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JP4884261B2 - Injection tube for sub-ingot casting - Google Patents

Injection tube for sub-ingot casting Download PDF

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JP4884261B2
JP4884261B2 JP2007056439A JP2007056439A JP4884261B2 JP 4884261 B2 JP4884261 B2 JP 4884261B2 JP 2007056439 A JP2007056439 A JP 2007056439A JP 2007056439 A JP2007056439 A JP 2007056439A JP 4884261 B2 JP4884261 B2 JP 4884261B2
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molten steel
mold
gas
injection pipe
ingot
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JP2008213006A (en
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剛 谷口
昌一 高田
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Sanyo Special Steel Co Ltd
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Description

この発明は、シール用のガスの鋳型内への流入を低減して鋼塊肌を改善する下注造塊用の注入管に関する。   The present invention relates to a pouring ingot for an ingot that reduces the inflow of a sealing gas into a mold and improves the surface of the steel ingot.

大気中で溶鋼を下注造塊で鋳造する際に、大気中の酸素と溶鋼成分の反応によって酸化物系介在物が生成するのを防止するため、取鍋の溶鋼開閉ゲートのフードから下注造塊用の注入管までの間にアルゴンや窒素などの不活性ガスをシール用のガスとして吹き込み、溶鋼と大気の接触を防止することが行なわれている。   In order to prevent the formation of oxide inclusions due to the reaction between oxygen in the atmosphere and the molten steel components when casting molten steel in the atmosphere, it is subtracted from the hood of the molten steel opening and closing gate of the ladle. An inert gas such as argon or nitrogen is blown as a sealing gas between the ingot-forming injection pipes to prevent contact between the molten steel and the atmosphere.

取鍋のフードから吹き込まれたシール用のガスの一部は、下注造塊用の注入管内で溶鋼の流れに巻込まれて注入管および湯道を通過して鋳型内に流入し、鋳型を通じて大気中に放出される。シール用のガスの気泡が鋳型内に流入しない場合は、溶鋼の表面は水平なままに保たれ、鋳造の進行に伴って静かに湯面は上昇してゆく。しかし、シール用のガスの気泡が鋳型内に流入する場合は、シール用のガスの気泡が浮上して溶鋼の表面から離脱する際に、気泡が鋳型内の溶鋼の表面を盛り上げたり、弾けたりして溶鋼の表面に大きな揺らぎが生じてしまう。溶鋼の表面に大きな揺らぎが生じた時には、溶鋼の波やスプラッシュが鋳型内壁の湯面位置より高い位置にかかって先行して凝固した後に湯面が上昇して本体が凝固し、鋼塊の表面が二重肌になったり、溶鋼の表面を覆っている被覆材の溶融層と未溶融層が混合されて未溶融の被覆材を鋳型と溶鋼の間に巻込んで凝固し、鋼塊の表面に凹みや肌荒れを生じたりするなど、鋼塊の表面肌の悪化が発生し易い。その他、溶鋼の表面を覆っている被覆材を溶鋼中に巻込み、巻込まれた被覆材が溶鋼から浮上分離しきらず、鋼塊表層の初期凝固シェルにトラップされたまま凝固してしまうおそれもある。特にシール用のガスとしてアルゴンガスを用いた場合には、窒素ガスを用いた場合と比べて、シール用のガスの巻込みによる鋳型内の溶鋼の表面の揺らぎが顕著に発生する。この場合、シール用のガスの巻込みによる鋳型内の溶鋼の表面の揺らぎは、特に注入管の直近の鋳型内で起こり易い。   A part of the sealing gas blown from the ladle hood is entrained in the flow of molten steel in the injection pipe for the pouring ingot, passes through the injection pipe and the runner, flows into the mold, and passes through the mold. Released into the atmosphere. When the gas bubbles for sealing do not flow into the mold, the surface of the molten steel is kept horizontal, and the molten metal surface rises gently as the casting progresses. However, if the gas bubbles for sealing flow into the mold, when the gas bubbles for sealing rise and separate from the surface of the molten steel, the bubbles lift or bounce the surface of the molten steel in the mold. As a result, a large fluctuation occurs on the surface of the molten steel. When large fluctuations occur on the surface of the molten steel, the molten steel wave and splash are applied to a position higher than the molten metal surface position on the inner wall of the mold and solidify in advance, then the molten metal surface rises and the main body solidifies, and the surface of the steel ingot The surface of the steel ingot is solidified by mixing the molten layer and unmelted layer of the coating material covering the surface of the molten steel and mixing the unmelted coating material between the mold and the molten steel. Deterioration of the surface skin of the steel ingot is likely to occur, such as dents and rough skin. In addition, the coating material covering the surface of the molten steel is wound into the molten steel, and the wrapped coating material may not float and separate from the molten steel and may solidify while trapped in the initial solidification shell of the steel ingot surface layer. . In particular, when argon gas is used as the sealing gas, fluctuations in the surface of the molten steel in the mold due to entrainment of the sealing gas are significantly generated as compared with the case where nitrogen gas is used. In this case, the fluctuation of the surface of the molten steel in the mold due to the entrainment of gas for sealing is likely to occur particularly in the mold near the injection pipe.

この現象を防止するための従来の技術には、注入管を太径化することで注入管内の流速を低減することで溶鋼中のガス浮上を促進し、シール用のガスの鋳型内への流入を低減するボイリング抑制造塊方法(例えば、特許文献1参照。)や、注入管とその直近の鋳型を結ぶ湯道の間にガス抜き管を立てることで、シール用のガスの鋳型内への流入を防止する下注造塊法がある(例えば、特許文献2参照。)。   The conventional technique for preventing this phenomenon is to increase the gas flow in the molten steel by reducing the flow velocity in the injection pipe by increasing the diameter of the injection pipe, and the flow of the sealing gas into the mold. A method for reducing incoiling (see, for example, Patent Document 1) and a gas vent pipe between the injection pipe and the runner connecting the immediate mold so that the gas for sealing is introduced into the mold. There is an ingot casting method that prevents inflow (for example, see Patent Document 2).

しかし、特許文献1に記載の注入管を太径化する方法では、シール用のガスを流さずにシール体で大気の流入を防止した状態であっても、鋳型内へのガスの流入を防止して表面肌不良を皆無にすることはできておらず、シール体無しで大気の巻込みがある状態では、シール体有りの場合よりも多くの表面肌不良が発生している。このことから、シール用のガスを流した状態では注入管内でのガスの巻込みがさらに増加するために、十分なガス浮上効果が得られないと言える。シール用のガスを流した状態において注入管内でガスを浮上させる場合や注入流量を大きくする場合には、さらに太径の注入管を用いる必要があると考えられ、鋳造歩留りの悪化や注入管の設置場所の不足が予測される。   However, in the method of increasing the diameter of the injection tube described in Patent Document 1, even if the sealing body prevents the flow of air without flowing the sealing gas, the flow of gas into the mold is prevented. Thus, no surface skin defects can be eliminated, and more surface skin defects are generated in a state where there is an air entrainment without a sealing body than when there is a sealing body. From this, it can be said that a sufficient gas floating effect cannot be obtained because the entrainment of the gas in the injection pipe further increases in the state where the sealing gas is supplied. When the gas is floated in the injection tube in the state where the sealing gas is flowed or when the injection flow rate is increased, it is considered necessary to use a larger-diameter injection tube. Insufficient installation location is expected.

特許文献2に記載の注入管とその直近の鋳型を結ぶ湯道の間にガス抜き管を立てる方法では、注入管から分岐した湯道毎にガス抜き管を立てる必要があり、注入管から分岐した湯道が多い程、鋳造歩留りが悪化し、ガス抜き管の設置場所の不足も予測される。また、鋳造歩留りの悪化を小さくするためにガス抜き管を細くすると、シール用のガスを多量に巻込んだ場合には、ガス抜き管の上端から気泡と共に溶鋼が吹き上がるおそれがある。   In the method of setting up the vent pipe between the runner connecting the injection pipe and the immediate mold described in Patent Document 2, it is necessary to set up the vent pipe for each runner branched from the injection pipe. The more runways, the worse the casting yield, and the shortage of degassing pipe installation locations is expected. Further, if the degassing pipe is made thin in order to reduce the deterioration of the casting yield, the molten steel may be blown up along with the bubbles from the upper end of the degassing pipe when a large amount of sealing gas is wound.

特開2000−233260号公報JP 2000-233260 A 特開2002−219556号公報JP 2002-219556 A

本発明が解決しようとする課題は、シール用のガスを使用する溶鋼の下注造塊手段において、注入管内で巻込んだシール用のガスの気泡の鋳型内への流入を低減し、鋳型内の溶鋼の表面の大きな揺らぎを防止することによって、鋼塊の表面肌の悪化や鋳型内で溶鋼の表面を覆っている被覆材の巻込みを防止できる装置を提供することである。   The problem to be solved by the present invention is to reduce the inflow of bubbles of the sealing gas entrained in the injection pipe into the mold in the cast steel ingot means using the sealing gas. It is intended to provide an apparatus capable of preventing deterioration of the surface of the steel ingot and entrainment of the covering material covering the surface of the molten steel in the mold by preventing the large fluctuation of the surface of the molten steel.

上記の課題を達成するための本発明の手段は、請求項1の発明では、下注造塊用の鋳型への注入管1の下降流部4の下部に水平流動部6を設けてガス抜き部5に開口すると共に、注入管1内に仕切り3を設けて下降流部4とガス抜き部5に分割し、ガス抜き部5の上端部を開口部7として下降流部4の上部に開口したことを特徴とする下注造塊用の鋳型への注入管1である。   According to the first aspect of the present invention, the horizontal flow part 6 is provided in the lower part of the downflow part 4 of the injection pipe 1 into the casting mold for the sub-casting ingot. In addition to opening in the part 5, a partition 3 is provided in the injection pipe 1 to divide it into a downflow part 4 and a degassing part 5, and an upper end part of the degassing part 5 is used as an opening part 7, and an upper part of the downflow part 4 It is the injection tube 1 to the casting mold for the pouring ingot characterized by the above.

本発明の上記の手段とする理由および原理について説明する。先ず、従来の下注用の直管からなる注入管13内でシール用のガスの気泡が浮上しきらない理由は、この下注用の注入管13における溶鋼の下降流速が気泡の浮上速度より大きいためである。そこで、本発明の手段では、取鍋から溶鋼を注入するための注入管1の注入口8の直下に注入管1の内部に仕切り3を設けて下降流部4とガス抜き部5に区分して溶鋼の下降流部4を配設し、この下降流部4の下部を閉じて底とし、仕切り3の下部を開口して水平方向に溶鋼を流動する水平流動部6を下降流部4の下部に設け、湯道口9の直上のガス抜き部5の下部へ溶鋼を横移動させている。この手段としたことで、溶鋼が下降流部4の下部の底にぶつかり下降流が止まり、溶鋼が湯道口9の上部であるガス抜き部5の下部へ流れたところで、溶鋼に含有のシールガスが気泡となって分離され、ガス抜き部5を浮上する。この結果、図1の注入管1では、ガスは浮上し、残りの溶鋼はガス抜き部5の直下の方向の湯道口9へ流れる。一方、図2の注入管2では、ガス抜き部5に流れた溶鋼からガスはガス抜き部5を浮上し、残りの溶鋼はさらに水平に向いた湯道口9へ流れる。ところで、ガス抜き部5の上端は閉鎖されており、注入管上部の下降流部4側で仕切り3の上端部が開口した構造となっている。したがって、シール用のガスを多量に巻込んで注入口8から注入管1あるいは注入管2に溶鋼が注入されたとしても、ガス抜き部5の上端から気泡と共に溶鋼が外部に吹き上がることをなく、安全であり、清浄度の品質面でも良好に湯を注入することができる。   The reason and principle of the above means of the present invention will be described. First, the reason why the bubbles of the sealing gas bubbles cannot be lifted up in the injection pipe 13 made of a conventional straight pipe for subcontracting is that the descending flow rate of the molten steel in the subfusion injection pipe 13 is higher than the rising speed of the bubbles. Because it is big. Therefore, in the means of the present invention, a partition 3 is provided inside the injection pipe 1 immediately below the inlet 8 of the injection pipe 1 for injecting molten steel from the ladle, and is divided into a downward flow portion 4 and a gas vent portion 5. The molten steel descending flow portion 4 is disposed, the lower portion of the descending flow portion 4 is closed to the bottom, the lower portion of the partition 3 is opened, and the horizontal flowing portion 6 that flows the molten steel in the horizontal direction is provided as the descending flow portion 4. The molten steel is laterally moved to the lower part of the gas vent part 5 directly above the runner opening 9 provided at the lower part. By using this means, the molten steel hits the bottom of the lower part of the downward flow part 4 and the downward flow stops, and when the molten steel flows to the lower part of the gas vent part 5 which is the upper part of the runner port 9, the sealing gas contained in the molten steel Are separated as bubbles and float up the degassing part 5. As a result, in the injection pipe 1 of FIG. 1, the gas floats and the remaining molten steel flows to the runner opening 9 in the direction directly below the gas vent 5. On the other hand, in the injection pipe 2 of FIG. 2, the gas floats up from the molten steel that has flowed to the degassing portion 5, and the remaining molten steel flows to the runway port 9 that faces further horizontally. By the way, the upper end of the degassing part 5 is closed, and the upper end part of the partition 3 is open on the downflow part 4 side above the injection pipe. Therefore, even if a large amount of sealing gas is wound and molten steel is injected into the injection tube 1 or the injection tube 2 from the injection port 8, the molten steel does not blow up to the outside together with bubbles from the upper end of the gas vent 5. It is safe and hot water can be injected well in terms of quality of cleanliness.

本発明の手段とすることで、注入管の下降流部の下部で溶鋼の下降が止められ水平流動部で水平に流れてガス抜き部に入ると、溶鋼に含有されていたシールガスの気泡が容易にガス抜き部を上昇可能となり分離される結果、湯道から下注ぎされる鋳型内において溶鋼の湯面が揺らぐことなく平穏に上昇して吹き上がることがないので、得られた鋼塊の表面肌が悪化することなく、また、鋳型内の湯面で被覆材を巻き込むこともないので、表面欠陥の無い高品質の清浄化された鋼塊が得られる。   By using the means of the present invention, when the molten steel descends at the lower part of the downflow part of the injection pipe and flows horizontally at the horizontal flow part and enters the gas vent part, bubbles of the seal gas contained in the molten steel are generated. As a result of being able to ascend and separate easily the degassing part, the molten steel surface rises in the mold poured down from the runway without swaying and blowing up, so that the resulting steel ingot Since the surface skin is not deteriorated and the coating material is not engulfed by the molten metal surface in the mold, a high-quality cleaned steel ingot without surface defects can be obtained.

本発明の実施の形態について、図面を参照して説明する。図1に本発明の注入管1を、図2に本発明の注入管2をそれぞれ模式的に断面で示す。図1に示す注入管1は湯道口9がガス抜き部5の直下の方向に向いているものであり、図2に示す注入管2は湯道口9が水平流動部6の方向の水平方向に向いているものである。図3の(a)に側面図および(b)に平面図で示す下注造塊装置において、本発明の注入管1を用いてJIS G 4053に規定するSCr420鋼の5t鋼塊の8本を下注ぎで鋳造し、鋳型内の溶鋼の表面の揺らぎの目視による調査と鋼塊の表面肌の調査を実施した。鋳造の際、シール用のガスにはアルゴンを用い、取鍋10のフード11の下端において1Nm3/minの流量で注入口8に吹き込んだ。この場合、ガス抜き部5からシールガスの気泡と共に溶鋼がその上端部で外部に吹き上がることは無く、湯道12から鋳型内に安全に造塊することができた。 Embodiments of the present invention will be described with reference to the drawings. FIG. 1 schematically shows the injection tube 1 of the present invention, and FIG. 2 schematically shows the injection tube 2 of the present invention in section. The injection pipe 1 shown in FIG. 1 has the runner port 9 facing in the direction immediately below the gas vent 5, and the injection pipe 2 shown in FIG. 2 has the runner port 9 in the horizontal direction in the direction of the horizontal flow part 6. It is the one that is suitable. 3 (a) is a side view and FIG. 3 (b) is a plan view showing a bottom casting ingot apparatus. Using the injection pipe 1 of the present invention, eight of the 5t steel ingots of SCr420 steel defined in JIS G 4053 Casting was performed by pouring, and visual inspection of the fluctuation of the surface of the molten steel in the mold and surface skin of the steel ingot were conducted. At the time of casting, argon was used as a sealing gas and was blown into the inlet 8 at a flow rate of 1 Nm 3 / min at the lower end of the hood 11 of the ladle 10. In this case, the molten steel was not blown out from the degassing portion 5 together with the seal gas bubbles at the upper end portion, and the molten steel could be safely agglomerated from the runner 12 into the mold.

次いで、比較例について説明する。図4の模式図に示す従来の直管からなる注入管13を用い、図5に示す説明図の下注造塊の形態で、SCr420鋼の5t鋼塊8本を鋳造し、鋳型内の溶鋼の表面の揺らぎの目視調査と鋼塊の表面肌の調査を実施した。鋳造の際、シール用のガスにはアルゴンを用い、取鍋10のフード11の下端において1Nm3minの流量で注入口8に吹き込んだ。次いで、注入管13の下部の湯道13から左右の鋳型に造塊した。 Next, a comparative example will be described. Using the injection pipe 13 made of the conventional straight pipe shown in the schematic diagram of FIG. 4, eight 5t steel ingots of SCr420 steel are cast in the form of a bottom casting ingot of the explanatory view shown in FIG. 5, and the molten steel in the mold A visual survey of surface fluctuations and a surface skin of steel ingots were conducted. At the time of casting, argon was used as a sealing gas and was blown into the inlet 8 at the lower end of the hood 11 of the ladle 10 at a flow rate of 1 Nm 3 min. Next, the left and right molds were agglomerated from the runner 13 below the injection tube 13.

Figure 0004884261
Figure 0004884261

表1に本発明の実施の形態および比較例としての下注造塊における鋳型内の溶鋼の表面の揺らぎについて、目視調査した結果を示す。本発明の注入管1あるいは注入管2を用いた場合には、10チャージの全ての鋳型内で、溶鋼の表面の揺らぎは認められなかった。一方、従来の直管からなる注入管13を用いた場合には、10チャージ中の7チャージにおいて注入管13の直近の図5に示す鋳型Aおよび鋳型A’内で、溶鋼の表面の揺らぎが確認された。   Table 1 shows the results of visual inspection of the fluctuation of the surface of the molten steel in the mold in the ingot casting as an embodiment of the present invention and a comparative example. When the injection tube 1 or the injection tube 2 of the present invention was used, the fluctuation of the surface of the molten steel was not observed in all the molds with 10 charges. On the other hand, when the injection pipe 13 made of a conventional straight pipe is used, the fluctuation of the surface of the molten steel occurs in the mold A and the mold A ′ shown in FIG. confirmed.

Figure 0004884261
Figure 0004884261

表2に鋳造された鋼塊の表面肌の調査結果を示す。本発明の注入管1あるいは注入管2を用いた鋼塊では、それぞれ10チャージの全ての鋼塊の表面肌に欠陥は認められなかった。一方、従来の直管の注入管13を用いた鋼塊では、注入管13の直近の鋳型Aおよび鋳型A’で造塊した鋼塊の表面肌には、10チャージ中の5チャージで二重肌が確認された。また、従来の直管の注入管13を用いて鋳造した鋼塊で、二重肌が確認された鋼塊の表面を研削除去した際に、鋳型内の湯面の被覆材を巻込んでいるものが見られた。   Table 2 shows the survey results of the surface skin of the cast steel ingot. In the steel ingot using the injection tube 1 or the injection tube 2 of the present invention, no defects were observed on the surface skin of all the 10 ingots. On the other hand, in the steel ingot using the conventional injection pipe 13 of the straight pipe, the surface skin of the steel ingot formed by the mold A and the mold A ′ closest to the injection pipe 13 is doubled by 5 charges out of 10 charges. Skin was confirmed. In addition, when the surface of the steel ingot in which the double skin has been confirmed is ground and removed with the steel ingot cast using the conventional straight pipe 13, a coating material for the molten metal surface in the mold is rolled up. Things were seen.

本発明の注入管の模式的断面図である。It is typical sectional drawing of the injection tube of this invention. 本発明の他の注入管の模式的断面図である。It is typical sectional drawing of the other injection tube of this invention. 本発明の注入管を用いた造塊装置を示し、(a)は模式的側面図で、(b)は(a)における注入管、湯道、鋳型を示す平面図である。The agglomeration apparatus using the injection tube of this invention is shown, (a) is a typical side view, (b) is a top view which shows the injection tube, runner, and casting_mold | template in (a). 従来の注入管の模式的断面図である。It is typical sectional drawing of the conventional injection tube. 従来の注入管を用いた造塊装置を示し、(a)は模式的側面図で、(b)は(a)における注入管、湯道、鋳型を示す平面図である。The agglomeration apparatus using the conventional injection | pouring pipe | tube is shown, (a) is a typical side view, (b) is a top view which shows the injection pipe, runner, and casting_mold | template in (a).

符号の説明Explanation of symbols

1 注入管
2 注入管
3 仕切り
4 下降流部
5 ガス抜き部
6 水平流動部
7 開口部
8 注入口
9 湯
10 取鍋
11 フード
12 湯道
DESCRIPTION OF SYMBOLS 1 Injection pipe 2 Injection pipe 3 Partition 4 Downflow part 5 Degassing part 6 Horizontal flow part 7 Opening part 8 Inlet 9 Hot water 10 Ladle 11 Hood 12 Runway

Claims (1)

下注造塊用の鋳型への注入管を内部に縦方向の仕切りを設けて下降流部とガス抜き部に分割し、下降流部の下部に水平流動部を設けてガス抜き部に開口すると共に、注入管のガス抜き部の上端部を開口部として下降流部の上部に開口したことを特徴とする下注造塊用の鋳型への注入管。 The injection pipe into the casting mold for the lower casting is provided with a vertical partition inside to divide it into a downward flow part and a gas vent part, and a horizontal flow part is provided below the downward flow part to open the gas vent part. In addition, an injection pipe into the casting mold for the ingot casting, characterized in that the upper end part of the degassing part of the injection pipe is opened at the upper part of the downward flow part.
JP2007056439A 2007-03-06 2007-03-06 Injection tube for sub-ingot casting Active JP4884261B2 (en)

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CN114939639B (en) * 2022-05-31 2024-02-09 上海五钢设备工程有限公司 Casting device and casting method for middle pouring pipe

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JPS5560252A (en) * 1978-10-31 1980-05-07 Matsushita Electric Ind Co Ltd Cathode ray tube device
JPH05318027A (en) * 1992-05-25 1993-12-03 Kobe Steel Ltd Casting method
JP3605335B2 (en) * 1999-10-15 2004-12-22 本田技研工業株式会社 Casting mold
JP2002219556A (en) * 2001-01-25 2002-08-06 Sanyo Special Steel Co Ltd Method of improving steel ingot skin by injecting ingot making method

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