US20090000301A1 - Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers - Google Patents
Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers Download PDFInfo
- Publication number
- US20090000301A1 US20090000301A1 US12/215,148 US21514808A US2009000301A1 US 20090000301 A1 US20090000301 A1 US 20090000301A1 US 21514808 A US21514808 A US 21514808A US 2009000301 A1 US2009000301 A1 US 2009000301A1
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- Prior art keywords
- air
- zone
- refractory
- gasifier
- tile
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/20—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having rotating or oscillating drums
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/22—Arrangements or dispositions of valves or flues
- C10J3/24—Arrangements or dispositions of valves or flues to permit flow of gases or vapours other than upwardly through the fuel bed
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/32—Devices for distributing fuel evenly over the bed or for stirring up the fuel bed
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/74—Construction of shells or jackets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/02—Casings; Linings; Walls characterised by the shape of the bricks or blocks used
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
- F23M5/085—Cooling thereof; Tube walls using air or other gas as the cooling medium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/36—Arrangements of air or gas supply devices
- F27B7/362—Introducing gas into the drum axially or through the wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
- F27D1/045—Bricks for lining cylindrical bodies, e.g. skids, tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2200/00—Details of gasification apparatus
- C10J2200/09—Mechanical details of gasifiers not otherwise provided for, e.g. sealing means
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0946—Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/12—Heat utilisation in combustion or incineration of waste
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- the invention disclosed and claimed herein deals with ceramic intermittently sealable refractory tile and controlled air continuous gasifiers (rotary kilns) that are manufactured using such refractory tile, and waste to energy systems that have such gasifiers as part of the system.
- the refractory tile and the novel controlled air continuous gasifiers of this invention form part of a system that is novel and environmentally effective to directly convert the latent thermal energy of biomass waste to power (electricity or steam) without the need for costly processes to clean contaminated flue gases.
- a rotary kiln is essentially a slow moving, i.e. rotating, refractory-lined steel cylinder. To facilitate the movement of waste material, it generally slants downward from the feed end to the outlet end. The kiln is heated to high temperatures and as material passes through the kiln, waste is evaporated, organic materials are volatized and combustion begins. Generally, rotary kilns can be designed to operate at temperatures between 1400 and 2600 degrees Fahrenheit. The kiln's end product can be either ash or slag, depending on the mode of operation and the initial characteristics of the waste that is fed to the kiln.
- end seals Key elements of rotary kiln design are the end seals, drive assembly, kiln refractory and control systems.
- the end seals are designed to minimize leakage of air into the system and prevent escape of combustion gases.
- the drive assembly must supply enough torque to rotate the kiln under all operating conditions.
- the refractory lining (tile) protects the kiln shell from overheating and chemical attack. At the same time, it provides a hot surface to aid in ignition and combustion of waste. Refractory surfaces near the feed inlet are designed for resistance to high impact and thermal shock loads. In the discharge area, refractory must withstand chemical attack and slag penetration.
- contaminated flue gas from waste combustion is used to heat clean air indirectly in a ceramic heat exchanger to temperatures up to about 2000 degrees Fahrenheit and clean air side pressures up to about 200 psig to run a gas turbine.
- No flue gas treatment is required, and the gas turbine can discharge clean air for process use rather than combustion products.
- the novel refractory tiles of this invention allow for the processing of waste without slag buildup and thus this invention eliminates one of the major problems associated with prior art kilns.
- the invention herein destroys biomass and related wastes at their source and produces electrical power more efficiently than can be accomplished with conventional steam power plants.
- the system has low leakage in the heat exchangers used therein, and turbine efficiencies are high owing to the use of controlled maintenance air instead of combustion products.
- Plants using the systems disclosed herein can be sized to handle large volume, low heat release, wet materials, at the source, to reduce trucking, storage, and related material handling situations. This process makes it possible for remote communities and industries to destroy municipal solid waste, sludge, wood products and trash and at the same time, generate electricity by firing a gas turbine with clean air.
- the invention claimed herein deals with ceramic intermittently sealable refractory tile and controlled air continuous gasifiers that are manufactured using such refractory tile, and waste to energy systems that have such gasifiers as part of the system.
- this invention deals in one embodiment with a ceramic intermittently sealable refractory tile comprising a refractory tile, said refractory tile having a top and a bottom.
- an air shaft having an external end and an internal end.
- the external end is surmounted by a check valve and the internal end opens into a manifold formed in the top of the refractory tile.
- the manifold has a bottom, there being a plurality of channels from the bottom of the manifold that open through the bottom of the refractory tile.
- the kilns of this invention have better control of the air through the fired bed; have customized tuyeres/permeable ceramic plates; eliminates the use of a ceramic ball valve; bears inexpensive construction, and can use standard, off the shelf check valves for safe operation.
- the kilns of this invention have a counter-flow air flow pattern over the ash discharge section of the kiln which accomplishes three things that are important.
- the air cools the ash.
- the air preheats the combustion air which it will be noted is introduced below the fuel pile, and thirdly, heated syngas transfers energy to the drying zone refractory lining.
- All other prior art kilns have an airflow pattern across all three sections of the kiln, which is inefficient.
- a ceramic, intermittently sealable refractory tile comprising a refractory tile, wherein the refractory tile is formed of air permeable ceramic.
- the refractory tile has a top and a bottom, and contained within the refractory tile is an air shaft, having an external end and an internal end. The external end is surmounted by a first manifold; the first manifold has an external end and an internal end. The external end of the manifold is surmounted by a check valve. The manifold internal end surmounts and joins to the external end of the air shaft. The internal end of the air shaft opens into a second manifold formed in the top of the refractory tile.
- Yet another embodiment is a ceramic intermittently sealable refractory tile comprising a refractory tile, wherein the refractory tile has a top and a bottom.
- an air shaft that has an external end and a bifurcated internal end, wherein the external end of the air shaft has surmounted thereon a check valve. The internal ends of the air shaft exit through the bottom of the tile.
- Still other embodiments of this invention are a controlled air continuous gasifier containing a plurality of refractory tiles of the type described just Supra and a waste to energy system employing a controlled air continuous gasifier.
- the gasifier comprises (i) a cylinder having a feed end and a product end and comprising three zones consisting of zone A, a waste heating zone; zone B, a starved air combustion zone; and zone C, an ash cooling zone.
- Component (ii) a feed end cap on the feed end of the cylinder and component (iii) is a product end cap on the product end of the cylinder.
- Component (iv) is a product exit port in the product end cap and component (v) a flue gas exit port in the feed end cap.
- Component (vi) is a waste feed port in the feed end cap and there is component (vii) which is at least one air injection port near the product end cap, the air injection port joining with an air manifold, wherein the air manifold is located outside any ceramic refractory tile of zones B and C and terminates at an upper end of Zone B.
- Component (viii) is a means for allowing rotation of the gasifier.
- the cylinder comprises a. a refractory lined open center core running essentially the full length of the cylinder.
- the refractory lining has an inside surface and an outside surface; b. a first metal shell covering the entire outside surface of the refractory lining, the first metal shell having an outside surface; c. an insulated second metal shell formed adjacent to, and conforming to, the outside surface configuration of the first metal shell such that there is a hollow core provided between the first metal shell and the second metal shell, wherein the refractory lining of zone B is a ceramic sealable refractory tile as set forth just Supra.
- Another embodiment of this invention is a waste to energy system comprising in combination at least a. a gasifier as described just Supra, b. an oxidizer; c. an air to air, all-ceramic heat exchanger; d. a gas turbine; e. a generator operated from the gas turbine and f. a filter and compressor driven by the gas turbine.
- Yet another embodiment of this invention is a waste to energy system comprising in combination at least: a. a gasifier as disclosed just Supra; b. an oxidizer; c. an air to air, all-ceramic heat exchanger; d. a high pressure, medium temperature, alloy metal air-to air heat exchanger; e. a gas turbine; f. a generator operated from the gas turbine; and g. a filter and compressor driven by the gas turbine.
- FIG. 1 is a full top view of a gasifier of this invention.
- FIG. 2 is a cross sectional view of FIG. 1 , taken through the line 2 - 2 of FIG. 1 .
- FIG. 3 is an elevation of the feed end of a gasifier of this invention with the end cap removed.
- FIG. 4 is a side view of a tile 25 A of this invention.
- FIG. 5 is a cross sectional view of the tile of FIG. 4 .
- FIG. 6 is a view in perspective of the ceramic portion of the tile of FIG. 4 , showing the exit ports of the air channels.
- FIG. 7 is a side view of a tile 25 B of this invention.
- FIG. 8 is a cross sectional view of the tile of FIG. 7 showing the bifurcated exit ports.
- FIG. 9 is a side view of a tile 25 C of this invention.
- FIG. 10 is a full top view of an array of the tile of FIG. 9 being fed air using a common manifold.
- FIG. 11 is a side view of the array of FIG. 10 .
- FIG. 12 is a cross sectional side view through the center line of a check value useful in this invention.
- FIG. 13 is a full side view of the tile of 9 wherein the tile has been mounted on standard fire brick.
- FIG. 14 is a side view of a tile of this invention in which its position in the rotation is just after arriving at point E in FIG. 3 , wherein the valve 26 is closed.
- FIG. 15 is a side view of the tile of FIG. 14 in which its position in the rotations is just after arriving at Point D in FIG. 3 , wherein the valve 26 is fully open.
- FIG. 1 a top view of a gasifier 1 of this invention.
- a cylindrical element 2 which is generally an insulated metal shell.
- the feed end cap 3 and the product end cap 4 along with an air and syngas exit port 5 , ignitions and stabilization burner 36 , ash auger 37 , air manifold 38 and an air inlet port 6 .
- Shown at each end of the cylindrical element 2 are the rotating means 7 and 7 ′.
- FIG. 2 there is shown a cross sectional view of the gasifier 1 of FIG. 1 through line 2 - 2 wherein there is shown the feed end cap 3 , the product end cap 4 , the air inlet port 6 , the refractory lining 8 , the air conduction system 9 , and, three zones designated A, B, and C, which will be discussed infra. Further shown in the feed cap 3 are the flue gas exit port 10 and the waste feed port 11 .
- zone A is a preheat and waste heating zone and does not require the refractory tiles of the instant invention and therefore, the refractory lining in this zone can be standard refractory tiles 13 . However, it is contemplated that the tiles of this invention can also be used if the particular process required them to be in that zone.
- This zone constitutes on the order of about twenty percent of the interior volume of the cylindrical element 2 .
- the feed enters this solid, refractory-lined zone that contains no air-cooling.
- the syngas from the combustion process contains primarily methane, hydrogen, carbon monoxide, carbon dioxide and water at a temperature below 800 dF. As this mixture passes over the feed, it drives off water, distills volatiles and heats the refractory in the preheat zone.
- zone B which is the starved air combustion zone, which constitutes on the order of about sixty to seventy percent of the interior volume of the cylindrical element 2 .
- a percentage of the stoichiometric air is injected through the tuyeres into the fuel bed and combusts the fixed carbon to carbon monoxide.
- the rotation of the bed through the fuel introduces air continuously into the fuel as new fuel gently tumbles across the tuyeres as it moves downward to the exit. Because zone B is the combustion zone, this zone should be lined with a multiplicity of the inventive tiles of this invention.
- Zone C is the ash cooling zone and this constitutes on the order of about twenty percent of the total interior volume of the cylindrical element 2 .
- the air from the ash discharge housing bustle is introduced between the outer skin and the kiln shell at the ash housing. This air passes around the thin refractory-line kiln section and cools the ash indirectly as it passes over the kiln shell up to the combustion zone. Since this zone is not a combustion zone, the lack of direct air through the inventive tile 23 is acceptable, and thus, one need not provide this zone with a refractory tile of this invention and one can use standard tile 13 in this zone. However, as above, the particular process may require the use of the inventive tile of this invention in this zone and such a use is contemplated within the scope of this invention.
- the air starts at the preheat zone and flows into the combustion zone, and continues on through the ash zone. Therefore, it cools the preheat zone and heats the ash zone using energy that it picked up from the entire length of the kiln as it travels from the feed end to the ash discharge housing.
- the air is introduced at the ash discharge housing and taken off before it reaches the preheat zone.
- air is introduced into the air conduction system 9 , and the air is allowed to move through the air conduction system 9 .
- zone B wherein it moves into the inventive refractory tiles through open air shafts, all of which will be discussed infra.
- the movement of the air in this manner differs from some of the prior art, in which air is introduced directly into the cylindrical element 2 through the product end cap 4 , and directly into the combustion zone B and on through the zone A and out the exit 5 .
- FIG. 14 is a side view of a tile of this invention in which its position in the rotation is just after arriving at point E in FIG. 3 , wherein the valve 26 is closed.
- Number 39 denotes insulation as an option on the tile.
- FIG. 15 is a side view of the tile of FIG. 14 after it has arrived at about point D on FIG. 3 , wherein the valve 26 is open allowing air to flow from the air conduction duct 9 into the fire bed in zone B.
- the gasifier is normally tilted such that the feed end of the gasifier is higher than the product end. This is to facilitate the movement of the waste through the gasifier 1 as the gasifier 1 rotates during operation. Normal rotation for a gasifier is clockwise.
- FIG. 3 is an elevation of the feed end of the gasifier 1 .
- the hollow core 12 which is formed by the placement of the standard refractory tiles 13 to form the standard refractory lining 14 .
- a first metal shell 16 Positioned on the outer surface 15 of the standard refractory lining 14 is a first metal shell 16 , which provides the integrity to hold the refractory lining 14 together and in place. It should be understood at this point that the elevation does not show the refractory lining 8 containing the inventive tiles 25 A, 25 B, and 25 C and such illustration can be found, for example, in FIG. 3 ,
- first metal shell 16 and the second metal shell 17 are a metal cover 18 over insulation 19 over the entire cylindrical portion 2 of the gasifier 1 .
- the placement of the first metal shell 16 and the second metal shell 17 is such that a hollow air conduction system 9 is formed essentially from the tail end of zone C (point 20 ) to the leading edge (top) of zone B (point 21 ), wherein zone B is bustled at point 21 to prevent the transfer of any air into the feed area in zone A (see FIG. 2 ).
- Zone B is the preferred zone for the use of the inventive tiles herein although, it is contemplated within the scope of this invention to use the inventive tile 25 A-C in zones A and C as well, depending on the type of waste that is being processed, among other factors. It has been found that inventive tile 25 A is best when processing litter such as biomass litter; tile 25 B is best when processing municipal solid waste, and tile 25 C is best used when processing sludge such as sewage sludge, and the like.
- the valves 26 of the sealable tiles 25 A-C of this invention open when the tiles 25 A-C arrive at approximately point D, shown on FIG. 3 , during the clockwise rotation of the gasifier, and the valves 26 close when the tiles 25 A-C arrive at approximately Point E, also shown on FIG. 3 .
- the valves 26 in combination with the air pressure behind them also operates to prevent air and flue gas from returning to the air conduction system 9 . In this manner there is a continuous, controlled flow of air through just the waste 22 that is being combusted.
- Preferred for this invention are refractory tiles 25 A-C that are put together using two halves.
- the tiles are usually molded in halves and joined together by mortar to form the whole tile 25 A, 25 B or 25 C.
- FIG. 4 is a view into the gasifier 1 , zone B, showing a side view of a molded tile 25 A of this invention positioned in a portion of the gasifier 1 , wherein there is shown the first steel cover 16 , a check valve 26 , an air manifold 24 built right into the tile 25 A, wherein the tile is constructed from hard ceramic brick, the second outer steel shell 18 , and insulation 19 .
- FIG. 5 there is shown a cross sectional view of the tile of FIG. 4 through line 5 - 5 showing channels 27 through which the air passes from the air conduction duct 9 to the interior of zone B of the gasifier 1 through air shaft 29 .
- FIG. 6 is a view in perspective of the tile 25 A per se showing the multiple exit ports 28 through the tile 25 A, and the manifold 24 .
- FIG. 7 wherein there is shown a second embodiment of the inventive tile of this invention, 25 B positioned in a portion of a gasifier 1 . Shown therein is a side view of the tile 25 B, the first steel cover 16 , a check valve 26 , and insulation 19 .
- FIG. 8 shows a cross sectional view of FIG. 4 through line 8 - 8 showing the first steel cover 16 , a check valve 26 , surmounted on the steel 16 and through air shaft 29 , air shaft 30 in the tile per se, and the bifurcated shaft 30 showing exit ports 31 .
- an inventive tile 25 C that is comprised of the first steel cover 16 , a check valve 26 , an first air manifold 32 that is constructed in the air conduction duct 9 which has an exit port 33 that inserts into an air shaft 29 , wherein the tile is constructed from standard hard ceramic brick 13 , the second outer steel shell 18 , insulation 19 , air conduction duct 9 , a second air manifold 24 in the tile per se, an air shaft 29 into the tile 25 C, and an entry port 34 into the manifold 24 .
- the tile 25 C is constructed of air permeable ceramic 35 in the core.
- This tile is intended to be used in conjunction with several other tiles sharing one common air manifold 32 as is shown in FIG. 10 which is a top view of the tile inside the steel shell 18 and the insulation 19 .
- a side view of FIG. 10 is shown in FIG. 11 without the steel shell 18 and the insulation 19 in place.
- the permeable ceramic 35 is only in the core of the tile 25 C and that it is surrounded by standard fire brick 13 .
- FIG. 12 is a full side cross sectional view through the center of the valve 26 that is useful in this invention although the inventor herein does not wish to be held to just that valve, as any check valve will suffice for this invention, as long as it will automatically open when needed and automatically close when needed according to the rotation of the gasifier as described Supra.
- This valve is a commercially available eclipse disc type check valve available from Eclipse Combustion, Don Mills Ontario, Canada. Note the flapper 36 cased inside of the valve that allow the valve 26 to be a check valve.
- tuyeres or jet nozzles can be used on the exit ports of the tiles of this invention and it is contemplated within the scope of this invention to equip the tiles with such tuyeres and jet nozzles, depending on the type of material being combusted.
- jets and nozzles as used herein means those shown in “Engineers' Illustrated Thesaurus, by Herkimer, H., Wm. Penn Publishing Corp., New York, N.Y., Chemical Publishing Co., Inc.
- the tiles of this invention are made from silicon carbide/nitride. They are easily cleaned, they are hard and ash releases from them readily.
- the refractory core is therefore easy to build, and is easily retrofitted.
- waste to energy systems are those set forth in U.S. Pat. No. 6,381,963, that issued May 7, 2002 to the inventor herein and such waste to energy systems, their individual components, make up, use and control are incorporated herein for what is taught about such systems.
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
- This application claims priority from U.S. Provisional patent application 60/937,310 filed Jun. 27, 2007.
- The invention disclosed and claimed herein deals with ceramic intermittently sealable refractory tile and controlled air continuous gasifiers (rotary kilns) that are manufactured using such refractory tile, and waste to energy systems that have such gasifiers as part of the system. The refractory tile and the novel controlled air continuous gasifiers of this invention form part of a system that is novel and environmentally effective to directly convert the latent thermal energy of biomass waste to power (electricity or steam) without the need for costly processes to clean contaminated flue gases.
- This application is an original application claiming priority from U.S. Provisional patent application Ser. No. 60/937,310, filed June 27, 2007.
- A rotary kiln is essentially a slow moving, i.e. rotating, refractory-lined steel cylinder. To facilitate the movement of waste material, it generally slants downward from the feed end to the outlet end. The kiln is heated to high temperatures and as material passes through the kiln, waste is evaporated, organic materials are volatized and combustion begins. Generally, rotary kilns can be designed to operate at temperatures between 1400 and 2600 degrees Fahrenheit. The kiln's end product can be either ash or slag, depending on the mode of operation and the initial characteristics of the waste that is fed to the kiln.
- Key elements of rotary kiln design are the end seals, drive assembly, kiln refractory and control systems. The end seals are designed to minimize leakage of air into the system and prevent escape of combustion gases. The drive assembly must supply enough torque to rotate the kiln under all operating conditions. The refractory lining (tile) protects the kiln shell from overheating and chemical attack. At the same time, it provides a hot surface to aid in ignition and combustion of waste. Refractory surfaces near the feed inlet are designed for resistance to high impact and thermal shock loads. In the discharge area, refractory must withstand chemical attack and slag penetration.
- In the inventive system disclosed and claimed herein using a rotary kiln of this invention, contaminated flue gas from waste combustion is used to heat clean air indirectly in a ceramic heat exchanger to temperatures up to about 2000 degrees Fahrenheit and clean air side pressures up to about 200 psig to run a gas turbine. No flue gas treatment is required, and the gas turbine can discharge clean air for process use rather than combustion products. The novel refractory tiles of this invention allow for the processing of waste without slag buildup and thus this invention eliminates one of the major problems associated with prior art kilns.
- The invention herein destroys biomass and related wastes at their source and produces electrical power more efficiently than can be accomplished with conventional steam power plants. The system has low leakage in the heat exchangers used therein, and turbine efficiencies are high owing to the use of controlled maintenance air instead of combustion products.
- Plants using the systems disclosed herein can be sized to handle large volume, low heat release, wet materials, at the source, to reduce trucking, storage, and related material handling situations. This process makes it possible for remote communities and industries to destroy municipal solid waste, sludge, wood products and trash and at the same time, generate electricity by firing a gas turbine with clean air.
- The invention claimed herein deals with ceramic intermittently sealable refractory tile and controlled air continuous gasifiers that are manufactured using such refractory tile, and waste to energy systems that have such gasifiers as part of the system.
- Thus, this invention deals in one embodiment with a ceramic intermittently sealable refractory tile comprising a refractory tile, said refractory tile having a top and a bottom. There is contained within the refractory tile, an air shaft, having an external end and an internal end. The external end is surmounted by a check valve and the internal end opens into a manifold formed in the top of the refractory tile. The manifold has a bottom, there being a plurality of channels from the bottom of the manifold that open through the bottom of the refractory tile.
- Unlike the prior art kilns, the kilns of this invention have better control of the air through the fired bed; have customized tuyeres/permeable ceramic plates; eliminates the use of a ceramic ball valve; bears inexpensive construction, and can use standard, off the shelf check valves for safe operation.
- It is important that those in the art recognize that the kilns of this invention have a counter-flow air flow pattern over the ash discharge section of the kiln which accomplishes three things that are important. First, the air cools the ash. Secondly, the air preheats the combustion air which it will be noted is introduced below the fuel pile, and thirdly, heated syngas transfers energy to the drying zone refractory lining. All other prior art kilns have an airflow pattern across all three sections of the kiln, which is inefficient.
- In another embodiment, there is a ceramic, intermittently sealable refractory tile comprising a refractory tile, wherein the refractory tile is formed of air permeable ceramic. The refractory tile has a top and a bottom, and contained within the refractory tile is an air shaft, having an external end and an internal end. The external end is surmounted by a first manifold; the first manifold has an external end and an internal end. The external end of the manifold is surmounted by a check valve. The manifold internal end surmounts and joins to the external end of the air shaft. The internal end of the air shaft opens into a second manifold formed in the top of the refractory tile.
- Yet another embodiment is a ceramic intermittently sealable refractory tile comprising a refractory tile, wherein the refractory tile has a top and a bottom. There is contained within said refractory tile, an air shaft that has an external end and a bifurcated internal end, wherein the external end of the air shaft has surmounted thereon a check valve. The internal ends of the air shaft exit through the bottom of the tile.
- Still other embodiments of this invention are a controlled air continuous gasifier containing a plurality of refractory tiles of the type described just Supra and a waste to energy system employing a controlled air continuous gasifier.
- Going to yet another embodiment of this invention there is a controlled air, continuous gasifier. The gasifier comprises (i) a cylinder having a feed end and a product end and comprising three zones consisting of zone A, a waste heating zone; zone B, a starved air combustion zone; and zone C, an ash cooling zone.
- Component (ii) a feed end cap on the feed end of the cylinder and component (iii) is a product end cap on the product end of the cylinder.
- Component (iv) is a product exit port in the product end cap and component (v) a flue gas exit port in the feed end cap.
- Component (vi) is a waste feed port in the feed end cap and there is component (vii) which is at least one air injection port near the product end cap, the air injection port joining with an air manifold, wherein the air manifold is located outside any ceramic refractory tile of zones B and C and terminates at an upper end of Zone B.
- Component (viii) is a means for allowing rotation of the gasifier. The cylinder comprises a. a refractory lined open center core running essentially the full length of the cylinder. The refractory lining has an inside surface and an outside surface; b. a first metal shell covering the entire outside surface of the refractory lining, the first metal shell having an outside surface; c. an insulated second metal shell formed adjacent to, and conforming to, the outside surface configuration of the first metal shell such that there is a hollow core provided between the first metal shell and the second metal shell, wherein the refractory lining of zone B is a ceramic sealable refractory tile as set forth just Supra.
- Another embodiment of this invention is a waste to energy system comprising in combination at least a. a gasifier as described just Supra, b. an oxidizer; c. an air to air, all-ceramic heat exchanger; d. a gas turbine; e. a generator operated from the gas turbine and f. a filter and compressor driven by the gas turbine.
- Yet another embodiment of this invention is a waste to energy system comprising in combination at least: a. a gasifier as disclosed just Supra; b. an oxidizer; c. an air to air, all-ceramic heat exchanger; d. a high pressure, medium temperature, alloy metal air-to air heat exchanger; e. a gas turbine; f. a generator operated from the gas turbine; and g. a filter and compressor driven by the gas turbine.
-
FIG. 1 is a full top view of a gasifier of this invention. -
FIG. 2 is a cross sectional view ofFIG. 1 , taken through the line 2-2 ofFIG. 1 . -
FIG. 3 is an elevation of the feed end of a gasifier of this invention with the end cap removed. -
FIG. 4 is a side view of atile 25A of this invention. -
FIG. 5 is a cross sectional view of the tile ofFIG. 4 . -
FIG. 6 is a view in perspective of the ceramic portion of the tile ofFIG. 4 , showing the exit ports of the air channels. -
FIG. 7 is a side view of atile 25B of this invention. -
FIG. 8 is a cross sectional view of the tile ofFIG. 7 showing the bifurcated exit ports. -
FIG. 9 is a side view of atile 25C of this invention. -
FIG. 10 is a full top view of an array of the tile ofFIG. 9 being fed air using a common manifold. -
FIG. 11 is a side view of the array ofFIG. 10 . -
FIG. 12 is a cross sectional side view through the center line of a check value useful in this invention. -
FIG. 13 is a full side view of the tile of 9 wherein the tile has been mounted on standard fire brick. -
FIG. 14 is a side view of a tile of this invention in which its position in the rotation is just after arriving at point E inFIG. 3 , wherein thevalve 26 is closed. -
FIG. 15 is a side view of the tile ofFIG. 14 in which its position in the rotations is just after arriving at Point D inFIG. 3 , wherein thevalve 26 is fully open. - Turning now to the Figures, there is shown in
FIG. 1 , a top view of a gasifier 1 of this invention. There is shown acylindrical element 2, which is generally an insulated metal shell. Also shown are thefeed end cap 3 and the product end cap 4, along with an air and syngas exit port 5, ignitions andstabilization burner 36,ash auger 37,air manifold 38 and anair inlet port 6. Shown at each end of thecylindrical element 2 are the 7 and 7′.rotating means - With reference to
FIG. 2 , there is shown a cross sectional view of the gasifier 1 ofFIG. 1 through line 2-2 wherein there is shown thefeed end cap 3, the product end cap 4, theair inlet port 6, therefractory lining 8, theair conduction system 9, and, three zones designated A, B, and C, which will be discussed infra. Further shown in thefeed cap 3 are the fluegas exit port 10 and thewaste feed port 11. - With regard to
FIG. 2 , zone A is a preheat and waste heating zone and does not require the refractory tiles of the instant invention and therefore, the refractory lining in this zone can be standardrefractory tiles 13. However, it is contemplated that the tiles of this invention can also be used if the particular process required them to be in that zone. This zone constitutes on the order of about twenty percent of the interior volume of thecylindrical element 2. - The feed enters this solid, refractory-lined zone that contains no air-cooling. The syngas from the combustion process contains primarily methane, hydrogen, carbon monoxide, carbon dioxide and water at a temperature below 800 dF. As this mixture passes over the feed, it drives off water, distills volatiles and heats the refractory in the preheat zone.
- In addition, there is shown zone B, which is the starved air combustion zone, which constitutes on the order of about sixty to seventy percent of the interior volume of the
cylindrical element 2. A percentage of the stoichiometric air is injected through the tuyeres into the fuel bed and combusts the fixed carbon to carbon monoxide. The rotation of the bed through the fuel introduces air continuously into the fuel as new fuel gently tumbles across the tuyeres as it moves downward to the exit. Because zone B is the combustion zone, this zone should be lined with a multiplicity of the inventive tiles of this invention. - Zone C is the ash cooling zone and this constitutes on the order of about twenty percent of the total interior volume of the
cylindrical element 2. The air from the ash discharge housing bustle is introduced between the outer skin and the kiln shell at the ash housing. This air passes around the thin refractory-line kiln section and cools the ash indirectly as it passes over the kiln shell up to the combustion zone. Since this zone is not a combustion zone, the lack of direct air through the inventive tile 23 is acceptable, and thus, one need not provide this zone with a refractory tile of this invention and one can usestandard tile 13 in this zone. However, as above, the particular process may require the use of the inventive tile of this invention in this zone and such a use is contemplated within the scope of this invention. - The above-described arrangement is the direct opposite arrangement of the gasifier and process described in U.S. Pat. No. 6,381,963, In that design, the air starts at the preheat zone and flows into the combustion zone, and continues on through the ash zone. Therefore, it cools the preheat zone and heats the ash zone using energy that it picked up from the entire length of the kiln as it travels from the feed end to the ash discharge housing. In the inventive process, the air is introduced at the ash discharge housing and taken off before it reaches the preheat zone.
- Thus, it is contemplated within the scope of this invention to use a multiplicity of the inventive tile in the
refractory lining 8 in combination withstandard tile 13, and it is also contemplated within the scope of this invention to provide for the whole of zone B to be made up of the inventive tile. Thedesignation 13 denotes standard fire brick, but is also used to shown standard fire brick construction material, such as inFIGS. 5 , 8 and 9. - During processing, air is introduced into the
air conduction system 9, and the air is allowed to move through theair conduction system 9. However, a certain portion of the air is conducted to zone B, wherein it moves into the inventive refractory tiles through open air shafts, all of which will be discussed infra. The movement of the air in this manner differs from some of the prior art, in which air is introduced directly into thecylindrical element 2 through the product end cap 4, and directly into the combustion zone B and on through the zone A and out the exit 5. - When air is introduced as stated in the prior art. The method is ineffective in that a lot of the air moves through the gasifier and exits with the flue gas and is lost. Also, the control of combustion is difficult in that the air is not moved to the combustion mass in a constant and consistent manner such that the rate that each portion of the combusting mass uses is inconsistent and therefore, the combustion is inconsistent and permits the huge build up of slag. Removing the slag is a major problem and often leads to a clogged gasifier and provides other major problems, including a large amount of ash that has to be collected and handled.
-
FIG. 14 is a side view of a tile of this invention in which its position in the rotation is just after arriving at point E inFIG. 3 , wherein thevalve 26 is closed.Number 39 denotes insulation as an option on the tile. -
FIG. 15 is a side view of the tile ofFIG. 14 after it has arrived at about point D onFIG. 3 , wherein thevalve 26 is open allowing air to flow from theair conduction duct 9 into the fire bed in zone B. - It should be noted by those with ordinary skill in the art, that the gasifier is normally tilted such that the feed end of the gasifier is higher than the product end. This is to facilitate the movement of the waste through the gasifier 1 as the gasifier 1 rotates during operation. Normal rotation for a gasifier is clockwise.
- Turning now to
FIG. 3 , which is an elevation of the feed end of the gasifier 1. Shown is thehollow core 12, which is formed by the placement of the standardrefractory tiles 13 to form the standardrefractory lining 14. Positioned on theouter surface 15 of the standardrefractory lining 14 is afirst metal shell 16, which provides the integrity to hold therefractory lining 14 together and in place. It should be understood at this point that the elevation does not show therefractory lining 8 containing the 25A, 25B, and 25C and such illustration can be found, for example, ininventive tiles FIG. 3 , - There is a
second metal shell 17, which is ametal cover 18 overinsulation 19 over the entirecylindrical portion 2 of the gasifier 1. The placement of thefirst metal shell 16 and thesecond metal shell 17 is such that a hollowair conduction system 9 is formed essentially from the tail end of zone C (point 20) to the leading edge (top) of zone B (point 21), wherein zone B is bustled atpoint 21 to prevent the transfer of any air into the feed area in zone A (seeFIG. 2 ). - Zone B is the preferred zone for the use of the inventive tiles herein although, it is contemplated within the scope of this invention to use the
inventive tile 25A-C in zones A and C as well, depending on the type of waste that is being processed, among other factors. It has been found thatinventive tile 25A is best when processing litter such as biomass litter;tile 25B is best when processing municipal solid waste, andtile 25C is best used when processing sludge such as sewage sludge, and the like. - There is shown a certain amount of
waste matter 22 in the bottom of the gasifier 1 in zone A that is being processed. As will be discussed infra, thevalves 26 of thesealable tiles 25A-C of this invention open when thetiles 25A-C arrive at approximately point D, shown onFIG. 3 , during the clockwise rotation of the gasifier, and thevalves 26 close when thetiles 25A-C arrive at approximately Point E, also shown onFIG. 3 . This means that the air is moved to and circulated intimately with the waste during rotation from point D to point E in zone B, and then thevalves 26 stay closed cutting off air supply through the uppermost valves 26 until thevalves 26 rotate through and again arrive at point D. Thevalves 26, in combination with the air pressure behind them also operates to prevent air and flue gas from returning to theair conduction system 9. In this manner there is a continuous, controlled flow of air through just thewaste 22 that is being combusted. - Preferred for this invention are
refractory tiles 25A-C that are put together using two halves. Thus, when the tiles are molded from ceramics, they are usually molded in halves and joined together by mortar to form the 25A, 25B or 25C.whole tile - Turning to
FIG. 4 , which is a view into the gasifier 1, zone B, showing a side view of a moldedtile 25A of this invention positioned in a portion of the gasifier 1, wherein there is shown thefirst steel cover 16, acheck valve 26, anair manifold 24 built right into thetile 25A, wherein the tile is constructed from hard ceramic brick, the secondouter steel shell 18, andinsulation 19. - Turning now to
FIG. 5 , there is shown a cross sectional view of the tile ofFIG. 4 through line 5-5showing channels 27 through which the air passes from theair conduction duct 9 to the interior of zone B of the gasifier 1 throughair shaft 29.FIG. 6 is a view in perspective of thetile 25A per se showing themultiple exit ports 28 through thetile 25A, and the manifold 24. - Turning now to
FIG. 7 , wherein there is shown a second embodiment of the inventive tile of this invention, 25B positioned in a portion of a gasifier 1. Shown therein is a side view of thetile 25B, thefirst steel cover 16, acheck valve 26, andinsulation 19.FIG. 8 shows a cross sectional view ofFIG. 4 through line 8-8 showing thefirst steel cover 16, acheck valve 26, surmounted on thesteel 16 and throughair shaft 29,air shaft 30 in the tile per se, and thebifurcated shaft 30 showingexit ports 31. - Turning now to a third embodiment of the inventive tile herein, there is shown in
FIG. 9 , aninventive tile 25C that is comprised of thefirst steel cover 16, acheck valve 26, anfirst air manifold 32 that is constructed in theair conduction duct 9 which has anexit port 33 that inserts into anair shaft 29, wherein the tile is constructed from standardhard ceramic brick 13, the secondouter steel shell 18,insulation 19,air conduction duct 9, asecond air manifold 24 in the tile per se, anair shaft 29 into thetile 25C, and anentry port 34 into themanifold 24. - The
tile 25C is constructed of air permeable ceramic 35 in the core. This tile is intended to be used in conjunction with several other tiles sharing onecommon air manifold 32 as is shown inFIG. 10 which is a top view of the tile inside thesteel shell 18 and theinsulation 19. A side view ofFIG. 10 is shown inFIG. 11 without thesteel shell 18 and theinsulation 19 in place. It should be noted that the permeable ceramic 35 is only in the core of thetile 25C and that it is surrounded bystandard fire brick 13. -
FIG. 12 is a full side cross sectional view through the center of thevalve 26 that is useful in this invention although the inventor herein does not wish to be held to just that valve, as any check valve will suffice for this invention, as long as it will automatically open when needed and automatically close when needed according to the rotation of the gasifier as described Supra. This valve is a commercially available eclipse disc type check valve available from Eclipse Combustion, Don Mills Ontario, Canada. Note theflapper 36 cased inside of the valve that allow thevalve 26 to be a check valve. - In addition to the advantage obtained by the use of the valve control of air, there is also another feature that adds to the efficiency of the unit.
- It should be noted that tuyeres or jet nozzles can be used on the exit ports of the tiles of this invention and it is contemplated within the scope of this invention to equip the tiles with such tuyeres and jet nozzles, depending on the type of material being combusted. For purposes of this invention, jets and nozzles as used herein means those shown in “Engineers' Illustrated Thesaurus, by Herkimer, H., Wm. Penn Publishing Corp., New York, N.Y., Chemical Publishing Co., Inc. pages 348 and 349, wherein there is shown a multiplicity of nozzles and jets, it being understood that the criticality of the nozzle herein is that the air delivery system of this invention is a blast tuyere and is not a single point of exit from the air shaft, reference is made to jet E, blast tuyere and jet A, Rose jet for spreading.
- The tiles of this invention are made from silicon carbide/nitride. They are easily cleaned, they are hard and ash releases from them readily. The refractory core is therefore easy to build, and is easily retrofitted.
- For purposes of this invention, waste to energy systems are those set forth in U.S. Pat. No. 6,381,963, that issued May 7, 2002 to the inventor herein and such waste to energy systems, their individual components, make up, use and control are incorporated herein for what is taught about such systems.
Claims (18)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/215,148 US20090000301A1 (en) | 2007-06-27 | 2008-06-25 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
| CA2636441A CA2636441C (en) | 2007-06-27 | 2008-06-27 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
| US13/654,485 US20130036746A1 (en) | 2007-06-27 | 2012-10-18 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US93731007P | 2007-06-27 | 2007-06-27 | |
| US12/215,148 US20090000301A1 (en) | 2007-06-27 | 2008-06-25 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/654,485 Continuation US20130036746A1 (en) | 2007-06-27 | 2012-10-18 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20090000301A1 true US20090000301A1 (en) | 2009-01-01 |
Family
ID=40158813
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/215,148 Abandoned US20090000301A1 (en) | 2007-06-27 | 2008-06-25 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
| US13/654,485 Abandoned US20130036746A1 (en) | 2007-06-27 | 2012-10-18 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/654,485 Abandoned US20130036746A1 (en) | 2007-06-27 | 2012-10-18 | Ceramic intermittently sealable refractory tile and controlled air continuous gasifiers |
Country Status (2)
| Country | Link |
|---|---|
| US (2) | US20090000301A1 (en) |
| CA (1) | CA2636441C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090249641A1 (en) * | 2008-04-07 | 2009-10-08 | Wastedry, Llc | Systems and Methods for Processing Municipal Wastewater Treatment Sewage Sludge |
| US20100043246A1 (en) * | 2008-08-25 | 2010-02-25 | Smith David N | Rotary biomass dryer |
| US9458398B2 (en) * | 2011-08-22 | 2016-10-04 | General Electric Company | Heat recovery systems for biomass gasification systems |
| US9657989B2 (en) | 2008-04-07 | 2017-05-23 | Wastedry, Llc | Systems and methods for processing municipal wastewater treatment sewage sludge |
| US20180051877A1 (en) * | 2016-08-22 | 2018-02-22 | Barry Liss | Ash sintering gasifier |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107325825B (en) * | 2017-08-04 | 2020-01-17 | 梧州元泓机械设备有限公司 | Continuous internal circulation dry distillation carbonization equipment |
| CN107893997B (en) * | 2017-11-23 | 2019-02-19 | 铜陵市宏达家电有限责任公司 | Formula of smouldering consumer waste incineration processing unit and its application method |
| WO2020061665A1 (en) | 2018-09-27 | 2020-04-02 | Bumerangue Comercio E Servicos De Tecnologias Ambientais Ltda | Method for managing health service solid waste |
| BR202018070746U8 (en) * | 2018-10-08 | 2022-08-16 | Arildo Falcade Junior Me | SOLID AND LIQUID WASTE GASIFICATOR |
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|---|---|---|---|---|
| US5494653A (en) * | 1993-08-27 | 1996-02-27 | Battelle Memorial Institute | Method for hot gas conditioning |
| US6381963B1 (en) * | 2000-11-02 | 2002-05-07 | Ethopower Corporation Inc. | High temperature intermittently sealable refractory tile and controlled air continuous gasifiers manufactured therewith |
| US8043391B2 (en) * | 2005-10-15 | 2011-10-25 | Forschungszentrum Karlsruhe Gmbh | Method for producing and preparing fast pyrolysis products from biomass for an entrained-flow pressure gasification |
-
2008
- 2008-06-25 US US12/215,148 patent/US20090000301A1/en not_active Abandoned
- 2008-06-27 CA CA2636441A patent/CA2636441C/en not_active Expired - Fee Related
-
2012
- 2012-10-18 US US13/654,485 patent/US20130036746A1/en not_active Abandoned
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5494653A (en) * | 1993-08-27 | 1996-02-27 | Battelle Memorial Institute | Method for hot gas conditioning |
| US6381963B1 (en) * | 2000-11-02 | 2002-05-07 | Ethopower Corporation Inc. | High temperature intermittently sealable refractory tile and controlled air continuous gasifiers manufactured therewith |
| US8043391B2 (en) * | 2005-10-15 | 2011-10-25 | Forschungszentrum Karlsruhe Gmbh | Method for producing and preparing fast pyrolysis products from biomass for an entrained-flow pressure gasification |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090249641A1 (en) * | 2008-04-07 | 2009-10-08 | Wastedry, Llc | Systems and Methods for Processing Municipal Wastewater Treatment Sewage Sludge |
| US9638414B2 (en) | 2008-04-07 | 2017-05-02 | Wastedry Llc | Systems and methods for processing municipal wastewater treatment sewage sludge |
| US9657989B2 (en) | 2008-04-07 | 2017-05-23 | Wastedry, Llc | Systems and methods for processing municipal wastewater treatment sewage sludge |
| US20100043246A1 (en) * | 2008-08-25 | 2010-02-25 | Smith David N | Rotary biomass dryer |
| US8667706B2 (en) * | 2008-08-25 | 2014-03-11 | David N. Smith | Rotary biomass dryer |
| US9458398B2 (en) * | 2011-08-22 | 2016-10-04 | General Electric Company | Heat recovery systems for biomass gasification systems |
| US20180051877A1 (en) * | 2016-08-22 | 2018-02-22 | Barry Liss | Ash sintering gasifier |
| US10782021B2 (en) * | 2016-08-22 | 2020-09-22 | Barry Liss | Ash sintering gasifier |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2636441C (en) | 2013-09-24 |
| US20130036746A1 (en) | 2013-02-14 |
| CA2636441A1 (en) | 2008-12-27 |
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