WO1997002307A1 - Polymer material, process for its production and use thereof - Google Patents
Polymer material, process for its production and use thereof Download PDFInfo
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- WO1997002307A1 WO1997002307A1 PCT/DE1996/001243 DE9601243W WO9702307A1 WO 1997002307 A1 WO1997002307 A1 WO 1997002307A1 DE 9601243 W DE9601243 W DE 9601243W WO 9702307 A1 WO9702307 A1 WO 9702307A1
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- Prior art keywords
- acid
- oil
- anhydride
- polymer material
- polycarboxylic
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/18—Polyesters; Polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/32—Epoxy compounds containing three or more epoxy groups
- C08G59/34—Epoxy compounds containing three or more epoxy groups obtained by epoxidation of an unsaturated polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/027—Polycondensates containing more than one epoxy group per molecule obtained by epoxidation of unsaturated precursor, e.g. polymer or monomer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- C08L63/08—Epoxidised polymerised polyenes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/04—Non-macromolecular organic compounds
- C09K2200/0441—Carboxylic acids, salts, anhydrides or esters thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/04—Non-macromolecular organic compounds
- C09K2200/0447—Fats, fatty oils, higher fatty acids or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0645—Macromolecular organic compounds, e.g. prepolymers obtained otherwise than by reactions involving carbon-to-carbon unsaturated bonds
Definitions
- the invention relates to a polymer material on the
- Plastics which are used on an industrial scale today, are obtained almost exclusively on a petrochemical basis.
- wood-based materials are used that are UF, MUF, PF or, more rarely, PUR-bound.
- Cover plates, end pieces, cable ducts, etc. mostly consist of polyvinyl chloride (PVC).
- Binders or binder combinations some of which also contain renewable raw materials, have already become known from the prior art. These developments relate in particular to the
- EP 01 51 585 discloses a two-component polyurethane adhesive system in which ring-opening products of epoxidized fatty alcohols, fatty acid esters (in particular triglycerides) or fatty acid amides with alcohol are used as the oleochemical polyol. It is also known to use epoxidized triglycerides as plasticizers. Such a method is described, for example, in PCT / EP94 / 02284. From US 35 78 633 a method for curing polyepoxides with polycarboxylic anhydride using special alkali salts of selected carboxylic acids is known. Thereafter, only polyepoxides with more than one vicinal epoxy group per
- the polymers obtained according to this document have the disadvantage that, on the one hand, they start from physiologically questionable starting substances (e.g. lithium salts) and, on the other hand, that the polymers obtained do not have the required strengths. This is obviously due to the fact that, according to the US patent, a basic reaction takes place which supports the crosslinking of external epoxy groups, but which are in no way present in epoxidized triclycerides.
- physiologically questionable starting substances e.g. lithium salts
- DE 41 35 664 discloses polymer products which are produced from epoxidized triglycerides and partial esters of polycarboxylic acids with at least two free carboxylic acid groups and with hydrophobizing agents. According to DE 41 35 664, however, elastic coating compositions with increased water resistance are obtained, which likewise do not have satisfactory properties with regard to the strength and the range of variation of the polymer system.
- a polymer material which essentially contains a reaction product of three components, namely 10-90% by mass of a triglyceride, 5-90% by mass of a polycarboxylic acid anhydride with 0.01-20% by mass of a polycarboxylic acid.
- the applicant was able to show that, surprisingly, polymer materials which contain a reaction product in the manner described above have surprising properties with regard to the strength and the range of variation of the properties of the material.
- the main components of the reaction product are thus epoxidized triglycerides and polycarboxylic anhydrides, which are cross-linked.
- the crosslinking reaction is started by adding small amounts of polycarboxylic acid (0.01 to 20% by mass).
- the polycarboxylic acid thus obviously has the advantageous function of an initiator for the internal epoxy groups of the triglycerides.
- the polymer material according to the application contains a reaction product that consists of 10-90% by mass of a triglyceride and 5-90% by mass of a carboxylic anhydride, the
- Reaction can be initiated by small amounts of polycarboxylic acid (0.01-20% by mass). It is preferred if the reaction product contains 35-70% by mass of a triglyceride and 10-60% of the polycarboxylic anhydride and 0.05-10% by mass of the polycarboxylic acid.
- Examples of epoxidized triglycerides which can be used in the polymer material to produce the reaction product according to the invention are soybean oil, linseed oil, perilla oil, tung oil, oiticica oil, safflower oil, poppy oil, hemp oil, cottonseed oil, sunflower oil, rapeseed oil, triglycerides from Euphorbia waxes such as Euphorbia Iagascae oil and higholeic triglycerides such as higholeic sunflower oil or Euphorbia-Iathyris oil, peanut oil, olive oil, olive kernel oil, almond oil, kapok oil, hazelnut oil, apricot kernel oil, beech nut oil, lupine oil, corn oil, sesame oil, ricinese oil, l such as herring oil and sardine oil or menhaden oil, whale oil and triglycerides with a high saturated fatty acid content, which is subsequently converted into an unsaturated state, for example by dehydrogen
- hydroxylated triglycerides are, for example, hydroxylated high oleic or castor oil. In this way, the physical properties of the polymers can be largely modified. It is essential, however, that epoxidized triglycerides are always present, otherwise chain termination will occur. It is also possible to use triglycerides with aziridine groups. Different synthetic routes are known for the preparation of aziridines.
- polycarboxylic acid anhydrides preference is given to those which have a cyclic backbone, ie polycarboxylic acid anhydrides which are prepared from cyclic polycarboxylic acids having at least two free carboxylic acid groups.
- cyclohexane dicarboxylic anhydride examples include cyclohexane dicarboxylic anhydride, cyclohexenedicarboxylic anhydride, phthalic anhydride, trimellitic anhydride, Hemimellithklareanhydrid, pyromellitic anhydride, 2,3-naphthalic anhydride, 1,2 Cyclopendandicarbonklareanhydrid, 1,2 Cyclobutandicarbonklareanhydrid, Chinolinklareanhydrid, Norbornendicar- bonklaklareanhydrid (NADICAN) and the methyl-substituted compounds MNA, Pinklareanhydrid, Norpinklaklad , Truxilic anhydride, perylene 1,2-dicarboxylic anhydride, caronic anhydride, narcamphanic dicarboxylic anhydride, isatoic anhydride, camphoric anhydride, 1,8-naphthalic anhydride, dip
- Polycarboxylic acid anhydrides from open-chain di- and polycarboxylic acids with at least two free carboxylic acid groups such as e.g. Aconitic anhydride, citraconic anhydride, glutaric anhydride, itaconic anhydride, tartaric anhydride, diglycolic anhydride, ethylenediamine acetic anhydride or mixtures thereof.
- the di- and tricarboxylic acids are preferred.
- these are citric acid derivatives, polymerized tall oils, azelaic acid, gallic acid, di- or polymerized resin acids, di- or polymerized anacardic acid, also cashew nut shell liquid, polyuronic acids, polyalginic acids, mellitic acid, trimesic acid, aromatic di- and polycarboxylic acids such as e.g. Phthalic acid, trimellitic acid,
- Hemimellitic acid, pyromellitic acid and their aromatically substituted derivatives such as hydroxy or alkyl phthalic acid, unsaturated cyclic di- and polycarboxylic acids such as norpic acid, heterocyclic di- and polycarboxylic acids such as loiponic acid or cincholoiponic acid, bicyclic di- and polycarboxylic acids such as norbornane dicarboxylic acid and polycarboxylic acids, such as malonic acid and its longer-chain homologues, and their substituted compounds, such as, for example, hydroxy and keto, di- and polycarboxylic acids, pectic acids, humic acids, polymeric cashew nut-shell liquid with at least two free carboxylic acid groups in the molecule or mixtures thereof.
- unsaturated cyclic di- and polycarboxylic acids such as norpic acid
- heterocyclic di- and polycarboxylic acids such as loiponic acid or cincholoiponic acid
- the polymer material contains a reaction product which was produced from the starting components described above, but additionally with a catalyst.
- the catalyst can be added in a quantitative ratio of 0.01-10 mass%, preferably 0.05 to 5 mass%.
- all compounds which serve to accelerate the crosslinking of epoxy resins can be used as catalysts.
- Examples include tertiary amines such as N, N'-benzyldimethylaniline, imidazole and its derivatives, alcohols, phenols and their substituted compounds, hydroxycarboxylic acids such as lactic acid or solicylic acid, organometallic compounds such as triethanolamine titanate, di-n-butyltin laurate, Lewis acids, especially boron trifluoride, aluminum trichloride and their amine complex compounds, Lewis bases, especially alcoholates, multifunctional mercapto compounds and thioacids as well as organophosphorus compounds, especially triphenylphosphite, trisnonylphenylphosphite and bis-ß-chloroethylphosphite, bicyclic amines such as [2.2.2] diazabicyclidinec, diazabicyclidinec Alkali and alkaline earth hydroxides, Grinard compounds or mixtures thereof.
- tertiary amines such as N, N'
- the polymer material according to the invention can consist exclusively of the reaction product, as described above, or, depending on the requirement profile, additionally one
- Particularly preferred examples of fillers are organic fillers based on cellulose-containing materials such as wood flour, sawdust or wood waste, rice husks, straw and flax fibers based on proteins, especially sheep's wool, and inorganic fillers based on silicates and carbonates such as sand, quartz, corundum , Silicon carbide and glass fibers, or mixtures thereof.
- the polymer material according to the invention can also contain up to 50% by mass of a flame retardant.
- Preferred flame retardants are: aluminum hydroxide, halogen,
- the procedure can be such that firstly a mixture of the starting components, i.e. of the triglyceride of the polycarboxylic acid anhydride and the carboxylic acid is prepared, and then this mixture is then prepolymerized to a viscosity of 0.2-20,000 CPS at 20 ° C-200 ° C and then the filler is added. Following this, curing may also take place after shaping, if necessary under pressure. However, it is also possible to mix all the additives and then carry out the prepolymerization.
- the starting components i.e. of the triglyceride of the polycarboxylic acid anhydride and the carboxylic acid
- Curing can take place in a range from> 20 ° C to 200 ° C at a pressure of 1 bar to 100 bar.
- the duration of the curing depends on the temperature, the pressure and, if applicable, the catalyst added.
- the curing time can range from 10 seconds to 24 hours.
- the preferred temperature range is 50-150 ° C.
- the polymer material according to the invention can also be infiltrated in nonwovens or mats. This enables fiber-reinforced molded parts to be produced.
- the mixture obtained can be individually put into molds and pressed, or continuous production can be carried out.
- the continuous production can also be done by extrusion or hot rolling.
- the reaction mixture After curing, the reaction mixture forms a closed and extremely smooth surface, the plastic dissolution, i.e. the size of geometric figures that can still be plasticized is very high. The finest filigree patterns are reproduced very precisely by the material.
- the material according to the invention is particularly characterized in that it is toxicologically harmless and therefore does not have the disadvantages of PVC and / or other comparable materials, such as those based on polyurethane.
- the Novel material can have mechanical properties similar to PVC, EP or PES. These material variants are rigidly elastic and of high strength.
- Highly filled cellulose-containing polymer materials according to the invention which were obtained by pressing or extrusion, have high mechanical strengths. With mechanical point loading, such as occurs when fastening wood screws or inserting wooden nails, this remains
- Preserve the structure of the surrounding material Preserve the structure of the surrounding material. Cracking, as can occur with wood, for example, is not observed.
- the material can be machined easily. When sawing or milling, no tearing of the interfaces or even flaking off of smaller sections can be observed.
- hydroxylated triglycerides can be used to obtain moldings which have a partially plastic behavior at room temperature and at the same time have excellent tear strength.
- Example 1 The invention is illustrated by the following examples: Example 1
- [g / cm 3 ] is characterized by high-quality mechanical properties and has excellent water resistance. It can be used as fiberboard material in the construction and furniture industries.
- Example 2 80 parts by weight of epoxidized perilla oil with an oxygen content of 8% by weight are mixed with 16 parts by weight of pyromellitic dianhydride and 4% by weight of a trimerized fatty acid. 30% by mass of this mixture is made up to 70% by mass of a jute-hemp Nonwoven applied so that the nonwoven is homogeneously wetted. The infiltrated fiber mat is then pressed at a pressure of 10 bar and a temperature of 170 ° C for 10 minutes. The fiber product obtained has a high elasticity,
- Breaking strength and water resistance It can be used in many areas in which plastic-reinforced fibers or fiber-reinforced plastics are used, such as fiber-reinforced formwork and molded parts or cladding elements.
- the product obtained is transparent, plastically deformable and has a high tear resistance.
- This product can be used to coat materials and components that need to be plastically deformable, e.g. electrical cables.
- Example 4 72.7 mass% epoxidized hemp oil with an oxygen content of 10.5 mass% is mixed with 27.3 mass% trimellitic anhydride. 8% by mass of this mixture are mixed with 92% by mass of dried spelled husks and pressed at a pressure of 15 bar and a temperature of 170 ° C. for 8 minutes.
- the fiberboard obtained has a physical density of 0.88 [g / cm 3 ], is characterized by high water resistance and excellent mechanical strength and can be used as a fiberboard in the construction and furniture industries.
- Tetrahydrophthalic anhydride and 1.1 mass% adipic acid mixed This mixture is homogenized with 0.5% by mass of DBN and crosslinked at 145 ° C. within 5 minutes to form a hard, transparent shaped body.
- the material obtained is water and boiling water resistant (see Fig. 1 and 2) and has high mechanical strength.
- the material can be heated up to 300 ° C without decomposition.
- Example 8 51.5% by mass of an epoxidized tung oil with a
- Oxygen content of 10.5 mass% are mixed with 45.5 mass% camphoric anhydride and 2.5 mass% of a 70% ethanolic citric acid solution. 0.5% by mass of DABCO are added to this mixture and the mixture is homogenized. 30% by mass of this mixture are applied to 70% by mass of a dry coconut fiber fleece, so that the fibers are homogeneously infiltrated with the reactive mixture.
- the infiltrated coconut fiber is then preheated at 130 ° C for 20 minutes.
- the reactive mixture reacts to a prepolymer with a viscosity of approximately 10,000 [mPas].
- the pretreated fleece is then placed in a mold and pressed at a temperature of 160 ° C. for 1 minute at 15 bar.
- the fiber product obtained has a high mechanical strength, is very water-resistant and temperature-resistant. It can be used in areas where plastic-reinforced nonwovens or fiber-reinforced plastics are used.
- a mixture of 61.6% by mass of epoxidized linseed oil with an oxygen content of 9.6% by mass and 15.4% by mass of epoxidized sardine oil with an oxygen content of 10.5% by mass are mixed with 19.2 parts by weight of pyromellitic dianhydride and 3, 8 mass% trimerized fatty acid mixed. 25% by mass of this mixture are homogenized with 75% by mass of wood flour with an average fiber length of 300 ⁇ m.
- the wetted powder is then processed with a RAM extruder at 160 ° C and a pressure of 40 bar into continuous molded parts.
- the contained products have a high mechanical stability and are characterized by an excellent water resistance.
- Example 10 53.2% by mass of an epoxidized safflower oil with a
- Oxygen content of 9% by mass are mixed with 10% by mass of aconitic anhydride, 32.5% by mass of methylnorbornene dicarboxylic acid anhydride and 2.6% by mass of dimerized anacardic acid. 1.7% by mass of a propanolic DABCO solution are added to this mixture and the mixture is then homogenized. 10% by mass of this mixture are mixed with 90% by mass of dried and ground rice husks with a medium grain size of 0.5 mm until a homogeneously wetted powder is obtained. This mixture is then pressed at a temperature of 130 ° C for 15 minutes at a pressure of 15 bar. The material obtained has a physical density of 0.9 [g / cm 3 ] and can be machined. This material is suitable wherever medium density fibreboard (MDF) is used.
- MDF medium density fibreboard
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Polyesters Or Polycarbonates (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Paints Or Removers (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
Polymerwerkstoff, Polymer material,
Verfahren zu seiner Herstellung und dessen Verwendung Die Erfindung betrifft einen Polymerwerkstoff auf der Process for its production and its use The invention relates to a polymer material on the
Basis nachwachsender Rohstoffe und ein Verfahren zur Herstellung dieses Werkstoffes und seine Verwendung. Basis of renewable raw materials and a process for the production of this material and its use.
Organische Kunststoffe, welche heute großtechnische Anwendungen finden, werden beinahe ausschließlich auf petrochemischer Basis gewonnen. Beispielsweise werden im Möbelbau und in der Bauindustrie Holzwerkstoffe eingesetzt, die UF-, MUF-, PF- oder seltener PUR-gebunden sind. Abdeckplatten, Endstücke, Kabelkanäle u.s.w. bestehen zumeist aus Polyvinylchlorid (PVC).Organic plastics, which are used on an industrial scale today, are obtained almost exclusively on a petrochemical basis. For example, in the construction of furniture and in the construction industry, wood-based materials are used that are UF, MUF, PF or, more rarely, PUR-bound. Cover plates, end pieces, cable ducts, etc. mostly consist of polyvinyl chloride (PVC).
Im Bereich der Fenster werden heute ebenfalls in großer Zahl Kunststoff-Fenster mit aus PVC gefertigten Rahmen eingesetzt. PVC als Werkstoff für derartige Bauteile weist jedoch entscheidende Nachteile auf. Zum einen ist das Recycling noch nicht zufriedenstel lend gelöst, zum anderen entwickelt PVC im Brandfall gefährliche Gase. Verkleidungselemente für Maschinen und Geräte, qualitativ hochwertige Preßformkörper bestehen häufig aus PF-, MF-, EP- oder UP-verstärkten Fasertstoffen oder Matten, die beispielsweise in derIn the field of windows, plastic windows with frames made of PVC are also used in large numbers. PVC as a material for such components, however, has decisive disadvantages. For one thing, recycling is not yet satisfactory Lend solution, on the other hand, PVC develops dangerous gases in the event of fire. Cladding elements for machines and devices, high-quality molded articles are often made of PF, MF, EP or UP reinforced fiber materials or mats, for example in the
KFZ-Industrie eingesetzt werden. Im Zuge der zunehmenden CO2-Diskussion und einer damit verbundenen möglichen globalen klimatischen Veränderung besteht heute ein großer Bedarf nach neuartigen, weitgehend CO2-neutralen Kunststoffen, die die hohen Anforderungsprofile gegenwärtig eingesetzter Kunststoffe auf petrochemischer Basis erfüllen und diese anteilig ersetzen könnten. Sinnvollerweise werden solche Polymerwerkstoffe aus Edukten auf der Basis nachwachsender Rohstoffe gewonnen. Automotive industry can be used. In the course of the increasing CO2 discussion and a possible possible global climate change, there is a great need for new, largely CO2-neutral plastics that meet the high requirement profiles of currently used plastics on a petrochemical basis and could partially replace them. Such polymer materials are expediently obtained from starting materials on the basis of renewable raw materials.
Aus dem Stand der Technik sind bereits Bindemittel bzw. Bindemittel-Kombinationen bekannt geworden, die zum Teil auch nachwachsende Rohstoffe enthalten. Diese Entwicklungen beziehen sich insbesondere auf dasBinders or binder combinations, some of which also contain renewable raw materials, have already become known from the prior art. These developments relate in particular to the
Polyurethan-Gebiet. So ist aus der US PS 458 2891 bekannt, Ricinusöl, somit also einen nachwachsenden Rohstoff, mit Polyisocyanat und einem anorganischen Füllstoff umzusetzen. Polyurethane area. It is known from US Pat. No. 458,2891 to implement castor oil, that is to say a renewable raw material, with polyisocyanate and an inorganic filler.
Aus der EP 01 51 585 ist ein Zweikomponenten-Polyurethan-Klebstoffsystem bekannt, bei dem als oleochemisches Polyol Ringöffnungsprodukte von epoxydierten Fettalkoholen, Fettsäureestern (insbesondere Triglyceride) oder Fettsäureamide mit Alkohol eingesetzt werden. Ferner ist es bekannt, epoxydierte Triglyceride als Weichmacher einzusetzen. Ein derartiges Verfahren ist z.B. in der PCT/EP94/02284 beschrieben. Aus der US 35 78 633 ist ein Verfahren zur Härtung von Polyepoxyden mit Polycarbonsäurenanhydrid unter Einsatz von speziellen Alkalisalzen ausgewählter Carbonsäuren bekannt. Danach werden ausschließlich Polyepoxyde mit mehr als einer vicinalen Epoxygruppe proEP 01 51 585 discloses a two-component polyurethane adhesive system in which ring-opening products of epoxidized fatty alcohols, fatty acid esters (in particular triglycerides) or fatty acid amides with alcohol are used as the oleochemical polyol. It is also known to use epoxidized triglycerides as plasticizers. Such a method is described, for example, in PCT / EP94 / 02284. From US 35 78 633 a method for curing polyepoxides with polycarboxylic anhydride using special alkali salts of selected carboxylic acids is known. Thereafter, only polyepoxides with more than one vicinal epoxy group per
Molekül eingesetzt. Die nach diesem Dokument erhaltenen Polymere haben jedoch den Nachteil, daß sie zum einen von physiologisch bedenklichen Ausgangssubstanzen (z.B. Lithiumsalze) ausgehen und zum anderen, daß die erhaltenen Polymere nicht die erforderlichen Festigkeiten aufweisen. Das ist offensichtlich darauf zurückzuführen, daß nach dem US-Patent eine basische Reaktion abläuft, die die Vernetzung externer Epoxygruppen unterstützt, welche in epoxydierten Triclyceriden jedoch keineswegs vorliegen. Molecule used. However, the polymers obtained according to this document have the disadvantage that, on the one hand, they start from physiologically questionable starting substances (e.g. lithium salts) and, on the other hand, that the polymers obtained do not have the required strengths. This is obviously due to the fact that, according to the US patent, a basic reaction takes place which supports the crosslinking of external epoxy groups, but which are in no way present in epoxidized triclycerides.
Aus der DE 41 35 664 sind Polymerprodukte bekannt, die aus epoxydierten Triglyceriden und Teilestern von Polycarbonsäuren mit mindestens zwei freien Carbonsäuregruppen und mit Hydrophobierungsmittel hergestellt werden. Nach der DE 41 35 664 werden jedoch elastische Beschichtungsmassen mit erhöhter Wasserbeständigkeit erhalten, die ebenfalls keine befriedigenden Eigenschaften in bezug auf die Festigkeit und die Variationsbreite des Polymersystems aufweisen. DE 41 35 664 discloses polymer products which are produced from epoxidized triglycerides and partial esters of polycarboxylic acids with at least two free carboxylic acid groups and with hydrophobizing agents. According to DE 41 35 664, however, elastic coating compositions with increased water resistance are obtained, which likewise do not have satisfactory properties with regard to the strength and the range of variation of the polymer system.
Ausgehend hiervon ist es deshalb die Aufgabe der vorliegenden Erfindung, einen neuartigen Werkstoff anzugeben, der auf der Basis von nachwachsenden RohStoffen aufgebaut ist und der zu Polymerwerkstoffen führt, die in bezug auf ihre Festigkeit ein breites Anwendungsspektrum zulassen. Proceeding from this, it is therefore the object of the present invention to provide a new type of material which is based on renewable raw materials and which leads to polymer materials which, in terms of their strength, permit a wide range of applications.
Die Aufgabe wird hinsichtlich des Polymerwerkstoffes durch die kennzeichnenden Merkmale des Anspruchs 1, in bezug auf das Verfahren durch die kennzeichnenden Merkmale des Anspruchs 15 und 16 gelöst. Die Unteransprüche zeigen vorteilhafte Weiterbildungen auf. Erfindungsgemäß wird somit ein Polymerwerkstoff vorgeschlagen, der im wesentlichen ein Reaktionsprodukt aus drei Komponenten, nämlich aus 10-90 Masse-% eines Triglycerides, 5-90 Masse-% eines Polycarbonsäureanhydrides mit 0,01-20 Masse-% einer Polycarbonsaure enthält. Die Anmelderin konnte zeigen, daß überraschenderweise Polymerwerkstoffe, die ein Reaktionsprodukt in der vorbeschriebenen Weise enthalten, überraschende Eigenschaften in bezug auf die Festigkeit und die Variationsbreite der Eigenschaften des Werkstoffes aufweisen. The object is achieved with respect to the polymer material by the characterizing features of claim 1, solved with respect to the method by the characterizing features of claims 15 and 16. The subclaims show advantageous developments. According to the invention, a polymer material is thus proposed which essentially contains a reaction product of three components, namely 10-90% by mass of a triglyceride, 5-90% by mass of a polycarboxylic acid anhydride with 0.01-20% by mass of a polycarboxylic acid. The applicant was able to show that, surprisingly, polymer materials which contain a reaction product in the manner described above have surprising properties with regard to the strength and the range of variation of the properties of the material.
Entscheidend beim anmeldungsgemäßen Werkstoff ist, daß Polycarbonsäureanhydride eingesetzt werden, die als Vernetzer fungieren, so daß die Vernetzungsdichte des erhaltenen Polymers entscheidend erhöht wird. ImIt is crucial for the material according to the application that polycarboxylic anhydrides are used which act as crosslinking agents, so that the crosslinking density of the polymer obtained is decisively increased. in the
Ergebnis davon, erhält man somit harte Polymere. The result of this is hard polymers.
Die Hauptkomponenten des Reaktionsproduktes sind somit epoxydierte Triglyceride und Polycarbonsäureanhydride, welche miteinander vernetzt werden. Die Vernetzungsreaktion wird dabei durch Zugabe geringer Mengen Polycarbonsaure (0,01 bis 20 Masse-%) gestartet. Die Polycarbonsaure besitzt somit offensichtlich die Vorteilhafte Funktion eines Initiators für die interen vorliegenden Epoxygruppen der Triglyceride. The main components of the reaction product are thus epoxidized triglycerides and polycarboxylic anhydrides, which are cross-linked. The crosslinking reaction is started by adding small amounts of polycarboxylic acid (0.01 to 20% by mass). The polycarboxylic acid thus obviously has the advantageous function of an initiator for the internal epoxy groups of the triglycerides.
Durch den Einsatz von Polycarbonsäureanhydriden werden demnach die durch die Epoxyringöffnung entstandenen benachbarten OH-Gruppen in Form einer Additionsreaktion vernetzt. Die dabei am Polycarbonsäureanhy drid entstandene freie Carbonsäuregruppe öffnet somit offensichtlich wiederum einen weiteren Epoxyring, wobei ebenfalls eine benachbarte OH-Gruppe erhalten wird, die mit einer zusätzlichen Carbonsäureanhydridgruppe unter weiterer Addition reagiert. Die Reaktion wird dann gestartet, wenn ein Epoxyring geöffnet wurde und die benachbarte OH-Gruppe entstanden ist. Diese Initiierung der Vernetzung erfolgt durch Zugabe geringer Mengen Polycarbonsaure. Wesentlich ist somit, daß eine Öffnung der Epoxygruppe als Reaktionsstart vorliegt. Ein möglicher Reaktionsablauf ist im folgenden schematisch dargestellt. The use of polycarboxylic acid anhydrides therefore crosslinks the neighboring OH groups formed through the epoxy ring opening in the form of an addition reaction. The Polycarbonsäureanhy The resulting free carboxylic acid group thus obviously opens another epoxy ring, whereby an adjacent OH group is also obtained, which reacts with an additional carboxylic anhydride group with further addition. The reaction is started when an epoxy ring has been opened and the neighboring OH group has formed. This initiation of the crosslinking takes place by adding small amounts of polycarboxylic acid. It is therefore essential that the epoxy group is opened as the start of the reaction. A possible reaction sequence is shown schematically below.
Im Unterschied zum Stand der Technik mit den Vernetzungen mit reinen Polycarbonsäuren reagieren die gebildeten Hydroxygruppen unter Polyaddition mit dem Polycarbonsäureanhydrid. Dies konnte auch durch DSC und IR-Untersuchungen belegt werden. In contrast to the prior art with crosslinking with pure polycarboxylic acids, the hydroxy groups formed react with the polycarboxylic anhydride with polyaddition. This could also be proven by DSC and IR investigations.
Wesentlich beim anmeldungsgemäßen Polymerwerkstoff ist somit, daß er ein Reaktionsprodukt enthält, daß aus 10-90 Masse-% eines Triglyceridees und 5-90 Masse-% eines Carbonsäureanhydrids besteht, wobei dieIt is therefore essential for the polymer material according to the application that it contains a reaction product that consists of 10-90% by mass of a triglyceride and 5-90% by mass of a carboxylic anhydride, the
Reaktion durch geringe Mengen Polycarbonsaure (0,01-20 Masse-%) initiiert werden. Bevorzugt ist es dabei, wenn das Reaktionsprodukt 35-70 Masse-% eines Triglycerids und 10-60 % des Polycarbonsäureanhydrids sowie 0,05-10 Masse-% der Polycarbonsaure enthält. Reaction can be initiated by small amounts of polycarboxylic acid (0.01-20% by mass). It is preferred if the reaction product contains 35-70% by mass of a triglyceride and 10-60% of the polycarboxylic anhydride and 0.05-10% by mass of the polycarboxylic acid.
Beispiele für epoxydierte Triglyceride, die zur Herstellung des erfindungsgemäßen Reaktionsproduktes in dem Polymerwerkstoff eingesetzt werden können, sind Sojaöl, Leinöl, Perillaöl, Tungöl, Oiticicaöl, Safloröl, Mohnöl, Hanföl, Baumwollsamenöl, Sonnenblumenöl, Rapsöl, Triglyceride aus Euphorbia-Gewachsen wie z.B. Euphorbia-Iagascae-Öl und higholeic Triglyceride wie z.B. higholeic Sonneblumenöl oder Euphorbia-Iathyris-Öl, Erdnußöl, Olivenöl, Olivenkernol, Mandelöl, Kapoköl, Haselnußöl, Aprikosenkernöl, Bucheckernöl, Lupinenöl, Maisöl, Sesamöl, Traubenkernöl, Lallemantia-Öl, Ricinusöl, Öle von Seetieren wie Heringöl und Sardinenöl oder Menhadenöl, Walöl sowie Triglyceride mit hohem gesättigten Fettsäureanteil, der nachträglich z.B. durch Dehydrierung in einen ungesättigten Zustand überführt wird oder Mischungen davon. Aufgrund der Reaktion mit den Hydroxygruppen ist es möglich, neben epoxydierten Triglyceriden auch hydroxylierte Triglyceride anteilig als weitere Komponente einzusetzen. Derartige hydroxylierte Triglyceride sind z.B. hydroxyliertes Higholeic- oder Ricinusöl. Auf diese Weise können die physikalischen Eigenschaften der Polymere weitgehend abgeändert werden. Wesentlich ist jedoch, daß immer epoxydierte Triglyceride vorhanden sind, da es sonst zum Kettenabbruch kommt. Es ist auch möglich, Triglyceride mit Aziridingruppen einzusetzen. Zur Darstellung von Aziridinen sind unterschiedliche Synthesewege bekannt. Ein Herstellungsweg ist die Cycloaddition z.B. von Carbenen an Azomethinen (Breitmaier E., G. Jung, Org. Chemie Bd. 1, E. Thieme Berlag, Stuttgart) oder von Nitrenen an Olefinen. Eine Synthese durch Reduktion von α-Chlornitrilen oder Oximen mit LiAlH4 ist ebenfalls möglich (Bull. Chem. Soc. Jpn. 40, 432 (1967) undExamples of epoxidized triglycerides which can be used in the polymer material to produce the reaction product according to the invention are soybean oil, linseed oil, perilla oil, tung oil, oiticica oil, safflower oil, poppy oil, hemp oil, cottonseed oil, sunflower oil, rapeseed oil, triglycerides from Euphorbia waxes such as Euphorbia Iagascae oil and higholeic triglycerides such as higholeic sunflower oil or Euphorbia-Iathyris oil, peanut oil, olive oil, olive kernel oil, almond oil, kapok oil, hazelnut oil, apricot kernel oil, beech nut oil, lupine oil, corn oil, sesame oil, ricinese oil, l such as herring oil and sardine oil or menhaden oil, whale oil and triglycerides with a high saturated fatty acid content, which is subsequently converted into an unsaturated state, for example by dehydrogenation, or mixtures thereof. Because of the reaction with the hydroxyl groups, it is possible, in addition to epoxidized triglycerides, to also use hydroxylated triglycerides as a further component to use. Such hydroxylated triglycerides are, for example, hydroxylated high oleic or castor oil. In this way, the physical properties of the polymers can be largely modified. It is essential, however, that epoxidized triglycerides are always present, otherwise chain termination will occur. It is also possible to use triglycerides with aziridine groups. Different synthetic routes are known for the preparation of aziridines. One production route is the cycloaddition of, for example, carbenes to azomethines (Breitmaier E., G. Jung, Org. Chemie Vol. 1, E. Thieme Berlag, Stuttgart) or of nitrenes to olefins. A synthesis by reduction of α-chloronitriles or oximes with LiAlH 4 is also possible (Bull. Chem. Soc. Jpn. 40, 432 (1967) and
Tetrahedro 24, 3681 (1968). Tetrahedro 24, 3681 (1968).
Bei den Polycarbonsäureanhydriden sind solche, die ein cyclisches Grundgerüst aufweisen, d.h. Polycarbonsäureanhydride, die aus cyclischen Polycarbonsäuren mit mindestens zwei freien Carbonsäuregruppen hergestellt sind, bevorzugt. Beispiele hierfür sind Cyclohexandicarbonsäureanhydrid, Cyclohexendicarbonsäureanhydrid, Phthalsäureanhydrid, Trimellithsäureanhydrid, Hemimellithsäureanhydrid, Pyromellithsäureanhydrid, 2,3-Naphthalinsäureanhydrid, 1,2 Cyclopendandicarbonsäureanhydrid, 1,2 Cyclobutandicarbonsäureanhydrid, Chinolinsäureanhydrid, Norbornendicar- bonsäureanhydrid (NADICAN) sowie die Methyl-substituierten Verbindungen MNA, Pinsäureanhydrid, Norpinsäureanhydrid, Truxilsäureanhydrid, Perylen 1,2-Dicar- bonsäureanhydrid, Caronsäureanhydrid, Narcamphandicarbonsäureanhydrid, Isatosäureanhydrid, Camphersäureanhydrid, 1,8-Naphtalinsäureanhydrid, Diphensäure- anhydrid, o-Carboxyphenylessigsäureanhydrid, 1,4,5,8- Naphthalinteracarbonsäureanhydrid oder Mischungen davon. In the case of the polycarboxylic acid anhydrides, preference is given to those which have a cyclic backbone, ie polycarboxylic acid anhydrides which are prepared from cyclic polycarboxylic acids having at least two free carboxylic acid groups. Examples of this are cyclohexane dicarboxylic anhydride, cyclohexenedicarboxylic anhydride, phthalic anhydride, trimellitic anhydride, Hemimellithsäureanhydrid, pyromellitic anhydride, 2,3-naphthalic anhydride, 1,2 Cyclopendandicarbonsäureanhydrid, 1,2 Cyclobutandicarbonsäureanhydrid, Chinolinsäureanhydrid, Norbornendicar- bonsäureanhydrid (NADICAN) and the methyl-substituted compounds MNA, Pinsäureanhydrid, Norpinsäureanhydrid , Truxilic anhydride, perylene 1,2-dicarboxylic anhydride, caronic anhydride, narcamphanic dicarboxylic anhydride, isatoic anhydride, camphoric anhydride, 1,8-naphthalic anhydride, diphenic anhydride, o-carboxyphenylacetic anhydride, 1,4,5,8- Naphthalene acarboxylic anhydride or mixtures thereof.
Einsetzbar sind auch Polycarbonsäureanhydride aus offenkettigen Di- und Polycarbonsauren mit mindestens zwei freien Carbonsäuregruppen, wie z.B. Aconitsäureanhydrid, Citraconsäureanhydrid, Glutarsäureanhydrid, Itaconsäureanhydrid, Weinsäureanhydrid, Diglycolsäureanhydrid, Ethylendiaminteraessigsäureanhydrid oder Mischungen davon. Polycarboxylic acid anhydrides from open-chain di- and polycarboxylic acids with at least two free carboxylic acid groups, such as e.g. Aconitic anhydride, citraconic anhydride, glutaric anhydride, itaconic anhydride, tartaric anhydride, diglycolic anhydride, ethylenediamine acetic anhydride or mixtures thereof.
Bei den erfindungsgemäß eingesetzten Initiatoren, d.h. bei den Polycarbonsauren sind die Di- und Tricarbonsäuren bevorzugt. Beispiele hierfür sind Citronensaurederivate, polymerisierte Tallöle, Azelainsäu- re, Gallussäure, di- oder polymerisierte Harzsäuren, di- oder polymerisierte Anacardsäure, auch CashewNut-Shell-Liquid, Polyuronsäuren, Polyalginsäuren, Mellithsäure, Trimesinsäure, aromatische Di- und Polycarbonsäuren wie z.B. Phthalsäure, Trimellithsäure,In the initiators used according to the invention, i.e. in the case of the polycarboxylic acids, the di- and tricarboxylic acids are preferred. Examples of these are citric acid derivatives, polymerized tall oils, azelaic acid, gallic acid, di- or polymerized resin acids, di- or polymerized anacardic acid, also cashew nut shell liquid, polyuronic acids, polyalginic acids, mellitic acid, trimesic acid, aromatic di- and polycarboxylic acids such as e.g. Phthalic acid, trimellitic acid,
Hemimellithsäure, Pyromellithsäure sowie ihre aromatisch substituierten Derivate wie z.B. Hydroxy- oder Alkyl-Phthalsäure, ungesättigte cyclische Di- und Polycarbonsauren wie z.B. Norpinsäure, heterocyclisehe Di- und Polycarbonsauren wie z.B. Loiponsäure oder Cincholoiponsäure, bicyclische Di- und Polycarbonsauren wie z.B. Norbornandicarbonsäuren, offenkettige Di- und Polycarbonsauren, wie z.B. Malonsäure und ihre längerkettigen Homologen sowie ihre substituierten Verbindungen wie z.B. Hydroxy- und Keto- Di- und Polycarbonsauren, Pektinsäuren, Huminsäuren, polymeres Cashew-Nut-Shell-Liquid mit mindestens zwei freien Carbonsäuregruppen im Molekül oder Mischungen davon. Eine weitere bevorzugte Ausführungsform der Erfindung schlägt vor, daß der Polymerwerkstoff ein Reaktionsprodukt enthält, das aus den vorstehend beschriebenen Ausgangskomponenten hergestellt wurde, jedoch zusätzlieh mit einem Katalysator. Der Katalysator kann dabei in einem Mengenverhältnis von 0,01 - 10 Masse-%, bevorzugt von 0,05 bis 5 Masse-% zugesetzt werden. Als Katalysatoren können grundsätzlich alle Verbindungen dienen, die zur Beschleunigung von Vernetzungen von Epoxydharzen dienen, eingesetzt werden. Beispiele hierfür sind tertiäre Amine, wie N,N'Benzyldi- menthylanilin, Imidazol und seine Derivate, Alkohole, Phenole und ihre substituierten Verbindungen, Hydroxycarbonsäuren wie Milchsäure oder Solicylsäure, Organometall-Verbindungen wie Triethanolamintitanat, Di-n-Butylzinnlaurat, Lewis-Säuren, besonders Bortrifluorid, Aluminiumtrichlorid und ihre aminischen Komplexverbindungen, Lewis-Basen, besonders Alkoholate, multifunktionelle Mercaptoverbindungen und Thiosäuren sowie Organophosphor-Verbindungen, besonders Triphenylphosphit, Trisnonylphenylphosphit und Bis-ß-Chlorethylphosphit, bicyclische Amine wie [2.2.2] Diazabicyclooctan, Chinuclidin oder Diazabicycloundecen, Alkali- und Erdalkalihydroxyde, Grinard-Verbindungen oder Mischungen davon. Hemimellitic acid, pyromellitic acid and their aromatically substituted derivatives such as hydroxy or alkyl phthalic acid, unsaturated cyclic di- and polycarboxylic acids such as norpic acid, heterocyclic di- and polycarboxylic acids such as loiponic acid or cincholoiponic acid, bicyclic di- and polycarboxylic acids such as norbornane dicarboxylic acid and polycarboxylic acids, such as malonic acid and its longer-chain homologues, and their substituted compounds, such as, for example, hydroxy and keto, di- and polycarboxylic acids, pectic acids, humic acids, polymeric cashew nut-shell liquid with at least two free carboxylic acid groups in the molecule or mixtures thereof. Another preferred embodiment of the invention proposes that the polymer material contains a reaction product which was produced from the starting components described above, but additionally with a catalyst. The catalyst can be added in a quantitative ratio of 0.01-10 mass%, preferably 0.05 to 5 mass%. In principle, all compounds which serve to accelerate the crosslinking of epoxy resins can be used as catalysts. Examples include tertiary amines such as N, N'-benzyldimethylaniline, imidazole and its derivatives, alcohols, phenols and their substituted compounds, hydroxycarboxylic acids such as lactic acid or solicylic acid, organometallic compounds such as triethanolamine titanate, di-n-butyltin laurate, Lewis acids, especially boron trifluoride, aluminum trichloride and their amine complex compounds, Lewis bases, especially alcoholates, multifunctional mercapto compounds and thioacids as well as organophosphorus compounds, especially triphenylphosphite, trisnonylphenylphosphite and bis-ß-chloroethylphosphite, bicyclic amines such as [2.2.2] diazabicyclidinec, diazabicyclidinec Alkali and alkaline earth hydroxides, Grinard compounds or mixtures thereof.
Besonders hervorzuheben ist, daß der erfindungsgemäße Polymerwerkstoff ausschließlich aus dem Reaktionsprodukt, wie vorstehend beschrieben, bestehen kann oder auch je nach Anforderungsprofil noch zusätzlich einenIt should be particularly emphasized that the polymer material according to the invention can consist exclusively of the reaction product, as described above, or, depending on the requirement profile, additionally one
Füllstoff oder ein Flammschutzmittel enthalten kann. Wenn der Polymerwerkstoff ausschließlich ein Reaktionsprodukt und Füllstoff enthält, ist es dabei bevorzugt, daß er 2-98 Masse-% des Reaktionsproduktes und 98-2 Masse-% des Füllstoffes enthält. Besonders bevorzugt ist es, wenn der Polymerwerkstoff 6-90 Masse-% des Reaktionsproduktes und 10-94 Masse-% des Füllstoffes enthält. Besonders bevorzugte Beispiele für Füllstoffe sind organische Füllstoffe auf der Grundlage cellulosehaltiger Materialien wie Holzmehl, Sägespäne oder Holzabfall, Reisspelzen, Stroh- und Flachsfasern auf der Grundlage von Proteinen, besonders Schafswolle sowie anorganische Füllstoffe auf der Basis von Silikaten und Carbonaten wie Sand, Quarz, Korrund, Siliciumcarbid und Glasfasern, oder Mischungen davon. Der erfindungsgemäße Polymerwerkstoff kann auch bis zu 50 Masse-% eines Flammschutzmittels enthalten. Bevorzugte Flammschutzmittel sind: Aluminiumhydroxyd, Halogen-,Can contain filler or a flame retardant. If the polymer material contains only one reaction product and filler, it is preferred that it contains 2-98% by mass of the reaction product and 98-2% by mass of the filler. Especially it is preferred if the polymer material contains 6-90% by mass of the reaction product and 10-94% by mass of the filler. Particularly preferred examples of fillers are organic fillers based on cellulose-containing materials such as wood flour, sawdust or wood waste, rice husks, straw and flax fibers based on proteins, especially sheep's wool, and inorganic fillers based on silicates and carbonates such as sand, quartz, corundum , Silicon carbide and glass fibers, or mixtures thereof. The polymer material according to the invention can also contain up to 50% by mass of a flame retardant. Preferred flame retardants are: aluminum hydroxide, halogen,
Antimon-, Wismuth-, Bor- oder Phosphorverbindungen, Silikat-Verbindungen oder Mischungen davon. Antimony, bismuth, boron or phosphorus compounds, silicate compounds or mixtures thereof.
Bei der Herstellung des Werkstoffes nach der bevorzugten Ausführungsform mit dem Füllstoff kann dabei so vorgegangen werden, daß zum einen zuerst eine Mischung der Ausgangs-Komponenten, d.h. des Triglycerids des Polycarbonsaureanhydrids und der Carbonsäure hergestellt wird, und daß dann anschließend diese Mischung bis zu einer Viskosität von 0,2 - 20.000 CPS bei 20°C - 200°C vorpolymerisiert wird und dann der Füllstoff zugegeben wird. Im Anschluß daran kann ggf. auch nach einer Formgebung die Aushärtung - ggf. unter Druck - erfolgen. Es ist aber auch möglich, alle Zusatzstoffe zu mischen und dann die Vorpolymerisierung durchzuführen. In the production of the material according to the preferred embodiment with the filler, the procedure can be such that firstly a mixture of the starting components, i.e. of the triglyceride of the polycarboxylic acid anhydride and the carboxylic acid is prepared, and then this mixture is then prepolymerized to a viscosity of 0.2-20,000 CPS at 20 ° C-200 ° C and then the filler is added. Following this, curing may also take place after shaping, if necessary under pressure. However, it is also possible to mix all the additives and then carry out the prepolymerization.
Andererseits kann auch so vorgegangen werden, daß alle Einsatzstoffe, d.h. die Triglyceride, die Polycarbonsäureanhydride und die Carbonsäuren sowie ggf. die weiteren Zuschlagstoffe wie Füllstoffe und/oder Flammschutzmittel vermischt werden, und daß dann nachfolgend die Aushärtung bei erhöhter Temperatur und erhöhter Temperatur und erhöhtem Druck erfolgt. On the other hand, it can also be done in such a way that all starting materials, ie the triglycerides, the polycarboxylic anhydrides and the carboxylic acids and, if appropriate, the other additives such as fillers and / or flame retardants are mixed, and then the curing then takes place at elevated temperature and temperature and pressure.
Die Aushärtung kann in Bereichen von > 20°C bis 200°C Grad bei einem Druck von 1 bar bis 100 bar erfolgen. Die Zeitdauer der Aushärtung ist abhängig von der Temperatur, dem Druck und ggf. dem zugesetzten Katalysator. Die Aushärtezeit kann im Bereich von 10 Sekunden bis zu 24 Stunden liegen. Bevorzugt wird im Temperaturbereich von 50 - 150°C gearbeitet. Curing can take place in a range from> 20 ° C to 200 ° C at a pressure of 1 bar to 100 bar. The duration of the curing depends on the temperature, the pressure and, if applicable, the catalyst added. The curing time can range from 10 seconds to 24 hours. The preferred temperature range is 50-150 ° C.
Der erfindungsgemäße Polymerwerkstoff kann auch in Vliese oder Matten infiltriert werden. Dadurch können faserverstärkte Formteile hergestellt werden. The polymer material according to the invention can also be infiltrated in nonwovens or mats. This enables fiber-reinforced molded parts to be produced.
Mit dem erfindungsgemäßen Verfahren kann die erhaltene Mischung einzeln in Formen gegeben und gepreßt, oder es kann eine Endlosproduktion durchgeführt werden. Die Endlosproduktion kann auch durch Extrudieren oder Heißwalzen erfolgen. With the method according to the invention, the mixture obtained can be individually put into molds and pressed, or continuous production can be carried out. The continuous production can also be done by extrusion or hot rolling.
Das Reaktionsgemisch bildet nach der Aushärtung eine geschlossene und ausgesprochen glatte Oberfläche aus, dabei ist die plastische Auflösung, d.h. die Größe geometrischer Figuren, die noch plastifiziert werden kann, sehr hoch. Feinste filigrane Muster werden durch das Material sehr exakt wiedergegeben. After curing, the reaction mixture forms a closed and extremely smooth surface, the plastic dissolution, i.e. the size of geometric figures that can still be plasticized is very high. The finest filigree patterns are reproduced very precisely by the material.
Der erfindungsgemäße Werkstoff zeichnet sich besonders dadurch aus, daß er toxikologisch unbedenklich ist und damit nicht die Nachteile von PVC und/oder anderer vergleichbarer Werkstoffe wie z.B. derer auf Polyurethan-Basis besitzt. Zu erwähnen ist, daß der neuartige Werkstoff ähnliche mechanische Eigenschaften wie PVC, EP oder PES besitzen kann. Diese Werkstoffvarianten sind starrelastisch und von hoher Festigkeit. Erfindungsgemäße hochgefüllte cellulosehaltige Polymerwerkstoffe, die durch Pressen oder Extrusion erhalten wurden, besitzen hohe mechanische Festigkeiten. Bei mechanischer Punktbelastung, wie sie z.B. bei der Befestigung von Holzschrauben oder der Einbringung von Holznägeln auftritt, bleibt die The material according to the invention is particularly characterized in that it is toxicologically harmless and therefore does not have the disadvantages of PVC and / or other comparable materials, such as those based on polyurethane. It should be mentioned that the Novel material can have mechanical properties similar to PVC, EP or PES. These material variants are rigidly elastic and of high strength. Highly filled cellulose-containing polymer materials according to the invention, which were obtained by pressing or extrusion, have high mechanical strengths. With mechanical point loading, such as occurs when fastening wood screws or inserting wooden nails, this remains
Struktur des umgebenden Materials erhalten. Ein Einreißen, wie es beispielsweise bei Holz auftreten kann, wird nicht beobachtet. Der Werkstoff läßt sich problemlos mechanisch bearbeiten. Beim Sägen oder Fräsen ist kein Einreißen der Grenzflächen oder gar Abplatzen von kleineren Teilstücken zu beobachten. Preserve the structure of the surrounding material. Cracking, as can occur with wood, for example, is not observed. The material can be machined easily. When sawing or milling, no tearing of the interfaces or even flaking off of smaller sections can be observed.
Durch zusätzliche Anteile hydroxylierter Triglyceride können Formkörper erhalten werden, die bei Raumtemperatur ein teilplastisches Verhalten und gleichzeitig eine ausgezeichnete Reißfestigkeit besitzen. Je nachAdditional portions of hydroxylated triglycerides can be used to obtain moldings which have a partially plastic behavior at room temperature and at the same time have excellent tear strength. Depending on
Vernetzungsgrad, der prinzipiell durch die Zusammensetzung der Ausgangskomponenten beeinflußbar ist, können Formkörper erhalten werden, die eine Warmumformung der Polymerwerkstoffkörper erlauben. Insbesondere wird durch den Einbau von Aluminiumhydroxyd bei Entflammungsversuchen eine merkliche Verbesserung des Brandverhaltens festgestellt. Der Einbau von Aluminiumhydroxyd und die damit einhergehende Abspaltung von Wasser verhindert den direkten Angriff der Flammen. Die Brandschutzklasse BS nach DIN 4102 ist somit erfüllt. Degree of crosslinking, which can in principle be influenced by the composition of the starting components, moldings can be obtained which permit hot forming of the polymer material body. In particular, the incorporation of aluminum hydroxide in fire tests shows a noticeable improvement in fire behavior. The installation of aluminum hydroxide and the associated elimination of water prevent the flames from attacking directly. The fire protection class BS according to DIN 4102 is thus fulfilled.
In zahlreichen Versuchen hat sich zudem gezeigt, daß beim erfindungsgemäßen Werkstoff keine merkliche Wasseraufnähme erfolgt, cellulosehaltig hochgefüllte Presslinge wurden dazu über einen längeren Zeitraum hinweg in Wasser getaucht. Nach 80 Stunden wurde keine nennenswerte Wassermenge vom Werkstoff aufgenommen. Am Werkstoff konnten keine physikalischen und chemischen Änderungen beobachtet werden. Numerous tests have also shown that there is no noticeable water absorption in the material according to the invention, highly filled with cellulose For this purpose, pellets were immersed in water over a longer period of time. After 80 hours, no significant amount of water was absorbed by the material. No physical and chemical changes could be observed on the material.
Die Erfindung wird durch nachfolgende Beispiele näher erläutert: Beispiel 1 The invention is illustrated by the following examples: Example 1
53,5 Masse-% epoxidiertes Leinöl mit einem Sauerstoffgehalt von 9 Masse-% werden mit 42,8 Masse-% Camphersäureanhydrid und 2,7 Masse-% eines Gemisches aus di- und trimerer Abietinsäure gemischt. Diese53.5% by mass of epoxidized linseed oil with an oxygen content of 9% by mass are mixed with 42.8% by mass of camphoric anhydride and 2.7% by mass of a mixture of di- and trimeric abietic acid. This
Mischung wird mit 1 Masse-% einer 50 %-igen ethanolischen Chinuclidinlösung homogenisiert. 10 Masse-% dieses Gemisches werden mit 90 Masse-% Stroh gemischt und bei einem Druck von 15 bar und einer Temperatur von 180°C 10 Minuten lang gepreßt. Die erhaltene Faserplatte besitzt eine physikalische Dichte 0,62 Mixture is homogenized with 1 mass% of a 50% ethanolic quinuclidine solution. 10% by mass of this mixture are mixed with 90% by mass of straw and pressed at a pressure of 15 bar and a temperature of 180 ° C. for 10 minutes. The fiberboard obtained has a physical density of 0.62
[g/cm3], zeichnet sich durch hochwertige mechanische Eigenschaften aus und besitzt eine ausgezeichnete Wasserbeständigkeit. Sie kann als Faserplattenmaterial in der Bau- und Möbelindustrie eingesetzt werden. [g / cm 3 ], is characterized by high-quality mechanical properties and has excellent water resistance. It can be used as fiberboard material in the construction and furniture industries.
Beispiel 2 80 Masse-Teile epoxidiertes Perillaöl mit einem Sauerstoffgehalt von 8 Masse-% werden mit 16 Masse-Teilen Pyromellithsäuredianhydrid und 4 Masse-% einer trimerisierten Fettsäure gemischt. 30 Masse-% dieser Mischung werden auf 70 Masse-% eines Jute-Hanf- Faservlieses so aufgetragen, daß das Faservlies homogen benetzt ist. Die infiltrierte Fasermatte wird anschließend bei einem Druck von 10 bar und einer Temperatur von 170°C 10 Minuten lang gepreßt. Das erhaltene Faserprodukt besitzt eine hohe Elastizität,Example 2 80 parts by weight of epoxidized perilla oil with an oxygen content of 8% by weight are mixed with 16 parts by weight of pyromellitic dianhydride and 4% by weight of a trimerized fatty acid. 30% by mass of this mixture is made up to 70% by mass of a jute-hemp Nonwoven applied so that the nonwoven is homogeneously wetted. The infiltrated fiber mat is then pressed at a pressure of 10 bar and a temperature of 170 ° C for 10 minutes. The fiber product obtained has a high elasticity,
Bruchfestigkeit und Wasserfestigkeit. Es kann in vielen Bereichen Anwendung finden, in denen kunststoffverstärkte Fasern oder faserverstärkte Kunststoffe eingesetzt werden, wie beispielsweise faserverstärkte Schalungs- und Formteile oder Verkleidungselemente. Breaking strength and water resistance. It can be used in many areas in which plastic-reinforced fibers or fiber-reinforced plastics are used, such as fiber-reinforced formwork and molded parts or cladding elements.
Beispiel 3 Example 3
42,9 Masse-% epoxydiertes Sojaöl mit einem Sauerstoffgehalt von 6,5 Masse-% werden mit 21,5 Masse-% eines hydroxylierten Higholeic-Öls gemischt. Dieser Mischung werden 34,3 Masse-% Norbornendicarbonsäureanhydrid und 1,3 Masse-% einer 5ß %-igen methanolischen DABCO-Lösung beigefügt. Das Gemisch wird homogenisiert und anschließend bei einer Temperatur von42.9% by mass of epoxidized soybean oil with an oxygen content of 6.5% by mass are mixed with 21.5% by mass of a hydroxylated high oleic oil. 34.3% by mass of norbornene dicarboxylic acid anhydride and 1.3% by mass of a 5% methanolic DABCO solution are added to this mixture. The mixture is homogenized and then at a temperature of
140°C innerhalb von 15 Minuten vernetzt. Das erhaltene Produkt ist transparent, plastisch verformbar und besitzt eine hohe Reißfestigkeit. Dieses Produkt kann sich zur Beschichtung von Werkstoffen und Bauteilen eignen, die plastisch verformbar sein müssen, wie z.B. elektrische Kabel. 140 ° C networked within 15 minutes. The product obtained is transparent, plastically deformable and has a high tear resistance. This product can be used to coat materials and components that need to be plastically deformable, e.g. electrical cables.
Beispiel 4 72,7 Masse-% epoxydiertes Hanföl mit einem Sauerstoffgehalt von 10,5 Masse-% werden mit 27,3 Masse-% Trimellithsäureanhydrid gemischt. 8 Masse-% dieser Mischung werden mit 92 Masse-% getrockneten Dinkelspelzen gemischt und bei einem Druck von 15 bar und einer Temperatur von 170°C 8 Minuten lang gepreßt. Die erhaltene Faserplatte besitzt eine physikalische Dichte von 0,88 [g/cm3], zeichnet sich durch hohe Wasserbeständigkeit und ausgezeichnete mechanische Festigkeit aus und kann als Faserplatte in der Bau- und Möbelindustrie eingesetzt werden. Example 4 72.7 mass% epoxidized hemp oil with an oxygen content of 10.5 mass% is mixed with 27.3 mass% trimellitic anhydride. 8% by mass of this mixture are mixed with 92% by mass of dried spelled husks and pressed at a pressure of 15 bar and a temperature of 170 ° C. for 8 minutes. The fiberboard obtained has a physical density of 0.88 [g / cm 3 ], is characterized by high water resistance and excellent mechanical strength and can be used as a fiberboard in the construction and furniture industries.
Beispiel 5 Example 5
54,7 Masse-% epoxydiertes Leinöl mit einem Sauer- stoffgehalt von 9,6 Masse-% werden mit 43,7 Masse-%54.7% by mass of epoxidized linseed oil with an oxygen content of 9.6% by mass becomes 43.7% by mass.
Tetrahydrophthalsäureanhydrid und 1,1 Masse-% Adipinsäure gemischt. Diese Mischung wird mit 0,5 Masse-% DBN homogenisiert und bei 145°C innerhalb von 5 Minuten zu einem harten, transparenten Formkörper vernetzt. Der erhaltene Werkstoff ist Wasser- und kochwasserbeständig (vergl. Bild 1 und 2) und besitzt hohe mechanische Festigkeiten. Das Material kann bis zu 300°C ohne Zersetzung erwärmt werden. Es kann sich z.B. als Verkleidungselement für Geräte und Maschinen verschiedenster Art eignen. Tetrahydrophthalic anhydride and 1.1 mass% adipic acid mixed. This mixture is homogenized with 0.5% by mass of DBN and crosslinked at 145 ° C. within 5 minutes to form a hard, transparent shaped body. The material obtained is water and boiling water resistant (see Fig. 1 and 2) and has high mechanical strength. The material can be heated up to 300 ° C without decomposition. For example, suitable as a cladding element for devices and machines of all kinds.
Beispiel 6 Example 6
60 Masse-% epoxydiertes Sojaöl mit einem Sauerstoffgehalt von 6,5 Masse-% werden mit 36 Masse-% 1,2 Cyclohexandicarbonsäureanhydrid und 1,1 Masse-% dimeri- siertem Kolophonium mit einer Säurezahl von 154 gemischt. Die Mischung wird mit einer 50 %-igen butanolischen Imidazollösung homogenisiert und bei 140°C innerhalb von 10 Minuten vernetzt. Der erhaltene Polymerwerkstoff ist transparent, zeichnet sich durch hohe Wasserfestigkeit aus und kann bei einer Temperatur von ca. 90°C warm umgeform werden. Unterhalb dieser Temperatur besitzt er hohe mechanische Festigkeiten. Beispiel 7 60% by mass of epoxidized soybean oil with an oxygen content of 6.5% by mass are mixed with 36% by mass of 1.2 cyclohexanedicarboxylic acid anhydride and 1.1% by mass of dimerized rosin with an acid number of 154. The mixture is homogenized with a 50% butanolic imidazole solution and crosslinked at 140 ° C. within 10 minutes. The polymer material obtained is transparent, is characterized by high water resistance and can be hot formed at a temperature of approx. 90 ° C. Below this temperature it has high mechanical strength. Example 7
69,9 Masse-% eines aziridingruppenhaltigen Higholeic-Öls aus Euphorbia Lathyris mit einem Stickstoffgehalt von 4,3 Masse-% werden mit 28 Masse-% Phthalsäureanhydrid, 1,5 Masse-% Sebacinsäure und 0,6 Masse-% einer isopropanolischen Chinuclidinlösung gemischt. Die Mischung wird bei 145°C in einem Zeitraum von 5 Minuten zu einem hartelastischen, transparenten PolymerWerkstoff vernetzt, der eine hohe Wasserbeständigkeit und Abriebfestigkeit besitzt. 69.9% by mass of a higholeic oil containing aziridine groups from Euphorbia Lathyris with a nitrogen content of 4.3% by mass are mixed with 28% by mass of phthalic anhydride, 1.5% by mass of sebacic acid and 0.6% by mass of an isopropanolic quinuclidine solution . The mixture is crosslinked at 145 ° C over a period of 5 minutes to form a hard-elastic, transparent polymer material that has high water resistance and abrasion resistance.
Beispiel 8 51,5 Masse-% eines epoxydierten Tungöls mit einemExample 8 51.5% by mass of an epoxidized tung oil with a
Sauerstoffgehalt von 10,5 Masse-% werden mit 45,5 Masse-% Camphersäureanhydrid und 2,5 Masse-% einer 70 %-igen ethanolischen Citronensäurelösung gemischt. Dieser Mischung werden 0,5 Masse-% DABCO hinzugegeben und das Gemisch homogenisiert. 30 Masse-% dieser Mischung werden auf 70 Masse-% eines trockenen Kokosfaservlieses aufgetragen, so daß die Fasern homogen mit der reaktiven Mischung infiltriert sind. Die infiltrierte Kokosfaser wird anschließend bei 130°C 20 Minuten lang vorgewärmt. Das reaktive Gemisch reagiert hierbei zu einem Präpolymer mit einer Viscosität von ca. 10.000 [mPas]. Anschließend wird das vorbehandelte Vlies in eine Form gebracht und bei einer Temperatur von 160°C 1 Minute lang bei 15 bar gepreßt. Das erhaltene Faserprodukt besitzt eine hohe mechanische Festigkeit, ist sehr wasserbeständig und temperaturbeständigkeit. Es kann in Bereichen Anwendung finden, in denen kunststoffverstärkte Faservliesstoffe oder faserverstärkte Kunststoffe eingesetzt werden. Beispiel 9 Oxygen content of 10.5 mass% are mixed with 45.5 mass% camphoric anhydride and 2.5 mass% of a 70% ethanolic citric acid solution. 0.5% by mass of DABCO are added to this mixture and the mixture is homogenized. 30% by mass of this mixture are applied to 70% by mass of a dry coconut fiber fleece, so that the fibers are homogeneously infiltrated with the reactive mixture. The infiltrated coconut fiber is then preheated at 130 ° C for 20 minutes. The reactive mixture reacts to a prepolymer with a viscosity of approximately 10,000 [mPas]. The pretreated fleece is then placed in a mold and pressed at a temperature of 160 ° C. for 1 minute at 15 bar. The fiber product obtained has a high mechanical strength, is very water-resistant and temperature-resistant. It can be used in areas where plastic-reinforced nonwovens or fiber-reinforced plastics are used. Example 9
Eine Mischung aus 61,6 Masse-% epoxydierten Leinöls mit einem Sauerstoffgehalt von 9,6 Masse-% und 15,4 Masse-% epoxydierten Sardinenöls mit einem Sauerstoffgehalt von 10,5 Masse-% werden mit 19,2 Masse-Teilen Pyromellithsäuredianhydrid und 3 , 8 Masse-% trimerisierter Fettsäure gemischt. 25 Masse-% dieses Gemisches werden mit 75 Masse-% Holzmehl mit einer durchschnittlichen Faserlänge von 300 μm homogenisiert. Das benetzte Pulver wird anschließend mit Hilfe eines RAM-Extruders bei 160°C und einem Druck von 40 bar zu Endlosformteilen verarbeitet. Die enthaltenen Produkte besitzen eine hohe mechanische Stabilitat und zeichnen sich durch eine hervorragende Wasserbeständigkeit aus. A mixture of 61.6% by mass of epoxidized linseed oil with an oxygen content of 9.6% by mass and 15.4% by mass of epoxidized sardine oil with an oxygen content of 10.5% by mass are mixed with 19.2 parts by weight of pyromellitic dianhydride and 3, 8 mass% trimerized fatty acid mixed. 25% by mass of this mixture are homogenized with 75% by mass of wood flour with an average fiber length of 300 μm. The wetted powder is then processed with a RAM extruder at 160 ° C and a pressure of 40 bar into continuous molded parts. The contained products have a high mechanical stability and are characterized by an excellent water resistance.
Beispiel 10 53,2 Masse-% eines epoxydierten Safloröls mit einemExample 10 53.2% by mass of an epoxidized safflower oil with a
Sauerstoffgehalt von 9 Masse-% werden mit 10 Masse-% Aconitsäureanhydrid, 32,5 Masse-% Methylnorbornendicarbonsäureanhydrid und 2,6 Masse-% dimerisierter Anacardsäure gemischt. Dieser Mischung werden 1,7 Masse-% einer propanolischen DABCO-Lösung hinzugefügt und das Gemisch anschließend homogenisiert. 10 Masse-% dieser Mischung werden mit 90 Masse-% getrockneten und gemahlenen Reisspelzen mit einer mitleren Korngröße von 0,5 mm gemischt, bis ein homogen benetztes Pulver vorliegt. Diese Mischung wird anschließend bei einer Temperatur von 130°C 15 Minuten lang bei einem Druck von 15 bar gepreßt. Der erhaltene Werkstoff besitzt eine physikalische Dichte von 0,9 [g/cm3] und kann spanabhebend bearbeitet werden. Dieser Werkstoff eignet sich überall dort, wo mitteldichte Faserplatten (MDF( im Einsatz sind. Oxygen content of 9% by mass are mixed with 10% by mass of aconitic anhydride, 32.5% by mass of methylnorbornene dicarboxylic acid anhydride and 2.6% by mass of dimerized anacardic acid. 1.7% by mass of a propanolic DABCO solution are added to this mixture and the mixture is then homogenized. 10% by mass of this mixture are mixed with 90% by mass of dried and ground rice husks with a medium grain size of 0.5 mm until a homogeneously wetted powder is obtained. This mixture is then pressed at a temperature of 130 ° C for 15 minutes at a pressure of 15 bar. The material obtained has a physical density of 0.9 [g / cm 3 ] and can be machined. This material is suitable wherever medium density fibreboard (MDF) is used.
Beispiel 11 Example 11
50,5 Masse-% epoxydiertes Leinöl werden mit 42,5 Masse-% Tetrahydrophthalsäureanhydrid und 2 , 5 Masse-% trimerisierter Abietinsäure gemischt. Diese Mishung wird mit 1,8 Masse-% einer 50 %-igen isobutanolischen Chinuclidin-Lösung homogenisiert. 30 Masse-% dieser50.5% by mass of epoxidized linseed oil are mixed with 42.5% by mass of tetrahydrophthalic anhydride and 2.5% by mass of trimerized abietic acid. This mixture is homogenized with 1.8% by mass of a 50% isobutanolic quinuclidine solution. 30 mass% of this
Mischung werden mit 35 Masse-% Schwerspat, 5 Masse-% eines Pigmentes wie z.B. Rutil und 30 Masse-% eines Gemenges aus Muskuvit-, Chlorit- und Quarzmehls homogenisiert. Das Gemisch wird anschließend in einer Form bei einem Druck von 30 bar und einer Temperatur von 140°C innerhalb von 8 Minuten zu hartelastischen duroplastischen Formkörpern vernetzt, die eine hohe Beständigkeit gegenüber Wasser und Kochwasser sowie hohe mechanische Festigkeiten besitzen. Der Werkstoff kann z.B. als Verkleidungselement für Geräte und Maschinen verschiedenster Art eingesetzt werden. Mixture with 35 mass% heavy spar, 5 mass% of a pigment such as Homogenized rutile and 30% by mass of a mixture of muscuvite, chlorite and quartz flour. The mixture is then crosslinked in a mold at a pressure of 30 bar and a temperature of 140 ° C. within 8 minutes to give hard-elastic, thermoset molded articles which have high resistance to water and cooking water and high mechanical strength. The material can e.g. can be used as a cladding element for devices and machines of various types.
Claims
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| EP96922761A EP0836627B2 (en) | 1995-07-05 | 1996-07-05 | Polymer material, process for its production and use thereof |
| PL96324348A PL324348A1 (en) | 1995-07-05 | 1996-07-05 | Polymeric material, method of obtaining same and application thereof |
| EA199800004A EA000565B1 (en) | 1995-07-05 | 1996-07-05 | Polymer material |
| AU63530/96A AU713023B2 (en) | 1995-07-05 | 1996-07-05 | Polymeric material, method for its manufacture, and its utilisation |
| NZ312082A NZ312082A (en) | 1995-07-05 | 1996-07-05 | Polymer material comprising the reaction product of a triglyceride having at least two epoxide groups and a polycarboxylic acid anhydride, process for its production and use thereof |
| DK96922761T DK0836627T3 (en) | 1995-07-05 | 1996-07-05 | Polymeric material, process for its preparation and its use |
| AT96922761T ATE207092T1 (en) | 1995-07-05 | 1996-07-05 | POLYMER MATERIAL, METHOD FOR THE PRODUCTION THEREOF AND USE THEREOF |
| DE59607956T DE59607956D1 (en) | 1995-07-05 | 1996-07-05 | POLYMER MATERIAL, METHOD FOR ITS PRODUCTION AND USE THEREOF |
| SK15-98A SK1598A3 (en) | 1995-07-05 | 1996-07-05 | Polymer material, process for its production and use thereof |
| JP9504723A JP2000501119A (en) | 1995-07-05 | 1996-07-05 | Polymer material, method for producing the same, and use thereof |
| BR9609342-0A BR9609342A (en) | 1995-07-05 | 1996-07-05 | Polymeric material, method for its production and use |
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| BG102153A BG63603B1 (en) | 1995-07-05 | 1997-12-29 | Polymer material, method for its preparation and application |
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| CN117428882A (en) * | 2023-10-16 | 2024-01-23 | 德华兔宝宝装饰新材股份有限公司 | Preparation process of composite flame-retardant floor |
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- 1996-07-05 PL PL96324348A patent/PL324348A1/en unknown
- 1996-07-05 JP JP9504723A patent/JP2000501119A/en active Pending
- 1996-07-05 BR BR9609342-0A patent/BR9609342A/en unknown
- 1996-07-05 DE DE19627165A patent/DE19627165C2/en not_active Expired - Fee Related
- 1996-07-05 SK SK244-99U patent/SK2738U/en unknown
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- 1996-07-05 KR KR1019980700032A patent/KR19990028734A/en not_active Ceased
- 1996-07-05 WO PCT/DE1996/001243 patent/WO1997002307A1/en not_active Ceased
- 1996-07-05 PT PT96922761T patent/PT836627E/en unknown
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| DE102006003762A1 (en) * | 2006-01-25 | 2007-07-26 | Dracowo Forschungs- Und Entwicklungs Gmbh | Fiber composite materials are made using natural epoxide resins matrices obtained by acid reaction of ethoxylated linseed oil epoxides or other highly ethoxylated fatty acid epoxides without use of comonomers |
| EP1884531A1 (en) * | 2006-07-30 | 2008-02-06 | Lonza Compounds GmbH & Co. KG | Sheet molding compounds (smc) comprising thermosetting resins based on renewable resources |
| DE102011001539A1 (en) * | 2011-03-24 | 2012-09-27 | Meyer Rohr + Schacht Gmbh | Composite material, useful as components for drainage, sewers and waste-water treatment, comprises fillers, preferably quartz, silicates and/or plant fiber, a binder and a hardener, where the binder comprises plant oil or natural resin |
| ITMI20110797A1 (en) * | 2011-05-10 | 2012-11-11 | Polynt S P A | LOW TEMPERATURE HARDENING MIXTURE FOR EPOXY RESINS. |
| EP2522686A3 (en) * | 2011-05-10 | 2014-03-05 | Polynt S.P.A. | Miscela indurente a bassa temperatura per resine epossidiche |
| US10550210B2 (en) | 2012-10-15 | 2020-02-04 | Iowa State University Research Foundation, Inc. | Polyisocyanates from fused bicyclic polyols and polyurethanes therefrom |
| US10280241B2 (en) | 2012-10-15 | 2019-05-07 | Iowa State University Research Foundation, Inc. | Tackifier compounds and methods of using the same |
| US10077257B2 (en) * | 2015-04-06 | 2018-09-18 | Iowa State University Research Foundation, Inc. | Aziridinated triglycerides and polymers formed therefrom |
| US10501448B2 (en) | 2015-04-06 | 2019-12-10 | Iowa State University Research Foundation, Inc. | Aziridinated triglycerides and polymers formed therefrom |
| US20160289218A1 (en) * | 2015-04-06 | 2016-10-06 | Iowa State University Research Foundation, Inc. | Aziridinated triglycerides and polymers formed therefrom |
| CN114806188A (en) * | 2021-01-28 | 2022-07-29 | 固特异轮胎和橡胶公司 | Resin modified vegetable oils in rubber compositions and tires |
| CN114805958A (en) * | 2021-01-28 | 2022-07-29 | 固特异轮胎和橡胶公司 | Fatty acid modified vegetable oils in rubber compositions and tires |
| CN114806188B (en) * | 2021-01-28 | 2023-07-18 | 固特异轮胎和橡胶公司 | Resin modified vegetable oil in rubber composition and tire |
| WO2024069417A1 (en) * | 2022-09-26 | 2024-04-04 | Fondazione Istituto Italiano Di Tecnologia | Method for constructing a covering of a substrate and composite material comprising that covering |
Also Published As
| Publication number | Publication date |
|---|---|
| HUP9802994A2 (en) | 1999-04-28 |
| KR19990028734A (en) | 1999-04-15 |
| DE59607956D1 (en) | 2001-11-22 |
| AU713023B2 (en) | 1999-11-18 |
| SI9620102A (en) | 1998-10-31 |
| MX9800135A (en) | 1998-11-29 |
| UA49837C2 (en) | 2002-10-15 |
| HUP9802994A3 (en) | 2000-04-28 |
| EP0836627B2 (en) | 2005-06-01 |
| CA2224714A1 (en) | 1997-01-23 |
| JP2000501119A (en) | 2000-02-02 |
| DE19627165A1 (en) | 1997-01-09 |
| NZ312082A (en) | 2000-04-28 |
| PT836627E (en) | 2002-02-28 |
| DK0836627T3 (en) | 2001-11-19 |
| CN1195357A (en) | 1998-10-07 |
| ES2165508T5 (en) | 2005-12-01 |
| AU6353096A (en) | 1997-02-05 |
| CN1103791C (en) | 2003-03-26 |
| ES2165508T3 (en) | 2002-03-16 |
| BG102153A (en) | 1998-08-31 |
| BR9609342A (en) | 2002-04-30 |
| PL324348A1 (en) | 1998-05-25 |
| EP0836627B1 (en) | 2001-10-17 |
| EA199800004A1 (en) | 1998-08-27 |
| SK1598A3 (en) | 1998-09-09 |
| BG63603B1 (en) | 2002-06-28 |
| ATE207092T1 (en) | 2001-11-15 |
| DE19627165C2 (en) | 1999-02-25 |
| EA000565B1 (en) | 1999-12-29 |
| TR199701758T1 (en) | 1998-03-21 |
| CZ417797A3 (en) | 1998-05-13 |
| SK2738U (en) | 2001-01-18 |
| EP0836627A1 (en) | 1998-04-22 |
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