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TW200948618A - Adhesive layer for multilayer optical film - Google Patents

Adhesive layer for multilayer optical film Download PDF

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Publication number
TW200948618A
TW200948618A TW98110520A TW98110520A TW200948618A TW 200948618 A TW200948618 A TW 200948618A TW 98110520 A TW98110520 A TW 98110520A TW 98110520 A TW98110520 A TW 98110520A TW 200948618 A TW200948618 A TW 200948618A
Authority
TW
Taiwan
Prior art keywords
acrylate
film
optical
aromatic
adhesive layer
Prior art date
Application number
TW98110520A
Other languages
English (en)
Inventor
Clinton Lee Jones
Ellen Rose Boesl
Original Assignee
3M Innovative Properties Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 3M Innovative Properties Co filed Critical 3M Innovative Properties Co
Publication of TW200948618A publication Critical patent/TW200948618A/zh

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/04Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B23/08Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/416Reflective
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/42Polarizing, birefringent, filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2551/00Optical elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/2651 mil or less
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • Y10T428/31515As intermediate layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)

Description

200948618 六、發明說明: 【發明所屬之技術領域】 ’且具體而言係關於用 本發明係關於用於光學膜之塗層 於多層光學膜之黏著層。 【先前技術】 黏著層通常用於將載體屏奴芏 戰體層黏耆於多層光學膜。所得光學 物件通常用於顯示裝置中。出於女從 一 取出於各種原因,顯示裝置(例
如液晶顯示電視機)内部之作業環境可相當極端,以使裝 置中所用光學物件可經受高熱及高濕度、熱/UV曝露、及 熱衝擊。黏著層由於該等極端條件之失效可引起光學物件 扭曲、脫層、失去剛性及變色。 【發明内容】 本文揭示-種光學物件,纟包括多層光學膜、透光載體 層、及設置於該多層光學膜與該透光載體層間之黏著層。 該黏著層包括芳㈣聚醋(甲基)丙烯酸㈣聚物及芳香族 乙締系不飽和單體’其中該芳香族聚6旨(甲基)丙烯酸酿寡 及物及忒芳香族乙烯系不飽和單體之總量佔該黏著層的至 少約90 wt.%。本文亦揭示製備光學物件及包括該光學物 件之顯示裝置的方法。 在下文之詳細闡述中對本發明之該等及其他態樣進行閹 述。以上概述決不能解釋為對僅由如本文中闡明之申請專 利範圍界定所主張之標的物之限制。 【實施方式】 本文揭示一種可用於促進多層光學膜與透光載體層間之 139505.doc 200948618 以聚醋為主之 二甲酸乙二酯 黏著的黏著層。舉例而言,黏著層可用於將 多層光學膜黏著於透光載體層,例如聚對笨 (PET)及聚石炭酸g旨。 “使用本文所揭示黏著層可提供許多優點。舉例而言,黏 者層可用於製備可在物件較少或不脫層情形下轉化之光學 ,件。此不僅包括於黏著層與多層光學膜間介面處脫層: 還包括在多層光學膜本身内脫層。實例性轉化作業包括切 削以獲得期望寬度之物件、橫向切割(例如用截斷機截斷) 以獲得期望長度之物件、及沖切(例如,平臺式或旋轉式) 以獲得期望形狀之物件。其他轉化作業包括穿孔及沖孔。 黏著層亦可提供在暴露於溫度及溫度循環期間及其後呈 現較少或無扭曲、即保持尺寸穩定(例如在LCD-TV中所觀 察到者)之光學物件。當製造大型層壓光學物件時,部件 公差在長期暴露於高溫後或在暴露於溫度循環時必須基本 上保持不變。 ,黏著層亦可提供在寬範圍環境條件下呈現剛性保持之光 學物件’該等環境條件包括長時間暴露於高熱及高濕度條 件(例如65。〇/95 RH)測試達5〇〇小時。剛性保持期望在膜及 ’及莜LCD之儲存及使用期間提供尺寸穩定光學膜壓層。具 有尺寸不穩定性之光學物件可對LCD之觀看者產生美學上 不期望之圖像。當製造大型層壓光學物件時,部件公差在 長期暴露於高溫後或在暴露於溫度循環時必須基本上保持 不變。 黏著層亦可提供呈現較小或無顏色變化及/或較小或無 139505.doc 200948618 變暗效果之光學物件。光學膜壓層顏色之顯著變化可歸因 於由組裝LCD產品之觀看者所決定的可見缺陷及不可接受 顏色。過去,用作DBEF壓層之光學黏著劑的募聚物材料 含有通常具有含氮片段之脂肪族寡聚物材料。在研發光學 黏著劑中彼等熟習此項技術者通常應抑制納入芳香族募聚 物’此乃因在環境老化期間芳香族募聚物可導致有宏顯 色、具體而言由加速QUV老化產生之黃色偏增大(測試條 件如下所述)。 黏著層亦可提供呈現可接受手剝離黏著性以降低在轉化 製程及在光學膜物件之使用壽命期間的脫層可能性之光學 物件。 黏著層亦可提供在轉化溫度下呈現小於1χ1〇8 之渾性 拉伸模量的光學物件。正常轉化溫度介於15_3〇t間但 亦可使用較高溫度。具有上述彈性模量範圍内之黏著層的 光學膜物件可降低在轉化製程及在光學膜物件之使用壽命 期間脫層的可能性。 圖1展示本文所揭示實例性光學物件之剖視圖。光學物 件10包含含有複數個第一及第二光學層之交替層(未顯示) 的多層光學膜12、透光基板16、及設置於多層光學膜與透 光基板間之黏著層14。黏著層可具有任何適宜厚度,前提 條件係其可提供期望性質。在某些實施例中,厚度係^$ 至約40 um。 黏著層包含芳香族聚酯(甲基)丙烯酸酯募聚物(其中在該 券聚物之主鏈上該寡聚物具有至少一個經基)、及芳香族 139505.doc 200948618 乙烯系不飽和單體’其中該芳香族聚酯(甲基)丙烯酸酯寡 聚物與該芳香族乙烯系不飽和單體之總量佔該黏著層之至 少約90 wt.〇/0。本文所用術語「聚酯」係指由單—二甲酸 醋單體及單一二醇單體製得之聚酯且亦係指由一種以上二 曱酸酯單體及/或一種以上二醇單體製得之共聚聚酯。一 般而言,聚酯係藉由縮合二曱酸酯單體之曱酸根基團與二 醇單體之經基來製備。本文所用術語「二曱酸酯」與「二 叛酸」可互換使用。
黏著層包含含有一或多種二羧酸及一或多種二醇之聚 酯。可用之二羧酸包括芳香族二曱酸,例如萘二甲酸;對 苯二曱酸;鄰苯二曱酸;間苯二甲酸;第三丁基間苯二甲 酸;偏苯三甲酸;4,4,聯苯基二甲酸;及其組合。可用之 二羧酸包括脂肪族二羧酸,例如(甲基)丙烯酸;馬來酸; 衣康酸;壬二酸;己二酸;癸二酸;降冰片烯二甲酸;雙 環辛烷二甲酸;以-環己烷二甲酸;及其組合。任一上述 一緩&L可以其—甲酸醋形式(例如,以鹽形式)使用,或其 可為具有1-1G個碳原子之脂肪族基團的單或二醋。 可用之-醇包括二醇單體,包括彼等具有兩個以上經基 者,例如,二醇、四醇及戊醇亦可用。可用之芳香族二醇 包括苯二〒醇;雙酚A;開環雙酚A二縮水甘油醚、 1,3-雙(2-羥基乙氧基)笈.舟甘 J本,及其組合。可用之脂肪族二醇 包括1,6 -己二醇;丨,4_丁-酿· _ v w 丁一%,二羥甲基丙烷;1,4_環己烷 二甲醇;新戊二醇;乙二醇;丙H乙㈣ 二醇;降冰片稀二醇;雙環-辛二醇;異戊四m及其組 139505.doc -6 - 200948618 合0 黏著層亦包含含有一或多種單體之稀釋劑。一般而言, 稀釋劑係自由基可聚合且可包含芳香族乙稀系不飽和單 體。實例包括(甲基)丙烯酸酯,例如(甲基)丙烯酸之燒基 酯,其中烷基具有1-20個碳原子,例如丙烯酸乙酯、子基 丙烯酸異莰酯、及甲基丙烯酸月桂基酯。(〒基)丙烯酸酯 之κ例包括(甲基)丙烯酸之芳香族酯,例如甲基丙烯酸苄 基酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸苯氧基_2_ 甲基乙酯、(甲基)丙烯酸苯氧基乙氧基乙酯、(甲基)丙烯 酉文3-笨氧基_2-羥基丙酯、(甲基)丙烯酸2,4-二溴苯氧基乙 酯 ' (甲基)丙烯酸2,4,6-三溴苯氧基乙酯、(甲基)丙烯酸 4,6-二溴-2-烧基苯基酯、(曱基)丙烯酸2,6_二溴_4_烧基苯 基S曰、(甲基)丙稀酸2-(1-萘基氧基)乙醋、(甲基)丙烯酸2_ (2-萘基氧基)乙酯、(甲基)丙烯酸2_(1_萘基硫基)乙酯、(曱 基)丙浠酸2-(2-萘基硫基)乙g旨、及其組合。本文所用「(曱 基)丙烯酸酯」係指丙烯酸酯及甲基丙烯酸酯二者。乙稀 基單體之實例包含乙烯基酯(例如,乙酸乙烯基酯)、苯乙 烯及其衍生物、乙烯基鹵化物、丙酸乙烯基酯及其混合 物。 芳香族聚酯(曱基)丙烯酸酯寡聚物與芳香族乙烯系不飽 和單體之重量比係約30:70至約50:50。 通常藉由自由基聚合包含芳香族聚酯(曱基)丙烯酸酯寡 聚物及芳香族乙稀系不飽和單體之黏著劑組合物製備黏著 層。可聚合組合物中通常包括起始劑。起始劑可為熱起始 139505.doc 200948618 劑、光起始劑、或二者。起始劑之實例包括有機過氧化 物、偶氮化合物、奎寧、硝基化合物、醯函、腙、毓基化 合物、正吡蝻離子化合物、咪唑類、氣代三嗪類、安息 香、安息香烷基醚類、二酮類、苯基酮及諸如此類。市售 光起始劑包括(但不限於)2 -經基-2-曱基-1-苯基-丙烧-1-嗣 (例如,可以DAROCUR 1173 自 Ciba Specialty Chemicals購 得),2,4,6-三甲基苯甲醯基-二苯基-氧化膦與2-羥基-2-甲 基-1-苯基-丙烷-1-酮之混合物(例如,可以DARACUR 4265 自 Ciba Specialty Chemicals 購得),2,2-二曱氧基-1,2-二苯 基乙烧-1 -酮(例如,可以 IRGACURE 65 1 自 Ciba Specialty Chemicals購得),雙(2,6-二甲氧基苯曱醯基)-2,4,4-三曱基-戊基氧化膦與1 -經基-環己基-苯基-酮之混合物(例如,可 以 IRGACURE 1800 自 Ciba Specialty Chemicals講得),雙 (2,6-二甲氧基苯曱醯基)-2,4,4-三甲基-戊基氧化膦(例如, 可以 IRGACURE 1700 自 Ciba Specialty Chemicals講得)、2-曱基-1[4-(甲基硫基)苯基]-2-嗎琳丙烧-1-酮(例如,可以 IRGACURE 907 自 Ciba Specialty Chemicals購得)、及雙 (2,4,6-三甲基苯甲醯基)-苯基氧化膦(例如,可以 IRGACURE 819 自 Ciba Specialty Chemicals購得)之混合 物,2,4,6-三甲基苯甲酿基二苯基次膦酸乙酯(例如,可以 LUCIRIN TPO-L 自 BASF,Charlotte, NC購得)’及 2,4,6-三 曱基苯曱酸基二苯基氧化膦(例如,可以LUCIRIN TP0自 BASF, Charlotte, NC購得)。光起始劑通常係以佔可聚合組 合物中寡聚物及單體材料之重量的約〇.1_10重量%或01_5 139505.doc 200948618 重量%之濃度使用。 黏著層及塗層組合物可含有其他類型之添加劑。較佳 地,該等材料應與塗層及塗層調配物之第一組份相容,且 不應不利地影響光學物件之性能特性。該等材料包括塗層 助劑,例如表面活性劑及聚結溶劑;uv吸收劑;受阻胺 r 光穩定劑;消泡劑;用作(例如)滑動劑之微粒;抗氧化 劑;及pH控制劑,例如緩衝劑或三烧基胺。 本文亦揭示製備光學物件之方法。該方法可包含諸如輥 ® 對輥製程等連續製程,其中黏著劑組合物係在多層光學膜 與透光基板以某一固定申間間隙同時饋送時施加於其間。 該方法亦可包含將上述黏著劑組合物塗佈於多層光學膜 或透光基板上,藉此形成經塗佈物件。可使用各種塗佈技 術之任一者,實例包括浸塗、輥塗、模塗、刮塗、氣刀塗 佈、縫隙塗佈、滑動式塗佈、繞線棒式塗佈及幕塗。塗佈 技術之全面論述可參見Cohen, E.及Gutoff, E.之Modern Coating and Drying Technology ; VCH Publishers: New York, 1992 ;第 122頁;及Tricot, Y-M. Surfactants: Static and Dynamic Surface Tension。In Liquid Film Coating ; Kistler,S. F.及Schweizer,P. M.,編輯;Chapman & Hall: • London, 1997 ;第99頁。 可使用UV輻射或任一其他適宜固化技術固化黏著劑組 合物。舉例而言,若期望使用熱固化組合物,則可使用熱 起始劑代替光起始劑。 多層光學膜可包含各種材料中之任一者,其包括聚酯, 139505.doc 200948618 例如聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯,基於萘二 曱酸之共聚聚酯或聚酯摻合物;聚碳酸酯;聚苯乙稀;苯 乙烯-丙烯腈;乙酸纖維素;聚醚踊聚(甲基)丙烯酸酯, 例如聚曱基丙烯酸平酯;聚胺基曱酸酯;聚氣乙烯;聚環 稀煙’聚醯亞胺;玻璃;紙;或其組合或摻合物。具體實 例包括聚對苯二曱酸乙二酯、聚甲基丙稀酸甲酯、聚氯乙 烯、及三乙酸纖維素。較佳實例包括聚對苯二甲酸乙二 s曰聚# 一甲S义乙一 S旨、二乙酸纖維素、聚丙烯、聚g旨、 聚碳酸酯、聚曱基丙烯酸曱酯、聚醯亞胺、聚醯胺、或其 摻合物。較佳地,多層光學膜足以抵抗溫度及老化以使物 件之性能不隨時間而受損β多層光學膜之厚度通常小於約 2.5 mm。多層光學膜亦可為在定向前於拉幅作業中塗佈之 可定向膜,例如澆注網基板。 夕層光學膜適用於光學應用中。可用多層光學膜經設計 以控制光流量。其可具有大於約9〇%之透光率及小於約 5%、(例如)小於2%或小於1%之混濁度值。在選擇適宜多 層光學膜時需考慮之性質包括機械性質,例如撓性、尺寸 穩定性、自支承能力及抗衝擊性。舉例而言,多層光學膜 之結構可能需要足夠堅固以使物件可組裝為顯示裝置之一 部分。 多層光學膜可用於各種應用(例如圖形藝術及光學應用) 中。可用多層光學膜可描述為反射膜、偏光膜、反射偏光 膜、漫反射偏光膜、漫射膜、亮度增強膜、轉向膜、鏡 膜、或其組合。多層光學膜可具有1〇個或更少層、數百或 i39505.doc 200948618 甚至數千個層,該等層係由所有雙折射光學層、某些雙折 射光學層、或所有各向同性光學層之某些組合構成。在一 個實施例中,多層光學膜具有第一及第二光學層之交替 層,其中第一及第二光學層沿至少一個軸之折射率相差至 少0.04。具有折射率失配之多層光學膜闡述於下文所引用 之參考文獻中。在另一實施例中,多層光學膜可包—或 多層任一上述多層光學膜且使底層埋置於其任一者中,使 得物件本身為反射膜、偏光膜、反射偏光膜、漫反射偏光 . 膜、漫射膜、亮度增強膜、轉向膜、鏡膜、或其組合。 可用之多層光學膜包括以Vikuiti™雙亮度增強膜 (DBEF)、Vikuiti™ 亮度增強膜(BEF)、Vikuiti™ 漫反射偏 光膜(DRPF)、Vikuiti™經增強之鏡面反射器(ESR)、及 VikuitiTM高級偏光膜(APF)出售之市售光學膜,所有皆自 3M公司購得。可用之光學膜亦闡述於以下中:美國專利 第 5,825,543 號;第 5,828,488 號(Ouderkirk 等人);第 © 5,867,3 16號;第 5,882,774號;第 6,179,948 81號(1^61^11等 人);第 6,352,761 B1號;第 6,368,699 B1號;第 6,927,900 B2 號;第 6,827,886 號(Neavin 等人);第 6,972,813 B1 號 * (Toyooka);第 6,991,695 號;第 2006/0084780 A1 號 - (Hebrink 等人);第 2006/0216524 A1號;第 2006/0226561 A1 號(Merrill 等人);第 2007/0047080 A1號(Stover 等人); WO 95/17303 ; W0 95/17691 ; W095/17692 ; W0 95/ 17699 ; WO 96/19347 ; W0 97/01440 ; W0 99/36248 ;及 W099/36262。該等多層光學膜僅用於闡述且並不意味著 139505.doc 200948618 係可使用之適宜多層光學膜的詳盡列表。在某些該等實施 例中’本發明之底層可為多層膜構造中之内部層。 基板之實例包括彼等可用於光學應用中之任一者,例如 聚酯、聚碳酸酯、聚(甲基)丙烯酸酯,任一者可或不可經 疋向。在某些實施例中,透光基板包含共同受讓之美國臨 時專利專利申請案第61/041112號(Bosl等人)中所述之經拉 伸聚酯膜。 圖2展示本文所揭示另一實例性光學物件的剖視圖。光 學物件20包含多層光學膜24,其包含複數個第一及第二光 學層之父替層(未顯示)。透光基板22及26設置於多層光學 膜兩侧上,且黏著層28及3〇設置於多層光學膜與各透光基 板之間。在某些實施例中,該光學物件可具有如共同受讓 之美國臨時專利申請案第61/0409 10號(Derks等人)中所述 之構造。 光學物件可用於圖形藝術應用(例如,背光符號、廣告 牌及諸如此類)中。光學物件亦可用於最低限度包含一或 多個光源及顯示面板之顯示裝置中。該顯示面板可為能夠 生成圖像圖形、文本等之任何類型面板,且可為單色或 夕色,或透射性或反射性。實例包括液晶顯示面板、電漿 顯示面板或觸摸登幕。該等光源可包含螢光燈、麟光、發 光一極體、或其組合。顯示裝置之實例包括電視機、監視 器、膝上型電腦及手持式裝置(例如行動電話、pDA、計 算器)及諸如此類。 結合考慮以下實例可更全面地理解本發明。 139505.doc 200948618 實例 測試方法 邊緣脫層 藉由在標稱25。〇下使用光學膜工業中常用之鋼帶模淨切 - 機轉化光學膜壓層來確定邊緣脫層等級。典型鋼帶模可具 有高達65英对之對角尺寸且通常包括兩個或不二 ‘ 計之凸出部及/或孔構造。 在轉化壓層後’目視檢查部件之脫層,其可觀察為鄭近 部件邊緣、凸出部或孔之區域中透明度降低。若觀察到脫 層,則記錄在垂直於邊緣方向上的脫層長度。為獲得合格 等級,部件不應具有超過i mm之邊緣脫層。對於每一壓 層具有可接夂邊緣脫層之部件的百分比記錄於表4_且 利用以下等式進行計算: 合格的邊緣脫層%= [(邊緣脫層小於1 mm之部件數/(部件之總數)]χΐ〇〇 _ 較佳地’合格邊緣脫層%值為1 〇〇%。 扭曲測試 觀察壓層中尺寸穩定性之一個實例如下:使用異丙醇清 潔兩片24.1 cmx31.8 cm之雙層強化玻璃以去除任何灰塵。 將一片22.9 cmx3〇.5 em之壓層膜的兩個短邊及一個長邊附 著於片玻璃上,使得剩餘長邊不受約束。可使用3 ^⑽雙 面膠帶9690 (3M,St. Paul,MN)將壓層膜附著於玻璃上以 使膠帶距離欲由壓層膜之3個邊覆蓋之玻璃的3個邊緣13 cm將層壓膜附著於膠帶以使其保持於玻璃表面上方之厚 139505.doc -13- 200948618 度達膠帶之厚度(約O.M mm)。使用2 kg輥在每一方向上使 輥通過膠帶各邊一次以將壓層附著於膠帶。將等效厚度及 長度之1.3 膜墊料緊貼放置於壓層之對置側上且 在膠可上居中。將第二片玻璃放置於墊片之頂部並與底片 玻璃精確對準。由此形成玻璃_膠帶_壓層膜_墊片-玻璃之 夾層測試模組,其中壓層膜之3個邊緣受限且在中心基本 上自由浮動。使用4個裝訂夾將此模組附著在一起,如通 吊用於將紙保持為成疊狀態一般(Binder CHps,〇fficemate International公司,Edis〇n,NJ)。夾子應具有適當尺寸以 施加壓力於膠帶中心距離玻璃邊緣約丨9 (^1處。將裝訂夾 定位於模組之兩個短邊上,各距離保持於模組玻璃板間之 壓層膜的頂邊約1.9 cm。 將所形成玻璃板模組放置於熱衝擊室(SV4_2_215型環境 測試室,Envirotronics公司,Grand Rapids,MI)中且使其 經受84個溫度循環。每一溫度循環包括:將模組冷卻至 -3 5 C,之後於彼溫度下保持丨小時且隨後在單一步驟中將 烘箱溫度升高至85°C,之後於彼溫度下保持〗小時。在溫 度循環後,隨後自模組移出壓層膜且使用計算褶皺之平均 斜度的表面測繪技術檢查褶皺。較低平均斜度數值指示較 少扭曲或起皺,此係期望膜特性。較佳平均斜度值小於 0.15。 光穩定性 使用裝配有Phillips F4〇 50U燈泡之QUVcw光曝露裝置 來測試下述每個層壓物件,該等燈泡具有類似於典型 139505.doc •14· 200948618 LCD-TV中常見之冷陰極螢光燈之發射光譜。發射強度調 節為於448 nm下0.5 w/m2,由此對340-400 nm積分產生 1_71 W/m2的UV強度。在曝光期間該室溫度係83。〇,且曝 光時間長度係12天》 可藉由量測色彩坐標位移確定光學壓層構造之降格,如 由DELTA.E值所計算。DELTA.E值源自由CIE L*a*b*色彩 空間界定之L*、a*及b*坐標的個別值位移,該CIE L*a*b* 色诗> 1間係由國際照明委員會(C〇mmissi〇I1 Internationale de l'Eelakage);^ 1976年製訂。作為一種廣泛用於量測及排 序色彩之方法,CIE L*a*b*色彩空間係使用L*、a*及b*項 將顏色定義為空間中之位置的三維空間。L*係色彩亮度之 里度且介於零(黑色)至1〇〇(白色)之間並可視為具有x_、y_ 及Z-軸之典型三維圖之2_軸。a*&b*項定義色彩之色相及 色度且可分別視為X-及y_軸。a*項介於負數(綠色)與正數 (紅色)之間’且b*項介於負數(藍色)與正數(黃色)之間。關 於色彩量測之完整描述,參見R. W. G. Hunt之「Measuring
Color」(第二版’ Ellis Horwood有限公司出版,1991年)。 一般而言,光學膜壓層之DELTA.E應小於3.0、較佳小於 2.0,以滿足工業上對色彩位移之期望值。使用以下等式 計算0丑1^八.丑: DELTA.E=[(Lfs|!-Lis,!)2+(af*-ai5|t)2+(bf*-bi*)2]1/2 其中下標f指示最終值且下標i指示初始值。 剛性保持 藉由裝配有50N測力計及3點彎曲夾具之INSTRON 3342 139505.doc -15- 200948618 確定麼層之剛性。Λβ 較大主要壓層切割25 mm寬之試樣條 带。十子頭速度係0.5 mm/min。經由移動5十字頭對試樣 施加力且使试樣與具有1〇咖直徑之鐵石占接觸。兩個底 部支持鐵站各具有3.94醜之直徑,且該等支持鐵站之中 距係8.81 mm。各值的大小(以N/mm表示)計量為力(n)之 變化除以既^力變化下之十字頭移動距離(以_表示)。 、自相同Μ層切割多個試樣條帶。在無環境老化情形下測 忒3個試樣且將其平均值報告為初始剛性。於%%相對濕 度下將來自相同壓層之另外3個試樣放置於65<t測試室中 保持500小時且記錄其平均值。各壓層之%剛性保持值報 告於表4中且由以下等式計算:
%剛性保持=[Sf/SJxlOO 其中sf係試樣老化500小時後之剛性值且Si係初始剛性。較 佳%剛性保持值係>/= 1〇〇%,其指示在高熱及高濕度測試 後無剛性損失。 手制離黏著性 用手剝離光學膜壓層試樣且評價黏著性。為剝離壓層, 在試樣邊緣處形成折痕。光學膜構造在折痕區中脫層且沿 試樣長度用手物理分離所得脫層基板。隨後使用表1中所 述之標準1及標準2檢查脫層介面。 表1
等級 定義 標準1 MOF内存在脫層 標準2 於MOF與黏著劑間介面處存在脫厝 G 良好 Y N NG 不佳 N Y 139505.doc -16- 200948618 彈性模量 根據ASTM D5〇26-01於_6〇。(:至70°C之溫度範圍内量測彈 性拉伸模量。量測藉由在兩個離型襯墊間澆注黏著劑產生 之獨立式黏著劑試樣的彈性拉伸模量。在兩個未塗底層之 PET膜間施加黏著劑且牵引具有10密爾標稱設置值之固定 間隙塗佈機使其通過。於50 fpm下及於兩個由Fusion UV Systems公司提供之通電聚光高強度6〇〇 w/in 「D型燈 泡」UV光下通過PET及黏著劑構造。在測試黏著劑試樣之 彈性模量前去除兩片未塗底層之PET。結果報告於表4中並 展示於圖3中。在圖3中,展示AC-4 (30)、AC-1 (32)、及 AC-6 (34)之彈性模量與溫度之間的關係。 黏著劑組合物之Sn含量 經由2種不同元素分析方法製備試樣。第一種方法係傳 統濕灰分分析,且第二種方法係試樣之強酸浸析(EpA法 3050B)〇 濕灰分:精確稱量〇·5克試樣並將其加入石英燒杯中。 添加4 mL Hew且將燒杯放置在位於具有石英觀測玻璃之 通風櫥中的熱板上。緩慢升溫以使材料完全灰化。在回流 液體透明且無色時,添加2 mL HN〇3(&〇 5 mL之增量)且 反應進行至回流液體再次無色。體積降低至約丨降低 溫度’隨後添加2 mL H2〇2以完成消化反應並排出任何剩 餘HN〇3。再添加2 mL Η』%,且升溫至出現白色煙霧。 降低溫度且將内容物定量轉移至離心管中並用di _稀釋 至25 mL。類似地一式兩份製備各試樣及空白對照。 139505.doc 17 200948618 EPA 3050B·精確稱量G 5克並加人聚丙婦消化管中。添 加1〇 mL之1:1 HN〇3:H2〇,將管放置於消化單元中(預熱至 95°C)並保持15分鐘。自該單元移出管,使其冷卻,添加 • 5 mL HNO3,且將菅放回具有聚丙烯觀測玻璃之單元 中。30分鐘後再添加15 mL HN〇3,且再將該等管加教 分鐘。自單元移出[冷卻並添加U mL H2〇2。將管放 回單元中並保持15分鐘。將此再重複兩次以使H2〇2達到總 共3mL。自單元移出管、冷卻 '並用dih2〇使其達到高達 25 mL。使溶液通過唧筒過滤器以去除殘餘固體。類似地 一式兩份製備各試樣。 根據PE 〇ptima 3300 ICP_AESW轴模式分析所㈣液。 對照製備為0、0·2、〇·5、及1·〇 ppm (mg/L)之標樣校準分 析物。在實驗期間定期分析單獨之〇.5_ppm檢測標樣以監 測校準精度。將Sc稀釋溶液與所有試樣及用作内部標準之 標樣按序果入。 黏著劑組合物之齒素含量分析 程序: 在COSA lnstruments AQIM00爐中燃燒試樣。將精確稱 量之試樣(約8-50 mg,稱量精度為土 ! μβ)提供至爐中之陶 莞舟内。藉由ASC-120S固體自動取樣器模組將各舟引導 穿過AQF-100。藉由WS-100模組將燃燒室保持於恆定高濕 度下。將自燃燒放出之氣體吸收入GA-1 00模組中之吸收溶 液中。將吸收溶液直接注射入Dionex ICS-2000離子層析儀 中。在整個程序中進行空白燃燒(無試樣)。藉由爐入口之 139505.doc 200948618 氟苯甲酸、氯苯曱酸、及溴苯甲酸及噻吩甲酸之異丙醇溶 液(以不同體積)完成系統之校準。 條件:爐 ABC程式:165/60 ; 185/120 ; 220/90 ; 180 ; 60 ; 10 ; 0 ; 300 WS-100流速:3 入口溫度:800°C,出口溫度: 925。。
GA-100 吸收溶液:1 ppm磷 IS,10 mL
注射迴路:100 μΐ^ ICS-2000 溶析液:30 mM KOH等梯度 (EG40),1.0 mL/min
管柱:AG11HC(保護),AS11HC (分析)。 其他:ASRS II Ultra抑制器,傳導 性檢測 結果··按一式三份量測試樣。 材料 市售材料闡述於表2中且以接收狀態使用。 表2 縮寫 產品資訊 CN2254 芳香族聚酯二丙烯酸酯(寡聚物) 匚犯254或卩11011020("低311’低流11()),二者均來自33]1〇111〇· CN2003A 芳香族聚酯-丙烯酸酯寡聚物,來自Sartomer CN2261 芳香族聚酯四丙硬整!1^物,來自Sartomer 139505.doc • 19· 200948618 縮寫 產品資訊 CN2256 線性聚酯二丙烯酸酯寡聚物,來自Sartomer CN991 脂肪族二丙烯酸胺基甲酸酯寡聚物,來自Sartomer CN120 環氧二丙稀酸S旨,來自Sartomer(寡聚物) ΕΒ8402 脂肪族二丙烯酸胺基甲酸酯寡聚物,來自UCB Chemicals PHOTOMER 6010 脂肪族二丙烯酸胺基曱酸酯,來自德國之Cognis(寡聚物) PHOTOMER 6210 脂肪族二丙烯酸胺基曱酸酯,來自德國之Cognis(寡聚物) PHOTOMER 6891 脂肪族二丙烯酸胺基曱酸酯,來自德國之Cognis(寡聚物) SR 256 丙烯酸2(2-乙氧基乙氧基)乙酯(脂肪族單官能團豨釋劑),來自 Sartomer SR351 三羥曱基丙烷三丙烯酸酯,來自Sartomer(脂肪族三官能團稀釋劑) SR602 乙氧基化(10)雙盼A二丙稀酸酯,來自Sartomer(募聚物) SR502 乙氧基化(9)三羥曱基丙烷三丙烯酸酯,來自Sartomer(脂肪族三宫 能困寡聚物) SR506 丙烯酸異莰酯(脂肪族單官能團稀釋劑),來自Sartomer UA 專屬脂肪族丙烯酸胺基曱酸酯樹脂(黏著劑) PEA 丙烯酸苯氧基乙酯(芳香族單官能團稀釋劑) 來自Sartomer之SR339或來自臺灣之Eternal的ETERNAL PEA 2-EHA 丙烯酸2-乙基己酯(脂肪族單官能團稀釋劑) 來自3M公司 TPO 2,4,6-三甲基苯曱醯基二苯基氧化膦,來自Ciba,Switzerland(起始 劑) TINUVIN 928 2-(2H_苯并三唑-2-基)-6-(1-曱基-1-苯基乙基)-4-(1,1,3,3-四曱基丁 基)苯齡·,來自Ciba,Switzerland(UV吸收劑) TINUVIN 123 雙(2,2,6,6-四曱基-1-(辛氧基)-4-。比咯啶基)酯癸二酸與1,1-二甲基乙 基氫過氧化物及辛烧之反應產物,來自Ciba, Switzerland(受阻胺 光穩定劑) 一
139505.doc 20· 200948618 黏著劑組合物 如表3中所述製備黏著劑組合物。所有組合物均含有少 於約3 wt.%組合物的少量TPO、TINUVIN 928、及/或 TINUVIN 123。 表3 黏著劑 組合物 寡聚物 (wt.%) 丙烯酸酯 寡聚物類型 稀釋劑 (wt.%) AC-1 CN2254 (40) 芳香族聚醋 PEA (60) AC-2 CN2003A (40) 芳香族聚酯 PEA (60) AC-3 CN2261 (40) 芳香族聚S旨 PEA (60) AC-4 CN120 (40-50) 環氧樹脂 PEA (50-60) AC-5 PHOTOMER6010(50) 胺基甲酸酯 PEA (50) AC-6 UA (100) 胺基甲酸酯 無 AC-7 CN2254/CN120 (25/25) 芳香族聚酯/環氧樹脂 PEA (50) AC-8 CN2254 (2.5) SR602 (55) SR502(12.5) 芳香族聚酯/乙氧基化雙紛A PEA. (30) AC-9 CN2256 (40) 線性聚酯 PEA (60) 實例 藉由使用各黏著層間隙設置於15 μπι之間隙塗佈機同時 在三個膜層之間(在22與24之間及在24與26之間)塗佈兩層黏 著劑(28及30)來製備圖2中所示層壓物件。 層24包含多層光學膜(反射偏光器),如共同受讓之美國 臨時專利申請案第61/040910號(Derks等人)中所述且具有 33 μιη之標稱厚度,且包含PETG之外表皮層用作多層光學 膜(即,圖2之24)。 層22包含共同受讓之美國臨時專利申請案第61/041112 號(Bosl等人)中所述之經拉伸PET且具有142 μπι之標稱厚 度。在層22之頂面上提供存於丙烯酸酯黏合劑中之具有約 139505.doc •21 - 200948618 8 μιη直徑珠粒之增益漫射塗層,層22之頂面與黏著層28相 對置。層26包含共同受讓之美國臨時專利第61/041112號 (Bosl等人)中所述之經拉伸PET且具有131 μπι之標稱厚 度。將層22及26之拉伸軸與反射偏光器24之阻斷軸對準。 在兩個步驟中藉助UV光曝露基本上完全固化經黏著劑 塗佈之膜。使用自Fusion UV Systems獲得之VPS600 UV固 化系統。在第一固化步驟中,於具有26.2 mW/cm2之標稱 強度及15卜260 mJ/cm2之標稱劑量的低強度光(< 380 nm峰 燈泡)下,實施低強度固化20秒。在第二固化步驟中,於 具有571 mW/cm2之標稱強度及855 mJ/cm2之標稱劑量之高 強度UV光下實施高強度固化10秒。 如上所述測試所得壓層。結果展示於表4中。 表4 實例 黏著劑組 合物 邊緣脫層(合 格%) 担曲測試平 均斜度 光穩定性 (ΔΕ) 剛性保持 (%) 手剝離 黏著性 於25°C下之彈性模 量(xlO8 Pa) 1 AC-1 1001 0.0063 0.625 103 G1 0.52 2 AC-2 ΝΜ 0.0029 0.431 95 G ΝΜ 3 AC-3 ΝΜ 0.0039 0.681 98 G ΝΜ 43 AC-1 ΝΜ 0.0043 0.665 95 G 0.52 C1 AC-4 02 0.00682 0.7052 1042 G2 35.10 C2 AC-5 ΝΜ 0.0056 3.1 93 G ΝΜ C3 AC-6 100 0.0035 0.58 82 G 0.62 C4 AC-7 ΝΜ 0.0031 1.0949 93 NG 14.85 C5 AC-8 ΝΜ 0.0029 2.1179 115 NG 0.25 C6 AC-9 ΝΜ 0.0034 2.1088 43 G ΝΜ 1)表皮層含有約0.3 wt.% PETg-i5 2) 稀釋劑含有約1 wt.% SR351 3) 聚碳酸酯基板(130 μιη)代替聚酯層 獲得黏著劑組合物之良好手剝離黏著性,該等黏著劑組 139505.doc -22- 200948618
合物包含介於30:70與50:50間之CN2254:PEA且其中 CN2254 及 PEA 之總重量大於 90%。亦用 40:60 CN2254:PEA 觀察不同表皮層上之良好手剝離黏著性。 表5 實例 Wt°/〇 CN2254 Wt% PEA Wt% CN120 TPO (Pph) Tinuvin 928 (PPh) 手剝離 黏著性 CN2254及 PEA 之 Wt 〇/〇 5 30 70 0 1 1 G 98% 6 37.5 62.5 0 1 1 G 98% 7 40 60 0 1 1 G 98% 8 45 55 0 1 1 G 98% 9 50 50 0 1 1 G 98% 10 30 65 5 1 1 G 93% C7 34.375 56.875 8.75 1 1 NG 89% C8 39.375 44.375 16.25 1 1 NG 82% C9 40 40 20 1 1 NG 78%
對未經固化之黏著劑組合物進行錫含量、及鹵素含量分 析。結果展示於表6中。 表6 黏著劑組 合物 寡聚物類型 Sn (ppm) 總 F (ppm) 總Cl (ppm) 總Br (ppm) AC-1 芳香族聚醋丙烯酸 酯 6.58 +/- 0.25 <0.5 236 +/- 5 <0.5 AC-2 芳香族聚醋丙稀酸 m 8.88+/-1.00 <0.5 234+/-4 <0.5 AC-3 芳香族聚酯丙烯酸 3旨 96.32 +/- 4.52 <0.5 232 +/- 2 <0.5 AC-4 環氧丙烯酸酯 NM 1.3 ±0.5 764+/- 15 <0.5 AC-6 丙烯酸胺基曱酸酯 41.52+/-2.57 NM NM NM AC-7 聚酯及環氧丙烯酸 醋捧合物 NM 1.1 ±0.5 608 +/- 12 2+/-1 未顯示可接受手剝離黏著性結果之調配物的額外實例包 括於下表7中。調配物係使用表2中所述市售材料製得且以 接收狀態使用。表7中所列舉之所有組合物均係以wt.°/〇表 示且所有均包括1 pph Tinuvin 928及1 pph TPO。根據上文 139505.doc • 23- 200948618 闡述製備壓層。除彼等指明者外,所有壓層均用具有 75:25 50-50HH:PETg表皮之MOF製得。
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Mlwd %00K#_^<feOIAI (I 139505.doc -26- 200948618 【圖式簡單說明】 結合以下圖考慮以上詳細闡述可更完全地理解本發明: 圖1及2展示實例性光學物件之示意性剖面圖; 圖3係展不若干黏著劑之彈性模量與溫度之間關係的曲 線圖。 【主要元件符號說明】
10 光學物件 12 多層光學膜 14 黏著層 16 透光基板 20 光學物件 24 多層光學膜 22 透光基板 26 透光基板 28 黏著層 30 黏著層 139505.doc 27-

Claims (1)

  1. 200948618 七、申請專利範圍: 1. 一種光學物件,其包含: 多層光學膜; 透光載體層;及 设置於該多層光學膜與該透光載體層間之黏著層,該 黏著層包含芳香族聚酯(曱基)丙烯酸酯募聚物及芳香族 乙卸糸不飽和單體,其中 遠芳香族聚酯(甲基)丙烯酸酯寡聚物與該芳香族乙烯 系不飽和單體之總量佔該黏著層之至少約9 0 w t. %。 2. 如請求項1之光學物件,該芳香族聚酯(曱基)丙烯酸酯募 聚物包含: 一或多種選自由以下組成之群之二羧酸:萘二甲睃; 對苯—甲酸;鄰苯二曱酸;間苯二曱酸;第三丁基間苯 一甲酸;偏笨三曱酸;4,4,-聯苯基二甲酸;及其組合。 3·如凊求項1之光學物件,該芳香族聚酯(甲基)丙烯酸酯寡 聚物包含側羥基。 4. 士》月长項1之光學物件,該芳香族聚酯(甲基)丙稀酸酯募 聚物包含開環雙酚A二縮水甘油醚。 5. 如凊求項1之光學物件,其中該芳香族聚酯(曱基)丙烯酸 醋券聚物具有雙官能度。 如月长項1之光學物件,該芳香族乙烯系不飽和單體包 含一或多種選擇由以下組成之群之單體:(甲基)丙烯酸 苯氧基乙酿、(曱基)丙烯酸苯氧基-2-甲基乙酯、(曱基) 丙烯酸苯氧基乙氧基乙酯、(曱基)丙烯酸3-苯氧基-2-羥 139505.doc 200948618 基丙酯、(曱基)丙烯酸2,4-二溴苯氧基乙酯、(曱基)丙烯 酸2,4,6-三溴苯氧基乙酯、(甲基)丙烯酸4,6•二溴_2_烷基 苯基酯、(曱基)丙烯酸2,6-二溴_·4_烷基苯基酯、(曱基)丙 烯酸2-(1-萘基氧基)乙酯、(曱基)丙烯酸2_(2_萘基氧基) 乙酯、(甲基)丙烯酸2-(1-萘基硫基)乙酯、(甲基)丙烯酸 2-(2-萘基硫基)乙酯、乙烯基苯、二乙烯基苯、及其組 合0 7. 如明求項1之光學物件,該芳香族乙烯系不飽和單體包 含丙烯酸苯氧基乙酯。 8. 如明求項1之光學物件,其中芳香族聚酯(甲基)丙烯酸酯 寡聚物與芳香族乙烯系不飽和單體之重量比係約3〇:7〇至 約 50:50。 9·如請求項!之光學物件,該黏著層具有約5至約4〇 μπΐ2 厚度。 1〇.如請求項1之光學物件’該黏著層包含小於或等於約20 ppm之量的錫。 11.如π求項i之光學物件,該黏著層包含小於或等於約上5 ppm之量的錫。 12·如請求項1之光學物件,該黏著層包含小於或等於約3〇〇 ppm之量的鹵化物。 13.如咕求項i之光學物件,f亥多層光學膜包含反射膜、偏 光膜、反射偏光膜、漫反射偏光膜、漫射膜、亮度增強 膜、轉向膜、鏡膜、或其組合。 如咕求項1之光學物件,該多層光學膜包含第一及第二 139505.doc 200948618 . 光學:之交替層’該第一及第二光學層分別包含第一及 第炎合物,忒第—及第二聚合物係選自由以下組成之 群:聚,苯二甲酸乙二醋、聚萘二甲酸乙二醋、三乙酸 纖、隹素、聚丙烯、聚酯、聚碳酸酯、聚甲基丙烯酸甲 Ss、聚醯亞胺、聚醯胺、及其摻合物。 • 15·如請求項1之光學物件’該多層光學膜具有約50㈣或更 小之厚度。 3托項1之光學物件,該透光載體層包含聚酯或聚碳 華 酸酯。 17.如”月求項!之光學物件,其中該黏著層包含小於約8 75 wt·%之環氧二丙烯酸酯。 Μ. 一種製備光學物件之方法,其包含: 在多層光學膜與透光載體層間施加可聚合黏著劑組合 :可聚口黏著劑組合物包含芳香族聚酯(甲基)丙烯 酸醋寡聚物及芳香族乙稀系不飽和單體;及 ® $ 口 °亥可聚合黏著劑組合物以形成黏著層,其中該黏 著層將該多層光學膜與該透光載體層黏著在一起,且 。芳香族聚知(曱基)丙稀酸醋募聚物與該芳香族乙稀 系不飽和單體之總量佔該黏著層之至少約90 wt.%。 • 19.-種藉由請求項18之方法形成的光學物件。 20. —種光學物件,其包含. 多層光學膜; 第一及第二.押思 ’,、設置於該多層光學膜之對置側 上且分別藉由第—洛曾 第二黏著層黏著於該多層光學膜 139505.doc 200948618 上,該第一及第二載體層可透光,且該第一及第二黏著 21. 層基本上由芳香族聚Ϊ旨(甲 乙烯系不飽和單體組成。 一種顯示裝置,其包含: 顯示面板, 一或多個光源,及 基)丙烯酸酯募聚物及芳香族 如請求項1之光學物件。 139505.doc
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