WO1997017412A1 - Adhesive and boards made by using the same - Google Patents
Adhesive and boards made by using the same Download PDFInfo
- Publication number
- WO1997017412A1 WO1997017412A1 PCT/JP1996/003240 JP9603240W WO9717412A1 WO 1997017412 A1 WO1997017412 A1 WO 1997017412A1 JP 9603240 W JP9603240 W JP 9603240W WO 9717412 A1 WO9717412 A1 WO 9717412A1
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- WO
- WIPO (PCT)
- Prior art keywords
- adhesive
- board
- formaldehyde
- waste liquid
- phenol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J161/00—Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
- C09J161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09J161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C09J161/14—Modified phenol-aldehyde condensates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C08L61/14—Modified phenol-aldehyde condensates
Definitions
- the present invention relates to an adhesive using pulp waste liquid, and a lignocellulose-based board such as a particle board or a fiber board using the same.
- lignin that is produced by separation and purification from valve wastewater.
- lignin has a cost for purification.
- the price of commercially available lignin is higher than that of urea and formalin, which are the raw materials for general wood adhesives, and is almost equal to that of I: nol and melamine.
- Lignin is a component of waste liquid, and using lignin alone does not fundamentally solve the problem of waste liquid treatment.
- JP-B-54-157798 and JP-B-62-224 require the use of a larger amount of phenol than the valve waste liquid component in order to obtain sufficient strength performance.
- Japanese Patent Publication No. 51-222497 discloses the use of 50 to 100 parts of phenol per 100 parts of solid content of sulfurous acid valve waste liquid, but the production process is complicated. However, its cost is lower than that of commercially available urea resin adhesives and melamine resin adhesives.
- pulp is produced not only from wood but also from non-wood such as bamboo, rice straw, wheat straw, ash, flax, and kenaf.
- non-wood such as bamboo, rice straw, wheat straw, ash, flax, and kenaf.
- Environmental pollution due to a sudden increase in valve waste liquid has become a problem.
- the present invention uses a valve waste liquid (black liquor), exhibits excellent strength performance, has a high ratio of components derived from the valve waste liquid, and is extremely economically advantageous as compared with a commercially available thermosetting resin adhesive.
- An object of the present invention is to provide an adhesive and to provide a lignocellulose-based board having good performance by using such an adhesive.
- the present inventor has surprisingly found that a pulp waste liquor of a grass plant can be used to produce a board product having a certain degree of strength even if it is directly used as an adhesive for a board such as a particle board.
- the adhesive having good strength properties was obtained by reacting the pulp waste liquor with phenols and formaldehyde under appropriate conditions.
- the adhesive of the present invention is an adhesive obtained by reacting pulp waste liquor with phenol X and formaldehyde, and 30% by weight or more of the non-volatile content of the adhesive is derived from grass pulp waste liquor. It is characterized by the following.
- the present invention provides a method of forming a board by adding and mixing an adhesive containing the above-mentioned adhesive or a component derived from the waste liquid of grass pulp to 30% by weight or more to a small piece of lignocellulosic material, and applying heat and pressure. It also covers lignocellulosic boards, such as characteristic board and fiber board.
- the valve waste liquid used in the adhesive of the present invention is a so-called black liquor discharged in the valve digestion step, and is composed of hemicellulose, lignin or a decomposition product or modification thereof and a digestion catalyst.
- a waste liquid containing The pulp waste liquid is It is preferable to use only the waste liquid of the gramineous bulb, but it is also possible to use a mixture of waste liquid other than the gramineous plant such as wood.
- any kind of gramineous plants such as bamboo, rice straw, wheat straw, bagasse (sugar cane pulp), ash, corn, coriander, etc. can be used, but especially bamboo, rice straw, wheat-based pulp.
- the use of waste liquid is preferred.
- Examples of the above pulp waste liquid include so-called chemical pulping methods such as the Kraft method, the sulfurous acid method, and the soda method, semi-chemical valve forming methods, thermomechanical pulping methods, organic solvent methods, etc.
- the waste liquid in any pulping method that discharges the denatured product can be used, but it is preferable to use the one obtained by alkaline conditions, particularly the one obtained by the soda method or the craft method.
- hemicellulose is decomposed into hydroxy acid in alkaline cooking, and it is expected that there is a limit to using the waste liquid of Al-Chili cooking as it is as an adhesive.
- the waste liquid of Arikuri cooking is preferably used.
- valve waste liquid all plant-derived components in the valve waste liquid serve as active ingredients for adhesive production, and when the valve waste liquid is alkaline, the alkali component serves as a reaction catalyst. Therefore, it is not necessary to remove specific components in the valve waste liquid. However, it is preferable to remove the microfissure of the valve mixed in the waste liquid. Pulp waste liquid is usually about 20% to 50% in degree. It is used after being dehydrated and concentrated.
- phenols all phenols such as phenol, cresol, xylenol, bisphenol, bisphenol: t-norl F and resorcinol can be used, but from the viewpoint of performance and cost, use of phenol is preferred.
- the amount used is preferably 100% by weight or less, more preferably 5 to 60% by weight, based on the nonvolatile content of the pulp waste liquor. The amount used may exceed 100% by weight, but it will only increase the cost and cannot improve the physical properties.
- formaldehyde all formaldehydes such as formalin, paraformaldehyde and polyoxymethylene can be used.
- the use amount is preferably in the range of 1.2 to 5.0, more preferably 1.8 in terms of the molar ratio to the phenol monomer.
- a range of -3.5 is particularly preferred.
- aldehydes such as acetoaldehyde, furfural, benzua 4 It is possible to use aldehyde, glyoxal, etc. in place of formaldehyde in a molar number that does not exceed the amount of formaldehyde.
- the adhesive of the present invention is preferably one in which the pulp waste liquor is reacted with phenols and formaldehyde under the conditions of pH 9 or more, particularly pH 10 or more.
- the catalyst any alkali catalyst satisfying such PH conditions can be used, including oxides or hydroxides of alkali metals and alkaline earth metals.
- the pulp waste liquid used is an alkaline one such as the Kraft method or the soda method, it is not necessary to add the above-mentioned catalyst, which is advantageous.
- the adhesive of the present invention is a reaction product of the above-mentioned valve waste liquid, phenols and formaldehyde, and contains at least 30% by weight or more, preferably 50% by weight, of a component derived from grassy valve waste liquid in non-volatile components. %, Particularly preferably 60 to 95% by weight. Those containing less than 30% by weight of the components derived from the vegetation waste liquid of the gramineous plant cannot achieve the object of the present invention.
- the content is used in the production of the adhesive with respect to the non-volatile content of the adhesive.
- the weight percentage of the non-volatile content of the polished grass valve waste liquid is used in the production of the adhesive with respect to the non-volatile content of the adhesive.
- the adhesive of the present invention has a structure in which a pulp waste liquid component and a polymer of phenol X and formaldehyde are added with a methylol group.If possible, the pulp waste liquid component and the phenol monomer are alternately polymerized to form a methylol group.
- a structure with a well-balanced addition is preferred.
- As an unfavorable structure a large amount of polycondensate consisting of c-nol and formaldehyde alone is mixed, and a large amount of polycondensate consisting only of valve waste liquid components and formaldehyde is mixed.
- the adhesive having the above preferred structure may be obtained by reacting a reaction product with a valve waste liquid after obtaining a specific reaction product from phenols and formaldehyde, or by mixing a valve waste liquid with a phenol: >>: phenols and formaldehyde. And at the same time under specific conditions.
- an adhesive obtained by obtaining a specific reaction product from phenols and formaldehyde and then reacting the reaction product with a valve waste liquid has the most preferable structure.
- the adhesive obtained by reacting the product with the valve waste liquid is as follows.
- the specific reaction product has a weight-average molecular weight of 120 to 500, preferably 150 to 300, and a content of a methylol derivative of a phenol monomer of 20% or more.
- it is a reaction product of not less than 40% of phenol;
- a reaction product has, for example, a molar ratio of formaldehyde to phenol monomer of 1.8 to 3.5, an alkali metal to phenol monomer of 0.1 to 0.5, and a reaction temperature of 50 to 80. For 30 minutes to 2 hours. This specific reaction product is added to the valve waste liquid and reacted at 50 to 95 temperatures for 20 minutes to 5 hours.
- the adhesive obtained by simultaneously reacting the above-mentioned valve waste liquid with phenols and formaldehyde under specific conditions is as follows: That is, the pulp waste liquid concentrate contains phenols and formaldehyde. , And firstly react at 40 to 85 for 20 minutes to 2 hours, preferably for 45 to 75 at 30 minutes to 1 hour, and then at 50 to 95 at 30 to 8 hours. Let it. The first reaction preferentially forms the methylol form of phenolic monomer.
- the adhesive of the present invention When the adhesive of the present invention is neutralized to PH57, it separates into a tetrahydrofuran-soluble component and an insoluble component, and the weight-average molecular weight of the soluble component is preferably 500 or more, and is preferably from 800 to 2,000. Is more preferred. Those having an overlapping average molecular weight of less than 500 have low strength performance, and the desired weight average molecular weight is adjusted mainly by the reaction time.
- the adhesive of the present invention is usually used in the form of a liquid, particularly an aqueous solution or a suspension of water, but can be used in a powder form by dewatering and drying.
- the adhesive of the present invention is cured by a cross-linking reaction of a methylol group and is usually thermosetting, preferably by heat treatment at a temperature of at least 150, more preferably at a temperature of from 180 to 210. , Curing is achieved.
- thermosetting it is not necessarily limited to thermosetting.
- the adhesive can be cured at room temperature by allowing an alkali metal to exist in an amount of 0.5 mol or more based on the mononuclear phenol, and mixing an organic acid ester at the time of use.
- the adhesive of the present invention can be used in all applications where a conventional thermosetting resin adhesive or binder is used, but is particularly useful as an adhesive for wood such as particle board, fiber board, and plywood. Demonstrate excellent performance,
- the adhesive of the present invention may be used in combination with other agents such as a water-soluble agent, a release agent, and a flame retardant. Further, the adhesive of the present invention can be used in combination with other synthetic resin adhesives such as urea resin and melamine resin.
- the board in the present invention is a board, such as a particle board or a fiber board, formed by mixing small pieces of a lignocellulosic substance such as wood with an adhesive, heating and pressurizing.
- the board of the present invention comprises a small piece of a lignocell mouth substance containing an adhesive containing 30% by weight or more, preferably 50% by weight or more, and particularly preferably 60% by weight or more of a component derived from a pulp waste liquid of a grass family.
- the non-volatile components are added and mixed at a ratio of 0.5 to 40% base, and heated and pressurized.
- the above-mentioned adhesive it is preferable to use the above-mentioned adhesive of the present invention.
- the waste liquid of a grass valve valve itself may be used.
- Some wood adhesives may be used in combination.
- the adhesive of the present invention By adding and mixing the adhesive of the present invention to a small piece of lignocellulose material, heating and pressing to form a plate, a practical lignocellulose board such as a particle board or a fiber board can be produced with good performance.
- the adhesive of the present invention may be added at a ratio of about 0.5 to 40% by weight in terms of nonvolatile content to small pieces of the lignocellulose substance, and usually at a rate of 1 to 20% by weight. It is preferably added.
- Such a board of the present invention has a mechanical strength equal to or higher than that of a board product using a conventional wood adhesive.
- the conditions for heating and pressing may be in accordance with a conventional method.
- additives such as a water solution, a release agent, a preservative, and the like may be used, and these may be previously added to and mixed with the adhesive, or may be added separately from the adhesive during board production. .
- the reason why the adhesive of the present invention exhibits excellent performance is not necessarily clear,
- the composition of hemicellulose and lignin specific to gramineous plants can be mentioned.
- ⁇ Gramineous plants contain a large amount of xylan as hemicellulose.Xylane hydrolyzes, and mostly xylose is hydrolyzed to furfural.
- Furfural is a substance used as an aldehyde source for furan and phenolic resins, but is industrially used as a suitable raw material for plants of the family Poaceae such as maize transaxles, wheat straw, fir husks, and bacass.
- Lignin of grasses has a special structure represented by the formula (1) (formula (2) is a lignin that is often contained in coniferous trees, and formula (3) is a lignin that is frequently contained in broad-leaved trees).
- Lignin of grasses has no methoxy group at the right and left ortho-positions of the phenolic skeleton, so that formaldehyde can easily undergo an addition reaction, and oligomers can be easily formed by co-condensation with phenolic phenol. It is believed that there is.
- the reason why a pulp waste liquid and a methylol derivative of phenol are preferred is exemplified by the most preferred trimethylol phenol.
- the trimethylol phenol represented by the formula (4): 1: 1: The dehydration and condensation of the pulp waste component with the pulp waste liquid component tend to form an oligomer in which the phenol monomer represented by the formula (5) and the pulp waste liquid component are alternately polymerized with a methylene group interposed therebetween. Moreover, the methylol necessary for the reaction The ru body remains in the skeleton. In this way, a resin composition of a type that cures by a cross-linking reaction of a methylol group is formed by efficiently using a small amount of phenol and formaldehyde.
- the molecular weight distribution charts and weight average molecular weights in these Examples and Comparative Examples were obtained by neutralizing a sample with FH5-7 with formic acid and then dissolving the THF (tetrahydrofuran) soluble matter by gel permeation chromatography (manufactured by Shimadzu Corporation). The column was measured using Shimadzu LC Column GPC-801 1500) and the carrier: THF, 1 cc / ai detector, UV.
- the content of the methylol form of the t-nol monomer is as follows: It was expressed as area% of molecular S distribution chart.
- Example 6 8 (Calculation of% of non-adherence of used valve waste liquid to non-volatile adhesive)
- Adhesive IK was produced in the same manner as in Examples -g except that a pulp waste liquid other than 13 Gramineous plants was used.
- the fi content average molecular weights of these adhesives are also shown in Table 2.
- FIG. 1 shows a molecular weight distribution chart of the reaction product X.
- the content of the methylol form of the phenol monomer in the reaction product X was o-methylolphenol 8%, p-methylolphenol + 2,6-dimethylol 8%, 2.4-dimethylolphenol 11%, Trimetic mouth: 29% for t-nor, a total of 56%.
- the weight average molecular weight was 172.
- reaction product X was added to the same concentrated solution of grass valve waste liquid as used in Examples 4 to 6 so that the ratio of phenol X in the reaction product X to the nonvolatile matter of the valve waste liquid became 15% by weight. And reacted for 2 hours at 70 to produce adhesives L to N.
- Table 3 shows the weight average molecular weights.
- Fig. 2 shows the molecular weight distribution chart of the rice valve waste liquid adhesive of the adhesive N.
- Examples 12 to 25 and Comparative Examples 5 to 8 show the strength performance of the adhesive of the present invention as a particle board adhesive, and the particles obtained by the method for producing a lignocellulosic board of the present invention. This is an examination of the strength performance of the board.
- the particle board is made from absolutely dry flakes obtained by cutting the building demolition material using a knife ring flaker (pa 11 man) with a blade of 0.5 mm. After applying and adding a 10% by weight adhesive as a non-volatile content using a spray gun, it is hand-dispersed in a 22 cm square forming box, mat formed, and a lcm size spacer is used (target specific gravity 0). 7 gZ c ⁇ ), pressure was 50 kgf Zcnf at 200 ° C for 15 minutes by zono heating.
- test pieces obtained by cutting the molded product into a size of 5 ⁇ 20 cm were measured in accordance with JIS A59085.5.
- Particle boards were manufactured using the adhesives A to H and L to N of the present invention manufactured in Examples 1 to 11, and the bending strength was measured. The results are shown in Table 4.
- Particle boards were manufactured using the adhesives I to K and ⁇ manufactured in Comparative Examples 1 to 3, and the bending strength was measured. The results are shown in Table 4.
- the bamboo valve waste liquid concentrate ⁇ and the above-mentioned phenol aldehyde resin adhesive ⁇ are mixed at a ratio such that the non-volatile content of the bamboo pulp waste liquid becomes 40% by weight, and the adhesive 0 is mixed. % To produce adhesive ⁇ . Particle boards were manufactured using these adhesives, and the bending strength was measured. The results are shown in Table 4, Table 4
- the component derived from the pulp waste liquor in the non-volatile content of the adhesive is 30% or more, especially 50% or more, and even 80% or more, the phenol alcohol resin adhesive Demonstrates strength performance equal to or higher than
- the weight-average molecule 1 is 120-500, and 20% or more of the non-inhibited portion is phenol:
- the reaction product of phenol X, which is a methylol form of monomer, with formaldehyde The adhesive reacting to the waste liquid exhibits better strength performance.
- the board can be manufactured using only the pulp waste liquid of grasses as an adhesive.
- An adhesive having a weight average molecular weight of 500 or more exhibits good strength performance.
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Abstract
Description
明糸田 接着剤及びそれを使用したボード 技術分野 Meitoda adhesives and boards using them
本発明は、 パルプ廃液を利用した接着剤、 及びそれを使用したパーティクルボー ド、 フアイバーボード等のリグノセルロース系ボ一ドに関する。 The present invention relates to an adhesive using pulp waste liquid, and a lignocellulose-based board such as a particle board or a fiber board using the same.
背景技術 Background art
日本及び欧米諸国における紙バルブ工業は、 原料を実質的に木材のみに依存して てきた。 これらの諸国では、 かって、 バルブ廃液による深刻な環境汚染の問題を経 験し、 それを契機にパルプ廃液をフエノールアルデヒド系樹脂接着剤の原料の一部 として利用する研究が行なわれるようになった。 The paper valve industry in Japan and the United States and Europe has relied substantially on wood for its raw materials. In these countries, serious environmental pollution problems due to valve effluents have been experienced, and the use of pulp effluents as a raw material for phenol aldehyde resin adhesives has begun.
これらの研究の大半は、 バルブ廃液から分離、 精製して作られるリグニンを利用 するものであり、 例えば、 [木材工業 2 4、 p 8 4、 半井等 ( 1 9 6 9 ) J 、 特公 昭 5 3— 2 8 4 6 2号公報、 特公昭 6 2 - 5 6 1 9 3号公報、 特表平 6— 5 0 6 9 6 7号公報、 特公平 7— 5 3 8 5 8号公報等があげられる。 しかしながら、 リグ二 ンは、 精製のためのコストがかかる。 現に、 市販のリグニンの価格は、 一般の木材 用接着剤の原料である尿素やホルマリンよりも高く、 フ: I:ノールやメラミンとほぼ 同等である。 また、 リグニンは廃液の一成分であり、 リグニンのみの使用は、 廃液 処理の問題の根本的解決とはならない。 Most of these studies use lignin that is produced by separation and purification from valve wastewater. For example, [Wood Industry 24, p84, Hanui et al. (19669) J, 5 3 2 8 4 6 2 gazette, Japanese Patent Publication No. 62-56-193, Tokiohei 6 5 6 9 6 7 gazette, Japanese Patent Publication 7-5 3 8 58 8 gazette Is raised. However, lignin has a cost for purification. In fact, the price of commercially available lignin is higher than that of urea and formalin, which are the raw materials for general wood adhesives, and is almost equal to that of I: nol and melamine. Lignin is a component of waste liquid, and using lignin alone does not fundamentally solve the problem of waste liquid treatment.
—方、 パルプ廃液をそのまま利用するものもある (特公昭 5 1— 2 2 4 9 7号公 報、 特公昭 5 4 - 1 5 7 9 8号公報、 特公昭 6 0 - 2 2 0 2 4号公報) 。 しかし、 特公昭 5 4 - 1 5 7 9 8号公報及び特公昭 6 0— 2 2 0 2 4号公報は、 满足する強 度性能を得るためにバルブ廃液成分よりも多量のフエノールの使用を必要とする。 特公昭 5 1 - 2 2 4 9 7号公報は、 亜硫酸バルブ廃液固形分 1 0 0部に対し 5 0〜 1 0 0部のフエノールを使用するものであるが、 製造工程が複雑であり、 また、 コ スト面で市販の尿素樹脂接着剤、 メラミン樹脂接着剤には及ばない。 —Some use pulp waste liquid as it is (Japanese Patent Publication No. 51-224,977, Japanese Patent Publication No. 54-157,988, Japanese Patent Publication No. 60-220) No.). However, JP-B-54-157798 and JP-B-62-224 require the use of a larger amount of phenol than the valve waste liquid component in order to obtain sufficient strength performance. And Japanese Patent Publication No. 51-222497 discloses the use of 50 to 100 parts of phenol per 100 parts of solid content of sulfurous acid valve waste liquid, but the production process is complicated. However, its cost is lower than that of commercially available urea resin adhesives and melamine resin adhesives.
このように、 従来法の接着剤は、 複雑な製造工程を要するか、 市販の木材用接着 剤の持つ強度性能に及ばないか、 原料費のコス ト面で利点がないかのいずれか、 あ るいは全部の理由により、 実用化するに至っていない。 As described above, conventional adhesives require complicated manufacturing processes or commercially available adhesives for wood. It has not been put into practical use either for the strength performance of the agent or has no advantage in the cost of raw materials, or for all reasons.
一方、 中国及び東南アジア諸国では、 木材だけでなく、 竹、 稲ワラ、 麦ワラ、 ァ シ、 亜麻、 ケナフといった非木材を原料とするパルプ生産も行なわれているが、 最 近化学パルプの生産量が急増しバルブ廃液による環境汚染が問題化している。 On the other hand, in China and Southeast Asian countries, pulp is produced not only from wood but also from non-wood such as bamboo, rice straw, wheat straw, ash, flax, and kenaf. Environmental pollution due to a sudden increase in valve waste liquid has become a problem.
本発明は、 バルブ廃液 (黒液) を使用して、 優れた強度性能を発揮し、 しかもバ ルブ廃液由来成分の比率が高く、 市販の熱硬化性樹脂接着剤に比べ経済的に極めて 有利な接着剤を提供すること、 及びこのような接着剤を使用して、 性能の良いリグ ノセルロース系ボ一ドを提供することを目的とする。 The present invention uses a valve waste liquid (black liquor), exhibits excellent strength performance, has a high ratio of components derived from the valve waste liquid, and is extremely economically advantageous as compared with a commercially available thermosetting resin adhesive. An object of the present invention is to provide an adhesive and to provide a lignocellulose-based board having good performance by using such an adhesive.
発明の開示 Disclosure of the invention
従来法では、 事実上、 木材パルプ廃液のみを使用し、 しかもその中のリグニン成 分を専ら対象としたのに対し、 本発明では、 特にリグニン及びへミセルロースの組 成において木材と大きく異なるイネ科植物を慮料としたバルブ廃液に着目し、 かか るパルプ廃液が、 接着剤原料として極めて有効であることを見いだした. In the conventional method, practically, only wood pulp waste liquid was used, and the lignin component therein was exclusively targeted.On the other hand, in the present invention, in particular, the composition of lignin and hemicellulose was significantly different from that of wood. Focusing on valve effluents that take family plants into consideration, we found that such pulp effluents were extremely effective as a raw material for adhesives.
本発明者は、 驚くべきことに、 イネ科植物のパルプ廃液濃縮液は、 そのままパー テイクルボード等のボ一ド用接着剤に代用しても、 ある程度強度のあるボード製品 を製造できることを見いだし、 鋭意研究を重ねた結果、 イネ科植物パルプ廃液とフ: ノール類及びホルムアルデヒ ドを適切な条件で反応させることにより、 良好な強度 特性を発揮する接着剤を得たのである。 The present inventor has surprisingly found that a pulp waste liquor of a grass plant can be used to produce a board product having a certain degree of strength even if it is directly used as an adhesive for a board such as a particle board. As a result of intensive studies, the adhesive having good strength properties was obtained by reacting the pulp waste liquor with phenols and formaldehyde under appropriate conditions.
すなわち、 本発明の接着剤は、 パルプ廃液にフ Xノール穎とホルムアルデヒドを 反応させた接着剤であって、 接着剤の不揮発分中の 3 0重量%以上がイネ科植物パ ルブ廃液由来であることを特徴とするものである。 That is, the adhesive of the present invention is an adhesive obtained by reacting pulp waste liquor with phenol X and formaldehyde, and 30% by weight or more of the non-volatile content of the adhesive is derived from grass pulp waste liquor. It is characterized by the following.
また、 本発明は、 上記接着剤又はイネ科植物パルプ廃液に由来する成分を 3 0重 量%以上含有する接着剤をリグノセルロース物質の小片に添加混合し、 加熱加圧し て成板することを特徴とするパーテイ タルボード、 ファイバ一ボード等のリグノセ ルロース系ボードをも対象とする。 Further, the present invention provides a method of forming a board by adding and mixing an adhesive containing the above-mentioned adhesive or a component derived from the waste liquid of grass pulp to 30% by weight or more to a small piece of lignocellulosic material, and applying heat and pressure. It also covers lignocellulosic boards, such as characteristic board and fiber board.
本発明の接着剤において使用されるバルブ廃液は、 バルブの蒸解工程において排 出される通称黒液と呼ばれるものであって、 へミセルロース、 リグニンあるいはそ れらの分解物又は変性物及び蒸解用触媒を含有する廃液である。 該パルプ廃液は、 イネ科植物バルブ廃液のみからなるものが好ましいが、 一部木材等のイネ科植物以 外の廃液が混入したものを使用してもよい。 The valve waste liquid used in the adhesive of the present invention is a so-called black liquor discharged in the valve digestion step, and is composed of hemicellulose, lignin or a decomposition product or modification thereof and a digestion catalyst. Is a waste liquid containing The pulp waste liquid is It is preferable to use only the waste liquid of the gramineous bulb, but it is also possible to use a mixture of waste liquid other than the gramineous plant such as wood.
上記イネ科植物として、 竹、 稻藁、 麦藁、 バガス (さとうきびの搾りかす) 、 ァ シ、 トウモロコシ、 コゥリヤン等あらゆるイネ科植物の使用が可能であるが、 特に 竹、 稲藁、 麦基のパルプ廃液の使用が好ましい。 As the above-mentioned gramineous plants, any kind of gramineous plants such as bamboo, rice straw, wheat straw, bagasse (sugar cane pulp), ash, corn, coriander, etc. can be used, but especially bamboo, rice straw, wheat-based pulp. The use of waste liquid is preferred.
上記パルプ廃液としては、 クラフト法、 亜硫酸法、 ソーダ法等のいわゆるケミカ ルパルプ化法、 セミケミカルバルブ化法、 サーモメカニカルパルプ化法、 有機溶媒 法等、 へミセルロース、 リグニンあるいはそれらの分解物又は変性物を排出するあ らゆるパルプ化法における廃液が使用できるが、 アルカリ条件によるもの特にソー ダ法、 クラフト法によるものを使用するのが好ましい。 従来アルカリ蒸解ではへミ セルロースがヒ ドロキシ酸にまで分解されると言われており、 アル力リ蒸解廃液を そのまま接着剤として利用することには限界があることが予想されるが、 本発明で アル力リ蒸解廃液が好ましく使用されることは注目に植する, Examples of the above pulp waste liquid include so-called chemical pulping methods such as the Kraft method, the sulfurous acid method, and the soda method, semi-chemical valve forming methods, thermomechanical pulping methods, organic solvent methods, etc. The waste liquid in any pulping method that discharges the denatured product can be used, but it is preferable to use the one obtained by alkaline conditions, particularly the one obtained by the soda method or the craft method. Conventionally, it is said that hemicellulose is decomposed into hydroxy acid in alkaline cooking, and it is expected that there is a limit to using the waste liquid of Al-Chili cooking as it is as an adhesive. It is noteworthy that the waste liquid of Arikuri cooking is preferably used.
本発明においては、 バルブ廃液中の植物由来の全成分が接着剤製造のための有効 成分となり、 バルブ廃液がアルカリ性の埸合には、 アルカリ成分が反応触媒として 役立つ。 従って、 バルブ廃液中の特定の成分を除去する必要はない. ただし、 廃液 中に混入するバルブの微綴維は除去するのが好ましい. パルプ廃液は、 通常、 灞度 2 0〜5 0 %程度に脱水濃縮して使用される。 In the present invention, all plant-derived components in the valve waste liquid serve as active ingredients for adhesive production, and when the valve waste liquid is alkaline, the alkali component serves as a reaction catalyst. Therefore, it is not necessary to remove specific components in the valve waste liquid. However, it is preferable to remove the microfissure of the valve mixed in the waste liquid. Pulp waste liquid is usually about 20% to 50% in degree. It is used after being dehydrated and concentrated.
フエノール類としては、 フエノール、 クレゾール、 キシレノール、 ビスフエノー ル 、 ビスフ: tノール F、 レゾルシノール等、 全てのフ ノール類が使用可能であ るが、 性能とコストの面からフ Xノールを使用するのが特に好ましい, その使用量 は、 イネ科植物パルプ廃液の不揮発分に対して 1 0 0重屢%以下であるのが好まし く、 特に 5 ~ 6 0重量%であるのが好ましい。 この使用量は 1 0 0重量%を越えて も差し支えないが、 コスト高になるばかりで物性の向上は望めない。 As phenols, all phenols such as phenol, cresol, xylenol, bisphenol, bisphenol: t-norl F and resorcinol can be used, but from the viewpoint of performance and cost, use of phenol is preferred. Particularly preferably, the amount used is preferably 100% by weight or less, more preferably 5 to 60% by weight, based on the nonvolatile content of the pulp waste liquor. The amount used may exceed 100% by weight, but it will only increase the cost and cannot improve the physical properties.
ホルムアルデヒドとしては、 ホルマリン、 パラホルムアルデヒ ド、 ポリオキシメ チレン等全てのホルムアルデヒ ド類が使用できる. その使用量は、 フ Iノールモノ マーに対するモル比で 1 . 2〜5 . 0の範囲が好ましく、 1 . 8〜3 . 5の範囲が 特に好ましい。 As formaldehyde, all formaldehydes such as formalin, paraformaldehyde and polyoxymethylene can be used. The use amount is preferably in the range of 1.2 to 5.0, more preferably 1.8 in terms of the molar ratio to the phenol monomer. A range of -3.5 is particularly preferred.
また、 他のアルデヒ ド類、 例えば、 ァセトアルデヒ ド、 フルフラール、 ベンズァ 4 ルデヒド、 グリオキザール等を、 モル数でホルムアルデヒ ドの量を越えない範囲で ホルムアルデヒ ドに代替して使用することが可能である。 Also, other aldehydes such as acetoaldehyde, furfural, benzua 4 It is possible to use aldehyde, glyoxal, etc. in place of formaldehyde in a molar number that does not exceed the amount of formaldehyde.
本発明の接着剤は、 上記パルプ廃液とフ: tノール類及びホルムアルデヒ ドを、 pH 9以上特に pH10以上のアル力リ条件下で反応されているものが好ましい。 触媒とし ては、 アルカリ金属及びアルカリ土類金属の酸化物又は水酸化物をはじめ、 かかる PH条件をみたすあらゆるアルカリ触媒を使用することができる。 しかし、 使用され るパルプ廃液がクラフト法、 ソーダ法等のアルカリ性のものであれば、 上記アル力 リ触媒を特に添加する必要はなく、 有利である. The adhesive of the present invention is preferably one in which the pulp waste liquor is reacted with phenols and formaldehyde under the conditions of pH 9 or more, particularly pH 10 or more. As the catalyst, any alkali catalyst satisfying such PH conditions can be used, including oxides or hydroxides of alkali metals and alkaline earth metals. However, if the pulp waste liquid used is an alkaline one such as the Kraft method or the soda method, it is not necessary to add the above-mentioned catalyst, which is advantageous.
本発明の接着剤は、 上記バルブ廃液とフ ノール類及びホルムアルデヒドの反応 生成物であって、 不揮発分中にイネ科植物バルブ廃液由来成分を少なく とも 3 0重 量%以上、 好ましくは 5 0重量%以上、 特に好ましくは 6 0〜9 5重量%含有する ものである。 イネ科植物バルブ廃液由来の成分が 3 0重 ¾%より少ないものは、 本 発明の目的を達成し得ない, なお、 この含有量は、 接着剤の不揮発分に対する該接 着剤の製造において使用されたイネ科植物バルブ廃液の不揮発分の重量%を表わす。 本発明の接着剤は、 パルプ廃液成分とフ Xノ ール及びホルムアルデヒ ドの重合体 にメチロール基が付加した構造を有するが、 なるべくパルプ廃液成分とフ Xノール モノマーが交互に重合しメチロール基がバランス良く付加した構造のものが好まし い, 好ましくない構造のものとしてフ: cノールとホルムアルデヒドのみの重縮合物 が多く混在するもの、 バルブ廃液成分とホルムアルデヒ ドのみでの重縮合物が多く 混在するものがあげられるが、 これらはフ: I:ノールとホルムアルデヒドとをその重 縮合が十分に進行するまで反応させその後にバルブ廃液を反応させるか、 パルプ廃 液とホルムアルデヒ ドとを反応させた後にフ: I:ノ一ルと反応させることによって得 られる。 The adhesive of the present invention is a reaction product of the above-mentioned valve waste liquid, phenols and formaldehyde, and contains at least 30% by weight or more, preferably 50% by weight, of a component derived from grassy valve waste liquid in non-volatile components. %, Particularly preferably 60 to 95% by weight. Those containing less than 30% by weight of the components derived from the vegetation waste liquid of the gramineous plant cannot achieve the object of the present invention. The content is used in the production of the adhesive with respect to the non-volatile content of the adhesive. The weight percentage of the non-volatile content of the polished grass valve waste liquid. The adhesive of the present invention has a structure in which a pulp waste liquid component and a polymer of phenol X and formaldehyde are added with a methylol group.If possible, the pulp waste liquid component and the phenol monomer are alternately polymerized to form a methylol group. A structure with a well-balanced addition is preferred. As an unfavorable structure, a large amount of polycondensate consisting of c-nol and formaldehyde alone is mixed, and a large amount of polycondensate consisting only of valve waste liquid components and formaldehyde is mixed. These include: I: reacting phenol and formaldehyde with the polycondensation to a sufficient extent and then reacting the valve effluent, or reacting the pulp effluent with formaldehyde. F: I: It is obtained by reacting with nol.
上記好ましい構造の接着剤は、 フ: cノール類とホルムアルデヒドから特定の反応 生成物を得た後に該反応生成物をバルブ廃液と反応させるか、 バルブ廃液とフ:》:ノ —ル類及びホルムアルデヒドとを特定の条件で同時に反応させることによって得ら れる。 特に、 フエノール類とホルムアルデヒドから特定の反応生成物を得た後に該 反応生成物をバルブ廃液と反応させて得た接着剤が最も好ましい構造を有する。 上記フェノール類とホルムアルデヒドから特定の反応生成物を得た後に該反応生 成物をバルブ廃液と反応させた接着剤とは、 以下のようなものである。 まず、 上記 特定の反応生成物とは重量平均分子量が 1 2 0〜 5 00、 好ましくは 1 50〜 3 0 0であり、 かつフ: I ノールモノマーのメチロール体の含有量が 20%以上、 好まし くは 4 0%以上のフ; I:ノ一ル類とホルムアルデヒドの反応生成物である。 該フエノ ールモノマーのメチロール体には、 モノ メチロール、 ジメチロール、 ト リ メチ口一 ルがある力 トリメチロール次いでジメチロールの含有量が高いものほど好ましい。 このような反応生成物は、 例えば、 フ ノールモノマ一に対するホルムアルデヒド のモル比 1. 8~3. 5、 フエノールモノマーに対するアルカ リ金属のモル比 0. 1〜0. 5で、 反応温度 50〜80てで 30分〜 2時簡反応させることによりえら れる。 この特定の反応生成物をバルブ廃液に添加し、 50~9 5ての温度で 20分 〜5時間反応させる。 The adhesive having the above preferred structure may be obtained by reacting a reaction product with a valve waste liquid after obtaining a specific reaction product from phenols and formaldehyde, or by mixing a valve waste liquid with a phenol: >>: phenols and formaldehyde. And at the same time under specific conditions. In particular, an adhesive obtained by obtaining a specific reaction product from phenols and formaldehyde and then reacting the reaction product with a valve waste liquid has the most preferable structure. After obtaining a specific reaction product from the above phenols and formaldehyde, The adhesive obtained by reacting the product with the valve waste liquid is as follows. First, the specific reaction product has a weight-average molecular weight of 120 to 500, preferably 150 to 300, and a content of a methylol derivative of a phenol monomer of 20% or more. Preferably, it is a reaction product of not less than 40% of phenol; In the methylol body of the phenol monomer, monomethylol, dimethylol, trimethylol having a certain amount of trimethylol and then dimethylol are preferably as high as possible. Such a reaction product has, for example, a molar ratio of formaldehyde to phenol monomer of 1.8 to 3.5, an alkali metal to phenol monomer of 0.1 to 0.5, and a reaction temperature of 50 to 80. For 30 minutes to 2 hours. This specific reaction product is added to the valve waste liquid and reacted at 50 to 95 temperatures for 20 minutes to 5 hours.
また、 上記バルブ廃液とフヱノール類及びホルムアルデヒ ドとを特定の条件で同 時に反応させた接着剤とは、 以下のようなものである, すなわち、 パルプ廃液濃縮 液にフ: Dノール類とホルムアルデヒ ドを添加し、 最初に 4 0~8 5てで 20分〜 2 時簡好ましくは 4 5〜7 5てで 30分〜 1時間反応させ、 次いで 5 0〜 9 5てで 3 0分〜 8時間させる。 最初の反応により、 フ Xノールモノマーのメチロール体が優 先的に形成される。 The adhesive obtained by simultaneously reacting the above-mentioned valve waste liquid with phenols and formaldehyde under specific conditions is as follows: That is, the pulp waste liquid concentrate contains phenols and formaldehyde. , And firstly react at 40 to 85 for 20 minutes to 2 hours, preferably for 45 to 75 at 30 minutes to 1 hour, and then at 50 to 95 at 30 to 8 hours. Let it. The first reaction preferentially forms the methylol form of phenolic monomer.
本発明の接着剤は、 PH5 7に中和するとテトラヒドロフラン可溶分と不溶分と に分離するが、 該可溶分の重 S平均分子量が 500以上であるのが好ましく、 80 0〜2000であるのがより好ましい。 重置平均分子量が 500を下回るものは、 強度性能が低い, 所望の重量平均分子量は、 主に反応時間によって綢整される。 本発明の接着剤は、 通常液状、 特に水溶液又は水の懸濁液状で使用されるが、 脱 水乾固することにより粉末状で使用することも可能である, When the adhesive of the present invention is neutralized to PH57, it separates into a tetrahydrofuran-soluble component and an insoluble component, and the weight-average molecular weight of the soluble component is preferably 500 or more, and is preferably from 800 to 2,000. Is more preferred. Those having an overlapping average molecular weight of less than 500 have low strength performance, and the desired weight average molecular weight is adjusted mainly by the reaction time. The adhesive of the present invention is usually used in the form of a liquid, particularly an aqueous solution or a suspension of water, but can be used in a powder form by dewatering and drying.
本発明の接着剤は、 メチロール基の架橋反応により硬化するものであり通常、 熱 硬化性で、 好ましくは 1 50て以上、 より好ましくは 1 80〜 2 1 0ての温度で熱 処理することにより、 硬化が達成される。 しかし、 必ずしも熱硬化性に限定される ものではない。 例えば、 接着剤中にフヱノール単核体に対して 0. 5モル以上のァ ルカリ金属を存在させ、 使用時に有機酸エステルを混合することにより常温硬化さ せることもできる。 本発明の接着剤は、 従来の熱硬化性樹脂接着剤又は結合剤が使用されるあらゆる 用途での利用が可能であるが、 特にパーティクルボード、 ファイバ一ボード、 合板 等の木材用接着剤として特に優れた性能を発揮する, The adhesive of the present invention is cured by a cross-linking reaction of a methylol group and is usually thermosetting, preferably by heat treatment at a temperature of at least 150, more preferably at a temperature of from 180 to 210. , Curing is achieved. However, it is not necessarily limited to thermosetting. For example, the adhesive can be cured at room temperature by allowing an alkali metal to exist in an amount of 0.5 mol or more based on the mononuclear phenol, and mixing an organic acid ester at the time of use. The adhesive of the present invention can be used in all applications where a conventional thermosetting resin adhesive or binder is used, but is particularly useful as an adhesive for wood such as particle board, fiber board, and plywood. Demonstrate excellent performance,
本発明の接着剤は、 攛水剤、 離型剤、 難燃剤等の他の薬剤を併用してもよい。 ま た、 本発明の接着剤は、 尿素樹脂、 メラミン樹脂等の他の合成樹脂接着剤と併用す ることも可能である。 The adhesive of the present invention may be used in combination with other agents such as a water-soluble agent, a release agent, and a flame retardant. Further, the adhesive of the present invention can be used in combination with other synthetic resin adhesives such as urea resin and melamine resin.
次に、 本発明のボードについて説明する。 Next, the board of the present invention will be described.
本発明におけるボードとは、 パーティクルボード、 ファイバーボードに代表され る、 木材などのリグノセルロース物質の小片を接着剤と混合し加熱加圧して成板さ れた板のことである。 The board in the present invention is a board, such as a particle board or a fiber board, formed by mixing small pieces of a lignocellulosic substance such as wood with an adhesive, heating and pressurizing.
本発明のボードは、 イネ科植物パルプ廃液由来成分を 3 0 %重畺%以上好ましく は 5 0重重%以上特に好ましくは 6 0重 ¾%以上含有する接着剤を、 リグノセル口 ース物質の小片に対して、 不揮発分 0 . 5〜4 0重塁%の割合で添加混合し、 加熱 加圧して成板されているものを言う。 The board of the present invention comprises a small piece of a lignocell mouth substance containing an adhesive containing 30% by weight or more, preferably 50% by weight or more, and particularly preferably 60% by weight or more of a component derived from a pulp waste liquid of a grass family. The non-volatile components are added and mixed at a ratio of 0.5 to 40% base, and heated and pressurized.
上記接着剤としては、 先述の本発明の接着剤が使用されるのが好ましいが、 イネ 科植物バルブ廃液そのものが使用されていても良い。 また、 一部、 他の木材用接着 剤が併用されていてもかまわない。 As the above-mentioned adhesive, it is preferable to use the above-mentioned adhesive of the present invention. However, the waste liquid of a grass valve valve itself may be used. Some wood adhesives may be used in combination.
かかる本発明の接着剤を、 リグノセルロース物質の小片に添加混合して、 加熱加 圧して成板することによって、 パーティクルボード、 ファイバーボード等の実用性 あるリグノセルロース系ボードが性能よく製造できるが、 この際、 本発明の接着剤 は、 リグノセルロース物質の小片に対して、 不揮発分で 0 . 5〜4 0重量%程度の 割合で添加されればよく、 通常 1 ~ 2 0重量%の割合で添加されるのが好ましい。 かかる本発明のボードは、 従来の木材用接着剤を使用したボード製品と同等以上 の力学的強度を有する. By adding and mixing the adhesive of the present invention to a small piece of lignocellulose material, heating and pressing to form a plate, a practical lignocellulose board such as a particle board or a fiber board can be produced with good performance. At this time, the adhesive of the present invention may be added at a ratio of about 0.5 to 40% by weight in terms of nonvolatile content to small pieces of the lignocellulose substance, and usually at a rate of 1 to 20% by weight. It is preferably added. Such a board of the present invention has a mechanical strength equal to or higher than that of a board product using a conventional wood adhesive.
なお、 本発明のリグノセルロース系ボードの製造において、 加熱加圧の条件等は、 常法に従ってよい。 また、 «水剤、 離型剤、 防腐剤等の添加剤を使用してもよく、 これらは、 接着剤に予め添加混合されても、 ボード製造時に接着剤とは別に添加さ れてもよい。 In the production of the lignocellulosic board of the present invention, the conditions for heating and pressing may be in accordance with a conventional method. Further, additives such as a water solution, a release agent, a preservative, and the like may be used, and these may be previously added to and mixed with the adhesive, or may be added separately from the adhesive during board production. .
本発明の接着剤が優れた性能を発揮する理由は、 必ずしも明確なものではないが、 イネ科植物特有のへミセルロースとリグニンの構成が挙げられる · イネ科植物は、 へミセルロースとしてキシランを多量に含有している力 キシラ ンは加水分解して多く はキシロースをへて、 フルフラールとなる · フルフラールは フラン樹脂、 フ ノール樹脂のアルデヒ ド源として使用される物質であるが工業的 に トウモロコシの越軸、 ムギワラ、 モミ殻、 バカス等イネ科の植物が好適な原料と して利用されている, アルカリ性のバルブ蒸解では、 へミセルロース由来のアルデ ヒ ド成分の大部分はビーリング反応によりヒ ドロキシ酸に変性されてしまう力 ί、 キ シランはビーリング反応に強い抵抗性を示すことが知られている。 本発明の接着剤 が、 優れた性能を発揮する一因は、 キシラン又はその分解物がアルデヒ ド源として 有効に利用されるためで考えられる。 The reason why the adhesive of the present invention exhibits excellent performance is not necessarily clear, The composition of hemicellulose and lignin specific to gramineous plants can be mentioned. ・ Gramineous plants contain a large amount of xylan as hemicellulose.Xylane hydrolyzes, and mostly xylose is hydrolyzed to furfural. Furfural is a substance used as an aldehyde source for furan and phenolic resins, but is industrially used as a suitable raw material for plants of the family Poaceae such as maize transaxles, wheat straw, fir husks, and bacass. In alkaline valve digestion, the ability of most of the aldehyde components derived from hemicellulose to be converted to hydroxyacid by the beating reaction ί, while xylan shows strong resistance to the beating reaction It has been known. One reason that the adhesive of the present invention exhibits excellent performance is considered to be that xylan or a decomposition product thereof is effectively used as an aldehyde source.
また、 イネ科植物のリグニンは、 式 ( 1 ) に示される特殊な構造を持つ (式 ( 2 ) は針菜樹に多く含まれるリグニン、 式 ( 3 ) 広蕖樹に多く含まれるリグニン) . Lignin of grasses has a special structure represented by the formula (1) (formula (2) is a lignin that is often contained in coniferous trees, and formula (3) is a lignin that is frequently contained in broad-leaved trees).
イネ科植物のリグニンはフ: cノール骨格の左右のオルソ位にメ トキシ基が無いため、 ホルムアルデヒ ドが付加反応しやすく 、 また、 フ: tノールとの共縮合によるオリゴ マーの形成が容易であると考えられる. Lignin of grasses has no methoxy group at the right and left ortho-positions of the phenolic skeleton, so that formaldehyde can easily undergo an addition reaction, and oligomers can be easily formed by co-condensation with phenolic phenol. It is believed that there is.
また、 本発明の接着剤において、 パルプ廃液とフ ノールのメチロール体を反応 させたものが好ましい理由を、 最も好ましいト リメチロールフ ノールで例示する. 式 ( 4 ) で示されるト リメチロールフ : 1:ノ一ルはパルプ廃液成分と脱水縮合して、 式 ( 5 ) で示されるフ Xノールモノマーとパルプ廃液成分とがメチレン基をはさん で交互に重合したオリ ゴマーを形成しやすい。 しかも、 架捃反応に必要なメチロー ル体はフ xノール骨格に残っている。 このように、 少量のフ Xノールとホルムアル デヒ ドを効率良く利用して、 メチロール基の架捃反応で硬化するタイプの樹脂組成 物が形成されている. In the adhesive of the present invention, the reason why a pulp waste liquid and a methylol derivative of phenol are preferred is exemplified by the most preferred trimethylol phenol. The trimethylol phenol represented by the formula (4): 1: 1: The dehydration and condensation of the pulp waste component with the pulp waste liquid component tend to form an oligomer in which the phenol monomer represented by the formula (5) and the pulp waste liquid component are alternately polymerized with a methylene group interposed therebetween. Moreover, the methylol necessary for the reaction The ru body remains in the skeleton. In this way, a resin composition of a type that cures by a cross-linking reaction of a methylol group is formed by efficiently using a small amount of phenol and formaldehyde.
ただし、 R、 R' は、 バルブ廃液成分を示す. 発明を実施するための最良の形態 However, R and R 'indicate a valve waste liquid component. BEST MODE FOR CARRYING OUT THE INVENTION
次に、 実施例により本発明を更に詳しく説明するが、 本発明はこれによって限定 されるものではない, Next, the present invention will be described in more detail by way of examples, but the present invention is not limited thereto.
また、 これら実施例及び比較例における、 分子量分布チャートと重量平均分子量 は、 試料をギ酸で FH5— 7に中和した後の THF (テトラヒ ドロフラン) 可溶分を 島津製作所のゲル ¾過クロマトグラフィー (カラムはシマズ LC Column GPC- 801 1500用) を使用し、 キャ リア : THF 1 cc/ai 検出器 UVで測定し たものである. 本発明におけるフ: tノールモノマーのメチロール体の含有量は、 分 子 S分布チヤートの面積%で表わした. The molecular weight distribution charts and weight average molecular weights in these Examples and Comparative Examples were obtained by neutralizing a sample with FH5-7 with formic acid and then dissolving the THF (tetrahydrofuran) soluble matter by gel permeation chromatography (manufactured by Shimadzu Corporation). The column was measured using Shimadzu LC Column GPC-801 1500) and the carrier: THF, 1 cc / ai detector, UV. In the present invention, the content of the methylol form of the t-nol monomer is as follows: It was expressed as area% of molecular S distribution chart.
実施例 1〜5 Examples 1 to 5
冷却器と攙拌器付きの反応容器に、 不抑発分 5 Offl量%、 pHl 3のクラフト法 竹パルプ廃液の濃縮液 Yを入れ、 所定還のフ Xノ一ルと所定量のホルムアルデヒド を添加し、 70てで所定時間反応させて、 接着剤 A〜Eを製造した, フ: i:ノールと ホルムアルデヒ ドの使用簠、 反応時間などは表 1に示す。 更に、 重量平均分子量、 接着剤の不揮発分中のイネ科植物パルプ由来成分の計算値も表 1に示す. 表 1 In a reaction vessel equipped with a cooler and a stirrer, add a concentrated solution Y of bamboo pulp waste liquor with a non-deterrent content 5 Offl amount% and pH 3 The adhesives were added and allowed to react for a predetermined period of time to produce adhesives A to E. Table 1 shows the reaction times and the reaction times of i: nol and formaldehyde. Furthermore, weight average molecular weight, The calculated values of the components derived from grass pulp in the nonvolatile components of the adhesive are also shown in Table 1. Table 1
2 ) フ χノールに対するホルムアルデヒ ドのモル比 2) The molar ratio of formaldehyde to phenol
3 ) 接着剤不揮発分中のイネ科パルプ廃液の不抑発分の重量% 3) Weight percent of non-propelled waste of grass pulp liquor in non-volatile adhesive
(接着剤不揮発分に対する使用したバルブ廃液の不抑発分の蜇量%の計算植) 実施例 6 8 Example 6 8 (Calculation of% of non-adherence of used valve waste liquid to non-volatile adhesive)
表 2に示す各イネ科植物パルプ廃液の濃縮液をいれ、 これに、 バルブ廃液不揮発 分に対して 1 50重量%のフェノールとフエノールに対するモル比 3のホルムアル デヒ ドを添加し、 70てで 4時間反応させた後、 接着剤 F~Hを製造した. これら の接着剤の重量平均分子量も、 表 2に示す。 Add the concentrated liquid of each grass pulp waste liquid shown in Table 2, add 150% by weight of phenol and phenol to phenol in a molar ratio of 3 to formaldehyde with respect to the non-volatile content of the valve waste liquid. After reacting for 4 hours, adhesives F to H were produced. The weight average molecular weights of these adhesives are also shown in Table 2.
比較例 1 3 イネ科植物以外のパルプ廃液を使用する他は実施例 〜 gと同じ方法で、 接着剤 I Kを製造した. これらの接着剤の fi量平均分子量も、 表 2に示す. Comparative Example 13 Adhesive IK was produced in the same manner as in Examples -g except that a pulp waste liquid other than 13 Gramineous plants was used. The fi content average molecular weights of these adhesives are also shown in Table 2.
表 2 Table 2
接着剤の種類 パルプ廃液の種類 重量平均分子量 実施例 6 F タケクラフ ト法 1260 Type of adhesive Type of pulp waste liquid Weight average molecular weight Example 6 F Bamboo craft method 1260
' 7 G ムギ菡ソーダ法 1 80 '' 7G wheat soda method 1 80
' 8 H イネ菡ソーダ法 1090 '8 H rice soda method 1090
比校例 1 I マニラ麻ソーダ法 1320 Comparative example 1 I Manila hemp soda method 1320
' 2 J 亜麻ソーダ法 1430 '' 2 J Flax soda method 1430
' 3 K 針葉樹クラフト法 1 130 比較例 4 '' 3K softwood craft method 1 130 Comparative Example 4
冷却器と攪拌器付きの反応容器に、 フ ノールとフエノールに対するモル比 2の ホルマリン、 フ ノールに対してモル比 0 . 3 3の水酸化ナトリウムを仕込み、 8 0てで 3 . 5時間反応させフエノールアルデヒ ド樹脂接着剤 Zを製造した. この接 着剤 Zをギ酸で PH 5〜 7に中和した後の T H F可溶分の重量平均分子畺を実施例 1 と同様の方法で測定したところ、 9 5 0であった。 この接着剤 Zは、 標準的なボー ド用接着剤に相当する。 In a reaction vessel equipped with a condenser and stirrer, formalin in a molar ratio of 2 to phenol and phenol, and sodium hydroxide in a molar ratio of 0.33 to phenol were charged, and reacted at 80 to 3.5 hours. A phenol aldehyde resin adhesive Z was produced. After the adhesive Z was neutralized to pH 5 to 7 with formic acid, the weight-average molecular weight of the THF-soluble component was measured in the same manner as in Example 1. 950. This adhesive Z corresponds to a standard board adhesive.
実施例 9〜1 1 Examples 9-1 1
冷却器と攢拌器付きの反応容器で、 フ ノ一ルとフ 3:ノールに対してモル比 3に 相当するホルマリン、 フ ノールに対するモル比 0 . 3 3の水酸化ナトリウムを 7 0てで 3 0分反応させて、 フ ノールとホルムアルデヒドの反応生成物 Xを製造し た。 この反応生成物 Xの、 分子畺分布チャートを図 1に示す。 反応生成物 Xの、 フ エノ一ルモノマーのメチロール体の含有量は、 o—メチロールフエノール 8 %、 p ーメチロールフエノール + 2 , 6—ジメチロール 8 %, 2 . 4—ジメチロールフエ ノール 1 1 %、 ト リメチ口一ルフ: tノール 2 9 %、 計 5 6 %であった。 また、 重量 平均分子畺は、 1 7 2であった。 In a reaction vessel equipped with a cooler and a stirrer, 70 mol of formalin corresponding to a molar ratio of 3 to phenol and phenol and 0.333 of sodium hydroxide to phenol with a molar ratio of 0.33 were added. The reaction was carried out for 30 minutes to produce a reaction product X of phenol and formaldehyde. FIG. 1 shows a molecular weight distribution chart of the reaction product X. The content of the methylol form of the phenol monomer in the reaction product X was o-methylolphenol 8%, p-methylolphenol + 2,6-dimethylol 8%, 2.4-dimethylolphenol 11%, Trimetic mouth: 29% for t-nor, a total of 56%. In addition, the weight average molecular weight was 172.
次に、 実施例 4〜 6で使用したと同じィネ科植物バルブ廃液濃縮液に反応生成物 Xをバルブ廃液不揮発分に対する反応生成物 X中のフ Xノールの割合が 1 5重量% になるように添加し、 7 0てで 2時間反応させて、 接着剤 L ~ Nを製造した。 これ らの、 重畺平均分子量を表 3に示す。 また、 接着剤 Nのイネ蕖バルブ廃液接着剤の 分子量分布チヤ一トを図 2に示す。 Then, the reaction product X was added to the same concentrated solution of grass valve waste liquid as used in Examples 4 to 6 so that the ratio of phenol X in the reaction product X to the nonvolatile matter of the valve waste liquid became 15% by weight. And reacted for 2 hours at 70 to produce adhesives L to N. Table 3 shows the weight average molecular weights. Fig. 2 shows the molecular weight distribution chart of the rice valve waste liquid adhesive of the adhesive N.
表 3 接着剤の種類 バルブ廃液の種類 重量平均分子量 実施例 9 L タケクラフ ト法 1 1 9 0 Table 3 Types of adhesives Types of valve waste liquid Weight average molecular weight Example 9 L Take Craft Method 1 1 9 0
* 1 0 M ムギ asソーダ法 1 4 2 0 * 1 0 M wheat as soda method 1 4 2 0
' 1 1 N イネ ¾ソーダ法 1 0 4 0 [バーテイクルボードの強度試験] '1 1 N Rice ¾Soda method 1 0 4 0 [Strength test of barticle board]
以下の実施例 12~25と比皎例 5〜 8は、 本発明の接着剤のパーティクルボ一 ド用接着剤としての強度性能、 及び本発明のリグノセルロース系ボードの製造方法 によって得られたパーティクルボードの強度性能を調べたものである。 The following Examples 12 to 25 and Comparative Examples 5 to 8 show the strength performance of the adhesive of the present invention as a particle board adhesive, and the particles obtained by the method for producing a lignocellulosic board of the present invention. This is an examination of the strength performance of the board.
パ一テイクルボードは、 建築解体材をナィフリングフレーカー ( p a 1 1 ma n) を使用して刃出し 0. 5mmで切削して得た絶乾のフレークを用い、 該フレーク 3 40 gに不揮発分として 10重量%の接着剤をスプレーガンで塗布添加した後、 2 2 cm角のフォーミングボックスに手撒きしてマッ トフォーミングし、 l c mのサイ ズのスぺ一サーを用い (目標比重 0. 7 gZ c πί) 、 圧力 50 k g f Zcnfで 20 0ての温度で 15分囿加熱することによって行なった. The particle board is made from absolutely dry flakes obtained by cutting the building demolition material using a knife ring flaker (pa 11 man) with a blade of 0.5 mm. After applying and adding a 10% by weight adhesive as a non-volatile content using a spray gun, it is hand-dispersed in a 22 cm square forming box, mat formed, and a lcm size spacer is used (target specific gravity 0). 7 gZ c πί), pressure was 50 kgf Zcnf at 200 ° C for 15 minutes by zono heating.
また、 成形品を 5 X 20 c mのサイズにカツ トして得た 3本の試験片を J I S A 5908 5. 5に準拠して測定した。 In addition, three test pieces obtained by cutting the molded product into a size of 5 × 20 cm were measured in accordance with JIS A59085.5.
実施例 12〜22 Examples 12 to 22
実施例 1~11において製造した本発明の接着剤 A〜H¾び L〜Nを使用して、 パーティクルボードを製造し、 曲げ強度を測定した。 その結果を表 4に示す。 Particle boards were manufactured using the adhesives A to H and L to N of the present invention manufactured in Examples 1 to 11, and the bending strength was measured. The results are shown in Table 4.
比校例 5〜8 Comparative school 5-8
比皎例 1 ~ 3で製造した接着剤 I〜K、 及び Ζを使用してパーテイクルボードを 製造し曲げ強度を測定した。 その結果を表 4に示す。 Particle boards were manufactured using the adhesives I to K and Ζ manufactured in Comparative Examples 1 to 3, and the bending strength was measured. The results are shown in Table 4.
実施例 23 Example 23
前記竹バルブ廃液濃縮液 Υを接着剤として使用しパーティクルボードを製造し曲 げ強度を測定した。 その結果を表 4に示す, Using the bamboo valve waste liquid concentrate as an adhesive, a particle board was manufactured and the bending strength was measured. The results are shown in Table 4,
実施例 24、 25 Examples 24 and 25
前記竹バルブ廃液濃縮液 Υと前期フ ノールアルデヒド樹脂接着剤 Ζを、 竹パル ブ廃液不揮発分が 40重量%になる割合で混合して接着剤 0を、 竹パルプ廃液不揮 発分が 60重量%になる割合で混合して接着剤 Ρを製造した。 これらの接着剤を使 用してパーティクルボードを製造し曲げ強度を測定した。 その結果を表 4に示す, 表 4 The bamboo valve waste liquid concentrate Υ and the above-mentioned phenol aldehyde resin adhesive 混合 are mixed at a ratio such that the non-volatile content of the bamboo pulp waste liquid becomes 40% by weight, and the adhesive 0 is mixed. % To produce adhesive 剤. Particle boards were manufactured using these adhesives, and the bending strength was measured. The results are shown in Table 4, Table 4
2 ) 接着剤不抑発分中のパルプ廃液由来成分量 2) Amount of components derived from pulp waste liquid in adhesive non-suppressed components
以上の実施例 Rび比較例から、 以下のことが分かる. From the above Examples R and Comparative Examples, the following can be seen.
( 1 ) 接着剤の不揮発分中のイネ科植物パルプ廃液由来成分が 3 0 %以上、 特に 5 0 %以上、 更には 8 0 %以上のものであっても、 フ sノールアルデヒ ド樹脂接着剤 と同等以上の強度性能を発揮する, (1) Even if the component derived from the pulp waste liquor in the non-volatile content of the adhesive is 30% or more, especially 50% or more, and even 80% or more, the phenol alcohol resin adhesive Demonstrates strength performance equal to or higher than
( 2 ) 重量平均分子躉が 1 2 0〜 5 0 0であり不抑発分の 2 0 %以上がフ: tノール モノマーのメチロール体あるフ Xノールとホルムアルデヒ ドとの反応生成物をパル ブ廃液に反応させている接着剤がより良好な強度性能を発揮する. (2) The weight-average molecule 1 is 120-500, and 20% or more of the non-inhibited portion is phenol: The reaction product of phenol X, which is a methylol form of monomer, with formaldehyde The adhesive reacting to the waste liquid exhibits better strength performance.
( 3 ) イネ科植物パルプ廃液のみを接着剤として用いても、 ボードの製造が可能で ある, (3) The board can be manufactured using only the pulp waste liquid of grasses as an adhesive.
( 4 ) フ Xノールに対するホルムアルデヒドのモル比が 1 . 8〜 3 . 5の範囲で、 より良好な強度性能を発揮する。 (4) Better strength performance is achieved when the molar ratio of formaldehyde to phenol is in the range of 1.8 to 3.5.
( 5 ) 重遣平均分子量が 5 0 0以上の接着剤が良好な強度性能を発揮する. (5) An adhesive having a weight average molecular weight of 500 or more exhibits good strength performance.
Claims
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|---|---|---|---|
| JP31363695 | 1995-11-06 | ||
| JP7/313636 | 1995-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP1996/003240 Ceased WO1997017412A1 (en) | 1995-11-06 | 1996-11-06 | Adhesive and boards made by using the same |
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| WO (1) | WO1997017412A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990068760A (en) * | 1999-06-14 | 1999-09-06 | 김성호 | Adhesive bond and there manufacture method for building materials |
| JP3361819B2 (en) * | 1997-05-05 | 2003-01-07 | 剛 河野 | Adhesive and board using it |
| JP2011099083A (en) * | 2009-11-09 | 2011-05-19 | Kono Shinsozai Kaihatsu Kk | Epoxy resin |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102618196B (en) * | 2011-01-27 | 2013-10-16 | 中国林业科学研究院木材工业研究所 | Biomass adhesive, preparation method of the biomass adhesive and bonded wood plate |
| WO2014126626A1 (en) | 2013-02-15 | 2014-08-21 | Empire Technology Development Llc | Phenolic epoxy compounds |
| EP3008125A4 (en) | 2013-06-13 | 2016-12-07 | Empire Technology Dev Llc | Multi-functional phenolic resins |
| US10106494B2 (en) | 2013-12-02 | 2018-10-23 | Empire Technology Development Llc | Gemini surfactant and their use |
| CN104293258B (en) * | 2014-03-10 | 2016-05-18 | 黄淮学院 | Method for recycling papermaking waste liquid and adhesive produced by same |
| CN110894409A (en) * | 2018-09-12 | 2020-03-20 | 上海昶法新材料有限公司 | Modified phenolic resin adhesive for building template paper and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51148731A (en) * | 1975-06-17 | 1976-12-21 | Eidai Co Ltd | A process for preparing lignin-phenol co-condensation resin adhesive |
| JPS55160049A (en) * | 1979-04-20 | 1980-12-12 | Reichhold Ltd | Lignosulfonic acid phenol resin bonding agent |
-
1996
- 1996-11-06 CN CN96199505A patent/CN1113947C/en not_active Expired - Fee Related
- 1996-11-06 WO PCT/JP1996/003240 patent/WO1997017412A1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51148731A (en) * | 1975-06-17 | 1976-12-21 | Eidai Co Ltd | A process for preparing lignin-phenol co-condensation resin adhesive |
| JPS55160049A (en) * | 1979-04-20 | 1980-12-12 | Reichhold Ltd | Lignosulfonic acid phenol resin bonding agent |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3361819B2 (en) * | 1997-05-05 | 2003-01-07 | 剛 河野 | Adhesive and board using it |
| KR19990068760A (en) * | 1999-06-14 | 1999-09-06 | 김성호 | Adhesive bond and there manufacture method for building materials |
| JP2011099083A (en) * | 2009-11-09 | 2011-05-19 | Kono Shinsozai Kaihatsu Kk | Epoxy resin |
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| CN1207114A (en) | 1999-02-03 |
| CN1113947C (en) | 2003-07-09 |
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