SE526216C2 - Wood chip drying chamber, comprises triangular shaped airing chamber enclosed by slanting boxes for raw material and dry material - Google Patents
Wood chip drying chamber, comprises triangular shaped airing chamber enclosed by slanting boxes for raw material and dry materialInfo
- Publication number
- SE526216C2 SE526216C2 SE0401836A SE0401836A SE526216C2 SE 526216 C2 SE526216 C2 SE 526216C2 SE 0401836 A SE0401836 A SE 0401836A SE 0401836 A SE0401836 A SE 0401836A SE 526216 C2 SE526216 C2 SE 526216C2
- Authority
- SE
- Sweden
- Prior art keywords
- drying
- beds
- boxes
- dried
- drying gas
- Prior art date
Links
- 238000001035 drying Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 title claims abstract description 19
- 239000002994 raw material Substances 0.000 title claims abstract 3
- 239000002023 wood Substances 0.000 title abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000009792 diffusion process Methods 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000003925 fat Substances 0.000 claims 1
- 239000008187 granular material Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 5
- 239000011120 plywood Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000011089 carbon dioxide Nutrition 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- 101100069818 Caenorhabditis elegans gur-3 gene Proteins 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010616 electrical installation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/12—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/12—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
- F26B17/122—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the material moving through a cross-flow of drying gas; the drying enclosure, e.g. shaft, consisting of substantially vertical, perforated walls
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
2 6 2 1 6 ra :'12 asus. ="=°':= -a -' 2 E" E .i .'.'. g -: "E- . zu: E . .š- .åxå 2 Uppfinningen beskrives nedan i anslutning till figurema, varvid figur 1 visar en sektion och figur 2 en plan av anordningen . Figurer 3 och 4 visar i plan alternativa torkningsarrangemang. Figur 5 illustrerar i ett ternperaturdiagram en 2-stegs torkprocess. Figurer 6 och 7 visar i detalj sektion en utförandeforrn av luftningsrum och boxbottnar. 2 6 2 1 6 ra: '12 asus. = "= ° ': = -a -' 2 E" E .i. '.'. g -: "E-. zu: E. .š- .åxå 2 The invention is described below in connection with the fi gures, wherein figure 1 shows a section and figure 2 a plan of the device. Figures 3 and 4 show in plan alternative drying arrangements. Figure 5 illustrates in a temperature diagram a 2-step drying process Figures 6 and 7 show in detail section an embodiment of aeration spaces and box bottoms.
I referens till figurer l och 2 betecknas med 41,42 två lådformade boxar för buffertlagring av råflis 31 resp. torkad flis 32. Boxarna lutar mot varann i rasvinkel för flismaterialet 3 och omsluter en i sektion triangulär torkkammare 5 för batchvis torkning av företrädesvis dubbla flisbäddar 1,2. Bäddarna fylls på centralt uppifrån till vallar täckande var sitt med kammaren 5 kongruent triangelforrnat och centrerat lufiningsrum 51,52, trycksatta med var sitt torkgasflöde 11,21. Torkgasflödena cirkuleras inom kammaren till kontakt med värmningsorgan 6 och avfuktningsorgan 7 via triangulära sidokanaler 53 i karnmarhömen och ett rnittparti 54. Bäddama lufias med väsentligt torra torkgasflöden 11,21 uppnådda genom en värmestegring mot värmningsorganen i storleksordning 20° och nedtorkas med en hög firktkvotsgradierit , som i slutfasen uppgår till ca 22%-6%. Materialet uppblandas vid tömningen av bäddama och fuktutjämnas till 13 % under en tilltagen uppehållstid i torrflisboxen 42.In reference to Figures 1 and 2, 41.42 denotes two box-shaped boxes for buffer storage of raw ice 31 and 31, respectively. dried ice 32. The boxes are inclined towards each other at the angle of inclination of the ice material 3 and enclose a section triangular drying chamber 5 for batchwise drying of preferably double fl ice beds 1,2. The beds are filled centrally from the top to embankments covering each with the chamber 5 congruently triangular and centered comfort room 51.52, pressurized with each drying gas fl fate 11.21. The desiccant gases are circulated within the chamber to contact with heating means 6 and dehumidifying means 7 via triangular side channels 53 in the karnmar hut and a ridge portion 54. in the final phase amounts to about 22% -6%. The material is mixed during the emptying of the beds and moistened to 13% for an increased residence time in the dry chip box 42.
Ett genomflöde av flis 3 genom anordningen sker sålunda. Råflisleveranser töms i en lastficka 80 och lyfls via transportskruv 8l till toppen av råflisboxen 41.A through fl fate of fl ice 3 through the device thus occurs. Raw ice deliveries are emptied in a load section 80 and illuminated via transport screw 8l to the top of the raw ice box 41.
F ràr dess botten påfylls bäddama 1,2 batchvis med skruvar 82. Horisontella skrapor 83 plattar till toppen på vallama 1,2. Batchvis töms bäddama via transportskruvar 84 mot toppen av torrflisfickan 42. Med en kontinuerligt arbetande skrapanordning 85 töms denna mot en processlinje 86 för pellets/brikettproduktion. Skrapan 85 engagerar hela djupet på flisbäddcn 32, som i sin helhet sakta glider nedåt under nänmd fuktutj amning i materialet.From its bottom, the beds 1,2 are filled in batches with screws 82. Horizontal scrapers 83 flatten to the top of the dikes 1,2. The beds are emptied batchwise via transport screws 84 towards the top of the dry ice box 42. With a continuously operating scraper device 85 this is emptied against a process line 86 for pellet / briquette production. The scraper 85 engages the entire depth of the ice bed 32, which as a whole slides slowly downwards during said moisture equalization in the material.
Hantering av flismaterialet sker med korta transportvägar och är problemfri i att det efter varje lyfi får fritt falla eller glida utan att kunna hänga sig.The ice material is handled with short transport routes and is problem-free in that it can fall or slide freely after each shelter without being able to hang.
F ördelaktigt dimensioneras torktid inklusive uppvärmnings- och utbytestid för batcherna 1,2 till ca 8 timmar och till en treskifisdrift av produktionen. Boxarna 41,42 dimensioneras att rymma drygt tredubbla volymen av batcherna 1,2.Advantageously, drying time is included, including heating and replacement time for the batches 1.2 to about 8 hours and for a three-ski operation of the production. The boxes 41,42 are dimensioned to accommodate more than three times the volume of the batches 1,2.
Råflisboxen 41 fylls upp under dagtid och ett dygns uppehållstid för fuktutjärnning uppnås i torrflisboxen 42.The raw ice box 41 is filled during the day and a one-day residence time for moisture equalization is achieved in the dry ice box 42.
Torkgasflödena 11,21 lämnar bäddama 1,2 väsentligt ångmättade under hela torkförloppet, vilket möjliggör mycket effektiva torkprocesser. I ett första alternativ sker avfuktning på ett konventionellt sätt genom lufibyte dvs utsläpp av ånganrikad, varm luft och intag av ytterlufi. Processen lcräver en någorlunda 00000 526 216 vara; asus. ="='°:= -2 3 a°='-.-°=.="s"=..=s '.s..=:.a s högtempererad värmekälla för att ge en processverlmingsgrad i storleksordning 0.9 kg vatten / kwh. lett andra alternativ i referens till figur 3 cirkuleras torkgasflödena 11,21 efter utgång från bäddama till kontakt med en veckad, värmeisolerande diffusionsyta 7 exponerad mot ytterluften i enlighet med min sv. patentansökan 0302197-9. Ångan migrerar ut ur skiktet med en marginell förlust av sensibelt värme i de i slutet kretslopp drivna torkgasflödena. Torkprocessen kan drivas med en lågtempereradJâgkw/alitativ värmekälla i register 50°/ 60° och med en verkningsgrad av 1,3 kg vatten/kwh.The drying gas ions 11,21 leave the beds 1,2 substantially steam-saturated during the entire drying process, which enables very efficient drying processes. In a first alternative, dehumidification takes place in a conventional manner by changing the air, ie emissions of steam-enriched, hot air and intake of external air. The process requires a reasonably good product; asus. = "= '°: = -2 3 a ° =' -.- ° =. =" S "= .. = s' .s .. = :. as a high temperature heat source to give a process warming rate of the order of 0.9 kg of water / kwh led other alternatives in reference to fi gur 3 circulating drying gas fl fumes 11,21 after exit from the beds to contact with a pleated, heat-insulating diffusion surface 7 exposed to the outside air in accordance with my Swedish patent application 0302197-9. marginal loss of sensitive heat in the closed gas-driven drying gases.The drying process can be operated with a low-temperature Jâgkw / alternative heat source in register 50 ° / 60 ° and with an efficiency of 1.3 kg water / kwh.
I ett tredje alternativ i referens till figur 4 torkas en första bädd 1 vid högre temperaturer med ett första torkgasflöde ll drivet i ett slutet kretslopp inom kammaren i kylande, ångavskiljande kontakt till en värmeväxlaryta 67 och återvärmt mot en efterföljande värmare 6. En andra bädd 2 torkas vid lägre temperaturer med ett andra slutet torkgasflöde 21 i ångavskilj ande kontakt med en nämnd diffusionsyta 7 och en efterföljande värmande kontakt till värmeväxlarenMed detta utnyttjas en högtempererad, högkvalitativ värrnekälla till värmaren 6 utomordentligt effektivt med en processverkningsgrad av ca 2,3 kg vatten / kwh. Processen illusteras i ett temperaturdiagrarn i figur 5 med flödena 11,21 cirkulerade i temperaturregister 76°/56° resp. 46°/ 26°. ' Med fläktarbete för torkgasflödena 11,21 levererat av förbränningsmotorer 9 såsom dieslar sköts torkprocessen ovan utan vare sig extern värmekälla eller elinstallation för fläktar. Om totala fläktarbetet betecknas med W är motor/ avgasvärme ca 2W, vilket via värmare 6 tillföres det första torkgasflödet 11. I bädden 1 ornsätts inkl. fläktarbete 2.5 W , vilket via värmeväxlaren 67 övertöres till det andra flödet 21. 1 andra bädden 2 omsätts inkl. fläktarbete 3W.In a third alternative in reference to Figure 4, a first bed 1 is dried at higher temperatures with a first desiccant gas driven in a closed circuit within the chamber in cooling, steam separating contact to a heat exchanger surface 67 and reheated to a subsequent heater 6. A second bed 2 dried at lower temperatures with a second closed drying gas fl desolate 21 in steam separating contact with a said diffusion surface 7 and a subsequent heating contact to the heat exchangerThis uses a high temperature, high quality heat source for the heater 6 extremely efficient with a process efficiency of about 2.3 kg water / . The process is illustrated in a temperature diagram in figur 5 with fl fates 11,21 circulated in temperature registers 76 ° / 56 ° resp. 46 ° / 26 °. 'With fl marriage work for drying gas fl fates 11,21 supplied by internal combustion engines 9 such as diesels, the drying process is managed above without either an external heat source or electrical installation for fans. If the total fan work is denoted by W, the engine / exhaust heat is approx. 2W, which is supplied via heater 6 to the first drying gas flow 11. In bed 1, incl. kt marriage work 2.5 W, which is transferred via the heat exchanger 67 to the second fl fate 21. 1 second bed 2 is converted incl. fl marriage work 3W.
Avgasvärmet kan överföras indirekt via en växlare eller direkt via inblandning i det första torkgasflödet. En extra fördel uppnås med att avgas inblandas i torkgasen och blockerar mögeltillväxt, speciellt i den lågtempererade bädden 2.The exhaust heat can be transferred indirectly via an exchanger or directly via mixing in the first drying gas t fate. An additional advantage is achieved by mixing exhaust gas in the drying gas and blocking mold growth, especially in the low temperature bed 2.
Avgas inströmmar i det första flödet, överflödar avsvalnad till det andra och vidare till atmosfären via diffilsionsytan 7. r Tryckfall, torkgasflöde och bäddtjocklek i bäddama 1,2 må sinsemellan samordnas så att proportionerna mellan fläktarbete W/2 och värmetillforsel 2W resp. 2,5 W upprätthålles. Allt för höga gashastigheter må undvikas pga medryckning av damm från bäddarna. En lämplig kompromiss är följande data gällande en kvm bäddyta. .Exhaust gas flows into the first, fate, over fl deserts cooled to the second and further to the atmosphere via the dif- feration surface 7. r Pressure drop, drying gas fl fate and bed thickness in the beds 1,2 may be coordinated with each other so that the proportions between fl marriage work W / 2 and heat supply 2W resp. 2.5 W is maintained. Excessively high gas velocities must be avoided due to entrainment of dust from the beds. A suitable compromise is the following data regarding a sqm bed area. .
Bäddtjocklek 1,8 m. Torkgasflöde 2000 kbm/h. Cirkulationstryckfall ca 1200 Pa. F läktarbete 2,5 kw. Temperaturstegring i gasflödet 20°. Värmetillförsel inklusive fläktarbete 14 kw. Avfuktriing i bädden 18 kg/h. Bäddens tonvikt ca 270 kg. Nedtorkning 50% fuktkvot till 13% eller 0,37x270 = 100 kg vatten. i 00000 0 5 2 1 6 :".: : .z . '.:. .: i 4 -; o' - rorhha ioo/i s = 5,5 h ooh med uppvärmning ooh omhyro ov horohor = s h ooh anpassad till en nämnd treskifisdrift.Bed thickness 1.8 m. Drying gas fl capacity 2000 kbm / h. Circulation pressure drop approx. 1200 Pa. Fan work 2.5 kw. Temperature rise in gas fl fate 20 °. Heat supply including kt marriage work 14 kw. Dehumidification in the bed 18 kg / h. Bed weight approx. 270 kg. Drying 50% moisture ratio to 13% or 0.37x270 = 100 kg of water. i 00000 0 5 2 1 6: ".:: .z. '.:...: i 4 -; o' - rorhha ioo / is = 5,5 h ooh with heating ooh omhyro ov horohor = sh ooh adapted to a mentioned treski operation.
En uppvärmning av den första bädden 1 till arbetstemperatur med ca 60° kräver i storleksordning 18 kWh per kvm bäddyta, vilket med nämnd värmeeffekt 14 kw tar 18 / 14 = 1,3 h. Denna i den fuktiga flismassan upplagrade värmemängd är ej förlorad utan omsätts i törångning under batchens nedtorkning och fuktutj amning. Värmemängden kompenserar väsentligen nänmd obalans 2,5 W- 3 W i torkeffekt mellan bäddama 1,2 som därmed kan jämställas i massa och torktid.A heating of the first bed 1 to a working temperature of approx. 60 ° requires on the order of 18 kWh per sqm of bed area, which with the said heat output 14 kw takes 18/14 = 1.3 h. This amount of heat stored in the moist ice mass is not lost but is converted in dry steam during batch drying and moisture evaporation. The amount of heat substantially compensates for the said imbalance 2.5 W-3 W in drying power between the beds 1,2, which can thus be equated in mass and drying time.
Med dessa data blir kapaciteten 900 kg torkad flis per dygn och kvm bäddytaFör en produktionslinje för ex,vis 80 ton material per dygn åtgår sålunda 90 kvm bäddyta _= luftningsytor 57 i lufiningsrurnmen 51,52, vilka lämpligen dimensioneras i bredd x höjd = 3 x 7,5 m.With this data, the capacity will be 900 kg of dried ice per day and square meters of bed area. 7.5 m.
I referens till figurer 6 och 7 illustreras i sektion en utfóringsforrn av lufiningsytor 57 och boxbotmar 43. Lufiningsytan omfattar horisontella hyllor 58 med bredder väsentligt överstigande höj dmåtten mellan hyllorna, så att bäddarna 1,2 kan vila på hylloma utan att flis rasar över deras ínnerkanter.In reference to Figures 6 and 7, section 2 illustrates an embodiment of reclining surfaces 57 and box bottoms 43. The reclining surface comprises horizontal shelves 58 with widths substantially exceeding the height dimensions between the shelves, so that the beds 1,2 can rest on shelves without their inside edges. .
Hyllorna kan lämpligen utföras av plyfa, ex.vis i format 0,6 x 3 m , förstärkta på undersidan av trekantvirke 59. Att flisvallar ligger kvar på hylloma vid tömning av bäddama har ingen praktisk betydelse. Lufiningsytorna 57 lutar parvis mot varann i nämnda rasvinkel.The shelves can suitably be made of plywood, eg in a size of 0.6 x 3 m, reinforced on the underside of triangular timber 59. The fact that fl ice embankments remain on the shelves when emptying the beds has no practical significance. The sloping surfaces 57 are inclined in pairs towards each other at said race angle.
I en lätt monterbar utföringsform av de mot torkkammaren vättande boxarnas bottnar 43 betecknar 45 i nämnd rasvinkel lutande primärbalkar, stöttade av stolpar 46. Balkama utföres lärnpligen i trä med undre plyfaflänsar som upplag för horisontellt utsträckta kassetter 47 av sekundärbalkar och plyfabottnar, ex.vis i storlek 1,2 x 3 m. Kassetterna fylls med flis. Plyfamaterialet utgör ångspärr mot torkkamrnaren 5 och hela tråkonstruktionen hålls torr med värmeläckaget från kammaren. Värmeläckaget fångas upp i boxarnas flismassor 31,32 , vilket närmast nollställer transmissionsförluster från torkkammaren.In an easily mountable embodiment of the bottoms 43 of the boxes wetting towards the drying chamber, 45 denotes primary beams inclined at said race angle, supported by posts 46. The beams are made of wood with lower plywood ends as support for horizontally extended cassettes 47 of secondary beams and plywood beams. size 1.2 x 3 m. The cassettes are filled with fl ice. The plywood material forms a vapor barrier against the drying chamber 5 and the entire wooden structure is kept dry with the heat leakage from the chamber. The heat leakage is captured in the ice masses 31,32 of the boxes, which almost resets transmission losses from the drying chamber.
Det kan påpekas att arbetstemperaturer i nämnda alternativa torkprocesser inte aktivt styrs på något sätt utan ställer in sig på järnviktslägen beroende på inmatad värmeeffekt, på ytstorlekar och temperaturgradienter i värmare 6 och värmeväxlare 67, pä ytstorlek och ångtrycksgradient i diffusionsyta 7 och på ytterluftstemperaturen.It can be pointed out that working temperatures in said alternative drying processes are not actively controlled in any way but adjust to iron weight positions depending on input heat output, on surface sizes and temperature gradients in heater 6 and heat exchanger 67, on surface size and vapor pressure gradient in diffusion air temperature 7 and outside diffusion temperature.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0401836A SE526216C2 (en) | 2004-07-12 | 2004-07-12 | Wood chip drying chamber, comprises triangular shaped airing chamber enclosed by slanting boxes for raw material and dry material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0401836A SE526216C2 (en) | 2004-07-12 | 2004-07-12 | Wood chip drying chamber, comprises triangular shaped airing chamber enclosed by slanting boxes for raw material and dry material |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| SE0401836D0 SE0401836D0 (en) | 2004-07-12 |
| SE0401836L SE0401836L (en) | 2005-07-26 |
| SE526216C2 true SE526216C2 (en) | 2005-07-26 |
Family
ID=32867221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| SE0401836A SE526216C2 (en) | 2004-07-12 | 2004-07-12 | Wood chip drying chamber, comprises triangular shaped airing chamber enclosed by slanting boxes for raw material and dry material |
Country Status (1)
| Country | Link |
|---|---|
| SE (1) | SE526216C2 (en) |
-
2004
- 2004-07-12 SE SE0401836A patent/SE526216C2/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| SE0401836L (en) | 2005-07-26 |
| SE0401836D0 (en) | 2004-07-12 |
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| NUG | Patent has lapsed |