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JP3660343B2 - Method for producing amphoteric emulsion resin composition - Google Patents

Method for producing amphoteric emulsion resin composition Download PDF

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Publication number
JP3660343B2
JP3660343B2 JP2003063117A JP2003063117A JP3660343B2 JP 3660343 B2 JP3660343 B2 JP 3660343B2 JP 2003063117 A JP2003063117 A JP 2003063117A JP 2003063117 A JP2003063117 A JP 2003063117A JP 3660343 B2 JP3660343 B2 JP 3660343B2
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Japan
Prior art keywords
polymerizable compound
organic acid
amino group
polymer
acid group
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JP2003063117A
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JP2004269712A (en
Inventor
光夫 玉沢
益功 黒田
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Taisei Kako Co Ltd
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Taisei Kako Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は金属、紙、プラスチックフィルム、建材用無機基材等へのコーティング材に用いることができる水性樹脂組成物の製造方法に関する。さらに詳しくは、本発明は相反する性質を有するアミノ基と酸基の両方を含む水性樹脂組成物において、該樹脂がコートされる際に示す多様な基材への付着性、耐水性あるいは耐食性の特性を左右する官能基であるアミノ基と酸基に対して、これらの量及び樹脂中における存在位置をもコントロールすることによって、結果的に、水性であることの欠点をも克服しうる、紙、フィルム、建材、金属に対して優れた適合性を有する両性エマルジョン樹脂組成物の製造方法に関するものである。
【0002】
【従来の技術】
基材の表面に塗布して塗膜を形成する材料としては、近年の環境問題や安全面の問題から水性であることによる性能上の弱点を克服する技術に対して多大の努力が払われ、その結果、水溶性樹脂やエマルジョン樹脂組成物の利用が増加してきているのは周知の事実である。
【0003】
近年の塗膜形成材料の開発傾向の一つは、水性の弱点を克服し易い優れた性質を持つカチオン系の水性樹脂に焦点を合わせて開発するのもので、これが主流のように見受けられる。
その一例は、常温架橋性を有し緻密な塗膜を形成し得る水性材料で、溶剤系のそれに近い光沢を有する樹脂として、粒子径が0.1ミクロン以下の微粒子を含むカチオン性のマイクロエマルジョンが提案されている。
しかし、優れた性質を発揮しうるカチオン系の水性樹脂は中和剤として有機酸が使用されるのが常法である。従って、必然的に塗膜の硬化時に中和剤である有機酸等が揮発を伴なうものであり、その使用は金属への腐食等の防止加工を伴うか、或いは腐食されない材料への使用とするか等の制約が附帯しているのが実状である。
【0004】
一方、もう一つの開発の傾向は、水性の両性樹脂を起用するもので、これにより揮発性の中和剤を使用しない中和剤フリーの水性の樹脂による製品を開発するという傾向である。これについても、いくつかの製品が提供されている。
例えば、逆相コア−シェル重合によって製造される、シェルに水性の両性電解質樹脂を用いコアに疎水性樹脂を採用した中和剤フリーのコア−シェル型エマルジョン(特許文献1〜3を参照)等である。
【0005】
しかし、これらの先験技術による製品は、用途によって制限されているものであり、特に、常温硬化後に、金属基材に対し耐水性・耐食性を充分に与えるという要求については満たされていない。
【0006】
【特許文献1】
特開2000−26560号公報
【特許文献2】
特開2000−248019号公報
【特許文献3】
特開2000−119141号公報
【0007】
【発明が解決しようとする課題】
本発明の目的は、紙、プラスチックフィルム及び無機基材に対しては勿論、金属基材に対しても良好な付着性と耐水性、耐食性を有する両性エマルジョン樹脂組成物提供することにある。
【0008】
【課題を解決するための手段】
本発明者らは本課題を解決するために、シェル成分に中和剤フリーの両性電解質水性ポリマーを用いた逆相コア−シェル型両性エマルジョンが、なぜ耐水性・耐食性に不足をきたすのかを解析することにより研究を重ね、
1) 本来の両性ポリマーであるシェル成分から、酸基或いはアミノ基のどちらか片方の官能基をコア成分に移し、相反するイオン性官能基を局在化する。
2) 1)を達成する手法として、シェル成分として酸基或いはアミノ基のどちらか片方の官能基のみを含むイオン性重合性高分子を単独使用し、重合時のコア成分に重合性酸モノマーを導入する。
3) シェル成分合成の際の、酸基或いはアミノ基含有ポリマーに重合性機能を付与する反応を、該ポリマーに共有結合により重合性2重結合基を導入する反応ではなく、相反する酸或いは塩基モノマーを所定の割合で中和反応させる反応とし、それにより未中和のまま存在するであろうモノマーをコア成分に利用する。なる手段を講ずることにより、両性エマルジョン樹脂組成物を得ることに成功し本発明を完成させた。なお、本明細書において、「両性エマルジョン樹脂組成物」とは、エマルジョンの形態にある樹脂組成物であって、エマルジョンを構成する微粒子が相反するイオン性を有するコア部とシェル部を有するものを意味する。
【0009】
すなわち、本発明は、
(1)アミノ基含有重合性化合物Aの少なくとも1種と有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種とを溶液重合して得られる重量平均分子量5000以上50,000以下のポリマーA1と、該ポリマーA1中のアミノ基1当量に対し0.1〜1.5の当量比率範囲で有機酸基含有重合性化合物Bの少なくとも1種とを反応させて、カチオン性の重合性水溶性ポリマーA2を得る工程;及び
該カチオン性の重合性水溶性ポリマーA2、未反応の有機酸基含有重合性化合物B、及び該カチオン性の重合性水溶性ポリマーA2と共重合可能な重合性化合物であって酸基もアミノ基も含まない重合性化合物Cの少なくとも1種を乳化重合して、該A2をカチオン性シェル成分として、有機酸基含有重合性化合物Bと化合物Cの共重合体をアニオン性のコア成分として有する、逆相型コア−シェルエマルジョンを得る工程、
を含む、両性エマルジョン樹脂組成物の製造方法、及び
【0010】
(2) 有機酸基含有重合性化合物Bの少なくとも1種と、有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種とを溶液重合して得られる重量平均分子量5000以上50,000以下のポリマーB1と、該ポリマーB1中の有機酸基1当量に対し、 0.1〜1.5の当量比率範囲でアミノ基含有重合性化合物Aの少なくとも1種とを反応させて、アニオン性の重合性水溶性ポリマーB2を得る工程;及び
該アニオン性の重合性水溶性ポリマーB2、未反応のアミノ基含有重合性化合物A、及び該アニオン性の重合性水溶性ポリマーB2と共重合可能な重合性化合物であって有機酸基もアミノ基を含まない重合性化合物Cの少なくとも1種を乳化重合して、該B2をアニオン性のシェル成分として、アミノ基含有重合性化合物Aと化合物Cの共重合体をカチオン性のコア成分として有する、逆相型コア−シェルエマルジョンを得る工程、
を含む、両性エマルジョン樹脂組成物の製造方法、
ならびに、それらの製造方法により製造される樹脂組成物に関する。
【0011】
【発明の実施の態様】
さらに詳しく本発明の実施の形態を説明する。
本発明において、アミノ基含有重合性化合物Aは、好ましくはアミノ基を有するα,βエチレン性重合性化合物であり、これらに限定されないものの、ジメチルアミノメチルアクリレート、ジエチルアミノメチルアクリレート、ジブチルアミノメチルアクリレート、ジヘキシルアミノメチルアクリレート、ジメチルアミノエチルアクリレート、ジエチルアミノエチルアクリレート、ジ(t−ブチル)アミノエチルアクリレート、ジイソヘキシルアミノエチルアクリレート、ジヘキシルアミノプロピルアクリレート、ジ(t−ブチル)アミノヘキシルアクリレート等のアクリレート類と対応するメタクリレート類等が包含される。これらの化合物は単独で使用しても、複合系で使用してもよい。
【0012】
本発明の有機酸基含有重合性化合物Bは、好ましくは、有機酸基を有するα,βエチレン性重合性化合物であり、例えば、アクリル酸、イタコン酸、マレイン酸、t−ブチルアクリルアミドスルホン酸、2−アクリロイルオキシエチルコハク酸、2−アクリロイルオキシエチルフタル酸、等のアクリレート類と対応するメタクリレート類が包含される。これらは単独で使用しても、複合系で使用してもよい。
【0013】
本発明の有機酸基及びアミノ基を含まない重合性化合物Cは、好ましくは有機酸基及びアミノ基を有さないα,βエチレン性重合性化合物であり、例えばアクリル酸あるいはメタクリル酸のアルキルまたはシクロアルキルエステル、メチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、n−ブチルアクリレート、nーブチルメタクリレート、i−ブチルアクリレート、i−ブチルメタクリレート、t−ブチルアクリレート、t−ブチルメタクリレート、シクロヘキシルアクリレート、シクロヘキシルメタクリレート、2−エチルヘキシルアクリレート、2−エチルヘキシルメタクリレート、ラウリルアクリレート、ラウリルメタクリレート、等の単量体;スチレン、ビニルトルエン、α−メチルスチレン、酢酸ビニル、アクリロニトリル、メタクリロニトリル、等のビニル単量体;アクリル酸あるいはメタクリル酸のヒドロキシアルキルエステル、例えば2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、ヒドロキシプロピルアクリレート、ヒドロキシプロピルメタクリレート等の単量体が包含される。これらは単独で使用しても、複合系で使用してもよい。
【0014】
本発明において、ポリマーA1はアミノ基含有重合性化合物Aと、有機酸基及びアミノ基を含まない重合性化合物Cとを公知の重合開始剤を用いて、従来公知の溶液重合法によって得られる重量平均分子量5000以上50,000以下のポリマーである。好ましくは、溶液重合は70〜180℃の温度で行う。
【0015】
他方、本発明において、ポリマーB1は有機酸基含有重合性化合物Bと、有機酸基及びアミノ基を含まない重合性化合物Cとを公知の重合開始剤を用いて、従来公知の溶液重合法によって得られる重量平均分子量5000以上50,000以下のポリマーである。好ましくは、溶液重合は70〜180℃の温度で行う。
【0016】
ポリマーA1及びB1への溶液重合においては、それぞれ、アミノ基含有重合性化合物Aの配合量はポリマーA1の全構成要素の少なくとも5重量%以上60重量%以下であり、有機酸基含有重合性化合物Bの配合量はポリマーB1の全構成要素の少なくとも5重量%以上60重量%以下であることが好ましい。どちらの場合も、これら化合物が構成要素の5重量%に満たないときは後の乳化重合において、乳化力が、まったく出せないか十分でないことがある。また60重量%より大の場合、折角の耐水性等の性能を損なわれることがある。さらに、好ましくは5〜40重量%にするのがよい。
【0017】
本発明において、ポリマーA1又はポリマーB1の溶液重合のための重合開始剤は特に限定されないが、アゾビスイソブチロニトリル等のアゾ系重合開始剤、ベンゾイルパーオキシド等の過酸化物系重合開始剤等が包含される。これらの重合開始剤は、単独で使用しても、複合系で使用してもよい。
【0018】
本発明において、上記溶液重合に使用できる溶剤としては、トルエン、キシレン等の芳香族類;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類;ノルマルブタノール、イソブタノール、イソプロピルアルコール等のアルコール類;酢酸エチル、酢酸nブチル等のエステル類等;が包含される。これらは単独で使用しても、複合系で使用してもよい。ポリマーA1の溶解性の良いアルコール類が好ましい。
【0019】
本発明において、カチオン性の重合性水溶性ポリマーA2はポリマーA1のアミノ基1当量に対し0.5〜1.5当量の比率範囲の有機酸含有重合性化合物Bを反応させて得られる。上記反応により、ポリマーA1中のアミノ酸基は有機酸含有重合性化合物Bにより部分的に中和され、カチオン性の重合性水溶性ポリマーA2となる。未反応の有機酸基含有重合性化合物Bはコア成分となるので差し支えはない。
【0020】
他方、本発明において、アニオン性の重合性水溶性ポリマーB2はポリマーB1の有機酸基1当量に対して0.5〜1.5当量の比率範囲のアミノ基含有重合性化合物Aを反応させて得られる。上記反応により、ポリマーB1中の有機酸基はアミノ基含有重合性化合物Bにより部分的に中和され、アニオン性の重合性水溶性ポリマーA2となる。未反応のアミノ基含有重合性化合物Aはコア成分となるので差し支えはない。
【0021】
本発明の両性エマルジョン樹脂組成物は、
カチオン性の重合性水溶性ポリマーA2、未反応の有機酸基含有重合成化合物B、ならびに、該カチオン性の重合性水溶性ポリマーA2と共重合可能で、有機酸基及びアミノ基を含まない重合性化合物Cを乳化重合することにより;又は
アニオン性の重合性水溶性ポリマーB2、未反応のアミノ基含有重合性化合物A、ならびに、該アニオン性の重合性水溶性ポリマーB2と共重合可能で、有機酸基及びアミノ基を含まない重合性化合物Cとを乳化重合することにより、
得られる。
【0022】
上記乳化重合において、水溶性ポリマーA2又はB2はそれぞれ乳化剤としての役割も果たす。乳化重合のための重合開始剤としては、特に限定されないが、公知のレドックス重合開始剤を用いることができ、例えば、過酸化水素が包含される。乳化重合の媒体としては、水を用いることが好ましい。また、乳化重合は60℃〜90℃の温度で行うことが好ましい。
また、乳化重合の際に用いる重合性化合物CはポリマーA1又はB1の合成の際に用いられた酸基及びアミノ基を含まない重合性化合物Cと同じであっても、異なっていてもよい。
【0023】
したがって、本発明の両性エマルジョン樹脂組成物の製造方法は、
カチオン性重合性水性ポリマーA2をシェル成分として、アニオン性の有機酸基含有重合性化合物BとCの共重合体をコアとするか;あるいは
アニオン性重合性水性ポリマーB2をシェル成分として、カチオン性のアミノ基含有重合性化合物AとCの共重合体をコア成分とする、
相反するイオン性をそれぞれコアとシェルにもつ両性エマルジョン組成物の製造方法である。
【0024】
本製造方法においてコア/シェル比をいくらにすればよいかについては特に制限はない。もくろむ要求性能に応じて決めればよい。
【0025】
本発明における両性エマルジョン樹脂組成物はカチオン性水性ポリマーとアニオン性水性ポリマーをそれぞれコア部とシェル部に局在化することになり、シェルがアニオンであるかカチオンであるかで安定性他、色々な基材に対する付着性、耐水性及び耐食性に違いはなく良好で、極めて優れたものにすることが出来ることを見いだした。
【0026】
本発明の両性エマルジョン樹脂組成物はアルカリ性の強い建材用の無機基材への付着性が優れているためシーラーとして使用でき、さらに塗膜の耐水性と光沢に優れるため紙及びプラスチックフィルムへのコーティング用樹脂としても好適である。
【0027】
【実施例】
以下の例により本発明の態様をさらに説明する。これらの例は本発明を例証するためのものであり、限定するものではない。
【0028】
実施例1
(カチオン性の重合性水溶性ポリマー(A2)の製造)
攪拌機、滴下ロート、冷却管、温度計を備えたフラスコにエタノール5部を仕込み窒素雰囲気中で80℃まで昇温し下記の組成物を混合し滴下ロートに仕込み3時間で等速にて滴下した。
組成物I
アゾビスイソブチロニトリル 1.0部
メタクリル酸メチル 7.0部
アクリル酸ブチル 8.0部
メタクリル酸ジメチルアミノエチル 5.0部
滴下終了後、攪拌しながらさらに2時間80℃で反応させた。
その後、生成物を50℃まで冷却しアクリル酸2.3部を加え10分間エージングし蒸留水71.7部で希釈しカチオン性重合性水性ポリマー(A2)を得た。
【0029】
(両性エマルジョン樹脂組成物の製造)
得られたカチオン性重合性水性ポリマー(A2)をフラスコに50.0部仕込み、アスコルビン酸ナトリウム0.1部と硫酸第一鉄の5%水溶液を0.1部加えた。窒素気流下で80℃まで昇温し下記の組成物Bと組成物Cをそれぞれ滴下ロートに仕込み同時に2時間で等速にて滴下した。
組成物II
メタクリル酸メチル 10.0部
アクリル酸ブチル 5.0部
スチレン 5.0部
組成物III
35%過酸化水素水 0.1部
蒸留水 5.0部
滴下終了後、攪拌しながら3時間80℃に保ち、蒸留水24.7部で希釈し両性エマルジョンを得た。
【0030】
実施例2〜3
組成物I、IIの組成及びアクリル酸の量を表1に示すとおりにしたこと以外、実施例1と同様の方法により以下のエマルジョン組成物を得た。

Figure 0003660343
【0031】
実施例4
(アニオン性の重合性水溶性ポリマー(B2)の製造)
攪拌機、滴下ロート、冷却管、温度計を備えたフラスコにエタノール5部を仕込み窒素雰囲気中で80℃まで昇温し下記の組成物を滴下ロートに仕込み3時間で等速に滴下した。
組成物I’
アゾビスイソブチロニトリル 1.0部
メタクリル酸メチル 6.0部
アクリル酸ブチル 10.0部
アクリル酸 4.0部
滴下終了後、攪拌しながらさらに2時間80℃で反応させた後50℃まで冷却しメタアクリル酸ジメチルアミノエチル8.0部を加え10分間エージングし蒸留水66.0部で希釈しアニオン性重合性水性ポリマー(B2)を得た。
【0032】
(両性エマルジョン樹脂組成物の製造)
二重結合含有アニオン性水性ポリマー(B2)を50.0部仕込みアスコルビン酸ナトリウム0.1部と硫酸第一鉄の5%水溶液を0.1部加え、窒素気流下で80℃まで昇温し下記の組成物Bと組成物Cをそれぞれ滴下ロートに仕込み同時に二時間で等速にて滴下した。
組成物II
メタクリル酸メチル 10.0部
アクリル酸ブチル 5.0部
スチレン 5.0部
組成物III
35%過酸化水素水 0.1部
蒸留水 5.0部
滴下終了後、3時間80℃に保ち、蒸留水24.7部で希釈し両性エマルジョンを得た。
【0033】
比較例1
攪拌機、滴下ロート、冷却管、温度計を備えたフラスコにエタノール5部を仕込み窒素雰囲気中で80℃まで昇温し下記の組成物を混合し滴下ロートに仕込み3時間で等速に滴下した。
組成物I”
アゾビスイソブチロニトリル 1.0部
メタクリル酸メチル 7.0部
アクリル酸ブチル 8.0部
メタクリル酸ジメチルアミノエチル 5.0部
滴下終了後、さらに2時間 80℃で反応させた後50℃まで冷却し酢酸1.9部を加え10分間エージングし蒸留水72.1部で希釈しカチオン性水性ポリマーを得た。
【0034】
次いで、カチオン性水性ポリマーをフラスコに50.0部仕込み、アスコルビン酸ナトリウム0.1部と硫酸第一鉄の5%水溶液を0.1部加え、窒素気流下で80℃まで昇温し下記の組成物Bと組成物Cをそれぞれ滴下ロートに仕込み同時に二時間で等速に滴下した。
組成物II
メタクリル酸メチル 10.0部
アクリル酸ブチル 5.0部
スチレン 5.0部
組成物III
35%過酸化水素水 0.1部
蒸留水 5.0部
滴下終了後、3時間80℃に保ち、蒸留水24.7部で希釈しエマルジョンを得た。
【0035】
比較例2〜4
組成物I”及びIIの組成及び酢酸の量を表2のとおりに変更したことを除いて、比較例1と同様にエマルジョン樹脂組成物を得た。
Figure 0003660343
【0036】
上記実施例及び比較例で得られた両性エマルジョン樹脂組成物の各性能を以下の方法により評価した。評価結果を表3に示す。
(付着性)
表3に挙げる各基材に固形分を20%に調整した上記の実施例の両性エマルジョン樹脂組成物及び比較例のエマルジョン樹脂組成物を100g/m2の量で塗布し、室温で24時間放置した後、カッターナイフで塗装膜上に1mm×1mmの100個の方眼を刻み付け、得られた碁盤目に25mm巾のセロハンテープを十分圧着して貼り付け、次いで引き剥がして欠落しないで残存する目の数を計測することにより付着性を評価する付着性試験を行い、以下の基準で評価した。
◎:100個
○:99〜90個
△:89〜80個
×:79〜70個
××:69個以下
【0037】
(耐水性)
ガラス板に固形分を20%に調整した上記の実施例の両性エマルジョン樹脂組成物及び比較例のエマルジョン樹脂組成物を100g/m2塗布し、室温で24時間放置した後水道水に10日間浸し耐水性試験を行った。ブリスターの数に基づいて、以下の通りに評価した。
◎:ブリスター0個(変化なし)
○:ブリスター1〜5個
△:ブリスター6〜15個
×:ブリスター16〜20個
××:ブリスター21個以上
【0038】
(金属腐食性)
固形分を20%に調整した上記の実施例の両性エマルジョン樹脂組成物及び比較例のエマルジョン樹脂組成物を300mlのビーカーに100ml秤取り、ブリキ板をエマルジョンに浸し、常温で錆が発生するまでの時間を測定し金属腐食テストを行った。以下の基準で評価した。
◎:10日以上
○:9〜7日
△:6〜3日
×:2〜1日
××:1日以下
【0039】
Figure 0003660343
【0040】
【発明の効果】
本発明の両性エマルジョンを用いれば、紙、プラスチックフィルム、及び無機基材への良好な付着性と耐水性を発現せしめ、インキ、塗料の汎用用途に使用できる他金属への腐食が少ない効果により、建材ライン用シーラー及びプライマーとして使用できる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing an aqueous resin composition that can be used as a coating material for metals, paper, plastic films, inorganic base materials for building materials, and the like. More specifically, the present invention relates to an aqueous resin composition containing both amino groups and acid groups having conflicting properties, and exhibits adhesion, water resistance or corrosion resistance to various substrates shown when the resin is coated. By controlling the amount and position of the resin in the resin with respect to the amino group and acid group, which are functional groups that affect the properties, the paper can eventually overcome the disadvantage of being aqueous. The present invention relates to a method for producing an amphoteric emulsion resin composition having excellent compatibility with films, building materials and metals.
[0002]
[Prior art]
As a material to be applied to the surface of the base material to form a coating film, great efforts have been paid to the technology to overcome the weakness in performance due to being aqueous due to environmental problems and safety problems in recent years, As a result, it is a well-known fact that the use of water-soluble resins and emulsion resin compositions is increasing.
[0003]
One of the development trends of coating film forming materials in recent years is focusing on cationic water-based resins having excellent properties that can easily overcome weaknesses in water, and this seems to be the mainstream.
One example is a water-based material that has room temperature crosslinkability and can form a dense coating film, and a cationic microemulsion containing fine particles with a particle size of 0.1 microns or less is proposed as a resin having a gloss similar to that of a solvent system. Has been.
However, it is usual that an organic acid is used as a neutralizing agent for a cationic aqueous resin capable of exhibiting excellent properties. Therefore, the organic acid, which is a neutralizing agent, is inevitably accompanied by volatilization when the coating film is cured, and its use is accompanied by prevention processing such as corrosion to metals, or use for materials that are not corroded. The actual situation is that there are constraints such as.
[0004]
On the other hand, another development tendency is to employ an aqueous amphoteric resin, thereby developing a product using a neutralizing agent-free aqueous resin that does not use a volatile neutralizing agent. Several products are also provided for this.
For example, a neutral-agent-free core-shell type emulsion produced by reversed-phase core-shell polymerization and employing an aqueous amphoteric electrolyte resin for the shell and a hydrophobic resin for the core (see Patent Documents 1 to 3), etc. It is.
[0005]
However, these prior art products are limited by their applications, and in particular, they do not meet the requirement of sufficiently imparting water resistance and corrosion resistance to metal substrates after curing at room temperature.
[0006]
[Patent Document 1]
JP 2000-26560 A [Patent Document 2]
JP 2000-248019 A [Patent Document 3]
Japanese Patent Laid-Open No. 2000-119141
[Problems to be solved by the invention]
An object of the present invention is to provide an amphoteric emulsion resin composition having good adhesion, water resistance and corrosion resistance not only to paper, plastic films and inorganic substrates, but also to metal substrates.
[0008]
[Means for Solving the Problems]
In order to solve this problem, the present inventors have analyzed why a reversed-phase core-shell amphoteric emulsion using a neutralizing agent-free amphoteric electrolyte aqueous polymer as a shell component has insufficient water resistance and corrosion resistance. By doing research,
1) From the shell component, which is the original amphoteric polymer, one of the functional groups, either acid groups or amino groups, is transferred to the core component, and the opposite ionic functional groups are localized.
2) As a technique for achieving 1), an ionic polymerizable polymer containing only one functional group of either an acid group or an amino group is used alone as a shell component, and a polymerizable acid monomer is used as a core component during polymerization. Introduce.
3) The reaction for imparting a polymerizable function to the acid group or amino group-containing polymer in the synthesis of the shell component is not a reaction for introducing a polymerizable double bond group into the polymer by a covalent bond, but a conflicting acid or base. The reaction in which the monomer is neutralized at a predetermined ratio is used, and the monomer that will remain unneutralized is used as the core component. By taking the following means, the amphoteric emulsion resin composition was successfully obtained and the present invention was completed. In the present specification, the “amphoteric emulsion resin composition” is a resin composition in the form of an emulsion having a core part and a shell part having ionic properties in which fine particles constituting the emulsion are opposite to each other. means.
[0009]
That is, the present invention
(1) Polymer A having a weight average molecular weight of 5000 to 50,000 obtained by solution polymerization of at least one amino group-containing polymerizable compound A and at least one polymerizable compound C containing neither an organic acid group nor an amino group 1 is reacted with at least one organic acid group-containing polymerizable compound B in an equivalent ratio range of 0.1 to 1.5 with respect to 1 equivalent of the amino group in the polymer A 1 to form a cationic polymerizable water-soluble compound. A step of obtaining a polymer A 2 ; and polymerization capable of copolymerization with the cationic polymerizable water-soluble polymer A 2 , an unreacted organic acid group-containing polymerizable compound B, and the cationic polymerizable water-soluble polymer A 2. An emulsion compound of at least one polymerizable compound C that is an acidic compound and contains neither an acid group nor an amino group, and the organic acid group-containing polymerizable compound B and the compound C are co-polymerized using the A 2 as a cationic shell component. Polymer is anionic A step of obtaining a reversed-phase core-shell emulsion having as a component;
A process for producing an amphoteric emulsion resin composition, comprising:
(2) Weight average molecular weight of 5000 to 50,000 obtained by solution polymerization of at least one organic acid group-containing polymerizable compound B and at least one polymerizable compound C containing neither an organic acid group nor an amino group An anionic polymerizable water solution is prepared by reacting polymer B 1 with at least one amino group-containing polymerizable compound A in an equivalent ratio range of 0.1 to 1.5 with respect to 1 equivalent of the organic acid group in the polymer B 1. A step of obtaining a polymerizable polymer B 2 ; and a polymerization copolymerizable with the anionic polymerizable water-soluble polymer B 2 , an unreacted amino group-containing polymerizable compound A, and the anionic polymerizable water-soluble polymer B 2. Of at least one polymerizable compound C, which is an organic compound and does not contain an amino group, and polymerizes the amino acid-containing polymerizable compound A and the compound C using B 2 as an anionic shell component. Click copolymer A step of obtaining a reversed-phase core-shell emulsion having an on-core component;
A process for producing an amphoteric emulsion resin composition,
Moreover, it is related with the resin composition manufactured by those manufacturing methods.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
The embodiment of the present invention will be described in more detail.
In the present invention, the amino group-containing polymerizable compound A is preferably an α, β-ethylenic polymerizable compound having an amino group, and is not limited to these, but dimethylaminomethyl acrylate, diethylaminomethyl acrylate, dibutylaminomethyl acrylate, Acrylates such as dihexylaminomethyl acrylate, dimethylaminoethyl acrylate, diethylaminoethyl acrylate, di (t-butyl) aminoethyl acrylate, diisohexylaminoethyl acrylate, dihexylaminopropyl acrylate, and di (t-butyl) aminohexyl acrylate; Corresponding methacrylates and the like are included. These compounds may be used alone or in a complex system.
[0012]
The organic acid group-containing polymerizable compound B of the present invention is preferably an α, β-ethylenic polymerizable compound having an organic acid group, such as acrylic acid, itaconic acid, maleic acid, t-butylacrylamide sulfonic acid, Examples include acrylates such as 2-acryloyloxyethyl succinic acid and 2-acryloyloxyethyl phthalic acid, and corresponding methacrylates. These may be used alone or in a complex system.
[0013]
The polymerizable compound C containing no organic acid group and amino group of the present invention is preferably an α, β ethylenic polymerizable compound having no organic acid group and amino group, such as alkyl or acrylic acid or methacrylic acid alkyl or Cycloalkyl ester, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-butyl acrylate, n-butyl methacrylate, i-butyl acrylate, i-butyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, cyclohexyl Monomers such as methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, lauryl acrylate, lauryl methacrylate; styrene, vinyl toluene, α-methyl styrene, Vinyl monomers such as vinyl acetate, acrylonitrile, methacrylonitrile, etc .; hydroxyalkyl esters of acrylic acid or methacrylic acid, such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, etc. The body is included. These may be used alone or in a complex system.
[0014]
In the present invention, the polymer A 1 is obtained by a conventionally known solution polymerization method using an amino group-containing polymerizable compound A and a polymerizable compound C not containing an organic acid group and an amino group using a known polymerization initiator. A polymer having a weight average molecular weight of 5000 to 50,000. Preferably, the solution polymerization is performed at a temperature of 70 to 180 ° C.
[0015]
On the other hand, in the present invention, the polymer B 1 is a conventionally known solution polymerization method using an organic acid group-containing polymerizable compound B and a polymerizable compound C containing no organic acid group and amino group, using a known polymerization initiator. Is a polymer having a weight average molecular weight of 5,000 to 50,000. Preferably, the solution polymerization is performed at a temperature of 70 to 180 ° C.
[0016]
In the solution polymerization to the polymers A 1 and B 1 , the compounding amount of the amino group-containing polymerizable compound A is at least 5% by weight to 60% by weight of the total constituents of the polymer A 1 and contains organic acid groups. The compounding amount of the polymerizable compound B is preferably at least 5% by weight and not more than 60% by weight of all the constituent elements of the polymer B 1 . In either case, when these compounds are less than 5% by weight of the constituent elements, the emulsifying power may not be produced at all or may not be sufficient in the subsequent emulsion polymerization. On the other hand, when the amount is more than 60% by weight, performance such as water resistance of the corner may be impaired. Further, it is preferably 5 to 40% by weight.
[0017]
In the present invention, the polymerization initiator for solution polymerization of the polymer A 1 or the polymer B 1 is not particularly limited, but an azo polymerization initiator such as azobisisobutyronitrile, or a peroxide polymerization such as benzoyl peroxide. Initiators and the like are included. These polymerization initiators may be used alone or in a composite system.
[0018]
In the present invention, examples of the solvent that can be used for the solution polymerization include aromatics such as toluene and xylene; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; alcohols such as normal butanol, isobutanol, and isopropyl alcohol; ethyl acetate , Esters such as n-butyl acetate, and the like. These may be used alone or in a complex system. Alcohols having good solubility for the polymer A 1 are preferred.
[0019]
In the present invention, the cationic polymerizable water-soluble polymer A 2 is obtained by reacting an organic acid-containing polymerizable compound B in a ratio range of 0.5 to 1.5 equivalents with respect to 1 equivalent of the amino group of the polymer A 1 . By the above reaction, the amino acid group in the polymer A 1 is partially neutralized by the organic acid-containing polymerizable compound B to be a cationic polymerizable water-soluble polymer A 2 . Since the unreacted organic acid group-containing polymerizable compound B becomes a core component, there is no problem.
[0020]
On the other hand, in the present invention, the anionic polymerizable water-soluble polymer B 2 is obtained by reacting an amino group-containing polymerizable compound A in a ratio range of 0.5 to 1.5 equivalents with respect to 1 equivalent of the organic acid group of the polymer B 1. . By the above reaction, the organic acid group in the polymer B 1 is partially neutralized by the amino group-containing polymerizable compound B to become an anionic polymerizable water-soluble polymer A 2 . Since the unreacted amino group-containing polymerizable compound A becomes a core component, there is no problem.
[0021]
The amphoteric emulsion resin composition of the present invention comprises:
Cationic polymerizable water-soluble polymer A 2 , unreacted organic acid group-containing polysynthetic compound B, and copolymerizable with the cationic polymerizable water-soluble polymer A 2 , containing an organic acid group and an amino group Or an anionic polymerizable water-soluble polymer B 2 , an unreacted amino group-containing polymerizable compound A, and the anionic polymerizable water-soluble polymer B 2 . By emulsion polymerization with a polymerizable compound C that is polymerizable and does not contain organic acid groups and amino groups,
can get.
[0022]
In the above emulsion polymerization, the water-soluble polymer A 2 or B 2 also serves as an emulsifier. Although it does not specifically limit as a polymerization initiator for emulsion polymerization, A well-known redox polymerization initiator can be used, For example, hydrogen peroxide is included. As an emulsion polymerization medium, water is preferably used. Moreover, it is preferable to perform emulsion polymerization at the temperature of 60 to 90 degreeC.
The polymerizable compound C used in the emulsion polymerization may be the same as or different from the polymerizable compound C that does not contain an acid group and amino group used in the synthesis of the polymer A 1 or B 1. Good.
[0023]
Therefore, the method for producing the amphoteric emulsion resin composition of the present invention comprises:
Cationic polymerizable aqueous polymer A 2 as a shell component and a copolymer of anionic organic acid group-containing polymerizable compounds B and C as a core; or Anionic polymerizable aqueous polymer B 2 as a shell component, A copolymer of cationic amino group-containing polymerizable compounds A and C as a core component;
This is a method for producing an amphoteric emulsion composition having opposite ionic properties in the core and the shell, respectively.
[0024]
There is no particular limitation on how much the core / shell ratio should be set in this manufacturing method. It may be determined according to the required performance.
[0025]
In the amphoteric emulsion resin composition of the present invention, the cationic aqueous polymer and the anionic aqueous polymer are localized in the core part and the shell part, respectively, and the stability depends on whether the shell is an anion or a cation. It has been found that there is no difference in adhesion, water resistance and corrosion resistance to various base materials, and it can be made extremely excellent.
[0026]
The amphoteric emulsion resin composition of the present invention can be used as a sealer due to its excellent adhesion to inorganic base materials for building materials with strong alkalinity, and furthermore, coating on paper and plastic films due to its excellent water resistance and gloss. It is also suitable as a resin.
[0027]
【Example】
The following examples further illustrate aspects of the present invention. These examples are intended to illustrate the invention and not to limit it.
[0028]
Example 1
(Production of cationic polymerizable water-soluble polymer (A 2 ))
A flask equipped with a stirrer, a dropping funnel, a condenser, and a thermometer was charged with 5 parts of ethanol, heated to 80 ° C. in a nitrogen atmosphere, the following composition was mixed, charged into the dropping funnel and added dropwise at a constant rate in 3 hours. .
Composition I
Azobisisobutyronitrile 1.0 part Methyl methacrylate 7.0 parts butyl acrylate 8.0 parts dimethylaminoethyl methacrylate 5.0 parts After completion of dropping, the mixture was further reacted at 80 ° C. for 2 hours with stirring.
Thereafter, the product was cooled to 50 ° C., 2.3 parts of acrylic acid was added, aged for 10 minutes, and diluted with 71.7 parts of distilled water to obtain a cationic polymerizable aqueous polymer (A 2 ).
[0029]
(Production of amphoteric emulsion resin composition)
50.0 parts of the obtained cationic polymerizable aqueous polymer (A 2 ) was placed in a flask, and 0.1 part of sodium ascorbate and 0.1 part of a 5% aqueous solution of ferrous sulfate were added. The temperature was raised to 80 ° C. under a nitrogen stream, and the following composition B and composition C were respectively charged into a dropping funnel and simultaneously dropped at a constant rate in 2 hours.
Composition II
Methyl methacrylate 10.0 parts butyl acrylate 5.0 parts styrene 5.0 parts Composition III
35 parts hydrogen peroxide solution 0.1 parts distilled water 5.0 parts After completion of dropping, the mixture was kept at 80 ° C. for 3 hours with stirring and diluted with 24.7 parts of distilled water to obtain an amphoteric emulsion.
[0030]
Examples 2-3
The following emulsion composition was obtained in the same manner as in Example 1 except that the compositions I and II and the amount of acrylic acid were as shown in Table 1.
Figure 0003660343
[0031]
Example 4
(Production of anionic polymerizable water-soluble polymer (B 2 ))
A flask equipped with a stirrer, a dropping funnel, a condenser, and a thermometer was charged with 5 parts of ethanol, heated to 80 ° C. in a nitrogen atmosphere, and the following composition was charged into the dropping funnel and dropped at a constant rate in 3 hours.
Composition I ′
Azobisisobutyronitrile 1.0 part Methyl methacrylate 6.0 parts Butyl acrylate 10.0 parts Acrylic acid 4.0 parts After the completion of the dropwise addition, the mixture was further reacted at 80 ° C. for 2 hours with stirring, until 50 ° C. After cooling, 8.0 parts of dimethylaminoethyl methacrylate was added, aged for 10 minutes, and diluted with 66.0 parts of distilled water to obtain an anionic polymerizable aqueous polymer (B 2 ).
[0032]
(Production of amphoteric emulsion resin composition)
50.0 parts of double bond-containing anionic aqueous polymer (B 2 ) is added, 0.1 part of sodium ascorbate and 0.1 part of 5% aqueous solution of ferrous sulfate are added, and the temperature is raised to 80 ° C. under a nitrogen stream. Then, the following composition B and composition C were respectively charged into a dropping funnel and simultaneously dropped at a constant speed in 2 hours.
Composition II
Methyl methacrylate 10.0 parts butyl acrylate 5.0 parts styrene 5.0 parts Composition III
35 parts hydrogen peroxide solution 0.1 parts distilled water 5.0 parts After completion of dropping, the mixture was kept at 80 ° C. for 3 hours and diluted with 24.7 parts distilled water to obtain an amphoteric emulsion.
[0033]
Comparative Example 1
A flask equipped with a stirrer, a dropping funnel, a condenser, and a thermometer was charged with 5 parts of ethanol, heated to 80 ° C. in a nitrogen atmosphere, the following composition was mixed, charged into the dropping funnel and added dropwise at a constant rate in 3 hours.
Composition I "
Azobisisobutyronitrile 1.0 part Methyl methacrylate 7.0 parts Butyl acrylate 8.0 parts Dimethylaminoethyl methacrylate 5.0 parts After the completion of the dropwise addition, the reaction was continued at 80 ° C. for 2 hours until 50 ° C. The mixture was cooled, added with 1.9 parts of acetic acid, aged for 10 minutes, and diluted with 72.1 parts of distilled water to obtain a cationic aqueous polymer.
[0034]
Next, 50.0 parts of a cationic aqueous polymer was charged into the flask, 0.1 part of sodium ascorbate and 0.1 part of a 5% aqueous solution of ferrous sulfate were added, and the temperature was raised to 80 ° C. under a nitrogen stream. Composition B and Composition C were respectively charged into a dropping funnel and simultaneously dropped at a constant rate in 2 hours.
Composition II
Methyl methacrylate 10.0 parts butyl acrylate 5.0 parts styrene 5.0 parts Composition III
35 parts hydrogen peroxide solution 0.1 part distilled water 5.0 parts After completion of dropping, the mixture was kept at 80 ° C. for 3 hours and diluted with 24.7 parts distilled water to obtain an emulsion.
[0035]
Comparative Examples 2-4
An emulsion resin composition was obtained in the same manner as in Comparative Example 1 except that the compositions I ″ and II and the amount of acetic acid were changed as shown in Table 2.
Figure 0003660343
[0036]
Each performance of the amphoteric emulsion resin compositions obtained in the above Examples and Comparative Examples was evaluated by the following methods. The evaluation results are shown in Table 3.
(Adhesiveness)
The amphoteric emulsion resin composition of the above-mentioned example and the emulsion resin composition of the comparative example, each having a solid content adjusted to 20%, were applied to each substrate listed in Table 3 in an amount of 100 g / m 2 and left at room temperature for 24 hours. After that, 100 squares of 1 mm × 1 mm are engraved on the coating film with a cutter knife, and a cellophane tape having a width of 25 mm is sufficiently applied to the obtained grid, and then peeled off and remains without missing. An adhesion test for evaluating adhesion by measuring the number of eyes was performed, and evaluation was performed according to the following criteria.
◎: 100 ◯: 99 to 90 Δ: 89 to 80 ×: 79 to 70 ××: 69 or less
(water resistant)
A glass plate was coated with 100 g / m 2 of the amphoteric emulsion resin composition of the above example and the comparative example adjusted to a solid content of 20%, allowed to stand at room temperature for 24 hours, and then immersed in tap water for 10 days. A water resistance test was conducted. Based on the number of blisters, the evaluation was as follows.
A: 0 blister (no change)
○: 1 to 5 blisters △: 6 to 15 blisters ×: 16 to 20 blisters XX: 21 or more blisters
(Metal corrosive)
100 ml of the amphoteric emulsion resin composition of the above example and the comparative example emulsion resin composition adjusted to 20% solids were weighed in a 300 ml beaker, the tin plate was immersed in the emulsion, and rust was generated at room temperature. Time was measured and a metal corrosion test was performed. Evaluation was made according to the following criteria.
◎: 10 days or more ○: 9 to 7 days Δ: 6 to 3 days ×: 2 to 1 day × ×: 1 day or less
Figure 0003660343
[0040]
【The invention's effect】
By using the amphoteric emulsion of the present invention, it exhibits good adhesion and water resistance to paper, plastic film, and inorganic base material, and due to the effect of less corrosion on other metals that can be used for general purposes of inks and paints, Can be used as a sealer and primer for building material lines.

Claims (4)

アミノ基含有重合性化合物Aの少なくとも1種と有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種とを溶液重合して得られる重量平均分子量5000以上50,000以下のポリマーA1と、該ポリマーA1中のアミノ基1当量に対し0.1〜1.5の当量比率範囲で有機酸基含有重合性化合物Bの少なくとも1種とを反応させて、カチオン性の重合性水溶性ポリマーA2を得る工程;及び
該カチオン性の重合性水溶性ポリマーA2、未反応の有機酸基含有重合性化合物B、及び該カチオン性の重合性水溶性ポリマーA2と共重合可能な重合性化合物であって有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種を乳化重合して、該A2をカチオン性シェル成分として、有機酸基含有重合性化合物Bと化合物Cの共重合体をアニオン性のコア成分として有する、逆相型コア−シェルエマルジョンを得る工程、
を含む、両性エマルジョン樹脂組成物の製造方法。
A polymer A 1 having a weight average molecular weight of 5000 to 50,000 obtained by solution polymerization of at least one amino group-containing polymerizable compound A and at least one polymerizable compound C containing neither an organic acid group nor an amino group; Cationic polymerizable water-soluble polymer A 2 is reacted with at least one organic acid group-containing polymerizable compound B in an equivalent ratio range of 0.1 to 1.5 with respect to 1 equivalent of amino group in polymer A 1. And a cationic polymerizable water-soluble polymer A 2 , an unreacted organic acid group-containing polymerizable compound B, and a polymerizable compound copolymerizable with the cationic polymerizable water-soluble polymer A 2. A copolymer of an organic acid group-containing polymerizable compound B and a compound C by emulsion polymerization of at least one polymerizable compound C containing neither an organic acid group nor an amino group, and using the A 2 as a cationic shell component Anionic core Obtaining a reversed-phase core-shell emulsion having as a component,
A process for producing an amphoteric emulsion resin composition.
有機酸基含有重合性化合物Bの少なくとも1種と有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種とを溶液重合して得られる重量平均分子量5000以上50,000以下のポリマーB1と、該ポリマーB1中の有機酸基1当量に対し、 0.1〜1.5の当量比率範囲でアミノ基含有重合性化合物Aの少なくとも1種とを反応させて、アニオン性の重合性水溶性ポリマーB2を得る工程;及び
該アニオン性の重合性水溶性ポリマーB2、未反応のアミノ基含有重合性化合物A、及び該アニオン性の重合性水溶性ポリマーB2と共重合可能な重合性化合物であって有機酸基もアミノ基も含まない重合性化合物Cの少なくとも1種を乳化重合して、該B2をアニオン性のシェル成分として、アミノ基含有重合性化合物Aと化合物Cの共重合体をカチオン性のコア成分として有する、逆相型コア−シェルエマルジョンを得る工程、
を含む、両性エマルジョン樹脂組成物の製造方法。
A polymer B 1 having a weight average molecular weight of 5000 to 50,000 obtained by solution polymerization of at least one organic acid group-containing polymerizable compound B and at least one polymerizable compound C containing neither an organic acid group nor an amino group; The anionic polymerizable water-soluble polymer B 2 is obtained by reacting at least one amino group-containing polymerizable compound A in an equivalent ratio range of 0.1 to 1.5 with respect to 1 equivalent of the organic acid group in the polymer B 1. And an anionic polymerizable water-soluble polymer B 2 , an unreacted amino group-containing polymerizable compound A, and a polymerizable compound copolymerizable with the anionic polymerizable water-soluble polymer B 2. And at least one polymerizable compound C containing neither an organic acid group nor an amino group is subjected to emulsion polymerization, and a copolymer of the amino group-containing polymerizable compound A and the compound C is prepared using the B 2 as an anionic shell component. Cationic Having as A component, reverse-phase core - to obtain a shell emulsion,
A process for producing an amphoteric emulsion resin composition.
請求項1の製造方法により得られる、コア部がアニオン性、シェル部がカチオン性である両性エマルジョン樹脂組成物。An amphoteric emulsion resin composition obtained by the production method of claim 1, wherein the core part is anionic and the shell part is cationic. 請求項2の製造方法により得られる、コア部がカチオン性、シェル部がアニオン性であるである両性エマルジョン樹脂組成物。An amphoteric emulsion resin composition obtained by the production method of claim 2, wherein the core part is cationic and the shell part is anionic.
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