WO1995028504A1 - Methode d'extraction du manganese de la matiere premiere - Google Patents
Methode d'extraction du manganese de la matiere premiere Download PDFInfo
- Publication number
- WO1995028504A1 WO1995028504A1 PCT/RU1994/000303 RU9400303W WO9528504A1 WO 1995028504 A1 WO1995028504 A1 WO 1995028504A1 RU 9400303 W RU9400303 W RU 9400303W WO 9528504 A1 WO9528504 A1 WO 9528504A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- manganese
- containing raw
- furnace
- raw material
- πρi
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B47/00—Obtaining manganese
Definitions
- the use of the known method provides for a smaller two stages of the process, and in the case when the production of sludge is produced, the production is also caused by a significant loss.
- the process is known to have a high energy consumption and material-intensive capacity, and there is a large amount of waste and gas There is also a small number of the resulting manganese due to the presence of impurities, sources of shortages are also small
- the method of producing metal manganese by the aluminum thermo method is known ( ⁇ . Sally, Karaganets, ⁇ ., 1959., p. 66-72).
- the use of a known method is troublesome due to the explosion of hazardous material from the process of recovery of manganese oxides by aluminum.
- the known method is also a two-stage one and possesses a significant energy and material consumption, ⁇ 95/28504
- the well-known method ensures the one-stage process of extraction of manganese from manganese-containing raw materials using a coal-based consumer.
- a coal-based consumer for its use, it is not possible to produce a low-carbon dioxide-5 product with a carbon content ( ⁇ ) of “0.5, ⁇ . ⁇ .
- ⁇ carbon content
- manganese is easily accumulated due to the loss of coal, which is a result of the collapse of the coal.
- B - the characteristic size of the component (m), ⁇ - the coefficient of the quality factor, b. is the depth of loading into the alloy (m), i.e., the value of ⁇ is chosen from the range of 0.5 ⁇ 1.0.
- the intrinsic size of the brigade B is chosen from the condition:
- the method of extracting manganese from manganese-containing raw materials is carried out as follows.
- a preliminary analysis of the initial components - ores, of course, of lime, is carried out by chemical, mineralogical, and differential methods is inadequate.
- the main supply of coal and the extraction of coal and lime (burnt) is the minimum content of sulfur and phosphorus in it, as well as iron and brown. If the original raw material components are sold in the form of a piece of material, they are only subject to loss of business through the use of small containers.
- ore After processing ore, ore is burned up to 850 ° C –50 ° C, while the chemical composition of the ore is com- pensated (degree).
- suitable and oxides in order to reduce, mainly, the degree of oxidation of manganese.
- firing and subsequent choking of the ore up to ⁇ 00 ° C are possible without access to air or with restricted access to air.
- For firing use, for example, blast furnaces.
- the main components of this system are these silicates, gas conditions (mainly, carbon monoxide) through this layer and the reduction of the hazard.
- a binder in stock.
- Different methods are also used for various pulp or sugar products, for example, a sulphate-borde.
- the drying of briquettes is carried out (especially at the time of washing and sprinkling).
- Ready-made briquettes are continuous or pre-loaded 5 in a ' pre-heated alloy in the furnace to an adjustable depth.
- lime calcium oxide
- Lime (Ca ⁇ , Mg0) is mainly needed for the bonding of silicas (and also, of aluminum oxides and others, which are part of ore and coal) to silica, alumina and alumina. thereby reducing the amount of brown water in the alloy and improving the inaccurate slag properties (its fluidity and others). Therefore, if it is introduced into the alloy, for example, in the 5th form of the mixture, it must be burnt and not extinguished.
- the removal (melting) of the metal in the furnace in the case of the use of an industrial furnace is carried out as follows. 5 Briquettes or a few flashings of the correct geometrical form for the two-phase alloy of the melt (for the slag conversion). Putting into the furnace and switching on the furnace to the area corresponding to the quantity of the sold part and the depth of loading (i.e. the total volume of the equipment is empty)
- the remittances are reduced due to the reduction of the alloy, which, in the end, is heated due to incidents (in case of failure).
- the speed of circulation of the alloy and, correspondingly, the coefficient of performance of the process is shared mainly with the result of the extraction of gas
- the gas flow, in turn, for -0 hangs from the speed of recovery, i.e.
- the thickness of the layer on the part of the bulletin board, which reacts in a unit of time which reacts in a unit of time.
- ⁇ a ⁇ ⁇ azali ⁇ vedennye issled ⁇ vaniya for ⁇ bes ⁇ eche- Nia nailuchshi ⁇ usl ⁇ vy vzaim ⁇ deys ⁇ viya ⁇ as ⁇ lava with ⁇ ve ⁇ n ⁇ -5 s ⁇ yu b ⁇ i ⁇ e ⁇ v ne ⁇ b ⁇ dimym usl ⁇ viem yavlyae ⁇ sya ⁇ g ⁇ anichenie s ⁇ edni ⁇ ⁇ azme ⁇ v chas ⁇ its ma ⁇ ganetss ⁇ de ⁇ zhascheg ⁇ sy ⁇ ya conductive ⁇ edel ⁇ m following: ⁇ 0 ⁇ ⁇ 50- ⁇ 0 "6/3 1 + 1.5 ⁇ u / ⁇ s , where ⁇ s is the average particle size of manganese-containing raw materials (m) 0 ⁇ u is the mass of carbon dioxide in the solid matter ( ⁇ ), ⁇ s is the mass of manganese-containing raw material is, Should be no more
- Coal must be grinded to a particle size of not more than 30 cm (particles with a large particle size must be large), for such particles it is necessary to With a finer chopping process, the grinding process significantly decreases and its output is increased and
- the burnt ore is crushed to a particle size of approximately 3–7 times larger than the coal particles. no more than 150 ⁇ m (particles with a larger capacity must be separated), for particles of such a size must be at least 90% (the area is available).
- P ⁇ i sec ⁇ m s ⁇ - n ⁇ shenii ⁇ azme ⁇ v chas ⁇ its ⁇ udy and coal ⁇ luchenn ⁇ m ⁇ i usl ⁇ - Wii s ⁇ e ⁇ i ⁇ me ⁇ ichn ⁇ s ⁇ i ves ⁇ v ⁇ g ⁇ s ⁇ n ⁇ sheniya, nablyudae ⁇ sya ⁇ a ⁇ ina, ⁇ gda chas ⁇ itsy coal ⁇ a ⁇ iches ⁇ i ⁇ ln ⁇ s ⁇ yu na ⁇ - dya ⁇ sya in ⁇ beme ⁇ , ⁇ b ⁇ azuyuschi ⁇ sya ⁇ i sv ⁇ b ⁇ dn ⁇ y zasy ⁇ e b ⁇ le
- This condition is provided by adjusting °. and / or ⁇ .
- the efficiency factor of the process can reach values of about 10 / / m 2 deg. , and the rate of circulation of the alloy is of the order of I m / s.
- the increase ⁇ as ⁇ da gaz ⁇ v che ⁇ ez ⁇ as ⁇ lav and b ⁇ l- Shaya s ⁇ s ⁇ tsi ⁇ ulyatsii ⁇ as ⁇ lava budu ⁇ s ⁇ s ⁇ bs ⁇ v ⁇ va ⁇ invariant ⁇ ensivn ⁇ tsu un ⁇ su me ⁇ alla, ⁇ s ⁇ benn ⁇ ma ⁇ gantsa, imeyuscheg ⁇ za- me ⁇ n ⁇ b ⁇ ly ⁇ ee ⁇ s ⁇ avneniyu with d ⁇ ugimi me ⁇ allami (B * e, 5 ⁇ , ...) ⁇ a ⁇ tsialn ⁇ e pressure ⁇ i ⁇ ab ⁇ chem in ⁇ e ⁇ vale ⁇ em ⁇ e ⁇ a ⁇ u ⁇ ⁇ 450 ⁇ ⁇
- This condition also includes a variant of the implementation of the method, when they regulate the possibility of increasing the depth of the unit.
- the bottom is bottom
- the fixed convertible p. may
- the size of the bracket should be and that:
- the metal and slag must be emptied continuously or at a pre-fill rate.
- the required quantity of Ca ⁇ is 0.7 ⁇ , which corresponds to the mass of lime (for Ca ⁇ ⁇ 89.8) - 0.78 ⁇ .
- the available grade of manganese-containing raw materials for coal and lime is: 5,418: I: 1,752.
- the total weight is 3.637 tons.
- Organic mercury-containing raw materials are initially crushed to particles with an average size of less than 150 microns, and added to it is crushed lime. For this reason, the average particle size of the particles should be similar or less than the corresponding parameters for the raw material particles. For the area in which the size of the particles is divided, it is counted out.
- P ⁇ lu- chennuyu mixture ⁇ dve ⁇ gayu ⁇ ⁇ bzhigu ⁇ i 850 - ⁇ 050 ° C with blowing ⁇ sle- ⁇ lazhdeniem without d ⁇ s ⁇ u ⁇ a v ⁇ zdu ⁇ a d ⁇ ⁇ em ⁇ e ⁇ a ⁇ u ⁇ y ni- same ⁇ 00 ⁇ C.
- Diameter 4 cm, height 30 cm, ⁇ I.
- the method allows you to increase safety and improve the profitability of the process, which means that it is safe for us to consume manganese.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
La présente invention concerne des méthodes d'extraction du manganèse fondées sur l'utilisation d'un réducteur carboné, applicables en métallurgie pour l'extraction du manganèse métallique de sa matière première. Selon le procédé proposé, la matière première est mélangée à un réducteur carboné, puis la charge est transformée en briquettes et portée à fusion, la matière première étant concassée avant le mélange jusqu'à ce que la taille particulaire moyenne corresponde à la formule: dc « 150 x 10-6 / 3X1 + 1,5 M¿u?/Mc, où dc représente la taille particulaire moyenne de la matière première à teneur en manganèse, Mu la masse du réducteur carboné contenu dans la charge et Mc la masse de matière première à teneur en manganèse contenue dans la charge. Le réducteur carboné est concassé jusqu'à ce que la taille particulaire moyenne obtenue corresponde à la formule: du « 1,3 x dc x Mu/Mc où du représente la taille particulaire moyenne du réducteur carboné. La fusion se fait dans un four par immersion de briquettes dans le bain fondu, la puissance du four et/ou l'aire de surface des briquettes dans le bain fondu étant déterminée selon la formule: 2,4 x 10?6¿ < Q/F < 5 x 106 où Q est la puissance donnée au four (en watts) et F l'aire de surface des briquettes dans le bain fondu (m2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU15928/95A AU1592895A (en) | 1994-04-15 | 1994-12-29 | Method of extracting manganese from manganese-containing raw material |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU94012334A RU2044088C1 (ru) | 1994-04-15 | 1994-04-15 | Способ извлечения марганца из марганецсодержащего сырья |
| RU94012334 | 1994-04-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1995028504A1 true WO1995028504A1 (fr) | 1995-10-26 |
Family
ID=20154471
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/RU1994/000303 Ceased WO1995028504A1 (fr) | 1994-04-15 | 1994-12-29 | Methode d'extraction du manganese de la matiere premiere |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU1592895A (fr) |
| RU (1) | RU2044088C1 (fr) |
| WO (1) | WO1995028504A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2233347C2 (ru) * | 2002-09-16 | 2004-07-27 | Общество с ограниченной ответственностью Фирма "Дата-Центр" | Способ производства металлического марганца |
| RU2393254C1 (ru) * | 2009-05-12 | 2010-06-27 | Учреждение Российской академии наук Институт неорганической химии им. А.В. Николаева Сибирского отделения РАН (ИНХ СО РАН) | Способ получения марганца (варианты) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2318938A1 (fr) * | 1975-07-21 | 1977-02-18 | Diamond Shamrock Corp | Reduction du minerai de manganese |
| US4282032A (en) * | 1979-10-30 | 1981-08-04 | Pacific Metals Co., Ltd. | Direct method for production of high-grade, high-purity ferromanganese |
| GB2094354A (en) * | 1981-03-09 | 1982-09-15 | Skf Steel Eng Ab | Producing Mn-Fe alloy by carbothermic reduction |
| US4576638A (en) * | 1983-12-31 | 1986-03-18 | Fried. Krupp Gesellschaft Mit Beschraenkter Haftung | Process for the production of ferromanganese |
| EP0222452A1 (fr) * | 1985-11-15 | 1987-05-20 | Metallgesellschaft Ag | Procédé pour réduire le niveau d'oxydation d'oxydes métalliques |
| WO1990015165A1 (fr) * | 1989-06-02 | 1990-12-13 | Cra Services Limited | Fabrication de ferro-alliages au moyen d'un reacteur a bain de fusion |
-
1994
- 1994-04-15 RU RU94012334A patent/RU2044088C1/ru active
- 1994-12-29 WO PCT/RU1994/000303 patent/WO1995028504A1/fr not_active Ceased
- 1994-12-29 AU AU15928/95A patent/AU1592895A/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2318938A1 (fr) * | 1975-07-21 | 1977-02-18 | Diamond Shamrock Corp | Reduction du minerai de manganese |
| US4282032A (en) * | 1979-10-30 | 1981-08-04 | Pacific Metals Co., Ltd. | Direct method for production of high-grade, high-purity ferromanganese |
| GB2094354A (en) * | 1981-03-09 | 1982-09-15 | Skf Steel Eng Ab | Producing Mn-Fe alloy by carbothermic reduction |
| US4576638A (en) * | 1983-12-31 | 1986-03-18 | Fried. Krupp Gesellschaft Mit Beschraenkter Haftung | Process for the production of ferromanganese |
| EP0222452A1 (fr) * | 1985-11-15 | 1987-05-20 | Metallgesellschaft Ag | Procédé pour réduire le niveau d'oxydation d'oxydes métalliques |
| WO1990015165A1 (fr) * | 1989-06-02 | 1990-12-13 | Cra Services Limited | Fabrication de ferro-alliages au moyen d'un reacteur a bain de fusion |
Also Published As
| Publication number | Publication date |
|---|---|
| AU1592895A (en) | 1995-11-10 |
| RU2044088C1 (ru) | 1995-09-20 |
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