JP7734915B2 - Medicine packaging machine - Google Patents
Medicine packaging machineInfo
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- JP7734915B2 JP7734915B2 JP2021179750A JP2021179750A JP7734915B2 JP 7734915 B2 JP7734915 B2 JP 7734915B2 JP 2021179750 A JP2021179750 A JP 2021179750A JP 2021179750 A JP2021179750 A JP 2021179750A JP 7734915 B2 JP7734915 B2 JP 7734915B2
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Description
この発明は、各種の錠剤を収容しておき処方箋や調剤指示に応じて所望の錠剤を自動排出して分包する薬剤分包機に関し、詳しくは、筐体に複数装備されている錠剤フィーダ格納庫がそれぞれ筐体から引き出せるようになっている薬剤分包機に関する。
更に詳しくは、上記の錠剤フィーダ格納庫に組み込まれた上部錠剤収集機構と、前記の上部錠剤収集機構の下方に設けられた下部錠剤収集機構とを具備しており、両機構の中間に一時貯留機構を備えている薬剤分包機に関する。
This invention relates to a medicine packaging machine that stores various types of tablets and automatically dispenses and packages the desired tablets according to prescriptions and dispensing instructions. More specifically, this invention relates to a medicine packaging machine that has multiple tablet feeder storage compartments installed in a housing that can each be pulled out from the housing.
More specifically, this invention relates to a pharmaceutical packaging machine that is equipped with an upper tablet collecting mechanism incorporated into the tablet feeder storage cabinet, a lower tablet collecting mechanism provided below the upper tablet collecting mechanism, and a temporary storage mechanism located between the two mechanisms.
各種の錠剤(薬剤)を取り扱う薬剤分包機では、錠剤落下経路(薬剤の落下収集経路)を出来るだけ清浄な状態に維持することが求められるところ、必要な清浄状態を維持するための負担である謂わば清浄状態維持負担を軽減する方策として、そもそも収集薬剤から生じる粉塵等を少なくするという汚れ難さの強化や、生じてしまった粉塵等を手早く取り除けるようにするという清掃作業の容易化などが、図られている。 Medication packaging machines that handle various types of tablets (medication) are required to keep the tablet drop path (path through which the medication falls and is collected) as clean as possible. Measures to reduce the burden of maintaining the necessary cleanliness include making the machine more resistant to contamination by reducing the amount of dust generated from the collected medication in the first place, and making cleaning easier by making it possible to quickly remove any dust that does occur.
具体例を挙げると、錠剤落下経路の最下に位置する包装装置については(例えば特許文献1参照)、下部錠剤収集機構から落下投入された薬剤を受け入れる投入ホッパに加えて、分包帯供給機構、分包帯の送り機構、分包帯への印刷機構、分包帯のシール機構など、ほぼ総ての構成部材が、引出可能なベース部材に搭載されており、ベース部材の引き出しに随伴して筐体から手前へ露出するようになっている。
そのため、包装装置は清掃作業が容易で清浄状態維持負担が軽いものとなっている。
To give a specific example, in the packaging device located at the bottom of the tablet drop path (see, for example, Patent Document 1), in addition to the input hopper that receives the medicine dropped from the lower tablet collection mechanism, almost all of the components, such as the packet supply mechanism, packet feed mechanism, packet printing mechanism, and packet sealing mechanism, are mounted on a removable base member and are exposed to the front from the housing as the base member is pulled out.
This makes the packaging device easy to clean and reduces the burden of maintaining a clean state.
また、錠剤フィーダ格納庫に組み込まれた上部錠剤収集機構を錠剤フィーダ格納庫と共に左右へ縦割りにしたうえで片方ずつ筐体から前方へ引き出せるようにしたものや(例えば特許文献2,3参照)、更には前方へ引き出した錠剤フィーダ格納庫等を揺動させて上部錠剤収集機構の縦割り部分を大きく開かせることができるようにしたものもある(例えば特許文献4図2参照)。
これらの薬剤分包機は、上部錠剤収集機構の錠剤落下面を筐体の前で露出させることで容易に清掃できるので清浄状態維持負担が軽いものとなっている。
In addition, there are also models in which the upper tablet collection mechanism incorporated into the tablet feeder storage unit is split vertically into left and right halves together with the tablet feeder storage unit, so that each half can be pulled out forward from the housing (see, for example, Patent Documents 2 and 3), and there are also models in which the tablet feeder storage unit pulled out forward can be swung to widen the vertically split part of the upper tablet collection mechanism (see, for example, Figure 2 of Patent Document 4).
These medicine packaging machines can be easily cleaned by exposing the tablet drop surface of the upper tablet collection mechanism in front of the housing, reducing the burden of maintaining a clean state.
さらに、そのような上部錠剤収集機構の下端部に一時貯留機構を付設した薬剤分包機にあっては(例えば特許文献2の図1や特許文献3の図4を参照)、上部錠剤収集機構とともに一時貯留機構を筐体から前方へ引き出して錠剤落下面を筐体の前で露出させることで一時貯留機構の錠剤落下面も容易に清掃できるので清浄状態維持負担が軽いものとなっている。錠剤フィーダ格納庫と上部錠剤収集機構との組が大抵は複数列設されているので、一時貯留機構も複数の単列貯留機構に分かれており、それぞれの単列貯留機構が上部錠剤収集機構の下に一対一で付設されている。 Furthermore, in a pharmaceutical packaging machine in which a temporary storage mechanism is attached to the lower end of such an upper tablet collection mechanism (see, for example, Figure 1 of Patent Document 2 and Figure 4 of Patent Document 3), the tablet drop surface of the temporary storage mechanism can be easily cleaned by pulling the temporary storage mechanism forward from the housing along with the upper tablet collection mechanism to expose the tablet drop surface in front of the housing, thereby reducing the burden of maintaining a clean state. Since pairs of tablet feeder storage cabinets and upper tablet collection mechanisms are usually arranged in multiple rows, the temporary storage mechanism is also divided into multiple single-row storage mechanisms, and each single-row storage mechanism is attached one-to-one below the upper tablet collection mechanism.
なお、それらの単列貯留機構(一時貯留機構)では、前板や後板に加えて左右の両側板にも、正方形状か長方形状の板体が採用され、何れの板もほぼ鉛直状態の縦板になっている(例えば特許文献2の図4や特許文献3の図8を参照)。
また、それらの単列貯留機構(一時貯留機構)では、錠剤落下経路を開閉する揺動板体の支軸が後方の駆動機構に対して係合離脱切替可能になっており、係合状態では多少の遊びはあるものの軸端部が長穴に嵌入された状態が維持されるようになっている(例えば特許文献2の図5(a)や特許文献3の図8を(a)参照)。
In these single-row storage mechanisms (temporary storage mechanisms), square or rectangular plates are used for the front and rear plates as well as the left and right side plates, and all of the plates are vertical plates that are almost vertical (see, for example, Figure 4 of Patent Document 2 and Figure 8 of Patent Document 3).
In addition, in these single-row storage mechanisms (temporary storage mechanisms), the support shaft of the oscillating plate that opens and closes the tablet drop path can be switched between engagement and disengagement with the rear drive mechanism, and although there is some play in the engaged state, the end of the shaft remains inserted into the long hole (see, for example, Figure 5(a) of Patent Document 2 and Figure 8(a) of Patent Document 3).
しかも、上部錠剤収集機構の下端部のうち最前部分や最後部分を斜めにして上部錠剤収集機構の下端部を下窄み形状にするとともに(例えば特許文献2の図4や特許文献3の図4を参照)、一時貯留機構の前後長を短縮したうえで、一時貯留機構よりも後方の位置に且つ下部錠剤収集機構の上端部よりも後方の位置に駆動機構を配置したことで、錠剤フィーダ格納庫を前方へ引き出せばそれに随伴して上部錠剤収集機構と一時貯留機構も前進して下部錠剤収集機構の直上に空間が確保されるようにもなっている。 In addition, the front and rearmost portions of the lower end of the upper tablet collecting mechanism are tilted to give the lower end of the upper tablet collecting mechanism a tapered shape (see, for example, Figure 4 of Patent Document 2 and Figure 4 of Patent Document 3), and the front-to-rear length of the temporary storage mechanism is shortened. Furthermore, the drive mechanism is positioned rearward of the temporary storage mechanism and rearward of the upper end of the lower tablet collecting mechanism. Therefore, when the tablet feeder storage is pulled forward, the upper tablet collecting mechanism and temporary storage mechanism also move forward, ensuring space directly above the lower tablet collecting mechanism.
そのため、この薬剤分包機は、上述のようにして下部錠剤収集機構の直上に空間を確保した状態で筐体の側板を取り外せば、あるいは側板の取り外し後でも下部錠剤収集機構の直上に空間を確保すれば、下部錠剤収集機構のうち最上部分に該当する固定シュート(第1落下収集部)を側方から比較的容易に清掃できるので、清浄状態維持負担が軽いものとなっている。 As a result, this medicine packaging machine requires little effort to maintain a clean state. If the side panels of the housing are removed while ensuring space directly above the lower tablet collection mechanism as described above, or if space is maintained directly above the lower tablet collection mechanism even after the side panels are removed, the fixed chute (first drop collection section), which corresponds to the uppermost part of the lower tablet collection mechanism, can be cleaned relatively easily from the side.
また、下部錠剤収集機構の前方に薬剤手撒き装置を配設しておき、手撒き時には薬剤手撒き装置を筐体から前方へ引き出し、手撒き後に薬剤手撒き装置を筐体内へ押し込むようになっている薬剤分包機もある(例えば特許文献5図1参照)。
この薬剤分包機にあっては、下部錠剤収集機構が(例えば特許文献5図4~6参照)、下窄み状の筒体を主体としており筐体内の横板等に対してその横板等を上下に貫く態様で固定的に設置されて複数の一時貯留機構から落下した薬剤を或る程度まで寄せて集める固定シュート(第1落下収集部)と、その下方に設置された集積シュート(第2落下収集部)と、更にその下方に設置された集合シュート(第3落下収集部)とを具備している。
There is also a medicine packaging machine in which a manual medicine dispensing device is arranged in front of the lower tablet collection mechanism, and when dispensing medicine manually, the manual medicine dispensing device is pulled forward from the housing, and after dispensing, the manual medicine dispensing device is pushed back into the housing (see, for example, Figure 1 of Patent Document 5).
In this medicine packaging machine, the lower tablet collection mechanism (see, for example, Figures 4 to 6 of Patent Document 5) is mainly made up of a cylindrical body with a tapered bottom, and is equipped with a fixed chute (first falling collection section) that is fixedly installed in a manner that penetrates the horizontal plate etc. vertically inside the housing and collects to a certain extent the medicines that have fallen from the multiple temporary storage mechanisms, an accumulation chute (second falling collection section) installed below that, and a gathering chute (third falling collection section) installed further below that.
集積シュート(第2落下収集部)も下窄み状の筒体を主体としたものであり、集積シュート(第2落下収集部)は、直ぐ上の固定シュート(第1落下収集部)から落下した薬剤を中央へ更に寄せ集めるようになっている。
集合シュート(第3落下収集部)も、下窄み状の筒体を主体としたものであるが、これは、集積シュート(第2落下収集部)から落下した薬剤と、薬剤手撒き装置から落下排出された薬剤とを、合流させながら寄せ集めるようになっている。
The accumulation chute (second falling collection section) is also mainly composed of a cylindrical body with a tapered bottom, and is designed to further collect the medicine that has fallen from the fixed chute (first falling collection section) immediately above it toward the center.
The collection chute (third falling and collecting section) is also mainly made up of a cylindrical body with a tapered bottom, but it is designed to merge and collect the medicine that has fallen from the accumulation chute (second falling and collecting section) and the medicine that has fallen and been discharged from the manual medicine distribution device.
そのため、薬剤手撒き装置が筐体内に押し込まれると(例えば特許文献5図4参照)、それに随伴して集積シュート(第2落下収集部)が固定シュート(第1落下収集部)の下方に位置するとともに集合シュート(第3落下収集部)が集積シュート(第2落下収集部)の下方に位置することで、錠剤フィーダから排出された薬剤ばかりか薬剤手撒き装置から排出された薬剤も、纏まって包装装置の投入ホッパに投入される。 As a result, when the manual medicine distribution device is pushed into the housing (see, for example, Figure 4 of Patent Document 5), the accumulation chute (second drop collection section) is positioned below the fixed chute (first drop collection section) and the collection chute (third drop collection section) is positioned below the accumulation chute (second drop collection section), so that not only the medicines discharged from the tablet feeder but also the medicines discharged from the manual medicine distribution device are all fed into the feeding hopper of the packaging device.
また、この薬剤分包機にあっては、薬剤手撒き装置が筐体から前方へ引き出されると(例えば特許文献5図5参照)、集積シュート(第2落下収集部)と集合シュート(第3落下収集部)が随伴して前方へ引き出されるようになっており、集積シュート(第2落下収集部)の錠剤落下面を筐体の前に露出させることで容易に清掃できるので、集積シュート(第2落下収集部)の清浄状態維持負担が割と軽いものになっている。 In addition, with this medicine packaging machine, when the manual medicine dispensing device is pulled forward from the housing (see, for example, Figure 5 of Patent Document 5), the accumulation chute (second drop collection section) and the gathering chute (third drop collection section) are pulled forward as well. By exposing the tablet drop surface of the accumulation chute (second drop collection section) in front of the housing, it can be easily cleaned, making it relatively easy to keep the accumulation chute (second drop collection section) clean.
さらに、この薬剤分包機にあっては、薬剤手撒き装置を筐体から引き出した状態で集積シュート(第2落下収集部)と薬剤手撒き装置の手撒き薬剤排出シュートとを一緒に後方へスライドさせることができるようにもなっているので、そうすることで(例えば特許文献5図6参照)、集合シュート(第3落下収集部)の上方が開ける。
そのため、集合シュート(第3落下収集部)についても、その錠剤落下面を筐体と薬剤手撒き装置との間に露出させて清掃することができるものとなっている。
Furthermore, with this medicine packaging machine, when the manual medicine distribution device is pulled out from the housing, the accumulation chute (second falling collection section) and the manual medicine discharge chute of the manual medicine distribution device can be slid backward together, thereby opening the top of the accumulation chute (third falling collection section) (see, for example, Figure 6 of Patent Document 5).
Therefore, the collecting chute (third falling collection section) can also be cleaned by exposing its tablet falling surface between the housing and the manual medicine distribution device.
しかしながら、そのような従来構造の下では、薬剤手撒き装置に随伴して筐体から引き出された集積シュート(第2落下収集部)や集合シュート(第3落下収集部)の露出状態が、薬剤手撒き装置の後方に内装された部材の割には清掃容易な状態になるとは言っても、既述した上部錠剤収集機構や一時貯留機構に匹敵するほどではない。
特に、集合シュート(第3落下収集部)については、薬剤手撒き装置の後端部が斜め上から覆い隠さんばかりに迫っている前方から薬剤手撒き装置越しに手を伸ばして錠剤落下面を清掃することや、その清掃結果を前方から目視確認するのが、集積シュート(第2落下収集部)との比較でも遣り易いとは言えない。
However, under such conventional structures, the exposed state of the accumulation chute (second falling collection section) and the collecting chute (third falling collection section) that are pulled out of the housing in conjunction with the manual drug distribution device is easy to clean considering that they are components installed at the rear of the manual drug distribution device, but it is not comparable to the upper tablet collection mechanism and temporary storage mechanism described above.
In particular, with the collection chute (third falling collection section), it is not easy to reach over the manual drug distribution device from the front, where the rear end of the manual drug distribution device is almost obscuring the tablet falling surface, and it is not easy to visually check the cleaning results from the front, even compared to the accumulation chute (second falling collection section).
また、一時貯留機構のように横から集合シュート(第3落下収集部)の錠剤落下面を清掃等するのも、薬剤手撒き装置と筐体との隙間を縫うようにして行うので、遣り易いとは言えない。詳述すると、引き出した薬剤手撒き装置の後端と、高さも幅も大きい筐体の前面やそこへ寄せた手撒き薬剤排出シュートとの間で、隙間を縫うようにして行うので、複雑で繊細な構造の薬剤手撒き装置を損ねたり筐体の前面の操作部材などに触れたりすることが無いよう、かなりの気遣いを要する。
そこで、下部錠剤収集機構のうちの集合シュートや集積シュートに係る清浄状態維持負担を更に軽減すべく、両シュートの錠剤落下面に対する清掃作業が容易かつ的確に行えるように両シュートの保持機構など関連部の構造を改良することが技術的な課題となる。
Furthermore, cleaning the tablet drop surface of the collection chute (third drop collection section) from the side, as in the temporary storage mechanism, is not easy because it requires weaving through the gap between the medicine manual distribution device and the housing. More specifically, since it requires weaving through the gap between the rear end of the pulled-out medicine manual distribution device and the front of the housing, which is large in height and width, or the manual distribution medicine discharge chute moved thereto, considerable care is required to avoid damaging the medicine manual distribution device, which has a complex and delicate structure, or touching the operating members on the front of the housing.
Therefore, in order to further reduce the burden of maintaining the cleanliness of the collection chute and accumulation chute of the lower tablet collection mechanism, the technical challenge is to improve the structure of related parts such as the holding mechanisms of both chutes so that cleaning work on the tablet drop surfaces of both chutes can be carried out easily and accurately.
本発明の薬剤分包機は(解決手段1)、このような課題を解決するために創案されたものであり、
錠剤を収容して逐次排出する錠剤フィーダと、前記錠剤フィーダを複数装備しており筐体から前方へ個別に引出可能な錠剤フィーダ格納庫を複数と、前記錠剤フィーダ格納庫に装備されていて前記錠剤フィーダから排出された錠剤を下方へ案内して落下させる上部錠剤収集機構を複数と、前記錠剤フィーダ格納庫の下方に設けられていて前記上部錠剤収集機構から落下した錠剤を収集して下方へ投入する下部錠剤収集機構と、前記下部錠剤収集機構の下方に設けられていて前記下部錠剤収集機構から投入された錠剤を包装帯に区分包装する包装装置と、前記下部錠剤収集機構の前方に設けられて前記筐体から前方へ引出可能な薬剤手撒き装置とを備え、前記下部錠剤収集機構が、前記薬剤手撒き装置の後方で前記上部錠剤収集機構からの落下錠剤を集積させる集積シュートと、前記集積シュートから落下して来た錠剤と前記薬剤手撒き装置から落下して来た錠剤とを集合させながら落下させる集合シュートとを具備している薬剤分包機において、
前記薬剤手撒き装置の前記筐体からの前方引出に随伴して前記集積シュートが前記筐体から前方へ引き出されるようになっており、前記集積シュートを着脱可能に支持する集積シュート支持部材が前記薬剤手撒き装置の後方に立設されており、前記集積シュートの上端部を前記集積シュート支持部材の上端に乗せた状態で前記集積シュートを前記集積シュート支持部材に取り付けるようになっている、ことを特徴とする。
The medicine packaging machine of the present invention (Solution 1) was invented to solve these problems,
a plurality of upper tablet collecting mechanisms attached to the tablet feeder housings and guiding tablets discharged from the tablet feeders downward to cause them to fall; a lower tablet collecting mechanism provided below the tablet feeder housings and collecting tablets dropped from the upper tablet collecting mechanism and dropping them downward; a packaging device provided below the lower tablet collecting mechanism and packaging the tablets dropped from the lower tablet collecting mechanism into packaging bands; and a medicine manual dispensing device provided in front of the lower tablet collecting mechanism and removable forward from the housing, wherein the lower tablet collecting mechanism is provided with an accumulation chute behind the medicine manual dispensing device that accumulates tablets dropped from the upper tablet collecting mechanism, and a collecting chute that collects and drops tablets dropped from the accumulation chute and tablets dropped from the medicine manual dispensing device,
The accumulation chute is adapted to be pulled forward from the housing in conjunction with the forward pulling out of the housing of the drug manual distribution device, and an accumulation chute support member for detachably supporting the accumulation chute is erected at the rear of the drug manual distribution device, and the accumulation chute is attached to the accumulation chute support member with the upper end of the accumulation chute resting on the upper end of the accumulation chute support member.
また、本発明の薬剤分包機は(解決手段2)、上記解決手段1の薬剤分包機であって、指先を掛けうる凹みが前記集積シュートの上端部の側面に形成されていることを特徴とする。 The medicine packaging machine of the present invention (Solution 2) is the medicine packaging machine of Solution 1 above, characterized in that a recess that can be placed on the side of the upper end of the accumulation chute allows for fingertip placement.
さらに、本発明の薬剤分包機は(解決手段3)、上記解決手段1,2の薬剤分包機であって、前記集合シュートを着脱可能に支持する集合シュート支持部材が前記薬剤手撒き装置の後方に設けられており、前記薬剤手撒き装置の前記筐体からの前方引出に随伴して前記集合シュートが前記筐体から前方へ引き出されるようになっていることを特徴とする。 Furthermore, the medicine packaging machine of the present invention (Solution 3) is the medicine packaging machine of Solutions 1 and 2 above, characterized in that a collection chute support member that detachably supports the collection chute is provided behind the medicine manual distribution device, and the collection chute is pulled forward from the housing in conjunction with the forward pulling of the medicine manual distribution device from the housing.
また、本発明の薬剤分包機は(解決手段4)、上記解決手段3の薬剤分包機であって、前記薬剤手撒き装置が前記筐体から前方へ引き出された状態で前記集積シュートが前記集積シュート支持部材から取り外されていると前記集合シュートが前記薬剤手撒き装置から離れて持ち上げ可能な後方位置まで移動しうる状態になるが、前記薬剤手撒き装置が前記筐体から前方へ引き出された状態であっても前記集積シュートが前記集積シュート支持部材に装着されていると前記集合シュートの後方移動範囲が制限されるようになっていることを特徴とする。 The medicine packaging machine of the present invention (Solution 4) is the medicine packaging machine of Solution 3 above, characterized in that when the manual medicine distribution device is pulled forward from the housing and the accumulation chute is detached from the accumulation chute support member, the collecting chute is able to move away from the manual medicine distribution device to a rear position where it can be lifted, but when the manual medicine distribution device is pulled forward from the housing and the accumulation chute is attached to the accumulation chute support member, the range of rear movement of the collecting chute is limited.
また、本発明の薬剤分包機は(解決手段5)、上記解決手段4の薬剤分包機であって、前記集積シュートが前記集積シュート支持部材に装着されていて前記集合シュートの後方移動が制限されている状態で前記集合シュートを前方へ引き寄せようとする集合シュート付勢手段が設けられていることを特徴とする。 The medicine packaging machine of the present invention (Solution 5) is the medicine packaging machine of Solution 4 above, characterized in that it is provided with a collecting chute biasing means that pulls the collecting chute forward when the collecting chute is attached to the collecting chute support member and the backward movement of the collecting chute is restricted.
また、本発明の薬剤分包機は(解決手段6)、上記解決手段3~5の薬剤分包機であって、指先を掛けうる把手部材が前記集合シュートの上端面に付設されていることを特徴とする。 The medicine packaging machine of the present invention (Solution 6) is a medicine packaging machine according to Solutions 3 to 5 above, characterized in that a handle member that can be gripped by a fingertip is attached to the upper end surface of the collecting chute.
このような本発明の薬剤分包機にあっては(解決手段1)、薬剤手撒き装置を筐体から前方へ引き出すと、それに随伴して筐体から出てきた集積シュート(第2落下収集部)を取り外せるようにしたことにより、集積シュートの錠剤落下面に対する清掃作業が容易かつ的確に行えるようになるとともに、集積シュートの取り外しによって拡大した空き空間を利用することで、その分だけ、下方の集合シュート(第3落下収集部)の錠剤落下面に対する清掃作業等も容易かつ的確に行えることになる。 In this type of medicine packaging machine of the present invention (Solution 1), when the manual medicine dispensing device is pulled forward from the housing, the accumulation chute (second falling and collecting section) that comes out of the housing can be removed. This makes it possible to easily and accurately clean the tablet drop surface of the accumulation chute, and by utilizing the increased space created by removing the accumulation chute, it is also possible to easily and accurately clean the tablet drop surface of the lower collection chute (third falling and collecting section).
しかも、集積シュート(第2落下収集部)を着脱式にするに際して、薬剤手撒き装置の後方で立ち上がっている集積シュート支持部材を設けて集積シュート(第2落下収集部)の着脱が集積シュート(第2落下収集部)の上端の所でなされるようにもしたことにより、上から覗き込むようにして行われる集積シュート(第2落下収集部)の着脱作業が容易かつ迅速に行えるものとなり、ひいては、薬剤手撒き装置の後方を空けて集合シュート(第3落下収集部)用の作業空間を確保するのも容易かつ迅速に行えることになる。
したがって、この発明によれば、下部錠剤収集機構のうち集積シュートと集合シュートとに係る清浄状態維持負担を軽減することができる。
Furthermore, when making the accumulation chute (second falling collection section) detachable, an accumulation chute support member is provided that stands up at the rear of the chemical manual distribution device so that the accumulation chute (second falling collection section) can be attached and detached at the upper end of the accumulation chute (second falling collection section).This makes it easy and quick to attach and detach the accumulation chute (second falling collection section) by looking down from above, and ultimately makes it easy and quick to clear the space behind the chemical manual distribution device to provide working space for the accumulation chute (third falling collection section).
Therefore, according to the present invention, the burden of maintaining the accumulation chute and the collecting chute of the lower tablet collecting mechanism in a clean state can be reduced.
また、本発明の薬剤分包機にあっては(解決手段2)、指先を掛けうる凹みを集積シュート(第2落下収集部)の上端部の側面に形成したことにより、集積シュート(第2落下収集部)に係る不所望な上方への部材延伸を回避しつつ、集積シュート着脱時の人手作業の負担を軽減することができる。 Furthermore, in the medicine packaging machine of the present invention (Solution 2), a recess that can be placed over the fingertips is formed on the side of the upper end of the accumulation chute (second drop collection section), which prevents the accumulation chute (second drop collection section) from undesirably extending upward, while reducing the manual labor required when attaching and detaching the accumulation chute.
さらに、本発明の薬剤分包機にあっては(解決手段3)、薬剤手撒き装置を筐体から前方へ引き出すとそれに随伴して薬剤手撒き装置の後方の集合シュート(第3落下収集部)が筐体から前方へ引き出されるとともに薬剤手撒き装置の後方の集合シュート支持部材から取り外せるようにもしたことにより、集合シュート(第3落下収集部)の錠剤落下面に対する清掃作業が、薬剤手撒き装置や筐体との干渉から解放されるので、より容易かつ的確に行えるようになる。 Furthermore, in the medicine packaging machine of the present invention (Solution 3), when the manual medicine distribution device is pulled forward from the housing, the collection chute (third falling and collecting section) at the rear of the manual medicine distribution device is also pulled forward from the housing and can be removed from the collection chute support member at the rear of the manual medicine distribution device. This means that cleaning of the tablet drop surface of the collection chute (third falling and collecting section) can be done more easily and accurately, as it is free from interference with the manual medicine distribution device and the housing.
また、本発明の薬剤分包機にあっては(解決手段4)、清掃作業容易化等のために集積シュート(第2落下収集部)と集合シュート(第3落下収集部)とを着脱可能にしても、それらの着脱順序を限定したことにより、稠密実装を損なうことなく維持することができる。しかも、両シュート装着時には集合シュート(第3落下収集部)の後方移動範囲が集積シュート(第2落下収集部)によって制限されるようにもしたことにより、薬剤手撒き装置と集合シュート(第3落下収集部)との位置関係を完全に固定するネジ止め作業などを行わなくても済むことになる。 Furthermore, in the medicine packaging machine of the present invention (Solution 4), even if the accumulation chute (second drop collection section) and the collecting chute (third drop collection section) are made detachable to facilitate cleaning, etc., the order in which they can be attached and detached is limited, thereby maintaining dense packaging without compromising it. Furthermore, when both chutes are attached, the rearward movement range of the collecting chute (third drop collection section) is limited by the accumulation chute (second drop collection section), eliminating the need for screwing or other work to completely fix the positional relationship between the medicine manual distribution device and the collecting chute (third drop collection section).
また、本発明の薬剤分包機にあっては(解決手段5)、集積シュート(第2落下収集部)を集積シュート支持部材に装着するときには、集合シュート(第3落下収集部)を前方の薬剤手撒き装置に人力で優しく寄せて集合シュート(第3落下収集部)の後方を空けてから行うが、集合シュート(第3落下収集部)が前方の薬剤手撒き装置に接近すると集合シュート付勢手段によって薬剤手撒き装置の方へ引き寄せられて適宜な部材に当接して位置決めされるので、集合シュート(第3落下収集部)と薬剤手撒き装置との相対位置が確定し而も安定するとともに、集積シュート(第2落下収集部)を集積シュート支持部材に装着する作業も集合シュート(第3落下収集部)が邪魔にならないので円滑に行うことができる。 Furthermore, in the medicine packaging machine of the present invention (Solution 5), when attaching the accumulation chute (second drop collection section) to the accumulation chute support member, the collecting chute (third drop collection section) is gently moved manually toward the front medicine manual distribution device to clear the space behind the collecting chute (third drop collection section). However, when the collecting chute (third drop collection section) approaches the front medicine manual distribution device, it is pulled toward the medicine manual distribution device by the collecting chute biasing means and positioned by abutting against an appropriate member. This ensures that the relative positions of the collecting chute (third drop collection section) and the medicine manual distribution device are fixed and stable, and the work of attaching the accumulation chute (second drop collection section) to the accumulation chute support member can be carried out smoothly because the collecting chute (third drop collection section) does not get in the way.
さらに、薬剤手撒き装置を後方移動させて筐体内に収めたときに勢い余って慣性で集積シュートが薬剤手撒き装置から後方へ離れてしまったような場合でも、その離隔距離は集合シュート付勢手段の作用が及ぶ僅かなものにとどまるので、速やかに集合シュート(第3落下収集部)と薬剤手撒き装置との相対位置が元に戻る。
そのため、集合シュート(第3落下収集部)の位置固定作業を簡略化しても、集合シュートが適切な位置にとどまり続ける。
Furthermore, even if the momentum of the collecting chute moves backwards away from the chemical manual distribution device due to inertia when the chemical manual distribution device is moved backwards and stored inside the housing, the distance of separation is so small that it can be affected by the collecting chute biasing means, and the relative positions of the collecting chute (third falling collection section) and the chemical manual distribution device are quickly restored.
Therefore, even if the work of fixing the position of the collecting chute (third falling collection section) is simplified, the collecting chute continues to remain in the appropriate position.
また、本発明の薬剤分包機にあっては(解決手段6)、集合シュート(第3落下収集部)を着脱式にするに際し、指先を掛けうる把手部材を集合シュート(第3落下収集部)の上端面に付設したことにより、薬剤手撒き装置と筐体との中間空間の奥底に位置していて真上から真下を覗き込むようにして行われる集合シュート(第3落下収集部)の着脱作業が容易かつ迅速に行えることになる。 Furthermore, in the medicine packaging machine of the present invention (Solution 6), when the collection chute (third drop collection section) is made detachable, a handle member that can be hooked with the fingertips is attached to the upper end surface of the collection chute (third drop collection section). This makes it easy and quick to attach and detach the collection chute (third drop collection section), which is located deep in the intermediate space between the medicine manual distribution device and the housing and requires looking directly down from directly above.
このような本発明の薬剤分包機について、その実施に好適な具体的形態を幾つか挙げるが、それに先だって背景技術や解決課題についても付言する。 We will now present several specific embodiments suitable for implementing the medication packaging machine of the present invention, but first we will provide some background information and the problems to be solved.
一時貯留機構における左右の両側板のうち揺動板体と対向して錠剤落下経路を固定的に形成する方の側板である謂わば対向固定側板については、上側部分が揺動板体から離隔し下側部分が揺動板体に近接する状態で傾斜している謂わば傾斜式対向固定側板も開発されている(例えば特許文献6図3,特許文献7図8参照)。
このような一時貯留機構にあっては、上部錠剤収集機構から落下して来た錠剤を一時停止させる役割や負担を、揺動板体だけに担わせるのでなく、傾斜式対向固定側板にも分担させることで、可動部材で強化しづらい揺動板体に掛かる負担が軽減されている。
Regarding the so-called opposing fixed side plates, which are the side plates of the left and right side plates in the temporary storage mechanism that face the oscillating plate and form a fixed tablet drop path, so-called inclined opposing fixed side plates have also been developed in which the upper part is away from the oscillating plate and the lower part is inclined so that it is close to the oscillating plate (see, for example, Figure 3 of Patent Document 6 and Figure 8 of Patent Document 7).
In such a temporary storage mechanism, the role and burden of temporarily stopping the tablets that have fallen from the upper tablet collection mechanism is not solely borne by the oscillating plate, but is also shared by the inclined opposing fixed side plates, thereby reducing the burden on the oscillating plate, which is difficult to strengthen with movable parts.
しかしながら、揺動板体を下方へ揺動させて一時貯留機構を開けたときに一時貯留機構から下方へ落下する薬剤については、傾斜式対向固定側板の傾斜に倣って斜め下方へ落ちるものが、増えて、大部分を占めるようになる。
そうすると、一時貯留機構から、その直ぐ下方に位置する下部錠剤収集機構のうちの固定シュート(第1落下収集部)へ、斜めに薬剤が落下するが、固定シュート(第1落下収集部)も錠剤落下経路形成面が上広がり且つ下窄みなので、固定シュート(第1落下収集部)のうち錠剤落下経路形成面の傾斜が上方の一時貯留機構の傾斜式対向固定側板の傾斜に近い錠剤落下経路形成面の部分に落下した薬剤は、当接時衝撃や進行方向変化量が小さくて済むため、円滑かつ迅速に下方へ進む。
However, when the rocking plate body is swung downward to open the temporary storage mechanism, the majority of the medicine falls downward from the temporary storage mechanism, falling diagonally downward in accordance with the inclination of the inclined opposing fixed side plates.
In this case, the medicine falls diagonally from the temporary storage mechanism into the fixed chute (first falling collection section) of the lower tablet collection mechanism located immediately below it.However, since the fixed chute (first falling collection section) also has a tablet fall path forming surface that widens at the top and narrows at the bottom, medicine that falls into the part of the tablet fall path forming surface of the fixed chute (first falling collection section) where the slope of the tablet fall path forming surface is close to the slope of the inclined opposing fixed side plate of the upper temporary storage mechanism experiences little impact when it comes into contact and changes in direction of travel, so it proceeds downward smoothly and quickly.
これに対し、固定シュート(第1落下収集部)のうち錠剤落下経路形成面の傾斜と傾斜式対向固定側板の傾斜とが揃っていない部分、特に逆向きに傾いている部分に落下した薬剤は、当接時衝撃や進行方向変化量が大きくなるため、粉塵発生量の増加が懸念されるうえ、落下錠剤が下方へ進むのが遅れがちで通過時間もバラツキ易い。
しかも、複数・多数の一時貯留機構が同じ高さで左右に並んでいる状況下では、特に左端に位置する一時貯留機構と右端に位置する一時貯留機構とを対比すると、粉塵発生量についても通過時間についても不揃いが目立つ。
In contrast, drugs that fall into parts of the fixed chute (first falling collection section) where the inclination of the tablet falling path forming surface and the inclination of the inclined opposing fixed side plate are not aligned, particularly parts that are inclined in the opposite direction, experience a large impact when they come into contact and a large change in direction of travel, which raises concerns about an increase in the amount of dust generated, and the falling tablets tend to move downward more slowly, resulting in variations in passage time.
Furthermore, when multiple temporary storage mechanisms are lined up on the left and right at the same height, there is a noticeable discrepancy in both the amount of dust generated and the transit time, especially when comparing the temporary storage mechanism located on the far left with the temporary storage mechanism located on the far right.
そこで、下部錠剤収集機構のうちの固定シュート(第1落下収集部)に係る清浄状態維持負担を更に軽減すべく、既述した一時貯留機構の前後長の短縮やその駆動機構の後方配置による清掃作業用空間の確保といった手法にとどまらず、下部錠剤収集機構の固定シュート(第1落下収集部)での粉塵発生量の多寡や錠剤落下速度のバラツキを抑制して汚れ難さの強化や錠剤収集時間の短縮を図るべく、その直ぐ上に位置する一時貯留機構を更に改良することが更なる技術課題となる。 Therefore, in order to further reduce the burden of maintaining the cleanliness of the fixed chute (first falling and collecting section) of the lower tablet collecting mechanism, not only are the aforementioned methods such as shortening the front-to-rear length of the temporary storage mechanism and positioning its drive mechanism at the rear to ensure space for cleaning, but a further technical challenge is to further improve the temporary storage mechanism located immediately above it in order to reduce variations in the amount of dust generated and the tablet falling speed in the fixed chute (first falling and collecting section) of the lower tablet collecting mechanism, thereby making it less susceptible to contamination and shortening the tablet collection time.
[実施形態1]
実施形態1の薬剤分包機は、上述した解決手段1~6の何れかに記載された薬剤分包機であって、
前記錠剤フィーダ格納庫の下端部に付設されていて前記上部錠剤収集機構から落下した錠剤を一時貯留してから放下する単列貯留機構を複数と、前記単列貯留機構を複数同時に動作させて錠剤放下を一斉に行わせる複列同時駆動機構とを備えており、前記下部錠剤収集機構が前記上部錠剤収集機構からの落下錠剤を前記単列貯留機構経由で受け取るようになっており、前記複列同時駆動機構が前記筐体の内奥に配置されており、前記錠剤フィーダ格納庫の前記筐体からの出し入れによる前記単列貯留機構の進退移動に応じて該当する単列貯留機構と前記複列同時駆動機構とが分離係合するようになっており、前記複列同時駆動機構が前記筐体の内奥に配置されており、前記錠剤フィーダ格納庫の前記筐体からの出し入れによる前記単列貯留機構の進退移動に応じて該当する単列貯留機構と前記複列同時駆動機構とが分離係合するようになっており、前記の複数の単列貯留機構のうち前記筐体内で最も左方に位置する最左単列貯留機構が、右斜め上を仰ぐ右斜面を有する左方の非揺動部材とそれに対向する右方の揺動部材とを具備していて両部材間に下窄みの錠剤落下経路を形成しているものであり、前記の複数の単列貯留機構のうち前記筐体内で最も右方に位置する最右単列貯留機構が、左斜め上を仰ぐ左斜面を有する右方の非揺動部材とそれに対向する左方の揺動部材とを具備していて両部材間に下窄みの錠剤落下経路を形成しているものである、ことを特徴とする。
[Embodiment 1]
The medicine packaging machine of embodiment 1 is a medicine packaging machine described in any one of the above-mentioned solutions 1 to 6,
The tablet feeder housing is provided with a plurality of single-row storage mechanisms attached to the lower end thereof for temporarily storing and then releasing tablets dropped from the upper tablet collecting mechanism, and a multi-row simultaneous drive mechanism for simultaneously operating the plurality of single-row storage mechanisms to simultaneously release the tablets, the lower tablet collecting mechanism is adapted to receive the dropped tablets from the upper tablet collecting mechanism via the single-row storage mechanism, the multi-row simultaneous drive mechanism is arranged deep inside the housing, and the corresponding single-row storage mechanism and the multi-row simultaneous drive mechanism are disengaged and engaged in accordance with the forward and backward movement of the single-row storage mechanism due to the insertion and removal of the tablet feeder housing from the housing, the multi-row simultaneous drive mechanism is arranged deep inside the housing, and the tablet feeder The corresponding single-row storage mechanism and the double-row simultaneous drive mechanism are adapted to separate and engage in response to the forward and backward movement of the single-row storage mechanism as it is inserted into and removed from the housing of the storage facility, and the leftmost single-row storage mechanism, which is located on the leftmost side of the housing among the plurality of single-row storage mechanisms, is equipped with a left non-oscillating member having a right-side sloping surface facing diagonally upward to the right and a right-side oscillating member opposite it, forming a tapered tablet drop path between the two members, and the rightmost single-row storage mechanism, which is located on the rightmost side of the plurality of single-row storage mechanisms, is equipped with a right non-oscillating member having a left-side sloping surface facing diagonally upward to the left and a left-side oscillating member opposite it, forming a tapered tablet drop path between the two members.
この実施形態1の薬剤分包機にあっては、最左単列貯留機構から放出された錠剤は多くが左方の非揺動部材の右斜面の影響を強く受けて右斜め下方へ落下するところ、その落下先に位置する下部錠剤収集機構の錠剤落下経路の左側部分が錠剤収集のため左上から右斜め下へ傾斜しているので、落下錠剤が強い衝撃を受けることなく円滑かつ迅速に下部錠剤収集機構の中に進入する。
また、最右単列貯留機構から放出された錠剤は多くが右方の非揺動部材の左斜面の影響を強く受けて左斜め下方へ落下するところ、その落下先に位置する下部錠剤収集機構の錠剤落下経路の右側部分が錠剤収集のため右上から左斜め下へ傾斜しているので、落下錠剤が強い衝撃を受けることなく円滑かつ迅速に下部錠剤収集機構の中に進入する。
In the drug packaging machine of this embodiment 1, most of the tablets released from the leftmost single-row storage mechanism are strongly affected by the right slope of the left non-oscillating member and fall diagonally downward to the right. However, since the left side of the tablet fall path of the lower tablet collection mechanism located at the destination of the tablets is inclined diagonally downward from the upper left to the right to collect the tablets, the falling tablets enter the lower tablet collection mechanism smoothly and quickly without being subjected to strong impact.
In addition, most of the tablets released from the rightmost single-row storage mechanism are strongly affected by the left slope of the right non-oscillating member and fall diagonally downward to the left.However, the right side of the tablet fall path of the lower tablet collection mechanism, which is located at the destination of the tablets, is inclined diagonally downward from the upper right to the left in order to collect the tablets, so the falling tablets enter the lower tablet collection mechanism smoothly and quickly without being subjected to strong impact.
このように、下部錠剤収集機構のうち上部を占める固定シュート(第1落下収集部)でなされる落下薬剤の収集に際して左右端いずれの箇所でも単列貯留機構から放出された錠剤が中寄りに傾いて落下するように直上の単列貯留機構に工夫を施したことにより、落下錠剤への不所望な衝撃が軽減されるとともに錠剤落下速度の不所望なバラツキが縮小される。
したがって、この実施形態によれば、粉塵発生量の多寡や錠剤落下速度のバラツキを抑制して汚れ難さの強化ばかりか錠剤収集時間の短縮までも実現することができる。
In this way, when the falling tablets are collected by the fixed chute (first falling collection section) which occupies the upper part of the lower tablet collection mechanism, the single-row storage mechanism directly above has been designed so that the tablets released from the single-row storage mechanism at either the left or right end fall at an angle towards the center, thereby reducing undesirable impact on the falling tablets and undesirable variation in the tablet falling speed.
Therefore, according to this embodiment, it is possible to suppress variations in the amount of dust generated and the tablet falling speed, thereby not only improving the resistance to contamination but also shortening the tablet collection time.
[実施形態2]
実施形態2の薬剤分包機は、上記実施形態1の薬剤分包機であって、前記複列同時駆動機構が、前記最左単列貯留機構を含む部材の駆動を担う左方駆動源と、前記最右単列貯留機構を含む部材の駆動を担う右方駆動源とを具備している、ことを特徴とする。
この第2実施形態の薬剤分包機にあっては、複列同時駆動機構の駆動源を複数化して、最左単列貯留機構と最右単列貯留機構とが個別に駆動されるようにもしたことにより、揺動方向の異なる複数の単列貯留機構を的確に而も容易に駆動することができる。
[Embodiment 2]
The drug packaging machine of embodiment 2 is the drug packaging machine of embodiment 1, characterized in that the multi-row simultaneous drive mechanism is equipped with a left drive source that is responsible for driving members including the leftmost single-row storage mechanism, and a right drive source that is responsible for driving members including the rightmost single-row storage mechanism.
In this second embodiment of the medicine packaging machine, the multiple-row simultaneous drive mechanism has multiple drive sources, and the leftmost single-row storage mechanism and the rightmost single-row storage mechanism are driven individually, making it possible to accurately and easily drive multiple single-row storage mechanisms with different swing directions.
[実施形態3]
実施形態3の薬剤分包機は、実施形態1の薬剤分包機であって、前記最左単列貯留機構と前記最右単列貯留機構とが回転運動の駆動源を共用するものであり、前記駆動源から前記最左単列貯留機構に至る左方伝動機構と、前記駆動源から前記最右単列貯留機構に至る右方伝動機構との何れか一方に、回転運動の向きを反転させる回転反転機構が組み込まれている、ことを特徴とする。
この実施形態3の薬剤分包機にあっては、右方伝動機構と左方伝動機構との何れか一方に回転反転機構を組み込んだことで、最左単列貯留機構と最右単列貯留機構とに回転駆動源を共用させることが可能になり、その結果、駆動源の増加を抑制することができる。
[Embodiment 3]
The drug packaging machine of embodiment 3 is the drug packaging machine of embodiment 1, characterized in that the leftmost single-row storage mechanism and the rightmost single-row storage mechanism share a driving source for rotational motion, and a rotational reversal mechanism that reverses the direction of rotational motion is incorporated into either the left-hand transmission mechanism that runs from the driving source to the leftmost single-row storage mechanism or the right-hand transmission mechanism that runs from the driving source to the rightmost single-row storage mechanism.
In the drug packaging machine of this embodiment 3, a rotational inversion mechanism is incorporated into either the right-hand transmission mechanism or the left-hand transmission mechanism, making it possible to share a rotational drive source for the leftmost single-row storage mechanism and the rightmost single-row storage mechanism, thereby suppressing an increase in the number of drive sources.
[実施形態4]
実施形態4の薬剤分包機は、実施形態1~3の薬剤分包機であって、前記複列同時駆動機構の駆動源として電動モータと、前記電動モータの出力軸の回転停止位置を検出する原点センサとを設け、前記原点センサの検出に基づいて前記単列貯留機構と前記複列同時駆動機構とが分離しているときに前記電動モータの出力軸の回転を停止させるようにしたことを特徴とする。
[Embodiment 4]
The drug packaging machine of embodiment 4 is a drug packaging machine of embodiments 1 to 3, characterized in that it is provided with an electric motor as a drive source for the double-row simultaneous drive mechanism, and an origin sensor that detects the rotation stop position of the output shaft of the electric motor, and is configured to stop rotation of the output shaft of the electric motor when the single-row storage mechanism and the double-row simultaneous drive mechanism are separated based on the detection of the origin sensor.
この実施形態4の薬剤分包機にあっては、複列同時駆動機構を駆動する電動モータに関して原点センサを設けたうえで、原点センサの検出に基づいて単列貯留機構と複列同時駆動機構とが分離しているときに電動モータの回転動作を停止させるようにしたことにより、何れの単列貯留機構も駆動されていないときにはそれらの単列貯留機構と複列同時駆動機構との的確な分離が適切かつ確実に確保されることから、下部錠剤収集機構の上端部の周辺の平坦化・フラット化のために単列貯留機構が複列同時駆動機構の設置先の下部錠剤収集機構の上端部周辺でなく上方の錠剤フィーダ格納庫の下端部に付設されていても、錠剤フィーダ格納庫等の引き出しに分離状態が必要なときには必要な分離状態が自動的に確保される。また、錠剤フィーダ格納庫と共に単列貯留機構が薬品庫に押し込まれているとき常に単列貯留機構と複列同時駆動機構とが接触しうる構成のものでは接触部における何れかの部材の微振動などによる擦れ等によって微粉等が発生しがちなところ、本発明の構成では接触時間が限定されるので、微粉等による汚染が少ない。 In this embodiment 4 of the medicine packaging machine, an origin sensor is provided for the electric motor that drives the multi-row simultaneous drive mechanism, and the rotation of the electric motor is stopped when the single-row storage mechanism and the double-row simultaneous drive mechanism are separated based on the detection of the origin sensor.This ensures that the single-row storage mechanism and the double-row simultaneous drive mechanism are properly and reliably separated when neither single-row storage mechanism is being driven.Therefore, even if the single-row storage mechanism is attached to the lower end of the upper tablet feeder storage cabinet rather than near the upper end of the lower tablet collection mechanism where the double-row simultaneous drive mechanism is installed in order to flatten and smooth the periphery of the upper end of the lower tablet collection mechanism, the required separation state is automatically ensured when a separation state is required for the drawers of the tablet feeder storage cabinet, etc. Furthermore, in configurations where the single-row storage mechanism and the double-row simultaneous drive mechanism are constantly in contact when the tablet feeder storage cabinet is pushed into the medicine cabinet, fine powder and other particles tend to be generated due to friction caused by slight vibrations of either component at the contact point. However, with the configuration of the present invention, the contact time is limited, resulting in less contamination by fine powder and other particles.
このような本発明や実施形態の薬剤分包機について、これを実施するための具体的な形態を、以下の実施例1,2により説明する。
図1~9に示した実施例1は、上述した解決手段1~6(出願当初の請求項1~6)に加えて実施形態1,2,4をも具現化したものであり、図10~11に示した実施例2は、上述した実施形態3を具現化したものである。
なお、それらの図示に際しては、簡明化等のため、ボルト等の締結具や,ヒンジ等の連結具,ギヤ等の伝動部材,モータドライバ等の電気回路,コントローラ等の電子回路などは図示を割愛し、発明の説明に必要なものや関連するものを中心に図示した。
Specific embodiments for carrying out the medicine packaging machine of the present invention and the embodiments will be described below with reference to Examples 1 and 2.
Example 1 shown in FIGS. 1 to 9 embodies the above-mentioned Solutions 1 to 6 (claims 1 to 6 as originally filed) as well as embodiments 1, 2, and 4, and Example 2 shown in FIGS. 10 and 11 embodies the above-mentioned embodiment 3.
In addition, for the sake of simplicity, when illustrating these, fasteners such as bolts, connectors such as hinges, transmission members such as gears, electric circuits such as motor drivers, electronic circuits such as controllers, etc. have been omitted, and only those necessary for explaining the invention and those related thereto are illustrated.
本発明の薬剤分包機の実施例1について、その具体的な構成を、図面を引用して説明する。
図1は、薬剤分包機10の全体構造を示し、(a)が正面図、(b)が左側面図、(c)が包装装置40を引き出した薬剤分包機10の左側面図、(d)が薬剤手撒き装置80を引き出した薬剤分包機10の左側面図である。
A specific configuration of a medicine dispensing and packaging machine according to a first embodiment of the present invention will be described with reference to the drawings.
Figure 1 shows the overall structure of the medicine packaging machine 10, with (a) being a front view, (b) being a left side view, (c) being a left side view of the medicine packaging machine 10 with the packaging device 40 pulled out, and (d) being a left side view of the medicine packaging machine 10 with the medicine manual distribution device 80 pulled out.
図2は、(a)が薬品庫11から錠剤フィーダ格納庫12を引き出した薬剤分包機10の左側面図であり、(b)が錠剤フィーダ格納庫12のA-A断面図である。また、同図(c)は、薬品庫11内で最も左に位置する最左単列貯留機構60a(一時貯留機構60,単列貯留機構)のA-A断面図であり、同図(d)は、薬品庫11内で最も右に位置する最右単列貯留機構60b(一時貯留機構60,単列貯留機構)のA-A断面図であり、何れも一時貯留機構60(単列貯留機構)が閉じている状態を図示している。 Figure 2 (a) is a left side view of the medicine packaging machine 10 with the tablet feeder housing 12 pulled out from the medicine storage 11, and (b) is an A-A cross-sectional view of the tablet feeder housing 12. Also, Figure 2 (c) is an A-A cross-sectional view of the leftmost single-row storage mechanism 60a (temporary storage mechanism 60, single-row storage mechanism) located at the leftmost position in the medicine storage 11, and Figure 2 (d) is an A-A cross-sectional view of the rightmost single-row storage mechanism 60b (temporary storage mechanism 60, single-row storage mechanism) located at the rightmost position in the medicine storage 11. Both figures show the temporary storage mechanism 60 (single-row storage mechanism) in a closed state.
図3(a)は、薬剤分包機10の左側面図と、薬品庫11から引き出した錠剤フィーダ格納庫12に係るB-B矢視(図2(b)を参照)の断面図とを合成した図である。また、同図(b)は、錠剤フィーダ格納庫12のB-B断面に係るC-C断面図である。さらに、同図(c)は、薬品庫11内で最も左に位置する最左単列貯留機構60a(一時貯留機構60,単列貯留機構)のA-A断面図であり、同図(d)は、薬品庫11内で最も右に位置する最右単列貯留機構60b(一時貯留機構60,単列貯留機構)のA-A断面図であり、何れも一時貯留機構60(単列貯留機構)が開いている状態を図示している。 Figure 3(a) is a composite diagram of a left side view of the medicine packaging machine 10 and a cross-sectional view of the tablet feeder housing 12 pulled out from the medicine storage 11, taken along the line B-B (see Figure 2(b)). Figure 3(b) is a cross-sectional view of the tablet feeder housing 12 taken along the line C-C, taken along the line B-B. Figure 3(c) is a cross-sectional view of the leftmost single-row storage mechanism 60a (temporary storage mechanism 60, single-row storage mechanism) located at the leftmost position in the medicine storage 11, and Figure 3(d) is a cross-sectional view of the rightmost single-row storage mechanism 60b (temporary storage mechanism 60, single-row storage mechanism) located at the rightmost position in the medicine storage 11. Both diagrams show the temporary storage mechanism 60 (single-row storage mechanism) in an open state.
図4は、(a)~(c)が、何れも、単列の一時貯留機構60とその駆動機構51~55とに係る平面図と正面図と縦断面図である。
図5(a)は、複列の一時貯留機構60,60,60,60と、それらを同時に駆動する複列同時駆動機構51~55と、伝動用のリンク機構70とに係る平面図である。同図(b),(c)は、何れもリンク機構70の正面図であり、そのうち(b)は、一時貯留機構60(単列貯留機構)を閉めたときの動作状態を示し、(c)は、一時貯留機構60(単列貯留機構)を開けたときの動作状態を示している。
4A to 4C are a plan view, a front view, and a vertical cross-sectional view of a single-row temporary storage mechanism 60 and its drive mechanisms 51 to 55. FIG.
5(a) is a plan view of the double-row temporary storage mechanisms 60, 60, 60, 60, the double-row simultaneous drive mechanisms 51-55 that simultaneously drive them, and the transmission link mechanism 70. Figures 5(b) and 5(c) are both front views of the link mechanism 70, with 5(b) showing the operating state when the temporary storage mechanism 60 (single-row storage mechanism) is closed, and 5(c) showing the operating state when the temporary storage mechanism 60 (single-row storage mechanism) is open.
図6は、(a)が薬品庫11から錠剤フィーダ格納庫12を引き出した薬剤分包機10の左側面図であり、(b)が、そのD-D断面図であって、一時貯留機構複列格納部50における固定シュート31(第1落下収集部)の配置状態等を示している。
図7は、(a)が錠剤フィーダ格納庫12も薬剤手撒き装置80も包装装置40も筐体内に収めた状態の薬剤分包機10に係る左側面図であり、(b)が薬剤手撒き装置80を筐体から引き出した状態の薬剤分包機10に係る左側面図である。
Figure 6 (a) is a left side view of the drug packaging machine 10 with the tablet feeder storage unit 12 pulled out from the drug storage unit 11, and (b) is a D-D cross-sectional view thereof, showing the arrangement of the fixed chute 31 (first falling collection unit) in the temporary storage mechanism double-row storage unit 50.
Figure 7 (a) is a left side view of the drug packaging machine 10 with the tablet feeder storage 12, the drug manual distribution device 80, and the packaging device 40 all housed within the housing, and (b) is a left side view of the drug packaging machine 10 with the drug manual distribution device 80 pulled out of the housing.
図8は、(a)が薬剤手撒き装置80と共に集積シュート32(第2落下収集部)を筐体から前方へ引き出した薬剤分包機10に係る斜視図であり、(b)が薬剤手撒き装置80を透かして見た集積シュート32(第2落下収集部)とその周りの斜視図であり、(c)が集積シュート32(第2落下収集部)と集合シュート33(第3落下収集部)と薬剤手撒き装置80とに係る左側面図である。 Figure 8 shows, (a) a perspective view of the medicine packaging machine 10 with the accumulation chute 32 (second falling collection section) pulled forward from the housing together with the medicine manual distribution device 80, (b) a perspective view of the accumulation chute 32 (second falling collection section) and its surroundings seen through the medicine manual distribution device 80, and (c) a left side view of the accumulation chute 32 (second falling collection section), collection chute 33 (third falling collection section), and medicine manual distribution device 80.
図9は、(a)が集積シュート32(第2落下収集部)を引出機構81から取り外しているところの薬剤分包機10に係る斜視図、(b)が集合シュート33(第3落下収集部)を薬剤手撒き装置80の後方へスライド移動させた状態の薬剤分包機10に係る斜視図、(c)が集合シュート33(第3落下収集部)単体の斜視図である。 Figure 9 shows (a) a perspective view of the medicine packaging machine 10 with the accumulation chute 32 (second falling collection section) removed from the drawer mechanism 81, (b) a perspective view of the medicine packaging machine 10 with the collection chute 33 (third falling collection section) slid to the rear of the medicine manual distribution device 80, and (c) a perspective view of the collection chute 33 (third falling collection section) alone.
薬剤分包機10は(図1参照)、既述した薬剤分包機の一部を改良したものなので、それらと同様に(特許文献1~7も参照)、筐体の上段部分に薬品庫11が設けられており、筐体の下段部分には、下部薬剤収集機構30と包装装置40とが上下配置で内蔵されている。本例では(図1(b),図2(a),図3(a)参照)、一時貯留機構複列格納部50も、筐体の下段部分のうち最も上方部位に確保されて下部薬剤収集機構30の上方に位置するとともに、薬品庫11の直ぐ下に位置している。 The medicine packaging machine 10 (see Figure 1) is an improved version of a previously described medicine packaging machine, and like those machines (see also Patent Documents 1 to 7), it has a medicine storage unit 11 provided in the upper section of the housing, and a lower medicine collection mechanism 30 and a packaging device 40 housed in a vertically arranged configuration in the lower section of the housing. In this example (see Figures 1(b), 2(a), and 3(a)), the temporary storage mechanism double-row storage unit 50 is also located in the uppermost section of the lower section of the housing, above the lower medicine collection mechanism 30 and directly below the medicine storage unit 11.
図示は割愛したが、電子制御用のコンピュータ等からなる制御装置も筐体内の適宜な箇所に搭載されている。その制御装置の操作入力部や表示部を担うタッチパネル14も、薬剤分包機10の何れかの薬品庫11の前面などに付設されている(図1(a)参照)。
薬品庫11には、複数(本例では四つ)の錠剤フィーダ格納庫12が左右に横並び状態で配設されており、何れの錠剤フィーダ格納庫12も、薬剤補充時や保守作業時など必要に応じて、個々に、薬品庫11へ押し込むことも(図1参照)、薬品庫11から手前へ引き出すことも(図2(a)参照)、できるようになっている。薬品庫11の左右両側面には、着脱や揺動などにて開閉容易な側板11aも設けられている(図1~図3参照)。
Although not shown in the figure, a control device consisting of an electronic control computer or the like is also mounted in an appropriate location within the housing. A touch panel 14, which serves as an operation input unit and display unit for the control device, is also attached to the front of one of the medicine storage rooms 11 of the medicine packaging machine 10 (see FIG. 1(a)).
In the medicine cabinet 11, multiple (four in this example) tablet feeder cabinets 12 are arranged side by side on the left and right, and each tablet feeder cabinet 12 can be individually pushed into the medicine cabinet 11 (see FIG. 1) or pulled out (see FIG. 2(a)) from the medicine cabinet 11 as needed, such as when replenishing medicines or performing maintenance work. On both the left and right sides of the medicine cabinet 11, side panels 11a are provided that can be easily opened and closed by detaching or swinging (see FIGS. 1 to 3).
錠剤フィーダ格納庫12には、多数の錠剤フィーダ13が搭載されており、図示の例では(図2,図3参照)、左側に6段6列で錠剤フィーダ13が配設され(図2(a),(b)参照)、右側にも6段6列で錠剤フィーダ13が配設されている(図2(b),図3(b)参照)。もっとも、最下段については、上部薬剤収集機構20の前後長を固定シュート31(第1落下収集部)の上端部の前後長に適合させなければならないため、前後に錠剤フィーダ非装着部26を確保していることから、少数個(図2(a),図3(a)では3個)の錠剤フィーダ13しか配設されていない。 The tablet feeder storage 12 is equipped with a large number of tablet feeders 13. In the illustrated example (see Figures 2 and 3), the tablet feeders 13 are arranged in six columns and six rows on the left side (see Figures 2(a) and (b)), and there are also six columns and six rows of tablet feeders 13 on the right side (see Figures 2(b) and 3(b)). However, for the lowest level, the front-to-rear length of the upper drug collection mechanism 20 must match the front-to-rear length of the upper end of the fixed chute 31 (first drop collection section), so tablet feeder non-mounting sections 26 are provided at the front and rear, and therefore only a small number of tablet feeders 13 (three in Figures 2(a) and 3(a)) are arranged.
錠剤フィーダ13は(図2,図3参照)、カセット着脱式の特定錠剤専用タイプ錠剤フィーダを図示したが、それは、錠剤フィーダ格納庫12に固定されたベース部13a(駆動部・排出部)と、それに着脱されるカセット13b(従動部・収容部)とからなり、各種の錠剤のうち何れかを分担して夫々のカセット13bにランダム収容しておき、上述した制御装置の制御に従って錠剤を逐次排出するようになっている。なお、錠剤フィーダ13は、カセット着脱式の特定錠剤専用タイプ錠剤フィーダに限られる訳でなく、多数の錠剤フィーダ13,…,13のうち一部の物や総てが、一体型で固定式の多種錠剤適応タイプ錠剤フィーダ(例えば特開2021-029378号公報を参照)であっても良い。 The tablet feeder 13 (see Figures 2 and 3) is illustrated as a detachable cassette-type tablet feeder for specific tablets, but it consists of a base 13a (drive unit/discharge unit) fixed to the tablet feeder storage 12 and a detachable cassette 13b (follower unit/storage unit). Various types of tablets are randomly stored in each cassette 13b, and the tablets are sequentially discharged under the control of the control device described above. Note that the tablet feeder 13 is not limited to a detachable cassette-type tablet feeder for specific tablets; some or all of the multiple tablet feeders 13, ..., 13 may be integrated, fixed, multi-tablet compatible tablet feeders (see, for example, JP 2021-029378 A).
要するに、錠剤フィーダ13は、多数個の薬剤を纏めて収容することができるとともに上述した制御装置の制御に従って収容薬剤を一個ずつ逐次排出することができるものであれば良い。
なお、その制御装置に対する調剤指示等は、図示しない調剤サーバ等から通信にて与えられる他、タッチパネル14を介した手入力でも与えることも出来るようになっている。タッチパネル14には制御装置の制御によって薬剤分包機10の動作状態や調剤作業者への情報等が表示されるようにもなっている。
In short, the tablet feeder 13 may be any type that can accommodate a large number of medicines at once and can sequentially discharge the accommodated medicines one by one under the control of the above-mentioned control device.
Dispensing instructions and the like for the control device can be given by communication from a dispensing server (not shown) or can be given manually via the touch panel 14. The touch panel 14 is also configured to display the operating status of the medicine packaging machine 10 and information for the dispensing worker under the control of the control device.
また(図2(b)参照)、それら左右の錠剤フィーダ13,…,13の中間には、錠剤案内路滑落板24や錠剤案内路滑落口25を具備した上部薬剤収集機構20が配置されている。上部薬剤収集機構20は(図2(b),図3参照)、左右に薄い箱状のものであり、それぞれの錠剤フィーダ格納庫12に一つずつ組み込まれており、左右に配置された多数の錠剤フィーダ13から排出された薬剤を錠剤案内路滑落口25から左右の錠剤案内路滑落板24,24の間の中空に受け入れて下方へ案内して落下させるようになっている。錠剤フィーダ13から排出された錠剤が、何れも、後述する閉状態の一時貯留機構60に入って一時的に貯留され(図2(c),(d)参照)、それから一時貯留機構60の開動作により纏めて下放されるようにもなっている(図3(c),(d)参照)。 Also (see Figure 2(b)), an upper drug collection mechanism 20 equipped with a tablet guideway slide-down plate 24 and a tablet guideway slide-down port 25 is located between the left and right tablet feeders 13. The upper drug collection mechanism 20 (see Figures 2(b) and 3) is a thin box-like structure with one built into each tablet feeder housing 12. It receives the drugs discharged from the multiple tablet feeders 13 arranged on the left and right through the tablet guideway slide-down port 25 into the hollow space between the left and right tablet guideway slide-down plates 24, 24, and guides them downward to allow them to fall. All tablets discharged from the tablet feeders 13 enter and are temporarily stored in the temporary storage mechanism 60 (described later in the closed state) (see Figures 2(c) and (d)). They are then released together by opening the temporary storage mechanism 60 (see Figures 3(c) and (d)).
下部薬剤収集機構30は(図1(b),図2(a),図3(a),図6,図7参照)、薬品庫11の複数の錠剤フィーダ格納庫12の下方に位置していて、それらに搭載された多数の錠剤フィーダ13,…,13から複数の上部薬剤収集機構20の何れかを経て更に複数の一時貯留機構60の何れかを経て落下した薬剤を受け入れて収集し、それから下方の包装装置40へ投入するものであり、この構成例では、主要部材として、上下三段の漏斗状部材31,32,33が設けられている。
それらのうち固定シュート31(第1落下収集部)は、上段に位置していて、一時貯留機構60からの落下薬剤を少し中央に寄せる大きめの下窄み縦筒状部材である。
The lower drug collection mechanism 30 (see Figures 1(b), 2(a), 3(a), 6 and 7) is located below the multiple tablet feeder storage cabinets 12 in the drug storehouse 11, and receives and collects drugs that have fallen from the numerous tablet feeders 13, ..., 13 mounted therein, through one of the multiple upper drug collection mechanisms 20 and then through one of the multiple temporary storage mechanisms 60, and then deposits them into the packaging device 40 below.In this configuration example, the main components are three upper and lower funnel-shaped members 31, 32 and 33.
Of these, the fixed chute 31 (first falling collection section) is located at the upper level and is a large, tapered vertical cylindrical member that moves the falling medicine from the temporary storage mechanism 60 slightly toward the center.
集積シュート32(第2落下収集部)は、中程度の大きさの下窄み縦筒状部材であって、中段に位置しており、固定シュート31(第1落下収集部)から落下して来た薬剤を受け入れて、更に中央へ寄せ集めてから下放するようになっている。
集合シュート33(第3落下収集部)は、小さめの下窄み縦筒状部材であって、下段に位置しており、集積シュート32(第2落下収集部)から落下して来た薬剤に加えて、薬剤手撒き装置80から排出されて落下して来た薬剤をも受け入れて、それらを更に中央へ寄せ集めてから包装装置40の投入ホッパ41へ向けて下放するようになっている。
The accumulation chute 32 (second falling collection section) is a medium-sized vertical cylindrical member tapered downward, located at the middle section, and receives the medicines that have fallen from the fixed chute 31 (first falling collection section), gathers them in the center, and then releases them downward.
The collection chute 33 (third falling collection section) is a small, tapered vertical cylindrical member located at the bottom, and in addition to the medicines that have fallen from the accumulation chute 32 (second falling collection section), it also receives medicines that have been discharged and fallen from the medicine manual distribution device 80, and further gathers them in the center before releasing them downward toward the feeding hopper 41 of the packaging device 40.
包装装置40は(図1~図3参照)、上述の下部薬剤収集機構30の下方に設けられており、その下部薬剤収集機構30によって落下位置を絞られた薬剤が下部薬剤収集機構30から落下投入されると、その又はそれらの薬剤を投入ホッパ41にて受け入れてコントローラの制御に従って図示しない包装帯に区分包装するようになっている。
包装装置40は、既述した従来品と同じく、ベース部材42の引き出しに随伴して筐体から前方へ引き出されるようにもなっている(図1(c)参照)。
The packaging device 40 (see Figures 1 to 3) is provided below the above-mentioned lower drug collection mechanism 30, and when drugs that have been narrowed down by the lower drug collection mechanism 30 are dropped from the lower drug collection mechanism 30, the drugs or drugs are received in an input hopper 41 and sorted and packaged in packaging strips (not shown) according to the control of a controller.
As with the conventional product described above, the packaging device 40 is also designed to be pulled out forward from the housing in conjunction with the pulling out of the base member 42 (see FIG. 1(c)).
薬剤手撒き装置80は、集積シュート32(第2落下収集部)や集合シュート33(第3落下収集部)とともに引出機構81に搭載されており(図1(b)参照)、それらと一緒に筐体から前方へ引き出すことができるようになっている(図1(d)参照)。薬剤手撒き装置80は、着脱式の予備撒きカセットか常設の予備撒き部を具備しており、そこには多数の区画室(マス)が縦横に並べて形成されている。各区画室は、上面が薬剤投入のため解放され、下面・底面が薬剤排出のためシャッタ等で出来ていて開閉するので、薬剤投入は手撒きでも薬剤排出は自動で行えるようになっている。薬剤手撒き装置80から区画室単位で落下排出された薬剤は、集合シュート33(第3落下収集部)に投入されるので、錠剤フィーダ13から上述の収集用機構20,60,31,32を経て集合シュート33(第3落下収集部)に落下して来た薬剤と合流するようになっている。 The manual drug distribution device 80 is mounted on a drawer mechanism 81 along with the accumulation chute 32 (second drop collection section) and the collecting chute 33 (third drop collection section) (see Figure 1(b)), and can be pulled forward from the housing together with them (see Figure 1(d)). The manual drug distribution device 80 is equipped with a removable spare distribution cassette or a permanent spare distribution section, which has multiple compartments (cells) arranged vertically and horizontally. The top of each compartment is open for drug input, and the bottom and bottom are opened and closed by shutters or the like for drug output, allowing drug input to be performed manually while drug output can be performed automatically. Drugs dropped and discharged from the manual drug distribution device 80 in compartments are fed into the collecting chute 33 (third drop collection section), where they merge with drugs that have fallen from the tablet feeder 13 via the above-mentioned collection mechanisms 20, 60, 31, and 32 into the collecting chute 33 (third drop collection section).
本例では、その薬剤手撒き装置80や下部薬剤収集機構30等を内蔵している筐体下部に一時貯留機構複列格納部50も確保されている(図1~図3,図6参照)
一時貯留機構複列格納部50は、下部薬剤収集機構30の上方に配置されていて、上部薬剤収集機構20と下部薬剤収集機構30との中間に位置している(図2(a),(b)参照)。また、一時貯留機構複列格納部50内の後方部分には、複列同時駆動機構51~55やリンク機構70が固定的に実装されている(図6参照)。さらに、一時貯留機構複列格納部50内の下面中央には固定シュート31(第1落下収集部)の上端部が固定されており(図6参照)、一時貯留機構複列格納部50内の中央部分と前方部分とには、錠剤フィーダ格納庫12の薬品庫11からの出し入れに随伴して一時貯留機構60(単列貯留機構)が出たり入ったりする空間が確保されている(図1(b),図6参照)。
In this example, the temporary storage mechanism double row storage section 50 is also secured in the lower part of the housing that houses the medicine manual distribution device 80 and the lower medicine collection mechanism 30 (see Figures 1 to 3 and 6).
The temporary storage mechanism double-row storage section 50 is disposed above the lower medicine collection mechanism 30, and is located midway between the upper medicine collection mechanism 20 and the lower medicine collection mechanism 30 (see FIGS. 2(a) and 2(b)). Furthermore, the double-row simultaneous drive mechanisms 51-55 and the link mechanism 70 are fixedly mounted in the rear portion of the temporary storage mechanism double-row storage section 50 (see FIG. 6). Furthermore, the upper end of the fixed chute 31 (first falling collection section) is fixed to the center of the underside of the temporary storage mechanism double-row storage section 50 (see FIG. 6). Thus, the central and front portions of the temporary storage mechanism double-row storage section 50 are provided with space for the temporary storage mechanism 60 (single-row storage mechanism) to move in and out as the tablet feeder storage 12 is moved in and out of the medicine storage 11 (see FIGS. 1(b) and 6).
一時貯留機構60(単列貯留機構)は(図2~図6参照)、一つの錠剤フィーダ格納庫12に一つずつ付設されており、前後に長い上面解放の箱枠61と、その一側に固定された斜板62と、この斜板62に対向して下面を開閉しうる開閉部材63(揺動板体,揺動部材)と、この開閉部材63の上端に連結された支軸64(伝動軸)とを具備している。
そして、支軸64が限定範囲で軸回転駆動されると、開閉部材63を揺動させて、箱枠61の下面を閉じたり(図2(c),(d),図4(a)参照)、下面を開いて開口63a(下窄みの錠剤落下経路)を発現させたり(図4(b)参照)、更には開口63aを大きくしたりもするようになっている(図3(c),(d),図4(c)参照)。
The temporary storage mechanism 60 (single-row storage mechanism) (see Figures 2 to 6) is attached to each tablet feeder storage chamber 12, and comprises a long, front-to-rear box frame 61 with an open top, a slanted plate 62 fixed to one side of the box frame, an opening/closing member 63 (oscillating plate, oscillating member) facing the slanted plate 62 and capable of opening and closing the bottom surface, and a support shaft 64 (transmission shaft) connected to the upper end of the opening/closing member 63.
When the support shaft 64 is driven to rotate within a limited range, the opening/closing member 63 is swung to close the bottom of the box frame 61 (see Figures 2(c), (d), and 4(a)), open the bottom to reveal an opening 63a (a narrowing path for the tablets to fall) (see Figure 4(b)), or even enlarge the opening 63a (see Figures 3(c), (d), and 4(c)).
このような一時貯留機構60(単列貯留機構)は、多数の錠剤フィーダ13から排出された薬剤が上方の上部薬剤収集機構20に案内されて落下してくると、その薬剤を閉状態で受け入れて一時的に留め置き、適切な時期に下面を開けて開口63aから留置薬剤を纏めて放下することで下部薬剤収集機構30へ落下させるものであり、そのような一時貯留にて、各錠剤フィーダ13の排出タイミングのバラツキや,各上部薬剤収集機構20での落下経路長の相違ひいては落下時間のバラツキなどに起因する薬剤の収集時刻のバラツキを解消し、一包分の薬剤を纏めて一斉に下部薬剤収集機構30へ落下させることで、包装装置40の投入待ち時間を短縮し、薬剤分包の高速化に役立つものとなっている。 This type of temporary storage mechanism 60 (single-row storage mechanism) receives and temporarily retains medications discharged from multiple tablet feeders 13 as they are guided and dropped into the upper medication collection mechanism 20 above. It then opens the bottom at the appropriate time and releases the retained medications all at once through the opening 63a, causing them to fall into the lower medication collection mechanism 30. This temporary storage eliminates variations in medication collection times due to variations in the discharge timing of each tablet feeder 13, differences in the length of the drop path in each upper medication collection mechanism 20, and ultimately variations in drop times. By dropping a packet's worth of medication all at once into the lower medication collection mechanism 30, this reduces the waiting time for the packaging device 40 to load the medications, helping to speed up medication packaging.
さらに、この一時貯留機構60(単列貯留機構)にあっては、錠剤フィーダ格納庫12の薬品庫11(筐体)からの出し入れによる一時貯留機構60(単列貯留機構)の進退移動に応じて該当する一時貯留機構60と複列同時駆動機構51~55とが円滑に分離係合しうるように、原節53と従節54とからなるカム機構52が両機構51~55,60の係合部に導入されている(図4参照)。カム機構52のうち従動側に当たる従節54は、一時貯留機構60の支軸64に装着されており、カム機構52のうち原動側に当たる原節53は、複列同時駆動機構51~55の電動モータ51(駆動源)の回転駆動軸に装着されており、その回転駆動軸が一回転する度に、両節53,54が分離状態から一時的に当接状態になり、それから分離状態に戻るようになっている。 Furthermore, in this temporary storage mechanism 60 (single-row storage mechanism), a cam mechanism 52 consisting of a driver 53 and a follower 54 is installed at the engagement portion of both mechanisms 51-55, 60 so that the temporary storage mechanism 60 and the double-row simultaneous drive mechanism 51-55 can smoothly separate and engage in response to the forward and backward movement of the corresponding temporary storage mechanism 60 (single-row storage mechanism) due to the insertion and removal of tablets from the medicine cabinet 11 (housing) of the tablet feeder storage cabinet 12. The follower 54, which is the driven side of the cam mechanism 52, is attached to the support shaft 64 of the temporary storage mechanism 60, and the driver 53, which is the driving side of the cam mechanism 52, is attached to the rotary drive shaft of the electric motor 51 (drive source) of the double-row simultaneous drive mechanism 51-55. Each time the rotary drive shaft rotates once, the two links 53, 54 temporarily move from a separated state to a contact state and then return to the separated state.
そして、原節53と従節54とが離れている分離状態・非作用状態では(図4(a)参照)、図示しない付勢バネ等の作用によって開閉部材63の下端部が側板62(斜板,対向固定式・傾斜式の非揺動部材)の下端部に当接して静止する閉状態が維持されるようになっている(図2(c),(d)も参照)。
そのため、この閉状態では、側板62も開閉部材63も鉛直から例えば数十゜ほど反対側へ傾斜しており、両部材62,63間に縦断面逆三角形状の錠剤貯留空間が確保されることになる。
In a separated/non-operating state where the driving link 53 and the follower link 54 are separated (see FIG. 4(a)), the lower end of the opening/closing member 63 is maintained in a closed state in which it abuts against the lower end of the side plate 62 (inclined plate, opposed fixed/inclined non-oscillating member) by the action of a spring (not shown) or the like (see also FIGS. 2(c) and (d)).
Therefore, in this closed state, both the side plate 62 and the opening/closing member 63 are inclined in the opposite direction, for example, by several tens of degrees from the vertical, and a tablet storage space with an inverted triangular cross section is secured between the two members 62, 63.
これに対し、原節53が従節54に当接してそれを押し動かしている接合状態・作用状態では(図4(b),(c)参照)、支軸64が数十゜程度の限定範囲で軸回転し、それにより開閉部材63が揺動して、側板62の下端部と開口63aの下端部との間に開口63aが一時的に発現するようになっている(図3(c),(d)も参照)。
そのため、この開状態では、側板62と開閉部材63との間が上中下いずれも開き、特に閉じていた下部が開くことにより、錠剤貯留空間に一時的に貯留されていた錠剤が一気に下放されることになる。
In contrast, in the joined/actuated state in which the driving link 53 abuts against the driven link 54 and pushes it (see FIGS. 4(b) and (c)), the support shaft 64 rotates within a limited range of about several tens of degrees, causing the opening/closing member 63 to swing, temporarily creating an opening 63a between the lower end of the side plate 62 and the lower end of the opening 63a (see also FIGS. 3(c) and (d)).
Therefore, in this open state, the space between the side plate 62 and the opening/closing member 63 is open at the top, middle and bottom, and in particular, the lower part that was closed opens, causing the tablets that were temporarily stored in the tablet storage space to be released downward all at once.
さらに、複列同時駆動機構51~55には(図4参照)、例えば原節53の接近・離隔に感応することで電動モータ51の出力軸の回転角度(回転位相)ひいては回転停止位置を検出する原点センサ55も設けられている。そして、その原点センサ55の検出状況に基づいて例えば検出レベルが所定の閾値を上回ったとき直ちに電動モータ51の駆動を止めるモータ制御を行うことで、一時貯留機構60と複列同時駆動機構51~55とが分離しているときに電動モータ51の出力軸の回転を停止させるとともに、電動モータ51の一回転ひいては開閉部材63の揺動による開口63aの一時発現(図4では(a)→(b)→(c)→(a)と遷移)を高い精度で繰り返すことができるものになっている。 Furthermore, the multi-row simultaneous drive mechanisms 51-55 (see Figure 4) are also provided with an origin sensor 55 that detects the rotation angle (rotation phase) of the output shaft of the electric motor 51, and therefore the rotation stop position, by sensing, for example, the approach or separation of the origin 53. Based on the detection status of the origin sensor 55, motor control is performed to immediately stop the drive of the electric motor 51 when, for example, the detection level exceeds a predetermined threshold. This stops the rotation of the output shaft of the electric motor 51 when the temporary storage mechanism 60 and the multi-row simultaneous drive mechanisms 51-55 are separated, and enables one rotation of the electric motor 51 and therefore the temporary opening of the opening 63a due to the swing of the opening/closing member 63 to be repeated with high precision (transition from (a) → (b) → (c) → (a) in Figure 4).
また(図5参照)、この複列同時駆動機構51~55と一時貯留機構60と間には、電動モータ51の節約のため、リンク機構70が介装されている。
具体的には(図5(a)の左半分を参照)、最も左に位置する一時貯留機構60である最左単列貯留機構60aと、その右隣で中寄りの一時貯留機構60との間に、リンク機構70が介装されていて、それら二つの最左単列貯留機構60a,60の開閉動作が左方の電動モータ51によって駆動されるようになっている。
さらに、このような左方の複列同時駆動機構51~55は、最左単列貯留機構60aを含む部材(左方のリンク機構70や左端のカム機構52)の駆動を担う左方駆動源になっている。
In addition, a link mechanism 70 is interposed between the multiple row simultaneous drive mechanisms 51 to 55 and the temporary storage mechanism 60 in order to save the electric motor 51 (see FIG. 5).
Specifically (see the left half of Figure 5(a)), a link mechanism 70 is interposed between the leftmost single-row storage mechanism 60a, which is the temporary storage mechanism 60 located at the far left, and the temporary storage mechanism 60 located to the right of it, closer to the center, and the opening and closing operations of these two leftmost single-row storage mechanisms 60a, 60 are driven by the electric motor 51 on the left.
Furthermore, these left double-row simultaneous drive mechanisms 51 to 55 serve as a left drive source that drives the members including the leftmost single-row storage mechanism 60a (the left link mechanism 70 and the leftmost cam mechanism 52).
また(図5(a)の右半分を参照)、最も右に位置する一時貯留機構60である最右単列貯留機構60bと、その左隣で中寄りの一時貯留機構60との間に、もう一つのリンク機構70が介装されていて、それら二つの最右単列貯留機構60b,60の開閉動作が右方の別の電動モータ51によって駆動されるようになっている。
さらに、このような右方の複列同時駆動機構51~55は、最右単列貯留機構60bを含む部材(右方のリンク機構70や右端のカム機構52)の駆動を担う右方駆動源になっている。
In addition (see the right half of Figure 5(a)), another link mechanism 70 is interposed between the rightmost single-row storage mechanism 60b, which is the temporary storage mechanism 60 located at the far right, and the temporary storage mechanism 60 located to the left of it, closer to the center, so that the opening and closing operations of these two rightmost single-row storage mechanisms 60b, 60 are driven by another electric motor 51 on the right.
Furthermore, these right-side double-row simultaneous drive mechanisms 51 to 55 serve as right-side drive sources that drive the members including the right-most single-row storage mechanism 60b (the right-side link mechanism 70 and the right-end cam mechanism 52).
しかも(図5(a)の下半分を参照)、最左単列貯留機構60aとその右隣の一時貯留機構60には(図2(c),図3(c)も参照)、右斜め上を仰ぐ右斜面を有する左方の非揺動部材である側板62と、それに対向する右方の揺動部材である開閉部材63とが具備されていて、下端開口63aを含む下窄みの錠剤落下経路を両部材62,63間に形成しているものが採用されている。
一方(図5(a)の下半分を参照)、最右単列貯留機構60bとその左隣の一時貯留機構60には(図2(d),図3(d)も参照)、左斜め上を仰ぐ左斜面を有する右方の非揺動部材である側板62と、それに対向する左方の揺動部材である開閉部材63とを具備していて、下端開口63aを含む下窄みの錠剤落下経路を両部材62,63間に形成しているものが採用されている。
Moreover (see the lower half of Figure 5(a)), the leftmost single-row storage mechanism 60a and the temporary storage mechanism 60 adjacent to it on the right (see also Figures 2(c) and 3(c)) are equipped with a side plate 62, which is a non-oscillating member on the left side with a right-sloping surface facing diagonally upward to the right, and an opening/closing member 63, which is an oscillating member on the right side opposite it, and a tapered tablet drop path including a lower end opening 63a is formed between the two members 62, 63.
On the other hand (see the lower half of Figure 5(a)), the rightmost single-row storage mechanism 60b and the temporary storage mechanism 60 adjacent to it on the left (see also Figures 2(d) and 3(d)) are equipped with a side plate 62, which is a non-oscillating member on the right side with a left-sloping surface facing diagonally upward to the left, and an opening/closing member 63, which is an oscillating member on the left side opposite it, and a tapered tablet drop path including a lower end opening 63a is formed between the two members 62, 63.
リンク機構70は(図5参照)、電動モータ51の出力軸の一回転運動を揺動運動に変換するカム機構52によって駆動された支軸64(伝動軸)の限定的な角度の軸回転運動を隣の一時貯留機構60の支軸64に伝達するための伝動機構であり、筐体内の一時貯留機構複列格納部50の奥寄り部位に設けられて、複数(本例では四つ)の一時貯留機構60の後方に位置している(図5(a)参照)。
この実施例では、最左単列貯留機構60aとその右隣の一時貯留機構60とそれらを駆動する左方の複列同時駆動機構51~55の後方に一組のリンク機構70が設けられるとともに、最右単列貯留機構60bとその左隣の一時貯留機構60とそれらを駆動する右方の複列同時駆動機構51~55の後方にもう一組のリンク機構70が設けられている。
The link mechanism 70 (see Figure 5) is a transmission mechanism for transmitting the axial rotational motion of a limited angle of the support shaft 64 (transmission shaft) driven by the cam mechanism 52, which converts the single rotational motion of the output shaft of the electric motor 51 into a swinging motion, to the support shaft 64 of the adjacent temporary storage mechanism 60, and is provided at a location near the back of the temporary storage mechanism double-row storage section 50 within the housing, and is located behind multiple (four in this example) temporary storage mechanisms 60 (see Figure 5(a)).
In this embodiment, a set of link mechanisms 70 is provided behind the leftmost single-row storage mechanism 60a, the temporary storage mechanism 60 adjacent to it on the right, and the left-side double-row simultaneous drive mechanisms 51 to 55 that drive them, and another set of link mechanisms 70 is provided behind the rightmost single-row storage mechanism 60b, the temporary storage mechanism 60 adjacent to it on the left, and the right-side double-row simultaneous drive mechanisms 51 to 55 that drive them.
何れのリンク機構70も(図5参照)、横に長い棒状の連結部材71と、一時貯留機構60に一対一で配設された短い揺動部材72と、それぞれの揺動部材72に一対一で配設された付勢バネ74とを具備したものであり、揺動部材72の揺動端部72aが連結部材71に対して軸回転自在な状態で連結されるとともに、揺動部材72の揺動支点部72bが筐体の内奥の図示しない支持部材に対して軸回転自在な状態で連結されている(図5(a),(b)参照)。 Each link mechanism 70 (see Figure 5) comprises a long, rod-shaped connecting member 71, a short oscillating member 72 arranged one-to-one with the temporary storage mechanism 60, and a biasing spring 74 arranged one-to-one with each oscillating member 72. The oscillating end 72a of the oscillating member 72 is rotatably connected to the connecting member 71, and the oscillating fulcrum 72b of the oscillating member 72 is rotatably connected to a support member (not shown) at the back of the housing (see Figures 5(a) and (b)).
そして、電動モータ51にて従節54を揺動させると付勢バネ74の反力に抗って、該当する伝動軸64が限定範囲で軸回転するとともに、リンク機構70とカム機構52を介して連動可能になっている他の支軸64a,64bも、随伴して同様に軸回転するようになっている(図5(c)参照)。また、伝動軸64の回転駆動を止めると付勢バネ74の付勢力によって伝動軸64aを含む総ての支軸64,64,64,64が元の状態に戻るようにもなっている(図5(b)参照)。
そのため、電動モータ51の出力軸が一回転すると、その度に、カム機構52と伝動軸64aとリンク機構70とが作動して、総ての開閉部材63が揺動し、それによって総ての一時貯留機構60,60,60,60で開閉動作が行われるようになっている。
When the electric motor 51 swings the follower 54, the corresponding transmission shaft 64 rotates within a limited range against the reaction force of the biasing spring 74, and the other support shafts 64a, 64b, which are interlocked via the link mechanism 70 and the cam mechanism 52, also rotate accordingly (see FIG. 5(c)). Furthermore, when the rotational drive of the transmission shaft 64 is stopped, the biasing force of the biasing spring 74 returns all of the support shafts 64, 64, 64, 64, including the transmission shaft 64a, to their original positions (see FIG. 5(b)).
Therefore, each time the output shaft of the electric motor 51 rotates once, the cam mechanism 52, the transmission shaft 64a, and the link mechanism 70 are activated, causing all of the opening and closing members 63 to swing, thereby causing all of the temporary storage mechanisms 60, 60, 60, 60 to perform opening and closing operations.
しかも、そのようなリンク機構70を左方の複列同時駆動機構51~55と最左単列貯留機構60a及びその隣の一時貯留機構60とに介装するとともに、もう一つのリンク機構70を右方の複列同時駆動機構51~55と最右単列貯留機構60b及びその隣の一時貯留機構60とに介装したことにより、更にはそれら両機構を左右対称形にもしたことにより(図5(a)において左上から左下へ連なる機構70,52,51,60a,60と、図5(a)において右上から右下へ連なる機構70,52,51,60b,60を参照)、何れの一時貯留機構60についても、開動作時に開閉部材63がその下端部を左右から中央に向けて揺動させるようになっている。 Furthermore, by installing such a link mechanism 70 between the left-side double-row simultaneous drive mechanisms 51-55 and the leftmost single-row storage mechanism 60a and its adjacent temporary storage mechanism 60, and by installing another link mechanism 70 between the right-side double-row simultaneous drive mechanisms 51-55 and the rightmost single-row storage mechanism 60b and its adjacent temporary storage mechanism 60, and by making both mechanisms symmetrical (see mechanisms 70, 52, 51, 60a, and 60 connected from upper left to lower left in Figure 5(a) and mechanisms 70, 52, 51, 60b, and 60 connected from upper right to lower right in Figure 5(a)), the opening and closing member 63 of each temporary storage mechanism 60 swings its lower end from the left or right toward the center when it is opened.
詳述すると、制御装置が左右の電動モータ51,51を同時に一回転動作させると、左方のリンク機構70の揺動部材72,72は揃って左方へ一往復するとともに右方のリンク機構70の揺動部材72,72は揃って右方へ一往復し(図4(a),図5(b)→ 図4(c),図5(c)→ 図4(a),図5(b)の状態変化を参照)、それに随伴して、最左単列貯留機構60aとその右隣の一時貯留機構60が左から右方の中央側へ一時的に開くとともに(図2(c)→図3(c)→図2(c)の状態変化を参照)、最右単列貯留機構60bとその左隣の一時貯留機構60が左から右方の中央側へ一時的に開くようになっている(図2(d)→図3(d)→図2(d)の状態変化を参照)。 More specifically, when the control device simultaneously rotates the left and right electric motors 51, 51 once, the swinging members 72, 72 of the left link mechanism 70 simultaneously reciprocate to the left once, and the swinging members 72, 72 of the right link mechanism 70 simultaneously reciprocate to the right once (see the state changes in Figures 4(a), 5(b) → 4(c), 5(c) → 4(a), 5(b)). Accordingly, the leftmost single-row storage mechanism 60a and the temporary storage mechanism 60 adjacent to it on the right temporarily open from left to right toward the center (see the state changes in Figures 2(c) → 3(c) → 2(c)), and the rightmost single-row storage mechanism 60b and the temporary storage mechanism 60 adjacent to it on the left temporarily open from left to right toward the center (see the state changes in Figures 2(d) → 3(d) → 2(d)).
下部薬剤収集機構30については、固定シュート31(第1落下収集部)と集積シュート32(第2落下収集部)と集合シュート33(第3落下収集部)という上下三段の漏斗状部材(下窄み縦筒状部材)からなること等を述べただけなので、説明を追加する。
先ず、上段の固定シュート31(第1落下収集部)は、最も大きなものであり、一時貯留機構複列格納部50の底板に上端部が常態では固定されていて(図1(b),図6参照)、薬品庫11の複数の錠剤フィーダ格納庫12の下方に位置しているので、薬剤分包機10の筐体から側板11aを外すと、薬品庫11の側面から一時貯留機構複列格納部50の底面が視認可能になり、それに伴って固定シュート31(第1落下収集部)の傾斜内面を斜め上から覗き込むことも楽に行えるものになっている(図6(b)参照)。
Regarding the lower drug collection mechanism 30, we have only stated that it consists of three upper and lower funnel-shaped members (vertical cylindrical members with a narrowed bottom) consisting of a fixed chute 31 (first falling collection section), an accumulation chute 32 (second falling collection section), and a collecting chute 33 (third falling collection section), so we will provide further explanation.
First, the upper fixed chute 31 (first falling collection section) is the largest, and its upper end is normally fixed to the bottom plate of the temporary storage mechanism double-row storage section 50 (see Figures 1(b) and 6), and it is located below the multiple tablet feeder storage sections 12 of the medicine storage room 11.Therefore, when the side panel 11a is removed from the housing of the medicine packaging machine 10, the bottom surface of the temporary storage mechanism double-row storage section 50 can be seen from the side of the medicine storage room 11, and therefore it is also easy to look into the inclined inner surface of the fixed chute 31 (first falling collection section) from diagonally above (see Figure 6(b)).
次に、中段の集積シュート32(第2落下収集部)は、上述した固定シュート31(第1落下収集部)よりも小さめの部材であり、薬剤手撒き装置80の引出機構81に搭載されて薬剤手撒き装置80の後方に位置している(図1参照)。そして、薬剤手撒き装置80が筐体内に押し込まれているときには(図7(a)参照)、筐体の内部に収まって、固定シュート31(第1落下収集部)の直下に位置していて、そこからの落下薬剤を寄せ集めながら集積シュート32(第2落下収集部)に向けて下放するようになっている。また、薬剤手撒き装置80が筐体から前方へ引き出されたときには、その引き出しに随伴して筐体から前方へ引き出されるようにもなっている(図7(b)参照)。 Next, the middle accumulation chute 32 (second falling collection section) is a smaller component than the fixed chute 31 (first falling collection section) described above, and is mounted on the drawer mechanism 81 of the manual chemical distribution device 80 and positioned behind the device (see Figure 1). When the manual chemical distribution device 80 is pushed into the housing (see Figure 7(a)), it is housed inside the housing and positioned directly below the fixed chute 31 (first falling collection section), collecting any chemicals that fall from there and releasing them downward toward the accumulation chute 32 (second falling collection section). Furthermore, when the manual chemical distribution device 80 is pulled forward from the housing, it is also pulled forward from the housing in conjunction with the withdrawal (see Figure 7(b)).
このような随伴性の出し入れを可能にするとともに、筐体から前方へ引き出したときには集積シュート32(第2落下収集部)を容易かつ迅速に着脱することもできるように、集積シュート32(第2落下収集部)を着脱可能に支持する集積シュート支持部材32aが引出機構81の上面に立設されている(図8,図9(a)参照)。
本例では、集積シュート支持部材32aは一対が左右に分かれて薬剤手撒き装置80の後方に位置している。そして(図8参照)、集積シュート32(第2落下収集部)の上端部の左右の張出部を集積シュート支持部材32aの上端部32bに載置してから、その状態で集積シュート支持部材32aの掛具32dを操作して集積シュート32(第2落下収集部)の両端部に係合させると、集積シュート32(第2落下収集部)が引出機構81に固定され延いては薬剤手撒き装置80に対しても固定されるようになっている。
In order to enable such concomitant insertion and removal and also to enable the accumulation chute 32 (second falling collection section) to be easily and quickly attached and detached when pulled forward from the housing, an accumulation chute support member 32a that detachably supports the accumulation chute 32 (second falling collection section) is erected on the upper surface of the pull-out mechanism 81 (see Figures 8 and 9(a)).
In this example, a pair of accumulation chute support members 32a are separated into left and right and located behind the chemical manual distribution device 80. Then (see FIG. 8 ), the left and right protruding portions at the upper end of the accumulation chute 32 (second drop collection section) are placed on the upper end 32b of the accumulation chute support member 32a, and then the hangers 32d of the accumulation chute support member 32a are operated to engage with both ends of the accumulation chute 32 (second drop collection section), thereby fixing the accumulation chute 32 (second drop collection section) to the draw-out mechanism 81 and, by extension, to the chemical manual distribution device 80.
また、その固定状態で、薬剤手撒き装置80が筐体から引き出されているときに、掛具32dを逆向きに操作して集積シュート32(第2落下収集部)に対する掛具32dの係合を解除すると、薬剤手撒き装置80の引出機構81に対する集積シュート32(第2落下収集部)の固定が解除されるので、集積シュート32(第2落下収集部)を両手で持ち上げて取り外すことができるようになっている(図9(a)参照)。
その持ち上げ作業の容易化等のために、集積シュート32(第2落下収集部)の上端部の側面には、左右いずれの側面にも、指先を掛けうる凹み32cが形成されている(図8(b),(c),図9(a)参照)。
Furthermore, when the drug manual distribution device 80 is pulled out of the housing in this fixed state, operating the hanging device 32d in the opposite direction to release the engagement of the hanging device 32d with the accumulation chute 32 (second falling collection section) releases the fixation of the accumulation chute 32 (second falling collection section) with the pull-out mechanism 81 of the drug manual distribution device 80, so that the accumulation chute 32 (second falling collection section) can be lifted with both hands and removed (see Figure 9 (a)).
To facilitate the lifting operation, recesses 32c are formed on both the left and right sides of the upper end of the accumulation chute 32 (second falling collection section) so that the fingers can be placed on them (see Figures 8(b), (c), and 9(a)).
更に、下段の集合シュート33(第3落下収集部)は、上述した集積シュート32(第2落下収集部)よりも小さめの部材であり、薬剤手撒き装置80の引出機構81の内側に配設されていて引出機構81と共に筐体から前方へ出し入れされる集合シュート支持部材33aに対して前後スライド可能に搭載されて薬剤手撒き装置80の後下方に位置している(図1,図7~図9参照)。
集合シュート支持部材33aは(図8(c),図9参照)、引出機構81の内側に配設されたスライドレール状部材からなり、薬剤手撒き装置80の後方で集合シュート33(第3落下収集部)を着脱可能に而も前後移動可能に支持するようになっている。
Furthermore, the lower collecting chute 33 (third falling collection section) is a smaller member than the accumulation chute 32 (second falling collection section) described above, and is arranged inside the draw-out mechanism 81 of the drug manual distribution device 80. It is mounted so as to be slidable back and forth relative to the collecting chute support member 33a, which is inserted and removed forward from the housing together with the draw-out mechanism 81, and is located at the rear and below of the drug manual distribution device 80 (see Figures 1, 7 to 9).
The collection chute support member 33a (see Figures 8(c) and 9) consists of a slide rail-like member arranged inside the drawer mechanism 81, and is designed to support the collection chute 33 (third falling collection section) detachably and movable back and forth at the rear of the drug manual distribution device 80.
そして、薬剤手撒き装置80が筐体内に押し込まれているときには(図7(a)参照)、集合シュート33(第3落下収集部)は、筐体の内部に収まって、後半部分が集積シュート32(第2落下収集部)の直下に位置して該シュート32からそれ33への落下薬剤を更に寄せ集めるとともに、前半部分が薬剤手撒き装置80から排出された薬剤をも寄せ集め、更にそれらの薬剤を一緒に纏めて下端部から下放することで、薬品庫11の錠剤フィーダ13から排出された薬剤に加えて薬剤手撒き装置80から排出された薬剤も一緒に纏めて包装装置40の投入ホッパ41へ投入するようになっている。 When the manual medicine distribution device 80 is pushed into the housing (see Figure 7(a)), the collection chute 33 (third falling collection section) fits inside the housing, with its rear half positioned directly below the accumulation chute 32 (second falling collection section) to further collect medicines that have fallen from the chute 32 to the collection chute 33, and its front half also collecting medicines discharged from the manual medicine distribution device 80, which are then bundled together and released downward from the bottom end, so that the medicines discharged from the tablet feeder 13 of the medicine storage room 11 and the medicines discharged from the manual medicine distribution device 80 are both bundled together and fed into the feeding hopper 41 of the packaging device 40.
これに対し、薬剤手撒き装置80が筐体から前方へ引き出されたときには(図7(b)参照)、集合シュート33(第3落下収集部)も、上述した集積シュート32(第2落下収集部)と同様に、薬剤手撒き装置80の引き出しに随伴して筐体から前方へ引き出されるようになっている(図8参照)。
何れの状態であれ即ち薬剤手撒き装置80が筐体から引き出されていようといまいと、集積シュート32(第2落下収集部)が引出機構81に装着されていると(図8参照)、集合シュート33(第3落下収集部)の前後移動は僅かな範囲に限定されるうえ、常態では前方へ付勢されて薬剤手撒き装置80の後方に位置決めされるようになっている。
In contrast, when the manual drug distribution device 80 is pulled forward from the housing (see Figure 7(b)), the collection chute 33 (third falling collection section) is also pulled forward from the housing in conjunction with the pulling out of the manual drug distribution device 80, similar to the accumulation chute 32 (second falling collection section) described above (see Figure 8).
Regardless of the state, i.e., whether the manual drug distribution device 80 is pulled out from the housing or not, when the accumulation chute 32 (second falling collection section) is attached to the pull-out mechanism 81 (see Figure 8), the forward and backward movement of the collection chute 33 (third falling collection section) is limited to a small range, and in the normal state it is forced forward and positioned behind the manual drug distribution device 80.
本例の構成では(図8参照)、集積シュート32(第2落下収集部)の下端部の後方寄り部位に集合シュート後方移動範囲制限部材32eが形成されて(図8(c)参照)、それ32eが集合シュート33(第3落下収集部)の後部に当接等にて干渉するほどに下方へ突き出ており、更に、薬剤手撒き装置80の下端部(あるいは引出機構81の相当部位)に集合シュート付勢手段33bが付設されて、それ33b(あるいは薬剤手撒き装置80や引出機構81)が集合シュート33(第3落下収集部)の前部に当接等にて干渉する所に位置している。そのため、引出機構81に集積シュート32(第2落下収集部)が装着されていると、集合シュート33(第3落下収集部)の前後移動が、集合シュート後方移動範囲制限部材32eと集合シュート付勢手段33bとの離隔距離から集合シュート33(第3落下収集部)の上端部の前後長を差し引いた僅かな範囲に限定される。 In the configuration of this example (see Figure 8), a collecting chute rear movement range limiting member 32e is formed at the rear end of the accumulation chute 32 (second falling collection section) (see Figure 8(c)), and this 32e protrudes downward to the extent that it abuts against the rear part of the collecting chute 33 (third falling collection section), etc. Furthermore, a collecting chute actuation means 33b is attached to the lower end of the chemical manual distribution device 80 (or the corresponding part of the withdrawal mechanism 81), and is positioned so that this 33b (or the chemical manual distribution device 80 or the withdrawal mechanism 81) will abut against the front part of the collecting chute 33 (third falling collection section) and interfere with it, etc. Therefore, when the accumulation chute 32 (second falling collection section) is attached to the drawer mechanism 81, the forward and backward movement of the collecting chute 33 (third falling collection section) is limited to a small range obtained by subtracting the forward and backward length of the upper end of the collecting chute 33 (third falling collection section) from the separation distance between the collecting chute rearward movement range limiting member 32e and the collecting chute biasing means 33b.
しかも、上記の集合シュート付勢手段33bには、永久磁石などの着磁済み強磁性体が採用されており、集合シュート33(第3落下収集部)のうち少なくとも集合シュート付勢手段33bとの対向部位には、集合シュート付勢手段33bに引き寄せられ易い鉄材などが採用されており、集合シュート33(第3落下収集部)の上端部が前方の集合シュート付勢手段33bと後方の集合シュート後方移動範囲制限部材32eとの間に在ると(図8(c)参照)、集合シュート33(第3落下収集部)が集合シュート支持部材33aの上面を滑って集合シュート付勢手段33bに引き寄せられるようになっている。 Furthermore, the collecting chute biasing means 33b uses a magnetized ferromagnetic material such as a permanent magnet, and at least the portion of the collecting chute 33 (third falling collection section) facing the collecting chute biasing means 33b uses a material such as iron that is easily attracted to the collecting chute biasing means 33b.When the upper end of the collecting chute 33 (third falling collection section) is between the front collecting chute biasing means 33b and the rear collecting chute rear movement range limiting member 32e (see Figure 8(c)), the collecting chute 33 (third falling collection section) slides along the upper surface of the collecting chute support member 33a and is attracted to the collecting chute biasing means 33b.
このような集合シュート付勢手段33bは、薬剤手撒き装置80が筐体から前方へ引き出された状態であっても、集積シュート32(第2落下収集部)が集積シュート支持部材32aに装着されていると、上述のように集合シュート33(第3落下収集部)の後方移動範囲が制限されるものである。しかも、それにとどまらず、引出機構81に立設された集積シュート支持部材32aの上に集積シュート32(第2落下収集部)が装着されていて、集合シュート33(第3落下収集部)の後方移動が制限されている状態の下では、集合シュート33(第3落下収集部)を前方へ引き寄せて薬剤手撒き装置80との相対位置を一定状態に保つものにもなっている。 This collecting chute biasing means 33b limits the range of rearward movement of the collecting chute 33 (third falling collection section) as described above when the accumulation chute 32 (second falling collection section) is attached to the accumulation chute support member 32a, even when the medicine manual distribution device 80 is pulled forward from the housing. Furthermore, when the accumulation chute 32 (second falling collection section) is attached to the accumulation chute support member 32a erected on the draw-out mechanism 81 and the rearward movement of the collecting chute 33 (third falling collection section) is restricted, it also pulls the collecting chute 33 (third falling collection section) forward, maintaining a constant position relative to the medicine manual distribution device 80.
さらに、薬剤手撒き装置80が筐体から前方へ引き出された状態で集積シュート32(第2落下収集部)が集積シュート支持部材32aから取り外されると(図9(a)参照)、それに随伴して集合シュート後方移動範囲制限部材32eも筐体から出るため、それ32eとの干渉が無くなって集合シュート33(第3落下収集部)が後方移動の可能な状態になることから、集合シュート付勢手段33bの力に抗って集合シュート33(第3落下収集部)を後方移動させると(図9(b)参照)、集合シュート33(第3落下収集部)の全体が筐体の前面と薬剤手撒き装置80の後端との中間に位置するようになっているが、そこは集合シュート33(第3落下収集部)を薬剤手撒き装置80や引出機構81さらには集合シュート支持部材33aから離して持ち上げることが可能な後方位置である。 Furthermore, when the accumulation chute 32 (second falling collection section) is removed from the accumulation chute support member 32a while the chemical manual distribution device 80 is pulled forward from the housing (see Figure 9(a)), the collecting chute rearward movement range limiting member 32e also comes out of the housing, eliminating interference with 32e and allowing the collecting chute 33 (third falling collection section) to move rearward. Therefore, when the collecting chute 33 (third falling collection section) is moved rearward against the force of the collecting chute biasing means 33b (see Figure 9(b)), the entire collecting chute 33 (third falling collection section) is positioned midway between the front of the housing and the rear end of the chemical manual distribution device 80. This is a rearward position where the collecting chute 33 (third falling collection section) can be lifted away from the chemical manual distribution device 80, the pull-out mechanism 81, and the collecting chute support member 33a.
集合シュート33(第3落下収集部)は、その上面部分の両端部に把手部材33c,33cが立設されているので(図9(c)参照)、それら左右の把手部材33c,33cに指先を掛けて両手で持ち上げることで容易かつ安全に集合シュート33(第3落下収集部)を薬剤分包機10から取り外すことができるものになっている。
また、集合シュート33(第3落下収集部)を所定位置に取り付けることも逆の手順で行うことで容易かつ安全にできるものになっている。
The collecting chute 33 (third falling collection section) has handle members 33c, 33c erected at both ends of its upper surface (see Figure 9 (c)), so that the collecting chute 33 (third falling collection section) can be easily and safely removed from the medicine packaging machine 10 by hooking the fingertips on the left and right handle members 33c, 33c and lifting it with both hands.
Furthermore, the collecting chute 33 (third falling collection section) can be easily and safely attached to a predetermined position by following the steps in reverse.
このような実施例1の薬剤分包機10について、その使用態様及び動作を、上述した図1~図9を引用して説明する。 The usage and operation of the medicine packaging machine 10 of Example 1 will be explained with reference to Figures 1 to 9 mentioned above.
この薬剤分包機10の使い方や調剤動作は、基本的に従来の薬剤分包機と同様であり、予め薬剤(錠剤)の補充が必要と分かっている錠剤フィーダ13が有れば、それを搭載している薬剤フィーダ格納庫12を薬品庫11から手前に引き出して(図2(a)参照)、露出した該当フィーダ13に所定の薬剤を充填し、それから薬剤フィーダ格納庫12を薬品庫11へ押し戻し(図1(a),(b)参照)、更に、タッチパネル14の操作等にて調剤指示を与える。また、錠剤フィーダ13が割り当てられていない薬剤(錠剤)が処方に含まれている場合は、制御装置によってタッチパネル14に手撒き案内が表示されるので、薬剤手撒き装置80を筐体から引き出して(図1(d),図8(a)参照)、手撒き案内に従って薬剤手撒き装置80の上面の各区画室(マス)に薬剤を手撒きしておく。 The usage and dispensing operations of this medication packaging machine 10 are basically the same as those of conventional medication packaging machines. If a tablet feeder 13 is known to need to be replenished with medication (tablets), the medication feeder housing 12 containing it is pulled out from the medication storage 11 (see Figure 2(a)), the exposed feeder 13 is filled with the specified medication, and the medication feeder housing 12 is then pushed back into the medication storage 11 (see Figures 1(a) and (b)). Dispensing instructions are then given by operating the touch panel 14, etc. Furthermore, if the prescription includes medication (tablets) not assigned to a tablet feeder 13, the control device will display manual dispensing instructions on the touch panel 14. The medication manual distribution device 80 is then pulled out from the housing (see Figures 1(d) and 8(a)), and the medication is manually distributed into each compartment (box) on the top surface of the medication manual distribution device 80 according to the manual distribution instructions.
そして、タッチパネル14の操作等にて調剤開始の指示を与えると、調剤対象の薬剤が、それぞれの収容先の薬剤フィーダ13から排出されて上部薬剤収集機構20によって下方の一時貯留機構60へ導かれ(図2(b)参照)、一旦そこに溜め置かれる。
それから、適宜な時間の経過後に電動モータ51が出力軸を一回転させるので、それに応じてカム機構52とリンク機構70とを介して総ての一時貯留機構60が開閉部材63を揺動させるため(図4,図5参照)、一時貯留機構60によって溜め置かれていた総ての薬剤が、一斉に一時貯留機構複列格納部50から落下する。
Then, when an instruction to start dispensing is given by operating the touch panel 14, the drugs to be dispensed are discharged from the drug feeders 13 in which they are stored and are guided by the upper drug collection mechanism 20 to the temporary storage mechanism 60 below (see Figure 2(b)), where they are temporarily stored.
Then, after an appropriate time has elapsed, the electric motor 51 rotates the output shaft once, which causes all temporary storage mechanisms 60 to swing their opening and closing members 63 via the cam mechanism 52 and link mechanism 70 (see Figures 4 and 5), causing all of the medicines stored by the temporary storage mechanisms 60 to fall simultaneously from the temporary storage mechanism double-row storage section 50.
そして、それらの薬剤が下部薬剤収集機構30によって包装装置40の投入ホッパ41へ導かれるが、その際に薬剤手撒き装置80の手撒き薬剤も集合シュート33(第3落下収集部)の所で合流して、一包分の調剤対象薬剤が揃い、それが下方の包装装置40によって分包体に区分包装される。こうして、次々に所要の薬剤が自動分包される。
しかも、その際、錠剤フィーダ13から一時貯留機構60までの錠剤落下経路と、一時貯留機構60から包装装置40までの錠剤落下経路とが、大半の時間で、一時貯留機構60の開閉動作によって分断されるため、上部薬剤収集機構20側の薬剤落下と下部薬剤収集機構30側の薬剤落下とについて大部分が並行動作可能になるので、一つの処方箋・調剤指示箋に基づいてなされる複数・多数の分包に係る総時間が短縮される。
These medicines are then guided by the lower medicine collection mechanism 30 to the input hopper 41 of the packaging device 40, where they also meet the manually dispensed medicines from the manual medicine distribution device 80 at the collection chute 33 (third drop collection section), completing a packet of medicines to be dispensed, which are then sorted and packaged into packets by the lower packaging device 40. In this way, the required medicines are automatically packaged one after another.
Furthermore, at that time, the tablet drop path from the tablet feeder 13 to the temporary storage mechanism 60 and the tablet drop path from the temporary storage mechanism 60 to the packaging device 40 are separated by the opening and closing operation of the temporary storage mechanism 60 for most of the time, so that the drug drop on the upper drug collection mechanism 20 side and the drug drop on the lower drug collection mechanism 30 side can operate in parallel for the most part, thereby reducing the total time required for multiple packaging based on one prescription/dispensing instruction.
そして、そのような薬剤分包動作が繰り返えされて、定期や不定期の内部清掃が必要になったときには、薬剤分包機10の自動動作を停止させてから、錠剤落下経路を構成している各部20,60,30,40について必要な清掃作業を行う。
先ず、包装装置40については、それ40を載せているベース部材42を筐体から前方へ引き出すと(図1(c)参照)、投入ホッパ41を含む殆ど総ての構成部材が大きく露出するので、既述したように、容易に清掃作業を行うことができる。
When such medicine packaging operations are repeated and regular or irregular internal cleaning becomes necessary, the automatic operation of the medicine packaging machine 10 is stopped and the necessary cleaning work is carried out on each of the sections 20, 60, 30, and 40 constituting the tablet drop path.
First, when the base member 42 on which the packaging device 40 is mounted is pulled forward from the housing (see FIG. 1(c)), almost all of the components, including the feeding hopper 41, are widely exposed, making cleaning easy, as described above.
錠剤フィーダ格納庫12に組み込まれた上部薬剤収集機構20についても、例えば特許文献2,3等で公知なので具体的な図示や詳細な説明は割愛したが、上部薬剤収集機構20を左右に分けて個別に引き出したり引き出してから左右に開かせたりすることで、錠剤落下経路の清掃が容易に行える。
一時貯留機構60についても、錠剤フィーダ格納庫12と共に筐体から前方へ引き出すことで(図2,図3参照)、錠剤落下経路の清掃が容易に行える。
The upper drug collection mechanism 20 incorporated into the tablet feeder storage 12 is also publicly known, for example from Patent Documents 2 and 3, so specific illustrations and detailed explanations are omitted, but the tablet drop path can be easily cleaned by separating the upper drug collection mechanism 20 into left and right halves and pulling them out individually, or by pulling them out and then opening them to the left and right.
The temporary storage mechanism 60 can also be pulled out forward from the housing together with the tablet feeder housing 12 (see FIGS. 2 and 3), making it easy to clean the tablet drop path.
下部薬剤収集機構30のうち上段の固定シュート31(第1落下収集部)については、錠剤フィーダ格納庫12を薬品庫11から前方へ引き出すとそれに随伴して一時貯留機構60も一時貯留機構複列格納部50から出るようになっているうえ、複列同時駆動機構51~55が一時貯留機構複列格納部50の後方部位に纏めて配置されているので(図6参照)、側板11aを外せば固定シュート31(第1落下収集部)の上端部が露出するばかりか、その上方に大きな空き空間が発現する。
そのため、固定シュート31(第1落下収集部)が下窄みで斜め上からでも内側の薬剤落下経路が目視容易なこともあって、固定シュート31(第1落下収集部)が固定式の大きなものであっても、更には固定シュート31(第1落下収集部)を上から覗き込むような姿勢で清掃作業を行っても、薬剤落下経路の清掃は容易かつ的確に行える。
With regard to the upper fixed chute 31 (first falling collection section) of the lower drug collection mechanism 30, when the tablet feeder storage unit 12 is pulled forward from the drug storage unit 11, the temporary storage mechanism 60 also moves out of the temporary storage mechanism double-row storage section 50, and since the double-row simultaneous drive mechanisms 51 to 55 are arranged together at the rear of the temporary storage mechanism double-row storage section 50 (see Figure 6), removing the side panel 11a not only exposes the upper end of the fixed chute 31 (first falling collection section), but also creates a large empty space above it.
Therefore, since the fixed chute 31 (first drop collection section) is tapered at the bottom and the internal drug drop path can be easily seen even from diagonally above, even if the fixed chute 31 (first drop collection section) is a large fixed type, and even if the cleaning work is performed in a position where the fixed chute 31 (first drop collection section) is being looked down on, cleaning of the drug drop path can be done easily and accurately.
しかも、この固定シュート31(第1落下収集部)については、複列同時駆動機構51~55や一時貯留機構60の改良による清浄状態維持負担の軽減もある。
具体的には、最左単列貯留機構60aとその右隣の一時貯留機構60については(図5(a)参照)、非揺動部材である固定の側板62が左方に位置し、下端部揺動式の揺動部材である開閉部材63が右方に位置して、両者が対向するとともに、側板62についてはその右側面を傾斜させて右斜め上を仰ぐ右斜面にしたうえで(図4参照)、開閉部材63の下端部が揺動して側板62の下部に対して接離することで側板62と開閉部材63との間の薬剤落下経路が下窄みであって而も下端部が開閉するようにしたので、閉じた最左単列貯留機構60a等に留め置かれた薬剤は(図4(a)参照)、開閉部材63が揺動すると(図4(b),(c)参照)、その揺動方向に誘導されながら側板62の傾斜面に沿って右斜め下へ移動し、その後は一時貯留機構60から離れて右斜め下へ自由落下する。
Furthermore, the burden of maintaining the clean state of this fixed chute 31 (first falling and collecting section) is reduced by improving the multiple row simultaneous driving mechanisms 51 to 55 and the temporary storage mechanism 60.
Specifically, in the leftmost single-row storage mechanism 60a and the temporary storage mechanism 60 adjacent to it on the right (see Figure 5(a)), the fixed side plate 62, which is a non-oscillating member, is located on the left, and the opening/closing member 63, which is a swinging member with a swingable lower end, is located on the right, with the two facing each other, and the right side of the side plate 62 is inclined to form a right-sided slope facing diagonally upward to the right (see Figure 4), and the lower end of the opening/closing member 63 swings to move toward and away from the lower part of the side plate 62, so that the drug drop path between the side plate 62 and the opening/closing member 63 is narrowed downward and the lower end opens and closes.Therefore, when the opening/closing member 63 swings (see Figures 4(b) and (c)), the drug retained in the closed leftmost single-row storage mechanism 60a etc. (see Figure 4(a)) moves diagonally downward to the right while being guided in the swinging direction along the inclined surface of the side plate 62, and then moves away from the temporary storage mechanism 60 and diagonally downward to the right, free to fall.
これに対し、最右単列貯留機構60bとその左隣の一時貯留機構60については(図5(a)参照)、非揺動部材である固定の側板62が右方に位置し、下端部揺動式の揺動部材である開閉部材63が左方に位置して、両者が対向するとともに、側板62についてはその左側面を傾斜させて左斜め上を仰ぐ左斜面にしたうえで(図2(d),図3(d)参照)、開閉部材63の下端部が揺動して側板62の下部に対して接離することで側板62と開閉部材63との間の薬剤落下経路が下窄みであって而も下端部が開閉するようにしたので、閉じた最右単列貯留機構60b等に留め置かれた薬剤は(図2(d)参照)、開閉部材63が揺動すると(図3(d)参照)、その揺動方向に誘導されながら側板62の傾斜面に沿って左斜め下へ移動し、その後は一時貯留機構60から離れて左斜め下方へ自由落下する。 In contrast, for the rightmost single-row storage mechanism 60b and the temporary storage mechanism 60 adjacent to it on the left (see FIG. 5(a)), the fixed side plate 62, which is a non-oscillating member, is located on the right, and the open/close member 63, which is a swinging member with a swingable bottom end, is located on the left, facing each other. The left side of the side plate 62 is tilted to form a left-side slope facing diagonally upward to the left (see FIGS. 2(d) and 3(d)). The lower end of the open/close member 63 swings to move toward and away from the lower part of the side plate 62, creating a downwardly tapering drug drop path between the side plate 62 and the open/close member 63, and the lower end opens and closes. Therefore, when the open/close member 63 swings (see FIG. 3(d)), the drug retained in the closed rightmost single-row storage mechanism 60b, etc. (see FIG. 2(d)) moves diagonally downward to the left along the slope of the side plate 62 while being guided in the swing direction. The drug then leaves the temporary storage mechanism 60 and falls freely diagonally downward to the left.
このように、最左単列貯留機構60a及びその右隣の一時貯留機構60からは右斜め下へ薬剤が放出され、最右単列貯留機構60b及びその左隣の一時貯留機構60からは左斜め下へ薬剤が放出されるが、それらを受け入れる固定シュート31(第1落下収集部)は薬剤落下経路が左右にも前後にも下窄みなので(図6参照)、何れの単列貯留機構(60)から落ちて来た薬剤であっても固定シュート31(第1落下収集部)の薬剤落下経路に入ったものは、その薬剤落下経路を画する進入先のシュート31の内面に対して当接しても傾きの近い状態で当たるので、当接しても大きく跳ねることがなくて、落下錠剤に対する衝撃が軽微なもので済む。しかも、落下経路の不所望なバラツキや過大な延長が少ないうえ、落下速度の低下も小さくて済む。
そのため、一時貯留機構60の下方に位置する固定シュート31(第1落下収集部)は、錠剤収集時間が短いうえ、薬剤落下経路が汚れ難いので、清浄状態維持負担が軽い。
In this way, the leftmost single-row storage mechanism 60a and the temporary storage mechanism 60 adjacent to it to the right release tablets diagonally downward to the right, and the rightmost single-row storage mechanism 60b and the temporary storage mechanism 60 adjacent to it to the left release tablets diagonally downward to the left. However, since the fixed chute 31 (first drop collection section) that receives these tablets has a drug drop path that tapers downward both left and right and front and back (see Figure 6), any tablets that fall from any single-row storage mechanism (60) and enter the drug drop path of the fixed chute 31 (first drop collection section) will hit the inner surface of the chute 31 that defines the drug drop path at a similar angle, so they will not bounce significantly even when they hit, and the impact on the falling tablets will be minor. Moreover, there is little undesirable variation or excessive extension of the drop path, and the decrease in drop speed is also small.
Therefore, the fixed chute 31 (first falling collection section) located below the temporary storage mechanism 60 has a short tablet collection time and the medicine falling path is less likely to get dirty, so the burden of keeping it clean is light.
また、上述したように複列同時駆動機構51~55に原点センサ55を導入して(図4参照)、電動モータ51と一時貯留機構60との離接タイミングを安定させたことによって、最左単列貯留機構60aと最右単列貯留機構60bとそれらの間の一時貯留機構60,60とから固定シュート31(第1落下収集部)へ落下する錠剤のタイミングも揃うことになる。そして、落下錠剤の衝突によって固定シュート31(第1落下収集部)に生じる衝撃や振動が短時間に収まり、ひいては汚れ発生の時間が短縮されるため、固定シュート31(第1落下収集部)の薬剤落下経路の汚れ抑制にも役立つと言える。 Furthermore, as described above, by introducing an origin sensor 55 to the multi-row simultaneous drive mechanisms 51-55 (see Figure 4) and stabilizing the timing of contact and separation between the electric motor 51 and the temporary storage mechanism 60, the timing of tablets falling from the leftmost single-row storage mechanism 60a, the rightmost single-row storage mechanism 60b, and the temporary storage mechanisms 60, 60 between them into the fixed chute 31 (first falling collection section) is also synchronized. This also shortens the impact and vibration caused by the collision of the falling tablets on the fixed chute 31 (first falling collection section), thereby shortening the time it takes for contamination to occur, which can be said to help prevent contamination of the drug drop path of the fixed chute 31 (first falling collection section).
下部薬剤収集機構30のうち集積シュート32(第2落下収集部)と集合シュート33(第3落下収集部)とについては、それら32,33が薬剤手撒き装置80の後方に配設されているので、その薬剤落下経路の清掃等を行うときには、それに先だって薬剤手撒き装置80を筐体から前方へ引き出す(図7参照)。
そうすると(図8参照)、薬剤手撒き装置80の後方に集積シュート32(第2落下収集部)が露出し(同図(a)参照)、集積シュート支持部材32aや掛具32dも露出するので(同図(b)参照)、掛具32dを操作して集積シュート32(第2落下収集部)の集積シュート支持部材32aへの固定係合を解除する。
Of the lower drug collection mechanism 30, the accumulation chute 32 (second falling collection section) and the gathering chute 33 (third falling collection section) are arranged behind the drug manual distribution device 80, so when cleaning the drug drop path, etc., the drug manual distribution device 80 is first pulled forward from the housing (see Figure 7).
As a result (see Figure 8), the accumulation chute 32 (second falling collection section) is exposed behind the manual drug distribution device 80 (see Figure 8(a)), and the accumulation chute support member 32a and hanging device 32d are also exposed (see Figure 8(b)).The hanging device 32d is then operated to release the fixed engagement of the accumulation chute 32 (second falling collection section) with the accumulation chute support member 32a.
それから、凹み32cに指を掛けて集積シュート32(第2落下収集部)を持ち上げると、集積シュート32(第2落下収集部)の両端部が集積シュート支持部材32aの上端部32bから離れ、集積シュート32(第2落下収集部)が、筐体から取り外されて(図9(a)参照)、単体で持ち運べる自由状態になる。
そのため、集積シュート32(第2落下収集部)は、内側の錠剤落下面に対する清掃作業を含む種々の手入れを容易かつ的確に行うことができる。予備の集積シュート32(第2落下収集部)が有れば、それらのシュート32,32を取り替えて薬剤分包機10の分包動作を速やかに再開させることで、分包継続中に使用済みの集積シュート32を清掃することもできる。
Then, when the user places his/her fingers in the recess 32c and lifts up the accumulation chute 32 (second falling collection section), both ends of the accumulation chute 32 (second falling collection section) separate from the upper ends 32b of the accumulation chute support members 32a, and the accumulation chute 32 (second falling collection section) is removed from the housing (see Figure 9(a)), becoming free to be carried around on its own.
Therefore, various maintenance tasks, including cleaning of the inner tablet dropping surface, can be easily and accurately performed on the accumulation chute 32 (second drop collection section). If a spare accumulation chute 32 (second drop collection section) is available, the used accumulation chute 32 can be cleaned while packaging continues by replacing the chute 32 and quickly restarting the packaging operation of the medicine packaging machine 10.
薬剤分包機10から集積シュート32(第2落下収集部)が取り外された状態では(図9(a)参照)、集合シュート後方移動範囲制限部材32e(図8(c)参照)が集合シュート33(第3落下収集部)の後方から無くなっている。
そのため、集合シュート付勢手段33bの引き付け力より強い力で集合シュート33(第3落下収集部)を後方へ押せば、集合シュート支持部材33aに案内されて集合シュート33(第3落下収集部)が薬剤手撒き装置80の後方へ移動し、その上端部が把手部材33cも含めて総て露出する(図9(b)参照)。
When the accumulation chute 32 (second falling collection section) is removed from the medicine packaging machine 10 (see Figure 9(a)), the accumulation chute rear movement range limiting member 32e (see Figure 8(c)) is no longer located behind the accumulation chute 33 (third falling collection section).
Therefore, if the collecting chute 33 (third falling collection section) is pushed backward with a force stronger than the attracting force of the collecting chute urging means 33b, the collecting chute 33 (third falling collection section) will be guided by the collecting chute support member 33a and move backward of the drug manual distribution device 80, and its entire upper end, including the handle member 33c, will be exposed (see Figure 9 (b)).
そこで、把手部材33cに手指を掛けて集合シュート33(第3落下収集部)を持ち上げると、集合シュート33(第3落下収集部)の両端部が集合シュート支持部材33aから離れ、集合シュート33全体が筐体から取り外されて、集合シュート33(第3落下収集部)が単体で持ち運べる自由状態になる(図9(c)参照)。
そのため、集積シュート32(第2落下収集部)は、内側の錠剤落下面に対する清掃作業を含む種々の手入れを上述の集積シュート32と同じく容易かつ的確に行うことができる。予備の集合シュート33(第3落下収集部)が有れば、それらのシュート33,33を取り替えて薬剤分包機10の分包動作を速やかに再開させることで、分包継続中に使用済みの集合シュート33を清掃することもできる。
Therefore, when the collecting chute 33 (third falling collection section) is lifted up by placing the fingers on the handle member 33c, both ends of the collecting chute 33 (third falling collection section) are released from the collecting chute support member 33a, the entire collecting chute 33 is removed from the housing, and the collecting chute 33 (third falling collection section) becomes free to be carried around on its own (see Figure 9 (c)).
Therefore, the accumulation chute 32 (second drop collection section) can be easily and accurately maintained in various ways, including cleaning the inner tablet drop surface, in the same way as the above-mentioned accumulation chute 32. If a spare collection chute 33 (third drop collection section) is available, the used collection chute 33 can be cleaned while packaging continues by replacing the chutes 33, 33 and quickly restarting the packaging operation of the medicine packaging machine 10.
本発明の薬剤分包機の実施例2について、その具体的な構成を、図面を引用して説明する。
図10は、薬剤分包機90の構造を示し、(a)が正面図、(b)がそのE-E断面図であり、図11は、三列の一時貯留機構60,60,60と、それらに対応した複列同時駆動機構91及びリンク機構92とに係る平面図である。
A specific configuration of a medicine dispensing and packaging machine according to a second embodiment of the present invention will be described with reference to the drawings.
Figure 10 shows the structure of the drug packaging machine 90, where (a) is a front view and (b) is an E-E cross-sectional view, and Figure 11 is a plan view of three rows of temporary storage mechanisms 60, 60, 60 and the corresponding double-row simultaneous drive mechanism 91 and link mechanism 92.
この薬剤分包機90が上述した実施例1の薬剤分包機10と相違するのは、薬品庫11において左右に列設された錠剤フィーダ格納庫12が四つから一つ減って三つになっている点と(図10参照)、それに対応して一時貯留機構60も三つになり(図11参照)、二組だった複列同時駆動機構51~55が一組の複列同時駆動機構91になり、やはり二組だったリンク機構70が一組のリンク機構92になっている点である。
また、それに伴って、筐体の横幅や(図10(a)参照)、固定シュート31(第1落下収集部)の横幅が(図10(a)参照)、狭くなっている。
This medicine packaging machine 90 differs from the medicine packaging machine 10 of the first embodiment described above in that the number of tablet feeder storage units 12 arranged in a row on the left and right sides of the medicine storehouse 11 has been reduced from four to three (see Figure 10), and accordingly the number of temporary storage mechanisms 60 has also been reduced to three (see Figure 11), the two sets of multi-row simultaneous drive mechanisms 51 to 55 have been reduced to one set of multi-row simultaneous drive mechanism 91, and the two sets of link mechanisms 70 have been reduced to one set of link mechanisms 92.
Accordingly, the width of the housing (see FIG. 10A) and the width of the fixed chute 31 (first falling collection section) (see FIG. 10A) are narrowed.
各部について詳述すると、一時貯留機構60については(図11参照)、左から二番目のものが省かれて、最左単列貯留機構60aと、右から二番目の一時貯留機構60と、最右単列貯留機構60bとが残っている。
複列同時駆動機構91については(図11参照)、やはり左から二番目のカム機構52が省かれるとともに、左の電動モータ51も省かれている。そして、右の電動モータ51と、右から一番目および二番目のカム機構52,52と、最も左のカム機構52とが残っている。
Regarding each part in detail, with regard to the temporary storage mechanism 60 (see Figure 11), the second one from the left has been omitted, leaving only the leftmost single-row storage mechanism 60a, the second temporary storage mechanism 60 from the right, and the rightmost single-row storage mechanism 60b.
In the double-row simultaneous drive mechanism 91 (see FIG. 11), the second cam mechanism 52 from the left is also omitted, as is the left electric motor 51. Only the right electric motor 51, the first and second cam mechanisms 52, 52 from the right, and the leftmost cam mechanism 52 remain.
リンク機構92については、やはり左から二番目の揺動部材72と付勢バネ74とが省かれるとともに、左右の連結部材71が一本に纏められている。更に、駆動源の電動モータ51から最左単列貯留機構60aに至る左方伝動機構のうち、最も左の揺動部材72と最左単列貯留機構60aのカム機構52との間に、軸回転の運動の向きを反転させる回転反転機構93が組み込まれている。回転反転機構93は、例えば一対の平歯車などで構成され、揺動部材72の揺動運動を逆向きの揺動運動に変換してカム機構52さらには支軸64へ伝達するようになっている。 In the link mechanism 92, the second-from-the-left oscillating member 72 and biasing spring 74 have been omitted, and the left and right connecting members 71 have been combined into a single member. Furthermore, in the left-side transmission mechanism extending from the electric motor 51 as the drive source to the leftmost single-row storage mechanism 60a, a rotation reversal mechanism 93 that reverses the direction of axial rotation is incorporated between the leftmost oscillating member 72 and the cam mechanism 52 of the leftmost single-row storage mechanism 60a. The rotation reversal mechanism 93 is composed of, for example, a pair of spur gears, and converts the oscillating motion of the oscillating member 72 into oscillating motion in the opposite direction, transmitting it to the cam mechanism 52 and further to the support shaft 64.
そのため、そのようなリンク機構92を介して上記の複列同時駆動機構91によって駆動される一時貯留機構60,60,60は、そのうちの最左単列貯留機構60aと最右単列貯留機構60bとが回転運動の駆動源として電動モータ51を共用するものとなっているが、最左単列貯留機構60aの開閉部材63と最右単列貯留機構60bの開閉部材63とが逆向きに揺動して、左方の最左単列貯留機構60aの開閉部材63は下端部を右下方向へ開き、右方の最右単列貯留機構60bの開閉部材63は下端部を左下方向へ開くので、左右両端に位置する単列貯留機構60a,60bは何れも中央寄りの向きに薬剤を落下させるものとなっている。 As a result, of the temporary storage mechanisms 60, 60, 60 driven by the multi-row simultaneous drive mechanism 91 via such a link mechanism 92, the leftmost single-row storage mechanism 60a and the rightmost single-row storage mechanism 60b share the electric motor 51 as the drive source for rotational motion. However, the opening/closing member 63 of the leftmost single-row storage mechanism 60a and the rightmost single-row storage mechanism 60b swing in opposite directions, with the opening/closing member 63 of the leftmost single-row storage mechanism 60a opening its lower end toward the lower right, and the opening/closing member 63 of the rightmost single-row storage mechanism 60b opening its lower end toward the lower left. As a result, the single-row storage mechanisms 60a, 60b located at both the left and right ends both drop the medicine toward the center.
この場合、唯一の回転駆動源である電動モータ51が駆動対象のカム機構52と連結部材71とを介して三つの揺動部材72を同じ向きへ一緒に揺動させるが、上述したように最左の揺動部材72と最左のカム機構52との間には回転反転機構93を介装させたのに対し、最右の揺動部材72と最右のカム機構52との間には回転反転機構93を介装させずに両部を直結させたことで、単一の電動モータ51が最左単列貯留機構60aと最右単列貯留機構60bとに回転駆動源として共用されているにも拘わらず、最左単列貯留機構60aからは右斜め下へ薬剤が放出され、最右単列貯留機構60bからは左斜め下へ薬剤が放出される。そのため、この薬剤分包機90も、左右の単列貯留機構60a,60bから落ちて固定シュート31(第1落下収集部)の薬剤落下経路に入った薬剤を、大きく跳ばすことなく速やかだが穏やかに固定シュート31を通過させるものになっている。 In this case, the electric motor 51, which is the only rotational drive source, causes the three oscillating members 72 to oscillate together in the same direction via the cam mechanism 52 to be driven and the connecting member 71. However, as described above, a rotational reversal mechanism 93 is interposed between the leftmost oscillating member 72 and the leftmost cam mechanism 52, whereas no rotational reversal mechanism 93 is interposed between the rightmost oscillating member 72 and the rightmost cam mechanism 52, and the two parts are directly connected. As a result, even though the single electric motor 51 is shared as a rotational drive source for both the leftmost single-row storage mechanism 60a and the rightmost single-row storage mechanism 60b, the medicine is released diagonally downward to the right from the leftmost single-row storage mechanism 60a, and the medicine is released diagonally downward to the left from the rightmost single-row storage mechanism 60b. Therefore, this medicine packaging machine 90 also allows medicines that fall from the left and right single-row storage mechanisms 60a, 60b and enter the medicine drop path of the fixed chute 31 (first drop collection section) to pass through the fixed chute 31 quickly but gently, without jumping too far.
[その他]
上記実施例の説明では言及しなかったが、固定シュート31(第1落下収集部)や,集積シュート32(第2落下収集部),さらには集合シュート33(第3落下収集部)については、図8や図9において例示したような形状や他の適宜な形状の中仕切り板が適宜な枚数だけ組み込まれていても良い。
[others]
Although not mentioned in the description of the above embodiment, the fixed chute 31 (first falling collection section), the accumulation chute 32 (second falling collection section), and the gathering chute 33 (third falling collection section) may incorporate an appropriate number of partition plates having shapes such as those illustrated in Figures 8 and 9 or other appropriate shapes.
上記実施例では、集合シュート支持部材33aが引出機構81とは別体の物として構成されていたが、集合シュート支持部材33aは引出機構81の出し入れに随伴して筐体から出し入れされるものなので、集合シュート支持部材33aは、引出機構81の付属物として構成されていても良く、引出機構81と一体化していても良い。 In the above embodiment, the collection chute support member 33a was configured as a separate entity from the drawer mechanism 81. However, since the collection chute support member 33a is moved in and out of the housing in conjunction with the movement of the drawer mechanism 81, the collection chute support member 33a may be configured as an accessory to the drawer mechanism 81, or may be integrated with the drawer mechanism 81.
上記実施例2では、回転運動の向きを反転させる回転反転機構93が駆動源の電動モータ51から最左単列貯留機構60aに至る左方伝動機構に組み込まれていたが、回転反転機構93の組み込み部位は左方伝動機構に限られる訳でなく、駆動源の電動モータ51から最右単列貯留機構60bに至る右方伝動機構に回転反転機構93が組み込まれていても良い。 In the above-described second embodiment, the rotation reversal mechanism 93, which reverses the direction of rotational motion, was incorporated into the left transmission mechanism extending from the electric motor 51 of the drive source to the leftmost single-row storage mechanism 60a. However, the location where the rotation reversal mechanism 93 is incorporated is not limited to the left transmission mechanism, and the rotation reversal mechanism 93 may also be incorporated into the right transmission mechanism extending from the electric motor 51 of the drive source to the rightmost single-row storage mechanism 60b.
本発明の薬剤分包機は、上記の実施例1,2において例示した錠剤分包専用の薬剤分包機に適用が限られる訳でなく、上述した錠剤収集機構や一時貯留機構を具備した錠剤分包機構に加えて散薬分包機構を併せ持った薬剤分包機についても適用することができる。 The application of the medicine packaging machine of the present invention is not limited to the medicine packaging machines dedicated to tablet packaging as exemplified in Examples 1 and 2 above, but can also be applied to medicine packaging machines that combine a powder medicine packaging mechanism with a tablet packaging mechanism equipped with the tablet collection mechanism and temporary storage mechanism described above.
10…薬剤分包機、
11…薬品庫、11a…側板、
12…錠剤フィーダ格納庫、
13…錠剤フィーダ、13a…ベース部(駆動部)、13b…カセット、
14…タッチパネル(操作入力部,表示部)、
20…上部薬剤収集機構、
24…錠剤案内路滑落板、25…錠剤案内路滑落口、26…錠剤フィーダ非装着部、
30…下部薬剤収集機構、
31…固定シュート(第1落下収集部)、
32…集積シュート(第2落下収集部)、
32a…集積シュート支持部材、32b…上端部、
32c…凹み、32d…掛具、32e…集合シュート後方移動範囲制限部材、
33…集合シュート(第3落下収集部)、
33a…集合シュート支持部材、33b…集合シュート付勢手段、33c…把手部材、
40…包装装置、41…投入ホッパ、42…ベース部材、
50…一時貯留機構複列格納部、
51~55…複列同時駆動機構、51…電動モータ、52…カム機構、
53…原節(駆動側)、54…従節(従動側)、55…原点センサ、
60…一時貯留機構(単列貯留機構)、
60a…最左単列貯留機構、60b…最右単列貯留機構、
61…箱枠、62…側板(斜板,対向固定式・傾斜式の非揺動部材)、
63…開閉部材(揺動板体,揺動部材)、
63a…開口(下窄みの錠剤落下経路)、64…支軸(伝動軸)、
70…リンク機構(伝動機構)、
71…連結部材、72…揺動部材、
72a…揺動端部、72b…揺動支点部、74…付勢バネ、
80…薬剤手撒き装置、81…引出機構、
90…薬剤分包機、
91…複列同時駆動機構、92…リンク機構、93…回転反転機構
10...Medicine packaging machine,
11...medicine cabinet, 11a...side panel,
12...tablet feeder storage
13...tablet feeder, 13a...base portion (drive portion), 13b...cassette,
14...Touch panel (operation input unit, display unit),
20...upper drug collection mechanism,
24...tablet guide path slide-down plate, 25...tablet guide path slide-down opening, 26...tablet feeder non-mounting portion,
30...lower drug collection mechanism,
31...Fixed chute (first falling collection section),
32... Accumulation chute (second falling collection section),
32a...accumulation chute support member, 32b...upper end portion,
32c...recess, 32d...hanging tool, 32e...collecting chute rear movement range limiting member,
33...Collecting chute (third falling collection section),
33a... collecting chute support member, 33b... collecting chute biasing means, 33c... handle member,
40... packaging device, 41... input hopper, 42... base member,
50...Temporary storage mechanism double row storage section,
51 to 55... multi-row simultaneous drive mechanism, 51... electric motor, 52... cam mechanism,
53... master link (driving side), 54... follower link (follower side), 55... origin sensor,
60...Temporary storage mechanism (single-row storage mechanism),
60a...leftmost single-row storage mechanism, 60b...rightmost single-row storage mechanism,
61...box frame, 62...side plate (swash plate, opposing fixed/inclined non-swinging member),
63...opening and closing member (swing plate, swing member),
63a...opening (pathway for dropping tablets at the bottom), 64...support shaft (transmission shaft),
70...Link mechanism (transmission mechanism),
71...connecting member, 72...oscillating member,
72a...swing end portion, 72b...swing fulcrum portion, 74...biasing spring,
80: Manual drug dispersing device, 81: Pulling mechanism,
90...Medicine packaging machine,
91: double-row simultaneous drive mechanism; 92: link mechanism; 93: rotation/reversal mechanism
Claims (5)
前記薬剤手撒き装置の前記筐体からの前方引出に随伴して前記集積シュートが前記筐体から前方へ引き出されるようになっており、前記集積シュートを着脱可能に支持する集積シュート支持部材が前記薬剤手撒き装置の後方に立設されており、前記集積シュートの上端部を前記集積シュート支持部材の上端部に乗せた状態で前記集積シュートを前記集積シュート支持部材に取り付けるようになっていて、
前記薬剤手撒き装置が前記筐体から前方へ引き出された状態で前記集積シュートが前記集積シュート支持部材から取り外されていると前記集合シュートが前記薬剤手撒き装置から離れて持ち上げ可能な後方位置まで移動しうる状態になるが、前記薬剤手撒き装置が前記筐体から前方へ引き出された状態であっても前記集積シュートが前記集積シュート支持部材に装着されていると前記集合シュートの後方移動範囲が制限されるようになっていることを特徴とする薬剤分包機。 a plurality of upper medicine collecting mechanisms attached to the tablet feeder housings and guiding tablets discharged from the tablet feeders downward to cause them to fall; a lower medicine collecting mechanism provided below the tablet feeder housings and collecting tablets dropped from the upper medicine collecting mechanism and depositing them downward; a packaging device provided below the lower medicine collecting mechanism and packaging the tablets deposited from the lower medicine collecting mechanism into packaging bands; and a medicine manual distribution device provided in front of the lower medicine collecting mechanism and removable forward from the housing , wherein the lower medicine collecting mechanism is provided with an accumulation chute behind the medicine manual distribution device that accumulates tablets dropped from the upper medicine collecting mechanism, and a collecting chute that collects and drops tablets dropped from the accumulation chute and tablets dropped from the medicine manual distribution device,
The accumulation chute is pulled forward from the housing in association with the forward pulling out of the chemical manual distribution device from the housing, and an accumulation chute support member for detachably supporting the accumulation chute is erected at the rear of the chemical manual distribution device, and the accumulation chute is attached to the accumulation chute support member with the upper end of the accumulation chute resting on the upper end of the accumulation chute support member ,
A medicine packaging machine characterized in that when the medicine manual distribution device is pulled forward from the housing and the accumulation chute is detached from the accumulation chute support member, the collecting chute is able to move away from the medicine manual distribution device to a rear position where it can be lifted, but when the accumulation chute is attached to the accumulation chute support member even when the medicine manual distribution device is pulled forward from the housing, the rear movement range of the collecting chute is limited .
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| Application Number | Priority Date | Filing Date | Title |
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| JP2021179750A JP7734915B2 (en) | 2021-11-02 | 2021-11-02 | Medicine packaging machine |
| EP22889826.8A EP4397297A4 (en) | 2021-11-02 | 2022-10-25 | DRUG PACKAGING MACHINE |
| CA3235976A CA3235976A1 (en) | 2021-11-02 | 2022-10-25 | Medicine dispensing apparatus |
| US18/703,598 US20250235385A1 (en) | 2021-11-02 | 2022-10-25 | Medicine dispensing apparatus |
| PCT/JP2022/039597 WO2023080006A1 (en) | 2021-11-02 | 2022-10-25 | Medicine packaging machine |
| AU2022380106A AU2022380106A1 (en) | 2021-11-02 | 2022-10-25 | Medicine dispensing apparatus |
| CN202280072102.7A CN118159240A (en) | 2021-11-02 | 2022-10-25 | Drug dispensing device |
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| JP7414344B1 (en) * | 2023-04-19 | 2024-01-16 | 株式会社大都技研 | game machine |
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| JP2012135388A (en) | 2010-12-24 | 2012-07-19 | Tosho Inc | Tablet packaging machine |
| WO2019244825A1 (en) | 2018-06-20 | 2019-12-26 | 株式会社トーショー | Medicine packaging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2012135388A (en) | 2010-12-24 | 2012-07-19 | Tosho Inc | Tablet packaging machine |
| WO2019244825A1 (en) | 2018-06-20 | 2019-12-26 | 株式会社トーショー | Medicine packaging machine |
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