TW202031176A - Verfahren zum befullen eines faserkastens und bundelvereinzelner - Google Patents
Verfahren zum befullen eines faserkastens und bundelvereinzelner Download PDFInfo
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- TW202031176A TW202031176A TW108147384A TW108147384A TW202031176A TW 202031176 A TW202031176 A TW 202031176A TW 108147384 A TW108147384 A TW 108147384A TW 108147384 A TW108147384 A TW 108147384A TW 202031176 A TW202031176 A TW 202031176A
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- bristle
- bristles
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- 238000000034 method Methods 0.000 claims abstract description 28
- 238000012432 intermediate storage Methods 0.000 claims description 40
- 230000032258 transport Effects 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract 2
- 239000000243 solution Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/08—Preparing uniform tufts of bristles
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
Description
本發明涉及用於藉助於毛束分離器的至少一線材通道以鬆散平行刷毛的刷毛包填充線材盒的一種方法。此外,本發明涉及一種刷子塞孔機的毛束分離器,該毛束分離器帶有毛束摘取器,該毛束摘取器帶有至少一接收導槽用於分離毛束,並且帶有具有至少一個線材通道的線材盒,該線材通道中並排放置鬆散刷毛,其中該至少一個線材通道具有朝向毛束摘取器開放的末端,以使得刷毛向毛束摘取器擠壓,並且該線材通道具有用於放入刷毛的填充末端。The invention relates to a method for filling a wire box with bristles of loose parallel bristles by means of at least one wire channel of a tuft separator. In addition, the present invention relates to a hair tuft separator of a brush plugging machine. The hair tuft separator is provided with a hair tuft extractor. The hair tuft extractor is provided with at least one receiving guide groove for separating the hair tufts, and has There is a wire box with at least one wire channel in which loose bristles are placed side by side, wherein the at least one wire channel has an end open toward the tuft extractor, so that the bristles are squeezed toward the tuft extractor, and The wire channel has a filling end for inserting the bristles.
此種毛束分離器以極限速度工作,以向刷子-塞孔機持續供給已分離的毛束。在此方面,已經在實踐中實施1000轉/分鐘或者更快的轉速。該已分離的毛束包含少量刷毛。然而,由於轉動頻率高,在線材盒中放入新的刷毛也是重要的。該等可預剪或可預先使其部分尖銳以及(或者)成圓狀的刷毛將以刷毛包(所謂「球」)的形式被供應或以絞線的形式被提供並經裁剪。該些刷毛包包含幾百或幾千已剪裁的刷毛,該等刷毛的並排固定只透過在外周用所謂刷毛包外殼將刷毛包(即全部刷毛)固定在一起。該刷毛包外殼限制了刷毛包,即在下文中「刷毛包」一詞定義為在一個刷毛包外殼內由幾百或幾千鬆散且並排的刷毛所組成的整體。This type of tuft separator works at a limit speed to continuously supply the separated tufts to the brush-plugging machine. In this regard, a rotation speed of 1000 rpm or faster has been implemented in practice. The separated tufts contain a few bristles. However, due to the high frequency of rotation, it is also important to put new bristles in the wire box. The bristles, which can be pre-cut or partially sharpened and/or rounded, will be supplied in the form of bristle packs (so-called "balls") or in the form of strands and cut. These bristle packs contain hundreds or thousands of trimmed bristles, and the side-by-side fixing of these bristles is only through the use of so-called bristle pack shells to fix the bristle packs (that is, all the bristles) together. The bristle pack shell restricts the bristle pack, that is, the term "bristle pack" is defined as a whole composed of hundreds or thousands of loose and side-by-side bristles in a bristle pack shell.
在將刷毛包置入所關聯的線材通道前,以機械或手工的方式去除該刷毛包外殼。刷毛包的置入也能以手工或全自動的方式實現。Before placing the bristle pack into the associated wire channel, remove the bristle pack shell mechanically or manually. The placement of the bristle pack can also be achieved manually or fully automatically.
從EP 0 184 844 B1 中可知此自動填充流程,在該過程中,將若干該刷毛包置於若干井道中,隨後在一工作臺內對已分離的若干刷毛包連同其外殼進行去除刷毛包外殼的操作。為此,將該刷毛包連同其外殼放入操作室內,隨後藉由壓力和切割器具將刷毛包外殼破壞。自動去除該刷毛包外殼,隨後將橫置於操作室中的刷毛包運送至線材盒內。This automatic filling process is known from
DE 103 56 316 A1展示一種相似的裝置。放置於井道中的、仍帶有刷毛包外殼的刷毛包被剪開,然後由兩個抓臂握住,藉此,即使該刷毛包外殼不再能可靠地抓緊住刷毛包,刷毛也繼續保持其位置。隨後,手工取出夾在兩個抓臂之間的刷毛包並將刷毛包放入線材盒。DE 103 56 316 A1 shows a similar device. The bristle pack placed in the shaft and still with the bristle pack shell is cut open and then held by two grasping arms, so that even if the bristle pack shell can no longer hold the bristle pack reliably, the bristles will continue to hold Its location. Subsequently, manually take out the bristle pack sandwiched between the two grab arms and put the bristle pack into the wire box.
最後,DE 697 01 828 T1示出一種夾具,該夾具從接收位置接收刷毛包並將刷毛包供給給線材盒。在將刷毛包卸至接收位置上之前已手工去除該刷毛包外殼。Finally, DE 697 01 828 T1 shows a clamp that receives a bristle pack from a receiving position and feeds the bristle pack to a wire box. The bristle pack shell is manually removed before unloading the bristle pack to the receiving position.
本發明的目的是,創造一種改進的方法以及一種改進的毛束分離器,二者具有以下特徵,即該毛束分離器構造簡單並因此具有極佳的運行穩定性。此外,根據本發明的方法應能實現盡可能簡單的操作並且具備製程可靠性。The object of the present invention is to create an improved method and an improved hair tuft separator, both of which have the following characteristics, that is, the tuft separator has a simple structure and therefore has excellent operational stability. In addition, the method according to the present invention should be able to achieve as simple operation as possible and possess process reliability.
對此,根據本發明的用於以鬆散平行刷毛的刷毛包填充毛束分離器線材盒的至少一條線材通道的方法提供以下步驟: 提供與線材盒分離的且與線材盒有一定距離的中間儲存器, 提供用於刷毛包的機械運輸設備, 去除刷毛包的刷毛包外殼,隨後 將該刷毛包放入該中間儲存器的若干接收器的一個之中,在該等接收器中放入的刷毛包在側向上被包圍,並且 從接收器中取出刷毛包並且運送該刷毛包至所關聯的線材通道,並且藉由該運輸設備將該刷毛包裝入該線材通道。最後一個步驟,即由從該接收器中取出該刷毛包開始至將該刷毛包裝入該線材通道,完全由該運輸設備執行。In this regard, the method for filling at least one wire channel of the tuft separator wire box with a bristle pack of loose parallel bristles according to the present invention provides the following steps: Provide an intermediate storage that is separated from the wire box and has a certain distance from the wire box, Provide mechanical transport equipment for bristle packs, Remove the bristle pack shell of the bristle pack, and then The bristle pack is placed in one of the receivers of the intermediate storage, and the bristle packs placed in the receivers are surrounded laterally, and Take out the bristle package from the receiver and transport the bristle package to the associated wire channel, and pack the bristles into the wire channel by the transport device. The last step, starting from taking out the bristle package from the receiver to packing the bristle into the wire channel, is completely performed by the transport equipment.
根據本發明的方法具有以下特徵,即可在較大的中間儲存器內裝入大量的刷毛包,該等刷毛包已不再帶有刷毛包外殼。在將該刷毛包裝入所關聯的接收器之前,可手工提前去除該刷毛包外殼。該接收器本身不是一次性產品,而是該中間儲存器的一部分。藉此,在根據本發明的方法的全自動階段中不再有刷毛包外殼。藉由根據本發明的方法,在先前技術下部分複雜且部分也昂貴的毛束分離器將大大簡化。儘管有該簡化,但藉由大量接收器能儲存許多刷毛材料,以使得操作者不必一直添加刷毛包。The method according to the present invention has the following feature: a large number of bristle packs can be loaded into a larger intermediate storage, and the bristle packs no longer have a bristle pack shell. Before packing the bristles into the associated receiver, the bristle pack shell can be manually removed in advance. The receiver itself is not a disposable product, but a part of the intermediate storage. Thereby, there is no more bristle pack housing in the fully automated phase of the method according to the invention. With the method according to the present invention, the partially complicated and partially expensive hair tuft separator under the prior art will be greatly simplified. Despite this simplification, a large number of receivers can store a lot of bristle materials, so that the operator does not have to add bristle packs all the time.
特別地,根據本發明的方法使用夾具,藉助於該夾具運送刷毛包並將刷毛包裝入線材盒。在該夾具中從外部包圍刷毛包的刷毛。不需要進一步的保障措施。In particular, the method according to the present invention uses a jig by means of which the bristle pack is transported and the bristles are packed into a wire box. In this clamp, the bristles of the bristle pack are enclosed from the outside. No further safeguards are required.
該接收器特別簡單的一種類型是杯狀或環狀接收器,其中可裝入該刷毛包。該接收器精確地具有從刷毛包外殼中接收、包圍以及抓住刷毛包所需要的橫截面面積。可選地,也可使用夾具作為接收器。One type of the receiver that is particularly simple is a cup-shaped or ring-shaped receiver into which the bristle pack can be accommodated. The receiver has exactly the cross-sectional area required to receive, enclose and grasp the bristle packet from the bristle packet housing. Alternatively, a clamp can also be used as a receiver.
該運輸設備能與含有刷毛包的夾具連接並且將該刷毛包運送至線材通道,並且將其裝入該線材通道。隨後,該夾具可由該運輸設備送回中間儲存器,然後在那裡與該運輸設備解除連接。The transport device can be connected with a clamp containing a bristle package and transport the bristle package to the wire channel and load it into the wire channel. Subsequently, the clamp can be returned to the intermediate storage by the transport device and then disconnected from the transport device there.
在中間儲存器中可提供大量接收器,並且在這些接收器中裝入帶有不同刷毛的刷毛包,在此處提供多個線材通道,並且一個線材通道的刷毛與另一個線材通道的刷毛不同。這意味著,在一個中間儲存器中儲存有不同的刷毛,例如不同顏色的刷毛。每種顏色有一個或多個接收器,而另一種顏色又具有其他的且遠離前者的接收器。因此,當有多個線材盒需要裝配時,並不提供不同的中間儲存器,而是提供一個中間儲存器。A large number of receivers can be provided in the intermediate storage, and bristle packs with different bristles are installed in these receivers, where multiple wire channels are provided, and the bristles of one wire channel are different from the bristles of another wire channel . This means that different bristles, such as bristles of different colors, are stored in an intermediate storage. Each color has one or more receivers, and another color has other receivers that are far from the former. Therefore, when there are multiple wire boxes to be assembled, different intermediate storages are not provided, but one intermediate storage is provided.
對於這些在一個共同的中間儲存器中的不同刷毛的多個接收器,可使用一個單獨的運輸設備,該運輸設備將刷毛包從該等接收器中輸送至所有線材通道。比起每個線材通道提供一個專屬運輸設備並且必要時也提供一個專屬中間儲存器的方法,根據本發明的方法在此方面更簡單、成本上更有利。For these multiple receivers of different bristles in a common intermediate storage, a single transport device can be used, which transports the bristle packs from the receivers to all the wire channels. Compared with the method in which each wire channel provides a dedicated transportation device and, if necessary, a dedicated intermediate storage, the method according to the present invention is simpler and more cost-effective in this respect.
可選地,該中間儲存器可將該接收器移動至指向運輸設備的交付位置。換言之:例如,當因為相應的線材通道空得太多而需要具有白色刷毛的刷毛包時,,該中間儲存器將填充有白色刷毛的接收器以步進的方式運向交付位置,在該交付位置該接收器被該運輸設備接收。這總體上實現了較高的靈活性。Optionally, the intermediate storage can move the receiver to a delivery position directed toward the transportation device. In other words: For example, when a bristle pack with white bristles is needed because the corresponding wire channel is too empty, the intermediate storage will transport the receiver filled with white bristles to the delivery location in a step-by-step manner. Position the receiver is received by the transportation device. This achieves higher flexibility overall.
此外,上述目的藉由一種前述類型的毛束分離器得到解決,對此,存在與線材盒分離的用於鬆散刷毛的中間儲存器,而該中間儲存器具有多個分離的、可再填充的接收器,該等接收器用於並排刷毛的預製刷毛包,並且具有機械運輸設備,該運輸設備將該接收器中的刷毛包裝入至少一條線材通道。如先前已在根據本發明的方法中所解釋的那樣,該根據本發明的毛束分離器的特徵為:具備簡單的構造並因此具有與此相關的較高的可靠性。In addition, the above-mentioned object is solved by a hair bundle separator of the aforementioned type. In this regard, there is an intermediate storage for loosening the bristles separated from the wire box, and the intermediate storage has a plurality of separated, refillable Receivers, which are used for prefabricated bristle packs with side-by-side bristles, and have mechanical transport equipment that packs the bristles in the receiver into at least one wire channel. As previously explained in the method according to the present invention, the hair tuft separator according to the present invention is characterized by a simple structure and therefore relatively high reliability.
可提供藉由該運輸設備進行移動的夾具,該夾具從周邊包圍並且握住該刷毛包,並在該夾具將該刷毛包運送至線材盒之後在線材通道內將刷毛包釋放。A jig that is moved by the transportation device can be provided, the jig surrounds and holds the bristle pack from the periphery, and the bristle pack is released in the wire channel after the jig transports the bristle pack to the wire box.
該夾具可永久性地安裝在該運輸設備上,並藉此作為該運輸設備的單獨的夾具而運作。The clamp can be permanently installed on the transportation equipment and thereby operate as a separate clamp for the transportation equipment.
該接收器可設計成杯狀或環狀,為了從周邊握住刷毛包。該刷毛包,即如上所述去掉刷毛包外殼的刷毛包,便在接收器內被包圍,藉此該若干刷毛保持其彼此相對的位置。The receiver can be designed as a cup or ring in order to hold the bristle pack from the periphery. The bristle pack, that is, the bristle pack with the outer shell of the bristle pack removed as described above, is enclosed in the receiver, whereby the plurality of bristles maintain their positions relative to each other.
該刷毛包可朝上凸出於該接收器之上,該夾具做如下設計,即該夾具可握住該刷毛包的凸出部分並握緊並將其移走。The bristle pack can protrude upward from the receiver, and the clamp is designed as follows, that is, the clamp can hold the protruding part of the bristle pack and hold it tightly and remove it.
除設計成杯狀或環狀的接收器外,可選地,在中間儲存器中,分離的、可拆卸地置於中間儲存器上的夾具本身即可作為接收器。該運輸設備可與該夾具連接,為了將該夾具移動至線材盒。為了交付該刷毛包,該夾具可在線材盒處打開。In addition to the cup-shaped or ring-shaped receiver, optionally, in the intermediate storage, a separate and detachable clamp on the intermediate storage can serve as the receiver. The transport device can be connected to the clamp in order to move the clamp to the wire box. To deliver the bristle pack, the clamp can be opened at the wire box.
根據本發明的一種方案,該夾具具有相向預緊的、共同包圍該刷毛包的夾爪,藉此該夾具也可在沒有能源供應時握住該刷毛包。According to a solution of the present invention, the clamp has clamping jaws that are pre-tensioned toward each other and which collectively surround the bristle pack, so that the clamp can also hold the bristle pack when there is no energy supply.
特別地,該中間儲存器具有多個接收器,並且該中間儲存器可朝該運輸設備移動,以將預定的刷毛包移動至交付位置供該運輸設備接收。In particular, the intermediate storage has a plurality of receivers, and the intermediate storage is movable toward the transportation device to move a predetermined bristle package to a delivery position for the transportation device to receive.
本發明的一種方案提供以下,即提供多個線材通道並且一個線材通道的刷毛可不同於其他線材通道的刷毛,對此,提供共同的運輸設備,該運輸設備用於將不同的刷毛包從接收器運送至所關聯的線材通道。One solution of the present invention provides the following, that is, multiple wire channels are provided and the bristles of one wire channel can be different from the bristles of other wire channels. In this regard, a common transportation device is provided for receiving different bristle packages from The device is transported to the associated wire channel.
在圖1中展示毛束分離器10,其具有可繞轉軸移動的毛束摘取器12,毛束摘取器12與帶有兩個相鄰的線材通道14、16的線材盒相鄰。線材通道14、16內含並排放置的鬆散刷毛。該等刷毛的縱向進入並出離標記平面。不同種類的刷毛,例如不同顏色的刷毛,藉由不同的陰影部分表示,即線材通道14所含有的刷毛不同於線材通道16所含有的刷毛。In FIG. 1, a
每個線材通道14、16具有朝向毛束摘取器12開放的末端和反方向的填充末端18,在該開放的末端處毛束可抵接毛束摘取器12,在該填充末端18處通常提供壓力裝置以將各線材通道14、16中的刷毛壓向毛束摘取器12。Each
藉由這些填充末端18可添加其他刷毛。With these filling ends 18, other bristles can be added.
並排設置的兩個線材通道14、16均可藉由運輸設備朝箭頭G所指示的方向相對於毛束摘取器12移動,以使兩個線材通道14、16中的一個轉變為啟動狀態,在該啟動狀態下從此等線材通道14、16中取出毛束。對毛束的取線操作以已知的方式實現,即帶有接收導槽20的毛束摘取器12沿該轉變為啟動狀態的線材盒運動,在這一運動過程中相鄰的刷毛被壓入該接收導槽。The two
處於啟動狀態的線材通道14、16的邊緣的轉向器22阻止未處於啟動狀態的線材通道14、16中的刷毛被壓出,或者防止處於啟動狀態的線材通道14、16的表面在寬度上受限,毛束摘取器12在處於啟動狀態的線材通道14、16的區域內沿該表面運動。The
隨後,毛束摘取器12運輸該已分離的刷毛束至帶有塞孔舌部30的塞孔工具24,該塞孔舌部30做朝向並離開刷子主體28的往復運動。然後,藉助於塞孔舌部30或其他的運輸媒質將該已分離的刷毛束推入刷子主體28上的各開口。在那裡可用錨或不用錨固定該些刷毛束,對此有不同的方法,即藉助於熱成型或注塑包封或類似方法起作用的方法。對此可選地,也可將該已分離的刷毛束填充進供料容器或孔板,隨後藉助於該供料容器將該已分離的毛束運送至刷毛托架並將該已分離的毛束裝入刷毛托架中。Subsequently, the
鬆散的刷毛通常被裁剪或被額外購買並且被並排裝入所謂刷毛包。該刷毛包中的刷毛被刷毛包外殼從周邊包圍並因此被牢固地握住,以使毛束無法相對移動,該刷毛包外殼是以一種旗幟的形式並且可由塑膠或紙製成。好幾百或好幾千根刷毛被預加工裝入這種刷毛包中,該等刷毛可預先使其尖銳或者成圓狀。Loose bristles are usually cut or purchased additionally and packed side by side in so-called bristle packs. The bristles in the bristle pack are surrounded from the periphery by the bristle pack shell and are therefore firmly held so that the tufts cannot move relative to each other. The bristle pack shell is in the form of a flag and can be made of plastic or paper. Hundreds or thousands of bristles are pre-processed and packed into this bristle pack, and the bristles can be pre-sharpened or rounded.
鑒於毛束摘取器12極快地運行並且線材通道14、16與毛束摘取器12極近,通常藉由末端18供給刷毛材料,在當前此過程以自動化的形式實現。In view of the extremely fast operation of the
當前,毛束分離器10包括與線材通道14、16分離的中間儲存器32,該中間儲存器32可藉助於象徵性表示的驅動器40調動。Currently, the
如圖所示,中間儲存器32可為自轉的圓盤、輸送帶或輸送鏈,圖式中僅為示例。接收器是中間儲存器32的一部分,亦即大量接收器42位於各個可活動的部件上,該部件裝有未帶有刷毛包外殼的完整刷毛包44、46。刷毛包44被送入線材通道16內,刷毛包46被送入線材通道14內,以再次用相應規格的刷毛填充這些線材通道。As shown in the figure, the
針對刷毛包44、46,手工去除其刷毛包外殼並將其放入相應的接收器42中。For the bristle packs 44 and 46, the bristle pack shells are manually removed and placed in the corresponding
隨後,全自動完成進一步的填充操作。例如,當操作者不必將某一刷毛包放入某一接收器42時,感測器可識別裝入各接收器42中的刷毛包的種類。然後相應的控制裝置便得知哪種刷毛裝入哪個接收器42。Subsequently, further filling operations are completed automatically. For example, when the operator does not need to put a certain bristle pack into a
提供運輸設備50,該運輸設備50具有至少在兩個方向上移動的並且純機動(電性驅動、液壓驅動以及(或者)氣壓驅動)的機器人或者更一般而言的操縱器52,在操縱器52上裝有帶有兩個夾爪56,58的夾具54,該等夾爪56,58可相向或相離轉動,為了在已相向轉動的狀態下限制接收口60,在接收口60中可完全接收並且握住刷毛包。A
在所圖示的且不具備限制性的方案中,夾具62同樣構成接收器42,該等夾具62是中間儲存器32的一部分並且該等夾具62的夾爪64、66同樣可相向或相離轉動,例如藉由彈簧在一個方向上轉動,藉由裝在該圓盤下的執行器在另一方向上轉動。在藉由圖1中的夾具62所示出的打開狀態下,可將刷毛包非常輕鬆地裝入接收器42。隨後關閉夾爪64、66,以握住或夾住剛裝入的刷毛包。In the illustrated and non-restrictive solution, the
在進一步的製程中,當檢測到任一線材通道14、16中的刷毛達到最低數量時,驅動器40便立刻開動,以將相應的刷毛包44、46移動至交付位置68,在此情況下,該交付位置68例如處於相應圓盤的約4:30鐘方向的旋轉位置上。In the further process, when the minimum number of bristles in any
夾具54被打開並藉助於該運輸設備向接收位置移動。如圖2所示,鑒於刷毛包44、46的刷毛相對於接收器42(此處相對於夾具62)朝上凸出,夾具54可在接收器42的上方抓住刷毛包44、46。要麼,夾具54從接收器42抽出已處於接收位置的刷毛包,要麼,在當前情況下,處於接收位置的夾具62在藉由夾具54抓住其刷毛包46之後可被打開,以使得刷毛包46便於取出。The
然後,運輸設備50將被取出的刷毛包46移動至所關聯的線材盒。對此,可選地能以通常的方式打開末端18處的未在圖中示出的預緊機構或壓緊機構。Then, the
根據圖3和圖4的實施方式與根據圖1和圖2的實施方式的不同之處在於,接收器42在這種情況下設計成杯狀。同時,該杯狀接收器42的橫截面與刷毛包44、46的橫截面相適應,使得該等毛束包在接收器中被固定在一起。該等刷毛朝上凸出於接收器42之上,以便於夾具54能夠抓住待取出的刷毛包44、46並將其裝入相應的線材通道14、16。此外,相同的或功能相同的部件在此處標有已採用的符號,以供參閱上述的實施方式。The embodiment according to FIGS. 3 and 4 differs from the embodiment according to FIGS. 1 and 2 in that the
圖5A~5F圖示如何裝備和實施接收器42的不同可能性。該等可能性不具有窮舉性。5A to 5F illustrate different possibilities of how to equip and implement the
圖5A揭露圖3和圖4中展示的變體,具有杯狀接收器42,該接收器42具有未示出的底部以及在此處周邊閉合的圓周壁72。Fig. 5A discloses the variant shown in Figs. 3 and 4 with a cup-shaped
圓周壁72有在上的正面74,該正面74在根據圖5A的實施方式中是平整的,與此相對地,該正面74在根據圖5B的實施方式中具有向內朝底部方向呈錐狀延伸的錐體76,該錐體76充當刷毛包44、46的導入斜面。The
在根據圖5A和圖5B的接收器42的橫截面形狀為圓形時,接收器42也可採用其他任意的形狀,例如圖5C所圖示的橢圓形,而接收器42的外圓周表面78也是橢圓形,與此相反地,根據圖5D的實施方式中外圓周表面78為圓形並且接收器42保持橢圓形。When the cross-sectional shape of the
根據圖5E的實施方式中,使用夾具62作為接收器42,帶有先前已圖示的夾爪64、66,該等夾爪處於閉合狀態時相互重疊,以可靠地構成閉合的接收器42。對此,該接收器42同樣具有圓形橫截面,但這不具有限制性。夾爪64、66可繞轉軸A旋轉。夾爪64、66也可藉由彈簧相互作用,特別是用彈簧相向預緊。In the embodiment according to FIG. 5E, a
在根據圖5F的方案中,提供底座80作為接收器42,可選地,該底座也具有用於刷毛包44、46的接收口或者在該底座的上側也是平整的。在底座80上固定著帶有夾爪64、66的夾具62,該等夾爪64、66各具有單獨的轉軸A,支臂82藉由該等轉軸遠離夾爪64、66,該等支臂之間有彈簧84,該彈簧84將夾爪64、66預緊至夾緊位置。In the solution according to FIG. 5F, a
如在圖5F中可見,夾爪64、66的內側可具有任意的形狀,以形成刷毛包44、46的任意形狀。As can be seen in FIG. 5F, the inner sides of the
杯狀接收器42的深度或者夾具62握住刷毛包44、46時所處的高度應至少為刷毛長度的25%,較佳為刷毛長度的至少30%。在使用夾具62時,根據刷毛長度,該等夾具62與接收器42底部的距離應至少為此長度的25%,進一步較佳地為此長度的至少30%,以牢固地握住刷毛包44、46。The depth of the
接收器42可永久性地固定在中間儲存器32上,或者也能可拆卸地固定在中間儲存器32上,或者只設在相應的表面上。在這種情況下必須設有感應器,該感應器偵測接收器42的狀態,以相應地移動夾具56。The
接收器42中的橢圓形刷毛包的優點為,線材通道14、16已具有平行的壁並且在通常情況下較為細長。在此處示出的接收器42的橢圓體的平邊具有一距離,該距離較佳地與線材通道14、16的寬度的距離相當。刷毛包通常以圓環狀供應,以使得操作者在去除該外殼之後對刷毛包進行相應的手工調試並將其置入橢圓形的接收器42。The advantage of the oval bristle bag in the
以下是有利的,即令接收器42可與中間儲存器32的剩餘部分脫離,然後可敲擊帶有手工置入的刷毛包44、46的杯狀接收器或者將杯狀接收器置於振動臺之上,以使得刷毛包44、46的所有刷毛也緊貼於該接收器42的底部。然後將已相應填充的接收器42置於中間儲存器32之上或者在那裡相連接。It is advantageous that the
在另一個於圖6中簡化展示的實施方式中,在沒有夾具54的情況下使用根據圖1和圖2的運輸設備50,更確切地說,夾具62可藉由該運輸設備50解除與中間儲存器32的剩餘部分的連接。兩個夾爪64、66可相向轉動,其中轉軸A藉由以下方式形成,即例如在該軸A的範圍內夾爪64在自身的下側具有環狀的突起,該突起與位於夾爪66上側上的相應的環狀導槽嚙合,以構成轉動軸承。夾具62在該軸A的周圍具有接收口88,該接收口88中可插入位於運輸設備50上的進料器90。示例地,進料器90可具有向外彈性可形變的鎖片92,該等鎖片92也可主動地再次相向移動,以使得在接收夾具62之後該等鎖片92可再次與運輸設備50分離。In another embodiment shown in simplified form in FIG. 6, the
同樣地可以藉由運輸設備50打開夾具62,該運輸設備50相應地具有在圖6中的箭頭B所指示的方向上產生作用的執行器。被清空的夾具62可立刻從運輸設備50上取出,為了再次進行手工填充以及將夾具62放入中間儲存器32中,或者將被清空的夾具62置於中間儲存器32的空位上。Likewise, the
也可使用環狀接收器替代杯狀接收器,即从底部立於垂直金屬件(Steg)上的環狀物,以形成一種網格。A ring receiver can also be used instead of a cup receiver, that is, a ring standing on a vertical metal piece (Steg) from the bottom to form a grid.
10:毛束分離器
12:毛束摘取器
14、16:線材通道
18:填充末端
20:接收導槽
22:轉向器
24:塞孔工具
28:刷子主體
30:塞孔舌部
32:中間儲存器
40:驅動器
42:接收器
44、46:刷毛包
50:運輸設備
52:操縱器
54、62:夾具
56、58、64、66:夾爪
60、88:接收口
68:交付位置
72:圓周壁
74:正面
76:錐體
78:外圓周表面
80:底座
82:支臂
84:彈簧
90:進料器
92:鎖片
A:轉軸
G,B:箭頭
10: Hair bundle separator
12:
本發明的其他特徵和優點在下列描述及圖式中給出,以供參考。在圖式中:Other features and advantages of the present invention are given in the following description and drawings for reference. In the schema:
圖1圖示根據本發明的毛束分離器的第一種實施方式的俯視圖,藉助於該毛束分離器執行該根據本發明的方法,Figure 1 illustrates a top view of a first embodiment of the hair tuft separator according to the invention, by means of which the method according to the invention is carried out,
圖2圖示根據圖1的毛束分離器的透視圖,Figure 2 illustrates a perspective view of the tuft separator according to Figure 1,
圖3圖示根據本發明的毛束分離器的第二種實施方式的俯視圖,該毛束分離器用於執行該根據本發明的方法,Fig. 3 illustrates a top view of a second embodiment of the hair tuft separator according to the present invention, which is used to perform the method according to the present invention,
圖4圖示根據圖3的毛束分離器的透視圖,Figure 4 illustrates a perspective view of the tuft separator according to Figure 3,
圖5A~5F以透視圖的形式圖示可用於根據本發明的毛束分離器的不同的接收器,以及Figures 5A to 5F illustrate in perspective views different receivers that can be used in the tuft separator according to the present invention, and
圖6圖示夾具處於關閉位置和打開位置的透視圖,該夾具可用於根據本發明的毛束分離器。Figure 6 illustrates a perspective view of a clamp in a closed position and an open position, the clamp can be used in the tuft separator according to the present invention.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無Domestic deposit information (please note in the order of deposit institution, date and number) no Foreign hosting information (please note in the order of hosting country, institution, date and number) no
10:毛束分離器 10: Hair bundle separator
12:毛束摘取器 12: Hair bundle extractor
14、16:線材通道 14, 16: wire channel
18:填充末端 18: Fill the end
20:接收導槽 20: receiving guide groove
22:轉向器 22: Steering gear
24:塞孔工具 24: plug hole tool
28:刷子主體 28: Brush body
30:塞孔舌部 30: plug hole tongue
32:中間儲存器 32: intermediate storage
40:驅動器 40: drive
42:接收器 42: receiver
44、46:刷毛包 44, 46: bristle bag
50:運輸設備 50: Transportation equipment
52:操縱器 52: Manipulator
54、62:夾具 54, 62: Fixture
56、58、64、66:夾爪 56, 58, 64, 66: Gripper
60:接收口 60: receiving port
68:交付位置 68: delivery location
G:箭頭 G: Arrow
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102019104341.7 | 2019-02-20 | ||
| DE102019104341.7A DE102019104341A1 (en) | 2019-02-20 | 2019-02-20 | Method for filling a fiber box and bundle separator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202031176A true TW202031176A (en) | 2020-09-01 |
| TWI845583B TWI845583B (en) | 2024-06-21 |
Family
ID=69631527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW108147384A TWI845583B (en) | 2019-02-20 | 2019-12-24 | Verfahren zum befullen eines faserkastens und bundelvereinzelner |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3927212B1 (en) |
| CN (1) | CN113473885A (en) |
| DE (1) | DE102019104341A1 (en) |
| TW (1) | TWI845583B (en) |
| WO (1) | WO2020169420A1 (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0143930B1 (en) * | 1983-11-29 | 1989-03-22 | Firma Anton Zahoransky | Method and apparatus for manufacturing brushes |
| DE3402051A1 (en) * | 1984-01-21 | 1985-07-25 | Fa. Anton Zahoransky, 7868 Todtnau | BRUSH PRODUCTION MACHINE WITH A FEEDER |
| EP0184844A1 (en) | 1984-12-13 | 1986-06-18 | Merck & Co. Inc. | 1-Methylcarbapenems having a 2-position substituent joined through an alkylenethio bridge |
| DE3607453A1 (en) * | 1986-03-07 | 1987-09-10 | Zahoransky Anton Fa | Brush manufacturing machine |
| BE1010061A6 (en) * | 1996-03-13 | 1997-12-02 | Boucherie Nv G B | Automatic filling direction for textile warehouse and / or vezelcassetten brush manufacturing machinery. |
| US6096151A (en) * | 1998-06-05 | 2000-08-01 | E. I. Du Pont De Nemours And Company | Method and apparatus for making articles having bristles |
| DE10356316A1 (en) | 2003-11-28 | 2005-06-23 | Zahoransky Ag | Bristle bundle mechanism e.g. for stuffing machine, has point of usage for manual taking of bristle and mechanism opens bristles and support mechanism holds opened shroud when taking bristles |
| EP3024355B1 (en) * | 2013-07-24 | 2019-12-11 | Zahoransky AG | Transfer station for transferring bristle filaments |
| DE102015015030A1 (en) * | 2015-11-23 | 2017-05-24 | Zahoransky Ag | Apparatus for producing bristle fields for brushes, series of such devices and method for producing such devices |
-
2019
- 2019-02-20 DE DE102019104341.7A patent/DE102019104341A1/en not_active Ceased
- 2019-12-24 TW TW108147384A patent/TWI845583B/en active
-
2020
- 2020-02-11 CN CN202080015507.8A patent/CN113473885A/en active Pending
- 2020-02-11 EP EP20706141.7A patent/EP3927212B1/en active Active
- 2020-02-11 WO PCT/EP2020/053491 patent/WO2020169420A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| DE102019104341A1 (en) | 2020-08-20 |
| TWI845583B (en) | 2024-06-21 |
| WO2020169420A1 (en) | 2020-08-27 |
| EP3927212B1 (en) | 2024-05-08 |
| CN113473885A (en) | 2021-10-01 |
| EP3927212A1 (en) | 2021-12-29 |
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