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WO1997008406A1 - Melange pour materiau de construction - Google Patents

Melange pour materiau de construction Download PDF

Info

Publication number
WO1997008406A1
WO1997008406A1 PCT/EP1996/003722 EP9603722W WO9708406A1 WO 1997008406 A1 WO1997008406 A1 WO 1997008406A1 EP 9603722 W EP9603722 W EP 9603722W WO 9708406 A1 WO9708406 A1 WO 9708406A1
Authority
WO
WIPO (PCT)
Prior art keywords
mixture according
volume
particle size
mixture
heat insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP1996/003722
Other languages
English (en)
Inventor
Paul H. Fitterer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PLAZA DEVELOPMENTS Ltd
Original Assignee
PLAZA DEVELOPMENTS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PLAZA DEVELOPMENTS Ltd filed Critical PLAZA DEVELOPMENTS Ltd
Priority to AU68766/96A priority Critical patent/AU6876696A/en
Publication of WO1997008406A1 publication Critical patent/WO1997008406A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C04B18/26Wood, e.g. sawdust, wood shavings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the invention relates to a building material mixture which is especially, but not exclusively, suitable as a screed for constructing flooring.
  • the invention aims to provide an improved such building material mixture which makes predominant use of recycled and waste materials so as to place less reliance on natural resources such as sand and gravel.
  • a further aim is to provide a building material mixture which enables the production of constructions that are light in weight and yet are solid and that exhibit good heat insulating
  • a building material mixture comprising a binding agent and an aggregate is characterised in that the aggregate
  • a building material mixture according to the invention can, with suitable additions or modifications, be used as a basis not only for continuous flooring but also vented boards ready for a plaster finish, ceiling panels affording thermal insulation, building
  • additives may be employed in a variety of combinations and it is of particular advantage that the
  • the material can be prepared as a mixture from waste.
  • the constituents should, however, be brought to an optimum particle size.
  • the material fs easily worked and creates little dust and the products made from It wear well and exhibit markedly fewer blisters and
  • the binder which may amount to from 25% to 50%, the mixture can be easily worked and applied by hand but It can, of course, also be compacted mechanically If so desired.
  • the mixture of the invention is prepared in a cold condition, that is to say without the application of heat, which conserves energy.
  • the only machinery that might be required in the manufacturing process are comminuters, sifters or sieves and mixing (stirring) apparatus.
  • the best form of wood that is used in the mixture is shavings which are treated (coated or impregnated) with a suitable preservative against dry or wet rot and woodworm.
  • Spray coating with tall oil as hereinafter described will also contribute to preserving the wood
  • the wood particles which may be shavings or chips but not sawdust and which may include or be replaced by tree bark particles, amount to 45% by volume.
  • the heat insulating material in this example amounts to 25% by volume and comprises polystyrene beads of 4 to 6mm particle size or cork cuttings of 4 to 6mm particle size or shredded waste paper 6 to 12mm in size.
  • the preferred binding agent is 40% by volume of Portland cement and the crushed building rubble amounts to 5% by volume. A/though the percentage volume total will be seen to come to 115%, in reality of course the total is 100%.
  • the building rubble can in this case be broken tiles, flagstones and/or bricks preferably of up to 6mm in particle size. Shredded plastics waste of up to 10mm particle size may be mixed with the building rubble.
  • the binding agent is limestone or lime or plaster.
  • the heat insulating material may instead of or in addition to the aforementioned polystyrene, cork or shredded paper comprise
  • the material of the invention does not have to be worked under pressure in a press like known materials and has a by far smaller tendency to create dust, thereby facilitating binding of the mixture.
  • part of the building material mixture is supplied separately to the customer, who then adds the remainder.
  • the wood (and/or cork) and the heat insulating material are supplied in hermetically sealed containers, for example 65 I plastics sacks.
  • the rubble and cement are admixed not long before use. The reason is that, no matter how carefully the wood and polystyrene are prepared, they may contain moisture to a greater or smaller degree and this would cause the cement to set in the sack before the mixture is intended to be used.
  • the mixture may include 10 to 20% by volume of shredded rubber or caoutchouc of 1 to 7mm particle size, for example from old tyres which are usually fn plentiful supply.
  • building rubble other than broken flagstones or tiles may be
  • the wood particles are spray coated with processed tall oil and/or its derivatives and fractions in an amount of up to 5% by weight, preferably 0.5 to 1.5%, of the binding agent.
  • Tall oil and its derivatives and fractions in an amount of up to 5% by weight, preferably 0.5 to 1.5%, of the binding agent.
  • derivatives and fractions is a byproduct and waste product which occurs predominantly in the manufacture of paints and lacquers and is particularly suitable as a recycling product for the mixture according to the present invention.
  • the tall oil tends to separate from the wood and give the mixture fire resistance.
  • additive can be used In the form of flue ash in an amount of up to 30% by weight.
  • the flue ash is obtained from the thermal utilisation of mineral coal, brown coal, coke and similar substances, for example asphalt, tar or roofing paper or like chemically related starting materials.
  • This additive gives the mixture particularly good properties and Is a recycled material obtained from natural raw materials.
  • Another natural waste material for the mixture can be hemp and flax. These materials give the mixture an excellent binding property. They are easily worked and can be used in a size of 0.5 to 5cm and in an amount of 2 to 10% by volume.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Un mélange pour matériau de construction, comprenant un liant et un granulat, se caractérise par le fait que ce granulat contient 30 à 60 % en volume de bois préservé ou imprégné dont la taille des particules varie de 3 à 10 mm, 2 à 10 % en volume de gravats de construction broyés dont la taille des particules peut atteindre 10 mm, et 20 à 30 % en volume d'un matériau d'isolation thermique.
PCT/EP1996/003722 1995-08-25 1996-08-21 Melange pour materiau de construction Ceased WO1997008406A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU68766/96A AU6876696A (en) 1995-08-25 1996-08-21 Building material mixture

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB9517435A GB9517435D0 (en) 1995-08-25 1995-08-25 Flooring substance
GB9517435.5 1995-08-25

Publications (1)

Publication Number Publication Date
WO1997008406A1 true WO1997008406A1 (fr) 1997-03-06

Family

ID=10779756

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP1996/003722 Ceased WO1997008406A1 (fr) 1995-08-25 1996-08-21 Melange pour materiau de construction

Country Status (3)

Country Link
AU (1) AU6876696A (fr)
GB (1) GB9517435D0 (fr)
WO (1) WO1997008406A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006119590A3 (fr) * 2005-05-06 2006-12-21 Teleman Petrache Composition material a base de ciment et de fibres de bois destinee a la fabrication des elements de construction
WO2007043021A1 (fr) * 2005-10-14 2007-04-19 Guerrino Pivato S.P.A. Melange catalyse du type fournissant une stabilite elevee et a utilisation immediate permettant de supporter des travaux de genie civil et de route et des fondations de ceux-ci
RU2532487C2 (ru) * 2009-03-30 2014-11-10 Юэсджи Интериорс, Инк Панели, содержащие возобновляемые компоненты, и способы их изготовления

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE67951C (de) * O. SCHWARZ in Königsberg i. Pr., Tragheimer Pulverstr. 10 Fufsbodenbelag
AT173066B (de) * 1943-01-12 1952-11-10 Adelino Emilio Comisso Belag für Böden und Wände
DE1658448A1 (de) * 1967-06-02 1971-12-16 Deutsch Amerikanische Asphalt Strassen- oder Bodenbelag
DE2127789A1 (en) * 1971-04-28 1972-11-02 Schneider, Hans, Unterlangenegg (Schweiz) Building material - contng residues from tyre and/or glass prodn
DE2245988A1 (de) * 1972-09-20 1974-04-04 Reisch Geb Kuechel Ingrid Bausteine oder bauplatten
DE3503207A1 (de) * 1985-01-31 1986-08-07 Paul 8951 Stötten Kaiser Fussbodenisolierung
EP0216344A1 (fr) * 1985-09-25 1987-04-01 Klaus Ulrich Philipp Procédé pour fabriquer des revêtements, par exemple pour piste cyclable, allée de jardin, terrain de jeu pour enfants et pour l'isolation de bâtiments
EP0422390A1 (fr) * 1989-09-14 1991-04-17 NORINA Bautechnik GmbH Utilisation de cendres de lit fluidisé dans le mortier d'aire
DE4108562A1 (de) * 1990-03-16 1991-09-19 Robert Stark Mischung zur herstellung eines holzbetonestrichs
DE4406065A1 (de) * 1994-02-24 1995-08-31 Inst En Und Umwelttechnik Bran Formkörper zur Wärme und/oder Schallisolierung

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE67951C (de) * O. SCHWARZ in Königsberg i. Pr., Tragheimer Pulverstr. 10 Fufsbodenbelag
AT173066B (de) * 1943-01-12 1952-11-10 Adelino Emilio Comisso Belag für Böden und Wände
DE1658448A1 (de) * 1967-06-02 1971-12-16 Deutsch Amerikanische Asphalt Strassen- oder Bodenbelag
DE2127789A1 (en) * 1971-04-28 1972-11-02 Schneider, Hans, Unterlangenegg (Schweiz) Building material - contng residues from tyre and/or glass prodn
DE2245988A1 (de) * 1972-09-20 1974-04-04 Reisch Geb Kuechel Ingrid Bausteine oder bauplatten
DE3503207A1 (de) * 1985-01-31 1986-08-07 Paul 8951 Stötten Kaiser Fussbodenisolierung
EP0216344A1 (fr) * 1985-09-25 1987-04-01 Klaus Ulrich Philipp Procédé pour fabriquer des revêtements, par exemple pour piste cyclable, allée de jardin, terrain de jeu pour enfants et pour l'isolation de bâtiments
EP0422390A1 (fr) * 1989-09-14 1991-04-17 NORINA Bautechnik GmbH Utilisation de cendres de lit fluidisé dans le mortier d'aire
DE4108562A1 (de) * 1990-03-16 1991-09-19 Robert Stark Mischung zur herstellung eines holzbetonestrichs
DE4406065A1 (de) * 1994-02-24 1995-08-31 Inst En Und Umwelttechnik Bran Formkörper zur Wärme und/oder Schallisolierung

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006119590A3 (fr) * 2005-05-06 2006-12-21 Teleman Petrache Composition material a base de ciment et de fibres de bois destinee a la fabrication des elements de construction
WO2007043021A1 (fr) * 2005-10-14 2007-04-19 Guerrino Pivato S.P.A. Melange catalyse du type fournissant une stabilite elevee et a utilisation immediate permettant de supporter des travaux de genie civil et de route et des fondations de ceux-ci
RU2532487C2 (ru) * 2009-03-30 2014-11-10 Юэсджи Интериорс, Инк Панели, содержащие возобновляемые компоненты, и способы их изготовления

Also Published As

Publication number Publication date
GB9517435D0 (en) 1995-10-25
AU6876696A (en) 1997-03-19

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