WO1995027802A1 - Method and installation for the heat treatment of materials - Google Patents
Method and installation for the heat treatment of materials Download PDFInfo
- Publication number
- WO1995027802A1 WO1995027802A1 PCT/EP1995/000906 EP9500906W WO9527802A1 WO 1995027802 A1 WO1995027802 A1 WO 1995027802A1 EP 9500906 W EP9500906 W EP 9500906W WO 9527802 A1 WO9527802 A1 WO 9527802A1
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- WIPO (PCT)
- Prior art keywords
- treatment
- treatment bed
- bed
- treated
- ignition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B21/00—Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
- F27B21/06—Endless-strand sintering machines
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
Definitions
- the invention relates to a method for the heat treatment of a pourable material to be treated, in particular for sintering metallic materials according to the preamble of patent claim 1. Furthermore, the invention relates to an arrangement according to the preamble of patent claim 13.
- FIG. A in which a conventional sintering system with the first additional units is shown schematically as a treatment system.
- FIG. A essentially consists of a sintering plant 1 with an ignition furnace 3 arranged at its inlet end, a sintering bed transport device 5 which has an endless sintering belt 7 guided through the sintering plant, a sintering mixture Feed device 9 and an exhaust gas extraction device 11, with the aid of which the pressure gradient for the sintering process, which runs from top to bottom through the sintering bed, is also built up.
- the sintering mixture in the known sintering process described with reference to FIG. A consists of ores, additives, fuels, in particular coke breeze, quicklime and return material from the sintering process itself.
- a mixing and rolling drum 13 ensures an intimate mixture of the granular or pourable mixture components as well as a uniform grain size and shape of the sintered material.
- the feed device 9 is fed from the mixing and rolling drum 13 and pours the sinter mixture in a substantially uniform layer thickness onto the grate of the sintering belt 7.
- a finished sintered layer is applied to the grate in this known system Sintered belt 7, which is arranged between the actual sintering bed, ie the sintering mixture layer and the grate and protects the grate from excessive temperature loads and stresses in the manner of a temperature barrier.
- the finished sintered layer remains in the This is unaffected by the subsequent sintering process in the sintering plant 1 and does not interfere with the postprocessing steps in a breaker 17, in a sinter cooler 19 and in a cold sieve station 21 until the usable finished sinter is obtained at the starting point 23.
- the associated conventional sintering process takes place as follows: First, a suitable rust coating layer is applied uniformly to the sintering belt 7 via the feed device 15. The sintered mixture is poured onto the grate covering in a predetermined layer thickness over the full width of the bed as evenly as possible. The sintering belt 7 moves from the feeding point of the sintering mixture below the feeding device 9 to the left towards the sintering plant. The sintering bed is ignited by the ignition furnace 3 on the first side facing it when it enters the sintering plant 1.
- a pressure drop is built up in the entire sintering system 1 in the sintering bed through the extraction device 11 below the bed, through which combustion air is introduced into the combustible sintering mixture and exhaust gases are removed on the second sintering bed side (underside).
- a combustion zone forms in the sintering bed, which moves from top to bottom in the sintering bed from right to left as the sintering bed progresses, the sintered material being sintered through in this zone and come to cake
- the course and the formation of the firing or sintering zone over the depth of the sintering bed can be seen from the length of the sintering belt in the interior of the sintering plant 1 from FIG.
- the bed depth is 500 mm.
- the firing or sintering zone reaches the bottom of the sintering bed at the end of the sintering process or shortly before it emerges from the sintering plant 1 and softens the material to be sintered there so far that the individual material Baking grains together (agglomerating).
- the invention is therefore based on the object of removing the pollutants produced in heat treatment processes of the generic type as far as possible and with comparatively little investment, preferably with a reduction in the volume of exhaust gas to be cleaned.
- the invention is based on the knowledge that the conventional sintering process described already inherently contains numerous properties and phases which favor exhaust gas cleaning, which could not previously be suitably used. This is only possible according to the invention, namely in terms of the method with the features of claims 1, 2, 3, 4 and 6 and in terms of arrangement with the features of claims 13, 14, 15 and 16.
- the invention is based on the secondary-side exhaust gas purification measures for very large gas volumes which are burdened with extremely high investment costs. In all alternative solutions, it essentially integrates exhaust gas purification into the primary sintering process.
- the invention is based on the consideration that, in the known type of heat treatment, a strongly adsorbing filter layer is connected downstream of the combustion zone as long as the combustion zone has not yet broken through to the flue gas side opposite the ignition side.
- the Reini- The effect of this "natural" adsorption view is used in the invention. Before the cleaning effect disappears due to the combustion of the carbon-containing (adsorbable) fuel and the combustion zone penetrates to the other side, the pressure drop is reversed in the first solution according to the invention and counter-combustion is generated.
- the second burning zone migrating into the bed from the other side is in turn followed by a layer which can initially act as a filter layer.
- organic chlorine substances released for example dioxins or furans, are burned in the second firing zone under the influence of the high temperature of the first firing zone or adsorbed by remaining carbon particles and subsequently burned in the same way.
- the exhaust gases emerging from the treatment bed are collected and passed into the ignition furnace.
- either all of the gases emerging in the treatment system can be recycled or only the gases from partial phases which have a critical pollutant content, in particular the end phase of the treatment process.
- the pollutants contained in the exhaust gases are destroyed by the influence of the high temperature in the ignition furnace.
- the exhaust gases are then passed through the treatment bed under the influence of the pressure gradient applied to the treatment bed. They are exposed to extremely high temperatures in the area of the firing zone and are further cleaned in this way.
- the "natural" cleaning layer formed in the treatment bed behind the firing zone also adsorbs residual pollutants remaining in the exhaust gas.
- the exhaust gases emerging from the treatment bed in the final phase of the process are collected and passed through the treatment bed together with the gases required for heat treatment in the initial and / or middle phase of the process.
- the exhaust gases can be distributed over a large area over the treatment bed and passed through it.
- the pollutants So they are not concentrated in the area of the ignition furnace, but can be supplied together with combustion air in a lower concentration.
- the pollutants contained in the exhaust gases for example dioxins and furans, are in turn destroyed under the influence of the high temperature when the gas mixture passes through the combustion zone.
- the cleaning action of the "natural" adsorption layer formed behind the firing zone is also used in this method alternative. Only minor technical conversion measures are required to implement the method, so that the costs incurred are comparatively low.
- the pressure drop and thus the burning of the fuel layers within the bed is maintained from the beginning to the end of the treatment process. While the burning zone is moving from top to bottom, the relatively cool, untreated mixture layer underneath acts as an adsorption filter. Their filter effect is enhanced by the lowest (first) layer made of adsorptive material, especially coke. This layer is protected from ignition by the second layer of inert material acting as a temperature barrier. It is therefore an adsorption filter layer carried in the primary process. Instead of lumpy or granular coal or coke, other lumpy or granular materials can be used which have comparable adsorption or filter properties.
- the last-mentioned alternative method makes a change to the conventional treatment system superfluous.
- the adsorbent-forming coke is poured onto the grate supporting the layer sequence as the first layer and accompanies the actual treatment process as a primary filter.
- This layer of coke is not lost; because on the one hand the coke can be largely separated from the remaining layers at the end of the treatment process and can possibly be recycled and reused, and on the other hand it can be used as a Top layer uses coke in the blast furnace to replace other coke feed materials.
- the pollutants are concentrated on the system section in which the exhaust gas temperature is particularly high by a targeted shift of the pollutant profile in the direction of the profile of the exhaust gas temperature and in particular by superimposing the associated profile maxima.
- the cleaning of the exhaust gases can therefore be limited to a correspondingly short section of the treatment area in which the pollutant concentration and exhaust gas temperature are at a maximum. In this way, cleaning plants of small capacity are sufficient to operate an entire treatment plant with very low pollutant emissions.
- the shift in the pollutant concentration profiles is achieved by enriching the treatment bed with pollutant adsorbing agents which retain the pollutants up to the last section of the treatment area (e.g. the sintering machine). Only at the end of the treatment area, when the capacity of the pollutant-adsorbing agent is exhausted and the combustion zone reaches those lower layers in which the pollutants have been retained in a highly concentrated manner, does the concentration of the pollutants in the exhaust gas increase sharply. This portion of the exhaust gases which is heavily polluted can then be cleaned separately.
- agents with improved adsorption properties can be used in the applications in which the treatment process requires the use of pollutant-adsorbing agents in the treatment bed.
- a larger specific surface of the individual adsorbent particles can, for example, already lead to the desired shift in the pollutant concentration profiles.
- the pollutant-adsorbing agents are advantageously mixed with the material to be treated and then poured onto the grate before they are introduced into the treatment area. So it succeeds almost without additional technical effort, that Distribute pollutant adsorbents evenly in the treatment bed.
- the pollutant-adsorbing agents are present in a higher concentration in the lower region of the treatment bed than in the upper region of the treatment bed.
- Different concentration ratios between pollutant-absorbing agents and the material to be treated can be produced during mixing.
- a preferred embodiment is characterized in that the collected exhaust gases are catalytically cleaned using their high temperature. Effective catalytic cleaning is only possible at temperatures above 300 ° C. By superimposing the pollutant concentration max a with the temperature maximum, the high temperature required for catalytic cleaning is reached in most heat treatment processes. No additional thermal energy has to be supplied; instead, the heat energy released in the heat treatment process is collected and sufficient as a heat supplier. It is also advantageous that the heat is not released into the environment as waste heat.
- Various types of pollutants can be removed from the exhaust gas by catalytic cleaning; For example, organochlorine substances such as dioxins and furans can be reduced using suitable reduction catalysts. Nitrogen oxides can also be easily reduced at these temperatures.
- a catalytic oxidation is possible, for example, for pollutants such as SO2. SO2 becomes SO3 through oxidation.
- the pollutant-adsorbing agents and their concentrations in the treatment bed are selected such that the concentrations tion profiles of the pollutants arising in the treatment process and in particular their maxima are brought to overlap in the end section of the treatment area.
- concentration profiles of different pollutants can be overlapped with one another and the steeper the concentration peaks, the smaller the partial volume of the exhaust gas to be cleaned and the more effectively the method according to the invention works.
- the exhaust gases emerging from the treatment bed in the last phase are subjected to particle separation.
- a normal electrostatic filter can be used for this purpose. In order to achieve a particularly high cleaning effect, it is favorable to use catalytic cleaning after the particle separation.
- the exhaust gas can be washed with adsorbent and water after the catalytic cleaning. This is done, for example, with the aid of a spray dryer, in which dust-like carbon-containing adsorbent and water are introduced into the flue gas stream.
- the water introduced reduces the exhaust gas temperature to such an extent that, for example, salts and chlorides can crystallize out.
- an activated coke system can be used instead of or in addition to a spray dryer.
- the exhaust gas is advantageously subjected to particle separation.
- a part of the solids resulting from the particle separation can be recycled and used again as an adsorbent for cleaning. Since the adsorbent-containing solids cannot fully utilize their absorption capacity of pollutants on their first passage through the exhaust gas, the recycling makes it possible to load the adsorbent with pollutants up to its capacity limit and to keep the operating costs low.
- Carbonaceous, pourable material for example coke breeze and / or activated coke, is advantageously used as the pollutant adsorbent. This material is inexpensive to purchase. In the case of heat treatments above the ignition temperature of coke breeze, it ignites and releases the heat of combustion released as additional heat to the treatment bed. No disturbing foreign substances remain in the treatment bed.
- the method according to the invention is preferably used in the sintering of metallic materials.
- 1 shows a schematic representation of a sintering arrangement for carrying out a first sintering process according to the invention
- 2 shows a schematic representation of a sintering arrangement for carrying out a second method alternative according to the invention
- 3 shows a schematic representation of a sintering arrangement for carrying out a third method alternative according to the invention.
- 4 shows a schematic representation of a sintering arrangement for carrying out a fourth treatment method according to the invention
- 5 shows a schematic representation of a sintering arrangement for carrying out a fifth method alternative according to the invention
- 6 shows a schematic illustration of a sintering arrangement for carrying out a sixth method alternative according to the invention
- 7a shows a schematic representation of a sintering arrangement
- 7b shows a diagram of the exhaust gas temperature, plotted against the length of the sintering belt
- 7c shows a diagram of the exhaust gas concentration of S02, plotted against the length of the sintering belt
- 7d shows a diagram of the exhaust gas concentration of polychlorinated dibenzodioxins and polychlorinated dibenzofurans, plotted against the length of the sintered belt
- 7e shows a diagram of the exhaust gas concentration of nitrogen oxides, plotted against the length of the sintered belt.
- FIG. 1 differs from the conventional sintering arrangement in FIG. A on the one hand by a second ignition furnace 4, which is arranged near the outlet end of the sintering system 1 and ignites the sintering bed from the underside, and on ⁇ on the other hand by a device for generating a pressure drop in the opposite direction, ie from the bottom of the bed to the top of the bed.
- This pressure gradient generating device has an exhaust gas exhaust hood 6 and a suction pump 10 arranged in a return line 8.
- the exhaust gas discharged via the extractor hood 6 can be dedusted using a suitable filter 12.
- a suitable filter 12 In a mixer 14, the exhaust gas is mixed with the combustion air required in the front or middle area of the sintering system 1 and is passed together with the combustion air through the hood 16 through the sintering bed from top to bottom.
- the organochlorine substances When passing through the firing zone or through the high temperature area of the sintered bed passed through the firing zone, the organochlorine substances are destroyed with sufficient reliability.
- the exhaust gases which are recirculated or newly formed during sintering pass through the sintered mixture, in which the highly carbon-containing fuel is generally contained in fine form in the form of coke breeze.
- This fuel acts as an adsorbent, in which a substantial part of the pollutants is similar as in conventional secondary purification of exhaust gases in activated coke reactors.
- the sintering belt 7 is assigned three feed devices in succession.
- a thin adsorbent layer 20 is applied to the grate.
- A is arranged behind the device 18, the application device 15 already described with reference to FIG. A for the application of the finished sintered layer 22 to the adsorbent layer 20, and then the application device 9 for the application of the sintering mixture 24, which represents the actual sintering bed, follows.
- the finished sintered layer 22 which can also consist of another material with essentially inert properties, forms a temperature barrier which prevents the firing zone from spreading into the adsorptive filter layer 20.
- FIG. 3 shows a sintering arrangement which is basically similar to that of FIG. 1, but in which the second ignition furnace 4 is missing in the rear section of the sintering arrangement 1.
- an exhaust gas collection device 6 ' is provided there, but is arranged at the normal pressure drop on the underside of the sintered bed.
- the exhaust gas collected there is returned to the mixing device 14 via the return line 8 and the suction pump 10, mixed there with combustion air and passed through the sintering bed via the hood 16 in the front and middle region of the sintering system 1.
- the cleaning effect of the sinter mixture located beyond the firing zone in the sinter bed is also used in this arrangement according to FIG. 3.
- the investment costs are primarily lower because the second ignition device is superfluous and the additional filter system 12 can also be omitted.
- the primary emission control measures described above can also be used in combination.
- the exhaust gas recirculation according to FIG. 3 can of course also be used when using the additional adsorbent layer 20 according to FIG. 2.
- the exhaust gas can be fed back only into the ignition furnace and only into the inlet-side or central section of the sintering system outside the ignition furnace. In the same way, however, it can be fed back into the ignition furnace area and a further area, for example into the middle section of the sintering plant.
- the mixer 14 and / or the hood 16 can be dispensed with.
- the invention also does not require any restrictions with regard to the sintered bed conveying device.
- the conventional sintering belt system can be replaced, for example, by a so-called push-through furnace, in which the sintering bed is moved in baskets arranged one behind the other and pushed through the sintering system 1.
- the conveyor belt can be driven both continuously and discontinuously.
- the feed device 9 serves not only to supply the sinter mixture, but also an additional adsorbent.
- the sinter mixture consists in a known manner of ores, additives, fuels, in particular coke breeze, quicklime and return material from the sintering process itself.
- the adsorbent contains carbon and is granular or pourable.
- exhaust line 25 drawn off in the front and middle sections of the sintering system with the exhaust gas extraction device 11 can, after particle separation with an electrostatic filter 25 ', pass to the ambient atmosphere without further cleaning steps be dissipated.
- the discharge drawn off by the exhaust gas extraction device 11 in the rear section of the sintering system 1 is conducted via a separate extraction line 26. In this section of the sintering plant, the temperature of the exhaust gas is naturally particularly high.
- the maximum concentration of all critical pollutants for example any chlorine-organic substances, nitrogen oxides and sulfur dioxide, also lies in this last section.
- Particles such as fly ash are first separated out of the exhaust gas with the electrostatic filter 27.
- the exhaust gases are then catalytically cleaned with the addition of reducing agents.
- any dioxins and furans and nitrogen oxides that may be present are reduced with a reduction catalyst.
- An additional oxidation catalyst is used to oxidize SO2 to SO3.
- the catalytic treatment is favored by the high exhaust gas temperature.
- the catalytically cleaned exhaust gas can then be released into the ambient atmosphere without further purification (exhaust line 29).
- the fifth embodiment of the arrangement according to the invention shown in FIG. 5 differs from the arrangement shown in FIG. 4 by the cleaning arrangement connected downstream of the exhaust gas discharge line 26.
- the catalytic cleaning reactor 28 is acted upon directly by the pollutant-elastic exhaust gases.
- the exhaust gases are then cleaned in an adsorbent reactor 30, with the addition of adsorbent and water, of sulfur oxides, dust and organic substances.
- a fabric filter 31 connected downstream of the adsorbent reactor 30 separates the loaded adsorbent and other solids from the flue gas stream.
- the filtrate is partly returned to the reactor via the return line 32 in order to adsorb further pollutants there and to fully utilize the adsorption capacity of the particles.
- the exhaust gas After the fabric filter 31, the exhaust gas has a relatively high purity and can be discharged together with the exhaust gas from the exhaust line 25 into the ambient atmosphere.
- the exhaust gas in this embodiment also fills the ever stricter pollutant emission limits and is particularly environmentally compatible.
- the adsorbent reactor 30 used can be designed to be very small, since by concentrating the release of pollutants on the rear section of the sintered area, only a small part of the exhaust gas removed during the heat treatment process has to be cleaned of pollutants. The construction effort remains low. By returning the adsorbent to the reactor, the operating costs are also kept low.
- the exhaust line 26 first leads to the electrostatic filter 27, in which solids, in particular fly ash, are separated.
- the actual cleaning again takes place in the catalytic cleaning reactor 28 at temperatures of approximately 300-400 ° C.
- the hot exhaust gas is then returned to the ignition furnace via a return line 33.
- the exhaust gas is mixed with combustion air and passed through the sintered bed again.
- the cleaning effect of the sintering mixture located beyond the firing zone in the sintering bed is used in order to achieve an even higher purity of the exhaust gas.
- the exhaust gas purification measures described can also be used in combination.
- the exhaust gas recirculation according to FIG. 6 can of course also be used in addition to an adsorbent reactor.
- the adsorbent can be introduced in the lower layers of the sintered bed in a higher concentration than in the upper layers.
- the adsorbent and the sintered mixture can also be applied to the belt one after the other.
- a separate adsorbent layer can be provided separated from the sintered mixture by an insulation layer.
- Such an adsorbent layer can also be used in addition to enriching the material to be treated with adsorbable material.
- the adsorbent itself can be an additive and / or one used in conventional sintering processes Be a mixture of substances whose pollutant-adsorbing properties are improved in the sense of the invention. It is important that the concentration profile of the pollutants is shifted to match the exhaust gas temperature profile. This is explained in more detail below with reference to FIG. 7.
- the sintering process begins below the ignition furnace 3.
- the sintering belt 7 moves in the conveying direction, that is to the right in the drawing. Simultaneously with the conveying movement of the sinter bed, the sinter zone moves from top to bottom through the sinter bed.
- FIG. 7a shows a diagram of the exhaust gas temperatures, plotted against the sintering belt length.
- the solid line represents the curve for a conventional sintering process and the dashed line represents the curve for the method according to the invention.
- the course of the exhaust gas temperature shows a strong maximum in the rear section of the sintering region, both in the known method and in the method according to the invention.
- the temperature profile is practically not affected by the invention.
- FIG. 7b shows the diagram of the concentrations of SO2 in the exhaust gas, plotted against the sintering band length.
- solid line the SO2 concentration in the exhaust gas rises shortly behind the center of the sintering system.
- the S ⁇ 2 ⁇ peak is very broad.
- the exhaust gas concentration of the SO2 is constantly significantly lower in the front and middle sections and only increases significantly later with a relatively steep flank. The peak is shifted backwards and considerably narrower.
- FIG. 7c shows the exhaust gas concentrations of polychlorinated dibenzodioxins and dibenzofurans against the sintering band length.
- concentration of organochlorine substances increases in the middle of the sintering process. Analogous to the peak of the SO2 exhaust gas concentration, the peak is very broad.
- the exhaust gas loading with organochlorine substances in the front and middle sections is achieved by the additional The adsorption effect of the sintered bed was significantly reduced and the maximum shifted backwards with the formation of a sharper peak.
- the exhaust gas concentrations of NO x are plotted against the sintering belt length in FIG. 7e.
- the NO x concentration is constant over almost the entire length of the sintering belt. Only at the end of the band does the NO x concentration drop approximately linearly. The consequence of this is that up to now the entire exhaust gas volume had to be cleaned in order to remove the NO x pollutants.
- the exhaust gas concentration of NO x in the process according to the invention is negligibly low in the front and middle sections and only rises to a peak in the rear section of the sintering belt.
- the method according to the invention thus enables the pollutants to be concentrated in the rear section of the sintering belt.
- the pollutant peaks are shifted backwards and the concentration maxima correspond to the maximum of the exhaust gas temperature. In this way, only a small part of the resulting exhaust gas volume needs to be cleaned.
- the partial exhaust gas quantity to be cleaned is collected in the rear section of the sintering machine, that is to say where the exhaust gas temperature has essentially reached the optimum temperature for catalytic cleaning.
- FIGS. 1-6 can be combined with one another as desired.
- the process can be used for many heat treatment processes with similar advantages, in particular also for roasting processes, for example for the heat treatment of metal sulfides, in particular lead, zinc and nickel in an oxidizing atmosphere.
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Abstract
Description
Verfahren und Anordnung zum Wärmebehandeln eines Method and arrangement for heat treating a
BehandlungsgutesGoods to be treated
Die Erfindung betrifft ein Verfahren zum Wärmebehandeln ei¬ nes schüttfähigen Behandlungsgutes, insbesondere zum Sintern metallischer Werkstoffe nach dem Oberbegriff des Patentan¬ spruchs 1. Ferner betrifft die Erfindung eine Anordnung nach dem Oberbegriff des Patentanspruchs 13.The invention relates to a method for the heat treatment of a pourable material to be treated, in particular for sintering metallic materials according to the preamble of patent claim 1. Furthermore, the invention relates to an arrangement according to the preamble of patent claim 13.
Verfahren und Anordnung der bei der Erfindung verwendeten Gattung werden zunächst anhand der Fig. A beschrieben, in der als Behandlungsanlage eine herkömmliche Sinteranlage mit den ersten Zusatzaggregaten schematisch dargestellt ist.The method and arrangement of the type used in the invention are first described with reference to FIG. A, in which a conventional sintering system with the first additional units is shown schematically as a treatment system.
Die in Fig. A dargestellte Anordnung besteht im wesentli¬ chen aus einer Sinteranlage 1 mit einem an deren einlaßseitigem Ende angeordneten Zündofen 3, einer Sinterbett-Transport¬ vorrichtung 5, die ein durch die Sinteranlage geführtes endlo¬ ses Sinterband 7 aufweist, einer Sintermischungs-Aufgabevor- richtung 9 und einer Abgas-Abzugseinrichtung 11, mit deren Hilfe auch das von oben nach unten durch das Sinterbett verlau¬ fende Druckgefälle für den Sinterprozeß aufgebaut wird.The arrangement shown in FIG. A essentially consists of a sintering plant 1 with an ignition furnace 3 arranged at its inlet end, a sintering bed transport device 5 which has an endless sintering belt 7 guided through the sintering plant, a sintering mixture Feed device 9 and an exhaust gas extraction device 11, with the aid of which the pressure gradient for the sintering process, which runs from top to bottom through the sintering bed, is also built up.
Die Sintermischung besteht in dem anhand von Fig. A be¬ schriebenen bekannten Sinterprozeß aus Erzen, Zuschlagsstoffen, Brennstoffe, insbesondere Koksgrus, Branntkalk und Rückgut aus dem Sinterprozeß selbst. Eine Misch- und Rolliertrommel 13 sorgt für eine innige Mischung der körnigen bzw. schüttfähigen Mischungskomponenten sowie eine einheitliche Korngröße und Form des Sinterguts. Die Aufgabevorrichtung 9 wird aus der Misch- und Rolliertrommel- 13 beschickt und schüttet die Sintermischung in im wesentlichen gleichmäßiger Schichtdicke auf den Rost des Sinterbandes 7. Mit Hilfe einer vorgeschalteten Aufgabevorrich¬ tung 15 wird bei dieser bekannten Anlage eine Fertigsinter¬ schicht als Rostbelag auf das Sinterband 7 aufgegeben, die zwi¬ schen dem eigentlichen Sinterbett, d.h. der Sintermischungs- schicht und dem Rost angeordnet ist und nach Art einer Tempera¬ turbarriere den Rost vor überhöhten Temperaturbelastungen und Beanspruchungen schützt. Die Fertigsinterschicht bleibt im üb- rigen von dem nachfolgenden Sinterprozeß in der Sinteranlage 1 unberührt und stört die Nachbearbeitungsschritte in einem Bre¬ cher 17, in einem Sinterkühler 19 und in einer Kaltsiebstation 21 bis zur Gewinnung des nutzbaren Fertigsinters an der Ausga¬ bestelle 23 nicht.The sintering mixture in the known sintering process described with reference to FIG. A consists of ores, additives, fuels, in particular coke breeze, quicklime and return material from the sintering process itself. A mixing and rolling drum 13 ensures an intimate mixture of the granular or pourable mixture components as well as a uniform grain size and shape of the sintered material. The feed device 9 is fed from the mixing and rolling drum 13 and pours the sinter mixture in a substantially uniform layer thickness onto the grate of the sintering belt 7. With the aid of an upstream feed device 15, a finished sintered layer is applied to the grate in this known system Sintered belt 7, which is arranged between the actual sintering bed, ie the sintering mixture layer and the grate and protects the grate from excessive temperature loads and stresses in the manner of a temperature barrier. The finished sintered layer remains in the This is unaffected by the subsequent sintering process in the sintering plant 1 and does not interfere with the postprocessing steps in a breaker 17, in a sinter cooler 19 and in a cold sieve station 21 until the usable finished sinter is obtained at the starting point 23.
Der zugehörige herkömmliche Sinterprozeß läuft wie folgt ab: Dem Sinterband 7 wird zunächst eine geeignete Rostbelags¬ schicht über die Aufgabevorrichtung 15 gleichmäßig aufgegeben. Auf den Rostbelag wird die Sintermischung in einer vorgegebenen Schichtdicke über die volle Breite des Betts möglichst gleich¬ mäßig aufgeschüttet. Von der Aufgabestelle der Sintermischung unterhalb der Aufgabevorrichtung 9 bewegt sich das Sinterband 7 nach links zur Sinteranlage. Das Sinterbett wird von dem Zünd¬ ofen 3 auf der diesem zugewandten ersten Seite beim Eintritt in die Sinteranlage 1 gezündet. Durch die Abzugseinrichtung 11 un¬ terhalb des Bettes wird in der gesamten Sinteranlage 1 im Sin¬ terbett ein Druckgefälle aufgebaut, durch das Verbrennungsluft in die brennbare Sintermischung eingeführt und Abgase auf der zweiten Sinterbettseite (Unterseite) abgeführt werden. Nach der Zündung des kohlenstoffhaltigen Brennstoffs der Sintermischung bildet sich in dem Sinterbett eine Brennzone, die mit dem Fort¬ schritt des Sinterbetts in der Sinteranlage von rechts nach links im Sinterbett von oben nach unten wandert, wobei das Sin¬ tergut in dieser Zone durchgesintert wird und zum Zusammen¬ backen komm . Der Verlauf und die Ausbildung der Brenn- oder Sinterzone über die Tiefe des Sinterbetts ist über die Länge des Sinterbands im Inneren der Sinteranlage 1 aus der Fig. B entnehmbar. Die Bettiefe beträgt in diesem Beispiel 500 mm. Wie aus Fig. B zu erkennen ist, erreicht die Brenn- bzw. Sinterzone am Ende des Sintervorgangs bzw. kurz vor ihrem Austritt aus der Sinteranlage 1 den Boden des Sinterbetts und erweicht auch dort das zu sinternde Material so weit, daß die einzelnen Werkstoff- körner zusammenbacken (agglomerieren) können.The associated conventional sintering process takes place as follows: First, a suitable rust coating layer is applied uniformly to the sintering belt 7 via the feed device 15. The sintered mixture is poured onto the grate covering in a predetermined layer thickness over the full width of the bed as evenly as possible. The sintering belt 7 moves from the feeding point of the sintering mixture below the feeding device 9 to the left towards the sintering plant. The sintering bed is ignited by the ignition furnace 3 on the first side facing it when it enters the sintering plant 1. A pressure drop is built up in the entire sintering system 1 in the sintering bed through the extraction device 11 below the bed, through which combustion air is introduced into the combustible sintering mixture and exhaust gases are removed on the second sintering bed side (underside). After the carbon-containing fuel of the sintering mixture has been ignited, a combustion zone forms in the sintering bed, which moves from top to bottom in the sintering bed from right to left as the sintering bed progresses, the sintered material being sintered through in this zone and come to cake The course and the formation of the firing or sintering zone over the depth of the sintering bed can be seen from the length of the sintering belt in the interior of the sintering plant 1 from FIG. In this example, the bed depth is 500 mm. As can be seen from FIG. B, the firing or sintering zone reaches the bottom of the sintering bed at the end of the sintering process or shortly before it emerges from the sintering plant 1 and softens the material to be sintered there so far that the individual material Baking grains together (agglomerating).
Dieses bewährte Sinterverfahren hat bekanntlich den Nach¬ teil, daß die aus der Sinterschicht abgezogenen Abgase mit ei¬ nem hohen Schadstoffanteil belastet sind, der entfernt werden muß, bevor die Abgase in die UmgebungsatmoSphäre abgeleitet werden können. Die Reinigung von Sinterabgasen erfolgt bisher in der Praxis mittels sekundärer Abgasreinigungsanlagen. Die Investitionskosten von sekundären Abgasreinigungsanlagen, wel¬ che die Schadstoffemissionen auf zulässige Werte reduzieren, sind enorm, da-das Abgas über der gesamten Länge des Sinterbet- tes hoch mit Schadstoffen belastet ist und bei der Reinigung entsprechend große Gasmengen bewältigt werden müssen. Daher hat man die Abgasreinigung auf den Einsatz von Staubfiltern (Bandentstaubung in Fig. A) beschränkt oder eine etwas weiter¬ gehende Abgasreinigung beispielsweise in Waschanlagen durchge¬ führt. Die besonders kritischen chlororganischen Substanzen, Schwermetalle u. dgl. wurden dagegen aus Kostengründen nicht entfernt.As is known, this proven sintering method has the disadvantage that the exhaust gases drawn off from the sintered layer are contaminated with a high proportion of pollutants which are removed must be before the exhaust gases can be discharged into the surrounding atmosphere. Up to now, sintered exhaust gases have been cleaned in practice using secondary exhaust gas purification systems. The investment costs of secondary exhaust gas cleaning systems, which reduce the pollutant emissions to permissible values, are enormous, since the exhaust gas is heavily contaminated with pollutants over the entire length of the sintered bed and correspondingly large amounts of gas have to be dealt with during the cleaning. Exhaust gas cleaning has therefore been limited to the use of dust filters (belt dedusting in FIG. A) or a somewhat more extensive exhaust gas cleaning has been carried out, for example, in washing systems. The particularly critical organochlorine substances, heavy metals and. The like, however, were not removed for cost reasons.
Der Erfindung liegt daher die Aufgabe zugrunde, die bei Wärmebehandlungsverfahren der gattungsgemäßen Art erzeugten Schadstoffe möglichst weitgehend und mit vergleichsweise gerin¬ gem Investitionsaufwand zu entfernen, und zwar vorzugsweise un¬ ter Verminderung des zu reinigenden Abgasvolumens.The invention is therefore based on the object of removing the pollutants produced in heat treatment processes of the generic type as far as possible and with comparatively little investment, preferably with a reduction in the volume of exhaust gas to be cleaned.
Bei der Lösung dieser Aufgabe geht die Erfindung von der Erkenntnis aus, daß dem beschriebenen herkömmlichen Sinterpro¬ zeß seiner Natur nach bereits zahlreiche eine Abgasreinigung begünstigende Eigenschaften und Phasen innewohnen, die bisher nicht geeignet genutzt werden konnten. Dies gelingt erst erfin¬ dungsgemäß, nämlich verfahrensmäßig mit den Merkmalen der Pa¬ tentansprüche 1, 2, 3, 4 bzw. 6 und anordnungsmäßig mit den Merkmalen der Patentansprüche 13, 14, 15 bzw. 16.In solving this problem, the invention is based on the knowledge that the conventional sintering process described already inherently contains numerous properties and phases which favor exhaust gas cleaning, which could not previously be suitably used. This is only possible according to the invention, namely in terms of the method with the features of claims 1, 2, 3, 4 and 6 and in terms of arrangement with the features of claims 13, 14, 15 and 16.
Die Erfindung geht ab von den mit extrem hohen Investiti¬ onskosten belasteten sekundärseitigen Abgasreinigungsmaßnahmen für sehr große Gasvolumina. Sie bindet in allen alternativen Lösungen die Abgasreinigung im wesentlichen ein in den primären Sintervorgang. Hierbei geht die Erfindung von der Überlegung aus, daß bei der bekannten Art der Wärmebehandlung eine stark adsorbierende Filterschicht der Brennzone nachgeschaltet ist, solange die Brennzone noch nicht zu der der Entflammungsseite entgegengesetzten Abgasseite durchgebrochen ist. Die Reini- gungswirkung dieser "natürlichen" Adsorptionssicht wird bei der Erfindung genutzt. Bevor die Reinigungswirkung durch Verbrennen des kohlenstoffhaltigen (adsorptionsfähigen) Brennstoffs verschwindet und die Brennzone zur anderen Seite hin durch¬ schlägt, wird bei der ersten erfindungsgemäßen Lösung das Druckgefälle reversiert und eine Gegenbrennung erzeugt. Auf diese Weise ist der von der anderen Seite her in die Schüttung wandernden zweiten Brennzone wiederum eine Schicht nachgeschal¬ tet, welche anfänglich als Filterschicht wirken kann. Vor der Vereinigung der beiden Brennzonen werden in der zweiten Brenn¬ zone freigesetzte chlororganische Substanzen, beispielsweise Dioxine oder Furane unter Einfluß der hohen Temperatur der er¬ sten Brennzone verbrannt bzw. von verbleibenden Kohlepartikeln adsorbiert und anschließend genauso verbrannt.The invention is based on the secondary-side exhaust gas purification measures for very large gas volumes which are burdened with extremely high investment costs. In all alternative solutions, it essentially integrates exhaust gas purification into the primary sintering process. Here, the invention is based on the consideration that, in the known type of heat treatment, a strongly adsorbing filter layer is connected downstream of the combustion zone as long as the combustion zone has not yet broken through to the flue gas side opposite the ignition side. The Reini- The effect of this "natural" adsorption view is used in the invention. Before the cleaning effect disappears due to the combustion of the carbon-containing (adsorbable) fuel and the combustion zone penetrates to the other side, the pressure drop is reversed in the first solution according to the invention and counter-combustion is generated. In this way, the second burning zone migrating into the bed from the other side is in turn followed by a layer which can initially act as a filter layer. Before the union of the two firing zones, organic chlorine substances released, for example dioxins or furans, are burned in the second firing zone under the influence of the high temperature of the first firing zone or adsorbed by remaining carbon particles and subsequently burned in the same way.
Bei einer anderen erfindungsgemäßen Lösung werden die aus dem Behandlungsbett austretenden Abgase gesammelt und in den Zündofen geleitet. Dabei können entweder alle in der Behand¬ lungsanlage austretenden Gase zurückgeführt werden oder nur die einen kritischen Schadstoffgehalt aufweisenden Gase aus Teil¬ phasen, insbesondere der Endphase des Behandlungsprozesses. Durch Einfluß der hohen Temperatur im Zündofen werden die in den Abgasen enthaltenen Schadstoffe zerstört. Die Abgase werden dann unter Einfluß des am Behandlungsbett anliegenden Druckgefälles durch das Behandlungsbett geleitet. Dabei werden sie im Bereich der Brennzone eneut hohen Temperaturen ausge¬ setzt und auf diese Weise weiter gereinigt. Die hinter der Brennzone im Behandlungsbett gebildete "natürliche" Reinigungs¬ schicht adsorbiert darüberhinaus im Abgas verbliebene Rest- schadstoffe.In another solution according to the invention, the exhaust gases emerging from the treatment bed are collected and passed into the ignition furnace. In this case, either all of the gases emerging in the treatment system can be recycled or only the gases from partial phases which have a critical pollutant content, in particular the end phase of the treatment process. The pollutants contained in the exhaust gases are destroyed by the influence of the high temperature in the ignition furnace. The exhaust gases are then passed through the treatment bed under the influence of the pressure gradient applied to the treatment bed. They are exposed to extremely high temperatures in the area of the firing zone and are further cleaned in this way. The "natural" cleaning layer formed in the treatment bed behind the firing zone also adsorbs residual pollutants remaining in the exhaust gas.
Bei einem alternativen Behandlungsverfahren werden die in der Endphase des Prozesses aus dem Behandlungsbett austretenden Abgase gesammelt und zusammen mit den zum Wärmebehandeln benö¬ tigten Gasen in der anfänglichen und/oder mittleren Phase des Prozesses durch das Behandlungsbett geleitet. Die Abgase können dabei großflächig über das Behandlungsbett verteilt zugeführt und durch dieses hindurchgeleitet werden. Die Schadstoffe üs- sen also nicht auf den Bereich des Zündofens konzentriert wer¬ den, sondern können gemeinsam mit Verbrennungsluft in niedrige¬ rer Konzentration zugeführt werden. Die in den Abgasen enthal¬ tenen Schadstoffe, bspw. Dioxine und Furane, werden wiederum unter Einfluß der hohen Temperatur beim Durchlauf des Gasgemi¬ sches durch die Brennzone zerstört. Auch bei-dieser Verfahrens¬ alternative wird die Reinigungswirkung der hinter der Brennzone gebildete "natürlichen" Adsorptionsschicht genutzt. Es sind nur geringe technische Umbaumaßnahmen zur Realisierung des Verfah¬ rens erforderlich, so daß die dabei anfallenden Kosten ver¬ gleichsweise niedrig sind.In an alternative treatment method, the exhaust gases emerging from the treatment bed in the final phase of the process are collected and passed through the treatment bed together with the gases required for heat treatment in the initial and / or middle phase of the process. The exhaust gases can be distributed over a large area over the treatment bed and passed through it. The pollutants So they are not concentrated in the area of the ignition furnace, but can be supplied together with combustion air in a lower concentration. The pollutants contained in the exhaust gases, for example dioxins and furans, are in turn destroyed under the influence of the high temperature when the gas mixture passes through the combustion zone. The cleaning action of the "natural" adsorption layer formed behind the firing zone is also used in this method alternative. Only minor technical conversion measures are required to implement the method, so that the costs incurred are comparatively low.
Bei einem weiteren alternativen Behandlungsverfahren wird das Druckgefälle und damit das Verbrennen der Brennstoffschich¬ ten innerhalb des Bettes vom Anfang bis zum Ende des Behand¬ lungsvorgangs beibehalten. Während des Wanderns der Brennzone von oben nach unten wirkt die darunterliegende, relativ kühle unbehandelte MischungsSchicht als Adsorptionsfilter. Deren Fil¬ terwirkung wird durch die unterste (erste) Schicht aus adsorp- tions.fähigen Material, insbesondere Koks verstärkt. Diese Schicht ist durch die als Temperaturbarriere wirkende zweite Schicht aus inertem Material vor Entzündung geschützt. Es han¬ delt sich dabei also um eine im Primärprozeß mitgeführte Ad¬ sorptionsfilterschicht. Anstelle von stückiger oder körniger Kohle oder Koks können andere stückige oder körnige Materialien verwendet werden, welche vergleichbare Adsorptions- oder Filtereigenschaften besitzen.In a further alternative treatment method, the pressure drop and thus the burning of the fuel layers within the bed is maintained from the beginning to the end of the treatment process. While the burning zone is moving from top to bottom, the relatively cool, untreated mixture layer underneath acts as an adsorption filter. Their filter effect is enhanced by the lowest (first) layer made of adsorptive material, especially coke. This layer is protected from ignition by the second layer of inert material acting as a temperature barrier. It is therefore an adsorption filter layer carried in the primary process. Instead of lumpy or granular coal or coke, other lumpy or granular materials can be used which have comparable adsorption or filter properties.
Die zuletzt genannte Verfahrensalternative macht -eine Ände¬ rung der herkömmlichen Behandlungsanlage überflüssig. Das Ad¬ sorptionsmittel bildender Koks wird als erste Schicht dem die Schichtenfolge tragenden Rost aufgeschüttet und begleitet den eigentlichen Behandlungsvorgang als Primärfilter. Diese Koks¬ schicht ist nicht verloren; denn der Koks läßt sich einerseits am Ende des Behandlungsvorgangs weitgehend von den restlichen Schichten trennen und kann ggf. rückgeführt und wiederverwendet werden, und andererseits kann der beim Wärmebehandeln als Fil- terschicht verwendet Koks im Hochofen in Ersatz anderer Kok¬ seinsatzstoffe verwendet werden.The last-mentioned alternative method makes a change to the conventional treatment system superfluous. The adsorbent-forming coke is poured onto the grate supporting the layer sequence as the first layer and accompanies the actual treatment process as a primary filter. This layer of coke is not lost; because on the one hand the coke can be largely separated from the remaining layers at the end of the treatment process and can possibly be recycled and reused, and on the other hand it can be used as a Top layer uses coke in the blast furnace to replace other coke feed materials.
Bei einer weiteren Verfahrensalternative werden durch eine gezielte Verschiebung des Schadstoffprofils in Richtung des Profils der Abgastemperatur und insbesondere durch Überlagerung der zugehörigen Profilmaxima die Schadstoffe auf denjenigen An¬ lagenabschnitt konzentriert, in dem die Abgastemperatur beson¬ ders hoch ist. Die Reinigung der Abgase kann sich daher auf ei¬ nen entsprechend kurzen Abschnitt des Behandlungsbereichs be¬ schränken, in dem die Schadstoffkonzentration und Abgastempe¬ ratur maximal sind. Auf diese Weise genügen Reinigungsanlagen kleiner Kapazität, um eine ganze Behandlungsanlage mit sehr niedriger Schadstoffemission zu betreiben.In a further method alternative, the pollutants are concentrated on the system section in which the exhaust gas temperature is particularly high by a targeted shift of the pollutant profile in the direction of the profile of the exhaust gas temperature and in particular by superimposing the associated profile maxima. The cleaning of the exhaust gases can therefore be limited to a correspondingly short section of the treatment area in which the pollutant concentration and exhaust gas temperature are at a maximum. In this way, cleaning plants of small capacity are sufficient to operate an entire treatment plant with very low pollutant emissions.
Die Verschiebung der Schadstoffkonzentrationsprofile wird durch Anreicherung des Behandlungsbetts mit schadstoffadsorbie¬ renden Mitteln erreicht, welche die Schadstoffe bis zum letzten Abschnitt des Behandlungsbereichs (z.B. der Sintermaschine) zu¬ rückhalten. Erst am Ende des Behandlungsbereichs, wenn die Ka¬ pazität der schadstoffadsorbierenden Mittel erschöpft ist und die Brennzone diejenigen unteren Schichten erreicht, in denen die Schadstoffe hochkonzentriert zurückgehalten wurden, steigt die Konzentration der Schadstoffe im Abgas stark an. Diese stark schadstoffbelastete Teilmenge der Abgase kann dann sepa¬ rat gereinigt werden.The shift in the pollutant concentration profiles is achieved by enriching the treatment bed with pollutant adsorbing agents which retain the pollutants up to the last section of the treatment area (e.g. the sintering machine). Only at the end of the treatment area, when the capacity of the pollutant-adsorbing agent is exhausted and the combustion zone reaches those lower layers in which the pollutants have been retained in a highly concentrated manner, does the concentration of the pollutants in the exhaust gas increase sharply. This portion of the exhaust gases which is heavily polluted can then be cleaned separately.
Statt des Einbringens zusätzlicher Schadstoffadsorbierender Mittel in das Behandlungsbett können in den Anwendungen, in de¬ nen der Behandlungsprozeß den Einsatz Schadstoffadsorbierender Mittel im Behandlungsbett bedingt, Mittel mit verbesserten Ad¬ sorptionseigenschaften verwendet werden. Eine größere spezifi¬ sche Oberfläche der einzelnen Adsorptionsmittelteilchen kann beispielsweise schon zu der gewünschten Verschiebung der Schad- stoffkonzentrationsprofile führen.Instead of introducing additional pollutant-adsorbing agents into the treatment bed, agents with improved adsorption properties can be used in the applications in which the treatment process requires the use of pollutant-adsorbing agents in the treatment bed. A larger specific surface of the individual adsorbent particles can, for example, already lead to the desired shift in the pollutant concentration profiles.
Vorteilhafterweise werden die Schadstoffadsorbierenden Mit¬ tel mit dem Behandlungsgut gemischt und danach auf den Rost ge¬ schüttet, bevor sie in den Behandlungsbereich eingeführt wer¬ den. Es gelingt somit fast ohne technischen Mehraufwand, das schadstoffadsorbierende Mittel im Behandlungsbett gleichmäßig zu verteilen.The pollutant-adsorbing agents are advantageously mixed with the material to be treated and then poured onto the grate before they are introduced into the treatment area. So it succeeds almost without additional technical effort, that Distribute pollutant adsorbents evenly in the treatment bed.
In Weiterbildung der Erfindung ist vorgesehen, daß die schadstoffadsorbierenden Mittel im unteren Bereich des Behand¬ lungsbettes in einer höheren Konzentration als im oberen Be¬ reich des Behandlungsbettes vorliegen. Unterschiedliche Konzen- trationsverhältnisse zwischen schadstoffadsorbierenden Mitteln und Behandlungsgut können beim Mischen hergestellt werden. Um ein besonderes steiles Konzentrationsprofil der Schadstoffe zu erzielen, ist es günstig, die Konzentration des schadstoffad¬ sorbierenden Mittels von oben nach unten im Behandlungsbett graduell zu erhöhen. Stattdessen können mehrere zwei Schichten mit unterschiedlichen Konzentrationsverhältnissen vorgesehen werden.In a further development of the invention, it is provided that the pollutant-adsorbing agents are present in a higher concentration in the lower region of the treatment bed than in the upper region of the treatment bed. Different concentration ratios between pollutant-absorbing agents and the material to be treated can be produced during mixing. In order to achieve a particularly steep concentration profile of the pollutants, it is favorable to gradually increase the concentration of the pollutant-adsorbing agent from top to bottom in the treatment bed. Instead, several two layers with different concentration ratios can be provided.
Ein bevorzugtes Ausführungsbeispiel ist dadurch gekenn¬ zeichnet, daß die gesammelten Abgase unter Ausnutzung ihrer hohen Temperatur katalytisch gereinigt werden. Eine wirksame katalytische Reinigung ist erst bei Temperaturen oberhalb von 300° C möglich. Durch die Überlagerung der Schadstoffkonzentra- tionsmaxi a mit dem Temperaturmaximum wird bei den meisten Wärmebehandlungsverfahren die bei der katalytischen Reinigung erforderliche hohe Temperatur erreicht. Es muß keine zusätzli¬ che Wärmeenergie zugeführt werden; stattdessen wird die in dem Prozess der Wärmebehandlung freiwerdende Wärmeenergie gesammelt und reicht als Wärmelieferant aus. Vorteilhaft ist zudem, daß die Wärme nicht ungenutzt als Abwärme an die Umgebung abgegeben wird. Durch katalytische Reinigung können verschiedene Schad- stoffarten aus dem Abgas entfernt werden; beispielsweise können chlororganische Substanzen wie Dioxine und Furane mit geeigne¬ ten Reduktionskatalysatoren reduziert werden. Auch Stickoxide können bei diesen Temperaturen problemlos reduziert werden. Ei¬ ne katalytische Oxidation ist beispielsweise für Schadstoffe wie SO2 möglich. SO2 wird durch Oxidation zu SO3.A preferred embodiment is characterized in that the collected exhaust gases are catalytically cleaned using their high temperature. Effective catalytic cleaning is only possible at temperatures above 300 ° C. By superimposing the pollutant concentration max a with the temperature maximum, the high temperature required for catalytic cleaning is reached in most heat treatment processes. No additional thermal energy has to be supplied; instead, the heat energy released in the heat treatment process is collected and sufficient as a heat supplier. It is also advantageous that the heat is not released into the environment as waste heat. Various types of pollutants can be removed from the exhaust gas by catalytic cleaning; For example, organochlorine substances such as dioxins and furans can be reduced using suitable reduction catalysts. Nitrogen oxides can also be easily reduced at these temperatures. A catalytic oxidation is possible, for example, for pollutants such as SO2. SO2 becomes SO3 through oxidation.
Als vorteilhafte Weiterbildung der Erfindung ist vorgese¬ hen, daß die schadstoffadsorbierenden Mittel und deren Konzen¬ trationen im Behandlungsbett so gewählt werden, daß die Konzen- trationsprofile der im Behandlungsprozess entstehenden Schad¬ stoffe und insbesondere deren Maxima untereinander im Endab¬ schnitt des Behandlungsbereichs zur Überlappung gebracht wer¬ den. Je mehr Konzentrationsprofile von verschiedenen Schadstof¬ fen untereinander in Überlappung gebracht werden können und je steiler die Konzentrationsspeaks sind, desto geringer wird das zu reinigende Teilvolumen des Abgases und desto effektiver ar¬ beitet das erfindungsgemäße Verfahren.As an advantageous further development of the invention, it is provided that the pollutant-adsorbing agents and their concentrations in the treatment bed are selected such that the concentrations tion profiles of the pollutants arising in the treatment process and in particular their maxima are brought to overlap in the end section of the treatment area. The more concentration profiles of different pollutants can be overlapped with one another and the steeper the concentration peaks, the smaller the partial volume of the exhaust gas to be cleaned and the more effectively the method according to the invention works.
In Weiterbildung werden die in der letzten Phase aus dem Behandlungsbett austretenden Abgase einer Partikelabscheidung unterworfen. Zu diesem Zweck kann ein normales Elektrofilter eingesetzt werden. Um einen besonders hohen Reinigungseffekt zu erzielen ist es günstig, der Partikelabscheidung die katalyti¬ sche Reinigung nachzuschalten.In a further development, the exhaust gases emerging from the treatment bed in the last phase are subjected to particle separation. A normal electrostatic filter can be used for this purpose. In order to achieve a particularly high cleaning effect, it is favorable to use catalytic cleaning after the particle separation.
Anstelle der Partikelabscheidung kann das Abgas nach der katalytischen Reinigung mit Adsorptionsmittel und Wasser gewa¬ schen werden. Dies geschieht beispielsweise mit Hilfe eines Sprühtrockners, bei dem staubförmiges kohlenstoffhaltiges Ad- sorbens und Wasser in den Rauchgasstrom eingeleitet werden. Das eingeleitete Wasser verringert die Abgastemperatur soweit, daß beispielsweise Salze und Chloride auskristallisieren können. Um die Qualität des Abgases weiter zu verbessern, kann statt eines Sprühtrockners oder zusätzlich zu diesem eine Aktivkoksanlage verwendet werden.Instead of the particle separation, the exhaust gas can be washed with adsorbent and water after the catalytic cleaning. This is done, for example, with the aid of a spray dryer, in which dust-like carbon-containing adsorbent and water are introduced into the flue gas stream. The water introduced reduces the exhaust gas temperature to such an extent that, for example, salts and chlorides can crystallize out. In order to further improve the quality of the exhaust gas, an activated coke system can be used instead of or in addition to a spray dryer.
Vorteilhafterweise wird das Abgas nach der Reinigung mit Adsorptionsmittel und Wasser einer Partikelabscheidung unter¬ worfen.After cleaning with adsorbent and water, the exhaust gas is advantageously subjected to particle separation.
Ein Teil der bei der Partikelabscheidung anfallenden Fest¬ stoffe kann zurückgeführt und erneut als Adsorptionsmittel zur Reinigung eingesetzt werden. Da die adsorptionsmittelhaltigen Feststoffe ihre Aufnahmekapazität an Schadstoffen bei ihrem er¬ stem Durchlauf durch das Abgas nicht vollständig ausnützen kön¬ nen, gelingt es durch die Rückführung, das Adsorptionsmittel bis an seine Kapazitätsgrenze mit Schadstoffen zu beladen und die Betriebsmittelkosten gering zu halten. Vorteilhafterweise wird als schadstoffadsorbierendes Mittel kohlenstoffhaltiges, schüttfähiges Material, z.B. Koksgrus und/oder Aktivkoks verwendet. Dieses Material ist kostengünstig zu erwerben. Bei Wärmebehandlungen oberhalb der Zündtemperatur von Koksgrus zündet dieser und gibt die freiwerdende Verbren¬ nungswärme als zusätzliche Wärme an das Behandlungsbett ab.. Es bleiben keine störenden Fremdsubstanzen in dem Behandlungsbett zurück.A part of the solids resulting from the particle separation can be recycled and used again as an adsorbent for cleaning. Since the adsorbent-containing solids cannot fully utilize their absorption capacity of pollutants on their first passage through the exhaust gas, the recycling makes it possible to load the adsorbent with pollutants up to its capacity limit and to keep the operating costs low. Carbonaceous, pourable material, for example coke breeze and / or activated coke, is advantageously used as the pollutant adsorbent. This material is inexpensive to purchase. In the case of heat treatments above the ignition temperature of coke breeze, it ignites and releases the heat of combustion released as additional heat to the treatment bed. No disturbing foreign substances remain in the treatment bed.
Bevorzugt wird das erfindungsgemäße Verfahren beim Sintern metallischer Werkstoffe verwendet.The method according to the invention is preferably used in the sintering of metallic materials.
Zweckmäßige Weiterbildungen und Ausgestaltungen der Erfin¬ dung sind in den Unteransprüchen gekennzeichnet.Appropriate developments and refinements of the invention are characterized in the subclaims.
Im folgenden wird die Erfindung anhand von in der Zeichnung schematisch dargestellten Ausführungsbeispielen näher erläu¬ tert. In der Zeichnung zeigen:In the following, the invention is explained in more detail with reference to exemplary embodiments schematically shown in the drawing. The drawing shows:
Fig. 1 eine schematische Darstellung einer Sinteranord¬ nung zur Durchführung eines vrsten Sinterverfah¬ rens nach der Erfindung; Fig. 2 eine schematische Darstellung einer Sinteranord¬ nung zur Durchführung einer zweiten erfindungs¬ gemäßen Verfahrensalternative; Fig. 3 eine schematische Darstellung einer Sinteranord¬ nung zur Durchführung einer dritten erfindungs¬ gemäßen Verfahrensalternative. Fig. 4 eine schematische Darstellung einer Sinteran¬ ordnung zur Durchführung eines vierten erfin¬ dungsgemäßen Behandlungsverfahrens; Fig. 5 eine schematische Darstellung einer Sinteran¬ ordnung zur Durchführung einer fünften erfin¬ dungsgemäßen Verfahrensalternative; Fig. 6 eine schematische Darstellung einer Sinteran¬ ordnung zur Durchführung einer sechsten erfin¬ dungsgemäßen Verfahrensalternative; Fig. 7a eine schematische Darstellung einer Sinteran¬ ordnung; Fig. 7b ein Diagramm der Abgastemperatur, aufgetragen gegen die Länge des Sinterbandes; Fig. 7c ein Diagramm der Abgaskonzentration von S02, aufgetragen gegen die Länge des Sinterbandes; Fig. 7d ein Diagramm der Abgaskonzentration von po- lychloridierten Dibenzodioxinen und polychlo- rierten Dibenzofuranen, aufgetragen gegen die Länge des Sinterbandes; Fig. 7e ein Diagramm der Abgaskonzentration von Stick¬ stoffoxiden, aufgetragen gegen die Länge des Sinterbandes. Die in Fig. 1 schematisch dargestellte Ausführungsform der Erfindung unterscheidet sich von der herkömmlichen Sinteranord¬ nung in Fig. A einerseits durch einen zweiten Zündofen 4, der nahe dem austrittsseitigen Ende der Sinteranlage 1 angeordnet ist und das Sinterbett von der Unterseite aus zündet, und an¬ dererseits durch eine Vorrichtung zur Erzeugung eines Druckge¬ fälles in Gegenrichtung, d.h. von der Bettunterseite zur Bett- oberseite. Diese Druckgefälle-Erzeugungseinrichtung weist eine Abgas-Abzugshaube 6 und eine in einer Rückführleitung 8 ange¬ ordnete Saugpumpe 10 auf.1 shows a schematic representation of a sintering arrangement for carrying out a first sintering process according to the invention; 2 shows a schematic representation of a sintering arrangement for carrying out a second method alternative according to the invention; 3 shows a schematic representation of a sintering arrangement for carrying out a third method alternative according to the invention. 4 shows a schematic representation of a sintering arrangement for carrying out a fourth treatment method according to the invention; 5 shows a schematic representation of a sintering arrangement for carrying out a fifth method alternative according to the invention; 6 shows a schematic illustration of a sintering arrangement for carrying out a sixth method alternative according to the invention; 7a shows a schematic representation of a sintering arrangement; 7b shows a diagram of the exhaust gas temperature, plotted against the length of the sintering belt; 7c shows a diagram of the exhaust gas concentration of S02, plotted against the length of the sintering belt; 7d shows a diagram of the exhaust gas concentration of polychlorinated dibenzodioxins and polychlorinated dibenzofurans, plotted against the length of the sintered belt; 7e shows a diagram of the exhaust gas concentration of nitrogen oxides, plotted against the length of the sintered belt. The embodiment of the invention shown schematically in FIG. 1 differs from the conventional sintering arrangement in FIG. A on the one hand by a second ignition furnace 4, which is arranged near the outlet end of the sintering system 1 and ignites the sintering bed from the underside, and on ¬ on the other hand by a device for generating a pressure drop in the opposite direction, ie from the bottom of the bed to the top of the bed. This pressure gradient generating device has an exhaust gas exhaust hood 6 and a suction pump 10 arranged in a return line 8.
Das über die Abzugshaube 6 abgeführte Abgas kann über ein geeignetes Filter 12 entstaubt werden. In einem Mischer 14 wird das Abgas mit der im vorderen bzw. mittleren Bereich der Sin¬ teranlage 1 benötigten Verbrennungsluft gemischt und zusammen mit der Verbrennungsluft über die Haube 16 von oben nach unten durch das Sinterbett geleitet. Beim Durchtritt durch die Brenn¬ zone bzw. durch den von der Brennzone passierten Hochtempera¬ turbereich des Sinterbetts werden die chlororganischen Substan¬ zen ausreichend zuverlässig zerstört. Hinter der Brennzone pas¬ sieren die zurückgeführten bzw. beim Sintern neu entstandenen Abgase die Sintermischung, in der der stark kohlenstoffhaltige Brennstoff in der Regel in Form von Koksgrus in feiner Vertei¬ lung enthalten ist. Dieser Brennstoff wirkt als Adsorptionsmit¬ tel, in welchem ein wesentlicher Teil der Schadstoffe, ähnlich wie bei herkömmlicher Sekundärreinigung von Abgasen in Aktiv¬ koksreaktoren, adsorbiert wird.The exhaust gas discharged via the extractor hood 6 can be dedusted using a suitable filter 12. In a mixer 14, the exhaust gas is mixed with the combustion air required in the front or middle area of the sintering system 1 and is passed together with the combustion air through the hood 16 through the sintering bed from top to bottom. When passing through the firing zone or through the high temperature area of the sintered bed passed through the firing zone, the organochlorine substances are destroyed with sufficient reliability. Behind the firing zone, the exhaust gases which are recirculated or newly formed during sintering pass through the sintered mixture, in which the highly carbon-containing fuel is generally contained in fine form in the form of coke breeze. This fuel acts as an adsorbent, in which a substantial part of the pollutants is similar as in conventional secondary purification of exhaust gases in activated coke reactors.
In der schematischen Zeichnung gemäß Fig. 2 ist nur der Aufgabeabschnitt der Sinterbett-Transportvorrichtung 5 schema¬ tisch dargestellt. Ansonsten entspricht die Sinteranordnung derjenigen gemäß Fig. A. Wie zu sehen ist, sind dem Sinterband 7 nacheinander drei Aufgabevorrichtungen zugeordnet. In einer zusätzlichen ersten Aufgabevorrichtung 18 wird eine dünne Ad¬ sorptionsmittelschicht 20 auf den Rost aufgebracht. Hinter der Vorrichtung 18 ist die bereits anhand von Fig. A beschriebene Aufgabevorrichtung 15 zur Aufgabe der Fertigsinterschicht 22 auf die Adsorptionsmittelschicht 20 angeordnet, und danach folgt die Aufgabevorrichtung 9 zur Aufgabe der Sintermischung 24, die das eigentliche Sinterbett darstellt. Während des Sin¬ terprozesses bildet die Fertigsinterschicht 22, die auch aus einem anderen Material mit im wesentlichen inerten Eigenschaf¬ ten bestehen kann, eine Temperaturbarriere, die ein Ausbreiten der Brennzone in die adsoirptionsfähige Filterschicht 20 verhin¬ dert.In the schematic drawing according to FIG. 2, only the feed section of the sintered bed transport device 5 is shown schematically. Otherwise, the sintering arrangement corresponds to that according to FIG. A. As can be seen, the sintering belt 7 is assigned three feed devices in succession. In an additional first feed device 18, a thin adsorbent layer 20 is applied to the grate. A is arranged behind the device 18, the application device 15 already described with reference to FIG. A for the application of the finished sintered layer 22 to the adsorbent layer 20, and then the application device 9 for the application of the sintering mixture 24, which represents the actual sintering bed, follows. During the sintering process, the finished sintered layer 22, which can also consist of another material with essentially inert properties, forms a temperature barrier which prevents the firing zone from spreading into the adsorptive filter layer 20.
Fig. 3 zeigt eine Sinteranordnung, die prinzipiell ähnlich derjenigen gemäß Fig. 1 ausgebildet ist, bei der aber im hinte¬ ren Abschnitt der Sinteranordnung 1 der zweite Zündofen 4 fehlt. Ähnlich der Anordnung gemäß Fig. 1 ist dort eine Abgas- Sammelvorrichtung 6' vorgesehen, die aber bei normalem Druckge¬ fälle an der Unterseite des Sinterbetts angeordnet ist. Das dort aufgefangene Abgas wird über die Rückführungsleitung 8 und die Saugpumpe 10 zur Mischvorrichtung 14 rückgeführt, dort mit Verbrennungsluft gemischt und über die Haube 16 im vorderen und mittleren Bereich der Sinteranlage 1 durch das Sinterbett ge¬ leitet. Der Reinigungseffekt der jenseits der Brennzone im Sin¬ terbett befindliche Sintermischung wird auch bei dieser Anord¬ nung gemäß Fig. 3 ausgenutzt. Die Investitionskosten sind vor allem deshalb geringer, da die zweite Zündvorrichtung überflüs¬ sig ist und außerdem die zusätzliche Filteranlage 12 entfallen kan . Die zuvor beschriebenen primären Abgasreinigungsmaßnahmen können auch kombiniert verwendet werden. So kann natürlich die Abgasrückführung gemäß Fig. 3 auch bei Verwendung der zusätzli¬ chen Adsorptionsmittelschicht 20 gemäß Fig. 2 zum Einsatz kom¬ men. Außerdem kann das Abgas sowohl nur in den Zündofen zurück¬ geführt werden als auch nur in den einlaßseitigen bzw. mittle¬ ren Abschnitt der Sinteranlage außerhalb des Zündofens. Genauso kann es jedoch kombiniert in den Zündofenbereich und einen wei¬ teren Bereich, beispielsweise in den mittleren Abschnitt der Sinteranlage zurückgeführt werden. Beim Zurückführen des Abga¬ ses nur in den Zündofen kann auf den Mischer 14 und/oder die Haube 16 verzichtet werden. Auch hinsichtlich der Sinterbett- Fördervorrichtung sind durch die Erfindung keinerlei Ein¬ schränkungen erforderlich. Die herkömmliche Sinterbandanlage kann beispielsweise durch einen sogenannten Durchstoßofen er¬ setzt werden, bei dem das Sinterbett in hintereinander angeord¬ neten Körben bewegt und durch die Sinteranlage 1 gestoßen wird. Das Förderband kann sowohl kontinuierlich als auch diskontinu¬ ierlich angetrieben werden.FIG. 3 shows a sintering arrangement which is basically similar to that of FIG. 1, but in which the second ignition furnace 4 is missing in the rear section of the sintering arrangement 1. Similar to the arrangement according to FIG. 1, an exhaust gas collection device 6 'is provided there, but is arranged at the normal pressure drop on the underside of the sintered bed. The exhaust gas collected there is returned to the mixing device 14 via the return line 8 and the suction pump 10, mixed there with combustion air and passed through the sintering bed via the hood 16 in the front and middle region of the sintering system 1. The cleaning effect of the sinter mixture located beyond the firing zone in the sinter bed is also used in this arrangement according to FIG. 3. The investment costs are primarily lower because the second ignition device is superfluous and the additional filter system 12 can also be omitted. The primary emission control measures described above can also be used in combination. The exhaust gas recirculation according to FIG. 3 can of course also be used when using the additional adsorbent layer 20 according to FIG. 2. In addition, the exhaust gas can be fed back only into the ignition furnace and only into the inlet-side or central section of the sintering system outside the ignition furnace. In the same way, however, it can be fed back into the ignition furnace area and a further area, for example into the middle section of the sintering plant. When returning the exhaust gas only into the ignition furnace, the mixer 14 and / or the hood 16 can be dispensed with. The invention also does not require any restrictions with regard to the sintered bed conveying device. The conventional sintering belt system can be replaced, for example, by a so-called push-through furnace, in which the sintering bed is moved in baskets arranged one behind the other and pushed through the sintering system 1. The conveyor belt can be driven both continuously and discontinuously.
Bei der Anlage nach Fig. 4 dient die Aufgabevorrichtung 9 zum Zuführen nicht nur der Sintermischung, sondern auch eines zusätzlichen Adsorptionsmittels. Die Sintermischung besteht in bekannter Weise aus Erzen, Zuschlagsstoffen, Brennstoffen, ins¬ besondere Koksgrus, Branntkalk und Rückgut aus dem Sinterprozeß selbst. Das Adsorptionsmittel ist kohlenstoffhaltig und körnig bzw. schüttfähig.In the system according to FIG. 4, the feed device 9 serves not only to supply the sinter mixture, but also an additional adsorbent. The sinter mixture consists in a known manner of ores, additives, fuels, in particular coke breeze, quicklime and return material from the sintering process itself. The adsorbent contains carbon and is granular or pourable.
Durch die Anreicherung des Sinterbetts mit Adsorptionsmit¬ tel werden verstärkt Schadstoffe adsorbiert, die sich in dem vorderen oder mittleren Abschnitt der Sinteranlage 1 entwic¬ keln. Die Schadstoffe werden in dem Sinterbett zurückgehalten, so daß die in den vorderen Abschnitten abgezogenen Abgase be¬ reits eine ausreichende Reinheit aufweisen. Die in dem vorderen und mittleren Abschnitten der Sinteranlage mit der Abgas-Ab¬ zugseinrichtung 11 abgezogenen Abgase (Abzugsleitung 25) können deshalb nach einer Partikelabscheidung mit einem Elektrofilter 25' ohne weitere Reinigungsschritte an die Umgebungsatmosphäre abgeführt werden. Die von der Abgas-Abzugseinrichtung 11 im hinteren Abschnitt der Sinteranlage 1 abgezogenen Abgabe werden über eine separate Abzugsleitung 26 geführt. In diesem Ab¬ schnitt der Sinteranlage ist die Temperatur des Abgases natur¬ gemäß besonders hoch. Durch die Anreicherung mit schadstoffad¬ sorbierenden Mitteln liegt auch das Kon∑entrationsmaximum aller kritischen Schadstoffe, beispielsweise etwaiger chlororgani¬ scher Substanzen, Stickoxide und Schwefeldioxide in diesem letzten Abschnitt. Aus dem Abgas werden zunächst Partikel wie Flugasche mit dem Elektrofilter 27 ausgeschieden. Danach werden die Abgase unter Zugabe von Reduktionsmitteln katalytisch ge¬ reinigt. In dem katalytischen Reinigungsreaktor 28 werden mit einem Reduktionskatalysator ggf. vorhandene Dioxine und Furane sowie Stickoxide reduziert. Ein zusätzlicher Oxidationskataly- sator dient zur Oxidation von SO2 zu SO3. Die katalytische Be¬ handlung wird durch die hohe Abgastemperatur begünstigt. Das katalytisch gereinigte Abgas kann danach ohne weitere Reinigung an die Umgebungsatmosphäre abgegeben werden (Abzugsleitung 29) .By enriching the sintered bed with adsorbent, pollutants are increasingly adsorbed, which develop in the front or middle section of the sintering plant 1. The pollutants are retained in the sintered bed so that the exhaust gases drawn off in the front sections are already of sufficient purity. The exhaust gases (exhaust line 25) drawn off in the front and middle sections of the sintering system with the exhaust gas extraction device 11 can, after particle separation with an electrostatic filter 25 ', pass to the ambient atmosphere without further cleaning steps be dissipated. The discharge drawn off by the exhaust gas extraction device 11 in the rear section of the sintering system 1 is conducted via a separate extraction line 26. In this section of the sintering plant, the temperature of the exhaust gas is naturally particularly high. Due to the enrichment with pollutant-adsorbing agents, the maximum concentration of all critical pollutants, for example any chlorine-organic substances, nitrogen oxides and sulfur dioxide, also lies in this last section. Particles such as fly ash are first separated out of the exhaust gas with the electrostatic filter 27. The exhaust gases are then catalytically cleaned with the addition of reducing agents. In the catalytic cleaning reactor 28, any dioxins and furans and nitrogen oxides that may be present are reduced with a reduction catalyst. An additional oxidation catalyst is used to oxidize SO2 to SO3. The catalytic treatment is favored by the high exhaust gas temperature. The catalytically cleaned exhaust gas can then be released into the ambient atmosphere without further purification (exhaust line 29).
Die in Fig. 5 dargestellte fünfte Ausführungsform der er¬ findungsgemäßen Anordnung unterscheidet sich von der in Fig. 4 dargestellten Anordnung durch die der Abgas-Abzugsleitung 26 nachgeschaltete Reinigungsanordnung. Bei dieser Ausführungsform wird der katalytische Reinigungsreaktor 28 direkt mit den schadstoff elasteten Abgasen beaufschlagt. Danach werden die Abgase in einen Adsorptionsmittelreaktor 30, unter Zufuhr von Adsorptionsmittel und Wasser, von Schwefeloxiden, Staub und or¬ ganischen Substanzen gereinigt. Ein dem Adsorptionsmittelreak¬ tor 30 nachgeschaltetes Gewebefilter 31 scheidet das beladene Adsorptionsmittel und weitere Feststoffe aus dem Rauchgasstrom ab. Das Filtrat wird z.T. über die Rückführleitung 32 in den Reaktor zurückgeführt, um dort weitere Schadstoffe zu adsorbie¬ ren und die Adsorptionskapazität der Teilchen vollständig aus¬ zuschöpfen.The fifth embodiment of the arrangement according to the invention shown in FIG. 5 differs from the arrangement shown in FIG. 4 by the cleaning arrangement connected downstream of the exhaust gas discharge line 26. In this embodiment, the catalytic cleaning reactor 28 is acted upon directly by the pollutant-elastic exhaust gases. The exhaust gases are then cleaned in an adsorbent reactor 30, with the addition of adsorbent and water, of sulfur oxides, dust and organic substances. A fabric filter 31 connected downstream of the adsorbent reactor 30 separates the loaded adsorbent and other solids from the flue gas stream. The filtrate is partly returned to the reactor via the return line 32 in order to adsorb further pollutants there and to fully utilize the adsorption capacity of the particles.
Hinter dem Gewebefilter 31 hat das Abgas eine relativ hohe Reinheit und kann gemeinsam mit dem Abgas aus der Abzugsleitung 25 in die UmgebungsatmoSphäre abgeleitet werden. Das Abgas er- füllt bei dieser Ausführungsform auch die immer strenger wer¬ denden Schadstoffemissionsgrenzen und ist besonders umweltver¬ träglich.After the fabric filter 31, the exhaust gas has a relatively high purity and can be discharged together with the exhaust gas from the exhaust line 25 into the ambient atmosphere. The exhaust gas in this embodiment also fills the ever stricter pollutant emission limits and is particularly environmentally compatible.
Der verwendete Adsorptionsmittelreaktor 30 kann sehr klein ausgelegt werden, da durch Konzentration der Schadstofffreiset- zung auf den hinteren Abschnitt des Sinterbereichs nur eine kleine Teilmenge des während des Wärmebehandlungsprozesses ab¬ geführten Abgases von Schadstoffen gereinigt werden muß. Der bauliche Aufwand bleibt somit gering. Durch die Rückführung des Adsorptionsmittels in den Reaktor werden auch die Betriebsko¬ sten gering gehalten.The adsorbent reactor 30 used can be designed to be very small, since by concentrating the release of pollutants on the rear section of the sintered area, only a small part of the exhaust gas removed during the heat treatment process has to be cleaned of pollutants. The construction effort remains low. By returning the adsorbent to the reactor, the operating costs are also kept low.
In der Ausführungsform gemäß Fig. 6 führt die Abzugsleitung 26 zunächst zu dem Elektrofilter 27, in dem Feststoffe, insbe¬ sondere Flugasche abgeschieden werden. Die eigentliche Reini¬ gung erfolgt wiederum in dem katalytischen Reinigungsreaktor 28 bei Temperaturen von ca. 300 - 400° C. Danach wird das heiße Abgas über eine Rückführleitung 33 in den Zündofen zurückgelei¬ tet. Dort wird das Abgas mit Verbrennungsluft gemischt und er¬ neut durch das Sinterbett geleitet. Der Reinigungseffekt der jenseits der Brennzone im Sinterbett befindlichen Sinter¬ mischung wird ausgenutzt, um eine noch höhere Reinheit des Ab¬ gases zu erzielen.In the embodiment according to FIG. 6, the exhaust line 26 first leads to the electrostatic filter 27, in which solids, in particular fly ash, are separated. The actual cleaning again takes place in the catalytic cleaning reactor 28 at temperatures of approximately 300-400 ° C. The hot exhaust gas is then returned to the ignition furnace via a return line 33. There, the exhaust gas is mixed with combustion air and passed through the sintered bed again. The cleaning effect of the sintering mixture located beyond the firing zone in the sintering bed is used in order to achieve an even higher purity of the exhaust gas.
Die beschriebenen Abgasreinigungsmaßnahmen können auch kom¬ biniert verwendet werden. So kann natürlich die Abgasrückfüh¬ rung gemäß Fig. 6 auch zusätzlich zu einem Adsorptionsmittelre¬ aktor eingesetzt werden. Außerdem kann das Adsorptionsmittel in den unteren Lagen des Sinterbettes in höherer Konzentration als in den oberen Lagen eingebracht werden. Das Adsorptionsmittel und die Sintermischung können auch nacheinander auf das Band aufgetragen werden. Eine separate Adsorptionsmittelschicht kann durch eine Isolationsschicht von der Sintermischung getrennt vorgesehen werden. Eine derartige Adsorptionsmittelschicht kann auch zusätzlich zu einer Anreicherung des Behandlungsguts mit adsorptionsfähigem Material verwendet werden.The exhaust gas purification measures described can also be used in combination. The exhaust gas recirculation according to FIG. 6 can of course also be used in addition to an adsorbent reactor. In addition, the adsorbent can be introduced in the lower layers of the sintered bed in a higher concentration than in the upper layers. The adsorbent and the sintered mixture can also be applied to the belt one after the other. A separate adsorbent layer can be provided separated from the sintered mixture by an insulation layer. Such an adsorbent layer can also be used in addition to enriching the material to be treated with adsorbable material.
Das Adsorptionsmittel selbst kann ein Zuschlagstoff und/oder ein in herkömmlichen Sinterprozessen verwendetes Stoffgemisch sein, dessen schadstoffadsorbierende Eigenschaften im Sinne der Erfindung verbessert sind. Wichtig ist, daß das Konzentrationsprofil der Schadstoffe in Anpassung an das Abga¬ stemperaturprofil verschoben wird. Dies wird anhand von Fig. 7 im folgenden näher erläutert.The adsorbent itself can be an additive and / or one used in conventional sintering processes Be a mixture of substances whose pollutant-adsorbing properties are improved in the sense of the invention. It is important that the concentration profile of the pollutants is shifted to match the exhaust gas temperature profile. This is explained in more detail below with reference to FIG. 7.
Der Sinterprozeß beginnt unterhalb des Zündofens 3. Das Sinterband 7 bewegt sich in Förderrichtung, das ist in der Zeichnung nach rechts. Gleichzeitig mit der Förderbewegung des Sinterbettes wandert die Sinterzone von oben nach unten durch das Sinterbett.The sintering process begins below the ignition furnace 3. The sintering belt 7 moves in the conveying direction, that is to the right in the drawing. Simultaneously with the conveying movement of the sinter bed, the sinter zone moves from top to bottom through the sinter bed.
Fig. 7a zeigt ein Diagramm der Abgastemperaturen, aufgetra¬ gen gegen die Sinterbandlänge. Die durchgezogene Linie stellt die Kurve für einen konventionellen Sinterprozeß und die ge¬ strichelte Linie die Kurve für das erfindungsgemäße Verfahren dar. Dies gilt auch für die Diagramme b-e. Der Verlauf der Ab¬ gastemperatur zeigt im hinteren Abschnitt des Sinterbereichs ein starkes Maximum, und zwar sowohl in dem bekannten als auch in dem erfindungsgemäßen Verfahren. Der Temperaturverlauf wird durch die Erfindung praktisch nicht beeinflußt.7a shows a diagram of the exhaust gas temperatures, plotted against the sintering belt length. The solid line represents the curve for a conventional sintering process and the dashed line represents the curve for the method according to the invention. This also applies to diagrams b-e. The course of the exhaust gas temperature shows a strong maximum in the rear section of the sintering region, both in the known method and in the method according to the invention. The temperature profile is practically not affected by the invention.
Fig. 7b zeigt das Diagramm der Konzentrationen von SO2 im Abgas, aufgetragen gegen die Sinterbandlänge. Bei bekannten Sinterprozessen (durchgezogene Linie) steigt die SO2-Konzentra¬ tion im Abgas schon kurz hinter der Mitte der Sinteranlage an. Der Sθ2~Peak ist sehr breit. Die Abgaskonzentration des SO2 ist bei dem erfindungsgemäßen Verfahren in dem vorderen und mittle¬ ren Abschnitten konstant deutlich niedriger und steigt erst we¬ sentlich später mit relativ steiler Flanke an. Der Peak ist nach hinten verschoben und beträchtlich schmaler.7b shows the diagram of the concentrations of SO2 in the exhaust gas, plotted against the sintering band length. In known sintering processes (solid line), the SO2 concentration in the exhaust gas rises shortly behind the center of the sintering system. The Sθ2 ~ peak is very broad. In the method according to the invention, the exhaust gas concentration of the SO2 is constantly significantly lower in the front and middle sections and only increases significantly later with a relatively steep flank. The peak is shifted backwards and considerably narrower.
In Fig. 7c sind die Abgaskonzentrationen von polychlorier- ten Dibenzodioxinen und Dibenzofuranen gegen die Sinterbandlän¬ ge aufgetragen. Bei dem herkömmlichen Sinterprozeß steigt die Konzentration der chlororganischen Substanzen schon in der Mitte des Sinterprozesεes an. Der Peak ist analog zu dem Peak der SO2-Abgaskonzentration sehr breit. Bei dem erfindungsgemä¬ ßen Verfahren ist die Abgasbeladung mit chlororganischen Stof¬ fen in dem vorderen und mittleren Abschnitten durch die zusätz- liehe Adsorptionswirkung des Sinterbettes deutlich gesenkt und das Maximum unter Bildung eines schärferen Peaks nach hinten verschoben.7c shows the exhaust gas concentrations of polychlorinated dibenzodioxins and dibenzofurans against the sintering band length. In the conventional sintering process, the concentration of organochlorine substances increases in the middle of the sintering process. Analogous to the peak of the SO2 exhaust gas concentration, the peak is very broad. In the method according to the invention, the exhaust gas loading with organochlorine substances in the front and middle sections is achieved by the additional The adsorption effect of the sintered bed was significantly reduced and the maximum shifted backwards with the formation of a sharper peak.
In Fig. 7e sind die Abgaskonzentrationen von NOx gegen die Sinterbandlänge aufgetragen. Bei dem konventionellen Sinterpro¬ zeß ist die NOx-Konzentration fast über die gesamte Länge des Sinterbandes konstant. Erst am Ende des Bandes fällt die NOx- Konzentration etwa linear ab. Das hat zur Folge, daß bisher zur Entfernung der NOx-Schadstoffe eine Reinigung des gesamten Ab¬ gasvolumens erforderlich war. Die Abgaskonzentration von NOx bei dem erfindungsgemäßen Verfahren ist in den vorderen und mittleren Abschnitten vernachlässigbar gering und steigt erst im hinteren Abschnitt des Sinterbandes zu einem Peak an.The exhaust gas concentrations of NO x are plotted against the sintering belt length in FIG. 7e. In the conventional sintering process, the NO x concentration is constant over almost the entire length of the sintering belt. Only at the end of the band does the NO x concentration drop approximately linearly. The consequence of this is that up to now the entire exhaust gas volume had to be cleaned in order to remove the NO x pollutants. The exhaust gas concentration of NO x in the process according to the invention is negligibly low in the front and middle sections and only rises to a peak in the rear section of the sintering belt.
Durch das erfindungsgemäße Verfahren gelingt es also, die Schadstoffe im hinteren Abschnitt des Sinterbandes zu konzen¬ trieren. Die Schadstoff-Peaks sind nach hinten verschoben, und die Konzentrationmaxima stimmen mit dem Maximum der Abgaεtempe- ratur überein. Auf diese Weise braucht nur eine geringe Teil¬ menge des anfallenden Abgasvolumens gereinigt werden. Die zu reinigende Abgas-Teilmenge wird im hinteren Abschnitt der Sin¬ termaschine aufgefangen, also dort, wo die Abgastemperatur im wesentlichen die für die katalytische Reinigung optimale Tempe¬ ratur erreicht hat.The method according to the invention thus enables the pollutants to be concentrated in the rear section of the sintering belt. The pollutant peaks are shifted backwards and the concentration maxima correspond to the maximum of the exhaust gas temperature. In this way, only a small part of the resulting exhaust gas volume needs to be cleaned. The partial exhaust gas quantity to be cleaned is collected in the rear section of the sintering machine, that is to say where the exhaust gas temperature has essentially reached the optimum temperature for catalytic cleaning.
Bei der Erfindung sind viele Variationsmöglichkeiten denk¬ bar. Insbesondere können die in den Fig. 1 - 6 dargestellten Maßnahmen beliebig miteinander kombiniert werden. Das Verfahren ist für viele Wärmebehandlungsverfahren mit ähnlichen Vorteilen anwendbar, insbesondere auch für Röstverfahren, beispielsweise zur Wärmebehandlung von Metallsulfiden, insbesondere Blei, Zink und Nickel in oxydierender Atmosphäre. Many possible variations are conceivable in the invention. In particular, the measures shown in FIGS. 1-6 can be combined with one another as desired. The process can be used for many heat treatment processes with similar advantages, in particular also for roasting processes, for example for the heat treatment of metal sulfides, in particular lead, zinc and nickel in an oxidizing atmosphere.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP95913086A EP0754247B1 (en) | 1994-04-06 | 1995-03-11 | Method and installation for the heat treatment of materials |
| DE59508629T DE59508629D1 (en) | 1994-04-06 | 1995-03-11 | METHOD AND ARRANGEMENT FOR HEAT TREATING A TREATMENT |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4411505A DE4411505C1 (en) | 1994-03-31 | 1994-04-06 | Travelling grate sintering process for oxidic ore |
| DEP4411505.9 | 1994-04-06 | ||
| DEP4431939.8 | 1994-09-08 | ||
| DE4431939A DE4431939C1 (en) | 1994-09-08 | 1994-09-08 | Method and appts. for heat treatment of materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1995027802A1 true WO1995027802A1 (en) | 1995-10-19 |
Family
ID=25935326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP1995/000906 Ceased WO1995027802A1 (en) | 1994-04-06 | 1995-03-11 | Method and installation for the heat treatment of materials |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0754247B1 (en) |
| CA (1) | CA2184843A1 (en) |
| WO (1) | WO1995027802A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0895049A1 (en) * | 1997-07-24 | 1999-02-03 | Siemens Aktiengesellschaft | Sintering installation |
| GB2347940A (en) * | 1999-03-19 | 2000-09-20 | British Steel Plc | Iron ore sintering process with reduced emissions of toxic gases |
| WO2013135373A1 (en) * | 2012-03-16 | 2013-09-19 | Gkn Sinter Metals Holding Gmbh | Sintering furnace with a gas removal device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB852719A (en) * | 1958-05-17 | 1960-10-26 | Metallgesellschaft Ag | Improvements in or relating to the sintering of ores |
| FR1397409A (en) * | 1964-03-18 | 1965-04-30 | Penarroya Miniere Metall | Process for roasting or agglomeration of sulfur concentrates and reversible ovens for the implementation of said process |
| DE1508463B1 (en) * | 1966-01-19 | 1976-02-26 | Corson G & W H | BELT Sintering machine |
| FR2468653A1 (en) * | 1979-10-26 | 1981-05-08 | Creusot Loire | Agglomeration of ore mixts. on travelling sintering grate - where ore mixt. is baked as two separate layers, and coal may be used to replace coke in mixt. |
| FR2526044A1 (en) * | 1982-05-03 | 1983-11-04 | Siderurgie Fse Inst Rech | AGGLOMERATION PROCESS FOR ORE AND INSTALLATION FOR IMPLEMENTING IT |
| EP0437407A1 (en) * | 1990-01-11 | 1991-07-17 | Sumitomo Metal Industries, Ltd. | Method for sintering fine iron ore using dual ignition system |
-
1995
- 1995-03-11 CA CA 2184843 patent/CA2184843A1/en not_active Abandoned
- 1995-03-11 WO PCT/EP1995/000906 patent/WO1995027802A1/en not_active Ceased
- 1995-03-11 EP EP95913086A patent/EP0754247B1/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB852719A (en) * | 1958-05-17 | 1960-10-26 | Metallgesellschaft Ag | Improvements in or relating to the sintering of ores |
| FR1397409A (en) * | 1964-03-18 | 1965-04-30 | Penarroya Miniere Metall | Process for roasting or agglomeration of sulfur concentrates and reversible ovens for the implementation of said process |
| DE1508463B1 (en) * | 1966-01-19 | 1976-02-26 | Corson G & W H | BELT Sintering machine |
| FR2468653A1 (en) * | 1979-10-26 | 1981-05-08 | Creusot Loire | Agglomeration of ore mixts. on travelling sintering grate - where ore mixt. is baked as two separate layers, and coal may be used to replace coke in mixt. |
| FR2526044A1 (en) * | 1982-05-03 | 1983-11-04 | Siderurgie Fse Inst Rech | AGGLOMERATION PROCESS FOR ORE AND INSTALLATION FOR IMPLEMENTING IT |
| EP0437407A1 (en) * | 1990-01-11 | 1991-07-17 | Sumitomo Metal Industries, Ltd. | Method for sintering fine iron ore using dual ignition system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0895049A1 (en) * | 1997-07-24 | 1999-02-03 | Siemens Aktiengesellschaft | Sintering installation |
| GB2347940A (en) * | 1999-03-19 | 2000-09-20 | British Steel Plc | Iron ore sintering process with reduced emissions of toxic gases |
| WO2013135373A1 (en) * | 2012-03-16 | 2013-09-19 | Gkn Sinter Metals Holding Gmbh | Sintering furnace with a gas removal device |
| US9841236B2 (en) | 2012-03-16 | 2017-12-12 | Gkn Sinter Metals Holding Gmbh | Sintering furnace with a gas removal device |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0754247A1 (en) | 1997-01-22 |
| EP0754247B1 (en) | 2000-08-09 |
| CA2184843A1 (en) | 1995-10-19 |
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