JP7035504B2 - 着色樹脂組成物、カラーフィルター基板および液晶表示装置 - Google Patents
着色樹脂組成物、カラーフィルター基板および液晶表示装置 Download PDFInfo
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- JP7035504B2 JP7035504B2 JP2017241313A JP2017241313A JP7035504B2 JP 7035504 B2 JP7035504 B2 JP 7035504B2 JP 2017241313 A JP2017241313 A JP 2017241313A JP 2017241313 A JP2017241313 A JP 2017241313A JP 7035504 B2 JP7035504 B2 JP 7035504B2
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- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical group C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
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- 235000019281 tert-butylhydroquinone Nutrition 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
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- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
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- Liquid Crystal (AREA)
- Polymerisation Methods In General (AREA)
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Description
本発明の着色樹脂組成物が染料以外の着色剤を含有する場合、染料以外の着色剤の含有量は、着色樹脂組成物の全固形分中、1~40重量%が好ましい。染料以外の着色剤の含有量を1重量%以上とすることにより、色純度を向上させることができる。染料以外の着色剤の含有量は5重量%以上がより好ましい。一方、染料以外の着色剤の含有量を40重量%以下とすることにより、現像時の溶解時間を短縮することができる。染料以外の着色剤の含有量は30重量%以下がより好ましい。
500mLの三口フラスコに、33gのメタクリル酸メチル(0.3mol)、33gのスチレン(0.3mol)、34gのメタクリル酸(0.4mol)、3gの2,2’-アゾビス(2-メチルブチロニトリル)(0.02mol)および150gのプロピレングリコールモノメチルエーテルアセテート(以下、PGMEA)を仕込み、90℃で2時間撹拌してから内温を100℃に昇温して、さらに1時間撹拌し、反応溶液を得た。得られた反応溶液に、33gのメタクリル酸グリシジル(0.2mol)、1.2gのジメチルベンジルアミン(0.009mol)および0.2gのp-メトキシフェノール(0.002mol)を添加して、90℃で4時間撹拌した後、50gのPGMEAを添加して、固形分濃度40質量%のアクリル系アルカリ可溶性樹脂(P-1)のPGMEA溶液を得た。アクリル系アルカリ可溶性樹脂(P-1)について、電位差自動滴定装置(AT-510;京都電子工業(株)製)を用い、滴定試薬として0.1mol/LのNaOH/EtOH溶液を用いて、「JIS K2501(2003)」に基づき、電位差滴定法により酸価を測定しところ、酸価は80.0(mg/KOH/g)であった。また、GPC分析装置(HLC-8220;東ソー(株)製)を用い、流動層としてTHFを用いてGPC測定を行い、ポリスチレン換算の重量平均分子量(Mw)を求めたところ、Mwは22000であった。
500mLの三口フラスコに、100gのトリメチロールプロパントリグリシジルエーテル、トリメチルプロパンジグリシジルエーテル、トリメチルロールプロパンモノグリシジルエーテルとの混合物(SR-TMPL;阪本薬品工業(株)製、エポキシ当量:125g/eq)、38gのメタクリル酸(エポキシ樹脂中のグリシジル基1当量に対してアクリル酸0.67当量)および0.1gのp-メトキシフェノール(重合禁止剤)を添加して、90℃で加熱撹拌して均一な混合溶液にした後、0.1gのペンタエリスリトールテトラキス(3-ラウリルチオプロピオネート)を添加して、同温度で6時間反応させて、トリメチロールプロパン型グリシジル基含有アクリレート(C-1)を得た。
上記方法により得られた10.5重量部のアクリル系アルカリ可溶性樹脂溶液(P-1)、多官能モノマーである4.20重量部のジペンタエリスリトールペンタアクリレートとジペンタエリスリトールヘキサアクリレートとの混合物(“カヤキュア”(登録商標)DPHA;日本化薬(株)製)(以下、「DPHA」)、光重合開始剤である0.42重量部の2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン(“イルガキュア”(登録商標)907;BASFジャパン(株)製)(以下、「IC907」)、0.42重量部の1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)](“イルガキュア”OXE01;BASFジャパン(株)製)(以下、「OXE01」)、0.42重量部の2,4-ジエチルチオキサントン(“カヤキュア”DETX-S;日本化薬(株)製)(以下、「DETX」)、0.30重量部のビニルトリメトキシシラン(KBM1003;信越化学(株)製)(以下、「KBM1003」)、界面活性剤である0.04重量部の“BYK”(登録商標)-333(ビックケミージャパン(株)製)、重合禁止剤である0.01重量部の2,5-ビス(1,1,3,3-テトラメチルブチル)ヒドロキノン(以下、「DOHQ」;和光純薬工業(株)製)および83.69重量部のPGMEAを混合して、平坦化膜形成用樹脂組成物(O-1)を調製した。
◎:87.0≦Z2
○:85.0≦Z2<87.0
×:Z2<85.0
Zの変化量であるΔZ%を△Z%={1-(Z2/Z1)}×100から算出し、以下の基準により評価した。
◎:0.0%≦△Z≦2.5%
○:2.5%<ΔZ≦4.0%
×:4.0%<ΔZ。
顔料である16.32重量部のPB15:6(“リオノール”(登録商標)ブルー 7602;東洋インキ(株)製)、2.88重量部の前記構造式(4)で表されるキサンテン系染料、高分子分散剤である6.20重量部のDisper“BYK”(登録商標)102(ビックケミージャパン(株)製)、前記方法により得られた83.01重量部のアクリル系アルカリ可溶性樹脂溶液(P-1)(固形分濃度40重量%のPGMEA溶液)、121.59重量部のPGMEA、270重量部のダイアセトンアルコールを混合し、ジルコニアビーズが充填されたミル型分散機を用いて分散して、顔料分散液(b-1)を得た。
各成分の種類および量を表1~4のように変更した以外は、実施例と同様の方法で、着色樹脂組成物-2~17を調製した。
A-1:一般式(3)で表される化合物(“ホスタビン”(登録商標)N30;クラリアントケミカルズ(株)製)
A-2:一般式(1)で表される部分構造を有する化合物(7-オキサ-3.20-ジアゾジスピロ[5.1.11.2]ヘンエイコサン-20-プロパン酸,2,2,4,4-テトラメチル-21-オキソ-,ドデシルエステル/テトラデシルエステル(“ホスタビン”(登録商標)3050;クラリアントケミカルズ(株)製))
A-3:一般式(2)で表される部分構造を有する化合物(7-オキサ-3.20-ジアゾジスピロ[5.1.11.2]ヘンエイコサン-20-プロパン酸,2,2,4,4-テトラメチル)
A-4:N-(1-アセチル-2,2,6,6-テトラメチル-4-ピペリジニル)-2-ドデシル-スクシンイミド(“ホスタビン”(登録商標)3058;クラリアントケミカルズ(株)製)
A-5:デカンジカルボン酸と2,2,6,6-テトラメチル-1-オクトキシ-4-ピペリジノールとのジエステル化合物と1,1-ジメチルエチルヒドロパーオキシドとオクタンとの反応生成物(“Tinuvin”(登録商標)123;BASFジャパン(株)製)
A-6:ビス(1,2,2,6,6-ペンタメチル-4-ピペリジニル)セバケート(“Tinuvin”(登録商標)765;BASFジャパン(株)製)
B-1:構造式(7)で表される化合物
B-2:“IRGACURE”(登録商標)OXE-1;BASFジャパン(株)製
B-3:“オプトマー”(登録商標)NCI-930;(株)ADEKA製
B-4:2,4-ジエチルチオキサントン(“カヤキュア”(登録商標)DETX-S;日本化薬(株)製
C-1:トリメチロールプロパン型グリシジル基含有アクリレート
C-2:ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの質量比55/45の混合物(“NKエステル”(登録商標)A-TMM-3L;新中村化学工業(株)製)
P-1:アクリル系アルカリ可溶性樹脂
D-1:構造式(8)で表される化合物(TS-G:四国化成(株))
D-2:ペンタエリスリトールテトラキス(3-メルカプトブチレート)(“カレンズMT”(登録商標)PE-1;昭和電工(株)製)
E-1:PB15:6(“リオノール”(登録商標)ブルー 7602;東洋インキ(株)製)
E-2:構造式(4)で表されるキサンテン系染料
F-1:Disper“BYK”(登録商標)102(ビックケミージャパン(株)製)
G-1:ビニルトリメトキシシラン(KBM1003;信越化学(株)製)
H-1:“BYK”(登録商標)-333(ビックケミージャパン(株)製)
Claims (9)
- 染料、バインダー樹脂、エチレン性不飽和基を有するモノマー、光重合開始剤、ならびに、下記一般式(1)で表される部分構造を有する化合物および/または下記一般式(2)で表される部分構造を有する化合物を含有する着色樹脂組成物。
(一般式(1)~(2)中、R1~R4はそれぞれ独立して、水素、炭素数1~20のアルキル基または炭素数3~8のシクロアルキル基を表す。R5は、水素、炭素数1~20のアルキル基、炭素数3~8のシクロアルキル基、炭素数1~20のアルコキシ基または炭素数1~10のアシル基を表す。R6~R9はそれぞれ独立して、水素または炭素数1~20のアルキル基を表す。R6とR7、R8とR9は、炭素数5~15の環を形成してもよい。) - エチレン性不飽和結合を有するモノマーとしてトリメチロールプロパン型グリシジル基含有(メタ)アクリレートを含有する請求項1~3のいずれか一項に記載の着色樹脂組成物。
- 基板上に、請求項1~6のいずれか一項に記載の着色樹脂組成物の硬化物からなる画素を有するカラーフィルター基板。
- 光配向処理された光配向膜を有する請求項7に記載のカラーフィルター基板。
- 請求項7または8のいずれか一項に記載のカラーフィルター基板、対向基板、両基板の間に充填された液晶化合物およびバックライトを有する液晶表示装置。
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