WO1997046330A1 - Washing and drying apparatus for folding cage - Google Patents
Washing and drying apparatus for folding cage Download PDFInfo
- Publication number
- WO1997046330A1 WO1997046330A1 PCT/JP1996/002278 JP9602278W WO9746330A1 WO 1997046330 A1 WO1997046330 A1 WO 1997046330A1 JP 9602278 W JP9602278 W JP 9602278W WO 9746330 A1 WO9746330 A1 WO 9746330A1
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- WO
- WIPO (PCT)
- Prior art keywords
- folding
- basket
- folding basket
- washing
- baskets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0861—Cleaning crates, boxes or the like
Definitions
- the present invention relates to an apparatus for washing and drying a folding basket made of synthetic resin, which conveys articles such as vegetables and fruits or small parts.
- FIG. 39 shows the usage of this folding basket.
- a rectangular bottom member 1a has a side wall corresponding to the short side thereof (hereinafter also referred to as a short side wall) 1b and a long side corresponding thereto.
- the side wall (hereinafter also referred to as the long side wall) 1 From the fully open state (hereinafter also referred to as the fully opened state) standing vertically or c, first, as shown in FIG. b is folded inward (hereinafter, this state, that is, the state in which only the long side wall 1 c is opened is also referred to as a half-open state), and then the long side wall 1 c is folded inward as shown in FIG.
- this state When it is knocked down (hereinafter, this state is also referred to as a closed state), the cage 1 is in a completely folded state. In the closed state or the folded state, if the sheet is conveyed to, for example, the conveyance source, no useless space is generated.
- the cage 1 in the fully opened state can be formed by opening the side walls in the order of the long side wall 1 c and the short side wall 1 b, contrary to the above. Incidentally, many slit-shaped gaps are formed in the bottom member 1a, the short side wall 1b, and the long side wall 1c of the folding basket 1.
- the folding basket 1 made of such a synthetic resin transports articles such as vegetables and fruits as described above, both the inside and the outside of the basket are soiled.
- the folding basket 1 contaminated in this way must be cleaned before reuse, but in the past, workers had to open these baskets one by one and manually clean the inside.
- this requires a lot of cleaning work, and the time required for cleaning is enormous. Therefore, the present applicant sets the folded basket in a closed state upside down, that is, when the bottom member 1a is placed one by one so as to be upward, and automatically puts it in a half-open state, and sprays the cleaning liquid from inside and outside. After washing off the attached dirt with the cleaning solution, the automatic cleaning device sends it out again in the closed state.
- the automatic cleaning device merely cleans the folding basket, the cleaning liquid is likely to adhere to the folding basket sent from the cleaning device.
- the washed folding baskets are completely dried, stacked on a transfer pallet by a specified number of layers, and the surrounding area is covered with synthetic resin wrapping material.
- the folding basket that has been sent from the washing device has a large amount of washing liquid attached to it, so it cannot be sent to the next step until it is dried. Yield decreases.
- blower drying The simplest way to dry such wet articles efficiently is to blow hot air, so-called blower drying.
- the temperature of the hot air at which the cleaning liquid, whose component is mostly water, is dried efficiently is 100 or more, whereas the synthetic resin folding basket is mechanically operated at a lower temperature.
- the blower drying cannot be used for drying the folding basket made of synthetic resin because the strength is reduced or the heat is deformed.
- the temperature of the blown wind is set to a temperature at which the synthetic resin is not deformed or its mechanical strength is reduced, a thin slit is formed in the closed folding basket. In some cases, it is difficult for the wind to pass through to the inside of the folding basket in the closed state, and it is difficult for the wind to dry. Disclosure of the invention
- a washing and drying device for folding baskets according to claim 1 of the present invention is a folding basket made of synthetic resin, which is stacked in a folded state and is cut out one by one by a cutting device. The foldable basket thus cut out is conveyed to the washing device, and the inside of the foldable basket is sprayed with a cleaning liquid to wash the inside of the foldable basket.
- the centrifugal dehydrator is characterized in that the stacked folding cages placed on the evening table are rotated at high speed together with the evening table, centrifugally dehydrated, and then carried out.
- the stacked baskets which have been washed and dried, can be returned from the centrifugal dewatering device only by setting the stacked baskets on the inlet side of the cutting device.
- the work process during that time can be completely automated.
- the washing / drying device for folding baskets runs on a transfer pallet in which a plurality of rows of synthetic resin folding baskets stacked in a folded state are placed. It is transported to the entrance side of the loading device by a cart, and the stacked folding cages placed on the transfer pallet are loaded in a row by the loading device, and the loaded folded baskets are cut out. Then, the folded baskets are transported to the washing device, and the inside of the folded baskets are washed by spraying a cleaning liquid inside the washing device, and the folded baskets are transported to the inverted draining device.
- the transport pallet on which the folding baskets are stacked is simply set on the traveling carriage, and the washed and dried folding baskets are again removed from the unloading device. Since the work is carried out in a stacked state on the transfer pallet, the work process during the work can be completely automated.Washing and drying of the folding basket according to claim 3 of the present invention
- the device is a device for cleaning and drying a synthetic resin folding basket. After transporting the closed folding basket one by one, one of its side walls is opened to a half-open state, and then the inside and the inside of the folding basket are opened.
- a cleaning device that sprays a cleaning liquid to the outside to perform cleaning, closes the opened side wall and sends out in a closed state, and the one-fold folding basket that is sent out from the cleaning device and to which the cleaning liquid is attached, inverting the folding basket
- Ru der which is characterized in that a reversing draining device giving every shock shakes off wash solution adhering to the folding basket.
- the folding basket which has been washed by the washing device in the same manner as described above and still has the washing liquid attached thereto, is sent to the next inverted draining device.
- the cleaning liquid attached to the folding basket can be roughly shaken off.
- the mechanical strength of the synthetic resin folding basket does not decrease
- the mechanical strength of the folding basket does not decrease, and high-temperature hot air is used. It does not mean that it will not be thermally deformed.
- the reversing draining device comprises: a reversing device for reversing both sides of the conveyed folding basket; The template for lowering the folding basket when it is vertical or almost vertical while contacting the inside lower part of the folding basket to be inverted, and the folding basket inverted by the reversing device are in an inverted state. And a hitting device that sometimes hits the folding basket to the conveyor.
- the folding basket while the folding basket is inverted by the reversing device, the folding basket is placed in a vertical or almost vertical state along the template that is in contact with the inside and below the folding basket. Since a certain folding basket is dropped, the impact at that time causes the cleaning liquid adhering to the inside of the folded folding basket to be effective, for example, along the bottom member ⁇ the short side wall or the long side wall. Is shaken off outside. Also, on the reversing side of the folding basket by the reversing device, the striking device strikes the folding basket or the conveyer, so that the impact at that time effectively disperses the cleaning liquid adhering particularly to the surface struck on the conveyer. Dropped.
- the washing / drying device for folding baskets is a stacking device for stacking a predetermined number of folding baskets sent from the reversing draining device, and a stacking device for stacking the folding baskets.
- the folding basket placed on the evening table of the centrifugal dehydrator is rotated at high speed, The washing liquid adhering to the folding basket is blown off by centrifugal force, and the folding basket can be completely or almost completely dried by so-called centrifugal dehydration.
- the folding basket is provided by the stacking device provided at the preceding stage.
- the turntable includes: a plurality of folding baskets for radially and uniformly loading the folding baskets sugared by the stacking device. Stage, and the evening table is evenly arranged on a larger-diameter evening table, and the large-diameter turntable inserts the folding basket during its turn.
- An insertion station, a centrifugal dehydration station for rotating the turntable having a smaller diameter than the above at a high speed to perform centrifugal dehydration of the folding basket, and an extraction station for extracting the folding basket subjected to the centrifugal dehydration are sequentially provided. It is characterized by having.
- the insertion station, the centrifugal dehydration station, and the extraction station are sequentially provided during turning of the large-diameter turntable on which the small-diameter turntables are evenly arranged.
- the small-diameter evening table on the large-diameter evening table can be efficiently turned and moved to those stations, so that the operation efficiency as a device is improved.
- the total number of stacked folding baskets placed on each of these stages increases, and the efficiency of centrifugal dewatering treatment improves. Since the stacked folding baskets placed on each stage in a radial manner are separated from the rotation axis of the small-diameter turntable, the centrifugal force acting on the folding basket increases accordingly. Further, the efficiency of the centrifugal dehydration treatment is improved.
- the folding basket cleaning / drying device according to claim 7 is provided with a cutting device that cuts out the stacked folding baskets one by one on an input side of the cleaning device. It is a feature.
- the washing and drying device for folding baskets according to claim 8 of the present invention is characterized in that the folding baskets in a stacked state placed on a transfer pallet are arranged one by one on the input side of the cutting device. It is characterized by having a loading device for loading.
- the transport pallet in which a plurality of rows of the folded baskets are placed on the entrance side of the loading apparatus is transported. It is characterized by having a traveling trolley that runs.
- a transport pallet in which a plurality of rows of folding baskets are stacked by the traveling cart is transported to the entrance side of the loading device, and
- the folding baskets in a stacked state placed on the transfer pallet by the device are loaded into the cutting device one by one, and the stacked folding baskets stacked by the cutting device are cut out one by one into the washing device. Therefore, the transport of the folding basket to the washing device can be completely automated.
- the stacked folding baskets are placed on a transfer pallet in a predetermined shape on the exit side of the centrifugal dehydrator. It is equipped with an unloading device. Further, the apparatus for cleaning and drying a folding basket according to claim 11 of the present invention is arranged so that, at the exit side of the unloading device, around the entire folding basket placed on the transfer pallet. It is characterized by having a packaging device for winding the packaging strip.
- the stacked folding baskets extracted from the centrifugal dewatering device by the unloading device are placed on a transfer pallet in a predetermined shape. Since the packaging band can be wound around the entire folding basket placed on the transfer pallet by the next packaging device, the transport and packaging of the folding basket from the centrifugal dewatering device can be performed. Can be fully automated.
- FIG. 1 is a schematic explanatory view showing the entire configuration of a folding / basin washing / dehydrating apparatus of the present invention.
- FIG. 2 is a front view showing an example of a traveling cart employed in the folding and basket washing / dehydrating apparatus shown in FIG.
- FIG. 3 is a plan view of the traveling vehicle shown in FIG.
- FIG. 4 is a left side view of the traveling vehicle shown in FIG.
- FIG. 5 is a front view showing an example of a carry-in device employed in the washing / dewatering device for folding baskets shown in FIG.
- FIG. 6 is a plan view of the loading device shown in FIG.
- FIG. 7 is a right side view of the loading device shown in FIG.
- FIG. 8 is a left side view of the carrying-in device shown in FIG.
- FIG. 9 is a front view showing an example of a cutting device employed in the washing and dewatering device of the folding basket shown in FIG.
- FIG. 10 is a left side view of the cutting device shown in FIG.
- FIG. 11 is a front view showing an example of a washing device employed in the folding basket washing and dewatering device shown in FIG.
- FIG. 12 is an explanatory diagram of the folding basket transfer device employed in the cleaning device shown in FIG.
- FIG. 13 is an explanatory diagram of the folding basket opening step employed in the cleaning apparatus shown in FIG. '
- FIG. 14 is an explanatory diagram of each cleaning step employed in the cleaning apparatus shown in FIG.
- FIG. 15 is an explanatory view of the folding basket closing step employed in the cleaning apparatus shown in FIG.
- FIG. 16 is a front view showing an example of the inverted draining device employed in the washing and dewatering device of the folding basket shown in FIG.
- FIG. 17 is a left side view of the inverted draining device shown in FIG.
- FIG. 18 is a plan view of the inverted draining device shown in FIG.
- FIG. 19 is a diagram illustrating the operation of the inverted water draining device shown in FIG.
- FIG. 20 is a front view showing an example of a stacking device employed in the washing and dewatering device of the folding basket shown in FIG.
- FIG. 21 is a rear view of the stacking device shown in FIG.
- FIG. 22 is a plan view of the stacking device shown in FIG.
- FIG. 23 is a left side view of the stacking device shown in FIG.
- FIG. 24 is a detailed view of the lifting claws of the stacking device shown in FIG.
- FIG. 25 is a front view showing an example of a chain conveyor employed in the washing and dewatering device for folding baskets shown in FIG.
- FIG. 26 is a plan view of the chain conveyor shown in FIG.
- FIG. 27 is a front view showing an example of a transfer device employed in the folding / basin washing and dewatering device shown in FIG.
- FIG. 28 is a plan view of the transfer device shown in FIG.
- FIG. 29 is a left side view of the transfer device shown in FIG.
- FIG. 30 is a front view showing an example of an insertion device used in the washing and dewatering device for folding baskets shown in FIG.
- FIG. 31 is a left side view of the insertion device shown in FIG.
- FIG. 32 is an explanatory diagram of a portion where the insertion device and the centrifugal dehydrator shown in FIG. 30 are connected.
- FIG. 33 is a plan view showing an example of a centrifugal dewatering device employed in the folding and basket dewatering device shown in FIG.
- FIG. 34 is a front view of the centrifugal dehydrator shown in FIG.
- FIG. 35 is a left side view of the centrifugal dehydrator shown in FIG.
- FIG. 36 is a front view showing an example of an extraction device employed in the washing and dewatering device for folding baskets shown in FIG.
- FIG. 37 is a left side view of the extraction device shown in FIG.
- FIG. 38 is an explanatory view showing an example of a packaging device employed in the washing and dewatering device for the folding basket shown in FIG. 1, wherein FIG. 38 (a) is a front view and FIG. 38 (b) is a right side view.
- FIG. 38 (a) is a front view
- FIG. 38 (b) is a right side view.
- Figure 39 is an explanatory diagram of a folding basket.
- the folding basket 1 stacked on the transfer pallet 2 is transferred by the traveling cart 100 to the loading device 200 provided at the loading entrance of the two lines A and B.
- the loading device 200 only the stacked folding baskets 1 are loaded into the respective lines A and B as they are.
- the next cutting device 300 the stacked folding baskets 1 are cut out one by one (accurately one by one) and sent out, and the cleaning devices 4 are sent out by the conveyors 240, 241 and 242.
- the basket 1 folded in the opening step 410 described later is set to a half-open state, and the basket 1 is sprayed with cleaning liquid from various directions with various nozzles.
- the basket 1 is sent out again in the folded state by the closing step 4600.
- the folded folding basket 1 is sent to an inverted drainer 500.
- the reversing drainer 500 a slight impact is applied to the folded baskets 1 while the folded baskets 1 are flipped one by one twice to roughly drain the cleaning liquid adhering to the baskets. . And this roughly drained folding basket 1 ⁇
- the line is integrated by the transfer device and sent to the centrifugal dehydrator.
- the folding baskets stacked by the predetermined number of stages are rotated at high speed as they are to blow off the washing liquid by centrifugal force.
- the stacked folding baskets sent from the centrifugal dewatering device are placed in a predetermined stacking state on a transfer pallet by a carry-out device, sent to the next packaging device, and the pallet for transfer is performed by the packaging device.
- the wrapping band is wound around the entire folding basket placed in a stacked state on the top, wrapped, and transported by a forklift or the like.
- the folding baskets 1 are stacked one on top of the other on the short side wall 1b and the long side wall 1c.
- the folding basket 1 has an area of the bottom material 1a that is half of that shown in a plan view, it is stacked on each transfer pallet in three columns and four rows. Each row A and B must be loaded with one row of folding baskets.
- the schematic structure of the folding basket 1 to be washed and dried is the same as the conventional one described above, but the shape is not the simple one as described above, but has a complicated shape such as a bump and a depression. ing. However, here, in order to facilitate understanding, only those necessary parts will be described in the description part of each device.
- two rails 11 are laid on the entry side of each of the lines A and B in a direction orthogonal to the lines A and B, and a rack rail 12 between them. Are also laid.
- a traveling vehicle 100 is mounted on these rails 11 and rack rails 12. This traveling vehicle 100 has a rectangular frame as shown in FIGS. It is mounted on the two rails 11 via four rotatable wheels 102 mounted on the lower surface of 101.
- An electric motor 103 is mounted on the upper portion of the frame 101, and a sprocket 105 mounted on the rotating shaft 104 of the electric motor 103 and the frame 1 A chain 109 is wound between the spun UJ-ket 108 of the rotating shaft 107, which is rotatably mounted via a bearing 106, at the lower part of 01, and the rotating shaft 1 A pinion 110 that fits with the rack rail 12 is attached to 07 by a positioning mechanism 111 such as a key. Therefore, when the electric motor 103 is rotated in a predetermined direction, the rotational force is transmitted in the order of the sprocket 105, the chain 109, the sprocket 108, and the rotating shaft 107.
- reference numeral 112 in the figure denotes a tension adjusting mechanism for adjusting the tension of the chain 109 by moving the electric motor 103.
- the upper surface of the frame 101 has two wall-shaped support members 121 with notches formed at two locations facing each other.
- the force is orthogonal to the two rails 11.
- a plurality of rollers 122, 123 whose upper surfaces are at the same horizontal plane are rotatably suspended between the upper portions of the two support members 121.
- reference numeral 122 denotes a driving roller which is driven to rotate by an electric motor 124
- reference numeral 123 denotes a so-called free roller which does not receive a driving force.
- the upper surfaces of the rollers 122 and 123 move as a whole in the direction of arrow b with respect to the floor surface.
- rollers 122, 123 are illustrated in FIG.
- the transfer pallet 2 on which the folding baskets 1 are stacked is automatically transported from a stocker (storage device) onto the traveling carriage 100.
- the transfer pallet 2 on which the folding baskets 1 are stacked is usually placed on the upper surfaces of these rollers 122, 123 as shown in FIG.
- a horizontal member 13 1 is provided at each of the two cutout portions of the support member 121 in a direction orthogonal to the support member 121. These are arranged, and these are connected by vertical members 13 2 arranged at appropriate intervals to form a movable frame 133.
- the movable base 133 is connected to the frame 101 via an air cylinder 134 and a guide device 135.
- the traveling carriage 100 is provided via spout packets 13 36 provided at both ends of the horizontal member 13 1.
- the chain conveyor 13 7 is arranged in the moving direction, that is, in the same direction as the direction of the arrow a in FIG.
- the sprockets 13 36 located at the right end in FIG. 4 are connected to each other by a rotating shaft 1338, and a separate sprocket 13 9 is attached to the rotating shaft 13, and this sprocket 13 Reference numeral 9 denotes a sprocket 14 3 provided on the rotary shaft 14 2 of the electric motor 14 1 on the support frame 14 provided integrally below the moving frame 13 3, and a chain 14 4 Connected by four.
- the electric motor 14 1 is composed of a servomotor such as a pulse motor, and its rotation speed and the like can be adjusted and controlled.
- the traveling cart 100 is moved from a stocker (not shown) to the transfer pallet 2 on which the folding basket 1 is stacked by the mouths 122, 123 by the rollers 122, 122.
- the pinion 110 is rotated by rotating the electric motor 103 and moved to a predetermined position of each carry-in device 200.
- the chain conveyor 13 7 is moved up to the position indicated by the phantom line in FIG.
- the transfer pallet 2 on which the folding baskets 1 are stacked is also raised to the position indicated by the imaginary line.
- the stacking folding baskets 1 are loaded into the line A or the line B by the loading device 200 described later by one row, and when the loading of the folding baskets 1 in the row is completed, By rotating the electric motor 14 1, the chain conveyor 13 7 is moved in the direction of arrow c by one row of the stacked folding baskets 1, and stacked on the transfer pallet 2.
- the folding basket 1 in the next row is moved to a predetermined position on the entry side of the loading device 200, and is loaded in the same manner as described above. Then, the folding basket 1 in the next row is moved and loaded. Then, when all the folding baskets 1 on the transport pallet 2 have been carried in, the air cylinder 13 34 is contracted to lower the chain conveyor 13 7 and the movable pedestal 13 3.
- the transfer pallet 2 is again mounted on the mouths 122, 123, and then the carriage 100 is moved in the direction of arrow d in FIG.
- the pallet 2 is transferred to a pallet stocker by a transfer device (not shown) or a forklift.
- the loading device 200 is composed of a portal frame 201 so as to straddle the rail 11 and the rack rails 12 and the traveling vehicle 100 mounted thereon.
- a portal frame 202 for providing a cutting device 300 described later also extends to the left in FIG. 5, that is, in the transport direction of the lines A and B.
- These portal frames 201 and 202 have at least a height equal to or higher than the height of the stacked folding baskets 1, and are stacked on both sides of the transfer lines A and B.
- Guide plates 203 for guiding the side surfaces of the folding basket 1 are attached at predetermined intervals as shown in FIGS.
- the lower surface of the intermediate beam member 211 disposed above the rail 11 for the traveling carriage 100 has a line transfer line.
- Guide plates 2 1 2 are attached along the direction.
- two guide rails 214 are laid on the upper surface of the uppermost beam member 21 3 of the portal frame 201 along the line transport direction.
- a movable frame 2 16 is mounted on these guide rails 2 14 via a linear guide 2 15.
- a support plate 2 17 extends from the movable gantry 2 16 downwardly below the lower surface of the beam member 211 at the center toward the transfer line side.
- Guide rollers 2 18 are attached to the lower end of 17 so as to sandwich both sides of the guide plate 2 12.
- the beam members 2 13 below the movable gantry 2 16 and at the top of the portal frame 201 are racked along the guide rails 2 14 so that the teeth are directed sideways.
- a rail 218 is laid, and a pinion 219 that cooperates with the rack rail 218, and an electric motor 2, which includes a vertical gear and a motor mounted on the moving base 2 16 It is mounted on the rotating shaft 2 2 1 of 0. Therefore, when the electric motor 220 is rotated in a predetermined direction, the pinion 219 is rotated, and the movable gantry 2 16 force is generated by the tooth surface pressure between the pinion 219 and the rack rail 218. It is moved in the line transport direction along the guide rails 2 14 and the guide plates 2 12.
- bearings 232 are provided on the upper end, lower end and the center of the support plate 217 via brackets 231, and a series of rotations are performed via these bearings 232.
- the shaft 233 is arranged rotatably in the vertical direction.
- a mounting arm 234 is attached to the upper end, lower end and the center of the rotating shaft 233 in the same direction, and a push plate 2 is attached to the tip of the mounting arm 234. 3 5 is mounted ing.
- a rotation arm 2 36 is attached to the uppermost end of the rotation shaft 2 33, and the tip of the rotation arm 2 36 is connected to an air provided on the movable base 2 6.
- the tip of the piston port 238 of the cylinder 237 is rotatably connected.
- the rotating shaft 233 is rotated through the rotating arm 236, thereby the push plate 233 mounted on the mounting arm 234. 5 reciprocates from the two-dot chain line to the solid line position as shown.
- the folding cart 1 stacked on the transport pallet 2 by the traveling carriage 100 is moved to the position indicated by the two-dot chain line in FIG. 6, for example.
- the piston port 238 of the stretched air cylinder 237 is contracted from the position indicated by the two-dot chain line to the position indicated by the solid line in FIG. 6 to rotate the rotating shaft 233.
- the push plate 2 35 attached to the attachment arm 2 3 4 is rotated from the position indicated by the two-dot chain line a to the position indicated by the solid line in the drawing, and Make them face each other.
- the electric motor 220 is rotated in a predetermined direction
- the pinion 219 rotates while being engaged with the rack rail 218.
- the push plate 235 is moved in the direction of arrow d in FIG. 6 together with the push plate 235, and the push plate 235 pushes out the stacked single row of folding baskets 1 in the direction of arrow d shown in FIG.
- the folding basket 1 in the single row moves from the transfer pallet 2 to the above-mentioned cutting device 30 above the belt conveyor 240. It is transferred to 0, which completes the loading of the folding basket 1 for the one row. At this time, the side walls of the stacked single row folding baskets 1 are guided by the guide plates 203 during the transfer.
- the electric motor Rotate 220 in the opposite direction to the above and return the push plate 2 35 together with the moving platform 2 16 to the position indicated by the solid line in the figure, and then, as described above, the chain conveyor 1 3 7 of the traveling vehicle 100.
- the electric motor Rotate 220 in the opposite direction to the above and return the push plate 2 35 together with the moving platform 2 16 to the position indicated by the solid line in the figure, and then, as described above, the chain conveyor 1 3 7 of the traveling vehicle 100.
- the cutting device 300 includes a lowering device 310 that lowers the lowermost folding basket 1 of the stacked folding baskets 1 and places it on a belt conveyor 240, and And a support device 350 for supporting the folding basket 1.
- the lowering device 310 is provided with two guide rails 311 mounted vertically on each of both sides of the frame 301 supporting the belt conveyor 240, and A movable base 3 13 arranged slidably in the vertical direction via a linear guide 3 1 2 with respect to the guide rail 3 1 1, and the movable base 3 13 includes the belt conveyor 2.
- the piston rod 3 15 of the air cylinder 3 14 fixed to the frame 30 of 40 is connected, and the movable base 3 13 is placed above the belt conveyor 240, respectively.
- An air cylinder 317 with a piston rod 316 extending and contracting is attached to the inside and outside of the belt conveyor 240.
- a support member 318 for supporting the lower surface of the lowermost folding basket 1 is attached to the distal end of the biston rod 316 of the air cylinder 317 on the movable base 313.
- guide bars 3 19 are provided on both sides of the air cylinder 3 17 so as to project toward the movable base 3 13, and the guide bars 3 19 are mounted on the movable base 3. It is connected to a guide device 320 provided in 13.
- the support member 318 becomes The piston of the air cylinder (hereinafter also referred to as a descending air cylinder) attached to the frame 301 is reciprocated between the position indicated by the solid line in FIG. 10 and the position indicated by the two-dot chain line a.
- the support member 3 18 is reciprocated along with the movable base 3 13 between the position indicated by the solid line and the position indicated by the alternate long and two short dashes line b in FIG.
- the supporting device 350 is provided with a frame 301 supporting the belt conveyor 240, and a gate-shaped frame 351 erected around the lowering device 310.
- a piston rod 352 is also provided with a belt conveyor 240.
- An air cylinder 3 5 3 that expands and contracts outward is installed.
- the lower end of the piston rod 3 52 of the air cylinder 35 3 supports the lower surface of the protrusion 1 d formed on the side surface of the upper folding basket 1 above the lowermost folding basket 1.
- the upper basket support member 35 54 is attached, and guide bars 35 5 on both sides of the upper cylinder support member 35 4 sandwiching the air cylinder 35 3 are directed toward the portal frame 35 1.
- the guide bar 355 is connected to a guide device 355 provided on the portal frame 351. Accordingly, when the piston rod 352 of the air cylinder of the support device 350 (hereinafter also referred to as an air cylinder for supporting the upper basket) 353 expands and contracts, the upper basket support member 354 becomes the lowermost cylinder.
- the direction of arrow e-f in Fig. 10 is such that the upper side of folding basket 1 approaches folding basket 1 (hereinafter also referred to as the second lower folding basket 1) and moves away from it. Is reciprocated.
- the piston rod 35 2 of the upper cylinder support air cylinder 35 3 of the support device 350 is contracted, and the upper basket support member 35 4 is folded. 1 and the piston rod of the lowering air cylinder 314 of the lowering device 310 is extended.
- the movable gantry 3 13 is raised, and the piston rod 3 16 of the support air cylinder 3 17 is extended, and the lowermost folding basket 1 on which the support members 3 18 are stacked is stacked.
- the carrying-in device 200 puts a step on the supporting member 318 of the descending device 310 as shown by a two-dot chain line in FIG.
- the stacked folding basket 1 is loaded.
- the piston rod 352 of the upper cylinder support air cylinder 353 of the support device 350 is extended, and the upper cage support member 354 is moved to the second lower folding basket 1 from the bottom.
- the upper basket supporting member 354 is brought closer to the side surface so that the upper surface of the upper basket support member 354 faces the lower surface of the projection 1 d on the side surface of the second folding basket 1 from the bottom. From this state, when the biston rod 3 15 of the descending air cylinder 3 14 is contracted and the support member 3 18 is lowered in the direction of arrow g in FIG. 10, the lowermost fold supported by the lower member is supported. As basket 1 descends, folding basket 1 above it also attempts to descend.
- the belt conveyor 240 is driven to rotate, and the lowermost folding basket 1 placed on the belt conveyor 240 is transferred.
- the piston of the lowering air cylinder 3 1 4 The rod 3 15 is extended to raise the supporting air cylinder 3 17 together with the moving base 3 13 in the direction of the arrow i in FIG. 10.
- the piston rod 3 16 of the support bearing cylinder 3 17 is extended, and the support member 3 18 Move in the direction of arrow j in the figure to the position indicated by the solid line in the figure.
- FIG. 11 is a schematic front view of the cleaning device 400.
- the inside of the cleaning device 400 is roughly divided into six steps as described later.
- the folding basket 1 sent into the cleaning device 400 was attached to a chain 401 rotating oppositely on both sides of the folding basket 1 as clearly shown in FIG.
- the elastic support member 401 comes in contact with the side surface of the folding basket 1
- the folding basket 1 is held between the supporting members 402 of the tunes 401, and the folding cage 1 is moved as the chain moves. 1 1 arrow Transferred in the m direction.
- the long side wall 1c and the short side wall 1b are shifted by 90 °.
- a pre-process (not shown) of the transfer by the chain 401 it is turned 90 ° to make the positional relationship between the long side wall 1c and the short side wall 1b coincide.
- the pointed end 4 1 of the opening guide 4 1 1 formed in a wedge shape in the transport direction of the folding basket 1 (the direction of the arrow m). 2 is inserted between the short side wall 1 b and the long side wall 1 c of the folded folding basket 1, and as shown in FIG. 13 b, is folded by the above-described chain 4 1 1.
- the long side wall 1c is pushed open downward along the tapered guide surface 413 formed in the taper shape of the open guide 411.
- the two flat guide surfaces 4 14 continuing from the tapered guide surface 4 13 of the opening guide 4 11 are equal to the distance between the long side walls 1 c of the folding basket 1 in a completely opened state.
- the folding basket 1 When the folding basket 1 is transported to the flat guide surface 4 14, the long side wall 1 c is completely opened as shown in FIG. 13 c, and accordingly, the long side shown in FIG. Only the side wall 1c is opened and becomes a half-open state. However, since the upper and lower sides of the folding basket 1 are not changed, the folding basket 1 in the half-open state has the bottom material 1a upward and the long side wall 1c opened downward. State.
- next first washing step 420 as shown in Fig. 14a, around the pipe member 421, which also serves as a rotating shaft arranged in a direction perpendicular to the transport direction of the folding basket 1, A cylindrical chamber 4 22 is formed, and a plurality of nozzles 4 2 3 for jetting the cleaning liquid are arranged in a row in the direction forming the generatrix of the chamber 4 22, that is, in the width direction of the folding basket 1. ing.
- the chamber 422 and the nozzle 423 are formed by a so-called electric motor 424 shown in FIG. Due to the rank motion, the pipe is reciprocated in the direction of arrow n-n in FIG.
- each nozzle 4 23 is sprayed toward the folding basket 1 at various angles from vertically downward to obliquely downward of the folding basket 1 in the half-open state.
- the transport direction of the folding basket 1 (in the direction of the arrow m) is located outside both long side walls 1c of the folding basket 1 in the half-open state.
- Multiple pipe materials 4 3 1 are arranged vertically one above the other, and each pipe material outside the long side wall 1 c (hereinafter also referred to as jetting pipe material) 4 3 1 is in the vertical direction
- the pipes are connected to individual pipes (hereinafter also referred to as connecting pipes).
- the tip of the jetting pipe material 43 1 along the transfer direction of the folding basket 1 is closed, and the long side wall 1 c of the jetting pipe material 43 1 Many small holes 4 3 3 are drilled.
- the connecting pipe member 4 32 is swung in the vertical direction, that is, in the direction of the arrow 0-0 in FIG.
- the cleaning liquid under pressure is supplied from the connecting pipe material 432 to the jetting pipe material 431, the small holes 433 of the jetting pipes 431, etc.
- the cleaning liquid is sprayed upward and downward toward the long side wall 1 c of the folding basket 1 in the state.
- the supply pipe member 441 which also serves as a rotating shaft, is located above the bottom member 1a of the folding basket 1 to be transferred.
- the distribution chambers 442 are provided at the lower end thereof, and connecting pipe members 443 are protruded from the four sides thereof, and the chambers are provided at the ends of the connecting pipe members 443. 444 are provided, and a jet nozzle 445 is provided on the lower surface of each chamber 444. Therefore, the motor shown in Fig. 11 While rotating the supply pipe member 441 serving also as the rotary shaft in the direction of the arrow p in FIG. 14C by the motor 446, the distribution pipe 441 from the supply pipe 441 to the connection chamber is connected.
- the cleaning liquid lacking pressure is supplied in the order of the pipe member 4 4 3 and the chamber 4 4 4, the cleaning liquid is rotated from the nozzles 4 4 5 toward the bottom member 1 a of the folding basket 1 while rotating. It is gushing.
- chambers 451 are provided above and below the folding basket 1 to be transported, and each chamber 451 has a nozzle that jets the cleaning liquid widely. 4 5 2 are provided. Therefore, when the cleaning liquid under pressure is supplied to each of the chambers 451, the cleaning liquid is widely ejected from the nozzles 452 from above and below the bottom material 1a of the folding basket 1 to be transferred. Is done.
- the folding basket 1 from which all attached unnecessary materials have been washed is transferred to the closing step 460 shown in FIG.
- this closing step 460 as shown in FIG. 15, the entrance side of the folding basket 1 in the transfer direction is wider than the opened long side wall 1c and the center of the long side wall 1c or higher.
- a guide bar 4 61 is disposed downward, and is smoothly curved so as to come into contact with the lower surface of the closed long side wall 1 c on the exit side in the transport direction of the folding basket 1. I have. Therefore, in this closing step, as shown in FIG. 15b, with the transfer of the folding basket 1 in the direction of the arrow m in FIG. 15a, the long side wall 1c contacting the guide bar 461 becomes inward. It is closed upward, and at the exit side of the guide bar 461, the long side wall 1c is pushed up from the guide bar 461 from below as shown in FIG. State.
- the folding basket 1 sent out from the washing device 400 in the closed state in this way is sent from the following belt conveyor 480 to the inverted draining device 500.
- the reversing drainer 500 is provided by separate electric motors 502, 504, 503 at the entrance and exit sides of the integrally formed frame 501 and at the center thereof, respectively. It has a belt conveyor 5 12, 5 14, 5 13 that is driven to rotate.
- the width of each of the rollers 52 of the belt conveyors 51 to 51 is smaller than the width of the folding basket 1 which is transported in the directions of arrows q, w.
- a rotating shaft 51 which also serves as a tension adjusting mechanism, is rotatably connected to a column member 51 to 51 of the frame 501 via a bearing 518.
- a sprocket 52 provided on each of the rollers 52 of the belt conveyors 51-52 and a sprocket 52 mounted on the rotating shaft 51.
- a chain 52 3 is wound between them, and a separate sprocket 52 4 attached to the rotating shaft 5 19 and a rotating shaft (not shown) of the electric motors 502 to 504 are attached.
- the chain 526 is wound between the sprockets 525.
- the rotational driving force of the electric motors 502 to 504 is generated by rotating the intermediate rotation shaft 519 once through the chain 526, and further through the individual chains 523.
- the rollers 520 of each belt conveyor 511 to 514 are rotationally driven.
- a series of belt conveyors 51 2 to 5 14 are formed by winding belts 549 near the both ends in the conveying direction of the series of rollers 52 0.
- reference numeral 527 denotes a washing liquid receiving table having a water gradient, which is provided in series below the belt conveyors 51 2 to 51 4 in the frame 501.
- a reversing device 530 is provided in each of the two gaps between the three belt conveyors 51 2 to 51 4.
- Each of these reversing devices 530 is located behind the upper surface of the frame 501 supporting the belt conveyor. It is equipped with an airmo 5 3 1. The reason for using an air motor instead of an electric motor as the drive source of this reversing device 530 will be described in detail later.
- the rotating shaft 532 of each air motor 531 is located at the upper part of the frame 501.
- the opening having the U-shaped cross section is formed by the belt conveyor 5 1.
- the upper end of each of the baskets 2 to 5 14 is sandwiched, and the front end thereof is formed diagonally so that the lower part is located on the front side of the folding basket 1 in the transfer direction.
- a locking plate 538 force protrudes along the projecting direction of the transport claws 537. ing.
- a rotating shaft 546 perpendicular to the transport direction of the folding basket 1 is provided above the rotating shaft 534 of each of the reversing devices 5330, and via the rotating shaft 546.
- the contact plate 544 is suspended so as to be rotatable in the transport direction of the folding basket 1. Further, the contact plate 547 is pulled toward the near side in the transport direction of the folding basket 1 by a tension spring 548.
- a template 539 as shown in FIG. 19 is provided inside each of the two opposite transporting claws 537 of the reversing device 530. .
- These templates 539 are fixed to the upper part of the frame 501, and the outer shape is the rotation direction of the rotation shaft 534 from the entrance side of the folding basket 1 in the transfer direction, that is, FIG.
- An arc-shaped outer peripheral surface 539a with a large radius of curvature is formed up to a position that is vertical or almost vertical in the directions of arrows r and u, and then has a larger radius of curvature until the exit side of the folding basket 1 in the transfer direction. It is formed on a small arc-shaped outer peripheral surface 539b, and is formed of a vertical surface 539c at a connection point between the two, that is, at a position which is vertical or almost vertical in the rotation direction of the rotary shaft 534.
- the transport claw locking Z dropping device 540 includes an air cylinder 541, which is disposed upward from both upper beam members 501a of the frame 501, and a frame 501, similarly.
- the lower pawl 5 4 4 rotates, and as shown by the two-dot chain line in FIG. 17, the locking Z drop lower pawl 5 4 4 upper end 5 4 4 a having a U-shaped cross section and its roller 5 4 4 5 Force Inside the transfer line, the lower end 544 b and the roller 545 are located outside the transfer line.
- an extruding device 550 for extruding the folding basket 1 on a belt conveyor 65 of a stacking device 600 described later is provided on the further exit side of the belt conveyor 514 on the exit side.
- the pushing device 550 includes an air cylinder 551, which is provided at the upper central portion of the folding basket 1 sent out from the belt conveyor 51, 14 at the outlet side, and guide devices 55, which are provided on both sides thereof. And a push plate 554 having a central portion connected to the piston rod 552 of the air cylinder 551, and both ends connected to the guide device 553.
- this inverted drainer 500 operates as follows. However, here, only one operation of the four transport claws 537 protruding from the rotary shaft at every 90 ° will be described in detail, and the other transport claws have a rotary shaft of 9 °. 0. Since it operates in the same way when rotated, a detailed description thereof will be omitted. That is, the folding basket 1 sent from the belt conveyor 480 is transported in the direction of the arrow q by the belt conveyor 512 on the entry side, and the belt on the entry side of the reversing device 5300 is soon. The sheet is fed between the openings of one of the transport claws 537 waiting to face the conveyor 512 and comes into contact with the template 539.
- the template 5 3 9 that was supported The folding basket 1 is supported from below by the outer peripheral surface 539 b with a small radius of curvature through the vertical plane 5 39 c.
- the template 539 falls in the direction of the arrow s (v) to the outer peripheral surface 539b having a small radius of curvature, and the washing liquid attached to the folding basket 1 is shaken off by a slight impact at that time.
- the cleaning liquid adhering to the inside of the folded folding basket that is, the surface where the bottom member 1a, the short side wall 1b, and the long side wall 1c are closed, flows along them. Is effectively shaken off to the outside.
- the folding basket 1 continues to be further rotated in the direction of the arrow r (u) while being sandwiched by the transport claws 537 on both sides in the width direction.
- the contact plate 545 is pressed against the folding basket 1 in the rotation direction of the folding basket 1 while being in contact with the folding basket ⁇ , the contact with the upper end of the folding basket 1 is caused.
- the tension panel 548 is dropped down by the tension panel 548.
- the piston rod 542 of the air cylinder 541 of the transport claw locking / falling device 540 is extended, and the locking Z drop claw 5444 is shown by a two-dot chain line in FIG.
- the plate 5 3 for locking the transport claw 5 3 7 which continues to be rotated. 8 comes into contact with the roller 545 of the upper end 5 4 4a of the locking / dropping claw 5 4 4 and cannot be moved further in the rotation direction.
- the hammo that drives 3 4 in rotation also stops 5 3 1.
- the folding basket 1 sandwiched by the transport claws 5 3 7 is hit on the belt conveyor 5 13 in the next central portion, and here, due to the slight impact, adheres to the folding basket 1.
- Cleaning solution is shaken off. At this time, the cleaning liquid adhering particularly to the surface hit against the belt conveyor 5 13 is effectively shaken off.
- the transport claw locking and dropping device 540 locking Z dropping claw 544 lower U-shaped lower end portion 544 b is a locking plate for the transport claw 537 locking plate.
- the transport claw 5 3 ⁇ is positioned below 5 3 8 so that it does not rotate below it.
- the folding basket 1 is inverted so that the bottom member 1a faces downward, contrary to the previous transport.
- the folding basket 1 hit on the central belt conveyor 513 is transferred as it is in the direction of the arrow t by the central belt conveyor 513, and sent to the next reversing device 5330.
- this reversing device 530 similarly to the above-described reversing device, while the folding cage 1 is reversed by the transport claw 537, the balance basket 1 is temporarily moved to a position where it is vertical or almost vertical.
- the folding basket 1 falls along the rate 5 39, the cleaning liquid still attached to the folding basket 1 is shaken off, and the folding basket 1 is driven into the next belt conveyor 5 14 on the outlet side. The washing liquid still attached to the folding basket 1 is shaken off.
- the folding basket 1 that has been inverted twice has the bottom member 1a facing upward, as in the case where the folding basket 1 is sent to the entry side. Therefore, the pushing device 550 stretches the folding basket 1 sent out from the belt conveyor 514 on the outlet side by extending the piston cod 552 of the air cylinder 551 to the next stacking. It is fed in the direction of arrow w into the belt conveyor 65 0 on the input side of the device 600.
- the stacking device 600 is provided with a belt conveyor 650 for transferring the folding basket 1 sent out from the inverted water draining device 500 on its entry side.
- This belt conveyor 65 is slightly different from the conventional belt conveyor, and for example, as shown in FIG. 22, is separated by a predetermined distance in a direction orthogonal to the transport direction, that is, in the width direction of the folding basket 1. It has a book belt 651.
- Each of the belts 651 includes a pulley 652 disposed at a position where the folding basket 1 is extruded from the pushing device 550 of the reversing drainer 500, and a stacking device 600.
- each belt 651 which are wound between the pulleys 653 arranged in the lower central part, the pulley 652 at the position where the folding basket 1 is pushed out.
- Each of them is attached to one rotating support shaft 655 via a bearing 6554, and the pulleys 653 arranged at the lower central portion of the stacking device 600 main body, respectively. It is attached to one rotating shaft 657 via a positioning mechanism 656 such as a key.
- a sprocket 658 is attached to the rotating shaft 657.
- the sprocket 658 and the electric motor 659 provided on the lower entry side of the stacking device 600 are rotated.
- Switch attached to axis 660 The chain 662 is wound between the bracket 661 and the bracket 661.
- reference numeral 663 is a tension adjusting mechanism of the chain 662
- reference numeral 664 is a tension adjusting mechanism of the belt 651.
- Sprockets 6 are provided between the two belts 651 of the belt conveyor 650 and on the entrance side and the exit side in the transfer direction sandwiching the pulley 653 at the center of the stacking device 600. 0 1 and 6 0 2 are provided.
- the sprockets 601, on the entering side of the folding basket 1 in the transfer direction are provided with a rotation support shaft 606 between brackets 605 projecting from the frame 604. It is rotatably supported with respect to 606 via a bearing 607.
- the sprockets 602 on the exit side in the transport direction of the folding basket 1 are directly connected to the rotating shaft 609 rotatably supported on the frame 604 via the bearing 608, and a key or the like.
- a chain 603 is wound between these sprockets 61 and 62, and furthermore, the chain 603 has a position where the chain 603 makes a half turn, or a position where the chain 633 faces each other, that is, For example, in FIG. 20, a push plate 611 is attached to a portion corresponding to the position of the outgoing sprocket 602 with respect to the position of the incoming sprocket 601.
- the upper surface of the layout of the chain 603 is lower than the upper surface of the belt conveyor 650, but the upper surface of the trajectory of the push plate 611 is the lower surface of the belt conveyor 650. It is located above the upper surface.
- An individual sprocket 612 is attached to the rotating shaft 609, and the sprocket 612 and the stacking device 609 are mounted.
- a chain 616 is wound around a sprocket 615 mounted on a rotating shaft 614 of an electric motor 613 provided on a lower exit side of the main body. Therefore, when the electric motor 613 is rotated in a predetermined direction while the belt conveyor 650 is stopped, the chain 603 is rotated with this rotation.
- a push plate 611 attached to the chain 603 is brought into contact with the folding basket 1 stacked on the exit side of the belt conveyor 65 by the stacking device 600, and is moved in the transport direction. It can be transferred and sent out onto a chain conveyor 680 described later.
- reference numeral 6 17 denotes a tension adjusting mechanism of the chain 6 16 between the electric motor 6 13 and the rotating shaft 6 09
- reference numeral 6 18 denotes the two sp ⁇ kets 6 0 1, 6 0.
- elevating devices 620 constituting the main body of the stacking device 600 are provided.
- the lifting / lowering device 620 includes an air cylinder 621, which is disposed upward on both sides of the frame 604, and a moving device attached to the tip of a piston rod 622 of the air cylinder 621.
- the gantry includes a gantry 623, a guide bar 264 projecting downward from the movable gantry 623, and a guide device 625 through which the guide bar 624 is inserted.
- elevating claws 6 2 6 for supporting the folding basket 1 from below and moving up and down are provided on the entrance side and the exit side of the folding basket 1 in the transfer direction and at the center thereof. It is mounted on a rotating base.
- the guide plate 627 protruding upward from the frame 604 to guide both side surfaces of the folding basket 1 to be transferred, a portion to which these lifting claws 626 correspond, The lifting claw 6 26 is cut out so as not to hinder the lifting.
- lifting pawls 6 2 6 are, for example, as shown in FIG. Mounted on 2 3 That is, bearings 628 with their axes directed in the transport direction are erected on the movable gantry 6 23 at portions corresponding to the lifting claws 6 26, and these bearings 6 2 8 are attached to the rotating shaft 6. 2 9 are communicated.
- the outer cylindrical portion 626a of the lifting claw is fixed to the rotating shaft 629 by a set screw 6330. Therefore, the lifting claw 6 26 rotates from the fixed position shown by the solid line in FIG. 24 to the flip-up position shown by the two-dot chain line in FIG.
- the inner upper end surface 6 26 b of the lifting claw 6 26 is formed horizontally at a fixed position shown by a solid line in FIG.
- the lower portion on the inner side has a tapered surface 6 whose lower portion extends outward in the transport direction. 26C is formed.
- a bracket 631 projects downward from the moving base 623, a coil spring locking shaft 632 projects from the bracket 631, and a taper of the elevating pawl 626.
- a coil spring locking shaft 6 33 is protruded, and both locking shafts 6 3 2, 6
- both ends of the coil spring 6 3 4 are locked to 33. Further, on the moving stand 6 23, further on the exit side of the elevating claw 6 2 6 on the exit side, a stopper 6 35 for regulating the folding basket 1 to be transferred is attached.
- the lifting claw 6 2 6 in the central portion is the half of the bottom member 1 a of the folding basket 1, which is half of the planar view illustration, that is, the folding basket whose length in the transport direction is half.
- the lifting claw 6 26 in the center and the lifting claw 6 26 on the exit side are provided at positions where the lower surface of the folding basket 1 having the half length can be supported.
- Reference numeral 636 shown in each figure is a support plate that supports the folding basket 1 in a stacked state, which is raised and lowered by the lifting claw 626 from below.
- the lifting claw 6 26 is released from the side surface of the folding basket 1, and is restored to the fixed position indicated by a two-dot chain line b in FIG. 23 by the elastic force of the coil spring 6 34. Then, the piston rod of the air cylinder 6 21 is moved from a state in which the inner upper end surface 6 2 6 a of the lifting claw 6 2 6 is located below the folding basket 1 stopped in contact with the stopper 6 35. When 6 2 2 is extended, the folding baskets 1 stacked in two stages are supported by the inner upper end surface 6 2 6 a of the lifting claw 6 2 6 from above and ascend.
- FIG. Two chain conveyors 680 are provided in series for each of the transport lines, and each of the chain conveyors 680 is provided on the outlet side and the inlet side of a separate frame 681 respectively.
- the sprockets 684 are mounted parallel to the rotating shaft 683 rotatably mounted via bearings 682, and the opposite sprockets 684 and the column members 6 in the center of each frame 681
- the chain 687 is wound between the sprockets 686 which also serve as the tension adjusting mechanism provided in the 885.
- a separate sprocket 688 is attached to the rotating shaft 683 on the outlet side of each chain conveyor 680, and the sprocket 688 is provided on the lower outlet side of each frame 681.
- a chain 692 is wound between the electric motor 689 and the sprocket 691 connected to the rotating shaft.
- the electric motor 689 is constituted by a servomotor such as a pulse motor.
- a washing liquid receiving stand 693 having a water gradient for receiving the washing liquid falling from the folding basket 1 is provided below each frame 681.
- each chain conveyor 680 when the electric motor 689 of each chain conveyor 680 is rotated in a predetermined direction, the chains 687 are respectively rotated in a predetermined direction, and accordingly, the chains 687 are fed from the stacking device 600.
- the folded basket 1 in the stacked state is transferred by two chain conveyors 680 in the direction of arrow a ′ in FIG.
- the stacked folding baskets 1 can be placed in a state where only a predetermined maximum number of sets (up to eight sets in the figure) can be placed.
- the chain conveyor 680 has a function as a slight stocker.
- the transfer device 700 will be described in detail with reference to FIGS. 27 to 29.
- the transfer device 700 is opposed to the two transport lines A and B, with a delivery line to a centrifugal dehydrator 800 to be described later being inserted into a centrifugal dehydrator 800 to be described later.
- a delivery line to a centrifugal dehydrator 800 to be described later being inserted into a centrifugal dehydrator 800 to be described later.
- the transfer device 700 is located below the eighth station of the outgoing side chain conveyor 680, that is, below the position where the transfer device 700 is engaged, and is orthogonal to the transfer direction of the chain conveyor 680. It has a non-driven (free) roller conveyor 711, which is rotatable in any direction. These free mouth conveyors 701 are substantially the frame of the outlet chain conveyor 680. 681 is also used, but is included in the transfer device 700 as a device. An air cylinder 720 is set up from the center of the frame 681, and a guide device 704 is attached to the air cylinder 720. A movable base ⁇ 05 is attached, and a guide bar 706 protruding downward from the movable base 705 is inserted into the guide device 704.
- the free port is mounted rotatably so as not to interfere with each of the chains 687 of the outlet side chain conveyor 680. Therefore, in a state where the piston rod 703 of the air cylinder 702 is contracted, the upper surface formed by the rollers 707 on the moving base 705 is formed by the chain 6 of the outlet-side chain conveyor 680. When the piston rod 703 of the air cylinder 702 is extended, the moving base 705 and each roller 707 pass between the chains 687.
- the upper surface formed by the rollers 707 on the movable base 705 is configured to protrude above the upper surface of the chain 687 of the output side chain conveyor 680.
- a normal drive ⁇ -la-comparator 70 is provided on the extension of the free la-comparator 71.
- the drive roller conveyer 7100 extends from the front side of the free roller conveyer 7101 in FIG. 28 to a delivery line C to an input device 7500 for a centrifugal dehydrator 800, which will be described later.
- each roller 7 rotatably mounted at the same height as the upper surface of the free roller conveyor 701 in the raised state. Attach sprockets 7 13 to 1 2, and provide individual sprockets 7 15 below the upper beam members 7 14 of the frame 7 1 1, as well as the left column members 7 2 0 in Fig. 29.
- the rotating shaft 711 and the sprocket 711 also serve as a tension adjustment mechanism at the center of the A chain 719 is wound around each of these sprockets 7 13, 7 15, 7 17, and a separate sprocket ⁇ 18 is provided on the rotating shaft 7 16.
- a chain 72 is wound between the sprocket 71 and a sprocket 72 connected to the rotating shaft of an electric motor 71 mounted below the frame 71. You. Therefore, when the electric motor 721 is rotated in a predetermined direction, the upper surface of the roller 712 disposed at the upper end of the frame 711 is synchronized with the direction of the arrow b ′ in FIG. It is rotated.
- the reference numeral 724 in the figure denotes a cleaning liquid receiving stand for receiving the cleaning liquid falling from the folding basket 1.
- an individual frame 7 25 is provided on the opposite side of the drive port 1-side conveyor 7 1 0 across the free port-side 1-side conveyor 7 01, that is, behind the output side tune conveyor 6 8 0.
- An air cylinder 726 extending to the end is provided, and a push plate 728 is attached to the tip of the piston rod 727.
- a guide bar 7229 is protruded from the push plate 728 toward the upper side of the frame 7225, and a guide bar 7229 force is provided on the frame 7225. Connected to device 730.
- the folding basket 1 placed in the eighth station of the outlet side chain conveyor 680 in a stacked state is raised by the free roller conveyor 71, and in this state, the air cylinder 72
- the biston rod 7 2 7 of 6 is extended, the folding basket 1 in the stacked state is pushed by the push plate 7 2 8 of the piston port 7 2 7 and driven from the free roller compass 7 0 1. It is sent out on a moving roller conveyor 7110.
- a piston rod 732 extends from the drive roller conveyor 710 to the left, and an air cylinder 731 force, which drives It is provided on a frame 733 provided on the right side of the roller conveyor 710, and a push plate 733 is attached to the tip of the bit rod 732.
- a guide bar 735 is provided to project upward from the push plate 733 toward the frame 733, and the guide bar 735 is provided with a guide device 7 provided on the frame 733. It is communicated to 36.
- the air cylinders 720 are extended to move the moving racks 705 together.
- the free roller compensator 701 is raised, the folding basket 1 previously mounted on the chain compensator 680 is transferred onto the free roller compensator 701.
- the piston rod 7 27 of the air cylinder 7 26 is extended, and the folding basket 1 in the stacked state is moved from the free roller conveyor 70 1 to the drive port 1 on the roller conveyor 7 10.
- the folding basket 1 is transported to a delivery line C to the insertion device 750 by sending the folding basket 1 by driving the electric roller conveyor 710 by rotating the electric motor 721.
- This insertion device 750 is provided with a frame 751, below the sending position by the transfer device 700, and on this frame 751, a folded state in a stacked state sent from the transfer device 700 is provided. It is equipped with a slide device 752 that slides and inserts the cage 1 into a centrifugal dehydrator 800.
- the sliding device 752 has two rail members 753 having a U-shaped cross section, the openings of which inward each other, and which also serve as the upper beams on both sides in the transfer direction of the folding basket 1 of the frame 751.
- a movable frame 75 disposed inside the rail members 753; a rotatable support shaft 755 mounted horizontally on the movable frame 754;
- the wheels 756 arranged in the U-shaped cross section of 753 and the center rod member 7557 of the frame 751, and a piston rod 759 extends to the left in FIG. Air cylinders 7 58.
- air cylinders 761 each having an upwardly directed piston rod 762, are erected and installed.
- Guide devices 763 are attached to both sides of the folding basket 1 in the transfer direction, and a rod-shaped support member 764 is attached to the tip of each piston rod 762 of the air cylinder 761.
- a guide bar 765 protruding downward from the support member 746 is inserted into the guide device 736.
- a holding projection 766 for holding the rear surface of the stacked folding baskets 1 is provided on the upper surface of the rear end of the folding basket 1 in the transfer direction among the support members 746.
- a support plate 771 which supports the stacked folding baskets 1, is provided, and the opening and closing mechanism and a coil spring 772, which are not shown, open and close automatically on the front side in the transfer direction.
- the door member 773 is provided on both sides in the width direction of the folding basket 1 via a hinge mechanism 774 so as to be opened and closed independently.
- the upper surface of the support member 76 is mounted on the centrifugal dehydrator 800.
- the stacking state sent by the transfer device 700 in a state where the piston rod 762 of the air cylinder 761 on the moving base 754 is extended is provided.
- the folding cage is placed on the support member 764, the piston rod 759 of the air cylinder 758 below the moving base 755 is extended to rail the wheels 756.
- the folding baskets 1 stacked together with the movable gantry 754 are transferred in the direction of the arrow d 'in Fig. 20.
- the centrifugal dewatering device 800 is placed at the entrance position.
- the door member 773 conveyed to the container is automatically opened by an opening / closing mechanism (not shown), and the stacked folding cages 1 are moved to the insertion position of the centrifugal dewatering device 800.
- retract the piston rod 762 of the air cylinder 761 on the moving base 754 and
- the folding basket 1 in the stacked state placed on the holding member 7 6 5 is transferred onto the support plate 7 71 at the insertion position of the centrifugal dewatering device 800.
- the transfer platform By retracting the piston rod 759 of the air cylinder 758 below the lower 754, the movable base 754 and the support member 764 are restored to the position shown by the solid line in FIG.
- the centrifugal dehydrator 800 has a large, large-diameter turntable 800 that surrounds the entirety and rotates around the entire central rotation axis 800.
- this large-diameter turntable 800 is divided into, for example, equiangular intervals of 120 ° as shown in FIG. 33, the lower right part in the figure is the insertion station 803, and the upper part is Centrifugal dewatering station 804, the lower left part is the extraction station 805, and a small small diameter that rotates around the individual rotation axis at the position corresponding to each station on the large diameter turntable 8002.
- a turntable 807 is provided.
- Each small-diameter turntable 807 is provided with a stage 808 on which the stacked folding baskets 1 are mounted at equal intervals of 90 °, and each stage 808 has the support described above.
- a plate 771 and a door member 773 are provided.
- the centrifugal dehydrator 800 has a hollow cylindrical frame 812 having a ceiling member 810 and a floor member 811 as a whole, as shown in FIG. 34 or FIG.
- the central rotating shaft 8 0 1 penetrating vertically through the part is rotatably erected via a support base 8 13 ⁇ bearing 8 14, etc., and the large diameter is provided around the central rotating shaft 8 0 1. It can be considered that the evening table is extended (not shown).
- a circular guide table 815 having a smaller diameter is provided below the large-diameter table 802 in the center rotary shaft 81.
- the guide table 8 15 is composed of a circular upper plate 8 16, a side member 8 17 suspended downward from the periphery thereof, and a force, and a portion corresponding to the lower surface thereof is open.
- a rack 818 is attached along the side member 817.
- an electric motor 819 is provided on the floor member 811 of the frame 812.
- This electric motor 8 19 is composed of a servomotor such as a pulse motor, and its rotating shaft 8200 is converted upward by a bevel gear mechanism with a speed reducer (not shown), and is mounted on this upward rotating shaft.
- the pinion 8 21 is connected to the rack 8 18.
- reference numeral 822 denotes an air cylinder mounted on a support 825 projecting from the floor member 811 of the frame 812, and its piston rod 823 The table expands and contracts toward the 8 15 side. And, when the large diameter table 8202 rotated by the electric motor 819 is correctly stopped at each station, the position of the air cylinder 822 facing the piston rod 823.
- the small-diameter evening table 807 is arranged as shown in FIG. 34, if the folding basket 1 in the stacked state is placed on the small-diameter evening table 807 further upward.
- a circular mounting member 826 is fixed to the center rotation shaft 8001.
- a rotating shaft 8006 is rotatably penetrated through a bearing 827 to a central portion corresponding to each station.
- the small-diameter turntable 807 is extended around each rotation axis 806. I have. Further, the upper end of each of the rotating shafts is formed, for example, in a so-called two-plane width.
- the large-diameter turntable 80.2 stops at the positions of the insertion station 80.3 and the extraction station 80.5, and At the position facing the upper end of the rotating shaft 806 of the small-diameter evening table 807, an air cylinder 828 with a piston rod 8229 facing downward is provided. At the lower end), a moving stand 8330 is attached, and a guide bar 831 protruding upward from the moving stand 8330 is also a guide device 8 provided on the ceiling member 810 as well. It is communicated to 32.
- each movable frame 8330 is provided with an electric motor 833 having a rotating shaft 8334 facing downward.
- the electric motor 833 is composed of a servomotor such as a pulse motor, and the tip (lower end) portion of the rotating shaft 8334 of the electric motor protruding downward from the moving base 8330 has the above-mentioned structure.
- a socket 835 that fits into the width across flats (not shown) at the upper end of the rotating shaft 806 is attached. Therefore, when the piston rod 829 of the air cylinder 828 is contracted to raise the electric motor 833 together with the movable base 8330, the station on the right in FIG. That is, like the insertion station 803, the socket 835 attached to the rotary shaft 834 of the electric motor 833 is connected to the rotary shaft 806 corresponding to the stage.
- reference numeral 836 is provided on a bracket (not shown) projecting from the floor member 811 of the frame 812 toward the lower opening of the guide table 815.
- the piston rod 837 is an air cylinder, and expands and contracts toward a disk-shaped flange 838 attached to the lower end of each rotating shaft 806.
- the small diameter table 807 rotated by the electric motor 833 accurately stops at each stage 808, it faces the piston rod 837 of the air cylinder 836.
- the positioning device 839 is provided on the upper surface of each of the flanges 838 at three other locations than shown in the figure.
- the centrifugal dehydration station 804 does not have an electric motor or a positioning mechanism on the movable gantry as described above. Instead, as clearly shown in FIG. 35, bevel gear mechanism 840 with a reduction gear is provided below the rotation shaft 806 of the centrifugal dehydration station 804, and its input shaft 84 1 is connected to a rotating shaft 843 of an electric motor 842 composed of a high-speed rotation servomotor via a joint 844. Further, an output shaft 845 protruding upward from the bevel gear mechanism with a reduction gear 840 has a flange fitted to a flange 838 attached to a lower end of the rotating shaft 80.6.
- the speed reducer is provided. Since the flange 8 4 6 force of the bevel gear mechanism 84 0 fits with the flange 8 3 8 at the lower end of the rotating shaft 8 0 6, the electric motor 842 for high-speed rotation in this state rotates in a predetermined direction.
- the small-diameter turntable 807 rotates at a high speed with the stacked folding baskets 1 placed thereon, and the cleaning liquid attached to the folding baskets 1 is completely blown off. It is.
- the doors 773 provided on the respective stages 808 are closed by an opening / closing mechanism (not shown). Folded basket placed 1 force There is no danger of jumping out due to centrifugal force.
- this centrifugal dehydrator 800 operates as follows. Here, focusing on the small diameter table 807 of a certain " ⁇ 3", the operation of only the small diameter table 807 will be described continuously, and the other two small diameter tables will be described. As described above, the turntable is moved to the same station when it is turned by the large-diameter turntable 800 with a force of 120 °, and the detailed description thereof is omitted because it acts similarly.
- the mouth 837 is inserted into the recess of the positioning mechanism 839, and the turntables 802,807 are completely positioned and fixed. Out of the specified sections at the insertion position
- the piston rod 8 29 of the air cylinder 8 28 is extended, and the rotating shaft 8 3 of the electric motor 8 3 3 thereunder is extended. 4 is attached to the input station 803.
- the piston rod 83 of the air cylinder 833 for positioning the small diameter turntable 807 once is used. 7 is retracted and pulled out of the concave portion of the positioning mechanism 839, and in this state, the electric motor 833 is rotated by a predetermined number of rotations in a predetermined direction to obtain the next position of the small diameter setting table 807.
- the piston port 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended again, and its tip is extended.
- the small-diameter turntable 807 is positioned and fixed by fitting the part into the recess of the positioning mechanism 839.
- the folding basket 1 in a stacked state is sent to the stage 808 moved to the insertion position in the same manner as described above, the above-described operation is repeated, and the small-diameter turntable 800 in the insertion station 803 is repeated.
- the folding basket 1 in a stacked state is mounted on all the stages 808 of.
- the folding baskets 1 in a stacked state are mounted on all the stages 808 of the small diameter evening table 807, the small diameters provided in the insertion station 803 and the extraction station 805 are provided.
- the piston rod 837 of the air cylinder 836 for positioning the evening table 807 is contracted and pulled out from the recess of the positioning mechanism 839, and the large-diameter turn table 80.2 is positioned.
- the piston rod 8 23 of the air cylinder 8 22 is retracted and pulled out of the recess of the positioning mechanism 8 24 on the guide table 8 15, and in that state, the large-diameter turntable 8 2
- the electric motor 819 is rotated in a predetermined direction by a predetermined number of revolutions, and the large-diameter turntable 802 is rotated counterclockwise by 120 °, and the small-diameter corresponding to the above-mentioned import station 80.3 is rotated.
- Turn table 807 to the next centrifugal dehydration Move to tio down 8 0 4.
- the small-diameter evening table 807 When the small-diameter evening table 807 is completely moved to the centrifugal dewatering station 804, the large-diameter turntable 8 0
- the piston port 8 23 of the air cylinder 8 22 for positioning 2 is extended to fit into the recess of the positioning mechanism 8 2 4 on the guide table 8 15, and the large-diameter set table is inserted.
- the small-diameter evening table 807 moved to the insertion station 803 and the extraction station 805 may have a small-diameter evening table as described above or as described later.
- the air cylinder 836 for positioning the 807 may be expanded and contracted.
- the rotating shaft 806 of the moved small-diameter turntable 807 should be located at the center of the centrifugal dehydration station 804.
- the air cylinder 847 for connecting the electric motor 842 is extended, and the flange 846 of the bevel gear mechanism 840 with the reduction gear is connected to the lower end of the rotating shaft 806.
- the high-speed electric motor 842 is rotated in this state while being fitted to the flange 838, and in the same manner as described above, the folding basket 1 placed on the small-diameter evening table 8007 in a stacked state Centrifugally dehydrate to completely remove any washing liquid that has adhered to it.
- the piston port 8 23 of the air cylinder 82 2 for positioning the large turntable 82 is contracted again to position the guide table 8 15 on the guide table 8 15.
- the electric motor 819 for rotating the large-diameter turntable 802 is rotated in a predetermined direction by a predetermined number of revolutions, and the large-diameter turntable 8002 is removed. Rotate counterclockwise by 120 °, and move the small-diameter turntable 807 from the centrifugal dehydration station 804 to the next extraction station 805.
- the piston rod 823 of the air cylinder 822 for positioning the large diameter turntable 802 is extended.
- the piston rod 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended and fitted into the concave portion of the positioning mechanism 839, and both turntables 802, 80 Position and fix 7 completely.
- the extraction station concerned The piston rod 829 of the air cylinder 828 corresponding to 800 is extended, and the socket 835 attached to the rotating shaft 8334 of the electric motor 833 below it is connected to the extraction station.
- the air cylinder 836 for positioning the small-diameter turntable 807 once it is fitted to the upper end of the rotary shaft 80.6 of the small-diameter evening table 8007 The piston rod 837 is contracted and pulled out of the concave portion of the positioning mechanism 839, and in this state, the electric motor 833 is rotated by a predetermined number of rotations in a predetermined direction, and the small-diameter turntable 807 is rotated. The next stage 8 0 8 is rotated and moved to the extraction position.
- the piston rod 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended again, and its tip is inserted into the concave portion of the positioning mechanism 839 to reduce the diameter of the small-diameter turntable 807. Position and fix the turntable 807. Then, when the folding baskets 1 in the stacked state are extracted from the stage 808 in the same manner as described above, the above-described operation is repeated, and all the stages 808 of the small-diameter turntable 807 in the extraction station 805 are performed. Extract the folding basket 1 in the stacked state.
- the piston rod 8 of the air cylinder 8 22 for positioning the large-diameter evening table 8 02 2 3 is retracted and pulled out from the recess of the positioning mechanism 8 2 4 on the guide table 8 15, and in this state, the large-diameter turntable 8 2 Predetermined
- the large-diameter turntable 802 counterclockwise by 120 ° while rotating by the number of rotations, the small-diameter turntable 807 corresponding to the extraction station 800 is inserted into the insertion station. Therefore, by repeating this cycle, the folding baskets 1 in a stacked state can be sequentially centrifugally dewatered and sent out to the next step.
- the moving stand 830 on which these are mounted is mounted.
- the air cylinder 828 it is difficult for the air cylinder 828 to move in the vertical direction and to accurately position the air cylinder.
- these electric motors 833 and reduction gears are installed on the ceiling member 8100, and only the drive shaft that transmits the rotational force and is provided with the socket 835 is provided.
- the moving object is moved in the vertical direction using a well-known spline shaft or the like, the weight of the moving object in the vertical direction can be reduced and the movement and positioning can be performed accurately.
- the basic configuration of the extraction device 850 is the same as or approximately the same as that of the insertion device 750 except that a roller conveyor 851 is additionally provided. Only the differences are detailed.
- a frame 852 extends downward in the extraction direction of the folding basket 1 from the centrifugal dehydrator 800 shown in FIG. 33, and extends from a central portion on the frame 852.
- a roller conveyer 851 is arranged on the side, and the folding basket 1 in a stacked state at the extraction position of the centrifugal dewatering device 800 is extracted from the center of the frame 852 on the entry side, A slide device 853 that slides it and transfers it onto the roller conveyer 851, and a roller conveyer 854 for smoothing the slide are provided side by side. .
- the roller conveyor 854 attached to the slide device 853, as clearly shown in FIG. 37, of the upper end of the frame 852, on both sides of the widthwise center of the upper end thereof, Two rows of brackets 855 are erected along the transport direction of the folding basket 1 and parallel to each other, and rollers 856 are arranged at equal intervals between these brackets 855 via a bearing (not shown).
- the slide device 853 is composed of two U-shaped cross-sections whose openings are inwardly protruded inward from the upper beam members 857 on both sides in the moving direction of the frame 852.
- a wheel 859 which is mounted in the U-shaped cross section of the rail member 858, and is attached to a central column member 862 of the frame 852, and to the right of FIG.
- An air cylinder 863 extending from the piston rod 864 is provided.
- An air cylinder 865 with a piston rod 866 facing upward is erected on the member with a square cross-section that constitutes the movable frame 861, and the folding basket 1 sandwiching it
- Guide devices 867 are attached to both sides in the transfer direction, and a plate-like support member 8668 is attached to the tip of each piston rod 866 of the air cylinder 865.
- a guide bar 869 protruding downward is passed through the guide device 867.
- a holding projection 870 for pressing the rear surface of the stacked folding baskets 1 is provided on the upper surface of the rear end of the folding basket 1 in the transfer direction.
- the upper surface of 868 is located below the lower surface of the folding basket 1 in the stacking state at the extraction position of the centrifugal dehydrator 800, that is, the upper surface of the support plate 771, and the air cylinder 865 Piston mouth
- the upper surface of the support member 8668 is set to be higher than the upper surface of the support plate 771.
- the extraction device 850 operates as follows. First, as described above, the door member 773 provided at each stage 808 of the small-diameter evening table 807 of the centrifugal dehydrator 800 is provided with the stage at the extraction position. At the stage when 808 is moved, it is automatically opened by the opening / closing mechanism and the coil spring 772 (not shown). Therefore, in a state where the piston port 866 of the air cylinder 865 on the moving base 861 is contracted, the piston port 886 of the air cylinder 863 below the moving base 861 is contracted. While extending the wheel 859 along the rail member 858, while supporting the moving member 861 with the support member 868 together with the support plate 771 at the extraction position.
- the folding basket 1 in the stacked state transferred to the roller conveyor 851 in this manner is transferred by the roller conveyors 880, 890 which are continuously turned while being turned by a turning device (not shown) or the like, and is carried out by the unloading device. Sent to 900.
- the unloading device 900 may be an existing lifting device or transfer device (not shown), or
- This packaging device 9500 is a conventional one that has been diverted, and a turntable 951 for mounting and rotating a transport pallet 2 on which the folding basket 1 is stacked, and a turntable A holding device 952 for holding the upper end of the folding basket 1 in a stacked state on the transfer pallet 2 placed on the table 951, and the rolled-up body of the packaging band are rotatably supported.
- Wrapping belt support device 953 and the like are a conventional one that has been diverted, and a turntable 951 for mounting and rotating a transport pallet 2 on which the folding basket 1 is stacked, and a turntable A holding device 952 for holding the upper end of the folding basket 1 in a stacked state on the transfer pallet 2 placed on the table 951, and the rolled-up body of the packaging band are rotatably supported.
- the folding basket cleaning and drying apparatus of the present invention is suitable for washing and drying all kinds of synthetic resin folding baskets that convey articles such as vegetables, fruits, and small parts.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
明細書 折畳み籠の洗浄 ·乾燥装置 技術分野 Description Folding basket washing and drying equipment
本発明は、 野菜や果物, 或いは小型部品などの物品を搬送する合成樹 脂製折畳み籠の洗浄 ·乾燥装置に関するものである。 背景技術 The present invention relates to an apparatus for washing and drying a folding basket made of synthetic resin, which conveys articles such as vegetables and fruits or small parts. Background art
従来、 野菜や果物, 或いは小型部品等の物品を、 トラック等の貨物輪 送車両で搬送する際には、 段ボール箱等の紙製の梱包箱を使用し、 その 内部に物品を詰めて梱包し、 それら物品の使用後は、 当該段ボール箱等 の紙製梱包箱を廃棄していた。 昨今では、 このような紙製梱包箱を回収 し、 再使用することも行われているが、 こうした紙製梱包箱は、 搬送中 等に汚損したり壊れたりすることも多く、 従ってその廃棄率は依然とし て高く、 経済的にも資源節約の面からも極めて不利である。 Conventionally, when goods such as vegetables and fruits or small parts are transported by trucks or other freight vehicles, paper packing boxes such as cardboard boxes are used, and the goods are packed and packed inside. After the use of such articles, the paper packaging boxes such as the cardboard boxes were discarded. In recent years, such paper boxes have been collected and reused.However, such paper boxes are often soiled or broken during transportation, etc. Is still high and is extremely disadvantageous both economically and in terms of resource savings.
そこで、 こうした搬送容器をプラスチック等の合成樹脂製とし、 それ を確実に再使用することが行われつつある。 但し、 このような合成樹脂 製搬送容器を、 例えば物品の搬出元に、 内部が空なのに、 容器の形状の まま、 つまり箱や籠等の形状のまま搬送したのでは、 不要なスペースが 大きくなり過ぎて、 それを搬送する貨物輸送車両やそれを貯蔵しておく ストッカヤード等の面で、 やはり無駄が発生し易い。 そこで、 例えばこ のような合成樹脂製搬送容器を、 蓋のない籠形状とし、 内部が空のとき には、 その両側壁を内側に折畳んで薄い板形状とし、 例えば前述のよう な物品の搬出元への搬送時に無駄なスペースが生じないものが考えられ ている。 こうした合成樹脂製で、 折畳み可能な籠を、 以後、 単に折畳み 籠と称するカ、 こうした折畳み籠には、 例えば 「ィフコ ' ジャパン株式 会社」 製のものがある。 Therefore, it is becoming increasingly possible to use such transport containers made of synthetic resin such as plastic and to reliably reuse them. However, if such a synthetic resin transport container is transported in the shape of a container, that is, in the shape of a box or basket, even though the interior is empty, for example, at the location from which goods are taken out, unnecessary space becomes large. After all, waste is likely to occur in terms of the freight transport vehicles that transport them and the stocker yard where they are stored. Therefore, for example, such a synthetic resin transport container is formed in a basket shape without a lid, and when the inside is empty, both side walls are folded inward to form a thin plate shape. It is considered that there is no useless space when transporting to the unloading source. These foldable baskets made of synthetic resin will be simply These folding baskets, which are called baskets, include, for example, those manufactured by Ifco Japan Co., Ltd.
この折畳み籠の使用状態を図 3 9に簡潔に示す。 この折畳み籠 1では 、 同図 3 9 aに示すように、 長方形の底部材 1 aに対して、 その短辺に 相当する側壁 (以下、 短辺側壁とも記す) 1 b及びその長辺に相当する 側壁 (以下、 長辺側壁とも記す) 1 cか垂直に立っている完全な開き状 態 (以下、 完全開き状態とも記す) から、 まず同図 bに示すように、 前 記短辺側壁 1 bを内側に折り倒し (以下、 この状態、 即ち長辺側壁 1 c のみが開かれている状態を半開き状態とも記す) 、 次いで同図 cに示す ように、 長辺側壁 1 cを内側に折り倒す (以下、 この状態を閉じ状態と も記す) と、 籠 1は完全に折畳まれた状態となる。 この閉じ状態、 或い は折畳み状態で、 前記例えば搬送元に搬送すれば、 無駄なスペースは生 じない。 そして、 籠 1としての使用時には、 前述と逆に、 長辺側壁 1 c , 短辺側壁 1 bの順に側壁を開いて、 完全開き状態の籠 1を形成するこ とができる。 ちなみに、 この折畳み籠 1の底部材 1 aや短辺側壁 1 b, 長辺側壁 1 cにはスリット状の隙間が多数形成されている。 Figure 39 shows the usage of this folding basket. In this folding basket 1, as shown in Fig. 39a, a rectangular bottom member 1a has a side wall corresponding to the short side thereof (hereinafter also referred to as a short side wall) 1b and a long side corresponding thereto. The side wall (hereinafter also referred to as the long side wall) 1 From the fully open state (hereinafter also referred to as the fully opened state) standing vertically or c, first, as shown in FIG. b is folded inward (hereinafter, this state, that is, the state in which only the long side wall 1 c is opened is also referred to as a half-open state), and then the long side wall 1 c is folded inward as shown in FIG. When it is knocked down (hereinafter, this state is also referred to as a closed state), the cage 1 is in a completely folded state. In the closed state or the folded state, if the sheet is conveyed to, for example, the conveyance source, no useless space is generated. When the cage 1 is used, the cage 1 in the fully opened state can be formed by opening the side walls in the order of the long side wall 1 c and the short side wall 1 b, contrary to the above. Incidentally, many slit-shaped gaps are formed in the bottom member 1a, the short side wall 1b, and the long side wall 1c of the folding basket 1.
しかしながら、 このような合成樹脂製の折畳み籠 1も、 例えば前述の ように野菜や果物等の物品を搬送する際には、 当該籠の内部も外部も汚 損してしまう。 当然、 このように汚損した折畳み籠 1は、 その再使用の 前に洗浄される必要があるが、 従前は、 これらの籠をいちいち、 作業者 が開いて内部を手作業によって洗浄していた。 しかし、 これでは洗浄作 業が面倒である上に、 洗浄に要する所要時間が膨大なものとなってしま う。 そこで、 本出願人は、 閉じ状態の折畳み籠を裏返した状態、 即ち底 部材 1 aが上方になるようにして一個ずつ投入すると、 それを自動的に 半開き状態として、 内部及び外部から洗浄液を吹付け、 付着している汚 れを洗浄液で洗い流した後、 それを再び閉じ状態で送り出す自動洗浄装 置を開発した。 However, even when the folding basket 1 made of such a synthetic resin transports articles such as vegetables and fruits as described above, both the inside and the outside of the basket are soiled. Naturally, the folding basket 1 contaminated in this way must be cleaned before reuse, but in the past, workers had to open these baskets one by one and manually clean the inside. However, this requires a lot of cleaning work, and the time required for cleaning is enormous. Therefore, the present applicant sets the folded basket in a closed state upside down, that is, when the bottom member 1a is placed one by one so as to be upward, and automatically puts it in a half-open state, and sprays the cleaning liquid from inside and outside. After washing off the attached dirt with the cleaning solution, the automatic cleaning device sends it out again in the closed state. Developed.
しかしながら、 この自動洗浄装置は、 単に折畳み籠を洗浄するだけの ものであるから、 当該洗浄装置から送り出された折畳み籠には洗浄液が 多分に付着している。 より効率的で清潔な折畳み籠の貯蔵には、 この洗 浄後の折畳み籠を完全乾燥し、 それを移送用パレット上に所定段数だけ 段積みし、 更にその周囲を合成樹脂のラップ材等で包装するのが望まし I、が、 前記洗浄装置から送り出されたままの折畳み籠には多分の洗浄液 が付着しているので、 それが乾燥するまでは次の工程に送り出すことが できず、 その間の歩留りが低下する。 However, since the automatic cleaning device merely cleans the folding basket, the cleaning liquid is likely to adhere to the folding basket sent from the cleaning device. For more efficient and clean storage of folding baskets, the washed folding baskets are completely dried, stacked on a transfer pallet by a specified number of layers, and the surrounding area is covered with synthetic resin wrapping material. Although it is desirable to pack it, the folding basket that has been sent from the washing device has a large amount of washing liquid attached to it, so it cannot be sent to the next step until it is dried. Yield decreases.
このような濡れた物品を効率よく乾燥させる最も単純な方法は、 熱風 を吹き付ける, 所謂ブロワ一乾燥である。 しかしながら、 その成分の殆 どが水である前記洗浄液が効率よく乾燥する熱風の温度は 1 0 0で以上 であるのに対して、 前記合成樹脂製折畳み籠は、 それより低い温度で機 械的強度が低下したり、 熱変形したりするため、 当該合成樹脂製折畳み 籠の乾燥に前記ブロワ一乾燥を用いることはできない。 また、 仮に、 吹 き付けられる風の温度を、 合成樹脂が変形したり或いはその機械的強度 が低下したりしない温度に設定したとしても、 前記閉じ状態の折畳み籠 には細いスリッ卜が形成されているだけであるから、 風が当該閉じ状態 の折畳み籠の内部まで通りにくく、 乾燥しにくいという実情もある。 発明の開示 The simplest way to dry such wet articles efficiently is to blow hot air, so-called blower drying. However, the temperature of the hot air at which the cleaning liquid, whose component is mostly water, is dried efficiently is 100 or more, whereas the synthetic resin folding basket is mechanically operated at a lower temperature. The blower drying cannot be used for drying the folding basket made of synthetic resin because the strength is reduced or the heat is deformed. Further, even if the temperature of the blown wind is set to a temperature at which the synthetic resin is not deformed or its mechanical strength is reduced, a thin slit is formed in the closed folding basket. In some cases, it is difficult for the wind to pass through to the inside of the folding basket in the closed state, and it is difficult for the wind to dry. Disclosure of the invention
本発明は、 これらの諸問題に鑑みて開発されたものであり、 前記洗浄 装置から送り出された折畳み籠を、 熱変形させたり機械的強度を低下さ せたりすることなく、 効率よく完全乾燥させることにより、 歩留りを向 上できる折畳み籠の洗浄 ·乾燥装置を提供することを目的とするもので める。 上記課題を解決するために、 本発明のうち請求の範囲第 1項に係る折 畳み籠の洗浄 ·乾燥装置は、 折畳み状態で段積みされた合成樹脂製の折 畳み籠を切出し装置で一段ずつ切出し、 この切出された折畳み籠を洗浄 装置に搬送し、 当該洗浄装置内で折畳み籠の内外部に洗浄液を吹きつけ て洗浄し、 この折畳み籠を反転水切り装置に搬送し、 当該洗浄液が付着 している折畳み籠を反転しながら、 当該折畳み籠に軽度の衝撃を与えて それに付着している洗浄液を振り落とし、 この折畳み籠を積上げ装置で 所定段数だけ積み上げてから遠心脱水装置に搬送し、 この遠心脱水装置 で、 夕一ンテーブル上に載置された段積み状態の折畳み籠を当該夕一ン テーブルごと高速回転させて遠心脱水してから搬出することを特徴とす るものである。 The present invention has been developed in view of these problems, and efficiently and completely dries a folding basket sent out from the cleaning device without thermally deforming or reducing mechanical strength. Thus, the object of the present invention is to provide a folding basket washing and drying apparatus capable of improving the yield. In order to solve the above-mentioned problem, a washing and drying device for folding baskets according to claim 1 of the present invention is a folding basket made of synthetic resin, which is stacked in a folded state and is cut out one by one by a cutting device. The foldable basket thus cut out is conveyed to the washing device, and the inside of the foldable basket is sprayed with a cleaning liquid to wash the inside of the foldable basket. While flipping the folded basket, a slight impact is applied to the folded basket to shake off the cleaning liquid attached thereto, and the folded basket is stacked by a predetermined number of stages by a stacking device, and then transported to a centrifugal dehydrator, The centrifugal dehydrator is characterized in that the stacked folding cages placed on the evening table are rotated at high speed together with the evening table, centrifugally dehydrated, and then carried out.
この請求の範囲第 1項に係る発明によれば、 段積みされた折畳み籠を 切出し装置の入側にセッ卜するだけで、 洗浄 ·乾燥の終了した折畳み籠 が再び遠心脱水装置から段積み状態で搬出されるため、 その間の作業ェ 程を完全に自動化することができる。 According to the first aspect of the present invention, the stacked baskets, which have been washed and dried, can be returned from the centrifugal dewatering device only by setting the stacked baskets on the inlet side of the cutting device. The work process during that time can be completely automated.
また、 本発明のうち請求の範囲第 2項に係る折畳み籠の洗浄 ·乾燥装 置は、 折畳み状態で段積みされた合成樹脂製の折畳み籠が複数列載置さ れた移送用パレツトを走行台車で搬入装置の入側に搬送し、 この移送用 パレツト上に載置された段積み状態の折畳み籠を搬入装置で一列ずっ搬 入し、 この搬入された段積み状態の折畳み籠を切出し装置で一段ずつ切 出し、 この切出された折畳み籠を洗浄装置に搬送し、 当該洗浄装置内で 折畳み籠の内外部に洗浄液を吹きつけて洗浄し、 この折畳み籠を反転水 切り装置に搬送し、 当該洗浄液が付着している折畳み籠を反転しながら 、 当該折畳み籠に軽度の衝撃を与えてそれに付着している洗浄液を振り 落とし、 この折畳み籠を積上げ装置で所定段数だけ積み上げてから遠心 脱水装置に搬送し、 この遠心脱水装置で、 ターンテーブル上に載置され た段積み状態の折畳み籠を当該ターンテーブルごと高速回転させて遠心 脱水し、 この段積み状態の折畳み籠を搬出装置で前記移送用パレツト上 に所定の形状に載置することを特徴とするものである。 Further, the washing / drying device for folding baskets according to claim 2 of the present invention runs on a transfer pallet in which a plurality of rows of synthetic resin folding baskets stacked in a folded state are placed. It is transported to the entrance side of the loading device by a cart, and the stacked folding cages placed on the transfer pallet are loaded in a row by the loading device, and the loaded folded baskets are cut out. Then, the folded baskets are transported to the washing device, and the inside of the folded baskets are washed by spraying a cleaning liquid inside the washing device, and the folded baskets are transported to the inverted draining device. While inverting the folding basket to which the cleaning liquid is attached, a slight impact is applied to the folding basket to shake off the cleaning liquid attached thereto, and the folding basket is stacked by a predetermined number of stages by a stacking device, and then centrifugally dehydrated. Transport to equipment The centrifugal dehydrator is placed on a turntable The stacked baskets in the stacked state are rotated at high speed together with the turntable and centrifugally dehydrated, and the stacked baskets in the stacked state are placed in a predetermined shape on the transfer pallet by an unloading device. It is.
この請求の範囲第 2項に係る発明によれば、 折畳み籠が段積みされた 移送用パレツ トを走行台車上にセッ卜するだけで、 洗浄,乾燥の終了し た折畳み籠が再び搬出装置から移送用パレツ ト上に段積みされた状態で 搬出されるために、 その間の作業工程を完全に自動化することができる また、 本発明のうち請求の範囲第 3項に係る折畳み籠の洗浄 ·乾燥装 置は、 合成樹脂製の折畳み籠を洗浄してから乾燥させる装置であって、 閉じ状態の折畳み籠を一段ずつ搬送しながらその何れかの側壁を開いて 半開き状態とした後、 その内部及び外部に洗浄液を吹き付けて洗浄し、 前記開かれた側壁を閉じて閉じ状態で送り出す洗浄装置と、 この洗浄装 置から送り出されて洗浄液が付着している一段の折畳み籠を反転させな がら当該折畳み籠に軽度の衝撃を与えて当該折畳み籠に付着している洗 浄液を振り落とす反転水切り装置とを備えたことを特徴とするものであ る。 According to the second aspect of the present invention, the transport pallet on which the folding baskets are stacked is simply set on the traveling carriage, and the washed and dried folding baskets are again removed from the unloading device. Since the work is carried out in a stacked state on the transfer pallet, the work process during the work can be completely automated.Washing and drying of the folding basket according to claim 3 of the present invention The device is a device for cleaning and drying a synthetic resin folding basket. After transporting the closed folding basket one by one, one of its side walls is opened to a half-open state, and then the inside and the inside of the folding basket are opened. A cleaning device that sprays a cleaning liquid to the outside to perform cleaning, closes the opened side wall and sends out in a closed state, and the one-fold folding basket that is sent out from the cleaning device and to which the cleaning liquid is attached, inverting the folding basket In the basket Ru der which is characterized in that a reversing draining device giving every shock shakes off wash solution adhering to the folding basket.
この請求の範囲第 3項に係る発明によれば、 例えば前述と同様に洗浄 装置で洗浄され、 未だ洗浄液が付着したままの折畳み籠を、 次の反転水 切り装置に送り込み、 この反転水切り装置では、 当該折畳み籠を反転さ せながら当該折畳み籠に軽度の衝撃を与えることにより、 当該折畳み籠 に付着している洗浄液を大まかに振り落とすことができる。 勿論、 この 軽度の衝撃を、 合成樹脂製の折畳み籠の機械的強度が低下しない程度に しておくことによって、 当該折畳み籠の機械的強度が低下しないのは勿 論、 高温の熱風を使用するわけではないので、 それが熱変形することも ない。 また、 本発明のうち請求の範囲第 4項に係る折畳み籠の洗浄 ·乾燥装 置は、 前記反転水切り装置が、 搬送される折畳み籠の両側を挟んで反転 させる反転装置と、 当該反転装置で反転される折畳み籠の内側下方に接 触しながら、 当該折畳み籠が鉛直又はほぼ鉛直になつたときにそれを落 下させるテンプレートと、 前記反転装置で反転される折畳み籠が反転状 態となるときに当該折畳み籠を搬送コンペャに打ち付ける打ち付け装置 とを備えたことを特徴とするものである。 According to the third aspect of the present invention, for example, the folding basket, which has been washed by the washing device in the same manner as described above and still has the washing liquid attached thereto, is sent to the next inverted draining device. By applying a slight impact to the folding basket while inverting the folding basket, the cleaning liquid attached to the folding basket can be roughly shaken off. Of course, by setting the slight impact to such an extent that the mechanical strength of the synthetic resin folding basket does not decrease, the mechanical strength of the folding basket does not decrease, and high-temperature hot air is used. It does not mean that it will not be thermally deformed. Further, in the folding basket cleaning and drying apparatus according to claim 4 of the present invention, the reversing draining device comprises: a reversing device for reversing both sides of the conveyed folding basket; The template for lowering the folding basket when it is vertical or almost vertical while contacting the inside lower part of the folding basket to be inverted, and the folding basket inverted by the reversing device are in an inverted state. And a hitting device that sometimes hits the folding basket to the conveyor.
この請求の範囲第 4項に係る発明によれば、 前記反転装置で折畳み籠 が反転される間に、 当該折畳み籠の内側下方に接触しているテンプレー 卜に沿って、 鉛直又はほぼ鉛直状態にある折畳み籠が落下されるから、 そのときの衝撃によって、 特に折畳まれた折畳み籠の内部に付着してい る洗浄液が、 例えば前記底部材ゃ短辺側壁或 、は長辺側壁に沿って効果 的に外部に振り落とされる。 また、 前記反転装置による折畳み籠の反転 出側では、 打ち付け装置によって折畳み籠かコンペャに打ち付けられる ことで、 そのときの衝撃によって、 特にコンペャに打ち付けられる面に 付着している洗浄液が効果的に振り落とされる。 従って、 この反転装置 及びテンプレート及び打ち付け装置を複数設けることにより、 折畳まれ ている折畳み籠の内部及び両面の洗浄液が効果的に振り落とされる。 また、 本発明のうち請求の範囲第 5項に係る折畳み籠の洗浄 ·乾燥装 置は、 前記反転水切り装置から送り出された折畳み籠を所定段数だけ積 上げる積上げ装置と、 当該積上げ装置で積上げられた折畳み籠を夕一ン テーブル上に載置し、 それを高速回転させることによって前記折畳み籠 に付着している洗浄液を遠心力によって吹き飛ばす遠心脱水を行う遠心 脱水装置とを備えたことを特徴とするものである。 According to the invention according to claim 4, while the folding basket is inverted by the reversing device, the folding basket is placed in a vertical or almost vertical state along the template that is in contact with the inside and below the folding basket. Since a certain folding basket is dropped, the impact at that time causes the cleaning liquid adhering to the inside of the folded folding basket to be effective, for example, along the bottom member ゃ the short side wall or the long side wall. Is shaken off outside. Also, on the reversing side of the folding basket by the reversing device, the striking device strikes the folding basket or the conveyer, so that the impact at that time effectively disperses the cleaning liquid adhering particularly to the surface struck on the conveyer. Dropped. Therefore, by providing a plurality of the reversing device, the template and the driving device, the cleaning liquid inside and on both sides of the folded basket is effectively shaken off. Further, the washing / drying device for folding baskets according to claim 5 of the present invention is a stacking device for stacking a predetermined number of folding baskets sent from the reversing draining device, and a stacking device for stacking the folding baskets. A centrifugal dehydrator for centrifugally dewatering the folding basket placed on the evening table and rotating it at a high speed to blow off the washing liquid attached to the folding basket by centrifugal force. Is what you do.
この請求の範囲第 5項に係る発明によれば、 前記遠心脱水装置の夕一 ンテーブル上に載置された折畳み籠を高速回転させることにより、 当該 折畳み籠に付着している洗浄液を遠心力によって吹き飛ばし、 所謂遠心 脱水によって当該折畳み籠を完全に又はほぼ完全に乾燥させることがで きる。 また、 こうした完全な又はほぼ完全な遠心脱水は、 前記反転水切 り装置による大まかな洗浄液の振り落としに比して、 比較的長時間を要 するので、 その前段に設けられた積上げ装置で折畳み籠を積上げ、 それ を前記夕一ンテーブルに載置して遠心脱水を行うことにより、 サイクル タイム等の時間的な拘束を緩和することができる。 勿論、 高温の熱風を 使用するわけではないので、 それが熱変形することもないし、 機械的強 度が低下することもない。 According to the invention according to claim 5, the folding basket placed on the evening table of the centrifugal dehydrator is rotated at high speed, The washing liquid adhering to the folding basket is blown off by centrifugal force, and the folding basket can be completely or almost completely dried by so-called centrifugal dehydration. In addition, since such complete or almost complete centrifugal dehydration requires a relatively long time as compared with the rough washing liquid being shaken off by the above-mentioned inverted draining device, the folding basket is provided by the stacking device provided at the preceding stage. By stacking them and placing them on the evening table and performing centrifugal dehydration, time constraints such as cycle time can be alleviated. Of course, since hot air is not used, it will not be deformed by heat and its mechanical strength will not be reduced.
また、 本発明のうち請求の範囲第 6項に係る折畳み籠の洗浄,乾燥装 置は、 前記ターンテーブルが、 前記積上げ装置で糖上げられた折畳み籠 を放射状に均等に載置するための複数のステージを有し、 更に当該夕一 ンテ一ブルは、 それより大きい大径夕一ンテーブル上に均等に配設され 、 当該大径ターンテーブルは、 その旋回中に、 前記折畳み籠を挿入する 挿入ステーションと、 前記それよりも小径のターンテーブルを高速回転 させて前記折畳み籠の遠心脱水を行う遠心脱水ステーションと、 当該遠 心脱水が行われた折畳み籠を抽出する抽出ステーションとを順番に備え たことを特徴とするものである。 Further, in the folding basket cleaning and drying apparatus according to claim 6 of the present invention, the turntable includes: a plurality of folding baskets for radially and uniformly loading the folding baskets sugared by the stacking device. Stage, and the evening table is evenly arranged on a larger-diameter evening table, and the large-diameter turntable inserts the folding basket during its turn. An insertion station, a centrifugal dehydration station for rotating the turntable having a smaller diameter than the above at a high speed to perform centrifugal dehydration of the folding basket, and an extraction station for extracting the folding basket subjected to the centrifugal dehydration are sequentially provided. It is characterized by having.
この請求の範囲第 6項に係る発明によれば、 前記小径のターンテープ ルを均等に配設した大径ターンテ一ブルの旋回中に、 挿入ステーション と遠心脱水ステーションと抽出ステーションとを順番に備えたことによ り、 当該大径夕一ンテ一ブル上の小径の夕一ンテーブルをそれらのステ —シヨンに効率よく旋回移動することができるから、 装置としての稼働 効率が向上する。 また、 前記小径のターンテーブルに、 放射状に均等に ステージを設けたことにより、 これらの各ステージに載置される積上げ 状態の折畳み籠の総数が増え、 遠心脱水処理の効率が向上すると共に、 放射状に均等に各ステージに載置される積上げ状態の折畳み籠は、 当該 小径のターンテーブルの回転軸線から離れることになるから、 その分だ け、 当該折畳み籠に作用する遠心力が大きくなつて、 更に遠心脱水処理 の効率が向上する。 According to the invention according to claim 6, the insertion station, the centrifugal dehydration station, and the extraction station are sequentially provided during turning of the large-diameter turntable on which the small-diameter turntables are evenly arranged. As a result, the small-diameter evening table on the large-diameter evening table can be efficiently turned and moved to those stations, so that the operation efficiency as a device is improved. In addition, by providing stages evenly radially on the small-diameter turntable, the total number of stacked folding baskets placed on each of these stages increases, and the efficiency of centrifugal dewatering treatment improves, Since the stacked folding baskets placed on each stage in a radial manner are separated from the rotation axis of the small-diameter turntable, the centrifugal force acting on the folding basket increases accordingly. Further, the efficiency of the centrifugal dehydration treatment is improved.
また、 本発明のうち請求の範囲第 7項に係る折畳み籠の洗浄 ·乾燥装 置は、 前記洗浄装置の入側に、 段積みされた折畳み籠を一段ずつ切出す 切出し装置を備えたことを特徴とするものである。 Further, in the present invention, the folding basket cleaning / drying device according to claim 7 is provided with a cutting device that cuts out the stacked folding baskets one by one on an input side of the cleaning device. It is a feature.
また、 本発明のうち請求の範囲第 8項に係る折畳み籠の洗浄 ·乾燥装 置は、 前記切出し装置の入側に、 移送用パレツト上に載置された段積み 状態の折畳み籠を一列ずつ搬入する搬入装置を備えたことを特徴とする ものである。 In addition, the washing and drying device for folding baskets according to claim 8 of the present invention is characterized in that the folding baskets in a stacked state placed on a transfer pallet are arranged one by one on the input side of the cutting device. It is characterized by having a loading device for loading.
また、 本発明のうち請求の範囲第 9項に係る折畳み籠の洗浄 ·乾燥装 置は、 前記搬入装置の入側に、 段積み状態の折畳み籠が複数列載置され た移送用パレツトを搬送する走行台車を備えたことを特徴とするもので ある。 Further, in the folding basket cleaning / drying apparatus according to claim 9 of the present invention, the transport pallet in which a plurality of rows of the folded baskets are placed on the entrance side of the loading apparatus is transported. It is characterized by having a traveling trolley that runs.
これら請求の範囲第 7項乃至第 9項の発明によれば、 例えば前記走行 台車によって段積み状態の折畳み籠が複数列載置された移送用パレツト を搬入装置の入側に搬送し、 当該搬入装置によって当該移送用パレツ 卜 上に載置された段積み伏態の折畳み籠を一列ずつ切出し装置に搬入し、 当該切出し装置によって当該段積みされた折畳み籠を前記洗浄装置に一 段ずつ切出すことができるから、 当該洗浄装置までの折畳み籠の搬送を 完全に自動化することができる。 According to the inventions set forth in claims 7 to 9, for example, a transport pallet in which a plurality of rows of folding baskets are stacked by the traveling cart is transported to the entrance side of the loading device, and The folding baskets in a stacked state placed on the transfer pallet by the device are loaded into the cutting device one by one, and the stacked folding baskets stacked by the cutting device are cut out one by one into the washing device. Therefore, the transport of the folding basket to the washing device can be completely automated.
また、 本発明のうち請求の範囲第 1 0項に係る折畳み籠の洗浄,乾燥 装置は、 前記遠心脱水装置の出側に、 前記積上げられた折畳み籠を移送 用パレツト上に所定の形状に載置する搬出装置を備えたことを特徴とす るものである。 また、 本発明のうち請求の範囲第 1 1項に係る折畳み籠の洗浄 '乾燥 装置は、 前記搬出装置の出側に、 前記移送用パレツ ト上に載置された折 畳み籠全体の周囲に包装帯体を巻回する包装装置を備えたことを特徴と するものである。 Further, in the folding basket washing and drying apparatus according to claim 10 of the present invention, the stacked folding baskets are placed on a transfer pallet in a predetermined shape on the exit side of the centrifugal dehydrator. It is equipped with an unloading device. Further, the apparatus for cleaning and drying a folding basket according to claim 11 of the present invention is arranged so that, at the exit side of the unloading device, around the entire folding basket placed on the transfer pallet. It is characterized by having a packaging device for winding the packaging strip.
これら請求の範囲第 1 0項又は第 1 1項の発明によれば、 例えば前記 搬出装置によつて前記遠心脱水装置から抽出された積上げ状態の折畳み 籠を移送用パレツト上に所定の形状に載置し、 次の包装装置によって当 該移送用パレット上に載置された折畳み籠全体の周囲に包装帯体を巻回 することができるから、 前記遠心脱水装置からの折畳み籠の搬送及び包 装を完全に自動化することができる。 図面の簡単な説明 According to the tenth or eleventh aspects of the present invention, for example, the stacked folding baskets extracted from the centrifugal dewatering device by the unloading device are placed on a transfer pallet in a predetermined shape. Since the packaging band can be wound around the entire folding basket placed on the transfer pallet by the next packaging device, the transport and packaging of the folding basket from the centrifugal dewatering device can be performed. Can be fully automated. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の折畳み籠の洗浄 ·脱水装置の全体構成を示す概略説 明図である。 FIG. 1 is a schematic explanatory view showing the entire configuration of a folding / basin washing / dehydrating apparatus of the present invention.
図 2は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された走行台車 の一例を示す正面図である。 FIG. 2 is a front view showing an example of a traveling cart employed in the folding and basket washing / dehydrating apparatus shown in FIG.
図 3は、 図 2に示す走行台車の平面図である。 FIG. 3 is a plan view of the traveling vehicle shown in FIG.
図 4は、 図 2に示す走行台車の左側面図である。 FIG. 4 is a left side view of the traveling vehicle shown in FIG.
図 5は、 図 1に示す折畳み籠の洗浄■脱水装置に採用された搬入装置 の一例を示す正面図である。 FIG. 5 is a front view showing an example of a carry-in device employed in the washing / dewatering device for folding baskets shown in FIG.
図 6は、 図 5に示す搬入装置の平面図である。 FIG. 6 is a plan view of the loading device shown in FIG.
図 7は、 図 5に示す搬入装置の右側面図である。 FIG. 7 is a right side view of the loading device shown in FIG.
図 8は、 図 5に示す搬入装置の左側面図である。 FIG. 8 is a left side view of the carrying-in device shown in FIG.
図 9は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された切出し装 置の一例を示す正面図である。 FIG. 9 is a front view showing an example of a cutting device employed in the washing and dewatering device of the folding basket shown in FIG.
図 1 0は、 図 9に示す切出し装置の左側面図である。 図 1 1は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された洗浄装 置の一例を示す正面図である。 FIG. 10 is a left side view of the cutting device shown in FIG. FIG. 11 is a front view showing an example of a washing device employed in the folding basket washing and dewatering device shown in FIG.
図 1 2は、 図 1 1に示す洗浄装置に採用された折畳み籠移送装置の説 明図である。 FIG. 12 is an explanatory diagram of the folding basket transfer device employed in the cleaning device shown in FIG.
図 1 3は、 図 1 1に示す洗浄装置に採用された折畳み籠開き工程の説 明図である。 ' FIG. 13 is an explanatory diagram of the folding basket opening step employed in the cleaning apparatus shown in FIG. '
図 1 4は、 図 1 1に示す洗浄装置に採用された各洗浄工程の説明図で ある。 FIG. 14 is an explanatory diagram of each cleaning step employed in the cleaning apparatus shown in FIG.
図 1 5は、 図 1 1に示す洗浄装置に採用された折畳み籠閉じ工程の説 明図である。 FIG. 15 is an explanatory view of the folding basket closing step employed in the cleaning apparatus shown in FIG.
図 1 6は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された反転水 切り装置の一例を示す正面図である。 FIG. 16 is a front view showing an example of the inverted draining device employed in the washing and dewatering device of the folding basket shown in FIG.
図 1 7は、 図 1 6に示す反転水切り装置の左側面図である。 FIG. 17 is a left side view of the inverted draining device shown in FIG.
図 1 8は、 図 1 6に示す反転水切り装置の平面図である。 FIG. 18 is a plan view of the inverted draining device shown in FIG.
図 1 9は、 図 1 6に示す反転水切り装置の作用説明図である。 FIG. 19 is a diagram illustrating the operation of the inverted water draining device shown in FIG.
図 2 0は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された積上げ 装置の一例を示す正面図である。 FIG. 20 is a front view showing an example of a stacking device employed in the washing and dewatering device of the folding basket shown in FIG.
図 2 1は、 図 2 0に示す積上げ装置の背面図である。 FIG. 21 is a rear view of the stacking device shown in FIG.
図 2 2は、 図 2 0に示す積上げ装置の平面図である。 FIG. 22 is a plan view of the stacking device shown in FIG.
図 2 3は、 図 2 0に示す積上げ装置の左側面図である。 FIG. 23 is a left side view of the stacking device shown in FIG.
図 2 4は、 図 2 0に示す積上げ装置の昇降爪の詳細図である。 FIG. 24 is a detailed view of the lifting claws of the stacking device shown in FIG.
図 2 5は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用されたチェ一 ンコンペャの一例を示す正面図である。 FIG. 25 is a front view showing an example of a chain conveyor employed in the washing and dewatering device for folding baskets shown in FIG.
図 2 6は、 図 2 5に示すチェーンコンペャの平面図である。 FIG. 26 is a plan view of the chain conveyor shown in FIG.
図 2 7は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された移送装 置の一例を示す正面図である。 図 2 8は、 図 2 7に示す移送装置の平面図である。 FIG. 27 is a front view showing an example of a transfer device employed in the folding / basin washing and dewatering device shown in FIG. FIG. 28 is a plan view of the transfer device shown in FIG.
図 2 9は、 図 2 7に示す移送装置の左側面図である。 FIG. 29 is a left side view of the transfer device shown in FIG.
図 3 0は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された挿入装 置の一例を示す正面図である。 FIG. 30 is a front view showing an example of an insertion device used in the washing and dewatering device for folding baskets shown in FIG.
図 3 1は、 図 3 0に示す挿入装置の左側面図である。 FIG. 31 is a left side view of the insertion device shown in FIG.
図 3 2は、 図 3 0に示す挿入装置と遠心脱水装置との取り合い部分の 説明図である。 FIG. 32 is an explanatory diagram of a portion where the insertion device and the centrifugal dehydrator shown in FIG. 30 are connected.
図 3 3は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された遠心脱 水装置の一例を示す平面図である。 FIG. 33 is a plan view showing an example of a centrifugal dewatering device employed in the folding and basket dewatering device shown in FIG.
図 3 4は、 図 3 3に示す遠心脱水装置の正面図である。 FIG. 34 is a front view of the centrifugal dehydrator shown in FIG.
図 3 5は、 図 3 3に示す遠心脱水装置の左側面図である。 FIG. 35 is a left side view of the centrifugal dehydrator shown in FIG.
図 3 6は、 図 1に示す折畳み籠の洗浄 ·脱水装置に採用された抽出装 置の一例を示す正面図である。 FIG. 36 is a front view showing an example of an extraction device employed in the washing and dewatering device for folding baskets shown in FIG.
図 3 7は、 図 3 6に示す抽出装置の左側面図である。 FIG. 37 is a left side view of the extraction device shown in FIG.
図 3 8は、 図 1に示す折畳み籠の洗净 ·脱水装置に採用された包装装 置の一例を示す説明図であり、 同図 (a ) は正面図、 同図 (b ) は右側 面図である。 FIG. 38 is an explanatory view showing an example of a packaging device employed in the washing and dewatering device for the folding basket shown in FIG. 1, wherein FIG. 38 (a) is a front view and FIG. 38 (b) is a right side view. FIG.
図 3 9は、 折畳み籠の説明図である。 Figure 39 is an explanatory diagram of a folding basket.
符号の説明: 1…折畳み籠, 2…移送用パレッ ト, 1 1…レール, 1 2…ラックレール, 1 0 0…走行台車, 2 0 0…搬入装置, 2 4 0 - · · ベルトコンペャ, 3 0 0…切出し装置, 4 0 0…洗浄装置, 4 1 0 · · ·開 き工程, 4 2 0…第 1洗浄工程, 4 3 0…第 2洗浄工程, 4 4 0…第 3 洗浄工程, 4 5 0…仕上げ洗浄工程, 4 6 0…閉じ工程, 4 8 0…ベル トコンべャ, 5 0 0…反転水切り装置, 5 3 0…反転装置, 5 3 9…テ ンプレート, 5 4 0…搬送爪係止 Z落下装置 (打ち付け装置) , 5 5 0 …押し出し装置, 6 0 0…積上げ装置, 6 5 0…ベル卜コンペャ, 6 8 0…チヱーンコンペャ, 7 0 0…移送装置, 7 5 0…揷入装置, 8 0 0 …遠心脱水装置, 8 0 2…大径ターンテーブル, 8 0 3…揷入ステージ ヨン, 8 0 4…遠心脱水ステーション, 8 0 5…抽出ステーション, 8 0 7…小径ターンテーブル, 8 0 8…ステージ, 8 5 0…抽出装置, 8 5 1…ローラコンペャ, 9 0 0…搬出装置, 9 5 0…包装装置 発明を実施するための最良の状態 Explanation of reference numerals: 1… folding basket, 2… Transport pallet, 1 1… Rail, 1 2… Rack rail, 100 0… Traveling trolley, 200 0… Loading device, 240 0-· · Belt conveyor, 3 0 0: Cutting device, 400: Cleaning device, 410: Opening process, 420: 1st cleaning process, 4300: 2nd cleaning process, 4400: 3rd cleaning process, 450: Finish cleaning process, 460: Closing process, 480: Belt conveyor, 500: Inverted drainer, 530: Inverter, 539: Template, 540 … Conveyor claw locking Z drop device (punching device), 550… Extrusion device, 600… Stacking device, 650… Belt conveyor, 680 0: Chain conveyor, 700: Transfer device, 7500: Import device, 800: Centrifugal dewatering device, 800: Large-diameter turntable, 800: Import stage, 800: Centrifuge Dehydration station, 805: Extraction station, 807: Small diameter turntable, 808: Stage, 850: Extraction device, 850: Roller conveyor, 900: Unloading device, 950: Packaging device BEST MODE FOR CARRYING OUT THE INVENTION
次に、 本発明の折畳み籠洗浄及び乾燥装置の一実施形態について、 図 面を用いながら詳細に説明する。 Next, an embodiment of the folding basket cleaning and drying apparatus of the present invention will be described in detail with reference to the drawings.
本実施形態の折畳み籠洗浄及び乾燥装置では、 図 1に示すように、 各 処理に要するサイクルタイムの関係から、 前記遠心脱水装置の入側まで に 2つの平行なライン A, Bを形成し、 それ以後は単一のライン Cで処 理を行う。 そして、 この実施形態では、 まず移送用パレット 2に段積み された折畳み籠 1を、 走行台車 1 0 0で、 2つのライン A, Bの搬入口 に設けられた搬入装置 2 0 0に移送し、 各搬入装置 2 0 0で、 段積みさ れた折畳み籠 1のみを、 そのまま各ライン A, Bに搬入する。 そして、 次の切出し装置 3 0 0で、 段積みされている折畳み籠 1を一個ずつ (正 確には一段ずつ) 切出して送り出し、 コンペャ 2 4 0 , 2 4 1 , 2 4 2 で洗浄装置 4 0 0に送り込む。 この洗浄装置 4 0 0では、 後述する開き 工程 4 1 0によって折畳まれた籠 1を半開き状態とし、 更に各種のノズ ルで当該籠 1に対して種々の方向から洗浄液を吹付け、 その後、 閉じェ 程 4 6 0によって籠 1を再び折畳み状態として送り出す。 次に、 この折 畳まれた折畳み籠 1を反転水切り装置 5 0 0に送り込む。 この反転水切 り装置 5 0 0では、 折畳まれた折畳み籠 1を一個ずつ、 2回反転させる 間に当該籠 1に軽度の衝撃を与えて、 籠に付着している洗浄液を大まか に水切りする。 そして、 この大まかに水切りされた折畳み籠 1を、 次の 穑上げ装置で所定の段数だけ積上げてから、 移送装置でラインを統合し 、 遠心脱水装置に送り込む。 この遠心脱水装置では、 前記所定段数だけ 積上げられた折畳み籠を、 そのまま高速回転させて洗浄液を遠心力で吹 き飛ばす。 この遠心脱水装置から送り出された積上げ状態の折畳み籠は 、 搬出装置によって移送用パレツト上に所定の段積み状態に載置され、 次の包装装置に送り込まれ、 この包装装置で、 当該移送用パレット上に 段積み状態に載置された折畳み籠全体に包装帯体を巻付けて包装し、 そ れをフォークリフト等によって移送するように構成されている。 In the folding basket washing and drying apparatus of the present embodiment, as shown in FIG. 1, two parallel lines A and B are formed up to the entrance side of the centrifugal dewatering apparatus due to the cycle time required for each treatment, Thereafter, processing is performed on a single line C. In this embodiment, first, the folding basket 1 stacked on the transfer pallet 2 is transferred by the traveling cart 100 to the loading device 200 provided at the loading entrance of the two lines A and B. In each loading device 200, only the stacked folding baskets 1 are loaded into the respective lines A and B as they are. Then, in the next cutting device 300, the stacked folding baskets 1 are cut out one by one (accurately one by one) and sent out, and the cleaning devices 4 are sent out by the conveyors 240, 241 and 242. 0 Feed into 0. In the cleaning device 400, the basket 1 folded in the opening step 410 described later is set to a half-open state, and the basket 1 is sprayed with cleaning liquid from various directions with various nozzles. The basket 1 is sent out again in the folded state by the closing step 4600. Next, the folded folding basket 1 is sent to an inverted drainer 500. In the reversing drainer 500, a slight impact is applied to the folded baskets 1 while the folded baskets 1 are flipped one by one twice to roughly drain the cleaning liquid adhering to the baskets. . And this roughly drained folding basket 1 積 After a predetermined number of stages are stacked by the lifting device, the line is integrated by the transfer device and sent to the centrifugal dehydrator. In this centrifugal dehydrator, the folding baskets stacked by the predetermined number of stages are rotated at high speed as they are to blow off the washing liquid by centrifugal force. The stacked folding baskets sent from the centrifugal dewatering device are placed in a predetermined stacking state on a transfer pallet by a carry-out device, sent to the next packaging device, and the pallet for transfer is performed by the packaging device. The wrapping band is wound around the entire folding basket placed in a stacked state on the top, wrapped, and transported by a forklift or the like.
ちなみに、 本実施形態では、 移送用パレツト上に、 例えば図 6に示す ように、 平面視において 3列 2行をなすように、 且つ前記図 3 9に示す 底材 1 aが上方になるように, つまり前記折畳まれた短辺側壁 1 b, 長 辺側壁 1 cの順に下方になるように折畳み籠 1が段積みされている。 そ して、 各ライン A, Bでは、 折畳み籠 1を 1列ずつ搬入して洗浄及び乾 燥処理を行う必要がある。 但し、 折畳み籠 1の底材 1 aの面積が、 平面 視図示の半分であるものについては、 各移送用パレツト上に 3列 4行を なすように段積みされているが、 この場合も、 各ライン A, Bには折畳 み籠 1を 1列ずつ搬入しなければならない。 また、 洗浄及び乾燥の対象 となる折畳み籠 1の概略構成は、 前記従来のものと同様であるが、 その 形状は前述のような単純なものではなく、 でっぱりや窪みなどの複雑な 形状をしている。 しかしながらここでは、 理解を容易にするために、 そ れらについては、 各装置の説明部分で、 必要な部分のみを説明する。 次いで、 前記走行台車について説明する前に、 前記各ライン A, Bの 入側には、 それらライン A, Bと直交方向に 2本のレール 1 1が敷設さ れ、 その間にはラックレール 1 2も敷設されている。 そして、 これらの レール 1 1及びラックレール 1 2上に走行台車 1 0 0が載置されている 。 この走行台車 1 0 0は、 図 2乃至図 4に示すように、 方形のフレーム 1 0 1の下面に取付けられた回転自在な 4個の車輪 1 0 2を介して、 前 記 2本のレール 1 1上に搭載されている。 また、 このフレーム 1 0 1の 上部には電動モー夕 1 0 3が取付けられており、 この電動モー夕 1 0 3 の回転軸 1 0 4に取付けられたスプロケッ ト 1 0 5と、 当該フレーム 1 0 1の下部に軸受 1 0 6を介して回転自在に取付けられた回転軸 1 0 7 のスプ UJケッ ト 1 0 8との間にチェーン 1 0 9が巻回され、 更にこの回 転軸 1 0 7には、 前記ラックレール 1 2に嚙合するピニオン 1 1 0がキ —等の位置決め機構 1 1 1によって取付けられている。 従って、 この電 動モータ 1 0 3を所定方向に回転させると、 スプロケッ ト 1 0 5, チェ —ン 1 0 9, スプロケッ ト 1 0 8 , 回転軸 1 0 7の順に回転力が伝達さ れ、 これによりピニオン 1 1 0力前言己ラックレール 1 2に嚙合しながら 回転することによって、 前記フレーム 1 0 1を含む走行台車 1 0 0全体 力 \ 図 3又は図 1に示す矢印 a方向に移動される。 勿論、 前記電動モー 夕 1 0 3を前記と逆方向に回転させれば、 走行台車 1 0 0を前記矢印 a と逆方向に走行させることも可能である。 ちなみに、 図示の符号 1 1 2 は、 前記電動モー夕 1 0 3を移動させることによりチェーン 1 0 9の張 力を調整するための張力調整機構である。 Incidentally, in this embodiment, on the transfer pallet, for example, as shown in FIG. 6, three rows and two rows in plan view, and the bottom material 1 a shown in FIG. In other words, the folding baskets 1 are stacked one on top of the other on the short side wall 1b and the long side wall 1c. In each of the lines A and B, it is necessary to carry the folding basket 1 one row at a time for washing and drying. However, when the folding basket 1 has an area of the bottom material 1a that is half of that shown in a plan view, it is stacked on each transfer pallet in three columns and four rows. Each row A and B must be loaded with one row of folding baskets. The schematic structure of the folding basket 1 to be washed and dried is the same as the conventional one described above, but the shape is not the simple one as described above, but has a complicated shape such as a bump and a depression. ing. However, here, in order to facilitate understanding, only those necessary parts will be described in the description part of each device. Next, before describing the traveling trolley, two rails 11 are laid on the entry side of each of the lines A and B in a direction orthogonal to the lines A and B, and a rack rail 12 between them. Are also laid. A traveling vehicle 100 is mounted on these rails 11 and rack rails 12. This traveling vehicle 100 has a rectangular frame as shown in FIGS. It is mounted on the two rails 11 via four rotatable wheels 102 mounted on the lower surface of 101. An electric motor 103 is mounted on the upper portion of the frame 101, and a sprocket 105 mounted on the rotating shaft 104 of the electric motor 103 and the frame 1 A chain 109 is wound between the spun UJ-ket 108 of the rotating shaft 107, which is rotatably mounted via a bearing 106, at the lower part of 01, and the rotating shaft 1 A pinion 110 that fits with the rack rail 12 is attached to 07 by a positioning mechanism 111 such as a key. Therefore, when the electric motor 103 is rotated in a predetermined direction, the rotational force is transmitted in the order of the sprocket 105, the chain 109, the sprocket 108, and the rotating shaft 107. As a result, the pinion 110 is rotated while being engaged with the rack rail 12 so that the entire traveling vehicle 100 including the frame 101 is moved in the direction of the arrow a shown in FIG. 3 or FIG. You. Of course, if the electric motor 103 is rotated in the opposite direction to the above, it is possible to cause the traveling carriage 100 to travel in the opposite direction to the arrow a. Incidentally, reference numeral 112 in the figure denotes a tension adjusting mechanism for adjusting the tension of the chain 109 by moving the electric motor 103.
また、 前記フレーム 1 0 1の上面には、 互いに対向する 2か所の部位 に切欠きが設けられた壁形状の 2つの支持部材 1 2 1力 前記 2本のレ —ル 1 1と直交する方向に互いに平行に立設されている。 そして、 この 2つの支持部材 1 2 1の上部間には、 上面を互いに同一高さの水平面と する複数のローラ 1 2 2 , 1 2 3が回転自在に横架されている。 このう ち、 符号 1 2 2は電動モータ 1 2 4により回転駆動される駆動ローラで あり、 符号 1 2 3は駆動力を受けない所謂フリーローラである。 これに より、 ローラ 1 2 2 , 1 2 3の上面は、 床面に対して、 全体で矢印 b方 向に移動する。 これらのローラ 1 2 2, 1 2 3は、 前記図 1に図示され ないストッカー (貯蔵装置) から、 前記折畳み籠 1が段積みされた移送 用パレッ ト 2を、 走行台車 1 0 0上に自動搬送することを前提として設 けられたものである。 そして、 前記折畳み籠 1が段積みされた移送用パ レット 2は、 通常は、 図 4に示すように、 これらのローラ 1 2 2 , 1 2 3の上面に載置されている。 The upper surface of the frame 101 has two wall-shaped support members 121 with notches formed at two locations facing each other. The force is orthogonal to the two rails 11. Are erected in parallel to each other in the direction. A plurality of rollers 122, 123 whose upper surfaces are at the same horizontal plane are rotatably suspended between the upper portions of the two support members 121. Of these, reference numeral 122 denotes a driving roller which is driven to rotate by an electric motor 124, and reference numeral 123 denotes a so-called free roller which does not receive a driving force. As a result, the upper surfaces of the rollers 122 and 123 move as a whole in the direction of arrow b with respect to the floor surface. These rollers 122, 123 are illustrated in FIG. The transfer pallet 2 on which the folding baskets 1 are stacked is automatically transported from a stocker (storage device) onto the traveling carriage 100. The transfer pallet 2 on which the folding baskets 1 are stacked is usually placed on the upper surfaces of these rollers 122, 123 as shown in FIG.
—方、 前記フレーム 1 0 1の上部にあって、 前記支持部材 1 2 1の 2 か所の切り欠き部位の夫々には、 当該支持部材 1 2 1 と直交する方向に 横部材 1 3 1が配設され、 これらを適宜間隔に配設された縦部材 1 3 2 で連結して移動架台 1 3 3が構成されている。 また、 この移動架台 1 3 3は、 エアシリンダ 1 3 4及びガイド装置 1 3 5を介してフレーム 1 0 1に連結されている。 また、 この移動架台 1 3 3の各横部材 1 3 1上に は、 当該横部材 1 3 1の両端部に設けられたスプ口ケッ ト 1 3 6を介し て、 前記走行台車 1 0 0の移動方向, 即ち図 3の矢印 a方向と同方向に チェーンコンペャ 1 3 7が配設されている。 そして、 図 4の右端部に位 置するスプロケッ ト 1 3 6は回転軸 1 3 8で互いに連結され、 この回転 軸 1 3 8に個別のスプロケッ ト 1 3 9が取付けられ、 このスプロケッ 卜 1 3 9は、 前記移動架台 1 3 3の下方に一体に設けられた支持架台 1 4 0上の電動モー夕 1 4 1の回転軸 1 4 2に設けられたスプロケッ ト 1 4 3と、 チェーン 1 4 4で連結されている。 ちなみに、 この電動モー夕 1 4 1はパルスモータ等のサーボモータで構成されており、 その回転数等 を調整制御可能である。 On the upper side of the frame 101, a horizontal member 13 1 is provided at each of the two cutout portions of the support member 121 in a direction orthogonal to the support member 121. These are arranged, and these are connected by vertical members 13 2 arranged at appropriate intervals to form a movable frame 133. In addition, the movable base 133 is connected to the frame 101 via an air cylinder 134 and a guide device 135. In addition, on each of the horizontal members 13 1 of the movable gantry 13 3, the traveling carriage 100 is provided via spout packets 13 36 provided at both ends of the horizontal member 13 1. The chain conveyor 13 7 is arranged in the moving direction, that is, in the same direction as the direction of the arrow a in FIG. Then, the sprockets 13 36 located at the right end in FIG. 4 are connected to each other by a rotating shaft 1338, and a separate sprocket 13 9 is attached to the rotating shaft 13, and this sprocket 13 Reference numeral 9 denotes a sprocket 14 3 provided on the rotary shaft 14 2 of the electric motor 14 1 on the support frame 14 provided integrally below the moving frame 13 3, and a chain 14 4 Connected by four. Incidentally, the electric motor 14 1 is composed of a servomotor such as a pulse motor, and its rotation speed and the like can be adjusted and controlled.
従って、 この走行台車 1 0 0は、 図示されないストッカーから前記口 —ラ 1 2 2 , 1 2 3によって前記折畳み籠 1が段積みされた移送用パレ ッ ト 2を当該ローラ 1 2 2 , 1 2 3上に移送したら、 前記電動モー夕 1 0 3を回転させることによりピニオン 1 1 0を回転させて各搬入装置 2 0 0の所定位置まで移動し、 然る後、 前記エアシリンダ 1 3 4を延伸さ せて、 前記チェーンコンペャ 1 3 7を移動架台 1 3 3ごと、 図 2の仮想 線の位置まで上昇させる。 これにより、 前記折畳み籠 1が段積みされた 移送用パレット 2も、 図示の仮想線の位置まで上昇される。 そして、 こ の状態で、 後述する搬入装置 2 0 0により、 前記段積みされた折畳み籠 1を 1列だけ、 ライン A又はライン Bに搬入し、 その列の折畳み籠 1の 搬入が終了したら、 前記電動乇一夕 1 4 1を回転させることによりチヱ —ンコンペャ 1 3 7を、 当該段積みされた折畳み籠 1の 1列分だけ矢印 c方向に移動させ、 前記移送用パレツト 2上に段積みされた次の列の折 畳み籠 1を搬入装置 2 0 0の入側所定位置に移動し、 これを前述と同様 に搬入したら、 次の列の折畳み籠 1を移動して搬入を行う。 そして、 移 送用パレット 2上の全ての折畳み籠 1を搬入し終えたら、 前記エアシリ ンダ 1 3 4を収縮してチヱーンコンペャ 1 3 7及び移動架台 1 3 3を下 降し、 これにより図 4に示すように再び移送用パレツト 2のみを前記口 —ラ 1 2 2, 1 2 3上に搭載して、 今度は図 3の矢印 d方向に走行台車 1 0 0を移動し、 空になった移送用パレツト 2を図示されない移送装置 又はフォークリフ卜等でパレッ ト用ストッカーに移送する。 Therefore, the traveling cart 100 is moved from a stocker (not shown) to the transfer pallet 2 on which the folding basket 1 is stacked by the mouths 122, 123 by the rollers 122, 122. After the transfer, the pinion 110 is rotated by rotating the electric motor 103 and moved to a predetermined position of each carry-in device 200. Stretched Then, the chain conveyor 13 7 is moved up to the position indicated by the phantom line in FIG. Thus, the transfer pallet 2 on which the folding baskets 1 are stacked is also raised to the position indicated by the imaginary line. Then, in this state, the stacking folding baskets 1 are loaded into the line A or the line B by the loading device 200 described later by one row, and when the loading of the folding baskets 1 in the row is completed, By rotating the electric motor 14 1, the chain conveyor 13 7 is moved in the direction of arrow c by one row of the stacked folding baskets 1, and stacked on the transfer pallet 2. The folding basket 1 in the next row is moved to a predetermined position on the entry side of the loading device 200, and is loaded in the same manner as described above. Then, the folding basket 1 in the next row is moved and loaded. Then, when all the folding baskets 1 on the transport pallet 2 have been carried in, the air cylinder 13 34 is contracted to lower the chain conveyor 13 7 and the movable pedestal 13 3. As shown in the figure, only the transfer pallet 2 is again mounted on the mouths 122, 123, and then the carriage 100 is moved in the direction of arrow d in FIG. The pallet 2 is transferred to a pallet stocker by a transfer device (not shown) or a forklift.
次に、 前記搬入装置 2 0 0について図 5乃至図 8を用いて詳細に説明 する。 この搬入装置 2 0 0は、 例えば図 5に明示するように、 前記レー ル 1 1及びラックレール 1 2及びそれに搭載される走行台車 1 0 0を跨 ぐように門型フレーム 2 0 1が組まれ、 更に図 5の左方, つまりライン A, Bの搬送方向にも、 後述する切出し装置 3 0 0を設けるための門型 フレーム 2 0 2が延設されている。 これらの門型フレーム 2 0 1 , 2 0 2は、 少なくとも前記段積みされた折畳み籠 1の高さ以上の高さを有し 、 その搬送ライン A, Bの両側には、 当該段積みされた折畳み籠 1の側 面をガイドするためのガイド板 2 0 3が、 図 5及び図 8に示すように所 定の間隔を開けて取付けられている。 また、 この門型フレーム 2 0 1 , 2 0 2のうち、 前記走行台車 1 0 0 用のレール 1 1の上方に配設された中間部の梁部材 2 1 1の下面には、 ラインの搬送方向に沿ってガイドプレート 2 1 2が取付けられている。 また、 この門型フレーム 2 0 1の最上部の梁部材 2 1 3の上面には、 ラ インの搬送方向に沿って 2本のガイドレール 2 1 4が敷設されている。 そして、 これらのガイ ドレール 2 1 4上に、 リニアガイ ド 2 1 5を介し て移動架台 2 1 6が搭載されている。 この移動架台 2 1 6からは、 搬送 ライン側下方に向けて、 前記中央部の梁部材 2 1 1の下面より下方まで 、 支持プレー卜 2 1 7が延設されており、 この支持プレー卜 2 1 7の下 端部には、 前記ガイドブレート 2 1 2の両側面を挟むようにしてガイ ド ローラ 2 1 8が取付けられている。 また、 前記移動架台 2 1 6の下方で 且つ門型フレーム 2 0 1の最上部の梁部材 2 1 3には、 歯が側方に向か うように前記ガイドレール 2 1 4に沿ってラックレール 2 1 8が敷設さ れており、 このラックレール 2 1 8に嚙合するピニオン 2 1 9力、 前記 移動架台 2 1 6に取付けられた縦型ギヤ一ドモ一夕からなる電動モー夕 2 2 0の回転軸 2 2 1に取付けられている。 従って、 この電動モー夕 2 2 0を所定の方向に回転するとピニオン 2 1 9が回転され、 当該ピニォ ン 2 1 9とラックレール 2 1 8との歯面圧によって、 移動架台 2 1 6力 前記ガイドレール 2 1 4及びガイ ドブレート 2 1 2に沿ってラインの搬 送方向に移動される。 Next, the loading device 200 will be described in detail with reference to FIGS. As shown in FIG. 5, for example, as shown in FIG. 5, the loading device 200 is composed of a portal frame 201 so as to straddle the rail 11 and the rack rails 12 and the traveling vehicle 100 mounted thereon. In rare cases, a portal frame 202 for providing a cutting device 300 described later also extends to the left in FIG. 5, that is, in the transport direction of the lines A and B. These portal frames 201 and 202 have at least a height equal to or higher than the height of the stacked folding baskets 1, and are stacked on both sides of the transfer lines A and B. Guide plates 203 for guiding the side surfaces of the folding basket 1 are attached at predetermined intervals as shown in FIGS. In addition, of the portal frames 201 and 202, the lower surface of the intermediate beam member 211 disposed above the rail 11 for the traveling carriage 100 has a line transfer line. Guide plates 2 1 2 are attached along the direction. Further, two guide rails 214 are laid on the upper surface of the uppermost beam member 21 3 of the portal frame 201 along the line transport direction. A movable frame 2 16 is mounted on these guide rails 2 14 via a linear guide 2 15. A support plate 2 17 extends from the movable gantry 2 16 downwardly below the lower surface of the beam member 211 at the center toward the transfer line side. Guide rollers 2 18 are attached to the lower end of 17 so as to sandwich both sides of the guide plate 2 12. In addition, the beam members 2 13 below the movable gantry 2 16 and at the top of the portal frame 201 are racked along the guide rails 2 14 so that the teeth are directed sideways. A rail 218 is laid, and a pinion 219 that cooperates with the rack rail 218, and an electric motor 2, which includes a vertical gear and a motor mounted on the moving base 2 16 It is mounted on the rotating shaft 2 2 1 of 0. Therefore, when the electric motor 220 is rotated in a predetermined direction, the pinion 219 is rotated, and the movable gantry 2 16 force is generated by the tooth surface pressure between the pinion 219 and the rack rail 218. It is moved in the line transport direction along the guide rails 2 14 and the guide plates 2 12.
一方、 前記支持プレート 2 1 7の上端部, 下端部及びその中央部には ブラケッ ト 2 3 1を介して軸受 2 3 2が設けられており、 これらの軸受 2 3 2を介して一連の回転軸 2 3 3が上下方向に向けて回転自在に配設 されている。 そして、 この回転軸 2 3 3の上端部, 下端部及びその中央 部には取付けアーム 2 3 4が同方向に向けて取付けられており、 これら の取付けアーム 2 3 4の先端部にプッシュプレート 2 3 5が取付けられ ている。 また、 前記回転軸 2 3 3の最上端部には回動アーム 2 3 6が取 付けられており、 当該回動アーム 2 3 6の先端部は、 移動架台 2 〗 6上 に設けられたエアシリンダ 2 3 7のピストン口ッ ド 2 3 8の先端部が、 回転自在に連結されている。 従って、 このエアシリンダ 2 3 7のピスト ンロッ ド 2 3 8を伸縮すると、 回動アーム 2 3 6を通じて回転軸 2 3 3 が回転され、 これにより取付けアーム 2 3 4に取付けられたプッシュプ レート 2 3 5が図示の二点鎖線から実線の位置まで往復回動する。 以上より、 この搬入装置 2 0 0では、 前記走行台車 1 0 0によって移 送用パレツ ト 2上に段積みされた折畳み籠 1力 例えば図 6図示の二点 鎖線の位置に移動されている状態で、 延伸されているエアシリ ンダ 2 3 7のピストン口ッ ド 2 3 8を、 同図 6に明示する二点鎖線の位置から実 線の位置まで収縮して回転軸 2 3 3を回転させ、 これにより前記取付け アーム 2 3 4に取付けられたプッシュプレート 2 3 5を図示の二点鎖線 aの位置から実線の位置まで回動させて、 前記段積みされた 1列の折畳 み籠 1に対向させる。 そして、 この状態で、 前記電動モータ 2 2 0を所 定の方向に回転させると、 ピニオン 2 1 9がラックレール 2 1 8に嚙合 しながら回転するため、 その歯面圧によって移動架台 2 1 6がプッシュ プレート 2 3 5ごと図 6の矢印 d方向に移動され、 このプッシュプレー ト 2 3 5が前記段積みされた 1列の折畳み籠 1を図示の矢印 d方向に押 し出し、 当該プッシュプレ—卜が同図示の実線の位置から二点鎖線 bの 位置まで移動すると、 当該 1列の折畳み籠 1は、 移送用パレツ ト 2上か らベルトコンべャ 2 4 0上方の前記切出し装置 3 0 0に移送され、 これ により当該 1列分の折畳み籠 1の搬入が完了する。 このとき、 段積みさ れた 1列の折畳み籠 1は、 その移送中に、 前記ガイ ド 2 0 3板によって 、 その側面がガイ ドされる。 そして、 このようにして移送用パレッ ト 2 上に段積みされた 1列の折畳み籠 1を搬入し終えたら、 前記電動モー夕 2 2 0を前記と逆方向に回転させて移動架台 2 1 6ごとプッシュプレー ト 2 3 5を図示の実線の位置まで戻し、 それから前述のように走行台車 1 0 0のチェーンコンペャ 1 3 7を駆動して、 段積みされた次の列の折 畳み籠 1を搬入ラインに移動し、 前述と同様にして次々に折畳み籠 1を 1列ずつ搬入する。 On the other hand, bearings 232 are provided on the upper end, lower end and the center of the support plate 217 via brackets 231, and a series of rotations are performed via these bearings 232. The shaft 233 is arranged rotatably in the vertical direction. A mounting arm 234 is attached to the upper end, lower end and the center of the rotating shaft 233 in the same direction, and a push plate 2 is attached to the tip of the mounting arm 234. 3 5 is mounted ing. A rotation arm 2 36 is attached to the uppermost end of the rotation shaft 2 33, and the tip of the rotation arm 2 36 is connected to an air provided on the movable base 2 6. The tip of the piston port 238 of the cylinder 237 is rotatably connected. Therefore, when the piston rod 238 of the air cylinder 237 is expanded and contracted, the rotating shaft 233 is rotated through the rotating arm 236, thereby the push plate 233 mounted on the mounting arm 234. 5 reciprocates from the two-dot chain line to the solid line position as shown. As described above, in the carrying-in device 200, the folding cart 1 stacked on the transport pallet 2 by the traveling carriage 100 is moved to the position indicated by the two-dot chain line in FIG. 6, for example. The piston port 238 of the stretched air cylinder 237 is contracted from the position indicated by the two-dot chain line to the position indicated by the solid line in FIG. 6 to rotate the rotating shaft 233. As a result, the push plate 2 35 attached to the attachment arm 2 3 4 is rotated from the position indicated by the two-dot chain line a to the position indicated by the solid line in the drawing, and Make them face each other. In this state, when the electric motor 220 is rotated in a predetermined direction, the pinion 219 rotates while being engaged with the rack rail 218. The push plate 235 is moved in the direction of arrow d in FIG. 6 together with the push plate 235, and the push plate 235 pushes out the stacked single row of folding baskets 1 in the direction of arrow d shown in FIG. When the rack moves from the position indicated by the solid line in the figure to the position indicated by the two-dot chain line b, the folding basket 1 in the single row moves from the transfer pallet 2 to the above-mentioned cutting device 30 above the belt conveyor 240. It is transferred to 0, which completes the loading of the folding basket 1 for the one row. At this time, the side walls of the stacked single row folding baskets 1 are guided by the guide plates 203 during the transfer. When the loading of the one row of folding baskets 1 stacked on the transfer pallet 2 in this manner is completed, the electric motor Rotate 220 in the opposite direction to the above and return the push plate 2 35 together with the moving platform 2 16 to the position indicated by the solid line in the figure, and then, as described above, the chain conveyor 1 3 7 of the traveling vehicle 100. To move the folding baskets 1 in the next row in the stack to the loading line, and carry in the folding baskets 1 one by one in sequence in the same manner as described above.
次に、 前記切出し装置 3 0 0について図 9及び図 1 0を用いて詳細に 説明する。 この切出し装置 3 0 0は、 前記段積みされた折畳み籠 1のう ち、 最下段の折畳み籠 1を下降させ、 ベルトコンペャ 2 4 0上に載置す る下降装置 3 1 0と、 その上の折畳み籠 1を支持する支持装置 3 5 0と から構成される。 このうち、 下降装置 3 1 0は、 前記ベルトコンペャ 2 4 0を支持するフレーム 3 0 1の両側面の夫々に、 上下方向に向けて取 付けられた 2本のガイドレール 3 1 1と、 これらのガイドレール 3 1 1 に対して、 リニアガイド 3 1 2を介して上下方向にスライド可能に配設 された移動架台 3 1 3とを有し、 この移動架台 3 1 3には、 前記ベルト コンペャ 2 4 0のフレーム 3 0 1に固定されたエアシリンダ 3 1 4のピ ストンロッド 3 1 5が連結されると共に、 この移動架台 3 1 3上には、 夫々ベルトコンべャ 2 4 0の上方において当該ベルトコンべャ 2 4 0の 内外側にピストンロッド 3 1 6が伸縮するエアシリンダ 3 1 7が取付け られている。 また、 この移動架台 3 1 3上のエアシリンダ 3 1 7のビス トンロッド 3 1 6の先端部には、 前記最下段の折畳み籠 1の下面を支持 する支持部材 3 1 8が取付けられ、 この支持部材 3 1 8のうち、 前記ェ ァシリンダ 3 1 7を挟んだ両側にはガイドバ一 3 1 9が移動架台 3 1 3 側に向けて突設され、 このガイドバ一 3 1 9が、 前記移動架台 3 1 3に 設けられたガイド装置 3 2 0に揷通されている。 従って、 例えば前記移 動架台 3 1 3上のエアシリンダ (以下、 支持用エアシリンダとも記す) 3 1 7のピストンロッド 1 3 6を伸縮すると、 前記支持部材 3 1 8は、 図 1 0の実線の位置と二点鎖線 aの位置との間で往復移動され、 また、 前記フレーム 3 0 1に取付けられたエアシリンダ(以下、 下降用エアシ リンダとも記す) 3 1 4のピストンロッド 3 1 5を伸縮すると、 前記支 持部材 3 1 8は、 移動架台 3 1 3ごと、 図 1 0の実線の位置と二点鎖線 bの位置とで往復移動される。 Next, the cutting device 300 will be described in detail with reference to FIGS. The cutting device 300 includes a lowering device 310 that lowers the lowermost folding basket 1 of the stacked folding baskets 1 and places it on a belt conveyor 240, and And a support device 350 for supporting the folding basket 1. Among them, the lowering device 310 is provided with two guide rails 311 mounted vertically on each of both sides of the frame 301 supporting the belt conveyor 240, and A movable base 3 13 arranged slidably in the vertical direction via a linear guide 3 1 2 with respect to the guide rail 3 1 1, and the movable base 3 13 includes the belt conveyor 2. The piston rod 3 15 of the air cylinder 3 14 fixed to the frame 30 of 40 is connected, and the movable base 3 13 is placed above the belt conveyor 240, respectively. An air cylinder 317 with a piston rod 316 extending and contracting is attached to the inside and outside of the belt conveyor 240. A support member 318 for supporting the lower surface of the lowermost folding basket 1 is attached to the distal end of the biston rod 316 of the air cylinder 317 on the movable base 313. Of the members 3 18, guide bars 3 19 are provided on both sides of the air cylinder 3 17 so as to project toward the movable base 3 13, and the guide bars 3 19 are mounted on the movable base 3. It is connected to a guide device 320 provided in 13. Therefore, for example, when the piston rod 1336 of the air cylinder (hereinafter also referred to as a supporting air cylinder) 317 on the moving base 313 expands and contracts, the support member 318 becomes The piston of the air cylinder (hereinafter also referred to as a descending air cylinder) attached to the frame 301 is reciprocated between the position indicated by the solid line in FIG. 10 and the position indicated by the two-dot chain line a. When the rod 3 15 is expanded and contracted, the support member 3 18 is reciprocated along with the movable base 3 13 between the position indicated by the solid line and the position indicated by the alternate long and two short dashes line b in FIG.
また、 前記支持装置 3 5 0は、 前記ベルトコンべャ 2 4 0を支持する フレーム 3 0 1力、ら、 前記下降装置 3 1 0の周囲に立設された門型フレ —ム 3 5 1を有し、 この門型フレーム 3 5 1のうち、 前記下降装置 3 1 0の支持用エアシリンダ 3 1 7の上方部位には、 同じくピストンロッ ド 3 5 2がベル卜コンべャ 2 4 0の内外側に伸縮するエアシリンダ 3 5 3 が取付けられている。 そして、 このエアシリンダ 3 5 3のピストンロッ ド 3 5 2の先端部には、 前記最下段の折畳み籠 1の上の段の折畳み籠 1 の側面に形成されている突部 1 dの下面を支持する上段籠支持部材 3 5 4が取付けられ、 この上段籠支持部材 3 5 4のうち、 前記エアシリンダ 3 5 3を挟んだ両側にはガイドバ一 3 5 5が門型フレーム 3 5 1側に向 けて突設され、 このガイドバー 3 5 5力、 前記門型フレーム 3 5 1に設 けられたガイド装置 3 5 6に揷通されている。 従って、 この支持装置 3 5 0のエアシリンダ (以下、 上段籠支持用エアシリンダとも記す) 3 5 3のピストンロッド 3 5 2を伸縮すると、 前記上段籠支持部材 3 5 4は 、 前記最下段の折畳み籠 1の上の段の折畳み籠 1 (以下、 下から 2段目 の折畳み籠 1とも記す) の側面に接近したり、 それから離間したりする ように、 図 1 0の矢印 e - f 方向に往復移動される。 In addition, the supporting device 350 is provided with a frame 301 supporting the belt conveyor 240, and a gate-shaped frame 351 erected around the lowering device 310. In this portal frame 351, above the supporting air cylinder 317 of the lowering device 310, a piston rod 352 is also provided with a belt conveyor 240. An air cylinder 3 5 3 that expands and contracts outward is installed. The lower end of the piston rod 3 52 of the air cylinder 35 3 supports the lower surface of the protrusion 1 d formed on the side surface of the upper folding basket 1 above the lowermost folding basket 1. The upper basket support member 35 54 is attached, and guide bars 35 5 on both sides of the upper cylinder support member 35 4 sandwiching the air cylinder 35 3 are directed toward the portal frame 35 1. The guide bar 355 is connected to a guide device 355 provided on the portal frame 351. Accordingly, when the piston rod 352 of the air cylinder of the support device 350 (hereinafter also referred to as an air cylinder for supporting the upper basket) 353 expands and contracts, the upper basket support member 354 becomes the lowermost cylinder. The direction of arrow e-f in Fig. 10 is such that the upper side of folding basket 1 approaches folding basket 1 (hereinafter also referred to as the second lower folding basket 1) and moves away from it. Is reciprocated.
以上より、 この切出し装置 3 0 0では、 まず前記支持装置 3 5 0の上 段籠支持用エアシリンダ 3 5 3のピストンロッド 3 5 2を収縮させ、 上 段籠支持部材 3 5 4が折畳み籠 1の側面から離間しており、 且つ前記下 降装置 3 1 0の下降用エアシリンダ 3 1 4のピストンロッドを延伸させ 、 前記移動架台 3 1 3が上昇しており、 且つ前記支持用エアシリンダ 3 1 7のピストンロッド 3 1 6を延伸させ、 前記支持部材 3 1 8が段積み された最下段の折畳み籠 1の下面に対向する状態、 つまり図 1 0に実線 で示す状態で、 前記搬入装置 2 0 0によって当該下降装置 3 1 0の支持 部材 3 1 8上に、 同図に二点鎖線で示すように段積みされた折畳み籠 1 を搬入する。 As described above, in the cutting device 300, first, the piston rod 35 2 of the upper cylinder support air cylinder 35 3 of the support device 350 is contracted, and the upper basket support member 35 4 is folded. 1 and the piston rod of the lowering air cylinder 314 of the lowering device 310 is extended. The movable gantry 3 13 is raised, and the piston rod 3 16 of the support air cylinder 3 17 is extended, and the lowermost folding basket 1 on which the support members 3 18 are stacked is stacked. In a state opposite to the lower surface, that is, in a state shown by a solid line in FIG. 10, the carrying-in device 200 puts a step on the supporting member 318 of the descending device 310 as shown by a two-dot chain line in FIG. The stacked folding basket 1 is loaded.
次いで、 前記支持装置 3 5 0の上段籠支持用エアシリンダ 3 5 3のピ ストンロッ ド 3 5 2を延伸させ、 その上段籠支持部材 3 5 4を、 前記下 から 2段目の折畳み籠 1の側面に接近させ、 当該上段籠支持部材 3 5 4 の上面が当該下から 2段目の折畳み籠 1の側面の突起 1 dの下面に対向 する状態にする。 この状態から、 前記下降用エアシリンダ 3 1 4のビス トンロッド 3 1 5を収縮し、 前記支持部材 3 1 8を図 1 0の矢印 g方向 に下降させると、 それに支持されている最下段の折畳み籠 1が下降する と共に、 それより上段の折畳み籠 1も下降しょうとする。 しかしながら 、 前記下から 2段目の折畳み籠 1の側面の突起 1 dが、 前記上段籠支持 部材 3 5 4に支持されるため、 それより上段の折畳み籠 1の下降が規制 されてその状態に維持される。 そこで、 前記支持部材 3 1 8力 図 1 0 の二点鎖線の位置まで下降したら前記下降用エアシリンダ 3 1 4のビス トンロッド 3 1 5の収縮を停止し、 次レ、で前記支持用エアシリンダのピ ストンロッ ドを収縮して支持部材 3 1 8を同時に同図の矢印 h方向に移 動させる。 すると、 当該支持部材 3 1 8に支持されていた最下段の折畳 み籠 1は、 当該支持部材 3 1 8による下方からの支持がなくなって、 僅 力、に落下しながらベルトコンペャ 2 4 0上の載置される。 そして、 これ ら一連の切出し工程が終了したらベルトコンペャ 2 4 0を回転駆動して 、 当該ベルトコンペャ 2 4 0上に載置された最下段の折畳み籠 1を移送 する。 また、 これと同時に、 前記下降用エアシリンダ 3 1 4のピストン ロッド 3 1 5を延伸させて、 前記支持用エアシリ ンダ 3 1 7を前記移動 架台 3 1 3ごと、 図 1 0の矢印 i方向に上昇させる。 そして、 前記支持 部材 3 1 8力 図 1 0の二点鎖線の位置まで上昇したら、 前記支持用ェ ァシリ ンダ 3 1 7のピストンロッド 3 1 6を延伸し、 当該支持部材 3 1 8を、 同図の矢印 j方向に、 同図の実線の位置まで移動させる。 この状 態で、 前記支持装置 3 5 0の上段籠支持用エアシリ ンダ 3 5 3のビスト ン αッド 3 5 2を収縮すると、 それに支持されていた前記下から 2段目 の折畳み籠 1は、 前記下降装置 3 1 0の支持部材 3 1 8上まで僅かに落 下し、 これに伴って、 それより上段の折畳み籠 1 も下降する。 従って、 当該下降装置 3 1 0の支持部材 3 1 8上に落下下降した折畳み籠 1が新 たな最下段の折畳み籠 1 となり、 その上の折畳み籠 1が下から 2段目の 折畳み籠 1になるから、 前記搬入以後の操作を繰り返して、 段積みされ た折畳み籠 1を、 その最下段から一段ずつ、 ベルトコンペャ 2 4 0に切 出し、 それをライン Α又はライン Βに沿って搬送することができる。 このようにしてベルトコンペャ 2 4 0に一段ずつ切出された折畳み籠 1は、 続く二つのベルトコンべャ 2 4 1, 2 4 2を載り継いで、 前記洗 浄装置 4 0 0に送り込まれる。 Next, the piston rod 352 of the upper cylinder support air cylinder 353 of the support device 350 is extended, and the upper cage support member 354 is moved to the second lower folding basket 1 from the bottom. The upper basket supporting member 354 is brought closer to the side surface so that the upper surface of the upper basket support member 354 faces the lower surface of the projection 1 d on the side surface of the second folding basket 1 from the bottom. From this state, when the biston rod 3 15 of the descending air cylinder 3 14 is contracted and the support member 3 18 is lowered in the direction of arrow g in FIG. 10, the lowermost fold supported by the lower member is supported. As basket 1 descends, folding basket 1 above it also attempts to descend. However, since the protrusion 1 d on the side surface of the second folding basket 1 from the bottom is supported by the upper basket supporting member 3554, the lowering of the folding basket 1 in the upper stage is restricted and the state is maintained. Will be maintained. Therefore, when the support member 3 18 is lowered to the position indicated by the two-dot chain line in FIG. 10, the contraction of the piston rod 3 15 of the lowering air cylinder 3 14 is stopped. The piston rod is contracted, and the support member 318 is simultaneously moved in the direction of arrow h in FIG. Then, the lowermost folding basket 1 supported by the support member 3 18 is no longer supported from below by the support member 3 18, and falls slightly onto the belt conveyor 240. Is placed. When the series of cutting steps is completed, the belt conveyor 240 is driven to rotate, and the lowermost folding basket 1 placed on the belt conveyor 240 is transferred. At the same time, the piston of the lowering air cylinder 3 1 4 The rod 3 15 is extended to raise the supporting air cylinder 3 17 together with the moving base 3 13 in the direction of the arrow i in FIG. 10. Then, when the support member 3 18 force is raised to the position indicated by the two-dot chain line in FIG. 10, the piston rod 3 16 of the support bearing cylinder 3 17 is extended, and the support member 3 18 Move in the direction of arrow j in the figure to the position indicated by the solid line in the figure. In this state, when the piston α 352 of the upper cylinder support air cylinder 35 3 of the support device 350 is contracted, the folding basket 1 of the second stage from the bottom supported by it is However, the lowering device 310 slightly drops to above the support member 318, and accordingly, the folding basket 1 in the upper stage also lowers. Therefore, the folding basket 1 that has dropped onto the supporting member 3 18 of the descending device 3 10 becomes the new lowest folding basket 1, and the folding basket 1 above it is the second folding basket 1 from the bottom. Therefore, the operation after the above-described loading is repeated, and the stacked folding baskets 1 are cut out one by one from the bottom to the belt conveyor 240, and are transported along the line Α or the line Β. Can be. The folding basket 1 cut out one by one on the belt conveyor 240 in this way is carried over to the following two belt conveyors 241 and 242 and sent to the cleaning device 400.
次に、 前記洗浄装置 4 0 0について図 1 1乃至図 1 5を用いて詳細に 説明する。 この洗浄装置 4 0 0は、 既に実用に供されているものを転用 したものである。 図 1 1は、 この洗浄装置 4 0 0の概略正面図であるが 、 この洗浄装置 4 0 0の内部は、 凡そ後述するような 6つの工程に分か れている。 ちなみに、 この洗浄装置 4 0 0に送り込まれた折畳み籠 1は 、 図 1 2に明示するように、 当該折畳み籠 1の両側面で対向して回転す るチ ーン 4 0 1に取付けられた弾性体の支持部材 4 0 1が当該折畳み 籠 1の側面に当接すると、 両チューン 4 0 1の支持部材 4 0 2間で当該 折畳み籠 1が狭持され、 そのままチェーンの移動に伴って図 1 1の矢印 m方向に移送される。 また、 前述した折畳み籠 1の底材 1 aの面積が、 平面視図示の半分であるものについては、 その長辺側壁 1 cと短辺側壁 1 bとが 9 0 ° ずれた状態となるため、 前記チヱーン 4 0 1による移送 の図示されない前工程で、 それを 9 0 ° 旋回させて、 長辺側壁 1 cと短 辺側壁 1 bとの位置関係を一致させておく。 Next, the cleaning apparatus 400 will be described in detail with reference to FIGS. This cleaning device 400 is obtained by diverting a device already in practical use. FIG. 11 is a schematic front view of the cleaning device 400. The inside of the cleaning device 400 is roughly divided into six steps as described later. Incidentally, the folding basket 1 sent into the cleaning device 400 was attached to a chain 401 rotating oppositely on both sides of the folding basket 1 as clearly shown in FIG. When the elastic support member 401 comes in contact with the side surface of the folding basket 1, the folding basket 1 is held between the supporting members 402 of the tunes 401, and the folding cage 1 is moved as the chain moves. 1 1 arrow Transferred in the m direction. In the case where the area of the bottom material 1a of the folding basket 1 described above is half of that shown in plan view, the long side wall 1c and the short side wall 1b are shifted by 90 °. In a pre-process (not shown) of the transfer by the chain 401, it is turned 90 ° to make the positional relationship between the long side wall 1c and the short side wall 1b coincide.
そして、 まず、 図 1 1における開き工程では、 図 1 3 aに示すように 、 折畳み籠 1の移送方向 (矢印 m方向) に対して楔形に形成された開き ガイド 4 1 1の尖端部 4 1 2が、 前記折畳まれている折畳み籠 1の短辺 側壁 1 bと長辺側壁 1 cとの間に差し込まれ、 図 1 3 bに示すように、 前述のチヱ一ン 4 1 1によって折畳み籠 1が搬送するにつれて、 この開 きガイド 4 1 1のテ一パ状に形成されたテーパガイド面 4 1 3に沿って 長辺側壁 1 cが下方側方に押し開かれてゆく。 そして、 前記開きガイド 4 1 1のテーパガイド面 4 1 3から連続する二つの平坦ガイド面 4 1 4 は、 完全に開かれた状態の折畳み籠 1の長辺側壁 1 c間の距離に等しく 離間しているから、 この平坦ガイド面 4 1 4まで折畳み籠 1が移送され ると、 図 1 3 cに示すように長辺側壁 1 cは完全に開かれ、 従って前記 図 3 9に示す長辺側壁 1 cのみが開かれた半開き状態になる。 但し、 折 畳み籠 1の上下は変更されていないから、 当該半開き状態になった折畳 み籠 1は、 底材 1 aが上方になっていて、 前記長辺側壁 1 cは下方に開 かれた状態になる。 First, in the opening step in FIG. 11, as shown in FIG. 13 a, the pointed end 4 1 of the opening guide 4 1 1 formed in a wedge shape in the transport direction of the folding basket 1 (the direction of the arrow m). 2 is inserted between the short side wall 1 b and the long side wall 1 c of the folded folding basket 1, and as shown in FIG. 13 b, is folded by the above-described chain 4 1 1. As the basket 1 is conveyed, the long side wall 1c is pushed open downward along the tapered guide surface 413 formed in the taper shape of the open guide 411. The two flat guide surfaces 4 14 continuing from the tapered guide surface 4 13 of the opening guide 4 11 are equal to the distance between the long side walls 1 c of the folding basket 1 in a completely opened state. When the folding basket 1 is transported to the flat guide surface 4 14, the long side wall 1 c is completely opened as shown in FIG. 13 c, and accordingly, the long side shown in FIG. Only the side wall 1c is opened and becomes a half-open state. However, since the upper and lower sides of the folding basket 1 are not changed, the folding basket 1 in the half-open state has the bottom material 1a upward and the long side wall 1c opened downward. State.
次の第 1洗浄工程 4 2 0では、 図 1 4 aに示すように、 折畳み籠 1の 移送方向に対して直交方向に配設された回動軸を兼任するパイプ材 4 2 1の周囲に筒状のチャンバ 4 2 2が形成されており、 このチヤンバ 4 2 2の母線をなす方向, つまり折畳み籠 1の幅方向に、 洗浄液を噴出する 複数のノズル 4 2 3がー列に配設されている。 そして、 このチャンバ 4 2 2及びノズル 4 2 3は、 図 1 1に示す電動モー夕 4 2 4による所謂ク ランクモーションによって、 前記回動軸を兼任するパイプ材の回りに、 図 1 4 aの矢印 n - n方向に往復回動され、 これによつて当該パイプ 4 2 1材からチャンバ 4 2 2に供給され、 各ノズル 4 2 3から噴出される 洗浄液は、 前記半開き状態の折畳み籠 1の鉛直下方から斜め下方までの 間の種々の角度で当該折畳み籠 1に向けて吹付けられる。 In the next first washing step 420, as shown in Fig. 14a, around the pipe member 421, which also serves as a rotating shaft arranged in a direction perpendicular to the transport direction of the folding basket 1, A cylindrical chamber 4 22 is formed, and a plurality of nozzles 4 2 3 for jetting the cleaning liquid are arranged in a row in the direction forming the generatrix of the chamber 4 22, that is, in the width direction of the folding basket 1. ing. The chamber 422 and the nozzle 423 are formed by a so-called electric motor 424 shown in FIG. Due to the rank motion, the pipe is reciprocated in the direction of arrow n-n in FIG. 14a around the pipe material also serving as the rotation axis, whereby the pipe is supplied from the pipe material to the chamber 422. The cleaning liquid spouted from each nozzle 4 23 is sprayed toward the folding basket 1 at various angles from vertically downward to obliquely downward of the folding basket 1 in the half-open state.
次の第 2洗浄工程 4 3 0では、 図 1 4 bに示すように、 前記半開き状 態の折畳み籠 1の両長辺側壁 1 cの外側に、 当該折畳み籠 1の移送方向 (矢印 m方向) に沿う複数のパイプ材 4 3 1力 上下に並べて配設され ており、 各長辺側壁 1 cの外側の各パイプ材 (以下、 噴出用パイプ材と も記す) 4 3 1は、 上下方向に向けて配設された個別のパイプ材 (以下 、 連結用パイプ材とも記す) 4 3 2に連結されている。 なお、 前記折畳 み籠 1の移送方向に沿う噴出用パイプ材 4 3 1の先端部は閉塞されてお り、 また、 当該各噴出用パイプ材 4 3 1の長辺側壁 1 c面には小孔 4 3 3が多数穿設されている。 従って、 図 1 1に示す電動モー夕 4 3 4によ る所謂クランクモーションによって、 前記連結用パイプ材 4 3 2を上下 方向, 即ち図 1 4 bの矢印 0— 0方向に揺動させながら、 当該連結用パ イブ材 4 3 2から前記噴出用パイプ材 4 3 1に、 圧力をかけた洗浄液を 供給すると、 各噴出用パイプ 4 3 1の小孔 4 3 3力、らは、 前記半開き状 態にある折畳み籠 1の長辺側壁 1 cに向けて、 洗浄液が上下しながら噴 出される。 In the next second washing step 4330, as shown in FIG. 14b, the transport direction of the folding basket 1 (in the direction of the arrow m) is located outside both long side walls 1c of the folding basket 1 in the half-open state. ) Multiple pipe materials 4 3 1 are arranged vertically one above the other, and each pipe material outside the long side wall 1 c (hereinafter also referred to as jetting pipe material) 4 3 1 is in the vertical direction The pipes are connected to individual pipes (hereinafter also referred to as connecting pipes). In addition, the tip of the jetting pipe material 43 1 along the transfer direction of the folding basket 1 is closed, and the long side wall 1 c of the jetting pipe material 43 1 Many small holes 4 3 3 are drilled. Therefore, by the so-called crank motion of the electric motor 4 34 shown in FIG. 11, the connecting pipe member 4 32 is swung in the vertical direction, that is, in the direction of the arrow 0-0 in FIG. When the cleaning liquid under pressure is supplied from the connecting pipe material 432 to the jetting pipe material 431, the small holes 433 of the jetting pipes 431, etc. The cleaning liquid is sprayed upward and downward toward the long side wall 1 c of the folding basket 1 in the state.
次の第 3洗浄工程 4 4 0では、 図 1 4 cに示すように、 移送される折 畳み籠 1の底材 1 aより上方に回転軸を兼任する供給用パイプ材 4 4 1 が上下方向に向けて配設され、 その下端部に分配用チャンバ 4 4 2が設 けられ、 その四方に連結用パイプ材 4 4 3が突設され、 各連結用パイプ 材 4 4 3の先端部にチャンバ 4 4 4が設けられ、 各チャンバ 4 4 4の下 面に噴出用ノズル 4 4 5が設けられている。 従って、 図 1 1に示す電動 モータ 4 4 6によって前記回転軸を兼任する供給用パイプ材 4 4 1を図 1 4 cの矢印 p方向に回転させながら、 当該供給用パイプ 4 4 1から分 配用チャンバ 4 4 2, 連結用パイプ材 4 4 3, チャンバ 4 4 4の順に、 圧力を欠けた洗浄液を供給すると、 前記各ノズル 4 4 5からは、 前記折 畳み籠 1の底材 1 aに向けて、 洗浄液が回転しながら噴出される。 次の仕上げ洗浄工程 4 5 0では、 図 1 4 dに示すように、 移送される 折畳み籠 1の上下にチャンバ 4 5 1が設けられ、 各チャンバ 4 5 1には 洗浄液を幅広に噴出するノズル 4 5 2が設けられている。 従って、 前記 各チャンバ 4 5 1に圧力をかけた洗浄液を供給すると、 前記各ノズル 4 5 2からは、 前記移送される折畳み籠 1の底材 1 aの上方及ぴ下方から 洗浄液が幅広に噴出される。 In the next third washing step 440, as shown in Fig. 14c, the supply pipe member 441, which also serves as a rotating shaft, is located above the bottom member 1a of the folding basket 1 to be transferred. The distribution chambers 442 are provided at the lower end thereof, and connecting pipe members 443 are protruded from the four sides thereof, and the chambers are provided at the ends of the connecting pipe members 443. 444 are provided, and a jet nozzle 445 is provided on the lower surface of each chamber 444. Therefore, the motor shown in Fig. 11 While rotating the supply pipe member 441 serving also as the rotary shaft in the direction of the arrow p in FIG. 14C by the motor 446, the distribution pipe 441 from the supply pipe 441 to the connection chamber is connected. When the cleaning liquid lacking pressure is supplied in the order of the pipe member 4 4 3 and the chamber 4 4 4, the cleaning liquid is rotated from the nozzles 4 4 5 toward the bottom member 1 a of the folding basket 1 while rotating. It is gushing. In the next finish cleaning step 450, as shown in Fig. 14d, chambers 451 are provided above and below the folding basket 1 to be transported, and each chamber 451 has a nozzle that jets the cleaning liquid widely. 4 5 2 are provided. Therefore, when the cleaning liquid under pressure is supplied to each of the chambers 451, the cleaning liquid is widely ejected from the nozzles 452 from above and below the bottom material 1a of the folding basket 1 to be transferred. Is done.
このようにして、 付着している不要物が全て洗浄された折畳み籠 1は 図 1 1に示す閉じ工程 4 6 0に移送される。 この閉じ工程 4 6 0には、 図 1 5に示すように、 折畳み籠 1の移送方向入側が、 前記開かれた長辺 側壁 1 cより広く且つ当該長辺側壁 1 cの中央部又はそれより下方に位 置し、 且つ当該折畳み籠 1の移送方向出側では、 前記閉じられた長辺側 壁 1 cの下面に接触するように滑らかに湾曲されたガイドバー 4 6 1力 配設されている。 従って、 この閉じ工程では、 図 1 5 aの矢印 m方向へ の折畳み籠 1の移送に伴って、 同図 bに示すように、 前記ガイドバー 4 6 1に接触した長辺側壁 1 cが内側上方に閉じられてゆき、 当該ガイド バー 4 6 1の出側では、 同図 cに示すように、 当該長辺側壁 1 cが当該 ガイドバー 4 6 1から下方から押し上げられるようにして完全な閉じ状 態、となる。 In this way, the folding basket 1 from which all attached unnecessary materials have been washed is transferred to the closing step 460 shown in FIG. In this closing step 460, as shown in FIG. 15, the entrance side of the folding basket 1 in the transfer direction is wider than the opened long side wall 1c and the center of the long side wall 1c or higher. A guide bar 4 61 is disposed downward, and is smoothly curved so as to come into contact with the lower surface of the closed long side wall 1 c on the exit side in the transport direction of the folding basket 1. I have. Therefore, in this closing step, as shown in FIG. 15b, with the transfer of the folding basket 1 in the direction of the arrow m in FIG. 15a, the long side wall 1c contacting the guide bar 461 becomes inward. It is closed upward, and at the exit side of the guide bar 461, the long side wall 1c is pushed up from the guide bar 461 from below as shown in FIG. State.
このようにして閉じ状態で洗浄装置 4 0 0から送り出された折畳み籠 1は、 続くベルトコンペャ 4 8 0から前記反転水切り装置 5 0 0に送り 込まれる。 次に、 前記反転水切り装置 5 0 0について図 1 6乃至図 1 9を用いて 詳細に説明する。 この反転水切り装置 5 0 0は、 一体に形成されたフレ ーム 5 0 1の入側及び出側及びその中央部において、 夫々、 個別の電動 モータ 5 0 2, 5 0 4 , 5 0 3によって回転駆動されるベルトコンべャ 5 1 2 , 5 1 4 , 5 1 3を有する。 なお、 これらのベルトコンペャ 5 1 2〜5 1 4の各ローラ 5 2 0の幅は、 矢印 q , , w方向に移送される 折畳み籠 1の幅よりも狭く してある。 また、 各ベルトコンペャ 5 1 2〜 5 1 では、 前記フレーム 5 0 1の柱部材 5 1 5〜 5 1 7に軸受 5 1 8 を介して張力調整機構を兼任する回転軸 5 1 9が回転自在に設けられて おり、 各ベルトコンペャ 5 1 2〜5 1 4のローラ 5 2 0の夫々に設けら れたスプロケッ ト 5 2 1 と、 当該回転軸 5 1 9に取付けられたスプロケ ッ ト 5 2 2との間にチェーン 5 2 3が巻回され、 更にこの回転軸 5 1 9 に取付けられた個別のスプロケッ ト 5 2 4と、 前記電動モータ 5 0 2〜 5 0 4の図示されない回転軸に取付けられたスプロケッ ト 5 2 5との間 にチェーン 5 2 6が巻回されている。 従って、 電動モー夕 5 0 2〜5 0 4の回転駆動力は、 前記チェーン 5 2 6を介して、 一旦、 中間の回転軸 5 1 9を回転させ、 更に個別のチヱーン 5 2 3を介して各ベル卜コンべ ャ 5 1 2〜5 1 4のローラ 5 2 0を回転駆動する。 そして、 これらの一 連のローラ 5 2 0郡の搬送方向両側端部近傍にベル卜 5 4 9を巻回する ことにより一連のベルトコンペャ 5 1 2〜5 1 4が構成される。 ちなみ に、 符号 5 2 7は、 前記フレーム 5 0 1のうち、 各ベルトコンペャ 5 1 2〜5 1 4の下方に一連に設けられた水勾配のある洗浄液受け台である ο The folding basket 1 sent out from the washing device 400 in the closed state in this way is sent from the following belt conveyor 480 to the inverted draining device 500. Next, the inverting drainer 500 will be described in detail with reference to FIGS. 16 to 19. The reversing drainer 500 is provided by separate electric motors 502, 504, 503 at the entrance and exit sides of the integrally formed frame 501 and at the center thereof, respectively. It has a belt conveyor 5 12, 5 14, 5 13 that is driven to rotate. The width of each of the rollers 52 of the belt conveyors 51 to 51 is smaller than the width of the folding basket 1 which is transported in the directions of arrows q, w. Further, in each of the belt conveyors 51 to 51, a rotating shaft 51, which also serves as a tension adjusting mechanism, is rotatably connected to a column member 51 to 51 of the frame 501 via a bearing 518. And a sprocket 52 provided on each of the rollers 52 of the belt conveyors 51-52 and a sprocket 52 mounted on the rotating shaft 51. A chain 52 3 is wound between them, and a separate sprocket 52 4 attached to the rotating shaft 5 19 and a rotating shaft (not shown) of the electric motors 502 to 504 are attached. The chain 526 is wound between the sprockets 525. Accordingly, the rotational driving force of the electric motors 502 to 504 is generated by rotating the intermediate rotation shaft 519 once through the chain 526, and further through the individual chains 523. The rollers 520 of each belt conveyor 511 to 514 are rotationally driven. Then, a series of belt conveyors 51 2 to 5 14 are formed by winding belts 549 near the both ends in the conveying direction of the series of rollers 52 0. Incidentally, reference numeral 527 denotes a washing liquid receiving table having a water gradient, which is provided in series below the belt conveyors 51 2 to 51 4 in the frame 501.
—方、 前記 3つのベルトコンペャ 5 1 2〜5 1 4の間の 2か所の隙間 の夫々には、 反転装置 5 3 0が設けられている。 これらの反転装置 5 3 0の夫々は、 前記ベル卜コンペャを支持するフレーム 5 0 1の上面後方 にエアモ一夕 5 3 1を備えている。 この反転装置 5 3 0の駆動源として 、 電動モー夕ではなくエアモータを採用した理由については後段に詳述 する力、 各エアモータ 5 3 1の回転軸 5 3 2は、 前記フレーム 5 0 1の 上部で搬送ラインの両側に対向する二本の上部梁部材 5 0 1 aの上面に 取付けられた軸受 5 3 3間に回転自在に支持された回転軸 5 3 4に、 継 手 5 3 5を介して連結されており、 前記エアモー夕 5 3 1によって各回 転軸 5 3 4は図 1 6の矢印 r, u方向に回転される。 そして、 これらの 各回転軸 5 3 4のうち、 前記ベルトコンペャ 5 1 2〜5 1 4を挟んだ搬 送ラインの両側には、 開口部が搬送ラインの内側に向いた断面コ字状の 搬送爪 5 3 7が突設されている。 これらの搬送爪 5 3 7は、 その開口部 が互いに搬送ラインを挟んで対向するように前記回転軸から、 9 0 ° 毎 の等間隔で放射状に突設され、 前記ベルトコンペャ上 5 1 2〜5 1 4を 移送される折畳み籠 1の入側, 即ち前記矢印 q , t方向への折畳み籠 1 の移送方向に対する入側において、 前記断面コ字状の開口部がベル卜コ ンべャ 5 1 2〜5 1 4の上面を挟んだ状態となり且つその先端部は、 下 部が折畳み籠 1の移送方向入側手前になるように斜めに形成されている 。 また、 これらの搬送爪 5 3 7のうち、 前記断面コ字状の開口部と反対 側には、 当該搬送爪 5 3 7の突設方向に沿って係止用プレート 5 3 8力 突設されている。 On the other hand, a reversing device 530 is provided in each of the two gaps between the three belt conveyors 51 2 to 51 4. Each of these reversing devices 530 is located behind the upper surface of the frame 501 supporting the belt conveyor. It is equipped with an airmo 5 3 1. The reason for using an air motor instead of an electric motor as the drive source of this reversing device 530 will be described in detail later. The rotating shaft 532 of each air motor 531 is located at the upper part of the frame 501. Via a joint 5 3 5 to a rotating shaft 5 3 4 rotatably supported between bearings 5 3 3 mounted on the upper surface of the two upper beam members 5 0 1 a facing each other on both sides of the transfer line The rotating shafts 534 are rotated in the directions of arrows r and u in FIG. 16 by the air motor 531. And, of these rotary shafts 534, on both sides of the transport line sandwiching the belt conveyors 512 to 514, a transport claw having a U-shaped cross section with an opening facing the inside of the transport line. 5 3 7 are protruding. These transport claws 537 are radially protruded from the rotary shaft at equal intervals of 90 ° so that their openings face each other with the transport line interposed therebetween. On the entrance side of the folding basket 1 to which the folding basket 1 is transferred, that is, on the entering side of the folding basket 1 in the directions of the arrows q and t, the opening having the U-shaped cross section is formed by the belt conveyor 5 1. The upper end of each of the baskets 2 to 5 14 is sandwiched, and the front end thereof is formed diagonally so that the lower part is located on the front side of the folding basket 1 in the transfer direction. Further, of these transport claws 537, on the side opposite to the opening having the U-shaped cross section, a locking plate 538 force protrudes along the projecting direction of the transport claws 537. ing.
また、 前記各反転装置 5 3 0の回転軸 5 3 4の上方には、 折畳み籠 1 の搬送方向と直交する回転軸 5 4 6が配設されており、 この回転軸 5 4 6を介して当接板 5 4 7が、 当該折畳み籠 1の搬送方向に回転自在に垂 下されている。 また、 この当接板 5 4 7は、 引張バネ 5 4 8によって、 前記折畳み籠 1の搬送方向手前側に引張られている。 In addition, a rotating shaft 546 perpendicular to the transport direction of the folding basket 1 is provided above the rotating shaft 534 of each of the reversing devices 5330, and via the rotating shaft 546. The contact plate 544 is suspended so as to be rotatable in the transport direction of the folding basket 1. Further, the contact plate 547 is pulled toward the near side in the transport direction of the folding basket 1 by a tension spring 548.
一方、 この反転装置 5 3 0の前記対向する二つの搬送爪 5 3 7の夫々 の内側には、 図 1 9に示すようなテンプレート 5 3 9が設けられている 。 これらのテンプレート 5 3 9は前記フレーム 5 0 1の上部に固定され ており、 その外形は、 前記折畳み籠 1の移送方向入側から、 前記回転軸 5 3 4の回転方向, 即ち図 1 9の矢印 r , u方向において鉛直又はほぼ 鉛直をなす位置までは曲率半径の大きい円弧状の外周面 5 3 9 aに形成 され、 それから折畳み籠 1の移送方向出側までは、 それよりも曲率半径 の小さい円弧状の外周面 5 3 9 bに形成され、 両者の接続点, 即ち前記 回転軸 5 3 4の回転方向において鉛直又はほぼ鉛直をなす位置では鉛直 面 5 3 9 cで構成されている。 On the other hand, a template 539 as shown in FIG. 19 is provided inside each of the two opposite transporting claws 537 of the reversing device 530. . These templates 539 are fixed to the upper part of the frame 501, and the outer shape is the rotation direction of the rotation shaft 534 from the entrance side of the folding basket 1 in the transfer direction, that is, FIG. An arc-shaped outer peripheral surface 539a with a large radius of curvature is formed up to a position that is vertical or almost vertical in the directions of arrows r and u, and then has a larger radius of curvature until the exit side of the folding basket 1 in the transfer direction. It is formed on a small arc-shaped outer peripheral surface 539b, and is formed of a vertical surface 539c at a connection point between the two, that is, at a position which is vertical or almost vertical in the rotation direction of the rotary shaft 534.
また、 前記回転軸 5 3 4及び搬送爪 5 3 7の回転方向に対して、 前記 折畳み籠 1の移送方向出側には、 当該折畳み籠 1をベルトコンべャ 5 1 3又は 5 1 4に打ち付ける打ち付け装置として、 図 1 7に明示するよう な搬送爪係止 Z落下装置 5 4 0が設けられている。 この搬送爪係止 Z落 下装置 5 4 0は、 前記フレーム 5 0 1の両上部梁部材 5 0 1 aから上向 きに配設されたエアシリンダ 5 4 1と、 同じくフレーム 5 0 1の両上部 梁部材 5 0 1 aから前記エアシリンダ 5 4 1の内側で上向きに突設され たブラケット 5 4 3と、 このブラケット 5 4 3に中央部が回転自在に支 持されると共に外側突出部が前記エアシリンダ 5 4 1のビス卜ンロッ ド 5 4 2に回転自在に支持され且つ内側に突設された断面コ字状の各先端 部 5 4 4 a , 5 4 4 bに回転自在な α—ラ 5 4 5を設けた係止ノ落下爪 5 4 4とを備えている。 従って、 この搬送爪係止 落下装置 5 4 0では 、 前記エアシリンダ 5 4 1のピストンロッ ド 5 4 2を収縮した状態では 、 図 1 7に実線で示すように、 前記係止ノ落下爪 5 4 4の断面コ字状の 下側先端部 5 4 4 b及びそのローラ 5 4 5が搬送ラインの内側で, その 上側先端部 5 4 4 a及びローラ 5 4 5が搬送ラインの外側に位置し、 こ の状態からエアシリンダ 5 4 1のピストン口ッド 5 4 2を延伸すると、 前記ブラケット 5 4 3に回転自在に支持された中央部を中心に係止 落 下爪 5 4 4が回転して、 図 1 7に二点鎖線で示すように、 前記係止 Z落 下爪 5 4 4の断面コ字状の上側先端部 5 4 4 a及びそのローラ 5 4 5力 搬送ラインの内側で, その下側先端部 5 4 4 b及びローラ 5 4 5が搬送 ラインの外側に位置するようになっている。 In addition, the folding basket 1 is hit against the belt conveyor 5 13 or 5 14 on the exit side in the transfer direction of the folding basket 1 with respect to the rotation direction of the rotating shaft 5 3 4 and the conveying claw 5 3 7. As the driving device, a transport claw locking Z drop device 540 as shown in FIG. 17 is provided. The transport claw locking Z dropping device 540 includes an air cylinder 541, which is disposed upward from both upper beam members 501a of the frame 501, and a frame 501, similarly. A bracket 543 projecting upward from the upper beam member 501a inside the air cylinder 541, a central portion rotatably supported by the bracket 5443 and an outer projecting portion. Are rotatably supported by the piston rod 54 of the air cylinder 541, and are rotatable to the respective end portions 5444a and 5444b projecting inward and having a U-shaped cross section. And a locking claw 5 4 4 provided with a la 5 4 5. Therefore, in the transport claw locking / falling device 540, when the piston rod 542 of the air cylinder 541 is contracted, as shown by a solid line in FIG. 4, the lower end 5544b and its roller 545 of the U-shaped section are located inside the transfer line, and the upper end 544a and the roller 545 are located outside the transfer line. When the piston port 542 of the air cylinder 541 is extended from this state, it is locked around the central portion rotatably supported by the bracket 543. The lower pawl 5 4 4 rotates, and as shown by the two-dot chain line in FIG. 17, the locking Z drop lower pawl 5 4 4 upper end 5 4 4 a having a U-shaped cross section and its roller 5 4 4 5 Force Inside the transfer line, the lower end 544 b and the roller 545 are located outside the transfer line.
更に、 前記出側のベルトコンペャ 5 1 4の更に出側には、 後述する積 上げ装置 6 0 0のベルトコンペャ 6 5 0上に折畳み籠 1を押し出す押し 出し装置 5 5 0が設けられている。 この押し出し装置 5 5 0は、 前記出 側のベルトコンペャ 5 1 4から送り出された折畳み籠 1の上方中央部に 配設されたエアシリンダ 5 5 1と、 その両側に配設されたガイド装置 5 5 3と、 前記エアシリンダ 5 5 1のピストンロッド 5 5 2に中央部が連 結され且つ両端部が前記ガイド装置 5 5 3に接続されたプッシュプレー ト 5 5 4とからなる。 Further, an extruding device 550 for extruding the folding basket 1 on a belt conveyor 65 of a stacking device 600 described later is provided on the further exit side of the belt conveyor 514 on the exit side. The pushing device 550 includes an air cylinder 551, which is provided at the upper central portion of the folding basket 1 sent out from the belt conveyor 51, 14 at the outlet side, and guide devices 55, which are provided on both sides thereof. And a push plate 554 having a central portion connected to the piston rod 552 of the air cylinder 551, and both ends connected to the guide device 553.
従って、 この反転水切り装置 5 0 0は以下のように作用する。 但し、 ここでは、 前記回転軸から 9 0 ° 毎に突設された 4つの搬送爪 5 3 7の うちの 1つの作用についてのみ詳述するものとし、 その他の搬送爪は、 夫々回転軸が 9 0。 回転したときに同様に作用するものであるとしてそ の詳細な説明を省略する。 即ち、 前記ベルトコンペャ 4 8 0から送り込 まれた折畳み籠 1は、 前記入側のベルトコンべャ 5 1 2によって矢印 q 方向に移送され、 やがて前記反転装置 5 3 0のうち、 この入側のベルト コンペャ 5 1 2に対向して待機している一つの搬送爪 5 3 7の開口部間 に送り込まれ、 前記テンプレート 5 3 9に当接する。 こうして、 折畳み 籠 1がテンプレート 5 3 9に当接したら、 反転装置 5 3 0の回転軸を図 1 9の矢印 r ( u ) 方向に回転させ、 それに伴って前記折畳み籠 1の幅 方向両側端部を挟むように支持した搬送爪 5 3 7を同方向に回転させる 。 その後、 当該反転装置 5 3 0の回転軸 5 3 4及び搬送爪 5 3 7力 \ そ の回転方向において、 前記鉛直又はほぼ鉛直となる位置になると、 折畳 み籠 1の上端部が前記当接板 5 4 7に当接した状態で、 図 1 9に示すよ うに、 それまで同一の曲率半径の外周面 5 3 9 aで折畳み籠 1を下方か ら支持していたテンプレート 5 3 9カ 前記鉛直面 5 3 9 cを介して曲 率半径の小さい外周面 5 3 9 bで折畳み籠 1を下方から支持することに なるから、 この間で折畳み籠 1は当該テンプレート 5 3 9の曲率半径の 小さい外周面 5 3 9 bまで矢印 s ( v ) 方向に落下し、 そのときの軽度 の衝撃で、 当該折畳み籠 1に付着している洗浄液が振り落とされる。 特 に、 このときには、 当該折畳みまれている折畳み籠の内部, 即ち前記底 部材 1 aや短辺側壁 1 bや長辺側壁 1 cが閉じている面に付着している 洗浄液が、 それらに沿って外部に効果的に振り落とされる。 Therefore, this inverted drainer 500 operates as follows. However, here, only one operation of the four transport claws 537 protruding from the rotary shaft at every 90 ° will be described in detail, and the other transport claws have a rotary shaft of 9 °. 0. Since it operates in the same way when rotated, a detailed description thereof will be omitted. That is, the folding basket 1 sent from the belt conveyor 480 is transported in the direction of the arrow q by the belt conveyor 512 on the entry side, and the belt on the entry side of the reversing device 5300 is soon. The sheet is fed between the openings of one of the transport claws 537 waiting to face the conveyor 512 and comes into contact with the template 539. When the folding basket 1 comes into contact with the template 539 in this way, the rotation axis of the reversing device 5330 is rotated in the direction of arrow r (u) in FIG. 19, and accordingly, both ends in the width direction of the folding basket 1 The transport claws 537 supported so as to sandwich the portion are rotated in the same direction. Thereafter, when the rotating shaft 5 3 4 and the conveying claw 5 3 7 of the reversing device 5 30 are in the vertical or almost vertical position in the rotational direction thereof, the folding is performed. With the upper end of the basket 1 in contact with the contact plate 547, as shown in Fig. 19, the folding basket 1 is held from below by the outer peripheral surface 539a having the same radius of curvature until then. The template 5 3 9 that was supported The folding basket 1 is supported from below by the outer peripheral surface 539 b with a small radius of curvature through the vertical plane 5 39 c. The template 539 falls in the direction of the arrow s (v) to the outer peripheral surface 539b having a small radius of curvature, and the washing liquid attached to the folding basket 1 is shaken off by a slight impact at that time. In particular, at this time, the cleaning liquid adhering to the inside of the folded folding basket, that is, the surface where the bottom member 1a, the short side wall 1b, and the long side wall 1c are closed, flows along them. Is effectively shaken off to the outside.
このように折畳み籠 1が落下しても、 その幅方向両側は前記搬送爪 5 3 7で挟まれたまま、 更に矢印 r ( u ) 方向に回転され続ける。 ちなみ に、 前記当接板 5 4 7が折畳み籠〗に当接したまま、 それによつて折畳 み籠 1の回転方向に押されて移動しても、 当該折畳み籠 1の上端部との 接触がなくなったときに、 前記引張パネ 5 4 8によって元通りに垂下す る。 またこのとき、 前記搬送爪係止ノ落下装置 5 4 0のエアシリンダ 5 4 1のピストンロッド 5 4 2を延伸して、 前記係止 Z落下爪 5 4 4を、 図 1 7に二点鎖線で示すように、 そのコ字状の上側先端部 5 4 4 aが搬 送ラインの内側になるように位置させておくと、 前記回転され続ける搬 送爪 5 3 7の係止用プレート 5 3 8が当該係止/落下爪 5 4 4の上側先 端部 5 4 4 aのローラ 5 4 5に当接し、 それ以上、 回転方向に移動でき なくなり、 同時に当該搬送爪 5 3 7及び回転軸 5 3 4を回転駆動するェ ァモ一夕 5 3 1 も停止する。 しかしながら、 このエアモ一夕 5 3 1は、 供給される空気の圧縮変形の許容範囲, つまり当該エアモ一夕 5 3 1を 駆動する空気圧の許容範囲内で、 若干の位相差を許容するから、 その範 囲内で前記搬送爪係止 Z落下装置 5 4 0のエアシリンダ 5 4 1のピスト ンロッド 5 4 2を収縮すると、 前記係止 Z落下爪 5 4 4は、 前記ブラケ ット 5 4 3による支持点を中心に回転して図 1 7に実線で示すように前 記コ字状の下側先端部 5 4 4 bが搬送ラインの内側に移動すると共に、 その上側先端部 5 4 4 aが前記搬送爪 5 3 7の係止用プレート 5 3 8力、 ら外側に外れるから、 それまで前記回転方向への移動が規制されていた 搬送爪 5 3 7は、 前記エアモー夕 5 3 1内で圧縮されている空気圧で落 下方向に急速に回転する。 すると、 この搬送爪 5 3 7に狭持されている 折畳み籠 1は、 次の中央部のベルトコンペャ 5 1 3上に打ち付けられ、 ここでもその軽度の衝撃により、 当該折畳み籠 1に付着している洗浄液 が振り落とされる。 このときには、 特に前記ベルトコンペャ 5 1 3に打 ち付けられる面に付着している洗浄液が効果的に振り落とされる。 Even when the folding basket 1 falls in this way, the folding basket 1 continues to be further rotated in the direction of the arrow r (u) while being sandwiched by the transport claws 537 on both sides in the width direction. Incidentally, even if the contact plate 545 is pressed against the folding basket 1 in the rotation direction of the folding basket 1 while being in contact with the folding basket 接触, the contact with the upper end of the folding basket 1 is caused. When there is no more, it is dropped down by the tension panel 548. Also, at this time, the piston rod 542 of the air cylinder 541 of the transport claw locking / falling device 540 is extended, and the locking Z drop claw 5444 is shown by a two-dot chain line in FIG. As shown in the figure, if the U-shaped upper end portion 544 a is positioned inside the transport line, the plate 5 3 for locking the transport claw 5 3 7 which continues to be rotated. 8 comes into contact with the roller 545 of the upper end 5 4 4a of the locking / dropping claw 5 4 4 and cannot be moved further in the rotation direction. The hammo that drives 3 4 in rotation also stops 5 3 1. However, since this air humor 531 allows a slight phase difference within the allowable range of the compression deformation of the supplied air, that is, within the allowable range of the air pressure for driving the air humor 531, Locking the transport claw within the range Z Air dropper 540 Air cylinder 54 1 Piston When the connecting rod 542 is contracted, the locking Z drop claw 544 rotates around the support point of the bracket 543, and as shown by a solid line in FIG. The lower end 5544 b moves inside the transfer line, and the upper end 5544 a comes off the locking plate 538 force of the transfer claw 537. The transport claw 537, whose movement in the rotation direction has been restricted until then, rapidly rotates in the downward direction by the air pressure compressed in the air motor 531. Then, the folding basket 1 sandwiched by the transport claws 5 3 7 is hit on the belt conveyor 5 13 in the next central portion, and here, due to the slight impact, adheres to the folding basket 1. Cleaning solution is shaken off. At this time, the cleaning liquid adhering particularly to the surface hit against the belt conveyor 5 13 is effectively shaken off.
なお、 このときには、 前記搬送爪係止 落下装置 5 4 0の係止 Z落下 爪 5 4 4のコ字状の下側先端部 5 4 4 bは、 前記搬送爪 5 3 7の係止用 プレート 5 3 8の下方に位置していて、 当該搬送爪 5 3 Ί 、 それより 下方に回転しないようになっている。 そこで、 再び搬送爪係止 落下装 置 5 4 0のエアシリンダ 5 4 1のビストンロッド 5 4 2を延伸して、 前 記係止ノ落下爪 5 4 4のコ字状の下側先端部 5 4 4 bを搬送ラィンの外 側に外して前記搬送爪 5 3 7の回転を可能とすると共に、 その上側先端 部 5 4 4 aを次の搬送爪 5 3 7に備えて搬送ラインの内側に移動させて おく。 また、 このときには、 前記折畳み籠 1は、 それまでの搬送と逆に 、 底材 1 aが下方に向くように反転されている。 At this time, the transport claw locking and dropping device 540 locking Z dropping claw 544 lower U-shaped lower end portion 544 b is a locking plate for the transport claw 537 locking plate. The transport claw 5 3 Ί is positioned below 5 3 8 so that it does not rotate below it. Then, again extend the biston rod 542 of the air cylinder 541 of the dropping device 540 with the carrier claw locking and dropping device 540, and make the U-shaped lower end 5 44b is removed from the outside of the transfer line to enable rotation of the transfer claw 537, and the upper end portion 5444a of the transfer claw 537 is provided inside the transfer line with the next transfer claw 537. Move it. At this time, the folding basket 1 is inverted so that the bottom member 1a faces downward, contrary to the previous transport.
一方、 前記中央部のベルトコンペャ 5 1 3上に打ち付けられた折畳み 籠 1は、 そのまま当該中央部のベルトコンペャ 5 1 3によって矢印 t方 向に移送され、 次の反転装置 5 3 0に送り込まれる。 この反転装置 5 3 0でも、 前述の反転装置と同様に、 前記搬送爪 5 3 7によって折畳み籠 1が反転される間、 それが鉛直又はほぼ鉛直となる位置で一旦、 テンプ レート 5 3 9に沿って折畳み籠 1が落下することにより当該折畳み籠 1 に未だ付着している洗浄液が振り落とされ、 次の出側のベルトコンペャ 5 1 4に折畳み籠 1が打ち付けられることにより当該折畳み籠 1に未だ 付着している洗浄液が振り落とされる。 このようにして、 2回反転され た折畳み籠 1は、 前記入側に送り込まれたときと同様に、 底材 1 aが上 方に向いている。 そこで、 前記押し出し装置 5 5 0は、 前記出側のベル 卜コンペャ 5 1 4から送り出された折畳み籠 1を、 前記エアシリンダ 5 5 1のピストンコッド 5 5 2を延伸することにより、 次の積上げ装置 6 0 0入側のベルトコンペャ 6 5 0に矢印 w方向に送り込む。 On the other hand, the folding basket 1 hit on the central belt conveyor 513 is transferred as it is in the direction of the arrow t by the central belt conveyor 513, and sent to the next reversing device 5330. In this reversing device 530, similarly to the above-described reversing device, while the folding cage 1 is reversed by the transport claw 537, the balance basket 1 is temporarily moved to a position where it is vertical or almost vertical. When the folding basket 1 falls along the rate 5 39, the cleaning liquid still attached to the folding basket 1 is shaken off, and the folding basket 1 is driven into the next belt conveyor 5 14 on the outlet side. The washing liquid still attached to the folding basket 1 is shaken off. In this way, the folding basket 1 that has been inverted twice has the bottom member 1a facing upward, as in the case where the folding basket 1 is sent to the entry side. Therefore, the pushing device 550 stretches the folding basket 1 sent out from the belt conveyor 514 on the outlet side by extending the piston cod 552 of the air cylinder 551 to the next stacking. It is fed in the direction of arrow w into the belt conveyor 65 0 on the input side of the device 600.
次に、 前記積上げ装置 6 0 0について図 2 0乃至図 2 4を用いて詳細 に説明する。 この積上げ装置 6 0 0は、 その入側に、 前記反転水切り装 置 5 0 0から送り出される折畳み籠 1を移送するためのベルトコンべャ 6 5 0を備えている。 このベルトコンべャ 6 5 0は、 これまでのベルト コンペャとやや異なり、 例えば図 2 2に示すように、 前記搬送方向と直 交する方向, 即ち折畳み籠 1の幅方向に所定間隔だけ離した 2本のベル ト 6 5 1を有する。 そして、 各ベルト 6 5 1は、 前記反転水切り装置 5 0 0の押し出し装置 5 5 0から折畳み籠 1が押し出された位置に配設さ れたプーリ 6 5 2と、 積上げ装置 6 0 0本体の下方中央部に配設された プーリ 6 5 3との間に巻回され、 各ベルト 6 5 1に対応する二つのプ一 リのうち、 前記折畳み籠 1が押し出された位置のブーリ 6 5 2同士は、 夫々軸受 6 5 4を介して 1本の回転支持軸 6 5 5に取付けられると共に 、 前記積上げ装置 6 0 0本体の下方中央部に配設されたプーリ 6 5 3同 士も、 夫々キー等の位置決め機構 6 5 6を介して 1本の回転軸 6 5 7に 取付けられている。 そして、 この回転軸 6 5 7にはスプロケッ ト 6 5 8 が取付けられ、 このスプロケット 6 5 8と、 積上げ装置 6 0 0本体の下 方入側に設けられた電動モ一夕 6 5 9の回転軸 6 6 0に取付けられたス プロケッ ト 6 6 1 との間にチヱ一ン 6 6 2が巻回されている。 従って、 この電動モータ 6 5 9を所定の方向に回転させると 2本のベルト 6 5 1 が同期して回転され、 これにより折畳み籠 1は、 前記押し出し装置 5 5 0によって押し出された位置から前記積上げ装置 6 0 0本体の中央部位 置まで移送される。 ちなみに、 符号 6 6 3は前記チヱ一ン 6 6 2の張力 調整機構であり、 符号 6 6 4は前記ベルト 6 5 1の張力調整機構である ο Next, the stacking device 600 will be described in detail with reference to FIGS. The stacking device 600 is provided with a belt conveyor 650 for transferring the folding basket 1 sent out from the inverted water draining device 500 on its entry side. This belt conveyor 65 is slightly different from the conventional belt conveyor, and for example, as shown in FIG. 22, is separated by a predetermined distance in a direction orthogonal to the transport direction, that is, in the width direction of the folding basket 1. It has a book belt 651. Each of the belts 651 includes a pulley 652 disposed at a position where the folding basket 1 is extruded from the pushing device 550 of the reversing drainer 500, and a stacking device 600. Of the two pulleys corresponding to each belt 651, which are wound between the pulleys 653 arranged in the lower central part, the pulley 652 at the position where the folding basket 1 is pushed out. Each of them is attached to one rotating support shaft 655 via a bearing 6554, and the pulleys 653 arranged at the lower central portion of the stacking device 600 main body, respectively. It is attached to one rotating shaft 657 via a positioning mechanism 656 such as a key. A sprocket 658 is attached to the rotating shaft 657. The sprocket 658 and the electric motor 659 provided on the lower entry side of the stacking device 600 are rotated. Switch attached to axis 660 The chain 662 is wound between the bracket 661 and the bracket 661. Therefore, when this electric motor 659 is rotated in a predetermined direction, the two belts 651 are rotated in synchronization, whereby the folding basket 1 is moved from the position pushed out by the pushing device 5550. It is transported to the center of the stacking device 600. Incidentally, reference numeral 663 is a tension adjusting mechanism of the chain 662, and reference numeral 664 is a tension adjusting mechanism of the belt 651.
また、 前記ベルトコンべャ 6 5 0の 2本のベルト 6 5 1の間にあって 、 前記積上げ装置 6 0 0本体中央部のプーリ 6 5 3を挟む移送方向の入 側及び出側にはスプロケッ ト 6 0 1 , 6 0 2が配設されている。 このう ち、 折畳み籠 1の移送方向入側のスプロケッ ト 6 0 1は、 フレーム 6 0 4から突設されているブラケッ ト 6 0 5間に回転支持軸 6 0 6を設け、 この回転支持軸 6 0 6に対して、 軸受 6 0 7を介して回転自在に支持さ れている。 一方、 折畳み籠 1の移送方向出側のスプロッ ト 6 0 2は、 軸 受 6 0 8を介してフレーム 6 0 4に直接、 回転自在に支持されている回 転軸 6 0 9に、 キー等の位置決め機構 6 1 0を介して取付けられている 。 そして、 これらのスプロケット 6 0 1, 6 0 2間にチェーン 6 0 3力 巻回され、 更に、 このチェーン 6 0 3には、 当該チェーン 6 0 3が半周 する位置、 或いは互いに対向する位置、 つまり例えば図 2 0においては 前記入側のスプロケッ ト 6 0 1の位置に対して出側のスプロケッ ト 6 0 2の位置に相当する部分にプッシュプレート 6 1 1が取付けられている 。 ちなみに、 前記チェーン 6 0 3のレイアウトの上面は、 前記ベルトコ ンべャ 6 5 0の上面よりも下方になるが、 前記プッシュプレート 6 1 1 の軌跡の上面は、 当該ベルトコンべャ 6 5 0の上面よりも上方に位置す るようになっている。 また、 前記回転軸 6 0 9には、 個別のスプロケッ ト 6 1 2が取付けられ、 このスプロケッ 卜 6 1 2と、 積上げ装置 6 0 0 本体の下方出側に設けられた電動モータ 6 1 3の回転軸 6 1 4に取付け られたスプロケット 6 1 5との間にチェーン 6 1 6が巻回されている。 従って、 前記ベルトコンペャ 6 5 0を停止した状態で、 前記電動モ一夕 6 1 3を所定の方向に回転させると、 この回転に伴ってチヱ一ン 6 0 3 が回転されるため、 例えば後述する積上げ装置 6 0 0によって前記ベル トコンべャ 6 5 0の出側に積上げられた折畳み籠 1に、 当該チヱーン 6 0 3に取付けられたプッシュプレート 6 1 1か当接し、 それを前記搬送 方向に移送して、 後述するチヱーンコンペャ 6 8 0上に送り出すこと力 できる。 ちなみに、 符号 6 1 7は前記電動モータ 6 1 3及び回転軸 6 0 9間のチェーン 6 1 6の張力調整機構であり、 符号 6 1 8は前記二つの スプ□ケッ 卜 6 0 1 , 6 0 2間のチヱ一ン 6 0 3の張力調整機構である o Sprockets 6 are provided between the two belts 651 of the belt conveyor 650 and on the entrance side and the exit side in the transfer direction sandwiching the pulley 653 at the center of the stacking device 600. 0 1 and 6 0 2 are provided. Of these, the sprockets 601, on the entering side of the folding basket 1 in the transfer direction, are provided with a rotation support shaft 606 between brackets 605 projecting from the frame 604. It is rotatably supported with respect to 606 via a bearing 607. On the other hand, the sprockets 602 on the exit side in the transport direction of the folding basket 1 are directly connected to the rotating shaft 609 rotatably supported on the frame 604 via the bearing 608, and a key or the like. It is mounted via a positioning mechanism 6 10. Then, a chain 603 is wound between these sprockets 61 and 62, and furthermore, the chain 603 has a position where the chain 603 makes a half turn, or a position where the chain 633 faces each other, that is, For example, in FIG. 20, a push plate 611 is attached to a portion corresponding to the position of the outgoing sprocket 602 with respect to the position of the incoming sprocket 601. Incidentally, the upper surface of the layout of the chain 603 is lower than the upper surface of the belt conveyor 650, but the upper surface of the trajectory of the push plate 611 is the lower surface of the belt conveyor 650. It is located above the upper surface. An individual sprocket 612 is attached to the rotating shaft 609, and the sprocket 612 and the stacking device 609 are mounted. A chain 616 is wound around a sprocket 615 mounted on a rotating shaft 614 of an electric motor 613 provided on a lower exit side of the main body. Therefore, when the electric motor 613 is rotated in a predetermined direction while the belt conveyor 650 is stopped, the chain 603 is rotated with this rotation. A push plate 611 attached to the chain 603 is brought into contact with the folding basket 1 stacked on the exit side of the belt conveyor 65 by the stacking device 600, and is moved in the transport direction. It can be transferred and sent out onto a chain conveyor 680 described later. Incidentally, reference numeral 6 17 denotes a tension adjusting mechanism of the chain 6 16 between the electric motor 6 13 and the rotating shaft 6 09, and reference numeral 6 18 denotes the two sp □ kets 6 0 1, 6 0. O A tension adjustment mechanism for the chain between the two
一方、 前記チェーン 6 0 3及びベルト 6 5 1を挟んだ搬送方向両側に は、 前記積上げ装置 6 0 0本体を構成する昇降装置 6 2 0が設けられて いる。 この昇降装置 6 2 0は、 夫々、 フレーム 6 0 4の両側で上向きに 配設されたエアシリンダ 6 2 1 と、 このエアシリンダ 6 2 1のピストン ロッ ド 6 2 2の先端に取付けられた移動架台 6 2 3と、 当該移動架台 6 2 3から下方に突設されたガイドバー 2 6 4と、 当該ガイドバー 6 2 4 が挿通されるガイド装置 6 2 5とを備える。 また、 前記移動架台 6 2 3 上には、 前記折畳み籠 1の移送方向入側及び出側及びそれらの中央部に 、 折畳み籠 1を下方から支持して昇降するための昇降爪 6 2 6が回転自 在に取付けられている。 ちなみに、 前記移送される折畳み籠 1の両側面 をガイドするために前記フレーム 6 0 4から上方に突設されたガイドプ レート 6 2 7のうち、 これらの昇降爪 6 2 6が該当する部位は、 当該昇 降爪 6 2 6の昇降を妨げないように切り欠かれている。 On the other hand, on both sides of the chain 603 and the belt 651 in the transport direction, elevating devices 620 constituting the main body of the stacking device 600 are provided. The lifting / lowering device 620 includes an air cylinder 621, which is disposed upward on both sides of the frame 604, and a moving device attached to the tip of a piston rod 622 of the air cylinder 621. The gantry includes a gantry 623, a guide bar 264 projecting downward from the movable gantry 623, and a guide device 625 through which the guide bar 624 is inserted. In addition, on the movable gantry 6 23, elevating claws 6 2 6 for supporting the folding basket 1 from below and moving up and down are provided on the entrance side and the exit side of the folding basket 1 in the transfer direction and at the center thereof. It is mounted on a rotating base. By the way, of the guide plate 627 protruding upward from the frame 604 to guide both side surfaces of the folding basket 1 to be transferred, a portion to which these lifting claws 626 correspond, The lifting claw 6 26 is cut out so as not to hinder the lifting.
これらの昇降爪 6 2 6は、 例えば図 2 4に明示するように移動架台 6 2 3上に取付けられている。 即ち、 前記各移動架台 6 2 3上には各昇降 爪 6 2 6に該当する部位に、 軸線を搬送方向に向けた軸受 6 2 8が立設 され、 これらの軸受 6 2 8に回転軸 6 2 9が揷通されている。 そして、 この回転軸 6 2 9に対して、 昇降爪の外側円筒部 6 2 6 aが止めネジ 6 3 0によって固定されている。 従って、 この昇降爪 6 2 6は図 2 4に実 線で示す固定位置から、 同図に二点鎖線で示す跳ね上げ位置まで回動す る。 また、 この昇降爪 6 2 6の内側上端面 6 2 6 bは、 図 2 4に実線で 示す固定位置で水平に形成され、 同じく内側下部は、 その下方が搬送方 向外側に広がるテーパ面 6 2 6 cに形成されている。 そして、 前記移動 架台 6 2 3から下方にブラケット 6 3 1が突設され、 このブラケッ 卜 6 3 1からコイルスプリング係止軸 6 3 2が突設されると共に、 前記昇降 爪 6 2 6のテーパ面 6 2 6 cの下端部, つまり昇降爪 6 2 6の先端側下 部にもコイルスプリング係止軸 6 3 3が突設され、 両係止軸 6 3 2 , 6These lifting pawls 6 2 6 are, for example, as shown in FIG. Mounted on 2 3 That is, bearings 628 with their axes directed in the transport direction are erected on the movable gantry 6 23 at portions corresponding to the lifting claws 6 26, and these bearings 6 2 8 are attached to the rotating shaft 6. 2 9 are communicated. The outer cylindrical portion 626a of the lifting claw is fixed to the rotating shaft 629 by a set screw 6330. Therefore, the lifting claw 6 26 rotates from the fixed position shown by the solid line in FIG. 24 to the flip-up position shown by the two-dot chain line in FIG. The inner upper end surface 6 26 b of the lifting claw 6 26 is formed horizontally at a fixed position shown by a solid line in FIG. 24, and similarly, the lower portion on the inner side has a tapered surface 6 whose lower portion extends outward in the transport direction. 26C is formed. A bracket 631 projects downward from the moving base 623, a coil spring locking shaft 632 projects from the bracket 631, and a taper of the elevating pawl 626. At the lower end of the surface 6 26 c, that is, at the lower part on the tip side of the elevating claw 6 26, a coil spring locking shaft 6 33 is protruded, and both locking shafts 6 3 2, 6
3 3にコイルスプリング 6 3 4の両端部が係止されている。 また、 前記 移動架台 6 2 3のうち、 前記出側の昇降爪 6 2 6の更に出側には、 移送 される折畳み籠 1を規制するストツバ 6 3 5が取付けられている。 ちな みに、 前記中央部の昇降爪 6 2 6は、 前記折畳み籠 1の底材 1 aの面積 力、 平面視図示の半分であるもの、 つまり搬送方向への長さが半分の折 畳み籠 1でも、 当該中央部の昇降爪 6 2 6及びそれより出側の昇降爪 6 2 6で、 当該長さが半分の折畳み籠 1の下面を支持できる位置に設けら れている。 また、 前記各図に示す符号 6 3 6は、 前記昇降爪 6 2 6によ つて昇降される段積み状態の折畳み籠 1を下方から支持する支持プレー 卜である。 Both ends of the coil spring 6 3 4 are locked to 33. Further, on the moving stand 6 23, further on the exit side of the elevating claw 6 2 6 on the exit side, a stopper 6 35 for regulating the folding basket 1 to be transferred is attached. Incidentally, the lifting claw 6 2 6 in the central portion is the half of the bottom member 1 a of the folding basket 1, which is half of the planar view illustration, that is, the folding basket whose length in the transport direction is half. Also in 1, the lifting claw 6 26 in the center and the lifting claw 6 26 on the exit side are provided at positions where the lower surface of the folding basket 1 having the half length can be supported. Reference numeral 636 shown in each figure is a support plate that supports the folding basket 1 in a stacked state, which is raised and lowered by the lifting claw 626 from below.
従って、 前記ベルトコンペャによって折畳み籠 1力、 前記移動架台 6 2 3のストツバ 6 3 5に当接する位置まで移送されたら、 前記昇降装置 6 2 0のエアシリンダ 6 2 1のピストンロッ ド 6 2 2を延伸して移動架 台 6 2 3を上昇させる。 これにより、 それまで折畳み籠 1の下方に位置 していた昇降爪 6 2 6の内側上端面 6 2 6 aが当該移送されてきた折畳 み籠 1の下面の当接し、 そのまま上昇させる。 このようにして先に移送 された折畳み籠 1が上昇されて前記ストツバ 6 3 5の手前部分が空いた ら、 次の折畳み籠 1を、 前記と同様にストツバ 6 3 5に当接する位置ま で移送する。 この状態で、 前記エアシリンダ 6 2 1のピストン口ッド 6 2 2を収縮して、 前述のように上昇されていた昇降爪 6 2 6を下降させ ると、 その内側下部に形成されているテ一パ面 6 2 6 c力、 前記ストッ パ 6 3 5に当接して停止している折畳み籠 1の上面から側面に当接して 、 例えば図 2 3に二点鎖線 aで示すように上方に跳ね上げられ、 これに 伴って、 それまで昇降爪 6 2 6上に支持されていた折畳み籠 1力く、 当該 ストツバ 6 3 5に当接して停止している折畳み籠 1の上方に載置される 。 そして、 この状態から、 更にエアシリンダ 6 2 1のピストンロッ ド 6 2 2を収縮して昇降爪 6 2 6を下降させると、 その内側先端部が前記ス トツパ 6 3 5に当接して停止している折畳み籠 1の側面から外れ、 当該 昇降爪 6 2 6が前記コイルスプリング 6 3 4の弾性力によって例えば図 2 3に二点鎖線 bで示す前記固定位置まで復元する。 そして、 当該昇降 爪 6 2 6の内側上端面 6 2 6 aが前記ストツバ 6 3 5に当接して停止し ている折畳み籠 1の下方に位置した状態から、 当該エアシリンダ 6 2 1 のピストンロッド 6 2 2を延伸すると、 2段積みされた折畳み籠 1が前 記昇降爪 6 2 6の内側上端面 6 2 6 aに下方から支持されて上昇する。 これを繰り返して、 所定段数 (図では 1 0段) の折畳み籠 1が前記昇降 爪 6 2 6の上方に段積みされたら、 前記ストツバ 6 3 5を移動架台 6 2 3ごと前記チェーン 6 0 2より下方に下降させて、 それらを前記支持プ レート 6 3 6上に載せ替え、 その状態で電動モー夕 6 1 3を回転させて チェーン 6 0 3を回転させる。 すると、 当該チヱーン 6 0 3に取付けら れている前記プッシュプレート 6 1 1が前記段積みされている折畳み籠 1の後方から当接し、 それを搬送方向に押し出し、 次のチェーンコンペ ャ 6 8 0に送り出す。 Therefore, once the folding basket is moved by the belt conveyor to a position where it comes into contact with the stopper 635 of the movable base 623, the piston rod 622 of the air cylinder 621 of the lifting device 620 is extended. And mobile rack Raise the platform 6 2 3. As a result, the inner upper end surface 6 26 a of the lifting claw 6 26 that had been located below the folding basket 1 abuts on the lower surface of the transferred folding basket 1 and is raised as it is. When the folding basket 1 transferred earlier in this way is lifted and the front part of the stopper 635 is vacated, the next folding basket 1 is brought to a position where it comes into contact with the stopper 635 in the same manner as described above. Transfer. In this state, when the piston port 6 22 of the air cylinder 6 2 1 is contracted to lower the lifting claw 6 2 6 raised as described above, The taper surface 6 2 6c force, abutting against the side surface from the top surface of the folding basket 1 stopped in contact with the stopper 6 35, for example, as shown by the two-dot chain line a in FIG. The folding basket 1 supported by the lifting claw 6 2 6 is now strong, and is placed above the folding basket 1 that has stopped in contact with the stopper 6 35. Is done. Then, from this state, when the piston rod 622 of the air cylinder 621 is further contracted to lower the elevating pawl 626, its inner end comes into contact with the stopper 635 and stops. The lifting claw 6 26 is released from the side surface of the folding basket 1, and is restored to the fixed position indicated by a two-dot chain line b in FIG. 23 by the elastic force of the coil spring 6 34. Then, the piston rod of the air cylinder 6 21 is moved from a state in which the inner upper end surface 6 2 6 a of the lifting claw 6 2 6 is located below the folding basket 1 stopped in contact with the stopper 6 35. When 6 2 2 is extended, the folding baskets 1 stacked in two stages are supported by the inner upper end surface 6 2 6 a of the lifting claw 6 2 6 from above and ascend. By repeating this, when a predetermined number of folding baskets 1 (10 in the figure) are stacked above the raising and lowering claws 6 26, the stopper 6 35 is moved together with the moving base 6 2 3 into the chain 6 2 Then, they are lowered and replaced on the support plate 6336, and in this state, the electric motor 613 is rotated to rotate the chain 63. Then, it is attached to the relevant chain The push plate 611, which is in contact with the folding baskets 1, is pushed from the rear of the stacked folding cages 1, pushed out in the transport direction, and sent out to the next chain conveyor 680.
次に、 前記チヱーンコンペャ 6 8 0について図 2 5及び図 2 6を用い て詳細に説明する。 このチヱ一ンコンペャ 6 8 0は、 前記各搬送ライン 毎に 2台直列に設けられており、 各チヱ一ンコンペャ 6 8 0は、 夫々個 別のフレーム 6 8 1の出側及び入側の夫々において、 軸受 6 8 2を介し て回転自在に取付けられた回転軸 6 8 3にスプロケッ ト 6 8 4を平行に 取付け、 対向するスプロケッ ト 6 8 4及び各フレーム 6 8 1の中央部の 柱部材 6 8 5に設けられた張力調整機構を兼任するスプロケッ ト 6 8 6 間にチヱ一ン 6 8 7を巻回して構成される。 また、 各チヱ一ンコンペャ 6 8 0の出側の回転軸 6 8 3には個別のスプロケッ ト 6 8 8が取付けら れ、 このスプロケット 6 8 8と、 各フレーム 6 8 1の下方出側に設けら れた電動モー夕 6 8 9の回転軸に連結されたスプロケッ ト 6 9 1 との間 にチェーン 6 9 2が巻回されている。 ちなみに、 この電動モータ 6 8 9 は、 パルスモ一夕等のサーボモータで構成されている。 また、 各フレー 厶 6 8 1の下方には、 折畳み籠 1から落下する洗浄液を受けるための水 勾配のある洗浄液受け台 6 9 3が設けられている。 Next, the chain conveyor 680 will be described in detail with reference to FIGS. 25 and 26. FIG. Two chain conveyors 680 are provided in series for each of the transport lines, and each of the chain conveyors 680 is provided on the outlet side and the inlet side of a separate frame 681 respectively. The sprockets 684 are mounted parallel to the rotating shaft 683 rotatably mounted via bearings 682, and the opposite sprockets 684 and the column members 6 in the center of each frame 681 The chain 687 is wound between the sprockets 686 which also serve as the tension adjusting mechanism provided in the 885. In addition, a separate sprocket 688 is attached to the rotating shaft 683 on the outlet side of each chain conveyor 680, and the sprocket 688 is provided on the lower outlet side of each frame 681. A chain 692 is wound between the electric motor 689 and the sprocket 691 connected to the rotating shaft. Incidentally, the electric motor 689 is constituted by a servomotor such as a pulse motor. In addition, a washing liquid receiving stand 693 having a water gradient for receiving the washing liquid falling from the folding basket 1 is provided below each frame 681.
従って、 各チェーンコンペャ 6 8 0の電動モータ 6 8 9を所定方向に 回転させると、 夫々チェーン 6 8 7が所定方向に回転され、 それに伴つ て、 前記積上げ装置 6 0 0から送り込まれた段積み状態の折畳み籠 1は 、 図 2 5の矢印 a ' 方向に、 二つのチェーンコンペャ 6 8 0を載り継し、 で移送される。 ちなみに、 この二つのチェ一ンコンべャ 6 8 0上には、 前記段積みされた折畳み籠 1を、 所定最大組数 (図では最大で 8組) だ け載置した状態にできることから、 前記積上げ装置 6 0 0までの工程と 後述する移送装置 7 0 0以後の工程との間の稼働率の変動に応じて、 当 該チヱ一ンコンペャ 6 8 0は若干のストッカーとしての機能を有する。 但し、 両者のサイクルタイムが設定された時間通りである場合には、 可 及的に歩留りを向上させるため、 これらのチヱ一ンコンペャ 6 8 0上に は常時最大組数の段積み状態の折畳み籠 1が載置され、 それが順次、 先 工程から後工程に流れてゆくべきである。 そこで、 図 2 5の最も右方に 位置する前記積上げ装置 6 0 0から送り込まれた位置を第 1ステ一ショ ン、 同図の最も左方に位置する後述する移送装置 7 0 0に移送する位置 を第 8ステーションとし、 それらの間を 7等分した位置を夫々、 第 2乃 至第 7ステーションとしたとき、 前記サ一ボモ一夕からなる電動モータ 6 8 9を、 所定のサイクルタイム毎に各ステーションピッチに応じた分 だけ回転させることにより、 各ステーションに待機している段積み状態 の折畳み籠 1を確実に次のステーションに移送し、 つまり後段の移送装 置に送り込むようにして、 歩留りを向上するようにしている。 Therefore, when the electric motor 689 of each chain conveyor 680 is rotated in a predetermined direction, the chains 687 are respectively rotated in a predetermined direction, and accordingly, the chains 687 are fed from the stacking device 600. The folded basket 1 in the stacked state is transferred by two chain conveyors 680 in the direction of arrow a ′ in FIG. Incidentally, on the two chain conveyors 680, the stacked folding baskets 1 can be placed in a state where only a predetermined maximum number of sets (up to eight sets in the figure) can be placed. Depending on the fluctuation of the operation rate between the process up to the stacking device 600 and the process after the transfer device 700 described later, The chain conveyor 680 has a function as a slight stocker. However, if the cycle time of both is the set time, in order to improve the yield as much as possible, these chain compensators 680 always have a maximum number of folding baskets 1 should be placed, and it should flow sequentially from the preceding process to the subsequent process. Therefore, the position sent from the stacking device 600 located at the rightmost position in FIG. 25 is transferred to a first station, a transfer device 700 described later located at the leftmost position in FIG. When the position is set to the eighth station, and the positions obtained by dividing them into seven equal parts are set to the second to seventh stations, respectively, the electric motor 689 consisting of the above-mentioned servo-boom is used for every predetermined cycle time. By rotating the folding baskets 1 in a stacking state waiting at each station to the next station by rotating them by an amount corresponding to the pitch of each station at a time, that is, sending them to the subsequent transfer device, We try to improve the yield.
次に、 前記移送装置 7 0 0について図 2 7乃至図 2 9を用いて詳細に 説明する。 この移送装置 7 0 0は、 前記 2本の搬送ライン A, Bに対し て、 後述する遠心脱水装置 8 0 0への挿入装置 7 5 0への送り出しライ ンを中心に、 互いに対向して配設されているが、 ここでは、 図 1の上方 , 即ちレイァゥト上で奥方のライン Aに設けられているものについての み詳述するものとし、 図 1の下方, 即ちレイアウ トの上で前方のライン Bに設けられているものについては図 2 8に示す平面図を反転させて対 応させ、 その詳細な説明を省略する。 Next, the transfer device 700 will be described in detail with reference to FIGS. 27 to 29. The transfer device 700 is opposed to the two transport lines A and B, with a delivery line to a centrifugal dehydrator 800 to be described later being inserted into a centrifugal dehydrator 800 to be described later. Here, only those provided in the upper part of FIG. 1, that is, the line A at the back on the layout will be described in detail, and the lower part of FIG. 1, that is, the front of the layout above the layout will be described. For the components provided on the line B, the plan view shown in FIG. 28 is inverted to correspond, and detailed description thereof is omitted.
この移送装置 7 0 0は、 まず、 前記出側のチヱ一ンコンペャ 6 8 0の 第 8ステーション, 即ち前記移送装置 7 0 0との取り合い位置下方に、 当該チ ーンコンペャ 6 8 0の移送方向と直交方向に回転自在な非駆動 (フリー) ローラコンペャ 7 0 1を有する。 これらのフリー口一ラコン べャ 7 0 1は、 実質的には前記出側チェーンコンペャ 6 8 0のフレーム 6 8 1を兼用しているが、 装置としては移送装置 7 0 0に含まれる。 そ して、 このフレーム 6 8 1の中央部からはエアシリンダ 7 0 2が立設さ れると共にガイド装置 7 0 4が取付けられ、 このエアシリンダ 7 0 2の ピストンロッ ド 7 0 3の先端部に移動架台 Ί 0 5が取付けられると共に 当該移動架台 7 0 5から下方に突設されたガイ ドバ— 7 0 6が前記ガイ ド装置 7 0 4に挿通されており、 この移動架台 7 0 5に、 前記フリー口 —ラコンペャを構成する各ローラ 7 0 7力 前記出側チヱ一ンコンペャ 6 8 0の各チヱ一ン 6 8 7と干渉しないように回転自在に取付けられて いる。 従って、 前記エアシリンダ 7 0 2のピストンロッ ド 7 0 3を収縮 した状態では、 前記移動架台 7 0 5上の各ローラ 7 0 7がなす上面は、 前記出側チヱ一ンコンペャ 6 8 0のチヱーン 6 8 7の上面より下方に位 置している力、 当該エアシリンダ 7 0 2のピストンロッ ド 7 0 3を延伸 すると、 移動架台 7 0 5及び各ローラ 7 0 7がチェーン 6 8 7の間を通 つて上昇し、 当該移動架台 7 0 5上のローラ 7 0 7がなす上面は、 当該 出側チェーンコンペャ 6 8 0のチェーン 6 8 7の上面より上方に突出す るように構成されている。 First, the transfer device 700 is located below the eighth station of the outgoing side chain conveyor 680, that is, below the position where the transfer device 700 is engaged, and is orthogonal to the transfer direction of the chain conveyor 680. It has a non-driven (free) roller conveyor 711, which is rotatable in any direction. These free mouth conveyors 701 are substantially the frame of the outlet chain conveyor 680. 681 is also used, but is included in the transfer device 700 as a device. An air cylinder 720 is set up from the center of the frame 681, and a guide device 704 is attached to the air cylinder 720. A movable base Ί 05 is attached, and a guide bar 706 protruding downward from the movable base 705 is inserted into the guide device 704. The free port is mounted rotatably so as not to interfere with each of the chains 687 of the outlet side chain conveyor 680. Therefore, in a state where the piston rod 703 of the air cylinder 702 is contracted, the upper surface formed by the rollers 707 on the moving base 705 is formed by the chain 6 of the outlet-side chain conveyor 680. When the piston rod 703 of the air cylinder 702 is extended, the moving base 705 and each roller 707 pass between the chains 687. The upper surface formed by the rollers 707 on the movable base 705 is configured to protrude above the upper surface of the chain 687 of the output side chain conveyor 680.
一方、 前記フリー a—ラコンペャ 7 0 1の延長上には、 通常の駆動□ —ラコンペャ 7 1 0が設けられている。 この駆動ローラコンペャ 7 1 0 は、 図 2 8において前記フリーローラコンペャ 7 0 1の手前側から後述 する遠心脱水装置 8 0 0への揷入装置 7 5 0への送り出しライン Cまで 延設されており、 フレーム 7 1 1を構成する上部梁部材 7 1 4の上端部 において、 前記上昇状態にあるフリーローラコンペャ 7 0 1の上面と同 等の高さに回転自在に取付けられた各ローラ 7 1 2にスプロケッ ト 7 1 3を取付け、 当該フレーム 7 1 1の上部梁部材 7 1 4の下方に個別のス プロケッ ト 7 1 5を設けると共に、 図 2 9の左方の柱部材 7 2 0の中央 部にも、 張力調整機構を兼任する回転軸 7 1 6及びスプロケッ ト 7 1 7 を設け、 これらの各スプロケット 7 1 3 , 7 1 5 , 7 1 7回りにチェ一 ン 7 1 9が巻回され、 合わせて前記回転軸 7 1 6には個別のスプロケッ ト Ί 1 8を設け、 このスプロケッ ト 7 1 8と、 フレーム 7 1 1の下方に 取付けられた電動モータ 7 2 1の回転軸に連結されたスプロケッ ト 7 2 2との間にチェーン 7 2 3を巻回して構成される。 従って、 前記電動モ —夕 7 2 1を所定方向に回転させると、 前記フレーム 7 1 1の上端部に 配設されたローラ 7 1 2の上面は図 2 9の矢印 b ' 方向に同期して回転 される。 なお、 図中の符号 7 2 4は、 折畳み籠 1から落下する洗浄液を 受ける洗浄液受け台である。 On the other hand, on the extension of the free la-comparator 71, a normal drive □ -la-comparator 70 is provided. The drive roller conveyer 7100 extends from the front side of the free roller conveyer 7101 in FIG. 28 to a delivery line C to an input device 7500 for a centrifugal dehydrator 800, which will be described later. At the upper end of the upper beam member 714 constituting the frame 711, each roller 7 rotatably mounted at the same height as the upper surface of the free roller conveyor 701 in the raised state. Attach sprockets 7 13 to 1 2, and provide individual sprockets 7 15 below the upper beam members 7 14 of the frame 7 1 1, as well as the left column members 7 2 0 in Fig. 29. The rotating shaft 711 and the sprocket 711 also serve as a tension adjustment mechanism at the center of the A chain 719 is wound around each of these sprockets 7 13, 7 15, 7 17, and a separate sprocket Ί 18 is provided on the rotating shaft 7 16. A chain 72 is wound between the sprocket 71 and a sprocket 72 connected to the rotating shaft of an electric motor 71 mounted below the frame 71. You. Therefore, when the electric motor 721 is rotated in a predetermined direction, the upper surface of the roller 712 disposed at the upper end of the frame 711 is synchronized with the direction of the arrow b ′ in FIG. It is rotated. The reference numeral 724 in the figure denotes a cleaning liquid receiving stand for receiving the cleaning liquid falling from the folding basket 1.
また、 前記フリー口一ラコンべャ 7 0 1を挟んだ前記駆動口一ラコン べャ 7 1 0と反対側, つまり前記出側チューンコンペャ 6 8 0の後方に は個別のフレーム 7 2 5が設けられ、 このフレーム 7 2 5上にあって、 出側チヱーンコンべャ 6 8 0の上部後方には、 ピストン口ッ ド 7 2 7力、' 当該フリーローラコンペャ 7 0 1上方から駆動ローラコンペャ 7 1 0ま で延びるエアシリンダ 7 2 6が設けられており、 またそのピストンロッ ド 7 2 7の先端部にはプッシュプレート 7 2 8が取付けられている。 ま た、 このプッシュプレート 7 2 8からは前記フレーム 7 2 5上方に向け てガイドバー 7 2 9が突設され、 このガイドバ一 7 2 9力 当該フレー ム 7 2 5上に設けられたガイ ド装置 7 3 0に揷通されている。 従って、 前記出側チェーンコンペャ 6 8 0の第 8ステーションに載置されている 段積み状態の折畳み籠 1を前記フリーローラコンべャ 7 0 1で上昇させ 、 その状態で前記エアシリ ンダ 7 2 6のビストンロッ ド 7 2 7を延伸さ せると、 当該段積み状態の折畳み籠 1は、 当該ピストン口ッ ド 7 2 7の プッシュプレート 7 2 8に押されてフリーローラコンペャ 7 0 1から駆 動ローラコンペャ 7 1 0上に送り出される。 In addition, an individual frame 7 25 is provided on the opposite side of the drive port 1-side conveyor 7 1 0 across the free port-side 1-side conveyor 7 01, that is, behind the output side tune conveyor 6 8 0. On the frame 7 25, and behind the upper side of the outlet side chain conveyor 6 80, there is a piston port 7 2 7 force. An air cylinder 726 extending to the end is provided, and a push plate 728 is attached to the tip of the piston rod 727. Further, a guide bar 7229 is protruded from the push plate 728 toward the upper side of the frame 7225, and a guide bar 7229 force is provided on the frame 7225. Connected to device 730. Accordingly, the folding basket 1 placed in the eighth station of the outlet side chain conveyor 680 in a stacked state is raised by the free roller conveyor 71, and in this state, the air cylinder 72 When the biston rod 7 2 7 of 6 is extended, the folding basket 1 in the stacked state is pushed by the push plate 7 2 8 of the piston port 7 2 7 and driven from the free roller compass 7 0 1. It is sent out on a moving roller conveyor 7110.
また、 図 2 8において、 前記後述する遠心脱水装置 8 0 0への揷入装 置 7 5 0への送り出しライン Cに相当する駆動ローラコンペャ 7 1 0の 上部右方には、 ピストンロッド 7 3 2が駆動ローラコンペャ 7 1 0から その左方まで延びるエアシリンダ 7 3 1力、 当該駆動ローラコンペャ 7 1 0の右方に配設されたフレーム 7 3 3上に設けられており、 またその ビス卜ンロッ ド 7 3 2の先端部にはプッシュブレート 7 3 4が取付けら れている。 また、 このプッシュプレート 7 3 4からは前記フレーム 7 3 3上方に向けてガイ ドバー 7 3 5が突設され、 このガイドバ一 7 3 5が 、 当該フレーム 7 3 3上に設けられたガイド装置 7 3 6に揷通されてい る。 従って、 前記駆動ローラコンペャ 7 1 0の送り出しライン Cに相当 する位置に段積み状態の折畳み籠 1が載置されている状態で、 前記エア シリンダ 7 3 1のピストンロッ ド 7 3 2を延伸させると、 当該段積み状 態の折畳み籠 1は、 当該ピストンロッド 7 3 2のプッシュプレート 7 3 4に押されて駆動ローラコンペャ 7 1 0から後述する遠心脱水装置 8 0 0への挿入装置 7 5 0に送り出される。 Also, in FIG. 28, the loading into the centrifugal dehydrator 800 described below is performed. To the right of the upper part of the drive roller conveyor 710 corresponding to the feed line C to the feeder 7500, a piston rod 732 extends from the drive roller conveyor 710 to the left, and an air cylinder 731 force, which drives It is provided on a frame 733 provided on the right side of the roller conveyor 710, and a push plate 733 is attached to the tip of the bit rod 732. Further, a guide bar 735 is provided to project upward from the push plate 733 toward the frame 733, and the guide bar 735 is provided with a guide device 7 provided on the frame 733. It is communicated to 36. Therefore, when the folding rod 1 in the stacked state is placed at a position corresponding to the delivery line C of the drive roller conveyor 7110, when the piston rod 732 of the air cylinder 731 is extended, The folding basket 1 in the stacked state is pushed by the push plate 734 of the piston rod 732 and sent out from the drive roller conveyor 7110 to an insertion device 7500 to a centrifugal dehydrator 800 described later. It is.
以上より、 前記出側チェーンコンペャ 6 8 0の第 8ステーション上に 段積み状態の折畳み籠 1が載置されている状態で、 前記エアシリンダ 7 0 2を延伸させて移動架台 7 0 5ごとフリーローラコンペャ 7 0 1を上 昇させると、 それまでチヱ一ンコンペャ 6 8 0上に搭載されていた折畳 み籠 1は当該フリーローラコンペャ 7 0 1上に載り移る。 この状態で、 前記エアシリンダ 7 2 6のピストンロッ ド 7 2 7を延伸させて、 当該段 積み状態の折畳み籠 1をフリーローラコンペャ 7 0 1から駆動口一ラコ ンべャ 7 1 0上に送り出し、 更に前記電動 7 2 1モータを回転させて駆 動ローラコンペャ 7 1 0を駆動して、 当該折畳み籠 1を前記挿入装置 7 5 0への送り出しライン Cまで移送する。 そして、 前記エアシリンダ 7 3 1のピストンロッド 7 3 2を延伸させて前記段積み状態の折畳み籠 1 を前記遠心脱水装置 8 0 0への挿入装置 7 5 0に送り出す。 従って、 こ の工程を、 前述のように 2本の搬送ラインの夫々に設けられた移送装置 7 0 0で交互に行えば、 2本のライン A, Bは前記挿入装置 7 5 0への 1本のライン Cに統合される。 As described above, while the folding baskets 1 in a stacked state are placed on the eighth station of the outlet-side chain conveyor 680, the air cylinders 720 are extended to move the moving racks 705 together. When the free roller compensator 701 is raised, the folding basket 1 previously mounted on the chain compensator 680 is transferred onto the free roller compensator 701. In this state, the piston rod 7 27 of the air cylinder 7 26 is extended, and the folding basket 1 in the stacked state is moved from the free roller conveyor 70 1 to the drive port 1 on the roller conveyor 7 10. The folding basket 1 is transported to a delivery line C to the insertion device 750 by sending the folding basket 1 by driving the electric roller conveyor 710 by rotating the electric motor 721. Then, the piston rod 732 of the air cylinder 731 is extended, and the folding basket 1 in the stacked state is sent out to the insertion device 7500 into the centrifugal dehydrator 800. Therefore, Are alternately performed by the transfer device 700 provided on each of the two transport lines as described above, so that the two lines A and B become one line to the insertion device 7500. Integrated into C.
次に、 前記遠心脱水装置への挿入装置 7 5 0について図 3 0乃至図 3 2を用いて詳細に説明する。 この挿入装置 7 5 0は、 前記移送装置 7 0 0による送り出し位置の下方にフレーム 7 5 1を設け、 このフレーム 7 5 1上に、 前記移送装置 7 0 0から送り込まれた段積み状態の折畳み籠 1を遠心脱水装置 8 0 0にスライ ドして挿入するスライ ド装置 7 5 2を 搭載してなる。 このスライド装置 7 5 2は、 互いに開口部が内向きで前 記フレーム 7 5 1のうち折畳み籠 1の移送方向両側の上部梁を兼任する 断面コ字状の 2本のレール部材 7 5 3と、 これらのレ一ル部材 7 5 3の 内側に配設された移動架台 7 5 と、 この移動架台 7 5 4に横架された 回転支持軸 7 5 5に回転自在に取付けられ且つ前記レール部材 7 5 3の コ字状断面内に配設された車輪 7 5 6と、 前記フレーム 7 5 1の中央柱 部材 7 5 7に取付けられ且つ図 3 0の左方にピストンロッ ド 7 5 9が延 びるエアシリンダ 7 5 8とを備えている。 また、 前記移動架台 7 5 4を 構成する 2本の断面コ字状の横部材 7 6 0上には、 夫々ピストンロッ ド 7 6 2が上向きのエアシリンダ 7 6 1が立設されると共にそれを挟んだ 折畳み籠 1の移送方向両側にガイ ド装置 7 6 3か取付けられ、 前記エア シリンダ 7 6 1の夫々のピストンロッ ド 7 6 2の先端部に棒状の支持部 材 7 6 4が取付けられ、 この支持部材 7 6 4から下方に突設されたガイ ドバー 7 6 5が前記ガイ ド装置 7 6 3内に挿通されている。 なお、 前記 支持部材 7 6 4のうち、 折畳み籠 1の移送方向後端部上面には、 前記段 積みされた折畳み籠 1の後面を押さえる押さえ突起 7 6 6が設けられて いる。 Next, the insertion device 750 into the centrifugal dehydrator will be described in detail with reference to FIGS. This insertion device 750 is provided with a frame 751, below the sending position by the transfer device 700, and on this frame 751, a folded state in a stacked state sent from the transfer device 700 is provided. It is equipped with a slide device 752 that slides and inserts the cage 1 into a centrifugal dehydrator 800. The sliding device 752 has two rail members 753 having a U-shaped cross section, the openings of which inward each other, and which also serve as the upper beams on both sides in the transfer direction of the folding basket 1 of the frame 751. A movable frame 75 disposed inside the rail members 753; a rotatable support shaft 755 mounted horizontally on the movable frame 754; The wheels 756 arranged in the U-shaped cross section of 753 and the center rod member 7557 of the frame 751, and a piston rod 759 extends to the left in FIG. Air cylinders 7 58. Further, on the two horizontal members 760 having a U-shaped cross section constituting the movable base 754, air cylinders 761, each having an upwardly directed piston rod 762, are erected and installed. Guide devices 763 are attached to both sides of the folding basket 1 in the transfer direction, and a rod-shaped support member 764 is attached to the tip of each piston rod 762 of the air cylinder 761. A guide bar 765 protruding downward from the support member 746 is inserted into the guide device 736. In addition, a holding projection 766 for holding the rear surface of the stacked folding baskets 1 is provided on the upper surface of the rear end of the folding basket 1 in the transfer direction among the support members 746.
一方、 後段に詳述する遠心脱水装置の挿入位置には、 図 3 2に示すよ うに、 前記段積みされた折畳み籠 1を支持する支持プレート 7 7 1が設 けられていると共に、 その移送方向手前側には、 図示されない開閉機構 及びコイルスプリング 7 7 2によって自動的に開閉される扉部材 7 7 3 力、 前記折畳み籠 1の幅方向両側に、 ヒンジ機構 7 7 4を介して開閉自 在に設けられている。 なお、 前記揷入装置 7 5 0の移動架台 7 5 4上の エアシリンダ 7 6 1のピストンロッ ド 7 6 2を収縮した状態では、 前記 支持部材 7 6 の上面は、 この遠心脱水装置 8 0 0の支持プレート 7 7 1の上面より下方に位置し、 当該エアシリ ンダ 7 6 1のピストン口ッ ド 7 6 2を延伸すると、 支持部材 7 6 4の上面が支持プレート 7 7 1の上 面より上方になるように設定してある。 On the other hand, the insertion position of the centrifugal dehydrator described in detail later is as shown in FIG. As described above, a support plate 771, which supports the stacked folding baskets 1, is provided, and the opening and closing mechanism and a coil spring 772, which are not shown, open and close automatically on the front side in the transfer direction. The door member 773 is provided on both sides in the width direction of the folding basket 1 via a hinge mechanism 774 so as to be opened and closed independently. In a state where the piston rod 762 of the air cylinder 761 on the moving base 754 of the loading device 750 is contracted, the upper surface of the support member 76 is mounted on the centrifugal dehydrator 800. When the piston port 762 of the air cylinder 761 is extended below the upper surface of the support plate 771, the upper surface of the support member 764 is higher than the upper surface of the support plate 771. It is set to become.
以上より、 この挿入装置 7 5 0では、 前記移動架台 7 5 4上のエアシ リ ンダ 7 6 1のピストンロッ ド 7 6 2を延伸した状態で前記移送装置 7 0 0によって送り込まれた段積み状態の折畳み籠 1力"^、 前記支持部材 7 6 4上に載置されたら、 前記移動架台 7 5 5下のエアシリ ンダ 7 5 8の ピストンロッ ド 7 5 9を延伸して前記車輪 7 5 6をレール部材 7 5 3に 沿って回転させながら、 移動架台 7 5 4ごと段積みされた折畳み籠 1を 図 2 0の矢印 d ' 方向に移送する。 一方、 遠心脱水装置 8 0 0の揷入位 置に搬送された前記扉部材 7 7 3は、 図示されない開閉機構によって自 動的に開状態となっている。 そして、 段積みされた折畳み籠 1を遠心脱 水装置 8 0 0の揷入位置まで移送したら、 前記移動架台 7 5 4上のエア シリンダ 7 6 1のピストンロッド 7 6 2を収縮し、 前記支持部材 7 6 5 上に載置されていた段積み状態の折畳み籠 1を、 当該遠心脱水装置 8 0 0の挿入位置の支持プレート 7 7 1上に載り移す。 この状態で、 前記移 動架台 7 5 4下のエアシリンダ 7 5 8のピストンロッ ド 7 5 9を収縮し て、 前記移動架台 7 5 4及び支持部材 7 6 4を図 3 0に実線で示す位置 に復元する。 次に、 前記遠心脱水装置 8 0 0について図 3 3乃至図 3 5を用いて詳 細に説明する。 この遠心脱水装置 8 0 0は、 図 3 3に明示するように、 全体を取り囲むと共に全体の中心回転軸 8 0 1回りに回転する大きな大 径ターンテーブル 8 0 2を有する。 この大径ターンテーブル 8 0 2を、 例えば図 3 3に示すような 1 2 0 ° 毎の等角間隔に分割したとき、 同図 の右下方の部位が挿入ステーション 8 0 3 , 上方の部位が遠心脱水ステ —シヨン 8 0 4 , 左下方の部位が抽出ステーション 8 0 5となり、 当該 大径ターンテーブル 8 0 2上の夫々のステーションに該当する位置に、 個別の回転軸回りに回転する小さな小径ターンテーブル 8 0 7が設けら れている。 また、 各小径ターンテーブル 8 0 7には、 9 0 ° 毎の等間隔 で前記段積みされた折畳み籠 1を搭載するステージ 8 0 8が設けられ、 その各ステージ 8 0 8に、 前述した支持プレート 7 7 1及び扉部材 7 7 3が設けられている。 As described above, in the insertion device 750, the stacking state sent by the transfer device 700 in a state where the piston rod 762 of the air cylinder 761 on the moving base 754 is extended is provided. When the folding cage is placed on the support member 764, the piston rod 759 of the air cylinder 758 below the moving base 755 is extended to rail the wheels 756. While rotating along the members 753, the folding baskets 1 stacked together with the movable gantry 754 are transferred in the direction of the arrow d 'in Fig. 20. On the other hand, the centrifugal dewatering device 800 is placed at the entrance position. The door member 773 conveyed to the container is automatically opened by an opening / closing mechanism (not shown), and the stacked folding cages 1 are moved to the insertion position of the centrifugal dewatering device 800. After the transfer, retract the piston rod 762 of the air cylinder 761 on the moving base 754, and The folding basket 1 in the stacked state placed on the holding member 7 6 5 is transferred onto the support plate 7 71 at the insertion position of the centrifugal dewatering device 800. In this state, the transfer platform By retracting the piston rod 759 of the air cylinder 758 below the lower 754, the movable base 754 and the support member 764 are restored to the position shown by the solid line in FIG. Next, the centrifugal dehydrator 800 will be described in detail with reference to FIGS. 33 to 35. As shown in FIG. 33, the centrifugal dehydrator 800 has a large, large-diameter turntable 800 that surrounds the entirety and rotates around the entire central rotation axis 800. When this large-diameter turntable 800 is divided into, for example, equiangular intervals of 120 ° as shown in FIG. 33, the lower right part in the figure is the insertion station 803, and the upper part is Centrifugal dewatering station 804, the lower left part is the extraction station 805, and a small small diameter that rotates around the individual rotation axis at the position corresponding to each station on the large diameter turntable 8002. A turntable 807 is provided. Each small-diameter turntable 807 is provided with a stage 808 on which the stacked folding baskets 1 are mounted at equal intervals of 90 °, and each stage 808 has the support described above. A plate 771 and a door member 773 are provided.
次に、 この遠心脱水装置 8 0 0の装置構成について詳細に説明する。 この遠心脱水装置 8 0 0は、 図 3 4又は図 3 5に明示するように、 全体 で天井部材 8 1 0と床部材 8 1 1とを有する中空円筒フレーム 8 1 2を 有し、 その中心部に上下に貫通する前記中心回転軸 8 0 1が支持架台 8 1 3ゃ軸受 8 1 4等を介して回転自在に立設されており、 この中心回転 軸 8 0 1の周囲に前記大径夕一ンテーブルが延設されていると考えてよ い (図示は省略) 。 また、 前記中心回転軸 8 0 1のうち、 この大径夕一 ンテーブル 8 0 2の下方には、 それよりも径の小さい円形のガイドテー ブル 8 1 5が設けられている。 このガイドテ一ブル 8 1 5は円形の上板 8 1 6と、 その周囲下方に垂下された側面部材 8 1 7と力、らなり、 その 下面に相当する部位は開口している。 そして、 この側面部材 8 1 7に沿 つてラック 8 1 8が取付けられている。 一方、 前記フレーム 8 1 2の床 部材 8 1 1には電動モー夕 8 1 9が設けられている。 この電動モー夕 8 1 9は、 パルスモー夕等のサーボモ一夕で構成され、 その回転軸 8 2 0 は図示されなレ、減速装置付き傘歯車機構によつて上向きに変換され、 こ の上向きの回転軸に取付けられたピニオン 8 2 1が前記ラック 8 1 8に 嚙合している。 従って、 この電動モー夕 8 1 9を所定方向に所定回転数 だけ回転させると、 大怪夕一ンテーブル 8 0 2は図 3 3の矢印 e ' 方向 , 即ち反時計回りに前記揷入ステーション 8 0 3 , 遠心脱水ステージョ ン 8 0 4, 抽出ステーション 8 0 5 , 揷入ステーション 8 0 3…の順に 回転して、 各ステーションに順番に停止する。 なお、 図中、 符号 8 2 2 は、 フレーム 8 1 2の床部材 8 1 1から突設されている支持台 8 2 5に 取付けられたエアシリンダであり、 そのピストンロッ ド 8 2 3は前記ガ ィドテ一ブル 8 1 5側に向けて伸縮する。 そして、 前記電動モー夕 8 1 9によって回転される大径夕一ンテ一ブル 8 0 2が各ステーションに正 確に停止したとき、 前記エアシリンダ 8 2 2のピストンロッ ド 8 2 3に 対向する位置には位置決め装置 8 2 4の凹部が対向しており、 その状態 で当該エアシリンダ 8 2 2のピストン口ッ ド 8 2 3を延伸すると、 その 先端部が当該位置決め装置 8 2 4の図示されない凹部内に嵌入して大径 ターンテーブル 8 0 2が回転しないようになっている。 従って、 前記位 置決め装置 8 2 4は、 図 3 4に図示される以外に、 もう 2か所、 前記ガ ィドテーブル 8 1 5上に設けられていることになる。 Next, the configuration of the centrifugal dehydrator 800 will be described in detail. The centrifugal dehydrator 800 has a hollow cylindrical frame 812 having a ceiling member 810 and a floor member 811 as a whole, as shown in FIG. 34 or FIG. The central rotating shaft 8 0 1 penetrating vertically through the part is rotatably erected via a support base 8 13 ゃ bearing 8 14, etc., and the large diameter is provided around the central rotating shaft 8 0 1. It can be considered that the evening table is extended (not shown). In addition, a circular guide table 815 having a smaller diameter is provided below the large-diameter table 802 in the center rotary shaft 81. The guide table 8 15 is composed of a circular upper plate 8 16, a side member 8 17 suspended downward from the periphery thereof, and a force, and a portion corresponding to the lower surface thereof is open. A rack 818 is attached along the side member 817. On the other hand, an electric motor 819 is provided on the floor member 811 of the frame 812. This electric motor 8 19 is composed of a servomotor such as a pulse motor, and its rotating shaft 8200 is converted upward by a bevel gear mechanism with a speed reducer (not shown), and is mounted on this upward rotating shaft. The pinion 8 21 is connected to the rack 8 18. Therefore, when the electric motor 819 is rotated in a predetermined direction by a predetermined number of rotations, the large table 8102 moves in the direction of arrow e 'in FIG. 0 3, Centrifugal dehydration stage 804, Extraction station 805, Import station 803 ... Rotate in this order and stop at each station in turn. In the drawing, reference numeral 822 denotes an air cylinder mounted on a support 825 projecting from the floor member 811 of the frame 812, and its piston rod 823 The table expands and contracts toward the 8 15 side. And, when the large diameter table 8202 rotated by the electric motor 819 is correctly stopped at each station, the position of the air cylinder 822 facing the piston rod 823. When the piston port 823 of the air cylinder 822 is extended in this state, the tip of the recess 8 The large-diameter turntable 802 is inserted into the turntable so that it does not rotate. Accordingly, in addition to the position determining device 824 shown in FIG. 34, two other positions are provided on the guide table 815.
一方、 前記小径夕一ンテーブル 8 0 7が図 3 4のように配設されてい るとすると、 この小径夕一ンテーブル 8 0 7に前記段積み状態の折畳み 籠 1を載置した更に上方の前記中心回転軸 8 0 1には、 円形の取付け部 材 8 2 6が固定されている。 そして、 この取付け部材 8 2 6の上方から 前記ガイドテーブル 8 1 5の下方にかけて、 前記各ステーションに相当 する中心部に、 回転軸 8 0 6が軸受 8 2 7を介して回転自在に貫通され 、 各回転軸 8 0 6の周囲に前記小径ターンテーブル 8 0 7が延設されて いる。 また、 前記各回転軸の上端部は、 例えば所謂二面幅に形成されて いる。 一方、 前記フレーム 8 1 2の天井部材 8 1 0のうち、 前記揷入ス テ一シヨン 8 0 3及び抽出ステ一ション 8 0 5の位置に大径ターンテ一 ブル 8 0 2が停止し、 前記小径夕一ンテーブル 8 0 7の回転軸 8 0 6の 上端部に対向する位置には、 ビストンロッ ド 8 2 9が下向きのエアシリ ンダ 8 2 8が設けられ、 そのピストンロッ ド 8 2 9の先端 (下端) 部に は移動架台 8 3 0が取付けられ、 その移動架台 8 3 0から上方に突設さ れたガイドバー 8 3 1カ^ 同じく天井部材 8 1 0に設けられたガイ ド装 置 8 3 2に揷通されている。 また、 各移動架台 8 3 0には、 回転軸 8 3 4が下向きの電動モータ 8 3 3が設けられている。 この電動モ一夕 8 3 3は、 パルスモータ等のサーボモー夕で構成されており、 移動架台 8 3 0から下方に突出する電動モータの回転軸 8 3 4の先端 (下端) 部には 、 前記回転軸 8 0 6の上端部の二面幅 (図示せず) に嵌合するソケッ ト 8 3 5が取付けられている。 従って、 前記エアシリンダ 8 2 8のピスト ンロッ ド 8 2 9を収縮させて、 電動モ一夕 8 3 3を移動架台 8 3 0ごと 上昇させている状態では、 図 3 4の右方のステーション, 即ち挿入ステ ーシヨン 8 0 3のように、 当該電動モ一夕 8 3 3の回転軸 8 3 4に取付 けられているソケッ ト 8 3 5は、 当該ステージョンに対応する回転軸 8 0 6の上端部から外れているが、 当該エアシリンダ 8 2 8のビストン口 ッ ド 2 8 9を延伸させて、 電動モー夕 8 3 3を移動架台 8 3 0ごと下降 させると、 図 3 4の左方のステ一ション, 即ち抽出ステ一ション 8 0 5 のように、 当該電動モータ 8 3 3の回転軸 8 3 4に取付けられているソ ケッ 卜 8 3 5が当該ステーションに対応する回転軸 8 0 6の上端部の二 面幅に嵌合する。 そして、 この状態で、 前記電動モー夕 8 3 3を所定方 向に所定回転数だけ回転させると、 小径夕一ンテーブル 8 0 7は、 当該 夕一ンテーブル 8 0 7に設けられている図 3 3に示す各ステージ 8 0 8 の順に回転して、 各ステージ 8 0 8に順番に停止する。 なお、 図中、 符 号 8 3 6は、 前記フレーム 8 1 2の床部材 8 1 1からガイ ドテーブル 8 1 5の下部開口部に向けて突設された図示されないブラケッ トに設けら れたエアシリンダであり、 そのピストンロッ ド 8 3 7は、 各回転軸 8 0 6の下端部に取付けられた円板状のフランジ 8 3 8側に向けて伸縮する 。 そして、 前記電動モータ 8 3 3によって回転される小径夕一ンテ一ブ ル 8 0 7が各ステージ 8 0 8に正確に停止したとき、 前記エアシリンダ 8 3 6のピストンロッ ド 8 3 7に対向する位置には、 前記フランジ 8 3 8上面に取付けられた位置決め装置 8 3 9の凹部 (図示せず) が対向し ており、 その状態で当該エアシリンダ 8 3 6のピストンロッ ド 8 3 7を 延伸すると、 その先端部が当該位置決め装置 8 3 9の凹部内に嵌入して 小径夕一ンテーブル 8 0 7が回転しないようになっている。 従って、 前 記位置決め装置 8 3 9は、 図示される以外に、 もう 3か所ずつ、 前記各 フランジ 8 3 8の上面に設けられていることになる。 On the other hand, assuming that the small-diameter evening table 807 is arranged as shown in FIG. 34, if the folding basket 1 in the stacked state is placed on the small-diameter evening table 807 further upward. A circular mounting member 826 is fixed to the center rotation shaft 8001. Then, from above the mounting member 826 to below the guide table 815, a rotating shaft 8006 is rotatably penetrated through a bearing 827 to a central portion corresponding to each station. The small-diameter turntable 807 is extended around each rotation axis 806. I have. Further, the upper end of each of the rotating shafts is formed, for example, in a so-called two-plane width. On the other hand, among the ceiling members 810 of the frame 8122, the large-diameter turntable 80.2 stops at the positions of the insertion station 80.3 and the extraction station 80.5, and At the position facing the upper end of the rotating shaft 806 of the small-diameter evening table 807, an air cylinder 828 with a piston rod 8229 facing downward is provided. At the lower end), a moving stand 8330 is attached, and a guide bar 831 protruding upward from the moving stand 8330 is also a guide device 8 provided on the ceiling member 810 as well. It is communicated to 32. In addition, each movable frame 8330 is provided with an electric motor 833 having a rotating shaft 8334 facing downward. The electric motor 833 is composed of a servomotor such as a pulse motor, and the tip (lower end) portion of the rotating shaft 8334 of the electric motor protruding downward from the moving base 8330 has the above-mentioned structure. A socket 835 that fits into the width across flats (not shown) at the upper end of the rotating shaft 806 is attached. Therefore, when the piston rod 829 of the air cylinder 828 is contracted to raise the electric motor 833 together with the movable base 8330, the station on the right in FIG. That is, like the insertion station 803, the socket 835 attached to the rotary shaft 834 of the electric motor 833 is connected to the rotary shaft 806 corresponding to the stage. Although it is off the upper end, when the piston 828 of the relevant air cylinder 828 is extended and the electric motor 833 is lowered with the movable frame 8330, the left side of Fig. 34 As shown in the drawing station 805, the socket 835 attached to the rotating shaft 834 of the electric motor 833 is connected to the rotating shaft 805 corresponding to the station. Fits the width across flats at the upper end of 6. Then, in this state, when the electric motor 833 is rotated in a predetermined direction by a predetermined number of revolutions, the small-diameter evening table 807 becomes a diagram provided in the evening table 807. 3 Each stage shown in 3 8 0 8 , And stop at each stage 808 in order. In the drawing, reference numeral 836 is provided on a bracket (not shown) projecting from the floor member 811 of the frame 812 toward the lower opening of the guide table 815. The piston rod 837 is an air cylinder, and expands and contracts toward a disk-shaped flange 838 attached to the lower end of each rotating shaft 806. When the small diameter table 807 rotated by the electric motor 833 accurately stops at each stage 808, it faces the piston rod 837 of the air cylinder 836. At the position, the recess (not shown) of the positioning device 839 attached to the upper surface of the flange 838 opposes, and in this state, when the piston rod 837 of the air cylinder 836 is extended, However, the leading end of the small-diameter evening table 807 is prevented from rotating by fitting into the concave portion of the positioning device 839. Therefore, the positioning device 839 is provided on the upper surface of each of the flanges 838 at three other locations than shown in the figure.
これら挿入ステ一ション 8 0 3及び抽出ステーション 8 0 5に対して 、 前記遠心脱水ステーション 8 0 4には、 前述のような移動架台上の電 動モータや位置決め機構はない。 その代わりに、 図 3 5に明示するよう に、 当該遠心脱水ステーション 8 0 4の回転軸 8 0 6位置の下方には、 減速装置付き傘歯車機構 8 4 0が設けられ、 その入力軸 8 4 1は、 高速 回転用サ一ボモー夕から構成される電動モータ 8 4 2の回転軸 8 4 3に 、 継手 8 4 4を介して連結される。 また、 この減速装置付き傘歯車機構 8 4 0から上向きに突設された出力軸 8 4 5には、 前記回転軸 8 0 6の 下端部に取付けられているフランジ 8 3 8に嵌合するフランジ 8 4 6が 、 上下方向にスライド可能に取付けられており、 当該フランジ 8 4 6に は、 それを上下方向に移動させるためのエアシリンダ 8 4 7のピストン ロッ ド 8 4 8の先端部が取付けられている。 従って、 前記小径ターンテ —ブル 8 0 7の回転軸 8 0 6が前記遠心脱水ステ一シヨン 8 0 4の中心 位置にある状態で、 前記エアシリンダ 8 4 7のピストンロッ ド 8 4 8を 延伸させると、 前記減速装置付き傘歯車機構 8 4 0のフランジ 8 4 6力 、 当該回転軸 8 0 6下端部のフランジ 8 3 8に嵌合するから、 その状態 で前記高速回転用電動モータ 8 4 2を所定方向に所定回転数で高速回転 させると、 それに伴って小径ターンテーブル 8 0 7が段積み状態の折畳 み籠 1を載置したまま高速回転し、 当該折畳み籠 1に付着している洗浄 液が完全に吹き飛ばされる。 なお、 この高速回転中には、 前記各ステー ジ 8 0 8に設けられた扉部材 7 7 3力 図示されない開閉機構によって 閉じられているから、 各ステージ 8 0 8の支持プレート 7 7 1上に載置 された折畳み籠 1力 遠心力で外部に飛び出す恐れはない。 In contrast to the insertion station 803 and the extraction station 805, the centrifugal dehydration station 804 does not have an electric motor or a positioning mechanism on the movable gantry as described above. Instead, as clearly shown in FIG. 35, bevel gear mechanism 840 with a reduction gear is provided below the rotation shaft 806 of the centrifugal dehydration station 804, and its input shaft 84 1 is connected to a rotating shaft 843 of an electric motor 842 composed of a high-speed rotation servomotor via a joint 844. Further, an output shaft 845 protruding upward from the bevel gear mechanism with a reduction gear 840 has a flange fitted to a flange 838 attached to a lower end of the rotating shaft 80.6. 846 is mounted so as to be slidable in the vertical direction, and the tip of the piston rod 848 of the air cylinder 8447 for moving it in the vertical direction is mounted on the flange 8464. Have been. Therefore, the small diameter turnte When the piston rod 848 of the air cylinder 847 is extended in a state where the rotating shaft 806 of the cable 807 is at the center position of the centrifugal dehydration station 804, the speed reducer is provided. Since the flange 8 4 6 force of the bevel gear mechanism 84 0 fits with the flange 8 3 8 at the lower end of the rotating shaft 8 0 6, the electric motor 842 for high-speed rotation in this state rotates in a predetermined direction. When the rotating basket is rotated at a high speed, the small-diameter turntable 807 rotates at a high speed with the stacked folding baskets 1 placed thereon, and the cleaning liquid attached to the folding baskets 1 is completely blown off. It is. During this high-speed rotation, the doors 773 provided on the respective stages 808 are closed by an opening / closing mechanism (not shown). Folded basket placed 1 force There is no danger of jumping out due to centrifugal force.
以上より、 この遠心脱水装置 8 0 0は以下のように作用する。 なお、 ここでは或る一"^ 3の小径夕一ンテ一ブル 8 0 7に着目し、 当該小径夕一 ンテーブル 8 0 7のみの作用を連続して説明するものとし、 その他の 2 つの小径ターンテーブルは、 前述のように大径ターンテーブル 8 0 2力 1 2 0 ° 旋回したときに同じステーションに移動され、 同様に作用する ものとしてその詳細な説明を省略する。 即ち、 前記大怪ターンテーブル 8 0 2を位置決めするためのエアシリンダ 8 2 2のビストンロッ ド 8 2 3が位置決め機構 8 2 4の凹部に嵌入し且つ小径ターンテーブル 8 0 7 を位置決めするためのエアシリンダ 8 3 6のピストン口ッ ド 8 3 7が位 置決め機構 8 3 9の凹部に嵌入して、 両ターンテーブル 8 0 2 , 8 0 7 が完全に位置決め固定されている伏態で、 前述のように挿入ステ一ショ ン 8 0 3のうち、 挿入位置にある所定のステージ 8 0 8で前記段積み状 態の折畳み籠 1が送り込まれたら、 前記エアシリ ンダ 8 2 8のピストン ロッ ド 8 2 9が延伸され、 その下方の電動モー夕 8 3 3の回転軸 8 3 4 に取付けられているソケッ ト 8 3 5が当該揷入ステ一ション 8 0 3にあ る小径ターンテーブル 8 0 7の回転軸 8 0 6の上端部に嵌合している状 態で、 一旦、 前記小径ターンテーブル 8 0 7を位置決めするためのエア シリンダ 8 3 6のピストンロッ ド 8 3 7を収縮して位置決め機構 8 3 9 の凹部から抜き、 その状態で前記電動モー夕 8 3 3を所定方向に所定回 転数だけ回転させて、 当該小径夕一ンテーブル 8 0 7の次のステージ 8 0 8を前記揷入位置に回転移動させてから、 再び小径ターンテーブル 8 0 7を位置决めするためのエアシリンダ 8 3 6のピストン口ッ ド 8 3 7 を延伸させて、 その先端部を位置決め機構 8 3 9の凹部に嵌入して当該 小径ターンテーブル 8 0 7を位置決め固定する。 そして、 この挿入位置 に移動されたステージ 8 0 8に前記と同様に段積み状態の折畳み籠 1が 送り込まれたら、 前記動作を繰り返してこの揷入ステーション 8 0 3に ある小径ターンテーブル 8 0 7の全てのステージ 8 0 8に段積み状態の 折畳み籠 1を搭載する。 As described above, this centrifugal dehydrator 800 operates as follows. Here, focusing on the small diameter table 807 of a certain "^ 3", the operation of only the small diameter table 807 will be described continuously, and the other two small diameter tables will be described. As described above, the turntable is moved to the same station when it is turned by the large-diameter turntable 800 with a force of 120 °, and the detailed description thereof is omitted because it acts similarly. The piston of the air cylinder 8 3 6 for positioning the table 8 02 with the piston rod 8 23 of the air cylinder 8 2 2 fitted in the recess of the positioning mechanism 8 2 4 and positioning the small-diameter turntable 8 7 The mouth 837 is inserted into the recess of the positioning mechanism 839, and the turntables 802,807 are completely positioned and fixed. Out of the specified sections at the insertion position When the folding basket 1 in the stacked state is sent in at the stage 8 08, the piston rod 8 29 of the air cylinder 8 28 is extended, and the rotating shaft 8 3 of the electric motor 8 3 3 thereunder is extended. 4 is attached to the input station 803. Once the small diameter turntable 807 is fitted to the upper end of the rotating shaft 806, the piston rod 83 of the air cylinder 833 for positioning the small diameter turntable 807 once is used. 7 is retracted and pulled out of the concave portion of the positioning mechanism 839, and in this state, the electric motor 833 is rotated by a predetermined number of rotations in a predetermined direction to obtain the next position of the small diameter setting table 807. After rotating the stage 808 to the above-mentioned insertion position, the piston port 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended again, and its tip is extended. The small-diameter turntable 807 is positioned and fixed by fitting the part into the recess of the positioning mechanism 839. Then, when the folding basket 1 in a stacked state is sent to the stage 808 moved to the insertion position in the same manner as described above, the above-described operation is repeated, and the small-diameter turntable 800 in the insertion station 803 is repeated. The folding basket 1 in a stacked state is mounted on all the stages 808 of.
このように小径夕一ンテーブル 8 0 7の全てのステージ 8 0 8に段積 み状態の折畳み籠 1が搭載されたら、 前記挿入ステーション 8 0 3及び 抽出ステーション 8 0 5に設けられている小径夕一ンテーブル 8 0 7を 位置決めするためのエアシリンダ 8 3 6のピストンロッ ド 8 3 7を収縮 して位置決め機構 8 3 9の凹部から抜くと共に、 前記大径ターンテープ ル 8 0 2を位置決めするためのエアシリンダ 8 2 2のピストンロッ ド 8 2 3を収縮して前記ガイドテーブル 8 1 5上の位置決め機構 8 2 4の凹 部から抜き、 その状態で前記大径ターンテーブル 8 0 2回転用の電動モ 一夕 8 1 9を所定方向に所定回転数だけ回転させて当該大径ターンテ一 ブル 8 0 2を反時計回りに 1 2 0 ° 回転させ、 前記揷入ステーション 8 0 3にあった小径ターンテーブル 8 0 7を次の遠心脱水ステーション 8 0 4に移動させる。 そして、 当該小径夕一ンテーブル 8 0 7が遠心脱水 ステーション 8 0 4に完全に移動されたら、 前記大径ターンテーブル 8 0 2を位置決めするためのエアシリンダ 8 2 2のピストン口ッ ド 8 2 3 を延伸して前記ガイドテーブル 8 1 5上の位置決め機構 8 2 4の凹部に 嵌入させて当該大径夕一ンテーブル 8 0 2を位置決め固定する。 なお、 このとき、 挿入ステーション 8 0 3及び抽出ステ一ション 8 0 5に移動 された小径夕一ンテーブル 8 0 7では、 前述のように又は後段に説明す るように適宜小径夕一ンテーブル 8 0 7を位置決めするためのエアシリ ンダ 8 3 6を伸縮すればよい。 そして、 この状態では、 前記遠心脱水ス テ一シヨン 8 0 4の中心部に、 前記移動された小径ターンテーブル 8 0 7の回転軸 8 0 6が位置しているはずであるから、 前記高速回転用電動 モー夕 8 4 2を連結するためのエアシリ ンダ 8 4 7を延伸して、 前記減 速装置付き傘歯車機構 8 4 0のフランジ 8 4 6を当該回転軸 8 0 6の下 端部のフランジ 8 3 8に嵌合し、 その状態で高速回転用電動モータ 8 4 2を回転させて前述と同様に、 小径夕一ンテーブル 8 0 7上に載置され た段積み状態の折畳み籠 1を遠心脱水して、 それに付着している洗浄液 を完全に吹き飛ばす。 In this way, when the folding baskets 1 in a stacked state are mounted on all the stages 808 of the small diameter evening table 807, the small diameters provided in the insertion station 803 and the extraction station 805 are provided. The piston rod 837 of the air cylinder 836 for positioning the evening table 807 is contracted and pulled out from the recess of the positioning mechanism 839, and the large-diameter turn table 80.2 is positioned. The piston rod 8 23 of the air cylinder 8 22 is retracted and pulled out of the recess of the positioning mechanism 8 24 on the guide table 8 15, and in that state, the large-diameter turntable 8 2 The electric motor 819 is rotated in a predetermined direction by a predetermined number of revolutions, and the large-diameter turntable 802 is rotated counterclockwise by 120 °, and the small-diameter corresponding to the above-mentioned import station 80.3 is rotated. Turn table 807 to the next centrifugal dehydration Move to tio down 8 0 4. When the small-diameter evening table 807 is completely moved to the centrifugal dewatering station 804, the large-diameter turntable 8 0 The piston port 8 23 of the air cylinder 8 22 for positioning 2 is extended to fit into the recess of the positioning mechanism 8 2 4 on the guide table 8 15, and the large-diameter set table is inserted. Position and fix 802. At this time, the small-diameter evening table 807 moved to the insertion station 803 and the extraction station 805 may have a small-diameter evening table as described above or as described later. The air cylinder 836 for positioning the 807 may be expanded and contracted. In this state, the rotating shaft 806 of the moved small-diameter turntable 807 should be located at the center of the centrifugal dehydration station 804. The air cylinder 847 for connecting the electric motor 842 is extended, and the flange 846 of the bevel gear mechanism 840 with the reduction gear is connected to the lower end of the rotating shaft 806. The high-speed electric motor 842 is rotated in this state while being fitted to the flange 838, and in the same manner as described above, the folding basket 1 placed on the small-diameter evening table 8007 in a stacked state Centrifugally dehydrate to completely remove any washing liquid that has adhered to it.
このようにして遠心脱水が終了したら、 再び前記大怪ターンテーブル 8 0 2を位置決めするためのエアシリンダ 8 2 2のピストン口ッ ド 8 2 3を収縮して前記ガイドテーブル 8 1 5上の位置決め機構 8 2 4の凹部 から抜き、 その状態で前記大径ターンテーブル 8 0 2回転用の電動モー 夕 8 1 9を所定方向に所定回転数だけ回転させて当該大径ターンテープ ル 8 0 2を反時計回りに 1 2 0 ° 回転させ、 前記遠心脱水ステーション 8 0 4にあった小径ターンテーブル 8 0 7を次の抽出ステーション 8 0 5に移動させる。 そして、 当該小径ターンテーブル 8 0 7が抽出ステ一 シヨン 8 0 5に完全に移動されたら、 前記大径ターンテーブル 8 0 2を 位置決めするためのエアシリンダ 8 2 2のピストンロッ ド 8 2 3を延伸 して前記ガイドテーブル 8 1 5上の位置決め機構 8 2 4の凹部に嵌入さ せると共に、 小径ターンテーブル 8 0 7を位置決めするためのエアシリ ンダ 8 3 6のピストンロッ ド 8 3 7を延伸して位置決め機構 8 3 9の凹 部に嵌入させ、 両ターンテーブル 8 0 2 , 8 0 7を完全に位置決め固定 する。 そして、 この状態で、 後述する抽出装置 8 5 0によって当該小径 夕一ンテーブル 8 0 7のうちの抽出位置にあるステージ 8 0 8から段積 み状態の折畳み籠 1を抽出したら、 当該抽出ステーション 8 0 5に相当 するエアシリンダ 8 2 8のピストンロッ ド 8 2 9が延伸され、 その下方 の電動モー夕 8 3 3の回転軸 8 3 4に取付けられているソケッ ト 8 3 5 が当該抽出ステーション 8 0 5の小径夕一ンテーブル 8 0 7の回転軸 8 0 6の上端部に嵌合している状態で、 一旦、 前記小径ターンテーブル 8 0 7を位置決めするためのエアシリンダ 8 3 6のピストンロッ ド 8 3 7 を収縮して位置決め機構 8 3 9の凹部から抜き、 その状態で前記電動モ —夕 8 3 3を所定方向に所定回転数だけ回転させて、 当該小径ターンテ 一ブル 8 0 7の次のステージ 8 0 8を前記抽出位置に回転移動させてか ら、 再び小径ターンテーブル 8 0 7を位置決めするためのエアシリンダ 8 3 6のピストンロッ ド 8 3 7を延伸させて、 その先端部を位置決め機 構 8 3 9の凹部に嵌入して当該小径ターンテーブル 8 0 7を位置決め固 定する。 そして、 このステージ 8 0 8から前記と同様に段積み状態の折 畳み籠 1を抽出したら、 前記動作を繰り返してこの抽出ステーション 8 0 5にある小径ターンテーブル 8 0 7の全てのステージ 8 0 8の段積み 状態の折畳み籠 1を抽出する。 After the centrifugal dehydration is completed in this way, the piston port 8 23 of the air cylinder 82 2 for positioning the large turntable 82 is contracted again to position the guide table 8 15 on the guide table 8 15. The electric motor 819 for rotating the large-diameter turntable 802 is rotated in a predetermined direction by a predetermined number of revolutions, and the large-diameter turntable 8002 is removed. Rotate counterclockwise by 120 °, and move the small-diameter turntable 807 from the centrifugal dehydration station 804 to the next extraction station 805. When the small diameter turntable 807 is completely moved to the extraction station 805, the piston rod 823 of the air cylinder 822 for positioning the large diameter turntable 802 is extended. Into the recess of the positioning mechanism 8 2 4 on the guide table 8 15 At the same time, the piston rod 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended and fitted into the concave portion of the positioning mechanism 839, and both turntables 802, 80 Position and fix 7 completely. Then, in this state, when the folding basket 1 in the stacked state is extracted from the stage 808 at the extraction position of the small-diameter evening table 807 by the extraction device 850 described later, the extraction station concerned The piston rod 829 of the air cylinder 828 corresponding to 800 is extended, and the socket 835 attached to the rotating shaft 8334 of the electric motor 833 below it is connected to the extraction station. The air cylinder 836 for positioning the small-diameter turntable 807 once it is fitted to the upper end of the rotary shaft 80.6 of the small-diameter evening table 8007 The piston rod 837 is contracted and pulled out of the concave portion of the positioning mechanism 839, and in this state, the electric motor 833 is rotated by a predetermined number of rotations in a predetermined direction, and the small-diameter turntable 807 is rotated. The next stage 8 0 8 is rotated and moved to the extraction position. After that, the piston rod 837 of the air cylinder 836 for positioning the small-diameter turntable 807 is extended again, and its tip is inserted into the concave portion of the positioning mechanism 839 to reduce the diameter of the small-diameter turntable 807. Position and fix the turntable 807. Then, when the folding baskets 1 in the stacked state are extracted from the stage 808 in the same manner as described above, the above-described operation is repeated, and all the stages 808 of the small-diameter turntable 807 in the extraction station 805 are performed. Extract the folding basket 1 in the stacked state.
そして、 全てのステージ 8 0 8にある段積み状態の折畳み籠 1が抽出 されたら、 三たぴ、 前記大径夕一ンテーブル 8 0 2を位置決めするため のエアシリンダ 8 2 2のピストンロッ ド 8 2 3を収縮して前記ガイ ドテ —ブル 8 1 5上の位置決め機構 8 2 4の凹部から抜き、 その状態で前記 大径ターンテーブル 8 0 2回転用の電動モ一夕 8 1 9を所定方向に所定 回転数だけ回転させて当該大径ターンテーブル 8 0 2を反時計回りに 1 2 0 ° 回転させることにより、 この抽出ステ一ション 8 0 5にあった小 径ターンテーブル 8 0 7を前記挿入ステーション 8 0 3に移動させるこ とができるから、 以下は、 このサイクルを繰返すことにより、 順次、 段 積み状態にある折畳み籠 1を遠心脱水して次の工程に送り出すことがで さる。 Then, when the folding baskets 1 in the stacked state in all the stages 8 08 are extracted, the piston rod 8 of the air cylinder 8 22 for positioning the large-diameter evening table 8 02 2 3 is retracted and pulled out from the recess of the positioning mechanism 8 2 4 on the guide table 8 15, and in this state, the large-diameter turntable 8 2 Predetermined By rotating the large-diameter turntable 802 counterclockwise by 120 ° while rotating by the number of rotations, the small-diameter turntable 807 corresponding to the extraction station 800 is inserted into the insertion station. Therefore, by repeating this cycle, the folding baskets 1 in a stacked state can be sequentially centrifugally dewatered and sent out to the next step.
ちなみに、 前記小径ターンテーブル 8 0 7を回転するための電動モー 夕 8 3 3及びそれと共に使用される図示されない減速機等は相応の重量 物であるため、 これらを載置した移動架台 8 3 0を、 前記エアシリンダ 8 2 8で上下方向に移動し且つ正確に位置決めすることが困難な場合も ある。 そのような場合には、 これらの電動モ一夕 8 3 3や減速機を天井 部材 8 1 0上に据え付け、 その回転力を伝え且つ前記ソケット 8 3 5等 が設けられた前記駆動軸のみを、 周知のスプラィン軸等を利用して上下 方向に移動することとすれば、 上下方向への移動物の重量を軽減してそ の移動や位置決めを正確に行うことができる。 Incidentally, since the electric motor 833 for rotating the small-diameter turntable 807 and the reducer and the like (not shown) used therewith are of a correspondingly heavy weight, the moving stand 830 on which these are mounted is mounted. In some cases, it is difficult for the air cylinder 828 to move in the vertical direction and to accurately position the air cylinder. In such a case, these electric motors 833 and reduction gears are installed on the ceiling member 8100, and only the drive shaft that transmits the rotational force and is provided with the socket 835 is provided. However, if the moving object is moved in the vertical direction using a well-known spline shaft or the like, the weight of the moving object in the vertical direction can be reduced and the movement and positioning can be performed accurately.
次に、 前記抽出装置 8 5 0について図 3 6及び図 3 7を用いて詳細に 説明する。 この抽出装置 8 5 0の基本的な構成は、 ローラコンペャ 8 5 1が併設されている点を除いて前記挿入装置 7 5 0のそれを逆転したも のと同様又はほぼ同様であることから、 両者の差異についてのみ詳述す る。 この抽出装置 8 5 0は、 前記図 3 3に示す遠心脱水装置 8 0 0から の折畳み籠 1の抽出方向下方にフレーム 8 5 2を延設し、 このフレーム 8 5 2上の中央部から出側にローラコンペャ 8 5 1を配設すると共に、 当該フレーム 8 5 2上の中央部から入側には、 当該遠心脱水装置 8 0 0 の抽出位置にある段積み状態の折畳み籠 1を抽出し、 それをスライドし て前記ローラコンペャ 8 5 1上に移送するスライド装置 8 5 3と、 その スライドを円滑にするためのローラコンペャ 8 5 4とが併設されている 。 このうち、 前記スライド装置 8 5 3に併設されたローラコンペャ 8 5 4は、 図 3 7に明示するように、 前記フレーム 8 5 2の上端部のうち、 その幅方向中央部を開けた両側に、 折畳み籠 1の移送方向に沿い且つ互 いに平行に 2列のブラケット 8 5 5を立設し、 これらのブラケット 8 5 5間に、 図示されない軸受等を介してローラ 8 5 6を等間隔で回転自在 に取付けて構成される。 一方、 前記スライド装置 8 5 3は、 前記フレー ム 8 5 2の移動方向両側の上部梁部材 8 5 7から内側に突設された互い に開口部が内向きの断面コ字状の 2本のレール部材 8 5 8と、 これらの レール部材 8 5 8の内側に配設された移動架台 8 6 1と、 この移動架台 8 6 1に横架された回転支持軸 8 6 0に回転自在に取付けられ且つ前記 レール部材 8 5 8のコ字状断面内に配設された車輪 8 5 9と、 前記フレ ーム 8 5 2の中央柱部材 8 6 2に取付けられ且つ図 3 0の右方にビスト ンロッド 8 6 4が延びるエアシリンダ 8 6 3とを備えている。 また、 前 記移動架台 8 6 1を構成する断面口字状の橫部材上には、 ビストンロッ ド 8 6 6が上向きのエアシリンダ 8 6 5が立設されると共にそれを挟ん だ折畳み籠 1の移送方向両側にガイド装置 8 6 7が取付けられ、 前記ェ ァシリンダ 8 6 5の夫々のピストンロッド 8 6 6の先端部に板状の支持 部材 8 6 8が取付けられ、 この支持部材 8 6 8から下方に突設されたガ ィドバー 8 6 9が前記ガイド装置 8 6 7内に揷通されている。 なお、 前 記支持部材 8 6 8のうち、 折畳み籠 1の移送方向後端部上面には、 前記 段積みされた折畳み籠 1の後面を押さえる押さえ突起 8 7 0が設けられ ている。 なお、 前記挿入装置 7 5 0と同様に、 この抽出装置 8 5 0の移 動架台 8 6 1上のエアシリンダ 8 6 5のピストン口ッド 8 6 6を収縮し た状態では、 前記支持部材 8 6 8の上面は、 前記遠心脱水装置 8 0 0の 抽出位置にある段積み状態の折畳み籠 1の下面, 即ち前記支持プレート 7 7 1の上面より下方に位置し、 当該エアシリンダ 8 6 5のピストン口 ッ ド 8 6 6を延伸すると、 支持部材 8 6 8の上面が支持プレート 7 7 1 の上面より上方になるように設定してある。 Next, the extraction device 850 will be described in detail with reference to FIGS. 36 and 37. The basic configuration of the extraction device 850 is the same as or approximately the same as that of the insertion device 750 except that a roller conveyor 851 is additionally provided. Only the differences are detailed. In the extraction device 850, a frame 852 extends downward in the extraction direction of the folding basket 1 from the centrifugal dehydrator 800 shown in FIG. 33, and extends from a central portion on the frame 852. A roller conveyer 851 is arranged on the side, and the folding basket 1 in a stacked state at the extraction position of the centrifugal dewatering device 800 is extracted from the center of the frame 852 on the entry side, A slide device 853 that slides it and transfers it onto the roller conveyer 851, and a roller conveyer 854 for smoothing the slide are provided side by side. . Among them, the roller conveyor 854 attached to the slide device 853, as clearly shown in FIG. 37, of the upper end of the frame 852, on both sides of the widthwise center of the upper end thereof, Two rows of brackets 855 are erected along the transport direction of the folding basket 1 and parallel to each other, and rollers 856 are arranged at equal intervals between these brackets 855 via a bearing (not shown). It is mounted rotatably. On the other hand, the slide device 853 is composed of two U-shaped cross-sections whose openings are inwardly protruded inward from the upper beam members 857 on both sides in the moving direction of the frame 852. A rail member 858, a movable base 861 provided inside the rail member 858, and a rotatable support shaft 8600 mounted horizontally on the movable base 861. And a wheel 859 which is mounted in the U-shaped cross section of the rail member 858, and is attached to a central column member 862 of the frame 852, and to the right of FIG. An air cylinder 863 extending from the piston rod 864 is provided. An air cylinder 865 with a piston rod 866 facing upward is erected on the member with a square cross-section that constitutes the movable frame 861, and the folding basket 1 sandwiching it Guide devices 867 are attached to both sides in the transfer direction, and a plate-like support member 8668 is attached to the tip of each piston rod 866 of the air cylinder 865. A guide bar 869 protruding downward is passed through the guide device 867. Note that, of the support members 868, a holding projection 870 for pressing the rear surface of the stacked folding baskets 1 is provided on the upper surface of the rear end of the folding basket 1 in the transfer direction. Note that, as in the case of the insertion device 750, when the piston port 866 of the air cylinder 865 on the moving base 861 of the extraction device 85 The upper surface of 868 is located below the lower surface of the folding basket 1 in the stacking state at the extraction position of the centrifugal dehydrator 800, that is, the upper surface of the support plate 771, and the air cylinder 865 Piston mouth When the pad 866 is extended, the upper surface of the support member 8668 is set to be higher than the upper surface of the support plate 771.
以上より、 この抽出装置 8 5 0は以下のように作用する。 まず、 前述 のように前記遠心脱水装置 8 0 0の小径夕一ンテーブル 8 0 7の各ステ ージ 8 0 8に設けられている扉部材 7 7 3は、 前記抽出位置に当該ステ —ジ 8 0 8が移動された段階で、 図示されない開閉機構及びコイルスプ リング 7 7 2によって自動的に開状態になっている。 従って、 前記移動 架台 8 6 1上のエアシリンダ 8 6 5のピストン口ッ ド 8 6 6を収縮した 状態で、 当該移動架台 8 6 1下のエアシリンダ 8 6 3のピストン口ッ ド 8 6 4を延伸して前記車輪 8 5 9をレール部材 8 5 8に沿って回転させ ながら、 移動架台 8 6 1 ごと前記支持部材 8 6 8を、 前記抽出位置の支 持プレート 7 7 1に支持されている段積み状態の折畳み籠 1の下方に移 動させる。 そして、 この支持部材 8 6 8が当該段積み状態の折畳み籠 1 の下方に完全に移動されたら、 前記移動架台 8 6 1上のエアシリンダ 8 6 5のピストンロッ ド 8 6 6を延伸し、 前記遠心脱水装置 8 0 0の抽出 位置の支持プレート 7 7 1上に載置されていた段積み状態の折畳み籠 1 を、 当該支持部材 8 6 8上に載り移す。 この状態で、 前記移動架台 8 6 1下のエアシリンダ 8 6 3のビストンロッ ド 8 6 4を収縮して、 当該移 動架台 8 6 1 ごと、 前記支持部材 8 6 8上に載置されている段積み状態 の折畳み籠 1を図 3 6の移送方向, つまり矢印 Γ 方向に移送して、 口 ーラコンペャ 8 5 1上に抽出する。 As described above, the extraction device 850 operates as follows. First, as described above, the door member 773 provided at each stage 808 of the small-diameter evening table 807 of the centrifugal dehydrator 800 is provided with the stage at the extraction position. At the stage when 808 is moved, it is automatically opened by the opening / closing mechanism and the coil spring 772 (not shown). Therefore, in a state where the piston port 866 of the air cylinder 865 on the moving base 861 is contracted, the piston port 886 of the air cylinder 863 below the moving base 861 is contracted. While extending the wheel 859 along the rail member 858, while supporting the moving member 861 with the support member 868 together with the support plate 771 at the extraction position. To the bottom of the folding basket 1 in the stacked state. Then, when the support member 8668 is completely moved below the folding basket 1 in the stacked state, the piston rod 8666 of the air cylinder 8665 on the moving base 861 is extended, and The folding basket 1 in a stacked state, which was placed on the support plate 771 at the extraction position of the centrifugal dehydrator 800, is transferred onto the support member 868. In this state, the piston rod 864 of the air cylinder 863 below the moving frame 861 is contracted, and the moving frame 861 is placed on the supporting member 868. The folded baskets 1 in the stacked state are transferred in the transfer direction shown in Fig. 36, that is, in the direction of arrow 、, and are extracted onto the mouth compeller 851.
このようにして前記ローラコンペャ 8 5 1に移送された段積み状態の 折畳み籠 1は、 図示されない方向転換装置等によって方向転換されなが ら継続するローラコンペャ 8 8 0, 8 9 0を乗り継いで搬出装置 9 0 0 に送り込まれる。 The folding basket 1 in the stacked state transferred to the roller conveyor 851 in this manner is transferred by the roller conveyors 880, 890 which are continuously turned while being turned by a turning device (not shown) or the like, and is carried out by the unloading device. Sent to 900.
この搬出装置 9 0 0は、 図示されない既存の昇降装置や移送装置, 或 いはマニピュレー夕等で構成され、 前記ローラコンペャ 8 5 1, 8 8 0 , 8 9 0によって移送される段積 ·み状態の折畳み籠 1を、 搬出位置に置 かれた移送用パレツト 2上に所定の行列形態をなしながら、 所定の段数 だけ積み上げてから、 次の包装装置 9 5 0に送り出す。 The unloading device 900 may be an existing lifting device or transfer device (not shown), or The folding basket 1 in a stacked state, which is transported by the roller conveyors 851, 880, 890, is placed on a transport pallet 2 placed at the unloading position. While forming the matrix form of, a predetermined number of stages are stacked and then sent out to the next packaging device 950.
次に、 前記包装装置 9 5 0について図 3 8を用いて簡潔に説明する。 この包装装置 9 5 0は、 従来既存のものを転用したものであり、 前記折 畳み籠 1が段積みされた移送用パレツ ト 2を載置して回転させるターン テーブル 9 5 1 と、 当該ターンテーブル 9 5 1上に載置された移送用パ レッ ト 2上の段積み状態の折畳み籠 1の上端部を押さえる押さえ装置 9 5 2と、 包装帯体の巻取り体を回転自在に支持する包装帯体支持装置 9 5 3等とを備える。 そして、 前記ターンテーブル 9 5 1上に載置さた移 送用パレツ ト 2上の段積み状態の折畳み籠 1の上端部を前記押さえ装置 9 5 2で押さえ付けた状態で、 前記包装帯体支持装置 9 5 3に支持され ている包装帯体の巻取り体の一端を当該移送用パレツ ト 2上の段積み状 態の折畳み籠 1全体にかけ、 前記ターンテーブル 9 5 1を回転させるこ とで、 当該段積み状態の折畳み籠 1の周囲に包装帯体を巻付けて包装す 。 Next, the packaging device 9500 will be briefly described with reference to FIG. This packaging device 950 is a conventional one that has been diverted, and a turntable 951 for mounting and rotating a transport pallet 2 on which the folding basket 1 is stacked, and a turntable A holding device 952 for holding the upper end of the folding basket 1 in a stacked state on the transfer pallet 2 placed on the table 951, and the rolled-up body of the packaging band are rotatably supported. Wrapping belt support device 953 and the like. Then, with the upper end of the folding basket 1 in a stacked state on the transport pallet 2 placed on the turntable 951, pressed by the pressing device 952, One end of the winding body of the packaging band supported by the supporting device 953 is put over the entire folding basket 1 in a stacked state on the transfer pallet 2 and the turntable 951 is rotated. Then, the packaging band is wound around the folding basket 1 in the stacked state and packed.
そして、 このようにして移送用パレツ 卜上に段積み状態に載置された 折畳み籠 1全体に包装帯体を巻付けて包装したら、 それをフォークリフ ト等によって所定のストッカーヤード (貯蔵領域) に移送する。 産業上の利用可能性 Then, after wrapping the packaging band around the entire folding basket 1 placed in a stacked state on the transport pallet in this manner and packing it, a forklift or the like is used to set a predetermined stocker yard (storage area). Transfer to Industrial applicability
以上のように、 本発明の折畳み籠の洗浄,乾燥装置は、 野菜や果物, 或レ、は小型部品などの物品を搬送するあらゆる合成樹脂製折畳み籠の洗 浄 '乾燥装置に適している。 As described above, the folding basket cleaning and drying apparatus of the present invention is suitable for washing and drying all kinds of synthetic resin folding baskets that convey articles such as vegetables, fruits, and small parts.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8/144235 | 1996-06-06 | ||
| JP08144235A JP3088657B2 (en) | 1996-06-06 | 1996-06-06 | Washing and drying device for folding baskets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1997046330A1 true WO1997046330A1 (en) | 1997-12-11 |
Family
ID=15357399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1996/002278 Ceased WO1997046330A1 (en) | 1996-06-06 | 1996-08-12 | Washing and drying apparatus for folding cage |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP3088657B2 (en) |
| WO (1) | WO1997046330A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113152009A (en) * | 2021-02-05 | 2021-07-23 | 高万利科技(中山)有限公司 | Automatic cage-changing rotating device applied to automatic production line |
| CN116697729A (en) * | 2023-07-28 | 2023-09-05 | 黄山市兴农中菊烘干设备制造有限公司 | Heat pump dehumidification drying equipment |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITUD20070054A1 (en) * | 2007-03-14 | 2008-09-15 | Colussi Ermes S R L | PLANT AND PROCEDURE FOR WASHING CONTAINERS FOR OBJECTS |
| JP2011011141A (en) * | 2009-07-01 | 2011-01-20 | Arimitsu Industry Co Ltd | Washing drying system |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4899848A (en) * | 1972-04-03 | 1973-12-17 | ||
| JPS5218595Y2 (en) * | 1972-06-14 | 1977-04-26 | ||
| JPS559204U (en) * | 1978-06-30 | 1980-01-21 | ||
| JPS5617256U (en) * | 1980-07-09 | 1981-02-14 | ||
| JPS5919579A (en) * | 1982-07-26 | 1984-02-01 | ト−ホ−エンジニアリング株式会社 | Washer |
| JPS6090205U (en) * | 1983-11-26 | 1985-06-20 | 遠州製作株式会社 | roller conveyor device |
| JPH0422476A (en) * | 1990-05-17 | 1992-01-27 | Showa Alum Corp | Apparatus for cleaning and drying work |
| JPH06262154A (en) * | 1993-03-15 | 1994-09-20 | Mitsubishi Heavy Ind Ltd | Rotary rinser |
-
1996
- 1996-06-06 JP JP08144235A patent/JP3088657B2/en not_active Expired - Lifetime
- 1996-08-12 WO PCT/JP1996/002278 patent/WO1997046330A1/en not_active Ceased
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4899848A (en) * | 1972-04-03 | 1973-12-17 | ||
| JPS5218595Y2 (en) * | 1972-06-14 | 1977-04-26 | ||
| JPS559204U (en) * | 1978-06-30 | 1980-01-21 | ||
| JPS5617256U (en) * | 1980-07-09 | 1981-02-14 | ||
| JPS5919579A (en) * | 1982-07-26 | 1984-02-01 | ト−ホ−エンジニアリング株式会社 | Washer |
| JPS6090205U (en) * | 1983-11-26 | 1985-06-20 | 遠州製作株式会社 | roller conveyor device |
| JPH0422476A (en) * | 1990-05-17 | 1992-01-27 | Showa Alum Corp | Apparatus for cleaning and drying work |
| JPH06262154A (en) * | 1993-03-15 | 1994-09-20 | Mitsubishi Heavy Ind Ltd | Rotary rinser |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113152009A (en) * | 2021-02-05 | 2021-07-23 | 高万利科技(中山)有限公司 | Automatic cage-changing rotating device applied to automatic production line |
| CN116697729A (en) * | 2023-07-28 | 2023-09-05 | 黄山市兴农中菊烘干设备制造有限公司 | Heat pump dehumidification drying equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3088657B2 (en) | 2000-09-18 |
| JPH09323071A (en) | 1997-12-16 |
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