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TW201726814A - Polyxylene resin composition and sealing material for semiconductor light-emitting element - Google Patents

Polyxylene resin composition and sealing material for semiconductor light-emitting element Download PDF

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TW201726814A
TW201726814A TW105142076A TW105142076A TW201726814A TW 201726814 A TW201726814 A TW 201726814A TW 105142076 A TW105142076 A TW 105142076A TW 105142076 A TW105142076 A TW 105142076A TW 201726814 A TW201726814 A TW 201726814A
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atom
resin composition
resin
bonded
ruthenium
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Shohei Hotta
Masayuki Takashima
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Sumitomo Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • C08G77/08Preparatory processes characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/14Polysiloxanes containing silicon bound to oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804Materials of encapsulations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Engineering & Computer Science (AREA)
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  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Silicon Polymers (AREA)
  • Sealing Material Composition (AREA)
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Abstract

A silicone resin composition is provided which is useful in the production of a highly UV-stable cured product of a silicone resin composition. This silicone resin composition includes at least one silicone resin and satisfies conditions (i) to (iii) below. (i) The contained silicon atoms consist essentially of A3 silicon atoms, and A1 silicon atoms and/or A2 silicon atoms, and the ratio of the content of A3 silicon atoms to the total content of the A1 silicon atoms through the A3 silicon atoms is 50-99 mol%. (ii) Side chains binding to the silicon atoms are alkyl groups, alkoxy groups or hydroxyl groups, the molar ratio of the alkoxy groups to the alkyl groups is less than 5 to 100, and the molar ratio of the hydroxyl groups to the alkyl groups is greater than or equal to 10 to 100. (iii) The composition is essentially free of metal catalysts and contains a curing catalyst that does not contain metals, wherein the concentration of the curing catalyst in the composition is less than or equal to 600ppm.

Description

聚矽氧樹脂組成物及半導體發光元件用密封材料 Polyxylene resin composition and sealing material for semiconductor light-emitting element

本發明係關於聚矽氧樹脂組成物及半導體發光元件用密封材料。更詳細而言,本發明係關於聚矽氧樹脂組成物、聚矽氧樹脂組成物之硬化物、及由聚矽氧樹脂組成物之硬化物所構成之半導體發光元件用密封材料。 The present invention relates to a polyoxyxylene resin composition and a sealing material for a semiconductor light-emitting element. More specifically, the present invention relates to a sealing material for a semiconductor light-emitting device comprising a polyoxyxylene resin composition, a cured product of a polyoxyxylene resin composition, and a cured product of a polyoxyxylene resin composition.

近年來UV(紫外線)-LED開始出現在市場上販售。UV-LED之密封一般係使用石英玻璃。然而,由於石英玻璃為高價品,故有製品價格變得高價,且市場競爭力變低之問題。又,在使用石英玻璃進行UV-LED之密封時,UV-LED與石英玻璃之間會存在空間(密封空間)。由於此空間與UV-LED之表面之界面上之折射率差,及,此空間與石英玻璃之表面之界面上之折射率差皆大,故UV光線變得會反射,而有UV光線之提取效率為低之問題。因此,已提案出將聚矽氧樹脂組成物之硬化物使用作為UV-LED之密封材料。 In recent years, UV (ultraviolet)-LED has begun to appear on the market. The UV-LED seal is generally made of quartz glass. However, since quartz glass is a high-priced product, there is a problem that the price of the product becomes high and the market competitiveness becomes low. Further, when the UV-LED is sealed using quartz glass, there is a space (sealed space) between the UV-LED and the quartz glass. Due to the difference in refractive index between the space and the surface of the UV-LED, and the difference in refractive index between the space and the surface of the quartz glass is large, the UV light is reflected and the UV light is extracted. The problem of low efficiency. Therefore, it has been proposed to use a cured product of a polyoxymethylene resin composition as a sealing material for a UV-LED.

例如,專利文獻1記載將波長230~850nm之吸收係數為5cm-1以下之紫外線透明聚倍半矽氧烷玻璃使 用於密封材料。 For example, Patent Document 1 discloses that an ultraviolet transparent polysesquioxane glass having an absorption coefficient of a wavelength of 230 to 850 nm of 5 cm -1 or less is used for a sealing material.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-253223號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-253223

然而,上述聚矽氧樹脂組成物之硬化物對UV光線之穿透率並不充足。又,上述聚矽氧樹脂組成物之硬化物若與石英玻璃相比,因UV光線而容易劣化,且由於劣化而對UV光線之穿透率更加降低。因此,在將聚矽氧樹脂組成物之硬化物使用作為UV-LED之密封材料之際,要求能長期地使UV光線以高穿透率進行穿透之聚矽氧樹脂組成物之硬化物。 However, the cured product of the above polyoxymethylene resin composition is not sufficient for the transmittance of UV light. Further, the cured product of the polyoxyxene resin composition is more likely to be deteriorated by UV rays than the quartz glass, and the transmittance to UV rays is further lowered due to deterioration. Therefore, when a cured product of a polyoxyxylene resin composition is used as a sealing material for a UV-LED, a cured product of a polyoxymethylene resin composition capable of penetrating UV rays with high transmittance for a long period of time is required.

在使用聚矽氧樹脂組成物之硬化物之密封材料中,有將UV光線所造成之劣化之難度稱為「UV安定性」之情形。又,在使用聚矽氧樹脂組成物之硬化物之密封材料中,有將不易因UV光線而劣化,且能長期地使UV光線以高穿透率進行穿透之特性稱為「高UV安定性」。 In the sealing material using the cured product of the polyoxymethylene resin composition, there is a case where the difficulty of deterioration by UV rays is referred to as "UV stability". Further, in the sealing material using the cured product of the polyoxyn resin composition, there is a characteristic that it is hard to be deteriorated by the UV light, and the UV light can be penetrated at a high transmittance for a long period of time is called "high UV stabilization". Sex."

本發明係有鑑於此種情事所完成者,且係以提供一種在製造高UV安定性之聚矽氧樹脂組成物之硬化 物上有用之聚矽氧樹脂組成物為目的者。本發明又係以提供該聚矽氧樹脂組成物之硬化物為目的。本發明又係以提供由該聚矽氧樹脂組成物之硬化物所構成之半導體發光元件用密封材料為目的。 The present invention has been made in view of such circumstances, and provides a hardening of a composition of a polyoxyxylene resin for producing high UV stability. The composition of the polyoxyxylene resin useful on the object is intended. The present invention is also directed to providing a cured product of the polyoxyxene resin composition. Further, the present invention has an object of providing a sealing material for a semiconductor light-emitting element comprising a cured product of the polyoxymethylene resin composition.

本發明提供以下之[1]~[5]。 The present invention provides the following [1] to [5].

[1]一種聚矽氧樹脂組成物,其係包含至少一種聚矽氧樹脂之聚矽氧樹脂組成物,且滿足下述(i)~(iii)之要件。 [1] A polyoxyxylene resin composition comprising a polyfluorene oxide resin composition of at least one polyoxyxylene resin and satisfying the requirements of the following (i) to (iii).

(i)所含有之矽原子係實質上由選自由A1矽原子及A2矽原子所成群之至少一種矽原子與A3矽原子所構成,且相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例為50莫耳%以上99莫耳%以下。 (i) The germanium atom system contained is substantially composed of at least one germanium atom and A3 germanium atom selected from the group consisting of an A1 germanium atom and an A2 germanium atom, and is relative to the A1 germanium atom, the A2 germanium atom, and the A3 germanium atom. The total content, the ratio of the content of A3 矽 atoms is 50 mol% or more and 99 mol% or less.

(ii)結合於前述矽原子之側鏈為碳數1~3之烷基、碳數1或2之烷氧基、或羥基,烷氧基之莫耳係相對於烷基100而未滿5,羥基之莫耳比係相對於烷基100為10以上。 (ii) the side chain to which the above-mentioned ruthenium atom is bonded is an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 or 2 carbon atoms, or a hydroxyl group, and the molybdenum of the alkoxy group is less than 5 with respect to the alkyl group 100. The molar ratio of the hydroxyl group is 10 or more with respect to the alkyl group 100.

(iii)實質上不含有金屬觸媒,且,含有不包含金屬之硬化用觸媒(該硬化用觸媒為酸觸媒或鹼觸媒),聚矽氧樹脂組成物中之硬化用觸媒之濃度為600ppm(質量百萬分率)以下。[在此, (iii) substantially does not contain a metal catalyst, and contains a catalyst for curing which does not contain a metal (the catalyst for curing is an acid catalyst or an alkali catalyst), and a curing catalyst for the composition of the polyoxyxylene resin. The concentration is 600 ppm (mass parts per million) or less. [here,

A1矽原子係指在下述式(A1)所表示之構造單位中,與1個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個R1及2個R2結合之矽原子,或,在下述式(A1’)所表示之構造單位中,與1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)、1個R1及2個R2結合之矽原子。 The A1 矽 atom refers to a combination of one oxygen atom (the oxygen atom is bonded to a ruthenium atom in another structural unit) and one R 1 and two R 2 in a structural unit represented by the following formula (A1). The ruthenium atom or, in the structural unit represented by the following formula (A1'), is bonded to one bond (the bond is bonded to the oxygen atom bonded to the ruthenium atom in other structural units), 1 One R 1 and two R 2 are combined with a ruthenium atom.

A2矽原子係指在下述式(A2)所表示之構造單位中,與1個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)、1個R1及1個R2結合之矽原子。 The A2 矽 atomic system is a structural unit represented by the following formula (A2), and one oxygen atom (the oxygen atom system is bonded to a ruthenium atom in another structural unit), and one bonding point (the bonding system) A ruthenium atom bonded to an oxygen atom bonded to a ruthenium atom in another structural unit, and 1 R 1 and 1 R 2 are bonded.

A3矽原子係指在下述式(A3)所表示之構造單位中,與2個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)及1個R1結合之矽原子。 The A3 矽 atom is a structure unit represented by the following formula (A3), and two oxygen atoms (the oxygen atom is bonded to a ruthenium atom in another structural unit), and one bond (the bond system) A ruthenium atom bonded to an oxygen atom bonded to a ruthenium atom in another structural unit) and one R 1 is bonded.

R1表示碳數1~3之烷基,R2表示碳數1或2之烷氧基或羥基。] R 1 represents an alkyl group having 1 to 3 carbon atoms, and R 2 represents an alkoxy group or a hydroxyl group having 1 or 2 carbon atoms. ]

[2]如請求項1之聚矽氧樹脂組成物,其中包含下述第1聚矽氧樹脂作為前述聚矽氧樹脂。 [2] The polyoxyxylene resin composition of claim 1, which comprises the following polyfluorene oxide resin as the polyfluorene oxide resin.

第1聚矽氧樹脂: The first polyoxyl resin:

所含有之矽原子係實質上由選自由前述A1矽原子及前述A2矽原子所成群之至少一種矽原子與前述A3矽原子所構成,相對於前述A1矽原子、前述A2矽原子及前述A3矽原子之合計含量,前述A3矽原子之含量之比例為60莫耳%以上90莫耳%以下,且重量平均分子量為1500以上8000以下之聚矽氧樹脂。 The ruthenium atom contained therein is substantially composed of at least one ruthenium atom selected from the group consisting of the above A1 矽 atom and the A2 矽 atom, and the A3 矽 atom, and the A1 矽 atom, the A 2 矽 atom, and the A3 described above. The total content of the ruthenium atoms is a polyoxyxylene resin having a ratio of the content of the A3 ruthenium atom of 60 mol% or more and 90 mol% or less and a weight average molecular weight of 1,500 or more and 8,000 or less.

[3]如請求項1或2之聚矽氧樹脂組成物,其中包含下述第2聚矽氧樹脂作為前述聚矽氧樹脂。 [3] The polyoxyxylene resin composition according to claim 1 or 2, which comprises the following second polyfluorene oxide resin as the above polyfluorene oxide resin.

第2聚矽氧樹脂: 2nd polyoxyl resin:

以5℃/分之昇溫速度從室溫升溫至200℃,在200℃下保持於空氣中5小時後之質量減少率為未滿5%之聚矽氧樹脂。 The temperature was raised from room temperature to 200 ° C at a temperature increase rate of 5 ° C /min, and the mass reduction rate after maintaining at 500 ° C for 5 hours in the air was less than 5%.

[4]一種如[1]~[3]中任一項之聚矽氧樹脂組成物之硬化物。 [4] A cured product of the polyoxyxylene resin composition according to any one of [1] to [3].

[5]一種半導體發光元件用密封材料,其係由如[1]~[3]中任一項之聚矽氧樹脂組成物之硬化物所構成。 [5] A sealing material for a semiconductor light-emitting device, which is composed of a cured product of the polyoxyxylene resin composition according to any one of [1] to [3].

依據本發明,可提供在製造高UV安定性之聚矽氧樹脂組成物之硬化物上有用之聚矽氧樹脂組成物。又,依據本發明,可提供該聚矽氧樹脂組成物之硬化物。 又,依據本發明,可提供由該聚矽氧樹脂組成物之硬化物所構成之半導體發光元件用密封材料。 According to the present invention, a polyoxyxylene resin composition useful for producing a cured product of a high UV-stabilizing polyoxyxene resin composition can be provided. Further, according to the present invention, a cured product of the polyoxyxene resin composition can be provided. Moreover, according to the present invention, a sealing material for a semiconductor light-emitting element comprising a cured product of the polyoxynoxy resin composition can be provided.

[聚矽氧樹脂組成物] [Polyoxygenated resin composition]

說明關於本發明之1種實施形態之聚矽氧樹脂組成物。 A polyoxyxylene resin composition according to one embodiment of the present invention will be described.

本實施形態之聚矽氧樹脂組成物為包含至少一種聚矽氧樹脂之聚矽氧樹脂組成物,且滿足上述(i)~(iii)之要件者。 The polyoxyxylene resin composition of the present embodiment is a polyoxyxylene resin composition containing at least one polyoxyxylene resin, and satisfies the requirements of the above (i) to (iii).

將上述(i)之要件稱為「要件(i)」,上述(ii)之要件稱為「要件(ii)」,上述(iii)之要件稱為「要件(iii)」。在以下依照順序說明關於各要件。 The requirements of (i) above are referred to as "requirements (i)", the requirements of (ii) above are referred to as "requirements (ii)", and the requirements of (iii) above are referred to as "requirements (iii)". The respective requirements are explained in the following order.

(要件(i)) (Requirement (i))

如以上所述, As mentioned above,

A1矽原子係為式(A1)所表示之構造單位中之矽原子或式(A1’)所表示之構造單位中之矽原子。 The A1 矽 atomic system is a ruthenium atom in a structural unit represented by the formula (A1) or a ruthenium atom in a structural unit represented by the formula (A1').

A2矽原子為式(A2)所表示之構造單位中之矽原子。 The A2 germanium atom is a germanium atom in the structural unit represented by the formula (A2).

A3矽原子為式(A3)所表示之構造單位中之矽原子。 The A3 germanium atom is a germanium atom in the structural unit represented by the formula (A3).

R1表示碳數1~3之烷基,R2表示碳數1或2之烷氧 基或羥基。 R 1 represents an alkyl group having 1 to 3 carbon atoms, and R 2 represents an alkoxy group or a hydroxyl group having 1 or 2 carbon atoms.

式(A1)所表示之構造單位中之R1、式(A1’)所表示之構造單位中之R1、式(A2)所表示之構造單位中之R1,及式(A3)所表示之構造單位中之R1係各自可為相同亦可為相異。 Structural unit of formula (A1) structural unit represented by the sum of the R 1, formula (A1 ') structural unit represented by the sum of the R 1, formula (A2) represented by the sum of the R 1, and formula (A3) represented by The R 1 systems in the structural units may each be the same or different.

式(A1)所表示之構造單位中之R2、式(A1’)所表示之構造單位中之R2,及式(A2)所表示之構造單位中之R2係各自可為相同亦可為相異。 In the structural unit represented by the R 2, and formula (A2) of formula (A1) in the structural unit represented by the R 2, formula (A1 ') of the structural unit represented by the R 2 may each be the same based For the difference.

式(A1)所表示之構造單位中之2個R2係可為相同亦可為相異。式(A1’)所表示之構造單位中之2個R2係可為相同亦可為相異。 The two R 2 systems in the structural unit represented by the formula (A1) may be the same or different. The two R 2 systems in the structural unit represented by the formula (A1') may be the same or different.

聚矽氧樹脂中,式(A1)所表示之構造單位及式(A1’)所表示之構造單位係構成有機聚矽氧烷鏈之末端。又,式(A3)所表示之構造單位係構成有機聚矽氧烷鏈所成之分枝鏈構造。即,式(A3)所表示之構造單位係形成聚矽氧樹脂中之網目構造或環構造之一部分。 In the polyoxyxylene resin, the structural unit represented by the formula (A1) and the structural unit represented by the formula (A1') constitute the terminal of the organopolyoxyalkylene chain. Further, the structural unit represented by the formula (A3) constitutes a branched chain structure composed of an organopolyoxyalkylene chain. That is, the structural unit represented by the formula (A3) forms part of a mesh structure or a ring structure in the polysiloxane resin.

本實施形態之聚矽氧樹脂組成物所包含之矽 原子係實質上由選自由A1矽原子及A2矽原子所成群之至少一種矽原子與A3矽原子所構成。 The crucible contained in the polyoxyxylene resin composition of the present embodiment The atomic system consists essentially of at least one deuterium atom and an A3 deuterium atom selected from the group consisting of an A1 germanium atom and an A2 germanium atom.

在此,「實質上由選自由A1矽原子及A2矽原子所成群之至少一種矽原子與A3矽原子所構成」係意指聚矽氧樹脂組成物所包含之矽原子之中,80莫耳%以上為A1矽原子、A2矽原子及A3矽原子之任一者,以90莫耳%以上為A1矽原子、A2矽原子及A3矽原子之任一者為佳,以95莫耳%以上為A1矽原子、A2矽原子及A3矽原子之任一者為較佳。 Here, "substantially composed of at least one germanium atom and A3 germanium atom selected from the group consisting of an A1 germanium atom and an A2 germanium atom" means that among the germanium atoms contained in the polyoxyxene resin composition, 80 Any of the above-mentioned ear is A1矽 atom, A2矽 atom, and A3矽 atom, and it is preferably 90% or more of A1矽 atom, A2矽 atom, and A3矽 atom, and 95% by mole. The above is preferably any of the A1矽 atom, the A2矽 atom, and the A3矽 atom.

本實施形態之聚矽氧樹脂組成物中,相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例係以60莫耳%以上90莫耳%以下為佳,以65莫耳%以上85莫耳%以下為較佳。 In the polyoxyxylene resin composition of the present embodiment, the ratio of the content of the A3 germanium atom to the total content of the A1 germanium atom, the A2 germanium atom, and the A3 germanium atom is preferably 60 mol% or more and 90 mol% or less. It is preferably 65 mol% or more and 85 mol% or less.

(要件(ii)) (Requirement (ii))

如以上所述,本實施形態之聚矽氧樹脂組成物所含有之矽原子係實質上由選自由A1矽原子及A2矽原子所成群之至少一種矽原子與A3矽原子所構成。且,如式(A1)所表示之構造單位、式(A1’)所表示之構造單位、式(A2)所表示之構造單位,及,式(A3)所表示之構造單位所示,結合於矽原子之側鏈為碳數1~3之烷基、碳數1或2之烷氧基,或羥基。 As described above, the ruthenium atom contained in the polyoxyxylene resin composition of the present embodiment is substantially composed of at least one ruthenium atom and A3 ruthenium atom selected from the group consisting of an A1 ruthenium atom and an A2 ruthenium atom. Further, as shown by the structural unit represented by the formula (A1), the structural unit represented by the formula (A1'), the structural unit represented by the formula (A2), and the structural unit represented by the formula (A3), The side chain of the ruthenium atom is an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 or 2 carbon atoms, or a hydroxyl group.

本實施形態之聚矽氧樹脂組成物中,側鏈之烷氧基之莫耳比在相對於側鏈之烷基100而言,以0.01 以上未滿5為佳,以0.1以上未滿5為較佳。 In the polyoxyxylene resin composition of the present embodiment, the molar ratio of the alkoxy group of the side chain is 0.01 with respect to the alkyl group 100 of the side chain. It is preferable that the above is less than 5, and it is preferably 0.1 or more and less than 5.

側鏈之烷氧基之莫耳比若高於上述範圍(相對於烷基100為未滿5),在將本實施形態之聚矽氧樹脂組成物之硬化物使用作為UV-LED之密封材料時,變得無法長期地使UV光線以高穿透率進行穿透。又,在側鏈之烷氧基之莫耳比低於上述範圍(相對於烷基100為未滿5)時,聚矽氧樹脂組成物之黏度變高而操作性降低。 When the molar ratio of the alkoxy group of the side chain is higher than the above range (less than 5 with respect to the alkyl group 100), the cured product of the polyoxyxylene resin composition of the present embodiment is used as a sealing material for the UV-LED. At this time, it becomes impossible to penetrate UV rays with high transmittance for a long period of time. Further, when the molar ratio of the alkoxy group in the side chain is less than the above range (less than 5 with respect to the alkyl group 100), the viscosity of the polyoxymethylene resin composition becomes high and the workability is lowered.

與矽原子結合之烷氧基及羥基係藉由縮合反應而產生矽氧烷鍵之官能基。烷氧基比起羥基更容易UV光線。因此,所包含烷氧基多過羥基之聚矽氧樹脂組成物之硬化物由於在UV光線之照射時未反應之烷氧基容易吸收UV光線,故容易反應。其結果係取得低UV安定性之硬化物。 The alkoxy group and the hydroxy group bonded to the ruthenium atom are functional groups which generate a siloxane bond by a condensation reaction. Alkoxy groups are more susceptible to UV light than hydroxyl groups. Therefore, the cured product of the polyoxymethylene resin composition containing the alkoxy group more than the hydroxyl group is easily reacted because the alkoxy group which is unreacted upon irradiation with the UV light easily absorbs the UV light. As a result, a cured product having low UV stability is obtained.

另一方面,本實施形態之聚矽氧樹脂組成物所包含羥基係多過烷氧基。具體而言,本實施形態之聚矽氧樹脂組成物中之結合於矽之側鏈之莫耳比係相對於烷基100而烷氧基未滿5,且相對於烷基100而羥基為10以上。因此,即使本實施形態之聚矽氧樹脂組成物之硬化物中包含未反應之官能基,由於未反應之官能基諸多為羥基,故UV光線照射時不易吸收UV光線而難以進行反應。其結果係可取得高UV安定性之硬化物。 On the other hand, the polyoxyxylene resin composition of the present embodiment contains a hydroxyl group more than an alkoxy group. Specifically, in the polyoxyxylene resin composition of the present embodiment, the molar ratio of the side chain bonded to the oxime is less than 5 with respect to the alkyl group 100, and the hydroxyl group is 10 with respect to the alkyl group 100. the above. Therefore, even if the cured product of the polyoxyxylene resin composition of the present embodiment contains an unreacted functional group, since many unreacted functional groups are hydroxyl groups, it is difficult to absorb UV rays when irradiated with UV light, and it is difficult to carry out the reaction. As a result, a cured product having high UV stability can be obtained.

本實施形態之聚矽氧樹脂組成物中之結合於矽原子之側鏈之莫耳比係相對於烷基100而羥基係以未滿30為佳,以未滿20為更佳。藉由將側鏈之羥基之莫耳比 作成上述範圍(相對於烷基100為未滿30),而能抑制聚矽氧樹脂組成物之硬化時之體積收縮,且能抑制對UV光線照射之著色。 In the polyanthracene resin composition of the present embodiment, the molar ratio of the side chain bonded to the ruthenium atom is preferably less than 30, more preferably less than 20, with respect to the alkyl group 100. By the molar ratio of the hydroxyl groups of the side chains When the above range (less than 30 with respect to the alkyl group 100) is formed, the volume shrinkage at the time of curing of the polyoxymethylene resin composition can be suppressed, and the coloring of the UV light can be suppressed.

與矽原子結合之烷氧基在因縮合反應而生成矽氧烷鍵之際,首先,藉由結合於烷氧基之矽原子與水分進行反應,而烷氧基轉換成羥基。其次,藉由結合於矽原子之羥基之氧原子,與其他矽原子進行反應而生成矽氧烷鍵。即,結合於矽原子之烷氧基與羥基之間由於羥基(矽醇基)顯示較高之反應性,故容易產生矽氧烷鍵。 When an alkoxy group bonded to a ruthenium atom forms a siloxane chain by a condensation reaction, first, an alkoxy group is converted into a hydroxyl group by reacting a ruthenium atom bonded to an alkoxy group with water. Next, by reacting with an oxygen atom of a hydroxyl group of a ruthenium atom, it reacts with other ruthenium atoms to form a decane bond. That is, the alkoxy group bonded to the ruthenium atom and the hydroxyl group exhibit high reactivity due to the hydroxyl group (sterol group), so that a decane bond is easily generated.

因此,本實施形態之聚矽氧樹脂組成物係如後述之要件(iii)所示,以600ppm(質量百萬分率)以下之濃度,含有不包含金屬之硬化用觸媒(該硬化用觸媒為酸觸媒或鹼觸媒),但由於結合於矽原子之側鏈之莫耳比在上述範圍內,故能產生矽氧烷鍵,進而變得能硬化。 Therefore, the polyoxynoxy resin composition of the present embodiment contains a curing catalyst containing no metal at a concentration of 600 ppm (mass parts per million) or less as shown in the requirement (iii) to be described later (the hardening touch) The medium is an acid catalyst or an alkali catalyst. However, since the molar ratio of the side chain bonded to the ruthenium atom is within the above range, a siloxane chain can be generated and further hardened.

本實施形態之聚矽氧樹脂組成物中之結合於矽原子上之相對於烷基之烷氧基之莫耳比、相對於烷基之羥基之莫耳比只要滿足上述範圍,皆能適宜組合。 The molar ratio of the molar ratio to the alkoxy group of the alkyl group bonded to the fluorene atom in the polyoxyxylene resin composition of the present embodiment, and the molar ratio to the hydroxyl group of the alkyl group can be suitably combined as long as the above range is satisfied. .

本實施形態之聚矽氧樹脂組成物所包含之聚矽氧樹脂係將對應上述各構造單位且具有能產生矽氧烷鍵之官能基之有機矽化合物作為起始原料而能合成者。在此,作為「能產生矽氧烷鍵之官能基」,可舉出如鹵素原子、羥基、烷氧基等。作為對應式(A3)所表示之構造單位之有機矽化合物,可舉出例如有機三鹵矽烷、有機三烷氧基矽烷等。 The polyoxynoxy resin contained in the polyoxyxylene resin composition of the present embodiment can be synthesized by using an organic ruthenium compound having a functional group capable of generating a decane bond as a starting material in accordance with each of the above structural units. Here, examples of the "functional group capable of generating a decane bond" include a halogen atom, a hydroxyl group, and an alkoxy group. The organic ruthenium compound corresponding to the structural unit represented by the formula (A3) may, for example, be an organic trihalo decane or an organic trialkoxy decane.

聚矽氧樹脂係可藉由將起始原料之有機矽化合物在對應各構造單位之存在比率之比率下,以水解縮合法使其反應而合成。藉由適宜選擇起始原料之有機矽化合物,而可調整聚矽氧樹脂所含有之A3矽原子之存在比率。藉此所合成之聚矽氧樹脂係在工業上市售作為聚矽氧樹脂等。 The polyoxyxene resin can be synthesized by reacting the organic ruthenium compound of the starting material in a ratio corresponding to the existence ratio of each structural unit by a hydrolysis condensation method. The ratio of the presence of the A3 ruthenium atom contained in the polysiloxane resin can be adjusted by appropriately selecting the organic ruthenium compound of the starting material. The polyoxyxylene resin thus synthesized is commercially available as a polyoxyxylene resin or the like.

(要件(iii)) (Requirement (iii))

如以上所述,本實施形態之聚矽氧樹脂組成物實質上不含有金屬觸媒,且含有不包含金屬之硬化用觸媒(該硬化用觸媒為酸觸媒或鹼觸媒),聚矽氧樹脂組成物中之硬化用觸媒之濃度為600ppm(質量百萬分率)以下。 As described above, the polyoxyxylene resin composition of the present embodiment does not substantially contain a metal catalyst, and contains a curing catalyst that does not contain a metal (the curing catalyst is an acid catalyst or an alkali catalyst), and is aggregated. The concentration of the hardening catalyst in the silicone resin composition is 600 ppm (mass parts per million) or less.

本實施形態之聚矽氧樹脂組成物所含有之硬化用觸媒之濃度係以300ppm以下為佳。 The concentration of the curing catalyst contained in the polyoxyxylene resin composition of the present embodiment is preferably 300 ppm or less.

聚矽氧樹脂組成物中一般會有添加酸性化合物(酸觸媒)、鹼性化合物(鹼觸媒)、金屬化合物(金屬觸媒)等之硬化用觸媒的情況。作為金屬觸媒,已知有例如乙醯基丙酮酸鋁等之鋁化合物般之包含典型金屬之觸媒,如包含鉑、釕、錫、鋯、鋅、鈷般之存在於周期表第3族元素至第11族元素之間之元素即過渡金屬之觸媒。此等之中尤其係熟知包含鋁、鉑或錫之金屬觸媒。 In the polyoxymethylene resin composition, a curing catalyst such as an acidic compound (acid catalyst), a basic compound (base catalyst), or a metal compound (metal catalyst) may be added. As the metal catalyst, a catalyst containing a typical metal such as platinum, ruthenium, tin, zirconium, zinc, or cobalt is known as a metal compound such as aluminum acetylacetonate or the like, and is present in Group 3 of the periodic table. The element between the element and the element of the 11th element is the catalyst of the transition metal. Among these, metal catalysts containing aluminum, platinum or tin are particularly well known.

另一方面,本實施形態之聚矽氧樹脂組成物係實質上不含有金屬觸媒,且含有酸觸媒或鹼觸媒作為不包含金屬之硬化用觸媒。並且,本實施形態之聚矽氧樹脂 組成物所含有之酸觸媒或鹼觸媒之濃度為600pm以下,以300ppm以下為佳。 On the other hand, the polyoxyxylene resin composition of the present embodiment does not substantially contain a metal catalyst, and contains an acid catalyst or an alkali catalyst as a curing catalyst that does not contain a metal. Further, the polyoxynoxy resin of the present embodiment The concentration of the acid catalyst or the alkali catalyst contained in the composition is 600 pm or less, preferably 300 ppm or less.

尚且,本實施形態之聚矽氧樹脂組成物中,作為酸觸媒及鹼觸媒,只要係促進與矽原子結合之烷氧基或羥基之縮合反應者,可為布氏酸及布氏鹼,以及路易斯酸及路易斯鹼之任一者。 Further, in the polyanthracene resin composition of the present embodiment, as the acid catalyst and the alkali catalyst, if it is a condensation reaction for promoting an alkoxy group or a hydroxyl group bonded to a ruthenium atom, it may be a Brinell and a Brook base. And any of a Lewis acid and a Lewis base.

本實施形態之聚矽氧樹脂組成物中,「實質上不包含」金屬觸媒係意指聚矽氧樹脂組成物中之金屬觸媒之含有率為50ppm(質量百萬分率)以下。聚矽氧樹脂組成物中之金屬觸媒之含有率即使在「實質上不包含」之範圍(50ppm(質量百萬分率)以下)當中,仍以越少越佳。本實施形態之聚矽氧樹脂組成物中之金屬觸媒之含有率係以10ppm以下為佳,以5ppm以下為較佳。 In the polyoxyxylene resin composition of the present embodiment, the "substantially not contained" metal catalyst means that the content of the metal catalyst in the polyoxymethylene resin composition is 50 ppm (mass parts per million) or less. The content of the metal catalyst in the polyoxyxene resin composition is preferably as small as possible in the range of "substantially not contained" (50 ppm (mass parts per million) or less). The content of the metal catalyst in the polyoxyxylene resin composition of the present embodiment is preferably 10 ppm or less, and more preferably 5 ppm or less.

聚矽氧樹脂組成物為了使其容易操作,亦可包含溶劑。然而,聚矽氧樹脂組成物在包含硬化用觸媒時,由於聚矽氧樹脂組成物之硬化受到促進,在殘留有聚矽氧樹脂組成物所含之溶劑之狀態下,則有聚矽氧樹脂組成物之硬化逕行結束的情況,導致有聚矽氧樹脂組成物之硬化物內部包含溶劑的情況。於此種情況,有因UV光線之照射而溶劑變質,聚矽氧樹脂組成物之硬化物之UV光線之穿透率降低之情況,且有聚矽氧樹脂組成物之硬化物之UV安定性降低之情況。 The polyoxymethylene resin composition may also contain a solvent in order to make it easy to handle. However, when the polyoxyphthalocene resin composition contains the catalyst for curing, the hardening of the composition of the polyoxymethylene resin is promoted, and in the state in which the solvent contained in the composition of the polyoxyxylene resin remains, there is a polyoxyl When the hardening of the resin composition is completed, the cured product of the polyoxyxylene resin composition contains a solvent. In this case, the solvent is deteriorated by the irradiation of the UV light, the transmittance of the UV light of the cured product of the polyoxymethylene resin composition is lowered, and the UV stability of the cured product of the polyoxyxene resin composition is obtained. Reduce the situation.

另一方面,本實施形態之聚矽氧樹脂組成物由於不包含金屬之硬化用觸媒即酸觸媒或鹼觸媒之含量極 少,故變得能在在聚矽氧樹脂組成物之硬化結束之前即能去除溶劑,而能抑制聚矽氧樹脂組成物之硬化物之UV光線之穿透率降低。 On the other hand, the polyoxyxylene resin composition of the present embodiment does not contain the content of the acid catalyst or the alkali catalyst which is a catalyst for curing the metal. When it is small, it is possible to remove the solvent before the hardening of the polyoxymethylene resin composition, and it is possible to suppress the decrease in the transmittance of the UV light of the cured product of the polyoxymethylene resin composition.

又,本實施形態之聚矽氧樹脂組成物實質上不包含金屬觸媒。因此,聚矽氧樹脂組成物之硬化物中由於不會有構成金屬觸媒之金屬吸收UV光線,聚矽氧樹脂組成物之硬化物之UV光線穿透率不易降低。因此,本實施形態之聚矽氧樹脂組成物係有用於製造高UV安定性之聚矽氧樹脂組成物之硬化物。 Further, the polyoxyxylene resin composition of the present embodiment does not substantially contain a metal catalyst. Therefore, in the cured product of the polyoxyxene resin composition, since the metal constituting the metal catalyst does not absorb UV light, the UV light transmittance of the cured product of the polyoxyxene resin composition is not easily lowered. Therefore, the polyoxyxylene resin composition of the present embodiment is a cured product for producing a polymer composition of high UV stability.

其次,詳細說明關於本實施形態之聚矽氧樹脂組成物之構成。 Next, the constitution of the polyoxyxylene resin composition of the present embodiment will be described in detail.

(第1聚矽氧樹脂) (1st polyoxyl resin)

本實施形態之聚矽氧樹脂組成物係以包含上述第1聚矽氧樹脂為佳。 The polyoxyxylene resin composition of the present embodiment is preferably one containing the first polyfluorene oxide resin.

第1聚矽氧樹脂中,相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例係以70莫耳%以上85莫耳%以下為佳。 In the first polyoxynene resin, the ratio of the content of the A3 germanium atom to the total content of the A1 germanium atom, the A2 germanium atom, and the A3 germanium atom is preferably 70 mol% or more and 85 mol% or less.

聚矽氧樹脂中,結合於矽原子之官能基之種類及存在比係可藉由例如核磁共振分光法(NMR法)進行測量。核磁共振分光法(NMR法)係已在各種文獻等被詳述,且亦廣泛市售有專用之測量裝置。具體而言,使測量對象之聚矽氧樹脂溶解於特定溶劑後,藉由對聚矽氧樹脂中之氫原子核或矽原子核提供強力磁場與高頻率之無 線電波,使原子核中之核磁矩進行共振,而可測量聚矽氧樹脂中之各官能基之種類及存在比。測量氫原子核之方法稱為1H-NMR,而測量矽原子核之方法稱為29Si-NMR。核磁共振分光法(NMR法)之測量所使用之溶劑係根據聚矽氧樹脂中之各種官能基之種類而適宜選擇重氯仿、重二甲亞碸、重甲醇、重丙酮、重水等即可。 In the polyoxyxylene resin, the kind and existence ratio of the functional group bonded to the ruthenium atom can be measured by, for example, nuclear magnetic resonance spectroscopy (NMR method). The nuclear magnetic resonance spectroscopy (NMR method) has been described in various literatures and the like, and a dedicated measuring device is also widely available commercially. Specifically, after dissolving the polyoxyxylene resin of the measurement object in a specific solvent, the nuclear magnetic moment in the nucleus is resonated by providing a strong magnetic field and a high-frequency radio wave to the hydrogen nucleus or the ruthenium nucleus in the polyoxynoxy resin. The type and existence ratio of each functional group in the polyoxyxene resin can be measured. The method of measuring the hydrogen nucleus is called 1 H-NMR, and the method of measuring the ruthenium nucleus is called 29 Si-NMR. The solvent used for the measurement by the nuclear magnetic resonance spectroscopy (NMR method) may be selected from the group consisting of heavy chloroform, heavy dimethyl hydrazine, heavy methanol, heavy acetone, heavy water, and the like, depending on the type of various functional groups in the polyoxyxylene resin.

A3矽原子之含量之比例係可藉由將29Si-NMR測量中求得之作為A3矽原子所歸屬之訊號面積除以作為A1矽原子所歸屬之訊號面積、作為A2矽原子所歸屬之訊號面積,及作為A3矽原子所歸屬之訊號面積之合計面積而求得。 The ratio of the content of A3 ruthenium atoms can be obtained by dividing the area of the signal to which the A3 矽 atom is found in the 29 Si-NMR measurement by the signal area to which the A1 矽 atom belongs, and the signal to which the A2 矽 atom belongs. The area and the total area of the signal area to which the A3 矽 atom belongs are obtained.

第1聚矽氧樹脂所包含之構造單位中,R1係以甲基為佳。 In the structural unit included in the first polyoxyl resin, R 1 is preferably a methyl group.

R2為烷氧基時,以直鏈狀之烷氧基為佳。烷氧基之碳數係以1~2為佳。具體而言,以甲氧基或乙氧基為佳。 When R 2 is an alkoxy group, a linear alkoxy group is preferred. The carbon number of the alkoxy group is preferably from 1 to 2. Specifically, a methoxy group or an ethoxy group is preferred.

第1聚矽氧樹脂係以具有下述式(1)所表示之有機聚矽氧烷構造為佳。式(1)中,R1及R2表示與上述者相同意義。p1、q1、a1及b1表示任意之正數。 The first polyoxynoxy resin is preferably an organopolyoxane structure represented by the following formula (1). In the formula (1), R 1 and R 2 have the same meanings as described above. p 1 , q 1 , a 1 and b 1 represent arbitrary positive numbers.

式(1)所表示之有機聚矽氧烷構造中,R1為碳數1~3之烷基,以甲基為佳。R2為碳數1或2之烷氧基或羥基。R2為烷氧基時,烷氧基係以甲氧基或乙氧基為佳。 In the structure of the organopolyoxane represented by the formula (1), R 1 is an alkyl group having 1 to 3 carbon atoms, and a methyl group is preferred. R 2 is an alkoxy group having 1 or 2 carbon atoms or a hydroxyl group. When R 2 is an alkoxy group, the alkoxy group is preferably a methoxy group or an ethoxy group.

式(1)所表示之有機聚矽氧烷構造中之各構造單位之存在比率係相對於A2矽原子之數:x1(=p1+b1×q1),與A3矽原子之數:y1(=a1×q1)之合計含量而言,A3矽原子之含有比率(=y1/(x1+y1))在0.6~0.9之範圍內。即,相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例為60莫耳%以上90莫耳%以下。可適宜調整p1、q1、a1、及b1之數值以使其成為此種範圍。 The existence ratio of each structural unit in the structure of the organopolysiloxane represented by the formula (1) is relative to the number of A2 矽 atoms: x 1 (= p 1 + b 1 × q 1 ), and the number of A3 矽 atoms The total content of y 1 (= a 1 × q 1 ) is such that the content ratio of A3 矽 atoms (= y 1 / (x 1 + y 1 )) is in the range of 0.6 to 0.9. That is, the ratio of the content of the A3矽 atom to the total content of the A1矽 atom, the A2矽 atom, and the A3矽 atom is 60% by mole or more and 90% by mole or less. The values of p 1 , q 1 , a 1 , and b 1 may be suitably adjusted so as to be such a range.

第1聚矽氧樹脂由於A3矽原子之存在比率為高,故藉由使第1聚矽氧樹脂硬化,可取得有機聚矽氧烷鏈係構成為網目狀之聚矽氧系樹脂硬化物。A3矽原子之存在比率變得高於上述範圍(0.6~0.9)時,聚矽氧系樹脂硬化物變得容易產生龜裂之情況,若變得低於上述範圍(0.6~0.9)時,聚矽氧系樹脂組成物之硬化物之UV安定 性有變低之情況。 Since the first polyfluorene oxide resin has a high ratio of the A3 ruthenium atoms, the first polyfluorene oxide resin can be cured to obtain a polymerized polyoxyalkylene resin having a network structure. When the ratio of the presence of the A3 ruthenium atom is higher than the above range (0.6 to 0.9), the cured resin of the polyfluorene-based resin tends to be cracked, and when it is lower than the above range (0.6 to 0.9), it is aggregated. UV stabilization of hardened materials of oxime resin composition Sex has a lower situation.

第1聚矽氧樹脂由於係具有上述式(1)中之A3矽原子之存在比率在上述範圍(0.6~0.9)內之機聚矽氧烷構造之聚矽氧樹脂,故包含第1聚矽氧樹脂之聚矽氧樹脂組成物之硬化物有UV安定性亦高之傾向。第1聚矽氧樹脂中,A3矽原子之含有比率(=y1/(x1+y1))係以0.7~0.85之範圍內為佳。 The first polyfluorene-containing resin is a polyfluorene-oxygen resin having a polyoxyalkylene structure in which the ratio of the A3 fluorene atom in the above formula (1) is in the above range (0.6 to 0.9), so that the first polyfluorene resin is contained. The cured product of the oxygenated resin composition of the oxygen resin tends to have high UV stability. In the first polyoxyl resin, the content ratio of A3矽 atoms (=y 1 /(x 1 +y 1 )) is preferably in the range of 0.7 to 0.85.

第1聚矽氧樹脂之每1分子之A2矽原子及A3矽原子之數係可藉由控制具有上述式(1)所表示之有機聚矽氧烷構造之樹脂分子量來調整。本實施形態中,第1聚矽氧樹脂之每1分子之A2矽原子之數與A3矽原子之數之和係以5以上為佳。 The number of A2 fluorene atoms and A3 fluorene atoms per molecule of the first polyoxyl resin can be adjusted by controlling the molecular weight of the resin having the organic polyoxane structure represented by the above formula (1). In the present embodiment, the sum of the number of A2 ruthenium atoms per molecule of the first polyfluorene oxide resin and the number of A3 ruthenium atoms is preferably 5 or more.

第1聚矽氧樹脂之重量平均分子量(Mw)為1500以上8000以下。第1聚矽氧樹脂之重量平均分子量若過小時,則有本實施形態之聚矽氧樹脂組成物之硬化物之UV安定性變低之傾向。第1聚矽氧樹脂之重量平均分子量藉由在上述範圍內即可取得UV安定性更優異之硬化物。第1聚矽氧樹脂之重量平均分子量係以2000以上5000以下為較佳。 The weight average molecular weight (Mw) of the first polyoxyl resin is 1,500 or more and 8,000 or less. When the weight average molecular weight of the first polyoxyxene resin is too small, the UV stability of the cured product of the polyoxynoxy resin composition of the present embodiment tends to be low. The weight average molecular weight of the first polyoxyl resin can obtain a cured product which is more excellent in UV stability by being within the above range. The weight average molecular weight of the first polyoxyl resin is preferably 2,000 or more and 5,000 or less.

聚矽氧樹脂之重量平均分子量(Mw)一般係可使用藉由凝膠滲透層析(GPC)法所測量之值。具體而言,使聚矽氧樹脂溶解於可溶性之溶劑後,使取得之溶液一同與移動相溶劑流通至使用存在有多數細孔(pore)之填充劑之管柱內,在管柱內因分子量之大小而受到分離, 使用示差折射率計、UV計、黏度計、光散射檢測器等作為檢測器,檢測經分離之分子量成分之含量。GPC專用裝置既已受到廣泛市售,重量平均分子量(Mw)一般係藉由標準聚苯乙烯換算進行測量。本說明書中之重量平均分子量(Mw)係意旨此藉由標準聚苯乙烯換算進行測量者。 The weight average molecular weight (Mw) of the polyoxyxene resin is generally a value measured by a gel permeation chromatography (GPC) method. Specifically, after dissolving the polyoxyxylene resin in a soluble solvent, the obtained solution is circulated together with the mobile phase solvent to a column using a filler having a plurality of pores, and the molecular weight is in the column. Separated by size, The content of the separated molecular weight component is detected using a differential refractometer, a UV meter, a viscometer, a light scattering detector, or the like as a detector. GPC-specific devices have been widely marketed, and the weight average molecular weight (Mw) is generally measured by standard polystyrene conversion. The weight average molecular weight (Mw) in the present specification is intended to be measured by standard polystyrene conversion.

在GPC法所成之重量平均分子量之測量中,用以使聚矽氧樹脂溶解所駛使用之溶劑係以與GPC測量所使用之移動相溶劑為相同溶劑為佳。作為溶劑,具體地可舉出如四氫呋喃、氯仿、甲苯、茬、二氯甲烷、二氯乙烷、甲醇、乙醇、異丙基醇等。GPC測量所使用之管柱係既已市售,依據預想之重量平均分子量,使用適當管柱即可。 In the measurement of the weight average molecular weight by the GPC method, the solvent used for dissolving the polyoxyxene resin is preferably the same solvent as the mobile phase solvent used for GPC measurement. Specific examples of the solvent include tetrahydrofuran, chloroform, toluene, hydrazine, dichloromethane, dichloroethane, methanol, ethanol, and isopropyl alcohol. The column string used for GPC measurement is commercially available, and the appropriate column can be used depending on the expected weight average molecular weight.

第1聚矽氧樹脂係可將對應構成第1聚矽氧樹脂之上述各構成單位且具有能產生矽氧烷鍵之官能基之有機矽化合物作起始原料而合成。在此,「能產生矽氧烷鍵之官能基」係表示與上述者相同意義。作為對應式(A3)所表示之構造單位之有機矽化合物,可舉出例如有機三鹵矽烷、有機三烷氧基矽烷等。第1聚矽氧樹脂係可藉由使此種起始原料之有機矽化合物在對應各構造單位之存在比率之比率下,以水解縮合法使其反應來合成。藉此所合成之聚矽氧樹脂係在工業上市售作為聚矽氧樹脂等。 The first polyoxyn resin can be synthesized by using an organic ruthenium compound having a functional group capable of generating a siloxane bond as a starting material for each of the above-mentioned constituent units of the first polyfluorene oxide resin. Here, the "functional group capable of generating a decane bond" means the same meaning as the above. The organic ruthenium compound corresponding to the structural unit represented by the formula (A3) may, for example, be an organic trihalo decane or an organic trialkoxy decane. The first polyoxyl resin can be synthesized by reacting the organic ruthenium compound of such a starting material in a ratio corresponding to the existence ratio of each structural unit by a hydrolysis condensation method. The polyoxyxylene resin thus synthesized is commercially available as a polyoxyxylene resin or the like.

(第2聚矽氧樹脂) (2nd polyoxyl resin)

本實施形態之聚矽氧樹脂組成物係以包含上述第2聚矽氧樹脂為佳,以包含上述第1聚矽氧樹脂與上述第2聚矽氧樹脂為較佳。第2聚矽氧樹脂係為以5℃/分之昇溫速度從室溫升溫至200℃,在空氣中以200℃保持5小時後之質量減少率未滿5%之聚矽氧樹脂。在此,以5℃/分之昇溫速度從室溫升溫至200℃為止之昇溫步驟係通常在空氣中實施。 The polyoxyxylene resin composition of the present embodiment preferably contains the second polyfluorene oxide resin, and preferably comprises the first polyfluorene oxide resin and the second polyfluorene oxide resin. The second polyoxyn resin is a polyoxyxylene resin which is heated from room temperature to 200 ° C at a temperature increase rate of 5 ° C /min, and has a mass reduction rate of less than 5% after being kept at 200 ° C for 5 hours in the air. Here, the temperature rising step from the room temperature to 200 ° C at a temperature increase rate of 5 ° C /min is usually carried out in air.

第2聚矽氧樹脂係未反應之官能基為少且熱安定者。因此,在包含第2聚矽氧樹脂之聚矽氧樹脂組成物之硬化物中,第2聚矽氧樹脂係功用作為填料。因此,第2聚矽氧樹脂會賦予聚矽氧樹脂組成物之硬化物之機械強度提升。 The second polyoxyl resin is one in which the unreacted functional group is small and is thermally stable. Therefore, in the cured product of the polyoxyxylene resin composition containing the second polyoxyl resin, the second polyoxynoxy resin functions as a filler. Therefore, the second polyoxyl resin imparts an increase in the mechanical strength of the cured product of the polyoxymethylene resin composition.

又,第2聚矽氧樹脂之未反應之官能基為少,且照射UV光線時仍不易變質。因此,藉由配合第2聚矽氧樹脂,可更加提升聚矽氧樹脂組成物之硬化物之UV安定性。 Further, the second polyfluorene oxide resin has a small amount of unreacted functional groups, and is hard to be deteriorated when irradiated with UV light. Therefore, by blending the second polyoxyl resin, the UV stability of the cured product of the polyoxymethylene resin composition can be further enhanced.

作為第2聚矽氧樹脂,只要係熱安定者即無特別限定,具體而言可使用被稱為聚矽氧橡膠粉末或聚矽氧樹脂粉末之微粒子狀構造之聚矽氧樹脂。 The second polyoxyl resin is not particularly limited as long as it is heat-stable, and specifically, a polyoxygen resin having a fine particle structure called a polyoxyethylene rubber powder or a polyoxyn resin powder can be used.

微粒子狀構造之聚矽氧樹脂之中,以由具有矽氧烷鍵為(RSiO3/2)所表示之三次元網目構造之聚倍半矽氧烷樹脂所構成之球狀聚矽氧樹脂粉末為佳。(RSiO3/2)中,R係以甲基為佳。 Among the polyanthracene resins having a microparticulate structure, a spherical polyanthracene resin powder composed of a polysilsesquioxane resin having a three-dimensional network structure represented by a (decane) bond (RSiO 3/2 ) It is better. In (RSiO 3/2 ), R is preferably a methyl group.

第2聚矽氧樹脂為球狀聚矽氧樹脂粉末時, 聚矽氧樹脂粉末之平均粒徑係以0.1μm以上50μm以下為佳,以1μm以上30μm以下為較佳,以2μm以上20μm以下為更佳。 When the second polyoxyn resin is a spherical polyoxyl resin powder, The average particle diameter of the polyoxyxene resin powder is preferably 0.1 μm or more and 50 μm or less, more preferably 1 μm or more and 30 μm or less, and still more preferably 2 μm or more and 20 μm or less.

聚矽氧樹脂粉末之平均粒徑若在上述範圍內(0.1μm以上50μm以下),會有容易抑制聚矽氧系樹脂硬化物與基板之界面上之剝離之產生、聚矽氧系樹脂硬化物之白濁、聚矽氧系樹脂硬化物之光穿透性降低的傾向。 When the average particle diameter of the polyoxynene resin powder is within the above range (0.1 μm or more and 50 μm or less), it is easy to suppress the occurrence of peeling at the interface between the cured resin of the polyfluorinated resin and the substrate, and the cured resin of the polyoxynated resin. The white turbidity and the cured polymer of the polyoxygenated resin tend to have reduced light transmittance.

聚矽氧樹脂粉末之平均粒徑係可藉由例如將「雷射繞射‧散射法」當作測量原理之粒度分布測量裝置進行測量。此手法係利用對粒子照射雷射光束(單色光)時,因應該粒子之大小而朝向各種方向發出繞射光、散射光,進而測量粒子之粒徑分布之手法,且可從繞射光及散射光之分布狀態求出平均粒徑。將「雷射繞射‧散射法」作為測量原理之裝置係既已被諸多製造商所市售。 The average particle diameter of the polyoxyxene resin powder can be measured by, for example, a particle size distribution measuring device using "laser diffraction ‧ scattering method" as a measurement principle. This method utilizes a method of measuring the particle size distribution of particles in a variety of directions when a laser beam (monochromatic light) is irradiated to a particle, and the particle size distribution of the particle is measured in various directions, and the light can be diffracted and scattered. The average particle diameter was obtained from the light distribution state. The device that uses "laser diffraction ‧ scattering method" as the measurement principle has been commercially available from many manufacturers.

作為第2聚矽氧樹脂,可使用市售品。例如,可使用KMP-710、KMP-590、X-52-854及X-52-1621(信越化學工業股份有限公司製)、Tospearl 120、Tospearl 130、Tospearl 145、Tospearl 2000B、Tospearl 1110及Tospearl(Momentive performance公司製),以及,MSP-N050、MSP-N080及MSP-S110(日興理科股份有限公司製)等。 A commercially available product can be used as the second polyoxyl resin. For example, KMP-710, KMP-590, X-52-854, and X-52-1621 (manufactured by Shin-Etsu Chemical Co., Ltd.), Tospearl 120, Tospearl 130, Tospearl 145, Tospearl 2000B, Tospearl 1110, and Tospearl ( Momentive Performance Co., Ltd., and MSP-N050, MSP-N080, and MSP-S110 (manufactured by Nikko Science Co., Ltd.).

本實施形態之聚矽氧樹脂組成物係為包含第1聚矽氧樹脂、第2聚矽氧樹脂、使此等聚矽氧樹脂溶解或 分散之溶劑之聚矽氧樹脂組成液時,聚矽氧樹脂組成液中所包含之第1聚矽氧樹脂、第2聚矽氧樹脂及溶劑之合計含量係以80質量%以上為佳,以90質量%以上為較佳。 The polyoxyxylene resin composition of the present embodiment contains the first polyoxynoxy resin and the second polyoxyl resin, and these polyoxyxides are dissolved or When the polyoxyxyl resin composition liquid of the solvent is dispersed, the total content of the first polyoxyl resin, the second polyoxyl resin, and the solvent contained in the polyoxymethylene resin composition liquid is preferably 80% by mass or more. More than 90% by mass is preferred.

相對於第1聚矽氧樹脂及第2聚矽氧樹脂之合計含量,第2聚矽氧樹脂之含量之含有率(樹脂分含有率)係以20質量%以上90質量%以下為佳,以40質量%以上80質量%以下為較佳。第2聚矽氧樹脂之樹脂分含有率在上述範圍內時,有可取得耐龜裂性及UV安定性為良好平衡且優異之聚矽氧樹脂組成物之硬化物的傾向。 The content of the content of the second polyoxynoxy resin (resin content of the resin) is preferably 20% by mass or more and 90% by mass or less based on the total content of the first polyoxynoxy resin and the second polyoxynoxy resin. 40% by mass or more and 80% by mass or less is preferable. When the resin content of the second polyxanthene resin is within the above range, there is a tendency that a cured product of a polyoxyxylene resin composition having excellent crack resistance and UV stability can be obtained.

本說明書中,「耐龜裂性」係意指聚矽氧樹脂組成物之硬化物中產生龜裂生之難度。又,在使用聚矽氧樹脂組成物之硬化物之密封材料中,有將不易產生龜裂稱為「高耐龜裂性」之情形。 In the present specification, "crack resistance" means that it is difficult to produce cracks in the cured product of the polyoxymethylene resin composition. Further, in the sealing material using the cured product of the polyoxymethylene resin composition, there is a case where cracking is less likely to occur as "high crack resistance".

在此,作為聚矽氧樹脂組成物之硬化物產生龜裂之原因,認為係聚矽氧樹脂組成物之硬化時之體積收縮、將硬化物從低溫環境急遽曝曬於高溫環境時所產生之熱衝撃、因UV光線照射所造成之硬化物之變質等。本實施形態之聚矽氧樹脂組成物在包含第2聚矽氧樹脂時,皆可抑制由上述原因所導致之龜裂產生。 Here, as a cause of cracking of the cured product of the polyoxyxene resin composition, it is considered that the volume shrinkage at the time of hardening of the composition of the silicone resin, and the heat generated when the cured product is rapidly exposed to a high temperature environment from a low temperature environment Rushing, deterioration of hardened materials caused by UV light, etc. When the polyfluorene oxide resin composition of the present embodiment contains the second polyfluorene oxide resin, the occurrence of cracks due to the above-described causes can be suppressed.

(溶劑) (solvent)

本實施形態之聚矽氧樹脂組成物為了可容易操作,亦可包含溶劑。 The polyoxyxylene resin composition of the present embodiment may contain a solvent in order to be easily handled.

作為溶劑,以常壓下沸點為100℃以上之有機 溶劑為佳。沸點未滿100℃之有機溶劑由於容易蒸發,聚矽氧樹脂組成物之濃度容易變動,聚矽氧樹脂組成物容易變得難以操作。另一方面,包含沸點為100℃以上之有機溶劑之聚矽氧樹脂組成物則有抑制此種不良情況之傾向。 As a solvent, it has an organic boiling point of 100 ° C or more at normal pressure. The solvent is preferred. Since the organic solvent having a boiling point of less than 100 ° C is easily evaporated, the concentration of the polyoxymethylene resin composition tends to fluctuate, and the polyoxyphthalocene resin composition tends to be difficult to handle. On the other hand, a polyoxyxylene resin composition containing an organic solvent having a boiling point of 100 ° C or more tends to suppress such a problem.

作為有機溶劑,具體而言係以乙酸2-乙氧基乙酯(沸點:156℃)等之酯系溶劑;乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單異丙基醚、乙二醇單丁基醚、乙二醇單己基醚、乙二醇單乙基己基醚、乙二醇單苯基醚、乙二醇單苄基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單異丙基醚、二乙二醇單丁基醚、二乙二醇單己基醚、二乙二醇單乙基己基醚、二乙二醇單苯基醚、二乙二醇單苄基醚、丙二醇單甲基醚、丙二醇單乙基醚、丙二醇單異丙基醚、丙二醇單丁基醚、丙二醇單己基醚、丙二醇單乙基己基醚、丙二醇單苯基醚、丙二醇單苄基醚、二丙二醇單甲基醚、二丙二醇單乙基醚、二丙二醇單異丙基醚、二丙二醇單丁基醚、二丙二醇單己基醚、二丙二醇單乙基己基醚、二丙二醇單苯基醚、二丙二醇單苄基醚等之二醇醚系溶劑;乙二醇單乙基醚乙酸酯、乙二醇單異丙基醚乙酸酯、乙二醇單丁基醚乙酸酯、乙二醇單己基醚乙酸酯、乙二醇單乙基己基醚乙酸酯、乙二醇單苯基醚乙酸酯、乙二醇單苄基醚乙酸酯等之二醇酯系溶劑等(對前述記載之二醇醚系溶劑加成乙酸基者)為佳。 The organic solvent is specifically an ester solvent such as 2-ethoxyethyl acetate (boiling point: 156 ° C); ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monoiso Propyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, ethylene glycol monoethylhexyl ether, ethylene glycol monophenyl ether, ethylene glycol monobenzyl ether, diethylene glycol monomethyl Ether, diethylene glycol monoethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, diethylene glycol monohexyl ether, diethylene glycol monoethylhexyl ether, two Ethylene glycol monophenyl ether, diethylene glycol monobenzyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monoisopropyl ether, propylene glycol monobutyl ether, propylene glycol monohexyl ether, propylene glycol single B Hexyl hexyl ether, propylene glycol monophenyl ether, propylene glycol monobenzyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoisopropyl ether, dipropylene glycol monobutyl ether, dipropylene glycol monohexyl ether a glycol ether solvent such as dipropylene glycol monoethylhexyl ether, dipropylene glycol monophenyl ether or dipropylene glycol monobenzyl ether; ethylene glycol monoethyl ether Acid ester, ethylene glycol monoisopropyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monohexyl ether acetate, ethylene glycol monoethylhexyl ether acetate, ethylene A glycol ester solvent such as an alcohol monophenyl ether acetate or an ethylene glycol monobenzyl ether acetate (for example, a glycol ether solvent added to the above-described glycol ether solvent) is preferred.

(其他添加物) (other additives)

本實施形態之聚矽氧樹脂組成物亦可包含矽烷耦合劑、其他添加劑。 The polyoxyxylene resin composition of the present embodiment may further contain a decane coupling agent and other additives.

《矽烷耦合劑》 "Cane Coupling Agent"

矽烷耦合劑具有提升聚矽氧系樹脂硬化物與半導體發光元件或基板之密著性之效果。作為矽烷耦合劑,以具有選自由乙烯基、環氧基、苯乙烯基、甲基丙烯醯基、丙烯醯基、胺基、脲基、巰基、硫醚基及異氰酸酯基所成群之至少一種以上之基之矽烷耦合劑為佳,以具有環氧基或巰基之矽烷耦合劑為較佳。 The decane coupling agent has an effect of improving the adhesion between the cured polymer resin and the semiconductor light-emitting device or the substrate. As the decane coupling agent, at least one selected from the group consisting of a vinyl group, an epoxy group, a styryl group, a methacryl group, an acryl group, an amine group, a urea group, a thiol group, a thioether group, and an isocyanate group The above-mentioned decane coupling agent is preferred, and a decane coupling agent having an epoxy group or a mercapto group is preferred.

作為矽烷耦合劑,具體地可舉出如2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-統基丙基三甲氧基矽烷等。 Specific examples of the decane coupling agent include 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane, 3-glycidoxypropylmethyldimethoxydecane, and 3- Glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, 3-glycidoxypropyltriethoxydecane, 3-mercaptopropylpropyl Dimethoxy decane, 3- propyl propyl trimethoxy decane, and the like.

本實施形態之聚矽氧樹脂組成物在包含矽烷耦合劑時,矽烷耦合劑所包含之矽原子亦會被檢測出作為29Si-NMR之訊號。因此,本說明書中,在計算聚矽氧樹脂組成物之訊號面積(作為A1矽原子所歸屬之訊號面積、作為A2矽原子所歸屬之訊號面積及作為A3矽原子所歸屬之訊號面積)時係亦包括矽烷耦合劑之訊號者。 When the polyanthracene resin composition of the present embodiment contains a decane coupling agent, the ruthenium atom contained in the decane coupling agent is also detected as a signal of 29 Si-NMR. Therefore, in this specification, when calculating the signal area of the polyoxynene resin composition (as the signal area to which the A1 矽 atom belongs, the signal area to which the A2 矽 atom belongs, and the signal area to which the A3 矽 atom belongs) Also includes the signal of the decane coupling agent.

本實施形態之聚矽氧樹脂組成物中之矽烷耦合劑之含量係例如在相對於第1聚矽氧樹脂之含量100質 量份,或,第1聚矽氧樹脂及第2聚矽氧樹脂之合計含量100質量份,以0.0001質量份以上1.0質量份以下為佳,較佳為0.001質量份以上0.1質量份以下。矽烷耦合劑之含量若高於上述範圍時,由於矽烷耦合劑自身會吸收光,故會有使聚矽氧系樹脂硬化物之透明性降低的情況。 The content of the decane coupling agent in the polyoxyxylene resin composition of the present embodiment is, for example, 100 in mass relative to the content of the first polyoxyl resin. The total content of the first polyfluorene oxide resin and the second polyfluorene oxide resin is preferably 0.0001 part by mass or more and 1.0 part by mass or less, more preferably 0.001 part by mass or more and 0.1 part by mass or less. When the content of the decane coupling agent is higher than the above range, since the decane coupling agent itself absorbs light, the transparency of the cured resin of the polyoxymethylene resin may be lowered.

矽烷耦合劑係亦可混合於本實施形態之聚矽氧樹脂組成物中使用。又,預先藉由塗覆或浸漬處理使矽烷耦合劑附著於半導體發光元件或基板之表面上,其後,亦可以灌注等形成本實施形態之聚矽氧樹脂組成物,使其硬化。 The decane coupling agent may be used in combination with the polyoxymethylene resin composition of the present embodiment. Further, the decane coupling agent is attached to the surface of the semiconductor light-emitting device or the substrate by coating or immersion treatment in advance, and thereafter, the polyoxymethylene resin composition of the present embodiment may be formed by infusion or the like to be cured.

《其他添加劑》 Other Additives

作為其他添加劑,可舉出如第1聚矽氧樹脂及第2聚矽氧樹脂相異之聚矽氧樹脂、聚矽氧寡聚物、聚矽氧化合物等。作為其他添加劑之具體例,可舉出如工業上所市售之一般性改質用聚矽氧化合物。本實施形態之聚矽氧樹脂組成物藉由包含該改質用聚矽氧化合物,而能對聚矽氧系樹脂硬化物賦予柔軟性。作為改質用聚矽氧化合物,可舉出例如,具有將R2SiO2/2(在此,R表示烷基)作為主鏈之二烷基矽氧烷構造之聚合物、寡聚物等。 Examples of the other additives include a polyfluorene oxide resin, a polyfluorene oxide oligomer, a polyfluorene oxide compound, and the like which are different from the first polyfluorene oxide resin and the second polyfluorene oxide resin. Specific examples of the other additives include polyfluorene oxide compounds for general upgrading which are commercially available. The polyoxyxylene resin composition of the present embodiment can impart flexibility to the cured polysulfonated resin by including the polyoxyl compound for modification. The polyfluorene compound for reforming may, for example, be a polymer having a structure of a dialkyl siloxane having R 2 SiO 2/2 (here, R is an alkyl group) as a main chain, an oligomer, or the like. .

本實施形態之聚矽氧樹脂組成物在包含聚矽氧化合物時,聚矽氧化合物所含之矽原子亦被檢測出作為29Si-NMR之訊號。因此,本說明書中,在計算聚矽氧樹脂組成物之訊號面積(作為A1矽原子所歸屬之訊號面 積、作為A2矽原子所歸屬之訊號面積及作為A3矽原子所歸屬之訊號面積)時係亦包括聚矽氧化合物之訊號。 When the polyoxyxylene resin composition of the present embodiment contains a polyfluorene oxide compound, the germanium atom contained in the polyoxynitride compound is also detected as a signal of 29 Si-NMR. Therefore, in this specification, when calculating the signal area of the polyoxynene resin composition (as the signal area to which the A1 矽 atom belongs, the signal area to which the A2 矽 atom belongs, and the signal area to which the A3 矽 atom belongs) Also includes the signal of polyoxyl compounds.

本實施形態之聚矽氧樹脂組成物中之聚矽氧化合物之含量在相對於第1聚矽氧樹脂之含量100質量份,或,第1聚矽氧樹脂及第2聚矽氧樹脂之合計含量100質量份而言,以0.1質量份以上20質量份以下為佳,較佳為0.5質量份以上10質量份以下。聚矽氧化合物之含量若高於上述範圍時,則會有損及聚矽氧樹脂組成物之硬化物之透明性的情況。 The content of the polyxanthoxy compound in the polyoxyxylene resin composition of the present embodiment is 100 parts by mass or more based on the content of the first polyoxynoxy resin or the first polyoxyl resin and the second polyoxyl resin. The content of 100 parts by mass is preferably 0.1 parts by mass or more and 20 parts by mass or less, preferably 0.5 parts by mass or more and 10 parts by mass or less. When the content of the polyoxyxene compound is more than the above range, the transparency of the cured product of the polyoxyxene resin composition may be impaired.

作為上述添加劑之其他例,可舉出例如抑制聚矽氧樹脂組成物在混合時所產生之氣泡用之消泡劑等。 As another example of the above-mentioned additive, for example, an antifoaming agent for suppressing bubbles generated during mixing of the polyfluorene oxide resin composition can be mentioned.

本實施形態之聚矽氧樹脂組成物係使用通常實施之公知方法進行混合、上述聚矽氧樹脂、有機溶劑等而可取得。 The polyoxyxylene resin composition of the present embodiment can be obtained by mixing, the above-mentioned polyoxyxylene resin, an organic solvent or the like by a known method which is usually carried out.

[聚矽氧樹脂組成物之硬化物] [The cured product of the polyoxyl resin composition]

說明關於本發明之1種實施形態即聚矽氧樹脂組成物之硬化物。 A cured product of a polyoxyxylene resin composition according to one embodiment of the present invention will be described.

藉由使本實施形態之聚矽氧樹脂組成物在例如120℃以上200℃以下進行硬化,而可取得聚矽氧樹脂組成物之硬化物(以下,亦稱為「本實施形態之硬化物」)。硬化時間係以1小時以上100小時以下為佳,5小時以上70小時以下為較佳,以5小時以上50小時以下為更佳。 By curing the polyoxyxylene resin composition of the present embodiment at, for example, 120 ° C or more and 200 ° C or less, a cured product of the polyoxyxylene resin composition can be obtained (hereinafter, also referred to as "cured material of the present embodiment") ). The curing time is preferably from 1 hour to 100 hours, more preferably from 5 hours to 70 hours, and even more preferably from 5 hours to 50 hours.

本實施形態之硬化物係可藉由使本實施形態之聚矽氧樹脂組成物在例如160℃下進行硬化10小時而取得。藉此取得之硬化物係依據例如JIS K6253-3:2012所測量之蕭氏硬度為D70程度。 The cured product of the present embodiment can be obtained by curing the polyoxyxylene resin composition of the present embodiment at, for example, 160 ° C for 10 hours. The hardened material thus obtained is based on, for example, a hardness of D70 measured by JIS K6253-3:2012.

本實施形態之硬化物由於UV安定性亦為優異,故係有用作為半導體發光元件(LED)、光二極體、CCD、CMOS等之密封材料,特別係有用作為發出UV光線之UV-LED用密封材料。 Since the cured product of the present embodiment is excellent in UV stability, it is useful as a sealing material for semiconductor light-emitting elements (LEDs), photodiodes, CCDs, CMOS, etc., and is particularly useful as a UV-LED seal for emitting UV light. material.

如以上所述,本實施形態之聚矽氧樹脂組成物係有用於之製造高UV安定性之聚矽氧樹脂組成物之硬化物。 As described above, the polyoxyxylene resin composition of the present embodiment is a cured product of a polyoxyxylene resin composition for producing high UV stability.

[半導體發光元件用密封材料] [Seal material for semiconductor light-emitting element]

說明關於本發明之1種實施形態之半導體發光元件用密封材料。 A sealing material for a semiconductor light-emitting device according to one embodiment of the present invention will be described.

本實施形態之半導體發光元件用密封材料由於係由本實施形態之聚矽氧樹脂組成物之硬化物所構成,故可成為高UV安定性之半導體發光元件用密封材料。 Since the sealing material for a semiconductor light-emitting device of the present embodiment is composed of a cured product of the polyoxymethylene resin composition of the present embodiment, it can be used as a sealing material for a semiconductor light-emitting device having high UV stability.

[實施例] [Examples]

以下,藉由展示實施例更加具體說明本案發明,但本發明並非係受此等實施例所限定者。 Hereinafter, the present invention will be more specifically described by the embodiments, but the present invention is not limited by the embodiments.

本實施例中,測量聚矽氧樹脂組成物中之矽原子之種類及取代基之存在比率用之手段係使用溶液1H- NMR法、溶液29Si-NMR法或固體29Si-NMR法。又,聚矽氧樹脂之分子量測量係使用GPC法。各測量法中之條件係如以下所述。 In the present embodiment, the type of the ruthenium atom and the ratio of the substituents in the composition of the polyfluorene oxide resin were measured by a solution of 1 H-NMR method, solution 29 Si-NMR method or solid 29 Si-NMR method. Further, the molecular weight measurement of the polyoxyxylene resin was carried out by the GPC method. The conditions in each measurement method are as follows.

<溶液1H-NMR測量條件> <Solution 1 H-NMR measurement conditions>

裝置名:JEOL RESONANCE公司製ECA-500 Device name: ECA-500 made by JEOL RESONANCE

觀測核:1H Observation core: 1 H

觀測頻率:500.16MHz Observation frequency: 500.16MHz

測量溫度:室溫 Measuring temperature: room temperature

測量溶劑:DMSO-d6 Measuring solvent: DMSO-d6

脈衝寬:6.60μ sec(45°) Pulse width: 6.60μ sec (45°)

脈衝重複時間:7.0sec Pulse repetition time: 7.0 sec

累積次數:16次 Cumulative number: 16 times

試料濃度(試料/測量溶劑):300mg/0.6ml Sample concentration (sample / measurement solvent): 300mg / 0.6ml

<溶液29Si-NMR測量條件> <Solution 29 Si-NMR measurement conditions>

裝置名:Agilent公司製400-MR Device name: 400-MR manufactured by Agilent

觀測核:29Si Observation core: 29 Si

觀測頻率:79.42MHz Observation frequency: 79.42MHz

測量溫度:室溫 Measuring temperature: room temperature

測量溶劑:CDCl3 Measuring solvent: CDCl 3

脈衝寬:8.40μ sec(45°) Pulse width: 8.40μ sec (45°)

脈衝重複時間:15.0sec Pulse repetition time: 15.0sec

累積次數:4000次 Cumulative number: 4000 times

試料濃度(試料/測量溶劑):300mg/0.6ml Sample concentration (sample / measurement solvent): 300mg / 0.6ml

<固體29Si-NMR測量方法> <Solid 29 Si-NMR measurement method>

裝置名:Bruker公司製AVANCE300 400-MR Device name: AVANCE300 400-MR made by Bruker

觀測核:29Si Observation core: 29 Si

觀測頻率:59.6MHz Observation frequency: 59.6MHz

測量溫度:室溫 Measuring temperature: room temperature

測量法:DDMAS法 Measurement method: DDMAS method

基準物質:六甲基環三矽氧烷(設定於-9.66ppm,相當於將TSM設定於0ppm) Reference material: hexamethylcyclotrioxane (set at -9.66 ppm, equivalent to setting TSM at 0 ppm)

MAS條件:3.5kHz MAS condition: 3.5kHz

脈衝寬:π/6(1.4ms) Pulse width: π/6 (1.4ms)

等待時間:20.0sec Waiting time: 20.0sec

累積次數:4096次 Cumulative number: 4096 times

試料量:180mg Sample quantity: 180mg

<GPC測量條件> <GPC measurement conditions>

裝置:東曹公司製HLC-8220 Device: HTC-8220 made by Tosoh Corporation

管柱:TSKgel Multipore HXL-M×3+Guardcolumn-MP(XL) Column: TSKgel Multipore HXL-M×3+Guardcolumn-MP(XL)

流量:1.0mL/min Flow rate: 1.0mL/min

檢測條件:RI(極性+) Detection condition: RI (polarity +)

濃度:100mg+5mL(THF) Concentration: 100mg + 5mL (THF)

注入量:100μL Injection volume: 100μL

管柱溫度:40℃ Column temperature: 40 ° C

溶析液:THF Lysate: THF

本實施例中,與存在於聚矽氧樹脂組成物中之矽原子結合之甲基、甲氧基及羥基之莫耳比係依據溶液1H-NMR或固體13C-NMR測量而求出。各測量法中之條件係如以下所述。 In the present embodiment, the molar ratio of the methyl group, the methoxy group and the hydroxyl group bonded to the ruthenium atom present in the polyoxyxylene resin composition was determined by the solution 1 H-NMR or solid 13 C-NMR measurement. The conditions in each measurement method are as follows.

本實施例中,測量對象物(聚矽氧樹脂組成物)在包含不溶解於測量溶劑之聚矽氧樹脂時,實施以下之操作,測量存在於測量對象物(聚矽氧樹脂組成物)中之甲基、甲氧基及羥基之莫耳比。 In the present embodiment, when the measurement object (polyoxymethylene resin composition) contains a polyoxyl resin which is not dissolved in the measurement solvent, the following operation is performed, and the measurement is performed in the measurement object (polyoxymethylene resin composition). The molar ratio of methyl, methoxy and hydroxy groups.

首先,對聚矽氧樹脂組成物施加遠心分離處理或過濾處理,而分離成溶解於測量溶劑之聚矽氧樹脂,與不溶解於測量溶劑之聚矽氧樹脂。其後,藉由對溶解於測量溶劑之聚矽氧樹脂進行溶液NMR測量,且對不溶解於測量溶劑之聚矽氧樹脂進行固體NMR測量,而分別測量結合於矽原子之甲基、甲氧基及羥基之莫耳比。其後,藉由合計所測量之測量值,而可求出存在於聚矽氧樹脂組成物中之甲基、甲氧基及羥基之莫耳比。 First, a telecentric separation treatment or a filtration treatment is applied to the polyoxynoxy resin composition, and separated into a polyoxyl resin dissolved in a measurement solvent, and a polyoxymethylene resin which is not dissolved in a measurement solvent. Thereafter, by performing solution NMR measurement on the polyfluorene oxide resin dissolved in the measuring solvent, and performing solid NMR measurement on the polyfluorene oxide resin not dissolved in the measuring solvent, the methyl group and the methoxy group bonded to the ruthenium atom were respectively measured. The molar ratio of the base and the hydroxyl group. Thereafter, the molar ratio of the methyl group, the methoxy group and the hydroxyl group present in the polyoxyxylene resin composition can be determined by summing the measured values.

又,取代分離聚矽氧樹脂組成物所包含之聚矽氧樹脂,對聚矽氧樹脂組成物之原料即聚矽氧樹脂單體,測量結合於矽原子之甲基、甲氧基及羥基之莫耳比,依據聚矽氧樹脂組成物所包含之聚矽氧樹脂之配合比例,亦可求出存在於聚矽氧樹脂組成物中之甲基、甲氧基及羥 基之莫耳比。 Further, instead of separating the polyfluorene oxide resin contained in the composition of the polyfluorene oxide resin, the polyoxynoxy resin monomer which is a raw material of the polyfluorene oxide resin composition is measured, and the methyl group, the methoxy group and the hydroxyl group bonded to the germanium atom are measured. Mohr ratio, according to the mixing ratio of the polyoxyl resin contained in the polyoxynoxy resin composition, the methyl group, the methoxy group and the hydroxyl group present in the polyoxymethylene resin composition can also be determined. Based on Moerby.

於此之際,在取得之NMR光譜中,在3.0ppm~4.0ppm之化學位移之間檢測出源自如甲氧基般之烷氧基之波峰,但源自溶劑成分構造之波峰、矽醇基之波峰等亦被檢測出當作類似之化學位移,而有複數之波峰重疊的情況。於此情況,可實施求出取得之NMR光譜與溶劑單獨之NMR光譜之光譜差之處理、藉由變更測量環境溫度而使烷氧基與矽醇基之波峰分離之處理等。藉由實施此種處理,而可求出甲氧基單獨之莫耳比。 At this time, in the obtained NMR spectrum, a peak derived from a methoxy group such as a methoxy group is detected between chemical shifts of 3.0 ppm to 4.0 ppm, but a peak derived from a solvent component structure, sterol The base peaks and the like are also detected as similar chemical shifts, and there are cases where complex peaks overlap. In this case, a treatment for obtaining a spectral difference between the obtained NMR spectrum and a solvent alone NMR spectrum, a treatment for separating a peak of an alkoxy group and a decyl group by changing the measurement ambient temperature, and the like can be carried out. By carrying out such a treatment, the molar ratio of the methoxy group alone can be determined.

<溶液1H-NMR測量條件> <Solution 1 H-NMR measurement conditions>

裝置名:Agilent公司製400-MR Device name: 400-MR manufactured by Agilent

觀測核:1H Observation core: 1 H

觀測頻率:399.78MHz Observation frequency: 399.78MHz

測量溫度:記載於實施例及比較例 Measuring temperature: described in the examples and comparative examples

測量溶劑:記載於實施例及比較例 Measuring solvent: described in the examples and comparative examples

脈衝寬:6.00μ sec(45°) Pulse width: 6.00μ sec (45°)

脈衝重複時間:30.0sec Pulse repetition time: 30.0 sec

累積次數:16次 Cumulative number: 16 times

試料濃度(試料/測量溶劑):100mg/0.8ml Sample concentration (sample / measurement solvent): 100mg / 0.8ml

<固體13C-NMR測量條件> <Solid 13 C-NMR measurement conditions>

裝置名:Bruker公司製AVANCE300 400-MR Device name: AVANCE300 400-MR made by Bruker

觀測核:13C Observational core: 13 C

觀測頻率:75.4MHz Observation frequency: 75.4MHz

測量溫度:室溫 Measuring temperature: room temperature

測量法:DDMAS法 Measurement method: DDMAS method

基準物質:金剛烷(設定於29.47ppm,相當於將TMS設定於0ppm) Reference material: adamantane (set at 29.47 ppm, equivalent to setting TMS at 0 ppm)

MAS條件:10kHz MAS condition: 10 kHz

脈衝寬:π/6(1.5ms) Pulse width: π/6 (1.5ms)

等待時間:10.0sec Waiting time: 10.0sec

累積次數:8192次(參考基準之測量)16384次(=214次)(樹脂C之測量) Cumulative number: 8192 times (measurement of reference basis) 16384 times (= 2 14 times) (measurement of resin C)

試料量:85mg Sample amount: 85mg

本實施例中,分別測量聚矽氧樹脂組成物之硬化物之剛硬化之UV穿透率、及聚矽氧樹脂組成物之硬化物在UV照射試驗後之UV穿透率。UV穿透率測量之條件係如以下所述。 In the present embodiment, the UV transmittance of the hardened material of the cured product of the polyoxyxene resin composition and the UV transmittance of the cured product of the polyoxynoxy resin composition after the UV irradiation test were respectively measured. The conditions for UV transmittance measurement are as follows.

聚矽氧樹脂組成物之硬化物之UV照射試驗係在加熱上加熱聚矽氧樹脂組成物之硬化物並同時進行。UV照射試驗之條件係如以下所述。 The UV irradiation test of the cured product of the polyoxyxene resin composition is carried out by heating the cured product of the polyoxymethylene resin composition while heating. The conditions of the UV irradiation test are as follows.

依據此等之測量結果,評價聚矽氧樹脂組成物之硬化物之UV安定性。 Based on the measurement results of these, the UV stability of the cured product of the polyoxymethylene resin composition was evaluated.

<穿透率測量> <Transmission rate measurement>

裝置名:島津製作所公司製UV-3600 Device name: UV-3600 manufactured by Shimadzu Corporation

附屬裝置:積分球ISR-3100 Attachment: Integrating sphere ISR-3100

測量波長:220~800nm Measuring wavelength: 220~800nm

背景測量:大氣 Background measurement: atmosphere

測量速度:中速 Measuring speed: medium speed

<UV照射試驗> <UV irradiation test>

裝置名:牛尾電機公司製SP9-250DV Device name: SP9-250DV manufactured by Niuwei Motor Co., Ltd.

UV照射波長:254nm~420nm UV irradiation wavelength: 254nm~420nm

UV照射強度:150mW/cm2 UV irradiation intensity: 150mW/cm 2

樹脂加熱溫度:50℃(使用加熱板) Resin heating temperature: 50 ° C (using a heating plate)

UV照射時間:300小時 UV irradiation time: 300 hours

(實施例1) (Example 1)

第1聚矽氧樹脂係使用具有上述式(1)所表示之有機聚矽氧烷構造之聚矽氧樹脂1(Mw=3500,上述式(1)中,R1=甲基,R2=甲氧基或羥基)。聚矽氧樹脂1之各構造單位之存在比率係如表1所示。 The first polyoxynoxy resin is a polyfluorene oxide resin 1 having an organic polyoxane structure represented by the above formula (1) (Mw=3500, in the above formula (1), R 1 =methyl group, R 2 = Methoxy or hydroxy). The existence ratio of each structural unit of the polyoxyxene resin 1 is shown in Table 1.

以5℃/分之昇溫速度使聚矽氧樹脂1從室溫升溫至200℃,在200℃下保持在空氣中5小時後之質量減少率為10.3%。 The polyoxynoxy resin 1 was heated from room temperature to 200 ° C at a temperature elevation rate of 5 ° C /min, and the mass reduction rate after holding in air at 200 ° C for 5 hours was 10.3%.

第2聚矽氧樹脂係使用MSP-S110(日興理科股份有限公司製)。以5℃/分之昇溫速度使MSP-S110從室溫升溫至200℃,在200℃下保持在空氣中5小時後之質量減少率為3.5%。MSP-S110之各構造單位之存在比率係如表2所示。 As the second polyoxyl resin, MSP-S110 (manufactured by Nikko Science Co., Ltd.) was used. The MSP-S110 was heated from room temperature to 200 ° C at a temperature elevation rate of 5 ° C /min, and the mass reduction rate after maintaining it in air at 200 ° C for 5 hours was 3.5%. The existence ratio of each structural unit of MSP-S110 is shown in Table 2.

混合35.04g之聚矽氧樹脂1、23.36g之第2聚矽氧樹脂之MSP-S110,與21.60g之乙酸2-乙氧基乙酯,而得到聚矽氧樹脂組成物。 35.04 g of polyoxyxylene resin 1, 23.36 g of the second polyoxyl resin MSP-S110, and 21.60 g of 2-ethoxyethyl acetate were mixed to obtain a polyoxyxylene resin composition.

取得之聚矽氧樹脂組成物中,相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例為72%。 The ratio of the content of A3矽 atoms to the total content of the A1矽 atom, the A2矽 atom, and the A3矽 atom in the obtained polyoxyxylene resin composition was 72%.

在取得之聚矽氧樹脂組成物中,測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之羥基(矽醇基)之莫耳比,且測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之甲氧基(烷氧基)之莫耳比。 In the obtained polyoxyxylene resin composition, the molar ratio of the hydroxyl group (sterol group) bonded to the ruthenium atom to the methyl (alkyl) 100 bonded to the ruthenium atom is measured, and the measurement is relative to the ruthenium The molar ratio of the methyl (alkyl) 100 atom to the methoxy (alkoxy) group of the ruthenium atom.

此時之1H-NMR測量中之測量溫度為室溫,測量溶劑為DMSO-d6The measurement temperature in the 1 H-NMR measurement at this time was room temperature, and the measurement solvent was DMSO-d 6 .

測量結果係如後述之表3所示。 The measurement results are shown in Table 3 below.

藉由對取得之聚矽氧樹脂組成物100質量份,添加包含磷酸15%之硬化用觸媒,並充分進行攪拌混合,而取得實施例1之聚矽氧樹脂組成物。藉由使實施例1之聚矽氧樹脂組成物在鋁杯上以160℃保溫10小時之硬化條件下使其硬化,而取得厚度1mm之硬化物。取得之硬化物並不具有黏著性(Tackiness)。又,取得之硬化物並未發現龜裂。 A polyoxygen resin composition of Example 1 was obtained by adding a curing catalyst containing 15% phosphoric acid to 100 parts by mass of the obtained polyoxyxylene resin composition and sufficiently stirring and mixing. The cured material of the thickness of 1 mm was obtained by hardening the polyoxyxylene resin composition of Example 1 under the curing conditions of holding the aluminum cup at 160 ° C for 10 hours. The hardened material obtained does not have Tackiness. Moreover, cracks were not found in the obtained cured product.

硬化用觸媒之添加量係如後述之表3所示。 The amount of the catalyst for hardening is shown in Table 3 which will be described later.

測量取得之硬化物之UV穿透率。其後,進行取得之硬化物之UV照射試驗,且測量UV照射試驗後之硬化物之UV穿透率。 The UV transmittance of the hardened material obtained was measured. Thereafter, the obtained UV irradiation test of the cured product was carried out, and the UV transmittance of the cured product after the UV irradiation test was measured.

從UV照射試驗前後之UV穿透率之測量值,基於下述式求出UV穿透率之維持率。經算出之維持率係使用作為聚矽氧樹脂硬化物之UV安定性之指標。 From the measured values of the UV transmittance before and after the UV irradiation test, the maintenance ratio of the UV transmittance was determined based on the following formula. The calculated maintenance ratio was used as an indicator of the UV stability of the cured resin of the polyoxyxene resin.

(UV穿透率之維持率)=(B/A)×100 (maintenance rate of UV transmittance) = (B/A) × 100

A:UV照射試驗前之聚矽氧樹脂組成物之硬化物之UV穿透率 A: UV transmittance of the cured product of the polyoxymethylene resin composition before the UV irradiation test

B:UV照射試驗後之聚矽氧樹脂組成物之硬化物之UV穿透率 B: UV transmittance of the cured product of the polyoxymethylene resin composition after the UV irradiation test

UV照射試驗前後之UV穿透率,及UV穿透率之維持率係如後述之表3所示。 The UV transmittance before and after the UV irradiation test and the maintenance ratio of the UV transmittance are shown in Table 3 which will be described later.

(實施例2) (Example 2)

除了將實施例1之聚矽氧樹脂組成物之硬化用觸媒之量作成如後述表3所示之量以外,其他係與實施例1進行同樣操作,而取得實施例2之聚矽氧樹脂組成物,與實施例2之聚矽氧樹脂組成物之硬化物。 The polyxanthoxy resin of Example 2 was obtained in the same manner as in Example 1 except that the amount of the curing catalyst for the polyoxyxylene resin composition of Example 1 was changed to the amount shown in Table 3 below. The composition was a cured product of the polyoxyxylene resin composition of Example 2.

對於取得之聚矽氧樹脂組成物之硬化物,與實施例1同樣地進行測量UV照射試驗前後之UV穿透率,及UV穿透率之維持率。 The cured product of the obtained polyoxyxylene resin composition was subjected to measurement of the UV transmittance before and after the UV irradiation test and the maintenance ratio of the UV transmittance in the same manner as in Example 1.

測量結果係如後述之表3所示。 The measurement results are shown in Table 3 below.

(比較例1) (Comparative Example 1)

除了將實施例1之聚矽氧樹脂組成物之硬化用觸媒之量作成如後述表3所示之量以外,其他係與實施例1進行同樣操作,而取得比較例1之聚矽氧樹脂組成物,與比較例1之聚矽氧樹脂組成物之硬化物。 The same procedure as in Example 1 was carried out except that the amount of the curing catalyst for the polyoxyxylene resin composition of Example 1 was changed to the amount shown in Table 3 below, and the polyoxynoxy resin of Comparative Example 1 was obtained. The composition was a cured product of the polyoxyxylene resin composition of Comparative Example 1.

對於取得之聚矽氧樹脂組成物之硬化物,與實施例1同樣地進行測量UV照射試驗前後之UV穿透率,及UV 穿透率之維持率。 The cured product of the obtained polyoxyxylene resin composition was subjected to measurement of UV transmittance before and after the UV irradiation test, and UV in the same manner as in Example 1. The rate of retention of penetration.

測量結果係如後述之表3所示。 The measurement results are shown in Table 3 below.

(比較例2) (Comparative Example 2)

對乙基三甲氧基矽烷0.75莫耳使用作為酸觸媒之稀硝酸,而製成3官能矽烷氧化物:水:硝酸之莫耳比為1:3:0.002之混合物。將取得之混合物在密閉容器中以20℃攪拌3小時,其次藉由使其在60℃下放置24小時而進行水解縮聚合。所得之反應液由於係分離成包含較多縮聚合反應液之下層,與包多較多副生成物之甲醇之上層,故藉由分液漏斗取出下層側反應液。 For ethyltrimethoxydecane 0.75 mole, dilute nitric acid was used as the acid catalyst to prepare a mixture of a trifunctional decane oxide: water: nitric acid having a molar ratio of 1:3:0.002. The obtained mixture was stirred at 20 ° C for 3 hours in a closed vessel, and then hydrolyzed and polymerized by allowing it to stand at 60 ° C for 24 hours. The obtained reaction liquid was separated into a lower layer containing more polycondensation reaction liquid and a higher methanol layer containing a larger amount of by-product, so that the lower side reaction liquid was taken out by a separatory funnel.

藉由使取得之下層側反應液在空氣中以60℃乾燥2小時,其次在真空下以40℃乾燥2小時,而取得比較例2之聚矽氧樹脂組成物。 The lower side reaction liquid was dried at 60 ° C for 2 hours in the air, and then dried at 40 ° C for 2 hours under vacuum to obtain a polyoxyxylene resin composition of Comparative Example 2.

比較例2之聚矽氧樹脂組成物係相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量為58.7莫耳%。 The polyanthracene resin composition of Comparative Example 2 was contained in an amount of 58.7 mol% based on the total content of the A1矽 atom, the A2矽 atom, and the A3矽 atom.

又,比較例2之聚矽氧樹脂組成物中之硝酸濃度為128ppm。 Further, the nitric acid resin composition of Comparative Example 2 had a nitric acid concentration of 128 ppm.

在比較例2之聚矽氧樹脂組成物中,測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之羥基(矽醇基)之莫耳比,且測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之甲氧基(烷氧基)之莫耳比。 In the polyxanthoxy resin composition of Comparative Example 2, the molar ratio of the hydroxyl group (sterol group) bonded to the ruthenium atom to the methyl (alkyl) 100 bonded to the ruthenium atom was measured, and the measurement was relative to the combination. The molar ratio of the methoxy group (alkoxy group) bonded to the ruthenium atom to the methyl (alkyl) 100 of the ruthenium atom.

此時之1H-NMR測量中之測量溫度為60℃,測量溶劑為DMSO-d6The measurement temperature in the 1 H-NMR measurement at this time was 60 ° C, and the measurement solvent was DMSO-d 6 .

測量結果係如後述之表4所示。 The measurement results are shown in Table 4 which will be described later.

除了作成使比較例2之聚矽氧樹脂組成物在160℃下保溫24小時之硬化條件以外,與實施例1進行同樣操作而取得硬化物。 A cured product was obtained in the same manner as in Example 1 except that the polyoxyphthalocene resin composition of Comparative Example 2 was allowed to stand at 160 ° C for 24 hours.

對於取得之硬化物,與實施例1進行同樣操作,測量UV穿透率。其結果係取得之硬化物之波長280nm之UV光線之穿透率為72%,在使用作為UV-LED用之密封材料時則為不夠充足者。其後,進行取得之硬化物之UV照射試驗,且測量UV照射試驗後之硬化物之穿透率。其結果係UV穿透率之維持率為55%,比起UV照射試驗前之UV光線之穿透率大幅減少。 The obtained cured product was subjected to the same operation as in Example 1 to measure the UV transmittance. As a result, the transmittance of UV light having a wavelength of 280 nm of the cured product obtained was 72%, which was insufficient when used as a sealing material for UV-LED. Thereafter, the obtained UV irradiation test of the cured product was carried out, and the transmittance of the cured product after the UV irradiation test was measured. As a result, the UV transmittance retention rate was 55%, which was significantly lower than that of the UV light before the UV irradiation test.

(比較例3) (Comparative Example 3)

將354g之上述聚矽氧樹脂1添加於異丙基醇190g,藉由加熱攪拌直到內溫成為85℃為止,而使聚矽氧樹脂1溶解。其後,對此添加具有下述式(2)所表示之有機聚矽氧烷構造之寡聚物35g。 354 g of the above polyfluorene oxide resin 1 was added to 190 g of isopropyl alcohol, and the polyfluorene oxide resin 1 was dissolved by heating and stirring until the internal temperature became 85 °C. Thereafter, 35 g of an oligomer having an organic polyoxane structure represented by the following formula (2) was added thereto.

(式中,R1及R2表示與上述者相同意義。 (wherein R 1 and R 2 have the same meanings as described above.

p2、q2、r2、a2及b2表示成為[a2×q2]/[(p2+b2×q2)+a2×q2+(r2+q2)]=0~0.3之任意之0以上之數)。 p 2 , q 2 , r 2 , a 2 and b 2 represent [a 2 × q 2 ] / [(p 2 + b 2 × q 2 ) + a 2 × q 2 + (r 2 + q 2 )] =0~0.3 any number of 0 or more).

上述之寡聚物之各構造單位之存在比率係如表3所示。 The existence ratio of each structural unit of the above oligomer is shown in Table 3.

其後,添加與上述聚矽氧樹脂1及上述寡聚 物為相異之市售聚矽氧化合物3.8g,攪拌1小時以上使其溶解。市售之聚矽氧化合物係相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例為0%以上未滿30%,且重量平均分子量超過8000且15000以下之聚矽氧樹脂。 Thereafter, the above polyoxyxylene resin 1 and the above oligomerization are added. The product was 3.8 g of a commercially available polyfluorene oxide compound, and the mixture was stirred for 1 hour or more to be dissolved. The commercially available polyoxymethane compound is a total content of A1矽 atoms, A2矽 atoms, and A3矽 atoms, and the ratio of the content of A3矽 atoms is 0% or more and less than 30%, and the weight average molecular weight exceeds 8000 and 15000 or less. Polyoxyl resin.

其後,對取得之混合物添加乙酸2丁氧基乙酯123g與3-環氧丙氧基丙基三甲氧基矽烷(矽烷耦合劑)0.1g。使用蒸發器,在溫度70℃、壓力4kPaA之條件下,從取得之混合物餾除異丙基醇直到異丙基醇濃度成為1質量%以下為止,取得上述聚矽氧樹脂1與上述寡聚物與上述市售之聚矽氧化合物之混合比為90:9:1之聚矽氧樹脂組成物。 Thereafter, 123 g of 2-butoxyacetate acetate and 0.1 g of 3-glycidoxypropyltrimethoxydecane (decane coupling agent) were added to the obtained mixture. The polyfluorene oxide resin 1 and the above oligomer were obtained by distilling off isopropyl alcohol from the obtained mixture until the isopropyl alcohol concentration became 1% by mass or less under the conditions of a temperature of 70 ° C and a pressure of 4 kPa A. The polyoxonium resin composition having a mixing ratio of the above commercially available polyoxyxides is 90:9:1.

測量取得之聚矽氧樹脂組成物之29Si-NMR之結果,源自矽原子之全訊號當中,源自A3矽原子之訊號面積為65%。 As a result of measuring the 29 Si-NMR of the obtained polyoxyxylene resin composition, the signal area derived from the A3 germanium atom was 65% among the total signals derived from the germanium atom.

取得之聚矽氧樹脂組成物中,測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之羥基(矽醇基)之莫耳比,且測量相對於結合在矽原子之甲基(烷基)100而結合於矽原子之甲氧基(烷氧基)之莫耳比。其結果係羥基之莫耳比為23.1,甲氧基之莫耳比為16.1。 In the obtained polyoxyxylene resin composition, the molar ratio of the hydroxyl group (sterol group) bonded to the ruthenium atom to the methyl (alkyl) 100 bonded to the ruthenium atom is measured, and the measurement is relative to the ruthenium atom The methyl (alkyl) 100 is bonded to the molar ratio of the methoxy (alkoxy) of the ruthenium atom. As a result, the molar ratio of hydroxyl groups was 23.1, and the molar ratio of methoxy groups was 16.1.

此時之1H-NMR測量中之測量溫度為60℃,測量溶劑為DMSO-d6The measurement temperature in the 1 H-NMR measurement at this time was 60 ° C, and the measurement solvent was DMSO-d 6 .

藉由對取得之聚矽氧樹脂組成物100質量 份,添加包含磷酸15%之硬化用觸媒2質量份並進行充分攪拌,而取得比較例3之聚矽氧樹脂組成物。比較例3之聚矽氧樹脂組成物中之磷酸濃度為2870ppm。將約5g之比較例3之聚矽氧樹脂組成物投入鋁製杯內,在烤箱中以5℃/分之速度從室溫升溫至160℃,在160℃下放至3小時,藉此取得厚度1mm之硬化物。取得之硬化物不具有黏著性(Tackiness)。又,硬化物並未發現龜裂。 By the quality of the obtained polyoxyl resin composition 100 In a portion, 2 parts by mass of a curing catalyst containing 15% phosphoric acid was added and sufficiently stirred to obtain a polyanthracene resin composition of Comparative Example 3. The phosphoric acid concentration in the polyoxyxylene resin composition of Comparative Example 3 was 2870 ppm. About 5 g of the polyoxyxylene resin composition of Comparative Example 3 was placed in an aluminum cup, heated from room temperature to 160 ° C at a rate of 5 ° C /min in an oven, and allowed to stand at 160 ° C for 3 hours, thereby obtaining a thickness. 1mm hardened material. The hardened material obtained does not have Tackiness. Also, cracks were not found in the cured product.

對於取得之聚矽氧樹脂硬化物,與實施例1進行同樣操作,測量UV照射試驗前後之UV穿透率,及UV穿透率之維持率。其結果係UV照射試驗前之UV穿透率為80%,UV穿透率之維持率為45%。 The obtained polyoxymethylene resin cured product was subjected to the same operation as in Example 1 to measure the UV transmittance before and after the UV irradiation test, and the UV transmittance retention rate. As a result, the UV transmittance before the UV irradiation test was 80%, and the UV transmittance was maintained at 45%.

下述表4中,將「UV照射試驗前之聚矽氧樹脂硬化物之UV穿透率」標示為「初期UV穿透率」。關於初期UV穿透率,將75%以上者判定為合格,且於判定欄中標示「○」。又,將初期UV穿透率未滿75%者判定為不合格,且於判定欄標示為「×」。 In Table 4 below, the "UV transmittance of the cured resin of the polyoxygenated resin before the UV irradiation test" is indicated as "initial UV transmittance". Regarding the initial UV transmittance, 75% or more was judged as pass, and "○" was indicated in the judgment column. Further, it was judged that the initial UV transmittance was less than 75%, and it was judged as "X" in the judgment column.

又,下述表4中,將「UV穿透率之維持率」為90%以上者判定為合格,且於判定欄標示為「○」。又,將「UV穿透率之維持率」未滿90%者判定為不合格,且於判定欄標示為「×」。 In addition, in the following Table 4, the "UV transmittance retention rate" was determined to be 90% or more, and it was judged as "○" in the judgment column. Moreover, it is judged that the "UV transmittance retention rate" is less than 90%, and it is judged as "X" in the judgment column.

由以上之結果,可得知本發明之聚矽氧樹脂組成物為有用者。 From the above results, it is understood that the polyoxyxylene resin composition of the present invention is useful.

[產業上之可利用性] [Industrial availability]

依據本發明,可提供在製造高UV安定性之聚矽氧樹脂組成物之硬化物上有用之聚矽氧樹脂組成物。又,依據本發明,可提供該聚矽氧樹脂組成物之硬化物。又,依據本發明,可提供由該聚矽氧樹脂組成物之硬化物所構成之半導體發光元件用密封材料。 According to the present invention, a polyoxyxylene resin composition useful for producing a cured product of a high UV-stabilizing polyoxyxene resin composition can be provided. Further, according to the present invention, a cured product of the polyoxyxene resin composition can be provided. Moreover, according to the present invention, a sealing material for a semiconductor light-emitting element comprising a cured product of the polyoxynoxy resin composition can be provided.

Claims (5)

一種聚矽氧樹脂組成物,其係包含至少一種聚矽氧樹脂之聚矽氧樹脂組成物,並且滿足下述(i)~(iii)之要件:(i)所含有之矽原子係實質上由選自由A1矽原子及A2矽原子所成群之至少一種矽原子與A3矽原子所構成,並且相對於A1矽原子、A2矽原子及A3矽原子之合計含量,A3矽原子之含量之比例為50莫耳%以上99莫耳%以下;(ii)結合於前述矽原子之側鏈為碳數1~3之烷基、碳數1或2之烷氧基、或羥基,烷氧基之莫耳比係相對於烷基100為未滿5,羥基之莫耳比係相對於烷基100為10以上;(iii)實質上不含有金屬觸媒,且,含有不包含金屬之硬化用觸媒(該硬化用觸媒為酸觸媒或鹼觸媒),聚矽氧樹脂組成物中之硬化用觸媒之濃度為600ppm(質量百萬分率)以下;[在此,A1矽原子係指在下述式(A1)所表示之構造單位中,與1個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個R1及2個R2結合之矽原子,或,在下述式(A1’)所表示之構造單位中,與1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)、1個R1及2個R2結合之矽原子; A2矽原子係指在下述式(A2)所表示之構造單位中,與1個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)、1個R1及1個R2結合之矽原子;A3矽原子係指在下述式(A3)所表示之構造單位中,與2個氧原子(該氧原子係與其他構造單位中之矽原子結合)、1個鍵結處(該鍵結處係與其他構造單位中之矽原子上所結合之氧原子進行結合)及1個R1結合之矽原子;R1表示碳數1~3之烷基,R2表示碳數1或2之烷氧基或羥基] A polyoxyxylene resin composition comprising at least one polyfluorene oxide resin composition and satisfying the following requirements (i) to (iii): (i) the germanium atom system contained therein is substantially A ratio of at least one ruthenium atom selected from the group consisting of an A1 ruthenium atom and an A2 ruthenium atom to an A3 ruthenium atom, and a total amount of A3 ruthenium atoms relative to the total content of the A1 矽 atom, the A2 矽 atom, and the A3 矽 atom 50 mol% or more and 99 mol% or less; (ii) an alkyl group having a carbon number of 1 to 3, an alkoxy group having 1 or 2 carbon atoms, or a hydroxyl group bonded to the side chain of the above-mentioned germanium atom, and an alkoxy group The molar ratio is less than 5 with respect to the alkyl group 100, and the molar ratio of the hydroxyl group is 10 or more with respect to the alkyl group 100; (iii) substantially does not contain a metal catalyst, and contains a hardening touch that does not contain a metal. The medium (the curing catalyst is an acid catalyst or an alkali catalyst), and the concentration of the curing catalyst in the polyoxynoxy resin composition is 600 ppm (mass parts per million) or less; [here, the A1 矽 atomic system In the structural unit represented by the following formula (A1), one oxygen atom (the oxygen atom is bonded to a germanium atom in another structural unit), one R 1 and Two R 2 bonded ruthenium atoms, or in a structural unit represented by the following formula (A1'), with one bond (the bond is bonded to the ruthenium atom in other structural units) Atom is bonded to each other, and one R 1 and two R 2 are bonded to a ruthenium atom; and the A 2 矽 atom is a structural unit represented by the following formula (A2), and one oxygen atom (the oxygen atom system and other structures) a unit of a helium atom is bonded to a bond, a bond is bonded to an oxygen atom bonded to a helium atom in another structural unit, and a R 1 and a R 2 are bonded to a helium atom. ; A3 矽 atomic system means a structural unit represented by the following formula (A3), with two oxygen atoms (the oxygen atom system is bonded to a ruthenium atom in other structural units), and a bonding point (the bonding point) It is a combination of an oxygen atom bonded to a ruthenium atom in another structural unit) and a ruthenium atom to which R 1 is bonded; R 1 represents an alkyl group having 1 to 3 carbon atoms, and R 2 represents an alkyl group having 1 or 2 carbon atoms; Oxyl or hydroxy] 如請求項1之聚矽氧樹脂組成物,其係包含下述之第1聚矽氧樹脂,作為前述聚矽氧樹脂;第1聚矽氧樹脂:所含有之矽原子係實質上由選自由前述A1矽原子及前述A2矽原子所成群之至少一種矽原子與前述A3矽 原子所構成,並且相對於前述A1矽原子、前述A2矽原子及前述A3矽原子之合計含量,前述A3矽原子之含量之比例為60莫耳%以上90莫耳%以下,且重量平均分子量為1500以上8000以下之聚矽氧樹脂。 The polyoxyxylene resin composition of claim 1, which comprises the first polyfluorene oxide resin as the polyfluorene oxide resin; and the first polyfluorinated oxygen resin: the germanium atomic system contained therein is substantially selected from the group consisting of At least one of the above-mentioned A1矽 atom and the aforementioned A2矽 atom and at least one of the above-mentioned A3矽 The ratio of the content of the A3矽 atom to the total content of the A1矽 atom, the A2矽 atom, and the A3矽 atom is 60 mol% or more and 90 mol% or less, and the weight average molecular weight is Polyoxyethylene resin of 1500 or more and 8000 or less. 如請求項1或2之聚矽氧樹脂組成物,其係包含下述之第2聚矽氧樹脂作為前述聚矽氧樹脂;第2聚矽氧樹脂:以5℃/分之昇溫速度從室溫升溫至200℃,在200℃下保持於空氣中5小時後之質量減少率為未滿5%之聚矽氧樹脂。 The polyoxyxylene resin composition according to claim 1 or 2, which comprises the second polyfluorene oxide resin described below as the polyfluorene oxide resin; and the second polyoxynoxy resin: from the chamber at a temperature elevation rate of 5 ° C /min The temperature was raised to 200 ° C, and the mass reduction rate after maintaining in air at 200 ° C for 5 hours was less than 5% of the polyoxynoxy resin. 一種如請求項1~3中任一項之聚矽氧樹脂組成物之硬化物。 A cured product of the polyoxyxylene resin composition according to any one of claims 1 to 3. 一種半導體發光元件用密封材料,其係由如請求項1~3中任一項之聚矽氧樹脂組成物之硬化物所構成。 A sealing material for a semiconductor light-emitting device, which is composed of a cured product of the polyoxyethylene resin composition according to any one of claims 1 to 3.
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