JP5326591B2 - Hot metal manufacturing method using steel scrap as iron source - Google Patents
Hot metal manufacturing method using steel scrap as iron source Download PDFInfo
- Publication number
- JP5326591B2 JP5326591B2 JP2009006465A JP2009006465A JP5326591B2 JP 5326591 B2 JP5326591 B2 JP 5326591B2 JP 2009006465 A JP2009006465 A JP 2009006465A JP 2009006465 A JP2009006465 A JP 2009006465A JP 5326591 B2 JP5326591 B2 JP 5326591B2
- Authority
- JP
- Japan
- Prior art keywords
- hot metal
- sulfur
- copper
- flux
- steel scrap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Description
本発明は、主たる鉄源として鋼屑(鉄系スクラップ)を使用して高級鋼用の溶銑を製造する方法に関し、詳しくは、鋼屑を使用して高級鋼を製造する場合に品質上の問題となる鋼屑中の銅を除去して、鋼屑から高級鋼用の溶銑を製造する方法に関するものである。 The present invention relates to a method for producing hot metal for high-grade steel using steel scrap (iron-based scrap) as a main iron source, and in particular, a quality problem when producing high-grade steel using steel scrap. The present invention relates to a method for producing hot metal for high-grade steel from steel scrap by removing copper in the steel scrap.
製鋼過程で使用する鉄源は、鉄鉱石を高炉で還元して得られる溶銑が主体であるが、鉄鋼材料の加工工程で発生する鋼屑や、建築物及び機械製品などの老朽化に伴って発生する鋼屑も、かなりの量が使用されている。高炉での溶銑の製造には、鉄鉱石を還元し且つ溶融するための多大なエネルギーを要するのに対し、鋼屑は溶解熱のみを必要としており、製鋼過程で鋼屑を利用した場合には、鉄鉱石の還元熱分のエネルギー使用量を少なくすることができるという利点がある。従って、省エネルギー及びCO2削減による地球温暖化防止の観点からも、鋼屑利用の促進が望まれている。 The iron source used in the steelmaking process is mainly hot metal obtained by reducing iron ore in a blast furnace, but with the aging of steel scraps, buildings and machinery products generated in the processing process of steel materials A considerable amount of steel scrap is also used. The production of hot metal in the blast furnace requires a great deal of energy to reduce and melt iron ore, whereas steel scrap requires only heat of melting, and when steel scrap is used in the steelmaking process, There is an advantage that the amount of energy used for reducing heat of iron ore can be reduced. Therefore, from the viewpoint of energy saving and prevention of global warming by reducing CO 2, it is desired to promote the use of steel scrap.
ところで、鋼屑を再生利用する際に、これら鋼屑に随伴する銅及び錫に代表されるトランプエレメントが、鋼屑溶解の過程で不可避的に溶鉄中に混入する。トランプエレメントは鋼の性質を損なう成分であり、一定の濃度以下に保つ必要がある。このため、高級鋼を製造する鉄源として、従来、銅や錫を含む恐れのある低級鋼屑を使用することは困難であった。しかしながら、近年の鋼屑発生量の増加及びCO2発生削減のための鋼屑増使用の要請を勘案すると、低級鋼屑の再生利用を進める必要がある。 By the way, when recycling steel scraps, trump elements represented by copper and tin accompanying these steel scraps are inevitably mixed in the molten iron in the process of steel scrap melting. The trump element is a component that impairs the properties of steel and must be kept below a certain concentration. For this reason, it has been difficult to use low-grade steel scraps that may contain copper or tin as an iron source for producing high-grade steel. However, considering the recent increase in steel scrap generation and the demand for increased use of steel scrap to reduce CO 2 generation, it is necessary to promote recycling of lower steel scrap.
現在の低級鋼屑を使用するための実用技術としては、鋼屑を物理的に分解して有害な部分を人力や磁力選別などの方法で分離し、有害な部分を分離したものを、有害成分をほとんど含有しない原料に配合して、鋼材の材料特性上問題のない範囲内で使用する以外に、有効な方法はない。このような方法では、使用済み自動車などの鋼屑を大量に再生利用することは不可能であり、今後予想される鋼屑多量発生時代に対応する鋼屑中の銅の除去技術としては、十分な解決策には成り得ない。 As a practical technology for using the current low-grade steel scrap, the steel scrap is physically decomposed and harmful parts are separated by methods such as human power and magnetic separation. There is no effective method other than blending in a raw material containing almost no carbon and using it within a range where there is no problem in the material properties of the steel material. With such a method, it is impossible to recycle a large amount of scrap steel from used cars, etc., and it is sufficient as a technology for removing copper in steel scrap corresponding to the era of the large amount of scrap scrap expected in the future. Cannot be a good solution.
一方、溶鉄に混入した後の脱銅方法について、以下に述べる原理的発明が公知になっている。即ち、含銅高炭素溶鉄とFeS−Na2S系フラックスとを接触させ、溶鉄中の銅成分をCu2Sとしてフラックス中に分離除去する原理的技術知見が、非特許文献1及び非特許文献2に報告されている。この技術は、銅の除去技術として、前述の物理的除去方法に対して、より広い適用の可能性を提案するものである。但し、この方法では、Na2S系フラックスなどの硫黄含有フラックスから硫黄(S)成分が溶鉄中に混入し、溶銑中の硫黄濃度が上昇するという問題がある。また、硫黄含有フラックスが溶融して溶鉄上に形成されるスラグ中のCu濃度と溶鉄中のCu濃度との比である分配比が高々30程度であり、スラグに充分な撹拌を与えて分配比を低下させないようにする必要がある。 On the other hand, the principle invention described below is known about the copper removal method after mixing in molten iron. That is, the basic technical knowledge of contacting the copper-containing high carbon molten iron with the FeS-Na 2 S-based flux and separating and removing the copper component in the molten iron as Cu 2 S is disclosed in Non-Patent Document 1 and Non-Patent Document. 2 is reported. This technique proposes a wider applicability to the above-described physical removal method as a copper removal technique. However, this method has a problem that the sulfur (S) component is mixed into the molten iron from a sulfur-containing flux such as a Na 2 S-based flux, and the sulfur concentration in the molten iron increases. In addition, the distribution ratio, which is the ratio of the Cu concentration in the slag formed on the molten iron by melting the sulfur-containing flux and the Cu concentration in the molten iron, is about 30 at most, giving sufficient stirring to the slag and the distribution ratio It is necessary to prevent the deterioration.
この原理的技術知見に基づいた脱銅処理方法として、特許文献1には、含銅鋼屑を加炭溶融して含銅高炭素溶鉄とした後、Na2Sを主成分とするフラックスと接触反応させて、溶鉄中の銅成分をCu2SとしてNa2S系フラックス中に分離除去する方法が開示されている。 As a decoppering treatment method based on this fundamental technical knowledge, Patent Document 1 discloses that a copper-containing high-carbon molten iron is obtained by carburizing and melting copper-containing steel scrap, and then contacting with a flux mainly composed of Na 2 S. A method is disclosed in which the copper component in molten iron is separated and removed in the Na 2 S flux as Cu 2 S by reacting.
但し、特許文献1では、脱銅後の高炭素溶鉄の脱硫については一切開示していない。また、反応容器(溶銑鍋)の底部からのArガス吹き込みによる溶銑とスラグとの撹拌で脱銅処理を行っているが、スラグの撹拌は不充分である。これを補うために、1200〜1500℃の反応温度を保持するための電気加熱装置を備えるとともに、大気との接触を断つための有蓋の反応容器を使用しており、設備が大がかりであり、実用化技術としては確立されたものではない。 However, Patent Document 1 does not disclose any desulfurization of high carbon molten iron after copper removal. Moreover, although the copper removal treatment is performed by stirring the hot metal and slag by blowing Ar gas from the bottom of the reaction vessel (hot metal ladle), stirring of the slag is insufficient. In order to compensate for this, it is equipped with an electric heating device for maintaining a reaction temperature of 1200 to 1500 ° C., and uses a covered reaction vessel for cutting off the contact with the atmosphere. It is not an established technology.
本発明は上記事情に鑑みてなされたもので、その目的とするところは、鉄源として銅含有鋼屑を使用し、該鋼屑中の銅に起因する溶銑中の銅を硫黄含有フラックスにより除去して高級鋼用の溶銑を製造するに際し、前記溶銑中の銅を大がかりな設備を必要とせずに効率良く除去するとともに、脱銅処理後の前記硫黄含有フラックスを反応容器から排出しなくても、該フラックス中の銅の溶銑への戻りを防止して、硫黄含有フラックスにより溶銑中に持ち来たされる硫黄を効率良く除去することのできる、鋼屑を鉄源とした溶銑の製造方法を提供することである。 The present invention has been made in view of the above circumstances, and the object thereof is to use copper-containing steel scrap as an iron source, and to remove copper in hot metal resulting from copper in the steel scrap with a sulfur-containing flux. When manufacturing hot metal for high-grade steel, the copper in the hot metal can be efficiently removed without requiring a large facility, and the sulfur-containing flux after the copper removal treatment can be removed from the reaction vessel. A method for producing hot metal using steel scrap as an iron source, which can prevent the copper contained in the flux from returning to the hot metal and efficiently remove sulfur brought into the hot metal by the sulfur-containing flux. Is to provide.
上記課題を解決するための第1の発明に係る鋼屑を鉄源とした溶銑の製造方法は、銅含有鋼屑を加炭溶解して製造した、反応容器内に収容された溶銑に、硫黄含有フラックスを添加し、該フラックスに溶銑中の銅を吸収させて溶銑中の銅を除去し、次いで、この銅を含有する硫黄含有フラックスを排出することなく、前記反応容器内にCaO含有物質を添加し、該CaO含有物質による熱吸収により前記硫黄含有フラックスを固化させることを特徴とするものである。 The method for producing hot metal using steel scraps as an iron source according to the first invention for solving the above-mentioned problem is obtained by adding sulfur to the hot metal accommodated in a reaction vessel produced by carburizing and dissolving copper-containing steel scraps. The contained flux is added, the copper in the molten iron is absorbed into the flux to remove the copper in the molten iron, and then the CaO-containing substance is introduced into the reaction vessel without discharging the sulfur-containing flux containing this copper. And the sulfur-containing flux is solidified by heat absorption by the CaO-containing substance.
第2の発明に係る鋼屑を鉄源とした溶銑の製造方法は、第1の発明において、前記CaO含有物質による熱吸収により前記硫黄含有フラックスを固化させた後、添加したCaO含有物質を溶銑と攪拌させて溶銑中の硫黄を除去することを特徴とするものである。 According to a second aspect of the present invention, there is provided a hot metal manufacturing method using steel scrap as an iron source. In the first aspect of the present invention, after the sulfur-containing flux is solidified by heat absorption by the CaO-containing material, the added CaO-containing material is used as the hot metal. And the sulfur in the molten iron is removed.
第3の発明に係る鋼屑を鉄源とした溶銑の製造方法は、第1の発明において、前記CaO含有物質による熱吸収により前記硫黄含有フラックスを固化させた後、更にCaO含有物質を前記反応容器内に添加し、添加したCaO含有物質を溶銑と攪拌させて溶銑中の硫黄を除去することを特徴とするものである。 According to a third aspect of the present invention, there is provided a hot metal manufacturing method using steel scrap as an iron source. In the first aspect, after the sulfur-containing flux is solidified by heat absorption by the CaO-containing substance, the CaO-containing substance is further reacted with the reaction. It is added to the container, and the added CaO-containing material is stirred with hot metal to remove sulfur in the hot metal.
第4の発明に係る鋼屑を鉄源とした溶銑の製造方法は、第1ないし第3の発明の何れかにおいて、前記硫黄含有フラックスの出発原料として、Na2CO3を主成分とする材料及び鉄−硫黄合金を使用することを特徴とするものである。 According to a fourth aspect of the present invention, there is provided a hot metal manufacturing method using steel scrap as an iron source. In any one of the first to third aspects of the present invention, a material containing Na 2 CO 3 as a main component as a starting material for the sulfur-containing flux. And an iron-sulfur alloy.
第5の発明に係る鋼屑を鉄源とした溶銑の製造方法は、第1ないし第4の発明の何れかにおいて、前記溶銑の銅除去処理を、機械攪拌式精錬装置で行うことを特徴とするものである。 According to a fifth aspect of the present invention, there is provided a hot metal manufacturing method using steel scrap as an iron source. In any one of the first to fourth aspects of the invention, the copper removal process of the hot metal is performed with a mechanical stirring type refining apparatus. To do.
第6の発明に係る鋼屑を鉄源とした溶銑の製造方法は、第1ないし第5の発明の何れかにおいて、前記溶銑は、内部に炭材ベッドを形成した竪型炉を用いて前記銅含有鋼屑を加炭溶解したものであることを特徴とするものである。 According to a sixth aspect of the present invention, there is provided a hot metal manufacturing method using steel scraps as an iron source, in any one of the first to fifth aspects, the hot metal is formed by using a vertical furnace in which a carbon material bed is formed. It is characterized by carburizing and dissolving copper-containing steel scraps.
本発明によれば、銅含有鋼屑を加炭溶解して製造した溶銑中の銅を硫黄含有フラックスにより分離除去するので、鋼屑を物理的に分解した後に磁力選別などで分離除去する方法では分離の困難であった銅を効率良く分離除去することができ、そして、銅を吸収した硫黄含有フラックスを排出せずに、反応容器内の硫黄含有フラックスにCaO含有物質を添加し、CaO含有物質の顕熱により硫黄含有フラックスを固化させて硫黄含有フラックス中の銅を安定化させるので、次いで実施する、硫黄含有フラックスにより溶銑中に持ち来たされる硫黄を除去するための脱硫工程を、同一反応容器内で続けて行うことが可能となり、硫黄含有フラックスの排滓作業が不要になることによる生産性の向上や、溶銑の温度低下の防止などが実現され、銅含有鋼屑から銅及び硫黄の少ない溶銑を効率良く製造することができ、その結果、銅含有鋼屑を高級鋼の鉄源として利用可能となり、低級鋼屑の利用が促進される。 According to the present invention, copper in hot metal produced by carburizing and dissolving copper-containing steel scrap is separated and removed by the sulfur-containing flux. The copper that has been difficult to separate can be separated and removed efficiently, and the CaO-containing material is added to the sulfur-containing flux in the reaction vessel without discharging the sulfur-containing flux that has absorbed copper. Since the sulfur-containing flux is solidified by sensible heat to stabilize the copper in the sulfur-containing flux, the same desulfurization process for removing sulfur brought into the hot metal by the sulfur-containing flux is performed next. It is possible to continue in the reaction vessel, improving the productivity by eliminating the need to remove the sulfur-containing flux and preventing the temperature of the hot metal from being lowered. Less from chromatic steel scrap of copper and sulfur hot metal can be efficiently produced, as a result, be available copper-containing steel scraps as an iron source of high-grade steel, the use of lower steel scrap is promoted.
以下、本発明を具体的に説明する。 Hereinafter, the present invention will be specifically described.
銅含有鋼屑を加炭溶解して炭素を含有した製鋼用溶銑を製造すると、鋼屑中の銅はほぼ全量が溶銑中に溶解する。本発明では、この銅を除去する手段(「脱銅処理」という)として、硫黄含有フラックスを溶銑と接触させ、溶銑中の銅を硫化銅(Cu2S)として硫黄含有フラックス中に分離除去する。硫黄含有フラックスとしては、アルカリ金属またはアルカリ土類金属の硫化物を主成分とするものが好適である。硫黄含有フラックス中の硫黄含有量を高めるためにFeS(硫化鉄)を混合してもよい。特に好適なのは、Na2Sを主成分とするフラックスである。Na2Sを主成分とするフラックスの場合、Na源として工業的に広く利用されているNa2CO3(ソーダ灰)を使用し、硫黄源として鉄−硫黄合金(フェロサルファー)を使用すれば、コスト面で有利である。硫黄含有フラックスの組成としては、効率的な銅除去の観点から、フラックス中のNa2Sのモル分率が0.2以上であることが望ましい。フラックス中のNa2Sのモル分率については、特に上限の規定はなく、0.2以上であれば望ましい脱銅反応を期待することができる。 When the hot metal for steelmaking containing carbon is produced by carburizing and dissolving copper-containing steel scrap, almost all of the copper in the steel scrap is dissolved in the hot metal. In the present invention, as a means for removing the copper (referred to as “copper removal treatment”), the sulfur-containing flux is brought into contact with the hot metal, and the copper in the hot metal is separated and removed into the sulfur-containing flux as copper sulfide (Cu 2 S). . As the sulfur-containing flux, those containing an alkali metal or alkaline earth metal sulfide as a main component are suitable. In order to increase the sulfur content in the sulfur-containing flux, FeS (iron sulfide) may be mixed. Particularly suitable is a flux mainly composed of Na 2 S. In the case of a flux mainly composed of Na 2 S, if Na 2 CO 3 (soda ash) widely used industrially is used as the Na source, and an iron-sulfur alloy (ferrosulfur) is used as the sulfur source, This is advantageous in terms of cost. As the composition of the sulfur-containing flux, it is desirable that the molar fraction of Na 2 S in the flux is 0.2 or more from the viewpoint of efficient copper removal. There is no particular upper limit for the molar fraction of Na 2 S in the flux, and a desired copper removal reaction can be expected as long as it is 0.2 or more.
硫黄含有フラックスによる脱銅は、分配比(フラックス中のCu濃度と溶銑中のCu濃度との比)の低いプロセスであるため、脱銅を十分に進行させるには、硫黄含有フラックスを添加することにより反応容器内に形成されるスラグ側の物質移動を促進させる必要がある。このためには、スラグ層も撹拌することが重要である。特に、本発明では溶銑段階で脱銅処理しており、溶銑の温度域(1200〜1400℃)は溶鋼の温度域(1550〜1700℃)に比較して低温であり、スラグの流動性も低く、スラグの撹拌が重要である。 Since copper removal with a sulfur-containing flux is a process with a low distribution ratio (ratio of Cu concentration in the flux and Cu concentration in the molten iron), the sulfur-containing flux should be added in order to sufficiently proceed with copper removal. Therefore, it is necessary to promote the mass transfer on the slag side formed in the reaction vessel. For this purpose, it is important to also stir the slag layer. In particular, in the present invention, the copper removal treatment is performed in the hot metal stage, the hot metal temperature range (1200 to 1400 ° C.) is lower than the molten steel temperature range (1550 to 1700 ° C.), and the slag fluidity is also low. Slag agitation is important.
溶銑及び溶銑上に存在するスラグを同時に攪拌する方法として、反応容器内の溶銑に浸漬させたインジェクションランスまたは反応容器の底部に設置した羽口から攪拌用ガスを吹き込んでスラグと溶銑とを攪拌する方法(「ガス撹拌法」という)も採り得るが、本発明においては、良好な攪拌が得られることから、機械攪拌式精錬装置を用いて脱銅処理を行うことが好ましい。機械攪拌式精錬装置としては、インペラ(「攪拌羽根」ともいう)を使用した撹拌が代表的である。つまり、取鍋状の反応容器内に収容された溶銑にインペラを浸漬させ、このインペラを、軸心を回転軸として回転させ、溶銑及び溶銑上に添加された硫黄含有フラックスを強制的に攪拌する方法である。機械攪拌式精錬装置では、溶銑上に投入された硫黄含有フラックスが溶銑内に充分に巻き込まれ、溶銑と硫黄含有フラックスとの撹拌が充分に行われる。一方、特許文献1に示されたガス撹拌法では、スラグは溶銑中に巻き込まれ難く、撹拌は不充分である。 As a method of simultaneously stirring the molten iron and the slag present on the molten iron, the stirring slag is blown from the injection lance immersed in the molten iron in the reaction vessel or the tuyere installed at the bottom of the reaction vessel, and the slag and molten iron are stirred. Although a method (referred to as “gas stirring method”) can also be employed, in the present invention, it is preferable to perform a copper removal treatment using a mechanical stirring type refining apparatus because good stirring can be obtained. As a mechanical stirring type refining apparatus, stirring using an impeller (also referred to as “stirring blade”) is typical. In other words, the impeller is immersed in the hot metal contained in a ladle-shaped reaction vessel, and the impeller is rotated about the axis of rotation to forcibly stir the hot metal and the sulfur-containing flux added on the hot metal. Is the method. In the mechanical stirring type refining apparatus, the sulfur-containing flux charged on the hot metal is sufficiently entrained in the hot metal, and the hot metal and the sulfur-containing flux are sufficiently stirred. On the other hand, in the gas stirring method disclosed in Patent Document 1, the slag is not easily caught in the hot metal, and stirring is insufficient.
また、溶銑に浸漬させたインジェクションランスから搬送用ガスとともに粉体状の硫黄含有フラックスを溶銑中に吹き込む方法、所謂フラックス吹き込み法も好ましい処理方法である。この場合、溶銑中に吹き込まれた粉体状の硫黄含有フラックスは溶銑と直接接触し、しかも、新たな未反応の硫黄含有フラックスが連続的に溶銑と接触するので、スラグ側の物質移動を促進させた場合と同等の効果が発現し、溶銑と硫黄含有フラックスとの反応が促進される。また、搬送用ガスは攪拌用ガスとしても機能するので、機械攪拌式精錬装置ほどの攪拌強度はないものの、溶銑と溶銑上スラグとの攪拌が行われる。 Further, a method of blowing a powdery sulfur-containing flux into the hot metal together with the conveying gas from an injection lance immersed in the hot metal, so-called flux blowing method, is also a preferable processing method. In this case, the powdered sulfur-containing flux blown into the hot metal is in direct contact with the hot metal, and new unreacted sulfur-containing flux is continuously in contact with the hot metal, facilitating mass transfer on the slag side. The effect equivalent to the case where it is made to develop is exhibited, and the reaction between the hot metal and the sulfur-containing flux is promoted. Further, since the carrier gas also functions as a stirring gas, although the stirring strength is not as high as that of the mechanical stirring type refining apparatus, the hot metal and the hot metal slag are stirred.
この脱銅処理の際、雰囲気への大気の混入を防ぐために、Arガスなどの不活性ガスやプロパンなどの還元性ガスを溶銑浴面上に供給してもよい。 In the copper removal treatment, an inert gas such as Ar gas or a reducing gas such as propane may be supplied onto the hot metal bath surface in order to prevent air from entering the atmosphere.
本発明において、脱銅処理前の溶銑、つまり、銅含有鋼屑を加炭溶解して製造した、炭素を含有する製鋼用溶銑の温度は、1200℃以上1500℃以下、望ましくは1250℃以上1350℃以下であることが好ましい。溶銑温度が1200℃未満では、低温に起因するフラックス及び溶銑自体の固化・凝固が懸念される。特に、その後の脱硫工程や転炉脱炭工程での温度保証を考慮すると、1250℃以上とすることが望ましい。一方、1500℃以上では、高温によるフラックスの蒸発が無視できない。つまり、硫黄含有フラックスの蒸発を抑えて効率的に脱銅反応を行うには、溶銑温度は低いほど好ましく、従って、効率的な脱銅反応のためには、溶銑温度を1400℃以下、より好ましくは1350℃以下とすることが望ましい。 In the present invention, the temperature of the hot metal before the copper removal treatment, that is, the hot metal for steelmaking containing carbon produced by carburizing and melting the copper-containing steel scrap is 1200 ° C. or higher and 1500 ° C. or lower, desirably 1250 ° C. or higher and 1350 ° It is preferable that it is below ℃. If the hot metal temperature is less than 1200 ° C., there is a concern about solidification and solidification of the flux and the hot metal itself due to the low temperature. In particular, considering the temperature guarantee in the subsequent desulfurization process and converter decarburization process, it is desirable to set the temperature to 1250 ° C. or higher. On the other hand, at 1500 ° C. or higher, the evaporation of flux due to high temperature cannot be ignored. That is, in order to suppress the evaporation of the sulfur-containing flux and efficiently perform the copper removal reaction, the hot metal temperature is preferably as low as possible. Therefore, for the efficient copper removal reaction, the hot metal temperature is more preferably 1400 ° C. or less. Is preferably 1350 ° C. or lower.
また、脱銅処理前の溶銑中の炭素濃度は2質量%以上が好ましい。溶銑中の銅が硫化銅となる反応は、熱力学的に溶銑中の炭素濃度が高いほど進行しやすいことが知られており、脱銅処理前の溶銑中の炭素濃度が2質量%未満では、硫化銅の生成反応が充分に起こらないことに加え、溶銑の液相線温度が上昇し、溶銑の容器壁への付着などが問題となる。炭素濃度の上限に関しては特に規定の必要はないが、炭材使用量の削減を考慮すると、5.5質量%程度までが望ましい。過剰な加炭を行っても、溶銑表面にグラファイトが析出するのみで、脱銅反応への寄与は少ない。また更に、脱銅処理前の溶銑中の銅濃度は0.1質量%以上1.0質量%以下であることが好ましい。脱銅処理前の溶銑中の銅濃度が1.0質量%を超えると銅の除去に必要な硫黄含有フラックスの量が過大となり、実用上の負荷が大きい。一方、0.1質量%未満の場合には、脱銅処理を施さなくても、例えば、銅含有量の低い溶銑で希釈するなどして対処可能である。 The carbon concentration in the hot metal before the copper removal treatment is preferably 2% by mass or more. It is known that the reaction in which the copper in the hot metal becomes copper sulfide proceeds more thermodynamically as the carbon concentration in the hot metal increases, and if the carbon concentration in the hot metal before the copper removal treatment is less than 2% by mass, In addition to the fact that the copper sulfide formation reaction does not occur sufficiently, the liquidus temperature of the hot metal rises, and adhesion of hot metal to the container wall becomes a problem. The upper limit of the carbon concentration is not particularly required, but it is preferably up to about 5.5% by mass in consideration of reduction of the amount of carbon material used. Even if excessive carburizing is performed, only graphite is deposited on the hot metal surface, and the contribution to the copper removal reaction is small. Furthermore, the copper concentration in the hot metal before the copper removal treatment is preferably 0.1% by mass or more and 1.0% by mass or less. When the copper concentration in the hot metal before the copper removal treatment exceeds 1.0% by mass, the amount of the sulfur-containing flux necessary for removing copper becomes excessive, and the practical load is large. On the other hand, when it is less than 0.1% by mass, it can be dealt with by, for example, diluting with a hot metal having a low copper content without performing a copper removal treatment.
更に、脱銅処理前の溶銑の硫黄濃度としては、0.01質量%以上が好ましく、0.05質量%以上がより好ましい。脱銅処理前の溶銑の硫黄濃度が0.01質量%未満では、硫黄含有フラックスから溶銑中への硫黄の溶解量が過大となり、硫黄含有フラックスの利用効率が低くなり経済的でない。硫黄濃度の上限は特に規定する必要はないが、余りに高濃度であると次工程の脱硫処理に支障を来すので、0.5質量%以下とすることが望ましい。 Further, the sulfur concentration of the hot metal before the copper removal treatment is preferably 0.01% by mass or more, and more preferably 0.05% by mass or more. If the sulfur concentration of the hot metal before the copper removal treatment is less than 0.01% by mass, the amount of sulfur dissolved from the sulfur-containing flux into the hot metal becomes excessive, and the use efficiency of the sulfur-containing flux is lowered, which is not economical. The upper limit of the sulfur concentration does not need to be specified in particular, but if it is too high, the desulfurization treatment in the next step will be hindered, so it is preferably 0.5% by mass or less.
脱銅処理前の上記以外の溶銑の成分としては、例えば珪素濃度は0.5質量%以下、マンガン濃度は0.5質量%以下が望ましい。これらの濃度を超えると、脱銅処理中のこれら成分の酸化により生じる酸化珪素及び酸化マンガンがスラグに移行してスラグ量が増大し、スラグ処理が困難になるだけでなく、酸化珪素及び酸化マンガンが硫黄含有フラックスの脱銅反応を阻害する恐れがある。 As the hot metal components other than those described above before the copper removal treatment, for example, the silicon concentration is preferably 0.5% by mass or less and the manganese concentration is preferably 0.5% by mass or less. When these concentrations are exceeded, silicon oxide and manganese oxide generated by oxidation of these components during the copper removal treatment are transferred to slag to increase the amount of slag, making slag treatment difficult, as well as silicon oxide and manganese oxide. May inhibit the copper removal reaction of the sulfur-containing flux.
尚、銅含有鋼屑を加炭溶解して製造した製鋼用溶銑に、必要に応じて高炉から出銑された溶銑(以下、「高炉溶銑」と呼ぶ)を混合して銅濃度を希釈し、その後、混合した溶銑に含まれる銅を、硫黄含有フラックスを用いて除去するようにしてもよい。 In addition, the hot metal for steelmaking manufactured by carburizing and melting copper-containing steel scrap is mixed with hot metal discharged from the blast furnace (hereinafter referred to as “blast furnace hot metal”) as necessary to dilute the copper concentration. Thereafter, copper contained in the mixed hot metal may be removed using a sulfur-containing flux.
銅含有鋼屑を加炭溶解して炭素を含有する溶銑を製造する工程としては、電気炉を用いた方法、転炉を用いた方法、竪型炉を用いた方法などがあるが、電気炉や転炉などに比較してエネルギー効率が高いことから、内部に炭材ベッドを形成した竪型炉を用いた方法が好ましい。 As a process for producing hot metal containing carbon by carburizing and dissolving copper-containing steel scrap, there are a method using an electric furnace, a method using a converter, a method using a vertical furnace, etc. A method using a vertical furnace in which a charcoal bed is formed is preferable because energy efficiency is higher than that of a converter or a converter.
ここで、内部に炭材ベッドを形成した竪型炉とは、竪型炉の上部から銅含有鋼屑及びコークス更には必要に応じて造滓剤を装入し、竪型炉の下部に設けた羽口から、空気、酸素富化空気、酸素ガス、熱風などを送風してコークスを燃焼させ、コークスの燃焼熱によって銅含有鋼屑及び造滓剤を溶解し、炉底部の出湯口から溶銑及び溶融スラグを取り出す装置である。この場合、炉底から羽口の上方或る高さ位置までの範囲にはコークスだけを詰め、これを燃焼してコークスの上部に装入した銅含有鋼屑を溶解する。炉底に詰めるコークスを「炭材ベッド」と呼び、この炭材ベッドは燃焼して消耗するので、これを補いながら溶解を継続するために、炉体の上部からコークスを装入する。銅含有鋼屑が溶解して生成される溶融鉄は、コークスの間隙を流下し、コークスにより加炭されて溶銑が生成される。 Here, a vertical furnace with a charcoal bed formed inside is a steel containing copper-containing steel scraps and coke from the upper part of the vertical furnace and, if necessary, a slagging agent, and is provided at the lower part of the vertical furnace. The coke is burned by blowing air, oxygen-enriched air, oxygen gas, hot air, etc. from the heated tuyere, and the copper-containing steel scrap and iron making agent are melted by the combustion heat of the coke, and the hot metal is melted from the tap at the bottom of the furnace. And an apparatus for taking out molten slag. In this case, only the coke is filled in the range from the furnace bottom to a certain height above the tuyere, and this is burned to melt the copper-containing steel scrap charged in the upper part of the coke. The coke that fills the bottom of the furnace is called a “charcoal bed”, and the charcoal bed burns and wears out. To compensate for this, the coke is charged from the top of the furnace body. The molten iron produced by melting the copper-containing steel scraps flows down the coke gap and is carburized by the coke to produce hot metal.
このような、内部に炭材ベッドを形成した竪型炉を用いて溶銑を製造する場合、高炉溶銑に比較して溶銑中の硫黄濃度は一般的に高くなる。この硫黄濃度の高い状態を利用して、硫黄含有フラックスによる脱銅を有利に進めることができる。溶銑中の硫黄濃度が高いことにより、硫黄含有フラックスから溶銑中への硫黄の移動が少なくて済み、硫黄含有フラックスの利用効率を高めることができる。 When hot metal is produced using such a vertical furnace in which a carbon material bed is formed, the sulfur concentration in the hot metal is generally higher than that in blast furnace hot metal. Taking advantage of this high sulfur concentration, copper removal with a sulfur-containing flux can be advantageously advanced. Since the sulfur concentration in the hot metal is high, there is little movement of sulfur from the sulfur-containing flux into the hot metal, and the utilization efficiency of the sulfur-containing flux can be increased.
上記の脱銅処理に伴い、硫黄含有フラックス中の硫黄が不可避的に溶銑中に移行するため、溶銑中の硫黄濃度は上昇する。従って、硫黄含有フラックスを用いて溶銑を脱銅処理した場合には、脱銅処理を行った後に、更に溶銑中の硫黄を除去する脱硫処理が必要となる。そして、本発明においては、この脱硫処理を、生産性の向上及び溶銑温度の低下防止などを目的として、脱銅処理にて用いた硫黄含有フラックスを反応容器から排出することなく、脱銅処理を実施した反応容器と同一反応容器で実施する。 Along with the above copper removal treatment, sulfur in the sulfur-containing flux inevitably moves into the hot metal, so that the sulfur concentration in the hot metal increases. Accordingly, when the hot metal is decopperized using the sulfur-containing flux, after the decoppering process, a desulfurization process for removing sulfur in the hot metal is required. In the present invention, the desulfurization treatment is performed without discharging the sulfur-containing flux used in the decopperization treatment from the reaction vessel for the purpose of improving productivity and preventing the hot metal temperature from decreasing. Carry out in the same reaction vessel as the performed reaction vessel.
その場合に、脱銅処理にて用いた硫黄含有フラックスが溶融状態のままであると、脱硫処理時、硫黄含有フラックスに吸収された銅が溶銑に戻る反応(「復銅反応」)が発生する恐れがある。この復銅反応を防止するために、本発明では、脱銅処理で用いた硫黄含有フラックスを収容する反応容器内に、冷却剤として室温状態のCaO含有物質を添加し、CaO含有物質による熱吸収により硫黄含有フラックスを固化させる。硫黄含有フラックスが固化することにより、硫黄含有フラックス中の銅は安定化され、脱硫処理における復銅反応が抑制される。 In that case, if the sulfur-containing flux used in the decopperization process remains in a molten state, a reaction ("recovered copper reaction") occurs in which the copper absorbed in the sulfur-containing flux returns to the hot metal during the desulfurization process. There is a fear. In order to prevent this copper recovery reaction, in the present invention, a CaO-containing material at room temperature is added as a coolant to a reaction vessel containing the sulfur-containing flux used in the copper removal treatment, and heat absorption by the CaO-containing material is performed. To solidify the sulfur-containing flux. By solidifying the sulfur-containing flux, the copper in the sulfur-containing flux is stabilized and the copper recovery reaction in the desulfurization process is suppressed.
本発明において、冷却剤としてCaO含有物質を使用する理由は、生石灰(CaO)、石灰石(CaCO3)、ドロマイト(MgCO3・CaCO3)などのCaO含有物質は、安価であり、しかも、溶銑の脱硫剤として機能することによる。つまり、CaO含有物質を添加して硫黄含有フラックスを固化させ、更に添加したCaO含有物質により溶銑の脱硫処理を行うためである。CaOの滓化促進剤として、生石灰などに、蛍石やアルミナなどを数質量%〜十数質量%添加したものも、本発明におけるCaO含有物質と定義する。 In the present invention, the reason for using a CaO-containing substance as a coolant is that CaO-containing substances such as quick lime (CaO), limestone (CaCO 3 ), and dolomite (MgCO 3 · CaCO 3 ) are inexpensive and, By functioning as a desulfurization agent. That is, this is because the CaO-containing material is added to solidify the sulfur-containing flux, and the hot metal desulfurization treatment is performed with the added CaO-containing material. As a CaO hatching accelerator, a material obtained by adding several to tens of mass% of fluorite, alumina or the like to quicklime is defined as a CaO-containing substance in the present invention.
溶銑の脱硫処理は、CaO含有物質の添加と同時に開始してもよく、CaO含有物質の添加後、硫黄含有フラックスの固化を確認してから開始してもよく、また、冷却用のCaO含有物質を添加した後、更に脱硫剤としてのCaO含有物質を添加してから開始してもよい。 The hot metal desulfurization treatment may be started simultaneously with the addition of the CaO-containing material, or may be started after the addition of the CaO-containing material and after the sulfur-containing flux is solidified, and the CaO-containing material for cooling. After adding, a CaO-containing substance as a desulfurizing agent may be further added before starting.
冷却剤及び脱硫剤として添加するCaO含有物質の添加量は、脱銅処理で用いた硫黄含有フラックス1kgあたり0.10kg以上とすることが好ましい。添加するCaO含有物質がこれよりも少ないと、硫黄含有フラックスの固化が十分でなく、脱硫処理時に復銅反応が発生し、溶銑中銅濃度が上昇する恐れがある。CaO含有物質の添加量については、脱銅処理後の溶銑中硫黄濃度や、目標とする脱硫処理後の溶銑中硫黄濃度、溶銑温度などの操業諸条件や、精練反応容器のサイズなどの設備制約条件によって適宜決定されるが、上限としては、脱銅処理で用いた硫黄含有フラックス1kgあたり1kg以下とすることが処理コストの面からも好ましい。 The addition amount of the CaO-containing substance added as the coolant and the desulfurizing agent is preferably 0.10 kg or more per 1 kg of the sulfur-containing flux used in the copper removal treatment. If the CaO-containing material to be added is less than this, the sulfur-containing flux is not sufficiently solidified, and a copper recovery reaction may occur during the desulfurization treatment, which may increase the copper concentration in the hot metal. Regarding the amount of CaO-containing material added, operating restrictions such as the sulfur concentration in the hot metal after the copper removal treatment, the sulfur concentration in the hot metal after the desulfurization treatment, the hot metal temperature, and the size of the scouring reaction vessel Although it is determined as appropriate depending on the conditions, the upper limit is preferably 1 kg or less per 1 kg of the sulfur-containing flux used in the copper removal treatment from the viewpoint of processing cost.
溶銑の脱硫処理は、公知の機械攪拌式精錬装置による方法、ガス撹拌法などの何れであっても可能であるが、安価なCaO含有物質を脱硫剤として使用しても高い脱硫率を得ることができることから、機械攪拌式精錬装置により行うことが好ましい。脱銅処理を機械攪拌式精錬装置で行った場合には、脱銅処理で使用した硫黄含有フラックスを反応容器から排出することなく、同じ機械攪拌式精錬装置で脱硫処理を実施することができ、高い生産性を得ることが可能となる。 The hot metal desulfurization treatment can be performed by any of a known mechanical stirring type refining apparatus, a gas stirring method, etc., but a high desulfurization rate can be obtained even when an inexpensive CaO-containing substance is used as a desulfurizing agent. Therefore, it is preferable to use a mechanical stirring type refining apparatus. When the copper removal treatment is performed with a mechanical stirring type refining device, the sulfur-containing flux used in the copper removal treatment can be desulfurized with the same mechanical stirring type refining device without discharging from the reaction vessel, High productivity can be obtained.
脱硫処理を実施する場合に、高炉溶銑を、脱銅処理を施した溶銑に混合して硫黄濃度を希釈し、その後、混合した溶銑の脱硫処理を行ってもよく、更には、脱硫処理後の溶銑に高炉溶銑を混合してもよい。 When carrying out desulfurization treatment, the blast furnace hot metal may be mixed with the hot metal subjected to decoppering treatment to dilute the sulfur concentration, and then the mixed hot metal may be subjected to desulfurization treatment. Blast furnace hot metal may be mixed with the hot metal.
脱硫処理後、反応容器内のスラグ(固化した硫黄含有フラックスと脱硫剤との混合物)を、反応容器から除去することが必要である。このスラグを除去しないまま、次工程の転炉脱炭精錬或いは予備脱燐処理工程に供すると、転炉脱炭精錬及び予備脱燐処理工程は酸化精錬であり、硫黄含有フラックス中の硫化銅(Cu2S)が分解して溶鋼或いは溶銑に戻り、溶鋼中或いは溶銑中の銅濃度が上昇するのみならず、脱硫剤中の硫黄が溶鋼或いは溶銑に戻り、溶鋼中或いは溶銑中の硫黄濃度が上昇し、銅及び硫黄の少ない溶鋼を得ることができないからである。スラグ除去作業は、公知のスラグドラッガーを用いた方法、スラグ吸引機による方法、溶銑収容容器を傾けて容器内のスラグを排出する方法などの何れでもよく、各製鉄所の保有する設備状況に適したものを選択すればよい。 After the desulfurization treatment, it is necessary to remove the slag in the reaction vessel (a mixture of solidified sulfur-containing flux and desulfurization agent) from the reaction vessel. If this slag is not removed and it is subjected to the converter decarburization refining or preliminary dephosphorization process in the next step, the converter decarburization refining and preliminary dephosphorization process are oxidation refining, and copper sulfide ( Cu 2 S) decomposes and returns to the molten steel or hot metal, not only the copper concentration in the molten steel or hot metal increases, but also the sulfur in the desulfurizing agent returns to the molten steel or hot metal, and the sulfur concentration in the molten steel or hot metal This is because a molten steel with low copper and sulfur cannot be obtained. The slag removal operation may be any of a method using a known slag dragger, a method using a slag suction machine, a method of discharging the slag in the container by inclining the hot metal container, and is suitable for the equipment situation possessed by each steelworks You can select the one you want.
以上説明したように、本発明によれば、溶銑中の銅を硫黄含有フラックスにより分離除去するので、鋼屑を物理的に分解した後に磁力選別などで分離除去する方法では分離の困難であった銅を効率良く分離することができ、そして、銅を吸収した硫黄含有フラックスを排出させずに、反応容器内の硫黄含有フラックスにCaO含有物質を添加して硫黄含有フラックスを固化させ、硫黄含有フラックス中の銅を安定化させるので、溶銑の脱銅処理及び脱硫処置を同一反応容器内で続けて行うことが可能となり、硫黄含有フラックスの排滓作業が不要になることによる生産性の向上や溶銑の温度低下の防止などが実現され、銅含有鋼屑から銅及び硫黄の少ない溶銑を効率良く製造することが可能となる。 As described above, according to the present invention, the copper in the hot metal is separated and removed by the sulfur-containing flux, so that it is difficult to separate by the method of separating and removing the steel scraps by magnetic separation after physically decomposing the steel scrap. Copper can be separated efficiently, and the sulfur-containing flux is solidified by adding a CaO-containing material to the sulfur-containing flux in the reaction vessel without discharging the sulfur-containing flux that has absorbed the copper, and the sulfur-containing flux is solidified. Since the copper in the inside is stabilized, it is possible to carry out hot metal decopperization and desulfurization treatment in the same reaction vessel, improving the productivity and eliminating the need to remove the sulfur-containing flux. Therefore, it is possible to efficiently produce hot metal containing less copper and sulfur from copper-containing steel scrap.
内部に炭材ベッドを形成した竪型炉を用いて、銅含有鋼屑を溶解して製鋼用溶銑を製造し、この溶銑を溶銑鍋で受銑し、先ず、溶銑鍋内の溶銑にFeS−Na2Sを主成分とするフラックスを添加して脱銅処理を施し、脱銅処理後、生石灰を添加して脱硫処理する試験を3回実施した(試験No.1〜3)。脱銅処理及び脱硫処理は、ともに機械攪拌式精錬装置を使用した。 Using a vertical furnace with a charcoal bed formed inside, copper-containing steel scraps are melted to produce hot metal for steel making, and this hot metal is received in the hot metal ladle. First, FeS- was added to a flux mainly composed of Na 2 S subjected to a copper removal treatment, after the copper removal treatment was carried out 3 times a test for the desulfurization process by adding quicklime (test No.1~3). Both the copper removal treatment and the desulfurization treatment used a mechanical stirring type refining apparatus.
脱銅処理は、試験No.1〜3ともに、溶銑鍋に約5トンの前記製鋼用溶銑を装入し、機械攪拌式精錬装置において、FeS−Na2Sを主成分とするフラックス(フラックス中のNa2Sのモル分率0.4)を溶銑上に投入し、耐火物で被覆したインペラを溶銑中に浸漬させ、インペラを回転して溶銑及びフラックスを攪拌して実施した。何れの試験でも、FeS−Na2Sを主成分とするフラックスを溶銑1トンあたり200kg投入した。 In both tests No. 1 to No. 3, about 5 tons of the hot metal for steel making was charged into the hot metal ladle, and in a mechanical stirring type refining apparatus, flux containing FeS—Na 2 S as a main component (in the flux) The Na 2 S molar fraction of 0.4) was put on the hot metal, the impeller covered with the refractory was immersed in the hot metal, and the impeller was rotated to stir the hot metal and the flux. In any test, 200 kg of flux containing FeS—Na 2 S as a main component was introduced per ton of hot metal.
脱銅処理後、試験No.1は、機械攪拌式精錬装置のインペラを溶銑に浸漬させた状態のまま、FeS−Na2Sを主成分とするフラックスを溶銑鍋から排出せず、このフラックス1kgあたり0.10kgの生石灰を溶銑鍋内に装入して前記フラックスを固化させ、この生石灰投入後1分間経過した時点でインペラの回転を開始し、所定の回転速度に維持し、新たに生石灰を投入することなく脱硫処理を実施した。 After the copper removal treatment, test No. 1 was conducted in such a manner that the flux mainly composed of FeS-Na 2 S was not discharged from the hot metal ladle while the impeller of the mechanical stirring type refining apparatus was immersed in the hot metal, and this flux was 1 kg. 0.10 kg of quick lime is charged into the hot metal ladle to solidify the flux, and when 1 minute has passed since the quick lime is charged, the impeller starts to rotate and is maintained at a predetermined rotational speed. The desulfurization process was carried out without charging.
試験No.2は、脱銅処理後、インペラを溶銑から上昇させ、溶銑を収容した溶銑鍋を機械攪拌式精錬装置から排滓場に移動させ、スラグドラッガーを用いてFeS−Na2Sを主成分とするフラックスを溶銑鍋から排出し、その後、溶銑を収容した溶銑鍋を機械攪拌式精錬装置に戻し、インペラを再度溶銑中に浸漬させた後に回転させ、所定の回転速度に達した時点から、溶銑1トンあたり25kgの生石灰を溶銑鍋内に連続的に投入し、脱硫処理を実施した。 In test No. 2, after the copper removal treatment, the impeller was lifted from the hot metal, the hot metal ladle containing the hot metal was moved from the mechanical stirring type refining apparatus to the slagging station, and FeS-Na 2 S was mainly used using a slag dragger. The component flux is discharged from the hot metal ladle, and then the hot metal ladle containing the hot metal is returned to the mechanical stirring type refining device, and the impeller is again immersed in the hot metal and then rotated, and from the time when the predetermined rotational speed is reached. Then, 25 kg of quick lime per ton of hot metal was continuously charged into the hot metal ladle and subjected to desulfurization treatment.
試験No.3は、脱銅処理後、機械攪拌式精錬装置のインペラを溶銑に浸漬させた状態のまま、FeS−Na2Sを主成分とするフラックスを溶銑鍋から排出せず、フラックス1kgあたり0.09kgの生石灰を溶銑鍋内に装入し、この生石灰投入後1分間経過した時点でインペラの回転を開始し、所定の回転速度に維持し、新たに生石灰を投入することなく脱硫処理を実施した。試験No.3では、生石灰の添加量が少なく、FeS−Na2Sを主成分とするフラックスの一部は固化したものの、大半は溶融状態のままであった。 In test No. 3, after removing the copper, the flux mainly composed of FeS-Na 2 S was not discharged from the hot metal ladle while the impeller of the mechanical stirring type refining apparatus was immersed in the hot metal, and per 1 kg of flux. 0.09 kg of quicklime is charged into the hot metal ladle, and when 1 minute has passed since the quicklime is charged, the impeller starts rotating, and is maintained at a predetermined rotational speed, and desulfurization treatment is performed without newly adding quicklime. Carried out. In Test No. 3, the amount of quicklime added was small, and a part of the flux mainly composed of FeS—Na 2 S was solidified, but most remained in a molten state.
試験No.1〜3ともに、脱銅処理前の溶銑の銅濃度は0.33質量%、硫黄濃度は0.10質量%、溶銑温度は1350℃に調製した。表1に、試験No.1〜3における、溶銑中の銅濃度及び硫黄濃度の推移、並びに、溶銑温度の推移を示す。尚、表1の備考欄には、本発明の範囲内の試験を「本発明例」と表示し、それ以外の試験を「比較例」と表示している。 In each of Test Nos. 1 to 3, the hot metal concentration before the copper removal treatment was 0.33% by mass, the sulfur concentration was 0.10% by mass, and the hot metal temperature was 1350 ° C. Table 1 shows the transition of copper concentration and sulfur concentration in hot metal and the transition of hot metal temperature in Test Nos. 1-3. In the remarks column of Table 1, tests within the scope of the present invention are displayed as “examples of the present invention”, and other tests are displayed as “comparative examples”.
表1に示すように、脱銅処理後、生石灰を添加してFeS−Na2Sを主成分とするフラックスを固化させた試験No.1は、スラグドラッガーを用いてFeS−Na2Sを主成分とするフラックスを排出させた試験No.2と同様に、溶銑の銅濃度は低下しており、脱硫処理中の復銅は発生しないことが確認できた。その上、試験No.1では、脱銅処理で用いたフラックスを排出していないので、試験No.2と比較して脱硫処理後の溶銑温度を25℃高く維持することができており、次工程以降の熱余裕度が格段に向上していることが分かる。 As shown in Table 1, the test No. 1 in which quick lime was added and the flux mainly composed of FeS-Na 2 S was solidified after the copper removal treatment was performed mainly using FeS-Na 2 S using a slag dragger. Similar to test No. 2 in which the flux as a component was discharged, it was confirmed that the copper concentration in the hot metal was reduced and no copper was generated during the desulfurization treatment. In addition, in test No. 1, the flux used in the copper removal treatment was not discharged, so the hot metal temperature after the desulfurization treatment could be maintained at 25 ° C. higher than in test No. 2. It can be seen that the thermal margin after the process is remarkably improved.
これに対して、生石灰の装入量が少なく、FeS−Na2Sを主成分とするフラックスを十分に固化できない試験No.3では、脱硫処理中に復銅が発生し、脱銅処理の効果は減少してしまうことが確認できた。また、脱硫率も低いことが確認できた。 On the other hand, in test No. 3 in which the amount of quick lime charged is small and the flux mainly composed of FeS-Na 2 S cannot be sufficiently solidified, recovery copper is generated during the desulfurization treatment, and the effect of the decopperization treatment. Was confirmed to decrease. It was also confirmed that the desulfurization rate was low.
試験No.1では、試験No.2と同様に、最終的に銅濃度及び硫黄濃度ともに低い溶銑を得ることができ、高級鋼用の溶銑として問題なく使用できる上に、次工程以降の熱余裕度を試験No.2よりも高く維持できることが分かった。 In Test No. 1, as in Test No. 2, it is possible to obtain hot metal that has both a low copper concentration and a low sulfur concentration, which can be used without any problem as hot metal for high-grade steel, and the thermal margin after the next step. It has been found that the degree can be maintained higher than test No. 2.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009006465A JP5326591B2 (en) | 2009-01-15 | 2009-01-15 | Hot metal manufacturing method using steel scrap as iron source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009006465A JP5326591B2 (en) | 2009-01-15 | 2009-01-15 | Hot metal manufacturing method using steel scrap as iron source |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2010163653A JP2010163653A (en) | 2010-07-29 |
| JP5326591B2 true JP5326591B2 (en) | 2013-10-30 |
Family
ID=42580045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009006465A Active JP5326591B2 (en) | 2009-01-15 | 2009-01-15 | Hot metal manufacturing method using steel scrap as iron source |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP5326591B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116287549B (en) * | 2023-03-21 | 2024-07-02 | 武汉科技大学 | Method for simultaneously removing residual elements of tin and antimony by vacuum treatment of low-carbon low-sulfur steel |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61266515A (en) * | 1985-05-21 | 1986-11-26 | Masanori Tokuda | Manufacture of low copper steel from molten iron containing copper |
| JPH0730385B2 (en) * | 1987-03-06 | 1995-04-05 | 住友金属工業株式会社 | Method for removing Cu from molten iron |
| JPH04198431A (en) * | 1990-11-29 | 1992-07-17 | Nippon Steel Corp | How to remove copper from steel |
| JPH09143586A (en) * | 1995-11-28 | 1997-06-03 | Ryokichi Shinpo | Method for removing copper in molten iron |
-
2009
- 2009-01-15 JP JP2009006465A patent/JP5326591B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010163653A (en) | 2010-07-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5402005B2 (en) | Method for removing copper in steel scrap | |
| TWI410501B (en) | Method for recovering iron and phosphorus from steel slag | |
| JP5958152B2 (en) | Manufacturing method of high cleanliness steel | |
| JP5326590B2 (en) | Method for removing copper and sulfur from hot metal | |
| JP5983492B2 (en) | Hot metal pretreatment method | |
| JP5707668B2 (en) | Hot copper decoppering method | |
| JP5589688B2 (en) | Hot metal production method | |
| JP5493335B2 (en) | Hot copper decoppering method | |
| JP5625654B2 (en) | Hot metal production method | |
| JP6065538B2 (en) | Hot copper decoppering method | |
| JP5581760B2 (en) | Method for removing copper in steel scrap and method for producing molten steel using steel scrap as an iron source | |
| JP5326591B2 (en) | Hot metal manufacturing method using steel scrap as iron source | |
| JP4848757B2 (en) | Hot metal dephosphorization method | |
| JP3790414B2 (en) | Hot metal refining method | |
| JP5581759B2 (en) | Method for removing copper in steel scrap | |
| JP4254412B2 (en) | Hot metal desulfurization method | |
| JP5365207B2 (en) | Method for producing molten steel using steel scrap as iron source | |
| JP4854933B2 (en) | Refining method with high reaction efficiency | |
| JP3233304B2 (en) | Production of low Si, low S, and high Mn hot metal with smelting reduction of Mn ore | |
| JP2004010935A (en) | Manufacturing method of molten steel | |
| JP2011208172A (en) | Decarburize-refining method in converter using iron-scrap as iron source | |
| JP4701752B2 (en) | Hot metal pretreatment method | |
| JP3742543B2 (en) | Hot metal desulfurization method | |
| JP2684113B2 (en) | Dephosphorization method of chromium-containing hot metal | |
| JP3922189B2 (en) | Ladle refining method for molten steel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20110824 |
|
| RD03 | Notification of appointment of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7423 Effective date: 20120321 |
|
| RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20120327 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20130625 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20130708 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 5326591 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |