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FR3061069B1 - Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche - Google Patents

Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche Download PDF

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Publication number
FR3061069B1
FR3061069B1 FR1663209A FR1663209A FR3061069B1 FR 3061069 B1 FR3061069 B1 FR 3061069B1 FR 1663209 A FR1663209 A FR 1663209A FR 1663209 A FR1663209 A FR 1663209A FR 3061069 B1 FR3061069 B1 FR 3061069B1
Authority
FR
France
Prior art keywords
fibrous material
thermoplastic polymer
manufacture
impregnation
dry powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
FR1663209A
Other languages
English (en)
Other versions
FR3061069A1 (fr
Inventor
Gilles Hochstetter
Pierre Babeau Arthur
Thibaut SAVART
Vincent Tanguy Francois
Denis Huze
Mathieu Capelot
Patrice Gaillard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
Original Assignee
Arkema France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to FR1663209A priority Critical patent/FR3061069B1/fr
Application filed by Arkema France SA filed Critical Arkema France SA
Priority to US16/471,876 priority patent/US20200122359A1/en
Priority to EP17829262.9A priority patent/EP3558613A1/fr
Priority to CN201780078449.1A priority patent/CN110099776A/zh
Priority to PCT/FR2017/053730 priority patent/WO2018115738A1/fr
Priority to KR1020197016931A priority patent/KR20190095291A/ko
Priority to JP2019534175A priority patent/JP2020501949A/ja
Publication of FR3061069A1 publication Critical patent/FR3061069A1/fr
Application granted granted Critical
Publication of FR3061069B1 publication Critical patent/FR3061069B1/fr
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/14—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length of filaments or wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24—Calendering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2071/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C08K3/041—Carbon nanotubes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/40—Glass
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/02—Fibres or whiskers
    • C08K7/04—Fibres or whiskers inorganic
    • C08K7/14—Glass

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

L'invention concerne un Procédé de fabrication d'un matériau fibreux pré-imprégné comprenant un matériau fibreux en fibres continues et au moins une matrice polymère thermoplastique, caractérisé en ce que ledit matériau fibreux préimprégné est réalisé en un ruban unique unidirectionnel ou en une pluralité de rubans parallèles unidirectionnels et en ce que ledit procédé comprend une étape d'imprégnation, en particulier à cœur, dudit matériau fibreux se présentant sous forme d'une mèche ou de plusieurs mèches parallèles par ledit polymère thermoplastique se présentant sous forme de poudre, ladite étape d'imprégnation étant effectuée avec ledit au moins un polymère thermoplastique et ledit matériau fibreux dont le rapport D90/D10 en volume des particules de polymère thermoplastique est compris de 1,5 à 50, en particulier de 2 à 10 et le rapport du diamètre moyen en volume (D50) des particules de polymère thermoplastique sur le diamètre moyen des fibres unitaires dudit matériau fibreux est compris de 3 à 40, à l'exclusion d'un procédé d'imprégnation en suspension aqueuse d'un matériau fibreux constitué de fibres de carbone par un polymère thermoplastique et à l'exclusion de tout procédé électrostatique en charge volontaire.
FR1663209A 2016-12-22 2016-12-22 Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche Expired - Fee Related FR3061069B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
FR1663209A FR3061069B1 (fr) 2016-12-22 2016-12-22 Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche
EP17829262.9A EP3558613A1 (fr) 2016-12-22 2017-12-20 Procédé de fabrication d'un matériau fibreux pré-imprégné de polymère thermoplastique sous forme de poudre sèche
CN201780078449.1A CN110099776A (zh) 2016-12-22 2017-12-20 用呈干粉末形式的热塑性聚合物预浸渍的纤维材料的制造方法
PCT/FR2017/053730 WO2018115738A1 (fr) 2016-12-22 2017-12-20 Procédé de fabrication d'un matériau fibreux pré-imprégné de polymère thermoplastique sous forme de poudre sèche
US16/471,876 US20200122359A1 (en) 2016-12-22 2017-12-20 Process for manufacturing a fibrous material pre-impregnated with thermoplastic polymer in dry powder form
KR1020197016931A KR20190095291A (ko) 2016-12-22 2017-12-20 건조 분말 형태의 열가소성 폴리머로 예비 함침된 섬유성 재료를 제조하기 위한 방법
JP2019534175A JP2020501949A (ja) 2016-12-22 2017-12-20 乾燥粉末形態の熱可塑性ポリマーを予備含浸させた繊維材料の製造方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1663209A FR3061069B1 (fr) 2016-12-22 2016-12-22 Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche
FR1663209 2016-12-22

Publications (2)

Publication Number Publication Date
FR3061069A1 FR3061069A1 (fr) 2018-06-29
FR3061069B1 true FR3061069B1 (fr) 2020-05-01

Family

ID=58992937

Family Applications (1)

Application Number Title Priority Date Filing Date
FR1663209A Expired - Fee Related FR3061069B1 (fr) 2016-12-22 2016-12-22 Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique sous forme de poudre seche

Country Status (7)

Country Link
US (1) US20200122359A1 (fr)
EP (1) EP3558613A1 (fr)
JP (1) JP2020501949A (fr)
KR (1) KR20190095291A (fr)
CN (1) CN110099776A (fr)
FR (1) FR3061069B1 (fr)
WO (1) WO2018115738A1 (fr)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101942258B1 (ko) * 2016-09-29 2019-01-25 (주)엘지하우시스 열가소성 복합재, 열가소성 복합재의 제조방법 및 패널
FR3067968B1 (fr) 2017-06-22 2020-11-06 Arkema France Materiau fibreux impregne de polymere thermoplastique
FR3067961B1 (fr) 2017-06-22 2020-11-06 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique
FR3067962B1 (fr) * 2017-06-22 2020-11-06 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique
FR3082771B1 (fr) * 2018-06-22 2021-11-19 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
CN109206842B (zh) * 2018-08-20 2021-05-07 南昌大学 一种连续碳纤维聚醚醚酮复合材料的制备方法
EP3670129A1 (fr) * 2018-12-18 2020-06-24 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
EP3670128B1 (fr) 2018-12-18 2022-07-20 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
FR3102701B1 (fr) 2019-11-06 2022-12-23 Arkema France Procédé d’imprégnation d’un matériau fibreux avec un système optimisé de réalimentation et de nettoyage des particules fines
FR3107466B1 (fr) * 2020-02-24 2022-12-30 Arkema France Melange de polymere thermoplastique non reactif et de polymere thermoplastique reactif et son utilisation pour la preparation de composites
CN113403708B (zh) * 2021-07-09 2022-08-16 四川大学 具有优异阻燃性和机械性能的半芳香族聚酰胺纤维及制备
CN115157484B (zh) * 2022-06-14 2024-11-15 途格科技(广东)有限公司 一种连续碳纤维增强热塑性复合材料预浸带激光制备方法和装置
CN117227209A (zh) * 2023-10-08 2023-12-15 南京航空航天大学 一种适于增材制造的复合丝材二次浸渍制丝方法
CN118418334B (zh) * 2024-07-03 2024-08-30 淄博华舜耐腐蚀真空泵有限公司 一种耐强蚀真空设备用非金属复合材料部件的制造装置

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Also Published As

Publication number Publication date
KR20190095291A (ko) 2019-08-14
WO2018115738A1 (fr) 2018-06-28
CN110099776A (zh) 2019-08-06
EP3558613A1 (fr) 2019-10-30
FR3061069A1 (fr) 2018-06-29
JP2020501949A (ja) 2020-01-23
US20200122359A1 (en) 2020-04-23

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