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CN1113947C - Adhesive and boards made by using the same - Google Patents

Adhesive and boards made by using the same Download PDF

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CN1113947C
CN1113947C CN96199505A CN96199505A CN1113947C CN 1113947 C CN1113947 C CN 1113947C CN 96199505 A CN96199505 A CN 96199505A CN 96199505 A CN96199505 A CN 96199505A CN 1113947 C CN1113947 C CN 1113947C
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waste liquid
weight
formaldehyde
pulp waste
adhesive
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CN1207114A (en
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河野刚
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09J161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C09J161/14Modified phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08L61/14Modified phenol-aldehyde condensates

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Phenolic Resins Or Amino Resins (AREA)
  • Paper (AREA)

Abstract

本发明提供了使用纸浆废液、可发挥出良好的强度性能、且来自纸浆废液的成分的比例较高、与市售的热固性树脂粘合剂相比更为经济的粘合剂。还提供了使用了这种粘合剂的性能良好的木质纤维素板材。这是一种由纸浆废液和酚类物质及甲醛的反应生成物组成的粘合剂,其中的不挥发成分的30重量%以上为来自稻科植物纸浆废液的成分。将该粘合剂添加混合入小片木质纤维素物质中,加热加压就能够制得层压板、纤维板等具备实用性的木质纤维素板材,该粘合剂的不挥发成分的30重量%以上为来自稻科植物纸浆废液的成分。The present invention provides an adhesive that uses pulp waste liquid, exhibits good strength properties, has a high proportion of components derived from pulp waste liquid, and is more economical than commercially available thermosetting resin adhesives. Also provided are lignocellulosic boards with good properties using such binders. This is a binder composed of a reaction product of pulp waste liquid, phenolic substances, and formaldehyde, wherein more than 30% by weight of non-volatile components are components derived from pulp waste liquid of rice plants. The adhesive is added and mixed into small pieces of lignocellulosic material, and heat and pressure can make practical lignocellulosic boards such as laminated boards and fiberboards. The non-volatile content of the adhesive is more than 30% by weight. Components from pulp waste liquor of rice plants.

Description

粘合剂及使用了该粘合剂的板材Adhesive and board using the same

技术领域technical field

本发明涉及利用了纸浆废液的粘合剂及使用了该粘合剂的层压板、纤维板等木质纤维素类板材。The present invention relates to an adhesive using pulp waste liquid, and lignocellulosic board materials such as laminated boards and fiberboards using the adhesive.

背景技术Background technique

日本和欧美各国的纸浆工业的原料实际上都只能依赖于木材。这些国家都曾经经历过由纸浆废液导致的严重的环境污染问题,以此为契机,对利用纸浆废液作为酚醛类树脂粘合剂的原料的一部分作了研究。In fact, the raw materials of the pulp industry in Japan, Europe and the United States can only rely on wood. These countries have all experienced serious environmental pollution problems caused by pulp waste liquid. Taking this as an opportunity, research has been made on the use of pulp waste liquid as a part of the raw material for phenolic resin binders.

这些研究的大部分是利用从纸浆废液中分离、精制而得的木质素。例如,《木材工业24,P84,半井等(1969)》、日本专利公报昭53-28462号、日本专利公报昭62-56193号、日本专利平6-506967号、日本专利公报平7-53858号等。但是,精制木质素的成本很高。现在,市售木质素的价格要比作为一般木材用粘合剂的原料的尿素和甲醛高,与酚和三聚氰胺的价格几乎相同。而且,木质素为废液的一部分,仅使用木质素并不能从根本上解决废液的处理问题。Most of these studies have used lignin isolated and refined from pulp waste liquor. For example, "Wood Industry 24, P84, Banjing et al. (1969)", Japanese Patent Publication No. 53-28462, Japanese Patent Publication No. 62-56193, Japanese Patent Publication No. 6-506967, Japanese Patent Publication No. 7-53858 wait. However, the cost of refining lignin is high. At present, the price of commercially available lignin is higher than that of urea and formaldehyde, which are raw materials for general wood adhesives, and almost the same as that of phenol and melamine. Moreover, lignin is a part of waste liquid, and only using lignin cannot fundamentally solve the problem of waste liquid treatment.

另一方面,还有其他利用纸浆废液的报道(例如,日本专利公报昭51-22497号、日本专利公报昭54-15798号、日本专利公报昭60-22024号)。但是,日本专利公开昭54-15798号和日本专利公报昭60-22024号为了获得充分的强度,必须使用比纸浆废液成分更大量的酚。日本专利公报昭51-22497号中,对应于100份亚硫酸纸浆废液固体成分,使用了50~100份酚,其制造工序较复杂,此外,从成本的角度考虑,也不及尿素树脂粘合剂和三聚氰胺树脂粘合剂。On the other hand, there are other reports on the utilization of pulp waste liquid (for example, Japanese Patent Publication No. 51-22497, Japanese Patent Publication No. 54-15798, and Japanese Patent Publication No. 60-22024). However, in order to obtain sufficient strength in Japanese Patent Publication No. Sho 54-15798 and Japanese Patent Publication No. Sho 60-22024, it is necessary to use a larger amount of phenol than pulp waste liquid components. In Japanese Patent Publication No. 51-22497, corresponding to 100 parts of sulfurous acid pulp waste liquid solid content, 50 to 100 parts of phenol are used. The manufacturing process is more complicated. In addition, from the perspective of cost, it is not as good as urea resin. agent and melamine resin adhesive.

以往方法的粘合剂不仅制造工序复杂,所具备的强度不及市售的木材用粘合剂,而且从原料的成本方面考虑也不利,所以从上述任何一点或全部理由考虑,是不能够达到实用化的目的的。The adhesive of the conventional method is not only complicated in the manufacturing process, but its strength is not as good as that of commercially available wood adhesives, and it is also unfavorable in terms of the cost of raw materials. Therefore, considering any or all of the above-mentioned reasons, it is impossible to achieve practical use. for the purpose of transformation.

另一方面,中国和东南亚各国不仅能够使用木材,还能够以竹子、稻秸、麦秸、芦苇、亚麻、洋麻等非木材为原料来进行纸浆的生产,但最近化学纸浆的生产量急剧增加,由纸浆废液造成的环境污染问题也日益严重。On the other hand, China and Southeast Asian countries can not only use wood, but also use bamboo, rice straw, wheat straw, reed, flax, kenaf and other non-wood as raw materials for pulp production. However, the production of chemical pulp has increased sharply recently. The problem of environmental pollution caused by pulp waste liquid is also becoming more and more serious.

本发明的目的是使用纸浆废液(黑液),提供具备良好强度、使用纸浆废液成分的比例较高、比市售的热固化型树脂粘合剂价格便宜的粘合剂,以及使用了该粘合剂的性能良好的木质纤维素类板材。The object of the present invention is to use pulp waste liquor (black liquor), provide a binder with good strength, a higher proportion of pulp waste liquor components, and a cheaper price than commercially available thermosetting resin binders, and using The adhesive performs well on lignocellulosic boards.

发明的揭示disclosure of invention

以往方法中事实上仅使用了木材纸浆废液,而且以其中的木质素成分为专门对象,本发明着重研究了木质素和半纤维素的组成中以与木材大不相同的稻科植物为原料的纸浆废液,发现作为粘合剂原料,使用这种废液是极为有效的。In fact, only waste wood pulp was used in the previous method, and the lignin component in it was used as the special object. The present invention focuses on the study of the rice plants that are very different from wood in the composition of lignin and hemicellulose. It is found that it is extremely effective to use this waste liquid as a binder raw material.

令人惊奇的是,即使本发明者们将稻科植物的纸浆废液浓缩液直接作为层压板等板材用粘合剂使用,也能够制得具备一定强度的板材制品,对此进行了认真的研究的结果是,在适当条件下,使稻科植物纸浆废液和酚类及甲醛反应,能够获得具备良好强度特性的粘合剂。Surprisingly, the inventors of the present invention were able to produce a board product with a certain strength even if the concentrated liquid of pulp waste liquid from rice plants was directly used as an adhesive for boards such as laminated boards. The result of the research is that, under appropriate conditions, the reaction of rice plant pulp waste liquid with phenols and formaldehyde can obtain adhesives with good strength characteristics.

也就是说,本发明的粘合剂具备以下特征,是由纸浆废液和酚类及甲醛反应而获得的粘合剂,粘合剂的不挥发组分中30重量%以上来自稻科植物纸浆废液。That is to say, the adhesive of the present invention has the following characteristics. It is an adhesive obtained by reacting pulp waste liquid with phenols and formaldehyde, and more than 30% by weight of the non-volatile components of the adhesive come from rice plant pulp. waste liquid.

此外,本发明还包括层压板、纤维板等木质纤维素类板材,它们的特征是在小片木质纤维素物质中添加并混合入上述粘合剂或含有30重量%以上的来自稻科植物纸浆废液的成分的粘合剂,然后加热加压成板材。In addition, the present invention also includes lignocellulosic boards such as laminated boards and fiberboards, which are characterized in that small pieces of lignocellulosic substances are added and mixed into the above-mentioned binder or contain more than 30% by weight of waste pulp from rice plants The components of the adhesive are then heated and pressed into sheets.

用于本发明粘合剂的纸浆废液在纸浆蒸煮工序中被排出,通称为黑液,它是一种包含半纤维素、木质素或它们的分解物或变性产物及蒸煮用催化剂的废液。该纸浆废液较好的是仅由稻科植物纸浆废液组成,也可使用混入了一部分木材等稻科植物以外的废液。The pulp waste liquid used in the binder of the present invention is discharged in the pulp cooking process, commonly known as black liquor, which is a waste liquid containing hemicellulose, lignin or their decomposition or denaturation products and a catalyst for cooking . The pulp waste liquid is preferably composed only of rice plant pulp waste liquid, but waste liquid mixed with a part of wood and other plants other than rice plant may also be used.

作为上述稻科植物,可使用竹子、稻秸、麦秸、蔗渣(甘蔗的渣)、芦苇、玉米、高梁等所有的稻科植物,较好的是使用竹子、稻秸、麦秸的纸浆废液。As the above-mentioned rice plant, all rice plants such as bamboo, rice straw, wheat straw, bagasse (sugar cane bagasse), reed, corn, sorghum can be used, and pulp waste liquid of bamboo, rice straw, and wheat straw is preferably used.

作为上述纸浆废液,可使用硫酸盐制浆法、亚硫酸法、碱法等所谓的化学纸浆化法,半化学纸浆化法,热机械纸浆化法,有机溶剂法等使半纤维素、木质素或它们的分解物或变性产物排出的所有纸浆化法的废液,但较好的是碱性条件下获得的废液,特别是用碱法、硫酸盐制浆法获得的废液。以往的碱性蒸煮操作中,半纤维素被分解为羟酸,使碱性蒸煮废液直接作为粘合剂使用受到一定限制,本发明中倍受瞩目的是较好地使用了碱性蒸煮废液。As the above-mentioned pulp waste liquid, so-called chemical pulping methods such as sulfate pulping method, sulfurous acid method, and alkali method, semichemical pulping method, thermomechanical pulping method, organic solvent method, etc. can be used to make hemicellulose, wood pulp, etc. All the waste liquids of the pulping process discharged from the pulp or their decomposition products or denatured products, but preferably the waste liquids obtained under alkaline conditions, especially the waste liquids obtained by the alkaline method and kraft pulping method. In the previous alkaline cooking operation, hemicellulose was decomposed into hydroxy acids, so that the direct use of alkaline cooking waste liquid as a binder was limited. In the present invention, it is better to use alkaline cooking waste liquid.

本发明中,纸浆废液中来自植物的全部成分都是制备粘合剂的有效成分,纸浆废液为碱性时,碱性成分起到反应催化剂作用。所以,没有必要除去纸浆废液中的特定成分。但是,较好的是除去混入废液中的纸浆微纤维。纸浆废液通常是脱水浓缩到浓度为20~50%的程度再使用。In the present invention, all the plant-derived components in the pulp waste liquid are effective components for preparing the adhesive, and when the pulp waste liquid is alkaline, the alkaline components act as reaction catalysts. Therefore, it is not necessary to remove specific components in pulp waste liquor. However, it is preferable to remove pulp microfibers mixed in the waste liquor. Pulp waste liquid is usually dehydrated and concentrated to a concentration of 20 to 50% before use.

作为酚类,可使用苯酚、甲酚、二甲苯酚、双酚A、双酚F、间苯二酚等所有酚类,但从性能和成本方面考虑,特别好的是使用苯酚。对应于稻科植物纸浆废液的不挥发成分,其用量较好是在100重量%以下,特别好的是在5~60重量%。如果用量超过100重量%,虽然也没有关系,但成本有所提高,且不能够改善物理性质。As the phenols, all phenols such as phenol, cresol, xylenol, bisphenol A, bisphenol F, and resorcinol can be used, but it is particularly preferable to use phenol in terms of performance and cost. The amount of non-volatile components corresponding to the waste pulp of rice plants is preferably at most 100% by weight, particularly preferably 5 to 60% by weight. If the amount exceeds 100% by weight, it does not matter, but the cost increases and the physical properties cannot be improved.

作为甲醛,可使用福尔马林、仲甲醛、聚甲醛等所有甲醛。对应于酚类单体,以摩尔比计,其用量在1.2~5.0范围内,特别好的是在1.8~3.5的范围内。As formaldehyde, all formaldehydes, such as formalin, paraformaldehyde, and polyoxymethylene, can be used. Corresponding to the phenolic monomer, the amount used is in the range of 1.2 to 5.0, particularly preferably in the range of 1.8 to 3.5, in terms of molar ratio.

此外,在摩尔数不超过甲醛的范围内,还可用其他醛,例如,乙醛、糠醛、苯甲醛、乙二醛等代替甲醛使用。In addition, other aldehydes, such as acetaldehyde, furfural, benzaldehyde, glyoxal, etc., can also be used instead of formaldehyde within the range where the number of moles does not exceed formaldehyde.

本发明的粘合剂较好的是在pH9以上,最好在pH10以上的碱性条件下,使上述纸浆废液与酚类及甲醛反应而制得。作为催化剂,可使用以碱金属和碱土金属的氧化物或氢氧化物为首的所有满足上述pH条件的碱性催化剂。但是,如果使用的纸浆废液为硫酸盐制浆法、碱法等制得的碱性物质,则没有必要特别添加上述碱性催化剂,这样比较好。The binder of the present invention is prepared by reacting the above-mentioned pulp waste liquid with phenols and formaldehyde under an alkaline condition of preferably pH 9 or higher, most preferably pH 10 or higher. As the catalyst, all basic catalysts satisfying the above pH conditions including oxides or hydroxides of alkali metals and alkaline earth metals can be used. However, if the pulp waste liquid to be used is an alkaline substance produced by kraft pulping method, alkaline method, etc., it is not necessary to add the above-mentioned basic catalyst, which is better.

本发明的粘合剂是上述纸浆废液和酚类及甲醛的反应生成物,不挥发成分中来自稻科植物纸浆废液的成分至少在30重量%以上,较好的是在50重量%以上,特别好的是含量在60~95重量%的范围内。如果来自稻科植物纸浆废液的成分少于30重量%,则不能够达到本发明的目的。而且,该含量表示对应于粘合剂的不挥发成分,制备该粘合剂时使用的稻科植物纸浆废液中的不挥发成分的重量%。The binder of the present invention is the reaction product of the above-mentioned pulp waste liquid, phenols and formaldehyde, and the non-volatile component is at least 30% by weight, preferably more than 50% by weight. , it is particularly preferable that the content is within the range of 60 to 95% by weight. The object of the present invention cannot be achieved if the component derived from the rice pulp waste liquor is less than 30% by weight. In addition, this content represents the weight% of the non-volatile matter in the rice plant pulp waste liquid used when preparing this adhesive agent with respect to the non-volatile matter of an adhesive agent.

本发明的粘合剂具有在纸浆废液成分和酚类及甲醛的聚合物中附加了羟甲基的结构,最好是纸浆废液成分和酚类单体互相聚合,均衡良好地附加羟甲基的结构。不好的结构包括大量混合了只有酚类和甲醛的缩聚物的结构,或大量混合了只有纸浆废液成分和甲醛的缩聚物的结构,这些结构由酚类和甲醛进行了充分缩聚反应后再与纸浆废液反应而获得,或使纸浆废液和甲醛反应后再与酚类反应而获得。The binder of the present invention has a structure in which a methylol group is added to a polymer of pulp waste liquid components, phenols, and formaldehyde, and it is preferable that the pulp waste liquid components and phenolic monomers are mutually polymerized to add methylol groups in a well-balanced manner. base structure. Unfavorable structures include a structure in which a large amount of polycondensate of only phenols and formaldehyde is mixed, or a structure in which a polycondensate of only pulp waste liquid components and formaldehyde is mixed in a large amount, and these structures are formed after a sufficient polycondensation reaction of phenols and formaldehyde. It can be obtained by reacting pulp waste liquid, or reacting pulp waste liquid with formaldehyde and then reacting with phenols.

上述具备较好结构的粘合剂由酚类和甲醛反应获得特定反应生成物后,该反应生成物再与纸浆废液反应而获得,或纸浆废液和酚类及甲醛在特定条件下同时反应而获得。尤其是由酚类与甲醛获得特定的反应生成物后,该反应生成物再与纸浆废液反应所获得的粘合剂具有最理想的结构。The above-mentioned binder with a better structure is obtained by reacting phenols and formaldehyde to obtain a specific reaction product, which is then reacted with pulp waste liquid, or pulp waste liquid, phenols and formaldehyde are reacted simultaneously under specific conditions And get. In particular, after obtaining a specific reaction product from phenols and formaldehyde, the adhesive obtained by reacting the reaction product with pulp waste liquor has the most ideal structure.

上述由酚类和甲醛获得特定的反应生成物后,该反应生成物再与纸浆废液反应而获得的粘合剂是指以下物质。首先,上述特定的反应生成物是指重均分子量为120~500,较好的是150~300,且酚类单体的羟甲基体的含量在20%以上,较好的是在40%以上的酚类和甲醛的反应生成物。该酚类单体的羟甲基体虽然包括一羟甲基、二羟甲基、三羟甲基,但以三羟甲基,其次是二羟甲基的含量越高越好。例如,这样的反应生成物可在甲醛对酚类单体的摩尔比为1.8~3.5,碱金属对酚类单体的摩尔比为0.1~0.5,反应温度为50~80℃,反应时间为30分钟~2小时的条件下反应而得。将该特定反应生成物添加到纸浆废液中,在50~95℃的温度范围内反应20分钟~5小时。The binder obtained by obtaining a specific reaction product from phenols and formaldehyde and then reacting the reaction product with pulp waste liquid refers to the following. First, the specific reaction product mentioned above means that the weight average molecular weight is 120-500, preferably 150-300, and the content of the methylol body of the phenolic monomer is more than 20%, preferably 40%. The reaction product of the above phenols and formaldehyde. Although the methylol body of the phenolic monomer includes monomethylol, dimethylol, and trimethylol, the higher the content of trimethylol, followed by dimethylol, the better. For example, such a reaction product can be obtained when the molar ratio of formaldehyde to phenolic monomer is 1.8 to 3.5, the molar ratio of alkali metal to phenolic monomer is 0.1 to 0.5, the reaction temperature is 50 to 80°C, and the reaction time is 30 Minutes to 2 hours under the conditions of reaction. This specific reaction product is added to pulp waste liquid, and it reacts in the temperature range of 50-95 degreeC for 20 minutes - 5 hours.

此外,在特定条件下,上述纸浆废液和酚类及甲醛同时反应而获得的粘合剂是指以下物质。也就是说,在纸浆废液浓缩液中添加酚类和甲醛,最初在40~85℃的温度下反应20分钟~2小时,较好的是在45~75℃的温度范围内反应30分钟~1小时,然后在50~95℃反应30分钟~8小时。通过最初的反应,优先形成酚类单体的羟甲基体。In addition, the binder obtained by simultaneously reacting the above-mentioned pulp waste liquid, phenols, and formaldehyde under specific conditions refers to the following substances. That is to say, add phenols and formaldehyde to the concentrated liquid of pulp waste liquid, and initially react at a temperature of 40-85° C. for 20 minutes to 2 hours, preferably at a temperature of 45-75° C. for 30 minutes to 2 hours. 1 hour, then react at 50-95°C for 30 minutes-8 hours. Through the initial reaction, the hydroxymethyl form of the phenolic monomer is preferentially formed.

如果将本发明的粘合剂中和至pH5~7,则该粘合剂被分离成可溶于四氢呋喃组分和不可溶于四氢呋喃的组分,可溶组分的重均分子量较好是在500以上,更好的是在800~2000。如果重均分子量在500以下,则强度较低,主要通过调整反应时间来获得所希望的重均分子量。If the binder of the present invention is neutralized to pH 5-7, the binder is separated into components soluble in tetrahydrofuran and insoluble in tetrahydrofuran, and the weight average molecular weight of the soluble components is preferably between More than 500, preferably between 800 and 2000. If the weight-average molecular weight is 500 or less, the strength is low, and the desired weight-average molecular weight is obtained mainly by adjusting the reaction time.

本发明的粘合剂可以液状,特别是水溶液或水的悬浊液状态被使用,也可脱水干燥以粉末状使用。The binder of the present invention can be used in a liquid state, especially in the state of an aqueous solution or a water suspension, and can also be used in a powder form after dehydration and drying.

本发明的粘合剂通过羟甲基的交联反应而固化,一般热固性较好是在150℃以上,更好的是在180~210℃的温度下通过热处理来达到固化的目的。但是,不一定限于热固性。例如,在粘合剂中,对应于酚类单体使0.5摩尔以上的碱金属存在,使用时混合入有机酸酯就可在常温下固化。The adhesive of the present invention is cured through the cross-linking reaction of methylol groups. Generally, the thermosetting property is preferably above 150° C., more preferably through heat treatment at a temperature of 180-210° C. to achieve the purpose of curing. However, it is not necessarily limited to thermosetting. For example, in the adhesive, 0.5 mole or more of alkali metal is present corresponding to the phenolic monomer, and it can be cured at room temperature when mixed with an organic acid ester during use.

本发明的粘合剂可用于所有以往热固性树脂粘合剂或粘结剂能够利用的领域,特别是作为层压板、纤维板、夹板等木材用粘合剂更能发挥其良好的性能。The adhesive of the present invention can be used in all fields where thermosetting resin adhesives or adhesives can be used in the past, especially as an adhesive for wood such as laminated boards, fiberboards, and plywoods, it can exert its good performance.

本发明的粘合剂也可与防水剂、脱模剂和阻燃剂等其他药剂并用。此外,本发明的粘合剂还可与尿素树脂、三聚氰胺树脂等其他合成树脂粘合剂并用。The adhesive of the present invention can also be used in combination with other agents such as waterproofing agents, mold release agents, and flame retardants. In addition, the adhesive of the present invention can be used in combination with other synthetic resin adhesives such as urea resin and melamine resin.

下面,对本发明的板材进行说明。Next, the sheet material of the present invention will be described.

本发明的板材是指以层压板、纤维板为代表的在木材等小片木质纤维素物质中混合入粘合剂,加热加压而形成的板。The board of the present invention refers to a board formed by mixing adhesives into small pieces of lignocellulosic materials such as wood, and heating and pressing, represented by laminated boards and fiberboards.

本发明的板材是指在小片木质纤维素物质中添加混合入来自稻科植物纸浆废液的成分的含量在30重量%以上,较好的是在50重量%以上,特别好的是在60重量%以上的粘合剂,使其中的不挥发成分的比例达到0.5~40重量%,加热加压而形成的板。The board of the present invention refers to the addition and mixing of the components from the rice plant pulp waste liquid in the small piece of lignocellulosic material, the content of which is more than 30% by weight, preferably more than 50% by weight, and particularly preferably 60% by weight. % or more of the binder, so that the proportion of non-volatile components in it reaches 0.5 to 40% by weight, and the plate is formed by heating and pressing.

作为上述粘合剂,较好的是使用前述的本发明粘合剂,也可使用稻科植物纸浆废液。而且,还可并用一部分其他木材用粘合剂。As the above-mentioned binder, it is preferable to use the above-mentioned binder of the present invention, and it is also possible to use waste liquid of rice plant pulp. Furthermore, some other wood adhesives may be used in combination.

将所述的本发明粘合剂添加混合入小片木质纤维素物质中,加热加压成板,就能够制得层压板、纤维板等具备实用性、且性能良好的木质纤维素类板材。在小片木质纤维素物质中添加本发明的粘合剂,为使其中的不挥发成分达到0.5~40重量%的程度,一般较好的是添加1~20重量%。Adding and mixing the adhesive of the present invention into small pieces of lignocellulosic material, heating and pressing to form a board, can produce laminated boards, fiberboards and other practical lignocellulosic boards with good performance. The binder of the present invention is added to the small pieces of lignocellulosic material, in order to make the non-volatile content therein reach the level of 0.5-40% by weight, generally 1-20% by weight is preferably added.

本发明的板材与使用了以往的木材用粘合剂的板材制品具备同等,或更好的力学强度。The board of the present invention has the same or better mechanical strength than board products using conventional wood adhesives.

此外,制造本发明的木质纤维素类板材时,加热加压的条件等可以按照常规。还可使用防水剂、脱模剂和防腐剂等添加剂,这些添加剂可预先添加混合入粘合剂中,也可在制造板材时,与粘合剂分别添加。In addition, when manufacturing the lignocellulosic board material of this invention, the conditions of heating and pressurization etc. can be conventional. Additives such as waterproofing agent, release agent and preservative can also be used. These additives can be pre-added and mixed into the adhesive, or they can be added separately from the adhesive when manufacturing the board.

本发明的粘合剂具备良好性能的理由目前还不清楚,可能是由于稻科植物所特有的半纤维素和木质素组分的缘故。The reason for the good performance of the adhesive of the present invention is not clear at present, but it may be due to the hemicellulose and lignin components unique to rice plants.

稻科植物中含有大量作为半纤维素的木聚糖,木聚糖水解后大多数经过木糖转变为糠醛。糠醛可作为呋喃树脂、酚醛树脂的醛源使用,工业上,玉米的穗轴、麦秸、稻壳、蔗渣等稻科植物作为很好的原料被利用。进行碱性纸浆蒸煮时,来自半纤维素的大部分醛成分通过剥皮反应转变为羟酸,木聚糖对剥皮反应显示出很强的抵抗性。本发明的粘合剂能够发挥良好性能的一个原因就是由于木聚糖或其分解物作为醛源被有效利用了。Rice plants contain a large amount of xylan as hemicellulose, and most of the xylan is converted into furfural through xylose after hydrolysis. Furfural can be used as the aldehyde source of furan resin and phenolic resin. Industrially, corn cobs, wheat straw, rice husks, bagasse and other rice plants are used as good raw materials. When alkaline pulp cooking is performed, most of the aldehyde components from hemicellulose are converted to hydroxyacids by the dehulling reaction, to which xylan shows strong resistance. One of the reasons why the binder of the present invention exhibits good performance is that xylan or its decomposition product is effectively utilized as an aldehyde source.

此外,稻科植物的木质素具备式(1)所示的特殊结构(式(2)为大多包含在针叶树中的木质素,式(3)为大多包含在阔叶树中的木质素)

Figure C9619950500071
由于稻科植物的木质素在酚骨架左右的邻位没有甲氧基,所以能够很容易地进行甲醛的加成反应,而且,通过与酚的共缩合能够容易地形成低聚物。In addition, the lignin of rice plants has a special structure represented by the formula (1) (the formula (2) is the lignin that is mostly contained in coniferous trees, and the formula (3) is the lignin that is mostly contained in broad-leaved trees)
Figure C9619950500071
Since the lignin of rice plants does not have a methoxy group in the ortho position to the left and right of the phenol skeleton, the addition reaction of formaldehyde can easily proceed, and furthermore, an oligomer can be easily formed by co-condensation with phenol.

本发明的粘合剂中,以最理想的三羟甲基苯酚为例对纸浆废液和酚类物质的羟甲基体进行反应的较好的理由进行说明。式(4)表示的三羟甲基苯酚与纸浆废液成分脱水缩合,式(5)表示的酚类单体与纸浆废液成分容易形成通过亚甲基互相聚合的低聚物。然而,交联反应所必须的羟甲基体残留在酚骨架中。这样,少量的酚和甲醛就能够有效地被利用,通过羟甲基的交联反应形成固化型树脂组成物。 Among the binders of the present invention, the reason why it is preferable to react the pulp waste liquid and the methylol form of the phenolic substance will be described by taking trimethylol phenol as an example. The trimethylol phenol represented by the formula (4) is dehydrated and condensed with the pulp waste liquid component, and the phenolic monomer represented by the formula (5) and the pulp waste liquid component easily form oligomers which are mutually polymerized through methylene groups. However, the hydroxymethyl form necessary for the crosslinking reaction remains in the phenolic skeleton. In this way, a small amount of phenol and formaldehyde can be effectively utilized to form a curable resin composition through the crosslinking reaction of the methylol groups.

其中,R、R1表示纸浆废液成分。Wherein, R, R 1 represent pulp waste liquor components.

实施发明的最佳状态The best state to implement the invention

以下,通过实施例对本发明进行更为详细的说明,但本发明并不仅限于这些实施例。Hereinafter, the present invention will be described in more detail through examples, but the present invention is not limited to these examples.

实施例和比较例中,用甲酸将试样的pH值调整到5~7,然后用岛津制作所生产的凝胶过滤色谱仪(柱子为シマズLC柱GPC-801 1500)在载体为THF1cc/min的条件下,通过检测器测定可溶于THF(四氢呋喃)的组分的分子量分布图和重均分子量。本发明中酚类单体的羟甲基体的含量用分子量分布图的面积%表示。In the embodiment and the comparative example, the pH value of the sample is adjusted to 5~7 with formic acid, then the gel filtration chromatograph produced by Shimadzu (column is シマズ LC column GPC-801 1500) in the carrier is THF1cc/ Under the condition of 1 min, the molecular weight distribution and weight average molecular weight of THF (tetrahydrofuran) soluble components were measured by detector. In the present invention, the content of the methylol body of the phenolic monomer is represented by the area % of the molecular weight distribution diagram.

实施例1~5Embodiment 1-5

在装有冷凝器和搅拌机的反应容器中加入不挥发成分为50重量%、pH值为13的由硫酸盐制浆法获得的竹子纸浆废液的浓缩液Y,然后添加规定量的酚和规定量的甲醛,在70℃定时反应,制得粘合剂A~E。酚和甲醛的用量及反应时间等如表1所示。重均分子量、粘合剂的不挥发成分中来自稻科植物纸浆废液的成分的计算值也由表1所示,In the reaction vessel equipped with condenser and stirrer, add the concentrated liquid Y of the bamboo pulp waste liquid obtained by kraft pulping method with a non-volatile content of 50% by weight and a pH value of 13, and then add a specified amount of phenol and a specified A certain amount of formaldehyde was reacted at 70°C to prepare Adhesives A~E. The dosage and reaction time of phenol and formaldehyde are shown in Table 1. The weight-average molecular weight and the calculated value of the non-volatile components of the binder derived from the rice plant pulp waste liquid are also shown in Table 1.

                                     表1 实施例 粘合剂的种类              制造条件         粘合剂特性     酚类1)   F/P2)  反应时间(hr.)  重均分子量 来自废液的成分3)     1     A     100   2.2     3.5     1350     40     2     B     100   2.2     1.5     680     40     3     C     40   2.5     2.5     1349     56 4 D 20 3.0 3 1180 75     5     E     20   4.0     2     1190     72 Table 1 Example Types of Adhesives manufacturing conditions Adhesive properties Phenols1) F/P2) Response time (hr.) Weight average molecular weight Components from waste liquid3) 1 A 100 2.2 3.5 1350 40 2 B 100 2.2 1.5 680 40 3 C 40 2.5 2.5 1349 56 4 D. 20 3.0 3 1180 75 5 E. 20 4.0 2 1190 72

1)对应于纸浆废液和不挥发成分的酚类的重量%1) % by weight of phenols corresponding to pulp waste liquor and non-volatile components

2)甲醛对酚类的摩尔比2) The molar ratio of formaldehyde to phenols

3)粘合剂不挥发成分中的稻科纸浆废液的不挥发成分的重量%3) % by weight of the non-volatile components of the rice pulp waste liquid in the binder non-volatile components

(对应于粘合剂不挥发成分的所用纸浆废液的不挥发成分的重量%的计算值)(Calculated value of % by weight of non-volatile components of used pulp waste liquor corresponding to binder non-volatile components)

实施例6~8Embodiment 6-8

取表2所示的各种稻科植物纸浆废液的浓缩液,对应于纸浆废液的不挥发成分,在其中添加150重量%酚类和对酚类的摩尔比为3的甲醛,在70℃反应4小时后,制得粘合剂F~H。这些粘合剂的重均分子量如表2所示。Get the concentrated solution of various rice plant pulp waste liquids shown in table 2, corresponding to the non-volatile components of paper pulp waste liquid, add 150% by weight phenols and the formaldehyde that the mol ratio to phenols is 3 therein, at 70 After reacting at ℃ for 4 hours, adhesives F to H were prepared. The weight average molecular weights of these binders are shown in Table 2.

比较例1~3Comparative example 1-3

利用除了使用稻科植物之外的纸浆废液外,其他与实施例6~8相同的方法,制得粘合剂I~K。这些粘合剂的重均分子量也由表2表示。Adhesives I to K were prepared in the same manner as in Examples 6 to 8 except for using pulp waste liquor from rice plants. The weight average molecular weights of these binders are also shown in Table 2.

                      表2 粘合剂的种类 纸浆废液的种类 重均分子量 实施例6     F 竹子硫酸盐制浆法     1260 实施例7     G 麦秸碱法     1480 实施例8     H 稻秸碱法     1090 比较例1     I 马尼拉麻碱法     1320 比较例2     J 亚麻碱法     1430 比较例3     K 针叶树硫酸盐制浆法     1130 Table 2 Types of Adhesives Types of pulp waste Weight average molecular weight Example 6 f Bamboo Kraft Pulping 1260 Example 7 G Straw soda method 1480 Example 8 h Rice straw alkaline method 1090 Comparative example 1 I Manila Canine Law 1320 Comparative example 2 J linolenic acid 1430 Comparative example 3 K Conifer kraft pulping 1130

比较例4Comparative example 4

在装有冷凝器和搅拌机的反应容器中加入酚类物质、对酚类物质的摩尔比为2的福尔马林、对酚类物质的摩尔比为0.33的氢氧化钠,在80℃反应3.5小时,制得酚醛树脂粘合剂Z。用甲酸中和粘合剂Z,使其pH值调整为5~7后,用与实施例1相同的方法测得的可溶于THF的组分的重均分子量为950,该粘合剂Z相当于标准板材用粘合剂。Add phenolic substances, formalin with a molar ratio of 2 to phenolic substances, and sodium hydroxide with a molar ratio of 0.33 to phenolic substances in a reaction vessel equipped with a condenser and a stirrer, and react at 80°C for 3.5 Hours, the phenolic resin binder Z was prepared. Neutralize binder Z with formic acid, after its pH value is adjusted to 5~7, the weight-average molecular weight of the THF-soluble component that measures with the same method as embodiment 1 is 950, and this binder Z Equivalent to standard sheet adhesives.

实施例9~11Examples 9-11

在装有冷凝器和搅拌机的反应容器中加入酚类物质、对酚类物质的摩尔比为3的福尔马林、对酚类物质的摩尔比为0.33的氢氧化钠,在70℃反应30分钟,制得酚类物质和甲醛的反应生成物X。该反应生成物X的分子量分布图如图1所示。反应生成物X中酚类单体的羟甲基体含量是邻羟甲基苯酚8%、对羟甲基苯酚+2,6-二羟甲基苯酚8%、2,4-二羟甲基苯酚11%、三羟甲基苯酚29%,共计56%。此外,重均分子量为172。Add phenolic substances, formalin with a molar ratio of 3 to phenolic substances, and sodium hydroxide with a molar ratio of 0.33 to phenolic substances in a reaction vessel equipped with a condenser and a stirrer, and react at 70°C for 30 Minutes, the reaction product X of phenolic substance and formaldehyde is obtained. The molecular weight distribution diagram of the reaction product X is shown in FIG. 1 . The methylol body content of the phenolic monomer in the reaction product X is o-hydroxymethylphenol 8%, p-hydroxymethylphenol+2,6-dimethylolphenol 8%, 2,4-dimethylolphenol 11% of phenol, 29% of trimethylolphenol, 56% in total. In addition, the weight average molecular weight was 172.

然后,在与实施例4~6所用相同的稻科植物纸浆废液的浓缩液中添加反应生成物X,对应于纸浆废液不挥发组分的反应生成物X中的酚类物质比例为15重量%,于70℃反应2小时,制得粘合剂L~N。其重均分子量如表3所示。此外,粘合剂N的稻秸纸浆废液粘合剂的分子量分布图如图2所示。Then, the reaction product X was added to the concentrate of the same rice pulp waste liquid used in Examples 4 to 6, and the ratio of phenolic substances in the reaction product X corresponding to the non-volatile components of the pulp waste liquid was 15 % by weight, reacted at 70°C for 2 hours to prepare adhesives L-N. Its weight average molecular weight is shown in Table 3. In addition, the molecular weight distribution diagram of the rice straw pulp waste liquid binder of the binder N is shown in FIG. 2 .

                          表3 粘合剂的种类 纸浆废液的种类   重均分子量   实施例9     L 竹子硫酸盐制浆法     1190   实施例10     M 麦秸碱法     1420   实施例11     N 稻秸碱法     1040 table 3 Types of Adhesives Types of pulp waste Weight average molecular weight Example 9 L Bamboo Kraft Pulping 1190 Example 10 m Straw soda method 1420 Example 11 N Rice straw alkaline method 1040

[层压板的强度试验][Strength test of laminated board]

以下的实施例12~25和比较例5~8对本发明的粘合剂作为层压板用粘合剂的强度,以及利用本发明的木质纤维素类板材的制造方法制得的层压板的强度进行了测定。The following Examples 12 to 25 and Comparative Examples 5 to 8 were conducted on the strength of the adhesive of the present invention as an adhesive for laminates and the strength of laminates produced by the method for producing lignocellulosic boards of the present invention. determined.

层压板使用的是用环形刀片(pallman)的刀刃将建筑解体材料切成0.5mm绝对干燥的薄片,用喷浆器在340g该薄片上涂布添加10重量%作为不挥发成分的粘合剂后,将其放入22cm见方的成形箱中成形,用1cm的隔板(目标比重为0.7g/cm2),在压力为50kgf/cm2,温度为20℃的条件下加热15分钟。For the laminated board, the building disintegration material was cut into 0.5mm absolutely dry thin slices with the blade of a circular blade (Pallman), and 340 g of the thin slices were coated with 10% by weight of adhesive as a non-volatile component with a sprayer. , put it into a 22cm square forming box for molding, use a 1cm separator (target specific gravity is 0.7g/cm 2 ), and heat for 15 minutes at a pressure of 50kgf/cm 2 and a temperature of 20°C.

此外,将成形品裁成5×20cm的试验片,按照JIS A 5908 5.5的标准对3枚试验片进行测试。In addition, the molded product was cut into 5×20cm test pieces, and three test pieces were tested according to JIS A 5908 5.5.

实施例12~22Examples 12-22

使用实施例1~11制备的本发明的粘合剂A~H和L~N,制得层玉板,测定其弯曲强度。测试结果如表4所示。Using the adhesives A to H and L to N of the present invention prepared in Examples 1 to 11, laminated jade boards were prepared, and the bending strength thereof was measured. The test results are shown in Table 4.

比较例5~8Comparative example 5-8

使用比较例1~3制备的粘合剂I~K和Z,制得层压板,测定其弯曲强度。测试结果如表4所示。Using the adhesives I-K and Z prepared in Comparative Examples 1-3, laminated boards were prepared, and their flexural strengths were measured. The test results are shown in Table 4.

实施例23Example 23

使用前述竹子纸浆废液浓缩液Y作为粘合剂,制得层压板,测定其弯曲强度,测试结果如表4所示。Using the aforementioned bamboo pulp waste liquid concentrate Y as an adhesive, a laminate was prepared, and its flexural strength was measured. The test results are shown in Table 4.

实施例24、25Example 24, 25

混合前述竹子纸浆废液浓缩液Y和前述酚醛树脂粘合剂Z,使其中的竹子纸浆废液不挥发成分占40重量%,制得粘合剂O;使其中的竹子纸浆废液不挥发成分占60重量%,制得粘合剂P。使用这些粘合剂制得层压板,测定它们的弯曲强度,测试结果如表4所示。Mix the aforementioned bamboo pulp waste liquid concentrate Y and the aforementioned phenolic resin binder Z so that the non-volatile components of the bamboo pulp waste liquid therein account for 40% by weight to obtain a binder O; make the bamboo pulp waste liquid non-volatile components therein Occupying 60% by weight, Adhesive P was prepared. Laminates were prepared using these adhesives, and their flexural strength was measured. The test results are shown in Table 4.

                                    表4 粘合剂的种类   废液的种类        粘合剂特性     板材的物理性质    酚类1) 废液成分2)   比重(g/cm2)   弯曲强度(kgf/cm2) 实施例12     A     竹子     100     40     0.76     214 实施例13     B     竹子     100     40     0.76     143 实施例14     C     竹子     40     56     0.76     226 实施例15     D     竹子     20     75     0.75     198 实施例16     E     竹子     20     72     0.75     146 实施例17     F     竹子     15     80     0.75     173 实施例18     G     麦秸     15     80     0.76     158 实施例19     H     稻秸     15     80     0.77     148 实施例20 L 竹子 15 80 0.75 227 实施例21     M     麦秸     15     80     0.76     211 实施例22     N     稻秸     15     80     0.77     189 实施例23     Y     竹子     0     100     0.77     109 实施例24     O     竹子     96     40     0.75     168 实施例25     P     竹子     43     60     0.76     159 比较例5     I   马尼拉麻     15     80     0.73     41 比较例6     J     亚麻     15     80     0.76     52 比较例7     K   针叶树     15     80     0.72     32 比较例8     Z            酚醛树脂粘合剂     0.76     218 Table 4 Types of Adhesives Types of waste liquid Adhesive properties The physical properties of the board Phenols1) Waste liquid composition 2) Specific gravity (g/cm 2 ) Bending strength (kgf/cm 2 ) Example 12 A bamboo 100 40 0.76 214 Example 13 B bamboo 100 40 0.76 143 Example 14 C bamboo 40 56 0.76 226 Example 15 D. bamboo 20 75 0.75 198 Example 16 E. bamboo 20 72 0.75 146 Example 17 f bamboo 15 80 0.75 173 Example 18 G wheat straw 15 80 0.76 158 Example 19 h rice straw 15 80 0.77 148 Example 20 L bamboo 15 80 0.75 227 Example 21 m wheat straw 15 80 0.76 211 Example 22 N rice straw 15 80 0.77 189 Example 23 Y bamboo 0 100 0.77 109 Example 24 o bamboo 96 40 0.75 168 Example 25 P bamboo 43 60 0.76 159 Comparative Example 5 I Manila hemp 15 80 0.73 41 Comparative example 6 J flax 15 80 0.76 52 Comparative Example 7 K conifer 15 80 0.72 32 Comparative Example 8 Z Phenolic resin adhesive 0.76 218

1)对应于粘合剂中来自纸浆废液的成分,来自酚类物质的成分%1) Corresponding to the components derived from pulp waste liquid in the binder, the components derived from phenolic substances %

2)粘合剂不挥发成分中来自纸浆废液成分的量2) Amount of components from pulp waste liquid in the non-volatile components of the binder

从以上实施例和比较例可得出以下结论:Can draw the following conclusions from above embodiment and comparative example:

(1)粘合剂不挥发成分中来自稻科植物纸浆废液的成分在30%以上,即使在50%以上,甚至在80%以上,也能够发挥出与酚醛树脂粘合剂相同,或更好的强度特性。(1) In the non-volatile components of the binder, the composition from the rice plant pulp waste liquid is more than 30%, even if it is more than 50%, or even more than 80%, it can also exert the same or better performance as the phenolic resin binder. Good strength properties.

(2)重均分子量为120~500、不挥发成分的20%以上为具有酚类单体的羟甲基体的酚类物质和甲醛的反应生成物与纸浆废液反应而得的粘合剂能够发挥出更好的强度性能。(2) A binder obtained by reacting a reaction product of a phenolic substance with a weight-average molecular weight of 120 to 500 and 20% or more of the non-volatile content being a methylol body having a phenolic monomer and formaldehyde, and pulp waste liquid Can play a better strength performance.

(3)即使只用稻科植物纸浆废液作为粘合剂也能够制造板材。(3) It is possible to manufacture boards even if only rice plant pulp waste liquid is used as a binder.

(4)如果甲醛对酚类物质的摩尔比在1.8~3.5的范围内,能够发挥出更好的强度性能。(4) If the molar ratio of formaldehyde to phenolic substances is in the range of 1.8 to 3.5, better strength properties can be exhibited.

(5)重均分子量在500以上的粘合剂能够发挥出良好的强度性能。(5) Adhesives with a weight average molecular weight above 500 can exhibit good strength properties.

产业上利用的可能性Possibility of industrial use

本发明的粘合剂和板材具备以下效果,在产业上具有一定利用价值。The adhesive and the sheet material of the present invention have the following effects, and have certain application value in industry.

(1)本发明的粘合剂能够发挥出与以往酚醛树脂粘合剂相同,或更好的强度性能。(1) The adhesive of the present invention can exhibit the same or better strength performance than the conventional phenolic resin adhesive.

(2)本发明的粘合剂的原料价格很低,且容易制造,所以经济上极为有利。(2) The raw material price of the adhesive of the present invention is very low, and it is easy to manufacture, so it is very advantageous economically.

(3)本发明的粘合剂作为层压板、纤维板、夹板等木质纤维素物质用粘合剂能够发挥出特别好的强度性能。(3) The adhesive of the present invention can exhibit particularly good strength performance as an adhesive for lignocellulosic materials such as laminated boards, fiberboards, and plywood.

(4)本发明的粘合剂适用于与以往的热固性树脂粘合剂相同的使用方法。(4) The adhesive of the present invention is suitable for use in the same manner as conventional thermosetting resin adhesives.

(5)本发明的粘合剂解决了纸浆废液造成的环境污染问题。(5) The adhesive of the present invention solves the problem of environmental pollution caused by pulp waste liquid.

(6)还能够有效地利用资源。(6) It is also possible to efficiently use resources.

(7)本发明的板材可制成具有良好力学强度的木质纤维素类板材。(7) The board of the present invention can be made into a lignocellulosic board with good mechanical strength.

(8)本发明的板材能够以极廉价的原料制得木质纤维素类板材,所以十分经济。(8) The board of the present invention can be made of lignocellulosic board from extremely cheap raw materials, so it is very economical.

(9)本发明的板材与制造使用了一般粘合剂的木质纤维素类板材时所用的生产设备和制造工序相同。(9) The production equipment and manufacturing process used for the production of the board of the present invention are the same as those used in the production of lignocellulosic boards using general binders.

(10)本发明的板材与以往木材用粘合剂相比,甲醛的用量极少,所以对人体很安全。(10) Compared with the conventional adhesives for wood, the plate of the present invention has very little amount of formaldehyde, so it is very safe to the human body.

对图的简单说明A brief description of the graph

图1表示反应生成物X的分子量分布图。图1中的峰1为邻羟甲基苯酚、峰2为对羟甲基苯酚和2,6-二羟甲基苯酚,峰3为2,4-二羟甲基苯酚,峰4为三羟甲基苯酚。Fig. 1 shows a molecular weight distribution diagram of the reaction product X. Peak 1 in Figure 1 is o-hydroxymethylphenol, peak 2 is p-hydroxymethylphenol and 2,6-dimethylolphenol, peak 3 is 2,4-dimethylolphenol, and peak 4 is trihydroxymethylphenol methyl phenol.

图2表示稻秸纸浆粘合剂的分子量分布图。Figure 2 shows the molecular weight distribution graph of rice straw pulp binder.

Claims (9)

1. a tackiness agent is characterized in that, is made up of the resultant of reaction of spent pulping liquor and aldehydes matter and formaldehyde, is the composition from paddy rice spent pulping liquor more than the 30 weight % of nonvolatile component.
2. tackiness agent as claimed in claim 1, its feature are that also the 50-95 weight % of nonvolatile component is the composition from paddy rice spent pulping liquor.
3. tackiness agent as claimed in claim 1 or 2, its feature are that also described paddy rice spent pulping liquor is the liquid of process boiling under alkaline condition.
4. tackiness agent as claimed in claim 1, its feature also are, are spent pulping liquor and aldehydes matter and the formaldehyde resultant of reaction under the alkaline condition more than the pH9, and formaldehyde to the mol ratio of phenolic monomers in the scope of 1.2-5.0.
5. tackiness agent as claimed in claim 4, its feature also be, described formaldehyde to the mol ratio of phenolic monomers in the scope of 1.8-3.5.
6. as claim 4 or 5 described tackiness agents, its feature also is, is getting for the aldehydes matter of the methylol body of phenolic monomers and the resultant of reaction and the spent pulping liquor reaction of formaldehyde more than 20% of 120-500, nonvolatile component by weight-average molecular weight.
7. tackiness agent as claimed in claim 6, its feature are that also the weight-average molecular weight of the resultant of reaction of described aldehydes matter and formaldehyde is 150-300, and nonvolatile component is the methylol body of phenolic monomers more than 40%.
8. tackiness agent as claimed in claim 1, its feature also be, the weight-average molecular weight that described tackiness agent is neutralized to the component that dissolves in tetrahydrofuran (THF) behind the pH5-7 is 500-2000.
9. a lignocellulose sheet material is characterized in that, adds each described tackiness agent among the claim 1-8 in small pieces lignocellulose material, makes nonvolatile component wherein reach 0.5-40 weight %, then heating and pressurizing and making.
CN96199505A 1995-11-06 1996-11-06 Adhesive and boards made by using the same Expired - Fee Related CN1113947C (en)

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WO1998050467A1 (en) * 1997-05-05 1998-11-12 Tsuyoshi Kono Resin composition and board made by using the same
KR19990068760A (en) * 1999-06-14 1999-09-06 김성호 Adhesive bond and there manufacture method for building materials
JP2011099083A (en) * 2009-11-09 2011-05-19 Kono Shinsozai Kaihatsu Kk Epoxy resin
CN102618196B (en) * 2011-01-27 2013-10-16 中国林业科学研究院木材工业研究所 Biomass adhesive, preparation method of the biomass adhesive and bonded wood plate
US9890130B2 (en) 2013-02-15 2018-02-13 Empire Technology Development Llc Phenolic epoxy compounds
CN105408411B (en) 2013-06-13 2018-04-06 英派尔科技开发有限公司 Multifunctional phenolic resin
US10106494B2 (en) 2013-12-02 2018-10-23 Empire Technology Development Llc Gemini surfactant and their use
CN104293258B (en) * 2014-03-10 2016-05-18 黄淮学院 Method for recycling papermaking waste liquid and adhesive produced by same
CN110894409A (en) * 2018-09-12 2020-03-20 上海昶法新材料有限公司 Modified phenolic resin adhesive for building template paper and preparation method thereof

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JPS51148731A (en) * 1975-06-17 1976-12-21 Eidai Co Ltd A process for preparing lignin-phenol co-condensation resin adhesive

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