RU2574154C1 - Method of producing of alloy containing aluminium and silicon, and device for its implementation - Google Patents

Abstract

FIELD: metallurgy.

SUBSTANCE: method includes the location of a pre-formed initial feed mixture containing compounds of all the above listed elements of in the internal volume of a device used for its processing. In the device physical fields are generated, they are superimposed on all zones of its cavity, where the initial feed mass being processed to alloy is located. Using these physical fields the alloy components (Al; Si), i.e. components of initial ore material are restored. During the execution of the above said operation the individual restored elements of the ready final product are combined in a solid monolith structure comprising the alloy. During the method implementation the feed material is mixed.

EFFECT: possibility of production of the said alloy directly from ore.

2 cl, 5 dwg, 3 ex

Description

The invention relates to those areas of non-ferrous metallurgy in which metal alloys containing aluminum and silicon are processed, as well as others, which are also part of the synthesized using this kind of technology, finished products, the main components present in the form of the corresponding compounds the amount of raw materials used during their processing, as well as to devices providing the ability to perform the above processes.

At the present time, a technical solution is known, during the implementation of which the alloy containing aluminum, silicon and other constituent elements thereof passes through a “mandatory” remelting operation during its manufacture. The latter is usually produced in a plasma or induction electric furnace.

In the volume consisting of molten liquid aluminum obtained using the above types of heating equipment, metallurgical silicon is then introduced with a granule size of less than 10 mm. The above granules have the property of "fragmentation", i.e. can “spontaneously” break up into smaller “fragments” after increasing their body temperature to values of 700-850 ° C.

(See patent RU No. 2269583 "Production of aluminum-silicon alloys" C22C 1/02, C22C 21/04, published September 27, 2011).

The application of the previously noted technological technique, in the process of implementing this, the above-mentioned known solution, ultimately allows one to ensure the formation of Al-Si alloys containing in their composition an increased amount of silicon element (up to 12%), and also to reduce the losses obtained thus the finished product is associated with its subsequent oxidation. However, when conducting a thorough economic analysis of this previously noted technical solution, it is also necessary to additionally reveal that when it is carried out with the necessary use of the necessary raw materials, the following technologies will be recorded that inevitably accompany this kind of technology; significant enough flaws. First of all, the very need to carry out the operation of “remelting” lump metal aluminum in an induction or plasma furnace, necessarily leads to a sharp increase in the costs of technological electric energy used in the manufacturing process of the above alloy, which is necessarily used in its formation.

The presence of the fact of the action of the above significant circumstance has a negative impact on all the main technical and economic indicators characterizing the degree of efficiency of this kind of process used when processing raw materials, if this known technical solution is used - an analogue directly in the current industrial production.

In another, also known method for producing an alloy based on aluminum and silicon, in order to improve the quality indicators of the finished final product formed with its help, preliminary separation of the technological alloy introduced into the initial main melt from liquid metal aluminum, crystalline silicon, is carried out into its individual technological fractions. During its implementation, the supply of fractions of silicon particles with overall dimensions of 20-50 mm in an amount of 3.0-10% to the level of the previously obtained aluminum melt is carried out as if in “fractional” portions with stirring and subsequent dissolution of silicon, produced directly in the volume of the bath with liquid metal, which is performed without screening fine and pulverulent fractions.

(See patent RU No. 2010881 “Method for producing aluminum-silicon alloys”; С22С 1/02; publication date 04/15/1994, hereinafter “prototype”).

The use of the above-mentioned known prototype solution allows, in the end, to provide an increase in the degree of “digestibility” of the silicon element used in the alloy, and also makes it possible to sharply reduce its losses by reducing the magnitude of the indicators characterizing the so-called “oxidizability” of all the main constituents of the last constituent of this finished end product.

But even when conducting a more detailed examination of this, also a fairly well-known method, it should again be noted that such a technical solution that exists at the moment of time, in the process of its implementation, demonstrates the following, incidentally, accompanying the above technological the scheme of its implementation, characteristic significant disadvantages.

That is, when processing the feedstock; carried out with the help of this well-known prototype method, the application of which ensures the receipt of the above finished finished product, the need to perform the transfer operation from the solid form of its original existence, used in this embodiment of the processing technology, starting metal aluminum, to "new", the already liquid and flowing “molten” aggregate state, ultimately, as a rule, leads to the fact that used to implement this process equipment and a serving of his work supporting technological systems are usually characterized by a high degree of one's own "constructive" difficulty, therefore, and significant financial cost.

However, it should also be pointed out that the use of such a well-known prototype technology as a whole set of essential features inherent only to it, the fact of the presence of a negative influence that prevents the possibility of widespread, large-scale industrial application of the above method, ultimately, it does not ensure the achievement of the set and obviously necessary positive technical result,

Namely, the use of the latter does not guarantee the emergence of a set of necessary and optimal conditions for the successful implementation of the process of obtaining the finished product that has long been demanded by industrial production and has a complete set of inherent only to it and sufficiently high physical and mechanical characteristics.

That is, when using this well-known technical solution, the prototype, when making the necessary final product, still it is not possible to obtain, after the completion of the technological process of processing, a sufficiently strong, heat-resistant alloy based on aluminum and silicon, which should be synthesized in the form of a “spontaneously” formed in the cavity of the device used, a kind of annular columnar crystalline structural formation, besides having the same, given by p by the hedgehogs of processing, which is stably maintained in spatial form, and by the high indices of physical and mechanical characteristics inherent only to him, as well as chemical and electrical characteristics.

In addition to everything stated here earlier, it should also be reported that when using the above, this known method for obtaining the above alloy aluminum, silicon, due to the fact that the latter is formed in the volume of the electrolyzer in the form of a molten liquid formed from the main components of its "main" components, the cost of electricity needed to conduct its manufacture, again again remain unacceptably high.

The technical result provided by using the proposed method for producing a metal alloy of aluminum and silicon is the formation of a set of necessary and most optimal conditions for its implementation, the very fact of the presence of which would allow the synthesis of this two-component material directly from the compounds of the above elements included in the composition used in the process of direct reduction used in the alloy of the above "basic" its elements in Al; Si, produced directly from the components of the initial ore raw materials, while simultaneously performing synthesis at the final stages of such a technology for processing the starting material, the finished end product, which is a columnar ring crystalline formation, which should also have high intrinsic physical and mechanical characteristics, as well as the corresponding latest heat resistance indicators, and in addition electrical conductivity and chemical inertness, and, in addition to all erechislennogo above another and reduction of structural complexity used in the process of executing the processing technology used previously marked gangue, most of the technical device.

The achievement of the above technical result is achieved through the use of the fact that during the implementation of the proposed method for processing the source of raw materials, the following set, set forth here, its significant distinctive technical features.

First of all, in the materials given below, firstly, it should be noted that the proposed method includes, in the course of its implementation, the placement of a preformed and containing aluminum and silicon compounds, the initial ore raw material mixture, directly in the internal volume of the applied for its processing, this very technological device, In the above apparatus, after the end of the loading operation of the initial processed product, they also generate physical fields that are superimposed on all zones in its cavity containing the raw material used located in them. Using these same physical fields, the process of restoration of the components of a new annular structural formation, its individual grains synthesized directly from aluminum and silicon, produced on the basis of the mandatory use to achieve the aforementioned goal, the compounds of these elements, in turn, are inevitably present in the composition of the raw materials used in the processing.

The use of these same processing physical fields, ultimately, ensures the “sticking together” of previously obtained from the mass of the raw material mixture used in the processing, of individual, reduced metal particles, into an integral single monolithic crystalline structure, i.e., into this finished final product.

Secondly, one should also pay close attention to the fact that in the process of implementing the proposed processing method, continuous mixing of the components of the initial volume of the raw material and entering directly into the last individual layers thereof is also necessarily performed. In this case, the finished product is also accumulated in the device area located in the impact zone of the physical fields used in the processing of the raw materials indicated above.

Upon the final completion of the processing of the source material, the finished monolithic annular columnar formation is also unloaded from the internal cavity of the device used.

As the containing aluminum and silicon compounds, the feedstock, when performing the proposed technology, use is made of an aqueous suspension obtained by introducing into a predetermined volume of water with subsequent distribution in it of a mixture consisting of solid particles of the used source ore rocks.

The dispersion of the constituent components of the latter raw materials mentioned above is in the range of 0.001-0.008 mm, and their amount in the total volume of this aqueous suspension corresponds to a value of 40-70%.

Used to obtain the above raw mix, its individual, initial ore components form this mixture when they are contained in its total composition:

- a rock containing a "pure" element silicon Si; or silicon oxide SiO ₂ - 15% -50%; aluminum ore - the rest, up to 100%.

The aluminum-silicon alloy obtained at the end of the processing process itself is formed in the form of an annular columnar crystalline formation consisting mainly of the above elements and additives - impurities represented in the form of silicon and iron compounds. It should also be noted that the latter are present in its volume, as it were, in a rather small amount.

As the physical fields acting on the raw materials, “sawtooth” magnetic fields are used, the intensity of which in the processing area is 1.5 × 10 ⁴ ÷ 5.0 × 10 ⁴ A / m, and their vibration frequency corresponds to a value of 5-40 vibrations per minute .

The “processing” “beam” clusters formed by the physical fields noted earlier, consisting of the lines of force belonging to them, have a configuration as close as possible to the shape of the spatial formation obtained by rotating a elongated rectangle that rotates about its own central, longitudinal axis of symmetry.

At the same time, the process of forming the finished product in the form of an annular columnar crystalline formation is carried out on a metal spacer rod located directly in the center of the mobile working chamber used to place the feedstock, which acts as a “seed”. On its lateral outer surface at the very first stage of the processing process, a continuous annular layer is first deposited, which is represented by sticky slag wastes obtained during its implementation.

Then, on this kind of “fixing” its individual small particles firmly, the “substrate”, the necessary finished product itself is synthesized — that is, Al-Si alloy.

As already mentioned earlier, the formation of the latter is carried out in the form of an annular columnar crystalline formation, which mainly consists of the “main” elements obtained from the original ore compounds, i.e. aluminum and silicon.

When processing ore raw materials into a finished final product, carried out using the proposed method for its implementation, the used starting material is preloaded into a mobile working chamber hermetically isolated from the rest of the device’s body volume.

The latter, when carried out, also makes a reciprocal longitudinal movement along the body cavity, using the "round-trip" directions, and also makes angular rotations relative to its own central axis of symmetry.

The above-mentioned angular rotations constituting this chamber, the structural elements are first performed in a circular path, the outline of which coincides with the clockwise movement on the dial of the "chronometer" - on the initial "direct" segment of the "circular" movement performed by it, and in the opposite direction, respectively, completing the cycle of processing raw materials, "reverse".

The very arrangement of the regions of formation of the “sawtooth” “processing” magnetic fields was made using three, or a multiple of this number, any other number of spiral-shaped mounting cylindrical lines. The latter "encircle" the external lateral surface of the device body, in the cavity of which the working chamber reciprocates longitudinally, with the mass of processed raw material loaded into it.

In addition to all of the above, in the implementation of the proposed technology, the zone of formation of technological "sawtooth gear" magnetic fields that its working chamber continuously moving in the cavity of the device periodically intersects, is removed from each other by the same, the same mounting distance, and the number of areas , in which the generation of the latter is carried out, is a value from nine to eighteen of their units, per each such spiral-shaped shingles used for their placement device body, curved path.

The process of restoring the main elements constituting the last element included in the newly obtained crystalline formation is carried out by supplying ordinary atmospheric air to the raw materials forming the processed volume and the individual layers forming it.

As for the “unconditional” fulfillment of this action, the reducing element uses carbon, which is “obligatory” present in the composition of the gases containing this component, which, in turn, form the jets themselves blown through the mobile working chamber of the above product.

The mixing of the volume of the raw material used to obtain the aluminum-silicon alloy, carried out during the processing process, "automatically" is performed as if by itself when it is directly moved in the internal volume of the mobile working chamber, which performs a reciprocating transfer of the latter in the direction from the rear end the case of the device, to its front, and then vice versa. The above operation is carried out mainly due to the "crushing" and "extrusion" from one region of the volume of the cavity of the working chamber, into the others, which make up the processed mass of its individual microports, that is, movements occurring under the influence of impacts created by the intersecting jets supplied from the outside to the last compressed air.

The receipt of this product to the above areas of processing the feedstock is carried out under excess pressure, the value of which corresponds to a value of 0.4-6.0 kgf / cm ² .

Themselves of this kind, “sticking” into the constituent mass of the feedstock, its “elementary layers” formed from the source ore material, are formed using blowing nozzles specially provided for this action. The latter are evenly placed also on three installation spiral lines, which are laid between the corresponding turns of the curves used for the installation of magnetic generators.

The aforementioned such blowing elements, which ensure the supply of pressure consisting of the aforementioned product and directed directly to the volume of the feedstock of a kind of “crossed” air flows, have both tangential and radial tilt angles of 30-45 ° relative to that surface on which this processed material at a given time and is located.

Downloading the raw materials used for processing into the alloy into the device used, as well as unloading from it a finished annular columnar crystalline formation, consisting mainly of aluminum and silicon, at the end of the processing, is carried out in a separate, removable, designed to perform the above technological transitions cap cap-compartment attached to the fixed main body of the device.

Used in the process of processing the feedstock, the device itself, designed to implement a method for producing the aluminum-silicon alloy noted above, from an aqueous suspension of particles containing compounds of these ore elements, includes a prefabricated body consisting of two parts. One of the parts of this case is removable and is made in the form of a cap cap that fits into the fixed main cylindrical shell-body. Docking of the latter is carried out using annular flat connecting flanges, and the length of the fixed element indicated above the assembly is 80-85% of the total corresponding similar dimension of the latter. The rest of its length falls directly on the removable part indicated above itself - that is, this cap itself. In addition, a movable working chamber is installed in the cavity of the fixed part of the device casing, kinematically connected by means of an external drive, which is attached to the constituent parts of the last structural parts of the roller, with its transfer, the presence of which allows its reciprocating longitudinal movement along the inner cavity of this the prefabricated housing of the device, using round-trip directions, and with the simultaneous rotation of its structural elements relative but its own central axis of symmetry.

The direction of such rotation periodically changes to the exact opposite at the time when the working chamber returns from its final position occupied by this node to its original, initial position.

This working chamber itself is formed with the help of the left and right “piston-like” restrictive cheeks fixed on the roller. Between the above details of this composite working chamber, a spacer rod-seed is mounted, which is used to deposit the finished product obtained directly in it on its lateral outer surface.

At the same time, the "restrictive" cheeks of the working chamber that are moved inside the cavity of the assembly case of the device perform the function of a double piston in it, and accordingly, have sealing seals on their outer side surface.

It should also be noted that the so-called “focusing” magnetic nozzles are passed through the walls of the stationary part of the device’s body, and in addition, the blowing nozzles used to form compressed air jets entering the internal volume of this component of the device’s assembly unit, and, accordingly , “Beam” clusters of magnetic field lines generated by focusing nozzles having the configuration of radial “cylindrical” rays elongated along a straight line.

The arrangement of both those and other structural elements of such a device is carried out on the “uniformly” encircling its body, “mounting” cylindrical spiral lines.

The number of such kind of installation curves used to fix each such body part is three, or any other number that is a multiple of this value, their units. The number of “processing” magnetic circuits placed on each of the above curved paths, which include focusing pads used in processing, is from nine to eighteen pieces.

Evenly spaced on similar in shape, and using the same number of them, are “mounting” spirals located in turn directly between the turns used to place the “processing” magnetic circuits, curved installation lines, “supplying” compressed air, and blowing nozzles have both radial and tangential angles of inclination of 30-45 ° with respect to the surface of the casing on which they are mounted.

The working elements of the processing magnetic generators themselves are made in the form of plates joined together, made of magnetically conductive material, with the formation of a closed F-shaped magnetic circuit during their installation.

In the volume of the components of this assembly assembly indicated above, of its individual parts, three electrical windings of the coil are placed - both in the left and right halves of this circuit.

The total number of such coil windings housed in each of this magnetic generator is thus, accordingly, equal to six units.

As noted earlier, these kind of electric power elements that are part of each processing magnetic circuit perform in it, in full accordance with their direct purpose, as if the functions of solenoids.

At the same time, it should be pointed out that each of the numbers listed above, such a winding coil is connected to the corresponding "pseudophase" of an external source used to supply electric power to it. The arrival of sets of electric pulses generated by this external source of energy supply, each of which has the shape of a “saw tooth”, is made to separate solenoids with an angular displacement of the signal components that make up these packets with respect to the same ones, but supplied to neighboring winding coils, as well as to generators, located on adjacent mounting spirals.

The value of the above angular displacement is a value of 120 °. In the lower horizontal transverse crossbeam of each F-shaped magnetic generator, that is, in the “mounting” recess in it, the shank of the cylindrical focusing nozzle is pressed in, the opposite end of which goes into the mounting sleeve, passed directly through the walls of the fixed part of the prefabricated housing devices, through hole. The aforementioned nozzle also has focusing magnetic lines of force formed on its lower end part and “collects” the latter into a dense “bundle”, a cavity-recess made in the form of a depression with the configuration of a spatial rotation hyperboloid.

Obtained at the places of passage through the walls of the housing of the mounting sleeves with the focusing magnetic nozzles fixed in them, and also blowing nozzles supplying compressed air, as if “automatically” forming “curved grooves”, on the inner side surface of the cavity of this part of the prefabricated housing, ironing washers. The latter are made either of a magnetically conductive powder pressed directly into the volume of these recesses in the case of placement of magnetic focusing nozzles in the above zones, or made in the form of split petal membranes of elastic rubber located near the outlet openings of the blowing nozzles.

In addition to all of the above, in the left and right halves of the fixed part of the assembly case of the device, exhaust pipes are mounted that are used to discharge into the outside atmosphere the excess volumes of “volatile gases” accumulated in the working chamber, additionally equipped with pressure reducing valves. The triggering of these elements of the composite unit used in the device is carried out in the case when the pressure value of the “volatile compounds” formed in the volume of the mobile working chamber exceeds the optimal value of this parameter specified by the processing technology.

Again, it should also be noted that at the intersection of the body of these pipes themselves with the lateral inner surface of the stationary body of the device, plastic perforated smoothing washers are additionally mounted; ensuring the smooth flow of the sliding process in these areas of the working chamber, its right and left restrictive cheek-pistons, as well as the “mandatory” output through the holes in the above details, through holes of perforation, excess gas volumes filling it.

It is also necessary here to indicate also that on the upper part of the removable cap of the proposed device there is a loading hopper, the internal volume of which through the through hatch located in the area of its installation, made in this component of the assembly body of the device, directly communicates with the cavity located directly under him, a mobile working chamber, occupying at the time of filling it the “starting” initial position before the very beginning of the subsequent processing cycle.

Based on all the above, the features of the implementation of the proposed method, and also taking into account the presence of a constant impact on the procedure for its implementation, the entire set of the previously mentioned significant distinguishing features characterizing the whole "specificity" of the design used in the implementation of this technology, of the processing device itself, we can come to the final conclusion that the fact of a “strong influence” on the entire course of the course is objectively recorded by any outside observer the process of processing the initial raw material that takes place and is detailed in detail here, the physical factors created by external, serving the work of the apparatus, power technological systems, and allows you to drastically change the fundamental scheme of the implementation of the previously mentioned, this method of forming the necessary finished product . That is, the one obtained in this apparatus, an annular columnar monolithic crystalline formation. The latter, as it were, “wholly” and predominantly consists of “main”, “deposited” directly in the cavity of the unit, forming the body of the latter, and its constituent elements, that is, aluminum and silicon. The elements indicated here are “distinguished” during the processing of the initial raw material containing ore compounds of the above mentioned and necessary for its formation of these components, the newly synthesized alloy, in the process of performing their direct reduction.

In connection with the fact of the “unconditional” influence of all the above circumstances, such a technology of manufacturing the finished final product, as noted earlier, begins to acquire the following, quite characteristic differences that are characteristic of it.

Firstly, one of the latter should be attributed to the fact that the very initial stage of the implementation of the proposed method includes a stage that includes, in turn, the implementation of the so-called "ultrafine grinding" of large-sized pieces of material consisting of the used source ore rocks, which contain in their composition, compounds of aluminum and silicon.

During its implementation, any known methods of industrial production are used to crush bulky bulk material, for example, carried out using conventional ball mills. When used to achieve this goal, the above device, pieces of the original raw material mass used in the proposed technology were ground using the latter to obtain ore particles from them having overall dimensions in the range of 0.001 to 0.008 mm.

The implementation of the above operation to "grind" the large pieces of rock used in the future and provides, in the future, the possibility of forming from the thus obtained "powder", consisting of the "smallest" "dusty" ore particles containing, in turn, the starting compounds aluminum and silicon are a kind of "dry residue", as if synthesized entirely from these previously noted solid raw materials.

Applied directly during the subsequent processing process, this "two-component""dryresidue" includes a rock containing either a "pure" element silicon Si, or silicon oxide SiO ₂ , or both, taken together - 35% -50%, and aluminum ore - the rest, up to 100%.

The above ore components of such an initial raw material mixture, immediately before the crushing operation of the ore “bulky” lumpy raw materials used in its composition, pass, respectively, through the preliminary dosage stage, at the end of which the further supply of the starting materials necessary for the processing process is guaranteed, in a predetermined, defined mutual ratio, ensuring the preservation of their technological percentage in the total the total volume used during its implementation, all of this initial processed product.

The technological transition indicated above, that is, this preliminary dosage, is most often carried out by weighing the raw material mixture included in the total mass, its individual ore components (that is, the volumes necessary for carrying out its production, used for its intended purpose, the original aluminum and silicon ore rocks).

From the resulting “ultrafine grinding” of this kind of “finely dispersed” “powder”, consisting of this aggregate of fine particles formed in the manner described above, used directly as part of the raw material mixture of “dust-like” ore materials, the production of for processing into a previously noted two-component alloy, liquid, homogeneous, not stratified into separate components, for a sufficiently long period of time, a mud-like sy - that is newly created water itself is "plastic" suspension.

In order to synthesize the latter, it will only be necessary to add to the “powder” volume obtained in this way, consisting of a mixture of these solid “smallest” particles of all previously mentioned ore rocks, the required amount of ordinary water (30-60% of the total mass of this raw material material). After performing the above steps, a two-component “fluid” liquid substance made in this way (a mixture of “microscopic” solid particles plus tap water) is thoroughly mixed.

To implement this technological transition can be used any, designed to achieve the above goals, and widespread standard industrial equipment, for example, ordinary paddle mechanical mixer. A homogeneous “mud-like” portion of the volume of the initial aqueous suspension, consisting of these two components listed above, formed at the end of its holding, is then placed in the cavity of the loading hopper 2, which is part of the removable cap part of the prefabricated housing, this process device used in the processing process . From the cavity of the loading hopper 2, a “plastic” water suspension, through the through hole “B” (see FIG. 1) through the through-hole “B” available in the removable cap, enters directly into the interior of the mobile working chamber located at this point in time, right under the loading hopper, and formed by the "pistons" 3 that bound it on the right and left sides, which are part of this assembly, which was noted earlier.

Upon the final completion of the operation of "complete withdrawal" of everything that previously filled the volume of the loading hopper 2, the "flowing" raw material mass 1, into the above-mentioned internal cavity of the mobile working chamber, the following actions are performed.

Immediately and at the same time they are connected to external power sources that generate and feed gear "sawtooth" electrical impulses, all of which are part of the F-shaped magnetic generators 11, their coil windings 13.

The roller 8 is set in motion, and causes the structural elements making up the working chamber to move in the direction from the initial initial “left” position to the very front “right” part of the fixed half of the device body 6.

Simultaneously with the execution of the aforementioned longitudinal “translational” movement at a speed of 40-60 mm / min, the details of this working chamber also carry out additional angular rotations relative to its own central axis of symmetry (2-4 rpm). In addition, to the external, supplying air under excess pressure, lines (0.4-6 kgf / cm ² ); connected and placed on the spirals "D" passing between the respective turns of the installation curves "G" lines with generators 11 mounted on them, supplying compressed air blowing nozzles 10.

Thus, starting the treatment cycle, the working chamber with the processed raw material 1, which seems to be “externally” between the lateral cheeks 3 forming the last restrictive cheeks 3, extends “to the right” from the cavity of the cap removable cap 4, and passes after this action, directly into the internal volume of the stationary housing 6 (see Fig. 1). As the value of the penetration depth of the mobile working chamber directly into the previously noted internal cavity of this prefabricated assembly increases, the material placed in the last raw material 1 undergoes a constantly amplifying “external” force acting from the side as “penetrating” the “elementary” layers “ the intersecting jets of compressed air discharged from the nozzles 10 and from the side of the magnetic “beam” cylindrical “beam” generated by the focusing nozzles 14 kov "" K "(see Fig. 3). Due to the fact that all the above structural elements are placed on the spirals “G” and “D” encircling the outer side surface of the housing 6 (3 units + 3 units), the internal cavity is “crawling” at the speed of a turtle along the entire body 6 of the working chamber device with the raw material 1 processed therein being processed into the alloy, in the course of the cycle of its movement, it inevitably falls into the zone of influence of all these “external” power energy formations listed above that process the initial product.

The above-mentioned spatial technological systems, consisting of the individual “physical” elements forming the last, have the same, strictly preserved own configuration, always always “stably” oriented with respect to the trajectory line that the working chamber lays when carrying out its “screw” longitudinal translational movement on the inner surface of the precast housing of the device. That is, taking into account the fact of the existence of the action of the circumstances noted earlier, it is possible with a fairly high degree of confidence to assume the following:

- after a certain, generally rather insignificant period of time has elapsed, in the space separating the left and right "piston-like restrictive" cheeks 3 of this assembly, a whole set of physical factors begins to act, formed using all of the previously listed and used as part of the design of the proposed device artificially created there power spiral formations.

Firstly, it is also necessary to note, as it were, that on the bottom of the mass of processed raw materials 1 at the time the mobile working chamber performs this kind of longitudinal translational movement from the initially occupied last position, towards the front “right” end of the housing 6 a kind of vortex “series” collapses, as if formed in turn from “crossing” air strikes directed at a wide variety of spatial angles.

This kind of flow of a kind of "hurricane" impact on the material 1 from the side created by the jet nozzles 10 of the air flow is explained, first of all, by the selected scheme for their installation on the housing 6 (that is, their placement along the spiral line encircling the housing of the device "D" and at two "oblique" angles with respect to the surface of the body, on which they are fixed).

Experiencing the constantly increasing “pressure” from the latter, the compact “bulk” mass of feedstock resting in the lowest part of the working chamber 1, in the literal sense of the word, is “scattered” in all directions, being divided into separate, small, previously comprising its microvolumes. These new “microscopic” raw fragments obtained from the original, previously collected into a single “dense” “heap” of material, formed during its “crushing”, are picked up by the peculiar powerful vortex tornado “E” between the corresponding surfaces of the restrictive right and left cheeks 3 ", And after that they begin to perform a" forced "circulation defined by its effect in creating such a spiral flow and generated with the help of nozzles 10 constituting this newly obtained gas formation E ", and entering directly into it, some of its jets.

It should also be constantly remembered that due to the ongoing and continuously carried out application of the above series, consisting of such “air attacks” generated directly in the processing zone, torn from the place of “initial basing” and distributed along all its components, the volume of the mobile working chamber in certain regions, the smallest portions of the starting material 1 are inevitably transformed into aerosol bubbles formed from small “foam” gas formations, as well as films covering the latter “with outside ”the liquid, and in addition, microscopic particles of ore rock“ adhering ”directly to its surface.

As already mentioned above, the entire volume of a kind of “aerosol foam” newly obtained in this way continues to carry out continuously flowing piston-shaped cheeks 3 bounding the cavity of the working chamber, and directed along the “orienting” spiral set by the vortex “E”, as if »Formed by means of constantly acting external forces, a kind of artificially created circulation, constantly carried out in the above zones.

The previously noted nature of the transfer of the constituents of this new “aerosol formation” of the individual layers included in it is guarded for the entire period of time during which the working chamber is moved in the prefabricated building 6 of this device in a round-trip direction.

In the process of performing this, previously noted forced and artificially provided by the action of external forces flowing in the processing area, circulation of the "foam mass" formed in the cavity of the mobile working chamber, consisting of "aerosol bubbles", ore microparticles placed directly on them " encounter "on piercing" through and through "the volume of the cavity of the housing 6, and, therefore, making up the separation space between the cheeks 3 of the mobile working chamber, its separate areas, etc. rectilinear cylindrical and radially rotating "beam" cluster "K" belonging generated in this device "sawtooth" magnetic fields.

The fact that this circumstance acts during the processing of raw materials, again again leads to the inevitable emergence of a whole series of new physical factors that intensively influence and transform the crystal structure of the used ore components of the initial product.

In fact, each of this separately taken kind of “technological” aerosol bubble is an “autonomous transport“ carrier ”, in the process of making its own complex“ screw ”, cyclically repeating spatial movement along a curved three-coordinate path, as if“ tearing itself ”through exposed to meet it “Palisade”, which again consists of separate “elements - its logs” that form the last, arranged along the spatial spiral — that is, “beam” clusters located radially about in the cavity of the casing 6 of this device, and stretched directly in its constituent zones, besides having a configuration of straight cylindrical, rotating around its longitudinal axis of symmetry, structural formations created using “connected” into a single tight “bundle” ”, Magnetic field lines, in turn, belonging to the processing physical fields.

Among other things, the height of these, built directly on the path of each previously obtained “foam aerosol formation, given by the processing technology of displacement, and as if being for him a kind of“ artificial, physical, easily overcome obstacle ”, all three built along the trajectories of the movement carried out by him, the stockade (magnetic generators 11 are mounted on three mounting spirals “G” encircling the housing 6), moreover, it continuously changes its own value (each t such a “log” also vibrates).

That is, each log included in this kind of processing technological fence alternately increases its “initial length”, then again resets this parameter to almost zero, and with all this, it also rotates around its own longitudinal axis of symmetry.

The stability and constancy of the action of the above “specific” phenomenon occurring in the treatment zone is primarily supported by the fact that the sets of electric pulses sent to the creating processing magnetic fields, power solenoids 13, have a “sawtooth” shape (see Fig. 5 - pseudophases a, 6, c), and are also fed with angular displacement relative to each other.

In addition, the individual logs erected on the path of moving individual aerosol bubbles of this kind of “fence” have, as it were, mounting displacements relative to similar, but exactly the same “picket fences” (impulses supplied to solenoids 13) they are also shifted in each pseudophase a; b; c sent to these elements by an angle of 120 ° - see Fig. 5).

The straightness of the outlines of the 14 “beam” clusters (cylindrical logs) formed by the focusing nozzles 14 generated by the contours of 11 magnetic lines of force is ensured by the use of the so-called “concentrating” last “M” recesses made in the form of a recess in the form of a spatial rotation hyperboloid (see Fig. 3).

Based on the foregoing, we can come to the final conclusion that it’s as if they were “tearing themselves through with great difficulty” through a kind of “three-lane technological complex” erected right on the path of their movement, consisting of magnetic barriers noted earlier, some of which are also and periodically change their “initial” height, and also rotate around their longitudinal axis of symmetry, microscopic particles of the processed raw materials inevitably pass through a kind of “continuous downpour” of sediment directly on them with the use of the entire possible set of spatial directions of their influence, as well as continuously changing the eigenvalue generated by the logs forming these "palisades", formed from the collapsing directly onto the latter, a kind of powerful power energy blows.

Under their influence, the microscopic solid particles of the initial ore rock, the molecules used in the processing of compounds containing the substances that form the produced two-component alloy, which are “stuck” directly onto the film coating of “transport” aerosol bubbles, and adhered tightly to the above “sticky” base, are molecules of its constituent elements are “crushed” into separate “fragmentary” components. At the same time, all types of valence bonds forming them earlier, both ionic and covalent, are broken.

The individual atoms that were previously made up of these "raw" molecules and fall under the influence of the powerful external energy effect continuously noted above are rearranging their original initial structure, that is, the electrons they have are moving from the lower orbits relative to their core to more high, and their spin moments themselves change.

As a result of all this, i.e. in the final final version of this kind of "structural adjustment" of the initial compounds used in the process, located directly in the processing zone and obtained in the above manner, the atoms - "fragments" are converted, ultimately, into new ones, charged positively or negatively particles - that is, into ions.

But this kind of “technological processing complex”, as if formed from “vibrating peaks” of a kind of “jack hammers” (the power flows generated by magnetic circuits 11 and power flows sent through nozzles 14), “breaks”, and also turns into a set of "activated fragments" not only compounds contained in solid raw particles and processed into alloy elements, but also "tears apart" the gas molecules in the same zone containing the necessary element - a reducing agent, that is carbon. The latter, as already noted earlier, is part of the gases necessarily present in the atmospheric air and its constituent gases (CO ₂ ; CH ₄ ).

The appearance “on the stage” of the carbon ion C ⁺⁴ synthesized in this way, that is, a substance having the pronounced properties of the reducing component, in the immediate vicinity of the “fragment fragments” activated by using powerful magnetic fluxes and previously obtained, containing charged particles making up the initial alloy elements, and provides a "strong" connection released during the "destruction" of these raw molecules, compounds, oxygen atoms, which subsequently instantly form strong valence due to the previously noted element С ⁺⁴ , and the latter, ultimately, with a "high speed" are removed from the processing area, turning into new volatile gas compounds. Formed in this way, the newly generated volumes of such gas leave the cavity of the working chamber at times when it moves through the installation areas of the exhaust pipes 18 (Fig. 1) equipped with pressure reducing valves 19. When triggered, the latter are tuned to a specific and predetermined “optimal” technological overpressure, portions of already unnecessary “volatile” compounds accumulated in the cavity of the working chamber are sent directly to the surrounding device through the upper end of the outlet pipe 18 ustv, outdoor atmosphere.

These "first appeared" to "white light" themselves in the process of "releasing" the main "components" of the finished end product from the used starting material, and the "main" components included in the recipe for the produced alloy, are formed directly directly from those used in the used ore, and recovered from the compounds present there, the elements necessary for this. The appearance of the above components is accompanied by a "spontaneous" formation in the processing area at the very initial stage of its implementation, the most "young" and still "microscopic" crystallization centers, mainly consisting of the finished product thus obtained.

Under the influence of the “E” vortex flow constantly circulating in the cavity of the working chamber, and they are artificially formed there, they at this “starting” stage of the above processing process mix in it so far only in the direction from its left cheek to its right, and then vice versa , as if carrying out a kind of process of “free soaring”, directly in the thickness of the components of this stream, of individual rotating spiral jets.

It is necessary to pay additional attention also to the fact that when conducting a more detailed examination of all the features of the implementation of a specifically implemented technology for the formation of these, as if without any noticeable "difficulties", "flying" in this "tornado" and its forming air layers crystalline “seed grains” that make up the future annular columnar structural formation, the presence of the fact of the action of another, but very significant circumstance achitelno facilitate, so to speak, the process of "smooth" appearance of "white light".

Separate aerosol foam bubbles created in the cavity of the mobile working chamber by aerosol foam containing microparticles used in ore processing, continuously moving in the latter using a complex set of curved spatial paths, repeatedly change their positioning relative to their own three-axis symmetry axes. At the same time, such “foamy” bubbles also constantly shift relative to the points of their initial location, moving “here and there” and “here” from the “main” direction of the previously specified, specially created in the zone of restoration, “basic” components of the two-component alloy of elements, and continuous flowing in the above areas, necessary for the successful completion of this operation, technological force impact, performed in the same volumes of "internal space", where all these nye bubbles "at a given time and are themselves.

Figuratively speaking, each individual raw particle of this kind processed into a finished end product at the moment of applying a “power processing blow” on it, “substitutes” either one “side” or the other under it, and continuously rotating at the same time, provides an occasion directly under all of its components of its own volume and the "microlayers" of the source material that form it

Due to the action of the aforementioned factor, the “processing” magnetic fluxes generated in the device acquire the most optimal conditions for providing “free access” to all structural formations of these solid microparticles, and thereby guaranteeing the achievement of the highest possible conversion rate of incoming in the latter and the starting compounds forming them, synthesized using the proposed technology, this two-component alloy.

The “free air planning” of the newly emerged “nuclei” of the two-component alloy noted earlier in vortex-like jet flows continues until the mass of the latter becomes so significant that for some reason and objectively manifest itself the force of gravity acting on them does not begin to significantly exceed the aerodynamic lifting force created by the vortex formation.

This kind of "growth" of small grains of alloy into larger granules becomes possible due to the fact that they immediately affect two, which ensure the mandatory implementation of this action in practice, the "basic physical" ones, and the inevitably resulting "direct" consequence of their implementation, almost simultaneously produced directly in the processing area itself, immediately two “main” processes for their further “enlargement”.

In accordance with the first of the above, each individual grain of this alloy “flying” directly into the thickness of the aerosol cloud will inevitably “fasten” other, smaller solid “ore” particles surrounding it on all sides onto its outer surface, appropriately placed in the same moment in time, on the smallest, adjacent aerosol bubbles. The latter, “bumping” into them “directly in the forehead” flying at them at high speed, a solid “huge crystalline grain”, simply collapse, “throwing” it directly onto its body “glued” onto the surface of such a “gas-liquid bubble” and transferred to them, ore microparticles. As a result of the completion of a number of such numerous collisions, the outer surface of the crystalline nucleus “floating” in the air flows is covered with a kind of “fur coat” consisting of microporium scattered around it on other neighboring aerosol bubbles, and as a result of the previously noted action, “densely "" Stuck "directly directly to it, the original ore rock.

Due to the fact that the process of its movement continues to take place in vortex air flows covering the “embryo” from all sides, the latter repeatedly and periodically crosses the created spirals radially located along the installation spirals used in the device and formed in its cavity “ penetrating "her" bundle "clusters of magnetic lines of force of the physical fields generated there, a kind of" processing "and" densely "hung in the volume of the working chamber itself," cylindrical vib guide the technological fringe. "

The aforementioned processes for the conversion of layers of ore rock contained in the "crystalline nucleus" adhering to the body, consisting of the compounds of the "basic" elements of the synthesized alloy, continue to be carried out there, in full accordance with the order of the phased implementation of this, already detailed here earlier, the flow chart.

As a result of everything noted earlier, the “enveloping” body of the “grain” transferred by the vortex flows from the alloy obtained earlier, such a “raw coat”, ultimately turns into a full-fledged metal coating uniformly distributed over the entire outer surface of the latter. Located directly under the very base of this “fur coat” formed from microscopic particles of ore material, a new metal film and the “surface layers” of the previously crystalline “nucleus” obtained adjacent to it, in this case, perform the function of a “seed-coat” on which and the process of its gradual cultivation is carried out. Ultimately, the alloy crystal “flying” through the cavity of the mobile working chamber, as a result of all this, significantly increases its initial overall dimensions, and, consequently, its volume and its own mass.

Simultaneously with the previously noted scheme for growing larger “flakes” of alloy from any “germ” fines formed earlier in the processing zone, there is another, second mechanism for synthesizing, in all similar, large-sized structural formations. The latter is implemented in practice as follows.

When performing complex spatial displacements in a volume limited by small grains of alloy that have just appeared on the “white light”, there are inevitably situations when these microscopic crystalline “grains”, as if directly, so to speak, “face to face” collide with each other.

Since in the zone of this kind of “mutual run-in”, as a rule, clusters of magnetic lines of force are collected in “dense cylindrical bundles” “K”, that is, there is always a kind of “processing fringe” created by the components devices with magnetic circuits 11 and focusing nozzles 14, then these smallest “nuclei” of the synthesized alloy “encountering” each other, as a result of this, are glued together under the influence of the above-mentioned power “connecting tools”, forming a result of a new composite structure. It is quite clear that it has large linear dimensions, relative to those that had the original ones that make it up now, after the fact of the occurrence of the above event, its individual “single” formations.

In practice, the above mechanisms for the formation of large-sized “scaly structures” from any “seed dust” that is present in the raw material processing area occur simultaneously and simultaneously, which ensures the transformation of microscopic crystalline grains directly in it into a kind of “prefabricated” large-sized structures consisting of the “lumpy" finished end product obtained in the processing zone.

Since the above “combined” formations are no longer able, due to a serious increase in their own weight, to continue the process of their “free swimming” in the jets of the eddy air “flow” “E” created in the cavity of the mobile working chamber, the latter under the influence of gravitational forces “ stone "fall vertically down and reach the most extreme" lower "horizontal level of their possible subsequent placement in the body of this device. On the outer lateral surface of the seed rod 7, mounted directly along the longitudinal axis of symmetry of the device, an annular layer “G” has formed by this time point (see Fig. 2), consisting of the elements formed in the process of direct reduction from their ore compounds, “sticky” slag waste. The latter, as a rule, consist of 80-85% of the volume of so-called multicomponent slag waste (compounds Si; Al; Ca; Mg; Fe) included in the above-mentioned “tailings” and accumulated in this zone.

This "enveloping" outer surface of the seed rod 7, the intermediate layer "G" appears there, primarily due to the fact that in the Central zone of the working chamber, solid ore particles placed in it, almost no aerodynamic forces are generated, mainly generated " peripheral "jets swirling in her vortex flow" E ". That is, this seed rod 7 is placed, as it were, in the very "eye of the storm", where the "calm" always reigns.

Possessing good “adhesive” ability, small particles of slag waste synthesized in the working chamber under the influence of air flows created in its cavity and directed from its periphery to the center of the air (from the high pressure zone in the region of maximum vacuum) almost always carry out its own radially directional movement, which, ultimately, collects them together, so to speak, into enlarged “associates”, and forces them to “stick together” into the encircling rod - seed 7 of the “continuous” annular layer “Ж” (see Fig. 2). The latter has a rather "loose" structure, and subsequently easily disconnects into its component parts when the finished product, having the shape of an annular columnar crystalline formation "I", is removed from the device casing (see Fig. 2).

Similar processes take place when receiving in the device, consisting of the above and the individual elements forming it, the finished product. That is, part of the strongly “sprouted” crystalline nuclei of the alloy synthesized in the aforementioned manner, falls vertically downward, thus falling directly onto the outer surface of the annular “trapping” layer from slag waste “Zh” located directly directly in the center of the working chamber and formed there earlier, and subsequently “get stuck” on its plane in contact with them, while creating, as it were, “secondary zones” for the further growth of the volume of this finished final ring evogo columnar structural formation. The particles again moving there, consisting of microscopic “crystals” synthesized in the processing zone of the elements, begin to use these “large-sized” pieces of the finished final product, which previously fell into the above region, as the basic supporting “substrate-base”, which provides all the possibilities for the course of their further growth, and, ultimately, the formation through the "merger" of all these individual "grains" that make it up, into an integral monolith of a finished finished product - a columnar ring crystalline formation, the construction of which was carried out on the basis of predominant, application as a kind of “building bricks”, Al and Si elements synthesized in the technological device itself.

A somewhat different picture is observed when alloy grains that increase their own initial mass, by virtue of any complex of negative factors, fly “past the target” - that is, they fall vertically downward, without colliding anywhere along the entire path carried out by the latter, directly with the body of the central rod-seed 7, and ultimately, "fail" in the lowest region of the fixed part of the housing 6.

Once on its very “bottom”, they can either “fall” directly onto the petals of a split smoothing washer 17 (see Fig. 4), covering the outlet of the blowing nozzle 10, or “find themselves” on the surface of a kind of gap separating such evenly distributed on the lateral outer surface of the assembly 6, included in its composition, supplying compressed air blowing elements 10.

In the first embodiment of the spatial arrangement of these “scales”, a jet of compressed air “beating” under a sufficiently high pressure, “bending” the radial petals of the “smoothing” washer 17 to the side (see Fig. 4), immediately throws the forceful into this zone the “grain” of the alloy at an oblique angle towards the plane on which it lay, and also up.

As a result of the implementation of the above-mentioned own “spatial” displacement, the direction of which is determined by the existing tangential and radial angles of inclination of the blowing nozzles 10 installed on the “encircling” spiral “D”, and a metal particle made of this alloy that falls under the “impact” of the air stream will subsequently either thrown back into the central region of the working chamber and then, as a result of this, it will again be “glued” to the crystalline formation of “I” growing in the same zone, or it will enter into direct contact with the surface of the moving cavity of the moving chamber from one of its sides, the piston cheek 3. With this “collision”, the metal “grain of alloy” makes a “rebound”, and again, or “bounces” from the plane of this element of the device, and moves to the "central" "core" of the working chamber, filled with an "I" structural monolithic formation growing there, or again "re" falls into the lower region of the housing 6. In this case, the cycle of movement of the metal particle of the alloy, performed inside olosti working chamber, is repeated exactly the same as previously indicated, properly.

The “grains” of alloy that fall on the “dividing isthmus” between the nozzles 10 installed in the device’s case, sooner or later, are pushed out of their original location by the surface of the continuously and progressively moving piston cheek 3 of the working chamber, which, moreover, also scrolls ”around its own longitudinal axis of symmetry.

Thus, this part of the particles accumulated on the “bottom” of the housing 6 of the synthesized alloy in the device is “retracted” to sections of its surface through which jets of compressed air entering the volume of the working chamber are passed.

Finding ourselves in the above-mentioned zones of the surface of the housing 6, and this accumulation of “grains” of the finished final product obtained in the working chamber, will go through the entire cycle previously disassembled, of our own movements, consisting of the last “rebounds” and “rebounds”, which, ultimately , due to the action of the ordinary laws of statistical probability, will force the latter to take the necessary “stationary” position, fixed right in the thickness of the grown crystalline formation “I”.

All the previously noted processes of conducting the formation of an annular columnar crystalline formation of “I” on the seed rod 7 (see Fig. 1) continue throughout the entire period of time during which the working chamber is moved in the “back and forth” direction, corresponding to the size of which, in connection with the above, is 15-20% of the total value of this parameter, which determines the total length of the device used to carry out its movement. Based on the need to create the most optimal conditions for the implementation of a “successful” completion of the processing process, the choice of the value of the speed of its longitudinal feed (40-60 mm / min) was made. Angular rotations performed by the latter around its own longitudinal central axis of symmetry, the working chamber performs at a fairly insignificant speed - only 2-4 rpm.

Rotating during the reverse to the other, “opposite” side (the reverse segment of the path of its movement performed by the working chamber), the seed rod 7, as it were, “winds” the layers of a “two-component” alloy formed around it onto its outer side surface, thereby increasing the degree uniform distribution of their own thicknesses obtained in these zones, deposited along the entire length of the body, synthesized in the above working chamber of a new, columnar annular crystalline formation "And".

So, having reached its most extreme final front “right” position, and having received the appropriate commands from the external power supply and control unit used as part of the device, the working camera begins to move in the opposite direction, that is, it makes its movement in the direction already to the rear “left” "Part of the housing of the device 6, performing it until the latter again occupies the same initial position in the cavity of the removable cap 4, in which it was located at the very first," starting "stage I process.

In the process of implementing the aforementioned part of the cycle of this kind of “reverse transfer” of this working unit of the device, which is performed at the same speed as the “direct” one, so to speak, processes of “final completion” of the formation obtained in its cavity continue to be carried out in it, columnar annular crystalline formation "And", consisting mainly of an alloy of aluminum and silicon.

That is, in fact, a “finishing” refinement of its configuration and composition to the “final conditions” required by the processing technology is carried out.

Having moved to the leftmost “loading” position and having again taken its initial starting position, upon completion of the previously noted technological action, this working chamber, as it were, completely completes the entire cycle of the process of processing the initial raw material.

Accordingly, at this "finishing" stage, the following are disabled:

- a drive that provides longitudinal reciprocating and rotational movement of the working chamber;

- de-energized the solenoids 13 of the magnetic generators 11;

- nozzles 10 are disconnected from the external, supplying under excessive pressure, compressed air supplying this product line.

At the same time, from the back of the housing 6 due to the release of the flanges 5 pressed tightly against each other, the detachable cap 4 is detached and leans to the side.

After all this, an attractive piston-like restrictive cheek 3 is unscrewed to the supporting arms of the seed rod 7; a union nut 9, and this element of the aforementioned component assembly of the device, without any special difficulties, can be easily removed from the corresponding end of the roller 8 (see Fig. 1). The columnar ring-shaped structural formation “I” obtained by processing, due to the presence of an intermediate loose layer of slag waste “Ж”, is “free”, that is, without the urgent need for considerable effort, “collides” with the lateral outer surface of the spacer rod-seed 7, and is sent for its intended use.

Thus, the cycle of the process of processing the feedstock, upon completion of the previously noted operation, can be considered finally completed.

The very processes of direct recovery of the constituent components of the thus obtained annular columnar formation of “I” elements from their ore compounds, at the moment they are exposed to a “force” effect, carried out from the direction of powerful magnetic fluxes directly artificially created directly in the processing zone are made in accordance with the following schemes for performing molecular transformations of the used starting components:

CO ₂ → C ⁺⁴ + 2O ^-2 ;

CH ₄ → C ⁺⁴ + 4H ⁺ + 8e;

H ₂ O → 2H ⁺ + O ^-2 ;

SiO ₂ → Si ⁺⁴ + 2O ^-2 ;

Si ⁰ → Si + ⁴ + 4е;

AI ₂ O ₃ + 3C + ⁴ → 2Al + ² + 3CO + 8e;

СО + СО → 2С ⁺⁴ + 2O ^-2 + 4е;

Fe ₃ O ₄ → Fe ₂ O ₃ + FeO;

Si ⁺⁴ + C ⁺⁴ + 8e → SiC;

^{Si +4 + 4H + + 8e →} SiH _4;

Al + ² + Si + ⁴ + 6e → Al ° × Si °;

Fe ₂ O ₃ + SiO ₂ + Al ₂ O ₃ → Fe ₂ O ₃ × SiO ₂ × Al ₂ O ₃ ;

Al + ² + 2e → Al °;

C ⁺⁴ + 2O ^-2 → CO ₂ ;

H ⁺ + H ⁺ + 2e → H ₂ ;

2H ⁺ O ^-2 → H ₂ O;

where e is an electron, or a unit charge with a negative value of the intrinsic valency, obtained in the process of ionizing the atoms that make up the raw materials and form them.

Thus, by carrying out a fairly complete review of the “direct” restoration performed in accordance with the above schemes, which make up the annular columnar structural formation, its “main” elements, from their ore compounds, we can come to the final conclusion that directly in the processing zone, when of the proposed method for manufacturing the previously noted two-component alloy, both direct and reverse molecular transformations of the raw materials therein are continuously proceeding comrade, with the shift of the chemical equilibrium in it predominantly towards the formation of a columnar structural crystalline formation in this region, synthesized mainly from an aluminum-silicon alloy, as well as the external atmosphere that emanates into the device used in the process, reactions, microvolumes of volatile gaseous products (CO ₂ ; H ₂ ; H ₂ O; SiH ₄ ).

Thus, their rather detailed analysis performed earlier makes it possible to assert that obtained from carbon-containing molecules that make up the atmosphere and include this component of gases (CO ₂ ; CH ₄ ) during the course of “magnetic strikes” applied to them, the carbon C ⁺⁴ element, in the end, takes away from the corresponding aluminum and silicon compounds the atomic oxygen released during the decomposition of these components, “tightly” attaching itself to the latter. In addition to direct, as was previously reported, reverse reactions also occur in the treatment zone, during which volatile gas compounds are formed that have, under the conditions of this powerful and continuously performed “field” energy effect, a minimum of their internal energy (H ₂ O ; CO ₂ ; H ₂ ; SiH ₂ ).

Due to the influence of the entire complex of conditions indicated above, the thus obtained new structural crystalline formation is stable, with respect to the influence of all these external, artificially created force factors in the processing zone, the annular columnar monolith possessing the same advance given spatial configuration, the individual components of which do not go into connection with other, "adjacent" active components located next to them, under the conditions of this, intensively conducted third-party energy exposure.

The characteristic features of crystallization of the individual “constituent” components included in this annular columnar formation should include, first of all, the fact that the very formation of such “constituent” structural elements directly forming the latter and indicated above is clearly defined by such “main "A parameter of the technological process of processing, as the magnitude of the tension generated in the zone of the conversion of the source raw materials into the desired finished product, created “sawtooth gear” magnetic fields known there. That is, the guarantee of the possibility of its “stable” production is determined, first of all, by the urgent need for strict observance, established by the technology of processing the feedstock, of the lower limit of the range of possible changes in the value of this “setting” parameter (the tension in the processing zone should always be ≥ 1,5 × April ¹⁰ a / m), and the oscillation frequency when performing the synthesis of the incoming binary alloy elements used physical processing "sawtooth" floor minutes may correspond only to the value of the oscillation units 5,0-40 implemented within one minute.

In general, it should be considered that the previously mentioned specific features, “organically” inherent in the processing performed in the manner indicated above, as if allow simulating the conditions of the so-called “melting zone”. That is, the implementation of the process of "gradual growth" of the crystal in the working chamber constantly moving in the cavity of the body of the device with its angular rotations around its own central axis of symmetry, the supply of "sawtooth" pulses having angular displacements relative to each other, and in the neighboring ones, which supply "assembled packets "Of electrical signals of a kind of" pseudophases ", ultimately, and provides the formation obtained in the device of a new monolithic structure in the form of an annular columnar brazovy, consisting mainly of an aluminum-silicon alloy synthesized in the working chamber.

Other substances, i.e. "Pollutants", also necessarily present in the composition of the initial raw material mixture, in the form of a kind of "unnecessary additives", in turn, also obtained from the "set" of compounds that form the last, elements entering the earth's crust, in a "forced" order, they will certainly be transformed into new crystalline formations, in the subsequent of which finely dispersed “sticky” loose loose slag wastes appearing at the end of the processing process are synthesized. The latter are tightly interconnected miniature grains of yellow color with a reddish tint and overall dimensions from 0.5-1.0 mm. The composition of these "slag tails" for the most part is represented by compounds of aluminum, iron, silicon, calcium, magnesium, etc.

The above waste can be used after additional grinding and mixing with water, to form products consisting of insulating, refractory ceramics.

In the role of the feedstock for the implementation of the proposed method can be various concentrates of ore rocks, the composition of which, as one of the constituents of the last "main" of their components, includes any compounds containing aluminum and silicon.

Processing of the above concentrates can be carried out without involving any additional operations for their preliminary purification or sorting.

The processing of the raw feed water suspension, carried out in accordance with the proposed technology, is carried out at a “sawtooth” magnetic field strength measured directly in the cavity of the working chamber used, which is 1.5 × 10 ⁴ + 5 × 10 ⁴ A / m. The oscillation frequency of these, used for processing the initial ore materials, power formations, is 5.0-40 units, passed through the solenoids of the processing magnetic contours of "sawtooth" pulses for one minute.

When performing the proposed method for processing raw materials, i.e. upon receipt of the aluminum-silicon alloy, a technological magnetic system mounted on three encircling the outer side surface of the device body was used, in turn, consisting of separate F-shaped magnetic circuits, in the lower part of which there were devices focusing nozzles passed through the walls of this assembly unit placed in installation sleeves. The number of such magnetic generators fixed on each installation spiral passing through the device casing was from nine to eighteen units.

The F-shaped magnetic circuits processing the raw materials on the outer surface of the device case were mounted in such a way that the focusing nozzle located in the mounting sleeve of the device passed through its walls in a radial direction relative to the longitudinal axis of symmetry of this assembly (i.e., under angle of 90 ° to the installation spiral line).

The angles at which the blasting nozzles 10 were fixed were equal to 30-45 ° (the same slope of these "installation" angles was used relative to the surface of the housing on which these structural elements of the device were mounted).

The installation of these nozzles 10 was carried out in exactly the same way as the processing magnetic circuits 11, that is, also using three mounting spirals. Before entering the process for producing an aluminum-silicon alloy, 60 liters of the initial raw material mass were charged into the feed hopper 2, which was directly included in the removable flap cap 4. The latter was obtained by mixing small, with the consistency of “powder”, particles of aluminum and silicon ore in a given volume of water, a two-component mud-like water suspension (“dry residue” plus water). The solid components used in the composition of this initial raw material product, forming this so-called “dry residue” in it, were obtained from the nearest enrichment plants, where concentrates were made from materials delivered from quarries developed near them, which in turn contained , ore rocks, which include in their composition the corresponding, necessary "basic" compounds used in the processing process, forming the alloy elements.

The latter, after the complete completion of the above technology for the manufacture of the previously noted “enriched” product, were sent for their further use, carried out in order to meet the industrial needs of the existing metallurgical production.

Before the preparation of the raw water suspension was started, an operation was carried out to preliminarily break down the individual ore pieces constituting the above ore concentrates into fine particles, a kind of “dust”, carried out using a conventional ball mill. Immediately before this transition, that is, “crushing” of large-sized lumps of the initial rock, or “rods” of pre-reduced “superpure” silicon Si obtained during the process of the so-called “melting zone”, the “dosing” operation included in the “ dry residue ”, that is, all of the“ basic ”solid components listed above, which ensures the formation of the latter with the specified processing technology with the necessary content of starting materials in it.

Obtained during the "ultrafine grinding" particles of the feedstock had overall dimensions in the range of 0.001 to 0.008 mm. The processing time of the volume of raw materials indicated below using this kind of “three-helix” magnetic system containing F-shaped processing magnetic circuits 11 with radial focusing nozzles 14, using the previously indicated range of magnetic field strengths, averaged 18-30 minutes (0.3 ÷ 0.6 hours). The yield of the finished annular columnar structural formation from the calculation of the application for its production of 60 liters of raw aqueous suspension reached a value of from 19 kg to 27 kg. These indicators come close enough to the theoretically possible limit that determines the total amount of raw material used from the initial mass used, the finished product is needed, with the following percentage of aluminum and silicon compounds used in the processing process and including these components ore rocks.

Formed "incidentally", in the process of processing raw materials, a new volatile gas compound based on silicon - SiH ₄ (silane); It is an almost complete analogue of methane gas (CH ₄ ); and in this regard, it possesses a set of its own properties that is almost identical with respect to this substance (it is “combustible,” and its excessive accumulation in sufficiently large volumes can lead to an “explosion”). Therefore, the device used during the processing process must necessarily have a sufficiently powerful exhaust ventilation system.

The proposed method for producing a two-component alloy is performed at room temperature (17-27 ° C), and the processing of the feedstock is carried out under the action of compressed air jets supplied to the zones of structural transformations, in fact, under a fairly small excess pressure, i.e. the value of this parameter is 0.4 ÷ 6.0 kgf / cm ² .

The technological regimes assigned for the processing of initial raw materials — the intensity of the “sawtooth” magnetic fields, the frequency of their oscillations, the processing time, the amount of excess pressure in the volumes of compressed air supplied to the raw material — etc., etc., are assigned proceeding from considerations of the formation of the most optimal conditions for the accelerated flow of structural transformations of the compounds of the above ele ments included in the initial ore rocks specified by the technology for producing an alloy ntov this himself, is necessary to prepare the final product, that is composed of an alloy of aluminum-silicon ring columnar formation.

The percentage in the mixture of "dry residue" formed from solid particles used to obtain the alloy, the original ore rocks in the composition of the aqueous suspension used in the processing process, is assigned based on the presence of the following factors.

When the concentration of such solid components constituting it in the latter is less than 40%, the raw material used automatically turns into “poor”, which negatively affects the performance indicators of the processing of raw materials, since the yield of the required finished product is significantly reduced.

With an increase in its content above a value of 70%, the processed raw material mass sharply decreases the indicators determining the degree of its “plasticity”.

This, in the end, significantly complicates the process of moving it from the volume of the loading hopper to the cavity of the mobile working chamber, as well as the subsequent transfer of microporities from the same material that make up such a mass of raw material through the zones for generating processing magnetic fields placed in it.

The particle sizes used to obtain an aqueous suspension of the original ore rocks, the dimensions of which are determined by a value of 0.001 ÷ 0.008 mm, are assigned based on the need to form with their use a “stable” plastic mud-like raw material mass.

The latter should not be stratified into its individual components for the time period necessary for the complete completion of the processing process.

To perform the process of obtaining an aluminum-silicon alloy, carried out using the proposed method, a raw mix made up of kaolin concentrate was used, while either silicon, SiO ₂ , “quartzite” compounds were included in its composition, as its second, main and “main” component ”, Or small particles from this element itself, formed on the basis of the use of a“ crystalline smelting ”synthesized by the method of“ zone melting ”and previously crushed into small grains, when the decree is contained in it above the Si component, amounting to 99.9999% (“six nines”), or both, together.

Used as one of the “main” components for mass formation of the initial raw material, the first ore concentrate used in its composition, including ore compounds, including aluminum compounds, contained in its volume the following components listed below :

I Kaolin concentrate:

1. Al ₂ O ₃ - 52.5%;

2. SiO ₂ - 42.5%;

3. Na ₂ O; K ₂ O - 2%;

4. CaO - 1.4%;

5. Fe ₂ O ₃ - the rest, up to 100%;

II Silicon oxide ("quartzite"):

1. SiO ₂ - 97.8%;

2. Al compound; Ca; Mg; Fe - the rest, up to 100%;

III "Superpure" silicon, i.e. obtained by preliminary crushing of a continuous monolithic rod synthesized by the "zone melting" method into separate, previously constituting the last, smallest particles with the content of the main Si element forming them, which is within 99.9999% ("six nines").

Immediately prior to grinding all of the above kaolin and quartz rocks, they were pre-dosed to ensure that the percentage of the latter in the mass of the so-called “dry residue” used in the preparation of a viscous aqueous suspension was adjusted in the following amounts: - a solid, dusty mixture of kaolin concentrate, "quartzite" or "pure" silicon, - 40-70%

- water H ₂ O - the rest, up to 100%.

When carrying out all the experiments noted below to obtain an aluminum-silicon alloy, using the proposed method to achieve this goal, we used raw materials, which included the above ore rocks contained in it in the percentage percentage indicated above.

Before starting the preparation of the initial aqueous suspension loaded into the processing device, pieces of the raw ore components used in it were milled using a ball mill to obtain particles from these large-sized formations whose dispersion corresponded to a value of 0.001 ÷ 0.008 mm.

The finished product formed in the cavity of the device at the end of the processing process was an annular columnar structural formation, consisting mainly of aluminum and silicon, as well as a small amount of impurities additives introduced into it directly from among the constituents of the ore used, the compound other pollutant elements. In addition, “tails”, that is, fine-grained slag waste, were also formed from them.

Milled into fine particles, that is, to the state of “fine powder”, containing aluminum and silicon compounds, the initial ore rocks were poured with a predetermined treatment technology by the volume of water, and mixed in the above liquid until all of these raw materials listed above were homogeneous viscous, plastic mud-like suspension.

After the manufacture of the latter, the mass of dirt-like substance formed during this operation was loaded directly into the loading hopper of the technological device used to obtain the aluminum-silicon metal alloy.

Further, the process of implementing the proposed method is illustrated using a number of examples below.

Example 1. In the feed hopper 2, having a volume of 60 l, was placed an aqueous suspension containing a raw material mixture, including:

1. Kaolin concentrate - 65%;

2. Quartzite (silicon oxide SiO ₂ ) - the rest, up to 100%.

The content of this, synthesized from a mixture of the hard ore rocks listed above, the so-called "dry residue" in the volume used in the processing of raw water suspension, was equal to 40% (24 kg).

The remaining mass of the load was represented by water H ₂ O - 60% (36 liters).

After the completion of the loading operation of the initial processed material 1 and the completion of the operation for releasing the inner cavity of the hopper 2 from it, from where the mud-like water suspension through the through hatch "B" by gravity entered directly directly into the inner space of the mobile working chamber, at the same time, the following was turned on:

- an external drive of the device, providing reciprocating movement of the roller 8, as well as the kinematically associated with it the most mobile working chamber, with the simultaneous execution of angular rotations around its own longitudinal axis of symmetry;

- all winding coils 13 included in the magnetic circuits 11 were connected to the electronic unit, which is present in the circuit of the external source of electrical supply of this device, the presence of which provided a supply of impulse packets to the power elements indicated above, each of which had the form of a “saw tooth” ;

- through all the blowing nozzles 10 located on the housing 6 of the device began to be supplied with streams of compressed air.

Its receipt to the above-mentioned blowing elements 10 from an external supply line in this example was carried out under an overpressure of 0.4 kgf / cm ² .

The tension generated in the cavity of the working chamber and having the form of a kind of spiral-shaped cylindrical “fringe” of “serrated” magnetic fields, in this example 1, corresponded to a value of 1.5 × 10 ⁴ A / m.

The frequency of arrival of pulses having the “saw tooth” configuration to the processing circuits was 40 units sent to the winding coils 13 of the generators 11 over a period of time of one minute.

The mobile working chamber, in the process of processing the initial raw material, moved from the zone of its loading, first to the front "right" end of the device casing 6, and then back to its original "left" position, at a speed of 40 mm / min. Moreover, she made revolutions around her own longitudinal axis of symmetry. The number of the latter was 4 rpm. When making the transition from the “direct cycle of movement” of the working chamber to the “reverse” one, the direction of rotation of the structural components making it was reversed, which was reversed.

The processing cycle time of the starting raw material 1 in the total result was 27 minutes (0.45 hours).

The raw material mass 1 moving, as it were, "back and forth" together with the movable working chamber under the influence of the "magnetic irradiation" carried out in the device, formed by the generators 11 and the focusing nozzles 14, after the processing cycle was completed, was transformed into an annular columnar crystalline formation "I". The latter "deposited" directly on the layer of previously obtained metal waste "Ж", covering the "continuous layer" of the lateral outer surface of the spacer rod-seed 7.

The composition of the alloy synthesized in this way included the following elements:

1. Al - 67%;

2. Si - 12%;

3. Fe - 0.08%;

4. Mg - 0.01%;

5. SiC ₂ - the rest, up to 100%;

The color shade of the thus obtained annular columnar formation corresponded to the concept of “light gray”. The mass of the finished product thus prepared was consistent with a value of 14.6 kg.

The weight formed by the processing of fine-grained slag waste accumulated in the loose continuous layer "Zh" was 7.6 kg. The rest of the mass of the original raw material was spent on the formation of volatile gas compounds that were ejected from the cavity of the device used directly into the outside atmosphere.

Manufactured in accordance with the technological scheme given in Example 1 and synthesized in the device, the aluminum-silicon alloy had the following set of its own physical and mechanical characteristics:

1. The specific bulk density - d - 2.86 g / cm ³ ;

2. Melting point Tm - 2860 ° C;

3. The specific volume electric resistivity ρ is 36 N · Ohm · M;

4. The compressive strength σv is 640 kgf / mm ² ;

5. The same tensile σp - 512 kgf / mm ² ;

6. The surface hardness of HRC - 64 units;

7. The elastic modulus E - 5.3 × 10 ³ kgf / mm ² ;

Samples from the alloy obtained in the above manner are easily stamped even in the “cold” state and are well processed using standard metal-cutting equipment widely used in industrial production.

Example 2. The processing of feedstock was carried out in accordance with the same scheme as was already indicated in example 1.

The initial raw material mass contained a "dry residue", which included the following components:

1. Kaolin concentrate (Al ₂ O ₃ ) - 60%;

2. Si (silicon particles containing in their composition this element in quantity; not less than 99.9999%) - 15%;

3. Ore rock quartzite (SiO ₂ ) - the rest, up to 100%.

The amount of such a “dry residue” in the total volume of the feedstock, i.e. water suspension, the value was 70% (42 kg). The remaining volume of the starting material was water H ₂ O — 30% or 18 liters.

The air supply to the processed raw materials was carried out under an excess pressure of 6.0 kgf / cm ² .

The working chamber was moved with the source material loaded into it at a speed of 60 mm / min, and the angular rotation of the structural elements included in it was carried out at the value of this parameter indicated above, corresponding to a value of 2 rpm.

The tension generated in the volume of the working chamber and forming a spiral-shaped processing magnetic fringe in it - a “stockade” of “sawtooth” physical fields corresponded to a value of 5 × 10 ⁴ A / m. The number of 13 “sawtooth” electrical pulses passed through the winding coils of 13 magnetic generators was equal to 20 units per minute.

The processing time carried out using the previously mentioned technological parameters was 18 minutes (0.3 hours). The weight obtained at the end of the processing process of the columnar ring formation formed of aluminum was 27.1 kg. The remaining amount of raw material unused for its intended purpose was spent on the synthesis of fine-grained slag waste - 10.2 kg; and volumes of newly received volatile gas compounds sent to the outside atmosphere.

Manufactured in accordance with the technology for processing raw materials given in Example 2, this kind of two-component aluminum-silicon alloy, had the following set of its own physical and mechanical characteristics:

1. The specific bulk density is 3.24 g / cm ³ ;

2. The melting point Tm is 4210 ° C;

3. The specific volume electric resistivity ρ is 28 N · Ohm · M;

4. The compressive strength σv is 810 kgf / mm ² ;

5. The same, tensile σp - 614 kgf / mm ² ;

6. The surface hardness of HRC - 62 units .;

7. The elastic modulus E - 5.6 × 10 ³ kgf / mm ² ;

The composition of the finished finished product synthesized in the above manner included the following components:

1. Al - 62%;

2. Si - 18%;

3. SiO ₂ - the rest, up to 100%;

Samples made using the alloy noted above can be stamped in the “cold” state and processed without any special difficulties using standard, and widely used, in industrial production, metal-cutting equipment.

Example 3. The processing obtained from the particles of the original ore rocks of the aqueous raw material suspension, formed from exactly the same and previously used ore materials, was carried out in full accordance with the same technological scheme that was already shown in examples 1, 2.

The initial raw material consisted, in this case, including of the so-called "dry residue", the formulation of which included the following components:

1. Kaolin concentrate (Al ₂ O ₃ ) - 65%;

2. Particles of "ultrapure" silicon containing in their composition the above element in an amount not less than 99.9999% - the rest, up to 100%;

The percentage of such a “dry residue” noted earlier in the total volume of the starting raw material used is t, e. water suspension, amounted to a value equal to 60% of its total amount, or 36 kg The remaining mass of the initial raw liquid substance was represented by H ₂ O water - 40% (24 liters).

The supply of compressed air through the blowing nozzle 10 was carried out under an overpressure of 4 kgf / cm ² .

The longitudinal movement of the working chamber along the entire body of the device was carried out at a value of its longitudinal feed equal to 50 mm / min. The angular velocity of rotation of its constituent elements was equal to 2.8 rpm.

The intensity of the processing magnetic fields generated in the volume of the working chamber was 3.1 × 10 ⁴ A / m. The number of 13 “sawtooth” pulses supplied to the coil windings from an external power source was 30 units per minute. The processing time of the feedstock was 24 minutes (0.4 hours).

As a result of the previously noted image processing of the feedstock, on the spacer rod-seed 7 used to conduct the processing of the device, a columnar annular crystalline formation consisting of elements - aluminum and silicon was formed. The weight of the crystalline structure thus prepared was 28.6 kg.

The rest of the raw material used to obtain the finished product was spent on the formation of fine slag waste - 5.8 kg; as well as volatile gas compounds sent to the outside atmosphere.

Obtained in accordance with the technological scheme indicated in Example 3 above, the finished final product had the following set of its own physical and mechanical characteristics:

1. The specific bulk density is 3.1 g / cm ³ ;

2. Melting point Tm - 8460 ° C

3. The specific volume electric resistivity ρ is 36 N · Ohm · M;

4. The compressive strength σv is 660 kgf / mm ² ;

5. The same, tensile σp - 528 kgf / mm ² ,

6. The surface hardness of HRC - 58 units;

7. The elastic modulus E - 5.8 × 10 ³ kgf / mm ² ;

8. When kept for 5 days in a 30% aqueous solution of strong concentrated inorganic acids (HF; HNO ₃ ; H ₂ SO ₄ ; HCl), as well as alkali NaOH; KOH with the content of these components in the composition of the last 300 g / liter, no change in the appearance of the outer surface of the sample subjected to the above, verification, as well as the procedure for constructing the internal structure made on the basis of the use of the bicomponent alloy noted here for its formation, ultimately were not identified.

With the previously mentioned liquid substances, the product from this alloy reacts if it is preheated to a temperature of at least 150 ° C.

The composition of the Al-Si alloy synthesized in accordance with this technology, described in detail in Example 3, includes the following elements:

1. Al - 56%;

2. Si - 29%;

3. Fe ₂ O ₃ - 0.8%;

4. SiC - 2.0%;

5. SiO ₂ - the rest, up to 100%;

Samples obtained from the above alloy are easily processed by cutting and, in terms of their technological properties, are most often processed in accordance with their technological properties and resemble ordinary gray cast iron.

When heating preforms containing in their composition the above finished finished product to a temperature of 450 ° C, the latter can also be subjected to hot stamping.

Example 4. The processing of pre-made from particles of the original ore rocks of the initial aqueous suspension, formed on the basis of using the same raw materials for this, was carried out using the same technological scheme as was shown in examples 1; 2; 3.

The above raw material product included the so-called dry residue, which included the following components:

1. Kaolin concentrate (Al ₂ O ₃ ) - 50%;

2. Particles of "ultrapure" silicon, containing in its composition the above element in an amount not less than 99.9999% - the rest, up to 100%;

The amount of this so-called solid “dry residue” noted previously in the total total amount of the starting raw material used was 65% of the total amount used (39 kg).

The remaining mass of the above initial feedstock suspension was represented by ordinary tap water H ₂ O - 35% (21 liters).

The supply of compressed air through the blowing nozzle 10 was carried out under an overpressure of 3.6 kgf / cm ² .

The longitudinal movement of the working chamber from one end of the device body, and then back, was carried out with the implementation of its feed at a speed of 38 mm / min.

The angular velocity of the “scrolling” of the components of the working chamber corresponded to a value of 3.5 rpm.

The intensity of the processing magnetic fields generated directly in the cavity of this assembly unit was 4.2 × 10 ⁴ A / m. The number of 13 “sawtooth” electrical impulses supplied to the winding coils coming to the latter from an external power source was 5 units. That is, the number of electrical signals noted here was supplied to these power elements that are part of the processing magnetic circuits, over a period of time the duration of which corresponded to one minute. The total time for the processing of the feedstock in this example was 21 minutes (0.35 hours).

Upon completion of the processing of the initial product, carried out in accordance with the technological regimes specified in example 4, on the seed bar 7 used for the processing of the device, a columnar annular cylindrical structural formation was formed, consisting mainly of two "main" elements - aluminum and silicon.

The weight of the finished product thus prepared was 29.6 kg. The remaining mass of the raw material used for its production was spent on the formation of fine slag waste - 4.8 kg; as well as volatile gas compounds sent to the outside atmosphere.

Formed using the technological scheme indicated in Example 4, the final product of processing, which is already ready for further use, had the following set of its own physical and mechanical characteristics:

1. The specific bulk density is 4.4 g / cm ³ ;

2. The melting temperature Tm is 8140 ° C;

3. The specific volume electrical resistivity ρ - 19 N · Ohm · M

4. The compressive strength σv is 460 kgf / mm ² ;

5. Tensile strength σр - 340 kgf / mm ² ;

6. The surface hardness of HRC - 47 units .;

7. The elastic modulus E - 5.1 × 10 ³ kgf / mm ² ;

8. When exposed for a period of time of at least 5 days in 30% aqueous solutions of “strong” inorganic concentrated acids, and even in their mixture (HNO ₃ ; H ₂ SO ₄ ; HF; HCl), as well as in liquid containing the so-called "strong" alkali - NaOH; KOH, with the content of these components in the composition of the last 300 g / liter, no changes in the appearance of the surface of the tested sample, as well as the crystalline structure of its internal structure, are ultimately detected.

With the above “extremely aggressive” substances, a product from this already completely finished final product only reacts if the external surface layers comprising its volume are preliminarily heated to a temperature of at least 220 ° C.

The composition of the multicomponent alloy synthesized in accordance with this technology described in Example 4 includes the following elements listed below:

1. Al - 52%;

2. Si - 36%;

3. Fe ₂ O ₃ - 1.4%;

4. SiC - 2.8%;

5. SiO ₂ - the rest, up to 100%;

Obtained based on the use of the above “two-component” alloy, the products are processed using standard, widely used, metal cutting equipment, in approximately the same way as ordinary malleable cast iron.

Of all the examples presented here previously, 1; 2; 3; 4 it is clearly seen that the formation of a fairly wide range of alloys based on aluminum and silicon synthesized in the device in the form of annular columnar structural monolithic formations possessing “striking” indicators characterizing their high “heat resistance” obtained during their manufacture, and also still having, in addition, a sufficiently low intrinsic specific volumetric weight, and the value of their specific volumetric electrical resistance, and to everything else, and good characteristics acteristics machinability can be implemented using a common and widely used for a long time to meet the needs of the respective active metal production, economy ore concentrates and other applicable ibid starting materials.

In the future, in the materials presented below, structural principles are set forth in accordance with which such a technological device is used to implement the proposed method.

The presence of the latter, in turn, ensures that, in the process of using this unit, when processing the feedstock, the necessary positive effect is obtained.

The drawings show a device for implementing the proposed method for producing an aluminum-silicon alloy.

In FIG. 1 is a longitudinal section - a diagram of a device designed to fulfill the proposed technology for the synthesis of a two-component aluminum-silicon alloy.

In FIG. 2 is a cross-sectional view of the device body along AA, passing directly through its working chamber with a columnar annular structural formation formed in it, consisting of aluminum and silicon.

In FIG. 3 is an image of a node I (see FIG. 2), on which an enlarged scale shows an option of fixing an F-shaped power circuit on the surface of a housing.

In FIG. 4 - node II (see; Fig. 2), with the image of a blowing nozzle 10 installed on the lateral outer surface of the housing 6, supplying compressed air to the cavity of the last jet.

In FIG. 5 is a diagram of the supply of “sawtooth” “gear” current pulses sent to each of the windings — coils 13 that are part of the magnetic circuit 11 — performing solenoid functions in the above-mentioned magnetic generators.

On all these figures, in turn, are also indicated:

Pos. 1 - the initial raw material substance, with the use of which the necessary finished finished product is obtained - an alloy of aluminum and silicon.

Pos. 2 - loading hopper, into the cavity of which the processed feedstock, containing solid particles of the source ore, is placed just before the start of the processing process.

Pos. 3 - the right and left bounding “cheeks” of the double movable piston, forming the cavity of the working chamber, in the volume of which the process of restoration of the components of the annular columnar crystalline formation of elements from their initial ore compounds proceeds.

Pos. 4 - a removable cap, in the cavity of which the working chamber is loaded with the raw material processed in it, as well as after its dismantling, and the finished products are unloaded after the processing process is completed.

Pos. 5 - a set of flat annular connecting flanges with quick-detachable threaded fasteners, by means of which the removable cap cap 4 is docked with the device body 6, as well as its dismantling after the end of the processing of the original raw material.

Pos. 6 - device housing, i.e. its fixed part is a cylindrical shell, on the outer surface of which all power units servicing the process are fixed, and in its internal cavity a screw reciprocating movement of the movable working chamber is carried out. The volume of the internal space in the latter is formed between the right and left piston-shaped restrictive cheeks 3.

Pos. 7 - an expansion rod - a seed, on which the products of processing the feedstock obtained in the volume of the mobile working chamber are deposited, and also with the help of which rigid fixing and fixing in the set position of the left and right restrictive cheeks 3 included in this translationally moving into cavity body 6, the above assembly.

Pos. 8 - a running roller attached to the left cheek of the working chamber, with the help of which the latter can make reciprocating rectilinear movement in the cavity of the housing 6, as well as perform angular rotations around its own longitudinal axis of symmetry.

Pos. 9 - a fixing nut, mounted on a threaded shank - a bolt, located at the very end of the rod - the seed 7, when unscrewing which creates the most favorable conditions for carrying out, as it were, significantly "facilitated" removal of the left piston-shaped cheek 3 of the working chamber, and thereby, free access to finished products of processing already obtained in it.

Pos. 10 - a blowing nozzle mounted on the outer side surface of the housing 6, and passing through its walls, into it, installed there in compliance with the technology parameters of its tilt angles - tangential β ° and radial α °, the value of which corresponds to a value of 30-45 °.

Pos. 11 - F-shaped power magnetic circuits that, when connected to an external supply source of “sawtooth” “gear” electrical impulses, generate magnetic fluxes in their working power elements 12, which, in turn, enter the focusing nozzle body 14.

Pos. 12 - working power elements made in the form of plates, during the mutual docking of which the body of the F-shaped "closed" magnetic generator 11 is formed.

Pos. 13 - "power" windings - coils mounted directly in the body volume of the working elements 12 themselves, and performing the functions there creating individual magnetic fields of solenoids.

Pos. 14 - pressed directly into the mounting technological hole in the body of the magnetic circuit 11, the focusing nozzle, with the help of which cylindrical "bundled" clusters of magnetic field lines-of-rays "K" are drawn straight into the interior of the housing 6.

Pos. 15 - installation "round" sleeve, rigidly mounted directly on the outer surface of the housing 6, the inner cavity of which is in communication with the volume of the latter, and a threaded thread is made in its upper part. With the help of its manufacturer, the connection of the inner surface of the installation sleeve with the external end threaded part of the focusing cylindrical nozzle 14 intended for installation in the same area.

Pos. 16 is a curved washer - an insert that provides filling of the volume obtained when installing the F-shaped magnetic circuit 11 of the recess directly adjacent to the inner side surface of the housing 6, and allowing due to its presence to completely eliminate the appearance of protruding sharp edges at the borders of this cavity (i.e., it “Smooths” this recess as if “flush” with the plane of the internal cavity of such a housing 6). The curvilinear washer is made of pressed into the last small crumbs of magnetically conductive metal (for example, consisting of cobalt sawdust or cast iron shavings).

Pos. 17 - almost the same as in the previous case, the “smoothing” washer, the installation of which is also carried out in a curved recess formed when installing the body of the blowing nozzle 10 passing through the walls of the housing 6, can serve as material for the manufacture of this kind of “leveling” washer any sufficiently “slippery” plastic - for example, elastic sheet rubber. This washer also has split petals diverging from its center to the periphery, which bend downward from its own central core - the base, at the moment of passage of 10 flows of compressed air sent there through the cavity of the blowing nozzle.

Pos. 18 - pipe for the withdrawal from the inner cavity of the working chamber of the device of the “already unnecessary” metals and non-metals, portions of volatile gas compounds, and the excess volumes of compressed air received therein that arose there during the recovery of metals and non-metals;

Pos. 19 - pressure reducing valves, the opening of which is carried out at times when the overpressure in the working chamber begins to exceed the optimal limits of the same physical parameter specified by the processing technology.

Pos. 20 - front end wall overlapping the cavity of the fixed part of the precast housing 6, with a hole made in its center for the passage of the roller 8 moving in it.

In turn, in the images shown in FIG. 1 - FIG. 5, the letters indicate:

“A”, “b”, “c” - FIG. 5, individual pseudophases involved in the process of supplying electrical power and directed to the winding coils 13 of the magnetic circuits 11, and, in turn, consisting of sets of gear “sawtooth” current pulses arranged in a certain order and forming them.

In - hole - a hatch connecting the cavity of the loading hopper 2 with the internal volume of the working chamber formed by the left and right bounding "cheeks" 3.

G - installation cylindrical spiral lines laid on the outer side surface of the housing 6, on which are located the processing magnetic circuit 11.

D - the same kind of spiral curves used to fix the blowing nozzles 10, supplying a stream of compressed air to the raw material.

E - formed in the internal cavity of the housing 6, as well as in the volume of the mobile working chamber, a vortex-shaped jet air gas stable formation - "tornado".

And - obtained on the outer surface of the seed rod 7 columnar ring formation, consisting of an alloy of aluminum-silicon.

G - a loose layer formed on the outer plane of the same rod 7, synthesized from fine-grained “sticky” slag waste formed during ore processing.

K - formed in the form of rectilinear cylindrical formations, “beam” clusters of 11 lines of force generated by magnetic circuits, which, in turn, belong to the power-processing physical fields created using focusing nozzles 14.

M - cavity-cavity made at the lower end of the nozzle 14, with a configuration that maximally matches the outlines of the spatial rotation hyperboloid, and designed to generate clusters of magnetic lines of force, the shape of which almost completely duplicates the corresponding one obtained by rotating around its own longitudinal axis of symmetry thrown into the length of the rectangle, the “volumetric” formation (that is, it imitates the shape of a figure made in the form of a segment of a round cylinder).

α ° - radial tilt angles (30-45 °), with the use of which the blasting nozzles 10 are fixed on the surface of the housing 6.

β ° - respectively, the tangential angles (30-45 °) of the same elements, determined relative to the lateral outer surface of the same assembly unit 6 of the device on which they are placed.

t ₁ t ₂ - segments along the abscissa axis (see Fig. 5), specifying the relative angular displacement of the components of the "pseudophase"a;b; in their individual components, "serrated sawtooth" impulses.

Based on all of the above, it would be worthwhile also to dwell on carrying out the necessary explanations regarding the design features of the execution of the process unit intended for the processing of raw materials.

As can be clearly seen from the drawings presented in the application, the receipt of annular columnar structural formations "I", consisting exclusively of two components forming them - aluminum and silicon, flows directly into the cavity of the mobile working chamber, forming, as it were, in the space formed by its right and left restrictive piston-shaped cheeks 3.

Its total length is approximately 1/5 relative to the size of the same dimension, which determines the value of the corresponding similar parameter of this entire composite structure.

The piston-shaped cheeks 3 are fastened in such a prefabricated assembly as indicated above by “stringing” them on the roller 8. In the process of their installation in the “regular”, constant position, previously noted structural elements are passed along the lateral outer surface of this part, and reach the persistent end shoulders of the seed rod 7. When they reach their final position indicated here, they are finally fixed in it with threaded nuts 9 (see Fig. 1). The twisting of these fasteners 9 is carried out according to the thread made on the corresponding parts of the surface of the roller 8 (not shown). In addition, on the outer side surface of the restrictive piston-shaped cheeks 3, forming the cavity of the working chamber with the annular columnar formation "I" grown in it, plastic sealing elements are installed to insulate its volume from its external environment (not shown in the seal drawing). Upon completion of the processing process, the working chamber enters, completing the round-trip movement, finally, again into the same cavity of the removable cap 4, again occupying the initial, fixed extreme position there.

The removable cap 4 after completion of the placement of the above assembly, the assembly, and a complete stop of the movement drives used as part of the device, as well as all technological systems serving its operation, is disconnected from the fixed part of the housing 6. This kind of “disassembly” of this unit is carried out by the release of the flat clamping annular flanges 5, carried out by loosening and moving to the starting position used in the composition of this site quick disconnect fasteners (not shown). After the “cap” 4 has been “dropped”, the nut 9 is released, with the help of which the left cheek 3 is fixed in the “standard” position specified by the design of this unit. The latter, in turn, without any particular difficulties, upon completion of all the transitions listed above, is easily removed from the corresponding end of the roller 8, thereby opening up free access to the annular columnar structural formation “I” located on the seed rod 7. This annular columnar monolith then, without particularly noticeable and necessary efforts, can be easily moved to the left, and later completely removed from the volume of such an apparatus used to obtain it.

The roller 8, which provides “screw” movement of the working chamber during the processing of the initial raw material mixture, is connected to the corresponding external drive, the presence of which allows the necessary changes in its angular positioning, as well as longitudinal translational movement of the constituent components along the cavity of the housing 6, in the directions "round-trip". That is, first to the front "right" end of the housing 6, and then from it in the opposite direction, as if approaching the very back, "left" part of this device.

To carry out the installation of the processing magnetic circuits 11, a set of curved lines is used, consisting of installation spirals “G”.

The blowing nozzles 10 are likewise fixed on the corresponding three curved paths “D” laid in the free space between the turns making up the installation lines “G”.

In order to prevent premature failure of the plastic sealing seals mounted on the outer side surface of the left and right cheeks 3, at the joints of the power units 10 and 11 used in the device and with the walls of the housing 6, the following technique is additionally applied.

In the zone of formation of the curvilinear depression, "spontaneously" obtained at the intersection of the above elements 10 and 11 of this design, with the lateral inner surface of the cavity of the fixed part of the housing 6, additional "smoothing" washers 16 and 17 are placed.

Their facing the volume of the cavity of the housing 6, the surface has a shape that completely copies the configuration of the curved cylindrical inner side surface of this assembly. That is, in the places of their own installation, they with their mass "tightly" overlap the mounting holes obtained during their passage, located on the corresponding surface of the cavity of the housing 6, and formed there are a kind of "cutting edges", and ultimately form as would be a “printed patch”, which provides “perfect” coincidence and “alignment” between adjacent “adjacent” planes (that is, “flashing” them “flush”).

In this case, the washer 16 is made of a finely dispersed metal powder pressed into the aforementioned curvilinear recess, having a low value of its specific magnetic resistance (for example, the latter can be made of small particles of cobalt or cast iron).

The “smoothing” washer 17, in order to ensure the passage of 10 jets of compressed air formed in the nozzles, is made in the form of elastic rubber petals extending from the “central point”, which “open” at the moment of supply of the above product and “close” back under the impact of the "pushing" on them of the lateral outer surface, passing along the cavity of the body and having a "sliding" "sealing" plastic seals, bounding cheek 3. The most successful material for the manufacture of wounds noted here e the component will be solid rubber.

In the same way, the areas for connecting the exhaust pipes 18 to the inner surface of the casing 6 are formed. In the area of the appearance of exactly the same curved grooves during installation of the latter, smoothing plastic washers are again placed, but in this particular version of their own design, they will be equipped also through holes of perforation, large enough to allow the passage of newly formed microvolumes of volatile gas compounds, but at the same time small "to perform passage therethrough of processed solid particles in the processing chamber rock ore (in the drawing assembly provides not above).

The installation of the blowing neighbors 10 is carried out, as was noted earlier, on three spiral cylindrical lines “D” with the formation of tangential β ° and radial α ° angles of inclination to the outer surface of the housing 6 at the points of their fastening. The value of the above angles is 30-45 °.

The installation of the magnetic “processing” F-shaped circuits 11 is carried out in exactly the same way, i.e. using 6 cylindrical spiral lines "G" laid on the surface of the housing 6. The number of power nodes located on each of these curved trajectories “G” is from nine to eighteen units.

The fastening of the F-shaped generators 11 is carried out using the installation sleeves 15, the mounting internal cavity of which is provided with a thread in its upper part (not shown in the drawing). The sleeves 15 in the process of their placement pass "through" through the walls of the housing 6, forming with its outer "convex" surface, an angle equal to 90 °.

The assembly 11 itself, consisting of an F-shaped magnetic circuit and a focusing nozzle 14 pressed into its lower part, also has a fixing fastening thread made on the outer side surface of this element 14. At the time of the final fixing of the latter on the body of the housing 6 , it is screwed into the sleeve 15, occupying there the desired device design and its required end position (mating threads are not shown in the drawing).

The cavity recess “M”, located in the very lower part of the focusing nozzle 14, on its torus, ensures the formation of a physical field with its magnetic components “strongly radially radiated” to the “K” lines, which, when combined, form a dense “ beam "in this zone in the cavity of the body, a kind of" processing spiral cylindrical fringe ".

Each of the windings-coils included in the F-shaped circuit is connected to its “pseudophase” (or “a”; “b”; or “c” - see Fig. 5) of an external power source that provides power to it through the corresponding the electronic circuit contained in it, of sets of packets of “serrated sawtooth” electrical impulses.

Used in this set, and constituting the latter, its individual pulses have corresponding displacements - segments t ₁ ; t ₂ noted in FIG. 5, with respect to the same generated in adjacent "pseudophases" (the external power supply is not shown in the drawing).

Installation of the device casing 6 with all the assembly units located on it and the previously listed ones, on its technological basis, was carried out using a system consisting of ordinary mounting racks (these elements are not shown in the drawings).

To fix in the “standard” position specified by the processing technology, as well as to perform subsequent disconnection of cap 4, a quick-release fastener system is used (not shown in the drawing).

The central hole in the front end cap-plug 20, through which the drive roller 8 passes, has seals installed on its inner side surface (not shown). Their presence provides isolation of the internal cavity of the fixed part of the prefabricated housing 6 from the outside atmosphere, and at the same time, they do not impede the implementation of the corresponding movements, both translational and rotational, used as part of the device a kind of "traction" element, that is, the above-mentioned running roller 8.

The work of the proposed device when performing the processing of the original ore raw materials, proceeds as follows:

After completion of the operation to fill the cavity of the feed hopper 2 with the initial raw material 1 fixed in the upper part of the removable cap cap 4, as well as at the end of the process of its complete emptying carried out through the through hatch "B" (see Fig. 1), which is provided "Spontaneous leakage" of a viscous aqueous suspension placed in it, which is a "thick liquid", the latter, subsequently goes directly from there, directly into the volume of the mobile working chamber formed between E her right and left cheeks 3 restrictive.

After performing all of these transitions listed above, the following are included:

- an external drive to move the roller 8 (in the drawing, an external drive is not shown). Simultaneously with the beginning of the implementation of these structural elements that are directly part of the mobile working chamber, translational and rotational movements,

- all electric windings are connected to the external power source - coils 13, which are the main "power" component of the F-shaped magnetic circuits 11, located, in turn, on three cylindrical spirals "G" encircling the outer side surface of the housing 6. Blowing nozzles 10 in the same way mounted on the fixed part of the assembly 6, similar to the above, and the same using the same number of units used, curved lines "D", at the same time, are connected to an external supplying compressed air under excess pressure, the supply line (not shown in the drawing).

Thus, having a rigid kinematic connection with the roller 8, the working chamber with the processed raw material 1 placed in its cavity is pushed out of the internal volume of the removable cap cap 4, leaving the loading area, and begins to execute the process of translational and rotational movement directly in the "depth" of the internal cavity of the fixed part of the housing 6, into which it ends up, ultimately, directly from there, and is "pushed". The outline of the path of movement of the processed raw material 1, which is picked up by the piston-shaped cheeks 3, located in the cavity of the aforementioned structural unit, moving from the feed loading zone to the front end of the housing 6, completely duplicates this configuration, which is formed during this kind of movement along the inner the surface of the housing 6, laid the last, spatial curved path.

This kind of “laid” by the raw material 1 during its transfer, the spatial curve, due to the presence of the elements that make up the working chamber, the fact that they immediately act on two types of movement, both translational and rotational, ultimately represents a segment strongly elongated in length of a multi-turn helical cylindrical spiral. Since thus moved to a new spatial position, the working chamber inevitably opens access to its internal volume by jets of compressed air formed by blowing nozzles 10 mounted on the outer surface of the housing 6, which have both radial α ° and tangential angles of inclination β ° then a whole hail of a kind of air “blows”, directed towards it from the side generated in the placement zone, collapses onto the “bulk mass” of raw material 1 located at the very bottom of the node indicated above the last one, "skew" by spatial angles of flow of the product.

The presence of this kind of “behavior” features in the processing zone of the above gas flows created in the cavity of the working chamber is provided by the obligatory influence on the course of this process, the previously noted specific design factors used in the structure of the power elements (that is, the installation of blowing nozzles 10 along the encircling the outer surface of the fixed part of the housing 6 spiral lines "D", the presence of radial α ° and tangential β ° inclination angles - see Fig. 1, Fig. 2, Fig. 4).

Under the influence of continuously carried out and previously noted intense force, the volume of this "bulk mass" of processed raw materials 1 is divided into small individual, previously constituting it "micro-portions", which are "pulled" in all directions formed by the same air jets, swirl flow "E" (tornado). Falling under the influence of “raging” currents in the body of the “E” vortex, these individual microvolumes “pulled out” directly from a common heap, firstly, are transformed into small bubbles of a gas-liquid “foam” aerosol, and, secondly, they are spread throughout the space cavities of the mobile working chamber, uniformly filling almost all its parts, with the exception of the central “zone”, where a kind of small discharge (“eye of the storm”) is given.

Entirely transformed in the above manner into this kind of “aerosol cloud”, the mass of the processed raw material 1 continues to subsequently perform complex curvilinear screw movement over all the inner zones of the device’s body 6, carrying it out together and simultaneously with the latter used and hermetically isolated from others volumes of the space surrounding it, by the cavity of the mobile working chamber of the same apparatus.

Synchronously with all of the above, the fact of the action on the used processed raw material of another one, which is necessary to obtain the finished end product specified by the processing technology and also artificially created in this device, specifically affecting the raw material used in the processing, is revealed to be external force factor .

The whole point lies precisely in the fact that when all the winding coils 13 included in the magnetic generators 11 included in the device are included in the external electric network, since they perform the solenoid functions in the latter, directly in the volume of the working elements 12 themselves, in which in fact, the installation of these structural elements of the applied processing F-shaped contours was carried out, individual magnetic fields are created almost instantly.

Due to the fact that the body of each generator 11 has a configuration of halves folded on top of each other - the eyes of the letter F, these newly arisen physical fields merge in a closed magnetic circuit used for the processing process, into a single total. Thus, the total flow circulating through the "combined" F-shaped loop of the body of the processing circuit 11 is generated immediately by six windings. Each of them, a single winding coil 13, is connected to its own, supplying “serrated sawtooth” pulse packets only for it, by a circuit-contour of an external power source (not shown in the drawing).

Due to all this, the total magnetic field obtained in each magnetic generator 11 will have all the same characteristic features that are inherent to the same individual physical fields that form the latter (the main parameters of such a “combined force structure” are changed in strict accordance with the schedule registering features of the behavior of the “serrated sawtooth function”, and it is also necessary to take into account here also that the total force formation thus formed necessarily has an angular displacement HAND magnetic force lines clusters belonging to it with respect to adjacent, etc., and the like).

In connection with the fact that the upper tail of the focusing nozzle 14 is pressed into the lower crossbar of each F-shaped contour 11 (see Fig. 3), at the lower end of which a collection of magnetic field lines is made into a single “dense bundle” - a cylindrical segment “ K ", the focusing depression" M ", having the form of a spatial rotation hyperboloid, then the total magnetic flux sent to it and received from six windings-coils 13 generates a technological processing physical field in the body of this nozzle 14, the outlines of clusters power lines in which they have the indicated in FIG. 2; FIG. 3 "special" configuration.

Since the uniform arrangement of all magnetic generators 11 is made immediately on three spirals “G” encircling the body of the housing 6, and the number of such processing circuits placed on each of this curve of the installation line “G” corresponds to a number that is a value equal to nine to eighteen units , then the presence of the influence of all the above factors, ultimately, inevitably leads to the fact that in the cavity of the device casing 6, a kind of force formation is formed, consisting of radially directed from eriferiynoy "surface mounting zone - base directly straight to the center of the housing 6, cylindrical rotating magnetic" beam "clusters" K ", that is created, it can be said spatial technological processing system (see Figure 2..). The latter is a kind of three-dimensional spiral-shaped power cylindrical "fringe", consisting of individual logs collected in a single palisade. The number of such processing placed in the internal volume of the housing 6 carrying out and consisting of “beam”, assembled into a single spiral, magnetic formations - spatial structures, respectively, is shown in FIG. 1, FIG. 2, FIG. 3 variant of the design of the device, in the total result and is at least three units.

It should also be noted that the “technological” magnetic systems included in the above technological processing systems used for the recovery of metals and non-metals from their ore compounds, magnetic “cluster” clusters, consisting of a kind of cylindrical force formations, periodically change intrinsic geometric parameters (the pulses supplied to power the winding coils 13 are in the form of a “saw tooth” and are shifted relative to each other by a predetermined, predetermined offset angle — see FIG. 5).

That is, their individual “cylindrical beams-logs” forming such “barriers - fringe”, then “stretch” in height, then, on the contrary, sharply “shorten”. Moreover, each containing the above “three-lane barriers”, a separate “picket fence”, in the process of changing the height of its constituent elements, performs this periodically renewed, a kind of “oscillatory” cycle with a shift in the time of its conduct relative to the same as he but adjacent, carried out in the adjacent located and similar to this, processing installation spirals “G” (see the procedure for feeding “sawtooth” pulses - Fig. 5). The effect of the above circumstance is ensured by the fact that the pulses used in the supplying pseudophases “a”, “b”, “c” are shifted relative to the latter, but neighboring, by angles of about 120 ° —the segments t ₁ ; t ₂ in FIG. 5.

As a result of the joint action of all the specific features listed above, the formation of power structural formations that process raw materials, "carried away" by vortex flows belonging to the jet air stream "E" (see Fig. 1), the smallest air-liquid aerosol bubbles formed in the cavity the working chamber of the "raw cloud", move along with it along the fixed part of the housing 6. Moreover, the above components of such a "foam formation" as if forcibly "pr taskivayutsya "through quite often placed on the path of their movement obstruction log" ranks "- magnetic fences (i.e.," cylindrical fringe processing ").

According to the “transport” bubbles formed on the “film liquid base” formed in the cavity of the working chamber and moving in it, to the fine particles of the processed ore compounds, directly adhering directly to them, during the implementation of the above-mentioned “foam components” of this kind of “forcing” through the previously noted “spiral-shaped magnetic enclosure”, it is as if applying “full-weight” “processing” series consisting of multidirectional and intensely periodically performed forces O power punches.

Since the movement of these “microscopic” ore components proceeds along rather complex spatial curved “swirling” paths, the individual rock layers that make up their body are always in the most optimal position for further structural transformation when they have access to the last microvolumes raw materials, for the "penetrating" these particles of "magnetic rays-logs", it turns out almost nothing shielded. That is, raw microvolumes that make up small particles of ore rock are “pierced” by processing, rotating cylindrical “beam” magnetic clusters “K” using the entire range of directions of their possible spatial impact.

All of the above, greatly facilitates the process of "direct reduction" of the components of the annular columnar structural formation of metals and non-metals, from the "film" basis of the small particles of ore compounds "glued" to the previously noted film, and also provides an increase in the value of the specific percentage in the body of the latter, the main constituent elements - Al and Si, and also also allows you to get a fairly high degree of completeness of the above process "in release of these components from the feedstock.

That is, ultimately, the application of the above methods and guarantees the receipt of directly into the body of the new crystalline formation synthesized during processing, and, as it were, of its own volume, of a two-component alloy necessary for the complete completion of its formation, including in the latter, the “main” “main” elements - Al and Si, which had previously “appeared” directly in the mass of this completely finished product.

So, during the process of transferring small particles of initial ore rocks carried away by “flying through” aerosol foam bubbles through an artificially created and having a specified processing technology own, “special” configuration, a magnetic spatial “processing” structure, in jets that make up the tornado “E”, “absolutely” spontaneously and almost inevitably, “tiny” crystalline “nuclei” are formed, consisting of the elements listed above - Al and Si.

The appearance of the so-called “white light” of the previously noted microscopic “grains”, entirely consisting of these elements listed above, is ensured primarily by the obligatory presence of small ore particles in the surrounding “flying” into the cavity of the working chamber, volumes of air filling it, ions of the reducing element, that is, a kind of "champion" in the framework of this specialization: carbon C ⁺⁴ . The latter is generated from molecules containing the aforementioned component of gases, always present in the composition of ordinary atmospheric air, which is supplied to the treatment zone under slight excess pressure.

The presence of the very fact of “occurrence” of this, which is necessary in the future to carry out “strong” bonding of the “released” compounds during the decomposition of compounds, atomic oxygen, a reducing ion, is again ensured by the “crushing” impact effect exerted by "Directly on the path of the" span "of gas streams entering the vortex formation" E "concentrated in a narrow spatial section, power processing clusters, consisting of collected in separate pollutants REPRESENTATIONS ", bundles of logs," magnetic field lines belonging to processing raw materials and air, the physical fields.

Like ore microscopic particles, “bumping” into this spiral-shaped power palisade, the gas molecules containing carbon are separated into separate fragments, while ensuring the delivery to the processing zone of the necessary for the release of “base” metals and non-metals from their ore compounds, a reducing ion (the latter is generated by decomposition into individual components of the gases CO ₂ ; CH ₄ ).

The subsequent movement of such layers that have arisen in the bulk of the "aerosol cloud" in a spiral vortex stream "E", crystalline nuclei of the Al-Si alloy, continuously flowing in the same processing zone, continues until their mass becomes so it is great that these “vortex jet flows” will no longer have the opportunity to continue to support such, constantly increasing their overall dimensions and mass of the “grain”, so to speak, “in weight”. Because of this, the latter stop their “free hovering” in the layers making up the “E” vortex flow, and then they are already moving under the influence of gravitational forces, from the highest level occupied by these grains belonging to the aerosol cloud located in this region, being transported directly from there as much as possible closer to its lowest part. The process of increasing, as it were, “spontaneously” formed “crystals” of aluminum and silicon, that is, they obtained their “initial dimensions” earlier, proceeds under the influence of two immediately “incidental” to this technology for the synthesis of the above finished finished product from the original ore compounds that actively influence the course of its implementation, significant factors.

First, during the movement of aerosol bubbles in the jets of a kind of air “tornado” formed directly in the cavity of the working chamber, these components of the “aerosol foam” inevitably collide with “flying” through these same areas of the above “vortex”, again arising in them and still very small crystalline "nuclei".

In the process of conducting this kind of mutual “collision”, aerosol bubbles “flying” directly onto these solid, “block-like” “grains” of metal inevitably “collapse”, and microscopic ore particles placed on their liquid film shell are “thrown” when this directly onto the outer surface of the “crashed” into this “bubble” large-sized Al-Si alloy crystal.

As a result of all this, the latter is covered, as it were, with a "raw coat" consisting of such small ore components "thrown" directly onto his body. Since the process of “magnetic irradiation” of all “suspended” microscopic particles-components moving in the jet vortex formation “E” and that are present in it does not stop there, this kind of specifically obtained “raw shell” will subsequently almost inevitably transform into full metal coating. The latter grows on the outer layers of this alloy crystal, using them as a kind of substrate-base, for its subsequent formation.

That is, at the same time, the “initial nucleus”, acquiring this kind of “accumulated” directly on its body this additional combined Al-Si layer, is inevitable, and as it were, “absolutely automatically” increases, thus, its originally obtained overall dimensions.

Secondly, during the periodically performed “flight” between the restrictive cheeks 3 of the working chamber, its small crystalline “grains” of Al-Si alloy also acquire a rather high degree of probability of a “point-like” getting into the “final” situation, when which they inevitably come into close mutual contact with each other (i.e., their “head-on” and “oncoming” collision take place).

At the moment of the implementation of the above “mutual tight emergency contact”, their subsequent “magnetic bonding” is inevitable, and, as an indispensable consequence, arising from the fact that this circumstance is present, is the formation of more “massive” metal fragments from these “stuck together” compound structure.

It is quite clear that both of these indicated factors for the enlargement of “microscopic nuclei of a two-component alloy” work in parallel and simultaneously. That is, as the length of the path along which the working chamber moves from its original initial position, towards the front end of the housing 6, sooner or later, all small “fragments” consisting of new crystalline “nuclei” of Al alloy synthesized directly in the cavity of the latter -Si will thus be compulsorily transformed into bulky monolithic granules.

The latter, as already noted, upon completion of the process of their own "growth", under the influence of gravitational forces, tend to move from the upper level of their "initial" location, to the lowest zone of the device used for processing.

Performing the above vertical movement in the processing area, some of the sufficiently massive metal “scales” formed in this way can “accidentally” meet the surface of the seed rod 7 that had previously settled on the lateral outer surface of the loose layer “G” formed from the previously obtained in the field of processing fine “sticky” slag waste. Due to the fact of the effect of such a “random” hit, these “overgrown” granules, with a rather high degree of probability, can simply turn out to be “tightly glued” to the “seed” “loose” loose non-metallic formation “G” in the enveloping core 7 (see FIG. . 2), possessing quite pronounced indicators of its own adhesion.

Due to the continuous influence of the technological factors listed above, these “adhering” particles from the Al-Si alloy will steadily continue the process of formation of more and more new crystalline structural layers of metal layers obtained therefrom based on the use for this "growth" surrounding the latter from all sides, volumes of "aerosol" foam.

The very process of deposition on the outer side surface of the seed rod 7 of the above-mentioned intermediate “sticky” slag layer “Ж”, which is formed at the “start” stage of the implementation of the proposed processing technology, proceeds as follows.

Due to the fact that simultaneously emitted during the operation of “direct” reduction of aluminum and silicon from the last particles of the processed ore, and also directly entering directly into their composition, various kinds of impurity compounds from other pollutant elements present there, and obtained in exactly the same way, “slag” crystals, ultimately, due to their enlargement, are also transformed into grains of non-metallic “tail” waste, due to the fact that this circumstance, in the cavity used mobile working chamber and the following characteristic pattern will be observed.

Consisting of particles of non-metallic waste sticking together, aggregated lumps obtained in the treatment zone, slag associates, making a “flight” in the thickness of the same “tornado” “E” of jet streams, and moving into them under the influence of the same ones noted earlier , force factors, from the peripheral regions of the vortex "E" to its "core-center", sooner or later, such kind along the way formed in the cavity of the working chamber, the "tail" structural formations, ultimately, without fail, will turn out to be "Violence venno "displaced directly into the zone" is constantly kept calm tranquility. "

Due to the fact that the above-mentioned “strongly expanded” slag associates adhere well to any surface that comes into close contact with them, they will thus form, on the peripheral lateral parts of the body of the seed rod 7, a loose intermediate non-metallic “adhesive” layer "G", on which subsequently, "capture" and "fixation" of granules obtained in Al-Si alloy vortex flows, which have grown substantially in their initial dimensions, are carried out downward, having substantially increased their initial dimensions. In addition, the “goals” flying by, i.e. the outer surface of the rod is a seed 7 enlarged “scales” of the same alloy, again, maybe a little earlier, maybe a little later, they will, as expected, be deliberately “again” “thrown” onto the plane of the “continuously” growing annular monolithic structure "And" (see Fig. 2).

The fact of the obligatory occurrence of this above-mentioned event is determined, first of all, by the influence of the next action, which determines the inevitability of the moment of its practical implementation, significant technical circumstances.

Flying past the rod - the seed 7 "enlarged" in the jets of the vortex "E" "grains" of the Al-Si alloy, ultimately, fall either directly on the split petal "membrane-washer" 17 (see Fig. 4 ), or they will be fixed on the “intermediate” isthmus section, which is close enough adjacent to this zone itself, the surface of the bottom of the casing 6. Both those and other “pieces of alloy”, and in the future will necessarily be “moved” progressively moving and periodically also making corner turns you, the surface of the bounding cheek 3, from the "source" location of your "intermediate base", directly to the central outlet of the jet of compressed air, the outlet made in the center of the above structural element 17.

Since the pressure created in the cavity of the working chamber by air blowing nozzles 10 is quite high (overpressure corresponds to a value of 0.4-6.0 kgf / cm ² ), metal fragments from this Al-Si alloy falling into their last jets are in In the literal sense of this, words are simply “kicked out” of the zone of their original location, thrown up at an inclined angle α ° and β ° up and to the side.

Encountering an obstacle, such as the flat surface of a moving cheek-piston 3, on the trajectory of this kind of “approach”, these pieces of Al-Si alloy “bounce” from it and “sharply change”, as a result, the direction of their movement. In this case, a rather high degree of likelihood again appears that these “metal fragments” thrown up and to the side will be thrown directly onto the outer surface of the “I” ring-shaped structural column grown on the rod — seed. Indeed, in this central zone of the working chamber, in which the latter are formed, unlike all the others located on its periphery, "calm calm" always reigns, because the so-called "eye of the storm" is located in this area. If even after this single “jump” is completed, a piece of Al-Si alloy again “flies” past the surface of the “I” formation grown in the device, the previously indicated cycle of its repeated “tosses” and “rebounds” will continue until this event nevertheless, it will not turn into “practically realized”.

Finally, on the outer surface of the annular columnar formation “I” formed in the cavity of the working chamber, when forming a series of such “bounces” and “flights”, individual granules from this alloy “tightly stick” directly to his body, and they continue, together with the constituents of this “monolith” and “base layers” that had previously settled on its body, to carry out the already joint process of its further growth.

An increase in the uniformity of the distribution of thicknesses of the components of the annular columnar formation of “I” along its entire length of the walls, as well as an increase in the level of indicators characterizing the purity of its outer side surface during its formation, is ensured by the constant execution of a series of turns carried out with a fairly small angular speed (2-4 rpm), around its longitudinal axis of symmetry.

To eliminate the very possibility of the appearance of "random" "gross" errors obtained by this newly synthesized columnar formation of a ring shape, on the second, already "reverse" segment of the path performed by the latter along its longitudinal movement along the surface of the body cavity 6, the direction of rotation of the body of the spatial crystalline monolith "I" changes to the opposite (it is reversed).

All the above events, recorded in the cavity of the mobile working chamber, occur and proceed in its volume, throughout the entire cycle of its movement inside the case used for processing, this very technological device. When this assembly unit reaches the extreme forward “right” position, i.e. at this moment in time, the “straight” segment of the path of its movement was completely passed, the corresponding directional limit switch (not shown in the drawing) is triggered, and the translational movement of the working chamber begins with the transfer of its constituent structural components, bringing the latter closer to the “back” one The "left" part of the housing 6 of this device.

The direction of the angular displacement of the structural components making up the aforementioned camera around its own longitudinal axis of symmetry, at this point in time, as already indicated, also changes to the exact opposite (counterclockwise “chronometer”).

Thus, during the second, “final stage” of the cycle of one’s own reverse movement, the last stages of the process of forming the body of the columnar ring formation “And” synthesized on the seed rod 7 of the chamber are completely completed, ensuring that the latter receives the required high-quality processing technology "Condition". That is, at this stage of processing, it is as if a “finishing” “refinement” of this, almost completely finished, final product is carried out, until the technical specifications set for it and specified by the technical conditions required for its further use, technical parameters are obtained. Ultimately, moving already in the “opposite direction”, the working chamber again returns to its original, initial position occupied by it, that is, it again falls into the cavity of the removable cap cap 4, in which its internal volume was previously loaded with the processed raw material 1.

In the process of "passage" of the corresponding areas of the housing 6 by the working chamber, along the way, a periodic "bleeding" of volumes of newly obtained in the process of "direct" recovery of the constituent Al-Si alloys elements from ore particles, volatile gas was carried out, also accumulated in its internal cavity compounds, as well as excessively received portions of compressed air supplied from the outside there.

To accomplish this, the above operations used exhaust pipes 18 mounted on the housing 6 of this device, the cavity of which was connected to the volume of the working chamber at the moments of operation of the pressure reducing valves 19. The latter “opened” if the overpressure in the cavity of the mobile working chamber exceeded the optimal value of this parameter specified by the processing technology.

The opening of the pressure reducing valves 19, in the end, ensured the release of gas volumes, which were unnecessary for the process of forming the columnar ring formation of “I”, previously accumulated in the cavity of the working chamber directly into the external atmosphere surrounding the device.

Since on the lateral outer surface of the right and left “restrictive piston-shaped” cheeks 3 that are part of the mobile working chamber, it is planned to install elastic, “slippery” seals to seal its volume, to prevent their premature failure (seals are not shown in the drawing ), in the manufacture of the proposed device, the following design techniques were additionally used.

Formed in the places of installation communicating with the internal volume of the housing 6 and used in the device structural elements 10; fourteen; 18 curvilinear recesses, which are obtained as if by themselves when mutually crossing contacting each other mating curved surfaces of the bodies of revolution, are filled with “smoothing” washers (see Fig. 3 - position 16; Fig. 4 - position 17). The latter are made in the form of elastic petal membranes with a “hole” in the center, installed in the region where the lower outlet openings of the blowing nozzles 10, and also the outlet pipes 18 are located, and, as a material for their manufacture, elastic sheet rubber is used, as a rule.

When mounting the focusing nozzles 14 in the inner cavity of the mounting sleeves 15 (see Fig. 3), the “curvilinear” recesses on the side surface of the housing 6 are filled “tightly” “pressed” into these formed in the previously mentioned zones , recesses, cavities, with a powder consisting of small particles of cobalt or cast iron (washer pos. 17 - Fig. 3).

And in this, and in another case, the use of the above structural elements allows you to completely eliminate the very possibility of the formation on the inner side surface of the housing 6, at the intersection of it with the surface of the nodes 10, 14, 18, extremely undesirable sharp "cutting" edges.

It turns out, as it were, “by itself” that all the mating zones of the latter with the housing 6, as if are “flush” with neighboring sections of its inner surface, and have “absolutely smooth” planes at the points of the possible passage of the limiting cheeks existing on the lateral outer surface - Piston 3 and their own sealing seals.

The F-shaped magnetic generators 11 with the focusing nozzles 14 located in their lower part are mounted on the side surface of the housing 6, using hollow guides 15 that are rigidly fixed on it and using the fastening threads made on the mating surfaces of the above parts ( see Fig. 3). To increase the accuracy of the mutual fixation of the structural components assembled into the single “power” assembly, its constituent elements, onto the mounting thread existing on the outer surface of the focusing nozzle 14, two lock nuts can be strung (the above-mentioned design features of these parts are not reflected).

So, after the movable working chamber with the columnar ring monolithic formation obtained in its internal volume, consisting entirely of Al-Si alloy, fully occupies its original initial position in the volume of the cap removable cap 4, and the fact of the occurrence of this event will be obtained the signal from the fixation of its end position used for this sensor (for example, again from the limit switch), all technological systems serving the operation of the above installation are turned off from used external power sources, i.e. motion drive, electric circuits for feeding magnetic generators, supplying jets of compressed air, blowing nozzles cease to work.

Subsequently, from the housing 6, by disconnecting from each other the annular docking flanges 5, carried out using quick-release fasteners (not shown in the drawing), the cap cap 4 is removed. Then the locking nut 9 is unscrewed, securing the piston-shaped on the threaded neck of the travel roller 8 restrictive "left cheek" 3, and the latter is "pulled out" from its previously occupied in the above node, the previous starting position. At the same time, free access to the “And” ring-shaped columnar formation formed in the working chamber is opened (see Fig. 2), and the latter is removed from the cavity of this device without any special difficulties.

"Comfortable" conditions for dismantling the annular columnar formation previously obtained in the device consisting of Al-Si alloy are ensured, first of all, by the fact that between the inner lateral surface of the through hole formed along its very center and the seed rod 7, an intermediate loose layer is placed "G" (see Fig. 2), entirely consisting of slag waste accumulated in this area.

After removing the annular columnar monolithic formation of “I” from the cavity of the device, the finely dispersed grains consisting of “slag” that partially fill the central landing hole through it and are easily shaken from there when even a slight mechanical effect is applied to them.

The cycle of processing the feedstock on this can be considered fully completed. It is necessary to additionally dwell on the fact that the power supply windings-coils 13 generators 11 current pulses, corresponding power supplies (not shown in the drawings) are supplied with additional electronic circuits, with the help of which these signals are formed in the form of a “saw tooth” , and they are assembled into a kind of stacked packets (that is, as if in a “pseudophase”), the components of which individual elements have the necessary angular displacements relative to similar neighboring ones (see Fig. 5), and the latter also include They also include auxiliary circuits that make it possible to adjust the magnitude of the intensity and frequency of the generated oscillations in the processing zone of the “sawtooth” magnetic fields (that is, the magnitude of the current strength, voltage, frequency of the supplied “gear sawtooth” electrical signals).

As noted earlier, by performing the above changes in the main technological parameters of the process of processing the used raw material mixture, consisting of initial ore materials, ultimately, it is guaranteed to obtain a finished final product that has predetermined technical specifications for the drawing, its own qualitative technical indicators and positive properties.

The technical and economic indicators characterizing the degree of effectiveness of the processing performed with it, recorded during the use to achieve the above goals when applying this type of design variant of the proposed device, made it possible to determine the following:

- When the device is 1.5 meters long and its width, taking into account the dimensions of the systems serving its operation, is 1.2 m, as well as the case diameter equal to 0.44 m, and if it is operated in 3 shift modes, it is ensured obtaining 0.7 ÷ 0.8 tons of Al-Si alloy, within one day.

The energy consumption per one ton of produced in accordance with the proposed technology of the above Al-Si alloy is 4.1-4.5 thousand kW / h.

Given all of the above, we can come to the following final conclusion. Using the proposed method for producing an Al-Si alloy, as well as the device used to implement this technology, provides a significant reduction in the energy needed for processing the technical apparatus necessary for their operation to process raw materials into a finished final product, the energy needed for their operation.

That is, the application of the proposed technical solutions creates the most optimal conditions for reducing its consumption by 8-15 times in relation to the amount that is necessary when obtaining a practically similar product, but produced using melts consisting of its main constituents. elements formed in addition with the involvement to achieve the same goal, fairly complex technical systems created from various sorts and purposes of melting and chemical units.

In addition, in the case of the implementation of the processing process in accordance with the proposed method, the latter proceeds during only one technological transition, and “volley” emissions of harmful substances are not produced in the surrounding equipment previously noted, the environment inevitably accompanying those carried out in accordance with “ classical "scheme, methods for obtaining similar in composition" final finished "materials.

It should also be noted that the Al-Si alloy, which is completely ready for further use in industrial production, is formed in the form of an annular columnar cylindrical spatial formation, which has almost never changing its own configuration and overall dimensions, including all necessary for its composition building elements, besides strictly preserving a high degree of stability, the level of constancy of the formulation with respect to its own contents has been reached earlier, automatically "produced in the last volume of the body that make up its major components.

Among other things, synthesized in accordance with the proposed technological scheme, the new crystalline formation, consisting of Al-Si elements, has a whole set of sufficiently high intrinsic physical and mechanical characteristics, as well as quite consistent with the latter, chemical resistance, electrical conductivity and refractoriness.

The cylindrical columnar formations made using the proposed technology can be used to meet the corresponding needs of the existing industrial production, without any additional “finishing” operations for their “finishing” refinement.

The introduction of the proposed processing process, as well as the device used during its implementation, in industrial production does not require significant investment, and is not associated with the need to use significant labor and financial costs, as well as long periods of time required for the preparation of production.

The choice of materials and components included in the composition of the proposed device was made taking into account the possibility of using, as the latter, similar, widespread and used in equipment designed to perform well-known technologies similar to the above.

This proposed device itself is characterized by a high degree of simplicity of its design, and as a result, it has quite good indicators characterizing its own operational reliability.

Claims (2)

1. A method of producing an alloy containing aluminum and silicon from an aqueous suspension of ore particles containing aluminum and silicon compounds, including the generation of magnetic fields superimposed on portions of the processed raw material, the reduction of aluminum and silicon from the ores with continuous mixing of the raw material, followed by accumulation and the formation of the product in the form of an annular columnar structural formation consisting of an alloy containing aluminum and silicon, and its unloading, while using as the initial raw material mass use an aqueous suspension containing particles of ore material with a dispersion in the range of 0.001-0.008 mm and in the amount of 40-70% of the volume of the aqueous suspension, and the raw material used to obtain alloys contains 35-50% of the rock containing pure silicon and / or oxide silicon, and aluminum ore - the rest is up to 100%, while gear sawtooth magnetic fields with a strength of 1.5 · 10 ⁴ ÷ 4.0 · 10 ⁴ A / m, an oscillation frequency of 5-40 pulse units per within one minute, which form clusters in the form of lines of force, having their configuration is as close as possible to the spatial formation obtained by rotating a elongated rectangle that rotates relative to its own longitudinal axis of symmetry, while the process of restoration and formation of the said annular columnar formation of an aluminum-silicon alloy is carried out on a metal rod located in a sealed movable working chamber located in the housing and performing reciprocating movements and at the same time corps of angular rotations relative to its own longitudinal axis of symmetry with the supply to the layers of the raw material mass of gas jets consisting of compressed atmospheric air and carbon as a reducing agent present in the composition of the compressed gases with mixing of the raw material by transferring into the internal volume of the working chamber, and then by crushing and subsequent extrusion of individual microporities of the feedstock flowing under the influence of impacts created by the intersecting jets of compressed air entering One overpressure of 0.4-6.0 kgf / cm ² . 2. Device for producing an alloy containing aluminum and silicon from an aqueous suspension of ore particles containing aluminum and silicon compounds, comprising a housing consisting of two parts, one of which is removable and made in the form of a cap removable cap connected by ring flat flanges with a fixed base in the form of a cylindrical shell, with the formation of a prefabricated unit, while the length of the fixed base of the prefabricated unit is 80-85% of its entire length, while a sealed a movable working chamber, which is made with the possibility of reciprocating movement, and the housing is rotatably relative to its own longitudinal axis of symmetry, the working chamber being provided with left and right cheeks in the form of pistons mounted on the roller, and a metal rod is mounted between them through focusing magnetic nozzles generating clusters of magnetic field lines, mounting sleeves and blowing nozzles designed to pass through the walls of the fixed base of the assembly for entering into the cavity of the body of the jets of compressed atmospheric air and having both radial and tangential angles of inclination of 30-45 ° relative to the surface of the body, moreover, outlet pipes are installed in the left and right halves of the fixed base of the prefabricated assembly to bring the accumulated the working chamber of excess gas volumes, and in the upper part of the removable cap there is a feed hopper of raw materials, the volume of which is connected through the through hatch in this part of the housing with the cavity located below it th camera.

Images