US2824797A - Forgeable high strength austenitic alloy with copper, molybdeum, columbium-tantalum,vanadium, and nitrogen additions - Google Patents
Forgeable high strength austenitic alloy with copper, molybdeum, columbium-tantalum,vanadium, and nitrogen additions Download PDFInfo
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- US2824797A US2824797A US446879A US44687954A US2824797A US 2824797 A US2824797 A US 2824797A US 446879 A US446879 A US 446879A US 44687954 A US44687954 A US 44687954A US 2824797 A US2824797 A US 2824797A
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- 229910045601 alloy Inorganic materials 0.000 title claims description 57
- 239000000956 alloy Substances 0.000 title claims description 57
- 238000007792 addition Methods 0.000 title description 9
- 239000010949 copper Substances 0.000 title description 9
- 229910052715 tantalum Inorganic materials 0.000 title description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title description 6
- 229910052757 nitrogen Inorganic materials 0.000 title description 5
- 229910052720 vanadium Inorganic materials 0.000 title description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title description 3
- 229910052802 copper Inorganic materials 0.000 title description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 title 1
- 239000000203 mixture Substances 0.000 claims description 19
- 230000007797 corrosion Effects 0.000 claims description 10
- 238000005260 corrosion Methods 0.000 claims description 10
- 230000035882 stress Effects 0.000 description 28
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 18
- 239000011651 chromium Substances 0.000 description 13
- 229910000851 Alloy steel Inorganic materials 0.000 description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 11
- 229910052804 chromium Inorganic materials 0.000 description 11
- 239000012535 impurity Substances 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 9
- 229910052759 nickel Inorganic materials 0.000 description 7
- 238000005728 strengthening Methods 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical group [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- 238000003483 aging Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 230000036515 potency Effects 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 229910017489 Cu I Inorganic materials 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000003389 potentiating effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- -1 silicides Chemical class 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 239000010936 titanium Chemical group 0.000 description 1
- 229910052719 titanium Chemical group 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
Definitions
- This invention relates to forgeable alloy steels having enhanced stress rupture strength, corrosion resistance, and freedom from embrittlement in extended service, at elevated temperatures and stresses, and, more particularly, to a fully austenitic chrome-nickel-iron alloy steel attaining the foregoing properties with a minimum total alloy content.
- the superheater tubing must have wall thicknesses of up to /5 for such 18-8 alloys to remain within their allowable working stresses.
- Such wall thicknesses are undesirable, not only from the standpoint of fabrication problems but also from the standpoints of heat transfer and thermal stress gradients across the wall of the tubing.
- the increase in superheater outlet temperatures recently has been arrested at substantially the 1100 F. level.
- the present invention is, accordingly, directed to a steel alloy capable of economically practical use as tubing operating at temperatures in excess of 1350 F. and pressures in excess of 2000 p. s. i., and having the lowest possible alloy content, being particularly low or lean in strategically important elements.
- the invention is particularly directed to such an alloy meeting the following requirements:
- the invention alloy has the following base composition:
- This base composition is a fully austenitic iron-chromenickel steel alloy of relatively low carbon and silicon content.
- the chromium content is sufiiciently high for adequate oxidation and corrosion resistance at temperatures of the order of about 1500 F., and yet sufliciently low to suppress sigma-phase formation.
- the nickel content is sufficient to maintain the alloy structure fully austenitic over a wide range of variation in alloying additions.
- the fully austenitic, or face-centered lattice, structure is important for maximum sustained high-temperature strength, the low carbon content assures hot plasticity and weldability, and the low silicon content is adequate insurance against micro-fissuring in Welding.
- the creep-rupture strength of this base composition is raised by suitable alloy addition designed to produce age hardening processes in the base composition by forming complex carbides or intermetallic compounds which are soluble in the base composition at very high temperatures but insoluble or of limited solubility therein at lower temperatures in the general vicinity of the contemplated use temperature; i. e. of the order of 1350 F., or higher.
- the creep rupture stren th of the base composition is very substantially increased by adding thereto Cu from 2.50% to 3.00%, Mo from 1.20% to 1.70%, CbTa from 0.50% to 2.00%, V from 0.40% to 0.70%, and N from 0.10% to 0.25%.
- the invention alloy may be classed generally as a 15Cr- 15Ni2.5Cu-1.25Mo-2.0CbTa-O.5V0.15N steel alloy.
- the single figure is a graphical comparison, at 1350 R, of the creep rupture strength of the invention alloy and an AISI Type 304 l8Cr-8Ni steel alloy.
- the chromium content selected had to be high enough to insure adequate resistance to oxidation and scaling at a contemplated maximum use temperature of 1350 F. to 1450 F., and low enough to inhibit or minimize the formation of embrittling sigma phase.
- a chromium content of 15% to 17% is suitable for effecting these results. It is advisable to hold the chromium content on the low side since chromium, as well as most of the other elements available for strengthening the base composition, is a ferrite former promoting the weak, body-centered cubic lattic structure which has to be compensated by suitably increased additions of the relatively expensive, and strategically important, austenite forming nickel.
- a nickel content of 15% is sufiicient to neutralize the ferrite forming tendencies of chromium and the precipitate producing and strengthening additions.
- a chromium content of 15% to 17% with a nickel content of about 15% is advantageous from the standpoint of creep strength, as investigations demonstrate that an increase in nickel content above 8% and 10%, required to achieve a fully austenitic structure in a 20% chrome-iron alloy, does not improve the creep strength in any significant degree.
- the carbon content of the invention alloy is carefully r r '9 selected to assure a high strengthening the alloy through formation of complex carbides, yet not so high as to affect adversely forgeabilityand leadto seams in tubing formed from the alloy.
- the carbon content has a maximum of 0.15% and preferably is held between 0.03% and 0.05%.
- austenite although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is also desirable'as an ingredient due to its tendency to form. austenite
- thepreferred manganese'content is1.75%., which is near the upper end of the, range 'Qfmanganese commonly found in 18-3 type alloy Silicon, is a strong ferrite former, and should be'kept at a low value ,where itis'desired to promote austenite formation.
- silicon participatesin the formation of strengthening compounds, such as silicides, with columbium and tantalum. It is also a powerful deoxidizer; and enhances resistance to oxidation, at high temperatures, by forming a tightly adherent protective scale, being much more efiective than chromium in'this respect.
- the base composition is strengthened. by alloy additions designed to produce age hardening proc-' esses.
- the invention allo including such additions, is solution heat treated at a high temperature, such as 2200 1 to 2 300 F, followed by an aging treatment, or by use, at a lower temperature, such as 1350" F.
- a fine dispersion of precipitated compounds in the lattice structure of the matrix is achieved. This fine dispersion resists or retards 7 plastic deformation under stress at elevated temperatures,
- Vanadium is also an effective strengthening agent, in this respect, r
- composition of a forgeable, high-strength-athigh-temperature alloy embodying the invention is as follows:
- the preferred percentages of the last five additives are Alloys of substantially this preferred composition have been compounded, solutionheat-treated at 2200 F.
- Curves A and A represent; the stress-rupture values of alloys embodying theinvention, while curve B rep resents those of an AISI Type'304 18Cr-8Nialloy; It
- the stress-rupture strength of the invention alloys is 18,00020,000 p. s. i., over twice the strength of the Type 304 alloy.
- the stress-rupture strength offtheinven tion alloys is 12,500-14,500 .p. s. i. as compared to about 4700 p. s. i. for the Type304 alloy.
- the indicated rupture strength .of the invention alloys is.8,5 00 to 10,500 ps. i., over three times the 2700 p. s. i. value for the Type 304 alloy.
- the values for the AISI Type 304 alloy are taken from ASTMT-ASME I 'Spec. Tech. Publ. No. 124.
- the invention alloys have stress- -rupture strengths, at'l350" F., over twice that of the 7 Type 304 alloy. Consequently, they can be used to 7 form tubing suitable for prolonged service at such temperature and having reduced wall thicknesses acceptable from :the fabrication, thelrmalstress gradient, andjecon- 7 only standpoints, while having aprolonged stressre- 'sistance at least equal to that of tubing formed from;
- the stress-rupture'strengthjof alloy #1 is. represente by curve A and that of'alloy #2 by curve A.
- curves A and A of the drawing have percentage'com Percent Cr 15.00-20.00 Ni 12.00-18.00 C 0.02- 0.15 Mn 0.25- 2.50 Si 0.10- 1.00 Cu 2.00- 3.00 Mo 1.00- 2.00 Cb-Ta 0.50- 2.00 V 0.20- 1.00 N 0.10- 0.25
- Balance iron with the usual impurities said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
- a forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
- Balance iron with the usual impurities said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
- a forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
- Balance iron with the usual impurities said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
- a forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
- Balance iron with the usual impurities said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
- a forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
- Balance iron with the usual impurities said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
- a forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300' F.; said alloy having the following composition:
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Description
F. T. EBERLE Feb. 25, 1958 FORGEABLE HIGH STRENGTH AUSTENITIC ALLOY WITH COPPER, MOLYBDENUM, COLUMBIUM-TANTALUM VANADIUM, AND NITROGEN ADDITIONS Filed July 30, 1954 mmmmhm mun-Z: mmaO: 000 9 000- .E ckmaoza mm:
6 r h T 5 T 1m ATTORNEY United States This invention relates to forgeable alloy steels having enhanced stress rupture strength, corrosion resistance, and freedom from embrittlement in extended service, at elevated temperatures and stresses, and, more particularly, to a fully austenitic chrome-nickel-iron alloy steel attaining the foregoing properties with a minimum total alloy content.
For a number of years there has been a steady increase in the superheater outlet temperatures and pressures of vapor generators, with a resulting increase in the efi'iciency and economy of turbines driving electric generators. These temperature and pressure increases required alloy steels to be used in the superheaters, such as stainless steels of the columbium and titanium bearing l8-Cr-8Ni AISI Types 347 and 321. With superheater outlet temperatures of 1050 F., the pressures involved are fre quently substantially in excess of 2000 p. s. i.
With pressures of this order, the superheater tubing must have wall thicknesses of up to /5 for such 18-8 alloys to remain within their allowable working stresses. Such wall thicknesses are undesirable, not only from the standpoint of fabrication problems but also from the standpoints of heat transfer and thermal stress gradients across the wall of the tubing. As a consequence, the increase in superheater outlet temperatures recently has been arrested at substantially the 1100 F. level.
Any further substantial increase in superheater outlet temperatures requires steel alloys capable of practical fabrication into tubing having wall thicknesses acceptable from the fabrication, heat transfer, and thermal stress gradient standpoints, and having long-time strength and corrosion resistance at temperatures in excess of 1350 F. and pressures substantially in excess of 2000 p. s. i. In addition, considering the large quantities of such tubing required in modern vapor generator installations, such alloys must have a low total alloy content in order to be economically feasible for use as superheater tubing.
There are known alloys which have long-time strength at high temperatures but which either have too high an alloy content to be economically practical for use as superheater tubing or are substantially non-forgeable, difficult to forge, or characterized by a loss of desirable properties in long-time service at elevated temperatures.
The present invention is, accordingly, directed to a steel alloy capable of economically practical use as tubing operating at temperatures in excess of 1350 F. and pressures in excess of 2000 p. s. i., and having the lowest possible alloy content, being particularly low or lean in strategically important elements. The invention is particularly directed to such an alloy meeting the following requirements:
(1) Stress-rupture strength, at 1350 F., at least twice that of AISI Type 304 alloys, the most economical steel alloys commercially available for use at such elevated temperatures;
(2) Adequate resistance to corrosion by superheated vapor and combustion gases at 1350 F.;
(3) Adequate hot plasticity, for fabrication into tubing;
(4) Favorable mechanical properties;
(5) Weldability; and
Patented Feb. 25, 1958 (6) Freedom from serious embrittlement in long-time service at such high temperatures.
To meet these requirements, the invention alloy has the following base composition:
Balance iron with the usual impurities.
This base composition is a fully austenitic iron-chromenickel steel alloy of relatively low carbon and silicon content. The chromium content is sufiiciently high for adequate oxidation and corrosion resistance at temperatures of the order of about 1500 F., and yet sufliciently low to suppress sigma-phase formation. The nickel content is sufficient to maintain the alloy structure fully austenitic over a wide range of variation in alloying additions. The fully austenitic, or face-centered lattice, structure is important for maximum sustained high-temperature strength, the low carbon content assures hot plasticity and weldability, and the low silicon content is adequate insurance against micro-fissuring in Welding.
The creep-rupture strength of this base composition is raised by suitable alloy addition designed to produce age hardening processes in the base composition by forming complex carbides or intermetallic compounds which are soluble in the base composition at very high temperatures but insoluble or of limited solubility therein at lower temperatures in the general vicinity of the contemplated use temperature; i. e. of the order of 1350 F., or higher.
in accordance with the present invention, the creep rupture stren th of the base composition is very substantially increased by adding thereto Cu from 2.50% to 3.00%, Mo from 1.20% to 1.70%, CbTa from 0.50% to 2.00%, V from 0.40% to 0.70%, and N from 0.10% to 0.25%. The invention alloy may be classed generally as a 15Cr- 15Ni2.5Cu-1.25Mo-2.0CbTa-O.5V0.15N steel alloy.
In the drawing, the single figure is a graphical comparison, at 1350 R, of the creep rupture strength of the invention alloy and an AISI Type 304 l8Cr-8Ni steel alloy.
In the invention alloy, the chromium content selected had to be high enough to insure adequate resistance to oxidation and scaling at a contemplated maximum use temperature of 1350 F. to 1450 F., and low enough to inhibit or minimize the formation of embrittling sigma phase. A chromium content of 15% to 17% is suitable for effecting these results. It is advisable to hold the chromium content on the low side since chromium, as well as most of the other elements available for strengthening the base composition, is a ferrite former promoting the weak, body-centered cubic lattic structure which has to be compensated by suitably increased additions of the relatively expensive, and strategically important, austenite forming nickel.
With a chromium content of 15% to 17%, a nickel content of 15% is sufiicient to neutralize the ferrite forming tendencies of chromium and the precipitate producing and strengthening additions. A chromium content of 15% to 17% with a nickel content of about 15% is advantageous from the standpoint of creep strength, as investigations demonstrate that an increase in nickel content above 8% and 10%, required to achieve a fully austenitic structure in a 20% chrome-iron alloy, does not improve the creep strength in any significant degree.
Similarly, if the nickel content in such an alloy is held at 15 an increase in the chromium content from 15 to 25% does not add materially to the creep strength.
The carbon content of the invention alloy is carefully r r '9 selected to assure a high strengthening the alloy through formation of complex carbides, yet not so high as to affect adversely forgeabilityand leadto seams in tubing formed from the alloy. For this purpose, the carbon content has a maximum of 0.15% and preferably is held between 0.03% and 0.05%. r
' 'Manganes'e has a beneficial efiect'upon hot working enough carbon content for propertiesdue to its action upon oxygen'and sulphur. It
is also desirable'as an ingredient due to its tendency to form. austenite, although its potency, in this respect, is
- inferior torthat of nickel. 1 Hence, thepreferred manganese'contentis1.75%., which is near the upper end of the, range 'Qfmanganese commonly found in 18-3 type alloy Silicon, is a strong ferrite former, and should be'kept at a low value ,where itis'desired to promote austenite formation. On the other hand, silicon participatesin the formation of strengthening compounds, such as silicides, with columbium and tantalum. It is also a powerful deoxidizer; and enhances resistance to oxidation, at high temperatures, by forming a tightly adherent protective scale, being much more efiective than chromium in'this respect. By combining a low-range chromium content with ahigh-range silicon content, satisfactory scaling resistance, with a, minimum tendency to sigma-phase em- 'brittlemenn is assured. For these reasons, a silicon content of substantially 0.75% is preferred.
As stated, the base composition is strengthened. by alloy additions designed to produce age hardening proc-' esses. For this purpose, the invention allo including such additions, is solution heat treated at a high temperature, such as 2200 1 to 2 300 F, followed by an aging treatment, or by use, at a lower temperature,,such as 1350" F. 'With suitable alloy additions, a fine dispersion of precipitated compounds in the lattice structure of the matrix is achieved. This fine dispersion resists or retards 7 plastic deformation under stress at elevated temperatures,
and thus produceshigh load carrying ability at such elevated temperatures.
In accordance with the present invention, it has been found that,rof available strengthening alloy additions,
tantalum, oolumbium-tantalum, [and molybdenum are r'no st potent in improving the rupture strength, at elevated temperatures, of the base composition. It also appears that pure columbium, in this respect, is not as efiective as tantalum and'columbium-tantalum; Copper andnitrogen, when used with tantalum, or columbium-tantalum,
and molybdenum, are very effective in obtaining optimum stress-rupture strength at high temperatures. Vanadium is also an effective strengthening agent, in this respect, r
particularly when added in combination with nitrogen.
It has been found further'that the strengthening effect of individual additives is not additive and does not even correlate with the relative individual potencies when the additives are added in combination to the base composition. There appearsto he an optimum concentration'for eachelement which appears to differ for difierent com- 7 binations of additives. V r
' Within the composition range previously tabulated, a
preferred composition of a forgeable, high-strength-athigh-temperature alloy embodying the invention, and which is lean in alloy content and economically practical for superheater tubing, is as follows:
C1; 17.00% rnaxirnum. Ni 15 .00% maximum. 'C.., 0.12% maxim-unt Mn..., 2.00% maximum.
Si 0.75% maximum.
1"" i ZOO-3.00%.
Mo LOO-2.00%.
CbTa. 0.50-2.00%. V.... 0.20-100%.
N DAG-0.25%..
Balance iron with the usual impurities.
The preferred percentages of the last five additives are Alloys of substantially this preferred composition have been compounded, solutionheat-treated at 2200 F.
2300 F. and aged at temperatures of the order 0f1300f F.1 500 F, Thesealloysr havethenbeen subjected-to: stress rupture testsgat 135.0 for up to 5,000 hours.
In the accompanying drawing, thestress-rupture curve, plottedon a logarithmiescale with rupture strength in .p. s. i. as ordinates and hours under stress as absciss'ae, 'is given with actual values up to the 5,000 hours point, and extrapolated to 100,000 hours, the test temperature being 1350 F. i
Curves A and A represent; the stress-rupture values of alloys embodying theinvention, while curve B rep resents those of an AISI Type'304 18Cr-8Nialloy; It
will be observed that, at. 1000 hours, the stress-rupture strength of the invention alloys is 18,00020,000 p. s. i., over twice the strength of the Type 304 alloy. At 10,000 hours, the stress-rupture strength offtheinven tion alloys is 12,500-14,500 .p. s. i. as compared to about 4700 p. s. i. for the Type304 alloy. At 100,000 hours, the indicated rupture strength .of the invention alloys is.8,5 00 to 10,500 ps. i., over three times the 2700 p. s. i. value for the Type 304 alloy. The values for the AISI Type 304 alloy are taken from ASTMT-ASME I 'Spec. Tech. Publ. No. 124. 7 1 It will be noted that the invention alloys have stress- -rupture strengths, at'l350" F., over twice that of the 7 Type 304 alloy. Consequently, they can be used to 7 form tubing suitable for prolonged service at such temperature and having reduced wall thicknesses acceptable from :the fabrication, thelrmalstress gradient, andjecon- 7 only standpoints, while having aprolonged stressre- 'sistance at least equal to that of tubing formed from;
the Type 304 alloys; 1 The alloys embodying the positions within the-following ranges: I r
. Percent Cr 14.70-17.00 Ni 14.00 1100 7 c p.041 011 Ma 1.5m 1.85 Si {050 0.88 Cu 2.45-2.50 Mof 1.18 1.50 Cb-Ta, 0.50- 2.06 v 7 ..0.s0- 0.53v
N V o 7 V j V 0.1'1 0.21 Balance iron with the usual impurities.-
'Two' specific alloys falling, within thiSIange are the I Balance ironwith the usual impurities. V r
The stress-rupture'strengthjof alloy #1 is. represente by curve A and that of'alloy # 2 by curve A.
invention and represented. bycurves A and A of the drawing have percentage'com Percent Cr 15.00-20.00 Ni 12.00-18.00 C 0.02- 0.15 Mn 0.25- 2.50 Si 0.10- 1.00 Cu 2.00- 3.00 Mo 1.00- 2.00 Cb-Ta 0.50- 2.00 V 0.20- 1.00 N 0.10- 0.25
Balance iron with the usual impurities; said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
2. A forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
Cr 17.00% maximum. Ni 15.00% maximum. C 0.12% maximum. Mn 2.00% maximum. Si 0.75% maximum. Cu 2.00-3.00%. M l.002.00%. Cb-Ta 0.502.00%. V 0.20-1.00%. N 0.l0-0.25%.
Balance iron with the usual impurities; said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
3. A forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
Cr 17.00% maximum. Ni 15.00% maximum. C 0.12% maximum. Mn 2.00% maximum. Si 0.75% maximum. Cu I 2.50% Mo 1.25% Cb-Ta 2.00% V 0.50% N 0.15%
Balance iron with the usual impurities; said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
4. A forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
H Percent Cr 14.70-17.00 Ni 14.00-15.00 C 0.041- 0.11 M11 1.50- 1.85 Si 0.50- 0.88 Cu 2.45- 2.50 Mo 1.18- 1.50 Cb-Ta 0.50- 2.06 V 0.50- 0.53 N 0.11- 0.21
Balance iron with the usual impurities; said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
5. A forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300 F.; said alloy having the following composition:
Percent Cr 14.70 Ni 15.00 C 0.041 Mn 1.85 Si 0.88 Cu 2.45 Mo 1.18 Cb-Ta 2.06 V 0.53 N 0.1 1
Balance iron with the usual impurities; said alloy having a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
6. A forgeable austenitic steel alloy having superior stress resistance and corrosion resistance properties, and freedom from impact embrittlement, in extended service under stress at temperatures of the order of 1300' F.; said alloy having the following composition:
Percent Cr 17.00 Ni 14.00 C 0.11 Mn 1.50 Si 0.50 Cu 2.50 Mo 1.50 Cb-Ta 0.50 V 0.50 N 0.21;
Balance iron with the usual impurities; said alloy hav-- ing a rupture strength, after 1000 hours under stress at 1350 F., of at least 18,000 p. s. i.; and after 5000 hours under stress at 1350 F., of at least 16,000 p. s. i.
References Cited in the file of this patent UNITED STATES PATENTS 2,536,034 Clarke Ian. 2, 1951 2,540,509 Clarke Feb. 6, 1951 FOREIGN PATENTS 670,555 Great Britain Apr. 23, 1952 908,191 France Apr. 2, 1946 478,014 Italy Feb. 12, 1953
Claims (1)
1. A FORGEABLE AUSTENITIC STEEL ALLOY HAVING SUPERIOR STRESS RESISTANCE AND CORROSION RESISTANCE PROPERTIES, AND FREEDOM FROM IMPACT EMBRITTLEMENT, IN EXTENDED SERVICE UNDER STRESS AT TEMPERATURES OF THE ORDER OF 1300* F.; SAID ALLOY HAVING THE FORMULA COMPOSITION:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US446879A US2824797A (en) | 1954-07-30 | 1954-07-30 | Forgeable high strength austenitic alloy with copper, molybdeum, columbium-tantalum,vanadium, and nitrogen additions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US446879A US2824797A (en) | 1954-07-30 | 1954-07-30 | Forgeable high strength austenitic alloy with copper, molybdeum, columbium-tantalum,vanadium, and nitrogen additions |
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| Publication Number | Publication Date |
|---|---|
| US2824797A true US2824797A (en) | 1958-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US446879A Expired - Lifetime US2824797A (en) | 1954-07-30 | 1954-07-30 | Forgeable high strength austenitic alloy with copper, molybdeum, columbium-tantalum,vanadium, and nitrogen additions |
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| US (1) | US2824797A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0178374A1 (en) * | 1984-10-03 | 1986-04-23 | Kabushiki Kaisha Toshiba | Heat resistant austenitic cast steel |
| US20080038144A1 (en) * | 2006-04-21 | 2008-02-14 | Maziasz Phillip J | High strength alloys |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR908191A (en) * | 1944-06-16 | 1946-04-02 | Commentry Fourchambault & Deca | Process for improving the creep resistance of austenitic alloys and alloys thus obtained |
| US2536034A (en) * | 1948-08-23 | 1951-01-02 | Armco Steel Corp | High-temperature stainless steel |
| US2540509A (en) * | 1947-10-14 | 1951-02-06 | Armco Steel Corp | High-temperature stainless steel |
| GB670555A (en) * | 1946-04-12 | 1952-04-23 | Jessop William & Sons Ltd | Improvements in or relating to nickel-chromium steels |
-
1954
- 1954-07-30 US US446879A patent/US2824797A/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR908191A (en) * | 1944-06-16 | 1946-04-02 | Commentry Fourchambault & Deca | Process for improving the creep resistance of austenitic alloys and alloys thus obtained |
| GB670555A (en) * | 1946-04-12 | 1952-04-23 | Jessop William & Sons Ltd | Improvements in or relating to nickel-chromium steels |
| US2540509A (en) * | 1947-10-14 | 1951-02-06 | Armco Steel Corp | High-temperature stainless steel |
| US2536034A (en) * | 1948-08-23 | 1951-01-02 | Armco Steel Corp | High-temperature stainless steel |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0178374A1 (en) * | 1984-10-03 | 1986-04-23 | Kabushiki Kaisha Toshiba | Heat resistant austenitic cast steel |
| US4897132A (en) * | 1984-10-03 | 1990-01-30 | Kabushiki Kaisha Tohsiba | Turbine casing formed of a heat resistant austenitic cast steel |
| US20080038144A1 (en) * | 2006-04-21 | 2008-02-14 | Maziasz Phillip J | High strength alloys |
| US7683296B2 (en) | 2006-04-21 | 2010-03-23 | Shell Oil Company | Adjusting alloy compositions for selected properties in temperature limited heaters |
| US7785427B2 (en) * | 2006-04-21 | 2010-08-31 | Shell Oil Company | High strength alloys |
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