RU2574155C1 - Method of producing of three-component alloy aluminium-zinc-silicon from water suspension of ore particles, containing compounds of aluminium, zinc and silicon, and device for its implementation - Google Patents

Abstract

FIELD: metallurgy.

SUBSTANCE: method includes the location of a pre-formed initial feed mixture containing compounds of all the above listed elements in the internal volume of a device used for its processing. In the device physical fields are generated, they are superimposed on all zones of its cavity, where the initial feed mass being processed to alloy is located. Using these physical fields the alloy components (Al; Zn; Si), i.e. the components of the initial ore material are restored. During the execution of the above said operation the individual restored elements of the ready final product are combined in a solid monolith structure comprising the alloy. During the method implementation the feed material is mixed.

EFFECT: possibility of production of the said alloy directly from ore.

2 cl, 5 dwg, 3 ex

Description

The invention relates to those areas of non-ferrous metallurgy in which metal alloys containing aluminum, zinc and silicon are processed, as well as others, which are part of the finished finished products synthesized using such technologies, their main components present in the form of corresponding compounds in the composition used during their processing, raw materials, as well as devices that ensure the implementation of the above methods.

At present, a technical solution is known, during the implementation of which aluminum, zinc, silicon and other constituents of its main components, this alloy formed with their use, during its manufacture, passes through a “mandatory” remelting operation. The latter is produced directly directly in the volume of a liquid metal bath, from the layers of which, in the end, the initial technological ingot is obtained.

The aforementioned and formed from a multicomponent melt and used hereinafter, this kind of "intermediate material", then passes through a number of additional technological stages, as a result of which the necessary finished product is obtained.

The latter is the “sought-after” substance synthesized using for its manufacture from the original ore raw materials, known and widely “tested”, “classical” methods.

Obtained in full accordance with the existing and sufficiently well-known at the present time, method, such a necessary metal profile, as shown by its further industrial tests, is characterized by high strength characteristics and quite pronounced intrinsic corrosion resistance to the main ones used in the process the manufacture of this known above-mentioned "multicomponent" product, its "basic" technological steps used in its implementation primarily include:

- pre-heating the initial billet to a temperature of 400-530 ° C. The duration of the above operation is usually 1-24 hours.

- Then, after completion of the very initial, “starting” transition indicated above, a kind of “cold” rolling of the previously noted and already finished intermediate product - “ingot” is carried out, when the degree of compression of the body of the workpiece previously obtained in this way is used, constituting a value of 20-60%.

- As the "final" and already "final" stage of the technological cycle of this well-known process of manufacturing the necessary finished product, in the future use the operation of "annealing", which is carried out at a temperature of 350-480 ° C, and the duration of the latter is usually 0 25-10 hours

And, finally, ultimately, before sending the “standard” metal profile made in the above manner, containing in the volume of the body formed in this way, all the “main” elements listed above and their compounds, its “final” “finishing” hardening is performed in water and in the air

(See patent RU No. 2194787 "Aluminum-magnesium alloy and welded structure of this alloy", C22C 21/06; C22C 21/08; date of publication of the patent - 12/20/2002).

However, noted here earlier, this well-known technical solution, when carrying out its implementation, will necessarily be accompanied by constantly checking themselves during the implementation of the above technology for the manufacture of such a finished finished product, produced directly from the feedstock used in its implementation, the following significant disadvantages characteristic of it. First of all, it is necessary to pay attention to the fact that the very necessity of obligatory attraction during the implementation of such a well-known process of operation of high-temperature “remelting” of the “solid” components that make up the original metal ingot, which is produced in powerful heating furnaces, inevitably leads to a sharp increase in the costs used in performing this above, currently existing, industrial method, technological electrical energy.

The fact of the constant effect of the previously noted, objectively recorded "negative" circumstance, has a negative impact on all the main technical and economic indicators characterizing the degree of effectiveness used in the current production environment when processing the initial raw material product, which is known to this day, “traditional "" Metallurgical "process.

The latter, moreover, as can be clearly seen from the text of the description of such a well-known method of manufacturing a multicomponent alloy, is carried out using at least four to five components of the latter “main” of its transitions, and because of this, it is characterized by high complexity and laboriousness of its own execution.

In another, also quite well-known at the present time, method of producing an alloy based on the use of aluminum, zinc, silicon and other elements and their compounds also included in this composition, to improve the quality indicators of such a fully finished final product, as used in conducting its manufacture of the “base matrix”, as it were, “attracted” the initial raw material mass previously obtained in the electrolyzer, with a silicon content in the latter amounting to 0.45 with respect to the total its amount, which is part of the entire volume synthesized from the "intermediate product" in full accordance with the above technology, this very necessary finished finished product.

As the inevitable volume appearing in the “elementary” layers of such an aluminum alloy formed in a high-temperature liquid bath, and therefore directly in the body of an intermediate technological ingot, its main impurities, additives, obtained directly from this tank, we can give a whole list of components represented by the main elements those. Zn and Si., As well as more "additional" - such as Fe; Cu; Μn; Pb; Sn; Ni.

All of the above “impurities-additives” as if “organically” are part of the composition obtained from the above technology of this known Al-Zn-Si alloy, in an amount not exceeding a value of 0.5%.

The use of this synthesized in the cavity of the electrolytic cell, aluminum-zinc, silicon base and provides the formation of an alloy that has high indices of its own physical and mechanical properties already belonging to it "by right".

That is, when conducting further research on the qualitative properties and characteristics formed on the basis of the application of this known material obtained in the above manner, of the corresponding samples, it is registered that the value of its tensile strength “increases” by 28-65%, the relative elongation increases by 1.9- 2.8 times, and surface hardness increases by 11-19%, and fluidity by 6-8%, respectively.

The experimental data noted here and the experimental data presented here, i.e. the strength characteristics of the well-known finished product thus synthesized in this way are obtained in the process of conducting “comparative” “mechanical” tests of “reference” samples made on the basis of its use, and the same exact, but containing in their own volume, materials “formed” from ordinary, “standard” liquid high-temperature melt, i.e. using the "traditional classic" technology.

(See patent RU No. 2015187 “Method for producing low-alloyed aluminum-silicon alloy”, С22С 1/02; date of publication of the patent June 30, 1994 - hereinafter this analog will be considered as a well-known technical solution - prototype).

But even when conducting a more thorough examination of this well-known "classical" method, it should again be noted that such a technical solution that exists at the moment, again has the following, inevitably accompanying the above-mentioned "traditional" technological scheme of its implementation significant flaws. That is, during the processing of the used feedstock, carried out using this existing for a given period of time, known technology, the application of which ultimately ensures the receipt of the above finished finished product having the above-mentioned “special” set of its own positive quality characteristics, the need to perform the transfer operation from the “original” solid form of its existence, lumpy metal aluminum, as well as others, ultimately, as a rule, this leads to the fact that the metallurgical equipment used to carry out this process, as well as auxiliary technological systems serving its work, are included in this alloy of “lumpy” components, into the “new” liquid “molten” aggregate state usually differ in a rather high degree of their structural complexity, and, therefore, in connection with this and their significant financial value.

Given all of the above, it is also necessary to point out that the use of this prototype technology, the entire set of essential features inherent only in it, the fact of the presence of a “negative” effect which prevents the possibility of widespread, large-scale industrial use of the above , of the existing “traditional” method, nevertheless, in the final final result, it does not ensure the achievements set, and as if deliberately set by the requirements of the potential customer, “finney shnoy ”and a predetermined specific technical goal. Namely, the use of the entire full totality of the latter does not at all guarantee the appearance, upon fulfillment of the above processing method, of a complete set of necessary and optimal technological conditions for the successful implementation of the process of obtaining a finished product that has already been “ordered” by industrial production and has the entire set of characteristics only to him alone, and sufficiently high own physical and mechanical quality characteristics, as well as quite consistent with the latter, indicators their electrical conductivity, chemical resistance and refractoriness.

That is, when using this, as noted earlier, well-known technical solution - the prototype, during the manufacturing process of the necessary finished finished product, all the same, in the end, it is still not possible to provide stable production of “heat-resistant” metal based on the predominant use of aluminum zinc and silicon, the synthesis of which with a sufficiently high degree of probability and a high degree of confidence, would proceed with the obligatory formation directly in the cavity of the applied device, ready the final product, which is an annular columnar structural formation, which also has the same predefined technology for its processing, and stably maintained spatial configuration and composition.

This monolithic multicomponent crystalline structure, newly obtained in the device, should also, in addition to everything else, have a high degree of constancy inherent in it and invariably preserved in the process of its manufacture and operation, physico-mechanical, electrical, chemical and “temperature” indicators .

In addition to everything stated here earlier, it should also be reported that when using such a currently known “traditional” method for producing a “three-component” aluminum-zinc-silicon alloy, due to the fact that the latter is formed directly directly in the volume of the electrolyzer in the form of a "liquid melt" - that is, a kind of "high-temperature viscous substance", of its individual "main" components constituting the cost of electricity needed to synthesize its total mass, again they are "unacceptably high."

The necessary technical result achieved by using the invention is the formation during the implementation of the proposed method for producing an alloy of aluminum, zinc, silicon, a complex of necessary and most optimal conditions for its implementation, the mere fact of the action of which would allow the synthesis of this material directly from the compounds of the above elements included in the "list" used in the process of "direct recovery", and constituting the latter, its "main" components produced using the initial ore raw materials, with the simultaneous formation at the final stages of the implementation of the above technology for the processing of ore raw materials, of a finished high-quality product, which is an annular columnar crystalline formation, which also must also have high intrinsic physical and mechanical characteristics, and also quite consistent with the latter, indicators of chemical inertness, electrical conductivity, heat resistance, and, in addition, already per numerically higher, used in the process of implementation technologies mentioned herein above of the initial processing of ore rocks of this device.

The achievement of the above technical result is ensured by the fact that at the initial stages of the processing process, the ore mixture used, consisting of the above compounds of metals and non-metals, is placed in the internal volume of the technological device used for its processing. In the same device, physical fields are generated that are superimposed on all zones in its cavity, containing the processed raw material placed in them. Using these same physical fields, the process of direct restoration of the “main” components of the “heat-resistant” alloy synthesized in this way, and the “main” components that directly contain their original ore compounds, which are used in doing so, is carried out raw material.

The use of the same “processing” physical fields, ultimately, firstly, firstly, as it were, provides a “strong” connection of the individual, previously restored “main” elements of the raw material mixture used in the processing, into an integral monolithic metal structure i.e. into this already “completely” finished product, presented in the form of a three-component alloy.

Secondly, you should also pay special attention to the fact that in the process of implementing the proposed method, the “constant” mixing of the raw material constituting the initial volume and its individual layers included in the latter, carried out directly during its processing, is necessarily carried out. At the same time, the accumulation of the already completely finished final product is made in the device area located in the zone of influence of the above-mentioned “processing” physical fields used in the processing of raw materials. Upon completion of the previously noted technological processing process, the finished, monolithic structural formation obtained from the installation is also unloaded from the cavity of the used technological apparatus.

As the containing compound of aluminum, zinc, silicon, feedstock in the implementation of the proposed technology, use is made of a “viscous” water suspension obtained by introducing into a predetermined volume of water with subsequent distribution of a mixture of aluminum, zinc and silicon ore particles in it. The dispersion of the solid components included in the composition of the latter is in the range of 0.001-0.008 mm, and their total amount in the total volume of this aqueous suspension corresponds to a value of 40-70%.

Used to obtain the above “combined” raw material mixture, its individual source, ore rocks form the latter at their “percentage” content in its composition: 54-56% aluminum ore; 20-22% zinc; and silicon, respectively, - the rest, up to 100%.

The multicomponent alloy based on Al, Zn, Si obtained at the end of the processing process itself is formed in the form of an annular columnar structural formation consisting primarily of the above elements - i.e. aluminum, zinc, silicon.

As the physical fields acting on the processed raw products, “sawtooth” magnetic fields are used, the intensity of which is 1.5 × 10 ⁴ ÷ 5 × 10 ⁴ A / m, and their vibration frequency corresponds to a value of 5 to 40 units, changes in their magnitude carried out within one minute, and the “processing” “beam” clusters formed by these physical fields, consisting of their lines of force, repeat the configuration as close as possible to the outline of the spatial formation obtained by rotating the elongated the length of the rectangle is rotated about its own central longitudinal axis of symmetry.

At the same time, the process of formation of the finished product in the form of an annular columnar structural formation is carried out on the metal spacer rod, which serves as a “seed”, located directly in the center and used for placement of the feedstock. On its lateral outer surface at the very first stage of processing, a continuous annular layer is formed, which is represented by “sticky” slag waste obtained during processing. Then, on this kind of fixing small particles from the previously obtained alloy, the “supporting” “substrate”, the necessary finished product is synthesized.

As mentioned earlier, the formation of the latter is carried out in the form of an annular columnar structural formation, which mainly consists of the components listed above, which are represented by the “main” elements that form it, that is, mainly aluminum, zinc and silicon, as well as a relatively small amount of impurities formed from compounds of the same components, and in addition, magnesium and iron.

When carrying out the process of processing the source material using the proposed method for its implementation, the raw materials used are preloaded into a mobile working chamber hermetically isolated from the rest of the device body.

The latter, when executed, also performs a reciprocating longitudinal movement along the body cavity using round-trip directions, and also carries out angular rotations relative to its own central axis of symmetry.

The above-mentioned angular rotations that make up this chamber, its structural elements are first performed in a circular trajectory, the outline of which coincides with the clockwise movement on the chronometer dial - on the very initial “direct” segment of the path of the movement it performs, and in the opposite direction, i.e. counterclockwise, respectively, at the end of the processing cycle, the same, but already “reverse”.

The very arrangement of the regions of formation of the "sawtooth" magnetic fields was made using three, or a multiple of this number, any other number of spiral-shaped "curves" of the installation cylindrical lines. The latter “encircle” the outer surface of the device’s body, in the cavity of which the longitudinal and reciprocating movement of the working chamber is carried out with the mass of processed raw material loaded into it.

In addition to all of the above, when implementing the proposed technology, the generation zone of the processing "tooth sawtooth" magnetic fields that continuously move in the cavity of the device’s body, its working chamber periodically crosses, is removed from each other by the same mounting distance, and the number areas in which the formation of the latter is carried out, is a value from nine to eighteen units attributable to each placement used for them, spiral, encircling with the trajectory of the device.

The process of “direct” restoration of the structural formation of the “main” components that make up the body’s body and again forming the last element that is newly received in the device’s cavity is carried out by supplying to the generators the total processed volume of raw materials, its individual layers, ordinary atmospheric, compressed air .

As the element that provides the fulfillment of this action, the reducing agent uses carbon present in the composition of the gases containing this component, which, in turn, form the very jets supplied under pressure, blown through the cavity of the working chamber, and consisting of this, as indicated above, " gas "product.

Mixing the entire volume used to obtain the aluminum alloy Al; Zn; Si, the initial raw material is carried out directly in the process of moving it in the internal volume “slowly” “creeping” along the cavity of the working chamber device housing, which, as it were, performs a continuous “helical” reciprocating longitudinal transfer of the processed initial ore rock, from the rear the case of the device, to its front, and then vice versa. The above operation is carried out by “crushing” and “squeezing” from one region of the volume of the cavity of the working chamber into another, which make up the entire processed mass of its individual microports, which proceeds under the influence of blows created by the “intersecting” jets of compressed air supplied to the latter. The receipt of this “gas” product to the above-mentioned areas for basing the latter is carried out under excess pressure, the value of which corresponds to a value of 0.4 ÷ 6.0 kgf / cm ² .

The very same kind of "piercing" the material layers of the raw material mass of the jet air stream is formed using specially provided for this action, blowing elements - nozzles. The latter are also evenly fixed on three installation spiral lines, which are laid between the corresponding turns of the curves used to place the “processing” magnetic generators.

The blowing elements used to achieve the aforementioned goal, which ensure the supply of pressures consisting of the aforementioned product and directed directly to the volume of the feedstock of this kind of “crossed” gas flows, have both tangential and radial tilt angles of 30-45 ° with respect to to the surface on which this processed material at a given time is located.

Downloading the raw materials used for processing into the finished end product, as well as unloading the finished columnar annular structural formation, at the end of the processing process, is carried out in a separate removable cap cap designed to perform the above technological transitions - compartment attached to the fixed main device case.

The device itself, designed to implement a method for producing an alloy based on aluminum, zinc and silicon, from an aqueous suspension of particles containing compounds of these ore elements, includes a body consisting of two parts. One of the parts of this case is removable and is made in the form of a cap cap that is joined to the fixed base by a cylindrical shell-case. The connection of these individual parts of the assembly housing of the device is carried out using annular flat mounting flanges, and the length of the fixed element of the above structural unit is 80-85% of the total corresponding value of the same dimension of the latter. The remainder of its total length falls on this removable part itself - the cap. In addition, a movable working chamber is installed in the cavity of the stationary part of the device’s casing, kinematically connected by means of the drive roller attached to the components of the last structural parts, with an external drive for transmitting movement, the presence of which ultimately allows its reciprocating longitudinal movement along the internal cavity of this prefabricated housing of the device, in the directions there and back, and with the simultaneous rotation of the structural elements constituting it about relative to its own central axis of symmetry.

The direction of such rotation changes to the opposite at the time when the mobile working chamber is returned from the position it has reached, the final position occupied by this node, to its original initial position.

This working chamber itself is formed by left and right restrictive “piston-like” cheeks, fixed directly to the roller. Between the above details of the composite working chamber, a spacer rod-seed is used, which is used to deposit on its lateral outer surface the finished product upon completion of the processing process.

At the same time, the restrictive cheeks of the working chamber moved inside the cavity of the assembly case of the device perform the function of a double piston and have sealing seals on their outer side surface.

It should also be noted that focusing magnetic nozzles are passed through the walls of the fixed part of the casing, as well as blowing nozzles used to conduct compressed air jets entering the internal volume of this component of the assembly of the assembly, and in addition, accordingly, “beam” clusters, generated by the concentrating elements of magnetic circuits, lines of force having a configuration of a kind elongated along a straight line segment, radial "round" rays of "logs".

The arrangement of both those and other structural elements of this device is made on cylindrical spiral lines encircling its body from the outside.

The number of these kind of installation curves used to fix each of the above details is three, or any other number that is a multiple of this value, their units. The number of magnetic circuits placed on each of these curved trajectories, which include the “processing” focusing nozzles, is from nine to eighteen pieces.

Evenly spaced on similar in shape and using the same number of them, similar to the mounting spirals adjacent to them, located in turn between the turns used to accommodate the processing magnetic circuits, curved installation lines that supply compressed air, blowing nozzles, have both radial and tangential angles of 30-45 ° with respect to the outer side surface of the housing on which they are mounted.

The working elements of the processing magnetic generators themselves are made in the form of plates of magnetically conductive material joined together, with the formation of a “closed” F-shaped magnetic circuit during their installation.

In the volume of its individual parts making up this assembly, three electrical windings of the coil are placed - both in the left and right halves of the circuit.

The total number of such windings - coils placed in each circuit is thus six. The “power” electrical elements of the magnetic circuit noted above perform the functions of solenoids in it.

Each such individual magnetic field generating such a coil-winding is connected to the corresponding "pseudophase" of an external source of electrical power supply. The arrival of sets of electric pulses generated by this external power source, each of which has the shape of a “saw tooth”, is made to these individual solenoids with an angular displacement of such electrical signal packets that are relatively similar but supplied to adjacent windings-coils, as well as to generators placed on adjacent exactly the same installation spirals.

The magnitude of this aforementioned, the angular displacement of the signals generated in the aforementioned manner, is 120 °. In the lower horizontal transverse crossbeam of each F-shaped magnetic generator, that is, in the “fixing” recess in it, the shank of the cylindrical focusing nozzle is pressed in, the opposite end of which goes into the mounting sleeve, passed through the walls of the fixed part of the housing, hole. The aforementioned nozzle also has a magnetic force line of processing physical fields that is formed on its lower end part and collects into a "tight beam" a cavity-recess made in the form of a depression with the configuration of a spatial rotation hyperboloid.

The “curvilinear recesses” obtained in places of “through” passage through the walls of the housing of the mounting sleeves with focusing magnetic nozzles, as well as blowing nozzles, formed “automatically” when mounting the above elements directly on the inner side surface of this cavity parts of the prefabricated housing are equipped with “smoothing” washers. The latter are made either of a magnetically conductive powder pressed directly into the volume of these recesses — in case magnetic focusing nozzles are placed there, or they are made in the form of cut petal membranes of elastic rubber located near the outlet openings of compressed air blowing nozzles.

In addition to all of the above, in the left and right halves of the fixed part of the prefabricated housing, exhaust pipes are mounted for the discharge into the external atmosphere of the excess gas accumulated in the working chamber, equipped with pressure reducing valves. The operation of these "bypass" elements is carried out in the case when the value of the excess pressure generated in the volume of the mobile working chamber of the volatile compounds exceeds its optimal value specified by the processing technology.

Again, it should also be noted that at the places of intersection of the body of these “outlet” pipes with the lateral inner surface of the fixed housing, perforated plastic smoothing washers are mounted, which ensure the smooth flow of the sliding process in these areas of the right and left bounding cheeks that are part of the working chamber pistons, as well as the output through the through holes available in the above details through holes of perforation, excess gas volumes filling it.

It is also necessary to indicate that in the upper part of the removable cap of the device used, there is a loading hopper, the internal volume of which through the through hatch located in the installation area, made in the same part of the device’s body, communicates with the cavity located directly under it, a mobile working chamber, occupying at the time of its filling with the raw material mass, as it were, the initial “starting” position before the start of the subsequent processing cycle.

Based on all of the above, the features of the implementation of the proposed method, and also taking into account the presence of a constant impact on the procedure for its implementation, the entire set of the previously mentioned significant distinguishing features characterizing the "whole specificity" of the design used in the implementation of this technology, “Processing” device and with all this taken into account, we can come to the final conclusion that the objectively recorded by any “outside observation” is a fact of strong influence and the entire course of the process of processing the outgoing raw materials that take place and are listed in detail here, objective physical factors created by external, serving the work of the apparatus used, its power technological systems, and allows you to drastically change the very fundamental scheme of the method for implementing the necessary finished final product. That is, of this, obtained in the used aggregate, an annular columnar crystalline structural formation. The latter in the aforementioned happens, as it were, “in its entirety” and “in its entirety” consists of the main elements that form in the body of the aggregate, which form the latter’s body, that is, aluminum, zinc and silicon. The “substances” indicated here are “released” during the processing of the initial raw material containing ore compounds mentioned here earlier and necessary for its formation, the constituent components of this newly synthesized alloy.

In connection with the fact of the “unconditional” influence of all the above circumstances, the technology mentioned earlier begins to acquire the following characteristic inherent differences.

First, the latter should definitely include the fact that the very initial stage of the implementation of the proposed method includes the stage of the so-called "ultrafine grinding" of "large" pieces of the original ores containing aluminum, zinc and silicon compounds.

During its implementation, any known methods of crushing lump ore material known in industrial production, for example, performed using conventional ball mills, are used. When used to achieve this goal, the above and widely used in the “grinding” device, pieces of the initial raw material used in the proposed technological process were “ground” using the latter to obtain “powder-like” ore particles having overall dimensions in the range constituting from 0.001 to 0.008 mm.

Implementation of the above operation to "crush" large lumps of rock to obtain from them "secondary" "microscopic" particles, and provides, in the future, the possibility of forming from the resulting "powder", synthesized in turn, from a mixture of "smallest" and various, proprietary “basic” components containing compounds of aluminum, zinc, silicon, a kind of “dry residue”, entirely consisting of all of the above, solid “small-sized” raw materials.

The “three-component” “dry residue” used in the processing process includes aluminum ore - 54-56%, zinc concentrate - 20-22%, and flint rock - the rest, up to 100%.

The above ore components of such an initial raw material mixture, immediately before the crushing operation of the “block-like” lumpy material used in its composition, come, respectively, through the preliminary dosage stage, at the end of which the further supply of the raw materials necessary for processing to be processed is guaranteed , a certain mutual ratio, ensuring the preservation of their technological percentage in the total volume, we use oh when its implementation of the mass of the original processed product.

Such a technological transition itself, that is, the preliminary dosage stage, is most often performed by weighing the ore materials included in the raw material mixture (aluminum, zinc and silicon rock, respectively).

From the resulting “ultrafine grinding” of this kind of fine-dispersed “powder”, consisting of the total set of such “microscopic” particles formed of the above type, from aluminum, zinc and silicon rock, the raw materials used for the processing are further processed into a three-component alloy, liquid, homogeneous, not stratified into separate components for a sufficiently long period of time, a mud-like mass - that is, again l this "viscous" initial aqueous suspension is created.

In order to synthesize the latter, it will only be necessary to add the required amount of water (30-60% of the total mass of this solid material) to the "powder" volume, which consists of small particles of all the previously mentioned ore rocks, thus obtained. After performing such an action, the two-component liquid substance made in this way (a mixture of "microscopic" solid particles plus ordinary water) is thoroughly mixed.

To implement this technological transition can be used any, designed to achieve the above goals, and widespread industrial equipment, for example, ordinary paddle mechanical mixer. A homogeneous “mud-like” portion of the volume of the “liquid” water suspension formed of these two components listed above is formed at the end of the process and is then placed in the cavity of the loading hopper 2, which is part of the removable cap part of the prefabricated housing, which is most used during the processing process, such technological device. From the cavity of the loading hopper 2, a water suspension through the through-hole “B” (see FIG. 1) through the existing in this removable cap 4, by gravity enters the internal space of the mobile working chamber, located directly under the above-mentioned unit of the device, and formed by the cheeks restricting it on the right and left sides — pistons 3, that is, structural elements of this separate “prefabricated” unit, which is part of the technological apparatus used in the processing. Upon completion of the operation, the complete withdrawal of all previously filled the volume of the feed hopper 2 of the raw material mass 1, into the previously marked cavity of the mobile working chamber, the following actions are performed.

Immediately and at the same time they are connected to external power sources that generate and feed “gear sawtooth” electric pulses, all of their “power” windings-coils 13 that are part of the F-shaped magnetic generators 11.

The roller 8 is set in motion, and causes the structural elements making up the working chamber to move in the direction from their initial starting “initial” “left” position to the very front “right” part of the fixed half of the prefabricated housing 6 of the device used. Simultaneously with the execution of the above translational movement, carried out at a speed of 40-60 mm / min, the details of the working chamber also perform additional angular rotations relative to its own longitudinal axis of symmetry (2-4 rpm). In addition, to the external, supplying compressed air under excessive pressure, the line (0.4-6 kgf / cm ² ); connected and placed on the spirals "D" passing between the corresponding turns of the installation curves "G" lines with the generators 11 fixed on them, blowing nozzles 10.

Thus, starting the treatment cycle, the working chamber with the “piston-shaped” restriction cheeks 3 that is processed by the raw material 1 that has formed and extends “to the right” from the cavity of the cap removable cap 4, and passes after this action, directly into the internal volume of the fixed body 6 (see Fig. 1). As the value of the "penetration depth" of the movable working chamber directly into the cavity of this prefabricated assembly increases, the material placed in the last raw material 1 is subjected to a constantly amplifying force effect, which is carried out from the side as separate layers of the initial product “penetrating” into the mass, “intersecting” "Between each other by jets of compressed air discharged from nozzles 10, or by magnetic focusing nozzles 14 of magnetic" beam "cylindrical" beams "" K "(see Fig. 3). Due to the fact that all the above structural elements are placed on the “installation” spirals “G” and “D” (3 units + 3 units) surrounding the outer side surface of the housing 6, then the internal cavity with “turtle speed” " crawling ”along the entire length of the housing 6 of the device, this mobile working chamber, with the raw material 1 placed there being processed into a three-component alloy, when performing its movement, inevitably falls into the zone of influence of all these“ external ”artificially created processing bottom product, power energy formations.

The above-mentioned spatial technological systems, as if consisting of the last, separate “physical” elements, have the same, strictly preserved own configuration, oriented in a certain way relative to the trajectory line that the working chamber lays when performing its “screw” translational “transfer” »On the inner surface of the assembly housing of the device. That is, taking into account the fact of the existence of the action of the above circumstances, it is possible with a high degree of confidence to assume the following:

- after a certain fairly short period of time has elapsed in the space separating the left and right restrictive “piston-shaped” cheeks 3 of this assembly, a whole set of factors starts to act, formed using all of the previously listed and used as part of the design of the proposed device, artificially created there , power spiral formations.

Firstly, when considering the features of the course of this processing process, it is also necessary to note that the mass of processed raw materials 1 on the bottom covering it at the moment the mobile working chamber performs this kind of longitudinal translational movement, which is carried out from the initial "Position, towards the front," right "end of the precast building 6, the real" whirlwind "" flurry "" collapses ", which, in turn, consists of a kind of forming the last currents ", formed in turn from the most directed at different spatial angles, to the weight of the starting material" skew "between an" air shocks ".

This kind of flow of action from the side of the air flows generated by the jet nozzles 10 is explained, first of all, by the selected scheme for their installation on the housing 6 (that is, by their “uniform” placement along the spiral line “D” encircling the device’s body and at “oblique” angles relative to the outer side surface of the housing, on which they are fixed).

Experiencing the seemingly constantly increasing “pressure” from the side of the latter, the compact “heap” of raw materials resting in the lowest part of the working chamber, in the literal sense of the word, is scattered “in all directions”, “divided” when this into separate, small, previously constituting it, “microvolumes”. These, obtained from the original, previously collected into a “single heap” of raw material 1, formed during the implementation of its “crushing”, new “microscopic” fragments of it, are picked up by the peculiar powerful vortex “tornado” formed between the corresponding surfaces of the restrictive right and left cheeks 3 "E", and after that they begin to carry out forcibly given by its action, circulation in creating such a spiral flow and generated with the help of nozzles 10 making up this newly obtained gas formation "E", and entering directly into it, individual streams of the latter.

It should also be remembered that due to the ongoing and ongoing application of the above "vortex series", represented by a kind of generated directly in the processing zone, a kind of "external jet air attacks", torn from the place of its "original basing", and spaced in all its individual regions included in the volume of the working chamber, the “smallest” portions of the starting material 1, in the end, will inevitably be converted into aerosol bubbles formed from small “foam” gas samples IAOD and also the last film covering the outside of the liquid, and in addition, "adhering" directly on its surface, microscopic particles of gangue.

As already noted above, almost the entire volume of this type of aerosol foam obtained in the manner indicated above continues to flow continuously between the cheeks 3 bounding the cavity of the mobile working chamber, and directed along the “E” vortex flow, a kind of “orienting” spiral, as if artificially provided, due to constant external influences, forced, artificially created in these zones and periodically repeated, circulation.

The earlier “oscillatory” nature of the transfer of all its components, this “aerosol foam cloud” of its individual layers, is maintained throughout the entire period of time during which the working chamber is moved in the prefabricated building 6 of this device in a “round-trip” direction .

In the process of performing this, noted earlier, forced and specially supported artificial circulation, already obtained earlier in the cavity of the mobile working chamber of the “foamed mass” consisting of the “elementary” “aerosol bubbles” that form it, microparticles of ore rock placed directly on them, in mandatory order "come across" on the cavity cavity 6 piercing "through and through", and, therefore, making up the separation space between the cheeks 3 of the mobile working chamber, its individual areas, directly ineynye cylindrical and radially rotating "beam" cluster "K", belonging to the device created in "sawtooth", "processing" magnetic fields.

The fact of the constant effect of this circumstance during the processing of raw material 1, again again leads to the inevitable emergence of a number of new, actively acting, and transforming the original structure of the ore components of the original product, physical factors.

In fact, each separately taken “technological” aerosol bubble of this kind is an “autonomous transport vehicle”, in the process of making its own complex “screw”, periodically repeating spatial movement along a curved three-coordinate path, as if “tearing itself through” processing "" palisade ", which again consists of spaced apart along a spiral, individual, forming the last" logs "- that is," beam "clusters located radially in the cavity of the device itself, and stretched directly in its constituent zones, and also having the configuration of straight cylindrical, rotating around its longitudinal axis of symmetry, structural formations created using magnetic field lines that are “connected” into a single dense “bundle” , in turn, belonging to the processing physical fields.

Among other things, the “height” of those exposed directly on the way by such a cloud of “aerosol foam”, given to it by technological movement, and as if being for it a kind of “physical”, easily overcome, obstacle, immediately three constructed along the trajectory carried out by it the movement of the “stockade” (magnetic generators 11 are mounted on three mounting spirals “G” encircled by the housing 6), moreover, it continuously changes its own value (each such “log” also vibrates).

That is, any separate “power” log included in this kind of “fence” alternately either increases its length, then again “resets” this parameter to “very zero”, and with all this, it also “rotates” around its own longitudinal axis of symmetry.

The stability and constancy of the action of the above "specific", occurring directly in the processing zone, the phenomenon is supported; first of all, due to the fact that the “power” solenoids 13 sent to the processing magnetic fields, the sets of electrical pulses, have the form of a “saw tooth” (see Fig. 5 - pseudophases a, 6, c), and also angular displacement relative to each other.

In addition, the components erected on the path of movement of individual “aerosol” bubbles, such “processing” “fences”, single logs, have, as it were, mounting displacements relative to the same, but used in neighboring, located next to this, exactly the same "Stockade" (the pulses supplied to the solenoids 13 are also shifted in each pseudophase a, 6, c sent to the solenoids by an angle of 120 ° - see Fig. 5).

The straightness of the outlines of the 14 “beam” clusters (cylindrical logs) generated by the focusing lines 11 generated by the 11 magnetic line contours formed by the focusing nozzles is ensured by the use of the so-called last concentrating “M” recesses made in the form of a depression having the form of a spatial rotation hyperboloid (see Fig. 3).

Based on the foregoing, we can come to the final conclusion that, as it were, they “push themselves” with some effort through a kind of “three-way” technological complex erected directly on the path of their movement, formed from the above magnetic fences, individual elements of which are also they also periodically change their “initial” height, and also rotate around their longitudinal central axis of symmetry, all the “microscopic” particles of the processed raw materials inevitably pass through the “continuous shower ”applied directly to them using the entire possible set of spatial directions of their impact, as well as continuously changing their own value generated by these individual palisades forming these“ picket fences ”, as if consisting of powerful power energy shocks created in this zone.

Under the "strong" influence of the latter, which are directly included in the "transport aerosol bubbles" attached to the film coating and densely adhered to the above, a kind of "adhesive base", microscopic solid particles from the initial ore rock, forming their total volume, "elementary" molecules, which contain the synthesizing "alloy" forming it, its "main" components, as it were, are "torn" into separate, "fragmented" "fragments". At the same time, all kinds of valence bonds — both ionic and covalent — that are previously connected into a single whole, which form them, are “destroyed”.

The resulting “fragmented” molecules, the atoms that previously entered them - “fragments”, under the influence of the previously noted powerful, continuously performed external energy action, rearrange their original initial structure - the electrons they have move from lower orbits relative to their core to more high, and their spin moments themselves change. As a result of all this, that is, already in the final final version of the "structural adjustment" used in the processing process, these initial molecular compounds located directly in the zone of these technological transformations, and obtained in the above manner, the atoms are "fragments", are converted into positively charged, or negatively charged particles - that is, into ions. But this kind of technological complex, as if formed from a “vibrating peak” of a kind of “jack hammers” (this tool is the power flows generated by the magnetic circuits 11 and sent through the nozzles 14), “breaks”, and also turns into a set of “activated of fragments ”not only compounds contained in solid raw particles and processed into an alloy of metals and non-metals, but also“ breaks ”into“ separate parts ”the gas molecules in the same zone containing the necessary element - reducing agent, to have carbon. The latter, as already noted earlier, is part of the gases necessarily present in the atmospheric air and its constituent gases (СО ₂ ; СН ₄ ).

The appearance of the C ⁺⁴ carbon ion synthesized in the above manner, that is, a substance with the pronounced properties of the reducing component, in the immediate vicinity of activated by using powerful magnetic fluxes and previously obtained “fragmentation” fragments containing charged metal and silicon particles, provides "Strong" connection released during the "destruction" of these raw molecules, compounds, oxygen atoms, which subsequently instantly form strong valence bonds with the above element reducing agent, and ultimately, the latter subsequently, with a "high speed", are removed from the processing area, turning into new volatile gas compounds.

Formed in this way, the newly arising and accumulated gas volumes there, leave the cavity of the working chamber at times when it moves through the installation areas of the exhaust pipes 18 (Fig. 1) equipped with pressure reducing valves 19. When the latter are actuated, they are set to a certain “optimal” and a predetermined process overpressure, previously filling the cavity of the working chamber, portions of already unnecessary volatile compounds are sent through the upper end of the outlet pipe 18, directly to the surrounding referred to device, outdoor atmosphere.

These very ones, the “main” components of the produced “composite” alloy that arose again in this way, are formed directly from the molecular compounds contained in the ore and recovered from the molecular compounds present there, which are necessary for this, its “basic” elements, which create in the processing area, in the very initial period of its implementation, new, still “microscopic” crystallization centers, mainly consisting of the finished product thus obtained.

Under the influence of the “E” vortex flow continuously circulating in the cavity of the working chamber and the artificially generated vortex there, such “microcrystals” at this “starting” stage of the processing process move in it so far only in the direction from its left cheek 3 to the right one, and then vice versa, as if at the same time carrying out a kind of process of “free planning” right in the thickness of the individual spiral streams that make up this stream.

It is necessary to pay additional attention also to the fact that when conducting a more detailed consideration of the features of the technology for the formation of these, as if without any noticeable "difficulties", "soaring" in this "tornado" and forming its air layers, crystalline "Grains - embryos", i.e. The “elementary” components of the future new annular columnar structural formation synthesized directly in the cavity of the working chamber inevitably reveal the fact of the action of another, but very significant circumstance, facilitating the very process of their “unhindered” appearance in the “white light”.

Spaced apart by a spiral “hurricane” created in the cavity of the mobile working chamber, individual aerosol foam bubbles containing microparticles “glued” on themselves used in processing ore, moving in the volume of the latter, using a complex set of curved spatial paths, repeatedly change their position relative to their own three-axis symmetry axes. Moreover, such "foamy" bubbles also constantly shift relative to the points of their original location, moving at this moment in time "here and there," here, from the direction of the "most intense" influence exerted on them by the specially created directly in the zone carrying out the "restoration" of the "main" components of this "three-component alloy", its "main" elements, "a kind of power resulting technological vector" generated directly in the processing zones . The impact of the latter is, as it were, the “most necessary”, “predetermining” factor, the presence of which ensures, in the long run, the quite successful completion of the above operation.

It is quite clear that this phenomenon noted here earlier is “recorded” in the same internal volumes of the space of the device used, where all these “foam aerosol bubbles” are located at a given time period.

Figuratively speaking, each individual, raw material particle of this kind processed into a finished end product, at the moment of applying a “powerful” power processing blow on it, “substitutes” either one “side” or the other under it, and continuously rotating at the same time, provides an occasion directly under it, of all those forming their own volume of “microlayers”, this, used in the processing, source raw material.

Due to the action of the above-mentioned factor, the “processing” magnetic fluxes generated in the device acquire the most optimal conditions for free access to all the structural formations of these solid microparticles, and thereby “guaranteed” ensures the highest possible speed of the conversion process of all the constituents of the latter, and the starting compounds forming them, into a three-component alloy manufactured using the proposed technology.

As noted earlier, such a kind of “free air planning” of newly emerged “crystalline nuclei” synthesized based on the use of the “body” components of the last “basic” necessary elements, carried out in vortex-like jet streams, continues until or for reasons objectively manifesting themselves, the mass of the latter will not become so significant that the force of gravity acting on them does not begin to significantly exceed the aerodynamic force created by the vortex formation “E” Removable.

This kind of "conversion" of the "smallest" grains of the alloy into larger "granules" becomes possible due to the presence of the influence of two immediately, which ensure the inevitable implementation of the action in practice, and simultaneously existing processes.

In accordance with the first of the above, each individual grain of this multicomponent alloy “fluttering like a butterfly” directly in the thickness of the aerosol cloud inevitably “fastens” other, smaller solid “ore” particles surrounding it on all its sides, appropriately placed at the same moment in time, on the most compact, adjacent aerosol bubbles. The latter, encountering a solid “huge” crystalline grain flying at them “directly into the forehead” at high speed, simply collapse, “throwing” it directly onto its body, previously attached to the surface of such a “gas-liquid” bubble and transferred by it “to to yourself ”before that, ore microparticles. As a result of the fulfillment of a number of such numerous collisions, the outer surface of the crystalline “embryo” “floating” in the air flows is covered with a kind of “fur coat” consisting of microporium scattered around it on other neighboring aerosol bubbles, and as a result of the previously noted action, “Densely” “adhered” directly directly to it, the original ore rock.

Due to the fact that the process of its movement continues to take place in swirling air streams covering the “embryo” from all sides, the latter crosses repeatedly and periodically with its whole body created by installation spirals radially located along the installation spirals used in the device and piercing its “beam” clusters of magnetic lines of force of the physical fields generated there, a kind of processing and “densely hung” in the volume of the working chamber itself, “a cylindrical vibrating Tehnological fringe. "

The aforementioned processes for the conversion of layers of ore rock contained in the "crystalline nucleus" adhering to the body, consisting of the compounds that make up the synthesized alloy of its initial components, continue to be carried out there in full accordance with the same technological scheme already examined here .

As a result of all this, the "enveloping" body of the "grain" transferred from the alloy obtained earlier by vortex flows from all sides, the raw "fur coat", in the end, turns into a full-fledged metal coating uniformly distributed over the entire outer surface of the latter. Located directly under the very base of this, formed from microscopic particles of material, raw “coat”, “new” metal film, and adjacent “surface” layers of the previously obtained crystalline nucleus, in this case, they perform the function of a “substrate-seed”, on which is the very process of its cultivation. Ultimately, the “crystals of the three-component alloy" flying through the cavity of the mobile working chamber, as a result of all this, significantly increases its initial overall dimensions, and, consequently, its volume and its own mass.

Along with the previously noted scheme for the cultivation of larger “alloy scales” from any “germ” fines formed earlier in the treatment zone, there is another, second mechanism for synthesizing similar, large-sized structural formations. The latter is carried out as follows.

When performing complex spatial movements in the volume limited by the cavity of the mobile working chamber with small grains of ternary alloy just newly created there, “emergency” situations inevitably arise when these microscopic crystalline “grains”, as if directly, “face to face”, collide with each other. Since in the zone of such “mutual collisions”, as a rule, clusters of magnetic lines of force are assembled in “dense cylindrical bundles”, that is, there is always a kind of “processing fringe” created by the magnetic circuits included in the device 11 and focusing nozzles 14, then “stumbling” against each other, these smallest “embryos”, as a result of all this, “firmly stick together” under the influence of the above-mentioned power “connecting tools” between themselves, forming as a result of new composite structure. It is quite clear that it has large linear dimensions, relative to those that had the original ones that make it up now, after the fact of the occurrence of the above event, its individual unit formations.

In practice, the above-mentioned mechanisms for the formation of large-sized “scaly structures” from the “seed dust” that is present in the processing area of the raw material, flow together and at the same time, which ensures the transformation of microscopic crystalline grains directly in it into a kind of “prefabricated” "Large-sized structures synthesized from" grains "of the finished final product treated in the processing zone.

Since the above “combined into a single whole, glued formations”, are no longer able, due to a serious increase in their own weight, to continue in the future the process of their “free swimming” in the jets of the swirling air flow “E” created in the cavity of the mobile working chamber, then the latter, under the action of gravitational forces, “stone” fall vertically down, and reach the most extreme “lower” horizontal level of their possible subsequent placement in the body of this device. On the outer side surface of the seed rod 7, installed directly along the central longitudinal axis of symmetry of the device, an annular layer “G” has formed by this time point (see Fig. 2), which consists of the alloys formed in the process of conducting direct reduction elements from their ore compounds, “sticky” slag waste. The latter, as a rule, consist of 80-85% of the volume of material included in the above “tails” obtained and accumulated in the same zone, i.e. the so-called multicomponent slag waste (compounds Si; Fe; Al; Mg; Ca, etc.).

This "enveloping" outer surface of the seed rod 7 "intermediate" layer "G" appears there, primarily due to the fact that in the central zone of the working chamber, solid ore particles placed in it, practically no aerodynamic forces act, created primarily by “peripheral” jets of the “E” swirling air stream passing through it. That is, this expansion rod-seed 7 is placed, as it were, in the very "eye of the storm", where the "calm" always reigns. Possessing good “adhesive” ability, small “light” particles of slag waste synthesized in the working chamber under the influence of air flows created in its cavity and directed from its periphery to the center of the air (from the high pressure zone in the region of maximum discharge) are almost always carried out in it its own radially directed movement, which, ultimately, collects them together into “enlarged associates” and causes the “continuous” annular layer “G” to stick together in the encircling core-seed 7 (see FIG. 2). The latter has a rather "loose" structure, and subsequently it is easily disconnected into its component parts when the finished product, having the form of an annular columnar structural formation "I", is removed from the device casing (see Fig. 2).

Similar processes take place when receiving in a device consisting of the above and its individual structural elements, the very three-component finished product required for further industrial use. That is, a sufficiently "large part" of strongly "sprouted" crystalline nuclei from the metal alloy synthesized in the aforementioned manner, in the device used, falls vertically downward, "falling" while directly ringing on the outer surface of the chamber located in the center and formed earlier there trapping "layer of slag waste" G ", and subsequently," get stuck "on the plane in contact with them, creating at the same time" secondary zones "of" flow "of further growth in the volume of this, forming I am there of a “new” annular columnar structural formation “I”. The "grains" again moving there, consisting of a three-component alloy synthesized in this way, begin to use these "pieces" of the finished final product, which were previously stuck in the above region, "stuck" there, as a kind of "support substrate - base" that provides all the necessary opportunities for their further growth to take place and, ultimately, the formation of an integral monolith through the “fusion” of all these separate “fragments”, the “construction” of which was carried out on the basis of predominantly th use as "building blocks", synthesized in the unit of "core" element - Al; Zn; S, and a small amount of impurities additives.

A somewhat different picture is observed when alloy grains that increase their own initial mass, due to the action of any complex of negative factors, “fly” “past the target” - that is, “fall” vertically downward, without colliding anywhere on all the way performed by the latter movement, directly with the "body" of the Central spacer rod-seed 7, and, ultimately, as a result of this, they "fall through" to the lowest region of the fixed part of the housing 6.

Once on its very “bottom”, they can either “fall” directly onto the petals of a split smoothing washer 17 (see Fig. 4), covering the nozzle outlet 10, or “find themselves” on the surface of a kind of gap separating such evenly distributed along the lateral outer surface of the assembly 6, included in its composition, supplying compressed air blowing elements 10.

In the first embodiment of the spatial arrangement of these “scales”, a jet of compressed air “beating” under a sufficiently high pressure, “bending” the radial petals of the smoothing washer 17 to the side (see Fig. 4), immediately throws this force into this zone "grains of alloy", at an oblique angle towards the plane on which they lay, and also up.

As a result of the implementation of the above own displacement, the direction of which is determined by the existing tangential and radial angles of inclination of the blowing nozzles 10 installed on the “encircling” spiral “D”, and a metal particle made of such a three-component alloy that is hit by an air stream will be subsequently or again thrown away into the central region of the working chamber and then, as a result of this, it will again be “tightly glued” to the growing crystalline formation “I”, or enter into direct contact with the surface of the moving cavity of the moving chamber from one of its sides, the cheek-piston 3. With this collision, the metal “grain of alloy” bounces, and again, or “bounces” from the plane of this element of the device, and moves directly to the central the core "of the working chamber, filled with an expanding metal formation" I ", or again falls into the lower region of the housing 6. In this case, the cycle of movement of this" grain "of the three-component alloy, performed inside the cavity mobile the working chamber is repeated in exactly the same way. Having fallen on the “dividing isthmus” between the nozzles 10 installed in the device’s body, “alloy grains” are sooner or later pushed out from the place of their initial basing by the surface of the continuously and progressively moving cheek-piston 3 of the working chamber, which, moreover, also “scrolls” »Around its own longitudinal axis of symmetry.

Thus, this part of the “bottom” of the housing 6 and consisting of a three-component alloy, “granule-like” grains, is “retracted” to parts of its surface through which jets of compressed air entering the volume of the working chamber are passed.

Finding ourselves in the above-mentioned zones of the surface of the housing 6, and this accumulation of “grains” of the finished final product obtained in the working chamber, will go through the entire cycle of self-movements previously disassembled, which consist of periodically performed by the latter, “rebounds” and “rebounds”, which, ultimately as a result, by virtue of the action of the ordinary laws of statistical probability, the latter will make the necessary final position “firmly fixed” directly in the thickness of the cultivated monolithic structural formation “I”.

All the previously noted processes of conducting the formation of an annular columnar structural formation “I” on the seed rod 7 (see Fig. 1) continue throughout the entire period of time during which the working chamber is moved in the “back and forth” direction, corresponding to the size of which, in connection with the above, is 15-20% of the total value of this parameter, which determines the total length of the device used for its movement. Based on the need to create the most optimal conditions for the most efficient completion of the processing process, the choice of the value of the speed of its longitudinal feed (40-60 mm / min) was made. Angular rotations performed by the latter, around its own central axis of symmetry, the working chamber performs at an insignificant speed - only 2-4 rpm.

When reversing in the opposite direction (the “reverse” segment of the path of its movement performed by the working chamber), the seed rod 7, as it were, “winds up” the separate layers of the three-component alloy forming around it on its outer side surface, thereby increasing the distribution uniformity obtained in these zones of their own thicknesses, during the deposition of the latter along the entire length of the synthesized in the above manner, in a mobile working chamber, a new annular columnar structural mation of "I".

So, having reached its most extreme final forward “right” position, and having received the appropriate commands from the external power supply and control unit used as part of the device, the working camera begins to move in the “opposite” direction, that is, it is currently moving in the direction already to the very back, “left” part of the housing 6 of this device, realizing it until it again occupies the same initial position in the cavity of the cap removable cap 4, in which it was located on th "first", "starting" stage of the treatment process. In the process of implementing the aforementioned part of the cycle of this kind of “reverse movement” of this working unit of the device, which is performed at the same speed as the “direct” one, the processes of “final completion” of the formation of the resulting columnar annular cylindrical formation “I” continue to be carried out in it , consisting of already completely finished three-component alloy. That is, in essence, a “finishing” refinement of its configuration and composition is carried out to the “final conditions” required by the processing technology.

Having moved to the leftmost “loading” position, and having again taken its initial starting position, upon completion of the previously noted technological action, the working chamber of the device seems to completely complete thereby the entire cycle of the process of processing the feedstock into the desired finished product.

Accordingly, at this "finishing" stage, the following are disabled:

- a drive that provides reciprocating and rotational movement of the working chamber, de-energized the solenoids 13 of the magnetic generators 11,

- and the nozzle 10 is disconnected from the external supplying compressed air line.

Then, from the back of the housing 6 due to the release of the pressed flanges 5 against each other, a removable cap 4 is detached and leans to the side.

After all this, the attracting restrictive piston-like cheek 3 is unscrewed to the supporting shoulders of the seed rod 7, nut 9, and this element of the above composite assembly unit of the device, without any special difficulties, can be easily removed from the corresponding end of the roller 8 Fig. 1).

The structural annular columnar formation “I” obtained by treatment, consisting of the previously obtained three-component alloy, is “freely” due to the presence of an intermediate loose layer of slag waste “Ж”, that is, without the urgent need for any significant effort, the outer surface of the seed rod 7, and is sent for use for its intended purpose.

Thus, the processing cycle of the feedstock, upon completion of the previously noted operation, can be considered finally completed.

The processes of conducting “direct restoration” of the constituents of the three-component alloy of the elements from their ore compounds, at the moment the latter come under the influence of powerful magnetic fluxes artificially created directly in the processing zone, are carried out in full accordance with the following necessary structural transformations of the used source components:

CO ₂ → C ⁺⁴ + 2O ^-2 ; H ₂ O → 2H ⁺ + O ^-2 ;

CH ₄ → C ⁺⁴ + 4H ⁺ + 8e;

SiO ₂ → Si ⁺⁴ + 2O ^-2 ;

Al ₂ O ₃ + 3C + ⁴ → 2Al + ² + 3CO + 8е;

СО + СО → 2С ⁺⁴ + 2O ^-2 + 4е;

Fe ₃ O ₄ → Fe ₂ O ₃ + FeO;

Si + ⁴ + 2O ^-2 → SiO ₂ ;

Si + ⁴ + 4e → Si ⁰ ;

Al ⁺² + 2e → A1 ⁰ ;

MgO → Mg + ² + O ^-2 ;

Mg + ² + 2e → Mg ⁰ ;

Mg + ² + O ^-2 → MgO;

S ⁰ → S ⁺⁴ + 4e;

ZnCO ₃ → ZnO + CO ₂ ;

2ZnS + 3O ₂ → 2ZnO + 2SO ₂ ;

ZnO + C + ⁴ → Zn ⁺² + CO + 6e;

Zn + ² + 2e → Zn ⁰ ;

SO ₂ → S ⁺⁴ + 2O ^-2 ;

2S ⁺⁴ + 3O ^-2 + 2e → 2SO ₃ ;

SO + SO → 2S + ² + 2O ^-2 ;

2S ⁺⁴ + 3O ^-2 + 2e → 2SO ₂ ;

^{Si +4 + 4H + + 8e →} SiH _4;

Si ⁺⁴ + C ⁺⁴ + 8e → SiC;

H ⁺ + H ⁺ + 2e → H ₂ ;

H ₂ O + SO ₃ → H ₂ SO ₄ ;

Al ⁺² + Zn ⁺² + Si ⁺⁴ + 8e → A1 ⁰ × Zn ⁰ × Si ⁰ ;

Fe ₂ O ₃ + SiO ₂ + Al ₂ O ₃ → Fe ₂ O ₃ × SiO ₂ × Al ₂ O ₃ ;

SO → S + ² + O ^-2 ;

SO + SO + O ₂ → 2SO ₂ ;

Zn ⁺² + S ⁺² + 4e → ZnS;

where e is an electron; or a single charge with a negative value of the intrinsic valency obtained in the process of ionizing the atoms that make up the raw materials and form them.

Thus, having carried out a fairly complete consideration of the process of “direct” restoration, made in accordance with the above schemes, of the “columnar” structural formation of the ring, its “main” elements, from their ore compounds, we can come to the final conclusion that directly in the processing zone, when the implementation of the proposed method of manufacturing, noted earlier, of a three-component alloy, both direct and reverse molecular transformations of the raw materials therein are continuously proceeding components, with the shift of the chemical equilibrium developing in it towards the formation in this area, a kind of crystalline monolithic mass, which mainly includes aluminum, zinc and silicon, as well as the outside atmosphere that emanates into the device used in the process, chemical reactions, microvolumes of volatile gaseous products (CO ₂ ; H ₂ O; H ₂ ; SO ₂ ; SiH ₄ ).

Based on all this, the previously performed, rather detailed analysis of them allows us to state that the obtained from carbon-containing molecules that make up the atmosphere and include this component (CO ₂ ; CH ₄ ) gases, during the implementation of "magnetic shocks" applied to them , the carbon element C ⁺⁴ , in the end, takes away from the corresponding compounds of aluminum, zinc and silicon, the atomic oxygen released during the decomposition of these components, “tightly” attached to the latter. In addition to direct ones, as was previously reported, reverse reactions also occur in the treatment zone, during which volatile gas compounds are formed which, under the conditions of this powerful and continuously performed “field” energy effect, have a minimum of their internal energy (H ₂ O ; CO ₂ ; H ₂ SO ₂ ; SO ₂ ; SiH ₄ ).

Due to the constant influence of the whole complex of conditions indicated above, the new structural crystalline formation thus obtained is a stable, in relation to the influence of all these external, artificially created force factors, annular columnar monolith having the same, predetermined spatial configuration , the individual constituent “fragments” of which do not go into connection with other active components located next to them, under the conditions of this, intensively tested one third-party energy impact.

The characteristic features of crystallization of the individual, included in this annular columnar monolithic formation, of the “main” metal and nonmetallic components thereof, should, first of all, include the fact that the very formation of such structural elements forming the last and the above mentioned is clearly defined The "main" parameter of the technological process of processing, that is, such as the magnitude of the tension generated in the zone of the conversion of the source metal and non-metal compounds into the finished product, the "sawtooth gear" magnetic fields created there. That is, the guarantee of the possibility of its “stable” production is determined, first of all, by the urgent need for strict observance, established by the technology of processing the feedstock, of the lower limit of the range of possible changes in the value of this, its “setting” parameter (the tension in the processing zone should always have value ≥1,1 × April ¹⁰ a / m, and the oscillation frequency in the synthesis of a ternary alloy used in this case, physical processing "sawtooth" fields may sootvetstvovat Only the magnitude of 5-40 units. change their values occurring within a period of one minute).

In general, it should be considered that the previously mentioned specific features, “organically” inherent in the processing performed in the manner indicated above, as if allow simulating the conditions of the so-called “melting zone”. That is, the implementation of the process of "gradual" growing a three-component crystal in the working chamber device constantly moving in the cavity of the body of the device, making angular rotations around its own central longitudinal axis of symmetry, supplying "serrated sawtooth" pulses having angular displacements relative to each other and in neighboring ones, allowing to supply packages composed of them, “pseudophases”, ultimately, and ensures the formation of a new monolithic structure obtained in the device in the form of crushed annular holistic crystalline formation, consisting solely of one of its "main" elements - metals and non-metals Al; Zn; Si and only a very small amount of the latter, impurities additives.

Other substances are pollutants, in the same way necessarily present in the composition of the initial raw material mixture in the form of a kind of “unnecessary” additives, obtained in the same exact way, from compounds also forming part of the earth’s crust, forming the latter, its “basic” elements, The “compulsory” order will also turn out to be “transformed” into new crystalline formations, in the subsequent of which fine-grained loose slag waste appearing at the end of the processing process is “synthesized”. The latter are, as a rule, grains of dark brown color with a yellowish tinge, with overall dimensions from 0.1 to 0.6 mm. The composition of these “tails” for the most part is represented by ferroaluminosilicates (80-85% of the total total obtained during the processing process, the mass of “tail” slag accumulated in the device). The above set of substances sent to the “waste” can be used after grinding and mixing them with water to form products consisting of insulating, refractory ceramics.

In the role of the feedstock for the implementation of the proposed method can be various concentrates of ore rocks, the volume of which as one of the "main" components of the latter, the "main" of their components, includes compounds of aluminum, zinc and silicon. Their processing can be carried out without involving any additional operations for their preliminary post-treatment, or intermediate preparation.

The processing of the raw feed water suspension, carried out in accordance with the proposed technology, is carried out at a “sawtooth-toothed” magnetic field strength measured directly in the cavity of the working chamber used, amounting to 1.1 × 10 ⁴ ÷ 5 × 10 ⁴ A / m. The oscillation frequency of these raw ore materials and force formations used for processing is in the range of 5 to 40 units of change in magnitude transmitted through the solenoids of the processing magnetic circuits of the “sawtooth gear” pulses carried out for one minute.

When performing the proposed method for processing the feedstock, i.e. upon receipt of a three-component alloy of aluminum, zinc and silicon, from the main ore material used to implement the proposed technology, a technological magnetic system mounted on three “encircling” the outer side surface of the device’s body, in turn, consisting of F-shaped magnetic circuits, in the lower part of which there were devices passed through the walls of this assembly unit, focusing nozzles, located, in turn, in the installation sleeves. The number of such magnetic generators fixed on each installation spiral passing through the device casing was from nine to eighteen units.

The F-shaped magnetic contours that process the raw materials are mounted on the surface of the device’s body in such a way that the focusing nozzle in them, located in the mounting cavity of the installation sleeve, passes through the case’s walls in a radial direction relative to the longitudinal axis of symmetry of this “power” assembly ( there is an angle of 90 ° to the installation spiral line).

The angles at which the blasting nozzles 10 were fixed were equal to 30-45 ° (the same slope of these "installation" angles was used relative to the surface of the housing on which these structural elements of the device were mounted). The installation of these nozzles 10 mentioned above on the device case was carried out in exactly the same way as the processing magnetic circuits 11, that is, also using three mounting spirals. Before entering the process for producing a three-component metal alloy, 60 liters of the initial raw material mass were charged into the feed hopper 2, which was incorporated directly into the removable flap cap 4. The latter was obtained by "stirring" small, having the consistency of "powder", particles from a mixture of aluminum, zinc and silicon ore, in a given volume of water, a two-component (dry residue plus water) mud-like water suspension. The solid components used in the composition of this initial raw material product, forming the so-called “powder-like powder base” in it, were obtained from the nearest beneficiation plants, where “enriched” concentrates were made from quarry ore rocks being developed nearby. The latter, in turn, should have been used as a kind of finished finished product designed to meet the relevant needs of the current metallurgical production.

Before the very beginning of the preparation of the raw water suspension, an operation was carried out on a preliminary breakdown of the components

The above ore concentrates, that is, their individual large pieces, into fine particles (a kind of "dust"), carried out using a conventional ball mill.

Immediately before this transition, that is, “crushing” of large-sized “lumps” of the initial rock, or “monolithic rods” from pre-reduced, “ultrapure” silicon Si obtained earlier in the process of the so-called “melting zone”, the “batching” operation was carried out "Included in the composition of the" dry residue ", that is, all of the above, the" main "of its solid components, ensuring the formation of a" total "volume of the latter with a given processing technology, are necessary "Interest" content therein constituting its initial, "principal" components (respectively, Al compounds; Zn; Si).

The smallest "powdery" particles of the feedstock obtained during the "ultrafine grinding" had overall dimensions in the range from 0.001 to 0.008 mm. The processing time of the above volume of raw materials using this kind of "three-helix" system of magnetic fields containing F-shaped processing magnetic generators with radial focusing nozzles, and when using the previously noted range of magnetic field strengths, averaged from 30 to 42 minutes The yield of the finished three-component alloy, calculated on the use of 60 liters of raw aqueous suspension for its production, reached a value of 18 kg to 21 kg (30% -35% of the total volume used in the processing). These indicators come quite close to the theoretically possible limit that determines the total amount of metal of a three-component alloy produced from the initial mass of raw material, with the percentage of aluminum, zinc, silicon compounds indicated below, used in the processing process and including these components listed above, used ore rocks.

When conducting a more detailed consideration of all the “specific” features of the implementation of the proposed method for processing the previously noted raw material product, it is also necessary to pay attention to the presence of an action factor influencing the very course of its implementation, which is the following, which is not very obvious, but rather significant. And, specifically, the fact that “along the way” obtained during the processing of raw materials, a new “volatile” silicon-based gas compound - SiH ₄ (“silane”), is almost a complete analogue of “natural gas” “methane” (CH ₄ ), and in this regard, it possesses a set of its own physicochemical properties that is almost identical with respect to this substance (they are “combustible,” and its excessive accumulation in sufficiently large volumes can lead to a “powerful explosion”). Therefore, used in the implementation of the proposed process of processing the feedstock, the device used for its implementation must necessarily have the service serving it, an exhaust ventilation system.

The proposed method for producing the above three-component alloy is carried out at “ordinary” room temperatures of -16-27 ° C, and the processing of the feedstock is carried out under the influence of jets of atmospheric compressed air supplied directly to it, sent to the zones of the necessary structural transformations, under excessive pressure value of only 0.4 ÷ 6.0 kgf / cm ² .

The technological modes assigned for the processing of initial raw materials are the intensity of the “sawtooth gear” magnetic fields, the frequency of their oscillations, the shape of the current pulses generated by these fields, the processing time, the amount of excess pressure in the volumes of compressed air supplied to the raw material (etc. , etc.), are assigned on the basis of considerations of the formation of the most optimal conditions for accelerated flow specified by the technology for producing a three-component alloy of structural transformations dyaschih of the gangue compounds of metals and non-metals, in itself this is necessary to prepare a final product.

The percentage of the “dry residue” in the mixture, formed from solid particles used to obtain a three-component alloy of the original ore rocks, as part of the “raw” aqueous suspension used for the processing process, is determined based on the presence of the following factors.

When the concentration of this kind of "main" component in the latter is less than 40%, the raw material used automatically turns into "poor", which negatively affects the efficiency of the process of processing raw materials, since the yield of the required finished product is significantly reduced. With an increase in its content above a value of 70%, the processed raw material sharply reduces the indicators determining the degree of its plasticity. This, ultimately, significantly complicates the process of moving it from the volume of the loading hopper to the cavity of the mobile working chamber, as well as the subsequent transfer of the constituent mass of the processed raw materials, microporities from the same material, along the processing magnetic field generation zones located in it.

The particle sizes used to obtain an aqueous suspension of ore rocks, the dimensions of which are determined by a value of only 0.001 ÷ 0.008 mm, are determined on the basis of the need to form with their use a “stable” plastic mud-like raw material mass.

The latter should not be stratified into its individual components for the time period necessary for the complete completion of the processing process.

To perform the process of producing an alloy based on aluminum, zinc and silicon, carried out using the proposed method, a mixture was used consisting of ore concentrates containing both aluminum and zinc compounds, and silicon.

Used as the main initial components to obtain the necessary raw material, ore rocks contained in their composition:

I Kaolin concentrate:

1. Al ₂ O ₃ - 52.2%;

2. SiO ₂ - 40.5%;

3. Na ₂ O; K ₂ O - 2.2%;

4. CaO - 1.4%;

5. Fe ₂ O ₃ - the rest, up to 100%;

II Zinc concentrate:

1. Zinc compounds (ZnO; ZnCO ₃ ; ZnS) - 66%;

2. Lead compounds, Pb - 2.1%;

3. Compounds of copper, Cu - 1.7%;

4. Cadmium compounds, Cd — 0.42%;

5. Iron compounds, Fe - 7.2%;

6. Sulfur, S - the rest, up to 100%;

III Quartzite (silicon oxide)

1. SiO ₂ - 97.8%;

2. Al compounds; Ca; Mg; Fe - the rest is up to 100%.

Or instead of “quartzite” - used as the main raw material component, a “powdery” finely dispersed (0.001-0.008 mm) “pure” silicon Si obtained by crushing “monolithic” rods containing this element made using the “melting zone” method. The degree of purity with respect to the content of the main Si element in such a product reaches 99.9999% (six nines).

Before grinding all three of the above ore rocks, they were pre-dosed, ensuring the percentage of the latter in the mass used to prepare the “viscous” initial aqueous suspension, the so-called “dry residue”, in the following amounts:

- aluminum ore - 54-56%;

- zinc ore - 20-22%;

- silicon rock - the rest, up to 100%.

When carrying out all the experiments listed below to obtain three-component alloys based on aluminum, zinc and silicon, using to achieve this goal, the proposed method, almost the same type of raw material was used, containing the “main” components listed above, those used in the alloy manufacturing process, specified above the "basic" formulations, including the "main" components of the finished final product, that is, compounds of aluminum, zinc and silicon, having the same, previously given above, initial Tav.

Before starting the preparation of a “raw” aqueous suspension loaded into the processing device, pieces of the initial ore components used in it were crushed using a ball mill to obtain from these bulk materials previously included in these large-sized formations, particles whose dispersion corresponded to a value of 0.001- 0.008 mm.

The finished product formed in the cavity of the device at the end of the processing process was a columnar ring structural formation, consisting mainly of aluminum, zinc and silicon and, in addition, some kind of “tails” —fine-grained slag — were formed from the impurities included in the ore used. waste.

Milled into small particles, that is, to the state of "powder", containing aluminum compounds; zinc; silicon, as well as impurities, additives, i.e. Pb compounds; Ca; Mg; Cu; Si; Fe; these initial ore rocks were then poured with a predetermined technology for treating with a volume of water, and mixed in it until a homogeneous, viscous, plastic, mud-like suspension was obtained from all of the above raw materials.

After the manufacture of the latter, the total mass of such a mud-like “plastic” substance formed during this operation was loaded directly into the loading hopper of the technological device used to obtain the three-component alloy.

Further, the process of implementing the proposed method is illustrated using a number of examples below.

Example 1. In the feed hopper 2, having a volume of 60 l, was placed an aqueous suspension containing a raw material mixture, which included aluminum, zinc and silicon ore. The ratio of all these, which are part of the aqueous suspension and the “main” solid components listed here earlier, forming the so-called “dry residue”, exactly corresponded to the previously indicated. The content of this “powdery” substance in the volume of the aqueous suspension used during the treatment was 40% (24 kg). The remaining mass of the load was represented by ordinary water - 60% (36 liters).

After completion of the loading operation of the initial processed material 1 and the completion of the operation of “releasing” the inner cavity of the hopper 2 from it, from where the “mud-like” water suspension through the through hatch “B” by gravity entered directly directly into the space of the mobile working chamber, simultaneous switching on was performed.

- an external drive of the device, providing for the reciprocating movement of the running roller 8, as well as the kinematically associated with it the working chamber itself, with the simultaneous execution by it of the “accompanying” angular rotations around its own central axis of symmetry;

- all winding coils 13 included in the magnetic circuits And were connected to the electronic unit present in the corresponding circuit of an external source of electrical supply, the presence of which ensured the supply to the above-mentioned “power” elements, “prefabricated” pulse packets, each of which had the shape of a "saw tooth";

- through all the blowing nozzles 10 placed on the housing 6 of the device, the supply of compressed air jets began.

Its receipt to the above-mentioned blowing elements 10 from the external supplying the above product line, in this example, was carried out under an overpressure of 0.4 kgf / cm ² . The tension generated in the cavity of the working chamber and having the form of a kind of spiral-shaped “cylindrical” “fringe” of “serrated sawtooth” magnetic fields corresponded to 1.5 × 10 ⁴ A / m.

The frequency of arrival of pulses having the “saw tooth” configuration on the winding coils 13 of the “processing” generators 11 was 40 units supplied to the above power elements of electrical signals transmitted through the last for one minute.

The mobile working chamber moved from the “left” zone of the “loading” to the front “right” end of the device body 6, and then back to its original “initial” position, at a speed of 40 mm / min. Moreover, she also made revolutions around her own central longitudinal axis of symmetry. The number of the latter was 4 rpm. When performing the transition from “direct movement” of the working chamber to “reverse”, the direction of rotation of the structural components making it was reversed, which changed to “directly opposite”.

The time of the entire processing cycle of the starting raw material 1 in the total result was 42 minutes (0.7 hours).

The raw material mass 1 moving, as it were, "back and forth" together with the movable working chamber under the influence of the magnetic irradiation carried out in the device, generated by the generators 11 and focusing nozzles 14, was transformed into a columnar ring crystalline formation "I" upon completion of the processing process. The latter was deposited directly on the slag waste layer “Ж”, covering the lateral surface of the spacer rod-seed 11 and consisted entirely of the previously mentioned Al elements; Zn; Si, as well as from a small number of additives included in its composition - impurities Fe ₂ O ₃ ; ZnS; MgO; SiO ₂ .

When conducting the formation of the so-called "dry residue" in example 1, the previously listed ore rocks were used, the percentage of which in the total mass of the latter was:

1. Kaolin concentrate (Al ₂ O ₃ ) - 54%;

2. Zinc concentrate (ZnO; ZnCO ₃ ; ZnS) - 20%;

3. "Quartzite" (SiO ₂ ) - the rest, up to 100%;

The color cast of the thus obtained annular columnar structural formation was “dark gray”. The mass of the finished product thus obtained was consistent with a value of 13.2 kg. The weight of the processing of fine-grained slag waste was 7.6 kg. The rest of the mass of the original raw material was spent on the formation of volatile gas compounds that were "ejected" from the cavity of the device directly into the outside atmosphere.

Example 2. The processing of the mass of the feedstock was carried out in full accordance with the same scheme as was indicated in example 1.

The initial raw material mixture contained a “dry residue”, the amount of which relative to the total used “total” volume of the aqueous suspension was 70% (42 kg), the remaining mass of this initial product was water - 30%, or 18 liters. The air supply to the processed raw materials was carried out under excess pressure equal to 6.0 kgf / cm ² . The working chamber was moved with the source material loaded into it at a speed of 60 mm / min, and the angular rotation of the structural elements included in it was carried out at a value of this parameter corresponding to 2 rpm.

The tension generated in the volume of the working chamber and forming there a spiral-shaped cylindrical magnetic fringe - the “stockade” of physical fields corresponded to a value of 5 × 10 ⁴ A / m. The oscillation frequency of the "power magnetic formations" processing the raw materials, that is, the number of 13 generators of 11 "serrated sawtooth" pulses passing through the winding coils, was equal to the value of 20 units of change in the magnitude of these electrical signals, carried out over a period of time corresponding to its duration of one minute equal to one minute .

The processing time, when using the technological scheme proposed in Example 2, was 30 minutes (0.5 hours).

In the process of obtaining the so-called "dry residue", which is the "main" component of the initial raw water suspension, all the ore materials listed above were used, the percentage of which in the total volume of the latter was:

1. Kaolin concentrate (Al ₂ O ₃ ) - 56%;

2. Zinc concentrate (ZnO; ZnCO ₃ ; ZnS) - 22%;

3. "Quartzite" (SiO ₂ ) - the rest, up to 100%;

Upon completion of this process of processing the initial ore raw materials carried out in accordance with the technological conditions specified in example 2, an annular columnar structural formation was formed in the cavity of the device used, consisting of all the metals and non-metals listed above in example 1, the weight of which was 26 , 6 kg. The remaining volume of the used raw material product was spent on the formation of "slag waste", - 9.6 kg; as well as volatile gas compounds sent to the loaded atmosphere.

The color shade of the new annular columnar monolith manufactured in the device used can be characterized as “gray”.

Example 3. The processing obtained from the particles of the original ore rocks of the raw material suspension was carried out in accordance with the same scheme as was already indicated in examples 1, 2.

The main difference between the final finished product obtained in accordance with the proposed technological scheme was that a slight change was made to the formulation of the starting material used in its implementation. The latter consisted only in the fact that instead of the quartzite rock (containing silicon oxide SiO ₂ ), pure powdered silicon Si was used, which was previously obtained by ultrafine grinding of “monolithic rods”, which consisted entirely of one “core” and the above this "main" element. As noted here, this “initial” raw material component, in turn, was made by performing the “zone” melting process, and its percentage in the body volume of such “basic” silicon structural formations previously obtained in accordance with this method reached the value at 99.9999% ("six nines").

In all other respects, the formulation of the so-called “dry residue” used in the preparation of the initial raw material suspension fully corresponded to that already given above.

That is, the percentage of the “main” solid ore components used in the composition of the latter, in the end, corresponded to the following values:

1. aluminum ore - 55%;

2. zinc ore - 21%;

3. particles of solid material, that is, a "pure" silicon element, Si - the rest, up to 100%;

As noted above in paragraph 3 of this formulation, the powdery smallest particles from this element, respectively, were previously obtained by "crushing" consisting of "pure silicon" (the percentage of the material indicated here corresponded to the indicator - " six nines ”) of a continuous monolithic core, in turn, previously formed during the implementation of the so-called“ zone melting ”.

When performing the processing process in accordance with the technological data given in this example No. 3, this kind of "dry residue" synthesized based on the use of "the smallest powdery solid particles" belonging to all the above raw materials was included in the used aqueous suspension, in an amount reaching a value of 60% of its total total mass (i.e. 36 kg). The remaining volume of this raw liquid substance was represented by ordinary tap water - 40% (or 24 liters).

The supply of compressed air through the blowing nozzles 10 during the processing process was performed under an overpressure of 4 kgf / cm ² .

The longitudinal movement of the working chamber along the housing of the device used was carried out at a feed rate of 50 mm / min. The angular rotation speed of its constituent elements corresponded to a value of 2.8 rpm.

The intensity of the processing magnetic fields generated in the volume of the working chamber was 3.2 × 10 ⁴ A / m. The number of generated fluctuations of the value of “sawtooth gear pulses” supplied to the winding coils 13 reached a value of 5 units, i.e. corresponded to a possible change in their value recorded over a period of time equal to 1 minute.

Upon completion of the processing of the used feedstock, the duration of which was 36 minutes (0.6 hours) on the spacer rod-seed 7, an annular columnar crystalline formation was formed, which included Al elements in its composition; Zn; Si, as well as an insignificant amount of the admixture additives listed in Example 1 in the same way, as listed in Example 1. The weight of the resulting structural monolith was 21.8 kg.

The remaining mass of the raw material used to obtain the finished product was spent on the formation of fine slag waste - 9.8 kg, as well as volatile gas compounds sent to the outside atmosphere.

Of all the examples presented above, it is clearly seen that the formation of an alloy based on aluminum, zinc and silicon, stably synthesized in the form of a monolithic columnar ring structural formation, possessing rather good indicators obtained in the process of its manufacture relative to the “organically” inherent refractoriness can be implemented using widespread and long-used to meet the relevant needs of the current metallurgical industry zvodstva, ore concentrates, without holding it for any additional operations on their post-treatment or pre-suited to their improvement.

Itself is the previously obtained in the above manner, in the technological device used in the implementation of the processing process, the annular columnar monolithic formation, as it were, consists of granules “densely” adhering to each other, which are a kind of “oval scales” with overall dimensions of 10–15 mm: 20 ÷ 25 mm.

The thickness of the walls forming the body of the manufactured columnar annular wall formation usually ranges from 3 ÷ 5%.

The aforementioned crystalline spatial formation of this kind is easily “broken” into separate pieces that previously made it up - “plates”, when even minor mechanical forces are applied to it.

Obtained during the implementation of the proposed processing method, among others, components included in a multicomponent alloy that are “actively” involved in the synthesis of the body of the annular columnar crystalline formation made in the device in this way, and the impurity additives listed above, such as Fe ₂ O ₃ ; ZnS; SiO ₂ ; MgO, as obviously follows from the analysis of the formulation of the used initial ore rocks, are present in the volume of the latter as extraneous pollutants that accidentally directly fell into their total mass. In case of their absence in the composition of the ore materials used, due to the fact that certain features of the geological formation process used during the development, and subsequently used in accordance with the previously noted purpose, career raw materials are used, the recipe for this raw material mixture may be additionally included an insignificant amount of rock containing in its mass all of these substances listed above are components.

In the cases mentioned above, such a technological method was not used, since the previously noted “necessary additives” were included “automatically” in the formulation used for processing these initial ore rocks, as it were “initially”.

Manufactured in accordance with the previously indicated technological scheme (examples 1; 2) of processing the initial ore raw materials, a three-component alloy that includes “main” elements, i.e. aluminum; zinc; silicon - in the form of compounds SiO ₂ ; has the following set of its own technical characteristics:

1. Formed in the form of an annular columnar structural formation, this kind of “three-component” alloy — see examples 1; 2, contains elements and compounds constituting its own volume, in the following percentage ratio:

Al - 54%; Zn - 16%; Si - 13%; SiO ₂ - 8%; Fe ₂ O ₃ - 6%; ZnS - 1.1%; MgO - the rest, up to 100%.

2. The specific volumetric weight of the manufactured alloy is d - 6.2 g / cm ³ ;

3. The melting temperature Tm is 8170 ° C;

4. The specific volume electrical resistivity is 32 H · Ohm · m;

5. The compressive strength σv is 520 kgf / mm ² ;

6. Tensile strength σр - 440 kgf / mm ² ;

7. The hardness of the outer surface of HRC - 40 units .;

8. The elastic modulus Ε - 5.6 × 10 ³ kgf / mm ² ;

9. A sample made in the above manner (see examples 1; 2) that includes this kind of material in its body volume, that is, it is a three-component alloy, does not enter into any chemical reactions with 30% examples of N1; N2, a monolithic crystalline formation, directly thicker than the volume of these liquid substances listed here, over a period of time of at least 120 hours. When "immersing" the finished product containing the above specified finished product of the exact same sample in an aqueous "saturated" alkali solution - KOH or NaOH ("strong alkalis") at a concentration of 300 g of these previously noted "aggressive" components / liter, the tested sample enters into a fairly active reaction with these alkali metal oxide hydrates listed here.

The characteristic feature obtained in accordance with the proposed technology (compounding using SiO ₂ ) of the “three-component” material should also include the fact that it is sharp, i.e. almost instantly “stepwise” changes the value of its specific volume electric resistivity ρ with increasing “external” electric load applied to it - i.e. when it reaches a value of 4 kV or more, the value of the above parameter instantly drops from the “threshold” of the component parameter, for example, 32 Η · Ohm · m, to a value equal to only 14.4 Η · Ohm · m.

With a further increase in the electrical load, the aforementioned value of the specific volume electric resistivity is already greater than any significant changes in the eigenvalue, as it were, and no longer “undergoes” (ρ = const).

Among other things, obtained on the basis of the use of “quartzite” - SiO ₂ in the composition of the initial raw material suspension (see example 1; 2) is a three-component alloy, if the “experimental” sample prepared from it is placed directly in the influence zone of the variable “rotating "Magnetic field, ie then, when the usual 3-phase industrial system for supplying electric energy is used to generate the latter, it starts to “brightly luminesce” enough (to glow in the dark, like a “LED”).

Formed by the processing of raw materials in accordance with the technological scheme, which is shown in example 3 (ie, when using a raw material recipe that includes, as one of the "main" and "main" components, the so-called "pure silicon" Si, Instead of the usual “quartzite," the already completely finished final product contains the following elements and compounds in its composition, in the following quantities:

1. Al - 46%; Zn - 18%; Si - 32%; SiO ₂ - 1.5%; Fe ₂ O ₃ - 1.2%; ZnS - 0.4%; MgO - the rest, up to 100%. "

2. The specific volumetric weight of the newly obtained three-component alloy made in accordance with the modes given in Example 3, containing all of the above components, is d - 5.4 g / cm ³ ;

3. The melting temperature Tm - 8620 ° C;

4. The specific volume electric resistivity ρ is 17.6 Η · Ohm · m; (it almost completely coincides with the value of a similar parameter characterizing the corresponding "electrical" indicators of the so-called "technical silver").

5. The compressive strength σv is 490 kgf / mm ² ;

6. Tensile strength σp - 580 kgf / mm ² ;

7. The elastic modulus Ε - 6.4 × 10 ³ kgf / mm ² ;

8. The hardness of the outer surface is 42 units. HRC

9. The ternary material obtained in the above manner, i.e. the corresponding “experimental” sample made on the basis of its use does not enter into chemical reactions with a 30% aqueous solution of concentrated “strong inorganic” acids (HSO ₄ ; HNO ₃ ; HCl; HF), or even with their mixture, at “exposure” of this, formed in the aforementioned manner, undergoing the process of “testing” the product, directly in the bulk of the volume of all the “extremely aggressive” liquid substances mentioned above, over a period of time of at least 120 hours.

The same picture will be observed when the latter is submerged under the “mirror” level of the bathtub filled with aqueous solutions of “strong concentrated alkali” (KOH; NaOH), with the content of these components in the range of 300 g / liter and higher.

Other, in any way, “brightly distinguishing” this three-component alloy formed in the device used in accordance with the modes given earlier in Example 3 and inherent only to the latter “intrinsic” features, was not revealed during further testing. The color of the obtained crystalline formation corresponded to “light gray”.

Made from the previously noted method, samples from all of the above three-component alloys formed on the basis of the use of the formation corresponded to “light gray”.

Samples made from the previously noted method, samples from all of the above three-component alloys formed based on the use of Al; Zn; Si, are processed fairly well using standard and widely used in engineering, conventional metal-cutting and press-forging equipment.

In the future, in the materials presented below, structural principles are set forth in accordance with which the technological device used to carry out this proposed processing method is used, and the technological device used in its implementation.

The presence of the latter, in turn, ensures that in the process of using this unit, when processing raw materials, the necessary positive effect is obtained.

The drawings show a device for implementing the proposed method for producing a three-component alloy formed on the basis of the predominant use of aluminum, zinc and silicon elements in its composition.

In FIG. 1 is a longitudinal section — a diagram of a device with “main” devices installed on its body, which ensure the processing of the feedstock with “power” functional, structural units.

In FIG. 2 is a cross-sectional view of the device body along AA, passing directly through its mobile working chamber, with a columnar annular structural formation formed in it, consisting of a three-component alloy.

In FIG. 3 is an image of a node 1 (see Fig. 2), on which an enlarged view illustrates the installation of an F-shaped “power” magnetic circuit 11 on a housing 6 of a technological device used during the processing process.

In FIG. 4 - node II (see Fig. 2), with the image fixed on the outer side surface of the housing 6 of the device, the blowing nozzle 10, which feeds into the cavity of the last jets of compressed air.

In FIG. 5 - a diagram of the supply of "tooth sawtooth" current pulses sent to each of the constituent magnetic circuits 11 of the windings - coils 13 that perform the functions of solenoids in these magnetic generators is presented.

On all these figures, in turn, are indicated:

Pos. 1 - the initial raw material substance, with the use of which the necessary final product is obtained - a three-component alloy based on the use of Zn; Al; Si.

Pos. 2 - loading hopper, into the cavity of which the processed feedstock, containing in its composition particles of the used feed ore, is placed just before the start of the processing process.

Pos. 3 - the right and left bounding “cheeks” of the double movable piston, forming the cavity of the working chamber, in the volume of which the recovery of the components of the alloy of metals and nonmetals proceeds from their initial ore compounds.

Pos. 4 - a removable cap, in the cavity of which the working chamber is loaded with the raw material processed in it, as well as after its dismantling, and the finished products are unloaded after the processing process is completed.

Pos. 5 - a set of flat annular connecting flanges with quick-detachable threaded fasteners, by means of which the removable cap cap 4 is docked with the device body 6, as well as its dismantling after the end of the processing of the original raw material.

Pos. 6 - the case of the device - that is, its fixed part, made in the form of a cylindrical shell, on the outer surface of which all the power units serving the processing process are fixed, and in its inner cavity a “screw” reciprocating longitudinal movement of the movable working chamber is made. The volume of the internal “useful” space in the latter is formed between the right and left piston-like bounding cheeks 3.

Pos. 7 - the "Central" expansion rod-seed, on which the products obtained in the volume of the movable working chamber are deposited for processing the feedstock, and also with its help, rigid fastening and fixing in the set position of the "left" and "right" restrictive cheeks 3 , in turn, included in the composition of this progressively moving rotating in the cavity of the housing 6, the above, the assembly.

Pos. 8 - a running roller attached to the left cheek of the working chamber, under the influence of which the latter can make a reciprocating rectilinear movement in the cavity of the housing 6, and also perform angular rotations around its own central longitudinal axis of symmetry.

Pos. 9 - a fixing nut, mounted on a threaded “shank-bolt”, which is available at the very end of the spacer rod-seed 7, when “unscrewing” which creates the most favorable conditions for carrying out, as it were, significantly “facilitated” removal of the left piston-like restrictive cheek 3 of the working chamber and thereby, “free access” to the finished products obtained by processing obtained in it is ensured.

Pos. 10 - a blowing nozzle mounted on the outer side surface of the housing 6, and passing through its walls, and installed there in compliance with the specified technological parameters of the angles of its inclination - tangential β ° and radial α °, the value of which corresponds to a value of 30-45 °.

Pos. 11 - F-shaped power magnetic circuits, providing when connecting them to an external source of supply of “serrated sawtooth” electrical impulses, the formation of magnetic fluxes in their working elements 12, which, in turn, flows to the body of the focusing nozzle 14.

Pos. 12 - working elements made in the form of plates, during the mutual docking of which the body of the F-shaped processing magnetic generator 11 is formed.

Pos. 13 - windings - coils mounted directly in the body volume of the working elements 12 themselves, and performing the functions there creating individual magnetic fields of electric solenoids.

Pos. 14 - pressed directly into the magnetic circuit 11 in the body, mounting technological hole, focusing nozzle, with the help of which cylindrical “beam” clusters of magnetic field lines — “K” rays “elongated” in length directed directly into the internal volume of the housing 6 are formed.

Pos. 15 - installation, "round" sleeve, rigidly mounted directly on the outer side surface of the housing 6, the inner cavity of which is in communication with the volume of the latter, and a threaded thread is made in its upper part. Using the latter, the inner surface of the installation sleeve is connected to the external end threaded part of the focusing cylindrical nozzle 14 provided for mounting in the same area.

Pos. 16 - curved washer - liner, providing filling the volume of "automatically" obtained when installing the F-shaped magnetic contour 11 of the recess, directly adjacent to the inner side surface of the cavity of the housing 6, and allowing due to its presence to completely eliminate the appearance on the borders of this cavity, protruding sharp edges (that is, it "smooths" it when fixing the above element, as if "flush" with the plane of the inner cavity of this housing 6). The curved washer 16 is made of pressed directly into the last mass, consisting of small crumbs of magnetically conductive metal (for example, including sawdust of cobalt or cast iron shavings).

Pos. 17 - almost the same as in the previous case, the “smoothing” washer, the installation of which is also carried out in a curved recess formed when installing the body of the blowing nozzle 10 passing through the walls of the housing 6, can serve as material for the manufacture of this kind of “leveling” element any sufficiently “slippery” plastic - for example, elastic sheet rubber. This washer also has diverging “petals” diverging from its central opening to the periphery, which bend down from its own core — the base, at the moment the compressed air flows there through the cavity of the blowing nozzle 10.

Pos. 18 - pipe for the withdrawal from the internal cavity of the working chamber of the device of newly arising there during the "direct" recovery of metals and non-metals, portions of the obtained new volatile gas compounds, as well as the "excess" volumes of compressed air received in it, accumulated in these zones.

Pos. 19 - pressure reducing valves, the opening of which is carried out at times when the overpressure in the working chamber begins to exceed the optimal limits for the value of this physical parameter specified by the processing technology.

Pos. 20 - front end wall that overlaps the cavity of the fixed part of the precast housing 6, with a hole made in the center for the passage of the body of the roller 8 moving in it.

In turn, in the images shown in FIG. 1 - FIG. 5, the letters indicate:

“A”, “b”, “c” - FIG. 5, individual “pseudophases” involved in the process of supplying electrical power and directed to the windings - coils 13 of the magnetic circuits 11, and, in turn, consisting of sets of “serrated sawtooth” current pulses arranged in a specific order.

In - hole - a hatch connecting the cavity of the loading hopper 2 with the internal volume of the working chamber formed by the left and right bounding "cheeks" 3.

G - installation cylindrical spiral lines laid on the outer side surface of the housing 6, on which are located the processing magnetic circuit 11.

D - the same kind of spiral curves used to fix the blowing nozzles 10, supplying a stream of compressed air to the raw material.

Ε - formed in the internal cavity of the housing 6, as well as in the volume of the mobile working chamber, a vortex-shaped jet air gas stable formation - "tornado".

And - obtained on the outer side surface of the "spacer" "rod-seed" 7 columnar annular structural formation, consisting of a three-component alloy.

G - a loose “continuous” layer formed on the outer plane of the same “spacer” rod 7, which is synthesized from fine-grained “sticky” slag wastes generated “in passing” during processing of the ore ore.

K - formed in the form of rectilinear cylindrical “beam” formations, clusters of 11 lines of force generated by magnetic loops, which, in turn, belong to the “processing” physical fields created in the processing zone using focusing nozzles 14.

M - cavity-cavity made at the lower end of the focusing nozzle 14, with a configuration that maximally matches the outlines of the spatial rotation hyperboloid, and designed to generate “beam” clusters of magnetic field lines, the shape of which almost completely duplicates the one obtained by rotating around its own longitudinal the central axis of symmetry, elongated in the length of the rectangle, a kind of "volumetric" formation (ie, imitates the shape of a figure made in the form of a segment of a round wth "three-coordinate" cylinder).

α ° - radial tilt angles (30-45 °), with the use of which the blasting nozzles 10 are fixed on the surface of the housing 6.

β ° - respectively, the tangential angles (30-45 °) of the same elements, determined relative to the lateral outer surface of the same assembly unit 6 of the device on which they are placed.

t ₁ t ₂ - segments along the abscissa axis (see Fig. 5), specifying the relative angular displacement of the components of the "pseudophase""a";"B"; “C”, of individual “sawtooth gear” impulses constituting them.

Based on all of the above, it would be necessary to also stop at the necessary additional clarifications that directly relate to the design features of the implementation of the proposed process for processing the feedstock, this very technological apparatus.

As can be clearly seen from the drawings presented in this application, the receipt of annular columnar structural formations "I", consisting, as it were, almost exclusively from the elements listed above, i.e. aluminum, zinc and silicon, flows directly into the cavity of the mobile working chamber formed by its right and left bounding cheeks 3.

Its total length is usually 1/5 relative to the total value of the same dimension, which, in turn, determines the “base” value of the entire corresponding similar parameter of the above, this prefabricated structure. The piston-shaped cheeks 3 are fastened in such a component assembly as noted earlier by “stringing” them onto the roller 8. During the installation of the latter in the “regular”, “permanent” position, the structural elements listed here are “skipped” along the lateral outer the surface of this part, and reach the persistent end shoulders of the “rod-seed” 7. Upon reaching the end position indicated here, they are finally fixed in it with locking threaded nuts 9 (see Fig. 1). The twisting of these fasteners 9 is carried out according to the thread made on the corresponding sections of the surface of the roller 8 (not shown). In addition, on the outer side surface of the restrictive piston-shaped cheeks 3, forming the cavity of the working chamber with the annular columnar crystalline structural formation "I" grown in its volume, plastic sealing elements are installed to insulate its volume from its external environment (not shown in the seal drawing ) Upon completion of the processing process, the working chamber, having completed the cycle of its longitudinal helical movements in the “back and forth” directions, ultimately again falls into the same “loading” cavity of the removable cap 4, where it used to be, and it again occupies the initial, fixed extreme position in it.

The removable cap 4 after the end of the assembly of the above assembled unit and the complete stop of the movement drives used in the device, as well as all the systems servicing it, is completely disconnected from the fixed part of the housing 6. This kind of “disassembly” of this unit is carried out due to “release” coupling flat annular flanges 5, carried out by loosening and moving to the starting position used in the structure of this site, quick-release fasteners (not shown). After the cap 4 was “dropped”, the nut 9 was “untwisted”, with the help of which the “left” restrictive cheek 3 was fixed. The latter, in turn, without any special difficulties, upon completion of all the transitions listed above, is easy removed from the corresponding end of the roller 8, thereby opening up free access to the annular columnar structural structure consisting of the obtained three-component alloy located on the rod-seed 7. This crystalline monolith “I” can then, without particularly noticeable efforts, be moved to the left, then subsequently and completely removed from the volume of the technological apparatus used for its manufacture.

The roller 8, which provides “helical” “longitudinal” movement of the working chamber during processing of the initial raw material mixture, is connected to the corresponding external drive, the presence of which allows the necessary changes in its angular positioning, as well as translational longitudinal movement of the constituent components elements, along the cavity of the housing 6, in the direction of "back and forth". That is, first to the front "right" end of the housing 6, and then from it in the opposite direction, as if bringing this assembly closer to the very back, "left" part of the device used.

To carry out the installation of the processing magnetic circuits 11, a set of curved lines is used, consisting of three installation spirals “G”. Blowing nozzles 10, in a similar manner, are also fixed on the corresponding curved trajectories "D", laid between the individual turns that make up the installation lines "G".

In order to prevent premature failure of the left and right restrictive cheeks 3 mounted on the outer lateral surface, plastic sealing seals, at the joints of the power units 10 and 11 used in the device, with the walls of the housing 6, the following technique is additionally applied.

In the zone of formation of the curvilinear cavity, "spontaneously" obtained at the intersection of the above elements 10 and 11 of this design, with the side inner surface of the cavity of the fixed part of the housing 6, additional "smoothing" washers 16 and 17 are placed.

Their facing the volume of the cavity of the housing 6, the surface has a shape that completely copies the configuration of the curved cylindrical inner side surface of this assembly. That is, in the places of their own installation, they with their mass “hermetically” overlap the mounting holes obtained during their passage, located on the corresponding surface of the cavity of the housing 6, and the kind of cutting “edges” formed there, and at the same time form “stuffed” there patch ", providing" perfect "coincidence and" alignment "between adjacent" adjacent "planes (that is, connecting them" flush ").

In this case, the washer 16 is made of a finely dispersed metal powder pressed into the aforementioned curvilinear recess, having a low value of its specific magnetic resistance (for example, the latter can be made of small particles of cobalt or cast iron).

The “smoothing” washer 17, in order to ensure the passage of 10 jets of compressed air formed in the nozzles, is made in the form of individual elastic rubber petals extending from the “central point”, which “open” at the time of supply of the above product and “close” back under the influence of the “side” external surface “pressing” on them, passing along the body cavity and having “sliding sealing” plastic seals of the boundary cheek 3. The most successful material for manufacturing The above structural element will be elastic rubber.

In the same way, the docking areas, the exhaust gases of the nozzles 18 with the internal cavity of the housing 6, are formed. In the area of the appearance of exactly the same curved grooves during the installation of the latter, “smoothing” plastic washers are again placed, but in this particular version of their design, they will also equipped with through holes for perforation, large enough to allow the passage of microvolumes of volatile gas compounds, but at the same time too “small” to allow passage of solid particles through them ores of ore rocks processed in the working chamber (the above unit is not shown in the drawing).

The installation of blowing nozzles 10 is carried out, as already noted, on three spiral cylindrical lines "D" with the formation of tangential β ° and radial α ° angles of inclination to the outer surface of the housing 6 at the points of their attachment. The value of the above angles is 30-45 °.

The installation of the magnetic F-shaped circuits 11 is carried out in exactly the same way, that is, using three cylindrical spiral lines “G” laid on the outer surface of the housing 6. The number of power nodes located on each of these three curved trajectories “G” is from nine to eighteen units.

Fastening of the F-shaped generators is carried out using the installation sleeves 15, the mounting internal cavity of which is provided with a thread in its upper part (not shown in the drawing). The bushings 15 in the process of their placement, pass through through the walls of the housing 6, forming an angle equal to 90 ° relative to its outer, "convex" surface.

The assembly 11 itself, consisting of an F-shaped magnetic circuit, and a focusing nozzle 14 pressed into its lower part, also has a fixing mounting thread made on the outer side surface of the above element 14. At the time of the final fixing of the latter directly on the body case 6, it is "screwed" into the sleeve 15, occupying a predetermined design of the device, its required end position ("mating" threads in the drawing are not shown).

Available at the very bottom of the focusing nozzle 14, that is, at its very end, the cavity recess “M”, when “plugging” the latter into the general electric circuit, ensures the formation of a physical field with strongly elongated lengths that make it magnetic, “radially - radial lines "K", creating a kind of "processing spiral beam cylindrical fringe" in the body cavity.

Each of the windings — coils 13 that are part of the F-shaped circuit — is connected to its “pseudophase” (or “a”; or “b”; or “c” - see Fig. 5) of an external power source that supplies it, through the corresponding electronic circuit contained in it, sets of packets of “tooth-sawtooth” pulses, electric current.

Each last component, this separate impulse, has corresponding displacements - segments t ₁ ; t ₂ marked in FIG. 5, with respect to the same generated in adjacent "pseudophases" (the external power supply is not shown in the drawing).

Installation of the device’s case with all the assembly units located on it, on the technological base used for securing it, was carried out using a system consisting of ordinary mounting racks (these elements are not shown in the drawing).

To fix in the “standard” position specified by the processing technology, as well as to perform subsequent disconnection of cap 4, a quick-release fastener system is used (not shown in the drawing).

The Central hole in the front end cover - plug 20, through which the drive roller 8, has installed on its inner side surface, sealing seals (not shown). Their presence provides isolation of the internal cavity of the fixed part of the prefabricated housing 6 from the external atmosphere, and at the same time, does not prevent the execution of the corresponding translations, both translational and rotational, used as part of the device a kind of "traction" element, that is, the above-mentioned roller 8.

The work of the proposed device when performing the processing of the original ore raw materials, proceeds as follows:

After completion of the operation to fill the cavity of the feed hopper 2, fixed in the upper part of the removable cap cap 4, with the initial raw material 1, as well as at the end of the process of its "emptying", carried out through the through hatch "B" (see Fig. 1), which is ensured by “spontaneous” leakage of a viscous aqueous suspension placed in it, which is a “thick liquid”, the latter, subsequently, goes directly from there directly into the internal volume of the mobile working chamber, formed between vlyayuschimi her right and left cheeks restrictive 3. When all the previously listed "starting" transitions include:

- an external drive to move the roller 8 (in the drawing, an external drive is not shown). Simultaneously with the beginning of the implementation of structural elements that are part of the above assembly, that is, a mobile working chamber, translational and rotational movements,

- all electric windings are connected to the external power source — coils 13, which are the main “power” component of the consistent magnetic circuits 11, which are placed in turn on three cylindrical spirals “G” encircling the outer surface of the housing 6. Blowing nozzles 10, mounted in exactly the same way on the surface of the fixed part of the assembly 6, on the like above, and also using the same number of units used, curved lines “D”, are connected to the external supply at the same time compressed air under excessive pressure, supply line (not shown in the drawing).

Thus, having a rigid kinematic connection with the roller 8, the working chamber with the processed raw material 1 placed in its cavity is advanced from the internal volume of the removable cap cap 4, leaving the loading area, and begins to perform the process of longitudinal translational and rotational movement in the internal cavity of the fixed part of the housing 6, into which it ends up, ultimately, directly from there, and is “pushed”. The outline of the path of movement of the processed raw material 1, which is picked up by the piston-shaped cheeks 3, located in the cavity of the aforementioned structural unit, moving from the feed loading zone to the very front end of the housing 6, completely duplicates this configuration, which is formed during this kind of movement along the inner surface of the housing 6, laid the last, spatial curved path.

The aforementioned three-coordinate spiral line, due to the presence of the elements that make up the working chamber, the fact that they immediately act on two types of movement, both translational and rotational, ultimately, is a segment of a multi-turn helical spiral that is very elongated in length. Since the “chamber” position moved in this way to a new position for itself, the working chamber inevitably opens up access to its internal volume with jets of compressed air formed on the outer surface of the housing 6, blowing nozzles 10, which have both radial α ° and tangential angles of inclination β °, then a whole hail of a kind of “air strikes” generated in the area of the latter “crossing” collapses onto the “bulk mass” of raw material 1 located at the very bottom of the node indicated above I "under spatial angles, flows from this" gas "product.

The presence of this kind of “behavior” features in the processing zone of the above “air” “currents” created in the cavity of the working chamber is provided by the mandatory influence on the course of this process of the specific structural factors noted earlier used in the composition of the device of its power elements (that is, installation blowing nozzles 10 along the spiral lines "D" encircling the outer surface of the stationary part of the housing 6, their radial α ° and tangential β ° inclination angles - see Fig. 1, Fig. 2, fi d. 4).

Under the influence of continuously carried out, the above-mentioned intense force, the volume of this "bulk mass" of processed raw materials 1, is divided into small, previously constituting "microporces" that are "pushed" in all directions by a vortex flow formed by the same air jets "E" ("tornado"). Falling under the influence of “currents” “raging” in the body of the “E” vortex, these separate “microvolumes” pulled directly from the general “heap”, firstly, are transformed into small bubbles of gas-liquid “foam” aerosols, and, in secondly, they are distributed throughout the cavity of the mobile working chamber, uniformly filling almost all its parts, with the exception of the central zone, where a kind of small discharge is created (“eye of the storm”).

The whole mass of the raw material 1, completely transformed into this type of “aerosol cloud” in the aforementioned manner, subsequently continues to perform complex curvilinear “helical” movement over all the internal zones of the housing 6 of the previously mentioned device, carrying it out together and simultaneously with the latter used and hermetically isolated from other volumes of the space surrounding it, by the cavity of a mobile working chamber of the same apparatus. Synchronously with all this, it is revealed that there is one more effect on the used processed raw material, which is necessary to obtain the finished final product specified by the processing technology and also artificially created in this device that specifically affects the applied raw material, an external force factor.

The whole point lies precisely in the fact that when all the winding coils 13 included in the magnetic generators And included in the device are included in the external electric network, since they perform the functions of solenoids directly in the volume of the working elements 12 themselves, in which, in fact, and the installation of these structural elements of the processing F-shaped contours themselves was carried out, individual magnetic fields are created almost instantly.

Due to the fact that the body of each generator 11 has a configuration of halves folded on top of each other - the eyes of the letter F, these newly created "individual" fields merge into a single total circuit used for the processing process. Thus, circulating in a closed F-shaped loop of the body of the processing circuit 11, the total magnetic flux is generated immediately by six windings. Each of them, a single winding - coil 13, is connected to its own, supplying "serrated sawtooth" impulse packets only for it, by a circuit-circuit of an external power source (not shown in the drawing).

Due to all this, the total field obtained in each magnetic generator 11 will have all the same characteristic features that are inherent in the latter, similar to individual physical fields (the basic parameters of such a “combined force structure” are changed in strict accordance with the schedule recording features of the behavior of the “serrated sawtooth” function, and we must also take into account the fact that this total energy formation formed in this way necessarily has the global displacement of the “beam” clusters of magnetic field lines belonging to it relative to neighboring ones, etc.).

In connection with the fact that the upper tail of the focusing nozzle 14 is pressed into the lower crossbar of each F-shaped contour 11 (see Fig. 3), at the lower end of which a collection of magnetic field lines is made into a single dense cylindrical segment - “beam” K "their" concentrating "depression" M ", having the form of a spatial rotation hyperboloid, then the total magnetic flux sent to it and received from six windings - coils 13 generates a technological processing physical field in the body of this nozzle 14, outlined Ia force lines and clusters which have indicated on FIG. 2; FIG. 3 "special" configuration.

Since the uniform arrangement of all magnetic generators 11 was made immediately on three spirals “G” encircling the body of the body 6, and the number of such processing circuits placed on each of this curve of the installation line “G” is a number equal to nine to eighteen units, the presence of influence of all the above factors, ultimately, inevitably leads to the fact that a kind of “stationary” force formation, as it were, is radially directed from the surface in the wok zone — the base, directly directly to the center of the body, of the cylindrical rotating magnetic “beam” clusters “K”, that is, it can be said that a spatial technological processing system is created (see Fig. 2). The latter is a kind of “three-dimensional spiral” power cylindrical “fringe” consisting of separate “logs” assembled into a “single” “palisade”. The number of such processing placed in the internal volume of the case 6 and consisting of “bundle”, assembled into a “single spiral”, artificially created, magnetic formations of spatial structures, respectively, is shown in FIG. 1, FIG. 2, FIG. 3 variant of the design of the device, in the total result and is at least three units.

It should also be noted that the “technological” systems included in the above technological processing systems used for the recovery of metals and non-metals from their ore compounds are magnetic “beam” clusters, which are a kind of cylindrical force formations - “logs”, periodically they change their own geometrical parameters (the electrical impulses supplied to power the windings of the coils 13 take the form of a kind of a “cutting element” of a “gear saw” and are shifted relative to each other on divided, predetermined offset angle - see Fig. 5).

That is, the components of such “barriers - fringe”, their individual elements - “logs”, then “stretch” in height, then on the contrary, sharply “shorten”. Moreover, each “forming” the above “three-lane” “fence”, a separate “picket fence”, in the process of changing the height of its constituent elements and forming its last component, performs this periodically “renewed” kind of “oscillation cycle” for “Varying” the nominal value of such a “dimensional parameter”, as noted earlier, with a shift in the time of its execution, relative to the same ones as it, but neighboring ones, carried out in the adjacent located, similar to this, installation spirals “G” (with m. the order of the filing of "tooth sawtooth" pulses - Fig. 5). The effect of the above circumstance is ensured primarily by the fact that the unit pulses used in the feeding pseudophases “a”, “b”, “c” are offset relative to the same pulses as the latter, by angles of about 120 ° —the segments t ₁ ; t2 in FIG. 5.

As a result of the joint action of all the specific features listed above, the formation of power structural formations that process raw materials, "carried away" by "vortex" flows belonging to the jet spiral air flow "E" (see Fig. 1), and the "smallest" air-liquid aerosols the bubbles formed in the cavity of the working chamber of the "raw cloud", move along with it along the entire fixed part of the housing 6. Moreover, the above, the components of such a "foam formation I, as it were, are forcibly “dragged” through the “protective log” “lines” - magnetic fences (that is, through the machining cylindrical “fringe”) that are “fairly often” placed on the path of their movement.

On the basis of such “transport” “bubbles” formed in the cavity of the working chamber and moving in it of a kind of “transport” “bubbles”, and small particles of the ore compounds being processed directly adhering directly to them, while carrying out the above-mentioned “foam components” ”Of this kind of“ punching ”through the spiral-shaped“ magnetic fence ”noted earlier, it is as if applying a kind of“ full-weight processing series ”, which, in turn, consist of multidirectional and intensively performed, power energy strikes.

Since the movement of these "microscopic" ore components proceeds along rather complex spatial curved "twisted" trajectories, the individual rock layers that make up their body are always in the most optimal position for further structural transformation when access to the last microvolumes of raw materials is for “magnetic rays - logs” penetrating these particles, it turns out to be practically unshielded in almost nothing. That is, the constituent small particles of “ore” rock, the microvolumes from the starting compounds, are “pierced through” by the machining rotating cylindrical magnetic “beam” clusters “K”, given using the entire range of directions of their possible spatial effects.

All of the above, greatly facilitates the process of "direct restoration" of the "basic" elements of the ring, which forms an annular columnar structural formation, from small particles of ore compounds "glued" to the above "film" base, and also provides an increase in the specific the percentage in the body of the latter, the “main” elements forming it - Al; Zn; Si, and also allows you to get a fairly high degree of completeness of the above process of "release" of all these components from the feedstock.

That is, ultimately, the application of the above methods and guarantees the receipt directly into the body of the synthesized during the processing of a new crystalline monolithic structural formation, and, as it were, predominantly constituting the resulting volume, all necessary for the successful completion of the process of its formation, and included in its total mass, the “main” “basic” of its “building” elements (Al; Zn; Si).

So, when transferring “microscopic” particles of initial ore rocks carried away by “flying through” aerosol foam bubbles through artificially created and having the specified processing technology, own “special” configuration, magnetic “processing” spatial structure, in the “vortex” tornadoes “E” "Jets, as absolutely" spontaneous "and almost inevitable, the smallest crystalline" nuclei "are formed, consisting of the listed metals and non-metals, ie - Al; Zn; Si, as well as additives - impurities.

The appearance of the "microscopic" grains "previously noted in the" white light ", entirely consisting of these elements listed above, is ensured, first of all, by the obligatory presence in the environment of small ore particles surrounding the" working "cavity of the working chamber, the volume of air filling it, and the ions of the element - reducing agent, that is, a kind of "champion" in the framework of this specialization: carbon C ⁺⁴ . The latter is generated from molecules containing the aforementioned component of gases, which are always present in the composition of ordinary atmospheric air, which is supplied to the treatment zone under slight excess pressure.

The presence of the very fact of this occurrence, which is necessary in the future to carry out the “bonding” of the “released” during decomposition of the compound containing metal or nonmetal, atomic oxygen, the reducing ion, is again ensured by the “crushing” impact effect exerted by the “exposed” directly to Ways of “span” of gas streams entering the vortex formation “E” concentrated in a narrow spatial section, power processing clusters, consisting of “bre veins ", i.e. a kind of “beams” “K”, in turn, formed from magnetic lines of force belonging to the processing physical fields.

Like ore "microscopic" particles, "bumping" into this spiral-shaped "energy" picket, carbon-containing gas molecules are "divided" into separate fragments, while ensuring that the "base" metals and non-metals necessary for "release" are delivered to the treatment zone their ore compounds, a reducing ion (the latter, as has been noted before, is generated by decomposition into individual components of gases CO ₂ ; CH ₄ ).

The very subsequent movement of such layers that have again arisen in the bulk of the “aerosol cloud” in the spiral vortex flow “E” mentioned above, crystalline nuclei, due to the continuous “proliferation” of these “grains”, “entirely” formed from this three-component alloy , continuously flowing in the same treatment zone, continues until their total mass becomes so large that these "vortex jet flows" will no longer be able to continue to "support" such, constantly increasing their overall dimensions and the total volume of “grains”, “by weight”. The latter, as a result of this, cease their “free” “hovering” in the layers making up the “E” vortex flow, and then they are already moving under the influence of gravitational forces from the highest level occupied by these “grains”, which belongs to the “aerosol cloud” located in this region, as close as possible to its lowest part. The process of increasing, as it were, “spontaneously” formed “crystals” of aluminum, zinc and silicon, that is, the last obtained their “initial dimensions”, proceeds under the influence of two immediately “simultaneously accompanying” this technology for synthesizing the above finished finished product, carried out from the original ore compounds, and actively affecting the progress of its implementation, significant factors.

Firstly, during the movement of aerosol bubbles directly in the jets of an “air tornado” forming directly in the cavity of the working chamber, these components of the “aerosol foam” inevitably collide with “flying” through these same regions of the above “vortex” that reappeared in them and still very small crystalline "nuclei".

In the process of conducting such a mutual “frontal” “collision”, these “transport” aerosol bubbles, “flying” directly onto these solid “blocky” “grains” of alloy, inevitably “collapse”, and placed earlier on their “liquid shell - film” , microscopic particles of ore are "thrown" in this case directly onto the outer surface of the "oversized" crystal of Al alloy "crashed" into this bubble; Zn; Si.

As a result of all this, the latter is covered, as it were, with a "raw coat" consisting of such small ore components "thrown" directly onto his body. Since the process of "magnetic irradiation" of all suspended microscopic ore particles - components moving in the jet vortex formation "E" and the components present in it does not stop there, this kind of specifically obtained "raw shell", in the future, is almost inevitably converted into a full-fledged metal coating. The latter “grows” on the outer layers of such a “crystalline” from this three-component alloy, using it as a kind of “substrate - base” to carry out its subsequent formation. That is, at the same time, the initial “embryo", acquiring this kind of additional combined Al layer, built up directly on its body; Zn; Si, inevitably and as it were, "absolutely automatically" thus increases its originally obtained overall dimensions.

Secondly, during the periodically performed “flight” between the restrictive cheeks 3 of the working chamber, its small crystalline “grains” of a three-component alloy also acquire a rather high probability of a “point” getting into the “final” situation, when they occur inevitably come into close mutual contact with each other (that is, their “forced frontal collision” occurs).

At the moment of implementation of the above-mentioned “mutual” tight “emergency” “contact”, their subsequent “magnetic bonding” is inevitable, and, as an indispensable consequence, arising from the fact that this circumstance exists, the formation of the smallest metallic fragments of a larger, composite structure.

It is quite clear that both of the above-mentioned factors for the enlargement of "microscopic nuclei" from a three-component alloy work in parallel and simultaneously. That is, as the length of the path along which the working chamber moves from its original initial position, towards the front end of the housing 6, sooner or later, all small “fragments” consisting of new crystalline nuclei of Al alloy synthesized directly in the cavity of the latter; Zn; Si, will thus, without fail, be transformed into "large monolithic granules."

The latter, as already noted earlier, upon completion of the process of their own enlargement, due to the ongoing influence of gravitational forces, tend to move from the upper level of their "initial" location, to the lowest zone of the device used for processing.

Performing in the processing area, the above vertical movement, some part of the sufficiently massive metal “scales” formed in this way can “accidentally” meet the surface of the loose seed layer “Zh” previously formed on the lateral outer surface of the seed rod 7 formed from previously obtained in areas of magnetic "irradiation", finely dispersed "sticky" slag waste. Due to the fact of the effect of such a “random hit”, these “overgrown” granules, with a rather high degree of probability, can simply be “tightly” “glued” into the enveloping core-seed 7 “solid trapping” non-metallic formation “G” (see Fig. 2), which has sufficiently pronounced indicators of its own adhesion.

On these “adhering” Al alloy particles; Zn; Si, due to the ever-increasing impact of the previously mentioned technological factors, the process of forming more and more new components of the body of the monolithic structural formation obtained there, and the metal layers included in its mass, will continue to continue steadily, based on the use of these surrounding “growth” on all sides, volumes of "aerosol foam."

The very process of deposition on the outer side surface of the seed rod 7 of the aforementioned intermediate slag layer "Ж", which is formed at the "start" stage of the implementation of the proposed processing technology, proceeds as follows.

Due to the fact that in the course of the operation of “direct” reduction of metals and non-metals from the ore containing the last particles of the processed ore, which are also directly included in their composition, various kinds of compounds — impurities from other elements that are present in the same place — are polluting , and the “tail” crystals obtained in exactly the same way are also transformed, ultimately, into “grains” of non-metallic “slag waste,” due to the fact of the constant effect of this circumstance, in the cavity changeable during the processing of the mobile working chamber, and the following characteristic picture will be observed.

Consisting of particles of non-metallic waste sticking together, enlarged lumps obtained in the processing zone of “slag associates”, making a “flight” in the thickness of the same “tornado” of “E” streams, and moving into them under the influence of the same previously noted force factors, from the peripheral regions of the vortex “E”, to its “core center”, sooner or later, such “tail” structural formations “along the way” formed in the cavity of the working chamber, ultimately, without fail, will appear to be “ forcibly displaced directly into the zone "is constantly kept calm tranquility."

Due to the fact that the above, “substantially expanded” slag “associates” adhere well to any surface that comes into close contact with them, they will thus form, in the peripheral lateral parts of the body of the seed rod 7, “loose” continuous intermediate "non-metallic" adhesive "layer" G ", on which, subsequently," capture "and" fixation "of thoroughly" enlarged "granules obtained in vortex flows of this three-component alloy are carried out. In addition, the “oversized” “flakes” of the above alloy, flying “past the target”, that is, the outer surface of the seed rod 7, again, may, a little earlier, or a little later, be sure to, as expected, are again “abandoned” directly onto the plane of the “growing” annular crystalline monolithic structure “I” (see Fig. 2).

The very fact of the obligatory occurrence of this event is determined, first of all, by the presence of a “strong” influence of the next action, which determines the inevitability of the moment of its practical implementation, an essential technical circumstance.

Seed flies past the seed rod 7, “grains” of Al alloy in the jets of the vortex; Zn; Si ultimately, either directly onto the nozzle overflowing nozzle 10, the split lobe membrane - washer 17 (see Fig. 4), or will be fixed on the "intermediate" section - the "isthmus" adjacent to this zone, the bottom surface cases 6. Both those and other “pieces” of the alloy will be necessarily moved by the surface of the bounding cheek 3 which is progressively moving and periodically making angular rotations, from the “initial” place of conducting its intermediate “base”, directly to the central mu, releasing a jet of compressed air, an outlet made in the center of the above structural element 17.

Since the pressure created in the cavity of the working chamber by blowing nozzles 10 of the air flows is quite large (overpressure corresponds to 0.4-6.0 kgf / cm ² ), metal “fragments” of such Al alloy that have fallen into their last jets; Zn; Si in the literal sense of the word, simply “kicked out” of the zone of its “initial” location, and are thrown up and to the side at oblique angles α ° and β °.

Encountering an obstacle on the trajectory of such a “flight”, for example, the surface of a moving cheek - piston 3, these pieces are made of a three-component Al alloy; Zn; Si, “bounce” from it, and “sharply” change, as a result of this, the “initial” direction of its movement. In this case, a rather high degree of probability appears again that these metal “fragments” thrown up and to the side will be thrown directly onto the outer surface of the annular columnar formation “I” grown on the seed rod 7. Indeed, in this central zone of the working chamber, in which the latter is formed, unlike all others located on its periphery, “calm calm” always reigns, because it is in this area that the so-called “eye of the storm” is located. If, and after doing this, a single “jump” a piece of Al alloy; Zn; Si, again “flies” past the outer surface of the “I” ring-shaped columnar column grown in the device, the previously indicated cycle of repeated “tosses” and “rebounds” will continue until this event nevertheless becomes “practically realized” .

Finally, on the outer surface of the annular columnar structural formation “I” formed in the cavity of the working chamber, when performing a series of such “bounces” of “flights”, individual “granules” of this alloy “stick” tightly to it body, and continue, together with the constituents of this monolith and the “base” layers previously deposited on its body, to carry out a joint process of its further growth.

The increase in the degree of uniformity of the distribution of thickness of the metal walls constituting the annular columnar structural formation “I” along its entire length, the body forming its body, as well as the increase in the level of indicators characterizing the purity of its outer side surface during its formation is ensured by the continuous execution of the series rotations carried out with a fairly small angular velocity (2-4 rpm), around its central longitudinal axis of symmetry.

To eliminate the very possibility of the occurrence of "random gross" errors obtained by this newly synthesized cylindrical columnar formation, of a "circular" ring shape, on the "second", already "reverse" section of the last performed, the path of its movement along the surface of the cavity of the housing 6, the direction of rotation the body of the spatial crystalline monolith “I” changes to the exact opposite (its “reverse” is performed).

All the above events, directly “recorded” in the cavity of the mobile working chamber, occur and proceed in its internal volume, throughout the entire cycle of its movement inside the case used for processing, this very technological device. When this assembly unit reaches the extreme front “right” position (that is, at that moment in time the “straight segment” of its travel path is completely completed), the corresponding directional limit switch (not shown in the drawing) is activated, and the translational longitudinal movement of the working chamber begins already carried out as if carrying out the "transfer" of its constituent structural elements, bringing the latter closer to the very back, "left" part of the housing 6 of this device.

The direction of the angular movement of the structural components making up the aforementioned camera around its own longitudinal axis of symmetry, at this point in time, as already mentioned above, also changes to the exact opposite (counterclockwise) of the chronometer.

Thus, during the second, “final” stage of the cycle of one’s own reverse movement, the last stages of the process of forming the body synthesized on the rod — refueling 7 of the columnar ring formation “I” - are completely completed in the volume of the working chamber, providing the latter with the required processing technology high-quality "conditions". That is, at this stage of processing, it is as if a “finishing” “refinement” of this already almost completely finished final product is carried out, until the design documents specified by it and stipulated by its technical conditions, “required” for its further use of “basic” technical parameters, are received. Ultimately, moving already in the “opposite direction”, the working chamber again returns to its “original initial” position occupied by it, that is, it again falls into the cavity of the removable cap 4, in which its volume was previously loaded with the processed raw material 1 .

In the process of "passing" the corresponding areas of the housing 6 by the working chamber, along the way, periodic "bleeding" of the volumes of newly obtained in the process of recovering metals and non-metals from the particles of the original ore, volatile gas compounds, and also excessively accumulated in its internal cavity was carried out the received portions of the supplied "from the outside" there, compressed air. To carry out this operation, we used outlet pipes 18 mounted on the housing 6 of this device, the cavity of which was connected to the volume of the working chamber at the moments of operation of the pressure reducing valves 19. The latter “opened” if the overpressure in the cavity of the mobile working chamber exceeded the optimal value of this parameter specified by the processing technology.

The opening of the pressure reducing valves 19, in the end, ensured the release of “unnecessary” for the process of forming the annular columnar formation of “I” and the “excess” volumes of gases accumulated in the cavity of the working chamber directly into the external atmosphere surrounding this device.

Since on the lateral outer surface of the right and left “restrictive” piston-shaped cheeks 3 that are part of the mobile working chamber, it is planned to install elastic, “slippery” seals to seal its volume, to prevent their premature failure (seals in the drawing do not shown), in the manufacture of the proposed device additionally used the following design methods.

Formed in the places of installation communicating with the internal volume of the housing 6 and used in the device structural elements 10; fourteen; 18 curvilinear recesses, which are obtained as if by themselves when mutually intersecting the “mating” curved surfaces of the bodies of revolution contacting each other, are filled with “smoothing” washers (see Fig. 3 - position 16; Fig. 4 - position 17). The latter are made in the form of petal elastic membranes with a “hole” in the center, installed in the area where the lower outlet openings of the blowing nozzles 10, and also the outlet pipes 18 are located, and elastic sheet rubber is used as the material for their manufacture.

When mounting the focusing nozzles 14 in the cavity of the mounting sleeves 15 (see Fig. 3), the above “curved notches” on the inner surface of the housing 6 are filled “tightly” pressed into these cavities formed in the previously noted zones, cavities, powder consisting of small “ferromagnetic” particles of cobalt or cast iron (washer pos. 17 - Fig. 3).

And in this, and in another case, the use of the above structural elements allows you to completely eliminate the very possibility of the formation on the inner side surface of the housing 6, at the intersection of it with the surface of the nodes 10, 14, 18, "extremely undesirable" sharp "cutting" edges. It turns out, as it were, “by itself”, that all the mating zones of the latter with the housing 6 seem to be “flush” with neighboring sections of its inner surface, and have “absolutely smooth” planes at the points of the possible passage of the limiting cheeks existing on the lateral outer surface - pistons 3 and their sealing seals.

Installation of the F-shaped magnetic generators 11 with the focusing nozzles 14 located in their lower part on the side surface of the housing 6 is carried out using the hollow mounting sleeves 15, which are rigidly fixed directly on it, and through the use of the “contacting” parts made on the mating surfaces of the above fixing threads (see Fig. 3). To improve the accuracy of the mutual fixation of the structural components assembled into a single “power” unit, onto the “mounting thread” existing on the outer surface of the focusing nozzle 14, 2 lock nuts can be strung (the above-mentioned design features of these parts are not reflected) .

So, after a movable working chamber with a columnar ring monolithic formation obtained in its internal volume, as if consisting entirely of a set of elements included in the latter and listed above, will fully occupy its original initial position in the volume of a removable cap 4, and upon the occurrence of this event, an appropriate signal will be received from the fixation of its final position used for this sensor (for example, from the limit switch), all technological systems, servicing Suitable operation of the above setup, disconnected from the external power sources used (i.e., cease to drive movement; electrical power supply circuit of the magnetic generator, a jet of compressed air feeding blower nozzle).

In the future, from the housing 6, due to the "detachment" of the annular flat docking flanges 5, carried out by means of quick-release fasteners (not shown in the drawing), the cap cap 4 is removed. Then the lock nut 9 is unscrewed, securing to the threaded neck the roller 8 is a piston-shaped left cheek 3, and the latter is “pulled out” from its previous position in the aforementioned assembly. This opens up "free access" to the formed annular columnar crystalline formation of "And" (see Fig. 2), and the latter is removed from the cavity of this device without any special difficulties.

"Comfortable" conditions for dismantling the previously obtained in the device of this, consisting of an alloy of Al; Zn; Si, monolithic annular structural formation is ensured, first of all, by the fact that between the inner lateral surface of the “through” hole formed along its very center and the seed core 7, an “intermediate loose layer” “Zh” is placed (see Fig. 2) entirely consisting of slag waste accumulated in this area.

After removing the annular columnar monolithic formation of “I” from the device, partially dispersing the finely dispersed grains consisting of non-metallic “slag” that is contained in the central bore hole in it, easily “shake out” when even slight mechanical influence is applied to them.

The processing cycle on this can be considered completely completed. It is imperative to additionally dwell on the fact that, allowing the supply of supply windings — coils 13 of electric pulse generators 11 that form the last power supplies (not shown in the drawings), are equipped with corresponding electronic circuits by means of which these signals are generated in the form of a “tooth” saws, ”and are assembled in a kind of stacked packets (ie, as if in a“ pseudophase ”), the components of which individual elements have the necessary angular displacements relative to similar neighboring ones (see Fig. 5), as well as the latter include auxiliary electric circuits, which make it possible to adjust the magnitude of the intensity and frequency of oscillations in the processing zone, the "sawtooth" magnetic fields that arise there (that is, the magnitude of the current strength, voltage, frequency of the supply of "gear sawtooth" electrical signals).

As noted earlier, by performing the above changes in the main technological parameters of the processing of the used raw material mixture, consisting of raw ore materials, in the end, it creates the opportunity to obtain a finished final product that has predetermined technical specifications for the drawing, its own high-quality technical indicators and positive properties.

The technical and economic indicators characterizing the degree of effectiveness of the processing performed with its use, recorded in the process of use to achieve the above goals when applying this type of constructive embodiment of the proposed device, made it possible to determine the following:

- When the device is 1.5 meters long and its width, taking into account the dimensions of the systems serving its operation, is 1.2 m, as well as the case diameter equal to 0.44 m, and in case of its operation - in 3 shift mode, provides 0.7 ÷ 0.8 tons of a three-component alloy, which includes aluminum, zinc and silicon, carried out within one day. Electricity consumption per ton of this three-component alloy obtained in accordance with the proposed technology is 2.7-3.2 thousand kW / h.

Given all of the above, we can ultimately come to the following conclusion. Using the proposed method for producing a three-component alloy, as well as the device providing it, allows for a significant reduction in the amount of raw materials involved in the processing of the feedstock into the finished product, and the necessary electrical energy for this. That is, the combined use of the proposed technical solutions creates the most optimal conditions for the implementation of reducing its consumption immediately by 8-15 times in relation to the amount that must be used to produce a practically similar product, but produced using high-temperature liquid melts, consisting of included in the composition of the aforementioned, finished final material, its “basic” elements, which are also formed with the involvement of enough to achieve the same goal but complex technical systems created from various sorts and purposes, melting and chemical units.

In addition, if the processing process is carried out in accordance with the proposed method, the latter proceeds during only one technological transition, and “volley” emissions of harmful substances that inevitably accompany those carried out in accordance with "Classical metallurgical" scheme, methods for obtaining similar in composition, "final finished" products.

It should also be noted that this three-component alloy itself, which is completely suitable for subsequent industrial use, is formed in the form of an annular columnar cylindrical formation, which has almost never changing its inherent configuration, and overall dimensions, which include the entire list of necessary for carrying out the construction, the basic elements, moreover, "rigidly" maintaining a high, previously achieved, level of stability of their percentage, in the total mass the very one that forms the body of the latter, and obtained using the proposed processing method, this “combined" final product.

Among other things, synthesized in accordance with the proposed technological scheme, these crystalline formations based on the use of aluminum, zinc and silicon have a whole set of their own, fairly high physical and mechanical characteristics, as well as quite consistent with the latter, chemical resistance, electrical conductivity and refractoriness.

Manufactured using the proposed technology, annular cylindrical columnar structural formations consisting of a Zn alloy; Al; Si, can be successfully used to meet the relevant needs of existing industrial production, without any additional operations for their “finishing” refinement.

The introduction of the proposed processing process, as well as the technological device used during its implementation, produced under the conditions of the current time, operating metallurgical production, does not require significant investment, and is not associated with the need to use substantial labor and financial costs, and as well as the long periods of time necessary for the implementation of mandatory preliminary preparation of production.

The choice of materials and components included in the composition of the proposed device was made taking into account the possibility of using as the latter similar, widespread and used in equipment designed to perform similar to the above technologies similar to it. This proposed device itself is characterized by a high degree of simplicity of its design, and as a result, it has quite good indicators characterizing its own operational reliability.

Claims (2)

1. A method for producing a three-component aluminum-zinc-silicon alloy from an aqueous suspension of ore particles containing aluminum, zinc and silicon compounds, including the generation of magnetic fields superimposed on portions of the processed raw material, metal recovery from ores with continuous mixing of the raw material, followed by accumulation and the formation of a product in the form of an annular columnar structural formation, consisting of an alloy containing aluminum, zinc and silicon, and its discharge, while as a source of raw materials the masses use an aqueous suspension containing particles of ore material with a dispersion in the range of 0.001-0.008 mm and in the amount of 40-70% of the volume of the aqueous suspension, and the raw material used to obtain the alloys contains 54-56% aluminum rock, 20-22% zinc ore and rock containing pure silicon or silicon oxide, the rest is up to 100%, while gear sawtooth magnetic fields with a strength of 1.5 · 10 ⁴ ÷ 5.0 · 10 ⁴ A / m, an oscillation frequency of 5 are used as magnetic fields -40 units of pulses in one minute that form accumulated in the form of lines of force having a configuration as close as possible to the outline of the spatial formation obtained by rotating a elongated rectangle that rotates about its own longitudinal axis of symmetry, while the process of restoration and formation of the said annular columnar formation of a three-component aluminum-zinc-silicon alloy is carried out on a metal rod located in a sealed movable working chamber located in the housing and performing a return post positive movements, and while the body makes angular rotations relative to its own longitudinal axis of symmetry with the supply to the layers of the raw material mass of gas jets consisting of compressed atmospheric air and carbon as a reducing agent present in the composition of the compressed gases with mixing of the raw material by transferring the working material in the internal volume chamber, and then due to crushing and subsequent extrusion of individual microporities of the feedstock flowing under the influence of shock created by eschivayuschimisya jets of compressed air supplied under overpressure 0,4-6,0 kg / cm ^2. 2. A device for producing a three-component alloy of aluminum-zinc-silicon from an aqueous suspension of ore particles containing aluminum, zinc and silicon compounds, containing a housing consisting of two parts, one of which is removable and made in the form of a ring removable cap connected by ring flat flanges with a fixed base in the form of a cylindrical shell, with the formation of a prefabricated unit, while the length of the fixed base of the prefabricated unit is 80-85% of its entire length, while a a movable working chamber that is reciprocating and the housing is rotatable relative to its own longitudinal axis of symmetry, and the working chamber is provided with left and right cheeks in the form of pistons mounted on the roller, and a metal rod is mounted between them, focusing magnetic nozzles are generated through the walls of the fixed base of the assembly, generating clusters of magnetic field lines, mounting sleeves and blowing nozzles, intended for entering compressed air jets into the body cavity and having both radial and tangential angles of inclination of 30-45 ° with respect to the surface of the body, moreover, outlet pipes are installed in the left and right halves of the fixed base of the assembly to discharge into the outside atmosphere the working chamber of excess gas volumes, and in the upper part of the removable cap there is a feed hopper of raw materials, the volume of which is connected through the through hatch in this part of the housing with the cavity located under it the camera.

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