TW201412484A - Decomposition method of tire scrap - Google Patents
Decomposition method of tire scrap Download PDFInfo
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- TW201412484A TW201412484A TW101135977A TW101135977A TW201412484A TW 201412484 A TW201412484 A TW 201412484A TW 101135977 A TW101135977 A TW 101135977A TW 101135977 A TW101135977 A TW 101135977A TW 201412484 A TW201412484 A TW 201412484A
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- Taiwan
- Prior art keywords
- rubber
- steel wire
- degumming
- treatment
- tire
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000000354 decomposition reaction Methods 0.000 title claims abstract description 15
- 229920001971 elastomer Polymers 0.000 claims abstract description 48
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 239000006148 magnetic separator Substances 0.000 claims abstract description 19
- 239000012634 fragment Substances 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 description 11
- 238000013461 design Methods 0.000 description 3
- 239000010920 waste tyre Substances 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 229920002209 Crumb rubber Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000005447 environmental material Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
本發明有關於一種下腳料之分解方法,尤指一種從輪胎下腳料之分解方法。 The invention relates to a method for decomposing a scrap, in particular to a method for decomposing from a tire scrap.
按,隨著工業時代之進步,輪胎廣泛地應運於運輸業,尤其車輛乃係為現代社會主要交通工具之一,並充斥於各行各業以及日常生活當中,使輪胎已成為現今生活無法缺少的消耗料材,而輪胎使用過久,其內部結構會產生老化之現象,此時便無法繼續使用,故會進行汰換並供業者回收的進行分解的動作,使廢輪胎可藉由粉碎機以及磁選機將膠料分解出,並加以回收再利用,然而現今在輪胎的製造過程中主要係可以分為「精煉→押出→壓延→裁斷→加硫」等五大主要製程,其輪胎製造於加硫前之生胎係必須先經過裁斷處理,將尺寸外的廢料切除,而該切除後的廢料係具有鋼絲且未加硫,造成該輪胎廢料質軟而不易被分解回收,而業者亦無法直接回收再利用,使輪胎的回收僅限於廢輪胎的分解,而輪胎製造過程中所裁切之廢料就只能丟棄,進而造成原物料的浪費及環境的破壞者。 According to the progress of the industrial age, tires are widely used in the transportation industry. In particular, vehicles are one of the main means of transportation in modern society, and are filled with all walks of life and daily life, making tires indispensable for today's life. When the material is consumed, and the tire is used for a long time, the internal structure will be aging. At this time, it cannot be used any more, so it will be replaced and the dealer will recover the decomposition action, so that the waste tire can be used by the pulverizer and The magnetic separator decomposes the rubber material and recycles it. However, in the manufacturing process of the tire, the main processes can be divided into five major processes: “refining→extruding→calendering→cutting→sulfurizing”. The tires are made of sulfur. Before the birth, the tire system must be cut off to remove the waste outside the size. The scraped scrap has steel wire and is not vulcanized, which makes the tire waste soft and not easily decomposed and recovered, and the manufacturer cannot directly recycle it. Recycling, the recycling of tires is limited to the decomposition of waste tires, and the scraps cut during the tire manufacturing process can only be discarded, resulting in the original Destroyer waste and environmental materials.
有鑑於此,本發明人於多年從事相關產品之製造開發與設計經,針對上述之目標驗,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventors have been engaged in the manufacture, development and design of related products for many years, and have made the invention effective in view of the above-mentioned target inspection, detailed design and prudent evaluation.
按,輪胎製造於加硫前之生胎係必須先經過裁斷處理,將尺寸外的廢料切除,而該切除後的廢料係具有鋼絲且未加硫,造成該輪胎廢料質軟而不易被分解回收,而業者亦無法直接回收再利用,使輪胎的回收僅限於廢輪胎的分解,而輪胎製造過程中所裁切之廢料就只能丟棄,進而造成原物料的浪費及環境的破壞,此乃為本發明欲解決之技術問題點者。 According to the tire, before the vulcanization, the green tire system must be cut and processed to remove the waste outside the size. The scraped scrap has steel wire and is not vulcanized, which makes the tire waste soft and not easily decomposed and recovered. However, the manufacturer cannot directly recycle and reuse the tires, and the recycling of the tires is limited to the decomposition of the waste tires. The wastes cut during the tire manufacturing process can only be discarded, resulting in waste of raw materials and environmental damage. The technical problem to be solved by the present invention is ascertained.
一種從輪胎下腳料之分解方法,其包含下列步驟:大破處理、小破處理、(粗)脫膠處理、(細)脫膠處理,其中,大破處理,係將輪胎製造過程中經裁斷後之下腳料利用大破碎機進行第一次分解,使下腳料形成較大之橡膠碎片;小破處理,將下腳料經過大破碎機處理後之橡膠碎片利用小破碎機進行第二次分解,使橡膠碎片再形成較為細小之橡膠碎塊;(粗)脫膠處理,其依序經過大、小破處理後之橡膠碎塊因輪胎製程而摻雜有鋼絲,則係再經過脫膠機將橡膠碎塊與鋼絲分離,將至少80%的橡膠碎塊有效地與鋼絲分解脫離,再經過磁選機的磁性篩選,將鋼絲以及還摻雜有鋼絲之橡膠碎塊磁吸集中,而順利脫膠後之膠料則另受輸送帶運輸回收者;(細)脫膠處理,其經過磁選機篩選後還摻雜有鋼絲之橡膠碎塊則再經過脫膠機進行脫膠處理,使鋼絲能有效於橡膠碎塊中分解脫離,並受磁選機磁性吸附,進而讓橡膠碎塊能完全將鋼絲分解出,並形成膠料而被運輸回收者;藉由上述分解方法,俾能 有效將輪胎下腳料分解回收再利用。 The invention relates to a method for decomposing from a tire scrap, which comprises the following steps: large breaking treatment, small breaking treatment, (coarse) degumming treatment, (fine) degumming treatment, wherein the large breaking treatment is performed after cutting the tire in the tire manufacturing process. Using the large crusher for the first decomposition, the scraps are formed into larger rubber fragments; after the small breaking treatment, the rubber scraps processed by the large crusher are secondly decomposed by the small crusher to make the rubber fragments Forming a relatively small piece of rubber; (coarse) degumming treatment, which is followed by large and small broken rubber pieces after being treated with steel wire due to the tire process, then the rubber pieces are separated from the steel wire by a degumming machine At least 80% of the rubber fragments are effectively separated from the steel wire, and then magnetically screened by the magnetic separator to concentrate the steel wire and the rubber fragments which are also doped with the steel wire, and the rubber material after the smooth degumming is additionally affected. Conveyor belt transport recycler; (fine) degumming treatment, which is also coated with rubber scraps after being screened by magnetic separator, and then degummed by degumming machine, so that the steel wire can be effectively broken From decomposition, and magnetic attraction by the magnetic separator, the rubber crumb thereby allowing the wire can be completely decomposed, and the compound formed is transported recycler; decomposition by the above method, Bineng Effectively decompose and recycle tire scraps.
本發明係提供一種將輪胎下腳料分解之方法,利用大、小破碎機有效將下腳料粉碎成較為細小之橡膠碎塊,再配合脫膠機使橡膠碎塊內摻雜的鋼絲可被分解出,另配合磁選機將分解出的鋼絲吸附篩選,藉以俾可將輪胎製程中所裁斷之下腳料分解形成膠料,以供業者回收再利用者。 The invention provides a method for decomposing a tire waste material, which utilizes a large and small crusher to effectively crush the waste material into relatively fine rubber fragments, and then cooperates with the degumming machine to disintegrate the steel wire doped in the rubber fragment. In addition, with the magnetic separator, the decomposed steel wire is adsorbed and screened, so that the cut material in the tire manufacturing process can be decomposed into a rubber material for the recycler to recycle.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后:首先,先請參閱第1圖所示,一種從輪胎下腳料之分解方法,其包含下列步驟:大破處理(A)、小破處理(B)、(粗)脫膠處理(C)以及(細)脫膠處理(D),其中,大破處理(A),請同時參閱第2圖所示,係將輪胎製造過程中經裁斷後之下腳料(10)利用大破碎機(A1)進行第一次分解,使下腳料(10)形成較大之橡膠碎片(11);小破處理(B),再請同時參閱第3圖所示,將下腳料(10)經過大破碎機(A1)處理後之橡膠碎片(11)利用小破碎機(B1)進行第二次分解,使橡膠碎片(11)再形成較為細小之橡膠碎塊(12);(粗)脫膠處理(C),續請同時參閱第4、5圖所示,其依序經過大、小破處理(A)(B)後之橡膠碎塊(12)因輪胎製程而摻雜有鋼絲(121),則係再經過脫膠機(C1)將橡膠碎塊(12)與鋼絲(121)分離,將至少80%的橡膠碎塊(12)有效地與鋼絲(121)分解脫離,再經過磁選機(C2) 的磁性篩選,將鋼絲(121)以及還摻雜有鋼絲(121)之橡膠碎塊(12)磁吸集中,而順利脫膠後之膠料(13)則另受輸送帶(C3)運輸回收者;(細)脫膠處理(D),復請參閱第6、7圖所示,其經過磁選機(C2)篩選後還摻雜有鋼絲(121)之橡膠碎塊(12)則再經過脫膠機(D1)進行脫膠處理,使鋼絲(121)能有效於橡膠碎塊(12)中分解脫離,並受磁選機(D2)磁性吸附,進而讓橡膠碎塊(12)能完全將鋼絲(121)分解出,並形成膠料(13)而受輸送帶(D3)運輸回收者,藉由上述分解方法,俾能有效將輪胎下腳料分解回收再利用。 In order to enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following [simplified description of the drawings] as follows: First, please refer to Figure 1, first The method for decomposing the tire scrap comprises the following steps: large breaking treatment (A), small breaking treatment (B), (coarse) degumming treatment (C), and (fine) degumming treatment (D), wherein the large breaking treatment (A) Please also refer to Figure 2, which is the first time after the cutting of the tire (10) by the large crusher (A1), so that the scrap (10) forms a large rubber chip. (11); small break treatment (B), please also refer to Figure 3, the rubber scrap (11) treated with the scrap (10) through the large crusher (A1) using a small crusher (B1) The second decomposition, the rubber fragments (11) are re-formed into smaller rubber fragments (12); (coarse) degumming treatment (C), please also refer to Figures 4 and 5, which are sequentially large. After the small breaking treatment (A) (B), the rubber pieces (12) are doped with steel wire (121) due to the tire manufacturing process, and then the rubber pieces (12) and steel are passed through the degumming machine (C1). (121) separated, at least 80% of crumb rubber (12) and effective to wires (121) from the decomposition, then through magnetic separator (C2) Magnetic screening, the steel wire (121) and the rubber pieces (12) which are also doped with the steel wire (121) are magnetically concentrated, and the rubber material (13) after the smooth degumming is additionally transported by the conveyor belt (C3). (fine) degumming treatment (D), please refer to Figures 6 and 7, as shown in Figure 6, after the magnetic separator (C2) is also doped with steel (121) rubber pieces (12) and then through the degumming machine (D1) Degumming treatment, so that the steel wire (121) can be effectively decomposed and decomposed in the rubber crumb (12), and magnetically adsorbed by the magnetic separator (D2), so that the rubber crumb (12) can completely wire (121) The product is decomposed and formed into a rubber material (13) and transported by the conveyor belt (D3). By the above decomposition method, the tire waste material can be effectively decomposed and recycled.
藉上述具體實施例之結構,可得到下述之效益:本發明係提供一種將輪胎下腳料分解之方法,利用大、小破碎機(A1)(B1)有效將下腳料(10)粉碎成較為細小之橡膠碎塊(12),再配合脫膠機(C1)(D1)使橡膠碎塊(12)內摻雜的鋼絲可被分解出,另配合磁選機(C2)(D2)將分解出的鋼絲(121)吸附篩選,藉以俾可將輪胎製程中所裁斷之下腳料(10)分解形成膠料(13),以供業者回收再利用者。 According to the structure of the above specific embodiment, the following benefits can be obtained: the present invention provides a method for decomposing the tire scrap, and the waste material (10) is effectively pulverized by using the large and small crushers (A1) (B1). Small rubber pieces (12), together with the degumming machine (C1) (D1), the steel wire doped in the rubber pieces (12) can be decomposed, and the magnetic separator (C2) (D2) will be decomposed. The steel wire (121) is adsorbed and screened, whereby the cut material (10) in the tire manufacturing process can be decomposed to form a rubber compound (13) for the recycler to recycle.
綜上所述,本發明確實已達突破性之結構設計,而具有改良之發明內容,同時又能夠達到產業上之利用性與進步性,且本發明未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出發明專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 In summary, the present invention has indeed achieved a breakthrough structural design, and has improved invention content, and at the same time, can achieve industrial utilization and progress, and the present invention is not found in any publication, but also novel, when In accordance with the provisions of the relevant laws and regulations of the Patent Law, the application for invention patents is filed according to law, and the examination authority of the bureau is required to grant legal patent rights.
唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之 均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto; that is, the scope of the patent application of the present invention is Equal variations and modifications are still within the scope of the invention.
(A)‧‧‧大破處理 (A) ‧ ‧ big break treatment
(A1)‧‧‧大破碎機 (A1)‧‧‧ Large crusher
(B)‧‧‧小破處理 (B) ‧‧‧Small treatment
(B1)‧‧‧小破碎機 (B1)‧‧‧Small crusher
(C)‧‧‧(粗)脫膠處理 (C) ‧ ‧ (rough) degumming treatment
(C1)‧‧‧脫膠機 (C1)‧‧‧ Degumming machine
(C2)‧‧‧磁選機 (C2)‧‧‧ magnetic separator
(C3)‧‧‧輸送帶 (C3)‧‧‧Conveyor belt
(D)‧‧‧(細)脫膠處理 (D) ‧ ‧ (fine) degumming treatment
(D1)‧‧‧脫膠機 (D1)‧‧‧Debonding machine
(D2)‧‧‧磁選機 (D2)‧‧‧ magnetic separator
(D3)‧‧‧輸送帶 (D3)‧‧‧Conveyor belt
(10)‧‧‧下腳料 (10)‧‧‧Weeds
(11)‧‧‧橡膠碎片 (11)‧‧‧Rubber fragments
(12)‧‧‧橡膠碎塊 (12)‧‧‧Rubber fragments
(121)‧‧‧鋼絲 (121)‧‧‧Steel wire
(13)‧‧‧膠料 (13) ‧ ‧ ‧ compound
第1圖:係為本發明之分解方法之步驟方塊圖。 Fig. 1 is a block diagram showing the steps of the decomposition method of the present invention.
第2圖:係為本發明之大破處理之示意圖。 Fig. 2 is a schematic view showing the large-breaking treatment of the present invention.
第3圖:係為本發明之小破處理之示意圖。 Fig. 3 is a schematic view showing the small breaking treatment of the present invention.
第4圖:係為本發明之(粗)脫膠處理之示意圖。 Fig. 4 is a schematic view showing the (coarse) degumming treatment of the present invention.
第5圖:係為本發明(粗)脫膠處理後由磁選機篩選之示意圖。 Fig. 5 is a schematic view showing the screening by a magnetic separator after the (coarse) degumming treatment of the present invention.
第6圖:係為本發明之(細)脫膠處理之示意圖。 Fig. 6 is a schematic view showing the (fine) degumming treatment of the present invention.
第7圖:係為本發明(細)脫膠處理後由磁選機篩選之示意圖。 Fig. 7 is a schematic view showing the screening by a magnetic separator after the (fine) degumming treatment of the present invention.
(A)‧‧‧大破處理 (A) ‧ ‧ big break treatment
(B)‧‧‧小破處理 (B) ‧‧‧Small treatment
(C)‧‧‧(粗)脫膠處理 (C) ‧ ‧ (rough) degumming treatment
(C2)‧‧‧磁選機 (C2)‧‧‧ magnetic separator
(D)‧‧‧(細)脫膠處理 (D) ‧ ‧ (fine) degumming treatment
(D2)‧‧‧磁選機 (D2)‧‧‧ magnetic separator
(10)‧‧‧下腳料 (10)‧‧‧Weeds
(13)‧‧‧膠料 (13) ‧ ‧ ‧ compound
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101135977A TW201412484A (en) | 2012-09-28 | 2012-09-28 | Decomposition method of tire scrap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101135977A TW201412484A (en) | 2012-09-28 | 2012-09-28 | Decomposition method of tire scrap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201412484A true TW201412484A (en) | 2014-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101135977A TW201412484A (en) | 2012-09-28 | 2012-09-28 | Decomposition method of tire scrap |
Country Status (1)
| Country | Link |
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| TW (1) | TW201412484A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002396A (en) * | 2014-05-23 | 2014-08-27 | 重庆市聚益橡胶制品有限公司 | Method for preparing regenerated rubber powder |
| CN104002394A (en) * | 2014-05-23 | 2014-08-27 | 重庆市聚益橡胶制品有限公司 | Process for producing rubber powder by utilizing junked tires |
-
2012
- 2012-09-28 TW TW101135977A patent/TW201412484A/en unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002396A (en) * | 2014-05-23 | 2014-08-27 | 重庆市聚益橡胶制品有限公司 | Method for preparing regenerated rubber powder |
| CN104002394A (en) * | 2014-05-23 | 2014-08-27 | 重庆市聚益橡胶制品有限公司 | Process for producing rubber powder by utilizing junked tires |
| CN104002396B (en) * | 2014-05-23 | 2016-03-02 | 重庆市聚益橡胶制品有限公司 | The preparation method of reclaimed rubber rubber powder |
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