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US2501414A - Pressure atomizing type oil burner - Google Patents

Pressure atomizing type oil burner Download PDF

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Publication number
US2501414A
US2501414A US629781A US62978145A US2501414A US 2501414 A US2501414 A US 2501414A US 629781 A US629781 A US 629781A US 62978145 A US62978145 A US 62978145A US 2501414 A US2501414 A US 2501414A
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air
nozzle
burner
combustion
plate
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US629781A
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Reinhold D Schoenwetter
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SWIRLING HEAT Corp
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SWIRLING HEAT CORP
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/001Spraying nozzle combined with forced draft fan in one unit

Definitions

  • This invention relates generally to oil burners and more particularly to the pressure atomizin ype of oil burner adapted for use in boilers and furnaces of residence heating systems.
  • the burner is self-contained in that the commingling of the atomized oil and air depends entirely upon the combustion head which is an integral part of the burner and does not depend on a combustion chamber which is not an integral part of the burner but which is built within the firing chamber of the boiler to suit the particular size and shape of the boiler.
  • An object of the present invention is to provide a burner designed to control combustion efficiency by means which includes imparting to a combustion supporting series of air streams, a swirling motion which causes the air to commingle thoroughly with the atomized fuel, and thereby to form quickly a controlled combustible mixture which will burn in absolute suspension.
  • Another object of the present invention is to provide a burner structure having a combustion head plate having the center of the upper side, within which the nozzle is located, raised in the shape of a cone so that air blown in from the sides tangentially is caused to take an upward, sweep and functions to prevent the formation of carbon on the nozzle.
  • a further object of the present invention is to provide a combustion head of improved design for oil burners, which produces a hollow tulip shaped and highly radiant flame with a high combustion efiiciency.
  • Still further objects of the invention are to provide a means substantially to prevent the formation of carbon on the combustion head and nozzle; to provide means to insure complete combustion of fuel with the least amount of excess air; to provide means to cause air to envelop and flow over the nozzle; to provide means to cause an upsweep of the air past the burner nozzle; and to provide means to control the tendency to form undesirable areas of reduced air pressure within the combustion head.
  • a further object of the invention is the simplification of the design of an oil burner with the attendant or resulting saving in costs which is accomplished by increased combustion and operating efiicienc and by a reduction in the need for servicing.
  • a feature is the provision of openings in the boss or sleeve surrounding the burner nozzle.
  • a further feature is the provision of a restriction in the bore of the combustion plate above the nozzle.
  • FIG. 1 is a perspective view of a burner embodying the principles of my invention
  • Figure 2 is a fragmentary plan view of a portion of the assembly shown in Figure 1, specifically illustrating the burner head and a small section of the blower tube in operative relation;
  • Figure 3 is a section taken on the line 33 of Figure 2;
  • FIG. 4 is a fragmentary sectional view taken on the line 4-t of Figure 2 having the burner head cover removed;
  • Figure 5 is a top plan view of the swirl-producing plate, drawn on a reduced scale
  • Figure 6 is a bottom plan view of the swirl: producing plate, drawn on a reduced scale
  • Figure 7 is a fragmentary diagrammatic view illustrating the air flow through and above the swirl-producing or combustion plate
  • Figure 8 is a fragmentary view in perspective illustrating an alternate form of combustion ring
  • Figure 9 is a fragmentary view in section illustrating another alternate form of combustion ring, and its support.
  • Figure 10 is a plan view of an alternate form of combustion head cover designed to support the combustion ring of Figure 9.
  • the burner assembly H is shown supported on adjustable legs [2.
  • the combustion head l3 and a portion of the air tube 14 are adapted to enter the combustion chamber or fire box of a conventional furnace heating unit.
  • the manner in which the assembly is positioned and adjusted within such a combustion chamber forms no part of the present invention and no illustration or de- 3 scription is therefore believed to be necessary in this application.
  • Air and oil are supplied to the burner head l3 through the tube M by a suitable air wheel, (not shown) positioned within an air wheel housing l5 and constituting an air pump, and by means of an oil pump generally designated it.
  • the oil pump it and an electric motor ll are mounted on the air wheel housing 95 and the air wheel itself is mounted on the shaft of the motor ii.
  • the oil pump it may be driven by the motor ll" by suitable means not shown.
  • the combustion head assembly H3 includes (for purposes later to be described) a combustion head cover 29, a swirl-producing plate or combustion plate generally designated 58, and an insulating plate generally designated 25!.
  • a combustion head cover 29 There are provided within said tube i l bus bars 25 and 22, by means of which electrical energy to energize the ignition means, is supplied from the transformer 23 ( Figure 1).
  • the pump 16 discharges fuel at a predetermined pressure through a pressure controlling valve (not shown) located within the oil pump it, into the conduit it which communicates with an adapter M from which oil is conducted to the atomizing nozzle 25.
  • Guide members may be provided in the tube Hi for positioning the conduit l8 and the elements affixed thereto with respect to other portions 01 the device in assembling the burner.
  • the inner portion 2% of the tube 24 has a shape conformin in plan substantially to the shape of the combustion head cover 29.
  • inner end of the air tube 14 is flared as at 2'5 and provided with a vertical cylindrical wall, as at 2528, upon which the combustion head assembly l3 rests.
  • a shoulder 85 is formed on the upper face of adapter 2 3 and aids in positioning the combustion head assembly inasmuch as the upper part of the adapter, including the atomizing nozzle 25, extends upward into a bore 62 formed in the insulation plate 29 and inasmuch as a downwardly extending sleeve or projection 65 which surrounds the nozzle rests upon the shoulder 85.
  • a guide pin 85 positions the adapter 24 concentrically within the cylindrical wall 28 and in turn the shoulder 85 constituting the upper end of the adapter 24, cooperates with the sleeve 66 to position the combustion head assembly it, including the combustion cover 2s, concentrically with the cylindrical wall 28.
  • the combustion head assembly 53 including the combustion head cover 29, may be turned relative to the tube M, on the upper face of the cylindrical wall 23.
  • This construction allowing the head to be turned is for the purpose of adjusting the air flow so as to give the resulting flame a uniform It forms an upturned elbow at the 4 shape, to secure the most favorable condition for combustion of the fuel and air supplied to the burner-head, inasmuch as it is impossible to manufacture atomizing nozzles producing absolutely true and uniform oil sprays.
  • the igniters are carried by the combustion head 13 it is necessary to provide means by which the electric current to be supplied to said igniters from the bus bars 2! and 22 is conducted to said. igniters.
  • the bus bars 2! and 22 are connected to connectors 3i and 32. These connectors are secured to the bus bar insulator 88, and screws 33 and 34 secure spring contacts 35 and 36 to the upper side of said insulator 88.
  • the insulator 83 is suitably mounted on a portion of the flare 2'1 of the inner portion 26 of the air tube Hi.
  • Each of the igniters 38 comprises an electrode or igniter tip such as the tips 52 and 53, Figure 2, each mounted in a square metal block 55 adapted to rest in a square recess 56 formed as the lower portion of an opening 5'! formed in the insulating plate 28, see Figure 4.
  • Each of the igniters 3%] is held in position and connected to a bus ring by suitable screws 53 passing through connector strips 46 secured to the bus rings 3'! and 38, the screws 48 passing through openings such as the opening 5
  • the upper ends of the blocks 55 and the igniter tips 52 and 53 extend through openings 58 and 59 formed in the swirlproducing plate 19.
  • the tips 52 and 53 extend into the space above the swirl-producing plate E9 between said plate 19 and the cover 29.
  • the ends of the tips 52 and 53 approach each other near to the nozzle or burner tip 25 so that a spark produced by an electric current flowing through the electrodes and jumping the gap between the tips 52 and 53, will instantly ignite the mixture of air and atomized oil vapor formed by the flow of fuel from the nozzle 2% and of air from the air passages 68.
  • I provide means to break up the air which is being blown in by the air wheel in housing 35, into separate streams, one of which streams flows up around the sides of the burner and some of which air flows sub stantially tangentially to the cone of atomized oil being sprayed out of the burner tip 25.
  • Air blown from the air wheel under pressure fills the air tube it and combustion head cover 29 and a portion thereof flows through a series of air passages fit between projections Bl formed on the upper side of combustion plate .59, flowing in separate streams substantially tangentially to and through the cone of atomized oil being sprayed out of the nozzle 25.
  • the air flowing through the openings 65 is designed to prevent the formation of a vacuum within the sleeve 86 or chamber in which the nozzle is enclosed. It then flows upward through the opening 'il in the plate I9. Thus it prevents the last flick of the flame, when the burner comes to a stop, from striking the nozzle tip and prevents the deposit of carbon thereby.
  • I provide means to cause streams of air to flow in, substantially tangentially to the cone of atomized coil arising from the nozzle.
  • the projections t"! are so shaped that the passages 68 between them define a path substantially tangential to a circle about the axis of the head which is also substantially the axis of the nozzle, and the axis of the cone of oil being forced from the nozzle.
  • I provide means to give an upward curve to the tangential streams of air.
  • the plate i9 is formed with a symmetrical concentric mound or hollow truncated cone 63.
  • the tangential streams of air from passages 68 striking this mound are turned upward and, striking the cone of atomized oil as it emerges (together with air coming through openings 65) from opening ll, break the oil up into a swirling, upwardly curving mixture of air and atomized oil which causes most efficient combustion of the fuel.
  • the upward swing of the air serves to keep carbon from the plate i9 and the tip 25.
  • the streams of air flowing in substantially tangentially to the fuel cone are substantially in the plane of the burner tip and that as the streams are turned upward by the shape of the mound 69 they strike the lower portion of the fuel cone substantially tangentially from all sides.
  • I have referred to atomized oil. It is to be understood that by this term I refer to the spray of oil as it leaves the nozzle 25 and as it becomes mixed with air until it is consumed by the flame. It is to be further understood that initially the oil is in the form of a fine spray but that it only remains in spray form for an instant at the very moment that it leaves the nozzle but as it is carried upward heat of the flame causes it to vaporize and to become gaseous.
  • the insulating plate 28 is secured to the plate H] by bolts 12 passing through recessed openings E3 in the insulating plate 29 and threaded into openings i l in projections 53 and 64 formed on plate H3.
  • the plate iii is secured to the cover 29 by bolts '35 extending through openings 16 formed in the plate 39 and threaded in openings ll formed in the cover 29.
  • the projection 64 is larger than the projection 63 and is extended to include circular rims surrounding the openings 58 and 59 so as to form together with the projection a stable abutment for the insulating plate 20.
  • the sleeve 55 formed on the plate is surrounds the burner nozzle 25 and inasmuch as the shoulder 85 of the adapter 24, is pressed against the sleeve 56 by the resi1- iency of the tube Hi, the shoulder forms a substantially air-tight joint with the sleeve.
  • the top portion 6!, of the combustion head cover 29 has therein the opening 5i through which the burning air and fuel mixture issues.
  • a metallic outwardly flaring ring sleeve 82 Encircling the opening El and resting upon the top 6! of the head, is a metallic outwardly flaring ring sleeve 82, the greater portion of its inner surface conforming to the surface of the frustum of a cone but having the upper portion thereof flared outwardly.
  • the ring 82 is a metal member with its inner surface shaped like the surface of the frustum of a cone and with its larger and upper end flared in bellmouthed fashion.
  • the ring 82 assists in the formation of the flame shape in the form desired.
  • the series of air streams flowing from the passages 68 over the upper surface of the head plate I 9 tend to create a partial vacuum adjacent to the edge of the opening 6!, which, except for the hereinafter described remedy, would cause formation of carbon on the lower portion of the ring and edge of the opening SI and would also interfere with the proper shaping of the flame.
  • the top BI of the head cover 29, has formed thereon, around the opening 6
  • the ring 82 is formed with a plurality of holes, through which air flows to break or reduce any vacuum which may form.
  • This additional air also serves to aid in completing the mixture with air of any oil not previously mixed; the insuring of complete combustion; the cooling of the combustion ring, and the prevention of the deposit of carbon on the ring. If this vacuum should become too high or too large there is a tendency for the formation of carbon at these points. If the vacuum is completely broken down or becomes too small the control of the shape of the flame (i. e., the formation of the desired tulip shape of the flame) is lost. I
  • my invention is not limited to any specific size of openings, but to the principle of controlling the vacuum, the shape of the flame and the elimination of carbon by proper proportion of the size of the openings to the other factors.
  • my invention is not limited to the particular type of combustion rin illustrated nor to the specific method or apparatus for admitting air above described.
  • the combustion ring 82 which is the preferred form of construction, I may use a ring such as that shown in Figure 8 anddesignated ring i82.
  • the ring I82 has slits 183 formed therein of the proper size and proportion to admit air just sufficient to control the shape of the flame, eliminate the deposit of carbon, and reduce the vacuum pockets to exactly the desired extent.
  • I may support an imperforate ring 282 in the manner illustrated in Figures 9 and 10.
  • the ring 282 instead of being supported in substantially air tight relationship with an annulus such as the annular rim 8! of Figure 3, is supported upon a series of lugs Zfii so that the ring 282 does not form an air-tight joint with the top 28! of the combustion head cover and a controlled amount of air may flow in beneath the ring between the ring and the combustion head cover 229 for the purposes described above.
  • the present burner attains a high degree of economical operation through the direction of the flame vertically instead of horizontally so that no refractory combustion chamber is required and all of the radiant heat of the flame is directed to the walls of the boiler.
  • This vertical disposition of the oil discharging nozzle of the burner entails the problem of overcoming or preventing the formation of .carbon on the nozzle and in the present invention this problem has been definitely-solved by zenclosing the nozzle in the chamber provided by the sleeve '56 and introducing a controlled amount of air under static pressure, into this chamber to issue therefrom with the oil 'discharged by the nozzle.
  • the air introducing apertures or ports 1B5 Without the provision of the air introducing apertures or ports 1B5,'a reduced air pressure or partial vacuum would be formed within the chamber around the nozzle which, when the burner is shut oil, would attract the incompletely burned oil and form a carbon deposit on the tip of the nozzle. This actionis, however, prevented by the sweeping of the air upwardly across the tip of the nozzle so that the partly burned spray of oil is lifted away from the nozzle and no carbon deposit results.
  • the air blown in through the small openings 65 attains a high rate of speed and envelops and sweeps the burner nozzle and thereby prevents carbon from forming thereon and also prevents the formation of a vacuum or lowered pressures within the sleeve 66.
  • Air entering the sleeve 66 and leaving through opening '1! prevents the last flick of the flame, before the burner stops, from striking the nozzle 25 and the portion of the mound 69 around the opening H. It also lifts any stray atomized oil into the flame.
  • the combustion ring 82 being a hollow sleeve formed in frusto-conical shape with an outward flare at its upper portion accurately defines the best shape for the flame, and prevents the formation of vacuum or sub pressure pockets within the combustion head and flame.
  • the air admission means such as the holes 33 and I83 and the spaces between the lugs 29!, beneath the ring 282 allows air to be drawn in for aiding in efficient combustion, cooling and prevention of carbon formation and aids in controllingv the shape of the flame.
  • an oil burner including a vertically disposed atomizing nozzle, wall means enclosing the nozzle defining a substantially circular burner head having a top opening concentric with the nozzle, there being a shoulder around the lower part of the nozzle and means for introducing air into the burner head below the nozzle; a plate disposed horizontally in the head and having a circular sleevelike portion encircling the nozzle and resting upon said shoulder, the plate being of smaller diameter than the interior of the head, means upon the top of the plate adjacent to the periphery thereof for directing air in streams across the top of the plate toward the central part thereof, means at the center of the plate and encircling the axis of the nozzle for deflecting the air streams upwardly through said top opening, said last means being extended inwardly across the upper end of said sleeve-like portion to partly cover the nozzle and form with the sleeve-like portion a chamber having a restricted central opening above the nozzle, flame shaping means supported on the head concentric
  • said flame shaping means comprises a hollow circular sleeve open at its ends and of gradually increasing inside diameter from its lower end through the major part of its length and of sharply increasing diameter through the remainder of its length, the lower end edge of the sleeve resting upon the burner head.
  • said flame shaping means comprises a hollow circular sleeve open at its ends and'of gradually increasing inside diameter from its lower end through the major part of its length and of sharply increasing diameter through the remainder ofits length, the lower end of the sleeve resting upon the burner head.
  • an oil burner including a vertically disposed atomizing nozzle and a wall means enclosing the nozzle defining a substantially circular burner head, the burner head having a top opening concentric with the nozzle; means for introducing air into the burner head below the nozzle, a plate secured within the head and having a diameter less than the interior diameter of the head, said plate having a central depending sleeve into which the nozzle is received, the lower edge of the sleeve having tight contact with the nozzle, means for directing air from the periphery of the plate across the top thereof in a plurality of streams tangential to the center of the plate, means at the center of the plate for deflecting said air streams upwardly through said top opening comprising a circular mound having a central flat top provided with an opening concentric X with and above the nozzle, said last opening having a diameter materially less than the inside diameter of the sleeve, air inlet ports through the sleeve below the plate, and a flame shaping means resting
  • an oil burner including a vertically disposed atomizing nozzle and a wall means enclosing the nozzle defining a substantially circular burner head, the burner head having a top opening concentric with the nozzle; means for introducing air into the burner head below the nozzle, a plate secured within the head and having a diameter less than the interior diameter of the head, said plate having a central depending sleeve into which the nozzle is received, the lower edge of the sleeve having tight contact with the nozzle, means for directing air from the periphery of the plate across the top thereof in a plurality of streams tangential to the center of the plate, means at the center of the plate for deflecting said air streams upwardly through 'said top opening comprising a circular mound having a central fiat top provided with an opening concentric with and above the nozzle, said last opening having a diameter materially less than the inside diameter of the sleeve, air inlet ports through the sleeve below the plate, and a flame shaping means
  • an oil burner including an atomizing nozzle having an upwardly directed discharge tip, wall means enclosing the nozzle defining a substantially circular head having a top opening concentric with the nozzle and means for introducing air into the lower part of the burner head;
  • a wide flat plate body having a central opening within which said nozzle is positioned, the air from the burner head flowing over the top surface of the body from the outer part of the head toward the central part of the body, spaced members upstanding from said surface around the perimeter of said body for dividing inflowing air into streams and for directing said air streams over said surface toward the said central part of the body, the central part of the body having a frusto-conical raised area having a smooth top wall surface, the said body opening extending axially through said raised area, said top opening having a wall having an upper portion which inclines upwardly and inwardly above and partially covers the tip of said nozzle, said top opening below the inclined portion of the said wall thereof being of a diameter appreciably greater than the greatest diameter of the nozzle, means for closing the lower part of said central opening around the nozzle forming a chamber in which the nozzle is enclosed, and means for admitting air into said chamber from below said plate body.
  • an oil burner including an atomizing nozzle having an upwardly directed outlet, wall means enclosing the nozzle defining a burner head having a top opening concentric with the nozzle and means for introducing air into the burner head below the nozzle; means forming a chamber enclosing the nozzle and having a wall partially overlying the nozzle, said wall having a restricted outlet opening lying above the outlet of the nozzle and concentric with the first opening and with the nozzle, the said outlet opening having a diameter less than the diameter of the nozzle, means arranged in a circle around the nozzle for directing air inwardly in streams from the burner head toward the axial center of the nozzle, means encircling and immediately adjacent to the said restricted outlet opening for deflecting said air streams upwardly across the restricted outlet opening to pass through the first opening, and means for directing part of the air to the said nozzle enclosing chamber from below the said restricted outlet opening and below the tip of the nozzle to flow upwardly across the tip of the nozzle to and through
  • an oil burner including a vertically disposed atomizing nozzle, wall means enclosing the nozzle defining a substantially circular burner head having a top opening concentric with the nozzle, there being a shoulder around the lower part of the nozzle and'means for introducing air into the burner head below the nozzle; a plate disposed horizontally in the head and having a circular sleeve like portion encircling the nozzle and resting upon said shoulder, a plate being of smaller diameter than the interior or" the head, means upon the top of the plate adjacent to the periphery thereof for directing part of said air in streams across the top of the plate toward the central part thereof, means at the center of the plate and encircling the axis of the nozzle for deflecting the air streams upwardly through said 11 top opening, said; last means being extended inwardly across the upper end of said sleeve like portion to partly cover the nozzle and form with the sleeve like portion a chamber having a restricted central opening above the nozzle, and means

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Nozzles For Spraying Of Liquid Fuel (AREA)

Description

'Mwch 23, W59 R. D. SCHOENWETTER y fi PRESSURE ATOMIZING TYPE OIL BURNER Filed Nov. 20, 1945 3 Sheets-Sheet l 19% R. D. SGHOENWETTER RRESSURE ATOMIZING TYPE OIL BURNER s Sheets-Sheet 2 Filed Nov. 20, 1945 Mwch 1950 R. D. SCHOENWETTER PRESSURE ATOMIZING TYPE on. BURNER 3 Sheets-Sheet 3 Filed Nov. 20, 1945 Elma/whoa Rein/2010 D. Schoenwzzza Patented Mar. 21, 1950 iJITED STATES PATENT OFFICE PRESSURE ATOMIZING TYPE OIL BURNER Reinhold D. Schoenwetter, Rosslyn, Va., assignor,
by mesne assignments, to Swirling Heat Corporation, a corporation of Delaware Application November 20, 1945, Serial No. 629,781
9 (llaims. 1
This invention relates generally to oil burners and more particularly to the pressure atomizin ype of oil burner adapted for use in boilers and furnaces of residence heating systems.
In the type of burner contemplated by this invention the burner is self-contained in that the commingling of the atomized oil and air depends entirely upon the combustion head which is an integral part of the burner and does not depend on a combustion chamber which is not an integral part of the burner but which is built within the firing chamber of the boiler to suit the particular size and shape of the boiler.
An object of the present invention is to provide a burner designed to control combustion efficiency by means which includes imparting to a combustion supporting series of air streams, a swirling motion which causes the air to commingle thoroughly with the atomized fuel, and thereby to form quickly a controlled combustible mixture which will burn in absolute suspension.
Another object of the present invention is to provide a burner structure having a combustion head plate having the center of the upper side, within which the nozzle is located, raised in the shape of a cone so that air blown in from the sides tangentially is caused to take an upward, sweep and functions to prevent the formation of carbon on the nozzle.
A further object of the present invention is to provide a combustion head of improved design for oil burners, which produces a hollow tulip shaped and highly radiant flame with a high combustion efiiciency.
Still further objects of the invention are to provide a means substantially to prevent the formation of carbon on the combustion head and nozzle; to provide means to insure complete combustion of fuel with the least amount of excess air; to provide means to cause air to envelop and flow over the nozzle; to provide means to cause an upsweep of the air past the burner nozzle; and to provide means to control the tendency to form undesirable areas of reduced air pressure within the combustion head.
A further object of the invention is the simplification of the design of an oil burner with the attendant or resulting saving in costs which is accomplished by increased combustion and operating efiicienc and by a reduction in the need for servicing.
A feature is the provision of openings in the boss or sleeve surrounding the burner nozzle.
A further feature is the provision of a restriction in the bore of the combustion plate above the nozzle.
Further features are the provision of a domeshaped combustion plate and the provision of a metal combustion ring provided with air openmgs.
Other objects and advantages of the invention will appear as the description of the same proceeds and the invention will be best understood from a consideration of the following detailed description taken in connection with the accompanying drawings forming a part of the specification, with the understanding, however, that the invention is not confined to a strict conformity with the showing of the drawings but may be changed or modified so long as such changes or modifications mark no material departure from the salient features of the invention as expressed in the appended claims.
In the drawings:
Figure 1 is a perspective view of a burner embodying the principles of my invention;
Figure 2 is a fragmentary plan view of a portion of the assembly shown in Figure 1, specifically illustrating the burner head and a small section of the blower tube in operative relation;
Figure 3 is a section taken on the line 33 of Figure 2;
Figure 4 is a fragmentary sectional view taken on the line 4-t of Figure 2 having the burner head cover removed;
Figure 5 is a top plan view of the swirl-producing plate, drawn on a reduced scale;
Figure 6 is a bottom plan view of the swirl: producing plate, drawn on a reduced scale;
Figure 7 is a fragmentary diagrammatic view illustrating the air flow through and above the swirl-producing or combustion plate;
Figure 8 is a fragmentary view in perspective illustrating an alternate form of combustion ring;
Figure 9 is a fragmentary view in section illustrating another alternate form of combustion ring, and its support; and
Figure 10 is a plan view of an alternate form of combustion head cover designed to support the combustion ring of Figure 9.
Referring specifically to Figure 1, the burner assembly H is shown supported on adjustable legs [2. The combustion head l3 and a portion of the air tube 14 are adapted to enter the combustion chamber or fire box of a conventional furnace heating unit. The manner in which the assembly is positioned and adjusted within such a combustion chamber forms no part of the present invention and no illustration or de- 3 scription is therefore believed to be necessary in this application.
Air and oil are supplied to the burner head l3 through the tube M by a suitable air wheel, (not shown) positioned within an air wheel housing l5 and constituting an air pump, and by means of an oil pump generally designated it. The oil pump it and an electric motor ll are mounted on the air wheel housing 95 and the air wheel itself is mounted on the shaft of the motor ii. The oil pump it may be driven by the motor ll" by suitable means not shown. The air passes through said tube M while the oil is conducted to the nozzle by means of a suitable conduit is, (see Figure 3) within said tube Referring particularly to Figure 3 it may be seen that the combustion head assembly H3 includes (for purposes later to be described) a combustion head cover 29, a swirl-producing plate or combustion plate generally designated 58, and an insulating plate generally designated 25!. There are provided within said tube i l bus bars 25 and 22, by means of which electrical energy to energize the ignition means, is supplied from the transformer 23 (Figure 1). The pump 16 discharges fuel at a predetermined pressure through a pressure controlling valve (not shown) located within the oil pump it, into the conduit it which communicates with an adapter M from which oil is conducted to the atomizing nozzle 25. Guide members may be provided in the tube Hi for positioning the conduit l8 and the elements affixed thereto with respect to other portions 01 the device in assembling the burner.
Fuel oil when discharged under pressure from the orifice of said nozzle 25 becomes atomized and, if unmolested, assumes the shape of a cone of relative equal density throughout. However,
I provide means later to be described whereby air supplied by the air wheel through the air tube it is divided and deflected so that it passes through the zone of atomized oil with an upwardly sweeping, swirling motion and so that the air thoroughly intermingles with the oil and causes the resulting flame to be hollow and as, sume the shape of a tulip. The inner portion 2% of the tube 24 has a shape conformin in plan substantially to the shape of the combustion head cover 29. inner end of the air tube 14, and is flared as at 2'5 and provided with a vertical cylindrical wall, as at 2528, upon which the combustion head assembly l3 rests.
A shoulder 85 is formed on the upper face of adapter 2 3 and aids in positioning the combustion head assembly inasmuch as the upper part of the adapter, including the atomizing nozzle 25, extends upward into a bore 62 formed in the insulation plate 29 and inasmuch as a downwardly extending sleeve or projection 65 which surrounds the nozzle rests upon the shoulder 85.
A guide pin 85 positions the adapter 24 concentrically within the cylindrical wall 28 and in turn the shoulder 85 constituting the upper end of the adapter 24, cooperates with the sleeve 66 to position the combustion head assembly it, including the combustion cover 2s, concentrically with the cylindrical wall 28. Thus the combustion head assembly 53, including the combustion head cover 29, may be turned relative to the tube M, on the upper face of the cylindrical wall 23. This construction allowing the head to be turned is for the purpose of adjusting the air flow so as to give the resulting flame a uniform It forms an upturned elbow at the 4 shape, to secure the most favorable condition for combustion of the fuel and air supplied to the burner-head, inasmuch as it is impossible to manufacture atomizing nozzles producing absolutely true and uniform oil sprays.
Since the igniters, generally designated 36, are carried by the combustion head 13 it is necessary to provide means by which the electric current to be supplied to said igniters from the bus bars 2! and 22 is conducted to said. igniters. Referring especially to Figure 3, it may be seen that the bus bars 2! and 22 are connected to connectors 3i and 32. These connectors are secured to the bus bar insulator 88, and screws 33 and 34 secure spring contacts 35 and 36 to the upper side of said insulator 88. The insulator 83 is suitably mounted on a portion of the flare 2'1 of the inner portion 26 of the air tube Hi. The contacts 35 and 3t bear upon bus rings 37 and 38 which are retained inposition on the underside of the insulating plate 25 by bolts M, the bolts being spaced so as to be insulated from each other and from other portions of the head. Each of the igniters 38 comprises an electrode or igniter tip such as the tips 52 and 53, Figure 2, each mounted in a square metal block 55 adapted to rest in a square recess 56 formed as the lower portion of an opening 5'! formed in the insulating plate 28, see Figure 4. Each of the igniters 3%] is held in position and connected to a bus ring by suitable screws 53 passing through connector strips 46 secured to the bus rings 3'! and 38, the screws 48 passing through openings such as the opening 5| (see Figure 4) in the insulating plate 28. The upper ends of the blocks 55 and the igniter tips 52 and 53 extend through openings 58 and 59 formed in the swirlproducing plate 19. Thus the tips 52 and 53 extend into the space above the swirl-producing plate E9 between said plate 19 and the cover 29. The ends of the tips 52 and 53 approach each other near to the nozzle or burner tip 25 so that a spark produced by an electric current flowing through the electrodes and jumping the gap between the tips 52 and 53, will instantly ignite the mixture of air and atomized oil vapor formed by the flow of fuel from the nozzle 2% and of air from the air passages 68.
As previously stated, I provide means to break up the air which is being blown in by the air wheel in housing 35, into separate streams, one of which streams flows up around the sides of the burner and some of which air flows sub stantially tangentially to the cone of atomized oil being sprayed out of the burner tip 25. Air blown from the air wheel under pressure fills the air tube it and combustion head cover 29 and a portion thereof flows through a series of air passages fit between projections Bl formed on the upper side of combustion plate .59, flowing in separate streams substantially tangentially to and through the cone of atomized oil being sprayed out of the nozzle 25.
Referring to Figure 3 it may be seen that a portion of the air from the tube l passes through a series of openings 65 into the interior of sleeve 66, surrounding burner tip and thence up around the burner tip 25 to envelop and sweep the tip to prevent the formation of carbon thereon.
It will be understood, of course, that air being forced in through the air tube it fills the interior of the combustion head 29, passing upward through the central opening $2 in the insulating plate 29 and outward around the spacing lugs 63 and 64 formed on the underside of combustion plate R9 to fill the space between the combustion plate I!) and the insulating plate 20. The air under pressure in this space between the plates is forced in through the openings 65.
The air flowing through the openings 65 is designed to prevent the formation of a vacuum within the sleeve 86 or chamber in which the nozzle is enclosed. It then flows upward through the opening 'il in the plate I9. Thus it prevents the last flick of the flame, when the burner comes to a stop, from striking the nozzle tip and prevents the deposit of carbon thereby.
As stated above I provide means to cause streams of air to flow in, substantially tangentially to the cone of atomized coil arising from the nozzle. The projections t"! are so shaped that the passages 68 between them define a path substantially tangential to a circle about the axis of the head which is also substantially the axis of the nozzle, and the axis of the cone of oil being forced from the nozzle. The various tangential streams striking the cone of atomized oil and the air flowing up from the sleeve 66 through opening H, form a swirl of air which produces a very efficient mixture of air and fuel so that most efficient combustion of the oil is attained.
In addition I provide means to give an upward curve to the tangential streams of air. As shown most clearly in Figure 3, the plate i9 is formed with a symmetrical concentric mound or hollow truncated cone 63. The tangential streams of air from passages 68 striking this mound are turned upward and, striking the cone of atomized oil as it emerges (together with air coming through openings 65) from opening ll, break the oil up into a swirling, upwardly curving mixture of air and atomized oil which causes most efficient combustion of the fuel. At the same time the upward swing of the air serves to keep carbon from the plate i9 and the tip 25. It is to be especially noted that the streams of air flowing in substantially tangentially to the fuel cone, are substantially in the plane of the burner tip and that as the streams are turned upward by the shape of the mound 69 they strike the lower portion of the fuel cone substantially tangentially from all sides.
Throughout this specification I have referred to atomized oil. It is to be understood that by this term I refer to the spray of oil as it leaves the nozzle 25 and as it becomes mixed with air until it is consumed by the flame. It is to be further understood that initially the oil is in the form of a fine spray but that it only remains in spray form for an instant at the very moment that it leaves the nozzle but as it is carried upward heat of the flame causes it to vaporize and to become gaseous.
The insulating plate 28 is secured to the plate H] by bolts 12 passing through recessed openings E3 in the insulating plate 29 and threaded into openings i l in projections 53 and 64 formed on plate H3. The plate iii is secured to the cover 29 by bolts '35 extending through openings 16 formed in the plate 39 and threaded in openings ll formed in the cover 29. It may be noted (see Figure 6 that the projection 64 is larger than the projection 63 and is extended to include circular rims surrounding the openings 58 and 59 so as to form together with the projection a stable abutment for the insulating plate 20. It may also be noted that the sleeve 55 formed on the plate is surrounds the burner nozzle 25 and inasmuch as the shoulder 85 of the adapter 24, is pressed against the sleeve 56 by the resi1- iency of the tube Hi, the shoulder forms a substantially air-tight joint with the sleeve. The top portion 6!, of the combustion head cover 29 has therein the opening 5i through which the burning air and fuel mixture issues.
Encircling the opening El and resting upon the top 6! of the head, is a metallic outwardly flaring ring sleeve 82, the greater portion of its inner surface conforming to the surface of the frustum of a cone but having the upper portion thereof flared outwardly. In other words the ring 82 is a metal member with its inner surface shaped like the surface of the frustum of a cone and with its larger and upper end flared in bellmouthed fashion.
The ring 82 assists in the formation of the flame shape in the form desired. However, the series of air streams flowing from the passages 68 over the upper surface of the head plate I 9, tend to create a partial vacuum adjacent to the edge of the opening 6!, which, except for the hereinafter described remedy, would cause formation of carbon on the lower portion of the ring and edge of the opening SI and would also interfere with the proper shaping of the flame.
In the embodiment of the invention shown in Figure 3, the top BI of the head cover 29, has formed thereon, around the opening 6|, the rim 8! in which reststhe bottom edge of the ring 32.
In this construction, in order to prevent the formation of the vacuum or reduced pressure at the.
opening 6|, the ring 82 is formed with a plurality of holes, through which air flows to break or reduce any vacuum which may form. This additional air also serves to aid in completing the mixture with air of any oil not previously mixed; the insuring of complete combustion; the cooling of the combustion ring, and the prevention of the deposit of carbon on the ring. If this vacuum should become too high or too large there is a tendency for the formation of carbon at these points. If the vacuum is completely broken down or becomes too small the control of the shape of the flame (i. e., the formation of the desired tulip shape of the flame) is lost. I
control the amount of the vacuum and thus the shape of the flame and the elimination of carbon by a correct proportion of the size of the holes 83 to the size of the burner and the speed of the air. The size of the holes to be used de pends upon the amount and speed of the air and oil being supplied and upon the size of the flame openings. Therefore, my invention is not limited to any specific size of openings, but to the principle of controlling the vacuum, the shape of the flame and the elimination of carbon by proper proportion of the size of the openings to the other factors. As an illustration of such proper proportioning I have found that with a combustion head having a diameter of approximately 7% inches and using a flame control element similar to the combustion ring 82 with a diameter at its bottom of approximately 3% inches, 24 holes of inch diameter give proper control of vacuum, and the shape of the flame and excel lent elimination of carbon deposits.
As suggested above my invention is not limited to the particular type of combustion rin illustrated nor to the specific method or apparatus for admitting air above described. For stance, instead of the combustion ring 82 which is the preferred form of construction, I may use a ring such as that shown in Figure 8 anddesignated ring i82. Instead of utilizing holes the ring I82 has slits 183 formed therein of the proper size and proportion to admit air just sufficient to control the shape of the flame, eliminate the deposit of carbon, and reduce the vacuum pockets to exactly the desired extent.
Alternatively, I may support an imperforate ring 282 in the manner illustrated in Figures 9 and 10. Therein the ring 282 instead of being supported in substantially air tight relationship with an annulus such as the annular rim 8! of Figure 3, is supported upon a series of lugs Zfii so that the ring 282 does not form an air-tight joint with the top 28! of the combustion head cover and a controlled amount of air may flow in beneath the ring between the ring and the combustion head cover 229 for the purposes described above.
It is known that the economical operation of a boiler or furnace, heated by the flame or" an oil burner, requires not only that the combustion eiflciency of the flame be of a high degree but, also, that it be highly radiantand that all of the radiant heat be direotedagainst the walls of the fire chamber of the boiler and not absorbed by a refractory-combustion chambers-nob as is required in connection with the use of gun type burners.
The present burner attains a high degree of economical operation through the direction of the flame vertically instead of horizontally so that no refractory combustion chamber is required and all of the radiant heat of the flame is directed to the walls of the boiler.
This vertical disposition of the oil discharging nozzle of the burner entails the problem of overcoming or preventing the formation of .carbon on the nozzle and in the present invention this problem has been definitely-solved by zenclosing the nozzle in the chamber provided by the sleeve '56 and introducing a controlled amount of air under static pressure, into this chamber to issue therefrom with the oil 'discharged by the nozzle. Without the provision of the air introducing apertures or ports 1B5,'a reduced air pressure or partial vacuum would be formed within the chamber around the nozzle which, when the burner is shut oil, would attract the incompletely burned oil and form a carbon deposit on the tip of the nozzle. This actionis, however, prevented by the sweeping of the air upwardly across the tip of the nozzle so that the partly burned spray of oil is lifted away from the nozzle and no carbon deposit results.
By the provision of the openings or .holes 83 and we, or the air passages between the lugs 29! beneath the ring 252, the formation .of'ia reduced air pressure or partial. vacuum at the edge of the opening iii in the combustion head, is prevented. This also acts to prevent the formation or deposit of carbon upon the lower portion of the ring and maintains the proper form or shape of the flame.
The operation of my improved burner should be obvious from the above detailed description. Air forced by blower it through 'tube Mgpasses through openings 85 and and, mixing with atomized oil pumped in by pump it through tube 18 and out of burner tip 25, is-mixed thoroughly therewith by the tangentially rnoving'and upward curving and swirling action of the air. A spark produced between the electrodes 52 :and. 53 ignites the mixture to burn with a hot efficient flame. Inequalities in the flame are adjusted by rotating the upper portion 29 of the-combustion head I 3 upon the lower portion fitthereof.
The air blown in through the small openings 65 attains a high rate of speed and envelops and sweeps the burner nozzle and thereby prevents carbon from forming thereon and also prevents the formation of a vacuum or lowered pressures within the sleeve 66. Air entering the sleeve 66 and leaving through opening '1! prevents the last flick of the flame, before the burner stops, from striking the nozzle 25 and the portion of the mound 69 around the opening H. It also lifts any stray atomized oil into the flame. The combustion ring 82 being a hollow sleeve formed in frusto-conical shape with an outward flare at its upper portion accurately defines the best shape for the flame, and prevents the formation of vacuum or sub pressure pockets within the combustion head and flame. The air admission means, such as the holes 33 and I83 and the spaces between the lugs 29!, beneath the ring 282 allows air to be drawn in for aiding in efficient combustion, cooling and prevention of carbon formation and aids in controllingv the shape of the flame.
It is to be understood that the above described embodiment of my invention is for the purpose of illustration only and that changes may be made therefrom without departing from the spirit and scope of my invention except as limited by the appended claims.
I claim:
1. In an oil burner including a vertically disposed atomizing nozzle, wall means enclosing the nozzle defining a substantially circular burner head having a top opening concentric with the nozzle, there being a shoulder around the lower part of the nozzle and means for introducing air into the burner head below the nozzle; a plate disposed horizontally in the head and having a circular sleevelike portion encircling the nozzle and resting upon said shoulder, the plate being of smaller diameter than the interior of the head, means upon the top of the plate adjacent to the periphery thereof for directing air in streams across the top of the plate toward the central part thereof, means at the center of the plate and encircling the axis of the nozzle for deflecting the air streams upwardly through said top opening, said last means being extended inwardly across the upper end of said sleeve-like portion to partly cover the nozzle and form with the sleeve-like portion a chamber having a restricted central opening above the nozzle, flame shaping means supported on the head concentric with the first opening and through which the upwardly directed air streams and oil discharge from the nozzle pass, and means for introducing air into the nozzle enclosing chamber from beneath the plate.
2. An oil burner structure of the character stated in claim 1, in which said flame shaping means comprises a hollow circular sleeve open at its ends and of gradually increasing inside diameter from its lower end through the major part of its length and of sharply increasing diameter through the remainder of its length, the lower end edge of the sleeve resting upon the burner head.
3. An oil burner structure or the character stated in claim 1, in which said flame shaping means comprises a hollow circular sleeve open at its ends and'of gradually increasing inside diameter from its lower end through the major part of its length and of sharply increasing diameter through the remainder ofits length, the lower end of the sleeve resting upon the burner head.
9 and means for introducing air into the sleeve adjacent to the lower end thereof.
4. In an oil burner including a vertically disposed atomizing nozzle and a wall means enclosing the nozzle defining a substantially circular burner head, the burner head having a top opening concentric with the nozzle; means for introducing air into the burner head below the nozzle, a plate secured within the head and having a diameter less than the interior diameter of the head, said plate having a central depending sleeve into which the nozzle is received, the lower edge of the sleeve having tight contact with the nozzle, means for directing air from the periphery of the plate across the top thereof in a plurality of streams tangential to the center of the plate, means at the center of the plate for deflecting said air streams upwardly through said top opening comprising a circular mound having a central flat top provided with an opening concentric X with and above the nozzle, said last opening having a diameter materially less than the inside diameter of the sleeve, air inlet ports through the sleeve below the plate, and a flame shaping means resting upon the burner head concentric with the first mentioned opening, said flame shaping means comprising a hollow sleevelike ring open at its ends and of gradually increasing diameter from its lower edge toward its top edge through the major portion of its length and of sharply increasing diameter through the remainder of its length to its top edge, said sleevelike ring having air inlet apertures formed therethrough adjacent to its lower edge.
5. In an oil burner including a vertically disposed atomizing nozzle and a wall means enclosing the nozzle defining a substantially circular burner head, the burner head having a top opening concentric with the nozzle; means for introducing air into the burner head below the nozzle, a plate secured within the head and having a diameter less than the interior diameter of the head, said plate having a central depending sleeve into which the nozzle is received, the lower edge of the sleeve having tight contact with the nozzle, means for directing air from the periphery of the plate across the top thereof in a plurality of streams tangential to the center of the plate, means at the center of the plate for deflecting said air streams upwardly through 'said top opening comprising a circular mound having a central fiat top provided with an opening concentric with and above the nozzle, said last opening having a diameter materially less than the inside diameter of the sleeve, air inlet ports through the sleeve below the plate, and a flame shaping means supported upon the top of the burner head concentric with the first mentioned opening and comprising a hollow sleevelike ring open at its ends and of gradually increasing diameter from its lower end through the major part of its length, the remaining part of the length being of sharply increasing diameter to the top end, the supporting means for said flame shaping means comprising spaced lugs formed upon the head around the first mentioned opening whereby is provided a plurality of air inlet ports around said first opening and beneath the ring.
6. In an oil burner including an atomizing nozzle having an upwardly directed discharge tip, wall means enclosing the nozzle defining a substantially circular head having a top opening concentric with the nozzle and means for introducing air into the lower part of the burner head;
a wide flat plate body having a central opening within which said nozzle is positioned, the air from the burner head flowing over the top surface of the body from the outer part of the head toward the central part of the body, spaced members upstanding from said surface around the perimeter of said body for dividing inflowing air into streams and for directing said air streams over said surface toward the said central part of the body, the central part of the body having a frusto-conical raised area having a smooth top wall surface, the said body opening extending axially through said raised area, said top opening having a wall having an upper portion which inclines upwardly and inwardly above and partially covers the tip of said nozzle, said top opening below the inclined portion of the said wall thereof being of a diameter appreciably greater than the greatest diameter of the nozzle, means for closing the lower part of said central opening around the nozzle forming a chamber in which the nozzle is enclosed, and means for admitting air into said chamber from below said plate body.
'7. In an oil burner including an atomizing nozzle having an upwardly directed outlet, wall means enclosing the nozzle defining a burner head having a top opening concentric with the nozzle and means for introducing air into the burner head below the nozzle; means forming a chamber enclosing the nozzle and having a wall partially overlying the nozzle, said wall having a restricted outlet opening lying above the outlet of the nozzle and concentric with the first opening and with the nozzle, the said outlet opening having a diameter less than the diameter of the nozzle, means arranged in a circle around the nozzle for directing air inwardly in streams from the burner head toward the axial center of the nozzle, means encircling and immediately adjacent to the said restricted outlet opening for deflecting said air streams upwardly across the restricted outlet opening to pass through the first opening, and means for directing part of the air to the said nozzle enclosing chamber from below the said restricted outlet opening and below the tip of the nozzle to flow upwardly across the tip of the nozzle to and through the restricted outlet opening for preventing the formation of a vacuum around the nozzle tip in the nozzle chamber.
8. An oil burner structure of the character stated in claim 7, wherein the said chamber forming means comprises a cylindrical sleeve, a plate from which said sleeve extends downwardly, and the means for charging the chamber comprises air passages leading through said sleeve into the chamber from the underside of the plate.
9. In an oil burner including a vertically disposed atomizing nozzle, wall means enclosing the nozzle defining a substantially circular burner head having a top opening concentric with the nozzle, there being a shoulder around the lower part of the nozzle and'means for introducing air into the burner head below the nozzle; a plate disposed horizontally in the head and having a circular sleeve like portion encircling the nozzle and resting upon said shoulder, a plate being of smaller diameter than the interior or" the head, means upon the top of the plate adjacent to the periphery thereof for directing part of said air in streams across the top of the plate toward the central part thereof, means at the center of the plate and encircling the axis of the nozzle for deflecting the air streams upwardly through said 11 top opening, said; last means being extended inwardly across the upper end of said sleeve like portion to partly cover the nozzle and form with the sleeve like portion a chamber having a restricted central opening above the nozzle, and means for introducing air into the no-zzie enclosing chamber from beneath the plate.
REINHOLD D. SCHOENWETTER.
REFERENCES CITED Number 12 UNITED STATES PATENTS Name Date Melas Nov. 16, 1915 Johnson Oct. 28, 1924 Johnson Jan. 6, 1925 Marshall May 17, 1932 Lewis Aug. 29, 1933 Higinbotham Apr. 3, 1934 Schoenwetter June 11, 1940 Debler Aug. 19, 1941 Schoenwetter May 18, 1943
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2976920A (en) * 1957-09-04 1961-03-28 Bell & Gossett Co Oil burner with air directing means

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Publication number Priority date Publication date Assignee Title
US1160929A (en) * 1914-06-26 1915-11-16 David Townsend Equalizing oil-burner.
US1513461A (en) * 1923-03-27 1924-10-28 Economy Heater Co Inc Oil burner
US1522064A (en) * 1923-05-02 1925-01-06 Economy Heater Co Inc Combustion chamber for oil burners
US1858302A (en) * 1928-04-23 1932-05-17 Fluid Heat Inc Oil burning apparatus
US1924938A (en) * 1931-08-08 1933-08-29 Bethlehem Steel Corp Burner construction
US1953483A (en) * 1930-06-30 1934-04-03 Arthur O Higinbotham Oil burner
US2204451A (en) * 1936-10-05 1940-06-11 Swirling Heat Inc Oil burner
US2253266A (en) * 1939-11-21 1941-08-19 Loyd I Aldrich Oil burner
US2319636A (en) * 1940-06-11 1943-05-18 Swirling Heat Inc Oil burner

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1160929A (en) * 1914-06-26 1915-11-16 David Townsend Equalizing oil-burner.
US1513461A (en) * 1923-03-27 1924-10-28 Economy Heater Co Inc Oil burner
US1522064A (en) * 1923-05-02 1925-01-06 Economy Heater Co Inc Combustion chamber for oil burners
US1858302A (en) * 1928-04-23 1932-05-17 Fluid Heat Inc Oil burning apparatus
US1953483A (en) * 1930-06-30 1934-04-03 Arthur O Higinbotham Oil burner
US1924938A (en) * 1931-08-08 1933-08-29 Bethlehem Steel Corp Burner construction
US2204451A (en) * 1936-10-05 1940-06-11 Swirling Heat Inc Oil burner
US2253266A (en) * 1939-11-21 1941-08-19 Loyd I Aldrich Oil burner
US2319636A (en) * 1940-06-11 1943-05-18 Swirling Heat Inc Oil burner

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2976920A (en) * 1957-09-04 1961-03-28 Bell & Gossett Co Oil burner with air directing means

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