200835719 九、發明說明 【發明所屬之技術領域】 本發明係關於使用衍生自天然 以製造聚醚聚醇的方法。 【先前技術】 通常,作爲發泡氨基甲酸酯、 接合劑、封合劑(sealant )等之聚 性油劑的原料使用之聚醚聚醇,係 始劑與例如環氧乙烷、環氧丙烷等 而製造。 此等聚醚聚醇及該藉由聚醚聚 到之聚氨基甲酸酯製品由於是衍生 於進行最終焚燒處理時會造成空氣 近年來,基於對地球溫室效應 時不會增加自然界的二氧化碳之製 例如,若以將空氣中之二氧化 植物原料作爲原料來製造氨基甲酸 燒處理時,衍生自動植物的碳燃燒 ,不會使自然界之二氧化碳增加是 作爲天然動植物油中之具有羥 醇等,於下述專利文獻1中曾揭示 合物觸媒之存在下以蓖麻油及/或 ,使單環氧化物進行開環加成反應 油脂的聚醇作爲起始劑 聚氨基甲酸酯彈性體、 氨基甲酸酯製品與機能 使具有活性氫原子之起 之環氧烷進行加成聚合. 醇與異氰酸酯反應所得 自石油的化學製品,故 中的二氧化碳之增加。 之關心,於廢棄物處理 品曰益受到要求。 碳固定化的化合物之動 酯製品,則此製品於焚 所產生的份之二氧化碳 不言而喻的。 基者有蓖麻油、植物固 出在複合金屬氰化物錯 改質蓖麻油作爲起始劑 以製造聚醚的方法。然 -5 - 200835719 而,由於蓖麻油價格高故難以實用化。 因此,曾有人提出對不具有羥基的天然油脂藉由化學 反應以附加入羥基的方法。 例如,於下述專利文獻2中,記載有藉由灌入氧氣及 /或空氣而生成經基的含有經基高分子量化合物及其衍生 物,使用其與異氰酸酯反應以製造氨基甲酸酯製品的方法 〇 ® 又’於下述專利文獻3中,曾揭示出對上述衍生自天 然油脂之雙鍵藉由灌入氧氣或空氣之步驟得到賦予經基之 改質含羥基高分子量化合物,對其使用胺類或氫氧化鉀等 金屬觸媒進行醇化(alcohol ate )化反應與水解反應後, 對生成的油脂之羧基與羥基以環氧烷進行開環聚合以增加 醇性羥基數。 於下述專利文獻4中,記載有對大豆油之雙鍵以過氧 化物作用得到環氧化之大豆油,用其製造聚環氧烷聚醇( Φ polyoxyalkylene polyol)的方法。此方法,係藉由使環氧 化大豆油在過剩的醇存在下進行開環,得到賦予羥基之羥 基加成大豆油,以其作爲起始劑,用陰離子觸媒之氫氧化 鉀’以環氧丙烷反應後,再以環氧乙烷進行嵌段聚合觸媒 的方法。 於下述專利文獻5中,記載有對大豆油之雙鍵在特殊 的金屬觸媒存在下’使其與一氧化碳和氫氣反應而生成羰 基之,再以氫氣反應以導入1級羥基的方法。 [專利文獻1]日本專利特開平5-1 63 342號公報 200835719 [專利文獻2]日本專利特表2002-524627號公報 [專利文獻3]美國專利申請公開第22003/0 1 9 1 274號 說明書 [專利文獻4]日本專利特開2005-32043 1號公報 [專利文獻5]國際公開專利第2005/03 3 1 67號說明書 (pamphlet ) 【發明內容】 (發明所欲解決之問題) 於專利文獻2中所記載般之藉由灌入氧氣及/或空氟 賦予羥基而改質之大豆油(通常亦稱爲曝氣大豆油)、或: 於專利文獻3中所記載之環氧化大豆油爲較蓖麻油廉價的 原料,尤其是曝氣大丑油可廉價地製造。 然而,例如,以專利文獻3中所記載的方法製造之聚 環氧烷聚醇,會有無法充分得到與製造聚氨基甲酸酯中重 要的異氰酸酯化合物之相溶性的情況,是問題所在。 本發明係鑑於前述情事而提出者,目的在於提供含有 天然油脂之聚醚聚醇的製造方法,其係使用衍生自天然油 脂的原料以廉價地製造與異氰酸酯化合物相溶性良好之聚 醚聚醇。 (用以解決課題之手段) 本發明之要旨如下: 1 * 一種含有天然油脂衍生物之聚醚聚醇之製造方法 200835719 ,其爲在聚合觸媒的存在下,使以始劑使環氧烷開環聚合 而製造聚醚聚醇之方法;其特徵爲作爲該起始劑,使用利 用化學反應賦予羥基於天然油脂上而形成,羥基價爲2 0 〜25 0mgKOH/g ’而且重量平均分子量相對於聚苯乙烯換 算的數平均分子量的比率(Mw/Mn)爲1.2以上之衍生自 天然油脂的聚醇,該聚合觸媒係不會促進衍生自天然油脂 的甘油酯結構水解之觸媒。 Φ 2 ·上述1所記載之含有天然油脂衍生物之聚醚聚醇 之製造方法,其中該聚合觸媒爲1種以上選自由配位陰離 子聚合觸媒及陽離子聚合觸媒所成之群。 3 ·上述1或2中之含有天然油脂衍生物之聚醚聚醇 之製造方法,其中該聚合觸媒含有固體觸媒成分,而且含 有該聚合觸媒、該起始劑與該環氧烷之聚合原料中的該固 體觸媒成分的含量爲10〜150Ppm。 4·上述1至3中之含有天然油脂衍生物之聚醚聚醇 II 之製造方法,其中該衍生自天然油脂的重量平均分子量( Mw )爲1 5 00以上。 5 ·前述1至4中任一項之含有天然油脂衍生物之聚 醚聚醇之製造方法,其中該衍生自天然油脂的聚醇的該比 率(Mw/Mn )爲2以上。 6·前述1至5中任一項之含有天然油脂衍生物之聚 酿#醇之方法’其中該聚合觸媒爲複合金屬氰化物錯 合物觸媒’而且具有1種以上選自由tert — 丁醇、η一丁 酉孚、iso — 丁醇tert—戊醇' iso —戊醇、二甲基乙醯 200835719 胺、乙二醇單ter t—丁醚、乙二醇二甲醚、二乙二醇二甲 醚、三乙二醇二甲醚、iso-丙醇、及二噁烷所成之群, 作爲有機配位基。 7·前述6中之含有天然油脂衍生物之聚醚聚醇之製 造方法’其中該複合金屬氰化物錯合物觸媒爲六氰基鈷酸 鋅錯合物。 8.前述1至7中任一項之含有天然油脂衍生物之聚 Φ 醚聚醇之製造方法,其中該環氧烷含有環氧丙烷。 9·前述1至8中任一項之含有天然油脂衍生物之聚 醚聚醇之製造方法,其中起始劑爲藉由(1 )灌入空氣或v 氧而於天然油脂上生成羥基之方法及/或(2)使天然油 脂環氧化後藉由使環氧開環而生成羥基之方法而得到的衍 生自天然油脂的聚醇。 1〇·前述1至9中任一項之含有天然油脂衍生物之聚 醚聚醇之製造方法,其中該起始劑爲衍生自大豆油。 (發明之效果) 依據本發明,用衍生自天然油脂之原料可廉價地製造 與異氰酸酯化合物相溶性良好的聚醚聚醇。 【實施方式】 本發明中’起始劑及含有天然油脂衍生物之聚醚聚醇 的數平均分子量(Μη)及重量平均分子量(Mw)係聚苯 乙丨希換算分子量。具體而言爲以下述測定之値。對作爲分 -9- 200835719 子量測定用標準試料之市售的聚合度不同之數種單分散聚 苯乙烯聚合物之凝膠滲透色層分析(GPC )使用市售之 GPC測定裝置測定,依據聚苯乙烯的分子量與滯留時間( r e t e n t i ο n t i m e )之關係作成定量線。用該定量線對欲測定 的試樣化合物之GPC圖譜藉由電腦解析求出該試料化合 物之數平均分子量及重量平均分子量。此測定方法爲公知 的。 <衍生自天然油脂之聚醇> 本發明中作爲起始劑使用之衍生自天然油脂之聚醇, 爲對天然油脂以化學反應賦予羥基之高分子量體。 天然油脂可用原本無經基者,較佳者可使用蓖麻油及 精製之植物固醇以外的天然油脂。然而,植物固醇爲衍生 自植物之固醇,於大豆油、菜籽由等之植物油中微量地含 有。此範圍之混入爲可容許的。 # 又’天然油脂以含具有不飽和雙鍵之脂肪酸的甘油酯 者爲佳。作爲該具有不飽和雙鍵之天然油脂的較佳例子可 舉出亞麻仁油、葵花油、大豆油、桐油、介子油、菜籽油 、麻油、米糠油、山茶油、橄欖油、妥爾油、棕櫚油、棉 籽油、玉米油、魚油、牛油、豬油等。 又,爲了利用不飽和鍵賦予OH基,就反應性高、且 可導入更多OH基之考量,以碘價高者爲佳。因而,以碘 價50以上爲佳,作爲具體例可舉出亞麻仁油、葵花油、 大豆油、桐油 '介子油、菜籽油、麻油、米糠油、山茶油 -10- 200835719 、橄欖油、妥爾油、棉籽油、玉米油、魚油、牛油、豬油 等。又,碘價以1 〇〇以上爲更佳,作爲具體例可舉出亞麻 仁油、葵花油、大豆油、桐油、介子油、菜好油、麻油、 米糠油、妥爾油、棉籽油、玉米油、魚油等。尤其大豆油 於價廉之考量爲特佳。 本發明中可使用之衍生自天然油脂之聚醇之羥基價爲 20〜25 0mgKOH/g。蓖麻油之羥基價通常爲 155〜177 mgKOH/g,蓖麻油及植物固醇以外之天然油脂由於無羥基 ,故羥基價爲l〇mgKOH/g以下。藉由對無羥基之天然油 脂藉由化學反應賦予羥基,可使羥基價作成爲 2 0〜 250mgKOH/g。該經基價若未滿20mgKOH/g,貝[J缺乏交聯 反應性,有無法發揮充分物性的可能性。另一方面,即使 於使全部雙鍵轉變爲羥基,亦無法使羥基價提高至碘價以, 上。碘價之最大値爲亞麻仁之1 90,惟反應時會發生水解 等’會有可能生成作爲甘油酯之構成醇的衍生自甘油酯之 經基。經基顯著變大者,係意味甘油酯被破會,有導致分 子量降低、變成高極性、相溶性與物性降低之虞。又,羥 基價若過高,藉由交聯劑多量加入,柔軟性會降低,植物 原料之使用量會減少。基於上述理由,本發明中之衍生自 天然油脂之聚醇的羥基價爲250mgKOH/g以上,以30〜 200mgKOH/g的範圍爲佳。 Φ發明中所用之衍生自天然油脂之聚醇爲分子量分布 之指標。重量平均分子量(Mw )對數平均分子量(Μη ) 之比例(Mw/Mn )爲1.2以上。蓖麻油及植物固醇之 -11 - 200835719 Μw/Mn爲1.1以下,而若對蓖麻油及植物固醇以外之天然 油脂藉由化學反應而賦予羥基,則該Mw/Mn成爲1.2以 上,要較其小於現在的技術有困難。該Mw/Mn以2以上 爲佳。該Mw/Mn之上限値並無特別限定,就確保流動性 的觀點考量以20以下爲佳,以1 5以下爲更佳。 本發明中之衍生自天然油脂之聚醇的重量平均分子量 (Mw),就相溶性與力學物性的觀點考量以1 5 00以上爲 佳,以1 70 0以上爲更佳,以2000以上爲特佳。該衍生自 天然油脂之聚醇的M w之上限並無特別限制,以5 0萬以 上爲佳,而1 0萬以下,由於黏度低、流動性佳故更佳。 對天然油脂藉由化學反應賦予羥基以製造衍生自天然 油脂之聚醇之方法可適當地使用公知之方法。作爲具體例 可考慮下述方法: (1 )藉由對天然油脂灌入空氣或氧氣以生成羥基之 方法(以下亦稱爲氣體灌入法); (2 )藉由將天然油脂氧化後使環氧環開環以生成羥 基之方法(以下亦稱爲環氧化後賦予經基法); (3 )在特殊金屬觸媒存在下,使天然油脂之雙鍵與 一氧化碳和氫反應生成羰基後,再使其與氫反應導入1級 羥基之方法; (4 )在前述(1 )之後進行(2 )或(3 )之方法; (5)在前述(2)或(3)之後(1)之方法。 此等方法之中,單獨進行(1 )與(2 )之方法於成本 考量上爲較佳。 -12- 200835719 以下’就(1 ) 、( 2 )之方法作說明。 [(1 )氣體灌入法] 爲藉由封天然油脂灌入空氣或氧氣,於在不飽和雙鍵 間產生氧化父聯之同時賦予羥基之方法。亦可進一步藉由 酯父換反應導入多元醇。此方法中,藉由作爲原料使用之 油脂的種類及灌入氣體使之氧化狀態可改變生成物(衍生 自天然油脂之聚醇)的分子量及經基價。 以大豆油作爲原料藉由本方法製造之衍生自天然油脂 之聚醇的重量平均分子量(Mw )通常爲1 500以上,以 5000 〜5 00000 爲佳’以 1〇00〇〜1〇〇〇〇〇 爲更佳。Mw/Mn 通常爲2以上,以3〜15爲佳。重量平均分子量之値若過 低,氧化聚合與羥基之生成會不足致交聯性差,而過高會 導致流動性降低。 作爲對大豆油藉由氣體灌入法賦予羥基所成之衍生自 天然油脂之聚醇(以下亦稱爲曝氣大豆油)之例,有 Urethane Soy System公司製之製品名:s〇yol系列。 [(2 )環氧化後賦予羥基法] 爲對天然油脂之不飽和雙鍵以氧化劑作用而環氧化後 ’用陽離子聚合觸媒在醇的存在下,使其開環賦予羥基之 方法。作爲氧化劑,可使用過醋酸等之過氧化物。 環氧化天然油脂中之環氧當量可藉由作爲原料使用之 油脂的碘價與對該碘價之氧化劑的使用量比以及反應率等 -13- 200835719 控制。藉由該環氧化天然油脂中之環氧當量可控制生成物 (衍生自天然油脂之聚醇)之羥基價。該生成物(衍生自 天然油脂之聚醇)的分子量係依賦予羥基時之開環起始劑 的醇量而改變。醇顯著地過多之情況雖可使分子量較小, 但反應效率差,無經濟效益。醇較少之情況,會進行環氧 化大豆油分子間之開環加成聚合反應,使分子量急遽增大 而有膠化之可能性。 Φ 例如’使大豆油環氧化之環氧化大豆油有市售品可取 得,具體而言可舉出··旭電化工業公司製之商品名:艾阿 迪卡塞扎O-130P等。陽離子聚合觸媒可用與本發明中對 衍生自天然油脂之聚醇使環氧烷開環聚合時所用的聚合觸 媒相同之陽離子聚合觸媒。可用例如三氟化硼二乙基醚( BFgEtsO )。作爲醇可用例如脫水甲醇,使環氧化大豆油 開環賦予羥基之反應,可採行對陽離子聚合觸媒與醇之混 合溶液滴入環氧化大豆油後,將觸媒吸附藉由過濾除去之 ©方法。 以環氧化大豆油作爲原料藉由本方法製造之衍生自天 然油脂之聚醇的重量平均分子量(Mw)通常爲1 5 00以上 ,以1800〜5000爲佳。Mw/Mn通常爲1.2〜1 .9。 <環氧烷> 本發明中所用之環氧烷只要爲可開環聚合的環氧烷皆 可,並無特別限定。 作爲具體例可舉出:環氧乙烷(以下亦稱爲E 0 )、 -14- 200835719 環氧丙烷(以下亦稱爲p〇)、苯基環氧乙烷、環氧丁烷 、環氧環己烷、縮水甘油醚及丙烯酸縮水甘油酯等之縮水 甘油基化合物、及氧雜環丁烷。 本發明中,可只用一種環氧烷,亦可倂用二種以上之 環氧烷。於倂用二種以上之環氧烷的情況,可用嵌段聚合 (block polymerization)及無規聚合(random polymerization ),亦可組合嵌段聚合與無規聚合兩者來 製造一種聚醚聚醇。 作爲本發明中之環氧烷,以使用含有環氧丙烷之環氧 烷爲佳,以使用環氧乙烷及/或環氧丙烷爲更佳,以於環. 氧丙烷/環氧乙烷的質量比爲100/0〜25/7 5之範圍使用爲 更佳,尤以95/5〜5 0/5 0之範圍爲特佳。 <其他環狀化合物> 於製造聚醚聚醇之時,於反應系內亦可存在由環氧烷 以外之其他環狀化合物所構成之單體。 作爲此環狀化合物,可舉出:ε-己內酯及交酯等之 環狀酯;碳酸乙烯酯、碳酸丙烯酯、碳酸新戊酯等之環狀 碳酸酯類。此等可進行無規聚合,亦可進行嵌段聚合。 尤其’若使用由衍生自植物之糖質經發酵得到的乳酸 所衍生之交酯,聚醇中之非石油系成分之含有比例(後述 之生物性成分質量(b i 〇 m a s s )比例)可較高,故較佳。 <聚合觸媒> -15-200835719 IX. Description of the Invention [Technical Field to Which the Invention Is Ascribed] The present invention relates to a process for producing a polyether polyol derived from nature. [Prior Art] Generally, a polyether polyol which is used as a raw material of a polyamic oil agent such as a foamed urethane, a binder, a sealant or the like, is a starting agent and, for example, ethylene oxide or propylene oxide. Made by the same. These polyether polyols and the polyurethane products obtained by the polyethers are derived from the final incineration process to cause air in recent years, based on the effect of the global warming, do not increase the carbon dioxide of nature. For example, when the carbamic acid is used as a raw material in the air to produce a carbamate-burning treatment, the carbon burning of the derived automatic plant does not increase the carbon dioxide in the natural world as a natural animal or vegetable oil having a hydroxyol or the like. Patent Document 1 discloses that in the presence of a conjugate catalyst, castor oil and/or a polyalcohol which is subjected to a ring-opening addition reaction of a monoepoxide as a starting agent, a polyurethane elastomer, a urethane The acid ester product is functionally added to the alkylene oxide having an active hydrogen atom for addition polymerization. The alcohol and the isocyanate are reacted to obtain a chemical derived from petroleum, so that the carbon dioxide is increased. The concern is that the benefits of waste disposal are required. The carbon ester compound of the carbon-immobilized compound, the carbon dioxide produced by the burning of the product is self-evident. The base has castor oil and a method in which the plant is solidified in a composite metal cyanide-modified castor oil as a starter to produce a polyether. However -5 - 200835719 However, due to the high price of castor oil, it is difficult to put it into practical use. Therefore, a method of attaching a hydroxyl group to a natural fat having no hydroxyl group by chemical reaction has been proposed. For example, Patent Document 2 listed below discloses a base-containing high molecular weight-containing compound and a derivative thereof formed by injecting oxygen and/or air, and reacting it with an isocyanate to produce a urethane product. The method 〇® is also described in the following Patent Document 3, which discloses that the above-described double bond derived from natural fats and oils is subjected to a step of injecting oxygen or air to obtain a modified hydroxyl group-containing high molecular weight compound imparted thereto. After a metal catalyzed reaction such as an amine or potassium hydroxide is subjected to an alcoholization reaction and a hydrolysis reaction, the carboxyl group and the hydroxyl group of the resulting oil and fat are subjected to ring-opening polymerization with an alkylene oxide to increase the number of alcoholic hydroxyl groups. Patent Document 4 listed below discloses a method of producing a epoxidized soybean oil by using a double bond of soybean oil to obtain an epoxidized soybean oil by a peroxidation. The method comprises the following steps: ring-opening the epoxidized soybean oil in the presence of excess alcohol to obtain a hydroxyl group-added soybean oil which is used as a starting agent, and an anionic catalyst of potassium hydroxide as an epoxy After the propane reaction, a block polymerization catalyst is further carried out with ethylene oxide. Patent Document 5 listed below discloses a method in which a double bond of soybean oil is reacted with carbon monoxide and hydrogen in the presence of a special metal catalyst to form a carbonyl group, and then reacted with hydrogen to introduce a first-order hydroxyl group. [Patent Document 1] Japanese Patent Laid-Open No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. 2002-524627 [Patent Document No. 2] Japanese Patent Application Publication No. 22003/0 1 9 1 274 [Patent Document 4] Japanese Patent Laid-Open No. 2005-32043 No. 1 [Patent Document 5] International Patent Publication No. 2005/03 3 1 67 (pamphlet) [Invention] (Problems to be Solved by the Invention) Patent Literature The soybean oil (usually referred to as aerated soybean oil) modified by injecting oxygen and/or empty fluorine to the hydroxyl group as described in 2, or the epoxidized soybean oil described in Patent Document 3 is Raw materials that are cheaper than castor oil, especially aerated oils, can be manufactured inexpensively. However, for example, the polyalkylene oxide polyol produced by the method described in Patent Document 3 may not sufficiently obtain the compatibility with the isocyanate compound which is important in the production of polyurethane, and is a problem. The present invention has been made in view of the above circumstances, and an object of the invention is to provide a process for producing a polyether polyol containing a natural fat or oil which is produced by using a raw material derived from a natural oil to inexpensively produce a polyether polyol which is excellent in compatibility with an isocyanate compound. (Means for Solving the Problem) The gist of the present invention is as follows: 1 * A method for producing a polyether polyol containing a natural oil and fat derivative, 200835719, which is an alkylene oxide as a starting agent in the presence of a polymerization catalyst A method for producing a polyether polyol by ring-opening polymerization; characterized in that as the initiator, a hydroxyl group is formed by using a chemical reaction to impart a hydroxyl group to a natural fat, and the hydroxyl value is 20 to 25 mg/g' and the weight average molecular weight is relatively A polyalcohol derived from natural fats and oils having a ratio of polystyrene-equivalent number average molecular weight (Mw/Mn) of 1.2 or more, which does not promote a catalyst derived from structural hydrolysis of glycerides derived from natural fats and oils. Φ 2 The method for producing a polyether polyol containing a natural fat or oil derivative according to the above, wherein the polymerization catalyst is one or more selected from the group consisting of a coordination anion polymerization catalyst and a cationic polymerization catalyst. 3. The method for producing a polyether polyol containing a natural oil or fat derivative according to the above 1 or 2, wherein the polymerization catalyst contains a solid catalyst component, and contains the polymerization catalyst, the initiator, and the alkylene oxide. The content of the solid catalyst component in the polymerization raw material is 10 to 150 Ppm. 4. The method for producing a polyether polyol II containing a natural fat or oil derivative according to the above 1 to 3, wherein the weight average molecular weight (Mw) derived from the natural fat or oil is 1 500 or more. The method for producing a polyether polyol containing a natural fat or oil derivative according to any one of the above 1 to 4, wherein the ratio (Mw/Mn) of the polyalcohol derived from the natural fat or oil is 2 or more. 6. The method according to any one of the above 1 to 5, wherein the polymerization catalyst is a double metal cyanide complex catalyst and the one or more selected from the group consisting of tert-butyl Alcohol, η-butyl oxime, iso-butanol tert-pentanol 'iso-pentanol, dimethyl acetam 200835719 amine, ethylene glycol mono ter-butyl ether, ethylene glycol dimethyl ether, diethylene glycol A group of dimethyl ether, triethylene glycol dimethyl ether, iso-propanol, and dioxane as an organic ligand. 7. The method for producing a polyether polyol containing a natural fat or oil derivative according to the above 6, wherein the double metal cyanide complex catalyst is a zinc hexacyanocobaltate complex. The method for producing a poly-Φ ether polyol containing a natural oil and fat derivative according to any one of the above 1 to 7, wherein the alkylene oxide contains propylene oxide. 9. The method for producing a polyether polyol containing a natural oil or fat derivative according to any one of the above 1 to 8, wherein the initiator is a method for producing a hydroxyl group on a natural fat by (1) injecting air or v oxygen. And/or (2) a polyol derived from a natural fat obtained by epoxidizing a natural fat or oil and then forming a hydroxyl group by ring-opening the epoxy. The method for producing a polyether polyol containing a natural oil or fat derivative according to any one of the above 1 to 9, wherein the initiator is derived from soybean oil. (Effects of the Invention) According to the present invention, a polyether polyol which is excellent in compatibility with an isocyanate compound can be produced at low cost by using a raw material derived from natural fats and oils. [Embodiment] In the present invention, the number average molecular weight (?n) and the weight average molecular weight (Mw) of the starting agent and the polyether polyol containing the natural oil-and-fat derivative are polyphenylene oxide-based molecular weights. Specifically, it is measured by the following. Gel permeation chromatography (GPC) of several monodisperse polystyrene polymers having different polymerization degrees, which are commercially available as standard samples for the measurement of sub--9-200835719, using a commercially available GPC measuring device, The relationship between the molecular weight of polystyrene and the residence time (retenti ο ntime) is made into a quantitative line. Using this quantitative line, the number average molecular weight and the weight average molecular weight of the sample compound were determined by computer analysis on the GPC spectrum of the sample compound to be measured. This assay is well known. <Polyol derived from natural fats and oils> The polyalcohol derived from natural fats and oils used as an initiator in the present invention is a high molecular weight body which imparts a hydroxyl group to a natural fat or oil by a chemical reaction. Natural oils and fats may be used without a base, and preferred are castor oil and natural oils other than refined phytosterols. However, phytosterols are phytosterols derived from plants and are contained in trace amounts in vegetable oils such as soybean oil and rapeseed. Mixing of this range is tolerable. #又' Natural fats and oils are preferably those containing a fatty acid having an unsaturated double bond. Preferred examples of the natural fat or oil having an unsaturated double bond include linseed oil, sunflower oil, soybean oil, tung oil, meso oil, rapeseed oil, sesame oil, rice bran oil, camellia oil, olive oil, and tall oil. , palm oil, cottonseed oil, corn oil, fish oil, butter, lard, etc. Further, in order to impart an OH group by an unsaturated bond, the reactivity is high and more OH groups can be introduced, and it is preferable that the iodine value is high. Therefore, the iodine value is preferably 50 or more, and specific examples thereof include linseed oil, sunflower oil, soybean oil, tung oil 'mesons oil, rapeseed oil, sesame oil, rice bran oil, camellia oil-10-200835719, olive oil, Tall oil, cottonseed oil, corn oil, fish oil, butter, lard, etc. Further, the iodine value is preferably 1 〇〇 or more, and specific examples thereof include linseed oil, sunflower oil, soybean oil, tung oil, meson oil, vegetable oil, sesame oil, rice bran oil, tall oil, cottonseed oil, Corn oil, fish oil, etc. In particular, the consideration of soybean oil at a low price is particularly good. The valence of the hydroxyl group derived from the natural fat and oil which can be used in the present invention is 20 to 25 mgKOH/g. The valence of the hydroxy group of castor oil is usually 155 to 177 mgKOH/g, and the natural oil other than castor oil and phytosterol has no hydroxyl group, so the valence of the hydroxyl group is 1 〇 mgKOH/g or less. By imparting a hydroxyl group to a hydroxyl group-free natural oil by a chemical reaction, the hydroxyl group can be made to be 20 to 250 mgKOH/g. If the base price is less than 20 mgKOH/g, the shell [J lacks cross-linking reactivity, and there is a possibility that sufficient physical properties cannot be exhibited. On the other hand, even if all of the double bonds are converted into a hydroxyl group, the valence of the hydroxyl group cannot be raised to the iodine value. The maximum iodine value is 1 90 of linseed, but hydrolysis may occur during the reaction, which may result in the formation of a glyceride-derived radical as a constituent alcohol of the glyceride. If the base is significantly larger, it means that the glyceride is broken, which causes the molecular weight to decrease, become highly polar, and the compatibility and physical properties are lowered. Further, if the hydroxyl group is too high, the flexibility is lowered by the addition of a crosslinking agent, and the amount of the plant material used is reduced. For the above reasons, the valence of the hydroxyl group derived from the natural fat or oil of the present invention is 250 mgKOH/g or more, preferably 30 to 200 mgKOH/g. The polyol derived from natural oils used in the invention of Φ is an index of molecular weight distribution. The ratio (Mw/Mn) of the weight average molecular weight (Mw) logarithmic average molecular weight (?η) is 1.2 or more. Castor oil and phytosterol-11 - 200835719 Μw/Mn is 1.1 or less, and if a natural oil other than castor oil and phytosterol is chemically reacted to impart a hydroxyl group, the Mw/Mn becomes 1.2 or more. It is less difficult than the current technology. The Mw/Mn is preferably 2 or more. The upper limit of the Mw/Mn is not particularly limited, and the viewpoint of ensuring fluidity is preferably 20 or less, more preferably 15 or less. The weight average molecular weight (Mw) of the polyol derived from natural fats and oils in the present invention is preferably 15,000 or more in terms of compatibility and mechanical properties, more preferably 1700 or more, and more preferably 2000 or more. good. The upper limit of the M w of the polyphenol derived from natural fats and oils is not particularly limited, and is preferably more than 500,000, and more than 100,000 or less, which is preferable because of low viscosity and good fluidity. A known method can be suitably used for a method in which a natural fat is imparted to a hydroxyl group by a chemical reaction to produce a polyol derived from a natural fat. As a specific example, the following method can be considered: (1) a method of forming a hydroxyl group by injecting air or oxygen into a natural fat (hereinafter also referred to as a gas filling method); (2) a ring by oxidizing a natural fat or oil a method in which an oxygen ring is opened to form a hydroxyl group (hereinafter also referred to as a base method after epoxidation); (3) in the presence of a special metal catalyst, a double bond of a natural oil is reacted with carbon monoxide and hydrogen to form a carbonyl group, and then a method of introducing a hydroxyl group into a first-order hydroxyl group; (4) a method of performing (2) or (3) after the above (1); (5) a method after the above (2) or (3) (1) . Among these methods, the methods of (1) and (2) alone are preferable in terms of cost. -12- 200835719 The following is a description of the methods of (1) and (2). [(1) Gas infusion method] A method of imparting a hydroxyl group to an oxidized parent at the same time by injecting air or oxygen into a natural fat. Further, the polyol may be introduced by the ester parent exchange reaction. In this method, the molecular weight and the base value of the product (polyol derived from natural fats and oils) can be changed by the type of the oil and fat used as the raw material and the oxidized state by the gas. The weight average molecular weight (Mw) of the polyol derived from natural oils produced by the method using soybean oil as a raw material is usually 1,500 or more, preferably 5,000 to 50,000 Å to 1 〇 00 〇 1 〇〇〇〇〇 For better. Mw/Mn is usually 2 or more, preferably 3 to 15. If the weight average molecular weight is too low, the oxidative polymerization and the formation of a hydroxyl group may be insufficient to cause crosslinkability, and too high may cause a decrease in fluidity. An example of a product derived from Urethane Soy System, s〇yol series, is an example of a polyalcohol derived from natural fats and oils (hereinafter also referred to as aerated soybean oil) which is obtained by imparting a hydroxyl group to a soybean oil by a gas filling method. [(2) Method for imparting hydroxyl group after epoxidation] A method in which an unsaturated double bond of a natural fat or oil is epoxidized by an oxidizing agent, and a cation-polymerizing catalyst is used to open-loop a hydroxyl group in the presence of an alcohol. As the oxidizing agent, a peroxide such as peracetic acid can be used. The epoxy equivalent in the epoxidized natural fats and oils can be controlled by the ratio of the iodine value of the fats and oils used as the raw materials to the use ratio of the oxidizing agent to the iodine value, and the reaction rate, etc. -13-200835719. The hydroxyl value of the product (polyol derived from natural oil) can be controlled by the epoxy equivalent in the epoxidized natural fat. The molecular weight of the product (polyol derived from natural fats and oils) is changed depending on the amount of alcohol of the ring-opening initiator at the time of giving a hydroxyl group. Although the alcohol is significantly excessive, the molecular weight is small, but the reaction efficiency is poor and there is no economic benefit. In the case where the amount of alcohol is small, the ring-opening addition polymerization reaction between the epoxidized soybean oil molecules is carried out, so that the molecular weight is rapidly increased and there is a possibility of gelation. Φ For example, the epoxidized soybean oil which oxidizes soybean oil is commercially available, and specifically, the product name: Ai Di Casseza O-130P, etc., which is manufactured by Asahi Kasei Kogyo Co., Ltd. The cationic polymerization catalyst can be used as the cationic polymerization catalyst which is the same as the polymerization catalyst used in the ring-opening polymerization of alkylene oxide in the present invention for the polyol derived from natural fats and oils. For example, boron trifluoride diethyl ether (BFgEtsO) can be used. As the alcohol, for example, dehydration methanol can be used to open-loop the epoxidized soybean oil to the hydroxyl group, and the mixed solution of the cationic polymerization catalyst and the alcohol can be added to the epoxidized soybean oil, and the catalyst adsorption can be removed by filtration. method. The weight average molecular weight (Mw) of the polyol derived from natural fat produced by the present method using epoxidized soybean oil as a raw material is usually 1 500 or more, preferably 1800 to 5,000. Mw/Mn is usually 1.2 to 1.9. <Alkylene oxide> The alkylene oxide used in the present invention is not particularly limited as long as it is a ring-opening polymerizable alkylene oxide. Specific examples thereof include ethylene oxide (hereinafter also referred to as E 0 ), -14-200835719 propylene oxide (hereinafter also referred to as p〇), phenylethylene oxide, butylene oxide, and epoxy. A glycidyl compound such as cyclohexane, glycidyl ether or glycidyl acrylate, and oxetane. In the present invention, only one type of alkylene oxide may be used, or two or more kinds of alkylene oxides may be used. In the case where two or more kinds of alkylene oxides are used, block polymerization and random polymerization may be used, and both a block polymerization and a random polymerization may be combined to produce a polyether polyol. As the alkylene oxide in the present invention, it is preferred to use an alkylene oxide containing propylene oxide, more preferably ethylene oxide and/or propylene oxide, or a cyclopropane/ethylene oxide. The mass ratio is preferably 100/0 to 25/7, and the range of 95/5 to 5 0/5 0 is particularly good. <Other cyclic compounds> When a polyether polyol is produced, a monomer composed of a cyclic compound other than alkylene oxide may be present in the reaction system. Examples of the cyclic compound include cyclic esters such as ε-caprolactone and lactide; and cyclic carbonates such as ethylene carbonate, propylene carbonate and neopentyl carbonate. These can be subjected to random polymerization or block polymerization. In particular, if a lactide derived from lactic acid derived from fermentation of a plant-derived saccharide is used, the content ratio of the non-petroleum-based component in the polyalcohol (the ratio of the mass of the biological component (bi 〇mass) described later can be higher). Therefore, it is better. <Polymerization Catalyst> -15-
200835719 本發明中,作爲聚合觸媒係使用不會促進衍生自 油脂之甘油酯結構之水解的觸媒。較佳之聚合觸媒爲 配位陰離子聚合觸媒及陽離子聚合觸媒中之1種以上 佳之觸媒爲配位陰離子聚合觸媒。 [配位陰離子聚合觸媒] 配位陰離子聚合觸媒可適當地使用公知者。尤以 有機配位基之複合金屬氰化物錯合物觸媒(以下亦可 DMC ( Double Metal Cyanide :雙金屬氰化物))爲 具有有機配位基之複合金屬氰化物錯合物可用公 方法製造。例如,可用日本專利特開平2003-165836 報、特開平2005_15786號公報、特開平7-196778號 、特表2000_513647號公報中所記載的方法製造。 具體而言,可藉由下述方法製造,其爲:(1) 溶液中使鹵化金屬鹽與鹼金屬氰化金屬鹽(alkali cyanometallate )反應所得之反應生成物,對其以有 位基進行配位,然後,將固體成分分離,再以有機画 水溶液洗淨分離之固體成分的方法;(2 )於有機函 水溶液中使鹵化金屬鹽與鹼金屬氰化金屬鹽反應,辦 之反應生成物(固體成分)分離,再進一步以有機画 水溶液洗淨分離之固體成分的方法等。 於該(1 )或(2 )的方法中,使前述反應生成衫 淨 '過濾得到之餅塊(cake )再分散於含有相對於彰 天然 選自 。更 具有 稱爲 特佳 知的 號公 公報 於水 metal 機配 丨位基 丨位基 ^得到 !位基 7經洗 f塊爲 -16- 200835719 3質量%以下之聚醚化合物的有機配位基水溶液中,然後 ,將揮發成分餾除,藉此可調製漿液狀之複合金屬氰化物 錯合物觸媒。爲製造高活性且分子量分布狹窄之聚醚聚醇 ,以使用此漿液狀觸媒爲特佳。 作爲爲調製該漿液狀觸媒所用之前述聚醚化合物,以 聚醚聚醇或聚醚單醇爲佳。具體而言,較佳者爲,用鹼觸 媒或陽離子觸媒,以選自單醇及多元醇之起始劑使環氧烷 開環聚合而製造之每一分子平均羥基數爲1〜12,數平均 分子量爲300〜5000之聚醚單醇或聚醚聚醇。 又,作爲DMC觸媒以六氰基鈷酸鋅錯合物爲佳。 作爲DMC觸媒中之有機配位基,可使用醇、醚、酮 、酯、胺、醯胺等。 作爲較佳之有機配位基,可舉出tert — 丁醇、η -丁 醇' iso — 丁醇、tert -戊醇、iso —戊醇、Ν,Ν —二甲基乙 醯胺、乙二醇單—tert — 丁醇、乙二醇二甲醚(亦稱甘二 甲醚(glyme ))、二乙二醇二甲醚(亦稱二甘二甲醚) 、三乙二醇二甲醚(亦稱三甘二甲醚)、iso一丙醇、或 二噁烷。二噁烷可爲1,4 —二噁烷,亦可爲1,3 —二噁烷 ’乙1,4 一二噁烷爲佳。有機配位基可使用!種,亦可組 合2種以上使用。 此等之中,作爲有機配位基以有tert-丁醇爲佳。因 而,作爲有機配位基的至少一部份以使用有tert- 丁醇之 複合金屬氰化物錯合物觸媒爲佳。有此種有機配位基之複 合金屬氰化物錯合物觸媒可得到高活性,可製造總飽和度 -17- 200835719 低之聚釀聚醇。使用少量的高活性複合金屬氰化物錯合物 觸媒使環氧燒開環聚合而得到之精製前的聚醚類,其殘渣 少,因而精製後之聚醚類的觸媒殘渣可更少。 [iw離子聚合觸媒] 作爲陽離子聚合觸媒,可舉出例如:四氯化鉛、四氯 化錫、四氯化鈦、三氯化鋁、氯化鋅、三氯化釩、三氯化 ® 銨、金屬醋酸乙醯酯、五氟化磷'五氟化銨、三氟化硼、 三氟化硼配位化合物(例如,三氟化硼合二乙醚、三氟化 硼合二丁醚、三氟化硼合二噁烷、三氟化硼合醋酸酐、三 氟化硼三乙胺錯合化合物等);過氯酸、乙醯基過氯酸酯 、tert-丁基過氯酸酯、羥基醋酸、三氯醋酸、三氟醋酸、 對甲苯磺酸、三氟甲烷磺酸等之無機及有機酸;有機酸之 金屬鹽,二乙基氧鑰(0X0niuin)四氟硼酸酯、三苯基甲 基六氟銻酸酯 '烯丙基二氮鹽 (azonium )六氟憐酸酯、 ® 烯丙基二氮鹽四氟硼酸酯等之複合鹽化合物;二乙基鋅、 三乙基鋁、二乙基鋁氯化物等之烷基金屬鹽;雜多酸( heteropolyacid)、異多酸(isopolyac id) ; (Mo 〇2)( 二酮)Cl、(Mo02)(二酮)〇S02CF3;有至少1個含有 氟兀素之芳香族烴基或含有氟元素之芳香族烴氧基之銘或 硼化合物等。 其中特佳者爲(Mo02 )(二酮)Cl、 ( Mo〇2 )(二 酮)oso2cf3、三氟甲烷磺酸、三氟化硼、三氟化硼合二 乙醚 '三氟化硼合二丁醚、三氟化硼合二噁烷、三氟化硼 -18- 200835719 合醋酸酐、及三氟化硼三乙胺錯合化合物等之三氟化硼配 位化合物。 又,本發明中作爲陽離子聚合觸媒,較佳者爲有至少 1個含有氟元素之芳香族烴基或含有氟元素之芳香族烴氧 基之鋁或硼化合物。 作爲含有氟元素之芳香族烴基,以選自由五氟苯基、 四氟苯基 '三氟苯基、3,5—雙(三氟甲基)三氟苯基、 3,5_雙(三氟甲基)苯基、泠一全氟萘基、2,2’,2” 一全 氟聯苯基所構成的群中之一種以上爲佳。作爲含有氟元素 之芳香族烴氧基,以於前述含有氟元素之芳香族烴基上藏 結氧元素之烴氧基爲佳。 作爲有至少1個含有氟元素之芳香族烴基或含有氟元 素之芳香族烴氧基之鋁或硼化合物,較佳者爲例如記載於 曰本專利特開2000-344881號公報、特開2005-82732號 公報、或國際公開03/0007 5 0號說明書(pamphlet )中之 作爲路易士酸之硼化合物、鋁化合物。或記載於日本專利 特開2003-501524號公報或特開2003-510374號公報中之 鍚鹽(onium salt)之硼化合物、鋁化合物。200835719 In the present invention, a catalyst which does not promote hydrolysis of a glyceride structure derived from fats and oils is used as a polymerization catalyst. A preferred polymerization catalyst is one or more of a complex anionic polymerization catalyst and a cationic polymerization catalyst. The preferred catalyst is a coordination anionic polymerization catalyst. [Coordination Anionic Polymerization Catalyst] A complex anion polymerization catalyst can be suitably used. In particular, a composite metal cyanide complex catalyst (hereinafter also referred to as DMC (Double Metal Cyanide)) having an organic ligand can be produced by a public method using a composite metal cyanide complex having an organic ligand. . For example, it can be produced by the method described in JP-A-2003-165836, JP-A-2005-15786, JP-A-7-196778, and JP-A-2000-513647. Specifically, it can be produced by the following method: (1) a reaction product obtained by reacting a halogenated metal salt with an alkali metal cyanide metal salt (alkali cyanometallate) in a solution, which is compounded with a site a method of separating the solid component and then washing the separated solid component with an organic aqueous solution; (2) reacting the metal halide salt with the alkali metal cyanide metal salt in an aqueous solution of the organic solution to prepare a reaction product ( The solid component is separated, and a method of washing the separated solid component with an organic aqueous solution is further carried out. In the method of (1) or (2), the cake obtained by the above reaction formation is filtered and the cake is redispersed in a content selected from the group selected from the natural one. It is also known as the special public notice. It is obtained from the water metal machine with the ruthenium base group. The base 7 is washed with the f block to be -16-200835719. The organic ligand of the polyether compound is less than 3 mass%. In the aqueous solution, the volatile component is then distilled off, whereby a slurry-like composite metal cyanide complex catalyst can be prepared. In order to produce a polyether polyol having a high activity and a narrow molecular weight distribution, it is particularly preferable to use the slurry catalyst. As the polyether compound used for preparing the slurry-like catalyst, a polyether polyol or a polyether monool is preferred. Specifically, it is preferred that the average number of hydroxyl groups per molecule produced by ring-opening polymerization of an alkylene oxide with an alkali catalyst or a cationic catalyst is selected from the group consisting of a base catalyst and a cationic catalyst. A polyether monool or a polyether polyol having a number average molecular weight of 300 to 5,000. Further, as the DMC catalyst, a zinc hexacyanocobaltate complex is preferred. As the organic ligand in the DMC catalyst, an alcohol, an ether, a ketone, an ester, an amine, a decylamine or the like can be used. Preferred examples of the organic ligand include tert-butanol, η-butanol 'iso-butanol, tert-pentanol, iso-pentanol, hydrazine, hydrazine-dimethylacetamide, and ethylene glycol. Mono-tert-butanol, ethylene glycol dimethyl ether (also known as glyme), diethylene glycol dimethyl ether (also known as diglyme), triethylene glycol dimethyl ether ( Also known as triglyme, iso-propanol, or dioxane. The dioxane may be 1,4-dioxane or may be 1,3-dioxane '1,4-dioxane. Organic ligands are available! It is also possible to use two or more types in combination. Among these, as the organic ligand, tert-butanol is preferred. Therefore, it is preferred to use at least a part of the organic ligand as a complex metal cyanide complex catalyst having tert-butanol. The complex metal cyanide complex catalyst having such an organic ligand can be highly active, and can produce a total of -17-200835719 low poly-polyol. The polyethers obtained by the use of a small amount of a highly reactive double metal cyanide complex catalyst to obtain a polyether after purification can be obtained by a small amount of a residue of the polyether after purification. [iw ionomerization catalyst] Examples of the cationic polymerization catalyst include lead tetrachloride, tin tetrachloride, titanium tetrachloride, aluminum trichloride, zinc chloride, vanadium trichloride, and trichlorination. ® ammonium, metal acetate acetate, phosphorus pentafluoride 'ammonium pentafluoride, boron trifluoride, boron trifluoride coordination compound (for example, boron trifluoride diethyl ether, boron trifluoride dibutyl ether) , boron trifluoride dioxane, boron trifluoride acetate anhydride, boron trifluoride triethylamine complex compound, etc.; perchloric acid, acetyl perchlorate, tert-butyl perchloric acid Inorganic and organic acids such as ester, hydroxyacetic acid, trichloroacetic acid, trifluoroacetic acid, p-toluenesulfonic acid, trifluoromethanesulfonic acid, etc.; metal salts of organic acids, diethyloxo (0X0niuin) tetrafluoroborate, a complex salt compound of triphenylmethyl hexafluoroantimonate-alcodide (azonium) hexafluorodiester, ® allyldiazepine tetrafluoroborate, etc.; diethyl zinc, three An alkyl metal salt such as ethyl aluminum or diethyl aluminum chloride; heteropolyacid, isopolyacid; (Mo 〇2) (dione) Cl, (Mo02) (two ) 〇S02CF3; at least one element of fluorine-containing aromatic hydrocarbon group or Wu Ming-containing boron compound or an aromatic hydrocarbon group of the fluorine element and the like. Among them, (Mo02) (dione) Cl, (Mo〇2) (diketone) oso2cf3, trifluoromethanesulfonic acid, boron trifluoride, boron trifluoride diethyl ether, boron trifluoride Boron trifluoride complex compound such as butyl ether, boron trifluoride dioxane, boron trifluoride-18-200835719 acetic anhydride, and boron trifluoride triethylamine complex compound. Further, in the present invention, as the cationic polymerization catalyst, aluminum or a boron compound having at least one aromatic hydrocarbon group containing a fluorine element or an aromatic hydrocarbon oxygen group containing a fluorine element is preferable. As the aromatic hydrocarbon group containing a fluorine element, selected from the group consisting of pentafluorophenyl, tetrafluorophenyl 'trifluorophenyl, 3,5-bis(trifluoromethyl)trifluorophenyl, 3,5-bis (three) One or more of the group consisting of a fluoromethyl)phenyl group, a fluorenyl-perfluoronaphthyl group, and a 2,2',2"-perfluorobiphenyl group is preferred as the aromatic hydrocarbon group containing a fluorine element. The alkoxy group having an oxygen-containing element on the aromatic hydrocarbon group containing a fluorine element is preferred. The aluminum or boron compound having at least one aromatic hydrocarbon group containing a fluorine element or an aromatic hydrocarbonoxy group containing a fluorine element is preferred. The preferred one is a boron compound or an aluminum compound as a Lewis acid, which is described in, for example, JP-A-2000-344881, JP-A-2005-82732, or International Publication No. 03/0007-50 (pamphlet). The boron compound or the aluminum compound of the onium salt described in Japanese Laid-Open Patent Publication No. 2003-501524 or JP-A-2003-510374.
I 作爲前述路易士酸之具體例,可舉出三(五氟苯基) 硼烷、三(五氟苯基)鋁、三(五氟苯氧基)硼烷、三( 五氟苯氧基)鋁等。此等之中,尤以三(五氟苯基)硼烷 對環氧烷之開環聚合之活性大,爲特佳之觸媒。 作爲鑰鹽之對陰離子,較佳者爲三苯甲碁(trityl ) 陽離子或苯胺鹽(anilium )陽離子,作爲氧錫鹽,特佳 -19- 200835719 者爲三苯甲基四(五氟苯基)硼酸酯或n,n,一二甲基苯 胺鹽四(五氟苯基)硼酸醋。 [其他不會促進衍生自衍生自天然油脂之甘油酯結構的水 解之觸媒] 作爲上述配位陰離子聚合觸媒及陽離子聚合觸媒以外 之不會促進衍生自衍生自天然油脂之甘油酯結構的水解之 觸媒’可舉出憐氣鹽(phosphazenium)觸媒。磷氮鹽觸 媒可藉由公知的方法(例如日本專利特開平n _1〇6 5 〇〇號 公報中所記載之方法)製得。 具體而言可舉出四[三(二甲基氨基)磷亞苯胺( phophoranilidene)氨基]鳞氫氧化物等。 <聚醇之製造方法> 本發明中,於反應容器內在觸媒存在下,以起始劑使 環興丨兀開環聚合以製造聚醚聚醇。環氧院之開環聚合反應 可適當地使用公知的方法進行。 具體而言,首先在具備攪拌機及冷卻夾層之耐壓反應 器中投入起始劑,添加聚合觸媒。然後,藉由在起始劑與 聚合觸媒之混合物中投入環氧烷使其反應而製造聚醚聚醇 〇 於本發明中,可用起始劑使一種之環氧烷單獨聚合, 亦可使二種以上之環氧烷進行嵌段及/或無規聚合。 聚合反應中所用觸媒的量只要爲開環聚合所必須的量 -20- 200835719 皆可,以儘可能較少量爲佳。 以下,就(1 )使用DMC觸媒等之配位陰離子聚 媒的情況、與(2 )使用陽離子聚合觸媒的情況分別 明。 (1 )使用配位陰離子聚合觸媒的情況,於聚合 中之聚合觸媒的量愈少,生成物之聚醚聚醇中含有之 觸媒的量可愈少。藉此,聚合觸媒對於藉由聚合反應 之聚醚聚醇之和聚異氰酸酯的反應性、或對於用此聚 醇作爲原料所製造之聚氨基甲酸酯製品與機能性油劑 物性之影響可較小。 通常,於以起始劑之環氧烷之開環聚合反應後, 到的聚醚聚醇進行除去聚合觸媒之操作,於如所示般 於聚醚聚醇之聚合觸媒的量少,且於其後不會造成不 響之情況,可不進行除去聚合觸媒之步驟,直接用得 聚醚聚醇供與至次一步驟,故可提高聚醚聚醇之生產 〇 於進行環氧烷之聚合觸媒時之聚合觸媒的使用量 佳者宜設定爲,在含有前述聚合觸媒(係指前述聚合 含有固體觸媒成分,且爲該聚合觸媒中之固體觸媒成 漿液觸媒中之聚醚化合物與過剩的配位基等除外的成 )與前述起始劑與前述環氧烷的聚合原料中(剛聚合 聚合物中)的含有量爲以質量基準計10〜150ppm,J 〜120ppm爲佳。藉由使該聚合原料中所含有之聚合 的固體觸媒成分作成爲〗Oppm以上可得到充分的觸 合觸 作說 反應 聚合 得到 醚聚 等的 自得 殘存 良影 到之 效率 ,較 觸媒 分( 分) 後之 Vs 2 0 觸媒 媒活 -21 - 200835719 性,而且於1 5 Oppm以下可得到充分的觸媒活性,故使 其以上的量亦不符經濟效益。惟即使使用相對於得到之 合物之含有150PPm以上的固體觸媒成分之觸媒亦無問 〇 環氧烷之開環聚合溫度以3 0〜1 8 0 °C爲佳,以7 0 160 °C爲更佳,尤以90〜140 °C爲特佳。聚合溫度若爲 °C以下,會有環氧烷之開環聚合無法起始之情況,又若 1 8 0°C以上,會有聚合觸媒之聚合活性降低之情況。 於環氧烷之聚合反應完成後,欲將得到之反應生成 中所含有之聚合觸媒除去之情況,作爲其方法,較佳者 ,用選自合成矽酸鹽(矽酸鎂、砂酸鋁等)、離子交換 脂及活性白土等之吸附劑來吸附觸媒,再藉由將吸附劑 濾的方法。此外尙可舉出:用選自胺、鹼金屬氫氧化物 有機酸、及礦酸中之中和劑將觸媒中和,再藉由過濾除 的方法。使用前者之吸附劑的方法,由於不會進行水解 爲較佳。 (2)於用陽離子聚合觸媒製造聚醚聚醇的方法中 尤其於(2 -1 )環氧烷爲碳數3以上的情況,較佳者爲 作爲陽離子聚合觸媒,使用有至少1個選自由氟取代之 基或氟取代之苯氧基之鋁或硼化合物所構成的群中之1 以上的方法。 於該(2-1 )之方法中,陽離子聚合觸媒之使用量 以相於起始劑爲10〜120ppm爲佳,以20〜lOOppm 更佳。就得到之聚醚聚醇之精製及成本考量,觸媒使用 用 聚 題 30 爲 物 爲. 樹 過 去 故 苯 種 爲 量 -22- 200835719 以較少爲佳,惟藉由規定陽離子觸媒使用量爲lOppm以 上,可得到適度快速的環氧烷聚合速度。 尤其,以每一個起始劑之羥基之平均可使1〜3 0個環 氧烷進行開環聚合爲佳,以1〜20個爲更佳,以2〜1 5個 爲特佳。藉由使加成於每一個起始劑之羥基之環氧烷爲2 個以上,得到之聚醚聚醇之全部末端羥基中所佔之1級羥 基的比例可容易達到高於45 %。且多量體副產物的量可 抑制於更少。 於該(2-1)的方法中,反應以配合反應容器之冷卻 而調節環氧烷供給至反應容器內的速度,以使反應容器內 溫保持於所要的溫度爲佳。反應容器內之溫度通常宜爲-15〜140 °C,以〇〜120 °C爲佳,尤以20〜90 °C爲特佳。聚 合時間通常爲〇. 5〜24小時,以1〜1 2小時爲佳。 於上述(1 )使用陰離子聚合觸媒之情況及(2 )使用 陽離子聚合觸媒之情況所共通者爲,環氧烷之聚合反應以 在良好的攪拌條件下進行爲佳。於用使用通常的攪拌翼的 攪拌法之情況,較佳者爲在反應液中不致產生多量氣相之 氣體致使攪拌效率降低的範圍內儘可能提高攪拌翼之旋轉 速度爲佳。又,於環氧烷之聚合反應中,就可使得到聚合 物分子量分布較狹窄之考量,環氧烷之供給至反應容器內 的速度以儘可能慢爲佳。另一方面,若供給速度過慢,生 產效率會降低,以權衡考量此等而設定環氧烷之供給速度 爲佳。 環氧烷之聚合反應,亦可使用反應溶劑進行。作爲較 •23- 200835719 佳之反應溶劑,可例示出己烷、戊烷、及環己烷等之脂肪 族烴;苯、甲苯、及二甲苯等之芳香族烴;以及氯仿、二 氯甲烷等之鹵素系溶劑。又,溶劑之使用量並無特別限制 ,可用所要的量之溶劑。 又,於得到之聚醚聚醇中添加抗氧化劑、防蝕劑等可 防止長期貯藏中之劣化。 如此得到之本發明之含有天然油脂衍生物之聚醚聚醇 係用衍生自天然油脂之起始劑製造者,爲環保上較佳者。 又,如後述實施例中所示般,由於與異氰酸酯化合物之相 溶性良好,故適合作爲聚氨基甲酸酯之原料。再者,由於 係使用藉由對天然油脂用化學反應賦予羥基者作爲起始劑 ,故可抑制原料成本於低價。因而,可廉價地製造含有天 然油脂衍生物之聚醚聚醇。 又如後述實施例中所示般,由於與其他聚醇化合物有 良好的相溶性,故亦適於與聚醇摻合而使用之用途。 再者’可用於氨基甲酸酯硬化膜之製造,可得到柔軟 性、強韌性良好之薄膜。 [聚醚聚醇之用途] 本發明之含有天然油脂衍生物之聚醚聚醇,以作爲與 聚異氰酸酯化合物反應以製造聚氨基甲酸酯樹脂、彈性體 、接合劑、及封合劑等的原料爲佳。 作爲上述聚異氰酸酯,可舉出甲苯撐二異氰酸酯、二 苯基甲烷二異氰酸酯、多甲撐多苯基異氰酸酯等之芳香族 -24- 200835719 聚異氰酸酯、六甲撐二異氰酸酯 '二甲苯二異氰酸醋、二 環己基甲烷二異氰酸酯、離胺酸二異氰酸酯、四甲基二甲 苯二異氰酸酯等之脂肪族聚異氰酸酯;異佛酮二異氰酸醋 等之脂環族聚異氰酸酯;及此等聚異氰酸酯化合物之衍生 物。 本發明之含有含天然油脂衍生物之聚醚聚醇的原料與 聚異氰酸酯化合物反應’可製得泡綿、彈性體、封合材、 接合劑等之聚氨基甲酸酯製品。 又,本發明之含有天然油脂衍生物之聚醚聚醇亦可用 於界面活性劑及機能性油劑等之用途,再者,亦可用於含 有聚合物微粒子之聚合物分散聚醚聚醇的原料。 於將使用以本發明之方法製造的聚醚聚醇於上述般各 種用途的情況,該聚醚聚醇之重量平均分子量以1 5 0 0〜 50萬爲佳,以2000〜10萬爲更佳,以2000〜2萬爲特佳 (實施例) 以下,就本發明藉由實施例及比較例更具體地說明, 惟本發明並非限定於此等。 [起始劑A] 作爲以大豆油作爲原料藉由氣體灌入法製造之衍生自 天然油脂之聚醇係用Urethane Soy System公司製之商品 名:Soyol R2-052F。對此衍生自天然油脂之聚醇實測之 -25- 200835719 羥基價爲 45.3[mgKOH/g],酸價爲 4.3[mgKOH/g],Μη ( 數平均分子量)爲1578, Mw (重量平均分子量)爲65 62 ,Mw/Mn之比例爲4.16。以此衍生自天然油脂之聚醇作 爲起始劑A。 [起始劑B] 以大豆油作爲原料,藉由於環氧化後羥基賦予法調製 衍生自天然油脂之聚醇。首先,將環氧化大豆油(旭電化 工業公司製’商品名:艾阿迪卡賽扎O-130P) 232g,於 室溫下以2小時的時間滴入陽離子聚合觸媒之3 g之 BF3Et20與脫水之甲醇3 80ml之混合溶液中。對其,爲除 去觸媒之目的,添加協和工業公司製之合成氧化鎂鹽吸附 劑(製品名:秋瓦德6 0 0 S ),於室溫下再攪拌2小時。 然後,加壓過濾,再於9 5 °C減壓進行脫甲醇,得到衍生 自天然油脂之聚醇。得到之衍生自天然油脂之聚醇的羥基 價爲 169[mgKOH/g],氧價爲 l.l[mgKOH/g],Mw 爲 2299 ,Μη爲1 720,Mw/Mn爲1 .3 4。以此衍生自天然油脂之 聚醇作爲起始劑B。 [參考例1 : DMC-TBA觸媒之調製] 作爲聚合觸媒係將由以terl丁醇配位之六氰基鈷酸 鋅錯合物(DMC觸媒)與聚醚聚醇所構成的混合物漿液 經由下述方法調製。該漿液中所含有之DMC觸媒(固體 觸媒成分)之濃度(有效成分濃度)爲5.33質量%。 -26- 200835719 將由氯化鋅10.2g與水10g所成的水溶液放入5 00mL 的燒瓶中。將六氰基鈷酸鉀(K3Co(CN)6 ) 4.2g與水75g 所成的水溶液邊以3 00rPm攪拌下以30分鐘的時間滴下加 入至前述燒瓶內之氯化鋅水溶液中。其間使燒瓶內之混合 溶液保持於40 °C。於完成六氰基鈷酸鉀水溶液滴入後, 將燒瓶內的混合物再攪拌30分鐘,然後添加由tert-丁醇 80g (以下簡稱爲TBA)、水80g、及0.6g之下述聚醇P 所成的混合物,於40 °C攪拌3 0分鐘,再於60 °C攪拌60 分鐘。 前述聚醇P係對丙二醇用KOH觸媒進行環氧丙烷之.. 加成聚合,再進行脫鹼精製所成之羥基當量爲501之聚環 氧丙烷二醇。 將如此得到之混合物用直徑1 25mm的圓形濾紙板與 微粒子用定量濾紙(ADVANTEC公司製之N0.5C),於加 壓下(0.2 5 MPa )進行過濾,將含有複合金屬氰化物錯合 物之固體(餅塊)分離。 然後,將得到之含有複合金屬氰化物錯合物之餅塊移 入燒瓶中,添加T B A 3 6 g及水8 4 g的混合物,進行3 0分 鐘攪拌後,以與上述相同的條件進行加壓過濾得到餅塊。 將得到之餅塊移入燒瓶中,再添加TBA108g及水12g的 混合物,進行30分鐘攪拌,得到在TBA-水混合溶液中分 散有複合金屬氰化物錯合物觸媒(DMC觸媒)之漿液( s 1 u r r y )。於此漿液中添加1 2 0 g的上述聚醇P使其混合後 ,在減壓下,於8 〇 °C下保持3小時,再於1 1 5 °C下保持3 -27- 200835719 小時將揮發性成分餾除,得到漿液狀的DMC觸媒(DMD-TBA觸媒)。 [聚醚聚醇之製造] (實施例1 ) 用上述起始劑A作爲起始劑,用參考例1之DMC觸 媒作爲聚合觸媒,以表1所示之配方及反應條件製造聚醚 聚醇。表中之反應時間表示自開始供給環氧烷至反應器內 之壓力不再降低爲止之時間(以下同)。 亦即,使用附有攪拌機之不銹鋼製500ml之耐壓反應. 器作爲反應器,將248.2g之起始劑A與上述參考例1中 所調製之DMC-TBA觸媒682mg (固體觸媒成分爲36mg )放入反應器內。使反應器內以氮氣替換後,升溫至1 20 °C,進行真空脫水2小時。其後,於加壓槽中調製環氧丙 烷2 4.1g與環氧乙烷12.2g之混合液,使此全量以40分 鐘的時間供給至反應器中,再繼續攪拌2小時3 0分鐘, 就壓力不再下降作確認。其間,使反應器內溫保持於1 20 C ’擾伴速度保持於5 0 〇 r p m下進行反應。 藉由此反應得到之聚醚聚醇的外觀於常溫下爲透明液 狀。 該聚ΙίΙ聚醇之特性値(Mw、Mn、Mw/Mn、經基價、 及生物性成分質量比例)示於表1。由實施例1之聚合原 料組成所算出之聚合原料中的DMC-TBA觸媒中所含有的 固體觸媒成分之含量以質量基準計爲n2ppm。 -28- 200835719 聚醚聚醇之生物性成分質量比例係該聚醚聚醇中之非 石油系成分之含有比例的指標,故於下述實施例及比較例 中,係作爲相對於構成聚醚聚醇的原料(起始劑及單體) 之合計質量的起始劑之質量比例(單位%)求出。此値愈 大表示衍生自天然來源之成分的含有比例愈多。 本例中之羥基價爲43.8,爲自原料進出所預測之羥基 價(=43.3 )的 1.01 倍。 (比較例1 ) 用上述起始劑A作爲起始劑,用KOH作爲聚合觸齡 ,以表1所示之配方及反應條件製造聚醚聚醇。 與實施例1同樣地,將2 1 5 · 8 g之起始劑A、作爲聚 合觸媒之KOH (濃度95質量%品)6.25g放入反應器內 。升溫至1 2 0 °C,進行真空脫水2小時施行醇化。然後將 環氧丙烷2 0 · 9 g與環氧乙烷1 0 · 6 g之混合液以3小時的時 ©間供給至反應器內,再於120 °C反應7小時,就壓力不再 下降作確認。反應完成後,爲除去觸媒之目的,添加相對 於生成量爲5質量%之上述秋瓦德600S(商品名,合成 氧化鎂鹽吸附劑),邊於1 2 0 °C下將水分真空耀除,以2 小時的時間將觸媒吸附除去。 如此得到之聚醚聚醇之特性値示於表1。 [組成物之調製及薄膜成形] 分別用實施例1及比較例1中得到之聚醚聚醇,以表 -29- 200835719 1所示之配方調製成組成物。表中之相溶性,係使該組成 物滴5滴至玻璃板上使其硬化乾燥,就硬化物之物性以目 視評估’〇(良好)表示硬化物爲透明的,X (不良)表 示硬化物呈混濁。 亦即’於聚醚聚醇1 0g中添加入作爲硬化觸媒之 DBTDL (二丁基錫二月桂酸酯)1質量份以甲乙酮( MIBK ) 100質量份稀釋所成之溶液〇.2g後,以使 NCO/OH (當量比)=1之方式添加作爲異氰酸酯化合物之 六甲撐二異氰酸酯之氰酸體(nurate )之旭化成(股)製 的商品名丟拉內特 TPA-100(NCO含量:23.1質量%) ,將其混合。 於如此調製之組成物中,於實施例1得到之聚醚聚醇 顯示有良好的相溶性,而於比較例1得到之聚醚聚醇則相 溶性差,組成物爲混濁的。 得到之組成物的生物性成分質量比例示於表1。該組 成物之生物性成分質量比例,係於生成物中之非石油系成 分之含有比例的指標,故於下述實施例及比較例中,係作 爲構成該組成物的原料(聚醚聚醇及異氰酸酯化合物)之 合計質量中的起始劑之質量比例(單位% )求出。 將得到之組成物用120 //m間隔之塗佈器塗佈於由 OPP (延伸聚丙烯)薄膜所構成的基材上製作成薄膜之下 ,含有實施例1之聚醚聚醇的組成物可形成透明的薄膜。 藉由下述方法測定得到之薄膜之伸長度及斷裂強度。結果 示於表1°表中之薄膜成形評價欄之〇(良好)表示薄膜 -30- 200835719 之平整性良好,x (不良)表示薄膜發生眼孔(eye hole ) 與集合分離等異常情形。另一方面,由含有比較例1之聚 醚聚醇的組成物所構成之薄膜由於太脆致無法自基材正常 地剝離。 薄膜之伸長度及斷裂強度之測定方法,係將薄膜衝孔 成爲依JIS K-625 1 -3中所規定之啞鈴形狀,再用東洋波德 溫公司製之拉伸試驗機SS-207D-UA (商品名)以拉伸速 • 度1 〇mm/分鐘測定斷裂強度。並藉由標線間的距離之變化 測定伸長度%。 -31 - 200835719 [表i] 實施例1 比較例1 原料 起始劑A(g) 248.2 215.8 漿液觸媒(DMC觸媒)(5.33%有效 成分)(g) 0.682 - 觸媒 95%KOH (g) - 6.25 P〇 (g) 24.1 20.9 EO (g) 12.2 10.6 反應條件 反應溫度rc] 120 120 反應時間[hrs] 4 10 特性値 Mw 8516 6593 Mn 2338 1117 Mw/Mn 3.64 5.90 羥基(mgKOH/g)*l 43.8 85.4 生物性成分質量比例(%)*2 87 85 組成物配方 NCO/OH(當量比) 1 1 聚醚聚醇(g) 10 10 硬化觸媒(g) 0.2 0.2 異氰酸酯化合物(g) 1.42 2.77 相溶性 〇 X 組成物之生衫 3性成分質量比例(%) 74.9 65.6 薄膜 薄膜成形 〇 X 伸長度% 29.2 — 斷裂強度(kN/m) 3.6 — * 1 JIS-K-l557 *2 生物性成分質量比例=l〇〇x(衍生自動植物之原料質 量)/(全部原料質量) 由表1之結果可得知:即使起始劑同樣地皆爲衍生自 大豆油之聚醇,於使用KOH作爲聚合觸媒之比較例1中 ,得到之聚醚聚醇,其與異氰酸酯化合物的相溶性差,無 -32- 200835719 法使用於薄膜成形。另一方面,使用D M C觸媒得到之實 施例1之聚醚聚醇,其與異氰酸酯化合物的相溶性良好, 故可良好地適用於薄膜成形。 (實施例2) 用上述起始劑A作爲起始劑,用DM C觸媒作爲聚合 觸媒,以表2所示之配方及反應條件製造聚醚聚醇。本例 與實施例1之大差異點爲未使用環氧乙烷,僅使用環氧丙 烷作爲環氧烷。 與實施例1同樣地,將1 2 0 g之起始劑A、與和實施 例1相同之DMC-TBA觸媒 600mg (固體觸媒成分爲 3 2mg )放入反應器內。使反應器以氮氣替換後,升溫至 120°C ’進行真空脫水2小時。其後,供給環氧丙烷24g 至反應器內使其反應。於反應器內之壓力降低後,以4小 時的時間將122.8g之環氧丙烷供給至反應器內使其反應 ,然後繼續攪拌1小時,就壓力不再下降作確認。其間, 使反應器內溫保持於120°C,攪拌速度保持於5 00rpm下 進行反應。 藉由此反應得到之聚醚聚醇的外觀於常溫下爲透明液 狀。該聚醚聚醇之特性値(Mw、Mn、Mw/Mn、羥基價、 及生物性成分質量比例)示於表2。由實施例2之聚合原 料組成所算出之聚合原料中的DMC-TBA觸媒中所含有之 固體觸媒成分的含量,以質量基準計爲112ppm。 -33- 200835719 (比較例2 ) 用上述起始劑A作爲起始劑,用KOH作爲聚合觸媒 ,以表2所示之配方及反應條件製造聚醚聚醇。本例與比 較例1之大差異點爲未使用環氧乙烷,僅使用環氧丙烷作 爲環氧烷。 與實施例1同樣地,將12〇g之起始劑A、與和比較 例1相同之KOH 6.4g放入反應器內。升溫至120°C,進 φ 行真空脫水2小時進行醇化。其後,供給環氧丙烷24.2g 至反應器內使其反應。於反應器內之壓力降低後,以3小 時50分鐘的時間將122.6g之環氧丙烷供給至反應器內再 於120 °C下反應40分鐘,再就壓力不再下降作確認。反 應完成後,爲除去觸媒之目的,與比較例1同樣地添加相 對於生成量的5質量%之合成氧化鎂鹼吸附劑,邊於120 °C下將水分真空餾除,以2小時的時間將觸媒吸附除去。 如此得到之聚醚聚醇的特性値示於表2。 [組成物之調製及其他聚醇之混合] 分別用實施例2及比較例2得到之聚醚聚醇,以表2 所示之配方,以與實施例1同樣的做法調製成組成物。惟 於實施例2及比較例2中,係以使NCO/OH (莫耳比)=1 之方式添加作爲異氰酸酯化合物之六甲撐二異氰酸酯之加 成物(adduct )(氰酸體之部分改質物)之旭化成(股) 製的商品名丟拉內特TSA-100(NCO含量:20.1質量% -34- 200835719 於如此調製之組成物中,實施例2所得之聚醚聚醇顯 示良好的相溶性,而比較例2中之聚醚聚醇則相溶性差, 組成物爲混濁的。得到之組成物之生物性成分質量比例示 於表2。 亦就實施例2及比較例2之各聚醚聚醇與其他聚醚聚 醇的相溶性分別加以查察。 亦即,作爲常用於氨基甲酸酯製造之3官能基聚醇之 例,使用對甘油用Κ Ο Η觸媒使環氧丙烷進行開環聚合生 成分子量爲700之聚醚聚醇,針對其與實施例2 (或比較 例2 )中得到之聚醚聚醇以質量比1 /;[混合時之相溶性進 行查察。其結果顯示實施例2之聚醇有良好的相溶性,而 實施例2之聚醇則相溶性差,爲混濁的。I Specific examples of the Lewis acid include tris(pentafluorophenyl)borane, tris(pentafluorophenyl)aluminum, tris(pentafluorophenoxy)borane, and tris(pentafluorophenoxy). ) Aluminum and the like. Among them, tris(pentafluorophenyl)borane is particularly preferred as a catalyst for ring-opening polymerization of alkylene oxide. As the counter anion of the key salt, a trityl cation or an anilium cation is preferred, and as the oxy tin salt, it is triphenylmethyltetrakis(pentafluorophenyl). ) borate or n, n, monodimethylaniline salt tetrakis(pentafluorophenyl) borate. [Other catalysts which do not promote the hydrolysis derived from the glyceride structure derived from natural oils and fats] As the above-mentioned coordination anionic polymerization catalyst and cationic polymerization catalyst, it does not promote the structure derived from the glyceride structure derived from natural oils and fats. The hydrolysis catalyst can be exemplified by a phosphazenium catalyst. The phosphazene salt catalyst can be obtained by a known method (for example, the method described in Japanese Patent Laid-Open Publication No. Hei No. Hei 6 No. 5). Specifically, tetrakis[tris(dimethylamino)phosphoranilide (amino acid) sulfonate or the like can be mentioned. <Method for Producing Polyol> In the present invention, a polyether polyol is produced by ring-opening polymerization in the presence of a catalyst in the presence of a catalyst. The ring-opening polymerization reaction of the epoxy compound can be suitably carried out by a known method. Specifically, first, an initiator is introduced into a pressure-resistant reactor equipped with a stirrer and a cooling interlayer, and a polymerization catalyst is added. Then, by adding an alkylene oxide to a mixture of a starter and a polymerization catalyst to produce a polyether polyol oxime, in the present invention, an alkylene oxide can be separately polymerized by using an initiator, or Two or more alkylene oxides are subjected to block and/or random polymerization. The amount of the catalyst used in the polymerization reaction may be any amount necessary for the ring-opening polymerization, -20-200835719, preferably as small as possible. Hereinafter, (1) the case of using a coordinating anion polymer such as a DMC catalyst, and (2) the case of using a cationic polymerization catalyst, respectively. (1) In the case of using a coordination anionic polymerization catalyst, the less the amount of the polymerization catalyst in the polymerization, the less the amount of the catalyst contained in the polyether polyol of the product. Thereby, the reactivity of the polymerization catalyst to the polyisocyanate and the polyisocyanate by the polymerization reaction, or the physical properties of the polyurethane product and the functional oil agent produced by using the polyalcohol as a raw material can be Smaller. Usually, after the ring-opening polymerization of the alkylene oxide of the initiator, the polyether polyol is subjected to the operation of removing the polymerization catalyst, and the amount of the polymerization catalyst in the polyether polyol is small as shown. Moreover, the step of removing the polymerization catalyst can be carried out without the step of removing the polymerization catalyst, and the polyether polyol can be directly used for the next step, thereby improving the production of the polyether polyol and performing the alkylene oxide. The amount of the polymerization catalyst used in the polymerization catalyst is preferably set to include the polymerization catalyst (which means that the polymerization contains a solid catalyst component, and the solid catalyst in the polymerization catalyst is a slurry catalyst). The content of the polyether compound and the excess ligand in the above) and the polymerization starting material of the above-mentioned initiator and the alkylene oxide (in the polymerized polymer) are 10 to 150 ppm by mass, J ~120ppm is preferred. By making the polymerized solid catalyst component contained in the polymerization raw material to be at least Oppm, a sufficient contact can be obtained, and the reaction polymerization can be carried out to obtain an efficiency of self-sufficiency, such as ether polymerization, which is more effective than the catalyst. After the Vs 2 0 catalyst media activity-21 - 200835719, and sufficient catalyst activity can be obtained below 1 5 Oppm, so the above amount is not economical. However, even if a catalyst containing a solid catalyst component having a content of 150 ppm or more relative to the obtained compound is used, the ring-opening polymerization temperature of the alkylene oxide is preferably 30 to 180 ° C, preferably 7 0 160 °. C is better, especially 90~140 °C. When the polymerization temperature is below °C, the ring-opening polymerization of the alkylene oxide cannot be started, and if it is at least 180 °C, the polymerization activity of the polymerization catalyst may be lowered. After the completion of the polymerization reaction of the alkylene oxide, the polymerization catalyst contained in the reaction formation to be obtained is removed, and as a method thereof, preferably, it is selected from the group consisting of synthetic bismuth citrate (magnesium citrate, aluminum oleate). Etc., an ion exchange grease, and an adsorbent such as activated clay to adsorb the catalyst, and then filter the adsorbent. Further, a method of neutralizing a catalyst with a neutralizing agent selected from the group consisting of an amine, an alkali metal hydroxide organic acid, and a mineral acid, followed by filtration can be mentioned. The method of using the former adsorbent is preferred because hydrolysis is not carried out. (2) In the method of producing a polyether polyol by using a cationic polymerization catalyst, in particular, when the (2 -1 ) alkylene oxide has a carbon number of 3 or more, it is preferred to use at least one as a cationic polymerization catalyst. A method of 1 or more of the group consisting of a fluorine-substituted group or a fluorine-substituted phenoxy aluminum or a boron compound is selected. In the method of (2-1), the cationic polymerization catalyst is preferably used in an amount of from 10 to 120 ppm, more preferably from 20 to 100 ppm. For the purification and cost consideration of the polyether polyol obtained, the catalyst is used as the material of the problem. The tree is used as the amount of benzene. -22- 200835719 is less preferred, but the amount of cationic catalyst is specified. When it is 10 ppm or more, a moderately rapid polymerization rate of alkylene oxide can be obtained. In particular, it is preferred that the hydroxy group of each of the initiators is subjected to ring-opening polymerization of 1 to 30 oxoxanes, more preferably from 1 to 20, particularly preferably from 2 to 15. By making the alkylene oxide added to the hydroxyl group of each of the starter agents two or more, the ratio of the first-order hydroxyl group in the terminal hydroxyl groups of the polyether polyol obtained can be easily more than 45%. Moreover, the amount of multi-component by-products can be suppressed to a lesser extent. In the method of (2-1), the reaction is carried out to adjust the rate at which the alkylene oxide is supplied to the reaction vessel in conjunction with the cooling of the reaction vessel, so that the internal temperature of the reaction vessel is maintained at a desired temperature. The temperature in the reaction vessel is usually preferably from -15 to 140 ° C, preferably from 〇 to 120 ° C, particularly preferably from 20 to 90 ° C. The polymerization time is usually 〇 5 to 24 hours, preferably 1 to 1 2 hours. In the case where the anionic polymerization catalyst is used in the above (1) and (2) the cationic polymerization catalyst is used, it is preferred that the polymerization of the alkylene oxide is carried out under good stirring conditions. In the case of using a stirring method using a usual stirring blade, it is preferred that the stirring speed of the stirring blade is as high as possible within a range in which the gas in the gas phase is not generated in the reaction liquid to lower the stirring efficiency. Further, in the polymerization of alkylene oxide, the molecular weight distribution of the polymer can be made narrow, and the rate at which the alkylene oxide is supplied into the reaction vessel is preferably as slow as possible. On the other hand, if the supply speed is too slow, the production efficiency is lowered, and it is preferable to set the supply speed of the alkylene oxide by weighing the consideration. The polymerization of the alkylene oxide can also be carried out using a reaction solvent. Examples of the preferred reaction solvent of 23-200835719 include aliphatic hydrocarbons such as hexane, pentane, and cyclohexane; aromatic hydrocarbons such as benzene, toluene, and xylene; and chloroform, dichloromethane, and the like. Halogen solvent. Further, the amount of the solvent to be used is not particularly limited, and a desired amount of the solvent can be used. Further, the addition of an antioxidant, an anticorrosive agent or the like to the obtained polyether polyol can prevent deterioration during long-term storage. The polyether polyol containing the natural oil and fat derivative of the present invention thus obtained is preferably environmentally friendly by a manufacturer of an initiator derived from natural fats and oils. Further, as shown in the examples to be described later, since it has good compatibility with an isocyanate compound, it is suitable as a raw material of polyurethane. Further, since a person who imparts a hydroxyl group by a chemical reaction to a natural fat or oil is used as a starter, it is possible to suppress the cost of the raw material at a low price. Therefore, a polyether polyol containing a natural oil derivative can be produced inexpensively. Further, as shown in the examples described later, since it has good compatibility with other polyalcohol compounds, it is also suitable for use in combination with polyalcohol. Further, it can be used for the production of a cured urethane film, and a film having good flexibility and toughness can be obtained. [Use of Polyether Polyol] The polyether polyol containing a natural oil and fat derivative of the present invention is used as a raw material for reacting a polyisocyanate compound to produce a polyurethane resin, an elastomer, a binder, and a sealant. It is better. Examples of the polyisocyanate include aromatic-24-200835719 polyisocyanate such as tolylene diisocyanate, diphenylmethane diisocyanate, and polymethylene polyisocyanate, and hexamethylene diisocyanate 'xylene diisocyanate vinegar. An aliphatic polyisocyanate such as dicyclohexylmethane diisocyanate, diazonic acid diisocyanate or tetramethylxylene diisocyanate; an alicyclic polyisocyanate such as isophorone diisocyanate; and such a polyisocyanate compound a derivative. The raw material of the polyether polyol containing a natural oil-and-fat derivative of the present invention is reacted with a polyisocyanate compound to produce a polyurethane product such as a foam, an elastomer, a sealing material or a bonding agent. Further, the polyether polyol containing the natural oil and fat derivative of the present invention can also be used for the use of a surfactant and a functional oil agent, and further, it can also be used as a raw material for dispersing a polyether polyol of a polymer containing polymer microparticles. . In the case where the polyether polyol produced by the method of the present invention is used in various applications as described above, the weight average molecular weight of the polyether polyol is preferably from 15,000 to 500,000, more preferably from 2,000 to 100,000. The present invention is more specifically described by way of examples and comparative examples, but the present invention is not limited thereto. [Starting agent A] The product name: Soyol R2-052F, manufactured by Urethane Soy System Co., Ltd., which is derived from natural oils and fats, which is produced by a gas filling method using soybean oil as a raw material. The hydroxyl value derived from the natural oil was -25-200835719. The hydroxyl value was 45.3 [mgKOH/g], the acid value was 4.3 [mgKOH/g], and the Μη (number average molecular weight) was 1578, Mw (weight average molecular weight). For 65 62 , the ratio of Mw/Mn is 4.16. The polyol derived from natural oils is used as the initiator A. [Starting agent B] Soybean oil is used as a raw material, and a polyol derived from natural fats and oils is prepared by a hydroxyl group imparting method after epoxidation. First, 232 g of epoxidized soybean oil (trade name: Ai Di Kasaiza O-130P, manufactured by Asahi Kasei Kogyo Co., Ltd.) was dropped into 3 g of BF3Et20 of cationic polymerization catalyst at room temperature for 2 hours. In a mixed solution of methanol 3 80 ml. To this, for the purpose of removing the catalyst, a synthetic magnesium oxide salt adsorbent (product name: Qiu Waide 6 0 0 S) manufactured by Kyowa Industrial Co., Ltd. was added, and the mixture was further stirred at room temperature for 2 hours. Then, the mixture was filtered under pressure, and methanol was removed under reduced pressure at 95 ° C to obtain a polyol derived from natural fats and oils. The obtained polyol derived from natural fats had a hydroxyl group value of 169 [mgKOH/g], an oxygen value of 1.1 [mgKOH/g], a Mw of 2299, a Μη of 1,720, and a Mw/Mn of 1.34. The polyol derived from natural oils is used as the initiator B. [Reference Example 1: Preparation of DMC-TBA Catalyst] As a polymerization catalyst, a slurry of a mixture of a zinc hexacyanocobaltate complex (DMC catalyst) coordinated with terl butanol and a polyether polyol was used. It was prepared by the following method. The concentration (active ingredient concentration) of the DMC catalyst (solid catalyst component) contained in the slurry was 5.33 mass%. -26- 200835719 An aqueous solution of 10.2 g of zinc chloride and 10 g of water was placed in a 500 mL flask. An aqueous solution of 4.2 g of potassium hexacyanocobaltate (K3Co(CN)6) and 75 g of water was added dropwise to the zinc chloride aqueous solution in the flask while stirring at 300 rpm for 30 minutes. The mixed solution in the flask was maintained at 40 °C. After the completion of the dropwise addition of the potassium hexacyanocobaltate aqueous solution, the mixture in the flask was further stirred for 30 minutes, and then 80 g of tert-butanol (hereinafter abbreviated as TBA), 80 g of water, and 0.6 g of the following polyol P were added. The resulting mixture was stirred at 40 ° C for 30 minutes and then at 60 ° C for 60 minutes. The above-mentioned polyphenol P is a polycyclopropanediol having a hydroxyl equivalent of 501 which is obtained by addition polymerization of propylene glycol to propylene glycol using a KOH catalyst. The mixture thus obtained was filtered with a circular filter paper having a diameter of 25 mm and a quantitative filter paper (N0.5C manufactured by ADVANTEC Co., Ltd.) under pressure (0.2 5 MPa) to contain a composite metal cyanide complex. The solid (cake) is separated. Then, the obtained cake containing the double metal cyanide complex was transferred into a flask, and a mixture of TBA 3 6 g and water 8 4 g was added thereto, and after stirring for 30 minutes, pressure filtration was carried out under the same conditions as above. Get the cake. The obtained cake was transferred into a flask, and a mixture of 108 g of TBA and 12 g of water was further added, and the mixture was stirred for 30 minutes to obtain a slurry in which a mixed metal cyanide complex catalyst (DMC catalyst) was dispersed in a TBA-water mixed solution ( s 1 urry ). Adding 120 g of the above polyphenol P to the slurry and mixing them, maintaining at 8 ° C for 3 hours under reduced pressure, and then maintaining at 3 to 15 ° C for 3 -27-200835719 hours. The volatile component was distilled off to obtain a slurry-like DMC catalyst (DMD-TBA catalyst). [Production of Polyether Polyol] (Example 1) Using the above-mentioned initiator A as a starting agent, a DMC catalyst of Reference Example 1 was used as a polymerization catalyst, and a polyether was produced by the formulation and reaction conditions shown in Table 1. Polyol. The reaction time in the table indicates the time from the start of supply of the alkylene oxide to the fact that the pressure in the reactor is no longer lowered (the same applies hereinafter). That is, using a 500 ml pressure-resistant reactor made of stainless steel with a stirrer as a reactor, 248.2 g of the initiator A and the DMC-TBA catalyst prepared in the above Reference Example 1 were 682 mg (the solid catalyst component was 36 mg) was placed in the reactor. After replacing the inside of the reactor with nitrogen, the temperature was raised to 1200 ° C, and vacuum dehydration was carried out for 2 hours. Thereafter, a mixed liquid of 2 4.1 g of propylene oxide and 12.2 g of ethylene oxide was prepared in a pressure tank, and the whole amount was supplied to the reactor over a period of 40 minutes, and stirring was continued for 2 hours and 30 minutes. The pressure is no longer falling for confirmation. In the meantime, the reaction was carried out while maintaining the internal temperature of the reactor at a rate of 1 20 C 's with a rate of 5 〇 r p m . The appearance of the polyether polyol obtained by this reaction is a transparent liquid at normal temperature. The characteristics 値 (Mw, Mn, Mw/Mn, base price, and biological component mass ratio) of the polylactic acid are shown in Table 1. The content of the solid catalyst component contained in the DMC-TBA catalyst in the polymerization raw material calculated from the polymerization raw material composition of Example 1 was n2 ppm on a mass basis. -28- 200835719 The mass ratio of the biological component of the polyether polyol is an index of the content ratio of the non-petroleum component in the polyether polyol, so in the following examples and comparative examples, it is used as a relative polyether The mass ratio (unit %) of the initiator of the total mass of the raw material (starting agent and monomer) of the polyol was determined. The greater the enthalpy, the greater the proportion of ingredients derived from natural sources. The valence of the hydroxyl group in this example was 43.8, which was 1.01 times the predicted hydroxyl value (= 43.3 ) from the feedstock. (Comparative Example 1) Using the above-mentioned initiator A as a starting agent and KOH as a polymerization contact age, a polyether polyol was produced in the formulation and reaction conditions shown in Table 1. In the same manner as in Example 1, 2 1 5 · 8 g of the initiator A and 6.25 g of KOH (concentration: 95% by mass) as a polymerization catalyst were placed in the reactor. The temperature was raised to 120 ° C, and vacuum dehydration was carried out for 2 hours to carry out alcoholization. Then, a mixture of propylene oxide 2 0 · 9 g and ethylene oxide 10 6 g was supplied to the reactor at a time of 3 hours, and then reacted at 120 ° C for 7 hours, the pressure was no longer lowered. Confirm. After the completion of the reaction, the above-mentioned Qiawad 600S (trade name, synthetic magnesium oxide adsorbent) was added in an amount of 5% by mass relative to the amount of the catalyst, and the water was vacuumed at 120 ° C. In addition, the catalyst was removed by adsorption for 2 hours. The properties of the polyether polyol thus obtained are shown in Table 1. [Preparation of Composition and Film Forming] The polyether polyols obtained in Example 1 and Comparative Example 1 were respectively prepared into a composition according to the formulation shown in Table -29-200835719. The compatibility in the table is such that 5 drops of the composition are dropped onto a glass plate to be hardened and dried, and the physical properties of the cured product are visually evaluated. '〇 (good) means that the cured product is transparent, and X (bad) means hardened material. It is turbid. That is, after adding 1 part by mass of DBTDL (dibutyltin dilaurate) as a hardening catalyst to 100 g of a polyether polyol, a solution of 2 g of methyl ethyl ketone (MIBK) diluted by 100 parts by mass is added so that As a product of Asahi Kasei Co., Ltd., which is a hydroxy group of hexamethylene diisocyanate of an isocyanate compound, was added as a NCO/OH (equivalent ratio) of 1 to the product name: DANA-100 (NCO content: 23.1% by mass) ), mix it. In the composition thus prepared, the polyether polyol obtained in Example 1 showed good compatibility, and the polyether polyol obtained in Comparative Example 1 was inferior in compatibility, and the composition was cloudy. The mass ratio of the biological components of the obtained composition is shown in Table 1. The mass ratio of the biological component of the composition is an index of the content ratio of the non-petroleum component in the product, and is used as a raw material (polyether polyol) constituting the composition in the following examples and comparative examples. The mass ratio (unit %) of the initiator in the total mass of the isocyanate compound was determined. The obtained composition was coated on a substrate composed of an OPP (stretched polypropylene) film by a coater having a spacing of 120 //m to form a film, and the composition containing the polyether polyol of Example 1 was used. A transparent film is formed. The elongation and breaking strength of the obtained film were measured by the following methods. The results are shown in Table 1 in the film formation evaluation column (good), indicating that the film -30-200835719 has good flatness, and x (bad) indicates that the film has abnormalities such as eye hole separation and collection. On the other hand, the film composed of the composition containing the polyether polyol of Comparative Example 1 was too brittle to be peeled off normally from the substrate. The method for measuring the elongation and breaking strength of the film is to punch the film into a dumbbell shape according to JIS K-625 1-3, and then use the tensile testing machine SS-207D-UA manufactured by Toyo Bodwin Co., Ltd. (trade name) The breaking strength was measured at a stretching speed of 1 〇mm/min. The % elongation is measured by the change in the distance between the lines. -31 - 200835719 [Table i] Example 1 Comparative Example 1 Starting material A (g) 248.2 215.8 Slurry catalyst (DMC catalyst) (5.33% active ingredient) (g) 0.682 - Catalyst 95% KOH (g - 6.25 P〇(g) 24.1 20.9 EO (g) 12.2 10.6 Reaction conditions Reaction temperature rc] 120 120 Reaction time [hrs] 4 10 Characteristics 値Mw 8516 6593 Mn 2338 1117 Mw/Mn 3.64 5.90 Hydroxyl (mgKOH/g) *l 43.8 85.4 Biomass mass ratio (%)*2 87 85 Composition formula NCO/OH (equivalent ratio) 1 1 Polyether polyol (g) 10 10 Hardening catalyst (g) 0.2 0.2 Isocyanate compound (g) 1.42 2.77 Compatible 〇X composition of raw material 3 component mass ratio (%) 74.9 65.6 film film forming 〇X elongation % 29.2 - breaking strength (kN/m) 3.6 — * 1 JIS-K-l557 *2 Sexual component mass ratio = l〇〇x (quality of raw materials derived from automatic plants) / (all raw material quality) From the results of Table 1, it can be known that even if the starting agent is similarly derived from soybean oil, it is used. In Comparative Example 1 in which KOH was used as a polymerization catalyst, the polyether polyol obtained was inferior in compatibility with an isocyanate compound, and no -32-20 The 0835719 method is used for film forming. On the other hand, the polyether polyol of Example 1 obtained by using a D M C catalyst has good compatibility with an isocyanate compound, and therefore can be suitably applied to film formation. (Example 2) Using the above-mentioned initiator A as a starting agent, a DM C catalyst was used as a polymerization catalyst, and a polyether polyol was produced in the formulation and reaction conditions shown in Table 2. The difference between this example and Example 1 is that ethylene oxide is not used, and only propylene oxide is used as the alkylene oxide. In the same manner as in Example 1, 120 kg of the initiator A and 600 mg of the DMC-TBA catalyst (solid catalyst component: 32 mg) similar to those in Example 1 were placed in the reactor. After the reactor was replaced with nitrogen, the temperature was raised to 120 ° C and vacuum dehydration was carried out for 2 hours. Thereafter, 24 g of propylene oxide was supplied to the reactor to cause a reaction. After the pressure in the reactor was lowered, 122.8 g of propylene oxide was supplied to the reactor for reaction for 4 hours, and stirring was continued for 1 hour, and the pressure was not lowered for confirmation. In the meantime, the internal temperature of the reactor was maintained at 120 ° C, and the stirring speed was maintained at 500 rpm to carry out the reaction. The appearance of the polyether polyol obtained by this reaction is a transparent liquid at normal temperature. The properties 値 (Mw, Mn, Mw/Mn, hydroxyl value, and biological component mass ratio) of the polyether polyol are shown in Table 2. The content of the solid catalyst component contained in the DMC-TBA catalyst in the polymerization raw material calculated from the polymerization raw material composition of Example 2 was 112 ppm on a mass basis. -33-200835719 (Comparative Example 2) A polyether polyol was produced by using the above-mentioned initiator A as a starting agent and KOH as a polymerization catalyst under the formulation and reaction conditions shown in Table 2. The difference between this example and Comparative Example 1 is that ethylene oxide is not used, and only propylene oxide is used as the alkylene oxide. In the same manner as in Example 1, 12 g of the starting agent A and 6.4 g of the same KOH as in Comparative Example 1 were placed in the reactor. The temperature was raised to 120 ° C, and the mixture was vacuum dehydrated for 2 hours to carry out alcoholization. Thereafter, 24.2 g of propylene oxide was supplied to the reactor to cause a reaction. After the pressure in the reactor was lowered, 122.6 g of propylene oxide was supplied to the reactor over a period of 3 hours and 50 minutes, and then reacted at 120 ° C for 40 minutes, and the pressure was no longer lowered for confirmation. After the completion of the reaction, in the same manner as in Comparative Example 1, a synthetic magnesium oxide base adsorbent was added in an amount of 5% by mass based on the amount of the product, and the water was vacuum-distilled at 120 ° C for 2 hours. Time removes the adsorbent from the catalyst. The properties of the polyether polyol thus obtained are shown in Table 2. [Preparation of Composition and Mixing of Other Polyols] The polyether polyols obtained in Example 2 and Comparative Example 2 were prepared in the same manner as in Example 1 in the same manner as in Example 1 to prepare a composition. However, in Example 2 and Comparative Example 2, an adduct (adduct) of a hexamethylene diisocyanate as an isocyanate compound was added so that NCO/OH (mole ratio) = 1 (a partial modification of a cyanate group) The product name of the Asahi Kasei Co., Ltd. product, Dallas TSA-100 (NCO content: 20.1% by mass - 34 - 200835719) In the composition thus prepared, the polyether polyol obtained in Example 2 showed good compatibility. The polyether polyol of Comparative Example 2 was poor in compatibility, and the composition was turbid. The mass ratio of the biological components of the obtained composition is shown in Table 2. The respective polyethers of Example 2 and Comparative Example 2 were also obtained. The compatibility of the polyalcohol with other polyether polyols is examined separately. That is, as an example of a trifunctional polyalcohol commonly used in the manufacture of carbamates, propylene oxide is used for glycerol using a ruthenium catalyst. The ring-opening polymerization produces a polyether polyol having a molecular weight of 700, and is compared with the polyether polyol obtained in Example 2 (or Comparative Example 2) at a mass ratio of 1 /; [compatibility at the time of mixing. The polyol of Example 2 was shown to have good compatibility, while the polymerization of Example 2 The compatibility is poor, the cloudy.
-35- 200835719 [表2]-35- 200835719 [Table 2]
實施例2 比較例2 原料 起始劑A(g) 120 120 漿液觸媒(DMC觸媒)(5.33%有效 成分)(g) 0.6 — 觸媒 95%KOH (g) — 6.4 PO (8) 146.8 146.8 反應條件 反應溫度[°c] 120 120 反應時間[hrs] 5 8.5 特性値 Mw 14316 5238 Μη 3707 1363 Mw/Mn 3.86 3.84 羥基(mgKOH/g) 30.2 84 生物性成分質量比例(%) 45 44 組成物配方 NCO/OH(當量比) 1 1 聚醚聚醇(g) 10 10 硬化觸媒(g) 0.2 0.2 異氰酸酯化合物(g) 1.12 3.13 相溶性 〇 X 組成物之生物性成分質量比例(%) 35.4 25.5 與其他聚醇之相溶性 〇 X 由表之結果2可知:即使起始劑同樣地皆爲衍生自大 豆油之聚醇,於使用KOH作爲聚合觸媒之比較例2中, 得到之聚醚聚醇,其與異氰酸酯化合物的相溶性差,與3 官能基之相溶性亦差。相對於此,使用DMC觸媒得到之 實施例2之聚醚聚醇,其與異氰酸酯化合物的相溶性良好 ,與其他之聚醚聚醇(3官能基聚醇)之相溶性亦良好。 (實施例3) -36- 200835719 用上述起始劑B作爲起始劑,用DMC觸媒作爲聚合 觸媒,以表3所示之配方及反應條件製造聚醚聚醇。本例 中係僅使用環氧丙烷作爲環氧烷。 與實施例1同樣地,將3 0 g之起始劑B、與和實施例 1相同之DMC-TBA觸媒125.1mg (固體觸媒成分爲7mg )放入反應器內。使反應器以氮氣替換後,升溫至1 2 0 °C ,進行真空脫水2小時。其後,供給環氧丙烷6.7g至反 應器內使其反應。於反應器內之壓力降低後,以1小時的 時間將3 0g之環氧丙烷供給至反應器內。然後繼續攪拌1 小時。其間,使反應器內溫保持於丨20°C,攪拌速度保持 於500rpm下進行反應。 藉由此反應得到之聚醚聚醇之特性値示於表3。本例 中羥基價爲82.2,爲自原料進出所預測之羥基價76.5的 1 . 07倍。由實施例3之聚合原料組成所算出之聚合原料中 的DMC-TBA觸媒中所含有之固體觸媒成分的含量,以質 量基準計爲1 0 0 p p m。 (比較例3 ) 用上述起始劑B作爲起始劑,用KOH作爲聚合觸媒 ,以表3所示之配方及反應條件製造聚醚聚醇。 與實施例1同樣地,將3 0g之起始劑B、與和比較例 1相同之〇.25gKOH放入反應器內,升溫至120°C,進行 真空脫水2小時進行醇化。其後,以8小時的時間供給環 氧丙烷之全量3 6.7 g至反應器內,再於1 2 0 °C下使其反應 -37 - 200835719 1小時,就壓力不再下降作確認。反應完成後,爲除去觸 媒之目的,與比較例1同樣地添加相對於生成量爲5質4 %之合成氧化鎂鹽吸附劑,邊於1 20 °C下將水分真空觸除 ,以2小時的時間將觸媒吸附除去。 如此得到之聚醚聚醇之特性値示於表3。 [組成物之調製及薄膜之成形] # 分別用實施例3及比較例3中得到之聚醚聚醇,以表 3所示之配方,與實施例1同樣地調製成組成物。作爲異 氰酸酯,係與實施例1同樣地,以使NCO/OH (莫耳比) =1之方式添加作爲異氰酸酯化合物之TP A-1 00。 於如此調製之組成物中,於實施例3及比較例3得到 之聚醚聚醇於相溶性皆無問題。得到之組成物之生物性成 分質量比例示於表3。 用得到之組成物,以與實施例1同樣的做法製作成薄 # 膜之下,皆形成透明的薄膜。該薄膜之伸長度及斷裂強度 之測定結果示於表3。 -38 - 200835719Example 2 Comparative Example 2 Starting material A (g) 120 120 Slurry catalyst (DMC catalyst) (5.33% active ingredient) (g) 0.6 - Catalyst 95% KOH (g) - 6.4 PO (8) 146.8 146.8 Reaction conditions Reaction temperature [°c] 120 120 Reaction time [hrs] 5 8.5 Characteristics 値Mw 14316 5238 Μη 3707 1363 Mw/Mn 3.86 3.84 Hydroxyl (mgKOH/g) 30.2 84 Biological component mass ratio (%) 45 44 Composition Formulation NCO/OH (equivalent ratio) 1 1 Polyether polyol (g) 10 10 Hardening catalyst (g) 0.2 0.2 Isocyanate compound (g) 1.12 3.13 Compatible 〇X Composition Biological component mass ratio (%) 35.4 25.5 Compatibility with other polyhydric alcohols 〇X From the result 2 of the table, it is understood that even if the starting agent is similarly a polyalcohol derived from soybean oil, in the comparative example 2 using KOH as a polymerization catalyst, the obtained polycondensation An ether polyol which is inferior in compatibility with an isocyanate compound and which is inferior in compatibility with a trifunctional group. On the other hand, the polyether polyol of Example 2 obtained by using a DMC catalyst had good compatibility with an isocyanate compound and good compatibility with other polyether polyols (trifunctional polyalcohol). (Example 3) -36- 200835719 A polyether polyol was produced by using the above-mentioned initiator B as a starting agent, using a DMC catalyst as a polymerization catalyst, and the formulation and reaction conditions shown in Table 3. In this example, only propylene oxide was used as the alkylene oxide. In the same manner as in Example 1, 30 g of the initiator B and 125.1 mg of the DMC-TBA catalyst (7 mg of the solid catalyst component) similar to those of Example 1 were placed in the reactor. After the reactor was replaced with nitrogen, the temperature was raised to 120 ° C, and vacuum dehydration was carried out for 2 hours. Thereafter, 6.7 g of propylene oxide was supplied to the reactor to cause a reaction. After the pressure in the reactor was lowered, 30 g of propylene oxide was supplied to the reactor over a period of 1 hour. Then continue to stir for 1 hour. In the meantime, the internal temperature of the reactor was maintained at 丨 20 ° C, and the stirring speed was maintained at 500 rpm to carry out the reaction. The properties of the polyether polyol obtained by this reaction are shown in Table 3. In this example, the hydroxyl value is 82.2, which is 1.07 times the predicted hydroxyl value of 76.5 from the feedstock. The content of the solid catalyst component contained in the DMC-TBA catalyst in the polymerization raw material calculated from the polymerization raw material composition of Example 3 was 1,100 ppm on a mass basis. (Comparative Example 3) Using the above-mentioned initiator B as a starting agent, KOH was used as a polymerization catalyst, and a polyether polyol was produced in the formulation and reaction conditions shown in Table 3. In the same manner as in Example 1, 30 g of the initiator B and 25 g of KOH equivalent to that of Comparative Example 1 were placed in a reactor, and the temperature was raised to 120 ° C, and vacuum dehydration was carried out for 2 hours to carry out alcoholization. Thereafter, 3 6.7 g of the total amount of epoxypropane was supplied to the reactor over 8 hours, and then reacted at -120 ° C for 1 hour, and the pressure was no longer lowered for confirmation. After the completion of the reaction, in the same manner as in Comparative Example 1, a synthetic magnesium oxide salt adsorbent having a yield of 5 mass% was added in the same manner as in Comparative Example 1, and the moisture was vacuum-exposed at 1 20 ° C to 2 The adsorbent is removed by the time of the hour. The properties of the polyether polyol thus obtained are shown in Table 3. [Preparation of Composition and Formation of Film] # The composition of the polyether polyol obtained in Example 3 and Comparative Example 3 was prepared in the same manner as in Example 1 in the same manner as in Example 1 except that the composition was as shown in Table 3. As the isocyanate, in the same manner as in Example 1, TP A-1 00 as an isocyanate compound was added so that NCO / OH (mole ratio) = 1. In the composition thus prepared, the polyether polyols obtained in Example 3 and Comparative Example 3 were free from compatibility. The biomass component mass ratio of the obtained composition is shown in Table 3. Using the obtained composition, a thin film was formed under the same film as in Example 1, and a transparent film was formed. The results of measurement of the elongation and breaking strength of the film are shown in Table 3. -38 - 200835719
[表3] 實施例3 比較例3 原料 起始劑B(g) 30 30 漿液觸媒(DMC觸媒)(5.33%有效 成分)(g) 0.1251 — 觸媒 95%KOH (g) — 0.25 P〇 (g) 36.7 36·7 反應條件 反應溫度[°c] 120 120 反應時間[hrs] 5 9 特性値 Mw 5091 6723 Μη 3099 2678 Mw/Mn 1.64 2.51 羥基(mgKOH/g) 82.2 88.4 生物性成分質量比例(%) 45 45 組成物配方 NCO/OH(當量比) 1 1 聚醚聚醇(g) 10 10 硬化觸媒(g) 0.2 0.2 異氰酸酯化合物(g) 2.66 2.87 相溶性 〇 〇 組成物之生衫 3性成分質量比例(%) 34.9 34.3 薄膜 薄膜成形 〇 〇 伸長度% 56.7 53.3 斷裂強度UN/m) 9.1 3.4 由表3的結果可知:實施例3與比較例3於相溶性雖 未產生顯著的差異,但於薄膜之斷裂強度則比較例3較實 施例3差。 (產業上之可利用性) 依據本發明,用衍生自天然油脂之原料可廉價地製造 與異氰酸酯化合物之相溶性良好的聚醚聚醇。本發明之含 -39- 200835719 有天然油脂衍生物之聚醚聚醇,與聚異氰酸酯化合物反應 ’可用以製造聚氨基甲酸酯樹脂、發泡彈性體、接合劑、 及封合劑等,爲有用的原料。 又’本說明書係援用2〇〇6年9月27日於日本提出申 請之日本特許出願2006-2622^4號說明書、申請專利範圍 '及摘要之全部內容作爲本說明書之內容。[Table 3] Example 3 Comparative Example 3 Starting material B (g) 30 30 Slurry catalyst (DMC catalyst) (5.33% active ingredient) (g) 0.1251 - Catalyst 95% KOH (g) - 0.25 P 〇(g) 36.7 36·7 Reaction conditions Reaction temperature [°c] 120 120 Reaction time [hrs] 5 9 Characteristic 値Mw 5091 6723 Μη 3099 2678 Mw/Mn 1.64 2.51 Hydroxyl (mgKOH/g) 82.2 88.4 Biomass quality Ratio (%) 45 45 Composition formula NCO/OH (equivalent ratio) 1 1 Polyether polyol (g) 10 10 Hardening catalyst (g) 0.2 0.2 Isocyanate compound (g) 2.66 2.87 Coherent 〇〇 composition 3rd material mass ratio (%) 34.9 34.3 Film film forming 〇〇 elongation % 56.7 53.3 breaking strength UN / m) 9.1 3.4 From the results of Table 3, it is known that the compatibility between Example 3 and Comparative Example 3 did not occur significantly. The difference was found, but the breaking strength of the film was inferior to that of Example 3 in Comparative Example 3. (Industrial Applicability) According to the present invention, a polyether polyol which is excellent in compatibility with an isocyanate compound can be produced at low cost by using a raw material derived from natural fats and oils. The present invention contains -39-200835719 a polyether polyol having a natural oil-and-fat derivative, which is reacted with a polyisocyanate compound, and can be used to produce a polyurethane resin, a foamed elastomer, a binder, a sealant, etc., and is useful. Raw materials. In addition, the contents of this specification are the contents of the specification and the abstract of the Japanese Patent Application No. 2006-2622^4 filed in Japan on September 27, 2006.
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