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TW200929496A - Semiconductor device and method for manufacturing the same - Google Patents

Semiconductor device and method for manufacturing the same Download PDF

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Publication number
TW200929496A
TW200929496A TW97141351A TW97141351A TW200929496A TW 200929496 A TW200929496 A TW 200929496A TW 97141351 A TW97141351 A TW 97141351A TW 97141351 A TW97141351 A TW 97141351A TW 200929496 A TW200929496 A TW 200929496A
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Taiwan
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film
semiconductor device
copper
metal film
layer
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TW97141351A
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Chinese (zh)
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TWI371844B (en
Inventor
Masaki Haneda
Michie Sunayama
Noriyoshi Shimizu
Nobuyuki Ohtsuka
Yoshiyuki Nakao
Takahiro Tabira
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Fujitsu Microelectronics Ltd
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Abstract

A semiconductor device includes a semiconductor substrate, an oxygen-containing insulating filMdisposed above the above-described semiconductor substrate, a concave portion disposed in the above-described insulating film, a copper-containing first filMdisposed on an inner wall of the above-described concave portion, a copper-containing second filMdisposed above the above-described first filMand filled in the above-described concave portion, and a manganese-containing oxide layer disposed between the above-described first filMand the above-described second film. Furthermore, a copper interconnection is formed on the above-described structure by an electroplating method and, subsequently, a short-time heat treatment is conducted at a temperature of 80 DEG C to 120 DEG C.

Description

200929496 九、發明說明:200929496 IX. Description of invention:

C發明所屬之技術領域J 發明領域 5 〇 10 15 ❹ 20 本申請案基於且主張提出申請於2008年6月23日之先 前曰本專利申請案第2008-163798號,以及申請於2〇〇7年11 月14曰之先前曰本專利申請案第2007-295778號的優先權 利益’其等之全部内容併入此處作為參考。 本發明關於一種半導體裝置。特別地,本發明關於— 種具有多層互連結構的半導體裝置及其製造方法。 L先前技術3 發明背景 於現今之半導體積體電路裝置中,多個半導體元件被 設於一普通基材上,且使用多層互連結構以將其等連接起 來。 於多層互連結構中,其中埋有用以構成互連層之互連 圖案的夾層絕緣膜被疊層化。於上述多層互連結構中,下 互連層與上互連層經由設於夾層絕緣膜中的通孔接觸彼此 連接。 特別地,就最近的特精細、極高速半導體裝置而言, 低介電常數膜(所謂低k膜)被用作夾層絕緣膜以減少多層互 連結構中訊號遲延(RC遲延:電阻器_電容器遲延)的問題。 此外,低阻抗銅(Cu)圖案被用作互連圖案。 關於Cu互連圖案被埋入低介電常數夾層絕緣膜中的多 層互連結構’如上述者’因為經域蝴圖案化Cu層係困 5 200929496 難的,所以使用所謂的金屬鑲嵌法製程或雙重金屬鑲嵌法 的製程’其中互連槽或通孔預先形成於夾層絕緣膜中。於 金屬鑲嵌法製程或雙重金屬鑲嵌法製程中,所形成的互連 槽或通孔被Cu層填滿,其後,在夾層絕緣膜上的過多(:11層 5 以化學機械拋光(CMP)法移除。 此時,若Cii互連圖案直接地接觸夾層絕緣膜,則Cu原 子會擴散進入夾層絕緣膜中而引起短路及類似的問題。所 以,通常上,互連槽或通孔的側壁表面及底表面(其中設置 有Cu互連圖案)被導電擴散障礙物,即所謂的障礙金屬膜覆 10 蓋’而且Cu層設置於此障礙金屬膜上。通常上,高炼點金 屬,如组(Ta)、鈦(Ti)及鎮(W)或這些高熔點金屬的導電氣 化物被用作障礙金屬膜。 在另一方面’關於最近45-nm世代及其後的超精細、極 高速半導體裝置,形成於夾層絕緣臈中的互連槽或通孔的 15 尺寸已經隨著微型化而顯著地變小。 結果是,在使用上述具有高阻抗的障礙金屬膜以將互 連阻抗降至所要程度是所欲的事例中,最小化形成於精細 互連槽或通孔中之障礙金屬膜的膜厚度是必須的。 由另一方面言’互連槽或通孔的側壁表面及底表面連 20 續地為障礙金屬膜覆蓋是必要的。 於此種情況下’在曰本專利早期公開案第2003-218198 號中,形成於夾層絕緣膜中的互連槽或通孔被銅錳合金層 (Cu-Mn合金層)直接地覆蓋。 曰本專利早期公開案第2003-218198號則描述一種形 200929496 成2nm至3nm厚度之錳矽氧化物層的技術,而且經由上迷 Cu-Mn合金層中的Μη與夾層絕緣膜中的Si及氧之間的自我 組織化反應,一種MnSixOy組成物在上述Cu-Mn合金層與爽 層絕緣膜之間的界面處作為擴散障礙膜。 5 然而,關於此種技術’已經確認會產生一種問題,就 是在具有MnSixOy組成物的自我組織層中,包含於膜中之 金屬元素(即錳(Μη))的濃度係低的,而且基於此原因,辦 Cu膜的黏著性係不足的。 所以’日本專利早期公開案第2007-27259號描述—種 障礙金屬結構,其具有Cu-Mn合金層及高溶點障礙金屬(如 Ta與Ti)結合在一起的構形。TECHNICAL FIELD OF THE INVENTION C FIELD OF THE INVENTION Field of the Invention 5 〇10 15 ❹ 20 This application is based on and claims the application of the present application No. 2008-163798, filed on Jun. 23, 2008, and the application at 2 〇〇 7 The priority benefit of the prior patent application No. 2007-295778, the entire disclosure of which is incorporated herein by reference. The present invention relates to a semiconductor device. In particular, the present invention relates to a semiconductor device having a multilayer interconnection structure and a method of fabricating the same. BACKGROUND OF THE INVENTION In the conventional semiconductor integrated circuit device, a plurality of semiconductor elements are provided on a common substrate, and a multilayer interconnection structure is used to connect them. In the multilayer interconnection structure, an interlayer insulating film in which an interconnection pattern constituting the interconnection layer is buried is laminated. In the above multilayer interconnection structure, the lower interconnection layer and the upper interconnection layer are connected to each other via via holes provided in the interlayer insulating film. In particular, in recent ultra-fine, very high-speed semiconductor devices, a low dielectric constant film (so-called low-k film) is used as an interlayer insulating film to reduce signal delay in a multilayer interconnection structure (RC delay: resistor_capacitor) Delayed). In addition, a low-resistance copper (Cu) pattern is used as the interconnection pattern. The multilayer interconnect structure in which the Cu interconnect pattern is buried in the low dielectric constant interlayer insulating film is as described above because the patterned copper layer is difficult to use, so the so-called damascene process or The process of the dual damascene method in which interconnecting trenches or via holes are formed in advance in the interlayer insulating film. In the damascene process or the dual damascene process, the interconnect trenches or vias formed are filled with a Cu layer, and thereafter, too much on the interlayer insulating film (: 11 layers 5 by chemical mechanical polishing (CMP) At this time, if the Cii interconnect pattern directly contacts the interlayer insulating film, Cu atoms may diffuse into the interlayer insulating film to cause a short circuit and the like. Therefore, generally, the sidewalls of the interconnecting grooves or via holes are generally used. The surface and the bottom surface (in which the Cu interconnection pattern is disposed) are covered by a conductive diffusion barrier, a so-called barrier metal film covering 10, and a Cu layer is disposed on the barrier metal film. Generally, a high-refining metal such as a group Conductive vapors of (Ta), titanium (Ti) and town (W) or these high melting point metals are used as barrier metal films. On the other hand 'about the recent 45-nm generation and beyond, ultra-fine, very high-speed semiconductors The size of the device, the interconnecting trench or via formed in the interlayer insulating germanium, has been significantly reduced with miniaturization. As a result, the barrier metal film with high impedance described above is used to reduce the interconnection impedance to the desired Degree is in the case of desire It is necessary to minimize the film thickness of the barrier metal film formed in the fine interconnection trench or via hole. On the other hand, the sidewall surface and the bottom surface of the interconnection trench or via are continuously covered by the barrier metal film. In this case, the interconnecting grooves or via holes formed in the interlayer insulating film are directly bonded to the copper-manganese alloy layer (Cu-Mn alloy layer) in the Japanese Patent Laid-Open Publication No. 2003-218198. The present invention discloses a technique for forming a manganese ruthenium oxide layer having a thickness of 2 nm to 3 nm in the form of 200929496, and via Μη and an interlayer insulating film in the Cu-Mn alloy layer. The self-organization reaction between Si and oxygen, a MnSixOy composition acts as a diffusion barrier film at the interface between the above Cu-Mn alloy layer and the cool insulating film. 5 However, regarding this technology, it has been confirmed that One problem is that in the self-organizing layer having the MnSixOy composition, the concentration of the metal element (i.e., manganese (Mn)) contained in the film is low, and for this reason, the adhesion of the Cu film is insufficient. So 'Japan Lee Early Publication No. 2007-27259 describes - species barrier metal structure, Cu-Mn alloy having a high melting point barrier layer and a metal (e.g., Ta and Ti) combines configuration.

Cu-Mn合金層與高熔點金屬(如丁3與叩障礙金屬瞑妹 合在一起的上述障礙金屬結構也具有一受歡迎的特性,亦 即’因為以下所述的情況,氧化阻抗因而增進。 15 近年來,為了避免訊號遲延,已經提出使用多孔的低 介電常數膜作為構成夾層絕緣膜的低介電常數材料。然 而,如此卻存有諸多問題:此種多孔的低介電常數材料具 有低密度且於生產期間容易被電漿損壞。損壞骐的表面及 内部容易吸收濕氣。結果是,在多孔介電膜所吸收的濕氣 20的影響下,形成在此多孔低介電常數膜上的障礙金屬膜祀 容易被氧化,因此,其作為擴散障礙的表現以及對於Cu互 連層或介層柱塞的黏著性容易遭受破壞。 然而,若上述Cu-Mn合金層被用作此種結構中的種 層,Cu-Mn合金層中的Μη可與障礙金屬膜的可氧化部八反 7 200929496 應藉,作為擴散障礙的表現以及對於Cu互連層或介層 柱塞的南黏著性可以維持。 順便而5,在由電錢方法形成Cu互連層的事例中,必 須種層連續地覆蓋互連槽或通孔的側壁表面及底表面的 5方式來形成種層。若種層不連續,則於電鑛期間裂縫可能 會發生在互連或介純塞中。在此等種層由減鑛方法形成 的事例中,一般認為具有足夠膜厚度的種層經由再濺鑛或 相似方法形成於互連槽或通孔的側壁表面及底面,藉此, 所得的種層值得信賴地連續覆蓋互連槽或通孔的侧壁表 10面然'而,若實施此種方法,則形成在互連槽或通孔之上 邛刀上的種層突出部分會變得重要。若突出部分變得重 要則以其後實知之電錢填充的邊緣會顯著地減少如此, 於電錄期間容易生成裂縫。 從另一方面而言,由於半導體裝置微型化的結果互 15連槽之寬度或者通孔之直徑變小。隨著這個現象,必須減 少種層膜的厚度。然而,特別地,在種層係由滅鑛方法形 成的範圍内,以具有足夠厚度的膜覆蓋互連槽或通孔的側 壁表面及底表面係困難的,特別是對於高度微型化的半導 體裝置更是如此。更且,在具有低彈性模數的低呀料被用 2〇作夹層絕緣膜的事例中,於蝕刻之後,在互連槽或通孔的 橫截面形狀中可能會產生彎曲。特別地,關於具有大表面 面積之互連槽的側壁部分,即使當種層為連續膜時,由於 膜厚度的變化波動,膜厚度也可能局部地減少。 200929496 若互連槽侧壁部分中之種層的膜厚度局部地減少,如 上所述者,則在電鍍方法形成銅互連步驟的初始階段,上 述種層的上述薄膜部分可能會溶解。在使用此種部分溶解 之種層而實施電鍍步驟的事例中,可能會發生下述的門 5題,亦即於其後實施的熱處理步驟中,對應於種層^局部 薄膜部分的地方可能會產生裂縫。 ° 由於此等種層的微量溶解而產生的裂縫,其特性通常 為,剛電鍍後不會觀察到缺失填充’只有在實施熱處理步 驟之後才會發生裂縫。此原因據信為,在電鍍時係經由由 10下向上(bottom-up)的填充機制形成互連圖案本身,所以很 明顯的,Cu鍍膜無裂縫地形成。但是在種層已經溶解的地 方’ Cu鍍膜與障礙金屬膜之間的黏著性係不足的,因此, 由於其後實施之熱處理造成快速的應力改變,因而導致在 此種地方產生裂縫。相關技術領域的文獻例子進一步包括 15日本專利早期公開案第2007-141927號、曰本專利早期公開 案第2007-142236號、日本專利早期公開案第2007-173511 號、美國專利第6136707號、曰本專利早期公開案第 2007-281485號、曰本專利早期公開案第2004-111926號、 曰本專利早期公開案第2006-24943號、曰本專利早期公開 20 案第2000-91271號、日本專利早期公開案第2004-153274 號、日本專利早期公開案第2005-51185號、與曰本專利早 期公開案第2001-160590號。 【發明内容】 發明概要 9 200929496 依據該實施例之一面向,提供一種半導體裝置,其包 括一半導體基材,設於上述半導體基材上方的一含氧絕緣 膜,設於該絕緣膜中的一凹狀部,設於上述凹狀部之一内 壁上的一含銅第一膜,設於上述第一膜上方且填充上述凹 5 狀部的一含銅第二膜,及設於上述第一膜及上述第二膜之 間的一含猛氧化物層。 圖式簡單說明 第1A圖顯示已知障礙金屬結構中之Cu-Mn合金層的影 響; 10 第1B圖顯示用於本發明之測試件的結構; 第1C圖顯示剛電鍍後的銅互連; 第1D圖係用於解釋剛電鍍後實施已知熱處理之事例中 的現象; 第2圖係用於解釋本發明原理的圖式; 15 第3圖係用於解釋本發明原理的另一圖式; 第4圖係用於解釋本發明原理的另一圖式; 第5A及5B圖係用於解釋本發明原理的其他圖式; 第6圖係用於解釋本發明原理的另一圖式; 第7圖係用於解釋本發明原理的另一圖式; 20 第8圖係用於解釋本發明原理的另一圖式; 第9圖係Cu-Mn系統的相平衡圖式; 第10A圖係用於解釋本發明原理的另一圖式; 第10B圖係用於解釋本發明原理的另一圖式; 第11圖係用於解釋本發明原理的另一圖式; 200929496 第12圖係用於解釋本發明原理的另一圖式; 第13A圖係用於解釋本發明原理的另一圖式; 第13B圖係用於解釋本發明原理的另一圖式; 第14圖係用於解釋本發明影響的圖式; 5 第15圖係用於解釋本發明影響的另一圖式; 第16圖係用於解釋本發明影響的另一圖式; 第17A至17P圖顯示依據本發明第一實施例之半導體 裝置的生產步驟; 第18圖顯示依據第一實施例之半導體裝置的構形. 10 第19A至19P圖顯示依據本發明第二實施例之半導體 裝置的生產步驟; 第20A至20B圖顯示本發明第二實施例的修錦實例。 t實施方式3 較佳實施例之詳細說明 15 偶然地’關於藉由與上述高熔點障礙金屬媒結合而用 以構成障礙金屬結構的Cu-Mn合金層,當上述Cu-Mn合金層 中的Μη濃度變高時,互連的可靠性增加。 第1Α圖顯示基於在150°C至200°C溫度之空氣下,熱處 理第1B圖所示之測試結構達500小時之抗應力遷移性的檢 20 查結果。 首先,如第1B圖所示,SiOC或相似物的低k膜12設於 基材11上。於上述SiOC或相似物的低k膜12中,設置有寬度 65nm至ΙΟμπι及深度約150nm的互連槽12T。更且,上述的 互連槽12T中填滿了 Cu互連圖案12C,且一Ta障礙金屬膜 11 200929496 12B介於其間’ Ta障礙金屬膜覆蓋互連槽^丁的側壁表面及 底表面且具有3nm至5nm的厚度。 更且’具有膜厚度50至I50nm之另一SiOC或相似物的 低k膜14設於上述SiOC或相似物的低k膜12上,且一厚度1〇 5 至l〇〇nm的碳化矽膜(SiC膜)13介於其間。具有膜厚度120至 180nm的另一 SiOC或相似物的低k膜16設於上述SiOC或相 似物的低k膜14上,且一厚度1〇至10〇11111的SiC膜15介於其 間。 於上述SiOC或相似物的低k膜16中,一寬度65nm至10 ❹ 10 μηι及深度120至180nm的互連槽16T設於SiC膜15上,且同時 穿過上述SiC膜15,使得上述SiOC或相似物的低k膜14暴 露。於上述互連槽16T中’ 一直徑70nm的通孔14V設於上述 'The above-mentioned barrier metal structure in which the Cu-Mn alloy layer and the high-melting-point metal (such as butyl 3 and bismuth barrier metal sisters) also have a desirable property, that is, the oxidation resistance is enhanced because of the case described below. 15 In recent years, in order to avoid signal delay, it has been proposed to use a porous low dielectric constant film as a low dielectric constant material constituting an interlayer insulating film. However, there are problems in this case: such a porous low dielectric constant material has Low density and easy to be damaged by plasma during production. It is easy to absorb moisture on the surface and inside of the damaged crucible. As a result, the porous low dielectric constant film is formed under the influence of the moisture 20 absorbed by the porous dielectric film. The upper barrier metal film is easily oxidized, and therefore, its performance as a diffusion barrier and adhesion to a Cu interconnection layer or a via plunger are easily damaged. However, if the above Cu-Mn alloy layer is used as such The seed layer in the structure, the Μη in the Cu-Mn alloy layer and the oxidizable part of the barrier metal film can be used as a diffusion barrier and as for the Cu interconnect layer or The south adhesion of the layer plunger can be maintained. Incidentally, in the case of forming a Cu interconnection layer by the electric money method, it is necessary to continuously cover the side wall surface and the bottom surface of the interconnection groove or the via hole in a manner of 5 The seed layer is formed. If the seed layer is discontinuous, the crack may occur in the interconnect or the pure plug during the electric ore. In the case where the seed layer is formed by the method of mineral reduction, it is generally considered that the seed has sufficient film thickness. The layers are formed on the sidewall surfaces and the bottom surface of the interconnect trench or via via re-splashing or the like, whereby the resulting seed layer reliably covers the sidewalls of the interconnect trench or via hole in a reliable manner. If such a method is carried out, it will become important to form a layer protruding portion on the trowel above the interconnecting groove or the through hole. If the protruding portion becomes important, the edge filled with the electric money which will be known later will be remarkable. This is reduced, and cracks are easily generated during the recording. On the other hand, the width of the vias or the diameter of the vias become smaller as a result of miniaturization of the semiconductor device. With this phenomenon, it is necessary to reduce the seed film. Thickness. However, special In the range where the seed layer is formed by the ore-killing method, it is difficult to cover the side wall surface and the bottom surface of the interconnecting groove or the through hole with a film having a sufficient thickness, especially for a highly miniaturized semiconductor device. Further, in the case where the low-intensity modulus is used as the interlayer insulating film, bending may occur in the cross-sectional shape of the interconnecting groove or the via hole after the etching. Regarding the side wall portion of the interconnecting groove having a large surface area, even when the seed layer is a continuous film, the film thickness may locally decrease due to fluctuations in film thickness. 200929496 If the seed layer in the side wall portion of the interconnecting groove The film thickness is locally reduced, as described above, in the initial stage of the step of forming a copper interconnection by the electroplating method, the film portion of the above-mentioned seed layer may be dissolved. The electroplating step is carried out using such a partially dissolved layer. In the case, the following door 5 problem may occur, that is, in the heat treatment step performed thereafter, cracks may occur in the place corresponding to the partial film portion of the seed layer. ° Cracks due to the slight dissolution of these layers are usually characterized by no missing filling just after plating. Cracks only occur after the heat treatment step. The reason for this is believed to be that the interconnection pattern itself is formed by a bottom-up filling mechanism at the time of electroplating, so that it is apparent that the Cu plating film is formed without cracks. However, the adhesion between the Cu plating film and the barrier metal film in which the seed layer has been dissolved is insufficient, and therefore, a rapid stress change due to the heat treatment performed thereafter causes cracks to be generated in such places. Examples of the related art in the related art include 15 Japanese Patent Laid-Open Publication No. 2007-141927, Japanese Patent Laid-Open Publication No. 2007-142236, Japanese Patent Laid-Open Publication No. 2007-173511, and U.S. Patent No. 6,136,707. Patent Publication No. 2007-281485, Japanese Patent Laid-Open Publication No. 2004-111926, Japanese Patent Laid-Open Publication No. 2006-24943, Japanese Patent Laid-Open Publication No. 2000-91271, Japanese Patent Early publication No. 2004-153274, Japanese Patent Laid-Open Publication No. 2005-51185, and Japanese Patent Laid-Open Publication No. 2001-160590. SUMMARY OF THE INVENTION Summary of the Invention 9 200929496 According to one embodiment of the present invention, a semiconductor device includes a semiconductor substrate, an oxygen-containing insulating film disposed over the semiconductor substrate, and one of the insulating films a concave portion, a copper-containing first film disposed on an inner wall of the concave portion, a copper-containing second film disposed above the first film and filling the concave 5-shaped portion, and the first film A layer containing a smear of oxide between the film and the second film. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1A shows the effect of a Cu-Mn alloy layer in a known barrier metal structure; 10 Figure 1B shows the structure of the test piece used in the present invention; Figure 1C shows the copper interconnection immediately after plating; 1D is used to explain the phenomenon in the case of performing a known heat treatment immediately after electroplating; FIG. 2 is a diagram for explaining the principle of the present invention; 15 Fig. 3 is another diagram for explaining the principle of the present invention 4 is another diagram for explaining the principles of the present invention; 5A and 5B are diagrams for explaining other principles of the present invention; and FIG. 6 is another diagram for explaining the principle of the present invention; Figure 7 is another diagram for explaining the principle of the present invention; 20 Figure 8 is another diagram for explaining the principle of the present invention; Figure 9 is a phase equilibrium diagram of the Cu-Mn system; Figure 10A Another drawing for explaining the principles of the present invention; Fig. 10B is another drawing for explaining the principle of the present invention; Fig. 11 is another drawing for explaining the principle of the present invention; 200929496 Fig. 12 Another diagram for explaining the principles of the present invention; FIG. 13A is another diagram for explaining the principles of the present invention Figure 13B is another diagram for explaining the principle of the present invention; Figure 14 is a diagram for explaining the influence of the present invention; 5 Figure 15 is another diagram for explaining the influence of the present invention; Figure 16 is a view for explaining another aspect of the present invention; FIGS. 17A to 17P are views showing a manufacturing step of a semiconductor device according to a first embodiment of the present invention; and FIG. 18 is a view showing a structure of a semiconductor device according to the first embodiment; 10A to 19P are diagrams showing a production step of a semiconductor device according to a second embodiment of the present invention; and Figs. 20A to 20B are diagrams showing a modification example of the second embodiment of the present invention. t Embodiment 3 Detailed Description of the Preferred Embodiments 15 Occasionally 'About the Cu-Mn alloy layer used to form the barrier metal structure by bonding with the above-mentioned high melting point barrier metal medium, when the above-mentioned Cu-Mn alloy layer is Μη As the concentration becomes higher, the reliability of the interconnection increases. Figure 1 shows the results of a 50-hour test for the resistance to stress migration of the test structure shown in Figure 1B based on heat at a temperature of 150 ° C to 200 ° C. First, as shown in Fig. 1B, a low-k film 12 of SiOC or the like is provided on the substrate 11. In the low-k film 12 of the above SiOC or the like, an interconnection trench 12T having a width of 65 nm to ΙΟμm and a depth of about 150 nm is provided. Moreover, the above-mentioned interconnect trench 12T is filled with the Cu interconnect pattern 12C, and a Ta barrier metal film 11 200929496 12B interposed therebetween, and the Ta barrier metal film covers the sidewall surface and the bottom surface of the interconnect trench and has A thickness of 3 nm to 5 nm. Further, a low-k film 14 having another SiOC or the like having a film thickness of 50 to 150 nm is provided on the low-k film 12 of the above-mentioned SiOC or the like, and a tantalum carbide film having a thickness of 1〇5 to 1〇〇nm. The (SiC film) 13 is interposed therebetween. A low-k film 16 having another SiOC or the like having a film thickness of 120 to 180 nm is provided on the low-k film 14 of the above-described SiOC or the like, and a SiC film 15 having a thickness of 1 Å to 10 〇 11111 is interposed therebetween. In the low-k film 16 of the above SiOC or the like, an interconnection trench 16T having a width of 65 nm to 10 ❹ 10 μm and a depth of 120 to 180 nm is provided on the SiC film 15 while passing through the SiC film 15 at the same time, so that the above-mentioned SiOC Or the low-k film 14 of the analog is exposed. In the above interconnecting trench 16T, a through hole 14V having a diameter of 70 nm is provided in the above

SiOC或相似物的低k膜14及SiC膜13上,且同時穿過上述 *On the low-k film 14 and the SiC film 13 of SiOC or the like, and simultaneously pass through the above *

SiOC或相似物的低k臈14及SiC膜13以暴露上述的Cu互連 15 圖案12C。 更且,上述互連槽12T中填滿了 Cu互連圖案12C,且一 Ta障礙金屬膜12B介於互連圖案12C及互連槽12T之間。上 Θ 述互連槽16T中填滿了 Cus連圖案16C,且一Ta障礙金屬膜 16B介於其間,Ta障礙金屬膜覆蓋互連槽ι6Τ的側壁表面及 20底表面且具有厚度3至15nm。上述Cu互連圖案16C填滿上述 通孔14V的部分構成一Cu介層柱塞ι6ν。 數個具有上述構形的測試結構被設於上述矽基材丨j上 的各個區域中(I、π...等等),但是上述互連圖案12c或16c 的寬度於上述範圍内可為各種變化。 12 200929496 此時,於第1B圖所示之測試結構中,一具有厚度6〇nm 的Cu-Mn合金層12M或16M被設於上述障礙金屬膜i2B或 16B與上述Cu互連圖案12C或16C之間,或是上述障礙金屬 膜12B或16B與Cu介層柱塞16V之間。 5 於第1B圖所示的測試結構中’ Cu互連圖案12C藉由金 屬鑲嵌法製程(包括種層形成、電鍍與化學機械拋光(CMP) 法)而形成。Cu互連圖案16C及介層柱塞16V藉由雙重金屬 鑲嵌法製程(包括種層形成、電鍍與CMP法)而形成。更且, 障礙金屬膜12B及16B與Cu-Mn合金層12M及16M藉濺鍍方 10法形成,其中Cu-Mn合金於溫度低於或等於室溫下用作標 把。 第1A圖顯示於上述狀況下藉由使用第1B圖所示之測 試結構的抗應力遷移性的檢查結果。 於第1A圖中,除了Cu-Mn合金層12M及16M未設置並 15作為一參考標準之外,表示為”純Cu"的樣本為具有上述第 1B圖所示結構的樣本。於第1A圖中,縱轴表示測得之缺失 接觸的數目,且數值已經經由上述參考標準樣本而標準化。 於第1A圖中,表示為"cu-〇.2at.%Mn”的樣本顯示,含 有0.2原子百分比之Μη的Cu-Mn合金被用作第丨丑圖所示結 20構中之Cu-Mn合金層12M及16M的事例。表示為,,Cu_〇5 的樣本顯示,含有〇·5原子百分比之1^11的€11^11 合金被用作第1B圖所示結構中之Cu_Mn合金層12M及16M 的事例。表示為"Cu_2at.%Mn"的樣本顯示,含有2原子百分 比之Μη的Cu-Mn合金被用作第丨3圖所示結構中之〇1_河11合 13 200929496 金層12M及16M的事例。 從第1A圖可清楚了解,於設有上述Cu_Mn合金層12M 及16M的事例中’相較於未設置Cu-Mn合金層12M及16M的 事例’缺失接觸發生的數目降至四分之一或是更低。特別 5 是’很清楚地,藉由增加上述Cu-Mn合金層12M及16M中的 Μη濃度,可以進一步地降低缺失接觸發生的數目。 然而,在Cu-Mn合金層12Μ及16Μ設於高熔點障礙金屬 膜12B及16B鄰接處,而且Cu-Mn合金層12M及16M中Μη濃 度被允許增加的事例中,Cii互連圖案12C或16C或Cu介層柱 © 10塞16V含有Μη。因為Cu介層柱塞16V含有Μη,所以於Cu互 連圖案12C或16C或Cu介層柱塞16V中之阻抗值增加時會發 生問題。 ‘ 偶然地,為了於第1B圖所示之互連圖案12c或16C中經 ’ 由電鍍形成良好的銅互連,於電鍍中作為電極的種層(未顯 15不於圖式中的Cu種層或Cu-Mn合金層12M或16M)必須具 有充分的膜厚度,連續層必須形成,且必須展現良好的逐 步覆蓋。然而,當互連槽12T或16T的互連寬度w下降時, ® 形成具有充分膜厚度及良好逐步覆蓋之未顯示於圖式中的 Cu種層或Cu-Mn合金層12M或16M將是非常地困難。特別 20疋’在未顯示於圖式中的Cu種層或Cu-Mn合金層12M或16M 係由濺鍍方法形成的事例中,若互連寬度W成為9〇ηιη或更 少’則互連槽12T或16T側壁部分的膜厚度將會局部地減 少’如此會發生膜厚度的變動。 若Cu種層或Cu-Mn合金層12M或16M的膜厚度在互連 14 200929496 5 10 15 Ο 20 槽12Τ或16Τ側表面部分中局部地減少,則上述未顯示於圖 式中的Cu種層或Cu-Mn合金層12Μ或16Μ中的極小局部薄 膜部分在形成銅互連的初始階段就會溶解,該銅互連經由 其後實施的電娜成為Cu互連圖案12c或16C,而且會發生 下述的問題.亦即,於其後實施熱處理步驟巾,會在對應 於互連槽12T或16Τ側表面部分之未顯示於圖式中的⑽ 層或Cu-Mn合金層12M或16M之局部薄膜部分的地方產生 7F&圖式中^Cu種層或Cu_Mn合金層12M或 聰之極小部分溶解所產生之裂_特徵在於:互連圖案 12C或16C經由電鑛時之由下而雄咖m_up)的填充機制而 被填充,於此時並未見到缺失填充,如第ic圖所示,但是 於實施熱處狀後射產生裂縫,如第糊所*。此現象 的理由據信係’於該極小溶解的地方中,_及障礙金屬 膜12B或之間的黏著係處於不充分的狀態,因此,由於 其後實施的減理使得該等財承受著應力的快速變化。 成在矽基材11上並且被熱處理, ’同時使用各種不同的圖案The low-k臈14 and SiC film 13 of SiOC or the like exposes the above-described Cu interconnection 15 pattern 12C. Moreover, the interconnect trench 12T is filled with the Cu interconnect pattern 12C, and a Ta barrier metal film 12B is interposed between the interconnect pattern 12C and the interconnect trench 12T. The interconnect trench 16T is filled with a Cus connection pattern 16C with a Ta barrier metal film 16B interposed therebetween, and the Ta barrier metal film covers the sidewall surface of the interconnect trench ι6 and the bottom surface of the trench and has a thickness of 3 to 15 nm. The portion of the Cu interconnection pattern 16C filled with the via hole 14V constitutes a Cu via plug ι6ν. a plurality of test structures having the above configuration are disposed in respective regions (I, π, etc.) on the above-mentioned ruthenium substrate 丨j, but the width of the above-mentioned interconnection pattern 12c or 16c may be within the above range Various changes. 12 200929496 At this time, in the test structure shown in FIG. 1B, a Cu-Mn alloy layer 12M or 16M having a thickness of 6 〇 nm is provided on the above barrier metal film i2B or 16B and the above-described Cu interconnection pattern 12C or 16C. Between the above barrier metal film 12B or 16B and the Cu via plunger 16V. 5 In the test structure shown in Fig. 1B, the 'Cu interconnect pattern 12C is formed by a metal damascene process (including seed layer formation, electroplating, and chemical mechanical polishing (CMP)). The Cu interconnect pattern 16C and the via plunger 16V are formed by a dual damascene process including seed layer formation, plating, and CMP. Further, the barrier metal films 12B and 16B and the Cu-Mn alloy layers 12M and 16M are formed by a sputtering method in which a Cu-Mn alloy is used as a standard at a temperature lower than or equal to room temperature. Fig. 1A shows the results of examination of the stress migration resistance of the test structure shown in Fig. 1B by using the above conditions. In Fig. 1A, except that the Cu-Mn alloy layers 12M and 16M are not provided and 15 is used as a reference standard, the sample indicated as "pure Cu" is a sample having the structure shown in Fig. 1B above. In the middle, the vertical axis represents the number of missing contacts measured, and the value has been normalized by the above reference standard sample. In Fig. 1A, a sample expressed as "cu-〇.2at.%Mn" shows 0.2 atom A percentage of the - 的 Cu-Mn alloy is used as an example of the Cu-Mn alloy layers 12M and 16M in the structure of the junction 20 shown in the ugly figure. It is shown that the sample of Cu_〇5 shows that the €11^11 alloy containing 1^11 of 〇·5 atomic percent is used as an example of the Cu_Mn alloy layers 12M and 16M in the structure shown in Fig. 1B. A sample expressed as "Cu_2at.%Mn" shows that a Cu-Mn alloy containing 2 atomic percent of Μη is used as the structure in Fig. 3 〇1_河11合13 200929496 gold layer 12M and 16M case. As is clear from FIG. 1A, in the case where the above-described Cu_Mn alloy layers 12M and 16M are provided, the number of missing contacts is reduced to a quarter or less than the case where the Cu-Mn alloy layers 12M and 16M are not provided. It is lower. In particular, it is clear that the number of occurrences of missing contact can be further reduced by increasing the concentration of Μη in the above Cu-Mn alloy layers 12M and 16M. However, in the case where the Cu-Mn alloy layers 12 and 16 are adjacent to the high-melting-point barrier metal films 12B and 16B, and the Μn concentration in the Cu-Mn alloy layers 12M and 16M is allowed to increase, the Cii interconnection pattern 12C or 16C Or Cu via column © 10 plug 16V containing Μη. Since the Cu via plug 16V contains Μη, problems occur when the impedance value in the Cu interconnection pattern 12C or 16C or the Cu via plug 16V is increased. Occasionally, in order to form a good copper interconnection by electroplating in the interconnection pattern 12c or 16C shown in FIG. 1B, a seed layer as an electrode in electroplating (not showing the Cu species in the figure) The layer or Cu-Mn alloy layer 12M or 16M) must have sufficient film thickness, a continuous layer must be formed, and must exhibit good stepwise coverage. However, when the interconnect width w of the interconnect trench 12T or 16T is decreased, it is very necessary to form a Cu seed layer or a Cu-Mn alloy layer 12M or 16M which is not shown in the drawings with sufficient film thickness and good step coverage. Difficulties. In particular, in the case where the Cu seed layer or the Cu-Mn alloy layer 12M or 16M which is not shown in the drawing is formed by a sputtering method, if the interconnect width W becomes 9〇ηηη or less, the interconnection is The film thickness of the side wall portion of the groove 12T or 16T will be locally reduced 'so that the film thickness variation occurs. If the film thickness of the Cu seed layer or the Cu-Mn alloy layer 12M or 16M is locally reduced in the 12 29 or 16 Τ side surface portion of the interconnect 14 200929496 5 10 15 Ο 20, the above-mentioned Cu seed layer not shown in the drawing Or a very small partial film portion of the Cu-Mn alloy layer 12Μ or 16Μ dissolves in the initial stage of forming the copper interconnection, and the copper interconnection becomes a Cu interconnection pattern 12c or 16C via the subsequent implementation, and occurs The problem that the heat treatment step is subsequently applied to the portion of the (10) layer or the Cu-Mn alloy layer 12M or 16M which is not shown in the drawing corresponding to the side surface portion of the interconnecting groove 12T or 16 Where the film portion is generated, the crack generated by the dissolution of the Cu layer or the Cu_Mn alloy layer 12M or the C-Mn alloy layer 12M in the pattern is characterized in that the interconnection pattern 12C or 16C passes through the electric ore and the m_up The filling mechanism is filled, and no missing filling is seen at this time, as shown in the ic diagram, but after the heat is applied, a crack is generated, such as the first paste*. The reason for this phenomenon is believed to be that in the extremely small dissolved place, the adhesion between the _ and the barrier metal film 12B or between them is in an insufficient state, and therefore, the financial assets are subjected to stress due to the subsequent reduction. Rapid change. Formed on the crucible substrate 11 and heat treated, 'using a variety of different patterns simultaneously

於本發明的基本研究中,本發明的發明人檢查下述事 例中之互連阻抗中的變化,其中參考第⑺圖描述的樣本形 15 200929496 圖所示的關係。 第3圖顯示用於第2圖所示實驗之樣本的概括圖。於第3 圖中,對應於上述元件的元件以與上述相同的元件編號表 示,而且其等的進一步描述將予省略。於第3圖中’為避免 5 圖式複雜之故’於第1B圖所示的上述元件之中’只有互連 圖案16B及障礙金屬膜16B的部分被顯示於圖式中。 第3圖顯示Cu互連圖案16C之寬度W很小之事例(如區 域II所示)的截面圖。 很清楚地,於此事例中,Cu互連圖案16C與夾層絕緣 © 10 膜16之間的接觸面積相對於全部Cu數量(以Cu互連圖案 16C的橫截面積呈現)的比例大於Cu互連圖案16C之寬度W 很大的事例(如區域I所示)。所以,上述第2圖所示之關係, 亦即其中當互連圖案寬度W減少時,互連阻抗增加之速率 . 下降的情形被注意到。吾人判斷在上述Cu互連圖案16C與 I5爽層絕緣膜14或15之間,以及非圖式所示之介層柱塞i6v 與夾層絕緣膜14或15之間的界面區域中發生了某些形式的 化學反應。 〇 第4圖顯示Cu-Mn合金層16M的骐厚度與阻抗之增加速 率之間的關係,該阻抗增加的事例係,於上述第汨圖所示 20之樣本中,互連寬度W被特定為3贡瓜。此處於第4圖中,In the basic study of the present invention, the inventors of the present invention examined changes in the interconnection impedance in the following cases, with reference to the relationship shown in the sample shape 15 200929496 described in the figure (7). Figure 3 shows an overview of the samples used in the experiment shown in Figure 2. In the third drawing, elements corresponding to the above elements are denoted by the same element numbers as those described above, and further description thereof will be omitted. In Fig. 3, the portion of the above-described elements shown in Fig. 1B in which the interconnection pattern 16B and the barrier metal film 16B are shown in Fig. 1 is shown in the drawings. Fig. 3 is a cross-sectional view showing an example in which the width W of the Cu interconnection pattern 16C is small (as shown in the area II). Clearly, in this case, the contact area between the Cu interconnection pattern 16C and the interlayer insulation © 10 film 16 is larger than that of the entire Cu amount (presented by the cross-sectional area of the Cu interconnection pattern 16C) than the Cu interconnection. An example in which the width W of the pattern 16C is large (as shown in the area I). Therefore, the relationship shown in Fig. 2 above, that is, the rate at which the interconnection impedance increases when the width W of the interconnection pattern is decreased. The case of the drop is noted. It has been judged that some of the above-mentioned Cu interconnection patterns 16C and I5 cool insulating film 14 or 15 and the interface region between the interlayer plug i6v and the interlayer insulating film 14 or 15 which are not shown in the drawing have occurred. Form of chemical reaction. Fig. 4 shows the relationship between the thickness of the Cu-Mn alloy layer 16M and the rate of increase of the impedance. The example of the increase in impedance is that in the sample of 20 shown in the above figure, the interconnect width W is specified as 3 Gonggua. This is in Figure 4,

Cu-Mn合金層16M的膜厚度係在上述夾層絕緣㈣的上表 面上測定’亦即’於經CMP方法平垣化形成的平坦表面上 測定。上述阻抗增加速率的參考值(〇_Cu Mn合金層 未設置的事例。更且’於第4圖所示的實驗中,上述第汨 16 200929496 圖所示的樣本也是於400°C的氮大氣下進行熱處理達30分 鐘。 5 ❹ 10 15 ❹ 20 如由第4圖清楚顯示的,Cu-Mn合金層16M含有0.5原 子百分比的Μη,而且當Cu-Mn合金層16M的膜厚度增加 時’ Cu互連圖案16C的阻抗增加的速率幾乎是線性的。此 表示若具有較大膜厚度的Cu-Mn合金層16M被置於Cu互連 圖案16C與障礙金屬膜16B之間,則在上述Cu-Mn合金層 16M中之Μη的影響下,增加了 Cu互連圖案16C的阻抗。 然而,若第4圖所示之關係朝向上述Cu-Mn合金層16M 之膜厚度減少的方向外插(extrapolated) ’則Cu-Mn合金層 16M的膜厚度變為等於約15.5nm。於此事例中,很清楚地, 即使當含有Μη的Cu-Mn合金層16M設於上述Cu互連圖案 16C或Cu介層柱塞16V與Ta障礙金屬膜16B之間,Cu互連圖 案16C的阻抗增加速率為零,亦即,不會發生阻抗增加的現 象。此意味著Μη沒有對於Cu互連圖案16C的阻抗值產生任 何的影響。 結果是’為了了解上述第2圖所示之關係與第4圖所示 之關係的意義,用於實驗的樣本以使用能量消散光譜(EDS) 之掃描傳送式電子顯微鏡(STEM)進行元素分析。 第5A圖顯示基於上述STEM之Cu互連圖案16C的截面 影像。第5B圖顯示朝第5A圖中之深度方向掃描所得之特別 的X光強度分布。 於第5A圖中,”障礙金屬”對應於第1B圖所示樣本中的 Ta障礙金屬膜16B。具有初始膜厚度15.5nm的Cu-Mn合金層 17 200929496 16M形成於障礙金屬上,同時被保持於障礙金屬與Cu互連 圖案16C之間。吾人發現藉由於40(TC的氮大氣下進行上述 熱處理30分鐘,Cu-Mn合金層16M中的猛會被吸收進入cu 互連圖案16C中。更且,吾人發現隨著此現象,障礙金屬膜 5〗6B中的Μη濃度顯著地增加,如第5B圖之EDS圖譜所清楚 顯示者。 此歸因於,由於將上述400。(:之熱處理應用至上述第 1B圖所示之結構中,則上述Cu-Mn合金層16M中實質上所 有的Μη原子會被轉送至障礙金屬膜16B,所以Cu-Mn合金 10層16M轉變為實質上不含Μη的Cu層。更且,此歸因於,在 上述Cu-Mn合金層16M中Μη濃度為0.5原子百分比的事例 中,藉由上述熱處理,實質上膜中所有的Μη原子可被轉送 至Ta障礙金屬膜16Β直到上述Cu-Mn合金層16Μ的膜厚度 變為高達約15.5nm。結果是,Cu互連圖案16C中的Μη濃度 15可被下降至對於互連阻抗無影響的濃度。 轉送至障礙金屬膜16Β的Μη原子,如上所述,形成具 有上述障礙金屬膜16Β的固體溶液。然而,一部分的上述 Μη原子與來自含氧夾層絕緣膜14或16的氧反應而形成厘11 氧化物’該含氧夾層絕緣膜14或16係出現於鄰接上述障礙 20金屬膜16Β之處。此Μη氧化物被置於上述障礙金屬膜16Β 與Cu互連圖案16C之間的界面處的上述障礙金屬膜ΐ6Β的 内部,或障礙金屬膜16B與夾層絕緣膜14或16之間的界面處 的上述障礙金屬膜16B的内部,且被穩定地保持。 上述第4圖及第5A及5B圖所示的結果與上述cu_Mn合 200929496 金層16M係含有0.5原子百分比的Μη及上述Cu-Mn合金層 16M之膜厚度係15nm的事例有關。據信,可以將膜中實質 上所有的Μη原子轉送至障礙金屬膜16B的Cu-Mn合金層 16M的膜厚度,亦即臨界膜厚度,也與上述Cu-Mn合金層 5 16M中的Μη濃度有關。 所以,本發明人測定具有寬度W為3μπι之Cu互連圖案 16C的阻抗增加速率,其中使用具有各種Μη濃度的Cu-Mn 合金層以作為具有第3圖所示結構之樣本中的上述Cu-Mn © 合金層16M。 10 第6圖顯示具有寬度W為3μιη之Cu互連圖案16C之阻抗 增加速率的測定結果。於第6圖中,縱軸表示相對於沒有設 置上述Cu-Mn合金層16M之事例的阻抗增加速率,而橫轴表 示上述Cu-Mn合金層16M的厚度乘以膜中的Μη濃度所得的 數值。此數值對應上述Cu-Mn合金層16Μ中Μη原子的總量。 15 如第6圖所示,當上述Cu-Mn合金層16Μ中Μη原子的總 量增加時,上述Cu互連圖案16C的阻抗增加速率實質上線 ® 性地增加。據信,在阻抗增加速率係零時的Μη原子總量為 在相關Μη濃度下可以轉送至障礙金屬膜16Β的Μη臨界 量。若上述Cu-Mn合金層16Μ中的Μη數量超過此Μη臨界量 2〇 (此後稱作”Μη消耗量”),則Cu-Mn合金層16Μ在熱處理之 後依然存在於上述障礙金屬膜16B上而造成Cu互連圖案 16C之阻抗的增加。 第7圖顯示Μη消耗量(表示為第6圖中之橫軸内插 (intercept))與上述Cu-Mn合金層16Μ中之Μη濃度的關係。 19 200929496 如第7圖所清楚顯示者,該比例性由等式y =15·489χ表 示,其中保持於上述Μη消耗量(y軸)與Cu-Mn合金層16Μ中 的Μη濃度(X軸)之間的斜率為15 489。應該注意的是,第7 圖所示的斜率具有厚度(nm)的尺度。 5 亦即’第7圖所示之關係等式y =15_489x表示出,在The film thickness of the Cu-Mn alloy layer 16M was measured on the upper surface of the above-mentioned interlayer insulating layer (4), i.e., on a flat surface formed by the CMP method. The reference value of the above-mentioned impedance increase rate (an example in which the 〇_Cu Mn alloy layer is not provided. Further, in the experiment shown in Fig. 4, the sample shown in the above-mentioned 汨16 200929496 is also a nitrogen atmosphere at 400 ° C. The heat treatment is performed for 30 minutes. 5 ❹ 10 15 ❹ 20 As clearly shown in Fig. 4, the Cu-Mn alloy layer 16M contains 0.5 atomic percent of Μη, and when the film thickness of the Cu-Mn alloy layer 16M is increased, 'Cu The rate at which the impedance of the interconnection pattern 16C is increased is almost linear. This means that if the Cu-Mn alloy layer 16M having a large film thickness is placed between the Cu interconnection pattern 16C and the barrier metal film 16B, the above Cu- Under the influence of Μη in the Mn alloy layer 16M, the impedance of the Cu interconnection pattern 16C is increased. However, the relationship shown in Fig. 4 is extrapolated toward the direction in which the film thickness of the Cu-Mn alloy layer 16M is reduced. 'The film thickness of the Cu-Mn alloy layer 16M becomes equal to about 15.5 nm. In this case, it is clear that even when the Cu-Mn alloy layer 16M containing Μη is provided in the above-described Cu interconnection pattern 16C or Cu interlayer The impedance of the Cu interconnection pattern 16C between the plunger 16V and the Ta barrier metal film 16B The rate of increase is zero, that is, the phenomenon of impedance increase does not occur. This means that Μη does not have any influence on the impedance value of the Cu interconnection pattern 16C. The result is 'in order to understand the relationship and the 4 The meaning of the relationship shown in the figure, the sample used for the experiment was subjected to elemental analysis using a scanning transmission electron microscope (STEM) using energy dissipative spectroscopy (EDS). Fig. 5A shows the cross section of the Cu interconnection pattern 16C based on the above STEM. Fig. 5B shows a particular X-ray intensity distribution obtained by scanning in the depth direction in Fig. 5A. In Fig. 5A, the "barrier metal" corresponds to the Ta barrier metal film 16B in the sample shown in Fig. 1B. A Cu-Mn alloy layer 17 having an initial film thickness of 15.5 nm is formed on the barrier metal while being held between the barrier metal and the Cu interconnection pattern 16C. It has been found that the above heat treatment is performed by 40 (the nitrogen atmosphere of TC). At 30 minutes, the fierceness in the Cu-Mn alloy layer 16M is absorbed into the cu interconnect pattern 16C. Moreover, it has been found that with this phenomenon, the concentration of Μη in the barrier metal film 5 _6B is remarkably increased, as in 5B. The EDS spectrum is clearly shown. This is attributed to the fact that since the above-mentioned 400 (.: heat treatment is applied to the structure shown in the above FIG. 1B, substantially all of the Μη atoms in the above Cu-Mn alloy layer 16M will It is transferred to the barrier metal film 16B, so the Cu-Mn alloy 10 layer 16M is converted into a Cu layer substantially free of Μη. Moreover, this is attributed to the Μη concentration of 0.5 atomic percentage in the above-mentioned Cu-Mn alloy layer 16M. In the case of the above heat treatment, substantially all of the Μη atoms in the film can be transferred to the Ta barrier metal film 16 Β until the film thickness of the above-described Cu-Mn alloy layer 16 变为 becomes as high as about 15.5 nm. As a result, the 浓度n concentration 15 in the Cu interconnection pattern 16C can be lowered to a concentration which has no influence on the interconnection resistance. The Μη atom transferred to the barrier metal film 16Β, as described above, forms a solid solution having the above-described barrier metal film 16Β. However, a part of the above Μη atoms react with oxygen from the oxygen-containing interlayer insulating film 14 or 16 to form a PCT 11 oxide. The oxygen-containing interlayer insulating film 14 or 16 is present adjacent to the above-mentioned barrier 20 metal film 16 。. This Μ 氧化物 oxide is placed inside the above barrier metal film ΐ 6 处 at the interface between the above barrier metal film 16 Β and the Cu interconnection pattern 16C, or at the interface between the barrier metal film 16B and the interlayer insulating film 14 or 16 The inside of the above barrier metal film 16B is stably held. The results shown in Fig. 4 and Figs. 5A and 5B are related to the above-mentioned cu_Mn combination 200929496. The gold layer 16M contains 0.5 atomic percent of Μη and the Cu-Mn alloy layer 16M has a film thickness of 15 nm. It is believed that substantially all of the Μη atoms in the film can be transferred to the film thickness of the Cu-Mn alloy layer 16M of the barrier metal film 16B, that is, the critical film thickness, and also the Μη concentration in the above-mentioned Cu-Mn alloy layer 5 16M. related. Therefore, the inventors measured the rate of increase in impedance of the Cu interconnection pattern 16C having a width W of 3 μm, in which a Cu-Mn alloy layer having various Μη concentrations was used as the above Cu- in the sample having the structure shown in Fig. 3. Mn © alloy layer 16M. 10 Fig. 6 shows the measurement results of the impedance increase rate of the Cu interconnection pattern 16C having a width W of 3 μm. In Fig. 6, the vertical axis represents the rate of increase in impedance with respect to the case where the above-described Cu-Mn alloy layer 16M is not provided, and the horizontal axis represents the value obtained by multiplying the thickness of the Cu-Mn alloy layer 16M by the concentration of Μη in the film. . This value corresponds to the total amount of Μη atoms in the above-mentioned Cu-Mn alloy layer 16Μ. As shown in Fig. 6, when the total amount of Μη atoms in the above-mentioned Cu-Mn alloy layer 16Μ is increased, the rate of increase in the impedance of the above-described Cu interconnection pattern 16C substantially increases linearly. It is believed that the total amount of Μη atoms at zero impedance increase rate is the Μn threshold that can be transferred to the barrier metal film 16Β at the relevant Μη concentration. If the number of Μn in the above-mentioned Cu-Mn alloy layer 16Μ exceeds the Μn threshold amount 2〇 (hereinafter referred to as “Μη consumption amount”), the Cu—Mn alloy layer 16Μ remains on the barrier metal film 16B after the heat treatment. This causes an increase in the impedance of the Cu interconnection pattern 16C. Fig. 7 shows the relationship between the Μη consumption (indicated as the horizontal axis interpolation in Fig. 6) and the Μn concentration in the above-mentioned Cu-Mn alloy layer 16Μ. 19 200929496 As clearly shown in Fig. 7, the proportionality is represented by the equation y = 15·489 ,, which is maintained at the above Μη consumption (y-axis) and the Μη concentration (X-axis) in the Cu-Mn alloy layer 16Μ. The slope between them is 15 489. It should be noted that the slope shown in Fig. 7 has a dimension of thickness (nm). 5 that is, the relationship equation y = 15_489x shown in Figure 7 indicates that

Cu-Mn合金層16M厚度為15 489mn的事例中,上述Mn消耗 量的增加與膜十的Μη濃度X成比例。更且,其表示出,若 上述Cu-Mn合金層16Μ之平坦表面上的膜厚度特定為 15.489nm或更小,則經由任何]^^濃度下的熱處理,膜中實 10質上所有的Μη原子可被轉送至Ta障礙金屬膜16B。此 15.489nm的厚度與上述基於第4圖所示之關係所估計的 Cu-Mn合金層16M之約15.5nm的臨界膜厚度相一致。 第8圖顯示阻抗增加速率與在使用Ta障礙及Ti障礙之 事例中之Μη消耗量之間的關係。如圖式所示,如第6圖所 15示之臨界Μη消耗量的出現,不僅可在Ta膜被用作上述障礙 金屬膜16B的事例中可觀察到,而且在Ti膜被用作上述障礙 金屬膜16B的事例中也可觀察到。如該圖式所示,Mn消耗 量的差異在實驗誤差範圍内,此實驗誤差範圍以橫軸截線 段的箭頭表示,所以,該兩事例非常地接近。這是由於夾 20層絕緣膜所生之氧氣的數量不會依照形成於夹層絕緣骐上 之膜中之障礙金屬的類型不同而不同。結果是,很清楚地, 上述的結論不限於Ta障礙膜。 於第8圖中,Ta BRM表示的線為第6圖所示的實例,其 中Ta障礙金屬膜被用作障礙金屬膜16B且其顯示(:11_]^11合 200929496 金層16M中Μη濃度被特定為0.5原子百分比的事例。於另一 方面’ Ti BRM表示的線為Ti障礙金屬膜被用作上述障礙金 屬膜16B的實例。於此事例中,上述Cu_Mn合金層16M中Μη 濃度也被特定為相同的〇·5原子百分比。 5 如第8圖所示’在Ti膜也被用作上述障礙金屬膜16Β的 事例中,當Cu-Mn合金層16M中的Μη數量減少時,Cu互連 圖案之阻抗增加速率也減少。然而,很清楚地,Μη的存在 (在Μη數量為〇至約7原子百分比.nm的範圍内)似乎不會 造成阻抗的增加。 10 Μη》農度範圍將參考第9圖所示之Cu-Mn二元系統的相 平衡圖形而描述,第7圖所示之關係可以應用於該Μη濃度 範圍。 如第9圖清楚顯示者,在溫度範圍4〇〇。(:而且就Cu-Mn 合金中的Μη濃度而言組成物範圍最高達3〇原子百分比的 15 事例中,Cu-Mn合金可呈現單一相。然而,若Cu-Mn合金中 的Μη濃度增加至30原子百分比以上,Μη開始沉積而且出現 Cu-Mn合金相及Μη相的兩相狀態。 所以’如第10Α圖所示’第7圖所示之Μη消耗量隨著上 述Cu-Mn合金層16Μ中之Μη濃度而增加的關係,一直到上 20 述Cu-Mn合金層16Μ中之Μη濃度到達約30原子百分比,以 及Μη消耗量之值到達465原子百分比· Nm之最大值的濃度 範圍内都是有效的。但若超過此數值,則在上述最大值為 465原子百分比· nm時,Μη消耗量的值會變為固定。 結果是,如第10Β圖所示,當Cu-Mn合金層16Μ中的Μη 21 200929496 濃度X的範圍最高係約30原子百分比時,在Cu-Mn合金層 16M平坦表面上的最大膜厚度y(其不會引起上述〇1互連圖 案16C之阻抗的增加)為15.489nm或約15nm。在上述Cu-Mn 合金層16M之Μη濃度超過上述約30原子百分比之濃度的 5事例中,最大膜厚度y遵循y =465/χ的雙曲線關係。換言 之’最大膜厚度依循者維持上述Cu-Mn合金層16Μ中之Μη 總量(xxy)為465原子百分比.nm的關係(XXy=465)而減少。 由此可清楚得知,在具有金屬鑲嵌或雙重金屬鑲嵌結 構(如第1B圖所示)的上述Cu互連圖案中,其中形成於夾層 10 絕緣膜中或絕緣膜12或14至16中的凹狀部各自填充了 Cu互 連圖案12C或16C ’且高熔點障礙金屬膜12B及16B與Cu-Mn 合金層12M或16M介於其間。在上述Cu-Mn合金層12M或 16M中之Μη濃度為少於30原子百分比的事例中(例如,在 濃度範圍大於0.2原子百分比且小於30原子百分比(如第6 15 及7圖所示))的事例中’藉由將上述Cu-Mn合金層12Μ或16Μ 之平坦表面上的膜厚度特定為少於15.489nm或約15nm(例 如’在lnm至15nm的範圍内),則上述Cu-Mn合金層12M或 16 Μ中之實質上所有的Μ η原子可被各自地轉送至高熔點障 礙金屬膜12Β或16Β。因此,上述Cu-Mn合金層12Μ或16Μ 2〇 中之Μη原子濃度下降至對於Cu阻抗沒有影響的濃度,而且 Cu互連圖案12C及16C阻抗的增加可以避免。 更且,即使在上述Cu-Mn合金層12M或16M中之Μη原 子濃度X超過約30原子百分比的事例中,藉由在上述Cu-Mn 合金層12M或16M的平坦表面上將膜厚度y(單位為nm)特 200929496 5 ❹ 10 15 鲁 2〇 定為小於或等於y$465/x關係所給定的膜厚度,使得在上述 Cu-Mn合金層12M或16M中之實質上所有的Μη原子可被各 自地轉送至南熔·點障礙金屬膜12Β或16Β,如此Cu互連圖案 12C及16C的阻抗增加就可避免。例如,在上述Cu-Mn合金 層16M含有50原子百分比之Μη的事例中,推薦的是,以使 得在平坦表面上所測定之膜厚度係等於或小於9.3nm的方 式形成上述Cu-Mn合金層16M。在上述Cu-Mn合金層16M含 有80原子百分比之Μη的事例中,推薦的是,以使得在平坦 表面上所測定之膜厚度係等於或小於5.8nm的方式形成上 述Cu-Mn合金層16M。在上述Cu-Mn合金層16M含有100原 子百分比之Μη的事例中,推薦的是,以使得在平坦表面上 所測定之膜厚度係等於或小於4.7nm的方式形成上述 Cu-Mn合金層16M。亦即,在使得在平坦表面上所測定之膜 厚度係等於或小於4.7nm的方式形成上述Cu-Mn合金層16M 的事例中,上述Cu-Mn合金層16M中的Μη濃度可被特定為 超過0原子百分比及等於或小於100原子百分比範圍内的 任何濃度。 第6至8圖係關於具有寬度W為3μπι的Cu互連圖案 be。然而,很清楚地,上述結果可被應用至具有其他互連 寬度或介層柱塞直徑的互連圖案。 如上所述,上述的障礙金屬膜12B及16B並不限於Ta 膜,且可為含有至少一高溶點金屬元素(如Ta、Ti,更且Zr 或Ru)的金屬膜。 上述熱處理步驟不限於400。C之氮大氣下的熱處理,而 23 200929496 是其亦可在溫度l〇(TC至4〇(TC範圍内的鈍氣大氣(如氮或 Ar)下執行熱處理。 第11圖顯示一種典型上獲得自下述事例的結構,其中 在上述第1B圖所示之結構中,形成一 Μη濃度範圍係介於 5 〇·2原子百分比至30原子百分比之間且膜厚度係15nm的In the case where the thickness of the Cu-Mn alloy layer 16M is 15 489 mn, the increase in the Mn consumption is proportional to the Μn concentration X of the film 10. Further, it is shown that if the film thickness on the flat surface of the above-mentioned Cu-Mn alloy layer 16 is specifically 15.489 nm or less, all the Μ in the film is subjected to heat treatment at any concentration. The atoms can be transferred to the Ta barrier metal film 16B. The thickness of this 15.489 nm coincides with the critical film thickness of about 15.5 nm of the Cu-Mn alloy layer 16M estimated based on the relationship shown in Fig. 4 above. Fig. 8 shows the relationship between the rate of increase in impedance and the amount of Μ consumption in the case of using Ta barrier and Ti barrier. As shown in the figure, the occurrence of the critical Μ consumption shown in Fig. 6 of Fig. 6 can be observed not only in the case where the Ta film is used as the above-described barrier metal film 16B, but also in the Ti film as the above barrier. It can also be observed in the case of the metal film 16B. As shown in the figure, the difference in Mn consumption is within the experimental error range, and the experimental error range is indicated by the arrow of the horizontal axis section, so the two cases are very close. This is because the amount of oxygen generated by sandwiching the 20-layer insulating film does not vary depending on the type of barrier metal formed in the film on the interlayer insulating tape. As a result, it is clear that the above conclusion is not limited to the Ta barrier film. In Fig. 8, the line indicated by Ta BRM is an example shown in Fig. 6, in which a Ta barrier metal film is used as the barrier metal film 16B and it is shown that (?11_]^11 and 200929496 gold layer 16M Specifically, a case of 0.5 atomic percent. On the other hand, a line represented by Ti BRM is a Ti barrier metal film which is used as an example of the above barrier metal film 16B. In this case, the concentration of Μη in the above Cu_Mn alloy layer 16M is also specified. It is the same 〇·5 atomic percentage. 5 As shown in Fig. 8, in the case where the Ti film is also used as the above-mentioned barrier metal film 16Β, when the number of Μn in the Cu-Mn alloy layer 16M is decreased, Cu interconnection The rate of increase in impedance of the pattern is also reduced. However, it is clear that the presence of Μη (in the range of Μη to 77 atom%.nm) does not appear to cause an increase in impedance. 10 Μη》 The phase equilibrium diagram of the Cu-Mn binary system shown in Fig. 9 is described, and the relationship shown in Fig. 7 can be applied to the Μη concentration range. As clearly shown in Fig. 9, the temperature range is 4 〇〇. : and composition of the Μη concentration in the Cu-Mn alloy Among the 15 cases with a range of up to 3 atomic percent, the Cu-Mn alloy can exhibit a single phase. However, if the concentration of Μη in the Cu-Mn alloy is increased to more than 30 atomic percent, Μη begins to deposit and the Cu-Mn alloy phase appears. The two-phase state of the Μη phase. Therefore, as shown in Fig. 10, the relationship between the consumption of Μη shown in Fig. 7 increases with the concentration of Μn in the above-mentioned Cu-Mn alloy layer 16Μ, until the above-mentioned Cu- It is effective that the concentration of Μ in the Mn alloy layer 16 到达 reaches about 30 atomic percent, and the value of Μ η consumption reaches a maximum value of 465 atomic %·Nm. However, if the value exceeds this value, the maximum value is At 465 atomic percent·nm, the value of Μη consumption becomes fixed. As a result, as shown in Fig. 10, when the range of Μη 21 200929496 concentration X in the Cu-Mn alloy layer 16Μ is the highest at about 30 atomic percent. The maximum film thickness y on the flat surface of the Cu-Mn alloy layer 16M (which does not cause an increase in the impedance of the above-described 〇1 interconnect pattern 16C) is 15.489 nm or about 15 nm. Μη in the above-mentioned Cu-Mn alloy layer 16M Concentration above about 30 atoms above In the case of the concentration ratio of 5, the maximum film thickness y follows the hyperbolic relationship of y = 465 / 。. In other words, the maximum film thickness continuation maintains the total amount of Μ η (xxy) in the above-mentioned Cu-Mn alloy layer 16 为 is 465 atoms. It is clear from the relationship of the percentage .nm (XXy = 465). It can be clearly seen that in the above-described Cu interconnection pattern having a damascene or dual damascene structure (as shown in FIG. 1B), the interlayer 10 is formed therein. The concave portions in the insulating film or in the insulating film 12 or 14 to 16 are each filled with the Cu interconnection pattern 12C or 16C' and the high melting point barrier metal films 12B and 16B and the Cu-Mn alloy layer 12M or 16M are interposed therebetween. In the above-mentioned Cu-Mn alloy layer 12M or 16M, the concentration of Μη is less than 30 atomic percent (for example, in a concentration range of more than 0.2 atomic percent and less than 30 atomic percent (as shown in Figures 6 and 7)) In the case of the above-mentioned Cu-Mn alloy by making the film thickness on the flat surface of the above-mentioned Cu-Mn alloy layer 12 Μ or 16 特定 specific to less than 15.489 nm or about 15 nm (for example, 'in the range of 1 nm to 15 nm) Substantially all of the η η atoms in the layer 12M or 16 可 can be transferred to the high melting point barrier metal film 12 Β or 16 各自, respectively. Therefore, the concentration of Μn atoms in the above-mentioned Cu-Mn alloy layer 12 Μ or 16 Μ 2 下降 is lowered to a concentration which does not affect the Cu resistance, and an increase in the impedance of the Cu interconnection patterns 12C and 16C can be avoided. Further, even in the case where the Μn atomic concentration X in the above Cu-Mn alloy layer 12M or 16M exceeds about 30 atomic percent, the film thickness y is made on the flat surface of the above-described Cu-Mn alloy layer 12M or 16M ( The unit is nm) special 200929496 5 ❹ 10 15 Lu 2 is determined to be less than or equal to the film thickness given by y$465/x, so that substantially all of the Μη atoms in the above Cu-Mn alloy layer 12M or 16M can be Each of them is transferred to the south melting point barrier metal film 12A or 16Β, so that the impedance increase of the Cu interconnection patterns 12C and 16C can be avoided. For example, in the case where the above Cu-Mn alloy layer 16M contains 50 atomic percent of Μη, it is recommended to form the above Cu-Mn alloy layer in such a manner that the film thickness measured on the flat surface is equal to or less than 9.3 nm. 16M. In the case where the above Cu-Mn alloy layer 16M contains 80 atomic percent Μη, it is recommended that the above-described Cu-Mn alloy layer 16M be formed in such a manner that the film thickness measured on the flat surface is 5.8 nm or less. In the case where the above Cu-Mn alloy layer 16M contains 100% atomic percentage η, it is recommended to form the above-described Cu-Mn alloy layer 16M in such a manner that the film thickness measured on the flat surface is 4.7 nm or less. That is, in the case where the above-described Cu-Mn alloy layer 16M is formed in such a manner that the film thickness measured on the flat surface is equal to or less than 4.7 nm, the Μn concentration in the above-described Cu-Mn alloy layer 16M can be specified to exceed 0 atomic percentage and any concentration within the range of 100 atomic percent or less. Figures 6 to 8 relate to a Cu interconnection pattern be having a width W of 3 μm. However, it is clear that the above results can be applied to interconnect patterns having other interconnect widths or via plug diameters. As described above, the barrier metal films 12B and 16B described above are not limited to the Ta film, and may be a metal film containing at least one high melting point metal element such as Ta, Ti, and more Zr or Ru. The above heat treatment step is not limited to 400. Heat treatment under a nitrogen atmosphere of C, and 23 200929496 is that it can also perform heat treatment at a temperature of 1 TC (TC to 4 〇 (in the range of TC, such as nitrogen or Ar). Figure 11 shows a typical obtained From the structure of the following example, in the structure shown in the above FIG. 1B, a concentration range of Μη is between 5 〇·2 atom% and 30 atom% and the film thickness is 15 nm.

Cu-Mn合金層16M,而且所得的結構在4〇〇°C氮大氣下進行 熱處理。於第11圖中,上述元件與先前已說明者以相同的 元件編號表示且其等之進一步解釋將予省略。 於第11圖中,就上述Cu-Mn合金層12M及16M而言,由 10 於上述熱處理,上述Cu-Mn合金層12M及16M中之實質上所 有的Μη原子被各自地轉送至Ta障礙金屬膜12b及16B,Μη 濃度已經下降至對於阻抗沒有影響的程度。更且,由於此 種Μη的去除,隨著上述Cu互連圖案12C及16C,Cu-Mn合金 層16M首先形成的區域已經被cu膜12C1及16C1取代。 15 然而,如第11圖所示’將氧原子結合至Μη原子而形成 的氧化物薄層120χ及16〇χ依然在首先形成Cu-Mn合金層 12M及16M之表面部分上。上述(^互連圖案12c及16C被分 隔為其中Cu-Mn合金層12M及16M首先呈現的上述區域 12cl及16cl,以及其中Cu互連圖案12C及16C首先呈現的區 20 域 12c2 及 16c2。 第12圖為顯示Cu、Μη及氧原子分布的第二離子質譜儀 (SIMS)的圖譜。於此圖式中,圖譜的決定係關於在熱處理 之後之第11圖所示的Cu互連圖案12〇其中包括Cu-Mn合金 層12M首先呈現的區域。 200929496 如第12圖所清楚顯示者,達到102〇原子/cm3之高濃度 氧可在Cu-Mn合金層12M首先呈現之表面部分觀察到,而且 隨著此等氧?辰度,Μη濃度也發生在相同的位置。 第13Α圖顯示關於第1Β圖所示結構的狀態,該狀態係 5在Ta障礙金屬膜12Β形成於互連槽i2T之後,進一步形成 Cu-Mn合金層12M’而且其經由例如單一晶圓製程設備的真 空轉送腔被轉送至Cu膜形成腔。 第13B圖顯示關於第1B圖所示結構的狀態,該狀態係 在Ta障礙金屬膜16B形成於互連槽16T與通孔14V中之後, 10 進一步形成Cu-Mn合金層16M’而且其經由例如單一晶圓製 程設備的真空轉送腔被轉送至Cu膜形成腔。 參看第13A及13B圖。一般而言,氧無法從單一晶圓製 程設備的真空轉送腔中完全的驅出,即使在真空下亦然, 仍有顯著濃度的氧操作性地被包含於真空大氣中。所以, 15 大氣中的氧為上述Cu-Mn合金層12M及16M的表面吸收,且 與Cu-Mn合金層12M及16M中的個別Μη原子反應。結果 是’上述Μη氧化物薄層120χ及160χ被形成於上述表面上, 且各自以對應上述Cu-Mn合金層之膜厚度的距離與障礙金 屬膜12B及16B的表面相隔。如第12圖清楚顯示者,即使當 20 上述第13A及13B圖所示的凹狀部各自地被Cu互連圖案12C 及16C填充,而且其後實施熱處理,上述Μη氧化物層120x 及160χ依然維持在原始位置。 亦即,Cu互連圖案12C及16C中Μη氧化物薄層120χ及 16〇χ的出現,以及與障礙金屬膜12Β及16Β表面各自離開一 25 200929496 段距離,顯示出製程的清楚紀錄,其中Cu-Mn合金層12M 及16M先形成於障礙金屬膜12B及16B上,接著,上述Cu-Mn 合金層12M及16M中的Μη原子各自被轉送至障礙金屬膜 12Β及 16Β。 5 於上述實驗中,膜厚度約6nm的Ta膜形成為上述障礙金The Cu-Mn alloy layer was 16M, and the resultant structure was heat-treated under a nitrogen atmosphere of 4 °C. In the eleventh embodiment, the above-described elements are denoted by the same component numbers as those previously described and their further explanation will be omitted. In the above-mentioned Cu-Mn alloy layers 12M and 16M, substantially all of the Μη atoms in the Cu-Mn alloy layers 12M and 16M are transferred to the Ta barrier metal by the above heat treatment. At the films 12b and 16B, the Μη concentration has dropped to such an extent that it has no effect on the impedance. Further, due to the removal of such Μη, with the above-described Cu interconnection patterns 12C and 16C, the region where the Cu-Mn alloy layer 16M is first formed has been replaced by the cu films 12C1 and 16C1. 15 However, as shown in Fig. 11, the oxide thin layers 120χ and 16〇χ formed by bonding oxygen atoms to the Μη atoms are still formed on the surface portions of the Cu-Mn alloy layers 12M and 16M first. The above-mentioned (^ interconnection patterns 12c and 16C are partitioned into the above-described regions 12cl and 16cl in which the Cu-Mn alloy layers 12M and 16M are first presented, and the regions 2012 and 12c2 in which the Cu interconnection patterns 12C and 16C are first presented. Figure 12 is a map of a second ion mass spectrometer (SIMS) showing Cu, Μη, and oxygen atom distribution. In this figure, the pattern is determined by the Cu interconnection pattern shown in Fig. 11 after heat treatment. This includes the region in which the Cu-Mn alloy layer 12M first appears. 200929496 As clearly shown in Fig. 12, a high concentration of oxygen reaching 102 Å atoms/cm3 can be observed in the surface portion first exhibited by the Cu-Mn alloy layer 12M, and With the oxygen concentration, the Μη concentration also occurs at the same position. Fig. 13 is a view showing the state of the structure shown in Fig. 1, which is formed after the Ta barrier metal film 12 is formed in the interconnection groove i2T, The Cu-Mn alloy layer 12M' is further formed and transferred to the Cu film forming chamber via a vacuum transfer chamber such as a single wafer processing apparatus. Fig. 13B shows the state of the structure shown in Fig. 1B, which is in the Ta barrier The metal film 16B is formed on After the trench 16T and the via 14V, 10 further forms a Cu-Mn alloy layer 16M' and is transferred to the Cu film forming chamber via a vacuum transfer chamber such as a single wafer processing apparatus. See Figures 13A and 13B. Oxygen cannot be completely driven out of the vacuum transfer chamber of a single wafer processing equipment. Even under vacuum, a significant concentration of oxygen is operatively contained in the vacuum atmosphere. Therefore, 15 atmosphere oxygen Absorbing the surface of the Cu-Mn alloy layers 12M and 16M and reacting with the respective Μη atoms in the Cu-Mn alloy layers 12M and 16M. As a result, the above-mentioned Μn oxide thin layers 120 χ and 160 χ are formed on the surface, And each of them is separated from the surfaces of the barrier metal films 12B and 16B by a distance corresponding to the film thickness of the Cu-Mn alloy layer. As clearly shown in Fig. 12, even when the concave portions shown in Figs. 13A and 13B are respectively 20 The ground is filled with Cu interconnection patterns 12C and 16C, and thereafter heat treatment is performed, and the above-mentioned Μn oxide layers 120x and 160 χ are maintained at the original positions. That is, the NMOS oxide thin layers 120 χ and 16 in the Cu interconnection patterns 12C and 16C. Awkward Now, and the distance between the barrier film 12 and the 16 Β surface of each of the barriers 25 and 29 496, respectively, shows a clear record of the process, in which the Cu-Mn alloy layers 12M and 16M are first formed on the barrier metal films 12B and 16B, and then, the above Cu The Μη atoms in the -Mn alloy layers 12M and 16M are each transferred to the barrier metal film 12Β and 16Β. 5 In the above experiment, a Ta film having a film thickness of about 6 nm was formed as the above barrier gold.

屬膜12B及16B。當上述障礙金屬膜12B及16B的膜厚度至少 在3nm至15nm範圍内時,經由上述機制可有效地操作以將 Μη原子從Cu-Mn合金層12M及16M移除至障礙金屬膜12B 及16B。 ❹ 10 第14圖為一種圖形,其中與具有第11圖所示結構之樣 本有關的結果(圖式中的”本發明”)被加入第1A圖所示的圖 形中。於第14圖中,"本發明"樣本為在上述Cu_Mn合金層 _ 12M及16M中含有2原子百分比之Μη之事例的樣本。 . 如第14圖清楚顯示的,由於應力遷移所造成的破裂藉 15 由第11圖所示的構形可被有效地降低。 第15圖顯示事例中應力改變相對於熱處理時間的圖 形,該事例為由電鍍方法形成的銅鍍膜在溫度^^匚、12〇 〇 、100°C及80°c下進行熱處理。於第15圖中,藉由測定 周圍溫度下晶圓的麵曲決定應力的改變。 20 如第15圖清楚顯不的,由於熱處理發生銅鍍膜應力的 改變,但是應力改變隨著時間而減少,如此膜被穩定化。 如此的理由據信是Cu錢骐中Cu晶粒的生長。如第15圖所 示之關係所清楚顯示的,為了達成因應力緩和而穩定化晶 粒的目標,至少80°C或更高的熱處理溫度,特別是12〇。匸 26 200929496 或更高的熱處理溫度是必要的,而且處理時間必須為60秒 以上’更好為90秒以上。從半導體裝置生產量的觀點而 言,短時間内完成熱處理是所欲的。很清楚的,對於在溫 度100°C以上實施熱處理的事例,熱處理時間250秒係良好 5 的。從另一方面而言,若溫度為8(TC以下,不可能在現實 的時間内實現所欲的膜穩定化。 第16圖顯示在互連圖案12C之CMP步驟(如第1D圖所 示)之後的數個缺陷的檢查結果,以及由於第1B圖所示之測 ® 試結構之應力遷移而來的數個缺陷的檢查結果,該第1B圖 10 的事例為第1B圖所示樣本中的Cu-Mn合金層12M及16M含 有任意濃度的Μη ’且經由電鍍填充Cu層,在溫度15(TC、 100°C及25°C下執行熱處理(實驗中的在"25。(:,,,實際上沒 有實施熱處理)’及以CMP方法除去多餘的Cu層而獲得互連 圖案12C的結果。 15 如第16圖清楚顯示的’當熱處理溫度降低時可以減少 CMP步驟之後的數個缺陷。例如,很清楚地,熱處理溫度 ® 為150°(:之事例中的缺陷,於當熱處理溫度為ι〇〇·χ時,可 被降低30%或更多,而於熱處理溫度為12〇。(:時,可被降 低20%或更多。 20 從另一方面而言’關於抗應力遷移性,在150。C與100 。(:熱處理的樣本之間沒有觀察到大的差異,但在較低溫度 (亦即在100°C附近)之側邊上觀察到稍微的改善。很清楚 地’只有在沒有實施熱處理的事例中,抗應力遷移性才會 被嚴重地破壞。 27 200929496 如上所述,由第16圖所示的結果得知,在第1β圖所示 樣本中之Cu-Mn合金層12M及16M含有任何濃度iMn的事 例中’抗應力遷移性可被猶微地改善,且於互連圖宰12C 及16C經由Cu層電鑛填充之後,藉著於溫度範圍8〇。匸至 5 120 c之間執行熱處理’來自種層局部溶解的缺陷可被降低 20%或更多。 第一實施例 第17A圖至第17P圖顯示依據本發明第一實施例之使 用雙重金屬鑲嵌法製程以形成多層互連結構之步驟的圖 〇 10 式。 如第17A圖所示,對應預定的互連圖案之互連槽22T形 成於設於半導體基材21上的絕緣膜22上,該半導體基材21 上備置有電晶體及鶴栓(其等未顯示於圖式中)。更且,於上 · 述絕緣膜22上,形狀上符合上述互連槽22τ之橫截面形狀的 15障礙金屬膜22Β藉由濺鍍方法、原子層沉積(ALD)方法或類 似方法而形成,含有至少一高熔點金屬元素(例如Ta、Ti、The membranes 12B and 16B. When the film thicknesses of the barrier metal films 12B and 16B described above are at least in the range of 3 nm to 15 nm, the above mechanism can be effectively operated to remove the Μη atoms from the Cu-Mn alloy layers 12M and 16M to the barrier metal films 12B and 16B. ❹ 10 Fig. 14 is a diagram in which the result relating to the sample having the structure shown in Fig. 11 (the "invention" in the drawing) is added to the pattern shown in Fig. 1A. In Fig. 14, the sample of the present invention is a sample containing 2 atomic percent of Μη in the above Cu_Mn alloy layers _ 12M and 16M. As clearly shown in Fig. 14, the crack due to stress migration can be effectively reduced by the configuration shown in Fig. 11. Fig. 15 is a view showing the pattern of the stress change with respect to the heat treatment time in the case where the copper plating film formed by the plating method was heat-treated at a temperature of 120 ° C, 100 ° C and 80 ° C. In Figure 15, the change in stress is determined by measuring the surface curvature of the wafer at ambient temperature. 20 As clearly shown in Figure 15, the stress of the copper coating changes due to heat treatment, but the stress change decreases with time, and the film is stabilized. Such a reason is believed to be the growth of Cu grains in Cu. As clearly shown in the relationship shown in Fig. 15, in order to achieve the goal of stabilizing the crystal grains due to stress relaxation, a heat treatment temperature of at least 80 ° C or higher, particularly 12 Å.匸 26 200929496 or higher heat treatment temperature is necessary, and the treatment time must be 60 seconds or more' more preferably 90 seconds or more. From the viewpoint of the throughput of the semiconductor device, it is desirable to complete the heat treatment in a short time. It is clear that for the case of performing heat treatment at a temperature of 100 ° C or more, the heat treatment time is good for 250 seconds. On the other hand, if the temperature is 8 (TC or less, it is impossible to achieve desired film stabilization in a realistic time. Fig. 16 shows the CMP step in the interconnection pattern 12C (as shown in Fig. 1D) The results of the inspection of several defects and the results of the inspection of several defects due to the stress migration of the test structure shown in Fig. 1B, the case of Fig. 1B is the sample shown in Fig. 1B. The Cu-Mn alloy layers 12M and 16M contain Μη′ of any concentration and are filled with Cu layer by electroplating, and heat treatment is performed at a temperature of 15 (TC, 100 ° C, and 25 ° C (in the experiment, "25. (:,, The heat treatment is not actually performed) and the result of removing the excess Cu layer by the CMP method to obtain the interconnect pattern 12C. 15 As clearly shown in Fig. 16, 'the number of defects after the CMP step can be reduced when the heat treatment temperature is lowered. For example, it is clear that the heat treatment temperature is 150° (the defect in the case, when the heat treatment temperature is ι〇〇·χ, it can be reduced by 30% or more, and the heat treatment temperature is 12〇. : When it is reduced by 20% or more. 20 On the other hand 'With regard to stress migration resistance, at 150 ° C and 100. (: no major difference was observed between the heat treated samples, but slightly observed at the lower temperature (ie near 100 ° C) side Improvement. It is clear that 'the stress migration resistance will be severely damaged only in the case where heat treatment is not performed. 27 200929496 As described above, as shown in the figure of Fig. 16, it is shown in the first In the case where the Cu-Mn alloy layers 12M and 16M in the sample contain any concentration of iMn, the 'stress-resistant mobility can be improved semi-finished, and after the interconnection diagrams 12C and 16C are filled through the Cu layer of electric ore, The temperature range is 8 〇. The heat treatment is performed between 匸 and 5 120 c. The defect from the local dissolution of the seed layer can be reduced by 20% or more. The first embodiment 17A to 17P show the first embodiment according to the present invention. The method of using the dual damascene process to form the multilayer interconnection structure is as shown in Fig. 17A, the interconnection trench 22T corresponding to the predetermined interconnection pattern is formed on the insulating layer provided on the semiconductor substrate 21. On the film 22, the semiconductor substrate 21 is placed There are a transistor and a crane plug (which are not shown in the drawings). Further, on the insulating film 22, a 15 barrier metal film 22 which conforms to the cross-sectional shape of the above-mentioned interconnecting groove 22τ is splashed by Formed by a plating method, an atomic layer deposition (ALD) method, or the like, containing at least one high melting point metal element (eg, Ta, Ti,

Zr或Ru)的障礙金屬膜22B覆蓋上述互連槽22τ的側壁表面 © 與底表面,且具有1至15nm的膜厚度。上述障礙金屬膜22Β 不限於金屬膜’除了含有至少一選自於由Ta、Ti、Zl^Ru 20所組成之群組的金屬元素的金屬膜之外,障礙金屬膜22B 可以是TaN、TiN或類似物的導電金屬氮化物膜。 如第17B圖所示,具有形狀上符合上述互連槽22T橫截 面形狀且含Μη的Cu-Mn合金層22Μ藉濺鍍方法形成於第 17A圖所示之上述障礙金屬膜22B上。其中,例如使用Cu-Mn 28 200929496 5 ❹ 10 15 φ 20 合金作為標把,於10-1 Pa的Ar大氣中,且基材溫度低於或 等於室溫,同時輸入10 kW的電漿電力。此時,在上述Cu-Mn 合金層22M中Μη濃度為約30原子百分比或更少(例如介於 0.2原子百分比及30原子百分比之間)的事例中,上述Cu-Mn 合金層22M在平坦表面上形成為具有約15nm或更少的膜厚 度(例如介於1至15nm的範圍内)。從另一方面而言,在上述 Cu-Mn合金層22M中之Μη濃度超過30原子百分比的事例 中,形成上述Cu-Mn合金層22Μ使得其在平坦表面上的膜厚 度變為小於或等於由等式y=465/x所得的膜厚度y,其中x 代表上述Cu-Mn合金層22M中的Μη原子濃度。 如第17C圖所示,形狀符合上述互連槽22Τ橫截面形狀 的Cii膜22C1藉由例如濺鍍方法或CVD方法於上述第17Β圖 所示的結構上形成為一電鍍種層以具有約4〇nm的膜厚度。 如第17D圖所示’ Cu膜22C2藉由使用上述Cu膜22C1作 為電鍍種層而形成於上述第17C圖所示的結構上,且以此種 方式來填充上述互連槽22T。更且,如第ΠΕ圖所示,上述 第17D圖所示的結構藉CMp方法拋光直到上述絕緣膜22的 表面被暴露,如此得到一種結構,其中上述的互連槽22T 中填滿了 Cu互連圖案22C。 如第17F圖所示,含有siC的蝕刻停止膜23形成於第口 圖所不結構上以覆蓋上述Cii互連圖案22C且具有1〇至 lOOnm的膜厚度。此種蝕刻停止膜23的膜形成典型上在溫度 400 C下實施。因此,構成上述€11互連圖案22c的上述 膜22C1及Cu膜22C2融合且形成為單一 (^膜。藉由於此時實 29 200929496 施熱處理’上述Cu-Mn合金層22M中的Μη原子被轉送入上 述障礙金屬膜22Β中。隨著此種情形,於上述Cu互連圖案 22C中,原始的Cu-Mn合金層22M消失。然而,Μη氧化物薄 層形成在對應於原始Cu-Mn合金層22Μ之表面的位置,且以 5 對應於原始Cu-Mn合金層82M之膜厚度的距離與上述障礙 金屬膜22B的表面分隔,如第17F圖的虛線220x所示。因 此’上述Cu互連圖案22C形成自區域22cl及區域22c2,其中 區域22cl存在有原始的cu-Mn合金層22M,而區域22c2存在 有原始的Cu膜22C1及22C2。 ® 10 如第17G圖所示,以例如電漿CVD方法將具有厚度1〇〇 至300nm的夹層絕緣膜24,由SiC或SiN膜組成且具有厚度 10至lOOnm的蝕刻停止膜25 ’及具有厚度1〇〇至3〇〇nm的夾 層絕緣膜26接續地形成在上述第17F圖所示的結構上。更 · 且,用以暴露上述蝕刻停止膜25的互連槽26T藉由乾蝕刻製 15程形成於上述夾層絕緣膜26中以具有所欲的寬度。上述夾 層絕緣膜24及26可為電漿CVD方法形成的矽氧化物膜,電 聚CVD方法係使用上述TE〇s作為未加工材料,或者上述 © 夾層絕緣膜24及26可為藉由電漿CVD方法或塗覆方法形成 之具有相對介電常數3或更少的有機或無機絕緣膜。例如, 2〇即使當註冊商標為SiLK的有機聚合物膜被用作上述夾層絕 緣膜24及26時’因為來自蝕刻或相似過程的損壞,所以這 些膜含有實質數量的氧(濕氣)。 如第ΠΗ圖所示’對應於預定通孔的開口部分25V形成 ;暴露在上述互連槽26T的钱刻停止膜25中。更且,如第pi 30 200929496 圖所示,藉著使用上述_停止膜25作為硬f遮罩及以可 暴露上述㈣停止膜23的方式,使得通孔24v形成於上述夹 層絕緣膜24中。 5 10 15 ❹ 20 如第m圖所示,在上述通孔24V底部的上賴刻停止 膜23被移除以暴露Cu互連圖案22(:。其後,如第17K圖所 示,在上述夾層絕緣膜26上,含有Ta或乃且其形狀符合上 述互連槽26T與通孔24V之橫截面形狀的障礙金屬膜26B藉 由濺鍍方法或ALD方法形成,使得其可連續地覆蓋上述互 連槽26T的側壁表面與底表面以及上述通孔24v的側壁表 面與底表面且具有約1至15nm的膜厚度。上述障礙金屬膜 26B不限於金屬膜,除了含有至少一選自於由Ta、Ti Zr 及Ru所組成之群組的金屬元素的金屬膜之外,障礙金屬膜 26B可以是TaN、TiN或類似物的導電金屬氮化物膜。 如第17L圖所示’形狀符合上述互連槽26T與通孔24V 橫截面形狀的Cu-Mn合金層26 Μ藉由濺鑛方法形成於上述 第17Κ圖所示結構上以覆蓋上述障礙金屬膜26Β且具有約1 至15nm的膜厚度。 如第17M圖所示,形狀符合上述互連槽26T與通孔24V 橫截面形狀的Cu層26C1藉濺鍍方法或CVD方法形成在上 述第17L圖所示的結構上以覆蓋上述Cu-Mn合金層26M且 具有25至65nm的膜厚度。如第17N圖所示,Cu層26C2藉電 鍍方法形成於上述第17M圖所示的結構上以填充上述互連 槽26T及通孔24V,該電鍍方法係使用上述Cu層26C1作為電 鍍種層。 31 200929496 如第170圖所示’於上述夾層絕緣膜26上的上述Cu層 26C1及26C2、Cu-Mn合金層、障礙金屬膜26B藉CMP拋光 及移除直到上述夾層絕緣膜26表面被暴露。如第17P圖所 示’含有SiN膜或SiC膜的蓋層藉由典型上在基材溫度4〇〇。 5 C下實施的電漿CVD方法而形成在上述第170圖所示的結 構上。 於上述互連槽26T與通孔24V中,上述Cu層26C1及 26C2被伴隨著上述蓋層27形成的熱融合,而且形成為單一 Cu互連圖案26C或從其連續地延伸的Cu介層柱塞26V。 © 10 更且,藉著伴隨上述蓋層27形成而生的熱,上述Cu-Mn 合金層26M中的Μη原子被轉送至上述障礙金屬膜26B,而 且以Μ η氧化物的形式穩定地沉積,其中Μ η氧化物的氧係來 自上述夾層絕緣膜24及26與蝕刻停止膜23及25,該蝕刻停 ' 止膜23及25係位於上述障礙金屬膜26Β中,或位於上述障礙 15 金屬膜26Β與Cu互連圖案26C或Cu介層柱塞26V之間的界 面處’或上述障礙金屬膜26B與夾層絕緣膜24或26之間的界 面處,或上述障礙金屬膜26B及蝕刻停止膜23或25之間的界 〇 面處。 在缺陷出現於上述障礙金屬膜26B中的事例,此種缺陷 20 藉由沉積的Μη氧化物可自我消除。 隨著如上所述之上述Cu-Mn合金層26Μ中的Μη原子轉 送至上述障礙金屬膜26Β,對應於氧化物層的Μη氧化物層 260χ形成在對應原始Cu-Mn金屬合金層26Μ之表面的位 置,而且以對應原始Cu-Mn合金層26M之膜厚度的距離與上 32 200929496 5 ❹ 10 15 ❹ 20 述障礙金屬膜26B的表面相隔,其中該氧化物層形成在上述 第17 L圖所示步驟中之Cu-Mn合金層26M之表面上。因此, 如第17P圖所示,上述Cu互連圖案26C包括區域26cl中形成 的Cu層與區域26c2中形成的Cu層,其中區域26cl中存在有 原始的Cu-Mn合金層26M,而區域26c2中存在有原始的(:11 層26C1及26C2。 於本發明中,在備置有電晶體與鎢栓的半導體基材(例 如矽基材)上重複上述步驟,藉此,可以生產如第18圖所示 的半導體裝置40。 如第18圖所示,在石夕基材41上,元件區域41A藉著以元 件分隔結構411分隔而得以確保。閘極電極43A、43B及43C 設於上述矽基材41上,且各自地具有閘極絕緣膜42A、42B 及42介於其等與上述元件區域41A之間。 於上述元件區域41A之上述矽基材41中,p-型或n-型擴 散區域41a、41b及41c設於上述閘極電極43Α、43Β及43C附 近。 上述閘極電極43A、43B及43C上各自地覆蓋有由SiON 或相似物組成的絕緣膜44A、44B及44C。更且,由矽氧化 物膜或相似物組成的絕緣膜44以覆蓋上述閘極電極43A至 43C的方式設於上述矽基材41上,且各自地具有上述絕緣膜 44A至44C介於其間。暴露上述擴散區域41B的通孔44VI及 暴露上述擴散區域41c的通孔44V2設於上述絕緣膜44中。這 些通孔44V1及44V2的侧壁表面與底表面係被例如TiN組成 之障礙金屬膜46B1及46B2連續地覆蓋,而且上述通孔44V1 33 200929496 及44V2各自地為鎢46V1及46V2填充。 由無機或有機絕緣膜組成且包括多孔膜的夾層絕緣膜 46設於上述絕緣膜44上,且由siN或sic組成的蝕刻停止膜 45介於其間。於上述夾層絕緣膜46中,互連槽46T1及46T2 5 沿著預定的互連圖案設置。 上述互連槽46T1的側壁表面及底表面以障礙金屬膜 46B1連續地覆蓋,該障礙金屬膜46bi包含至少一高炼點金 屬元素,例如Ta、Ti、Zr或RU。上述互連槽46T1被CU互連 圖案46C1填滿’且具有上述障礙金屬臈46m介於其間。 ❿ ° 類似的,上述互連槽46T2的侧壁表面及底表面以障礙 金屬膜46B2連續地覆蓋,該障礙金屬膜46B2含有至少一高 熔點金屬元素,例如Ta、Ti、&或Ru。上述互連槽46T2 被Cu互連圖案46C2填充,且上述障礙金屬膜46Β2介於其 · 間。 5 由無機或有機絕緣膜組成且包括多孔膜的夾層絕緣膜 48叹於上述絕緣膜46上,且由SiN或Sic組成之蝕刻停止膜 47介於其間。由無機或有機絕緣膜組成且包括多孔膜的夾 〇 層絕緣膜50設於上述絕緣膜48上,且由SiN或SiC組成之蝕 刻停止膜49介於其間。 〇 於上述夾層絕緣膜5〇中,互連槽5〇T1、5〇丁2及5〇丁3沿 著預定的互連圖案設置。更且,於上述絕緣膜48中,用以 暴露上述Cu互連圖案46C1的通孔48V1對應上述互連槽 50TU史置,同時穿過上述蝕刻停止膜49。於上述絕緣膜48 中’用以暴露上述Cu互連圖案46C1的通孔48V2對應上述互 34 200929496 連槽50Τ2設置,同時穿過上述蝕刻停止膜49。更且,於上 述絕緣膜48中,用以暴露上述Cu互連圖案46C2的通孔48v3 對應上述互連槽50T3設置,同時穿過上述蝕刻停止膜49。 5 Ο 10 15 ❹ 20 上述互連槽50T1及通孔48V1的側壁表面及底表面以 障礙金屬膜50B1連續地覆蓋,障礙金屬膜5〇Β1含有至少一 咼熔點金屬元素,例如Ta、Ti、Zr或Ru。上述互連槽5〇τι 及通孔48V1以Cu互連圖案50C1填充,以及cu介層柱塞 50V1從Cu互連圖案50C1連續地延伸,且上述障礙金屬膜 50B1介於其間。 相似地,上述互連槽50T2及通孔48V2的側壁表面及底 表面以障礙金屬膜50B2連續地覆蓋,該障礙金屬膜5〇B2含 有至少一高熔點金屬元素,例如Ta、Ti、21*或。上述互 連槽50T2及通孔48V2以Cu互連圖案50C2填充,以及Cu介層 柱塞50V2從Cu互連圖案50C2連續地延伸,且上述障礙金屬 膜50B2介於其間。 相似地,上述互連槽50T3及通孔48V3的側壁表面及底 表面以障礙金屬膜50B3連續地覆蓋,該障礙金屬膜50B3含 有至少一高熔點金屬元素,例如Ta、Ti、Zr或Ru。上述互 連槽50T3及通孔48V3以Cu互連圖案50C3填充,以及Cu介層 柱塞50V3從Cu互連圖案50C3連續地延伸,且上述障礙金 屬膜50B3介於其間。 由無機或有機絕緣膜組成且包括多孔膜的爽層絕緣膜 52設於上述絕緣膜50上,且由SiN或SiC組成的蝕刻停止膜 51介於其間。由無機或有機絕緣膜組成且包括多孔膜的夾 35 200929496 層絕緣膜54設於上述絕緣膜52上,且由SiN或SiC組成的蝕 刻停止膜53介於其間。 於上述夾層絕緣膜54中,互連槽54T1及54T2沿著預定 的互連圖案設置。更且,於上述絕緣膜52中,用以暴露上 5述Cu互連圖案50C2的通孔52V1對應上述互連槽54T1設 置,同時穿過上述蚀刻停止膜53。於上述絕緣膜52中,用 以暴露上述Cu互連圖案50C3的通孔52V2對應上述互連槽 54T2設置,同時穿過上述姓刻停止膜μ。 上述互連槽54T1及通孔52V1的側壁表面及底表面以 © 10障礙金屬膜54B1連續地覆蓋,該障礙金屬膜54則含有至 少南炼點金屬元素,例如Ta、Ti、Zr或Ru。上述互連槽 54T1及通孔52V1以Cu互連圖案54C1填充,以及Cu介層柱塞 54V1從Cu互連圖案54C1連續地延伸,且上述障礙金屬膜 54B1介於其間。 15 相似地,上述互連槽54T2及通孔52V2的側壁表面及底 表面以障礙金屬膜54B2連續地覆蓋,該障礙金屬膜5482含 有至少一高熔點金屬元素,例如Ta、Ti、Zl^Ru。上述互 〇 連槽54T2及通孔52V2以Cu互連圖案54C2填充,以及Cu介層 柱塞54V2從Cu互連圖案54C2連續地延伸,且上述障礙金屬 20 膜54B2介於其間。 由無機或有機絕緣膜組成且包括多孔膜的夾層絕緣膜 56设於上述絕緣膜54上,且由SiN或SiC組成的餘刻停止膜 55介於其間。由無機或有機絕緣膜組成且包括多孔膜的夾 層絕緣膜58設於上述絕緣膜56上,且由siN或Sic組成的蝕 36 200929496 刻停止膜57介於其間。 於上述夾層絕緣膜58中,互連槽58T1&58T2沿著預定 的互連圖案設置。更且,於上述絕緣膜56中,用以暴露上 述Cu互連圖案54C1的通孔56V1對應上述互連槽別以設 5置,同時穿過上述蝕刻停止膜57。於上述絕緣膜56中,用 以暴露上述Cu互連圖案54C1的通孔56V2對應上述互連槽 58T2設置,同時穿過上述蝕刻停止膜57。相似地,於上述 絕緣膜56中,用以暴露上述Cu互連圖案54(:2的通孔56¥3對 應上述互連槽58T3設置,同時穿過上述蝕刻停止膜57。 10 上述互連槽58T1及通孔56V1的側壁表面及底表面以 障礙金屬膜58Β1連續地覆蓋,該障礙金屬膜58則含有至少 尚溶點金屬元素,例如Ta、Ti、Zr或Ru。上述互連槽58Τ1 及通孔56V1以Cu互連圖案58C1填充,以及以介層柱塞 58V1從Cu互連圖案58C1連續地延伸,且上述障礙金屬膜 15 58B1介於其間。 相似地,上述互連槽58T2及通孔56V2的側壁表面及底 表面以障礙金屬膜58B2連續地覆蓋,該障礙金屬膜58B2含 有至少一兩溶點金屬元素,例如Ta、Ti、Zr或Ru。上述互 連槽58T2及通孔56V2以Cu互連圖案58C2及Cu介層柱塞 20 58V2填充,且上述障礙金屬膜58B2介於其間。相似地,上 述互連槽58T3及通孔56V3的側壁表面及底表面以障礙金 屬膜58B3連續地覆蓋,該障礙金屬膜58B3含有至少一高熔 點金屬元素,例如Ta、Ti、Zr或Ru。上述互連槽58T3及通 孔56V3以Cu互連圖案58C3及Cu介層柱塞58V3填充,且上 37 200929496 述障礙金屬膜58B3介於其間。 更且,由無機或有機絕緣膜組成且包括多孔膜的夾層 絕緣麵設於上述夾層絕緣膜58上,且由_或如組成的 蚀刻停止膜59介於其間。另一由叫或相似物組成的炎層 5絕緣膜62設於上述灸層絕緣膜6〇上,且由_或si(:組成的 钱刻停止膜61介於其間。 於上述另一夾層絕緣膜62中,互連槽62T沿著預定的互 連圖案設置。更且,於上述夾層絕緣膜6〇中,用以暴露上 述Cu互連圖案58C3的通孔60V對應上述互連槽62T設置,同 10 時穿過上述蝕刻停止膜59。 上述互連槽62T及通孔60V的側壁表面及底表面以障 礙金屬膜62B連續地覆蓋,該障礙金屬膜62B含有至少一高 熔點金屬元素,例如Ta、Ti、Zr或Ru。上述互連槽62T及通 孔60V以由A1或Cu組成的互連圖案62C填充,以及由Cu或 15 A1組成的介層柱塞62V從互連圖案62C連續地延伸,且上 述障礙金屬膜62B介於其間。 更且’藉著電漿CVD方法或相似方法,由SiN或相似 物組成的蓋膜63以覆蓋上述互連圖案62C的方式形成於上 述另一夾層絕緣膜62上。 20 關於第18圖所示半導體裝置40,於形成上述Cu互連圖 案46C卜 46C2、50C1 至50C3、54C1、54C2、58C1 至58C3 及相似物中,對應於上述Cu-Mn合金層22M或26M的Cu-Mn 合金層形成於各自的障礙金屬膜附近,使得其等具有讓上 述Cu-Mn合金層中實質上所有的Mn原子可以被轉送至上述 200929496 相鄰的障礙金屬膜的膜厚度及/或濃度。結果是,得到具有 特性的橫截面結構,其中實質上所有的上述Mn原子被轉送 至上述相鄰的障礙金屬膜以形成上述蓋膜63,而且Μη氧化 物薄層 460x1、460x2、500x1 至500x3、540χ卜 540x2及 5 ❹ 10 15 20 580x1至580x3只有存留在對應原始Cu-Mn合金層之表面的 部分,如第18圖中的虛線所示。 關於具有上述多層互連結構的半導體裝置4〇,如參考 第14圖所描述的,設置具有高Μη濃度的Cu-Mn合金層,藉 此’顯著地增進抗應力遷移性。此外,由於Μη所增加的互 連阻抗可以被抑制。 於本實施例上述第17Μ圖所示的步驟中,上述互連槽 26Τ及通孔24V也可以經由例如藉MOCVD方法一次或數次 地沉積Cu層而被填充。於此事例中,上述互連槽26Τ及通孔 24V以依MOCVD方法沉積的Cu層填充,而且第17N圖所示 的電鍍製程可以被省略。 在本實施例第17B或17L圖所示之上述形成Cu-Mn合金 層22M或26M的步驟中,從上述第10圖所示的關係清楚得 知’若上述Cu-Mn合金層22M或26M的膜厚度特定為inM或 更多以及4·5ηΜ或更少,則Cu-Mn合金膜或含有〇.2原子百分 比至100原子百分比Μη濃度的Μη膜可以相對於上述Cu-Mn 合金層22M或26M而被使用。 於本實施例中,更且,第17C圖所示之互連槽22T中的The barrier metal film 22B of Zr or Ru) covers the sidewall surface © of the above-described interconnection trench 22τ and the bottom surface, and has a film thickness of 1 to 15 nm. The barrier metal film 22B is not limited to the metal film '. In addition to the metal film containing at least one metal element selected from the group consisting of Ta, Ti, and Zr^Ru 20, the barrier metal film 22B may be TaN, TiN or A conductive metal nitride film of the like. As shown in Fig. 17B, a Cu-Mn alloy layer 22 having a cross-sectional shape conforming to the above-described interconnecting groove 22T and containing Μη is formed by the sputtering method on the above-mentioned barrier metal film 22B shown in Fig. 17A. Among them, for example, Cu-Mn 28 200929496 5 ❹ 10 15 φ 20 alloy is used as a standard in a Ar atmosphere of 10-1 Pa, and the substrate temperature is lower than or equal to room temperature, and 10 kW of plasma power is input. At this time, in the case where the Μη concentration in the above Cu-Mn alloy layer 22M is about 30 atom% or less (for example, between 0.2 atomic percent and 30 atomic percent), the above Cu-Mn alloy layer 22M is on a flat surface. It is formed to have a film thickness of about 15 nm or less (for example, in the range of 1 to 15 nm). On the other hand, in the case where the concentration of Μn in the Cu-Mn alloy layer 22M exceeds 30 atomic percent, the above-described Cu-Mn alloy layer 22 is formed such that the film thickness on the flat surface becomes less than or equal to The film thickness y obtained by the equation y = 465 / x, where x represents the concentration of Μη atoms in the above Cu-Mn alloy layer 22M. As shown in FIG. 17C, the Cii film 22C1 having a shape conforming to the cross-sectional shape of the interconnecting trench 22 is formed as an electroplated seed layer by a sputtering method or a CVD method, for example, to have a plating layer of about 4 Film thickness of 〇nm. As shown in Fig. 17D, the Cu film 22C2 is formed on the structure shown in Fig. 17C by using the Cu film 22C1 as an electroplated seed layer, and the interconnect trench 22T is filled in this manner. Further, as shown in the figure, the structure shown in the above-mentioned 17D is polished by the CMp method until the surface of the above-mentioned insulating film 22 is exposed, thus obtaining a structure in which the above-described interconnecting trench 22T is filled with Cu. Connect the pattern 22C. As shown in Fig. 17F, an etch stop film 23 containing siC is formed on the first structure to cover the above-described Cii interconnection pattern 22C and has a film thickness of from 1 Å to 100 nm. The film formation of such an etch stop film 23 is typically carried out at a temperature of 400 C. Therefore, the above-described film 22C1 and Cu film 22C2 constituting the above-described €11 interconnection pattern 22c are fused and formed into a single film. By the heat treatment at this time 29 200929496, the Μη atoms in the above Cu-Mn alloy layer 22M are transferred. Into the barrier metal film 22, the original Cu-Mn alloy layer 22M disappears in the above-described Cu interconnection pattern 22C. However, a thin layer of Μn oxide is formed corresponding to the original Cu-Mn alloy layer. The position of the surface of 22 ,, and the distance of 5 corresponding to the film thickness of the original Cu-Mn alloy layer 82M is separated from the surface of the above barrier metal film 22B, as indicated by a broken line 220x of Fig. 17F. Therefore, the above Cu interconnection pattern 22C is formed from the region 22cl and the region 22c2, wherein the region 22cl is present with the original cu-Mn alloy layer 22M, and the region 22c2 is present with the original Cu films 22C1 and 22C2. ® 10 as shown in Fig. 17G, for example, plasma CVD The method comprises an interlayer insulating film 24 having a thickness of 1 〇〇 to 300 nm, an etch stop film 25' composed of a SiC or SiN film and having a thickness of 10 to 100 nm, and an interlayer insulating film 26 having a thickness of 1 〇〇 to 3 〇〇 nm. Continued to be formed in the above-mentioned 17F Further, the interconnect trench 26T for exposing the etch stop film 25 is formed in the interlayer insulating film 26 by dry etching to have a desired width. The interlayer insulating films 24 and 26 are formed. The ruthenium oxide film which can be formed by the plasma CVD method, the electropolymerization CVD method uses the above TE〇s as an unprocessed material, or the above-mentioned interlayer insulating films 24 and 26 can be formed by a plasma CVD method or a coating method. An organic or inorganic insulating film having a relative dielectric constant of 3 or less. For example, 2 〇 even when an organic polymer film registered under the trademark SiLK is used as the above-mentioned interlayer insulating films 24 and 26 'because of etching or the like The damage, so these films contain a substantial amount of oxygen (moisture). As shown in the figure, 'the opening portion 25V corresponding to the predetermined through hole is formed; exposed to the money stopping film 25 of the above-mentioned interconnecting groove 26T. Further, as shown in the pi 30 200929496, the through hole 24v is formed in the interlayer insulating film 24 by using the above-described _stop film 25 as a hard f mask and in such a manner that the (four) stop film 23 can be exposed. 5 10 15 ❹ 20 as m As shown, the upper stop film 23 at the bottom of the through hole 24V is removed to expose the Cu interconnection pattern 22 (: Thereafter, as shown in FIG. 17K, the interlayer insulating film 26 contains Ta or Further, the barrier metal film 26B having a shape conforming to the cross-sectional shape of the interconnection trench 26T and the via hole 24V described above is formed by a sputtering method or an ALD method such that it can continuously cover the sidewall surface and the bottom surface of the interconnection trench 26T. And the side wall surface and the bottom surface of the through hole 24v and having a film thickness of about 1 to 15 nm. The barrier metal film 26B is not limited to a metal film, and the barrier metal film 26B may be TaN, TiN or the like, except for a metal film containing at least one metal element selected from the group consisting of Ta, Ti Zr and Ru. Conductive metal nitride film. A Cu-Mn alloy layer 26 having a shape conforming to the cross-sectional shape of the interconnecting trench 26T and the via hole 24V as shown in FIG. 17L is formed on the structure shown in the above-mentioned 17th drawing by a sputtering method to cover the above barrier metal film. 26 Å and has a film thickness of about 1 to 15 nm. As shown in Fig. 17M, a Cu layer 26C1 having a shape conforming to the cross-sectional shape of the interconnecting trench 26T and the via hole 24V is formed on the structure shown in the above-mentioned 17L to cover the Cu-Mn alloy by a sputtering method or a CVD method. Layer 26M has a film thickness of 25 to 65 nm. As shown in Fig. 17N, the Cu layer 26C2 is formed by the electroplating method on the structure shown in Fig. 17M to fill the interconnection trench 26T and the via hole 24V. The plating method uses the Cu layer 26C1 as the electroplated seed layer. 31 200929496 As shown in Fig. 170, the Cu layers 26C1 and 26C2, the Cu-Mn alloy layer, and the barrier metal film 26B on the interlayer insulating film 26 are polished and removed by CMP until the surface of the interlayer insulating film 26 is exposed. As shown in Fig. 17P, the cap layer containing the SiN film or the SiC film is typically at a substrate temperature of 4 Å. The plasma CVD method carried out at 5 C is formed on the structure shown in Fig. 170 described above. In the interconnect trench 26T and the via hole 24V, the Cu layers 26C1 and 26C2 are thermally fused with the cap layer 27, and are formed as a single Cu interconnect pattern 26C or a Cu via pillar continuously extending therefrom. Plug 26V. Further, by the heat generated by the formation of the cap layer 27 described above, the Μη atoms in the Cu-Mn alloy layer 26M are transferred to the barrier metal film 26B, and are stably deposited in the form of Μ η oxide. The oxygen of the η η oxide is derived from the interlayer insulating films 24 and 26 and the etch stop films 23 and 25, and the etch stop films 23 and 25 are located in the barrier metal film 26 , or in the barrier 15 metal film 26 Β At the interface between the Cu interconnection pattern 26C or the Cu via plug 26V or the interface between the barrier metal film 26B and the interlayer insulating film 24 or 26, or the above barrier metal film 26B and the etching stop film 23 or At the boundary between the 25th. In the case where a defect occurs in the above-mentioned barrier metal film 26B, such a defect 20 can be self-removed by the deposited ?n oxide. As the Μn atoms in the above-described Cu-Mn alloy layer 26Μ are transferred to the above barrier metal film 26Β, the Μn oxide layer 260 对应 corresponding to the oxide layer is formed on the surface corresponding to the original Cu-Mn metal alloy layer 26Μ. Position, and spaced apart from the surface of the barrier metal film 26B by a distance corresponding to the film thickness of the original Cu-Mn alloy layer 26M, wherein the oxide layer is formed as shown in the above 17th L The surface of the Cu-Mn alloy layer 26M is in the step. Therefore, as shown in FIG. 17P, the Cu interconnection pattern 26C includes the Cu layer formed in the region 26cl and the Cu layer formed in the region 26c2, wherein the original Cu-Mn alloy layer 26M exists in the region 26cl, and the region 26c2 There are original ones (: 11 layers 26C1 and 26C2. In the present invention, the above steps are repeated on a semiconductor substrate (for example, a tantalum substrate) provided with a transistor and a tungsten plug, whereby an image as shown in Fig. 18 can be produced. The semiconductor device 40 is shown. As shown in Fig. 18, on the stone substrate 41, the element region 41A is secured by the element isolation structure 411. The gate electrodes 43A, 43B, and 43C are provided on the above-described ruthenium base. The material 41 has a gate insulating film 42A, 42B and 42 interposed therebetween and the element region 41A. In the above-mentioned element region 41A, the p-type or n-type diffusion The regions 41a, 41b, and 41c are provided in the vicinity of the gate electrodes 43A, 43A, and 43C. The gate electrodes 43A, 43B, and 43C are each covered with insulating films 44A, 44B, and 44C composed of SiON or the like. An insulating film 44 composed of a tantalum oxide film or the like to cover The gate electrodes 43A to 43C are provided on the above-described ruthenium substrate 41, and each has the above-described insulating films 44A to 44C interposed therebetween, a through hole 44VI exposing the diffusion region 41B, and a through hole 44V2 exposing the diffusion region 41c. The sidewalls and the bottom surface of the through holes 44V1 and 44V2 are continuously covered by the barrier metal films 46B1 and 46B2 composed of, for example, TiN, and the through holes 44V1 33 200929496 and 44V2 are each tungsten. 46V1 and 46V2 are filled. An interlayer insulating film 46 composed of an inorganic or organic insulating film and including a porous film is provided on the above insulating film 44, and an etch stop film 45 composed of siN or sic is interposed therebetween. The interconnecting trenches 46T1 and 46T2 5 are disposed along a predetermined interconnect pattern. The sidewall surface and the bottom surface of the interconnect trench 46T1 are continuously covered by the barrier metal film 46B1, and the barrier metal film 46bi includes at least one high-refining metal. An element such as Ta, Ti, Zr or RU. The above-described interconnection trench 46T1 is filled with the CU interconnection pattern 46C1 and has the above-mentioned barrier metal 臈 46m interposed therebetween. ❿ ° Similarly, the side of the above-mentioned interconnection trench 46T2 The surface and the bottom surface are continuously covered with a barrier metal film 46B2 containing at least one high melting point metal element such as Ta, Ti, & or Ru. The above interconnecting trench 46T2 is filled with the Cu interconnect pattern 46C2, and The barrier metal film 46Β2 is interposed therebetween. 5 The interlayer insulating film 48 composed of an inorganic or organic insulating film and including a porous film is smattered on the above-mentioned insulating film 46, and an etching stopper film 47 composed of SiN or Sic is interposed therebetween. . An interlayer insulating film 50 composed of an inorganic or organic insulating film and including a porous film is provided on the above insulating film 48, and an etching stopper film 49 composed of SiN or SiC is interposed therebetween. In the above-mentioned interlayer insulating film 5, the interconnection grooves 5, T1, 5, 2, and 5 are disposed along a predetermined interconnection pattern. Further, in the above-mentioned insulating film 48, the via hole 48V1 for exposing the above-described Cu interconnection pattern 46C1 corresponds to the above-described interconnection trench 50TU while passing through the above-described etching stopper film 49. The through hole 48V2 for exposing the above-described Cu interconnection pattern 46C1 in the above-mentioned insulating film 48 is disposed corresponding to the above-mentioned mutual interface 30 200929496, while passing through the above-described etching stopper film 49. Further, in the above insulating film 48, a via hole 48v3 for exposing the above-described Cu interconnection pattern 46C2 is disposed corresponding to the above-described interconnection trench 50T3 while passing through the above-described etching stopper film 49. 5 Ο 10 15 ❹ 20 The side wall surface and the bottom surface of the interconnecting trench 50T1 and the via hole 48V1 are continuously covered by the barrier metal film 50B1, and the barrier metal film 5〇Β1 contains at least one melting point metal element such as Ta, Ti, Zr Or Ru. The interconnect trenches 5? and the vias 48V1 are filled with the Cu interconnect pattern 50C1, and the CU via plug 50V1 is continuously extended from the Cu interconnect pattern 50C1 with the barrier metal film 50B1 interposed therebetween. Similarly, the sidewall surfaces and the bottom surface of the interconnecting trench 50T2 and the via hole 48V2 are continuously covered by the barrier metal film 50B2 containing at least one high melting point metal element such as Ta, Ti, 21* or . The interconnecting trench 50T2 and the via hole 48V2 are filled with the Cu interconnect pattern 50C2, and the Cu via plug 50V2 is continuously extended from the Cu interconnect pattern 50C2 with the barrier metal film 50B2 interposed therebetween. Similarly, the side wall surface and the bottom surface of the interconnecting trench 50T3 and the via hole 48V3 are continuously covered by the barrier metal film 50B3 containing at least one high melting point metal element such as Ta, Ti, Zr or Ru. The interconnecting trench 50T3 and the via hole 48V3 are filled with the Cu interconnect pattern 50C3, and the Cu via plug 50V3 is continuously extended from the Cu interconnect pattern 50C3 with the barrier metal film 50B3 interposed therebetween. A cool insulating film 52 composed of an inorganic or organic insulating film and including a porous film is provided on the above insulating film 50, and an etch stop film 51 composed of SiN or SiC is interposed therebetween. A clip composed of an inorganic or organic insulating film and including a porous film 35 200929496 A layer insulating film 54 is provided on the above insulating film 52 with an etch stop film 53 composed of SiN or SiC interposed therebetween. In the above interlayer insulating film 54, the interconnection grooves 54T1 and 54T2 are disposed along a predetermined interconnection pattern. Further, in the above-described insulating film 52, a via hole 52V1 for exposing the above-described Cu interconnection pattern 50C2 is provided corresponding to the above-described interconnection groove 54T1 while passing through the above-described etching stopper film 53. In the above-mentioned insulating film 52, a via hole 52V2 for exposing the above-described Cu interconnection pattern 50C3 is provided corresponding to the above-described interconnection groove 54T2 while passing through the above-described last stop film μ. The side wall surface and the bottom surface of the interconnecting groove 54T1 and the through hole 52V1 are continuously covered by the ©10 barrier metal film 54B1, and the barrier metal film 54 contains at least a metal element of the south refining point, such as Ta, Ti, Zr or Ru. The interconnect trench 54T1 and the via 52V1 are filled with the Cu interconnect pattern 54C1, and the Cu via plug 54V1 is continuously extended from the Cu interconnect pattern 54C1 with the barrier metal film 54B1 interposed therebetween. Similarly, the side wall surface and the bottom surface of the interconnecting groove 54T2 and the through hole 52V2 are continuously covered by the barrier metal film 54B2 containing at least one high melting point metal element such as Ta, Ti, Zl^Ru. The inter-connecting trench 54T2 and the via 52V2 are filled with the Cu interconnect pattern 54C2, and the Cu via plug 54V2 is continuously extended from the Cu interconnect pattern 54C2 with the barrier metal 20 film 54B2 interposed therebetween. An interlayer insulating film 56 composed of an inorganic or organic insulating film and including a porous film is provided on the above insulating film 54, and a residual stop film 55 composed of SiN or SiC is interposed therebetween. An interlayer insulating film 58 composed of an inorganic or organic insulating film and including a porous film is provided on the above insulating film 56, and an etch 36 consisting of siN or Sic stops the film 57 interposed therebetween. In the above interlayer insulating film 58, the interconnection grooves 58T1 & 58T2 are disposed along a predetermined interconnection pattern. Further, in the insulating film 56, the via hole 56V1 for exposing the Cu interconnection pattern 54C1 is disposed corresponding to the interconnection trench while passing through the etching stopper film 57. In the above insulating film 56, a via hole 56V2 for exposing the above-described Cu interconnection pattern 54C1 is provided corresponding to the above-described interconnection groove 58T2 while passing through the above-described etching stopper film 57. Similarly, in the above-mentioned insulating film 56, a via hole 56¥3 for exposing the above-described Cu interconnection pattern 54 (: 2 is provided corresponding to the above-described interconnection trench 58T3 while passing through the above-described etching stopper film 57. 10 The side wall surface and the bottom surface of the 58T1 and the through hole 56V1 are continuously covered by the barrier metal film 58Β1, and the barrier metal film 58 contains at least a metal element such as Ta, Ti, Zr or Ru. The interconnection groove 58Τ1 and the pass The hole 56V1 is filled with the Cu interconnection pattern 58C1, and continuously extends from the Cu interconnection pattern 58C1 with the via plug 58V1, and the above barrier metal film 15 58B1 is interposed therebetween. Similarly, the above-described interconnection trench 58T2 and via 56V2 The sidewall surface and the bottom surface are continuously covered by the barrier metal film 58B2 containing at least one of two melting point metal elements such as Ta, Ti, Zr or Ru. The interconnecting trench 58T2 and the via 56V2 are inter-Cu The pattern 58C2 and the Cu interlayer plug 20 58V2 are filled, and the barrier metal film 58B2 is interposed therebetween. Similarly, the sidewall surfaces and the bottom surface of the interconnection trench 58T3 and the via hole 56V3 are continuously covered by the barrier metal film 58B3. The barrier metal film 58B3 There is at least one high melting point metal element such as Ta, Ti, Zr or Ru. The interconnecting trench 58T3 and the via 56V3 are filled with a Cu interconnect pattern 58C3 and a Cu via plug 58V3, and the upper barrier metal film 58B3 is described in the above 37 200929496 Further, an interlayer insulating surface composed of an inorganic or organic insulating film and including a porous film is provided on the above-described interlayer insulating film 58, and an etch stop film 59 composed of _ or as is interposed therebetween. The inflammatory layer 5 insulating film 62 composed of a similar substance is provided on the above-mentioned moxibustion layer insulating film 6 ,, and the etched film 61 composed of _ or si (: is interposed therebetween. In the above other interlayer insulating film 62, The interconnecting trenches 62T are disposed along a predetermined interconnect pattern. Further, in the interlayer insulating film 6A, the via holes 60V for exposing the Cu interconnect patterns 58C3 are disposed corresponding to the interconnecting trenches 62T, and are worn at the same time. The etch stop film 59 is formed. The sidewall surfaces and the bottom surface of the interconnect trench 62T and the via 60V are continuously covered by a barrier metal film 62B containing at least one high melting point metal element such as Ta, Ti, Zr. Or Ru. The above interconnecting trench 62T and via 60V are The interconnect pattern 62C composed of A1 or Cu is filled, and the via plug 62V composed of Cu or 15 A1 continuously extends from the interconnect pattern 62C, and the above barrier metal film 62B is interposed therebetween. In the CVD method or the like, a cover film 63 composed of SiN or the like is formed on the other interlayer insulating film 62 so as to cover the interconnection pattern 62C. 20 Regarding the semiconductor device 40 shown in Fig. 18, In the Cu interconnection patterns 46C, 46C2, 50C1 to 50C3, 54C1, 54C2, 58C1 to 58C3 and the like, a Cu-Mn alloy layer corresponding to the above-described Cu-Mn alloy layer 22M or 26M is formed in the vicinity of the respective barrier metal film, It is made such that the film thickness and/or concentration of substantially all of the Mn atoms in the Cu-Mn alloy layer can be transferred to the adjacent barrier metal film of 200929496 described above. As a result, a cross-sectional structure having characteristics is obtained in which substantially all of the above-described Mn atoms are transferred to the above adjacent barrier metal film to form the above-described cap film 63, and the tantalum oxide thin layers 460x1, 460x2, 500x1 to 500x3, 540 540 540x2 and 5 ❹ 10 15 20 580x1 to 580x3 only exist on the portion corresponding to the surface of the original Cu-Mn alloy layer, as indicated by the broken line in Fig. 18. With respect to the semiconductor device 4 having the above-described multilayer interconnection structure, as described with reference to Fig. 14, a Cu-Mn alloy layer having a high Μn concentration is provided, whereby the stress migration resistance is remarkably enhanced. In addition, the interconnection resistance increased by Μη can be suppressed. In the step shown in Fig. 17 of the present embodiment, the interconnection trench 26 and the via hole 24V may be filled by depositing a Cu layer one or several times, for example, by the MOCVD method. In this case, the interconnect trench 26 and the via 24V are filled with a Cu layer deposited by the MOCVD method, and the plating process shown in Fig. 17N can be omitted. In the above-described step of forming the Cu-Mn alloy layer 22M or 26M shown in Fig. 17B or 17L of the present embodiment, it is clear from the relationship shown in Fig. 10 that 'if the above-mentioned Cu-Mn alloy layer 22M or 26M The film thickness is specifically inM or more and 4·5 η Μ or less, and the Cu-Mn alloy film or the Μ 膜 film containing 〇 2 atomic percent to 100 atomic percent Μ η may be relative to the above Cu-Mn alloy layer 22M or 26M And was used. In this embodiment, more specifically, in the interconnection trench 22T shown in FIG. 17C

Cu膜22C1以及第17M圖所示之互連槽26T及通孔24V中的Cu film 22C1 and interconnection trench 26T and via hole 24V shown in FIG. 17M

Cu層26C1藉由濺鍍方法形成,而且在上述互連槽22T、互 39 200929496 連槽26T及通孔24V以電鍍方法填充之後,在 下實施熱處理。 相似地,在第18圖所示的半導體裝置4〇中,於形成上 述Cu互連圖案46C1、46C2、50C1 至50C3、54C1、54C2、 5 58C1至58C3及相似物時,在對應於上述Cl^22c^Cu層 26C1的Cu層由濺鍍方法形成的事例中,實施相同的熱處 理’更且’該Cu層藉由使用電鍍方法填充。 第二實施例 第19A圖至第19P圖顯示依據本發明第二實施例,藉由 ❹ 10使用雙重金屬鑲嵌法製程以形成多層互連結構的步驟。 如第19A圖所示,對應於預定互連圖案的互連槽82丁形 成於絕緣膜82中,該絕緣膜82設於備置有電晶體及鎢栓(其 . 等未顯示於圖式中)的半導體基材81上。更且,於上述絕緣 膜82上,形狀符合上述互連槽82Τ橫截面形狀的障礙金屬膜 15 82Β藉錢鍵方法、原子層沉積(ALD)方法或類似方法而形 成。含有至少一高炼點金屬元素,例如Ta、Ti、Zr或Ru的 障礙金屬膜82B覆蓋上述互連槽82T的側壁表面及底表面及 © 具有1至15nM的膜厚度。上述障礙金屬膜mb不限於金屬 膜’除了含有至少一選自於由Ta、Ti、Zr及Ru所組成之群 20 組的金屬元素的金屬膜之外,障礙金屬膜82B可以為TaN、The Cu layer 26C1 is formed by a sputtering method, and after the interconnection trenches 22T, the inter-transfers 29200929496, the trenches 26T, and the via holes 24V are filled by electroplating, heat treatment is performed below. Similarly, in the semiconductor device 4A shown in FIG. 18, when the Cu interconnection patterns 46C1, 46C2, 50C1 to 50C3, 54C1, 54C2, 5 58C1 to 58C3 and the like are formed, corresponding to the above Cl^ In the case where the Cu layer of the Cu layer 26C1 is formed by a sputtering method, the same heat treatment is performed 'and the 'Cu layer is filled by using an electroplating method. SECOND EMBODIMENT Figs. 19A to 19P show the steps of forming a multilayer interconnection structure by using a double damascene process by ❹ 10 in accordance with a second embodiment of the present invention. As shown in FIG. 19A, an interconnection trench 82 corresponding to a predetermined interconnection pattern is formed in the insulating film 82, and the insulating film 82 is provided with a transistor and a tungsten plug (the same is not shown in the drawing). On the semiconductor substrate 81. Further, on the insulating film 82, the barrier metal film 15 82 having a shape conforming to the cross-sectional shape of the interconnecting groove 82 is formed by a money bonding method, an atomic layer deposition (ALD) method or the like. The barrier metal film 82B containing at least one high-refining metal element such as Ta, Ti, Zr or Ru covers the side wall surface and the bottom surface of the above-mentioned interconnection groove 82T and has a film thickness of 1 to 15 nM. The barrier metal film mb is not limited to the metal film. The barrier metal film 82B may be TaN, in addition to a metal film containing at least one metal element selected from the group consisting of Ta, Ti, Zr, and Ru.

TiN或相似物的導電金屬氮化物膜。 如第19B圖所示’形狀符合上述互連槽82T橫截面形狀 之含有Μη的Cu-Mn合金層82M藉濺鍍方法形成於第19A圖 所示的上述障礙金屬膜82B上。其中,例如使用Cu-Mn合金 40 200929496 作為標靶,於10-1 Pa的Ar大氣中,且基材溫度低於或等於 室溫,同時輸入10 kW的電漿電力’以具有任何的厚度(例 如 30nM)。 於第19B圖所示步驟中,於所形成之Cu_Mn合金層82m 5中的Μη濃度為約30原子百分比或更少(例如介於〇 2原子 百分比及30原子百分比之間)的事例中,上述Cu_Mn合金層 82M的膜厚度藉蝕刻(例如Ar離子蝕刻)處理而調整,使得 在平坦表面上的膜厚度變為約15ηΜ或更少(例如在〇至 © 15nM的範圍内)。 10 於上述Cu-Mn合金層82M中之Μη濃度超過30原子百分 比的事例中,上述Cu-Mn合金層82Μ的膜厚度藉由相同的蝕 刻處理而調整,使得平坦表面上的膜厚度變為小於或等於 由等式y =465/x所得到的膜厚度y,其中又代表上述Cu_Mn合 金層82M中的Μη原子濃度。 15 如第19C圖所示,形狀符合上述互連槽82Τ橫截面形狀 的Cu膜82C1藉由例如濺鍍方法或CVD方法於上述第19B圖 所不結構上形成為電鍍種層,以具有約4〇至8〇11]^的膜厚 度。 如第19D圖所示,藉由使用上述(:11膜82C1作為電鍍種 20層,€11膜82€2以填充上述互連槽82τ的方式形成於上述第 19C圖所示結構上。更且,如所示第19£圖,上述第i9D圖 所示結構藉CMP方法拋光直到上述絕緣膜82的表面暴露。 因此,得到一種其中上述互連槽82τ被CuS連圖案82c填充 的結構。 41 200929496 如第19F圖所示,由SiN或SiC組成的蝕刻停止膜83以覆 蓋上述Cu互連圖案82C的方式形成在第19E圖所示結構 上’且具有10至ΙΟΟηΜ的膜厚度。此種蝕刻停止膜83的膜 形成典型上在溫度400°C下實施。因此,構成上述Cu互連 5圖案82C的上述Cu膜82C1及Cu膜82C2融合並形成為單一的 Cu膜。藉由當時實施熱處理,上述Cu-Mn合金層82M中的 Μη原子被轉送進入上述障礙金屬膜82B。隨著此結果,在 上述Cu互連圖案82C中,原始的Cu-Mn合金層82Μ消失。然 而,Μη氧化物薄層形成在對應原始Cu-Mn合金層82M之表 1〇 面的位置,而且以對應於原始Cu-Mn合金層82M之膜厚度的 距離與上述障礙金屬膜82B表面相隔,如第19F圖所示的虛 線820x。因此,上述Cu互連圖案82C由區域82cl及區域82c2 形成,其中區域82cl中存在有原始Cu-Mn合金層82M,而且 區域82c2中存在有原始Cu膜82C1及82C2。 I5 如第19G圖所示’具有厚度1〇〇至3〇〇nM的夾層絕緣膜 84,由SiC或SiN膜組成具有厚度1〇至ι〇〇ηΜ的蝕刻停止膜 85及具有厚度1〇至ι〇0ηΜ的夾層絕緣膜86藉著例如電聚 CVD方法接續地形成在上述第19F圖所示結構上。更且,用 以暴露上述蝕刻停止膜85的互連槽86T藉乾蝕刻製程形成 20於上述夾層絕緣膜86中,以具有所要的寬度。上述夾層絕 緣膜84及86可為藉著使用上述TE0S作為未加工材料而由 電漿CVD方法形成的矽氧化物膜,或可為藉由電漿CVD* 法或塗覆方法形成具有相對介電常數3或更少的有機或無 機絕緣膜。例如,即使當註冊商標為SiLK的有機聚合物膜 200929496 被用作上述的夾層絕緣膜84及86,因為來自蝕刻或相似過 程的損害’所以這些膜依然含有實質數量的氧(濕氣)。 5 ❹ 10 15 ❿ 20 如第19H圖所示,對應預定通孔的開口部分85V形成於 暴露在上述互連槽86T的蝕刻停止膜85中。更且,如第191 圖所示,藉由使用上述蝕刻停止膜85作為硬質遮罩以暴露 上述姓刻停止膜83的方式而使得通孔84V形成於上述夾層 絕緣膜84中。 如第19J圖所示,在上述通孔84v底部的上述蝕刻停止 膜83被移除以暴露Cu互連圖案82C。其後,如第19κ圖所 示,於上述夾層絕緣膜86上,由Ta*Ti組成且形狀符合上 述互連槽86T及通孔84V橫截面形狀的障礙金屬膜86B藉濺 鑛方法或ALD方法形成以連續地覆蓋上述互連槽86T之侧 壁表面及底表面與上述通孔24V之侧壁表面及底表面的方 式,而且具有1至15nM的膜厚度。上述障礙金屬膜86B不限 於金屬膜’除了含有至少一選自於由Ta、Ti、Zr及Ru所組 成之群組的金屬元素的金屬膜之外’障礙金屬膜86B可以是 TaN、TiN或類似物的導電金屬氮化物膜。 如第19L圖所示,形狀符合上述互連槽86τ及通孔84v 之橫截面形狀的Cu-Mn合金層86Μ藉由濺鍍方法形成於上 述第19K圖所示結構上以覆蓋上述障礙金屬膜86B,且具有 1至15nM的臈厚度。 如第19M圖所示,形狀符合上述互連槽86T及通孔84V 之橫截面形狀的Cu層86C1藉由濺鍍方法或CVD方法形成 於上述第19L圖所示之結構上以覆蓋上述cu_Mn合金層 43 200929496 86M,而且具有25至65nm的膜厚度。如第19N圖所示,Cu 層86C2藉由電鍍方法形成於上述第19M圖所示結構上,該 電鍍方法係使用上述Cu層86C1作為電鍍種層以填充上述 互連槽86T及通孔84V。 5 如第190圖所示,在上述夾層絕緣膜86上的上述Cu層 86C1及86C2、Cu-Mn合金層86M及障礙金屬膜86B以CMP 拋光及移除直到上述夾層絕緣膜86的表面暴露。如第19P 圖所示,由SiN膜或SiC膜組成的蓋層藉典型上在基材溫度 400°C實施之電漿CVD方法形成於第190圖所示的結構上。 〇 10 於上述互連槽86T及通孔84V中,上述Cu層86C1及Cu 層86C2伴隨上述蓋層87形成所生之熱而融合且形成為單一 Cu互連圖案86C或從其連續地延伸的cu介層柱塞86V。 更且’藉著伴隨上述蓋層87形成所生之熱,上述Cu-Mn 合金層86M中的Μη原子被轉送至上述障礙金屬膜86B。該 15被轉送的河11原子以Μη氧化物形式穩定地沉積,其中Μη氧 化物的氧係來自上述障礙金屬膜86Β中的上述夾層絕緣膜 84及86及蝕刻停止膜83及85,或位於上述障礙金屬膜86Β 〇 與Cu互連圖案86C或Cu介層柱塞86V之間的界面處,或上述 障礙金屬膜86B與夾層絕緣膜84或86之間的界面處,或上述 20障礙金屬膜86B與蝕刻停止膜83或85之間的界面處。 於缺陷出現在上述障礙金屬膜868的事例中,此種缺陷 藉者所沉積的Μη氧化物而自我回復。 隨著上述Cu-Mn合金層86Μ中之Μη原子轉送至上述障 礙金屬膜86Β,如上所述者,對應於氧化物層的Μη氧化物 44 200929496 層860x形成在對應於原始Cu-Mn金屬合金層86M之表面的 位置’而且以對應於原始Cu-Mn合金層86M之膜厚度的距離 與上述障礙金屬膜86B表面分隔,該氧化物層係於上述第 19L圖所示步驟中形成在上述Cu-Mn合金層86M的表面 5 上。因此,如第19P圖所示,上述Cu互連圖案86C係由形 成於區域86cl中的Cu層與形成於區域86c2中的Cu層組成, 其中原始Cu-Mn合金層86M出現於區域86cl中,而原始cu 層86C1及86C2出現於區域86c2。 於本實施例中,在備置有電晶體與鎢栓的半導體基材 10 (例如石夕基材)上重複也上述步驟,及藉此,可以生產如第18 圖所示的上述半導體裝置40。 於實施例上述第19M圖所示步驟中,也可經由例如以 MOCVD方法一次或數次沉積Cu層而填充上述互連槽86T 及通孔84V。於此事例中,上述互連槽86T及通孔84V可為 15以M〇CVD方法沉積的Cu層填充,而且第19N圖所示的電 鍍步驟可被省略。 於上述形成本實施例之第19B或19L圖所示的Cu-Mn合 金層82M或86M的步驟中,從上述第1〇圖所示關係可清楚得 知,若上述Cu-Mn合金層82M或86M的膜厚度特定為lnM或 20更多以及4·5ηΜ或更少,則Cu-Mn合金膜或含有Μη濃度0.2 原子百分比至100原子百分比的Μη膜可以相對於上述 Cu-Mn合金層82Μ或86Μ而被使用。 於本實施例中,也可以執行第19B圖所示的蝕刻步驟直 到障礙金屬膜82B暴露於上述互連槽82T的底部,如第2〇a 45 200929496 圖所示。 於此事例中,Cu-Mn合金層82M從上述互連槽82T的底 部移除。於膜中Μη濃度係0.2原子百分比或更多及30原子百 分比或更少的事例中,具有上述1至15ηΜ之膜厚度的Cu-Mn 5 合金層82M僅形成於互連槽82T的側壁表面。於上述Cu-Mn 合金層82M中之Μη濃度超過30原子百分比的事例中,形成 上述Cu-Mn合金層82Μ使得上述側壁表面上的膜厚度變為 小於或等於以上述第10B圖所示之關係特定的膜厚度,例 如,膜厚度介於InM或更多及4·5ηΜ或更少的範圍。 © 10 結果是,於實施第19F圖所示之熱處理的事例中,顯示 原始Cu-Mn合金層82Μ存在跡象的Μη氧化物層820χ沿著上 述互連槽82Τ而形成,其以對應上述Cu-Mn合金層82Μ之膜 ' 厚度的距離與上述障礙金屬膜82B相隔,如第20B圖所示。 ' 本發明也包括此種結構。 15 更且,於本實施例中,第19C圖所示之互連槽82T中的A conductive metal nitride film of TiN or the like. The Cu-Mn alloy layer 82M containing θ having a shape conforming to the cross-sectional shape of the interconnecting groove 82T as shown in Fig. 19B is formed on the above-described barrier metal film 82B shown in Fig. 19A by a sputtering method. Wherein, for example, Cu-Mn alloy 40 200929496 is used as a target, in an Ar atmosphere of 10-1 Pa, and the substrate temperature is lower than or equal to room temperature, while inputting 10 kW of plasma power 'to have any thickness ( For example 30nM). In the step shown in FIG. 19B, in the case where the concentration of Μη in the formed Cu_Mn alloy layer 82m 5 is about 30 atom% or less (for example, between 原子2 atomic percent and 30 atomic percent), the above The film thickness of the Cu_Mn alloy layer 82M is adjusted by etching (for example, Ar ion etching) treatment so that the film thickness on the flat surface becomes about 15 n or less (for example, in the range of 〇 to © 15 nM). In the case where the concentration of Μn in the Cu-Mn alloy layer 82M exceeds 30 atomic percent, the film thickness of the Cu-Mn alloy layer 82A is adjusted by the same etching treatment so that the film thickness on the flat surface becomes smaller. Or equal to the film thickness y obtained by the equation y = 465/x, which again represents the concentration of Μη atoms in the above Cu_Mn alloy layer 82M. 15, as shown in FIG. 19C, the Cu film 82C1 having a shape conforming to the cross-sectional shape of the interconnecting trench 82 is formed as an electroplated seed layer by a sputtering method or a CVD method, for example, to have a plating layer of about 4 〇 to 8〇11]^ film thickness. As shown in Fig. 19D, by using the above-mentioned (:11 film 82C1 as the electroplating species 20 layers, €11 film 82 €2 to fill the above-described interconnecting grooves 82τ, the structure shown in the above-mentioned 19C is formed. As shown in Fig. 19, the structure shown in the above i9D is polished by the CMP method until the surface of the above-mentioned insulating film 82 is exposed. Thus, a structure is obtained in which the above-mentioned interconnecting groove 82τ is filled with the CuS connecting pattern 82c. 41 200929496 As shown in Fig. 19F, an etch stop film 83 composed of SiN or SiC is formed on the structure shown in Fig. 19E so as to cover the above-described Cu interconnection pattern 82C and has a film thickness of 10 to ΙΟΟηΜ. The film formation of the film 83 is typically carried out at a temperature of 400 ° C. Therefore, the Cu film 82C1 and the Cu film 82C2 constituting the Cu interconnection 5 pattern 82C are fused and formed into a single Cu film. The Μη atoms in the Cu-Mn alloy layer 82M are transferred into the barrier metal film 82B. As a result, in the Cu interconnection pattern 82C described above, the original Cu-Mn alloy layer 82 Μ disappears. However, the Μ 氧化物 oxide thin layer Formed in the corresponding original Cu-Mn The position of the surface of the surface of the layer 82M is the distance from the surface of the barrier metal film 82B at a distance corresponding to the film thickness of the original Cu-Mn alloy layer 82M, as shown by the broken line 820x shown in Fig. 19F. The continuous pattern 82C is formed by a region 82cl and a region 82c2 in which the original Cu-Mn alloy layer 82M is present in the region 82cl, and the original Cu films 82C1 and 82C2 are present in the region 82c2. I5 has a thickness of 1 as shown in Fig. 19G. The interlayer insulating film 84 of 〇〇n to 3〇〇nM is composed of an etch stop film 85 having a thickness of 1 Å to 〇〇 Μ 及 and an interlayer insulating film 86 having a thickness of 1 Å to 〇 η 由 by a SiC or SiN film by, for example, electricity The polyCVD method is successively formed on the structure shown in the above-mentioned 19F. Further, the interconnection trench 86T for exposing the etching stopper film 85 is formed in the interlayer insulating film 86 by a dry etching process to have a desired effect. The interlayer insulating films 84 and 86 may be tantalum oxide films formed by a plasma CVD method by using the above TEOS as an unprocessed material, or may be formed by a plasma CVD* method or a coating method. Organic with a dielectric constant of 3 or less Or an inorganic insulating film. For example, even when the organic polymer film 200929496 registered under the trademark SiLK is used as the above-mentioned interlayer insulating films 84 and 86, these films still contain a substantial amount of oxygen because of damage from etching or the like ( Moisture) 5 ❹ 10 15 ❿ 20 As shown in Fig. 19H, an opening portion 85V corresponding to a predetermined through hole is formed in the etching stopper film 85 exposed to the above-described interconnecting groove 86T. Further, as shown in Fig. 191, a through hole 84V is formed in the above-described interlayer insulating film 84 by using the above-described etching stopper film 85 as a hard mask to expose the above-described pattern of the stop film 83. As shown in Fig. 19J, the above-described etching stopper film 83 at the bottom of the above-mentioned via hole 84v is removed to expose the Cu interconnection pattern 82C. Thereafter, as shown in FIG. 19κ, on the interlayer insulating film 86, the barrier metal film 86B composed of Ta*Ti and having a shape conforming to the cross-sectional shape of the interconnection trench 86T and the via hole 84V is by a sputtering method or an ALD method. A method of continuously covering the side wall surface and the bottom surface of the interconnecting groove 86T and the side wall surface and the bottom surface of the through hole 24V is formed, and has a film thickness of 1 to 15 nM. The barrier metal film 86B is not limited to the metal film 'except for the metal film containing at least one metal element selected from the group consisting of Ta, Ti, Zr, and Ru. The barrier metal film 86B may be TaN, TiN, or the like. A conductive metal nitride film of matter. As shown in FIG. 19L, a Cu-Mn alloy layer 86 having a shape conforming to the cross-sectional shape of the interconnection trench 86τ and the via hole 84v is formed on the structure shown in FIG. 19K by a sputtering method to cover the barrier metal film. 86B and has a crucible thickness of 1 to 15 nM. As shown in FIG. 19M, a Cu layer 86C1 having a shape conforming to the cross-sectional shape of the interconnect trench 86T and the via hole 84V is formed on the structure shown in FIG. 19L by a sputtering method or a CVD method to cover the above cu_Mn alloy. Layer 43 200929496 86M, and has a film thickness of 25 to 65 nm. As shown in Fig. 19N, the Cu layer 86C2 is formed on the structure shown in Fig. 19M by an electroplating method using the Cu layer 86C1 as an electroplated seed layer to fill the interconnection trench 86T and the via hole 84V. As shown in Fig. 190, the Cu layers 86C1 and 86C2, the Cu-Mn alloy layer 86M, and the barrier metal film 86B on the interlayer insulating film 86 are polished and removed by CMP until the surface of the interlayer insulating film 86 is exposed. As shown in Fig. 19P, a cap layer composed of a SiN film or a SiC film is formed on the structure shown in Fig. 190 by a plasma CVD method which is typically carried out at a substrate temperature of 400 °C. In the interconnect trench 86T and the via hole 84V, the Cu layer 86C1 and the Cu layer 86C2 are fused with the heat generated by the cap layer 87 formation and formed as a single Cu interconnect pattern 86C or continuously extended therefrom. Cu interlayer plunger 86V. Further, by the heat generated by the formation of the cap layer 87, the ?n atoms in the Cu-Mn alloy layer 86M are transferred to the barrier metal film 86B. The 15 atom to be transferred is stably deposited in the form of Μ η oxide, wherein the oxygen of the Μ η oxide is derived from the interlayer insulating films 84 and 86 and the etch stop films 83 and 85 in the barrier metal film 86 ,, or is located above The interface between the barrier metal film 86Β and the Cu interconnection pattern 86C or the Cu interlayer plug 86V, or the interface between the barrier metal film 86B and the interlayer insulating film 84 or 86, or the above-described 20 barrier metal film 86B At the interface with the etch stop film 83 or 85. In the case where the defect occurs in the above-mentioned barrier metal film 868, such a defect self-recovers by the deposited Μη oxide. As the Μn atoms in the Cu-Mn alloy layer 86Μ are transferred to the barrier metal film 86Β, as described above, the Μη oxide 44 200929496 layer 860x corresponding to the oxide layer is formed in the layer corresponding to the original Cu-Mn metal alloy layer. The position of the surface of 86M is further separated from the surface of the barrier metal film 86B by a distance corresponding to the film thickness of the original Cu-Mn alloy layer 86M formed in the above-mentioned Cu- in the step shown in the above-mentioned 19L. On the surface 5 of the Mn alloy layer 86M. Therefore, as shown in FIG. 19P, the Cu interconnection pattern 86C is composed of a Cu layer formed in the region 86cl and a Cu layer formed in the region 86c2, wherein the original Cu-Mn alloy layer 86M appears in the region 86cl, The original cu layers 86C1 and 86C2 appear in the area 86c2. In the present embodiment, the above steps are repeated on the semiconductor substrate 10 (e.g., Shishi substrate) in which the transistor and the tungsten plug are provided, and thereby, the semiconductor device 40 shown in Fig. 18 can be produced. In the step shown in Fig. 19M of the above embodiment, the interconnection trench 86T and the via hole 84V may be filled by, for example, depositing a Cu layer one or several times by the MOCVD method. In this case, the interconnection trench 86T and the via hole 84V may be filled with a Cu layer deposited by the M CVD method, and the plating step shown in Fig. 19N may be omitted. In the above-described step of forming the Cu-Mn alloy layer 82M or 86M shown in the 19B or 19L of the present embodiment, it is clear from the relationship shown in the above first drawing that the above Cu-Mn alloy layer 82M or The film thickness of 86M is specifically lnM or more 20 and 4·5 η Μ or less, and the Cu-Mn alloy film or the Μη film containing Μη concentration of 0.2 atom% to 100 atom% may be relative to the above-mentioned Cu-Mn alloy layer 82 or 86Μ was used. In the present embodiment, the etching step shown in Fig. 19B may be performed until the barrier metal film 82B is exposed to the bottom of the interconnection trench 82T as shown in Fig. 2a 2009 2009496. In this case, the Cu-Mn alloy layer 82M is removed from the bottom of the interconnecting groove 82T. In the case where the concentration of Μη in the film is 0.2 atom% or more and 30 atom% or less, the Cu-Mn 5 alloy layer 82M having the film thickness of 1 to 15 η above is formed only on the side wall surface of the interconnection groove 82T. In the case where the Μη concentration in the Cu-Mn alloy layer 82M exceeds 30 atomic percent, the Cu-Mn alloy layer 82 is formed such that the film thickness on the side wall surface becomes less than or equal to the relationship shown in the above FIG. 10B. The specific film thickness, for example, the film thickness is in the range of InM or more and 4·5ηΜ or less. As a result, in the case of performing the heat treatment shown in FIG. 19F, the tantalum oxide layer 820 showing the presence of the original Cu-Mn alloy layer 82 is formed along the above-described interconnecting groove 82, which corresponds to the above Cu- The distance of the film thickness of the Mn alloy layer 82 is spaced apart from the above barrier metal film 82B as shown in Fig. 20B. The invention also includes such a structure. Further, in the present embodiment, in the interconnection groove 82T shown in FIG. 19C

Cu種膜82C1及第19M圖所示之互連槽86T及通孔84V的Cu 層86C1以濺鍍方法形成。更且,於上述互連槽82T、互連槽 〇 86T及通孔84V以電鍍方法填充的事例中,接著電鍍後,於 8〇°C至120°C下實施熱處理。 20 至此,本發明較佳實施例已經被描述。然而,本發明 並不限於這些特定的實施例。所為的各種修飾與改變依然 在本發明申請專利範圍所述的主旨範圍内。 【圖式簡單說明】 第1A圖顯示已知障礙金屬結構中之Cu_Mn合金層的影 46 200929496 第1B圖顯示用於本發明之測試件的結構; 第1C圖顯示剛電鍍後的銅互連; 第1D圖係用於解釋剛電鍍後實施已知熱處理之事例中 5 的現象; 第2圖係用於解釋本發明原理的圖式; 第3圖係用於解釋本發明原理的另一圖式; 第4圖係用於解釋本發明原理的另一圖式; © 第5A及5B圖係用於解釋本發明原理的其他圖式; 10 第6圖係用於解釋本發明原理的另一圖式; 第7圖係用於解釋本發明原理的另一圖式; 第8圖係用於解釋本發明原理的另一圖式; ' 第9圖係Cu-Mn系統的相平衡圖式; 第10A圖係用於解釋本發明原理的另一圖式; 15 第10B圖係用於解釋本發明原理的另一圖式; 第11圖係用於解釋本發明原理的另一圖式; ® 第12圖係用於解釋本發明原理的另一圖式; 第13A圖係用於解釋本發明原理的另一圖式; 第13B圖係用於解釋本發明原理的另一圖式; 20 第14圖係用於解釋本發明影響的圖式; 第15圖係用於解釋本發明影響的另一圖式; 第16圖係用於解釋本發明影響的另一圖式; 第17A至17P圖顯示依據本發明第一實施例之半導體 裝置的生產步驟; 47 200929496 第18圖顯示依據第一實施例之半導體裝置的構形; 第19A至19P圖顯示依據本發明第二實施例之半導體 裝置的生產步驟; 第20A至20B圖顯示本發明第二實施例的修飾實例。 5 【主要元件符號說明】 11…級 16C2...區域 12…做膜 16M…合金層 12B…障礙金屬膜 160x...氧化物薄層 12C…互連圖案 16T...互連槽 12(:1...〇1膜/區域 16V···介層柱塞 12C2··區域 21…半導體紐 120x...氧化物薄層 22…絕緣膜 12M…合金層 22B…障礙金屬膜 12T...互連槽 22C..互連圖案 13…碳化石夕膜 22C1…Cu膜 14…低k膜 22C2·. Cu 膜 14V".通孔 22M…合金層 15…碳化石夕膜 220x…虛線 16…她膜 22T·.·互連槽 16B…障礙金屬膜 23...蝕刻停止膜 16C..互連圖案 24…夾層絕緣膜 16C1...CU 膜/ 區域 24V···介層柱塞The Cu seed film 82C1 and the interconnecting groove 86T shown in FIG. 19M and the Cu layer 86C1 of the through hole 84V are formed by a sputtering method. Further, in the case where the interconnection trench 82T, the interconnection trench 86T, and the via hole 84V are filled by the plating method, heat treatment is performed at 8 ° C to 120 ° C after the plating. 20 By now, the preferred embodiment of the invention has been described. However, the invention is not limited to these specific embodiments. Various modifications and changes are intended to be included within the scope of the invention as described in the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A shows a shadow of a Cu_Mn alloy layer in a known barrier metal structure. 200929496 FIG. 1B shows the structure of a test piece used in the present invention; FIG. 1C shows a copper interconnection immediately after plating; 1D is a diagram for explaining a phenomenon in the case of performing a known heat treatment immediately after electroplating; FIG. 2 is a diagram for explaining the principle of the present invention; and FIG. 3 is another diagram for explaining the principle of the present invention. Figure 4 is another diagram for explaining the principles of the present invention; © Figures 5A and 5B are diagrams for explaining other principles of the present invention; 10 Figure 6 is another diagram for explaining the principle of the present invention; Figure 7 is another diagram for explaining the principle of the present invention; Figure 8 is another diagram for explaining the principle of the present invention; 'Fig. 9 is a phase equilibrium diagram of the Cu-Mn system; 10A is another diagram for explaining the principles of the present invention; 15 Figure 10B is another diagram for explaining the principle of the present invention; Figure 11 is another diagram for explaining the principle of the present invention; Figure 12 is a diagram for explaining another principle of the present invention; Figure 13A is for explaining the original of the present invention Figure 13B is another diagram for explaining the principle of the present invention; 20 Figure 14 is a diagram for explaining the influence of the present invention; Figure 15 is another diagram for explaining the influence of the present invention. Figure 16 is another diagram for explaining the influence of the present invention; 17A to 17P are diagrams showing the steps of producing a semiconductor device according to the first embodiment of the present invention; 47 200929496 Figure 18 shows the first embodiment according to the first embodiment The configuration of the semiconductor device; FIGS. 19A to 19P show the steps of producing the semiconductor device according to the second embodiment of the present invention; and FIGS. 20A to 20B show the modified example of the second embodiment of the present invention. 5 [Description of main component symbols] 11...level 16C2...region 12...film 16M...alloy layer 12B...barrier metal film 160x...oxide thin layer 12C...interconnection pattern 16T...interconnect trench 12 ( :1...〇1 film/area 16V···Interlayer plunger 12C2··region 21...semiconductor new 120x...oxide thin layer 22...insulating film 12M...alloy layer 22B...barrier metal film 12T.. Interconnecting groove 22C.. Interconnection pattern 13...Carbide film 22C1...Cu film 14...Low-k film 22C2·. Cu film 14V". Through hole 22M... Alloy layer 15...Carbide film 220x...Dash line 16... Her film 22T··interconnecting groove 16B...barrier metal film 23...etching stop film 16C..interconnect pattern 24...interlayer insulating film 16C1...CU film/area 24V···layer plunger

48 20092949648 200929496

25.. .蝕刻停止膜 25V".介層柱塞 26…夾層絕緣膜 26B…障礙金屬膜 26C..互連圖案 26C1…Cu層 26CZ·. Cu 層 26M···合金層 260x...氧化物薄層 26T..·互連槽 26V".介層柱塞 27…蓋層 40.. .半導體裝置 41…半導體基材 41A…元件區域 41a...擴散區域 41b...擴散區域 41c·.·擴散區域 411.. .元件分隔結構 42…閘極絕緣膜 42A…閘極絕緣膜 42B…閘極絕緣膜 42C…互連圖案 43A...閘極電極 43B...閘極電極 43C...閘極電極 44…絕緣膜 44A…絕緣膜 44B…絕緣膜 44C…絕緣膜 44V1…通孔 44V2…通孔 45...蚀刻停止膜 46…爽層絕緣膜 46B1…障礙金屬膜 46B2.·障礙金屬膜 46C1...互連圖案 46C2…互連圖案 460x1…氧化物薄層 460x2…氧化物薄層 46T1…互連槽 46T2…互連槽 49 200929496 46V1…鎢 46V2···鎢 47.. .蝕刻停止膜 48…夾層絕緣膜 48VL·.通孔 48V2·.·通孔 48V3...通孔 49.. .蝕刻停止膜 50…夾層絕緣膜 50B1...障礙金屬膜 50B2…障礙金屬膜 50B3…·障礙金屬膜 50C1...互連圖案 50C2...互連圖案 50C3…互連圖案 500x1...氧化物薄層 500x2…氧化物薄層 500x3...氧化物薄層 50T1…互連槽 50T1·.互連槽 50T3…互連槽 50V1…介層柱塞 50V2…介層柱塞 50V3…介層柱塞 51…蝕刻停止膜 52…夾層絕緣膜 52V1…·通孔 52V2...通孔 53.. .姓刻停止膜 54B1…障礙金屬膜 54B2…障礙金屬膜 54C1...互連圖案 54C2…互連圖案 54 0x1…氧化物薄層 54 0x2…氧化物薄層 54T1…互連槽 54T2…互連槽 54V1…介層柱塞 54V2…介層柱塞 55.. .蝕刻停止膜 56…夾層絕緣膜 56VL··通孔25.. Etch stop film 25V" via plunger 26... interlayer insulating film 26B... barrier metal film 26C.. interconnection pattern 26C1...Cu layer 26CZ·. Cu layer 26M··· alloy layer 260x... oxidation Thin layer 26T..·interconnecting groove 26V" via plunger 27... cap layer 40.. semiconductor device 41... semiconductor substrate 41A... element region 41a... diffusion region 41b... diffusion region 41c· Diffusion region 411.. element separation structure 42... gate insulating film 42A... gate insulating film 42B... gate insulating film 42C... interconnect pattern 43A... gate electrode 43B... gate electrode 43C. .. gate electrode 44: insulating film 44A: insulating film 44B: insulating film 44C: insulating film 44V1 ... through hole 44V2 ... through hole 45 ... etching stop film 46 ... cool insulating film 46B1 ... barrier metal film 46B2. Barrier Metal Film 46C1... Interconnect Pattern 46C2... Interconnect Pattern 460x1... Oxide Thin Layer 460x2... Oxide Thin Layer 46T1... Interconnecting Slot 46T2... Interconnecting Slot 49 200929496 46V1...Tungsten 46V2···Tungsten 47.. Etch stop film 48... interlayer insulating film 48VL·. via hole 48V2·.·through hole 48V3...through hole 49.. etching stop film 50... interlayer insulating film 50B1... barrier The film 50B2...the barrier metal film 50B3...the barrier metal film 50C1...the interconnection pattern 50C2...the interconnection pattern 50C3...the interconnection pattern 500x1...the oxide thin layer 500x2...the oxide thin layer 500x3... Thin oxide layer 50T1...interconnecting groove 50T1·.interconnecting groove 50T3...interconnecting groove 50V1...interlayer plunger 50V2...interlayer plunger 50V3...interlayer plunger 51...etch stop film 52...interlayer insulating film 52V1... · Through hole 52V2... Through hole 53.. Last name stop film 54B1... Barrier metal film 54B2... Barrier metal film 54C1... Interconnection pattern 54C2... Interconnection pattern 54 0x1... Oxide thin layer 54 0x2... Oxidation Thin layer 54T1...interconnecting groove 54T2...interconnecting groove 54V1...interlayer plunger 54V2...interlayer plunger 55..etch stop film 56...interlayer insulating film 56VL··through hole

50 20092949650 200929496

56V2…通孔 56V3…通孔 57.. .钱刻停止膜 58…夾層絕緣膜 58B1...障礙金屬膜 58B2…障礙金屬膜 58B3…障礙金屬膜 58C1...互連圖案 58C2…互連圖案 58C3…互連圖案 580x1…氧化物薄層 580x2…氧化物薄層 580x3…氧化物薄層 58Ή…互連槽 58T1··互連槽 58T3…互連槽 58V1…介層柱塞 58V2…介層柱塞 58V3…介層柱塞 59.. .蝕刻停止膜 60…夾層絕緣膜 60V···介層柱塞 61…蝕刻停止膜 62.. .蚀刻停止膜 62B…障礙金屬膜 62C…互連圖案 62T...互連槽 62V".介層柱塞 63.. .蓋膜 81…半導體基材 82…絕緣膜 82B…障礙金屬膜 82C..互連圖案 82C1…Cu膜 82C2…Cu膜 82M…合金層 820x…氧化物薄層 82T.··互連槽 83.. .蝕刻停止膜 84…夾層絕緣膜 84V·..通孔 85.. .蝕刻停止膜 51 200929496 85V...開口部分 86C2...CU 層 86…夾層絕緣膜 86M…合金層 86B…障礙金屬膜 86T...互連槽 86C…互連圖案 86V···介層减 86C1…Cu層 87…蓋層 ❹ 5256V2...through hole 56V3...through hole 57.. money stop film 58... interlayer insulating film 58B1... barrier metal film 58B2... barrier metal film 58B3... barrier metal film 58C1... interconnection pattern 58C2... interconnection pattern 58C3...interconnect pattern 580x1...oxide thin layer 580x2...oxide thin layer 580x3...oxide thin layer 58Ή...interconnect trench 58T1·interconnect trench 58T3...interconnect trench 58V1...interlayer plunger 58V2...via pillar Plug 58V3...interlayer plunger 59..etch stop film 60...interlayer insulating film 60V··interlayer plunger 61...etch stop film 62..etch stop film 62B...obstacle metal film 62C...interconnect pattern 62T ...interconnecting groove 62V".layer plunger 63.. cover film 81...semiconductor substrate 82...insulation film 82B...barrier metal film 82C..interconnection pattern 82C1...Cu film 82C2...Cu film 82M...alloy Layer 820x...Oxide thin layer 82T.·Interconnecting groove 83.. Etch stop film 84... Interlayer insulating film 84V·.. Through hole 85.. Etch stop film 51 200929496 85V... Opening portion 86C2.. .CU layer 86... interlayer insulating film 86M... alloy layer 86B... barrier metal film 86T... interconnecting groove 86C... interconnect pattern 86V··· via layer minus 86C1...Cu layer 8 7...cover layer ❹ 52

Claims (1)

200929496 十、申請專利範圍: 1. 一種半導體裝置,包括: 一半導體基材; 一設於該半導體基材上方的含氧絕緣膜; 5 一形成於該絕緣膜中的凹狀部; 一形成於該凹狀部之内壁上方的含銅第一膜; 一形成於該第一膜上且填充該凹狀部的含銅第二膜;及 一形成於該第一膜及第二膜之間的含錳氧化物層。 ® 2.如申請專利範圍第1項之半導體裝置,更包括一防止銅 10 於該絕緣膜及第一膜之間擴散的擴散防止膜。 _ 3.如申請專利範圍第2項之半導體裝置,其中該擴散防止 膜包括選自於由Ta、Ti、Zr及Ru組成之群組的至少一 元素。 4. 如申請專利範圍第2項之半導體裝置,其中該擴散防止 15 膜包括錳。 5. 如申請專利範圍第1項之半導體裝置,其中該第一膜的 ❹ 膜厚度範圍介於1 nm至15 nm之間。 6. —種製造半導體裝置的方法,該方法包括: 形成一電晶體,其具有在一半導體基材上的至少一閘極 20 電極與一源極及汲極區域; 於該半導體基材上方形成一含氧絕緣膜; 於該絕緣膜中形成一凹狀部; 於該凹狀部之一内壁上形成一含銅及锰且具有預定膜 厚度的金屬膜; 53 200929496 於該金屬膜上形成一含銅膜,該膜填充該凹狀部;及 在形成該含銅膜之後,執行熱處理。 7. 如申請專利範圍第6項之製造半導體裝置的方法,更包 括形成一擴散防止膜以防止銅於該絕緣膜及金屬膜之間 5 擴散。 8. 如申請專利範圍第6項之製造半導體裝置的方法,其中 該金屬膜中之Μη濃度為0.2原子百分比至30原子百分比 且膜厚度介於lnm至15nm的範圍。 9. 如申請專利範圍第6項之製造半導體裝置的方法,其中 10 該金屬膜中之Μη濃度為0.2原子百分比至100原子百分 比且膜厚度為1 nm至4.5 nm。 10. 如申請專利範圍第6項之製造半導體裝置的方法,其 中該擴散防止膜係一高熔點金屬膜,該高熔點金屬膜含有 選自於由Ta、Ti、Zr及Ru組成之群組的至少一元素。 15 11.如申請專利範圍第6項之製造半導體裝置的方法,其中 該金屬膜中之Μη濃度為0.2原子百分比至30原子百分比 且膜厚度小於或等於15 nm。 12. 如申請專利範圍第11項之製造半導體裝置的方法,包 括在該金屬膜的膜形成之後,執行蝕刻以達到一預定膜厚 20 度的步驟。 13. 如申請專利範圍第6項之製造半導體裝置的方法,包 括在該金屬膜的膜形成之後,於該凹狀部之側壁内表面執 行蝕刻以給定一預定膜厚度的步驟。 14. 如申請專利範圍第6項之製造半導體裝置的方法,更 54 200929496 包括於該金屬膜上形成一含銅種膜。 15. 如申請專利範圍第6項之製造半導體裝置的方法,其 中該金屬膜藉由濺鍍方法形成。 16. 如申請專利範圍第6項之製造半導體裝置的方法,其 5 中形成該含銅膜以填充該凹狀部包括,以電鍍方法形成填 充該凹狀部之含銅膜的步驟,以及在該含銅膜藉該電鍍方 法形成之後於温度80°C至120°C下執行熱處理的步驟。 17. —種製造半導體裝置的方法,該方法包括: 形成一電晶體,其具有在一半導體基材上的一閘極電極 10 與一源極及汲極區域; 於該半導體基材上方形成一含氧絕緣膜; 於該絕緣膜中形成一凹狀部; 於該凹狀部之一内壁上形成一含銅及錳的金屬膜; 於該金屬膜之上方形成一含銅膜,該含銅膜填充該凹狀 15 部;及 在形成該含銅膜之後,執行熱處理。 其中於該金屬膜中之Μη濃度X依據原子百分比係介於 0原子百分比< X < 30原子百分比之範圍的事例中,該 金屬膜的膜厚度被特定為15 ηΜ或更少,及 20 於該Μη濃度X係介於30原子百分比S X <100原子百 分比之範圍的事例中,該膜厚度被特定為等於或小於該 膜厚度y(nm)或更小,其中y係藉由方程式y =465(原子 百分比.nm)/x給定。 18. 如申請專利範圍第17項之製造半導體裝置的方法,其 55 200929496 中形成該含銅膜以填充該凹狀部包括,以電鍍方法形成填 充該凹狀部之含銅膜的步驟,以及在該含銅膜藉該電鍍方 法形成之後於溫度80°C至120QC下執行熱處理的步驟。 19.如申請專利範圍第17項之製造半導體裝置的方法,其 5 中執行該熱處理達60至250秒。200929496 X. Patent application scope: 1. A semiconductor device comprising: a semiconductor substrate; an oxygen-containing insulating film disposed over the semiconductor substrate; 5 a concave portion formed in the insulating film; a first copper-containing film over the inner wall of the concave portion; a copper-containing second film formed on the first film and filling the concave portion; and a first film formed between the first film and the second film A manganese-containing oxide layer. 2. The semiconductor device of claim 1, further comprising a diffusion preventing film for preventing diffusion of copper 10 between the insulating film and the first film. 3. The semiconductor device of claim 2, wherein the diffusion preventing film comprises at least one element selected from the group consisting of Ta, Ti, Zr, and Ru. 4. The semiconductor device of claim 2, wherein the diffusion preventing film comprises manganese. 5. The semiconductor device of claim 1, wherein the first film has a ruthenium film thickness ranging from 1 nm to 15 nm. 6. A method of fabricating a semiconductor device, the method comprising: forming a transistor having at least one gate 20 electrode and a source and drain region on a semiconductor substrate; forming over the semiconductor substrate An oxygen-containing insulating film; forming a concave portion in the insulating film; forming a metal film containing copper and manganese and having a predetermined film thickness on an inner wall of the concave portion; 53 200929496 forming a metal film on the metal film a copper-containing film filling the concave portion; and after the copper-containing film is formed, performing heat treatment. 7. The method of manufacturing a semiconductor device according to claim 6, further comprising forming a diffusion preventing film to prevent copper from diffusing between the insulating film and the metal film. 8. The method of producing a semiconductor device according to claim 6, wherein the metal film has a concentration of Μn of 0.2 atom% to 30 atom% and a film thickness of from 1 nm to 15 nm. 9. The method of manufacturing a semiconductor device according to claim 6, wherein the metal film has a concentration of Μn of 0.2 atom% to 100 atom% and a film thickness of 1 nm to 4.5 nm. 10. The method of manufacturing a semiconductor device according to claim 6, wherein the diffusion preventing film is a high melting point metal film containing a group selected from the group consisting of Ta, Ti, Zr, and Ru. At least one element. The method of manufacturing a semiconductor device according to claim 6, wherein the metal film has a concentration of Μn of 0.2 atom% to 30 atom% and a film thickness of 15 nm or less. 12. The method of manufacturing a semiconductor device according to claim 11, comprising the step of performing etching to achieve a predetermined film thickness of 20 degrees after the film formation of the metal film. 13. The method of manufacturing a semiconductor device according to claim 6, comprising the step of performing etching on the inner surface of the sidewall of the concave portion to give a predetermined film thickness after the film of the metal film is formed. 14. The method of fabricating a semiconductor device according to claim 6 of claim 5, further comprising forming a copper-containing seed film on the metal film. 15. The method of manufacturing a semiconductor device according to claim 6, wherein the metal film is formed by a sputtering method. 16. The method of manufacturing a semiconductor device according to claim 6, wherein the forming the copper-containing film to fill the concave portion comprises: forming a copper-containing film filling the concave portion by electroplating, and The copper-containing film is formed by the electroplating method and then subjected to a heat treatment at a temperature of 80 ° C to 120 ° C. 17. A method of fabricating a semiconductor device, the method comprising: forming a transistor having a gate electrode 10 and a source and drain region on a semiconductor substrate; forming a pattern over the semiconductor substrate An oxygen-containing insulating film; forming a concave portion in the insulating film; forming a metal film containing copper and manganese on an inner wall of the concave portion; forming a copper-containing film over the metal film, the copper-containing film The film is filled with the concave portion 15; and after the copper-containing film is formed, heat treatment is performed. Wherein the 浓度 concentration X in the metal film is in the range of 0 atomic percent < X < 30 atomic percent, the film thickness of the metal film is specified to be 15 η Μ or less, and 20 In the case where the 浓度 concentration X is in the range of 30 atomic percent SX < 100 atomic percent, the film thickness is specified to be equal to or smaller than the film thickness y (nm) or less, wherein y is by equation y =465 (atomic percent.nm) / x given. 18. The method of manufacturing a semiconductor device according to claim 17, wherein the forming the copper-containing film to fill the concave portion in 55 200929496 comprises the step of forming a copper-containing film filling the concave portion by electroplating, and The step of performing heat treatment is performed at a temperature of 80 ° C to 120 Q C after the copper-containing film is formed by the plating method. 19. The method of manufacturing a semiconductor device according to claim 17, wherein the heat treatment is performed for 5 to 250 seconds. 5656
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