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TW200530303A - Method of manufacturing foaming material with three-dimensional prominent veins by utilizing thermoplastic elastomer - Google Patents

Method of manufacturing foaming material with three-dimensional prominent veins by utilizing thermoplastic elastomer Download PDF

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Publication number
TW200530303A
TW200530303A TW093105821A TW93105821A TW200530303A TW 200530303 A TW200530303 A TW 200530303A TW 093105821 A TW093105821 A TW 093105821A TW 93105821 A TW93105821 A TW 93105821A TW 200530303 A TW200530303 A TW 200530303A
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Taiwan
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dimensional
scope
item
thermoplastic
patent application
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TW093105821A
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English (en)
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TWI308161B (zh
Inventor
rui-sheng Shi
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Microcell Composite Company
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Priority to TW093105821A priority Critical patent/TW200530303A/zh
Priority to DE102005000774A priority patent/DE102005000774B4/de
Priority to JP2005004193A priority patent/JP4638245B2/ja
Priority to GB0500615A priority patent/GB2411617B/en
Publication of TW200530303A publication Critical patent/TW200530303A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/56—After-treatment of articles, e.g. for altering the shape
    • B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
    • B29C44/5636—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching with the addition of heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/688—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks the inserts being meshes or lattices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/82—Forcing wires, nets or the like partially or completely into the surface of an article, e.g. by cutting and pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0072—Roughness, e.g. anti-slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/772—Articles characterised by their shape and not otherwise provided for

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

200530303 五、發明說明（1) 【發明所屬之技術領域】 本發明係發泡材料 料片體上，製作出結構 止滑發泡材料之製造方 之製造方法，尤指一種可在 堅固，且具有立體狀花紋或 法0 一發泡材 圖案之 200530303 五、發明說明（2) ____ 別在製作該等發泡材料片 貼固定一層網布，以有 二枓片體上黏 作法，卻因該層網布間隔了發泡材料片ίΐί ’ 物件間直接接觸之面積’令該等發泡材料片體二t二它 阻尼特性及止滑效果， 殿所犯如供之 性。 “文果A為降低，而喪失了其應有之特 【發明内容】 有鑒於前述習用 滑效果降低等缺點， 於開發設計出本發明 立體凸紋之發泡材料 堅固且具有立體凸紋 I #日月之一目的 之發泡材料，依所# 裝置’對其進行知^ 程度’並將一耐高溫 之表面後，以一表面 行施壓，令已塑化之 部份，可向承受髮力 且在該财高溫網布< 在該發泡材料片體< 結構堅固且具有立 本發明之又〜 體 目 t材料片體之無法量產、強度不足或止 發明人經過長久努力研究與實驗，铁 之一種利用熱可塑性彈性體製作出具 之方法，期藉由該方法可製 構 之止滑發泡材料。 、、°構 ，係將一以可塑性彈性體 之厚度，裁切成片胃，再利用成 ，令該發泡材料片體軟化至可塑化之 之網：’貼附固定在該發泡材料片體 開設有複數個小凹槽之模具，對i進 該發泡材料片體上，承受壓力心之 較小之部份（或未受壓之部份）移動， 牵絆下’衝過該耐高i網布之網孔， 表面上，形成立體狀凸紋，而製作出 凸紋之止滑發泡材料。 的，係在將該網布制離日寺，可在該發泡 200530303 五、發明說明（3) 材料片體之表面上’依該網布之宂έ今、安 之類似花紋或圖案。 〜紋或圖案’形成立體狀 本發明之另-目#，係將冷來水以循環方式，導入該模 具内’以令該模具表面形成低溫狀態，使得其在對該發泡 材料片體進行施壓形成該等立體狀凸紋時，可立即冷卻該 發泡材料片體’令該等立體狀凸紋迅速定型，以快速地製 作出具有立體凸紋之止滑發泡材料。 為便貴審查委員能對本發明之目的、特徵及其方法’ 做更進-步之認識與瞭解，兹舉實施例配說 明如下： 【實施方式】 视搭ί發明係使用一種熱可塑性彈性體膠粒，取代傳統之橡 =二；:;，以利用该種彈性體膠粒在發泡加工過程中易於加 ϋΐ特點，製作出本發明之止滑發泡材料。在本發明 ^ :中、’係先將該種熱可塑性彈性體膠粒置放入一定型 上ΐ &，，行發泡作業，俟完成發泡作業後，自該定型模 :、一出忒發泡材料，並對其進行去邊及修整處理後，形 t i立方體之發泡材料10，參閱第1圖所示，嗣，可依 際而求之厚度，將該發泡材料1〇裁切成複數片之片體 Z U 〇 :’在本發明之製程中，參閱第2圖所示，可先將該發 ^ ;碎片體21輸送至一加熱裝置6〇，以利用該加熱裝置6〇 < n 1 ’對該發泡材料片體21進行加熱，令其中之
200530303 五、發明說明（4) 發泡材料1 〇軟化至可塑化之程度，嗣，再將一具有預定網 孔41大小之耐高溫網布4〇，貼附固定在該發泡材料片體21 之一侧表面，亦可依實際需求，黏貼固定在二側表面。 惟，本發明在實際實施時，並不侷限於此，亦可先將該 耐咼溫網布40貼附固定在該發泡材料片體21之一侧（或二 侧）表面，再將已披覆有該耐高溫網布4〇之發泡材料片體 21輸送至該加熱裝置6〇，以利用該加熱 〇 熱’令其軟化至可塑化之程度。 灯 接著，參閱第3圖所示，再以一上模具7〇及一下模具 71，對其進行施壓。在此需特別注意者，乃該等模具7〇、 71中，用以對該發泡材料片體21上披覆有該網布4〇之一 ^進行施壓之上模具70 ’其表面上係均句地開設有複數 個小凹槽80，> &，在施壓過程中，即可令已塑化之該發 泡材料10中，參閱第4圖所示’纟受壓力較大之部份22， 可向承受壓力較小之部份23(或未承受壓之部份，即對應 於該等凹槽80之部份）移動（如箭頭所示之方向），此時了 未受該網布40牽綷之發泡材料，將衝過該耐高溫網布4〇之 網孔41 ’而在該發泡材料片體21之表面上，依該網相上 之網孔41圖案，在對應於各該網孔41之位置，形成立體狀 凸紋90，嗣，再立即對該發泡材料片體以進行冷卻處理， :可：該發泡材料10，製作成結構堅固且具有立體狀凸紋 9〇之止滑發泡材料。本發明在實際實施時，亦可在製作 =滑f泡材料後’將該網布40剝離，以在該發泡材料片 體21之表面上’形成如該網布4〇花紋或圖案般之立體狀花
200530303 五、發明說明（5) 紋或圖案。 在本發明之一較佳實施例中，該發泡材料1 0之組成成 份，係包含1 0 0份重量之熱可塑性彈性體膠粒，如：苯乙 烯- 丁二烯-苯乙烯嵌段共聚物（簡稱SBS )、苯乙烯-乙 烯-丁烯-苯乙烯嵌段共聚物（簡稱SEBS )、苯乙烯-異戊 二烯-苯乙烯嵌段共聚物（簡稱SIS )、乙醋酸乙烯（簡稱 EVA)等，2-6份重量之發泡劑，0.1-1.0份重量之架橋 劑，5-60份重量之填充劑，及1-1〇份重量之防老劑；該耐 高溫網布4 0之網孔41大小，至少需〇 · 5mm以上，其财高溫 至少給在攝氏140度以上，该加熱裝置60可為一紅外線加 熱爐，以在該發泡材料片體2 1通過其中時，對該發泡材料 片體2 1進行加熱，令其材料迅速軟化至可塑化之程度；該 上模具70表面上開設之複數個小凹槽8〇，其深度至少為 1mm，其寬度至少為2mm，如此，在施壓過程中，該發泡材 料1 0對_應於該等凹槽8 〇之部份，始有足夠之空間，參閱第 圖所示令承受壓力較大之部份22，向未承受壓力之部 伤移動以衝過该耐尚溫網布4 0之網孔4 1，在該發泡材料 之表面上，依網布40上之網孔41圖案，形成立體狀 & ^ Ξ，在該實施例中，該上模具70及下模具71内係 ^ ^ , Μ ^ 俾將冷凍水導入其中循環時，可在 2 ^ Ζ 下模具71對該發泡材料片體21進行施壓， 凸紋90迅速定型，其進灯冷部處理，以令該等 90之止滑發泡材料作出結構堅固且具有立體狀凸紋 ^ 惟’本發明在實際實施時，並不侷限
200530303
於此，亦可以其它獨立 模具71對該發泡材料片 冷卻處理。 之冷卻裝置’在該等上模具70及下 體21完成施壓成型後，再對其進行 按，以上所述，僅為本發明最佳具體實施例，惟本發 明之製程並不侷限於此，任何熟悉該項技藝者在本發明領 域内，可輕易思及之變化或修飾，皆應涵蓋在以下本發明 之申凊專利範圍中。
第10頁 200530303 圖式簡單說明 圖式簡單說明
第1圖係將本發明之發泡材料 意圖； 裁切成複數片之片體之示 第2圖係本發明之發泡材料片 網布之作業示意圖； 體在進行加熱塑化及貼附 第3圖係本發明之發泡材料片不意圖， 體在進行施壓成型之作業 第4圖係本發明之發泡材料片 之局部剖面示意圖。 體在進行施壓成型過程中 主要部分之代表符號： 發泡材料 ..... 片體 ..... 發泡材料片體 ..... 承受壓力較大之部份..... 承受壓力較小之部份..... 立體狀凸紋 .. •••1〇耐高溫網布.........40 •••2〇 網孔 41 •••21上、下模具.........70 . 71 •••22加熱裝置 .........6〇 •••23 凹槽 80 ··· ^90
第11頁

Claims (1)

  1. 200530303 六、申請專利範圍 材料之方法種性彈性體製作出具立體凸紋之發泡 體；利用一種熱可塑性彈性體膠粒’製作出—發泡材料片 利用一加熱裝置，對該發泡材料片 中之發泡材料軟化至可塑化之程度； 4仃加熱，令其 將一具有預定網孔大小之耐高 泡材料片體之至少一側表面； 、”布’黏貼固定在該發 以至少一模具，對該發泡材料 中，用以對該發泡材料片體上披 壓，該等模具 面，進行施壓之一模具，其表面上^耐向溫網布之一 槽’以在施壓過程中，A p翻儿=句開設有複數個小凹 力較大之部份，向承受壓力較小之=二泡材料中，承受壓 網孔，在該發泡材料片體之表面，=:移動，以衝過該等 置’形成均勻且呈立體狀凸紋。$愿於各該網孔之位 2、 如申請專利範圍第丨項所述之 作出具立體凸紋之發泡材料之方法，用熱可塑性彈性體製 離，以在該發泡材料片體之表面形^包括將該網布剝 圖案之立體狀花紋或圖案。 ^ 似於該網布花紋或 3、 如申請專利範圍第丨項所述之 作出具立體凸紋之發泡材料之方法，复用熱可塑性彈性體製 之組成成份，係包含1 〇〇份重量之埶w、中該發泡材料片體 2-6份重量之發泡劑，份重;J塑J生彈性體膠粒， 量之填充劑，及1-10份重量之老防=之架橋劑，5 — 60份重
    200530303 六、申請專利範圍 4、 如申請專利範圍 作出具立體凸紋之發、、由从弟3項所述之利用熱可塑性彈性體1 體膠粒可為苯乙稀/丁材料之方法，其中該熱可塑性彈性 5、 如申鈐直4丨 一烯〜苯乙烯嵌段共聚物。 ^ iL ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ 製 體膠粒可為苯乙稀Λ梅材料之方法，其中該熱可塑性彈性 6、 如申靖二二Γ 丁烯-苯乙烯嵌段共聚物。 於山目★触π_專利乾固第3項所述之利用熱可塑性彈性體製 ^ 、戍一埽-本乙烯嵌段共聚物。 7、 如凊專利範圍第3項所述之利用熱可塑性彈性體製 作出具立體凸紋之發泡材料之方法，其中該熱可塑性彈性 體膠粒可為乙醋酸乙烯。 8、 如申請專利範圍第1項所述之利用熱可塑性彈性體製 作出具立體凸紋之發泡材料之方法，其令該而十高溫網布之 網孔大小，至少需〇· 5mm以上。 9、 如申請專利範圍第§項所述之利用熱可塑性彈性體製 作出具立體凸紋之發泡材料之方法，其中該耐高溫網布之 耐高溫至少需在攝氏140度以上。 1 0、如申請專利範圍第1項所述之利用熱可塑性彈性體 製作出具立體凸紋之發泡材料之方法，其中該加熱裝置可 為一紅外線加熱爐，以在該發泡材料片體通過其中時，對 該發泡材料片體進行加熱，令其材料迅速軟化至可塑化之 程度。 1 1、如申請專利範圍第丨項所述之利用熱可塑性彈性體
    第13頁 200530303 六、申請專利範圍 製作出具立體凸紋之發泡材料之方法，其中該等凹槽之深 度至少為1 m m。 1 2、如申請專利範圍第11項所述之利用熱可塑性彈性體 製作出具立體凸紋之發泡材料之方法，其中該等凹槽之寬 度至少為2mm。 第14頁
TW093105821A 2004-03-05 2004-03-05 Method of manufacturing foaming material with three-dimensional prominent veins by utilizing thermoplastic elastomer TW200530303A (en)

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TW093105821A TW200530303A (en) 2004-03-05 2004-03-05 Method of manufacturing foaming material with three-dimensional prominent veins by utilizing thermoplastic elastomer
DE102005000774A DE102005000774B4 (de) 2004-03-05 2005-01-05 Verfahren zur Herstellung eines rutschfesten Schaumstoffes in Gestalt einer Platte
JP2005004193A JP4638245B2 (ja) 2004-03-05 2005-01-11 熱可塑性弾性物を利用して立体凸紋のある発泡材を作る方法
GB0500615A GB2411617B (en) 2004-03-05 2005-01-13 Method for manufacturing slippery-proof foam materials having protruded threads

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