WO1998018860A1 - Latex of conjugated diene polymer rubber, rubber latex composition, and rubber foam - Google Patents
Latex of conjugated diene polymer rubber, rubber latex composition, and rubber foam Download PDFInfo
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- WO1998018860A1 WO1998018860A1 PCT/JP1997/003864 JP9703864W WO9818860A1 WO 1998018860 A1 WO1998018860 A1 WO 1998018860A1 JP 9703864 W JP9703864 W JP 9703864W WO 9818860 A1 WO9818860 A1 WO 9818860A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/20—Incorporating sulfur atoms into the molecule
Definitions
- the present invention relates to a latex of a conjugated polymer rubber, a rubber latex composition containing the latex, and a rubber foam produced from the rubber latex composition.
- the latex of a conjugated polymer rubber of the present invention is a latex of a conjugated polymer rubber in which mercaptocarboxylic acid, mercaptosulfonic acid or a derivative thereof is bonded via a thiol group thereof.
- the latex is useful as a raw material for producing a foam having a balance between elasticity and strength.
- foams using rubber latex have been used in various fields.
- foams made from natural rubber, acrylonitrile Z-butadiene copolymer rubber (NBR) and styrene / butadiene copolymer rubber (SBR) latex are used as materials for cosmetic puffs and sponge rolls. Have been.
- Polyurethane foam is a strong foam but has a poorer feel than foams derived from NBR latex and SBR latex.
- a combination of NBR and polyurethane has been proposed.However, when NBR latex and polyurethane emulsion are used together, there is no common vulcanizing agent and polyisocyanate, a crosslinking agent for polyurethane, is used. There is a problem that the compound does not function as a crosslinking agent in the presence of a large amount of water.
- the use of an acid-modified rubber latex copolymerized with a monomer having a propyloxyl group provides a foam with improved strength, but the texture is too hard and cannot be used for puff production. Disclosure of the invention
- an object of the present invention is to provide a rubber latex useful as a raw material for producing a foam having a high balance between strength and elasticity.
- Still another object of the present invention is to provide a rubber latex composition for producing a foam containing the useful rubber latex.
- Still another object of the present invention is to provide a rubber foam having a high balance between strength and elasticity.
- a latex of a conjugated diene polymer rubber wherein the latex is represented by the following formula (1):
- M represents -C- ⁇ - or -S-0-
- Ri is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may have a substituent (the aliphatic hydrocarbon group has a carboxyl group as a substituent when M is -CO-0-); Or an aromatic hydrocarbon group having 6 to 10 carbon atoms which may have a substituent.
- n is, M is - CO- 0- 1 to 6 integer when, M is - S0 3 - 1 to represent each time,
- the number of carbon atoms Represents an alkyl group having 1 to 15 or an alkoxyalkyl group having 2 to 8 carbon atoms,
- R 2 may be an alkaline earth metal.
- the at least one thiol compound represented by the formula is bonded to the polymer rubber molecule through the thiol group.
- a rubber latex composition for producing a foam comprising a latex, a vulcanization system and, if necessary, a gelling agent of the conjugated gen-based polymer rubber.
- the conjugated gen-based polymer rubber latex used in the present invention is characterized in that at least one thiol compound represented by the above formula (1) is converted via its thiol group (more specifically, derived from the thiol group). Conjugated diene-based polymer is bonded to a carbon atom of a rubber molecule.
- the conjugated gen-based polymer rubber is a polymer rubber containing a conjugated gen monomer unit as an essential component, but is generally 40 to 90% by weight based on the weight of the polymer rubber. At least one unit selected from the group consisting of an ethylenically unsaturated nitrile monomer unit and an aromatic vinyl compound monomer unit; 10 to 60% by weight; and optionally, an unsaturated carboxylic acid unit of 0 to 10% by weight. And, if desired, a copolymer comprising 0 to 15% by weight of other ethylenically unsaturated monomer units.
- conjugated gen examples include 1,3-butadiene, 2,3-dimethylbutadiene, isoprene, chloroprene, and 1,3-pentene.
- Conjugated gens can be used alone or in combination of two or more, and the amount used for copolymerization is usually in the range of 40 to 90% by weight based on the total amount of monomers.
- ethylenically unsaturated nitriles copolymerized with conjugated gens include: Examples include rilonitrile, methacrylonitrile, and black acrylonitrile. These ethylenically unsaturated nitriles are used alone or in combination of two or more, and the amount is usually selected in the range of 10 to 60% by weight based on the total amount of the monomers.
- specific examples of the aromatic vinyl compound include styrene, ⁇ -methylstyrene, vinylpyridine, vinyltoluene and the like. These aromatic vinyl compounds are used alone or in combination of two or more, and their amounts are usually selected in the range of 15 to 35% by weight based on the total amount of monomers. The type and amount of the ethylenically unsaturated nitrile and the aromatic vinyl compound are appropriately selected according to the required performance of the rubber foam.
- unsaturated carboxylic acid optionally copolymerized with a conjugated diene include (meth) acrylic acid, maleic acid, itaconic acid and fumaric acid.
- ethylenically unsaturated monomers optionally copolymerized with a conjugated diene include monoethylenically unsaturated monomers and polyfunctional ethylenically unsaturated monomers.
- Specific examples of the monoethylenically unsaturated monomer include those having 1 to 1 carbon atoms such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate.
- polyfunctional ethylenically unsaturated monomers include non-conjugated diene such as divinylbenzene; vinyl norbornene and dicyclopentene; polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, and the like.
- the above unsaturated carboxylic acids and ethylenically unsaturated monomers can be used alone or in combination of two or more, and their amounts are appropriately selected within a range that does not impair the effects of the present invention.
- the amount of unsaturated carboxylic acid is 10% by weight or less based on the total amount of monomers, and the amount of other ethylenically unsaturated monomers is 15% by weight or less based on the total amount of monomers. It is.
- the conjugated polymer rubber is prepared by copolymerizing the above monomer components by, for example, known emulsion polymerization.
- a reaction in which a compound having a thiol group is added to a carbon atom of a double bond in a conjugated gen-based polymer via a thioether bond (-S-) derived from the thiol group is represented by the following reaction formula. This reaction is known.
- the latex of the conjugated gen-based polymer rubber to which the thiol compound represented by the formula (1) used in the present invention is bonded is obtained by this reaction.
- the thiol compound represented by the above formula (1) includes a mercaptocarboxylic acid represented by the formula HS-R1COOR 2 and a derivative thereof;
- HS-RiC OO a mercaptocarboxylic acid derivative having two or more thiol groups represented by nR 2 [2 ⁇ n ⁇ 6]; and a mercaptosulfonic acid represented by the formula HS-RiSOsR 2 and its derivatives Is included.
- Ri has 1 to 10 carbon atoms which may have a substituent, Or a linear or branched aliphatic hydrocarbon group having 1 to 5 carbon atoms, more preferably 1 to 3 carbon atoms, or an aromatic hydrocarbon group having 6 to 10 carbon atoms which may have a substituent.
- These aliphatic hydrocarbon groups and aromatic hydrocarbon groups may have a functional group such as a —C 00 H group or a —SH group.
- two or more Ris are included, they may be the same or different.
- R2 is hydrogen; sodium, Al force Li metal such as potassium ⁇ beam; expression such Anmoniumu group, hydroxy E chill ⁇ amino group - represented by NR 4 An alkyl group having 1 to 15 carbon atoms such as a methyl group, an ethyl group or an octyl group; an alkoxyalkyl group having 2 to 8 carbon atoms such as a methoxymethyl group, an ethoxyxyl group and a 3-methoxybutyl group .
- R2 represents an organic group having 2 to 18 carbon atoms or a heterocyclic group having 2 to 5 carbon atoms, having 2 to 6 bonds corresponding to n.
- the tool body Examples of such organic group, ethylene group, tetramethylene group, and - CH2CH2CH (CH 2 -) CH 2 CH 2 -> -CH 2 C (CH 2 -) (CH 2 -) CH 2 - , etc. And a hydrocarbon group having a structure in which a hydroxyl group is removed from the polyhydric alcohol.
- Specific examples of the heterocyclic group having 2 to 5 carbon atoms include a tris (2-hydroxyethyl) isocyanurate residue.
- R 2 may be an alkaline earth metal such as calcium.
- mercaptocarboxylic acid represented by the formula HS-R1COOR 2 and derivatives thereof include thioglycolic acid, 3-mercaptopropionic acid, thiomalic acid, thiolactic acid (2-mercaptopropionic acid), methyl thioglycolate, and thioglycol.
- mercaptocarboxylic acid derivative having two or more mercapto groups represented by the formula (HS- RiCOO) nR 2 [2 ⁇ n ⁇ 6] include 1,4-butanediol. —Rubisthiodalicholate, ethylene glycol bisthioglycolate, trimethylolpropane tristhioglycolate, pentaerythritol tetrakisthioglycolate, 1,4-butanediol bis-3-mercaptopropionate, ethylene glycol bis- 3-mercaptopropionate, trimethylolpropane tris-3-mercaptopropionate, penyu erythritol tetrakis-3-mercaptopropionate, and trihydroxyethylisosyanurate tris-3-mercaptopropionate And the like.
- Formula HS - as completely as examples of R i S Os mercapto sulfonic acid and its derivatives represented by R 2, mercapto ethanesulfonic acid, mercapto sulfonic acid, sodium mercapto ethanesulfonic acid, and the like mercapto-propane sulfonic acid .
- At least one thiol compound represented by the above formula (1) is bonded to a carbon atom in the molecule via the thiol group (hereinafter referred to as “thiol-modified polymer rubber”).
- thiol-modified polymer rubber The addition of a thiol compound represented by the formula (1) to a conjugated diene polymer rubber in the form of a latex in the presence or absence of a catalyst at a temperature of room temperature to 120 ° C. Can be easily obtained by As the catalyst, persulfates, azo compounds such as azobisisobutyronitrile, and organic peroxides such as benzoyl peroxide are used.
- the thiol-modified polymer rubber latex of the present invention can be obtained directly as a reaction product of this addition reaction.
- mercaptocarboxylic acid When a conjugated gen-based polymer rubber is produced by emulsion polymerization, mercaptocarboxylic acid, mercaptosulfonic acid, or the like may be present in the polymerization system to cause an addition reaction simultaneously with the polymerization. In either case, a surfactant can be added to maintain the stability of the latex.
- a solution of a conjugated gen-based polymer rubber is prepared, a thiol compound represented by the formula (1) is added, an addition reaction is performed, and a solution of the obtained reaction product is converted to latex by phase inversion. Thereby, the latex of the thiol-modified polymer rubber of the present invention can be obtained.
- the addition rate of the thiol compound of the kind is determined by the following method.
- the number of moles added to 0 is preferably 0.1 to 15 moles.
- a more preferred addition rate is 1 to 10 mol.
- the rubber latex composition for producing a foam of the present invention is obtained by mixing a latex of the thiol-modified polymer rubber with a vulcanizing system and, if necessary, a gelling agent.
- a vulcanization system any vulcanization system used in the production of ordinary foams using rubber latex as a raw material can be used, and is not particularly limited.
- a specific example of the vulcanization system a combination of sulfur as a vulcanizing agent, particularly colloidal sulfur, zinc white as a vulcanizing aid, and various vulcanization accelerators is most preferable.
- the vulcanization accelerator examples include thiazole accelerators such as 2-mercaptobenzothiazole and a zinc salt thereof, dibenzothiazyldisulfide, and dithiamine-based lubamate accelerator such as getyldithine zinc rubamate. And the like.
- the amount of the vulcanization system used is not particularly limited, but usually 0.1 to 10 parts by weight of sulfur, and 100 parts by weight of zinc rubber with respect to 100 parts by weight of the polymer rubber (solid content) in the latex. 0.5 to 10 parts by weight, the vulcanization accelerator varies depending on the type, but is about 0.1 to 5 parts by weight. These amounts are appropriately determined to satisfy the required performance of the foam.
- Air is usually used to foam the rubber latex.
- a gelling agent is used to fix the foaming state.
- a silicon fluoride compound such as sodium hexafluorosilicate or hexafluorosilicate silica
- a thermosensitive gelling agent such as polyorganosiloxane
- the amount of the gelling agent used is not particularly limited, but is usually about 0.5 to 10 parts by weight based on 100 parts by weight of the polymer rubber (solid content) in the latex. It is also possible to use a so-called freeze-coagulation method (Tararay method) without using a gelling agent.
- Various assistants can be added to the rubber latex, if desired.
- Antioxidants, coloring agents, foam stabilizers, and various compounding agents are stable in rubber latex as auxiliaries.
- Dispersing agents eg, NASF [sodium salt of naphthalenesulfonic acid formalin condensate]
- thickeners eg, polyacrylic acid and its sodium salt, sodium alginate, polyvinyl alcohol, etc.
- Surfactants as foaming agents eg, fatty acid alkali soaps such as potassium oleate, higher alcohol sulfates such as sodium dodecyl sulfate
- the above-mentioned compounding agent is compounded as a dispersion depending on the kind with the latex of the thiol-modified polymer rubber of the present invention, and is uniformly mixed.
- a conventionally known foaming method may be used.
- the method is not particularly limited.
- the solid content concentration of the rubber latex composition for producing a foam is adjusted to about 45 to 65% by weight, and it varies depending on the use of the foam.
- the expansion ratio is 2 to 10%. Stir using a whisk while introducing air so that the volume becomes about twice.
- the composition having reached a predetermined expansion ratio is poured into a foaming mold, and vulcanization is performed in a heating chamber according to a predetermined temperature and time.
- the rubber foam thus obtained is sliced and cut into a predetermined thickness and shape, and the side is polished with a rotary grindstone to produce a puff.
- NBR acrylonitrile-butadiene copolymer rubber
- a rubber latex composition was prepared according to the following formulation. From the obtained rubber latex composition, a vulcanized film was produced as follows, and the characteristics were measured. Table 1 shows the measurement results. Formulation Ml.
- Rubber latex solid content 100 Sulfur 2 Zinc white powder 3 Jetilditi Talented zinc rubamate 1 Mercaptobenzothiazol zinc salt 1 Composition of each rubber latex so that the dry thickness is about 0.5 mm on a glass plate The material was cast, air-dried, and peeled off from the glass plate to obtain a non-flowable film.
- Vulcanization was performed in an oven at 110 ° C. for 30 minutes.
- a 5 Omm long marked line is drawn on a strip-shaped test piece cut from the film, and this test piece is immersed in toluene and allowed to stand at room temperature for 5 hours. Then the test piece Take out, measure the length of the marked line, and display the percentage of extension to the original marked line length in%.
- the strain-stress curve was automatically recorded at a tensile speed of 50 Omm / min, and the stress at a given elongation, elongation at break (%) and breaking strength (kgZcm 2 ) were determined. I read.
- the stress at a predetermined elongation is expressed as 100% modulus (kg / cm2) in the case of a stress at 100% elongation.
- the uniformity of foam in the foam was visually observed, and the following five-stage evaluation was performed.
- a 38 mm diameter disk is punched from the foam, its weight is measured and divided by volume.
- a test piece obtained by punching the foam with a No. 2 dumbbell (distance between marked lines: 2 Omm) was pulled at a pulling speed of 50 OmmZm in, and the strength at break (kgZcm2) and elongation (% ) was measured.
- NBR latex prepared in Example 1, as a thiol compound, thiodalicholic acid and ethylene darikol bisthiodali cholate were used in 6 parts and 1.8 parts (double bond, respectively) with respect to 100 parts of solid content of the latex. The number of moles used per 100 was 7.9 and 1.0, respectively.) The reaction was carried out in the same manner as in Example 1 except that thiol-modified NBR latex (Lx7) was used.
- the NBR latex composition (Example 3) in which 2 parts of sulfur and 3 parts of zinc white were blended with 100 parts of the solid rubber content of the latex (Lx 7) and the solid of the unmodified NBR latex (Lx 6) of Comparative Example 1 2 parts sulfur and zinc for 100 parts rubber
- a rubber latex composition (Comparative Example 3) containing 3 parts of white flower was prepared, and a vulcanized film was prepared in the same manner as in Example 1 (vulcanization conditions: 100 minutes at 100 ° C.). Was evaluated.
- Table 3 shows the evaluation results together with the addition rate of the thiol compound.
- Example 3 Using the thiol-modified NBR latex (Lx7) prepared in Example 3, a foam was produced in the same manner as in Example 2. This foam was equivalent to the foam of the present invention produced in Example 2. Industrial applicability
- the rubber foam produced from the thiol-modified rubber latex of the present invention has excellent elasticity and soft feel, and has high strength.
- the rubber foam produced from the thiol-modified rubber latex of the present invention is useful for applications requiring a high balance between elasticity and strength. Particularly, it is suitable as a puff for cosmetics, a sponge mouth, and the like.
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Abstract
Description
明細 ^ 共役ジェン系重合体ゴムのラテックス、 ゴムラテックス組成物 およびゴム発泡体 技術分野 Description ^ Latex of conjugated polymer rubber, rubber latex composition and rubber foam
本発明は、 共役ジェン系重合体ゴムのラテックス、 該ラテックスを含むゴムラ テックス組成物および該ゴムラテックス組成物から製造されるゴム発泡体に関す る。 The present invention relates to a latex of a conjugated polymer rubber, a rubber latex composition containing the latex, and a rubber foam produced from the rubber latex composition.
本発明の共役ジェン系重合体ゴムのラテックスは、 メルカプトカルボン酸、 メ ルカプトスルホン酸またはそれらの誘導体が、 それらのチオール基を介して結合 している共役ジェン系重合体ゴムのラテックスであって、 該ラテックスは弾性と 強度とがバランスした発泡体の製造原料として有用である。 背景技術 The latex of a conjugated polymer rubber of the present invention is a latex of a conjugated polymer rubber in which mercaptocarboxylic acid, mercaptosulfonic acid or a derivative thereof is bonded via a thiol group thereof. The latex is useful as a raw material for producing a foam having a balance between elasticity and strength. Background art
ゴムラテックスを使用した発泡体は、 従来から種々の分野で使用されている。 例えば、 天然ゴム、 アクリロニトリル Zブタジエン共重合体ゴム (N B R ) およ びスチレン /ブタジエン共重合体ゴム (S B R ) のラテックスから製造される発 泡体は、 化粧用パフやスポンジロールなどの材料として用いられている。 Foams using rubber latex have been used in various fields. For example, foams made from natural rubber, acrylonitrile Z-butadiene copolymer rubber (NBR) and styrene / butadiene copolymer rubber (SBR) latex are used as materials for cosmetic puffs and sponge rolls. Have been.
各種発泡体の中でも、 特に化粧用のパフは強度と弾性のバランスが厳しく要求 される製品であるが、 近年、 このバランスの要求はますます厳しさを増し、 従来 のゴムラテックスではこの要求に応えることが困難となってきた。 Among various foams, cosmetic puffs, in particular, are products that require a strict balance between strength and elasticity, but in recent years this balance has become increasingly strict, and conventional rubber latex meets this demand. Things have become difficult.
ポリウレタンフォームは強度の優れた発泡体であるが、 N B Rラテックスおよ び S B Rラテックスから得られる発泡体に比べて感触に劣っている。 また、 N B Rとポリウレタンとの併用が提案されているが、 N B Rラテックスとポリウレ夕 ンェマルジヨンとを併用する場合には、 共通の加硫剤がないこと、 およびポリウ レタンの架橋剤であるポリイソシァネート化合物は多量の水の存在下では架橋剤 として機能しないという問題がある。 力ルポキシル基含有モノマーを共重合させた酸変性ゴムラテックスを使用する と強度が改善された発泡体が得られるが、 風合いが硬くなり過ぎ、 パフの製造に は使用できない。 発明の開示 Polyurethane foam is a strong foam but has a poorer feel than foams derived from NBR latex and SBR latex. A combination of NBR and polyurethane has been proposed.However, when NBR latex and polyurethane emulsion are used together, there is no common vulcanizing agent and polyisocyanate, a crosslinking agent for polyurethane, is used. There is a problem that the compound does not function as a crosslinking agent in the presence of a large amount of water. The use of an acid-modified rubber latex copolymerized with a monomer having a propyloxyl group provides a foam with improved strength, but the texture is too hard and cannot be used for puff production. Disclosure of the invention
上記の事情に鑑み、 本発明の目的は、 強度と弾性とが高度にバランスした発泡 体の製造原料として有用なゴムラテックスを提供することにある。 In view of the above circumstances, an object of the present invention is to provide a rubber latex useful as a raw material for producing a foam having a high balance between strength and elasticity.
さらに、 本発明の他の目的は、 この有用なゴムラテックスを含む発泡体製造用 ゴムラテックス組成物を提供することにある。 Still another object of the present invention is to provide a rubber latex composition for producing a foam containing the useful rubber latex.
さらに、 本発明の他の目的は、 強度と弾性とが高度にバランスしたゴム発泡体 を提供することにある。 Still another object of the present invention is to provide a rubber foam having a high balance between strength and elasticity.
かくして、 本発明によれば、 共役ジェン系重合体ゴムのラテックスであって、 下記式 (1) : Thus, according to the present invention, there is provided a latex of a conjugated diene polymer rubber, wherein the latex is represented by the following formula (1):
(HS-R1-M-) n-R2 (1) (HS-R1-M-) n -R2 (1)
[式 (1) において、 [In equation (1),
o o o o
II II II II
Mは - C-〇- または - S- 0- を表わし、 M represents -C-〇- or -S-0-,
II II
o o
Riは置換基を有していてもよい炭素数 1〜 1 0の脂肪族炭化水素基 (該脂 肪族炭化水素基は、 Mが- CO- 0-のとき置換基としてカルボキシル基を有して いてもよい) 、 または置換基を有していてもよい炭素数 6〜 10の芳香族炭化水 素基を表わし、 Ri is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may have a substituent (the aliphatic hydrocarbon group has a carboxyl group as a substituent when M is -CO-0-); Or an aromatic hydrocarbon group having 6 to 10 carbon atoms which may have a substituent.
nは、 Mが - CO- 0- のとき 1〜6の整数、 Mが - S03-のとき 1を、 それぞれ表わし、 n is, M is - CO- 0- 1 to 6 integer when, M is - S0 3 - 1 to represent each time,
R2は、 n== lのとき、 水素原子、 アルカリ金属、 -NR4 (Rは独立して、 水素原子または炭素数 1〜 8のアルキル基もしくはヒドロキシアルキル基を表わ す。 ) 、 炭素数 1〜 1 5のアルキル基または全炭素数 2〜8のアルコキシアルキ ル基を表わし、 n = 2〜6のとき、 炭素数 2〜 1 8の炭化水素基または炭素数 2〜 5の複素環基を表わす。 ただし、 n = 2のとき、 R2はアルカリ土類金属であつ てもよい。 ] R2 is when n == l, a hydrogen atom, an alkali metal, -NR 4 (R is independently, you'll table a hydrogen atom or an alkyl or hydroxyalkyl group having a carbon number of 1-8.), The number of carbon atoms Represents an alkyl group having 1 to 15 or an alkoxyalkyl group having 2 to 8 carbon atoms, When n = 2 to 6, it represents a hydrocarbon group having 2 to 18 carbon atoms or a heterocyclic group having 2 to 5 carbon atoms. However, when n = 2, R 2 may be an alkaline earth metal. ]
で表わされる少なくとも一種のチオール化合物が、 そのチオール基を介して該重 合体ゴム分子に結合していることを特徴とする共役ジェン系重合体ゴムのラテツ クスが提供される。 Wherein the at least one thiol compound represented by the formula is bonded to the polymer rubber molecule through the thiol group.
さらに、 本発明によれば、 上記の共役ジェン系重合体ゴムのラテックス、 加硫 系および必要によりゲル化剤を含むことを特徴とする発泡体製造用ゴムラテック ス組成物が提供される。 Further, according to the present invention, there is provided a rubber latex composition for producing a foam, comprising a latex, a vulcanization system and, if necessary, a gelling agent of the conjugated gen-based polymer rubber.
さらに、 本発明によれば、 上記のゴムラテックス組成物を発泡および加硫して なることを特徴とするゴム発泡体が提供される。 発明を実施するための最良の形態 Further, according to the present invention, there is provided a rubber foam obtained by foaming and vulcanizing the above rubber latex composition. BEST MODE FOR CARRYING OUT THE INVENTION
本発明で使用する共役ジェン系重合体ゴムラテックスは、 上記式 ( 1 ) で表わ される少なくとも一種のチオール化合物が、 そのチオール基を介して (より具体 的に言えば、 そのチオール基に由来するチォェ一テル基を介して) 共役ジェン系 重合体ゴム分子の炭素原子に結合していることが特徴である。 The conjugated gen-based polymer rubber latex used in the present invention is characterized in that at least one thiol compound represented by the above formula (1) is converted via its thiol group (more specifically, derived from the thiol group). Conjugated diene-based polymer is bonded to a carbon atom of a rubber molecule.
共役ジェン系重合体ゴムは、 共役ジェン単量体単位を必須成分とする重合体ゴ ムであるが、 一般に、 重合体ゴム重量に基づき、 共役ジェン単量体単位 4 0〜9 0重量%、 エチレン性不飽和二トリル単量体単位および芳香族ビニル化合物単量 体単位の中から選ばれる少なくとも一種の単位 1 0〜6 0重量%、 所望により不 飽和カルボン酸単位 0〜 1 0重量%、 および所望によりその他のエチレン性不飽 和単量体単位 0〜 1 5重量%からなる共重合体である。 The conjugated gen-based polymer rubber is a polymer rubber containing a conjugated gen monomer unit as an essential component, but is generally 40 to 90% by weight based on the weight of the polymer rubber. At least one unit selected from the group consisting of an ethylenically unsaturated nitrile monomer unit and an aromatic vinyl compound monomer unit; 10 to 60% by weight; and optionally, an unsaturated carboxylic acid unit of 0 to 10% by weight. And, if desired, a copolymer comprising 0 to 15% by weight of other ethylenically unsaturated monomer units.
共役ジェンの具体例としては、 1 , 3 -ブタジエン、 2, 3 -ジメチルブタジエン 、 イソプレン、 クロ口プレン、 1 , 3 -ペン夕ジェンなどが挙げられる。 共役ジェ ンは、 単独でまたは二種以上を組合せて用いることができ、 共重合に用いるその 量は、 通常、 単量体合計量に基づき 4 0〜 9 0重量%の範囲である。 Specific examples of the conjugated gen include 1,3-butadiene, 2,3-dimethylbutadiene, isoprene, chloroprene, and 1,3-pentene. Conjugated gens can be used alone or in combination of two or more, and the amount used for copolymerization is usually in the range of 40 to 90% by weight based on the total amount of monomers.
共役ジェンと共重合されるエチレン性不飽和二トリルの具体例としては、 ァク リロ二トリル、 メタクリロニトリル、 クロ口アクリロニトリルなどが挙げら れる。 これらのエチレン性不飽和二トリルは、 単独でまたは二種以上を組合せて 用いられ、 その量は通常、 単量体合計量に基づき 1 0〜 6 0重量%の範囲で選ば れる。 また、 芳香族ビニル化合物の具体例としては、 スチレン、 α - メチルスチ レン、 ビニルピリジン、 ビニルトルエンなどが挙げられる。 これらの芳香族ビニ ル化合物は、 単独でまたは二種以上を組合せて用いられ、 それらの量は通常、 単 量体合計量に基づき 1 5〜 3 5重量%の範囲で選ばれる。 エチレン性不飽和ニト リルおよび芳香族ビニル化合物の種類および量はゴム発泡体の要求性能に応じて 適宜選択される。 Specific examples of ethylenically unsaturated nitriles copolymerized with conjugated gens include: Examples include rilonitrile, methacrylonitrile, and black acrylonitrile. These ethylenically unsaturated nitriles are used alone or in combination of two or more, and the amount is usually selected in the range of 10 to 60% by weight based on the total amount of the monomers. Further, specific examples of the aromatic vinyl compound include styrene, α-methylstyrene, vinylpyridine, vinyltoluene and the like. These aromatic vinyl compounds are used alone or in combination of two or more, and their amounts are usually selected in the range of 15 to 35% by weight based on the total amount of monomers. The type and amount of the ethylenically unsaturated nitrile and the aromatic vinyl compound are appropriately selected according to the required performance of the rubber foam.
所望により共役ジェンと共重合される不飽和カルボン酸の具体例としては (メ 夕) アクリル酸、 マレイン酸、 ィタコン酸、 フマル酸などが挙げられる。 Specific examples of the unsaturated carboxylic acid optionally copolymerized with a conjugated diene include (meth) acrylic acid, maleic acid, itaconic acid and fumaric acid.
また、 所望により共役ジェンと共重合されるその他のエチレン性不飽和単量体 には、 モノエチレン性不飽和単量体および多官能エチレン性不飽和単量体が含ま れる。 モノエチレン性不飽和単量体の具体例としては、 メチル (メタ) ァクリレ ート、 ェチル (メタ) ァクリレート、 ブチル (メタ) ァクリレート、 2 -ェチル へキシル (メタ) ァクリレートなどの炭素数 1〜 1 8のアルキル基を有するアル キルァクリレートおよびアルキルメタクリレート ; メトキシメチル (メタ) ァク リレー卜、 エトキシェチル (メタ) ァクリレート、 ブトキシェチル (メタ) ァク リレー卜などの炭素数 2〜 1 8のアルコキシアルキル基を有するアルコキシアル キルァクリレ一トおよびアルコキシアルキルメ夕クリレート ; 2 -ヒドロキシェ チル (メタ) ァクリレート、 2—ヒドロキシプロピル (メタ) ァクリレートなど の炭素数 1〜 5のヒドロキシアルキル基を有するヒドロキシアルキルァクリレ一 トおよびヒドロキシアルキルメタクリレ一ト ; ジメチルアミノメチル (メタ) ァ クリレート、 ジェチルアミノエチル (メタ) ァクリレートなどの炭素数 3〜 1 2 のァミノアルキル基を有するアミノアルキルァクリレ一トおよびアミノアルキル メタクリレート ; 3 -ジェチルァミノ- 2 -ヒドロキシプロピル (メタ) ァクリレ ートなどの炭素数 3〜 1 2のアミノヒドロキシアルキル基を有するアミノヒドロ キシアルキルァクリレートおよびアミノヒドロキシアルキルメタクリレート ; グ リシジル (メタ) ァクリレート ; (メタ) アクリルアミド、 N—メチロール (メ 夕) アクリルアミドなどの (メタ) アクリルアミド類; ビニルピリジン、 塩化ビ ニリデン、 酢酸ビエルなどが挙げられる。 多官能エチレン性不飽和単量体の具体 例としては、 ジビニルベンゼン; ビニルノルボルネン、 ジシクロペン夕ジェンな どの非共役ジェン; ポリエチレングリコ一ルジ (メタ) ァクリレート、 ポリプロ ピレングリコ一ルジ (メタ) ァクリレー卜などのジ (メタ) ァクリレート ; トリ メチロールプロパントリ (メタ) ァクリレート、 ペン夕エリスリ トールトリ (メ 夕) ァクリレートなどのポリ (メタ) ァクリレートなどが挙げられる。 上記の不 飽和カルボン酸およびエチレン性不飽和単量体は単独でまたは二種以上を組合せ て用いることができ、 それらの量は本発明の効果が損なわれない範囲で適宜選ば れる。 通常、 不飽和カルボン酸の量は単量体合計量に基づき 1 0重量%以下、 ま た、 その他のエチレン性不飽和単量体の量は単量体合計量に基づき 1 5重量%以 下である。 Other ethylenically unsaturated monomers optionally copolymerized with a conjugated diene include monoethylenically unsaturated monomers and polyfunctional ethylenically unsaturated monomers. Specific examples of the monoethylenically unsaturated monomer include those having 1 to 1 carbon atoms such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate. Alkyl acrylate and alkyl methacrylate having an alkyl group of 8; having an alkoxyalkyl group having 2 to 18 carbon atoms, such as methoxymethyl (meth) acrylate, ethoxyxyl (meth) acrylate, butoxyshethyl (meth) acrylate; Alkoxyalkyl acrylate and alkoxyalkyl methacrylate; hydroxyalkyl acrylate having a hydroxyalkyl group having 1 to 5 carbon atoms such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate And hi Aminoalkyl acrylates and aminoalkyl methacrylates having an aminoalkyl group having 3 to 12 carbon atoms, such as dimethylaminomethyl (meth) acrylate and dimethylaminoethyl (meth) acrylate; Aminohydroxyalkyl acrylates and aminohydroxyalkyl methacrylates having an aminohydroxyalkyl group having 3 to 12 carbon atoms, such as 3-getylamino-2-hydroxypropyl (meth) acrylate; Lysidyl (meth) acrylate; (meth) acrylamides such as (meth) acrylamide and N-methylol (methyl) acrylamide; and vinyl pyridine, vinylidene chloride, and biel acetate. Specific examples of polyfunctional ethylenically unsaturated monomers include non-conjugated diene such as divinylbenzene; vinyl norbornene and dicyclopentene; polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, and the like. Di (meth) acrylate; trimethylolpropane tri (meth) acrylate, poly (meth) acrylate such as pentaerythritol tri (meth) acrylate, and the like. The above unsaturated carboxylic acids and ethylenically unsaturated monomers can be used alone or in combination of two or more, and their amounts are appropriately selected within a range that does not impair the effects of the present invention. Usually, the amount of unsaturated carboxylic acid is 10% by weight or less based on the total amount of monomers, and the amount of other ethylenically unsaturated monomers is 15% by weight or less based on the total amount of monomers. It is.
共役ジェン系重合体ゴムは、 上記単量体成分を例えば公知の乳化重合によって 共重合することにより調製される。 The conjugated polymer rubber is prepared by copolymerizing the above monomer components by, for example, known emulsion polymerization.
チオール基を有する化合物が、 そのチオール基に由来するチォエーテル結合 ( -S-) を介して、 共役ジェン系重合体中の二重結合の炭素原子に付加する反応は 下記反応式で表わされ、 この反応は公知である。 本発明で用いられる上記式 (1 ) で表わされるチオール化合物が結合した共役ジェン系重合体ゴムのラテックス は、 この反応によって得られる。 A reaction in which a compound having a thiol group is added to a carbon atom of a double bond in a conjugated gen-based polymer via a thioether bond (-S-) derived from the thiol group is represented by the following reaction formula. This reaction is known. The latex of the conjugated gen-based polymer rubber to which the thiol compound represented by the formula (1) used in the present invention is bonded is obtained by this reaction.
- CH=CH- + R-S H → -CH2-CH- -CH = CH- + R-S H → -CH2-CH-
S R S R
上記式 ( 1 ) で表わされるチオール化合物には、 式 HS- R1COOR2で表わ されるメルカプトカルボン酸およびその誘導体; 式 The thiol compound represented by the above formula (1) includes a mercaptocarboxylic acid represented by the formula HS-R1COOR 2 and a derivative thereof;
(HS-RiC OO) n-R2 [2≤n≤ 6] で表わされる 2以上のチォ一ル基を有 するメルカプトカルボン酸誘導体; ならびに式 HS- RiSOsR2で表わされ るメルカプトスルホン酸およびその誘導体が含まれる。 (HS-RiC OO) a mercaptocarboxylic acid derivative having two or more thiol groups represented by nR 2 [2≤n≤6]; and a mercaptosulfonic acid represented by the formula HS-RiSOsR 2 and its derivatives Is included.
上記各式において、 Riは、 置換基を有していてもよい炭素数 1〜 1 0、 好ま しくは炭素数 1〜5、 より好ましくは炭素数 1〜 3の直鎖もしくは分岐鎖脂肪族 炭化水素基、 または置換基を有していてもよい炭素数 6〜 1 0の芳香族炭化水素 基であり、 これらの脂肪族炭化水素基および芳香族炭化水素基は例えば- C 00 H基や- SH基のような官能基を有していてもよい。 2以上の Riが含まれる場合 、 それらは同一であっても相違してもよい。 In each of the above formulas, Ri has 1 to 10 carbon atoms which may have a substituent, Or a linear or branched aliphatic hydrocarbon group having 1 to 5 carbon atoms, more preferably 1 to 3 carbon atoms, or an aromatic hydrocarbon group having 6 to 10 carbon atoms which may have a substituent. These aliphatic hydrocarbon groups and aromatic hydrocarbon groups may have a functional group such as a —C 00 H group or a —SH group. When two or more Ris are included, they may be the same or different.
上記式 ( 1 ) において、 n= lの場合は、 R2は水素原子; ナトリウム、 カリ ゥムのようなアル力リ金属; アンモニゥム基、 ヒドロキシェチルァミノ基などの 式- NR4で表わされる基; メチル基、 ェチル基、 ォクチル基のような炭素数 1〜 1 5のアルキル基; メトキシメチル基、 エトキシェチル基および 3—メトキシブ チル基のような全炭素数 2〜 8のアルコキシアルキル基を表わす。 In the above formula (1), in the case of n = l, R2 is hydrogen; sodium, Al force Li metal such as potassium © beam; expression such Anmoniumu group, hydroxy E chill § amino group - represented by NR 4 An alkyl group having 1 to 15 carbon atoms such as a methyl group, an ethyl group or an octyl group; an alkoxyalkyl group having 2 to 8 carbon atoms such as a methoxymethyl group, an ethoxyxyl group and a 3-methoxybutyl group .
2≤n≤ 6の場合は、 R2は nに対応して 2〜 6個の結合手を有する炭素数 2 〜1 8の有機基または炭素数 2〜 5の複素環基を表わす。 そのような有機基の具 体例としては、 エチレン基、 テトラメチレン基、 および- CH2CH2CH (CH2 -) CH2CH2-> -CH2C (CH2-) (CH2-) CH2-などの多価アルコールか ら水酸基を取り除いた構造を有する炭化水素基などが挙げられる。 また、 炭素数 2〜 5の複素環基の具体例としては、 イソシァヌル酸トリス (2—ヒドロキシェ チル) 残基が挙げられる。 ただし、 n = 2のときは、 R2は、 例えばカルシウム のようなアル力リ土類金属であってもよい。 When 2≤n≤6, R2 represents an organic group having 2 to 18 carbon atoms or a heterocyclic group having 2 to 5 carbon atoms, having 2 to 6 bonds corresponding to n. The tool body Examples of such organic group, ethylene group, tetramethylene group, and - CH2CH2CH (CH 2 -) CH 2 CH 2 -> -CH 2 C (CH 2 -) (CH 2 -) CH 2 - , etc. And a hydrocarbon group having a structure in which a hydroxyl group is removed from the polyhydric alcohol. Specific examples of the heterocyclic group having 2 to 5 carbon atoms include a tris (2-hydroxyethyl) isocyanurate residue. However, when n = 2, R 2 may be an alkaline earth metal such as calcium.
式 HS- R1COOR2で表わされるメルカプトカルボン酸およびその誘導体の 具体例としては、 チォグリコール酸、 3-メルカプトプロピオン酸、 チォリンゴ 酸、 チォ乳酸 (2-メルカプトプロピオン酸) 、 チォグリコール酸メチル、 チォ グリコール酸ォクチル、 チォグリコール酸- 3-メトキシブチル、 3-メルカプト プロピオン酸メチル、 3-メルカプトプロピオン酸ォクチル、 3-メルカプトプロ ピオン酸- 3-メトキシブチル、 3-メルカプトプロピオン酸トリデシル、 チォグ リコール酸アンモニゥム、 チォグリコール酸モノエタノールァミンおよびチォグ リコール酸ナトリゥムなどが挙げられる。 Specific examples of the mercaptocarboxylic acid represented by the formula HS-R1COOR 2 and derivatives thereof include thioglycolic acid, 3-mercaptopropionic acid, thiomalic acid, thiolactic acid (2-mercaptopropionic acid), methyl thioglycolate, and thioglycol. Octyl acid, 3-methoxybutyl thioglycolate, methyl 3-mercaptopropionate, octyl 3-mercaptopropionate, 3-methoxybutyl 3-mercaptopropionate, tridecyl 3-mercaptopropionate, ammonium thioglycolate, Monoethanolamine thioglycolate and sodium thioglycolate.
式 (HS- RiCOO) n-R2 [2≤n≤ 6] で表わされる 2以上のメルカプト 基を有するメルカプトカルボン酸誘導体の具体例としては、 1, 4 -ブタンジォ —ルビスチオダリコレー卜、 エチレングリコールビスチォグリコレート、 トリメ チロールプロパントリスチォグリコレート、 ペン夕エリスリ トールテトラキスチ ォグリコレート、 1 , 4 -ブタンジオールビス- 3 -メルカプトプロピオネート、 ェ チレングリコールビス- 3 -メルカプトプロピオネート、 トリメチロールプロパン トリス- 3 -メルカプトプロピオネート、 ペン夕エリスリ トールテトラキス- 3 -メ ルカプトプロピオネート、 およびトリヒドロキシェチルイソシァヌル酸トリス- 3 -メルカプトプロピオネートなどが挙げられる。 Specific examples of the mercaptocarboxylic acid derivative having two or more mercapto groups represented by the formula (HS- RiCOO) nR 2 [2≤n≤6] include 1,4-butanediol. —Rubisthiodalicholate, ethylene glycol bisthioglycolate, trimethylolpropane tristhioglycolate, pentaerythritol tetrakisthioglycolate, 1,4-butanediol bis-3-mercaptopropionate, ethylene glycol bis- 3-mercaptopropionate, trimethylolpropane tris-3-mercaptopropionate, penyu erythritol tetrakis-3-mercaptopropionate, and trihydroxyethylisosyanurate tris-3-mercaptopropionate And the like.
式 H S - R i S Os R2で表わされるメルカプトスルホン酸およびその誘導体の具 体例としては、 メルカプトエタンスルホン酸、 メルカプトプロパンスルホン酸、 メルカプトエタンスルホン酸ナトリウム、 およびメルカプトプロパンスルホン酸 ナトリウムなどが挙げられる。 Formula HS - as completely as examples of R i S Os mercapto sulfonic acid and its derivatives represented by R 2, mercapto ethanesulfonic acid, mercapto sulfonic acid, sodium mercapto ethanesulfonic acid, and the like mercapto-propane sulfonic acid .
上記式 (1 ) で表わされる少なくとも一種のチオール化合物が、 そのチオール 基を介して分子中の炭素原子に結合した共役ジェン系重合体ゴム (以下、 「チォ —ル変性重合体ゴム」 と称することがある) は、 式 ( 1 ) で表わされるチオール 化合物をラテックス状態の共役ジェン系重合体ゴムに、 触媒の存在下にまたは非 存在下に室温〜 1 2 0 °Cの温度で付加反応させることによって容易に得ることが できる。 触媒としては、 過硫酸塩、 ァゾビスイソプチロニトリルなどのァゾ化合 物、 および過酸化ベンゾィルなどの有機過酸化物などが用いられる。 本発明のチ オール変性重合体ゴムのラテックスは、 この付加反応による反応生成物として直 接得ることができる。 なお、 共役ジェン系重合体ゴムを乳化重合によって製造す る際に、 メルカプトカルボン酸やメルカプトスルホン酸などを重合系に存在させ て、 重合と同時に付加反応を起こさせることも可能である。 いずれの場合も、 ラ テックスの安定性を保っために界面活性剤を添加することができる。 At least one thiol compound represented by the above formula (1) is bonded to a carbon atom in the molecule via the thiol group (hereinafter referred to as “thiol-modified polymer rubber”). The addition of a thiol compound represented by the formula (1) to a conjugated diene polymer rubber in the form of a latex in the presence or absence of a catalyst at a temperature of room temperature to 120 ° C. Can be easily obtained by As the catalyst, persulfates, azo compounds such as azobisisobutyronitrile, and organic peroxides such as benzoyl peroxide are used. The thiol-modified polymer rubber latex of the present invention can be obtained directly as a reaction product of this addition reaction. When a conjugated gen-based polymer rubber is produced by emulsion polymerization, mercaptocarboxylic acid, mercaptosulfonic acid, or the like may be present in the polymerization system to cause an addition reaction simultaneously with the polymerization. In either case, a surfactant can be added to maintain the stability of the latex.
別法として、 共役ジェン系重合体ゴムの溶液を調製し、 式 ( 1 ) で表わされる チオール化合物を添加して付加反応を行わせ、 得られる反応生成物の溶液を転相 によってラテックスに転化させることによって、 本発明のチオール変性重合体ゴ ムのラテックスを得ることができる。 Alternatively, a solution of a conjugated gen-based polymer rubber is prepared, a thiol compound represented by the formula (1) is added, an addition reaction is performed, and a solution of the obtained reaction product is converted to latex by phase inversion. Thereby, the latex of the thiol-modified polymer rubber of the present invention can be obtained.
本発明のチオール変性重合体ゴム中の上記式 ( 1 ) で表わされる少なくとも一 種のチオール化合物の付加率は、 得られる発泡体の強度と弾性とのバランスを顕 著に改善するためには、 共役ジェン系重合体ゴム中の共役ジェン単量体単位の二 重結合 1 0 0個に対し付加したモル数として 0 . 1〜 1 5モルであることが好ま しい。 付加率が 0 . 1モル未満では、 強度と弾性とが高度にバランスしたゴム発 泡体を得ることができない。 付加率が 1 5モルを越えると風合いが硬くなるので 好ましくない。 より好ましい付加率は 1〜 1 0モルである。 At least one of the thiol-modified polymer rubbers of the present invention represented by the above formula (1) In order to remarkably improve the balance between the strength and elasticity of the obtained foam, the addition rate of the thiol compound of the kind is determined by the following method. The number of moles added to 0 is preferably 0.1 to 15 moles. When the addition ratio is less than 0.1 mol, a rubber foam having a high balance between strength and elasticity cannot be obtained. If the addition ratio exceeds 15 mol, the hand becomes hard, which is not preferable. A more preferred addition rate is 1 to 10 mol.
本発明の発泡体製造用ゴムラテツテクス組成物は、 上記のチオール変性重合体 ゴムのラテックスに加硫系および必要によりゲル化剤を配合してなるものである 。 加硫系としては、 ゴムラテックスを原料とする通常の発泡体の製造に使用さ れる加硫系はいずれも使用することができ、 特に限定されない。 加硫系の具体例 としては、 加硫剤としての硫黄、 特にコロイ ド硫黄と、 加硫助剤としての亜鉛華 と、 各種加硫促進剤との組合わせが最も好ましい。 加硫促進剤としては、 例えば 、 2 -メルカプトべンゾチアゾ一ルおよびその亜鉛塩、 ジベンゾチアジルジスル フィ ドなどのチアゾール系促進剤、 ジェチルジチ才力ルバミン酸亜鉛などのジチ 才力ルバメート系促進剤などが挙げられる。 これら加硫系の使用量は特に限定さ れることはないが、 通常、 ラテックス中の重合体ゴム (固形分) 1 0 0重量部に 対して、 硫黄 0 . 1〜 1 0重量部、 亜鉛華 0 . 5〜 1 0重量部、 加硫促進剤は種類 によって異なるが、 0 . 1〜 5重量部程度である。 これらの使用量は、 発泡体の 要求性能を満たすように適宜決定される。 The rubber latex composition for producing a foam of the present invention is obtained by mixing a latex of the thiol-modified polymer rubber with a vulcanizing system and, if necessary, a gelling agent. As the vulcanization system, any vulcanization system used in the production of ordinary foams using rubber latex as a raw material can be used, and is not particularly limited. As a specific example of the vulcanization system, a combination of sulfur as a vulcanizing agent, particularly colloidal sulfur, zinc white as a vulcanizing aid, and various vulcanization accelerators is most preferable. Examples of the vulcanization accelerator include thiazole accelerators such as 2-mercaptobenzothiazole and a zinc salt thereof, dibenzothiazyldisulfide, and dithiamine-based lubamate accelerator such as getyldithine zinc rubamate. And the like. The amount of the vulcanization system used is not particularly limited, but usually 0.1 to 10 parts by weight of sulfur, and 100 parts by weight of zinc rubber with respect to 100 parts by weight of the polymer rubber (solid content) in the latex. 0.5 to 10 parts by weight, the vulcanization accelerator varies depending on the type, but is about 0.1 to 5 parts by weight. These amounts are appropriately determined to satisfy the required performance of the foam.
ゴムラテックスを発泡させるためには、 通常、 空気が用いられる。 発泡状態を 固定化するために、 所望によりゲル化剤が使用される。 ゲル化剤としては、 へキ サフルォロ珪酸ナトリゥム、 へキサフルォロ珪酸力リゥムなどのフッ化珪素化合 物、 およびポリオルガノシロキサンなどの感熱ゲル化剤などが使用される。 、 ゲ ル化剤の使用量は、 特に限定されないが、 通常、 ラテックス中の重合体ゴム (固 形分) 1 0 0重量部に対して、 0 . 5〜 1 0重量部程度である。 また、 ゲル化剤 を使用せずに、 いわゆる凍結凝固法 (タラレー法) によることも可能である。 ゴムラテックスには、 所望により各種の助剤を配合することができる。 助剤と しては、 老化防止剤、 着色剤、 泡安定剤、 各種の配合剤をゴムラテックスに安定 して分散させるための分散剤 (例えば、 N A S F [ナフタレンスルホン酸ホルマ リン縮合物のナトリウム塩] など) 、 増粘剤 (例えば、 ポリアクリル酸およびそ のナトリウム塩、 アルギン酸ソーダ、 ポリビニルアルコールなど) 、 起泡剤とし ての界面活性剤 (例えば、 ォレイン酸カリウムなどの脂肪酸アルカリ石けん、 ド デシル硫酸ナトリゥムなどの高級アルコール硫酸塩) などが挙げられる。 Air is usually used to foam the rubber latex. If desired, a gelling agent is used to fix the foaming state. As the gelling agent, a silicon fluoride compound such as sodium hexafluorosilicate or hexafluorosilicate silica, and a thermosensitive gelling agent such as polyorganosiloxane are used. The amount of the gelling agent used is not particularly limited, but is usually about 0.5 to 10 parts by weight based on 100 parts by weight of the polymer rubber (solid content) in the latex. It is also possible to use a so-called freeze-coagulation method (Tararay method) without using a gelling agent. Various assistants can be added to the rubber latex, if desired. Antioxidants, coloring agents, foam stabilizers, and various compounding agents are stable in rubber latex as auxiliaries. Dispersing agents (eg, NASF [sodium salt of naphthalenesulfonic acid formalin condensate]), thickeners (eg, polyacrylic acid and its sodium salt, sodium alginate, polyvinyl alcohol, etc.), Surfactants as foaming agents (eg, fatty acid alkali soaps such as potassium oleate, higher alcohol sulfates such as sodium dodecyl sulfate) and the like.
本発明の発泡体製造用ゴムラテックス組成物を調製するには、 本発明のチォー ル変性重合体ゴムのラテックスに、 上記の配合剤を種類によっては分散液として 配合し、 均一に混合する。 In order to prepare the rubber latex composition for producing a foam of the present invention, the above-mentioned compounding agent is compounded as a dispersion depending on the kind with the latex of the thiol-modified polymer rubber of the present invention, and is uniformly mixed.
本発明のゴムラテックス組成物からゴム発泡体を製造するには、 従来公知の発 泡方法によればよい。 その方法は格別限定されない。 In order to produce a rubber foam from the rubber latex composition of the present invention, a conventionally known foaming method may be used. The method is not particularly limited.
例えば、 発泡体製造用ゴムラテックス組成物の固形分濃度を 4 5〜6 5重量% 程度に調整し、 発泡体の用途によって異なるが、 例えば、 パフの場合には、 発泡 倍率が 2〜 1 0倍程度となるように空気を入れながら泡立て機を用いて攪拌する 。 所定の発泡倍率に達した該組成物を発泡型に注入し、 加熱室において予め決定 した温度および時間に従って加硫を行う。 かくして得られたゴム発泡体を所定の 厚さ、 形状にスライス、 切断し、 側面を回転砥石で研磨することによりパフが製 造される。 For example, the solid content concentration of the rubber latex composition for producing a foam is adjusted to about 45 to 65% by weight, and it varies depending on the use of the foam. For example, in the case of puff, the expansion ratio is 2 to 10%. Stir using a whisk while introducing air so that the volume becomes about twice. The composition having reached a predetermined expansion ratio is poured into a foaming mold, and vulcanization is performed in a heating chamber according to a predetermined temperature and time. The rubber foam thus obtained is sliced and cut into a predetermined thickness and shape, and the side is polished with a rotary grindstone to produce a puff.
以下、 実施例および比較例について、 本発明をさらに具体的に説明する。 以下 における部および%は特に断りのない限り重量基準である。 Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples. Parts and percentages in the following are by weight unless otherwise specified.
実施例 1、 比較例 1 Example 1, Comparative Example 1
[チオール変性 N B Rラテックスの製造] [Production of thiol-modified NBR latex]
通常の乳化重合法によってァクリロニトリルとブタジエンとを共重合して、 ァ クリロニトリル含有量 3 8 %のァクリロニトリル · ブタジエン共重合体ゴム (N B R ) のラテックス (固形分 5 5 % ) を得た。 この N B Rラテックス 4 0 g (固 形分) 、 界面活性剤としてポリオキシエチレンノエルフエ二ルェ一テル 2 g、 表 1に記載のチオール化合物 2 . 4 g、 および過酸化ベンゾィル (B P〇) 0 . 5 g を内容積 1 0 0 m 1の反応容器 (アンプル) に入れ、 内部を窒素置換した後、 密 栓し、 5 0 °Cの恒温水槽中でアンプルを回転させながら 1 8時間反応させ、 チォ ール変性 N BRラテックス (Lx l〜Lx 5) を得た。 チオール化合物の使用 量 (重合体の二重結合 1 00個に対し使用したモル数) およびその付加率 (重合 体の二重結合 1 00個に対し付加したチオール化合物のモル数) を表 1に示す。 表 1にみられるように、 例えば、 チォグリコ一ル酸で変性した NBRラテックス L X 1の場合、 NB Rのブタジエン単量体単位中の二重結合 1 00ケに対しチォ グリコール酸を 5. 7モル使用したとき 3. 7モルが二重結合に結合したことを 示している。 Acrylonitrile and butadiene were copolymerized by a usual emulsion polymerization method to obtain an acrylonitrile-butadiene copolymer rubber (NBR) latex (solid content: 55%) having an acrylonitrile content of 38%. 40 g of this NBR latex (solid content), 2 g of a polyoxyethylene noelphenol as a surfactant, 2.4 g of a thiol compound described in Table 1, and 0.4 g of benzoyl peroxide (BP〇). Put 5 g into a 100 m1 reaction vessel (ampoule), replace the inside with nitrogen, stopper tightly, and react for 18 hours while rotating the ampoule in a 50 ° C constant temperature water bath. Chio A modified NBR latex (Lxl to Lx5) was obtained. Table 1 shows the amount of the thiol compound used (the number of moles used per 100 double bonds in the polymer) and the addition ratio (the number of moles of the thiol compound added per 100 double bonds in the polymer). Show. As shown in Table 1, for example, in the case of NBR latex LX 1 modified with thioglycolic acid, 5.7 mol of thioglycolic acid was added to 100 double bonds in the butadiene monomer unit of NBR. When used, it shows that 3.7 moles were bonded to the double bond.
なお、 比較例 1では、 上記の NBRラテックスにチオール変性を行わなかった (ラテックス Lx 6) 。 In Comparative Example 1, the NBR latex was not modified with thiol (latex Lx 6).
[加硫フィルムの作製および評価] [Preparation and evaluation of vulcanized film]
上記のように得たチオール変性 NB Rラテックスを用い、 下記の配合処方によ りゴムラテックス組成物を調製した。 得られたゴムラテックス組成物から、 次の ように、 加硫フィルムを作製し、 その特性を測定した。 測定結果を表 1に示す。 配合処方 Ml. Using the thiol-modified NBR latex obtained as described above, a rubber latex composition was prepared according to the following formulation. From the obtained rubber latex composition, a vulcanized film was produced as follows, and the characteristics were measured. Table 1 shows the measurement results. Formulation Ml.
ゴムラテックス (固形分) 1 0 0 硫黄 2 亜鉛華 3 ジェチルジチ才力ルバミン酸亜鉛 1 メルカプトべンゾチアゾ一ル亜鉛塩 1 ガラス板上に乾燥厚さが約 0. 5 m mとなるように各ゴムラテックス組成物を 流延し、 風乾し、 ガラス板から剥離して未加流フィルムを得た。 Rubber latex (solid content) 100 Sulfur 2 Zinc white powder 3 Jetilditi Talented zinc rubamate 1 Mercaptobenzothiazol zinc salt 1 Composition of each rubber latex so that the dry thickness is about 0.5 mm on a glass plate The material was cast, air-dried, and peeled off from the glass plate to obtain a non-flowable film.
1 1 0°Cのオーブン中で 30分間加硫した。 Vulcanization was performed in an oven at 110 ° C. for 30 minutes.
フィルム特性の評価方法 Evaluation method of film properties
( 1) 耐油性 (1) Oil resistance
フィルムより切り取った短冊状の試験片に長さ 5 Ommの標線をポ- ひき、 この試験片をトルエンに浸漬し、 室温で 5時間静置する。 その後試験片を 取り出し、 標線の長さを測定し、 元の標線の長さに対する伸長の割合を%で表示 する。 A 5 Omm long marked line is drawn on a strip-shaped test piece cut from the film, and this test piece is immersed in toluene and allowed to stand at room temperature for 5 hours. Then the test piece Take out, measure the length of the marked line, and display the percentage of extension to the original marked line length in%.
(2) 引張り特性 (2) Tensile properties
フィルムより切り取った短冊状の試験片を用い、 50 Omm/m i nの引張り 速度で歪み一応力曲線を自動記録させ、 所定伸びにおける応力、 破断時の伸び ( %) および破断強度 (k gZcm2) を読み取った。 所定伸びにおける応力は、 例えば、 1 00 %伸びにおける応力の場合は 1 00 %モジュラス (k g/cm2 ) と表示する。 Using a strip specimen cut from the film, the strain-stress curve was automatically recorded at a tensile speed of 50 Omm / min, and the stress at a given elongation, elongation at break (%) and breaking strength (kgZcm 2 ) were determined. I read. For example, the stress at a predetermined elongation is expressed as 100% modulus (kg / cm2) in the case of a stress at 100% elongation.
実施例 2、 比蛟例 2 Example 2, Comparative example 2
実施例 1および比較例 1でそれぞれ調製したゴムラテックス (Lx 1〜; L x 5 および L x 6) を用い、 下記の処方により発泡体製造用ゴムラテックス組成物を 作製した。 配合処方 i Using the rubber latexes (Lx1 to Lx5 and Lx6) prepared in Example 1 and Comparative Example 1 respectively, rubber latex compositions for producing foams were prepared according to the following formulation. Formulation i
ゴムラテックス (固形分) 1 00 コロイ ド硫黄 2 亜鉛華 3 ジェチルジチォカルバミン酸亜鉛 1 メルカプトべンゾチアゾール亜鉛塩 1 各発泡体製造用ゴムラテックス組成物に空気を混入し、 オークスミキサーを用 いて発泡倍率が 5倍となるように攪拌し、 これに珪フッ化ソ一ダ 3部を添加した 。 得られた気泡混入組成物を深さ 7 mmのステンレス鋼製の型に注入して 1時間 静置し、 ゲル化を進行させた。 さらに、 1 1 0°Cのォ一ブン中で 40分間加熱し て加硫を行った。 得られた各ゴム発泡体の特性を以下の方法で評価した。 Rubber latex (solid content) 100 Sulfur colloid 2 Zinc white 3 Zinc getyldithiocarbamate 1 Zinc mercaptobenzothiazole 1 Air mixed with rubber latex composition for foam production and foaming using Oaks mixer The mixture was stirred so that the magnification became 5 times, and 3 parts of sodium silicofluoride was added thereto. The obtained bubble-containing composition was poured into a stainless steel mold having a depth of 7 mm, and allowed to stand for 1 hour to allow gelation to proceed. Further, vulcanization was performed by heating in an oven at 110 ° C for 40 minutes. The properties of each of the obtained rubber foams were evaluated by the following methods.
(1) 外観 (1) Appearance
発泡体の泡の均一性を目視観察し、 下記 5段階評価を行った。 The uniformity of foam in the foam was visually observed, and the following five-stage evaluation was performed.
等級 5 : 非常に細かく均一である。 Grade 5: Very fine and uniform.
4 : 細かく均一である。 4: Fine and uniform.
3 : 均一である。 3: Uniform.
2 : 不均一な部分がある。 2: There is an uneven part.
1 : 不均一な部分が目立つ。 1: Uneven part is conspicuous.
(2) 密度 (gZcmS) (2) Density (gZcmS)
発泡体から直径 38mmの円盤を打抜き、 その重量を測定し、 体積で除する。 A 38 mm diameter disk is punched from the foam, its weight is measured and divided by volume.
(3) 圧縮強度 (gZcm2) (3) Compressive strength (gZcm2)
密度測定用と同様に調製した試験片を 3枚重ね、 圧縮速度 2 OmmZm i nに て、 その厚さを 25 %圧縮したときの応力を測定する。 この応力値を断面積で除 する。 Three specimens prepared in the same manner as for density measurement are stacked, and the stress is measured when the thickness is compressed by 25% at a compression speed of 2 OmmZmin. Divide this stress value by the cross-sectional area.
(4) 破断強度 (k gZcm2) および伸び (%) (4) Breaking strength (kgZcm2) and elongation (%)
発泡体を 2号ダンベル (標線間距離 2 Omm) で打抜いた試験片を、 引張り速 度 50 OmmZm i nで引張り、 破断時の強度 (k gZcm2) および伸び (% ) を測定した。 A test piece obtained by punching the foam with a No. 2 dumbbell (distance between marked lines: 2 Omm) was pulled at a pulling speed of 50 OmmZm in, and the strength at break (kgZcm2) and elongation (% ) Was measured.
(5) 耐油性 (5) Oil resistance
短冊状の発泡体試験片に長さ 5 Ommの標線をポールペンでひき、 この試験片 をトルエンに浸漬し、 室温で 1時間静置する。 その後、 試験片を取り出し、 標線 の長さを測定し、 元の標線長さに対する伸長の割合を%で表示する。 Draw a 5 Omm long marking line on a strip-shaped foam test piece with a pole pen, immerse the test piece in toluene, and let it stand at room temperature for 1 hour. Then, remove the test piece, measure the length of the marked line, and indicate the percentage of extension to the original marked line length in%.
表 2 Table 2
実施例 3、 比較例 3 Example 3, Comparative Example 3
実施例 1で調製した NBRラテックスを用い、 チオール化合物としてチォダリ コール酸およびエチレンダリコ一ルビスチォダリコレ一トを該ラテックスの固形 分 1 00部に対してそれぞれ 6部および 1. 8部 (二重結合 1 00ケに対する使 用モル数は、 それぞれ 7. 9および 1.0である。 ) を使用した他は実施例 1と同 様に反応させ、 チオール変性 NBRラテックス (Lx 7) を得た。 Using the NBR latex prepared in Example 1, as a thiol compound, thiodalicholic acid and ethylene darikol bisthiodali cholate were used in 6 parts and 1.8 parts (double bond, respectively) with respect to 100 parts of solid content of the latex. The number of moles used per 100 was 7.9 and 1.0, respectively.) The reaction was carried out in the same manner as in Example 1 except that thiol-modified NBR latex (Lx7) was used.
上記ラテックス (Lx 7) の固形ゴム分 100部に対して硫黄 2部および亜鉛 華 3部を配合した NBRラテックス組成物 (実施例 3) および比較例 1の未変性 NBRラテックス (Lx 6) の固形ゴム分 1 00部に対して硫黄 2部および亜鉛 華 3部を配合したゴムラテックス組成物 (比較例 3 ) を調製し、 実施例 1と同様 にして加硫フィルムを作製し (加硫条件: 1 0 0 °Cで 3 0分) 、 その特性を評価 した。 チオール化合物の付加率とともに、 評価結果を表 3に示す。 表 3 The NBR latex composition (Example 3) in which 2 parts of sulfur and 3 parts of zinc white were blended with 100 parts of the solid rubber content of the latex (Lx 7) and the solid of the unmodified NBR latex (Lx 6) of Comparative Example 1 2 parts sulfur and zinc for 100 parts rubber A rubber latex composition (Comparative Example 3) containing 3 parts of white flower was prepared, and a vulcanized film was prepared in the same manner as in Example 1 (vulcanization conditions: 100 minutes at 100 ° C.). Was evaluated. Table 3 shows the evaluation results together with the addition rate of the thiol compound. Table 3
実施例 4 Example 4
実施例 3で調製したチオール変性 N B Rラテックス (L x 7 ) を使用し、 実施 例 2と同様にして発泡体を作製した。 この発泡体は実施例 2で作製した本発明の 発泡体と同等なものであった。 産業上の利用可能性 Using the thiol-modified NBR latex (Lx7) prepared in Example 3, a foam was produced in the same manner as in Example 2. This foam was equivalent to the foam of the present invention produced in Example 2. Industrial applicability
本発明のチオール変性ゴムラテックスから製造されるゴム発泡体は、 弾性およ びソフ卜な感触に優れており、 かつ高い強度を有する。 The rubber foam produced from the thiol-modified rubber latex of the present invention has excellent elasticity and soft feel, and has high strength.
従って、 本発明のチオール変性ゴムラテックスから製造されるゴム発泡体は、 弾性と強度との高度のバランスが要求される用途に有用である。 特に化粧用のパ フ、 スポンジ口一ルなどとして好適である。 Therefore, the rubber foam produced from the thiol-modified rubber latex of the present invention is useful for applications requiring a high balance between elasticity and strength. Particularly, it is suitable as a puff for cosmetics, a sponge mouth, and the like.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1998520275A JP4049819B6 (en) | 1996-10-25 | 1997-10-24 | Conjugated diene polymer rubber latex composition and rubber foam |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29989996 | 1996-10-25 | ||
| JP8/299899 | 1996-10-25 |
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| Publication Number | Publication Date |
|---|---|
| WO1998018860A1 true WO1998018860A1 (en) | 1998-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1997/003864 Ceased WO1998018860A1 (en) | 1996-10-25 | 1997-10-24 | Latex of conjugated diene polymer rubber, rubber latex composition, and rubber foam |
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| WO (1) | WO1998018860A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006057343A1 (en) * | 2004-11-26 | 2006-06-01 | Bridgestone Corporation | Modified natural rubber latex and method for producing same, modified natural rubber and method for producing same, rubber composition and tire |
| WO2010035808A1 (en) * | 2008-09-25 | 2010-04-01 | 株式会社ブリヂストン | Thermosetting composition |
| JP2015063648A (en) * | 2013-08-26 | 2015-04-09 | 横浜ゴム株式会社 | Rubber composition and pneumatic tire made using the same |
| WO2015147179A1 (en) * | 2014-03-27 | 2015-10-01 | 横浜ゴム株式会社 | Rubber composition and pneumatic tire using same |
| KR20190064758A (en) | 2017-12-01 | 2019-06-11 | 주식회사 엘지화학 | Method for preparing nitrile-based rubber composition, nitrile-based rubber latex composition and article foamed molded by the composition |
| WO2019151020A1 (en) * | 2018-01-31 | 2019-08-08 | 日本ゼオン株式会社 | Foam rubber latex |
| JP2023015945A (en) * | 2021-07-20 | 2023-02-01 | 株式会社ブリヂストン | Modified conjugated diene-based polymer, rubber composition, and tire |
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| JPH0614811A (en) * | 1992-07-01 | 1994-01-25 | Inoac Corp | Production of base material for puff |
| JPH0630816A (en) * | 1992-07-10 | 1994-02-08 | Inoac Corp | Manufacture of puff base material |
| JPH08134251A (en) * | 1994-11-09 | 1996-05-28 | Nishikawa Rubber Co Ltd | Latex sponge rubber composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0614811A (en) * | 1992-07-01 | 1994-01-25 | Inoac Corp | Production of base material for puff |
| JPH0630816A (en) * | 1992-07-10 | 1994-02-08 | Inoac Corp | Manufacture of puff base material |
| JPH08134251A (en) * | 1994-11-09 | 1996-05-28 | Nishikawa Rubber Co Ltd | Latex sponge rubber composition |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006057343A1 (en) * | 2004-11-26 | 2006-06-01 | Bridgestone Corporation | Modified natural rubber latex and method for producing same, modified natural rubber and method for producing same, rubber composition and tire |
| US8039546B2 (en) | 2004-11-26 | 2011-10-18 | Bridgestone Corporation | Modified natural rubber latex and method for producing the same, modified natural rubber and method for producing the same, rubber composition and tire |
| WO2010035808A1 (en) * | 2008-09-25 | 2010-04-01 | 株式会社ブリヂストン | Thermosetting composition |
| US8541510B2 (en) | 2008-09-25 | 2013-09-24 | Bridgestone Corporation | Thermosetting composition |
| JP5647000B2 (en) * | 2008-09-25 | 2014-12-24 | 株式会社ブリヂストン | Thermosetting composition |
| JP2015063648A (en) * | 2013-08-26 | 2015-04-09 | 横浜ゴム株式会社 | Rubber composition and pneumatic tire made using the same |
| WO2015147179A1 (en) * | 2014-03-27 | 2015-10-01 | 横浜ゴム株式会社 | Rubber composition and pneumatic tire using same |
| JP2015189833A (en) * | 2014-03-27 | 2015-11-02 | 横浜ゴム株式会社 | Rubber composition and pneumatic tire using the same |
| CN106068300A (en) * | 2014-03-27 | 2016-11-02 | 横滨橡胶株式会社 | Rubber composition and pneumatic tire using the rubber composition |
| CN106068300B (en) * | 2014-03-27 | 2018-04-03 | 横滨橡胶株式会社 | Rubber composition and pneumatic tire using the rubber composition |
| KR20190064758A (en) | 2017-12-01 | 2019-06-11 | 주식회사 엘지화학 | Method for preparing nitrile-based rubber composition, nitrile-based rubber latex composition and article foamed molded by the composition |
| KR102416637B1 (en) * | 2017-12-01 | 2022-07-01 | 주식회사 엘지화학 | Method for preparing nitrile-based rubber composition, nitrile-based rubber latex composition and article foamed molded by the composition |
| WO2019151020A1 (en) * | 2018-01-31 | 2019-08-08 | 日本ゼオン株式会社 | Foam rubber latex |
| JP2023015945A (en) * | 2021-07-20 | 2023-02-01 | 株式会社ブリヂストン | Modified conjugated diene-based polymer, rubber composition, and tire |
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