergent product is preferably low foaming, readily soluble in the washing medium and most effective at pH values best conducive to improved cleaning performance, such as in a range of desirably from about pH 7.0 to about pH 13.0, and preferably from about pH 8.0 to about pH 12.0.
The physical stability of the liquid product may be improved and the thickness of the liquid product may be altered by the addition of a cross linking polyacrylate thickener to the liquid detergent product as a thixotropic thickener. PH adiusting components
The pH adjusting components are desirably selected from sodium or potassium carbonate or sesquicarbonate, sodium or potassium silicate, citric acid, sodium or potassium bicarbonate, sodium or potassium borate. sodium or potassium hydroxide, and mixtures thereof. NaOH or KOH are the preferred ingredients for increasing the pH to within the above ranges Other preferred pH adjusting ingredients are sodium carbonate, potassium carbonate, and mixtures thereof.
Low Foaming Surfactant
The liquid noniomc surfactant detergents that can be used to practice the present invention are preferably are alkyl ethoxylates in non-chlorme bleach liquid ADW compositions. Alternatively, m chlorine bleach containing liquid ADW compositions, chlorine bleach stable low foaming surfactants are preferred and such surfactants are present in a range of from about 0.1% to about
10% by weight of the liquid composition. Such surfactants are generally known to one skilled in the art and need not be elaborated here, for purposes of brevity. One example of such a surfactant is an anionic surfactant commercially available under the trade name Dowfax.
To exemplify various embodiments of the present invention, Samples A, B, C, D, and E of the liquid automatic dishwashing detergent product compositions were formulated using the below named ingredients, as set forth in Example A.
EXAMPLE A
Ingredient (weight % active) A B C
Sodium Tπpolyphosphate 17.5 16.0 —
Potassium Tπpolyphosphate — — 16.0
Sodium Silicate 6.0 1.0 —
Potassium hydroxide 3.6 5.6 5.6
Sodium hydroxide 2.0 2.0 2.0
Polyacrylate polymer 1.0 — —
Nitπc Acid 0.012 — —
Perfume 0.03 0.05 0.05
Noniomc surfactant 0.5 0.5 0.5
Sodium Benzoate
Sodium hypochloπte
Polyacrylate polymer thickener 1.0 1.5 1.5
Solid enzyme particles
(4% active Protease) 0.5 0.5 0.5 Solid enzyme particles
(4% active Amylase) 0.5 0.5 Dye solution 0.001 Propylene glycol
Figure imgf000015_0001
Calcium chloride dihydrate — — —
Water Bal Bal Bal
TOTAL 100 0 100 0 100 0
In the above compositions, the solid enzyme particles having a spherical shape, and a diameter of about 5 mm, are formed from a sucrose core coated with an acidic barrier coating formed from citric acid, and further coated with a polymeric coating as described above, and having a bluish-green color. The particles compπse about 0.1% to about 5% by weight of the liquid composition. The particles contain protease, amylase and a mixture of protease and amylase enzymes. The particles are insoluble in the liquid composition but are soluble or meltable in the wash solution during automatic dishwashing.
Accordingly, having thus described the invention in detail, it will be obvious to those skilled in the art that various changes may be made without departing from the scope of the invention and the invention is not to be considered limited to what is descπbed in the specification.

Claims

WHAT IS CLAIMED IS:
1. A bleach-free liquid automatic dishwashing detergent composition, characteπzed by- from 0 1% to 10% by weight of the composition of detersive enzyme composite particle including an enzyme containing core material; an acidic barrier layer coated on said enzyme containing core mateπal; a physical barrier layer coated on said acidic barrier layer; and from 0.1% to 99.9% by weight of the composition of adjunct liquid automatic dishwashing detergent ingredients.
2. A liquid composition according to claim 1, wherein said acidic barπer layer is formed from materials selected from the group consisting of organic acids, inorganic acids or polymeric acids.
3. A liquid composition according to claim 2, wherein said organic acids are selected from the group consisting of citπc acid, maleic acid, malic acid, glutamic acid, succimc acid, and mixtures thereof.
4. A liquid composition according to claim 2, wherein said inorganic acids are selected from the group consisting of hydrochloπc acid, sulfuπc acid, nitric acid, and mixtures thereof.
5. A liquid composition according to claim 2, wherein said polymeric acids are selected from the group consisting of non-neutralized or partially neutralized polyacryhc acid, modified polyacryhc acid, and mixtures thereof.
6 A liquid composition according to claim 1, wherein said acidic barπer layer is non- hygroscopic such that said acidic barrier layer absorbs no greater than 20% moisture by weight of said acidic barrier layer, when said acidic barπer is exposed to 80% relative humidity for a period of 1 week
7 A liquid composition according to claim 2, wherein said acidic barπer layer is formed from inorganic acids absorbed m or adsorbed on polymeric coatings formed from materials selected from the group consisting of alkyl cellulose ethers, polyvinyl alcohol, polyethylene glycol, algmate, polyvmyhdene chloride and mixtures thereof .
8. A liquid composition according to claim 1, wherein said physical barrier coating is formed from polymeric materials selected from the group consisting of alkyl cellulose ethers, polyvinyl alcohol and alginate.
9. A liquid composition according to claim 1, wherein said physical barrier coating is formed from methyl cellulose having a molecular weight in a range of from 5,000 to 100,000.
10. A liquid composition according to claim 1, wherein said physical barπer coating is formed from waxes, said waxes being selected from the group consisting of paraffin wax, bees wax, wax ester, paraffin wax and petrolatum mixture in a ratio m a range of from 30: 1 to 10- 1 by weight, paraffin wax and silicon mixture, paraffin wax, mica and silicon mixture, and paraffin wax, mica and petrolatum mixture.
PCT/US2000/010388 1999-04-19 2000-04-18 Bleach-free automatic dishwashing detergent composition having enzyme particles with acid barrier coating Ceased WO2000063335A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014107111A1 (en) * 2013-01-07 2014-07-10 Savon Group B.V. Mechanical dishwashing agent and method of mechanical dishwashing
CN111748426A (en) * 2020-07-08 2020-10-09 四川省眉山市金庄新材料科技有限公司 Pellet for laundry detergent and preparation method thereof

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GB1415301A (en) * 1971-11-18 1975-11-26 Unilever Ltd Enzyme-containing granule
US4009076A (en) * 1972-11-03 1977-02-22 Lever Brothers Company Enzyme granules
EP0277532A2 (en) * 1986-05-21 1988-08-10 Novo Nordisk A/S Production of a granular enzyme product and its use in detergent compositions
WO1998055577A1 (en) * 1997-06-04 1998-12-10 The Procter & Gamble Company Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same
WO1999032612A1 (en) * 1997-12-20 1999-07-01 Genencor International, Inc. Fluidized bed matrix granule

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
GB1309431A (en) * 1969-03-21 1973-03-14 Unilever Ltd Detergent composition containing enzymes
GB1415301A (en) * 1971-11-18 1975-11-26 Unilever Ltd Enzyme-containing granule
US4009076A (en) * 1972-11-03 1977-02-22 Lever Brothers Company Enzyme granules
EP0277532A2 (en) * 1986-05-21 1988-08-10 Novo Nordisk A/S Production of a granular enzyme product and its use in detergent compositions
WO1998055577A1 (en) * 1997-06-04 1998-12-10 The Procter & Gamble Company Detersive enzyme particles having water-soluble carboxylate barrier layer and compositions including same
WO1999032612A1 (en) * 1997-12-20 1999-07-01 Genencor International, Inc. Fluidized bed matrix granule

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014107111A1 (en) * 2013-01-07 2014-07-10 Savon Group B.V. Mechanical dishwashing agent and method of mechanical dishwashing
CN111748426A (en) * 2020-07-08 2020-10-09 四川省眉山市金庄新材料科技有限公司 Pellet for laundry detergent and preparation method thereof
CN111748426B (en) * 2020-07-08 2021-06-18 四川省眉山市金庄新材料科技有限公司 Pellet for laundry detergent and preparation method thereof

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