JP3366205B2 - Polyester film for lamination of metal plate for can body and method for producing laminated metal plate for can body using the film - Google Patents
Polyester film for lamination of metal plate for can body and method for producing laminated metal plate for can body using the filmInfo
- Publication number
- JP3366205B2 JP3366205B2 JP8797A JP8797A JP3366205B2 JP 3366205 B2 JP3366205 B2 JP 3366205B2 JP 8797 A JP8797 A JP 8797A JP 8797 A JP8797 A JP 8797A JP 3366205 B2 JP3366205 B2 JP 3366205B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- metal plate
- polyester
- temperature
- δhm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- 230000009477 glass transition Effects 0.000 claims description 5
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229960004249 sodium acetate Drugs 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000009283 thermal hydrolysis Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 229960000314 zinc acetate Drugs 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、缶胴用のフィルム
ラミネート金属板の構成材料として有用なフィルム、及
びそのフィルムを用いてラミネート金属板を製造する方
法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a film useful as a constituent material for a film-laminated metal plate for a can body , and a method for producing a laminated metal plate using the film.
【0002】[0002]
【従来の技術】飲食料の包装容器の一形態である金属缶
は、機械的強度に優れ、密閉性にも優れることから内容
物の長期保存が可能であり、また、内容物を高温で充填
しそのまま密封したり、レトルト処理等の殺菌処理も容
易に行えるため、包装容器としての安全衛生性に対する
信頼性も高く、更に、加温状態で内容物が保存できた
り、使用後の缶体の分別・回収が比較的容易であるとい
う多くの長所を有するため、近年、様々な種類の内容物
が充填され多量に使用されている。2. Description of the Related Art Metal cans, which are a form of food and drink packaging containers, have excellent mechanical strength and excellent sealing property, so that the contents can be stored for a long time, and the contents can be filled at high temperature. Since it can be sealed as it is and can be easily sterilized such as retort treatment, it is highly reliable in terms of safety and hygiene as a packaging container. Furthermore, the contents can be stored in a heated state, and the can body after use can be stored. Since it has many advantages that it is relatively easy to separate and collect, in recent years, various kinds of contents are filled and used in large amounts.
【0003】飲食料用金属缶の内面及び外面には、内容
物の風味を保つと同時に、金属缶素材の腐食を防止する
ため、あるいは缶外面の美粧性の向上、印刷面の保護等
を目的として、従来、熱硬化性樹脂を主成分とする溶剤
型塗料が塗布されてきた。しかし、このような塗装缶に
おいては、次のような問題がある。
(イ)内容物を充填、密封した後にレトルト処理等の加
温処理を施すと、塗膜中の残存溶剤等の低分子量物質が
内容物中に移行し、内容物の風味が著しく低下する。
(フレーバー性に劣る)
(ロ)缶蓋部の小径化や缶体の薄肉化に伴い、これまで
以上に塗膜の加工性や耐衝撃性が要求され、一方ではレ
トルト処理後に塗膜が白化したり、塗膜が剥離する等の
問題に対する耐レトルト性が要求されるが、これらの性
能を同時に満足させる塗膜を得ることが難しい。
(ハ)有機溶剤を多量に使用し、また、塗膜の乾燥、焼
付けに多量の熱エネルギーが必要である。On the inner and outer surfaces of the metal can for food and drink, while maintaining the flavor of the contents, at the same time preventing the corrosion of the material of the metal can, or improving the cosmetic appearance of the outer surface of the can and protecting the printing surface. As a conventional method, a solvent-based paint containing a thermosetting resin as a main component has been applied. However, such a paint can has the following problems. (A) When the contents are filled and sealed and then subjected to a heating treatment such as a retort treatment, low molecular weight substances such as residual solvent in the coating film migrate into the contents, and the flavor of the contents remarkably deteriorates.
(Inferior in flavor) (B) With the reduction in diameter of the can lid and the reduction in the thickness of the can, the workability and impact resistance of the coating film are required to be higher than ever, while the coating film is white after retort treatment. Retort resistance is required for problems such as deterioration and peeling of the coating film, but it is difficult to obtain a coating film that satisfies these performances at the same time. (C) A large amount of organic solvent is used, and a large amount of heat energy is required for drying and baking the coating film.
【0004】このような塗装缶に対して、最近、単層も
しくは複層のプラスチックフィルムを金属板にラミネー
トしたフィルムラミネート金属板を用いて製造した金属
缶が注目されている。特にポリエステルフィルムは、機
械的強度、加工性、耐熱性に優れ、ピンホールやクラッ
ク等が発生しにくく、内容物の風味が損なわれにくく
(フレーバー性に優れる)、比較的安価であるという長
所があり、積極的に実用化が進められている。In contrast to such a coated can, recently, a metal can manufactured by using a film-laminated metal plate obtained by laminating a single-layer or multi-layer plastic film on a metal plate has attracted attention. In particular, polyester films have the advantages of excellent mechanical strength, processability, heat resistance, pinholes, cracks, etc., the flavor of the contents is not impaired (excellent flavor), and relatively inexpensive. Yes, it is being actively put into practical use.
【0005】プラスチックフィルムを金属板にラミネー
トする方法としては、プラスチックフィルム、あるいは
金属板の少なくとも一方に予め接着層を設けておき、熱
接着する方法や、熱接着性のプラスチックフィルムを用
いて金属板とを熱圧着させる方法等がある。前者の方法
において、未硬化の熱硬化性樹脂を有機溶剤に溶解した
溶液からなる接着剤を用いた場合には、前記の(イ)及
び(ハ)の問題や、接着層とフィルムとの間に界面が生
成するためラミネート金属板の加工性やラミネート缶の
耐衝撃性に難がある。一方、後者の方法を用いた場合に
は、上記の(イ)〜(ハ)の問題は解決し、金属缶の生
産性も向上する。たとえば、特開平2−305827号
公報、特開平3−86729号公報、特公平7−350
92号公報、特開平5−154971号公報、特開平5
−156040号公報、特開平6−39979号公報、
特開平7−207040号公報、特開昭64−2253
0号公報、特開平6−116374号公報、特公平7−
80253号公報、特開平5−147647号公報、特
開平7−195617号公報、特公昭57−23584
号公報等には、熱圧着が可能なポリエステルフィルムが
記載されており、また、特開昭60−170532号公
報、特開平3−212433号公報、特開平5−925
35号公報、特開平3−57514号公報、特開平3−
101930号公報、特開昭58−220729号公
報、特公昭57−22750号公報等には、熱圧着可能
なポリエステルフィルムを用いてラミネート金属板及び
高絞り比の金属缶体を製造する方法が記載されている。As a method of laminating a plastic film on a metal plate, an adhesive layer is provided in advance on at least one of the plastic film and the metal plate and heat bonding is performed, or a metal plate using a heat-adhesive plastic film is used. There is a method of thermocompression bonding and. In the former method, when an adhesive consisting of a solution in which an uncured thermosetting resin is dissolved in an organic solvent is used, the problems (a) and (c) described above and the problem between the adhesive layer and the film Since an interface is generated in the laminate, the workability of the laminated metal plate and the impact resistance of the laminated can are difficult. On the other hand, when the latter method is used, the above problems (a) to (c) are solved and the productivity of metal cans is improved. For example, JP-A-2-305827, JP-A-3-86729, and JP-B-7-350.
92, JP-A-5-154971, JP-A-5
No. 156,040, JP-A No. 6-39979,
JP-A-7-207040 and JP-A-64-2253.
No. 0, JP-A-6-116374, Japanese Patent Publication No. 7-
80253, JP-A-5-147647, JP-A-7-195617, and JP-B-57-23584.
JP-A No. 60-170532, JP-A No. 3-212433, and JP-A No. 5-925 disclose polyester films capable of thermocompression bonding.
35, JP-A-3-57514, JP-A-3-
101930, JP-A-58-220729, JP-B-57-22750 and the like describe a method for producing a laminated metal plate and a metal can body having a high drawing ratio by using a thermocompression-bondable polyester film. Has been done.
【0006】ところで、従来の金属板ラミネート用のポ
リエステルフィルムは熱圧着性を保持させる目的や、ラ
ミネート金属板の加工性を向上させ、金属缶体の耐衝撃
性を保持する目的から、他の成分を共重合したり配合す
ることによってフィルムの結晶化度を低くすることがな
されている。しかしながら、従来の金属板ラミネート用
ポリエステルフィルムを用いた場合には、レトルト処理
等の高温処理の際にフィルム中の低分子量物が内容物に
移行しやすく、内容物の風味が損なわれ、場合によって
は内容物が変色するといった現象が発生したり、レトル
ト処理時にフィルムの結晶化が起こり、フィルムの剥離
や、ミクロクラックが発生し、あるいは、球晶が生長し
てフィルムが白化するという種々の問題が発生し、改善
が求められていた。ラミネート金属板の加工性と、ラミ
ネート缶の耐衝撃性を高め(通常、フィルムの結晶化度
を下げる)、金属缶のフレーバー性を向上させる(通
常、フィルムの結晶化度を上げる)等の性能のバランス
をとるため、熱圧着条件を工夫することが提案されてい
るが(特開平5−92535号公報、特開平7−223
646号公報、特公平7−115411号公報、特公平
7−85923号公報、特開平7−195651号公報
等)、鋼板や熱ロール等の温度やラミネート速度等を均
一に精度よく制御しなければならず、装置、設備が非常
に高価になり経済性を失ってしまうという問題があっ
た。By the way, the conventional polyester film for laminating a metal plate has other components for the purpose of maintaining thermocompression bonding property and for improving the workability of the laminated metal plate and maintaining the impact resistance of the metal can body. It has been made possible to lower the crystallinity of the film by copolymerizing or blending with. However, when a conventional polyester film for metal plate lamination is used, a low molecular weight substance in the film easily migrates to the contents during high temperature treatment such as retort treatment, and the flavor of the contents is impaired. Are various problems that phenomena such as discoloration of contents occur, film crystallization occurs during retort processing, film peeling, microcracks occur, or spherulites grow and the film whitens. Occurred, and improvement was required. Performance such as processability of laminated metal plate, increase impact resistance of laminated can (usually lowering crystallinity of film), improve flavor of metallic can (usually increase crystallinity of film), etc. It has been proposed to devise thermocompression bonding conditions in order to achieve a good balance (Japanese Patent Application Laid-Open No. 5-92535 and Japanese Patent Application Laid-Open No. 7-223).
No. 646, Japanese Patent Publication No. 7-115411, Japanese Patent Publication No. 7-85923, Japanese Patent Laid-Open No. 7-195651), the temperature of the steel plate, the heat roll, the laminating speed, etc. must be uniformly and accurately controlled. In addition, there is a problem that the apparatus and equipment become very expensive and the economy is lost.
【0007】すでに、本発明者らは、特定の極限粘度を
有するポリエチレンテレフタレート(PET)系ポリエ
ステル樹脂と、特定の極限粘度を有するポリブチレンテ
レフタレート(PBT)系ポリエステル樹脂とを、特定
の割合で配合したポリエステル樹脂組成物からなり、特
定の面配向度と熱特性を有するフィルムは高結晶化度で
あっても金属板との熱圧着が可能であり、しかも、金属
板に熱圧着する際の条件変動に対して得られるラミネー
ト金属板の品質が変動し難いことを見出した(特願平8
−268988)。また、上記のフィルムを特定の条件
で金属板と熱圧着して得られたラミネート金属板は、フ
ィルムが高結晶化度を保っていても高絞り比缶の製造も
可能であり、優れた成形性、加工性を有していること、
また、このラミネート金属板を用いて得られる金属缶体
は、フィルムの高結晶化度が保持されているため優れた
フレーバー性、耐衝撃性を有していた。The present inventors have already blended a polyethylene terephthalate (PET) type polyester resin having a specific intrinsic viscosity and a polybutylene terephthalate (PBT) type polyester resin having a specific intrinsic viscosity in a specific ratio. A film made of a polyester resin composition having a specific degree of plane orientation and thermal characteristics can be thermocompression-bonded to a metal plate even if the crystallinity is high, and the conditions for thermocompression-bonding to the metal plate It has been found that the quality of the laminated metal plate obtained by the fluctuation is hard to change (Japanese Patent Application No. 8).
-268988). Further, the laminated metal plate obtained by thermocompression-bonding the above film with the metal plate under a specific condition is capable of producing a high drawing ratio can even if the film maintains a high crystallinity, and is excellent in molding. Have the following characteristics:
Further, the metal can body obtained by using this laminated metal plate had excellent flavor property and impact resistance because the high crystallinity of the film was maintained.
【0008】しかしながら、上記の画期的な発明におい
ても、缶径が60mm以下で、しかも胴高が100mm
を超えるような金属缶体を製造する場合、あるいは、絞
り成形後さらに、しごき成形を施すような場合には、フ
ィルムと金属板との接着性及び成形性は十分とはいえ
ず、成形時にフィルムが剥離したりミクロクラックが発
生してしまう場合があるという問題があった。また、前
記の発明のフィルムを用いて得られたラミネート金属板
や金属缶体からのオリゴマーの溶出を減少させるために
加熱処理してフィルムの結晶化度を増加させる場合に、
急激に、あるいは、過度に結晶化させると、球晶が生長
してフィルムが白化したり、フィルムの剥離現象やミク
ロクラックが発生する等の問題があり改善が求められて
いた。However, even in the above epoch-making invention, the can diameter is 60 mm or less, and the body height is 100 mm.
In the case of producing a metal can body that exceeds the above, or in the case of further performing ironing after drawing, the adhesiveness between the film and the metal plate and the formability are not sufficient, and the film is not formed during the forming. However, there is a problem in that they may be peeled off or microcracks may be generated. Further, when increasing the crystallinity of the film by heat treatment to reduce the elution of oligomers from the laminated metal plate or metal can obtained using the film of the invention,
When crystallized abruptly or excessively, spherulites grow and the film is whitened, and there are problems such as peeling phenomenon of the film and generation of microcracks, and there has been a demand for improvement.
【0009】[0009]
【発明が解決しようとする課題】本発明は、このような
問題を一挙に解決し、次の〜の目的を達成すること
を主たる課題とするものである。
機械的特性や耐熱性に優れ、高結晶化度であっても金
属板との熱圧着が可能であり、しかも、金属板に熱圧着
する際の条件変動に対してラミネート金属板の品質の変
化がしにくく、比較的低温で熱圧着可能な金属ラミネー
ト用フィルムを提供すること。
成形性及び各種加工性に優れ、しかも、熱圧着や各種
の成形加工後のラミネート金属板や金属缶体のフィルム
の結晶化処理を施しても、フィルムが白化したり、剥離
やミクロクラック等が発生するという問題がなく、した
がって、フレーバー性に優れ、耐衝撃性にも優れた金属
缶体を容易に製造することができる金属板ラミネート用
フィルムを提供すること。
本発明のフィルムの特長を十分に発現させることがで
きるラミネート金属板の製造方法を提供すること。SUMMARY OF THE INVENTION The main object of the present invention is to solve such problems at once and achieve the following objects (1) to (2). It has excellent mechanical properties and heat resistance, and even if it has a high crystallinity, it can be thermocompression bonded to a metal plate. Moreover, the quality of the laminated metal plate changes due to fluctuations in the conditions when thermocompression bonding to the metal plate. To provide a film for metal laminating that is difficult to remove and can be thermocompression bonded at a relatively low temperature. It has excellent moldability and various processability, and even if the film of the laminated metal plate or metal can body is crystallized after thermocompression bonding and various molding processes, the film is whitened, peeled off, microcracks, etc. (EN) Provided is a film for laminating a metal plate, which is free from the problem of occurrence and is therefore capable of easily producing a metal can body having excellent flavor and impact resistance. To provide a method for producing a laminated metal plate capable of sufficiently expressing the features of the film of the present invention.
【0010】[0010]
【課題を解決するための手段】本発明者らは、上記課題
を解決するために鋭意検討した結果、特定の極限粘度を
有するPET又はこれを主体とするポリエステル(A)
と、特定の極限粘度を有するPBT又はこれを主体とす
るポリエステル(B)とを、特定の割合で配合した特有
の相溶状態を形成させたポリエステル樹脂組成物を用い
て、特有の面配向度としたフィルムによって上記の課題
を解決することができること、さらに、本発明のフィル
ムを用いて特定の条件で金属板とラミネートすることに
より、上記の課題がさらに効果的に達成されることを見
出し本発明に到達した。Means for Solving the Problems As a result of intensive studies for solving the above problems, the present inventors have found that PET having a specific intrinsic viscosity or a polyester (A) mainly composed of PET
And a polyester resin composition in which PBT having a specific intrinsic viscosity or a polyester (B) mainly composed of PBT is blended in a specific ratio to form a specific compatible state, and a specific degree of plane orientation is obtained. That the above problems can be solved by the film described above, and further, by laminating the film of the present invention with a metal plate under specific conditions, it is found that the above problems can be more effectively achieved. The invention was reached.
【0011】すなわち、本発明の要旨は、次の通りであ
る。
(1)ポリエチレンテレフタレート又はエチレンテレフ
タレートを主体とする極限粘度が0.50〜0.90の
ポリエステル(A)10〜60重量%と、ポリブチレン
テレフタレート又はブチレンテレフタレートを主体とす
る極限粘度が0.60以上のポリエステル(B)90〜
40重量%とからなるポリエステル樹脂組成物で構成さ
れたフィルムであって、フィルムの面配向度が0.11
〜0.16であり、かつ、フィルムの熱特性が下記の
(a)〜(d)の条件を満足することを特徴とする缶胴
用金属板ラミネート用ポリエステルフィルム。
(a)ポリエステル(A)に由来する融点〔Tm
(A)〕が228〜245℃(ただし、245℃を除
く)。
(b)ポリエステル(B)に由来する融点〔Tm
(B)〕が190〜218℃。
(c)フィルム中のポリエステル(A)及び(B)の結
晶部分に由来する融解熱の和〔ΔHm(A+B)〕が3
3〜45J/g。(d)ポリエステル(A)に由来する融点〔Tm
(A)〕以上で認められる融解熱〔ΔHm(A1)〕の
〔ΔHm(A+B)〕に対する比が0.05〜0.3。
(2)上記の(1)のフィルムを用いて、下記式(イ)
を満足する温度T(℃)の金属板に下記式(ロ)を満足
する時間S(sec)フィルムを接触させた後、50℃
/sec以上の速度でフィルムのガラス転移温度以下ま
で冷却する缶胴用フィルムラミネート金属板の製造方
法。
(Tv−3℃)≦T≦(Tv+10℃) (イ)
(30/T)−0.11≦S≦(200/T) (ロ)That is, the gist of the present invention is as follows. (1) Polyethylene terephthalate or ethylene terephthalate
Polyester (A) 10 to 60 wt% of the intrinsic viscosity of 0.50 to 0.90 mainly composed of tallates, intrinsic viscosity mainly of polybutylene terephthalate or butylene terephthalate is 0.60 or more polyester (B) 90 ~
A film composed of a polyester resin composition containing 40% by weight, wherein the film has a degree of plane orientation of 0.11.
Is 0.16, and the can body, characterized in that the thermal characteristics of the film satisfies the conditions of the following (a) ~ (d)
Polyester film for metal plate laminating. (A) Melting point derived from polyester (A) [Tm
(A)] is 228 to 245 ° C (excluding 245 ° C
Ku) . (B) Melting point [Tm derived from polyester (B)
(B)] is 190 to 218 ° C. (C) The sum of heats of fusion [ΔHm (A + B)] derived from the crystal parts of the polyesters (A) and (B) in the film is 3
3 to 45 J / g. (D) Melting point [Tm derived from polyester (A)
(A)] of the heat of fusion [ΔHm (A1)] observed above
The ratio to [ΔHm (A + B)] is 0.05 to 0.3. (2) Using the film of (1) above, the following formula (a)
After contacting a metal plate having a temperature T (° C) satisfying the above condition with an S (sec) film for a time satisfying the following formula (B), 50 ° C
A method for producing a film-laminated metal plate for a can body, which comprises cooling the film to a temperature not higher than the glass transition temperature at a speed of not less than / sec. (Tv−3 ° C.) ≦ T ≦ (Tv + 10 ° C.) (a) (30 / T) −0.11 ≦ S ≦ (200 / T) (b)
【0012】[0012]
【発明の実施の形態】以下、本発明について詳細に説明
する。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below.
【0013】本発明において用いられるポリエステル
(A)は、テレフタル酸成分とエチレングリコール成分
とを主成分として溶融重縮合反応、あるいは引き続いて
固相重合されたものであり、極限粘度は0.50〜0.
90であることが必要であり、好ましくは0.55〜
0.80、さらに好ましくは0.60〜0.77であ
る。極限粘度が0.50未満では、実用に供することの
できる機械的強度を有するフィルムが得られず、極限粘
度が0.90を超えるとフィルムの金属板への熱圧着性
が損なわれるので好ましくない。The polyester (A) used in the present invention is one obtained by melt-polycondensation reaction containing a terephthalic acid component and an ethylene glycol component as main components, or subsequently solid-phase polymerized, and has an intrinsic viscosity of 0.50 to 0.50. 0.
It is necessary to be 90, preferably 0.55
0.80, and more preferably 0.60 to 0.77. When the intrinsic viscosity is less than 0.50, a film having mechanical strength that can be put to practical use cannot be obtained, and when the intrinsic viscosity exceeds 0.90, the thermocompression bonding property of the film to the metal plate is deteriorated, which is not preferable. .
【0014】ポリエステル(A)は、本発明の効果が損
なわれない範囲で適宜他の成分を共重合したものでもよ
い。共重合成分としての酸成分としては、イソフタル
酸、(無水)フタル酸、2,6−ナフタレンジカルボン
酸、5−ナトリウムスルホイソフタル酸等の芳香族ジカ
ルボン酸、シュウ酸、コハク酸、アジピン酸、セバシン
酸、アゼライン酸、ドデカンジカルボン酸、(無水)マ
レイン酸、フマル酸、イタコン酸、シトラコン酸、メサ
コン酸等の脂肪族ジカルボン酸、(無水)ヘキサヒドロ
フタル酸、ヘキサヒドロテレフタル酸等の脂環族ジカル
ボン酸、炭素数20〜60のダイマー酸、p−ヒドロキ
シ安息香酸、乳酸、β−ヒドロキシ酪酸、ε−カプロラ
クトン等のヒドロキシカルボン酸や、(無水)トリメリ
ット酸、トリメシン酸、(無水)ピロメリット酸等の多
官能カルボン酸を挙げることができる。また、共重合成
分としてのアルコール成分としては、ジエチレングリコ
ール、トリエチレングリコール、1,2−プロパンジオ
ール、1,3−プロパンジオール、1,4−ブタンジオ
ール、1,5−ペンタンジオール、1,6−ヘキサンジ
オール、ネオペンチルグリコール、分子量が200〜2
000のポリエチレングリコール、ポリプロピレングリ
コール、ポリテトラメチレングリコール等の脂肪族ジオ
ール、1,4−シクロヘキサンジメタノール、1,4−
シクロヘキサンジエタノール等の脂環族ジオール、ビス
フェノールAやビスフェノールSのエチレンオキシドあ
るいはプロピレンオキシド付加物等の芳香族ジオール、
トリメチロールプロパン、グリセリン、ペンタエリスリ
トール等の多官能アルコール等を挙げることができる。The polyester (A) may be obtained by appropriately copolymerizing other components as long as the effects of the present invention are not impaired. Examples of the acid component as a copolymerization component include aromatic dicarboxylic acids such as isophthalic acid, (anhydrous) phthalic acid, 2,6-naphthalenedicarboxylic acid, and 5-sodium sulfoisophthalic acid, oxalic acid, succinic acid, adipic acid, sebacine. Acids, azelaic acid, dodecanedicarboxylic acid, (anhydrous) maleic acid, fumaric acid, itaconic acid, citraconic acid, mesaconic acid and other aliphatic dicarboxylic acids, (anhydrous) hexahydrophthalic acid, hexahydroterephthalic acid and other alicyclic groups Dicarboxylic acids, dimer acids having 20 to 60 carbon atoms, hydroxycarboxylic acids such as p-hydroxybenzoic acid, lactic acid, β-hydroxybutyric acid, ε-caprolactone, (anhydrous) trimellitic acid, trimesic acid, (anhydrous) pyromellitic acid Mention may be made of polyfunctional carboxylic acids such as acids. As the alcohol component as a copolymerization component, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6- Hexanediol, neopentyl glycol, molecular weight 200-2
Of aliphatic diol such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, 1,4-cyclohexanedimethanol, 1,4-
Alicyclic diol such as cyclohexanediethanol, aromatic diol such as ethylene oxide or propylene oxide adduct of bisphenol A or bisphenol S,
Examples thereof include polyfunctional alcohols such as trimethylolpropane, glycerin, and pentaerythritol.
【0015】ポリエステル(A)の製法としては公知の
方法を採用することができる。たとえば、ビス(β−ヒ
ドロキシエチル)テレフタレート及びその低重合体の存
在するエステル化反応槽に、テレフタル酸とエチレング
リコール及び必要に応じて他の共重合成分のスラリーを
連続的に供給し、250℃近辺の温度で3〜8時間程度
反応させて、エステル化反応率95%付近のエステル化
物を連続的に得る。次いで、これを重合缶に移送し、二
酸化ゲルマニウム、三酸化アンチモン等の触媒の存在下
に、1.3hPa以下の減圧下、温度250〜280℃
で所望の極限粘度のポリエステルが得られるまで溶融重
縮合反応を行えばよい。また、上記の方法により得られ
たポリエステルをさらに固相重合してもよい。As a method for producing the polyester (A), a known method can be adopted. For example, a slurry of terephthalic acid, ethylene glycol and, if necessary, other copolymerization components is continuously supplied to an esterification reaction tank in which bis (β-hydroxyethyl) terephthalate and its low polymer are present, and the temperature is set to 250 ° C. The reaction is carried out at a temperature in the vicinity for about 3 to 8 hours to continuously obtain an esterified product having an esterification reaction rate of about 95%. Then, this was transferred to a polymerization vessel, and in the presence of a catalyst such as germanium dioxide or antimony trioxide, under a reduced pressure of 1.3 hPa or less and at a temperature of 250 to 280 ° C.
Then, the melt polycondensation reaction may be carried out until a polyester having a desired intrinsic viscosity is obtained. Further, the polyester obtained by the above method may be further solid-phase polymerized.
【0016】本発明におけるポリエステル(B)は、テ
レフタル酸成分と1,4−ブタンジオール成分とを主成
分として溶融重縮合反応、あるいは引き続いて固相重合
されたものであり、極限粘度が0.60以上であること
が必要であり、0.80〜2.0が好ましい。極限粘度
が0.60未満では、実用に供することのできる機械的
強度を有したフィルムを得ることができない。極限粘度
の上限については特に限定されないが、原料ポリエステ
ル樹脂及びフィルムの生産性の面から2.0以下である
ことが好ましい。また、ポリエステル(B)は、本発明
の効果が損なわれない範囲で適宜ポリエステル(A)と
同様の他の成分を共重合したものでよい。The polyester (B) in the present invention is one obtained by melt-polycondensation reaction of a terephthalic acid component and a 1,4-butanediol component as main components, or subsequently solid-phase polymerized, and has an intrinsic viscosity of 0. It is necessary to be 60 or more, and 0.80 to 2.0 is preferable. When the intrinsic viscosity is less than 0.60, it is not possible to obtain a film having mechanical strength that can be put to practical use. The upper limit of the intrinsic viscosity is not particularly limited, but it is preferably 2.0 or less from the viewpoint of the productivity of the raw material polyester resin and the film. Further, the polyester (B) may appropriately be copolymerized with other components similar to the polyester (A) as long as the effects of the present invention are not impaired.
【0017】ポリエステル(B)の製法としては公知の
方法を採用することができる。たとえば、ジメチルテレ
フタレートと1,4−ブタンジオール及び必要に応じて
他の共重合成分とをエステル交換反応槽に仕込み、23
0℃近辺の温度で5時間程度反応させて、エステル交換
反応率95%付近のエステル化交換反応物を得る。次い
で、これを重合缶に移送し、テトラ−n−ブチルチタネ
ート、テトライソプロピルチタネート等の触媒の存在下
に、1.3hPa以下の減圧下、温度220〜250℃
で所望の極限粘度のポリエステルが得られるまで溶融重
縮合反応を進めればよい。また、上記の方法により得ら
れたポリエステルをさらに固相重合してもよい。As a method for producing the polyester (B), a known method can be adopted. For example, dimethyl terephthalate, 1,4-butanediol, and optionally other copolymerization components are charged into a transesterification reaction tank, and
The reaction is carried out at a temperature near 0 ° C. for about 5 hours to obtain a transesterification reaction product having a transesterification reaction rate of about 95%. Then, this was transferred to a polymerization vessel, and in the presence of a catalyst such as tetra-n-butyl titanate or tetraisopropyl titanate, under a reduced pressure of 1.3 hPa or less and at a temperature of 220 to 250 ° C.
Then, the melt polycondensation reaction may proceed until a polyester having a desired intrinsic viscosity is obtained. Further, the polyester obtained by the above method may be further solid-phase polymerized.
【0018】本発明におけるポリエステル樹脂組成物の
配合割合は、ポリエステル(A)を10〜60重量%、
ポリエステル(B)を90〜40重量%とすることが必
要である。ポリエステル(A)の配合割合が10重量%
未満の場合、金属板との溶融熱圧着及び急冷後にフィル
ムの結晶化処理を施した場合に、球晶が生長し易く、フ
ィルムの白化や剥離あるいはミクロクラックが発生した
り、DSCの融解曲線の谷間が認められなくなり、金属
板と熱圧着する際の条件変動に対してラミネート金属板
の品質が変動しやすくなるという問題が生じる。また、
ポリエステル(A)の配合割合が60重量%を超える
と、フィルム中のポリエステル(B)に由来する結晶部
分が少なくなり、金属板と熱圧着する際の条件変動に対
してラミネート金属板の品質が変動しやすくなったり、
金属板との熱圧着後に結晶化処理を施してフィルムの結
晶化度を十分に高くすることができず、また、ラミネー
ト金属板の成形加工性が損なわれる。The blending ratio of the polyester resin composition in the present invention is 10 to 60% by weight of the polyester (A),
It is necessary to make the polyester (B) 90 to 40% by weight. 10% by weight of polyester (A)
In the case of less than, when the film is crystallized after melt thermocompression bonding and quenching with a metal plate, spherulites are likely to grow, whitening or peeling of the film or microcracks occur, or the melting curve of DSC. There is a problem that the valleys are not recognized, and the quality of the laminated metal plate is likely to fluctuate due to fluctuations in conditions when thermocompression bonding with the metal plate. Also,
When the blending ratio of the polyester (A) exceeds 60% by weight, the crystal part derived from the polyester (B) in the film is reduced, and the quality of the laminated metal plate is improved against the fluctuation of the conditions when thermocompression bonding with the metal plate. It becomes easy to change,
It is not possible to sufficiently increase the crystallinity of the film by performing crystallization treatment after thermocompression bonding with the metal plate, and the processability of the laminated metal plate is impaired.
【0019】本発明のフィルムは、面配向度fが0.1
1〜0.16でなければならない。ここで、fは、下記
式により定義されるものである。
f={(nx +ny )/2}−nz
ただし、nx 、ny はフィルムの面方向の屈折率の最大
値及び最小値であり、nz はフィルムの厚さ方向の屈折
率を示す。面配向度が0.11未満の場合は、フィルム
の機械特性や耐熱性が十分でなく、0.16を超える
と、絞り加工やネック加工等のラミネート金属板の加工
時にフィルムにミクロクラックが発生したり破断すると
いう問題を生じる。The film of the present invention has a plane orientation degree f of 0.1.
Must be between 1 and 0.16. Here, f is defined by the following formula. f = {(nx + ny) / 2} -nz where nx and ny are the maximum and minimum values of the refractive index in the plane direction of the film, and nz represents the refractive index in the thickness direction of the film. When the degree of plane orientation is less than 0.11, the mechanical properties and heat resistance of the film are not sufficient, and when it exceeds 0.16, microcracks occur in the film during processing of laminated metal plates such as drawing and neck processing. It causes a problem of breaking or breaking.
【0020】本発明のフィルムにおいて、ポリエステル
(A)に由来する融点は228〜245℃であり、ポリ
エステル(B)に由来する融点は190〜218℃であ
る。ポリエステル(A)及びポリエステル(B)の融点
は、両成分の相溶性の程度(エステル交換反応の程度も
含めて)により変化し、これらの値が上記のそれぞれの
下限値未満の場合は、エステル交換反応が進行し過ぎて
おり、結晶化処理を施してもフィルムの結晶化度を高く
することができずフレーバー性が損なわれる。一方、両
ポリマー成分に由来する融点がそれぞれ上記の上限値を
超える場合には、相溶性不十分となり、フィルムの熱圧
着性及び金属板との接着性、加工性が低下し、また、フ
ィルムを延伸する時に破断し易くなる。In the film of the present invention, the melting point derived from polyester (A) is 228 to 245 ° C, and the melting point derived from polyester (B) is 190 to 218 ° C. The melting points of the polyester (A) and the polyester (B) change depending on the degree of compatibility of both components (including the degree of transesterification reaction), and when these values are less than the respective lower limits, The exchange reaction has proceeded too much, and the crystallinity of the film cannot be increased even if a crystallization treatment is performed, and the flavor property is impaired. On the other hand, when the melting point derived from both polymer components exceeds the above upper limit, respectively, the compatibility becomes insufficient, the thermocompression bonding property of the film and the adhesiveness to the metal plate, the processability is lowered, and the film When it is stretched, it easily breaks.
【0021】本発明における原料として用いられるポリ
エステル(A)及び(B)としては、目的に応じて種々
の構成成分からなるポリエステルを用いることができる
が、ポリエステルの種類に応じた好ましい融点は次に示
すとおりである。
(イ)PET/PBTの場合、Tm(A)=235〜2
45℃、Tm(B)=205〜218℃。
(ロ)共重合PET/PBTの場合、Tm(A)=22
8〜240℃、Tm(B)=200〜218℃。
(ハ)PET/共重合PBTの場合、Tm(A)=23
0〜245℃、Tm(B)=190〜213℃。
(ニ)共重合PET/共重合PBTの場合、Tm(A)
=230〜240℃、Tm(B)=195〜213℃。As the polyesters (A) and (B) used as the raw materials in the present invention, polyesters composed of various constituents can be used according to the purpose. Preferred melting points depending on the type of polyester are as follows. It is shown. (B) In the case of PET / PBT, Tm (A) = 235-2
45 ° C, Tm (B) = 205 to 218 ° C. (B) In the case of copolymerized PET / PBT, Tm (A) = 22
8-240 degreeC, Tm (B) = 200-218 degreeC. (C) In the case of PET / copolymerized PBT, Tm (A) = 23
0-245 ° C, Tm (B) = 190-213 ° C. (D) In the case of copolymerized PET / copolymerized PBT, Tm (A)
= 230-240 ° C, Tm (B) = 195-213 ° C.
【0022】また、本発明のフィルムは、ポリエステル
(A)及び(B)の結晶部分に由来する融解熱の和〔Δ
Hm(A+B)〕が33〜45J/g、さらに好ましく
は38〜45J/gであることが必要である。ΔHm
(A+B)が33J/g未満の場合は、フレーバー性が
損なわれる場合があり、45J/gを超えると、フィル
ムの熱圧着性及び金属板との接着性が低下し、ラミネー
ト金属板を缶体に加工する時に、フィルムにミクロクラ
ックが発生したり、フィルムと金属が剥離してしまうこ
とがある。Further, the film of the present invention has a sum of heats of fusion [Δ that originates from the crystal parts of polyesters (A) and (B).
Hm (A + B)] is required to be 33 to 45 J / g, and more preferably 38 to 45 J / g. ΔHm
When (A + B) is less than 33 J / g, the flavor property may be impaired, and when it exceeds 45 J / g, the thermocompression bonding property of the film and the adhesiveness with the metal plate are deteriorated, and the laminated metal plate is used as a can body. When processed into a film, microcracks may occur in the film, or the film and the metal may peel off.
【0023】また、本発明のフィルムは、ポリエステル
(A)に由来する融点〔Tm(A)〕以上で認められる
融解熱〔ΔHm(A1)〕の〔ΔHm(A+B)〕に対
する比が0.05〜0.3、好ましくは0.05〜0.
25、さらに好ましくは、0.06〜0.20である。
上記の値が0.05未満の場合には、特にTm(B)以
上の温度に予熱された金属板と熱圧着された後に結晶化
処理する際に、フィルムが白化したり、剥離やミクロク
ラックが発生することがある。また、上記の値が0.3
を超えると、〔(缶胴高さ)/(缶径)〕が1.5以上
のような金属缶体の成形時や、絞りしごき成形時に缶胴
の上部でフィルムが剥離したり、ミクロクラックが発生
したりする場合がある。In the film of the present invention, the ratio of the heat of fusion [ΔHm (A1)] to [ΔHm (A + B)] observed above the melting point [Tm (A)] derived from polyester (A) is 0.05. -0.3, preferably 0.05-0.
25, and more preferably 0.06 to 0.20.
When the above value is less than 0.05, the film is whitened, peeled off, or has microcracks, particularly when subjected to crystallization treatment after thermocompression bonding with a metal plate preheated to a temperature of Tm (B) or higher. May occur. The above value is 0.3
If the value exceeds [can height, can height] / (can diameter) is 1.5 or more, the film peels off at the top of the can body at the time of forming a metal can body or drawing and ironing. May occur.
【0024】また、本発明のフィルムは、20℃/mi
nで昇温した際に、〔Tm (B)〕以下の温度で結晶化
が認められないか、あるいは、結晶化が起こっても結晶
化開始温度Tcが150℃以上であり、かつ、結晶化熱
(ΔHc)が5J/g未満であることが好ましい。上記
の要件を満足しない場合には、金属板との熱圧着時にお
けるフィルムの熱収縮現象によるラミネート不良の原因
となる場合がある。The film of the present invention has a temperature of 20 ° C./mi.
When the temperature was raised by n, crystallization was not observed at a temperature of [Tm (B)] or lower, or even if crystallization occurred, the crystallization start temperature Tc was 150 ° C. or higher and the crystallization The heat (ΔHc) is preferably less than 5 J / g. If the above requirements are not satisfied, it may cause laminating failure due to the heat shrinkage phenomenon of the film during thermocompression bonding with the metal plate.
【0025】さらに、本発明のフィルムにおいては、示
差走査熱量分析(DSC)で得られる融解曲線におい
て、フィルム中の〔Tm (A)〕と〔Tm (B)〕が近
いためその一部が重なり合い、DSCチャートにおい
て、Tm(A)とTm(B)の中間に融解曲線の谷間
(図1b参照)が現れる。そして、この〔Tm (A)〕
と〔Tm (B)〕の中間の谷に位置する温度(Tv)以
下で認められる融解熱ΔHm(Tv)が〔ΔHm(A+
B)〕の30〜70%であることが好ましい。すなわ
ち、ΔHm(Tv)を〔ΔHm(A+B)〕の30〜7
0%とすることにより、フィルムと金属板との接着性、
成形加工性、金属板に熱圧着する際の条件変動に対する
ラミネート金属板の品質安定性を得ることができる。上
記の値が70%を超える場合には、金属板に熱圧着する
際の条件変動に対するラミネート金属板の品質安定化を
図るためには、熱圧着を高温でしなければならず、その
結果、熱圧着後のフィルム表面があれるという問題が起
こる場合がある。また、上記の値が30%未満の場合に
は、ラミネート金属板の品質安定化を図ろうとすると金
属板との接着性やラミネート金属板の成形加工性が低下
する場合がある。Further, in the film of the present invention, in the melting curve obtained by differential scanning calorimetry (DSC), [Tm (A)] and [Tm (B)] in the film are close to each other, so that some of them overlap each other. , DSC chart, a valley (see FIG. 1b) of the melting curve appears between Tm (A) and Tm (B). And this [Tm (A)]
And the heat of fusion ΔHm (Tv) observed at a temperature (Tv) located in the valley between [Tm (B)] and [Tm (B)] is [ΔHm (A +
B)] is preferably 30 to 70%. That is, ΔHm (Tv) is 30 to 7 of [ΔHm (A + B)].
By setting it to 0%, the adhesiveness between the film and the metal plate,
It is possible to obtain molding processability and quality stability of the laminated metal sheet against variations in conditions when thermocompression-bonding to the metal sheet. When the above value exceeds 70%, in order to stabilize the quality of the laminated metal plate against the fluctuation of conditions when thermocompressing the metal plate, the thermocompression bonding must be performed at a high temperature, and as a result, There may be a problem that the film surface after thermocompression bonding is warped. Further, when the above value is less than 30%, the adhesiveness with the metal plate and the moldability of the laminated metal plate may be deteriorated in an attempt to stabilize the quality of the laminated metal plate.
【0026】本発明のフィルムは、フィルムを構成する
樹脂組成物の酸価を35当量/トン以下、好ましくは3
0当量/トン以下、さらに好ましくは27当量/トン以
下とすることにより、フレーバー性がさらに向上する。
また、酸価を35当量/トン以下とすることにより、レ
トルト処理後のフィルム中のオリゴマー等の低分子量物
の溶出を著しく減少させることができる。酸価を35当
量/トン以下にする方法としては、原料ポリエステルと
して酸価の低い樹脂を使用する方法、ポリエステル
(A)とポリエステル(B)を溶融混合して押出する際
に、アルコール化合物、カルボジイミド化合物、エポキ
シ化合物、オキサゾリン化合物等の少なくとも1種を添
加して、カルボキシル基を封鎖する方法等を用いること
ができる。The film of the present invention has an acid value of the resin composition constituting the film of 35 equivalent / ton or less, preferably 3
When the amount is 0 equivalent / ton or less, more preferably 27 equivalent / ton or less, the flavor property is further improved.
Further, by setting the acid value to 35 equivalents / ton or less, the elution of low molecular weight substances such as oligomers in the film after the retort treatment can be significantly reduced. Examples of the method for adjusting the acid value to 35 equivalents / ton or less include a method using a resin having a low acid value as a raw material polyester, an alcohol compound and a carbodiimide when melt-mixing and extruding the polyester (A) and the polyester (B). A method of blocking at least a carboxyl group by adding at least one compound, an epoxy compound, an oxazoline compound or the like can be used.
【0027】本発明の金属板ラミネート用フィルムは、
フラット式もしくはチューブラー式製膜法等の公知の方
法により製造することができるが、本発明で規定するフ
ィルムの面配向度を有し、厚みムラの少ないフィルムを
製造するためにはフラット式が好ましく、延伸方法とし
ては同時二軸延伸法が好ましい。The metal plate laminating film of the present invention comprises
It can be produced by a known method such as a flat type or a tubular type film forming method, but having a plane orientation degree of the film defined in the present invention, a flat type is used for producing a film having less thickness unevenness. The simultaneous biaxial stretching method is preferable as the stretching method.
【0028】フラット式同時二軸延伸法により本発明の
フィルムを製造する場合には、たとえば、所定の配合割
合のポリエステル(A)とポリエステル(B)からなる
樹脂組成物を、Tダイを備えた押出機を用いて、温度2
30〜280℃で溶融し、Tダイよりシート状に押出
し、これを40℃以下に温度調節されたキャスティング
ロール上に密着させて急冷し、所望の厚みの未延伸シー
トを得る。なお、原料の樹脂組成物の混合を十分にする
ために、予め溶融混練した原料を用いてもよい。When the film of the present invention is produced by the flat simultaneous biaxial stretching method, for example, a resin composition comprising polyester (A) and polyester (B) in a predetermined mixing ratio is provided with a T die. Using an extruder, temperature 2
It is melted at 30 to 280 ° C., extruded in a sheet form from a T-die, brought into close contact with a casting roll whose temperature is controlled at 40 ° C. or lower, and rapidly cooled to obtain an unstretched sheet having a desired thickness. In addition, in order to sufficiently mix the resin composition as a raw material, a raw material which has been melt-kneaded in advance may be used.
【0029】樹脂の溶融混練温度、押出機内で樹脂に加
わる剪断速度、押出機内での滞留時間は、〔Tm
(A)〕、〔Tm(B)〕、〔ΔHm(A1)〕、〔Δ
Hm(A+B)〕等の値に対する影響が大きい。すなわ
ち、溶融混練温度が高く、剪断速度が高く、滞留時間が
長いほど、各成分に由来する融点は低下して、結晶化度
や、〔ΔHm(A1)〕の〔ΔHm(A+B)〕に対す
る比が低下する傾向となる。特に、滞留時間が長い場合
には、樹脂の熱分解や加水分解による樹脂粘度の低下や
オリゴマー生成を招くため、滞留時間は20分以内、さ
らには15分以内であることが好ましい。ポリエステル
(A)及び(B)の相溶化を進めるために、溶融混練の
際に、エステル交換触媒を添加する方法を採ることもで
きる。エステル交換触媒としては、二酸化ゲルマニウ
ム、三酸化アンチモン、テトラ−n−ブチルチタネー
ト、テトライソプロピルチタネート、酢酸亜鉛、酢酸コ
バルト、酢酸ナトリウム、酢酸マンガン等を例示するこ
とができる。The melting and kneading temperature of the resin, the shear rate applied to the resin in the extruder, and the residence time in the extruder are [Tm
(A)], [Tm (B)], [ΔHm (A1)], [Δ
Hm (A + B)] and the like have a great influence. That is, as the melt-kneading temperature is higher, the shear rate is higher, and the residence time is longer, the melting point derived from each component is lowered, and the crystallinity and the ratio of [ΔHm (A1)] to [ΔHm (A + B)] are decreased. Will tend to decrease. In particular, when the residence time is long, the viscosity of the resin is lowered due to thermal decomposition or hydrolysis of the resin and oligomer formation is caused. Therefore, the residence time is preferably 20 minutes or less, more preferably 15 minutes or less. In order to promote the compatibilization of the polyesters (A) and (B), a method of adding an ester exchange catalyst at the time of melt kneading can be adopted. Examples of the transesterification catalyst include germanium dioxide, antimony trioxide, tetra-n-butyl titanate, tetraisopropyl titanate, zinc acetate, cobalt acetate, sodium acetate, manganese acetate and the like.
【0030】次いで、未延伸シートをクリップで両端を
把持してシート上下面より40〜100℃の熱風を吹付
けて予熱し、50〜120℃の雰囲気下で縦及び横方向
にそれぞれ2〜4倍程度に二軸延伸する。その後、縦方
向及び/又は横方向の弛緩率を数%として、150〜
〔Tm(B)−10〕℃で数秒間熱処理してフィルムを
熱固定した後、室温まで冷却し、20〜300m/分の
速度で巻き取って所望の厚みのフィルムとする。延伸温
度が50℃未満では、延伸応力が高くなり、ネッキング
が発生し、120℃を超えると、溶断したり、フィルム
の結晶化が進んで白化し、フィルムの面配向度が低くな
る。Next, both ends of the unstretched sheet are grasped by clips and preheated by blowing hot air of 40 to 100 ° C. from the upper and lower surfaces of the sheet, and 2 to 4 in the vertical and horizontal directions in an atmosphere of 50 to 120 ° C., respectively. Biaxially stretched about twice. After that, the relaxation rate in the longitudinal direction and / or the lateral direction is set to several percent, and 150 to
The film is heat-set at [Tm (B) -10] ° C for several seconds, heat-fixed, cooled to room temperature, and wound at a speed of 20 to 300 m / min to obtain a film having a desired thickness. If the stretching temperature is lower than 50 ° C, the stretching stress becomes high and necking occurs. If the stretching temperature exceeds 120 ° C, the film is melted or the film is crystallized to be whitened, and the plane orientation of the film is lowered.
【0031】延伸後の熱処理方法としては、従来より公
知の方法を採用することができ、例えば、延伸フィルム
に熱風を吹き付ける方法、延伸フィルムに赤外線を照射
する方法、延伸フィルムにマイクロ波を照射する方法等
が挙げられるが、均一に精度良く加熱できる点で、延伸
フィルムに熱風を吹き付ける方法が好適である。また、
特公昭35−11774号公報、特公昭43−5557
号公報等に開示されているように、延伸工程から熱固定
工程の中間に熱緩衝帯を設けてもよい。As a heat treatment method after stretching, a conventionally known method can be adopted, for example, a method of blowing hot air to the stretched film, a method of irradiating the stretched film with infrared rays, or a method of irradiating the stretched film with microwaves. Examples of the method include a method in which hot air is blown onto the stretched film because it can be uniformly and accurately heated. Also,
Japanese Patent Publication No. 35-11774, Japanese Patent Publication No. 43-5557
As disclosed in Japanese Unexamined Patent Publication (Kokai), a heat buffer zone may be provided between the stretching step and the heat setting step.
【0032】本発明のフィルムには、シリカ、アルミ
ナ、カオリン、炭酸カルシウム、二酸化チタン、硫酸バ
リウム等の無機滑剤、もしくはシリコーン粒子等の有機
滑剤から選ばれた1種もしくは2種以上の平均粒径2.
5μm以下の滑剤を必要量添加してフィルム表面にスリ
ップ性を付与させ、フィルム製造時や金属板との熱圧着
時の工程通過性を改善させることができる。また、二酸
化チタン、硫酸バリウム、シリコーン化合物等を添加し
て隠蔽性を付与し、金属缶体の外観或は金属缶体に対す
る印刷性を向上させることができる。更に、フィルムに
は着色剤、酸化防止剤、帯電防止剤、消泡剤、難燃剤等
を含有させることもできる。The film of the present invention contains one or more kinds of average particle diameters selected from inorganic lubricants such as silica, alumina, kaolin, calcium carbonate, titanium dioxide and barium sulfate, or organic lubricants such as silicone particles. 2.
A slipperiness can be imparted to the film surface by adding a necessary amount of a lubricant having a thickness of 5 μm or less, and the process passability at the time of film production or thermocompression bonding with a metal plate can be improved. Further, titanium dioxide, barium sulfate, a silicone compound or the like may be added to impart a hiding property to improve the appearance of the metal can or the printability on the metal can. Further, the film may contain a colorant, an antioxidant, an antistatic agent, a defoaming agent, a flame retardant and the like.
【0033】本発明のフィルムは、厚みが5〜100μ
m、好ましくは10〜50μm、さらに好ましくは10
〜25μmである。厚みが5μm未満では加工時に破れ
等が生じ易くなり、100μmを超えても過剰品質とな
り不経済である。The film of the present invention has a thickness of 5 to 100 μm.
m, preferably 10 to 50 μm, more preferably 10
Is about 25 μm. If the thickness is less than 5 μm, breakage or the like is likely to occur during processing, and if it exceeds 100 μm, the quality is excessive and uneconomical.
【0034】また、本発明のフィルムには、金属板との
熱圧着性及びその後の接着性を更に向上させる目的で、
共押出法やラミネート加工、あるいはコーティング加工
により接着層を設けることができる。接着層は乾燥膜厚
で0.5μm以下が好ましい。Further, the film of the present invention has the purpose of further improving the thermocompression bonding property with a metal plate and the subsequent adhesive property.
The adhesive layer can be provided by a coextrusion method, a laminating process, or a coating process. The dry thickness of the adhesive layer is preferably 0.5 μm or less.
【0035】また、金属板と熱圧着するフィルムの反対
面(以下、反対面と略す)には、金属缶体の外観や印刷
性を向上させたり、フィルムの耐熱性や耐レトルト性等
を向上させるために1種もしくは2種以上の樹脂層を設
けることができる。これらの層は、共押出法やラミネー
トあるいはコーティング加工により設けることができ
る。Further, on the opposite surface (hereinafter, abbreviated as the opposite surface) of the film which is thermocompression-bonded to the metal plate, the appearance and printability of the metal can body are improved, and the heat resistance and retort resistance of the film are improved. For this purpose, one kind or two or more kinds of resin layers can be provided. These layers can be provided by a coextrusion method, laminating or coating.
【0036】本発明のフィルムと金属板をラミネートす
る方法としては、金属板を予め所定温度まで予熱してお
き、これとフィルムとを温度制御可能なロールによって
圧接して熱圧着させた後、室温まで冷却する方法が採用
され、この方法は連続的に実施することができる。金属
板の加熱方法としては、ヒーターロール伝熱方式、誘導
加熱方式、抵抗加熱方式、熱風伝達方式等が挙げられ、
特に、設備費及び設備の簡素化を考慮した場合、ヒータ
ーロール伝熱方式が好ましい。また、ラミネート後の冷
却方法については、水等の冷媒中に浸漬する方法や冷却
ロールと接触させる方法を用いることができる。As a method of laminating the film and the metal plate of the present invention, the metal plate is preheated to a predetermined temperature in advance, and the film and the film are pressure-contacted by a temperature-controllable roll and thermocompression-bonded, and then at room temperature. A method of cooling to is adopted, and this method can be carried out continuously. Examples of the heating method for the metal plate include a heater roll heat transfer method, an induction heating method, a resistance heating method, and a hot air transfer method.
Particularly, in consideration of equipment cost and simplification of equipment, the heater roll heat transfer method is preferable. As a cooling method after lamination, a method of immersing in a coolant such as water or a method of contacting with a cooling roll can be used.
【0037】本発明においては、フィルムの有する結晶
部分を実質的に崩さない〔Tm(B)〕以下の温度、具
体的には180〜190℃の比較的低温でも熱圧着でき
るが、高絞り比の絞り成形や絞りしごき成形を施す場合
には、フィルムと金属板との接着性及び成形加工性を向
上させるためにはフィルムの一部を非晶化する方が良
く、また、金属板と熱圧着する際の条件変動に対するラ
ミネート金属板の品質の変動を防止するためには次に示
す熱圧着条件が好ましい。すなわち、下記式(イ)を満
足する温度T(℃)の金属板に下記式(ロ)を満足する
時間S(sec)フィルムを接触させた後、50℃/s
ec以上の速度でフィルムのガラス転移温度以下まで冷
却する。
(Tv−3℃)≦T≦(Tv+10℃) (イ)
(30/T)−0.11≦S≦(200/T) (ロ)In the present invention, thermocompression bonding can be performed even at a temperature below [Tm (B)] at which the crystal part of the film is not substantially destroyed, specifically at a relatively low temperature of 180 to 190 ° C., but a high drawing ratio. When drawing or drawing and ironing of the film, it is better to amorphize a part of the film to improve the adhesion between the film and the metal plate and the molding processability. The following thermocompression bonding conditions are preferable in order to prevent fluctuations in the quality of the laminated metal plate due to fluctuations in the conditions during pressure bonding. That is, after contacting a metal plate having a temperature T (° C.) satisfying the following formula (a) with a film S (sec) satisfying the following formula (b) for 50 ° C./s
Cool to below the glass transition temperature of the film at a rate of ec or higher. (Tv−3 ° C.) ≦ T ≦ (Tv + 10 ° C.) (a) (30 / T) −0.11 ≦ S ≦ (200 / T) (b)
【0038】本発明において用いられる金属板として
は、シート状又は帯状の鋼板及びアルミニウム板、ある
いはそれらの表面に種々のメッキ処理や化成処理を施し
たものが好適である。特に表層にクロム水和酸化物皮膜
を有したものは、フィルムとの接着性が優れる。特に下
層が金属クロム、上層がクロム水和酸化物の二層構造を
もつティンフリースチール(TFS)が好ましく、さら
に鋼板表面に錫、ニッケル、亜鉛、アルミニウム等の一
種又は二種以上の複層メッキ、合金メッキを施し、その
上層に上記の二層構造をもつ皮膜、或いはクロム水和酸
化物皮膜を形成させたもの、アルミニウムに電解クロム
酸処理、浸漬クロム酸処理等を施し、表層にクロム水和
酸化物皮膜を形成させたもの等を用いることができる。As the metal plate used in the present invention, a sheet-shaped or strip-shaped steel plate and an aluminum plate, or those obtained by subjecting their surfaces to various plating treatments or chemical conversion treatments are preferable. In particular, a film having a hydrated chromium oxide film on the surface has excellent adhesion to the film. In particular, tin-free steel (TFS) having a two-layer structure in which the lower layer is metallic chromium and the upper layer is chromium hydrated oxide is preferable, and the steel plate surface is plated with one or more layers of tin, nickel, zinc, aluminum, etc. , Plated with alloy and having the above-mentioned two-layer structure film or chromium hydrate oxide film formed on it, aluminum is subjected to electrolytic chromic acid treatment, immersion chromic acid treatment, etc. The thing etc. which formed the oxidization film can be used.
【0039】以上のようにして得られたラミネート金属
板を用いることにより、耐熱性に優れ、レトルト処理の
ような高温処理が可能で、過酷な加工処理を施してもピ
ンホールやミクロクラック、フィルムの剥離等の欠陥が
発生し難く、しかもフレーバー性に優れた金属缶体を製
造することができる。金属缶体としては、飲食料を充填
して使用に供することができ得る形態にまで加工処理が
施された金属容器及びその一部分も含まれる。特に、厳
しいネックイン加工が施される3ピース缶(3P缶)の
缶胴部材や、絞りしごき加工によって製造される2ピー
ス缶(2P缶)の缶胴部材として用いる場合に本発明の
フィルム及びラミネート金属板の優れた加工性が発揮さ
れる。また、特開平3−57514 号公報や特開平3−1019
30号公報に示された、実質的にしごき加工を施さずに絞
り加工のみで胴高が10cm以上の缶体を製造する場合
に特に好適である。本発明の金属缶体は、その優れた耐
レトルト性、フレーバー性から、コーヒー、緑茶、紅茶
等の内容物を充填する場合に適している。By using the laminated metal plate obtained as described above, heat resistance is excellent, high temperature treatment such as retort treatment is possible, and pinholes, microcracks, and films can be formed even if severe processing treatment is applied. It is possible to manufacture a metal can body in which defects such as peeling are unlikely to occur and which is excellent in flavor. The metal can also includes a metal container that has been processed to a form that can be filled with food and drink and used, and a part thereof. In particular, when the film of the present invention is used as a can body member for a three-piece can (3P can) that is subjected to severe neck-in processing or a can body member for a two-piece can (2P can) manufactured by drawing and ironing. The excellent workability of the laminated metal plate is exhibited. In addition, JP-A-3-57514 and JP-A-3-1019
It is particularly suitable in the case of producing a can body having a body height of 10 cm or more, which is shown in Japanese Patent Publication No. 30-34, and which is substantially not subjected to ironing but only by drawing. The metal can body of the present invention is suitable for filling contents such as coffee, green tea and black tea due to its excellent retort resistance and flavor property.
【0040】本発明のラミネート金属板を用いて缶体を
製造する際には、通常、室温〜(フィルムのガラス転移
温度+30℃)の温度で加工処理が施されるが、必要に
応じて更に熱処理を加えてフィルムの結晶化を進めても
よい。たとえば、フィルムのガラス転移温度以上、〔T
m(B)−20〕℃の温度で数sec〜30min程度
の熱処理を施すことにより結晶化が進行するが、この処
理工程を、後の加工工程の胴外面の印刷、トップコート
の乾燥、焼き付け加工工程において代用することもでき
る。When a can body is produced using the laminated metal sheet of the present invention, it is usually processed at a temperature of room temperature to (glass transition temperature of film + 30 ° C.), but if necessary, it is further processed. Heat treatment may be applied to promote crystallization of the film. For example, the glass transition temperature of the film or higher, [T
m (B) -20] ° C., heat treatment for several seconds to about 30 minutes causes crystallization to proceed, but this treatment step is performed by printing the outer surface of the body, drying the top coat, and baking in the subsequent processing steps. It can be substituted in the processing step.
【0041】[0041]
【作用】本発明のフィルムは、金属板との熱圧着時の条
件変動、特に温度の変動に対するラミネート金属板の品
質が変動しにくいという特長を有するが、この理由はフ
ィルムのDSC分析から、次のように説明することがで
きる。すなわち、本発明のフィルムは、融点が異なる実
質的に非相溶の2種類の樹脂組成物からなるものであ
り、図1(b)のようなDSCによる融解曲線を示す。
また、図2は、昇温していった時、温度Tに到達するま
でに発生する融解熱〔ΔHm(T)〕の〔ΔHm(A+
B)〕に対する比の変化を示す。温度Tに予熱された金
属板とフィルムを熱圧着する場合、フィルムの温度は厚
み方向で連続的に変化し、したがって、フィルムの結晶
構造は厚み方向に連続的に変化する。金属板との接着
性、ラミネート金属板の成性加工性を向上させるために
は、熱圧着温度を高くしてフィルムの結晶構造を壊した
方が有利であるが、熱圧着温度が高いと金属板側と反対
側のフィルムの表面があれるという問題が発生する。特
に、工業的に用いられるような厚みの小さいフィルムで
は、金属板との接着性を高め、しかもフィルムの反対面
の表面のあれを防止するために、図2(a)に示した融
解熱の比のカーブの傾きを急峻にすることが必要であ
り、熱圧着条件を過度なまでに均一かつ精度よく制御し
なければならないという問題がある。The film of the present invention is characterized in that the quality of the laminated metal plate does not easily fluctuate due to fluctuations in conditions during thermocompression bonding with the metal plate, especially fluctuations in temperature. The reason for this is as follows from the DSC analysis of the film. Can be explained as follows. That is, the film of the present invention is composed of two substantially incompatible resin compositions having different melting points, and shows a melting curve by DSC as shown in FIG. 1 (b).
Further, FIG. 2 shows that the heat of fusion [ΔHm (T)] [ΔHm (A +
B)] is shown. When the metal plate preheated to the temperature T and the film are thermocompression bonded, the temperature of the film continuously changes in the thickness direction, and therefore the crystal structure of the film continuously changes in the thickness direction. In order to improve the adhesiveness with a metal plate and the processability of laminated metal plate, it is advantageous to raise the thermocompression bonding temperature to break the crystal structure of the film. The problem that the surface of the film on the side opposite to the plate side is warped occurs. In particular, in the case of a film having a small thickness that is industrially used, in order to improve the adhesiveness with a metal plate and prevent the surface on the opposite side of the film from being roughened, the heat of fusion shown in FIG. It is necessary to make the slope of the ratio curve steep, and there is a problem that the thermocompression bonding conditions must be controlled excessively uniformly and accurately.
【0042】それに対して、本発明のフィルムは、図2
(b)に示したように、上記の融解熱の比がほとんど変
動しないTv付近のプラトー領域を有しており、しか
も、低融点側の樹脂として結晶性の高いPBT系樹脂を
用いることにより、融解熱の比のカーブの傾きが大きい
ため上記の問題が解決したものと考えられる。On the other hand, the film of the present invention is shown in FIG.
As shown in (b), it has a plateau region near Tv in which the ratio of the heat of fusion hardly fluctuates, and moreover, by using a highly crystalline PBT resin as the low melting point resin, It is considered that the above problem is solved because the curve of the ratio of heat of fusion has a large slope.
【0043】[0043]
【実施例】次に、本発明を実施例によりさらに具体的に
説明する。なお、実施例及び比較例に用いた各特性値の
分析方法、測定方法は下記の通りである。EXAMPLES Next, the present invention will be described more specifically by way of examples. The analysis method and measurement method of each characteristic value used in Examples and Comparative Examples are as follows.
【0044】樹脂の極限粘度〔η〕:フェノール/1,
1,2,2−テトラクロロエタンの等重量混合溶媒を用
い、20℃で測定した。(単位はdl/g。)Intrinsic viscosity [η] of resin: phenol / 1,
It measured at 20 degreeC using the equal weight mixed solvent of 1,2,2-tetrachloroethane. (Unit is dl / g.)
【0045】樹脂の酸価:樹脂試料をo−クレゾール/
クロロホルム(重量比7/3)に90〜100℃、20
分の条件で溶解し、アルカリで電位差滴定を行い求め
た。(単位は当量/トン。)Acid value of resin: Resin sample was o-cresol /
Chloroform (weight ratio 7/3) 90 to 100 ° C, 20
It was dissolved under the condition of a minute, and potentiometric titration was performed with an alkali. (Unit is equivalent / ton.)
【0046】フィルムの面配向度f:アタゴ光学社製、
アッベ式屈折計を用いて屈折率を測定し、前記の式で算
出した。屈折率は、アッベ式屈折計の接眼側に偏光板ア
ナライザーを取り付け、単色光NaD線により、マウン
ト液としてヨウ化メチレンを用い、温度25℃で測定し
た。なお、測定に用いたフィルムの幅は20cmであ
り、フィルムの中央部及び両端から各3cmの部分を測
定し、その平均値を面配向度とした。Degree of plane orientation f of film: manufactured by Atago Optical Co.,
The refractive index was measured using an Abbe type refractometer and calculated by the above formula. The refractive index was measured at a temperature of 25 ° C. using a polarizing plate analyzer attached to the eyepiece side of an Abbe type refractometer, and using monochromatic light NaD ray, using methylene iodide as a mount solution. The width of the film used for the measurement was 20 cm, and 3 cm portions were measured from the center and both ends of the film, and the average value was taken as the plane orientation degree.
【0047】フィルムの熱特性:フィルム、ラミネート
金属板及び金属缶体中のフィルムから、それぞれ10〜
12mgの試料を採取し、パーキンエルマー社製DSC
−7を用いて測定した。フィルムの融点、Tc、ΔHc
の各特性値は、昇温速度20℃/minの条件で、25
〜280℃まで昇温して求めた。なお、ポリエステル
(A)及び(B)に由来する融点は、それぞれの融解ピ
ークのピークトップの温度とした。また、結晶化開始温
度Tcは、発熱ピークの立ち上がりの温度とした。ポリ
エステル(A)及び(B)の結晶部分に由来する融解熱
〔ΔHm(A+B)〕、及び〔ΔHm(A1)〕、〔Δ
Hm(Tv)〕は、結晶化ピークによりベースラインが
不明確となり、DSC測定中に結晶化した部分の融解現
象が分離できないため次の方法に依った。すなわち、昇
温速度20℃/minで、25〜190℃まで昇温し、
190℃に達した時点で直ちに50℃/minの速度で
25℃まで降温する。そして25℃で3分保持した後、
再度、20℃/minで280℃まで昇温し、生成した
融解ピークより〔ΔHm(A+B)〕、〔ΔHm(A
1)〕、〔ΔHm(Tv)〕を求めた。上記の2つの昇
温条件で得られたDSCチャートの一例を図3、図4に
示す。Thermal properties of the film: from the film, the laminated metal plate and the film in the metal can body to 10 to 10 respectively.
A 12 mg sample was taken and DSC manufactured by Perkin Elmer
It measured using -7. Melting point of film, Tc, ΔHc
Each characteristic value of 25 is 25 at the temperature rising rate of 20 ° C./min.
The temperature was raised to 280 ° C. The melting points derived from the polyesters (A) and (B) were the temperatures at the peak tops of the respective melting peaks. The crystallization start temperature Tc was the temperature at which the exothermic peak rises. Heats of fusion [ΔHm (A + B)] derived from crystal parts of polyesters (A) and (B), and [ΔHm (A1)], [Δ
For Hm (Tv)], the baseline was unclear due to the crystallization peak, and the melting phenomenon of the crystallized portion during the DSC measurement could not be separated. That is, the temperature is raised to 25 to 190 ° C. at a temperature rising rate of 20 ° C./min,
Immediately after reaching 190 ° C, the temperature is lowered to 25 ° C at a rate of 50 ° C / min. And after holding at 25 ℃ for 3 minutes,
Again, the temperature was raised to 280 ° C. at 20 ° C./min, and [ΔHm (A + B)] and [ΔHm (A
1)] and [ΔHm (Tv)] were obtained. An example of the DSC chart obtained under the above two temperature rising conditions is shown in FIGS.
【0048】ラミネート性:ラミネート後の状況につい
て、次の基準に従って目視で評価した。
◎:金属とラミネートしたフィルムに傷やしわ等の欠陥
がなく、良好に熱圧着されている部分が全面積の98%
以上。
○:上記の部分が全面積の80%以上、98%未満。
△:上記の部分が全面積の50%以上、80%未満。
×:上記の部分が全面積の50%未満。Lamination property: The condition after lamination was visually evaluated according to the following criteria. ⊚: The film laminated with the metal has no defects such as scratches and wrinkles, and the good thermocompression bonding area is 98% of the total area.
that's all. ◯: The above portion is 80% or more and less than 98% of the total area. Δ: The above portion is 50% or more and less than 80% of the total area. X: The above portion is less than 50% of the total area.
【0049】接着性:上記のラミネート性が◎或いは○
と判断されたラミネート金属板から幅18mmの短冊状
の試験片(ラミネート金属板の端部はラミネートせず、
ラミネートされた部分が8cm以上確保されるようにす
る)を切り出した。次に、この試験片のフィルム面に、
JIS Z−1522に規定された粘着テープを貼りつ
け、島津製作所社製オートグラフで、10mm/nin
の速度で180゜剥離試験を行い、その剥離強力を測定
することにより、接着性の指標とした。
○:11枚のうち10枚以上の試験片の剥離強力が30
0gf以上か、300gf以上でフィルムが破断。
△:11枚のうち5枚以上の試験片の剥離強力が300
gf以上か、300gf以上でフィルムが破断。
×:剥離強力が300gf未満の試験片が7枚以上。Adhesiveness: The above-mentioned laminating property is ⊚ or ○.
A strip-shaped test piece having a width of 18 mm from the laminated metal plate determined to be (the end of the laminated metal plate is not laminated,
The laminated portion is ensured to be 8 cm or more). Next, on the film surface of this test piece,
Adhere an adhesive tape specified in JIS Z-1522, and use an autograph manufactured by Shimadzu Corporation to obtain 10 mm / nin.
A 180 ° peel test was performed at a speed of 1, and the peel strength was measured and used as an index of adhesiveness. ◯: The peel strength of 10 or more test pieces out of 11 is 30
The film breaks at 0 gf or more or 300 gf or more. Δ: Peel strength of 5 or more test pieces out of 11 is 300
The film breaks at gf or more or 300 gf or more. X: Seven or more test pieces having a peel strength of less than 300 gf.
【0050】缶体の成形性:
成形性−1:ラミネート金属板を用いて缶を成形した後
のフィルムの剥離、切れ、クラック等の損傷の有無を目
視及び蛍光顕微鏡(倍率80倍)で観察し、次の基準に
従って評価した。
○:缶体100個のうち、95個以上に損傷なし。
△:缶体100個のうち、80〜94個に損傷なし。
×:缶体100個のうち、21個以上に何らかの損傷が
認められる。
なお、実施例11〜12については、得られたラミネー
ト金属板から、寸法17cm×12cmの試験片を切り
出し、3P缶の缶胴部材に使用する場合を想定し、缶体
の成形性を評価するための簡易方法として、JIS K
−5400に準じてエリクセン試験機を用い、ラミネー
ト金属板100枚を用いて両面から2回ずつ5mmの深
さまで押し出し(成形条件:C−1)た後の、ラミネー
ト金属板の上記と同様の損傷を同様の基準で評価した。Moldability of the can body: Moldability-1: After the can was molded using the laminated metal plate, the presence or absence of damage such as peeling, breakage, cracks, etc. of the film was observed visually and by a fluorescent microscope (80 times magnification). And evaluated according to the following criteria. ◯: Out of 100 cans, 95 or more were not damaged. Δ: 80 to 94 out of 100 cans were not damaged. X: Out of 100 cans, 21 or more have some damage. In addition, about Examples 11-12, the test piece of 17 cm x 12 cm in size is cut out from the obtained laminated metal plate, and the formability of a can is evaluated assuming the case where it is used for a can body member of a 3P can. As a simple method for
-Using the Erichsen tester according to -5400, 100 pieces of laminated metal plates are extruded from both sides twice to a depth of 5 mm (molding condition: C-1), and then the same damage as the above of the laminated metal plate is performed. Was evaluated according to the same criteria.
【0051】成形性−2:缶体の成形性が○と評価され
た金属缶体について、それぞれ缶体10個に濃度1重量
%の食塩水を充填し、80℃×24時間加熱した後の缶
体内の錆の発生状況を、次の基準に従って評価した。
○:目視では錆が認められない。
△:食塩水と接触していたフィルム表面積の5%未満に
錆が発生した。
×:食塩水と接触していたフィルム表面積の5%以上に
錆が発生した。
なお、実施例11〜12については、エリクセン試験機
で加工したラミネート金属板5枚を、ステンレス製容器
中の1重量%食塩水に浸漬して加熱処理を行い、上記と
同様に評価した。Moldability-2: For metal can bodies whose moldability was evaluated as ◯, 10 can bodies were filled with 1 wt% concentration of saline solution and heated at 80 ° C. for 24 hours. The occurrence of rust in the can was evaluated according to the following criteria. ◯: No rust is visually observed. Δ: Rust occurred on less than 5% of the surface area of the film that was in contact with saline. X: Rust occurred on 5% or more of the surface area of the film that was in contact with saline. In addition, in Examples 11 to 12, five laminated metal plates processed by an Erichsen tester were immersed in a 1 wt% saline solution in a stainless steel container for heat treatment, and evaluated in the same manner as above.
【0052】成形性−3:各ラミネート金属板のフィル
ムに所定の結晶化処理を行った後、成形性−2の評価を
行った。Formability-3: The film of each laminated metal plate was subjected to a predetermined crystallization treatment, and then the formability-2 was evaluated.
【0053】耐レトルト性:金属缶体又はラミネート金
属板(実施例11〜12)をオートクレーブ(トミー精
工社製、BS−325)に入れ、125℃のスチーム中
で30min、レトルト処理を施し、フィルムの外観に
ついて、ウォータースポット(白い斑点)及び白粉(フ
ィルム中のオリゴマーに由来)の発生状況を目視観察
し、耐レトルト性の指標とした。
○:良好。
△:フィルム表面積の5%未満に、ウォータースポット
又は白粉がみられた。
×:フィルム表面積の5%以上に、ウォータースポット
又は白粉がみられた。Retort resistance: A metal can or a laminated metal plate (Examples 11 to 12) was put in an autoclave (BS-325 manufactured by Tommy Seiko Co., Ltd.) and subjected to retort treatment in steam at 125 ° C. for 30 minutes to obtain a film. The appearance of water spots (white spots) and white powder (derived from the oligomer in the film) was visually observed and used as an index of retort resistance. ◯: Good. Δ: Water spots or white powder were found in less than 5% of the film surface area. X: Water spots or white powder were observed on 5% or more of the surface area of the film.
【0054】フレーバー性:下記の成形条件C−2及び
C−3によって2P缶胴部を得た。
C−2:絞りダイスとポンチを用いて、室温で4段階で
絞り成形を行い、その後にトリミング、ネッキングフラ
ンジ加工を施して外径53mm、胴高100mmの2P
缶胴部を得た。
C−3:絞りダイスとポンチを用いて、40℃で2段階
で絞り成形を行った。すなわち、ラミネート金属板から
150mm径の円板を切り出し、第1段階で内径75m
mの缶体とし、更に第2段階で内径53mmの缶体を成
形した。そして、径が52、65mmのしごきポンチと
ダイスを用いて胴部の金属板の厚みが底部のそれの65
%となるように45℃でしごき成形を施し、その後にト
リミング、ネッキングフランジ加工を施して、外径53
mm、胴高100mmの2P缶胴部を得た。Flavor: A 2P can body was obtained under the following molding conditions C-2 and C-3. C-2: Using a drawing die and a punch, draw forming is performed in four steps at room temperature, and then trimming and necking flange processing are performed to obtain an outer diameter of 53 mm and a body height of 2 mm, 2P.
I got a can body. C-3: Using a drawing die and a punch, drawing was performed in two stages at 40 ° C. That is, a disk with a diameter of 150 mm is cut out from a laminated metal plate, and the inner diameter is 75 m in the first step.
m can body, and in the second step, a can body having an inner diameter of 53 mm was formed. Then, using an ironing punch and a die with diameters of 52 and 65 mm, the thickness of the metal plate of the body is 65 times that of the bottom metal plate.
Squeeze molding at 45 ° C so that the outer diameter becomes 53%, then trimming and necking flange processing are performed to obtain an outer diameter of 53
A 2P can body having a diameter of 100 mm and a body height of 100 mm was obtained.
【0055】次に、得られた2P缶胴部を用いて、所定
の結晶化処理を行った後、蒸留水190gを充填し、市
販の202径アルミEO蓋を巻き締めてこれを密封し、
上記と同様にしてレトルト処理を行った。次に、室温ま
で十分冷却した後に、内容物をパネラー50人に試飲し
てもらい、におい、味覚等が蒸留水と違いがないかを判
断してもらい、その結果を次の基準に従ってフレーバー
性の指標とした。
○:両者の違いを感知した人数が10人未満。
△:両者の違いを感知した人数が10人以上30人未
満。
×:両者の違いを感知した人数が30人以上。
なお、実施例11〜12については、エリクセン試験機
で加工及び所定の結晶化処理を行った後、ラミネート金
属板1枚当たり400gの蒸留水と共にステンレス製容
器に入れて、これを密封後、レトルト処理を行い、上記
と同様に評価した。Next, using the obtained 2P can body, after performing a predetermined crystallization treatment, 190 g of distilled water was filled, and a commercially available 202 diameter aluminum EO lid was wound and sealed,
Retort treatment was performed in the same manner as above. Next, after sufficiently cooling to room temperature, 50 panelists taste the contents and judge whether the smell, taste, etc. are the same as those of distilled water, and the results are evaluated according to the following criteria. It was used as an index. ○: Less than 10 people sensed the difference between the two. Δ: The number of people who sensed the difference between the two was 10 or more and less than 30. X: The number of people who sensed the difference between the two was 30 or more. In addition, about Examples 11-12, after processing with an Erichsen tester and performing a predetermined crystallization treatment, it was put in a stainless steel container together with 400 g of distilled water per one laminated metal plate, sealed, and then retort. The treatment was carried out and evaluated in the same manner as above.
【0056】耐衝撃性:成形条件C−2及びC−3によ
って得られた2P缶胴部に所定の結晶化処理を行った
後、濃度1重量%の食塩水190gを充填し、202径
アルミEO蓋を用いて密封した缶10個を50cmの高
さからポリ塩化ビニルタイル床面に落下させた。次に、
80℃×24時間加熱した後に、成形性−2(錆の発生
状況)を評価した。なお、実施例11〜12について
は、ラミネート後にロール状のラミネート金属板から1
0cm×10cmの角板を切り出し、所定の結晶化処理
を施した後、これを水平に保って、この上に300gの
立方体のおもりを載せて落下試験を行った。その後、ス
テンレス容器中の濃度1重量%の食塩水に浸漬して加熱
処理を行い、成形性−2を評価した。Impact resistance: The body part of the 2P can obtained under the molding conditions C-2 and C-3 was subjected to a predetermined crystallization treatment, then filled with 190 g of a salt solution having a concentration of 1% by weight, and aluminum having a diameter of 202 was used. Ten cans sealed with an EO lid were dropped onto the floor of the polyvinyl chloride tile from a height of 50 cm. next,
After heating at 80 ° C. for 24 hours, the moldability-2 (state of rust generation) was evaluated. In addition, about Examples 11-12, after laminating, it is 1 from the roll-shaped laminated metal plate.
A 0 cm × 10 cm square plate was cut out, subjected to a predetermined crystallization treatment, kept horizontal, and a 300 g cubic weight was placed on the square plate to perform a drop test. Then, it was immersed in a saline solution having a concentration of 1% by weight in a stainless steel container and subjected to a heat treatment to evaluate the formability-2.
【0057】溶出オリゴマー量:蒸留水190gを充填
した後、アルミEO蓋を用いて密封し、レトルト処理を
行った。次に、室温まで十分冷却した後に内容物を取り
出し、水を留去し、得られた不揮発物を秤量し、これを
2P缶内面のフィルム被覆面積で除した値を溶出オリゴ
マー量(μg/cm2 )とした。なお、レトルト処理に
より、アルミEO蓋から溶出する不揮発物は認められな
いことを予め確認した。Amount of eluted oligomer: After filling 190 g of distilled water, the product was sealed with an aluminum EO lid and subjected to retort treatment. Next, after sufficiently cooling to room temperature, the content was taken out, water was distilled off, the obtained non-volatile matter was weighed, and the value obtained by dividing this by the film-covered area on the inner surface of the 2P can was the amount of eluted oligomer (μg / cm 2 ) It was confirmed in advance that no non-volatile matter was eluted from the aluminum EO lid by the retort treatment.
【0058】実施例及び比較例に用いたポリエステル
(A)及びポリエステル(B)は、次のとおりである。
ポリエステル(A)
A−1:平均粒径1.0μmのシリカを0.05重量%
を含有した、[η]が0.71、酸価が19の固相重合
を施したPET。融点は254℃。
A−2:イソフタル酸(以下、IPAと略す)を5mo
l%共重合した、[η]が0.76の固相重合を施した
PET。酸価は23、融点は245℃。
A−3:ポリエステルA−1及びA−2を等重量比でド
ライブレンドしたもの。
A−4:[η]が0.92で固相重合を施したPET。
酸価は15、融点は255℃。
A−5:[η]が0.67で固相重合を施しているPE
T。酸価は25、融点は255℃。
A−6:[η]が0.72で固相重合を施しているPE
T。酸価は38、融点は255℃。
なお、A−2〜A−6は、A−1と同様に平均粒径1.
0μmのシリカを0.05重量%含む。Polyester (A) and polyester (B) used in Examples and Comparative Examples are as follows. Polyester (A) A-1: 0.05 wt% silica having an average particle size of 1.0 μm
A solid-state PET having [η] of 0.71 and an acid value of 19 containing. Melting point is 254 ° C. A-2: 5 mo of isophthalic acid (hereinafter abbreviated as IPA)
PET subjected to solid-state polymerization with [η] of 0.76 copolymerized with 1%. The acid value is 23 and the melting point is 245 ° C. A-3: Polyester A-1 and A-2 dry blended at an equal weight ratio. A-4: PET subjected to solid phase polymerization with [η] of 0.92.
The acid value is 15 and the melting point is 255 ° C. A-5: PE having [η] of 0.67 and subjected to solid phase polymerization
T. The acid value is 25 and the melting point is 255 ° C. A-6: PE having [η] of 0.72 and subjected to solid phase polymerization
T. The acid value is 38 and the melting point is 255 ° C. In addition, A-2 to A-6 have an average particle size of 1.
It contains 0.05% by weight of 0 μm silica.
【0059】ポリエステル(B)
B−1:[η]が1.12で固相重合を施したPBT。
酸価は27、融点は222℃。
B−2:IPAを5mol%共重合した、[η]が0.
98で固相重合を施したPBT。酸価は28、融点は2
17℃。
B−3:三菱エンジニアリングプラスチックス社製PB
T、ノバドゥール5009AS。
B−4:[η]が0.56で固相重合を施していないP
BT。酸価は38、融点は222℃。Polyester (B) B-1: PBT subjected to solid phase polymerization with [η] of 1.12.
The acid value is 27 and the melting point is 222 ° C. B-2: 5 mol% of IPA was copolymerized, and [η] was 0.
PBT subjected to solid phase polymerization at 98. Acid value 28, melting point 2
17 ° C. B-3: PB manufactured by Mitsubishi Engineering Plastics
T, Novadour 5009AS. B-4: [η] is 0.56 and P is not subjected to solid phase polymerization
BT. The acid value is 38 and the melting point is 222 ° C.
【0060】実施例1
ポリエステルA−1を40重量部と、ポリエステルB−
1を60重量部の割合でドライブレンドし、これをTダ
イを備えた押出機(75mm径、L/Dが45の緩圧縮
タイプ単軸スクリュー)を用いて、シリンダー部275
℃、Tダイ部265℃の温度で、吐出量450g/mi
nでシート状に押し出した。続いて、これを表面温度1
8℃に調節されたキャスティングロール上に密着させて
急冷し、厚み130μmの未延伸シートを得た。この未
延伸シートの端部を、テンター式同時二軸延伸機のクリ
ップで把持し、60℃の予熱ゾーンを2sec走行させ
た後、温度80℃でMD(縦方向)に3倍、TD(横方
向)に3.5倍の倍率で同時二軸延伸した(延伸ゾーン
は3secで通過)。次に、TDの弛緩率を5%として
200℃で4sec熱固定処理した後、室温まで冷却
し、50m/minの速度で巻き取って厚み13μmの
フィルムを得た。得られたフィルムをスリットし、幅2
0cmのロール状のフィルムAを得た。次に、このフィ
ルムを用いて各種の特性評価を行った。得られた結果を
表1に示す。Example 1 40 parts by weight of polyester A-1 and polyester B-
1 was dry-blended in a ratio of 60 parts by weight, and this was blended with a cylinder part 275 using an extruder equipped with a T-die (slow compression type single screw having a diameter of 75 mm and L / D of 45).
Discharge rate 450g / mi at temperature of ℃, T die part 265 ℃
It was extruded into a sheet with n. Then, set this to the surface temperature 1
It was brought into close contact with a casting roll adjusted to 8 ° C. and rapidly cooled to obtain an unstretched sheet having a thickness of 130 μm. The end portion of this unstretched sheet was gripped with a clip of a tenter type simultaneous biaxial stretching machine, and after running in a preheating zone of 60 ° C for 2 seconds, at a temperature of 80 ° C, MD (longitudinal direction) was tripled and TD (transverse direction). Direction) was simultaneously biaxially stretched at a magnification of 3.5 times (the stretching zone passed in 3 sec). Next, the relaxation rate of TD was set to 5%, followed by heat setting treatment at 200 ° C. for 4 seconds, cooling to room temperature, and winding at a speed of 50 m / min to obtain a film having a thickness of 13 μm. Slit the resulting film, width 2
A 0 cm roll-shaped film A was obtained. Next, various characteristics were evaluated using this film. The results obtained are shown in Table 1.
【0061】実施例2〜9及び比較例1〜7
原料のポリエステル樹脂、配合比、及びフィルムの製造
条件を、表1及び2に示したように変更し、実施例1と
同様にして各種フィルムB〜I、K〜Qを得た。得られ
たフィルムの性能を表1及び2に示す。Examples 2 to 9 and Comparative Examples 1 to 7 Various polyester films were prepared in the same manner as in Example 1 except that the raw material polyester resin, the compounding ratio, and the film production conditions were changed as shown in Tables 1 and 2. B to I and K to Q were obtained. The performance of the obtained film is shown in Tables 1 and 2.
【0062】実施例10
ポリエステルA−1を30重量部、ポリエステルB−1
を70重量部、及び酢酸ナトリウムを0.5重量部の割
合でドライブレンドし、シリンダー〜Tダイ部の温度を
265℃、吐出量480g/minでシート状に押し出
した以外は実施例2と同様にしてフィルムJを得た。延
伸フィルムの特性値を表1に示す。Example 10 30 parts by weight of polyester A-1 and polyester B-1
Was dry-blended at a ratio of 70 parts by weight and sodium acetate at 0.5 parts by weight, and extruded into a sheet at a temperature of the cylinder to the T-die of 265 ° C. and a discharge rate of 480 g / min. To obtain a film J. The characteristic values of the stretched film are shown in Table 1.
【0063】[0063]
【表1】 [Table 1]
【0064】比較例8
ポリエステルA−5を40重量部、ポリエステルB−3
を60重量部の割合でドライブレンドし、シリンダー〜
Tダイ部の温度を265℃、吐出量500g/minで
シート状に押し出し、実施例1と同様にして、厚み18
0μmの未延伸シートを得た。この未延伸シートを、6
0℃の予熱ゾーンを2sec走行させた後、80℃の雰
囲気でMD、TDにそれぞれ3倍の倍率で同時二軸延伸
を行った(延伸ゾーンは3secで通過)。次に、TD
の弛緩率を5%として110℃の熱風中で4sec熱固
定処理を施し、フィルムRを得た。延伸フィルムの特性
値を表2に示す。Comparative Example 8 40 parts by weight of polyester A-5 and polyester B-3
Dry blend at a ratio of 60 parts by weight, and
The T-die portion was extruded into a sheet at a temperature of 265 ° C. and a discharge rate of 500 g / min.
An unstretched sheet of 0 μm was obtained. This unstretched sheet is
After running in a preheating zone of 0 ° C. for 2 seconds, MD and TD were simultaneously biaxially stretched at a magnification of 3 times in an atmosphere of 80 ° C. (the stretching zone passed in 3 seconds). Next, TD
Was relaxed to 5% and heat-treated for 4 seconds in hot air at 110 ° C. to obtain a film R. The characteristic values of the stretched film are shown in Table 2.
【0065】比較例9
ポリエステルA−5を30重量部、ポリエステルB−3
を70重量部の割合でドライブレンドし、比較例8と同
様にして厚み200μmの未延伸シートを得た。この未
延伸シートを、50℃の予熱ゾーンを2sec走行させ
た後、70℃の雰囲気でMDに3倍、TDに3.5倍の
倍率で同時二軸延伸を行った(延伸ゾーンは3secで
通過)。次に、TDの弛緩率を5%として195℃の熱
風中で3sec熱固定処理を施し、フィルムSを得た。
延伸フィルムの特性値を表2に示す。Comparative Example 9 30 parts by weight of polyester A-5 and polyester B-3
Was dry-blended at a ratio of 70 parts by weight to obtain an unstretched sheet having a thickness of 200 μm in the same manner as in Comparative Example 8. This unstretched sheet was run in a preheating zone of 50 ° C. for 2 seconds, and then simultaneously biaxially stretched in an atmosphere of 70 ° C. at a magnification of 3 times in MD and 3.5 times in TD (stretching zone was 3 seconds. Passing). Next, the relaxation rate of TD was set to 5%, and heat setting treatment was performed for 3 seconds in hot air at 195 ° C. to obtain a film S.
The characteristic values of the stretched film are shown in Table 2.
【0066】[0066]
【表2】 [Table 2]
【0067】比較例10
ポリエステル(B)として、ポリエステルB−4を用い
る以外は実施例1と同様にして、フィルムの製造を試み
たが、延伸〜熱固定工程でフィルムの破断が多発し、し
かも、機械的特性が満足できるフィルムは得られなかっ
た。Comparative Example 10 An attempt was made to produce a film in the same manner as in Example 1 except that polyester B-4 was used as the polyester (B). However, the film was frequently broken during the stretching-heat setting steps, and However, a film having satisfactory mechanical properties could not be obtained.
【0068】実施例11
錫メッキを施した板厚0.20mm、板幅22cmのロ
ール状のブリキ(スチール−1)を、誘導加熱ロールに
より226℃に加熱し、その両面に実施例1で得られた
幅20cmのロール状のフィルムAを、表面温度100
℃に調整された1対のシリコーンロールを用いてニップ
長が20mm、ライン速度20m/minの条件でラミ
ネートした後、1sec後に氷水中に浸漬冷却してラミ
ネート金属板を得た(ラミネート条件:L−1)。な
お、氷水中に浸漬して2sec後には、ラミネート金属
板は、20℃以下に冷却されていることを確認した。得
られたラミネート金属板を用いて成形条件C−1により
成形した後、80℃のオーブン中で5分間処理し結晶化
した(結晶化条件:R−1)。得られたラミネート金属
板の特性を表3に示す。Example 11 A tin-plated roll-shaped tin plate (steel-1) having a plate thickness of 0.20 mm and a plate width of 22 cm was heated to 226 ° C. with an induction heating roll, and obtained on both sides in Example 1. The roll-shaped film A having a width of 20 cm is applied to the surface temperature 100
Using a pair of silicone rolls adjusted to ° C, the laminate was laminated under the conditions of a nip length of 20 mm and a line speed of 20 m / min, and after 1 sec, it was immersed in ice water and cooled to obtain a laminated metal plate (lamination condition: L -1). In addition, it was confirmed that the laminated metal plate was cooled to 20 ° C. or lower after being immersed in ice water for 2 seconds. The obtained laminated metal plate was molded under molding conditions C-1, and then treated in an oven at 80 ° C for 5 minutes for crystallization (crystallization conditions: R-1). The properties of the obtained laminated metal plate are shown in Table 3.
【0069】実施例12
フィルムCを用いて実施例11と同様にしてラミネート
金属板及び各処理金属片を得た。それらの特性値及び性
能評価結果を表3に示す。Example 12 Using the film C, a laminated metal plate and each treated metal piece were obtained in the same manner as in Example 11. Table 3 shows the characteristic values and the performance evaluation results.
【0070】実施例13
板厚0.24mm、板幅22cm、テンパー度T−4の
ロール状のTFS(スチール−2)を誘導加熱ロールに
より233℃に加熱し、シリコーンロールの表面温度を
120℃として、フィルムBを用いた以外は実施例11
と同様にしてラミネート金属板を得た(ラミネート条
件:L−2)。次に、上記のラミネート金属板を絞りダ
イスとポンチを用いて、室温で4段階で絞り成形を行っ
た後、トリミング、ネッキングフランジ加工を施して外
径53mm、胴高100mmの2P缶胴部を得た(成形
条件:C−2)。次に、得られた金属缶体をR−1の条
件で結晶化した。得られたラミネート金属板及び金属缶
体の性能を表3に示す。Example 13 A roll-shaped TFS (steel-2) having a plate thickness of 0.24 mm, a plate width of 22 cm and a temper degree of T-4 was heated to 233 ° C. by an induction heating roll, and the surface temperature of the silicone roll was 120 ° C. Example 11 except that the film B was used as
A laminated metal plate was obtained in the same manner as in (Lamination condition: L-2). Next, using a drawing die and a punch, the above-mentioned laminated metal plate was drawn at four stages at room temperature, and then trimmed and necked flanged to give a 2P can body with an outer diameter of 53 mm and a body height of 100 mm. Obtained (molding condition: C-2). Next, the obtained metal can was crystallized under the condition of R-1. Table 3 shows the performance of the obtained laminated metal plate and metal can body.
【0071】実施例14〜24及び比較例11〜16
フィルム組成及び金属板の種類、ラミネート条件、成形
条件、結晶化条件を変更した以外は、実施例13と同様
にしてラミネート金属板及び金属缶体を製造した。得ら
れたラミネート金属板、金属缶体の性能を表3及び4に
示す。Examples 14 to 24 and Comparative Examples 11 to 16 Laminated metal plate and metal can in the same manner as in Example 13 except that the film composition, the type of metal plate, the laminating conditions, the molding conditions and the crystallization conditions were changed. Manufactured body. The properties of the obtained laminated metal plate and metal can body are shown in Tables 3 and 4.
【0072】なお、表中の略号は次に示すものを意味す
る。
アルミ:3004H19材、板厚0.26mm、板幅2
2cm、リン酸−クロム酸塩系化成処理品。
スチール−3:板厚0.32mm、板幅22cm、テン
パー度T−1のロール状のTFS。
結晶化条件R−2:80℃のオーブン中で3min静置
した後に、さらに100℃のオーブン中で5min保持
した。The abbreviations in the table mean the following. Aluminum: 3004H19 material, thickness 0.26 mm, width 2
2 cm, phosphoric acid-chromate system chemical conversion product. Steel-3: A roll-shaped TFS having a plate thickness of 0.32 mm, a plate width of 22 cm, and a temper degree of T-1. Crystallization condition R-2: After standing still in an oven at 80 ° C. for 3 minutes, it was further held in an oven at 100 ° C. for 5 minutes.
【0073】[0073]
【表3】 [Table 3]
【0074】[0074]
【表4】 [Table 4]
【0075】比較例17
フィルムR及びスチール−2を用いて実施例11と同様
に熱圧着を試みたが、フィルムが金属板に接触する直前
に収縮するため、良好なラミネート金属板が得られなか
った。Comparative Example 17 Using the film R and Steel-2, an attempt was made to carry out thermocompression bonding in the same manner as in Example 11, but since the film contracted immediately before contact with the metal plate, a good laminated metal plate could not be obtained. It was
【0076】実施例25〜26及び比較例18〜19
各種のフィルムとスチール−2を用いて、ラミネート条
件L−2に準じて予熱時の金属板の表面温度を変化させ
て熱圧着を試み、下記の特性値を求めることにより、熱
圧着時の条件変動に対するラミネート金属板の特性の変
化を評価した。得られた結果を表5に示す。
T1:C−2の条件で成形を行った際に成形性−1の評
価が○となる金属板表面温度の最低温度。
T2:C−3の条件で成形を行った際に成形性−1の評
価が○となる金属板表面温度の最低温度。
T3:熱圧着時にフィルム表面があれない金属板表面温
度の最高温度。Examples 25 to 26 and Comparative Examples 18 to 19 Using various films and Steel-2, an attempt was made to perform thermocompression bonding by changing the surface temperature of the metal plate during preheating according to the laminating condition L-2. By obtaining the following characteristic values, the change in the characteristics of the laminated metal sheet with respect to the change in conditions during thermocompression bonding was evaluated. The results obtained are shown in Table 5. T1: The minimum temperature of the metal plate surface temperature at which the evaluation of the formability-1 becomes O when the forming is performed under the condition of C-2. T2: The minimum temperature of the metal plate surface temperature at which the evaluation of the moldability-1 becomes O when the molding is performed under the condition of C-3. T3: Maximum temperature of the metal plate surface temperature where the film surface is not present during thermocompression bonding.
【0077】[0077]
【表5】 [Table 5]
【0078】実施例27
ポリエステルA−6を用いる以外は実施例2と同様にし
てフィルムTを得た。得られたフィルムの特性を表6に
示す。Example 27 A film T was obtained in the same manner as in Example 2 except that Polyester A-6 was used. The characteristics of the obtained film are shown in Table 6.
【0079】実施例28
ポリエステル樹脂組成物100重量部に対してN−
(2,3−エポキシプロピル)フタルイミド0.2重量
部を添加して未延伸シートを得た以外は実施例2と同様
にしてフィルムUを得た。得られたフィルムの特性を表
6に示す。Example 28 N- based on 100 parts by weight of the polyester resin composition
A film U was obtained in the same manner as in Example 2 except that 0.2 part by weight of (2,3-epoxypropyl) phthalimide was added to obtain an unstretched sheet. The characteristics of the obtained film are shown in Table 6.
【0080】[0080]
【表6】 [Table 6]
【0081】実施例29〜31
フィルムB、T及びUについて、実施例13と同様にし
て2P缶胴部を得た。得られた金属缶体を用いてフレー
バー性及びオリゴマー溶出量を評価した結果を表7に示
す。なお、表中のフレーバー性(2)については、レト
ルト処理の後に、蒸留水が密封された金属缶を更に60
℃で3カ月間貯蔵した後のフレーバー性を評価した結果
である。Examples 29 to 31 Films B, T and U were processed in the same manner as in Example 13 to obtain a 2P can body. Table 7 shows the results of evaluation of flavor and oligomer elution amount using the obtained metal can. Regarding the flavor property (2) in the table, after the retort treatment, a metal can sealed with distilled water was further added.
It is the result of evaluating the flavor property after storage at 3 ° C for 3 months.
【0082】[0082]
【表7】 [Table 7]
【0083】[0083]
【発明の効果】本発明によれば、機械的特性や耐熱性
に優れ、比較的低温であっても金属板との熱圧着が可
能であり、しかも、金属板に熱圧着する際の条件が変
動してもラミネート金属板の品質が変化し難く、成形
性及び各種の加工性に特に優れた缶胴用金属板ラミネー
ト用フィルムを提供することができる。そして、ラミネ
ート金属板や金属缶体のフィルムに結晶化処理を施して
も、フィルムが白化したり、剥離やミクロクラック等が
発生するという問題もなく、フレーバー性、耐衝撃性に
優れた金属缶体を容易に製造することができる。なお、
フィルムを金属板と熱圧着する際に、フィルムの一部を
非晶化し、かつ、熱圧着時の条件変動に対するラミネー
ト金属板の品質の変化をできるだけ防止する方法として
は、特公平7−84532号公報、特開平7−9009
3号公報、特開平7−207039号公報、特開平7−
285206号公報、特開平7−290665号公報等
に開示されているように、金属板側の接着層に融点の低
い樹脂層を配した複層フィルムを用いる方法があるが、
フィルム層間への応力集中に伴う界面剥離が発生しやす
く、また、設備コストやリサイクル利用等の点で問題が
あり、本発明の単層フィルムでは、複層フィルムが有す
るこのような問題がなく、工業的な利用価値が極めて大
きい。According to the present invention, the mechanical properties and heat resistance are excellent, and thermocompression bonding with a metal plate is possible even at a relatively low temperature. It is possible to provide a film for laminating a metal plate for a can body , which does not easily change the quality of the laminated metal plate even if it fluctuates, and is particularly excellent in moldability and various processability. And, even if the film of the laminated metal plate or the metal can body is subjected to the crystallization treatment, there is no problem that the film is whitened, peeling, microcracks, etc. occur, and the metal can is excellent in flavor property and impact resistance. The body can be easily manufactured. In addition,
As a method of making a part of the film amorphous when thermocompression-bonding the film to the metal plate and preventing the quality of the laminated metal plate from changing as much as possible due to changes in conditions during thermocompression bonding, Japanese Patent Publication No. 7-84532. Japanese Patent Laid-Open No. 7-90009
No. 3, JP-A-7-207039, JP-A-7-
As disclosed in JP-A-285206 and JP-A-7-290665, there is a method of using a multilayer film in which a resin layer having a low melting point is arranged in the adhesive layer on the metal plate side.
Interfacial peeling is likely to occur due to stress concentration between the film layers, and there is also a problem in terms of equipment cost and recycling, the single-layer film of the present invention does not have such a problem that the multilayer film has, It has an extremely high industrial utility value.
【図1】(a):単一組成の樹脂からなるフィルムのD
SCチャートにみられる融解現象を模式的に表したもの
である。
(b):本発明のような本質的に非相溶で融点の異なる
2成分の樹脂からなるフィルムのDSCチャートにみら
れる融解現象を模式的に表したものである。FIG. 1 (a): D of a film composed of a resin of a single composition
It is a schematic representation of the melting phenomenon seen in the SC chart. (B): A schematic representation of the melting phenomenon seen in the DSC chart of a film made of a resin of two components that are essentially incompatible and have different melting points as in the present invention.
【図2】(a):図1(a)の場合における、温度Tに
到達するまでに発生する融解熱〔ΔHm(T)〕の、ポ
リエステル(A)に由来する融解熱〔ΔHm(A)〕に
対する値を表した図である。
(b):図1(b)の場合における、温度Tに到達する
までに発生する融解熱〔ΔHm(T)〕の、ポリエステ
ル(A)及び(B)に由来する融解熱〔ΔHm(A+
B)〕に対する値を表した図である。2 (a): In the case of FIG. 1 (a), the heat of fusion [ΔHm (T)] generated until reaching the temperature T, the heat of fusion [ΔHm (A) derived from the polyester (A)] ] It is the figure showing the value with respect to. (B): In the case of FIG. 1 (b), the heat of fusion [ΔHm (T)] generated before reaching the temperature T is derived from the polyesters (A) and (B) [ΔHm (A +
It is a figure showing the value for B)].
【図3】昇温速度20℃/minで25〜280℃まで
昇温して得られたDSCチャートの一例である。FIG. 3 is an example of a DSC chart obtained by increasing the temperature from 25 to 280 ° C. at a temperature increasing rate of 20 ° C./min.
【図4】昇温速度20℃/minで25から190℃ま
で昇温し、190℃に達した時点で直ちに50℃/mi
nの速度で25℃まで降温する。そして25℃で3mi
n保持した後に、再度、20℃/minで280℃まで
昇温して得られたDSCチャートにおいて、〔ΔHm
(A+B)〕に相当する部分を斜線で示した図である。FIG. 4 shows a temperature rising rate from 25 to 190 ° C. at a temperature rising rate of 20 ° C./min, and when the temperature reaches 190 ° C., 50 ° C./mi
The temperature is lowered to 25 ° C. at a rate of n. And 3 mi at 25 ° C
In the DSC chart obtained by raising the temperature to 280 ° C. again at 20 ° C./min after holding n, [ΔHm
(A + B)] is a diagram in which a portion corresponding to [A + B]] is hatched.
【図5】図4のDSCチャートにおいて、〔ΔHm(A
1)〕に相当する部分を斜線で示した図である。5 is a graph of [ΔHm (A
1]] is a diagram in which a portion corresponding to [1]] is hatched.
【図6】図4のDSCチャートにおいて、〔ΔHm(T
v)〕に相当する部分を斜線で示した図である。6 is a graph of [ΔHm (T
v)] is a diagram indicated by hatching.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI B29L 7:00 B29L 7:00 C08L 67:02 C08L 67:02 (72)発明者 畑 喜代美 京都府宇治市宇治小桜23 ユニチカ株式 会社中央研究所内 (72)発明者 梅村 吉弘 京都府宇治市宇治小桜23 ユニチカ株式 会社中央研究所内 (56)参考文献 特開 平7−145252(JP,A) 特開 平5−331302(JP,A) 特開 平5−186613(JP,A) 特開 平5−186612(JP,A) 特開 昭51−90346(JP,A) 特許3247053(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C08J 5/18 B29C 55/16 B32B 15/08 C08L 67/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 7 Identification code FI B29L 7:00 B29L 7:00 C08L 67:02 C08L 67:02 (72) Inventor Kiyomi Hata 23 Uji Kozakura, Uji City, Kyoto 23 Unitika Stock Central Research Laboratory (72) Inventor Yoshihiro Umemura 23 Uji Kozakura, Uji City, Kyoto Unitika Central Research Laboratory (56) Reference JP-A-7-145252 (JP, A) JP-A-5-331302 (JP, A) ) JP 5-186613 (JP, A) JP 5-186612 (JP, A) JP 51-90346 (JP, A) JP 3247053 (JP, B2) (58) Fields investigated (Int. Cl. 7 , DB name) C08J 5/18 B29C 55/16 B32B 15/08 C08L 67/02
Claims (5)
ンテレフタレートを主体とする極限粘度が0.50〜
0.90のポリエステル(A)10〜60重量%と、ポ
リブチレンテレフタレート又はブチレンテレフタレート
を主体とする極限粘度が0.60以上のポリエステル
(B)90〜40重量%とからなるポリエステル樹脂組
成物で構成されたフィルムであって、フィルムの面配向
度が0.11〜0.16であり、かつ、フィルムの熱特
性が下記の(a)〜(d)の条件を満足することを特徴
とする缶胴用金属板ラミネート用ポリエステルフィル
ム。 (a)ポリエステル(A)に由来する融点〔Tm
(A)〕が228〜245℃(ただし、245℃を除
く)。 (b)ポリエステル(B)に由来する融点〔Tm
(B)〕が190〜218℃。 (c)フィルム中のポリエステル(A)及び(B)の結
晶部分に由来する融解熱の和〔ΔHm(A+B)〕が3
3〜45J/g。(d)ポリエステル(A)に由来する融点〔Tm
(A)〕以上で認められる融解熱〔ΔHm(A1)〕の
〔ΔHm(A+B)〕に対する比が0.05〜0.3。 1. Polyethylene terephthalate or ethylene
The intrinsic viscosity of terephthalate is 0.50
Polyester consisting of 0.9 to 60% by weight of polyester (A) and 90 to 40% by weight of polyester (B) mainly composed of polybutylene terephthalate or butylene terephthalate and having an intrinsic viscosity of 0.60 or more. A film composed of a resin composition, the degree of plane orientation of the film is 0.11 to 0.16, and the thermal characteristics of the film satisfy the following conditions (a) to (d) : A polyester film for laminating metal plates for can bodies characterized by: (A) Melting point [Tm derived from polyester (A)
(A)] is 228 to 245 ° C (excluding 245 ° C
Ku) . (B) Melting point [Tm derived from polyester (B)
(B)] is 190 to 218 ° C. (C) The sum of heats of fusion [ΔHm (A + B)] derived from the crystal parts of the polyesters (A) and (B) in the film is 3
3 to 45 J / g. (D) Melting point [Tm derived from polyester (A)
(A)] of the heat of fusion [ΔHm (A1)] observed above
The ratio to [ΔHm (A + B)] is 0.05 to 0.3.
を満足することを特徴とする請求項1記載の缶胴用金属
板ラミネート用ポリエステルフィルム。(e)20℃/
minで昇温した際に、〔Tm(B)〕以下の温度で結
晶化が認められないか、あるいは、結晶化が起こっても
結晶化開始温度Tcが150℃以上であり、かつ、結晶
化熱(ΔHc)が5J/g未満。2. The polyester film for a metal plate laminate for a can body according to claim 1, wherein the thermal properties of the film satisfy the following condition (e) . (E) 20 ° C /
No crystallization was observed at a temperature of [Tm (B)] or lower when the temperature was raised by min, or even if crystallization occurred, the crystallization start temperature Tc was 150 ° C. or higher and the crystallization Heat (ΔHc) is less than 5 J / g.
で得られる融解曲線における、〔Tm(A)〕と〔Tm
(B)〕の中間の谷に位置する温度(Tv)以下で認め
られる融解熱ΔHm(Tv)が〔ΔHm(A+B)〕の
30〜70%であることを特徴とする請求項1又は2記
載の缶胴用金属板ラミネート用ポリエステルフィルム。3. Differential scanning calorimetry (DSC) of the film
[Tm (A)] and [Tm (A)] in the melting curve obtained in
3. The heat of fusion ΔHm (Tv) observed below the temperature (Tv) located in the middle valley of (B)] is 30 to 70% of [ΔHm (A + B)]. Polyester film for laminating metal plates for can bodies .
35当量/トン以下であることを特徴とする請求項1〜
3のいずれかに記載の缶胴用金属板ラミネート用ポリエ
ステルフィルム。4. The acid value of the resin composition constituting the film is 35 equivalents / ton or less.
3. A polyester film for laminating a metal plate for a can body according to any one of 3 above.
ラミネート用ポリエステルフィルムを用いて、下記式
(イ)を満足する温度T(℃)の金属板に下記式(ロ)
を満足する時間S(sec)フィルムを接触させた後、
50℃/sec以上の速度でフィルムのガラス転移温度
以下まで冷却することを特徴とする缶胴用フィルムラミ
ネート金属板の製造方法。 (Tv−3℃)≦T≦(Tv+10℃) (イ) (30/T)−0.11≦S≦(200/T) (ロ)5. Using the polyester film for laminating a metal plate according to claim 1, a metal plate having a temperature T (° C.) satisfying the following formula (a) is represented by the following formula (b):
After contacting the S (sec) film for a time that satisfies
A method for producing a film-laminated metal plate for a can body, which comprises cooling the film to a glass transition temperature or lower at a rate of 50 ° C./sec or more. (Tv−3 ° C.) ≦ T ≦ (Tv + 10 ° C.) (a) (30 / T) −0.11 ≦ S ≦ (200 / T) (b)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8797A JP3366205B2 (en) | 1997-01-06 | 1997-01-06 | Polyester film for lamination of metal plate for can body and method for producing laminated metal plate for can body using the film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8797A JP3366205B2 (en) | 1997-01-06 | 1997-01-06 | Polyester film for lamination of metal plate for can body and method for producing laminated metal plate for can body using the film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10195210A JPH10195210A (en) | 1998-07-28 |
| JP3366205B2 true JP3366205B2 (en) | 2003-01-14 |
Family
ID=11464354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8797A Expired - Fee Related JP3366205B2 (en) | 1997-01-06 | 1997-01-06 | Polyester film for lamination of metal plate for can body and method for producing laminated metal plate for can body using the film |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3366205B2 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW495526B (en) * | 1998-11-25 | 2002-07-21 | Toyo Kohan Co Ltd | Resin film for coating a decorative metal sheet and decorative metal sheet coated with the said resin film |
| JP4524858B2 (en) * | 2000-05-25 | 2010-08-18 | 東洋紡績株式会社 | Laminating polyester film, laminated metal plate and metal container |
| DE60111318T2 (en) * | 2000-09-05 | 2006-05-11 | Toyo Boseki K.K. | Polyester film, its use and laminated sheet metal made from this sheet, and metal can and metal lid made from this sheet |
| JP2002167450A (en) * | 2000-11-29 | 2002-06-11 | Mitsubishi Polyester Film Copp | Polyester film for metal mold cans |
| JP4725477B2 (en) * | 2001-11-27 | 2011-07-13 | Jfeスチール株式会社 | Resin film for laminating metal plate, method for producing the same, resin laminated metal plate and method for producing the same |
| AU2003235580A1 (en) | 2002-01-11 | 2003-07-30 | Toyo Boseki Kabushiki Kaisha | Polyester films |
| JP4194950B2 (en) | 2002-02-15 | 2008-12-10 | 三菱樹脂株式会社 | Resin-coated metal plate and method for producing the same |
| JP2007182509A (en) * | 2006-01-10 | 2007-07-19 | Mitsubishi Polyester Film Copp | Biaxially stretched polyester film for molding transfer |
| JP2010077422A (en) * | 2008-08-29 | 2010-04-08 | Sanyo Chem Ind Ltd | Antistatic agent |
| CN104903389B (en) * | 2013-04-18 | 2018-10-12 | 住友电木株式会社 | Steel sheet coating film |
| JP2018080211A (en) * | 2015-03-25 | 2018-05-24 | コニカミノルタ株式会社 | Thermoplastic resin film, production method of thermoplastic resin film and liquid crystal display device |
| US11220094B2 (en) | 2016-03-10 | 2022-01-11 | Nippon Steel Corporation | Film-laminated metal plate having excellent retort adhesiveness, and method for manufacturing same |
| CN110691808A (en) * | 2017-06-06 | 2020-01-14 | 东洋纺株式会社 | Biaxially oriented polyester film |
| WO2024157685A1 (en) * | 2023-01-26 | 2024-08-02 | 東洋紡エムシー株式会社 | Crystalline polyester resin aqueous dispersion, coating composition, coating film, and metal can |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3247053B2 (en) | 1996-10-09 | 2002-01-15 | ユニチカ株式会社 | Polyester film for metal plate lamination and method for producing the same |
-
1997
- 1997-01-06 JP JP8797A patent/JP3366205B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3247053B2 (en) | 1996-10-09 | 2002-01-15 | ユニチカ株式会社 | Polyester film for metal plate lamination and method for producing the same |
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| Publication number | Publication date |
|---|---|
| JPH10195210A (en) | 1998-07-28 |
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