TW202502907A - Polyimide resin and adhesive film - Google Patents
Polyimide resin and adhesive film Download PDFInfo
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
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Abstract
Description
本發明係關於一種可適宜地使用作為半導體或電子零組件製造用之耐熱性黏著劑之聚醯亞胺樹脂。更詳細而言,係關於一種於製造半導體封裝時貼附於半導體元件搭載基板而使用之半導體或電子零組件製造用之聚醯亞胺樹脂、包含其之樹脂組成物、黏著劑及黏著薄膜。The present invention relates to a polyimide resin that can be suitably used as a heat-resistant adhesive for manufacturing semiconductor or electronic components. More specifically, it relates to a polyimide resin for manufacturing semiconductor or electronic components that is used to be attached to a semiconductor element mounting substrate when manufacturing a semiconductor package, a resin composition containing the same, an adhesive, and an adhesive film.
近年來,隨著電子機器之小型化、輕量化之要求提高,對於內藏於其中之電子零組件亦要求小型化、高密度安裝化。因此,作為半導體封裝開發出各種形態。例如,作為面陣列安裝型封裝,有大幅縮小了球柵陣列(BGA,Ball Grid Array)之尺寸之晶片尺寸封裝(CSP,Chip Size Package)。該CSP中,方形扁平無引腳封裝(QFN,Quad Flat Non-leaded Package)係出於使用引線之四方扁平封裝(QFP,Quad Flat Package)之小型化、低高度化之目的被開發出,係使用電極墊代替引線作為連接用端子之封裝。QFN由於在密封區域中有外引線部,因此有導致密封樹脂包裹之模製溢料之異常之問題。為了解決該問題,有效的是於樹脂密封時藉由黏著薄膜來保護引線框架之外引線部。基於此種觀點,提出有用於QFN等半導體封裝之各種黏著薄膜。In recent years, with the increasing demand for miniaturization and lightness of electronic equipment, the electronic components built into them are also required to be miniaturized and mounted at a high density. Therefore, various forms of semiconductor packages have been developed. For example, as a surface array mounting package, there is a chip size package (CSP) that greatly reduces the size of the ball grid array (BGA). Among the CSPs, the quad flat non-leaded package (QFN) was developed for the purpose of miniaturization and low height of the quad flat package (QFP) using leads. It is a package that uses electrode pads instead of leads as connection terminals. Since QFN has an external lead portion in the sealing area, there is a problem of causing abnormal molding overflow of the sealing resin package. To solve this problem, it is effective to protect the lead portion outside the lead frame by an adhesive film during resin sealing. Based on this viewpoint, various adhesive films useful for semiconductor packaging such as QFN have been proposed.
此種黏著薄膜通常藉由在耐熱性薄膜上設置各種黏著劑層而製造。作為耐熱性薄膜,提出有聚醯亞胺、聚醯胺、聚醯胺醯亞胺、聚醚醯亞胺、聚酯、聚苯硫醚、聚碸、聚醚碸等,作為黏著劑層之樹脂,提出有丙烯酸系、聚矽氧系、聚醯胺系、聚醯亞胺系等之樹脂。黏著劑層由於在晶粒黏著、打線接合、樹脂密封等之加熱步驟中被加熱至高溫後,從引線框架剝離,因此要求不僅解決模製溢料,還解決對各程序之適配性、糊劑殘留及翹曲,為此已提出有各種黏著劑層。Such adhesive films are usually produced by providing various adhesive layers on a heat-resistant film. As the heat-resistant film, polyimide, polyamide, polyamide imide, polyether imide, polyester, polyphenylene sulfide, polysulfone, polyether sulfone, etc. are proposed, and as the resin of the adhesive layer, acrylic resin, polysilicone resin, polyamide resin, polyimide resin, etc. are proposed. Since the adhesive layer is peeled off from the lead frame after being heated to a high temperature in the heating steps of die attach, wire bonding, resin sealing, etc., it is required to solve not only the molding flash but also the adaptability to each process, paste residue and warp. For this purpose, various adhesive layers have been proposed.
例如,專利文獻1中揭示有以下聚醯亞胺樹脂成為對於半導體安裝材料之薄膜狀接著劑,上述聚醯亞胺樹脂中,主要之胺成分包含二胺基矽氧烷化合物、及2,2-雙(4-(4-胺基苯氧基)苯基)丙烷或1,3-雙(3-胺基苯氧基)苯,該聚醯亞胺樹脂可溶於有機溶劑,且玻璃轉移溫度為100~150℃。For example, Patent Document 1 discloses that the following polyimide resin becomes a film adhesive for semiconductor mounting materials. In the above polyimide resin, the main amine component includes a diaminosiloxane compound and 2,2-bis(4-(4-aminophenoxy)phenyl)propane or 1,3-bis(3-aminophenoxy)benzene. The polyimide resin is soluble in an organic solvent and has a glass transition temperature of 100 to 150°C.
又,專利文獻2中揭示有以下樹脂組成物成為能夠於製造電子裝置時使用之耐熱性黏著劑,上述樹脂組成物含有聚醯亞胺系樹脂及羥甲基系化合物,且上述聚醯亞胺系樹脂之二胺殘基為聚矽氧烷系二胺之殘基及具有羥基之芳香族二胺之殘基。專利文獻2中記載有當聚醯亞胺樹脂中具有羥基之芳香族二胺之殘基、或樹脂組成物中之羥甲基系化合物之任一者不存在時,在300℃處理後與屬於基材之聚醯亞胺薄膜之接著力會大幅提昇,而於室溫下無法剝離(段落0098)。Furthermore, Patent Document 2 discloses that the following resin composition can be used as a heat-resistant adhesive when manufacturing electronic devices. The resin composition contains a polyimide resin and a hydroxymethyl compound, and the diamine residues of the polyimide resin are residues of polysiloxane diamine and residues of aromatic diamine having a hydroxyl group. Patent Document 2 states that when either the residue of aromatic diamine having a hydroxyl group in the polyimide resin or the hydroxymethyl compound in the resin composition is absent, the adhesion to the polyimide film belonging to the substrate is greatly improved after treatment at 300°C, and cannot be peeled off at room temperature (paragraph 0098).
進而,專利文獻3中揭示有以下黏著薄膜成為半導體或電子零組件製造用之黏著薄膜,上述黏著薄膜具有耐熱性薄膜及黏著劑層,且黏著劑層包含聚醯亞胺共聚合體,該聚醯亞胺共聚合體在所有二胺殘基中含有30~100莫耳%之聚矽氧烷系二胺殘基。Furthermore, Patent Document 3 discloses that the following adhesive film is used as an adhesive film for manufacturing semiconductors or electronic components, wherein the adhesive film has a heat-resistant film and an adhesive layer, and the adhesive layer contains a polyimide copolymer, and the polyimide copolymer contains 30 to 100 mol % of polysiloxane diamine residues in all diamine residues.
於專利文獻2及3中,藉由以下方式進行完全醯亞胺化,即,合成聚醯胺酸,將包含聚醯胺酸之樹脂組成物塗佈於玻璃基板或聚醯亞胺薄膜等基材上後,加熱至250℃。 然而,使用專利文獻1~3中所記載之聚醯亞胺樹脂之黏著薄膜存在以下問題,即,於高溫下之加熱步驟後將黏著劑層從引線框架剝離時,因條件而產生糊劑殘留。 [先前技術文獻] [專利文獻] In patent documents 2 and 3, complete imidization is performed by synthesizing polyamide, applying a resin composition containing polyamide on a substrate such as a glass substrate or a polyimide film, and then heating to 250°C. However, adhesive films using polyimide resins described in patent documents 1 to 3 have the following problem, that is, when the adhesive layer is peeled off from the lead frame after the heating step at a high temperature, paste residues are generated due to the conditions. [Prior art document] [Patent document]
[專利文獻1]日本專利特開2004-277619號公報 [專利文獻2]國際公開第2014/050878號公報 [專利文獻3]日本專利特開2020-136600號公報 [Patent Document 1] Japanese Patent Publication No. 2004-277619 [Patent Document 2] International Publication No. 2014/050878 [Patent Document 3] Japanese Patent Publication No. 2020-136600
(發明所欲解決之問題)(Invent the problem you want to solve)
如上所述,半導體製造用之高耐熱性黏著樹脂或黏著薄膜所要求之特性係高溫下之耐熱性、低分解性、常溫下之層壓性、高溫熱處理後於常溫下之再剝離性、及各步驟中之低翹曲性等。作為滿足該要求之樹脂,對如上所述之各種聚醯亞胺樹脂進行了研究,但尚不存在充分具備該等所有特性之聚醯亞胺樹脂。尤其是,難以找到能夠解決於高溫下之加熱步驟後剝離黏著劑層時之糊劑殘留之問題之聚醯亞胺樹脂。又,還存在以下問題,即,當於將包含聚醯胺酸之樹脂組成物塗佈於玻璃基板或聚醯亞胺薄膜等基材上後,加熱至250℃等高溫以進行完全醯亞胺化時,會產生脫水收縮反應,因此黏著薄膜發生捲曲。As mentioned above, the properties required of a high heat-resistant adhesive resin or adhesive film for semiconductor manufacturing are heat resistance at high temperatures, low decomposition, lamination at room temperature, re-peeling at room temperature after high-temperature heat treatment, and low warping in each step. As a resin that meets these requirements, various polyimide resins as mentioned above have been studied, but there is no polyimide resin that fully possesses all of these properties. In particular, it is difficult to find a polyimide resin that can solve the problem of paste residue when peeling off the adhesive layer after the heating step at high temperature. Furthermore, there is a problem that, when a resin composition containing polyamide is coated on a substrate such as a glass substrate or a polyimide film and then heated to a high temperature such as 250° C. for complete imidization, a dehydration and shrinkage reaction occurs, causing the adhesive film to curl.
鑒於此種狀況,本發明之目的在於提供一種具有環狀醯亞胺構造之聚醯亞胺樹脂、使用其之樹脂組成物、黏著薄膜及其製造方法,上述具有環狀醯亞胺構造之聚醯亞胺樹脂即便於250℃以上之高溫下亦較少因分解等產生揮發分,於低溫下具有良好之黏著性,亦能夠於常溫下層壓,通過高溫熱處理步驟後之接著力合適,其後,能夠於常溫下容易且無糊劑殘留地進行再剝離,且各步驟中之翹曲亦較少,能夠防止模製溢料。 (解決問題之技術手段) In view of this situation, the purpose of the present invention is to provide a polyimide resin having a cyclic imide structure, a resin composition using the same, an adhesive film and a method for manufacturing the same. The polyimide resin having a cyclic imide structure produces less volatiles due to decomposition even at a high temperature of more than 250°C, has good adhesion at low temperatures, can be laminated at room temperature, has suitable adhesion after a high-temperature heat treatment step, and can be easily re-stripped at room temperature without leaving any paste, and has less warping in each step, which can prevent molding flash. (Technical means to solve the problem)
本發明人等為了解決上述課題而進行了銳意研究,結果發現,藉由使用具有四羧酸二酐殘基、聚矽氧烷系二胺之二胺殘基、以及具有醯苯胺基之二胺殘基及/或具有羧基之二胺殘基之共聚合體作為具有環狀醯亞胺構造之聚醯亞胺樹脂,可獲得提供適宜之黏著性及再剝離性之具有環狀醯亞胺構造之溶劑可溶性聚醯亞胺樹脂。並且發現,藉由使用包含此種樹脂之樹脂組成物,可解決上述課題,可提供一種兼具高溫下之耐熱性、低分解性、常溫下之層壓性、高溫熱處理後於常溫下之再剝離性、及各步驟中之低翹曲性全部之半導體或電子零組件製造用黏著劑、及使用其之黏著薄膜,從而完成了本發明。The inventors of the present invention have conducted intensive research to solve the above-mentioned problems and have found that by using a copolymer having a tetracarboxylic dianhydride residue, a diamine residue of a polysiloxane-based diamine, and a diamine residue having an aniline group and/or a diamine residue having a carboxyl group as a polyimide resin having a cyclic imide structure, a solvent-soluble polyimide resin having a cyclic imide structure that provides suitable adhesion and re-peelability can be obtained. It was also discovered that the above-mentioned problems can be solved by using a resin composition containing such a resin, and an adhesive for semiconductor or electronic component manufacturing that has heat resistance at high temperatures, low decomposition properties, lamination properties at room temperature, re-peelability at room temperature after high-temperature heat treatment, and low warping properties in each step, and an adhesive film using the same can be provided, thereby completing the present invention.
亦即,本發明提供一種聚醯亞胺樹脂,其特徵在於,其係具有環狀醯亞胺構造之溶劑可溶性聚醯亞胺樹脂,且具有下述通式(1)所表示之重複單位。That is, the present invention provides a polyimide resin, which is characterized in that it is a solvent-soluble polyimide resin having a cyclic imide structure and has a repeating unit represented by the following general formula (1).
[化1] [Chemistry 1]
(式中,Z為四羧酸二酐殘基,A為聚矽氧烷系二胺之二胺殘基、以及具有醯苯胺基之二胺殘基及/或具有羧基之二胺殘基)(wherein, Z is a tetracarboxylic dianhydride residue, and A is a diamine residue of a polysiloxane-based diamine, a diamine residue having an aniline group, and/or a diamine residue having a carboxyl group)
又,本發明提供一種樹脂組成物,其特徵在於,其係含有上述本發明之聚醯亞胺樹脂及有機溶劑。 又,本發明提供一種半導體或電子零組件製造用黏著劑,其包含上述本發明之聚醯亞胺樹脂。 進而,本發明提供一種半導體或電子零組件製造用黏著薄膜,其係將上述本發明之樹脂組成物積層於耐熱性薄膜之至少單面而成。 (對照先前技術之功效) In addition, the present invention provides a resin composition, which is characterized in that it contains the polyimide resin of the present invention and an organic solvent. In addition, the present invention provides an adhesive for manufacturing semiconductor or electronic components, which contains the polyimide resin of the present invention. Furthermore, the present invention provides an adhesive film for manufacturing semiconductor or electronic components, which is formed by laminating the resin composition of the present invention on at least one side of a heat-resistant film. (Compared with the effect of the prior art)
藉由本發明,可提供一種聚醯亞胺樹脂、包含其之樹脂組成物、黏著劑、及黏著薄膜,該聚醯亞胺樹脂即便於250℃以上之高溫下亦較少因分解等產生揮發分,於低溫下具有良好之黏著性,亦能夠於常溫下層壓,通過高溫熱處理步驟後之接著力合適,其後,能夠於常溫下容易且無糊劑殘留地進行再剝離,且各步驟中之翹曲亦較少,能夠防止模製溢料。進而,由於使用具有環狀醯亞胺構造之溶劑可溶性聚醯亞胺樹脂,故而於黏著薄膜之製造步驟中無需用於醯亞胺化之加熱步驟,而可提供一種生產性較高之製造程序。The present invention provides a polyimide resin, a resin composition containing the same, an adhesive, and an adhesive film. The polyimide resin produces less volatiles due to decomposition even at a high temperature of more than 250°C, has good adhesion at low temperatures, can be laminated at room temperature, has suitable adhesion after a high-temperature heat treatment step, and can be easily re-stripped at room temperature without leaving any paste, and has less warping in each step, which can prevent molding flash. Furthermore, since a solvent-soluble polyimide resin having a cyclic imide structure is used, a heating step for imidization is not required in the manufacturing step of the adhesive film, and a manufacturing process with higher productivity can be provided.
[聚醯亞胺樹脂] 本發明之聚醯亞胺樹脂係具有下述通式(1)所表示之重複單位、且具有環狀醯亞胺構造之溶劑可溶性聚醯亞胺樹脂。於本發明中,「環狀醯亞胺構造」係指醯亞胺基形成環之構造。又,本發明中之「溶劑可溶性」之用語係針對在合成聚醯亞胺時使用之有機極性溶媒、及在後述之樹脂組成物中用於稀釋聚醯亞胺樹脂之有機溶劑使用之用語,其意味著於100 g之溶劑中溶解5 g以上之聚醯亞胺樹脂。 [Polyimide resin] The polyimide resin of the present invention is a solvent-soluble polyimide resin having a repeating unit represented by the following general formula (1) and a cyclic imide structure. In the present invention, "cyclic imide structure" refers to a structure in which imide groups form a ring. In addition, the term "solvent soluble" in the present invention refers to the organic polar solvent used in the synthesis of polyimide and the organic solvent used to dilute the polyimide resin in the resin composition described below, which means that 5 g or more of the polyimide resin is dissolved in 100 g of the solvent.
[化2] [Chemistry 2]
(式中,Z為四羧酸二酐殘基,A為聚矽氧烷系二胺之二胺殘基、以及具有醯苯胺基之二胺殘基及/或具有羧基之二胺殘基)(wherein, Z is a tetracarboxylic dianhydride residue, and A is a diamine residue of a polysiloxane-based diamine, a diamine residue having an aniline group, and/or a diamine residue having a carboxyl group)
上述通式(1)所表示之重複單位至少具有四羧酸二酐殘基(Z)及二胺殘基(A),二胺殘基(A)係聚矽氧烷系二胺之二胺殘基(A 1)、以及具有醯苯胺基之二胺殘基(A 2)及/或具有羧基之二胺殘基(A 3)。 亦即,本發明之聚醯亞胺樹脂之特徵在於,其係包含二胺殘基(A)為聚矽氧烷系二胺之二胺殘基(A 1)之下述重複單位(1-1),且包含二胺殘基(A)為具有醯苯胺基之二胺殘基(A 2)之下述重複單位(1-2)、或二胺殘基(A)為具有羧基之二胺殘基(A 3)之下述重複單位(1-3)之聚合體。 The repeating unit represented by the general formula (1) has at least a tetracarboxylic dianhydride residue (Z) and a diamine residue (A), wherein the diamine residue (A) is a diamine residue ( A1 ) of a polysiloxane diamine, a diamine residue ( A2 ) having an anilide group and/or a diamine residue ( A3 ) having a carboxyl group. That is, the polyimide resin of the present invention is characterized in that it is a polymer comprising the following repeating units (1-1) in which the diamine residue (A) is a diamine residue (A 1 ) of a polysiloxane-based diamine, and the following repeating units (1-2) in which the diamine residue (A) is a diamine residue (A 2 ) having an aniline group, or the following repeating units (1-3) in which the diamine residue (A) is a diamine residue (A 3 ) having a carboxyl group.
[化3] [Chemistry 3]
(式中,Z為四羧酸二酐殘基,A 1為聚矽氧烷系二胺之二胺殘基) (wherein Z is a tetracarboxylic dianhydride residue, and A1 is a diamine residue of a polysiloxane-based diamine)
[化4] [Chemistry 4]
(式中,Z為四羧酸二酐殘基,A 2為具有醯苯胺基之二胺殘基) (wherein Z is a tetracarboxylic dianhydride residue, and A2 is a diamine residue having an aniline group)
[化5] [Chemistry 5]
(式中,Z為四羧酸二酐殘基,A 3為具有羧基之二胺殘基) (wherein Z is a tetracarboxylic dianhydride residue, and A3 is a diamine residue having a carboxyl group)
本發明之聚醯亞胺樹脂可為無規地包含上述重複單位(1-1)、以及重複單位(1-2)及/或重複單位(1-3)之無規共聚合體,亦可為包含使上述重複單位(1-1)~重複單位(1-3)之僅一部分先聚合所得之構造之嵌段聚合體。The polyimide resin of the present invention may be a random copolymer randomly comprising the above-mentioned repeating unit (1-1), repeating unit (1-2) and/or repeating unit (1-3), or may be a block polymer having a structure obtained by first polymerizing only a part of the above-mentioned repeating units (1-1) to repeating units (1-3).
如後文所詳細說明,包含本發明之聚醯亞胺樹脂之樹脂組成物可適宜地使用作為半導體或電子零組件製造用之耐熱性黏著劑。藉由將構成本發明之聚醯亞胺樹脂之二胺殘基(A)設為如上所述之特定構造,積層於耐熱性薄膜上之黏著劑層可兼顧合適之黏著力及剝離時之糊劑殘留性(無糊劑殘留)。於使用具有除羧基及醯苯胺基以外之官能基之二胺殘基之情形時,難以兼顧合適之黏著力及剝離時之糊劑殘留性。As described in detail below, the resin composition including the polyimide resin of the present invention can be suitably used as a heat-resistant adhesive for manufacturing semiconductor or electronic components. By setting the diamine residue (A) constituting the polyimide resin of the present invention to the specific structure as described above, the adhesive layer deposited on the heat-resistant film can take into account both appropriate adhesion and paste residue during peeling (no paste residue). When using a diamine residue having a functional group other than a carboxyl group and an aniline group, it is difficult to take into account both appropriate adhesion and paste residue during peeling.
(四羧酸二酐殘基) 作為四羧酸二酐殘基(Z),較佳為包含芳香族四羧酸二酐之殘基。作為芳香族四羧酸二酐之具體例,可列舉:均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,2'-二甲基-3,3',4,4'-聯苯四羧酸二酐、5,5'-二甲基-3,3',4,4'-聯苯四羧酸二酐、2,3,3',4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯醚四羧酸二酐、2,3,3',4'-二苯基醚四羧酸二酐、2,2',3,3'-二苯醚四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、2,3,3',4'-二苯甲酮四羧酸二酐、3,3',4,4'-二苯基碸四羧酸二酐、2,3,3',4'-二苯基碸四羧酸二酐、3,3',4,4'-二苯基亞碸四羧酸二酐、3,3',4,4'-二苯硫醚四羧酸二酐、3,3',4,4'-二苯基亞甲基四羧酸二酐、4,4'-亞異丙基二鄰苯二甲酸酐、4,4'-(六氟亞異丙基)二鄰苯二甲酸酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、3,3",4,4"-對聯三苯四羧酸二酐、3,3",4,4"-間聯三苯四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐等。上述芳香族四羧酸二酐可單獨使用,亦可併用兩種以上。其中,均苯四甲酸二酐等單環式之酸二酐可藉由升高熱減少溫度而提高耐熱性,故而較佳。 (Tetracarboxylic dianhydride residue) As the tetracarboxylic dianhydride residue (Z), it is preferably a residue containing an aromatic tetracarboxylic dianhydride. Specific examples of aromatic tetracarboxylic dianhydrides include: pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,2'-dimethyl-3,3',4,4'-biphenyltetracarboxylic dianhydride, 5,5'-dimethyl-3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, Acid dianhydride, 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride, 2,3,3',4'-diphenyl ether tetracarboxylic dianhydride, 2,2',3,3'-diphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'- Diphenylsulfone tetracarboxylic dianhydride, 2,3,3',4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethylene tetracarboxylic dianhydride, 4,4'-isopropylidene diphthalic anhydride, 4,4'-(hexafluoroisopropylidene) diphthalic anhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 3,3",4,4"-para-triphenyltetracarboxylic dianhydride, 3,3",4,4"-isotriphenyltetracarboxylic dianhydride, 2,3,6,7-anthracenetetracarboxylic dianhydride, 1,2,7,8-phenanthrenetetracarboxylic dianhydride, etc. The above aromatic tetracarboxylic dianhydrides can be used alone or in combination of two or more. Among them, monocyclic acid dianhydrides such as pyromellitic dianhydride are preferred because they can improve heat resistance by increasing the heat reduction temperature.
(二胺殘基) 通式(1)中之二胺殘基(A)係聚矽氧烷系二胺之二胺殘基、以及具有醯苯胺基之二胺殘基及/或具有羧基之二胺殘基。 構成聚矽氧烷系二胺之二胺殘基之聚矽氧烷系二胺並無特別限定,較佳為下述通式(2)所表示之聚矽氧烷系二胺。 (Diamine residue) The diamine residue (A) in the general formula (1) is a diamine residue of a polysiloxane diamine, a diamine residue having an aniline group and/or a diamine residue having a carboxyl group. The polysiloxane diamine constituting the diamine residue of the polysiloxane diamine is not particularly limited, and preferably is a polysiloxane diamine represented by the following general formula (2).
[化6] [Chemistry 6]
式(2)中,n為自然數,且為1~150之整數。n較佳為5~50,進而較佳為7~15。R 1及R 2為相同或互不相同,表示碳數1~40之伸烷基或伸苯基。R 1及R 2較佳為碳數1~10之伸烷基或伸苯基,進而較佳為碳數2~5之伸烷基。R 3~R 6為相同或互不相同,表示碳數1~40之烷基、苯基或苯氧基。R 3~R 6較佳為碳數1~10之烷基或苯氧基,進而較佳為碳數1~5之烷基。 In formula (2), n is a natural number and is an integer of 1 to 150. n is preferably 5 to 50, and more preferably 7 to 15. R1 and R2 are the same or different from each other and represent an alkylene group or a phenylene group having 1 to 40 carbon atoms. R1 and R2 are preferably an alkylene group or a phenylene group having 1 to 10 carbon atoms, and more preferably an alkylene group having 2 to 5 carbon atoms. R3 to R6 are the same or different from each other and represent an alkyl group, a phenyl group or a phenoxy group having 1 to 40 carbon atoms. R3 to R6 are preferably an alkyl group or a phenoxy group having 1 to 10 carbon atoms, and more preferably an alkyl group having 1 to 5 carbon atoms.
作為通式(2)所示之聚矽氧烷系二胺之具體例,可列舉:α,ω-雙(3-胺基丙基)聚二甲基矽氧烷、α,ω-雙(3-胺基丙基)聚二乙基矽氧烷、α,ω-雙(3-胺基丙基)聚二丙基矽氧烷、α,ω-雙(3-胺基丙基)聚二丁基矽氧烷、α,ω-雙(3-胺基丙基)聚二苯氧基矽氧烷、α,ω-雙(2-胺基乙基)聚二甲基矽氧烷、α,ω-雙(2-胺基乙基)聚二苯氧基矽氧烷、α,ω-雙(4-胺基丁基)聚二甲基矽氧烷、α,ω-雙(4-胺基丁基)聚二苯氧基矽氧烷、α,ω-雙(5-胺基戊基)聚二甲基矽氧烷、α,ω-雙(5-胺基戊基)聚二苯氧基矽氧烷、α,ω-雙(4-胺基苯基)聚二甲基矽氧烷、α,ω-雙(4-胺基苯基)聚二苯氧基矽氧烷等,其中,就黏著性、反應性及反應溶劑溶解性之平衡優異之方面而言,較佳為α,ω-雙(3-胺基丙基)聚二甲基矽氧烷。上述通式(2)所表示之聚矽氧烷系二胺可單獨使用,亦可併用兩種以上。Specific examples of the polysiloxane diamine represented by the general formula (2) include α,ω-bis(3-aminopropyl)polydimethylsiloxane, α,ω-bis(3-aminopropyl)polydiethylsiloxane, α,ω-bis(3-aminopropyl)polydipropylsiloxane, α,ω-bis(3-aminopropyl)polydibutylsiloxane, α,ω-bis(3-aminopropyl)polydiphenoxysiloxane, α,ω-bis(2-aminoethyl)polydimethylsiloxane, α,ω-bis(2-aminoethyl)polydiphenoxysiloxane, α,ω-bis(3-aminopropyl)polydimethylsiloxane, α,ω-bis(2-aminoethyl)polydiphenoxysiloxane, α,ω-bis(3-aminopropyl)polydimethylsiloxane, α,ω-bis(2-aminoethyl)polydiphenoxysiloxane, α,ω-bis(3-aminopropyl)polydimethylsiloxane, α,ω-bis(2-aminoethyl)polydiphenylsiloxane, α,ω-bis(3-aminopropyl)polydibutylsiloxane, α,ω-bis(3-aminopropyl)polydiphenylsiloxane, α,ω-bis(2-aminoethyl)polydiphenylsiloxane, α,ω-bis(3-aminopropyl)polydiphenylsiloxane, α,ω-bis(2-aminopropyl)polydiphenylsiloxane, α,ω-bis(3-aminopropyl)polydiphenylsiloxane, α,ω-bis(2-aminoethyl)polydiphenylsiloxane, α,ω-bis(3 ...2-aminopropyl)polydiphenylsiloxane, α,ω-bis(3-aminopropyl) Bis(4-aminobutyl)polydimethylsiloxane, α,ω-bis(4-aminobutyl)polydiphenoxysiloxane, α,ω-bis(5-aminopentyl)polydimethylsiloxane, α,ω-bis(5-aminopentyl)polydiphenoxysiloxane, α,ω-bis(4-aminophenyl)polydimethylsiloxane, α,ω-bis(4-aminophenyl)polydiphenoxysiloxane, etc. Among them, α,ω-bis(3-aminopropyl)polydimethylsiloxane is preferred in terms of excellent balance of adhesion, reactivity and solubility in reaction solvents. The polysiloxane-based diamines represented by the general formula (2) can be used alone or in combination of two or more.
從兼顧合適之黏著力及剝離時之糊劑殘留性(無糊劑殘留)之觀點而言,聚矽氧烷系二胺之二胺殘基之含量較佳為設為所有二胺殘基之60莫耳%以上、65莫耳%以上、進而68莫耳%以上、尤其是70莫耳%以上,且較佳為設為97莫耳%以下、95莫耳%以下、進而93莫耳%以下、尤其是90莫耳%以下。若聚矽氧烷系二胺之二胺殘基超過所有二胺殘基之97莫耳%,則有黏著強度增大之傾向,有產生糊劑殘留之可能性。From the viewpoint of both suitable adhesion and paste residue during peeling (no paste residue), the content of diamine residues in the polysiloxane diamine is preferably set to 60 mol% or more, 65 mol% or more, further 68 mol% or more, and especially 70 mol% or more of all diamine residues, and is preferably set to 97 mol% or less, 95 mol% or less, further 93 mol% or less, and especially 90 mol% or less. If the diamine residues in the polysiloxane diamine exceed 97 mol% of all diamine residues, there is a tendency for the adhesion strength to increase, and there is a possibility of generating paste residues.
具有羧基之二胺殘基較佳為下述通式(3)所表示之含羧基之芳香族二胺之殘基。The diamine residue having a carboxyl group is preferably a residue of a carboxyl group-containing aromatic diamine represented by the following general formula (3).
[化7] [Chemistry 7]
式(3)中,X為單鍵、取代或未取代之伸烷基、羰基、醚基,p為0~2之整數,m1為0~4之整數,m2為0~4之整數。但是,於p為0之情形時,m1為1~4之整數。其中,X較佳為單鍵,p較佳為0~1,m1較佳為1~2。In formula (3), X is a single bond, a substituted or unsubstituted alkylene group, a carbonyl group, or an ether group, p is an integer of 0 to 2, m1 is an integer of 0 to 4, and m2 is an integer of 0 to 4. However, when p is 0, m1 is an integer of 1 to 4. Among them, X is preferably a single bond, p is preferably 0 to 1, and m1 is preferably 1 to 2.
作為上述通式(3)所表示之含羧基之芳香族二胺之具體例,可列舉:3,5-二胺基苯甲酸、3,4-二胺基苯甲酸、5,5'-亞甲基雙(2-胺基苯甲酸)、3,5-雙(4-胺基苯氧基)苯甲酸、4,4'-二胺基聯苯-3,3'-二羧酸等。其中,就黏著薄膜通過高溫熱處理步驟後,黏著強度維持合適之值,且於常溫下剝離黏著薄膜時無糊劑殘留之方面而言,較佳為3,5-二胺基苯甲酸或3,4-二胺基苯甲酸等單環式之含羧基之芳香族二胺。Specific examples of the carboxyl-containing aromatic diamine represented by the general formula (3) include 3,5-diaminobenzoic acid, 3,4-diaminobenzoic acid, 5,5'-methylenebis(2-aminobenzoic acid), 3,5-bis(4-aminophenoxy)benzoic acid, 4,4'-diaminobiphenyl-3,3'-dicarboxylic acid, etc. Among them, monocyclic carboxyl-containing aromatic diamines such as 3,5-diaminobenzoic acid and 3,4-diaminobenzoic acid are preferred in terms of maintaining an appropriate adhesive strength after the adhesive film has been subjected to a high-temperature heat treatment step and leaving no adhesive residue when the adhesive film is peeled off at room temperature.
又,作為具有羧基之二胺殘基,亦可使用以下所示之(4)或(5)之含羧基之芳香族二胺之殘基。Furthermore, as the diamine residue having a carboxyl group, the residue of an aromatic diamine containing a carboxyl group shown below (4) or (5) can also be used.
[化8] [Chemistry 8]
[化9] [Chemistry 9]
於本發明中,從兼顧合適之黏著力及剝離時之糊劑殘留性(無糊劑殘留)之觀點而言,含羧基之芳香族二胺所具有之羧基之數較佳為1~5個,更佳為1~3個,進而較佳為1~2個,尤佳為1個。 上述含羧基之芳香族二胺可單獨使用,亦可併用兩種以上。 In the present invention, from the perspective of both suitable adhesion and paste residue during peeling (no paste residue), the number of carboxyl groups possessed by the carboxyl-containing aromatic diamine is preferably 1 to 5, more preferably 1 to 3, further preferably 1 to 2, and particularly preferably 1. The above-mentioned carboxyl-containing aromatic diamines may be used alone or in combination of two or more.
具有醯苯胺基之二胺殘基較佳為下述通式(6-1)~(6-3)所表示之含醯苯胺基之芳香族二胺中之至少一種。The diamine residue having an acylide group is preferably at least one of the acylide group-containing aromatic diamines represented by the following general formulas (6-1) to (6-3).
[化10] [Chemistry 10]
式中,R 1~R 8為相同或互不相同,表示碳數1~10之烷基或碳數1~10之烷氧基,其中,較佳為碳數1~3之烷基或碳數1~3之烷氧基。又,n1~n8分別表示0~4之整數,其中,較佳為0~1。 In the formula, R1 to R8 are the same or different and represent an alkyl group having 1 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms or an alkoxy group having 1 to 3 carbon atoms. In addition, n1 to n8 represent an integer of 0 to 4, preferably 0 to 1.
作為上述通式(6-1)~(6-3)所表示之含醯苯胺基之芳香族二胺之具體例,可列舉:4,4'-二胺基苯甲醯苯胺、3,4'-二胺基苯甲醯苯胺、4,3'-二胺基苯甲醯苯胺、4,4'-二胺基對苯二甲醯苯胺、4,4'-二胺基間苯二甲醯苯胺、3,3'-二胺基對苯二甲醯苯胺、3,3'-二胺基間苯二甲醯苯胺、3,4'-二胺基對苯二甲醯苯胺、3,4'-二胺基間苯二甲醯苯胺、2-甲氧基-4,4'-二胺基苯甲醯苯胺、2,2'-二甲氧基-4,4'-二胺基苯甲醯苯胺、2,6-二甲氧基-4,4'-二胺基苯甲醯苯胺、2,6'-二甲氧基-4,4'-二胺基苯甲醯苯胺等。其中,就黏著薄膜通過高溫熱處理步驟後,黏著強度維持合適之值,且於常溫下剝離黏著薄膜時無糊劑殘留之方面而言,較佳為具有苯甲醯苯胺構造者,較佳為上述通式(6-1)所表示之含醯苯胺基之芳香族二胺。上述含醯苯胺基之芳香族二胺可單獨使用,亦可使用兩種以上。 於本發明中,從兼顧合適之黏著力及剝離時之糊劑殘留性(無糊劑殘留)之觀點而言,含醯苯胺基之芳香族二胺所具有之醯苯胺基之數較佳為1~3個,更佳為1~2個,進而較佳為1個。 上述含羧基之芳香族二胺及含醯苯胺基之芳香族二胺可併用兩者,亦可使用任一者。 Specific examples of the aromatic diamines containing an aniline group represented by the general formulae (6-1) to (6-3) include 4,4'-diaminobenzanilide, 3,4'-diaminobenzanilide, 4,3'-diaminobenzanilide, 4,4'-diaminoparaphenylenediamine, 4,4'-diaminometaphenylenediamine, 3,3'-diaminoparaphenylenediamine, 3,3'-diaminoparaphenylenediamine, -diamino-m-phenylenediamine, 3,4'-diamino-p-phenylenediamine, 3,4'-diamino-m-phenylenediamine, 2-methoxy-4,4'-diaminobenzanilide, 2,2'-dimethoxy-4,4'-diaminobenzanilide, 2,6-dimethoxy-4,4'-diaminobenzanilide, 2,6'-dimethoxy-4,4'-diaminobenzanilide, etc. Among them, in terms of maintaining the adhesive strength at an appropriate value after the adhesive film passes through the high-temperature heat treatment step, and leaving no paste residue when the adhesive film is peeled off at room temperature, it is preferably a benzoylaniline structure, and preferably an aromatic diamine containing an acylanilide group represented by the above general formula (6-1). The above aromatic diamine containing an acylanilide group can be used alone or in combination of two or more. In the present invention, from the perspective of taking into account both appropriate adhesion and paste residue during peeling (no paste residue), the number of acylanilide groups possessed by the aromatic diamine containing an acylanilide group is preferably 1 to 3, more preferably 1 to 2, and further preferably 1. The above-mentioned carboxyl-containing aromatic diamine and aniline-containing aromatic diamine may be used in combination or either one of them may be used.
從兼顧合適之黏著力及剝離時之糊劑殘留性之觀點而言,具有羧基之二胺殘基及具有醯苯胺基之二胺殘基之合計含量較佳為設為所有二胺殘基之3莫耳%以上、5莫耳%以上,進而7莫耳%以上、尤其是10莫耳%以上,且較佳為設為40莫耳%以下、35莫耳%以下、進而32莫耳%以下、尤其是30莫耳%以下。當具有羧基之二胺殘基及具有醯苯胺基之二胺殘基之合計含量未滿3莫耳%時,有產生糊劑殘留之可能性,當超過40莫耳%時,有黏著強度降低之可能性。 於併用上述含羧基之芳香族二胺及含醯苯胺基之芳香族二胺之情形時,聚醯亞胺樹脂中所含之具有羧基之二胺殘基與具有醯苯胺基之二胺殘基之莫耳比較佳為設為9~5:1~5,進而較佳為設為8~6:2~4。 From the perspective of both suitable adhesion and paste residue during peeling, the total content of diamine residues having carboxyl groups and diamine residues having anilide groups is preferably set to 3 mol% or more, 5 mol% or more, further 7 mol% or more, and especially 10 mol% or more of all diamine residues, and preferably set to 40 mol% or less, 35 mol% or less, further 32 mol% or less, and especially 30 mol% or less. When the total content of diamine residues having carboxyl groups and diamine residues having anilide groups is less than 3 mol%, there is a possibility of paste residue, and when it exceeds 40 mol%, there is a possibility of reduced adhesion strength. When the above-mentioned carboxyl-containing aromatic diamine and aniline-containing aromatic diamine are used together, the molar ratio of the diamine residues having carboxyl groups to the diamine residues having aniline groups contained in the polyimide resin is preferably set to 9-5:1-5, and more preferably 8-6:2-4.
(聚醯亞胺樹脂之合成方法) 溶劑可溶性聚醯亞胺之合成方法只要使用公知之方法即可,並無特別限制,藉由使用大致等量之上述芳香族四羧酸二酐及二胺,於有機極性溶媒中,於觸媒及脫水劑之存在下,以160~200℃反應數小時,可合成溶劑可溶性之聚醯亞胺。 本發明中之溶劑可溶性聚醯亞胺樹脂為共聚合體,於藉由一階段之聚合反應合成聚醯亞胺之情形時,可獲得無規共聚合體,但視需要藉由進行嵌段共聚反應,亦可合成作為嵌段共聚合體之聚醯亞胺樹脂。例如,可藉由二階段之逐次添加反應來製造,於第一階段由上述芳香族四羧酸二酐及二胺合成聚醯亞胺低聚物,繼而,於第二階段,進而添加芳香族四羧酸二酐及/或二胺,進行縮聚而可製成嵌段共聚聚醯亞胺。 (Synthesis method of polyimide resin) The synthesis method of solvent-soluble polyimide can be any known method without any particular limitation. Solvent-soluble polyimide can be synthesized by using approximately equal amounts of the above-mentioned aromatic tetracarboxylic dianhydride and diamine in an organic polar solvent, in the presence of a catalyst and a dehydrating agent, at 160 to 200°C for several hours. The solvent-soluble polyimide resin in the present invention is a copolymer. When the polyimide is synthesized by a one-stage polymerization reaction, a random copolymer can be obtained. However, a polyimide resin as a block copolymer can also be synthesized by performing a block copolymerization reaction as needed. For example, it can be produced by a two-stage sequential addition reaction. In the first stage, the above-mentioned aromatic tetracarboxylic dianhydride and diamine are used to synthesize a polyimide oligomer. Then, in the second stage, aromatic tetracarboxylic dianhydride and/or diamine are further added to perform polycondensation to produce a block copolymer polyimide.
作為該等反應之觸媒,藉由使用利用內酯之平衡反應之二成分系之酸-鹼觸媒,可促進脫水醯亞胺化反應。具體而言,使用γ-戊內酯及吡啶或N-甲基 啉之二成分系觸媒(內酯系觸媒)。如下述式所示,隨著醯亞胺化之進行而生成水,所生成之水參與內酯平衡,成為酸-鹼觸媒,而顯示出觸媒作用。 As a catalyst for these reactions, a two-component acid-base catalyst utilizing the equilibrium reaction of lactone can be used to promote the dehydroimidation reaction. Specifically, γ-valerolactone and pyridine or N-methyl The two components of phenoxylate are catalysts (lactone catalysts). As shown in the following formula, water is generated as the imidization proceeds. The generated water participates in the equilibrium with the lactone to become an acid-base catalyst, thus showing a catalytic effect.
[化11] [Chemistry 11]
藉由醯亞胺化反應生成之水係藉由與共存在極性溶媒中之甲苯或二甲苯等脫水劑共沸而被去除至系統外。當反應完成時,溶液中之水被去除,酸-鹼觸媒成為γ-戊內酯及吡啶或N-甲基 啉,而被去除至系統外。如此,可獲得高純度之聚醯亞胺溶液。 The water generated by the imidization reaction is removed from the system by azeotropy with a dehydrating agent such as toluene or xylene in a polar solvent. When the reaction is completed, the water in the solution is removed and the acid-base catalyst becomes γ-valerolactone and pyridine or N-methylol In this way, a high-purity polyimide solution can be obtained.
藉由使用上述包括內酯及鹼之內酯觸媒系之直接醯亞胺化反應所獲得之聚醯亞胺可以溶解於極性溶媒中之溶液之形態獲得,並且,亦可將聚醯亞胺之濃度設為聚醯亞胺樹脂之固形份為10~50重量%之較佳範圍內,因此,可較佳地以其原本之狀態使用所製造之聚醯亞胺溶液。The polyimide obtained by the direct imidization reaction using the lactone catalyst system including lactone and base can be obtained in the form of a solution dissolved in a polar solvent, and the concentration of the polyimide can be set within a preferred range of 10 to 50 weight % of the solid content of the polyimide resin. Therefore, the produced polyimide solution can be preferably used in its original state.
作為其他二成分系觸媒,可使用草酸或丙二酸、及吡啶或N-甲基 啉。於160~200℃之反應溶液中,草酸鹽或丙二酸鹽作為酸觸媒而促進醯亞胺化反應。觸媒量之草酸或丙二酸殘留於所生成之聚醯亞胺溶劑中。於將該聚醯亞胺溶液塗佈於基材後,加熱至200℃以上,進行脫溶媒而製膜時,殘存於聚醯亞胺中之草酸或丙二酸係如下述式所示發生熱分解,以氣體之形式被去除至系統外。草酸-吡啶系觸媒之活性較戊內酯-吡啶系觸媒強,可於短時間內生成高分子量之聚醯亞胺。 As other two-component catalysts, oxalic acid or malonic acid, and pyridine or N-methyl In a reaction solution at 160-200°C, oxalate or malonic acid salts act as acid catalysts to promote the imidization reaction. A catalytic amount of oxalic acid or malonic acid remains in the generated polyimide solvent. After the polyimide solution is coated on a substrate, it is heated to above 200°C to remove the solvent and form a film. The oxalic acid or malonic acid remaining in the polyimide undergoes thermal decomposition as shown in the following formula and is removed from the system in the form of gas. The activity of oxalic acid-pyridine catalysts is stronger than that of valerolactone-pyridine catalysts, and high molecular weight polyimide can be generated in a short time.
[化12] [Chemistry 12]
作為用於合成溶劑可溶性聚醯亞胺之有機極性溶媒,從聚醯亞胺共聚合體或聚醯亞胺樹脂之溶解性及保存穩定性之觀點而言,較佳為使用二醇醚系溶媒、醯胺系極性溶媒、酮系溶媒。As the organic polar solvent for synthesizing the solvent-soluble polyimide, from the viewpoint of the solubility and storage stability of the polyimide copolymer or the polyimide resin, it is preferred to use a glycol ether-based solvent, an amide-based polar solvent, or a ketone-based solvent.
作為二醇醚系溶媒,具體而言,可列舉:丙二醇單第三丁醚、乙二醇單第三丁醚、丙二醇單正丁醚、丙二醇單丙醚、丙二醇單乙醚、乙二醇單正丁醚、乙二醇單丙醚、二丙二醇二甲醚、二丙二醇二乙醚、二丙二醇二丙醚、二丙二醇二正丁醚、二丙二醇二第三丁醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單丙醚、二丙二醇單正丁醚、三丙二醇單甲醚、三丙二醇單乙醚、三丙二醇單丙醚、二乙二醇甲基乙醚、二乙二醇二甲醚、三乙二醇二甲醚、三丙二醇二甲醚、四乙二醇二甲醚。Specifically, the glycol ether-based solvent includes propylene glycol mono-t-butyl ether, ethylene glycol mono-t-butyl ether, propylene glycol mono-n-butyl ether, propylene glycol mono-propyl ether, propylene glycol mono-ethyl ether, ethylene glycol mono-n-butyl ether, ethylene glycol mono-propyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol dipropyl ether, dipropylene glycol di-n-butyl ether, dipropylene glycol di-t-butyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, tripropylene glycol monoethyl ether, tripropylene glycol mono-propyl ether, diethylene glycol methyl ethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tripropylene glycol dimethyl ether, and tetraethylene glycol dimethyl ether.
作為醯胺系極性溶媒,具體而言,可列舉:N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、1,3-二甲基-2-咪唑啉。作為酮系溶媒,具體而言,可列舉環己酮。該等有機極性溶媒可單獨使用,亦可混合兩種以上使用。其中,二醇醚系溶媒能夠提高合成之聚醯亞胺樹脂溶液之保存穩定性,故而較佳。As the amide-based polar solvent, specifically, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, 1,3-dimethyl-2-imidazoline can be listed. As the ketone-based solvent, specifically, cyclohexanone can be listed. These organic polar solvents can be used alone or in combination of two or more. Among them, glycol ether-based solvents are preferred because they can improve the storage stability of the synthesized polyimide resin solution.
藉由以上之方法,可以高純度合成具有環狀醯亞胺構造之溶劑可溶性聚醯亞胺樹脂。由於所獲得之聚醯亞胺樹脂具有環狀醯亞胺構造,故而無需如聚醯胺酸般,在塗佈於基材上後,加熱至250℃等高溫以進行完全醯亞胺化,因此可避免黏著薄膜發生變形之問題,且由於省略高溫下之加熱步驟,故而可提供生產性較高之程序。 所獲得之溶劑可溶性聚醯亞胺樹脂之分子量以聚苯乙烯換算之重量平均分子量計為1萬~20萬。該重量平均分子量之範圍內之聚醯亞胺樹脂可達成良好之溶劑可溶性、膜物性及絕緣性。 By the above method, a solvent-soluble polyimide resin having a cyclic imide structure can be synthesized with high purity. Since the obtained polyimide resin has a cyclic imide structure, it does not need to be heated to a high temperature such as 250°C for complete imidization after being coated on the substrate like polyamide, thereby avoiding the problem of deformation of the adhesive film, and since the heating step at a high temperature is omitted, a process with higher productivity can be provided. The molecular weight of the obtained solvent-soluble polyimide resin is 10,000 to 200,000 in terms of weight average molecular weight converted to polystyrene. Polyimide resins within this weight average molecular weight range can achieve good solvent solubility, membrane properties and insulation properties.
[樹脂組成物] 含有以上述之方式製造之溶劑可溶性聚醯亞胺樹脂及有機溶劑之樹脂組成物可適宜地使用作為半導體或電子零組件製造用之耐熱性黏著劑。本發明之樹脂組成物係將聚醯亞胺樹脂例如以其固形份成為10~50重量%之方式溶解於有機溶劑中所得之溶液狀態之樹脂組成物。作為樹脂組成物中所含之有機溶劑,可直接使用上述之溶劑可溶性聚醯亞胺樹脂之合成中所使用之有機極性溶媒。藉由直接將溶劑可溶性聚醯亞胺樹脂之合成方法中所使用之有機溶媒作為樹脂組成物之有機溶劑,可容易地獲得將聚醯亞胺樹脂以固形份成為10~50重量%之方式溶解於上述有機極性溶媒中所得之溶液之狀態之樹脂組成物。 [Resin composition] A resin composition containing a solvent-soluble polyimide resin produced in the above manner and an organic solvent can be suitably used as a heat-resistant adhesive for the manufacture of semiconductors or electronic components. The resin composition of the present invention is a resin composition in a solution state obtained by dissolving a polyimide resin in an organic solvent in a manner such that its solid content becomes 10 to 50% by weight. As the organic solvent contained in the resin composition, the organic polar solvent used in the synthesis of the above-mentioned solvent-soluble polyimide resin can be directly used. By directly using the organic solvent used in the synthesis method of the solvent-soluble polyimide resin as the organic solvent of the resin composition, a resin composition in the form of a solution obtained by dissolving the polyimide resin in the above-mentioned organic polar solvent in a manner such that the solid content is 10 to 50% by weight can be easily obtained.
作為樹脂組成物中所含之有機溶劑,其中,若單獨使用環己酮或將環己酮與其他有機溶劑混合使用,則可降低塗敷時之乾燥溫度,可於低溫(160~180℃)下一定程度地減少乾燥步驟中之殘留溶劑量,故而較佳。 於使用環己酮作為有機溶劑之情形時,樹脂組成物中所含之有機溶劑中之環己酮之比例通常為20~60體積%,較佳為30~50體積,更佳為35~45體積%。於樹脂組成物中將環己酮與其他有機溶劑組合之情形時之其他有機溶劑較佳為三乙二醇二甲醚等二醇醚系溶媒。例如,藉由以8:2~4:6、較佳為7:3~5:5之比例併用三乙二醇二甲醚等二醇醚系溶媒及環己酮等酮系溶媒(體積比),有單體溶解性、乾燥溫度之降低及穩定性全部變得良好之優點。再者,樹脂組成物中所含之有機溶劑並不限定於上述者,亦可使用其他有機溶劑。 As an organic solvent contained in the resin composition, if cyclohexanone is used alone or mixed with other organic solvents, the drying temperature during application can be lowered, and the amount of residual solvent in the drying step can be reduced to a certain extent at a low temperature (160-180°C), so it is better. When cyclohexanone is used as an organic solvent, the proportion of cyclohexanone in the organic solvent contained in the resin composition is usually 20-60 volume%, preferably 30-50 volume%, and more preferably 35-45 volume%. When cyclohexanone is combined with other organic solvents in the resin composition, the other organic solvent is preferably a glycol ether solvent such as triethylene glycol dimethyl ether. For example, by using a glycol ether solvent such as triethylene glycol dimethyl ether and a ketone solvent such as cyclohexanone in a ratio of 8:2 to 4:6, preferably 7:3 to 5:5 (volume ratio), there are advantages that monomer solubility, drying temperature reduction and stability are all improved. Furthermore, the organic solvent contained in the resin composition is not limited to the above, and other organic solvents can also be used.
(環氧化合物) 從調整黏著強度之觀點而言,本發明之樹脂組成物較佳為包含環氧化合物。環氧化合物並無特別限定,可根據與聚醯亞胺樹脂組成物之相容性來選擇。作為環氧化合物,可使用例如酚系酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、含有三 骨架之環氧樹脂、含有茀骨架之環氧樹脂、萘型環氧樹脂、聯苯型環氧樹脂、結晶性環氧樹脂、雙酚A型環氧樹脂等,亦可使用該等之高分子環氧樹脂。其中,從反應性之觀點而言,較佳為使用多官能環氧化合物,尤其是宜為下述通式(7)所表示之單環式4官能環氧化合物(N,N,N',N'-四縮水甘油基-1,3-苯二(甲胺))。 (Epoxy compound) From the viewpoint of adjusting the adhesive strength, the resin composition of the present invention preferably contains an epoxy compound. The epoxy compound is not particularly limited and can be selected based on its compatibility with the polyimide resin composition. As the epoxy compound, for example, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolac type epoxy resin, trisphenol A novolac type epoxy resin, Epoxy resins having a skeleton, epoxy resins containing a fluorene skeleton, naphthalene-type epoxy resins, biphenyl-type epoxy resins, crystalline epoxy resins, bisphenol A-type epoxy resins, etc., and high molecular weight epoxy resins thereof can also be used. Among them, from the viewpoint of reactivity, it is preferred to use a polyfunctional epoxy compound, and in particular, a monocyclic tetrafunctional epoxy compound represented by the following general formula (7) (N,N,N',N'-tetraglycidyl-1,3-phenylenedi(methylamine)) is preferred.
[化13] [Chemistry 13]
樹脂組成物中之環氧化合物之含量相對於溶劑可溶性聚醯亞胺100重量份(固形份),較佳為1重量份(固形份)以上,較佳為2重量份以上,進而較佳為3重量份以上,尤佳為4重量份以上,且較佳為10重量份以下、9重量份以下、8重量份以下,進而較佳為7重量份以下,尤佳為6重量份以下。The content of the epoxy compound in the resin composition is preferably 1 part by weight (solid content) or more, preferably 2 parts by weight or more, further preferably 3 parts by weight or more, particularly preferably 4 parts by weight or more, and is preferably 10 parts by weight or less, 9 parts by weight or less, 8 parts by weight or less, further preferably 7 parts by weight or less, particularly preferably 6 parts by weight or less, relative to 100 parts by weight (solid content) of the solvent-soluble polyimide.
(其他添加物) 亦可於本發明之樹脂組成物中添加界面活性劑、矽烷偶合劑、均染劑等,以改善黏著性、耐熱性、塗敷性等特性。於因樹脂組成物之組成而擔心在塗敷時顯示出輕微之排斥傾向之情形時,可添加均染劑,但均染劑並非達成本發明之效果之必須成分。又,本發明之樹脂組成物可含有無機微粒子。藉由含有無機微粒子,可提高樹脂組成物之耐熱性、尺寸穩定性,調整黏著性。作為無機微粒子之具體例,可列舉:二氧化矽、氧化鋁、氧化鈦、石英粉、碳酸鎂、碳酸鉀、硫酸鋇、雲母、滑石等,其中,較佳為二氧化矽。樹脂組成物中之無機粒子之含量相對於聚醯亞胺樹脂100重量份(固形份),較佳為2~70重量份,較佳為5~40重量份,最佳為7~20份。 (Other additives) Surfactants, silane coupling agents, leveling agents, etc. may also be added to the resin composition of the present invention to improve properties such as adhesion, heat resistance, and coating properties. When there is a concern that the resin composition may show a slight repulsive tendency during coating due to its composition, a leveling agent may be added, but the leveling agent is not a necessary component to achieve the effect of the present invention. In addition, the resin composition of the present invention may contain inorganic microparticles. By containing inorganic microparticles, the heat resistance and dimensional stability of the resin composition can be improved, and the adhesion can be adjusted. Specific examples of inorganic microparticles include: silicon dioxide, aluminum oxide, titanium oxide, quartz powder, magnesium carbonate, potassium carbonate, barium sulfate, mica, talc, etc., among which silicon dioxide is preferred. The content of inorganic particles in the resin composition is preferably 2 to 70 parts by weight, preferably 5 to 40 parts by weight, and most preferably 7 to 20 parts by weight relative to 100 parts by weight (solid content) of polyimide resin.
[黏著薄膜] 上述樹脂組成物係作為聚醯亞胺系黏著劑積層於耐熱性薄膜之至少單面,藉此於耐熱性薄膜之表面上形成黏著劑層,形成具有耐熱性薄膜及黏著劑層之黏著薄膜。 (耐熱性薄膜) 耐熱性薄膜係可於如晶粒黏著、打線接合、樹脂密封、回焊等之加熱步驟之高溫程序中使用之絕緣性塑膠薄膜。具體而言,可列舉:聚醯亞胺、聚醯胺、聚醯胺醯亞胺、聚醚醯亞胺、聚酯、聚苯硫醚、聚碸、聚醚碸等之塑膠薄膜,從耐熱性之觀點而言,較佳為聚醯亞胺薄膜。 為了提高樹脂組成物對耐熱性薄膜之黏著性,較佳為對耐熱性薄膜進行電漿處理或電暈處理等表面處理(粗面化處理)。作為用於電漿處理之電漿氣體,可使用氧氣、氮氣、水、二氧化碳、氬氣、或該等之混合物等。 [Adhesive film] The resin composition is laminated as a polyimide adhesive on at least one side of the heat-resistant film, thereby forming an adhesive layer on the surface of the heat-resistant film, and forming an adhesive film having a heat-resistant film and an adhesive layer. (Heat-resistant film) The heat-resistant film is an insulating plastic film that can be used in high-temperature processes such as die bonding, wire bonding, resin sealing, and reflow. Specifically, the plastic films include: polyimide, polyamide, polyamide imide, polyether imide, polyester, polyphenylene sulfide, polysulfone, polyether sulfone, etc. From the perspective of heat resistance, polyimide film is preferred. In order to improve the adhesion of the resin composition to the heat-resistant film, it is preferred to perform surface treatment (roughening treatment) such as plasma treatment or corona treatment on the heat-resistant film. As the plasma gas used for plasma treatment, oxygen, nitrogen, water, carbon dioxide, argon, or a mixture thereof can be used.
(黏著劑層) 本發明之黏著薄膜可藉由以下方法製作,即,在耐熱性薄膜上直接或隔著底塗層塗佈樹脂組成物,而形成黏著劑層。作為將本發明之樹脂組成物塗佈於耐熱性薄膜之方法,可列舉:旋轉塗佈機、輥式塗佈機、缺角輪塗佈機、凹版印刷、網版印刷、狹縫式模具塗佈機等。塗佈樹脂組成物後於100~150℃下使其乾燥,之後於160~240℃下連續或斷續地進行2分鐘~1小時之熱處理,藉此可獲得黏著性及耐熱性良好之黏著劑層。 於本發明中,可將樹脂組成物於玻璃基板等上直接塗佈及乾燥而形成黏著劑層。作為塗佈於玻璃基板等之方法,可列舉:旋轉塗佈機、網版印刷、凹版塗佈機、狹縫式模具塗佈機、棒式塗佈機等方法。 (Adhesive layer) The adhesive film of the present invention can be produced by the following method, that is, a resin composition is applied directly or via a base coating layer on a heat-resistant film to form an adhesive layer. As a method for applying the resin composition of the present invention to a heat-resistant film, there can be listed: a rotary coater, a roll coater, a notched wheel coater, gravure printing, screen printing, a slit die coater, etc. After applying the resin composition, it is dried at 100-150°C, and then heat-treated continuously or intermittently at 160-240°C for 2 minutes to 1 hour, thereby obtaining an adhesive layer with good adhesion and heat resistance. In the present invention, the resin composition can be directly applied and dried on a glass substrate to form an adhesive layer. As methods for applying on a glass substrate, there can be listed: rotary coater, screen printing, gravure coater, slit die coater, rod coater and other methods.
黏著劑層較佳為自30℃升溫至300℃時之重量減少率為0.8%以下,更佳為0.5%以下,進而較佳為0.3%以下。若重量減少率大於0.8%,則於半導體製造步驟中有發生半導體元件搭載基板之污染、或打線接合之接合不良等之可能性。 黏著劑層之厚度較佳為2~30 μm,更佳為3~20 μm,進而較佳為4~10 μm。於黏著劑層之厚度未滿2 μm之情形時,可能會難以追隨於半導體元件搭載基板表面之凹凸。因此,無法於黏著劑與例如屬於半導體元件搭載基板之引線框架之間進行填充,而容易發生模製溢料。於黏著劑層超過30 μm之情形時,可能會導致於打線接合時導線接合不良,並且亦有對引線框架或密封樹脂之黏著力增加,導致再剝離步驟中之作業性變差之虞。 The weight loss rate of the adhesive layer when the temperature is increased from 30°C to 300°C is preferably 0.8% or less, more preferably 0.5% or less, and further preferably 0.3% or less. If the weight loss rate is greater than 0.8%, there is a possibility of contamination of the semiconductor component mounting substrate or poor bonding of wire bonding in the semiconductor manufacturing step. The thickness of the adhesive layer is preferably 2 to 30 μm, more preferably 3 to 20 μm, and further preferably 4 to 10 μm. When the thickness of the adhesive layer is less than 2 μm, it may be difficult to follow the unevenness of the surface of the semiconductor component mounting substrate. Therefore, it is impossible to fill between the adhesive and, for example, the lead frame belonging to the semiconductor component mounting substrate, and molding flash is likely to occur. When the adhesive layer exceeds 30 μm, it may cause poor wire bonding during wire bonding, and the adhesion to the lead frame or sealing resin may increase, resulting in the risk of poor workability during the peeling step.
本發明之黏著劑層之玻璃轉移溫度通常為-10℃以上、-8℃以上、-5℃以上、-3℃以上,且較佳為40℃以下、進而30℃以下、尤其是25℃以下。若玻璃轉移溫度超過40℃,則於將作為被黏著體之基材層壓至使用本發明之樹脂組成物所形成之黏著劑層時,有無法獲得良好之黏著性之可能性。又,雖然玻璃轉移溫度之下限值不會影響本發明之效果,但若過低,則黏著性有變得過高之可能性。本發明中之「良好之黏著性」係表示具有於常溫下將上述黏著層薄膜層壓於基材時基材不會自然剝落之程度以上之接著力。具體而言,表示於以90度之剝離角度、10 mm/分鐘剝離作為被黏著體之基材時,具有5 g/cm以上之黏著力。於欲提高對該被黏著體之初始剝離強度之情形時,亦可藉由升高層壓溫度來實現。The glass transition temperature of the adhesive layer of the present invention is usually above -10°C, above -8°C, above -5°C, above -3°C, and preferably below 40°C, further below 30°C, and especially below 25°C. If the glass transition temperature exceeds 40°C, there is a possibility that good adhesion cannot be obtained when the substrate layer as the adherend is pressed onto the adhesive layer formed using the resin composition of the present invention. In addition, although the lower limit of the glass transition temperature will not affect the effect of the present invention, if it is too low, the adhesion may become too high. "Good adhesion" in the present invention means having a bonding force above the degree to which the substrate will not naturally peel off when the above-mentioned adhesive layer film is pressed onto the substrate at room temperature. Specifically, it means that when the substrate as the adherend is peeled at a peeling angle of 90 degrees and a peeling speed of 10 mm/minute, it has an adhesion force of more than 5 g/cm. When it is desired to increase the initial peeling strength of the adherend, this can also be achieved by increasing the lamination temperature.
通常,當包含聚醯亞胺系黏著劑之黏著劑層經過高溫熱處理步驟時,黏著強度會增加,但包含本發明之聚醯亞胺樹脂之黏著劑雖於最初之150℃左右之熱處理後,黏著強度有所增加,但在其後之追加之高溫熱處理(150℃~250℃)後之黏著強度之變化較少。亦即,本發明之聚醯亞胺樹脂由於在重複單位中具有含有特定構造之二胺殘基,因此可對黏著劑層賦予並維持合適之黏著力。此時之合適之黏著強度通常為5~400 g/cm,較佳為8~300 g/cm,進而較佳為10~200 g/cm。進而,於欲將該黏著強度降低至適宜值之情形時,可藉由添加環氧化合物或無機微粒子(填料)來調整。Generally, when an adhesive layer containing a polyimide adhesive is subjected to a high-temperature heat treatment step, the adhesive strength increases. However, although the adhesive containing the polyimide resin of the present invention increases its adhesive strength after the initial heat treatment at about 150°C, the change in adhesive strength after the subsequent additional high-temperature heat treatment (150°C to 250°C) is small. That is, the polyimide resin of the present invention can impart and maintain appropriate adhesion to the adhesive layer because it has a diamine residue with a specific structure in the repeating unit. The appropriate adhesive strength at this time is generally 5 to 400 g/cm, preferably 8 to 300 g/cm, and more preferably 10 to 200 g/cm. Furthermore, when it is desired to reduce the adhesive strength to an appropriate value, it can be adjusted by adding epoxy compounds or inorganic microparticles (fillers).
(黏著薄膜) 本發明之黏著薄膜適合作為半導體製造用之黏著薄膜。具體而言,由於本發明之黏著薄膜具有上述之包含具有特定之二胺殘基之聚醯亞胺樹脂之黏著劑層,故而可於常溫(5~35℃)下貼附於半導體元件搭載基板。又,藉由使用本發明之特定之聚醯亞胺樹脂,從而對於半導體製造步驟中之晶粒黏著步驟、打線接合步驟、覆晶步驟、再配線層形成步驟、及樹脂密封步驟等中之熱歷程,分解、劣化等變化較少,表現出穩定之黏著力。進而,藉由使用本發明之特定之聚醯亞胺樹脂,而於密封後從半導體元件搭載基板剝離時,不易於半導體元件搭載基板面產生糊劑殘留。 (Adhesive film) The adhesive film of the present invention is suitable as an adhesive film for semiconductor manufacturing. Specifically, since the adhesive film of the present invention has the above-mentioned adhesive layer containing the polyimide resin having a specific diamine residue, it can be attached to the semiconductor element mounting substrate at room temperature (5 to 35°C). In addition, by using the specific polyimide resin of the present invention, the thermal history in the die bonding step, wire bonding step, flip chip step, redistribution layer formation step, and resin sealing step in the semiconductor manufacturing step is less subject to changes such as decomposition and degradation, and exhibits stable adhesion. Furthermore, by using the specific polyimide resin of the present invention, it is not easy to generate paste residue on the surface of the semiconductor component mounting substrate when it is peeled off from the semiconductor component mounting substrate after sealing.
又,本發明之黏著薄膜由於對於熱歷程,分解、劣化等變化較少,故而亦適合作為電子零組件製造用之黏著薄膜,亦可適宜地於使用回焊等高溫程序之電子零組件之製造步驟中使用。In addition, the adhesive film of the present invention is less susceptible to decomposition and degradation due to thermal history, and is therefore suitable for use as an adhesive film for the manufacture of electronic components, and can also be suitably used in the manufacturing steps of electronic components using high-temperature processes such as reflow.
本發明之黏著薄膜亦可將能夠剝離之保護薄膜(絕緣薄膜)預先層壓於黏著劑層之表面,以保護黏著劑層或防止黏連。於此情形時,作為保護薄膜,可使用聚乙烯、聚丙烯、聚對苯二甲酸乙二酯等塑膠薄膜、鋁箔、銅箔等金屬箔、或塑膠薄膜與金屬箔之積層薄膜等任意者。又,亦可預先藉由聚矽氧系或氟系等脫模劑對保護薄膜之表面進行脫模處理,以容易將保護薄膜剝離。The adhesive film of the present invention may also pre-laminate a peelable protective film (insulating film) on the surface of the adhesive layer to protect the adhesive layer or prevent adhesion. In this case, the protective film may be any plastic film such as polyethylene, polypropylene, polyethylene terephthalate, metal foil such as aluminum foil, copper foil, or a laminated film of plastic film and metal foil. In addition, the surface of the protective film may be pre-treated with a release agent such as a silicone or fluorine-based release agent to facilitate peeling of the protective film.
於使用本發明之黏著薄膜作為黏著劑轉印薄膜之情形時,可根據目的對耐熱性薄膜之單面或兩面實施脫模處理。作為脫模處理,較佳為塗敷聚矽氧樹脂、氟系樹脂等之處理。When the adhesive film of the present invention is used as an adhesive transfer film, a mold release treatment may be performed on one or both sides of the heat-resistant film according to the purpose. As the mold release treatment, it is preferred to coat the film with silicone resin, fluorine resin, etc.
本發明之黏著薄膜可用以貼附於搭載半導體或電子零組件之半導體元件搭載基板。作為半導體元件搭載基板,可列舉:引線框架、印刷電路基板、晶圓、及晶圓扇出型晶圓級封裝(F0WLP)用密封樹脂基板等。半導體元件係指半導體及電子零組件。半導體元件例如可經由晶粒黏著薄膜搭載於引線框架,或者藉由覆晶連接及其後之回焊程序搭載於印刷電路基板。又,關於半導體元件,可如扇出型封裝般,藉由將晶片貼附於本發明之黏著薄膜上,其後將貼附之晶片一次性進行樹脂密封,而將半導體元件搭載於密封樹脂晶圓基板。進而,半導體元件亦包含於晶圓上形成有半導體元件或梳狀電極等之電路之晶圓。The adhesive film of the present invention can be used to adhere to a semiconductor element mounting substrate that carries semiconductors or electronic components. As semiconductor element mounting substrates, there can be listed: lead frame, printed circuit substrate, wafer, and sealing resin substrate for wafer fan-out wafer level packaging (F0WLP). Semiconductor elements refer to semiconductors and electronic components. For example, semiconductor elements can be mounted on a lead frame via a die adhesive film, or mounted on a printed circuit substrate by flip-chip connection and subsequent reflow process. In addition, with regard to semiconductor elements, as in fan-out packaging, the chip can be attached to the adhesive film of the present invention, and then the attached chip can be resin-sealed at one time, and the semiconductor element can be mounted on a sealing resin wafer substrate. Furthermore, semiconductor devices also include wafers having circuits such as semiconductor devices or comb electrodes formed on the wafer.
藉由使用本發明之聚醯亞胺樹脂,例如由於在扇出封裝程序中,在將黏著薄膜從密封樹脂晶圓基板剝離後之露出面不存在糊劑殘留,因此可進行於其露出面形成再配線層之步驟、或對再配線層進行切割之步驟。 [實施例] By using the polyimide resin of the present invention, for example, in a fan-out packaging process, since there is no paste residue on the exposed surface after the adhesive film is peeled off from the sealing resin wafer substrate, a step of forming a redistribution layer on the exposed surface or a step of cutting the redistribution layer can be performed. [Example]
以下,基於實施例對本發明進行詳細說明,但本發明並不限定於下述實施例。Hereinafter, the present invention will be described in detail based on embodiments, but the present invention is not limited to the following embodiments.
1.溶劑可溶性聚醯亞胺樹脂及樹脂組成物之合成 (實施例1) 將攪拌器、氮氣導入管、及迪安-斯塔克裝置安裝於玻璃製之可分離式三口燒瓶中。加入聚矽氧烷系二胺KF-8010(官能基當量(g/mol)=425,信越化學工業公司製造,本發明之通式(2)所表示之聚矽氧烷系二胺)304.08 g(0.358 mol)、均苯四甲酸二酐(以下為PMDA)86.70 g(0.397 mol)、3,5-二胺基苯甲酸(以下為3,5-DABA)6.05 g(0.040 mol)、γ-戊內酯1.99 g(0.020 mol)、吡啶3.14 g(0.040 mol)、三乙二醇二甲醚285 g、環己酮190 g、及甲苯70 g,於室溫下,於氮氣環境下,以180 rpm攪拌30分鐘後,升溫至180℃。反應中,藉由與甲苯共沸而去除水。確認到水之蒸餾去除後,進行6小時加熱攪拌後進行冷卻,添加KL-700(共榮社化學公司製造之均染劑100重量%之產品)1.94重量份,進而冷卻至室溫,藉此獲得固形份45 wt%之黏著性樹脂組成物。 1. Synthesis of solvent-soluble polyimide resin and resin composition (Example 1) Install a stirrer, a nitrogen inlet tube, and a Dean-Stark apparatus in a separable three-necked flask made of glass. 304.08 g (0.358 mol) of polysiloxane diamine KF-8010 (functional group equivalent (g/mol) = 425, manufactured by Shin-Etsu Chemical Co., Ltd., a polysiloxane diamine represented by general formula (2) of the present invention), 86.70 g (0.397 mol) of pyromellitic dianhydride (hereinafter referred to as PMDA), 6.05 g (0.040 mol) of 3,5-diaminobenzoic acid (hereinafter referred to as 3,5-DABA), 1.99 g (0.020 mol) of γ-valerolactone, 3.14 g (0.040 mol) of pyridine, 285 g of triethylene glycol dimethyl ether, 190 g of cyclohexanone, and 70 g of toluene were added, and the mixture was stirred at 180 rpm for 30 minutes at room temperature in a nitrogen atmosphere, and then the temperature was raised to 180°C. During the reaction, water was removed by azeotropy with toluene. After confirming that the water was removed by distillation, the mixture was heated and stirred for 6 hours and then cooled. 1.94 parts by weight of KL-700 (a 100% by weight leveling agent manufactured by Kyoeisha Chemical Co., Ltd.) was added and then cooled to room temperature to obtain an adhesive resin composition with a solid content of 45 wt%.
(實施例2) 於實施例1中,將KF-8010之使用量設為236.13 g(0.278 mol),將3,5-DABA之使用量設為18.11 g(0.119 mol),除此以外,以與實施例1同樣之方式獲得固形份40 wt%之黏著性樹脂組成物。 (Example 2) In Example 1, the amount of KF-8010 used was set to 236.13 g (0.278 mol), and the amount of 3,5-DABA used was set to 18.11 g (0.119 mol). In addition, an adhesive resin composition with a solid content of 40 wt% was obtained in the same manner as in Example 1.
(實施例3) 於實施例1中,使用4,4'-二胺基苯甲醯苯胺8.86 g(0.039 mol)代替3,5-DABA,除此以外,以與實施例1同樣之方式獲得固形份45 wt%之黏著性樹脂組成物。 (Example 3) In Example 1, 8.86 g (0.039 mol) of 4,4'-diaminobenzanilide was used instead of 3,5-DABA. In addition, an adhesive resin composition with a solid content of 45 wt% was obtained in the same manner as in Example 1.
(實施例4) 於實施例1之樹脂組成物中添加相對於聚醯亞胺樹脂之固形份100重量份為5重量份之N,N,N',N'-四縮水甘油基-1,3-苯二(甲胺),用環己酮進行稀釋,藉此獲得固形份48 wt%之黏著性樹脂組成物。 (Example 4) 5 parts by weight of N,N,N',N'-tetraglycidyl-1,3-phenylenedi(methylamine) was added to the resin composition of Example 1 relative to 100 parts by weight of the solid content of the polyimide resin, and the mixture was diluted with cyclohexanone to obtain an adhesive resin composition with a solid content of 48 wt%.
(實施例5) 於實施例1之樹脂組成物中添加固形份相對於聚醯亞胺樹脂之固形份100重量份為10重量份之球狀二氧化矽漿體(Admatechs股份有限公司製造,SO-C1(粒徑0.2~0.4 μm)之N-甲基-2-吡咯啶酮(以下為NMP)漿體,50重量%固形份之產品),用NMP進行稀釋,藉此獲得固形份45 wt%之黏著性樹脂組成物。 (Example 5) Spherical silica slurry (SO-C1 (particle size 0.2-0.4 μm) N-methyl-2-pyrrolidone (hereinafter referred to as NMP) slurry, 50% solid content by weight, manufactured by Admatechs Co., Ltd.) was added to the resin composition of Example 1, with a solid content of 100 parts by weight of the polyimide resin, and diluted with NMP to obtain an adhesive resin composition with a solid content of 45 wt%.
(比較例1) 於實施例1中,使用4,4'-亞甲基雙(2-乙基-6-甲基苯胺)11.23 g(0.040 mol)代替3,5-DABA,除此以外,以與實施例1同樣之方式獲得固形份45 wt%之黏著性樹脂組成物。 (Comparative Example 1) In Example 1, 11.23 g (0.040 mol) of 4,4'-methylenebis(2-ethyl-6-methylaniline) was used instead of 3,5-DABA. In addition, an adhesive resin composition with a solid content of 45 wt% was obtained in the same manner as in Example 1.
(比較例2) 將攪拌器、氮氣導入管、及迪安-斯塔克裝置安裝於玻璃製之可分離式三口燒瓶中。加入KF-8010 245.01 g(0.288 mol)、PMDA 62.87 g(0.288 mol)、戊內酯1.44 g(0.014 mol)、吡啶2.28 g(0.029 mol)、NMP 553 g、及甲苯70 g,於室溫下,於氮氣環境下,以180 rpm攪拌30分鐘後,升溫至180℃。反應中,藉由與甲苯共沸而去除水。確認到水之蒸餾去除後,進行6小時之加熱攪拌後進行冷卻,添加KL-700(共榮社化學公司製造之調平劑100重量%之產品)1.94重量份,進而冷卻至室溫,藉此獲得固形份35 wt%之黏著性樹脂組成物。 (Comparative Example 2) A stirrer, a nitrogen inlet tube, and a Dean-Stark apparatus were installed in a separable three-necked glass flask. KF-8010 245.01 g (0.288 mol), PMDA 62.87 g (0.288 mol), valerolactone 1.44 g (0.014 mol), pyridine 2.28 g (0.029 mol), NMP 553 g, and toluene 70 g were added, and the mixture was stirred at 180 rpm for 30 minutes at room temperature under a nitrogen atmosphere, and then the temperature was raised to 180°C. During the reaction, water was removed by azeotropy with toluene. After confirming that the water was distilled off, the mixture was heated and stirred for 6 hours and then cooled. 1.94 parts by weight of KL-700 (a 100% by weight leveling agent manufactured by Kyoeisha Chemical Co., Ltd.) was added and then cooled to room temperature to obtain an adhesive resin composition with a solid content of 35 wt%.
(比較例3) 於實施例1中,使用1,3-雙(3-胺基苯氧基)苯11.62 g(0.040 mol)代替3,5-DABA,除此以外,以與實施例1同樣之方式獲得固形份45 wt%之黏著性樹脂組成物。 (Comparative Example 3) In Example 1, 11.62 g (0.040 mol) of 1,3-bis(3-aminophenoxy)benzene was used instead of 3,5-DABA. In addition, an adhesive resin composition with a solid content of 45 wt% was obtained in the same manner as in Example 1.
(比較例4) 於實施例1中,使用4,4'-二胺基二苯醚7.96 g(0.040 mol)代替3,5-DABA,除此以外,以與實施例1同樣之方式獲得固形份45 wt%之黏著性樹脂組成物。 (Comparative Example 4) In Example 1, 7.96 g (0.040 mol) of 4,4'-diaminodiphenyl ether was used instead of 3,5-DABA. In addition, an adhesive resin composition with a solid content of 45 wt% was obtained in the same manner as in Example 1.
(比較例5) 於實施例1中,使用3,3'-二胺基二苯甲酮8.44 g(0.040 mol)代替3,5-DABA,除此以外,以與實施例1同樣之方式獲得固形份45 wt%之黏著性樹脂組成物。 (Comparative Example 5) In Example 1, 8.44 g (0.040 mol) of 3,3'-diaminobenzophenone was used instead of 3,5-DABA. In addition, an adhesive resin composition with a solid content of 45 wt% was obtained in the same manner as in Example 1.
2.聚醯亞胺樹脂組成物及黏著薄膜之特性評價 藉由旋轉塗佈機,將實施例1~5及比較例1~5中合成之黏著性樹脂組成物以黏著層之厚度成為8 μm之方式塗敷於日本不鏽鋼標準(SUS,Steel Use Stainless)板上,其後,對於實施例1~4及比較例1、3~5之樹脂,於120℃下乾燥10分鐘,其後,於180℃下乾燥20分鐘,對於實施例5及比較例2之樹脂,於120℃下乾燥10分鐘,其後,於220℃下乾燥20分鐘。以此方式變更乾燥條件之原因在於,即便於實施例與比較例中使用沸點不同之溶劑之情形時,亦使殘留溶劑量一致,此種乾燥條件之變更不會對黏著薄膜之特性產生影響。 2. Evaluation of the properties of polyimide resin composition and adhesive film The adhesive resin composition synthesized in Examples 1 to 5 and Comparative Examples 1 to 5 was applied to a Japanese stainless steel standard (SUS, Steel Use Stainless) plate by a rotary coater in such a manner that the thickness of the adhesive layer became 8 μm. Thereafter, the resins of Examples 1 to 4 and Comparative Examples 1, 3 to 5 were dried at 120°C for 10 minutes, and then at 180°C for 20 minutes. The resins of Example 5 and Comparative Example 2 were dried at 120°C for 10 minutes, and then at 220°C for 20 minutes. The reason for changing the drying conditions in this way is that even when solvents with different boiling points are used in the embodiment and the comparative example, the amount of residual solvent is made consistent, and this change in drying conditions will not affect the properties of the adhesive film.
(1)玻璃轉移溫度Tg(℃) 藉由切割機等切取上述乾燥後所獲得之黏著層之樹脂,將約10 mg裝入鋁製標準容器,用示差掃描熱量計DSC進行測定,根據所獲得之DSC曲線之反曲點求出玻璃轉移溫度(℃)。於80℃下進行30分鐘之預乾燥後,以10℃/分鐘之升溫速度進行測定。 (1) Glass transition temperature Tg (℃) The resin of the adhesive layer obtained after drying is cut by a cutting machine, and about 10 mg is placed in an aluminum standard container. The DSC differential scanning calorimeter is used for measurement. The glass transition temperature (℃) is calculated based on the inflection point of the obtained DSC curve. After pre-drying at 80℃ for 30 minutes, the measurement is performed at a heating rate of 10℃/min.
(2)熱重量減少率(%) 藉由切割機等切取上述乾燥後所獲得之黏著層之樹脂,將約15 mg之樹脂裝入鋁製標準容器,用熱重量分析裝置TG-DTA進行測定。測定條件係以5℃/分鐘之升溫速度升溫至400℃,測定30~300℃之重量減少率(%)。 (2) Thermogravimetric weight loss rate (%) The resin of the adhesive layer obtained after drying is cut by a cutter, and about 15 mg of the resin is placed in an aluminum standard container and measured using a thermogravimetric analyzer TG-DTA. The measurement conditions are to increase the temperature to 400°C at a rate of 5°C/min, and measure the weight loss rate (%) at 30-300°C.
繼而,藉由旋轉塗佈機,將實施例1~5及比較例1~5中合成之樹脂組成物以黏著層之厚度成為8 μm之方式塗敷於厚度50 μm之聚醯亞胺薄膜上,其後,對於實施例1~4及比較例1、3~5之樹脂,於120℃下乾燥10分鐘,其後,於180℃下乾燥20分鐘,對於實施例5及比較例2之樹脂,於120℃下乾燥10分鐘,其後,於220℃下乾燥20分鐘,從而獲得黏著薄膜。對於實施例1~4,於120℃下乾燥10分鐘,其後,於180℃下乾燥20分鐘,對於實施例5及比較例1~2,於120℃下乾燥10分鐘,其後,於220℃下乾燥20分鐘,從而獲得黏著薄膜。Next, the resin compositions synthesized in Examples 1 to 5 and Comparative Examples 1 to 5 were coated on a polyimide film having a thickness of 50 μm by a rotary coater in such a manner that the thickness of the adhesive layer became 8 μm. Thereafter, the resins of Examples 1 to 4 and Comparative Examples 1, 3 to 5 were dried at 120° C. for 10 minutes and then at 180° C. for 20 minutes, and the resins of Example 5 and Comparative Example 2 were dried at 120° C. for 10 minutes and then at 220° C. for 20 minutes, thereby obtaining adhesive films. For Examples 1 to 4, drying was performed at 120° C. for 10 minutes and then at 180° C. for 20 minutes. For Example 5 and Comparative Examples 1 to 2, drying was performed at 120° C. for 10 minutes and then at 220° C. for 20 minutes to obtain an adhesive film.
(3)黏著強度 繼而,使用貼合機,於25℃下將所獲得之黏著薄膜貼合於厚度125 μm之銅板(C-7025)。初始值係於常溫下,沿90°方向將黏著薄膜從銅板剝離,而測定黏著強度。 其後,於175℃下進行2小時之熱處理,於220℃下進行0.5小時之熱處理,進而於175℃下進行1小時之熱處理後,於常溫下,沿90°方向將黏著薄膜從銅板剝離,而測定黏著強度。由於黏著強度存在一定程度不均,因此取5次測定所得之值之平均值(四捨五入)。 又,確認到黏著強度測定後黏著劑自黏著薄膜向銅板之轉移(糊劑殘留)。 (3) Adhesion strength Then, the obtained adhesive film was bonded to a copper plate (C-7025) with a thickness of 125 μm at 25°C using a bonding machine. The initial value was measured by peeling the adhesive film from the copper plate at 90° at room temperature. After that, the film was heat treated at 175°C for 2 hours, at 220°C for 0.5 hours, and at 175°C for 1 hour. The adhesive strength was then measured by peeling the adhesive film from the copper plate at 90° at room temperature. Since the adhesion strength was somewhat uneven, the average value of the values obtained from 5 measurements was taken (rounded off). In addition, the transfer of adhesive from the adhesive film to the copper plate (paste residue) was confirmed after the adhesive strength measurement.
(4)層壓有黏著薄膜之基板之密封樹脂之洩漏及翹曲 於25℃下,將該黏著薄膜貼合於銅引線框架(C-7025,125 μm厚度,尺寸:65 mm×250 mm,線膨脹係數17.6 ppm/℃),於175℃下實施2.0小時之熱處理,於220℃下實施0.5小時之熱處理後,藉由環氧系密封材(線膨脹係數12 ppm/℃),於溫度175℃、壓力8 MPa、時間5分鐘之條件下進行轉移模製。 模製後,藉由目視確認到模製樹脂於貼附有黏著薄膜之外引線部之洩漏。又,測定其翹曲量。 將評價結果示於下述表1及表2。再者,各實施例及比較例中所獲得之聚醯亞胺樹脂之重量平均分子量約為25,000。 (4) Leakage and warping of sealing resin on substrates laminated with adhesive film The adhesive film was attached to a copper lead frame (C-7025, 125 μm thickness, size: 65 mm×250 mm, linear expansion coefficient 17.6 ppm/℃) at 25℃, heat treated at 175℃ for 2.0 hours and at 220℃ for 0.5 hours, and then transfer molded at 175℃, 8 MPa, and 5 minutes using an epoxy sealing material (linear expansion coefficient 12 ppm/℃). After molding, leakage of the molding resin outside the lead portion where the adhesive film was attached was visually confirmed. In addition, the amount of warping was measured. The evaluation results are shown in Tables 1 and 2 below. In addition, the weight average molecular weight of the polyimide resin obtained in each embodiment and comparative example is about 25,000.
[表1]
[表2]
包含本發明之聚醯亞胺樹脂之樹脂組成物由於具有常溫下之黏著性,耐熱性優異,再剝離性優異,故而於引線框架、印刷電路基板、晶圓、及晶圓扇出型晶圓級封裝用密封樹脂基板等半導體元件搭載基板中,可適宜地用於藉由密封樹脂將半導體或電子零組件密封之步驟中所使用之耐熱性黏著薄膜領域、或回焊步驟等中使用之耐熱性黏著薄膜領域等。The resin composition including the polyimide resin of the present invention has good adhesion at room temperature, excellent heat resistance, and excellent re-peelability. Therefore, it can be suitably used in the field of heat-resistant adhesive films used in the step of sealing semiconductors or electronic components with sealing resins, or in the field of heat-resistant adhesive films used in reflow steps, etc., in semiconductor component mounting substrates such as lead frames, printed circuit substrates, wafers, and sealing resin substrates for wafer fan-out wafer-level packaging.
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|---|---|---|---|---|
| JP3031027B2 (en) * | 1991-11-29 | 2000-04-10 | 宇部興産株式会社 | Heat resistant adhesive composition |
| JP2004277619A (en) | 2003-03-18 | 2004-10-07 | Sumitomo Bakelite Co Ltd | Polyimide resin and semiconductor adhesive tape |
| JP2007137933A (en) * | 2005-11-15 | 2007-06-07 | Toray Ind Inc | Resin composition, heat resistant resin laminate film using the same, and metal-clad laminate film |
| JP2009276526A (en) * | 2008-05-14 | 2009-11-26 | Asahi Kasei E-Materials Corp | Photosensitive resin composition and flexible printed wiring board using the same |
| JP5534378B2 (en) * | 2012-02-24 | 2014-06-25 | 荒川化学工業株式会社 | Polyimide adhesive composition, cured product, adhesive sheet, laminate, flexible printed circuit board |
| CN104662097B (en) | 2012-09-25 | 2018-06-05 | 东丽株式会社 | Resin combination, cured film, the manufacturing method of laminate film and semiconductor devices |
| JP2020136600A (en) | 2019-02-25 | 2020-08-31 | 東レ株式会社 | Self-adhesive film for semiconductor or electronic component production, and production method of semiconductor or electronic component |
-
2024
- 2024-04-10 KR KR1020257021256A patent/KR20250172543A/en active Pending
- 2024-04-10 WO PCT/JP2024/014521 patent/WO2024214735A1/en active Pending
- 2024-04-10 CN CN202480008008.4A patent/CN120548337A/en active Pending
- 2024-04-11 TW TW113113470A patent/TW202502907A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| KR20250172543A (en) | 2025-12-09 |
| WO2024214735A1 (en) | 2024-10-17 |
| CN120548337A (en) | 2025-08-26 |
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