WO1992014597A1 - Process for manufacturing a rubber universal joint - Google Patents
Process for manufacturing a rubber universal joint Download PDFInfo
- Publication number
- WO1992014597A1 WO1992014597A1 PCT/EP1991/001456 EP9101456W WO9214597A1 WO 1992014597 A1 WO1992014597 A1 WO 1992014597A1 EP 9101456 W EP9101456 W EP 9101456W WO 9214597 A1 WO9214597 A1 WO 9214597A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sleeves
- plastic
- rubber
- rigid parts
- elastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/50—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
- F16D3/78—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members shaped as an elastic disc or flat ring, arranged perpendicular to the axis of the coupling parts, different sets of spots of the disc or ring being attached to each coupling part, e.g. Hardy couplings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
Definitions
- the invention relates to a method for producing an elastic joint disk to be arranged between two coaxial shaft flanges, which is provided with at least three rigid sleeves arranged concentrically for attachment to each of the two shaft flanges and which has any further rigid parts, for example stop disks, the Sleeves connected to each other by elastic means and both the sleeves and the elastic means connecting them are embedded in an elastomeric material.
- Articulated disks of the aforementioned type have to transmit relatively high torques and also have to be torsionally flexible as well as angularly and longitudinally movable. They mainly consist of an elastic material, for example of rubber, in which the sleeves are embedded, which receive the connecting bolts for coupling the two shaft flanges. So that the elastic material is not excessively overstressed, the sleeves embedded therein are connected to one another by elements which have a different elasticity than the elastic material. These known joint disks require a very complex production.
- the invention has for its object to provide a method with which the manufacture of joint disks can be significantly simplified.
- Direct connection takes place in such a way that initially including the sleeves and any other rigid parts are formed by means of a plastic injection device, a plastic skeleton and then this plastic skeleton is extrusion-coated with rubber and that the vulcanization of the rubber then takes place.
- the plastic skeleton is formed from a material that is able to form a direct connection with rubber without additional adhesion promoter systems. This further simplifies the method according to the invention, since there is no need to apply adhesion promoters.
- the plastic skeleton is advantageously formed from a polyphenylene oxide or a polyphenylene ether when using natural rubber and when using synthetic rubber from a polyamide, preferably of types PA 6/12 or 12, for the production of the joint disk.
- fibers of glass, carbon or metal are added to the material forming the plastic skeleton according to a further feature of the invention.
- the sleeves and / or any other rigid parts consist
- Plastic made of metal or made of metal sheathed with plastic.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Verfahren zur Herstellung einer Gelenkscheibe Method of manufacturing a joint disc
Die Erfindung betrifft ein Verfahren zur Herstellung einer zwischen zwei gleichachsigen Wellenflanschen anzuordnenden elastischen Gelenkscheibe, die mit minde¬ stens jeweils drei für die Befestigung an jedem der beiden Wellenflansche konzentrisch angeordneten starren Hülsen versehen ist und die etwaige weitere starre Teile aufweist, beispielsweise Anschlagscheiben, wobei die Hülsen durch elastische Mittel miteinander verbunden und sowohl die Hülsen als auch die sie verbindenden elasti¬ schen Mittel in einem elastomeren Werkstoff eingebettet sind.The invention relates to a method for producing an elastic joint disk to be arranged between two coaxial shaft flanges, which is provided with at least three rigid sleeves arranged concentrically for attachment to each of the two shaft flanges and which has any further rigid parts, for example stop disks, the Sleeves connected to each other by elastic means and both the sleeves and the elastic means connecting them are embedded in an elastomeric material.
Gelenkscheiben der vorgenannten Art müssen relativ hohe Drehmomente übertragen und darüber hinaus drehelastisch sowie winkel- und längsbeweglich sein. Sie bestehen vorwiegend aus einem elastischen Werkstoff, beispiels¬ weise aus Gummi, in den die Hülsen eingebettet sind, die die Verbindungsbolzen zur Ankupplung der beiden Wellen¬ flansche aufnehmen. Damit der elastische Werkstoff nicht unzulässig überbeansprucht wird, sind die darin einge¬ betteten Hülsen durch Elemente miteinander verbunden, die eine andere Elastizität als der elastische Werkstoff aufweisen. Diese bekannten Gelenkscheiben erfordern eine sehr aufwendige Fertigung.Articulated disks of the aforementioned type have to transmit relatively high torques and also have to be torsionally flexible as well as angularly and longitudinally movable. They mainly consist of an elastic material, for example of rubber, in which the sleeves are embedded, which receive the connecting bolts for coupling the two shaft flanges. So that the elastic material is not excessively overstressed, the sleeves embedded therein are connected to one another by elements which have a different elasticity than the elastic material. These known joint disks require a very complex production.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zu schaffen, mit dem die Fertigung von Gelenkscheiben wesentlich vereinfacht werαen kann.The invention has for its object to provide a method with which the manufacture of joint disks can be significantly simplified.
Die Lösung der gestellten Aufgabe besteht darin, daß dieThe solution to the problem is that
Herstellung der elastischen Gelenkscheibe in einemProduction of the elastic joint disc in one
Direktverbund erfolgt, in der Weise, daß zunächst unter Einbeziehung der Hülsen und der etwaigen weiteren starren Teile mittels einer Kunststoffeinspritz¬ vorrichtung ein Kunststoffskelett gebildet und sodann dieses Kunststoffskelett mit Kautschuk umspritzt wird und daß anschließend die Vulkanisation des Kautschuks erfolgt.Direct connection takes place in such a way that initially including the sleeves and any other rigid parts are formed by means of a plastic injection device, a plastic skeleton and then this plastic skeleton is extrusion-coated with rubber and that the vulcanization of the rubber then takes place.
In Ausgestaltung der Erfindung ist das Kunststoffskelett aus einem Werkstoff gebildet, der ohne zusätzliche Haftvermittlersysteme in der Lage ist, eine direkte Verbindung mit Kautschuk einzugehen. Dadurch wird das erfindungsgemäße Verfahren weiter vereinfacht, da sich das Aufbringen von Haftvermittlern erübrigt.In an embodiment of the invention, the plastic skeleton is formed from a material that is able to form a direct connection with rubber without additional adhesion promoter systems. This further simplifies the method according to the invention, since there is no need to apply adhesion promoters.
Vorteilhafterweise wird für die Herstellung der Ge- lenkscheibe das Kunststoffskelett bei Verwendung von Naturkautschuk aus einem Polyphenylenoxid oder einem Polyphenylenether und bei Verwendung von synthetischem Kautschuk aus einem Polyamid, vorzugsweise der Typen PA 6/12 oder 12, gebildet.The plastic skeleton is advantageously formed from a polyphenylene oxide or a polyphenylene ether when using natural rubber and when using synthetic rubber from a polyamide, preferably of types PA 6/12 or 12, for the production of the joint disk.
Zur Verstärkung des Kunststoffskeletts sind nach einem weiteren Merkmal der Erfindung dem das Kunststoffskelett bildenden Werkstoff Fasern aus Glas, Kohlenstoff oder Metall beigemengt.To reinforce the plastic skeleton, fibers of glass, carbon or metal are added to the material forming the plastic skeleton according to a further feature of the invention.
Bei einer bevorzugten Ausführungsform des erfindungs¬ gemäßen Verfahrens werden folgende Verfahrensschritte ausgeführt:In a preferred embodiment of the method according to the invention, the following method steps are carried out:
- Einlegen der Hülsen und der etwaigen weiteren starren Teile in ein entsprechend gestaltetes Werkzeug,- inserting the sleeves and any other rigid parts into a suitably designed tool,
- Bildung eines KunststoffSkeletts durch Umspritzen der Hülsen und der etwaigen weiteren starren Teile mit einem elastischen Kunststoff,Formation of a plastic skeleton by overmolding the sleeves and any other rigid parts with an elastic plastic,
- Öffnen des Werkzeugs, - Schwenken der Werkzeugeinsätze aus der Kunststoffzone in die Kautschukzone, bei gleichzeitigem Ausstoßen der Fertigteile und Schwenken der Werkzeugkerne in die Kunststoffzone, - Schließen des Werkzeugs,- opening the tool, - Swiveling the tool inserts from the plastic zone into the rubber zone, while simultaneously ejecting the finished parts and swiveling the tool cores into the plastic zone, - Closing the tool,
- Einspritzen des Kautschuks,- injection of the rubber,
- Vulkanisieren des Kautschuks.Vulcanizing the rubber.
In weiterer Ausgestaltung der Erfindung bestehen die Hülsen und/oder die etwaigen weiteren starren Teile ausIn a further embodiment of the invention, the sleeves and / or any other rigid parts consist
Kunststoff, aus Metall oder aus mit Kunststoff um¬ mantelten Metall bestehen. Plastic, made of metal or made of metal sheathed with plastic.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4105209 | 1991-02-20 | ||
| DEP4105209.9 | 1991-02-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1992014597A1 true WO1992014597A1 (en) | 1992-09-03 |
Family
ID=6425441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP1991/001456 Ceased WO1992014597A1 (en) | 1991-02-20 | 1991-08-02 | Process for manufacturing a rubber universal joint |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE4204973C2 (en) |
| WO (1) | WO1992014597A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4437989A1 (en) * | 1994-10-24 | 1996-04-25 | Sgf Gmbh & Co Kg | Process for the production of joint discs |
| DE102004061786A1 (en) * | 2004-12-22 | 2006-07-06 | Mtu Friedrichshafen Gmbh | Shaft coupling for use in motor vehicle, has mesh arrangements assigned to bolts for connection with shaft part and nuts for connection with another part or power engine, and flange arrangement connected with one part and vulcanized in disc |
| DE102008022475A1 (en) * | 2008-05-07 | 2009-11-12 | SGF SüDDEUTSCHE GELENKSCHEIBENFABRIK GMBH & CO. KG | Elastic joint body for a shaft arrangement |
| DE102009012044B4 (en) * | 2009-03-06 | 2012-10-11 | Rainer Horst Andrä | Method for producing an elastic force transmission combination |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202008016135U1 (en) | 2008-05-07 | 2009-03-26 | SGF SüDDEUTSCHE GELENKSCHEIBENFABRIK GMBH & CO. KG | Elastic joint body for a shaft arrangement |
| DE102008047596A1 (en) | 2008-09-17 | 2010-03-25 | SGF SüDDEUTSCHE GELENKSCHEIBENFABRIK GMBH & CO. KG | Elastic joint body |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2001376A1 (en) * | 1970-01-14 | 1971-07-22 | Zeidler Gerhard Dipl Ing | Elastic joint disc |
| DE2424786A1 (en) * | 1974-05-22 | 1975-12-04 | Bayerische Motoren Werke Ag | Elastic shaft coupling for propulsion lines of vehicle - facilitates efficient centering of coupled shafts at high torque loadings |
| DE2752445C2 (en) * | 1977-11-24 | 1982-11-04 | Daimler-Benz Ag, 7000 Stuttgart | Flexible joint washer for shaft couplings |
| EP0106579A2 (en) * | 1982-09-23 | 1984-04-25 | Supra Group Plc | Flexible couplings |
| DE3940048C1 (en) * | 1989-12-04 | 1991-02-21 | Goetze Ag, 5093 Burscheid, De |
-
1991
- 1991-08-02 WO PCT/EP1991/001456 patent/WO1992014597A1/en not_active Ceased
-
1992
- 1992-02-19 DE DE4204973A patent/DE4204973C2/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2001376A1 (en) * | 1970-01-14 | 1971-07-22 | Zeidler Gerhard Dipl Ing | Elastic joint disc |
| DE2424786A1 (en) * | 1974-05-22 | 1975-12-04 | Bayerische Motoren Werke Ag | Elastic shaft coupling for propulsion lines of vehicle - facilitates efficient centering of coupled shafts at high torque loadings |
| DE2752445C2 (en) * | 1977-11-24 | 1982-11-04 | Daimler-Benz Ag, 7000 Stuttgart | Flexible joint washer for shaft couplings |
| EP0106579A2 (en) * | 1982-09-23 | 1984-04-25 | Supra Group Plc | Flexible couplings |
| DE3940048C1 (en) * | 1989-12-04 | 1991-02-21 | Goetze Ag, 5093 Burscheid, De |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4437989A1 (en) * | 1994-10-24 | 1996-04-25 | Sgf Gmbh & Co Kg | Process for the production of joint discs |
| US5766675A (en) * | 1994-10-24 | 1998-06-16 | Sgf Suddeutsche Gelenkscheibenfabrik Gmbh & Co. Kg | Method for manufacturing flexible disks |
| DE102004061786A1 (en) * | 2004-12-22 | 2006-07-06 | Mtu Friedrichshafen Gmbh | Shaft coupling for use in motor vehicle, has mesh arrangements assigned to bolts for connection with shaft part and nuts for connection with another part or power engine, and flange arrangement connected with one part and vulcanized in disc |
| DE102008022475A1 (en) * | 2008-05-07 | 2009-11-12 | SGF SüDDEUTSCHE GELENKSCHEIBENFABRIK GMBH & CO. KG | Elastic joint body for a shaft arrangement |
| US8512154B2 (en) | 2008-05-07 | 2013-08-20 | Sgf Sueddeutsche Gelenkscheibenfabrik Gmbh & Co. Kg | Elastic joint body for a shaft arrangement |
| DE102009012044B4 (en) * | 2009-03-06 | 2012-10-11 | Rainer Horst Andrä | Method for producing an elastic force transmission combination |
Also Published As
| Publication number | Publication date |
|---|---|
| DE4204973A1 (en) | 1992-08-27 |
| DE4204973C2 (en) | 2001-03-15 |
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