WO1992008756A1 - Premix compositions of polyol, blowing agent and optionally additives having improved storage stability - Google Patents
Premix compositions of polyol, blowing agent and optionally additives having improved storage stability Download PDFInfo
- Publication number
- WO1992008756A1 WO1992008756A1 PCT/US1991/008032 US9108032W WO9208756A1 WO 1992008756 A1 WO1992008756 A1 WO 1992008756A1 US 9108032 W US9108032 W US 9108032W WO 9208756 A1 WO9208756 A1 WO 9208756A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- premixes
- polyol
- dichloro
- fluoroethane
- blowing agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
Definitions
- polyurethane and polyisocyanurate foam systems which eliminate the need for stabilizers used in the past with certain chlorofluorocarbon blowing agents.
- the improvement stems from the discovery that use of 1,1-dichloro-1-fluoroethane (CCl 2 FCH 3 ) as the blowing agent provides enhanced chemical stability when the blowing agent is stored as a pre-mix, i.e. blowing agent pre-blended with certain other
- polyurethane and polyisocyanurate foams can be prepared by reacting and foaming a mixture of
- ingredients consisting in general of an organic polyisocyanate (including diisocyanate) and an appropriate amount of polyol or mixture of polyols in the presence of a volatile liquid blowing agent. which is caused to vaporize by the heat liberated during the reaction of isocyanate and polyol. It is also well known that this reaction and foaming process can be enhanced through use of amine and/or tin catalysts as well as surfactants. The catalysts ensure adequate curing of the foam while the
- surfactants regulate and control cell size.
- foams known as low density rigid polyurethane or polyisocyanurate foam
- the blowing agent of choice has been- trichlorofluoromethane, CCl 3 F, also known as CFC-11.
- CCl 3 F also known as CFC-11.
- These types of foams are closed-cell foams in which the CFC-11 vapor is encapsulated or trapped in the matrix of closed cells. They offer excellent thermal
- insulation due in part to the very low thermal conductivity of CFC-11 vapor, and are used widely in insulation applications, e.g. roofing systems, building panels, refrigerators and freezers.
- Flexible polyurethane foams are generally open-cell foams and are manufactured using a diisocyanate and polyol along with catalysts and other additives with various combinations of water, methylene chloride and CFC-11 as the blowing agent. These foams are widely used as cushioning materials in items such as furniture, bedding and automobile seats.
- the quantity of CFC-11 used as an auxillary blowing agent in flexible foam manufacture varies from 1-30 parts by weight per 100 parts of polyol according to the grade of foam being prepared.
- FC-142b 1,1,1-chlorodifluoroethane
- FC-114 1,1,2,2-tetrafluoro-1,2-dichloroethane
- HCFC-141b is amenable to dehydrochlorination due to the presence of hydrogen and chlorine atoms on adjacent carbon atoms.
- HCFC-123 (CHCl 2 CF 3 ) is amenable to
- HCFC-141b would be less stable than HCFC-123.
- fluorocarbons require stabilizers.
- Yet another object of the invention is to identify such a fluorocarbon which may have a wider or at least different range of applicability to polyols than does HCFC-123.
- the invention comprises premixes of a polyol suitable for polyurethane or polyisocyanurate foam preparation, 1,1-dichloro-1-fluoroethane and
- HCFC-141b may be used as described in the background portion of this description to prepare a variety of polyurethane and polyisocyanurate foams by standard techniques known to the art which may include the use of various auxillary blowing agents and standard additives such as catalysts, surfactants, water and others.
- the amount of HCFC-141b relative to the amount of polyol employed will vary depending upon the application, the type of foam being prepared, the identity of the polyol and other factors, but can readily be determined by anyone skilled in the art. Generally, from about 1 to 40 parts by weight of HCFC-141b per 100 parts by weight of polyol are employed, but preferably about 15 to 40 parts by weight of HCFC-141b per 100 parts by weight of polyol are used in rigid foam manufacture and about 1-30 parts by weight of HCFC-141b per 100 parts by weight of polyol are used in flexible foam manufacture.
- the term "storage stable premixes” shall refer to premixes which have been stored for at least 30 days prior to use without any substantial deleterious effect on the reactivity characteristics of the foam ingredients.
- substantial deleterious effect on the reactivity characteristics of the foam ingredients For purposes of this definition, "substantial
- the polyols selected are some of the most common polyols used in the commercial foam industry.
- PLURACOL ® is a trademark of BASF Inc.
- PLURACOL ® is a trademark of BASF Inc.
- polyol 824 is an aromatic initiator-based polyether polyol.
- TERATE ⁇ _?203 is an aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based aromatic-based
- 7THANOL ® is a trademark of ARCO Chemical Co.
- THANOL ® 650-X is a rigid polyol***.
- 9pOLY-G® is a trademark of Olin Corporation.
- POLY-G ® is a trademark of Olin Corporation.
- POLY-G ® 75-442 is a methyl glucoside- based polyol.
- rigid polyol refers to polyols which are used to make rigid polyurethane or
- VORANOL ® 370 is a sucrose-based polyether polyol.
- 14 VORANOL ® is a trademark of Dow Chemical Corp.
- polyester polyol polyester polyol
- the apparent pH of each blend is determined by mixing 20 cm 3 of the fluorocarbon blend with 80 cm 3 of 0.1 Normal KCl solution made up in 3:1
- Polyol/blowing agent blends are prepared using the polyols listed in Table I above at a 30 weight percent blowing agent composition.
- substantially smaller acid generation i.e., the HCFC-141b containing mixture requires less KOH than do mixtures containing CFC-11 or HCFC-123 in all cases relative to CFC-11 and HCFC-123 indicating it is more stable in the presence of polyols than either CFC-11 or HCFC-123.
- polyol/blowing agent premixes contain additives like surfactants, catalysts and
- Chlorodifluoromethane (HCFC-22) 1,1-dichloro-2,2,2-trifluoroethane (HCFC-123)
- HCFC-141b is more stable than CFC-11 and HCFC-123 in the tested compositions.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU90743/91A AU659424B2 (en) | 1990-11-20 | 1991-10-30 | Premix compositions of polyol, blowing agent and optionally additives having improved storage stability |
| KR1019930701481A KR100220052B1 (en) | 1990-11-20 | 1991-10-30 | Premixed composition with polyols, blowing agents and optionally additives with improved storage stability |
| JP4502237A JPH0786152B2 (en) | 1990-11-20 | 1991-10-30 | Polyol / blowing agent premix with improved storage stability for foam manufacture |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US61614290A | 1990-11-20 | 1990-11-20 | |
| US616,142 | 1990-11-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1992008756A1 true WO1992008756A1 (en) | 1992-05-29 |
Family
ID=24468222
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US1991/008032 Ceased WO1992008756A1 (en) | 1990-11-20 | 1991-10-30 | Premix compositions of polyol, blowing agent and optionally additives having improved storage stability |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0558622A1 (en) |
| JP (1) | JPH0786152B2 (en) |
| KR (1) | KR100220052B1 (en) |
| CN (1) | CN1061784A (en) |
| AU (1) | AU659424B2 (en) |
| CA (1) | CA2096009A1 (en) |
| MX (1) | MX9102055A (en) |
| WO (1) | WO1992008756A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997011990A1 (en) * | 1995-09-25 | 1997-04-03 | Alliedsignal Inc. | Polyol-blowing agent compositions with improved storage stability |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10337738A (en) * | 1997-06-06 | 1998-12-22 | Showa Alum Corp | Insulation panel manufacturing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0392668A1 (en) * | 1989-04-10 | 1990-10-17 | E.I. Du Pont De Nemours And Company | Azeotrope-like mixtures of 1,1-dichloro-2,2,2-trifluoroethane and 1,1,-dichloro-1-fluoroethane |
| EP0397378A1 (en) * | 1989-05-06 | 1990-11-14 | MITSUI TOATSU CHEMICALS, Inc. | Hydrochlorofluorocarbon blown rigid polyurethane foams and their preparation |
| EP0401722A1 (en) * | 1989-06-05 | 1990-12-12 | Daikin Industries, Limited | Use of blowing compositions |
| US4986930A (en) * | 1988-10-03 | 1991-01-22 | Allied-Signal Inc. | Polyol-blowing agent compositions with improved storage stability |
| US4992483A (en) * | 1989-08-18 | 1991-02-12 | Du Pont Canada Inc. | Polyurethane foam product and process |
-
1991
- 1991-10-30 KR KR1019930701481A patent/KR100220052B1/en not_active Expired - Fee Related
- 1991-10-30 JP JP4502237A patent/JPH0786152B2/en not_active Expired - Lifetime
- 1991-10-30 WO PCT/US1991/008032 patent/WO1992008756A1/en not_active Ceased
- 1991-10-30 CA CA 2096009 patent/CA2096009A1/en not_active Abandoned
- 1991-10-30 EP EP19920900913 patent/EP0558622A1/en not_active Withdrawn
- 1991-10-30 AU AU90743/91A patent/AU659424B2/en not_active Ceased
- 1991-11-14 MX MX9102055A patent/MX9102055A/en unknown
- 1991-11-20 CN CN 91111169 patent/CN1061784A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4986930A (en) * | 1988-10-03 | 1991-01-22 | Allied-Signal Inc. | Polyol-blowing agent compositions with improved storage stability |
| EP0392668A1 (en) * | 1989-04-10 | 1990-10-17 | E.I. Du Pont De Nemours And Company | Azeotrope-like mixtures of 1,1-dichloro-2,2,2-trifluoroethane and 1,1,-dichloro-1-fluoroethane |
| EP0397378A1 (en) * | 1989-05-06 | 1990-11-14 | MITSUI TOATSU CHEMICALS, Inc. | Hydrochlorofluorocarbon blown rigid polyurethane foams and their preparation |
| EP0401722A1 (en) * | 1989-06-05 | 1990-12-12 | Daikin Industries, Limited | Use of blowing compositions |
| US4992483A (en) * | 1989-08-18 | 1991-02-12 | Du Pont Canada Inc. | Polyurethane foam product and process |
Non-Patent Citations (1)
| Title |
|---|
| JOURNAL OF CELLULAR PLASTICS vol. 26, no. 2, April 1990, LANCASTER,US pages 143 - 160; LUND ET AL.: 'A PERFORMANCE EVALUATION OF ENVIRONMENTALLY ACCEPTABLE FOAM BLOWING AGENTS' * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997011990A1 (en) * | 1995-09-25 | 1997-04-03 | Alliedsignal Inc. | Polyol-blowing agent compositions with improved storage stability |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0558622A1 (en) | 1993-09-08 |
| CN1061784A (en) | 1992-06-10 |
| JPH05507311A (en) | 1993-10-21 |
| CA2096009A1 (en) | 1992-05-21 |
| JPH0786152B2 (en) | 1995-09-20 |
| AU9074391A (en) | 1992-06-11 |
| KR100220052B1 (en) | 1999-09-01 |
| AU659424B2 (en) | 1995-05-18 |
| MX9102055A (en) | 1993-01-01 |
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