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EP4126720A1 - Dispositif de formation de rangées, procédé de formation de rangées et installation de traitement de bouteilles - Google Patents

Dispositif de formation de rangées, procédé de formation de rangées et installation de traitement de bouteilles

Info

Publication number
EP4126720A1
EP4126720A1 EP21717329.3A EP21717329A EP4126720A1 EP 4126720 A1 EP4126720 A1 EP 4126720A1 EP 21717329 A EP21717329 A EP 21717329A EP 4126720 A1 EP4126720 A1 EP 4126720A1
Authority
EP
European Patent Office
Prior art keywords
bottle
layer
row
tray
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21717329.3A
Other languages
German (de)
English (en)
Inventor
Lorenz SAILER
Peter OBERT
Peter Knobloch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Autefa Solutions Germany GmbH
Original Assignee
Autefa Solutions Germany GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE202020103718.8U external-priority patent/DE202020103718U1/de
Application filed by Autefa Solutions Germany GmbH filed Critical Autefa Solutions Germany GmbH
Publication of EP4126720A1 publication Critical patent/EP4126720A1/fr
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/084—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
    • B65G47/088—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern cylindrical articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00—Packaging or unpacking of bottles
    • B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/14—Introducing or removing groups of bottles, for filling or emptying containers in one operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/082—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in rows
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/256—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles removing incorrectly orientated articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/46—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points
    • B65G47/51—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
    • B65G47/5104—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/682—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor from a single conveyor lane consisting of one conveyor or several adjacent conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • B65G47/715—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane to a broader conveyor lane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00—Packaging or unpacking of bottles
    • B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/14—Introducing or removing groups of bottles, for filling or emptying containers in one operation
    • B65B21/18—Introducing or removing groups of bottles, for filling or emptying containers in one operation using grippers engaging bottles, e.g. bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0244—Bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0258—Trays, totes or bins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/30—Stacking of articles by adding to the bottom of the stack
    • B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
    • B65G57/302—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices added articles being lifted to substantially stationary grippers or holders

Definitions

  • the invention relates to a row forming device, the associated method and a bottle treatment system as well as the components thereof, together with the method with the features of the independent claims.
  • the row forming device has a supply station made up of several circumferential single plate belts arranged next to one another and a subsequent two-lane vessel conveyor running transversely to the single plate belts.
  • a bottle tray and a bottle treatment system together with a method are known from EP 1204 578 B1.
  • the bottles fed in from a feed station are gripped in rows and loaded into the bottle tray, a layer of bottles being formed in the bottle tray.
  • the bottle tray and the bottle layer are temporarily stored together in a buffer store for further treatment, in particular for filling empty bottles. If necessary, the bottles are removed from storage, the bottles being unloaded in rows from the bottle layer and fed to a treatment station, for example a filling station.
  • the loading and unloading of the bottle tray takes place by means of gripping devices, which grip the bottles by the neck and transfer them with a lifting process.
  • the bottle trays have an upright and rectangular circumferential side wall with an upper tray opening and a tray base firmly connected to the side wall. It is an object of the present invention to provide an improved bottle handling technique.
  • the claimed bottle treatment technology i.e. the row forming device as well as the associated method and the treatment plant and its components together with the associated method, have various advantages.
  • the claimed bottle treatment technique is suitable for all types of bottles. This applies in particular to bottles that have a bottle neck that is difficult or impossible to grasp from above. These can be bottles with an eccentric or difficult-to-access arrangement of the bottle neck, a non-rotationally symmetrical or non-symmetrical cross-sectional contour, a short or intangible bottle neck or with other properties. Such bottles cannot be gripped with the grippers of the aforementioned prior art or cannot be gripped with sufficient safety.
  • the claimed bottle handling technology can also deal with problematic cross-sectional shapes of bottles which, for example, have several differently curved curvatures and which are difficult to align and, in particular, to line up in a defined manner.
  • Bottles are understood to mean all types of hollow and preferably closable containers. Such bottles can have problematic positional stability due to a small footprint and a relatively large bottle height. They can easily fall over and cause malfunctions, especially when empty. With the claimed bottle treatment technique, empty or filled bottles can be treated.
  • the bottles are accommodated in a bottle tray in a bottle tray.
  • the bottle layer is a group of a multiplicity of bottles which are arranged in the bottle layer in a specific layer structure, in particular in a matrix.
  • the bottle layer can consist of several rows and columns of bottles which are preferably aligned and arranged in the same way. It is advantageous to arrange the bottles in a regular matrix in the bottle layer. However, it is also possible to arrange rows of bottles next to one another with an axial offset, so that the bottles are in adjacent rows with a mutual offset or gaps.
  • the bottles are preferably in multi-sided contact with all neighboring bottles.
  • the claimed row forming device and the associated method are used to separate a layer of bottles and to form a row of bottles, in particular a single row of bottles.
  • the row forming device and the associated method are particularly suitable for a bottle tray with a lifting base and an adapted loading device. But you can also use other conventional ones
  • Bottle handling systems and bottle trays are used in which, for example, the layer of bottles formed is grasped with grippers and unloaded from a bottle tray with, for example, a rigid bottom.
  • the loading device can also be designed as a gripping and relocating device.
  • the bottle tray can have any design.
  • a bottle tray with a lifting base can be designed in the preferred manner described below or in a different manner.
  • the row-forming device has the design and function of receiving and transporting the foremost layer row of bottles of the bottle layer moved in a conveying direction in rows. This is done in a transport direction which is aligned transversely to the conveying direction of the bottle layer.
  • Row forming device can have a transport device with a plurality of parallel transport belts which extend in the transport direction. Preferably three, four, five or more conveyor belts are arranged parallel to one another. For the movement of the bottle layer in the conveying direction, the row forming device can have one or more layer conveyors.
  • a layer conveyor is preferably formed by an endless, revolving conveyor belt.
  • This conveyor belt takes at least one layer of bottles and can have a corresponding bandwidth.
  • the layer conveyor can alternatively be designed in another way, e.g. as a layer pusher. This can for example be arranged on a table with the bottle layer standing on it or on a conveyor belt.
  • the conveyor belts preferably run faster than the layer conveyor, e.g. the conveyor belt or the layer pusher.
  • the layer conveyor (s) can have a controllable speed that can be variable as required.
  • the layer conveyor (s) can be moved intermittently or clocked or continuously in the conveying direction. In the case of a continuous conveying movement, the conveying speed can be varied if necessary.
  • the speed variation can take place in different ways. On the one hand, this is advantageous in order to reduce the layer spacing in the conveying direction when several bottle layers are arranged.
  • the layer conveyor adjoining the said transport device can periodically have short, for example swelling, acceleration phases. After the front row of bottles has been withdrawn by the transport device, the remaining Bottle layer and in particular the next row of bottles briefly accelerated and quickly conveyed and positioned at the border to the transport device. The conveying speed can then be reduced again for the withdrawal of the positioned
  • the conveyor belts of the transport device can be driven independently. They can be moved and driven continuously or intermittently.
  • the conveyor belts can have different transport speeds among each other. There can be a gradient that increases as seen in the conveying direction of the bottle layer.
  • the conveyor belt closest to the layer conveyor has the lowest
  • Transport speed whereby the conveyor belt furthest away from the layer conveyor has the highest transport speed.
  • the speed level can increase continuously between conveyor belts.
  • the conveyor belts can also have the same transport speed as one another. This can apply to all or to some of the conveyor belts.
  • the same transport speed can be used, for example, for non-critical, in particular rectangular, bottle shapes. Different transport speeds are particularly advantageous for oval or irregular bottle shapes.
  • the conveyor belt furthest away from the layer conveyor can be connected to a subsequent in-line conveyor for the bottles.
  • the individual row of bottles formed in the row forming device is transported away by the said conveyor belt and the row conveyor.
  • the transport device can have a guide strip for the bottles, which is aligned obliquely to the transport direction of the conveyor belts and extends over part of the conveyor belts.
  • the guide bar can be arranged behind the layer conveyor in the transport direction and can extend as far as the outermost and possibly fastest transport belt as seen in the transport direction.
  • the inclined guide bar interacts with the conveyor belts at different speeds and ensures that the bottles removed from the bottle layer are safely positioned and guided on and along the guide bar.
  • the increasing speed gradient of the conveyor belts causes a safe and inclined bottle feed along the guide rail.
  • the bottles assume a defined position and orientation on the guide rail.
  • the first conveyor belt viewed in the conveying direction can have a greater width than the other conveyor belts.
  • the width of the first conveyor belt can be adapted to the width of the row of layers or their bottles.
  • a guide means which is aligned along the transport direction and which is arranged on the rear edge of the first transport belt as seen in the transport direction is favorable.
  • the guide means can be designed in the form of strips or plates and can have a straight extension. It can prevent the bottles from tipping over when the row of layers of bottles is pushed over from the layer conveyor onto the transport device.
  • the guide means can be adjustable, in particular removable.
  • the guide means can be used, for example, with an intermittent or clocked movement of the layer conveyor and possibly the transport device.
  • the layer conveyor pushes the front row of bottles clocked onto the, for example, stationary first conveyor belt and into contact with the guide means, the conveyor belt then conveying the row of bottles away and the cycle begins again.
  • the guide means In the case of a continuous conveying movement of the layer conveyor with a constant or periodically increasing conveying speed and a continuous conveying movement of the conveying device, the guide means, for example, can be removed.
  • a bottle If a bottle has fallen over in the bottle layer or falls over on the layer conveyor or the transport device on the way to the in-line conveyor, it can be discharged at an outlet.
  • This can be located on an edge guide which delimits the in-line conveyor and possibly the transport device on the side opposite the layer conveyor.
  • the edge guide can laterally guide the row of bottles that have arrived on the in-line conveyor and possibly on the outermost conveyor belt in the transport direction.
  • the row forming device may one for the fallen or otherwise abnormal bottles
  • Have discharge device This can have a sensor for detecting a fallen or abnormal bottle and an ejector, for example a blowing device.
  • the ejector is activated according to the detection result and removes the bottle through the outlet.
  • the row forming device can furthermore have a turning device which turns bottles with an incorrect orientation, for example incorrect orientation of the bottle neck, preferably by 180 °. This can be done in the running row of bottles on the in-line conveyor.
  • the turning device can have a sensor for detecting the misorientation and a turning means, for example a rotary gripper.
  • the correction of misorientations is advantageous, for example, for a filling system, in particular in the case of bottles with an eccentric arrangement of the bottle neck or the bottle opening.
  • the invention also relates to a bottle treatment system and a treatment method, which comprises at least the row-forming device together with the associated method.
  • the bottle treatment system and the treatment method can comprise one or more of the further components of the bottle tray, loading device, layer forming device and storage station together with associated methods.
  • the bottle treatment station can contain a feed station, which is designed, for example, as a bottle producer, in particular as a blow molding machine.
  • a packing device is possible that unpacks externally delivered containers with bottles.
  • a treatment station of the system can, for example, comprise a filling device for the bottles, a palletizing device or the like.
  • the preferred bottle tray with the loosely inserted movable lifting base and the firmly connected tray base with the preferably several through openings there for a lifting device has an independent inventive significance. It has the advantage that the bottle tray can be loaded and unloaded by pushing or pushing a layer of bottles onto the lifting base located in the upper tray opening in a position that is favorable for sliding.
  • the bottle layer can be formed externally beforehand and then pushed completely onto the lifting floor. Alternatively, it is also possible to create layers on the lifting floor.
  • Another bottle tray with a lifting base can have a different design with a tray base and only one central through opening, the tray base being e.g. formed by edge flanges protruding on the inside on a side wall of the bottle tray.
  • the length and width of the bottle layer is smaller than the interior space in the bottle tray.
  • the bottle layer and the lifting base can have essentially the same base area size.
  • the bottle layer can advantageously have the same or a smaller base area than the lifting base.
  • Their base area can, however, also be somewhat larger than with the lifting floor in order to ensure the stability of the bottles. This can reduce the lateral distance between the bottle and the side wall of the bottle tray, which is beneficial for its guiding function.
  • the lifting floor can be given sufficient freedom of movement.
  • Pushing the bottles and the bottle position up and down offers a high level of operational reliability with regard to the position stability of the bottles.
  • a pushing process is also beneficial for maintaining the intended bottle orientation, in particular for bottles with an irregular or curved, e.g. also asymmetrical, cross-sectional shape.
  • the bottle layer can be held on several, preferably all, sides and, if necessary, clamped together when it is pushed up and down.
  • the lifting base When the bottle tray is in the loaded state, the lifting base can rest on the tray base, with the bottle layer being able to be accommodated in a protected manner within the side wall of the bottle tray.
  • the claimed tray design is favorable for a lifting device with which a relative stroke is generated between the side wall and the lifting floor. It is advantageous to raise and lower the lifting floor relative to the stationary and positioned side wall. Alternatively, the side wall can also be moved up and down relative to the stationary lifting floor.
  • both the side wall and the lifting floor can be moved during the relative movement.
  • the preferably several through openings are advantageous for the lifting device and allow it to reach through and contact the movable lifting base.
  • the tray bottom can have a plurality of struts fastened to the side wall with through openings in between, which allow the lifting device to reach through and contact with the lifting base.
  • the tray base in particular the struts, can ensure a high degree of dimensional stability for the bottle tray.
  • the struts connect the opposite side walls of the bottle tray and are advantageous for the dimensional stability of the tray base. This is favorable for the safe loading and unloading of the bottle tray and for the trouble-free relative movement between the lifting base and the side wall.
  • the tray bottom with the one or more through openings can advantageously be arranged in the central region of the side wall height. It can also be attached to the side wall here, in particular to an indentation of the side wall. The lifting floor on top is then also in this height range. The stroke of the relative movement between the lifting base and the side wall can be reduced as a result.
  • This floor arrangement is also advantageous for stacking the bottle trays on top of one another in a tray stack. The bottles can be safely enclosed on all sides in the tray stack. Due to the approximately central arrangement of the tray bottom, the bottles can protrude upwards through the upper tray opening and are covered and enclosed in the stack by the lower area of the next higher bottle tray.
  • An indentation of the side wall also has advantages for the lateral guidance of the bottles or the bottle position in the bottle tray. It is also advantageous for tray centering and centering engagement of stacked bottle trays.
  • the tray centering secures the stack of trays. It can be distanced laterally from the bottles in a fail-safe manner.
  • the indentation also ensures greater mechanical stability of the side wall.
  • Bottom centering acting between the lifting base and the bottle tray, in particular the tray base is particularly favorable.
  • This can, for example, be formed by centering means arranged at an angle in the corner areas of the tray base and lifting base or in another way.
  • the centering means are arranged, for example, on the underside of the lifting base on the one hand and on or in the tray base on the other. During the vertical relative movement of the lifting base and side wall, they interlock with one another in a form-fitting manner.
  • the centering means can have complementary beveled side walls at their contact points, which act to guide the vertical relative movement.
  • the bottom centering defines the position of the lifting floor in the bottle tray and prevents unfavorable and disruptive lifting floor movements during transport. It improves the interference immunity and operational safety of the loading and unloading process.
  • the position of the bottle position in the bottle tray and for pushing it up and down is better and more precisely defined.
  • the bottle tray can also have a position centering for the bottle position.
  • centering strips which can be extended inwards from the side wall and are preferably remotely operated, or other centering means, for example inflatable hoses, can be provided on the inside of the side wall.
  • the preferred loading device and the associated method are used for loading and unloading a bottle tray with a bottle layer.
  • the charging device and the charging method have an independent inventive significance. They are particularly suitable for the aforementioned preferred bottle tray, but they can also be used for other bottle trays.
  • a bottle tray which has an upright, preferably rectangular circumferential side wall, an upper tray opening and a preferably loosely inserted movable lifting base and a through opening on the base.
  • Such a bottle tray can also do without a tray base permanently provided with the side wall.
  • the side wall can form a surrounding frame and can also have a single large tray or tray on the underside.
  • the claimed loading device has a layer pusher for the uniaxial or multi-axis pushing of a layer of bottles and a lifting device for a relative lifting movement between the side wall and the movable lifting base.
  • the layer pusher and the lifting device are controlled in such a way that the layer pusher pushes a bottle layer onto the lifting floor or pushes it off the lifting floor when the lifting device has brought the lifting floor in the bottle tray into a position at the upper tray opening that is favorable for sliding.
  • the top of the lifting floor can end flush with the top edge of the side wall or be arranged above it.
  • the bottle layer can be pushed into the layer pusher.
  • the lifting device is arranged at a loading point where the loading and unloading of the loading tray takes place.
  • the loading device can have an adjacent loading table. It can also include a further distribution table onto which, for example, the bottle layer can be pushed over with a layer slide movement in a second axis. Several layers of bottles can be fed to or removed from the loading device in parallel via the distribution table. Instead of such a table, a bottle conveyor, for example a belt conveyor, a funnel or the like, can also be provided.
  • a bottle conveyor for example a belt conveyor, a funnel or the like, can also be provided.
  • the loading device can have a positioning device for the bottle tray on the lifting device. It can also have a layer conveyor for a layer of bottles, upstream or downstream of the lifting device. Such a layer conveyor can be equipped with a possibly connected row formation or
  • the loading device and the said devices can have a common layer conveyor.
  • a layer conveyor can, for example, be designed as an endlessly revolving conveyor belt.
  • the lifting device can have a lifting means which can be gripped through the one or more passage openings and which acts on the underside of the lifting floor.
  • the lifting means can be stationary or vertically movable.
  • An arrangement of several switchable and adhesive ones is particularly advantageous Holding elements on the lifting means, for example suction cups or electromagnets, which act on the lifting base, in particular on its underside.
  • the holding elements can hold the lifting base when a layer of bottles is pushed up or down. On the other hand, they do not affect the relative lifting movement between the lifting base and the bottle tray, in particular the side wall. It is also beneficial that the movable lifting base does not wobble during this relative movement and that the bottle position is secure.
  • a two-dimensional distribution of the holding elements is advantageous for the secure holding effect. This means that any external forces and moments can be absorbed.
  • the lifting means can have one or more hoop-like lifting supports that are adapted to the through opening (s) and extend through here and each carry one or more holding elements.
  • a bracket-like support shape is favorable for the exact positioning of the holding elements in the desired position, in particular in the same plane.
  • a bracket-like carrier also offers greater mechanical stability and more options for arranging holding elements than a simple lifting column.
  • the lifting beams can be connected to one another to form a holding frame. They can be arranged stationary together or raised or lowered using a suitable drive. This is also an advantage for the exact and safe holding of the lifting base and the bottle position.
  • the layer pusher can have a pusher frame which can laterally encompass the bottle layer.
  • the slide frame can have several movable frame parts that can be adjusted laterally to the bottle position.
  • the sash frame can in particular have a rectangular shape in plan view. With the frame parts, the bottle layer can be securely gripped from the side and in one Tension lock are held. The bottles can be pushed tightly together in the bottle position.
  • the slide frame can carry out the desired sliding movement with the bottle position.
  • the slide frame can also be designed for the insertion of a conveyed bottle layer.
  • a frame part arranged at the front can also be designed so that it can be raised and lowered.
  • the side frame parts can form a side guide for the conveyed bottle layer. This is favorable because the bottle layer can be laterally guided and conveyed during its production from several rows of layers of bottles lined up one behind the other.
  • the preferred layer forming device and the associated method are used to form a bottle layer from a plurality of bottles supplied individually or preferably in rows.
  • the layer forming device and the method can be part of the loading technology.
  • they have an inventive significance in their own right. They are particularly suitable for the aforementioned bottle tray with lifting base and for the loading device.
  • they can also be used in conventional bottle handling systems, in which, for example, the layer of bottles formed is then gripped with grippers and transferred to a bottle tray with, for example, a rigid base.
  • the loading device can also be designed as a gripping and relocating device.
  • the claimed layer formation device has a bottle conveyor, a row guide and a row pusher, a discrete row of layers being formed with the bottle conveyor, which the row pusher then pushes off transversely to its extension.
  • the so-called layer row is a row of bottles.
  • the said bottle layer is formed from several rows of layers.
  • the row pusher can push the row of layers to be pushed off against the bottle layer under construction and on its last layer row and preferably bring it into contact.
  • the layer forming device can have a clocked layer conveyor on which the bottle layer is formed.
  • the row pusher pushes the rows of layers one after the other onto the layer conveyor and thereby forms the bottle layer.
  • the layer conveyor can move on in the conveying direction at the same time or subsequently by one row of layers in each case. It is advantageous here to interact with the loading device and its layer gripper as well as its lateral guidance by means of frame parts.
  • the layer forming device can have a row guide for the layer row of bottles on the bottle conveyor.
  • the row slide can have a single slide bar and can be designed as part of the row guide.
  • the row guide can also have a guide element that can be raised and lowered, which in the lifted position of the row slide allows the pushed row of layers to pass.
  • the row guide and the slide bar of the row slide can have a strip-like or plate-shaped design with a straight extension.
  • the row pusher can have a circulating conveyor with one or preferably more lifting supports spaced apart in the direction of rotation, on each of which a row guide with parallel guide elements is arranged so that it can be raised and lowered.
  • the preferred storage station and the associated method are used to store multiple empty and / or loaded bottle trays. She is special for the bottle trays with lifting base and the aforementioned loading device as well as the claimed row forming device and also the preferred layer forming device are suitable.
  • the storage station can alternatively be used with the said others
  • the claimed storage station and the storage function can be used in various ways. You have advantages e.g. for the intermediate storage of empty bottles between a feed station, e.g. a blow molding machine, and a treatment station, e.g. a filling system. In this way, for example, differences in performance between the feed station and the treatment station can be compensated or any disturbances in the conveying flow can be buffered.
  • a feed station e.g. a blow molding machine
  • a treatment station e.g. a filling system.
  • the storage station comprises one or more tray stores, preferably with an integrated one
  • Loading area for loading and / or unloading the bottle trays If there are several tray stores, each of them can have an integrated loading area where either loading or unloading of a bottle tray can take place. If the storage station has a single tray store with a loading point, both loading and unloading of the bottle trays can take place here. The unloaded and loaded bottle trays can remain in the storage station and circulate here thanks to the integrated loading point. You do not have to leave the storage station.
  • the loading area can be arranged separately from the one or more tray stores and connected to the tray store or stores via a conveyor.
  • the storage station can furthermore comprise a tray stack memory in which, if necessary, a multiplicity of loaded and / or empty tray stacks can be stored.
  • the tray stack storage unit can be connected to one or more tray storage units. A stacking and / or unstacking of bottle trays can take place in a tray storage unit. Tray stacks formed can be stored in the tray stack storage and, if necessary, moved with stack transporters. With one or more tray conveyors, tray stacks can be conveyed between the tray storage (s) and, if applicable, the tray stack storage.
  • a loading device of the preferred design or of the other design mentioned can be arranged on the tray storage unit.
  • the loading device can have a movable layer pusher for pushing a bottle layer and a lifting device for a relative lifting movement between a side wall and a movable lifting base of the bottle tray.
  • the lifting device can be arranged at the said loading area of a tray store.
  • the tray storage which is present individually or in multiple, can have at least one storage area for receiving several bottle trays and a storage conveyor for bottle trays.
  • the storage conveyor can connect the respective storage area with the loading area and the lifting device.
  • the storage area (s) can be designed in any suitable manner, for example as a stack storage, as a shelf storage or in some other way. There are preferably several storage areas, empty bottle trays being located in one storage area and loaded bottle trays with a bottle layer in another storage area. To be there- and the bottle trays can be stored in and out of the relevant storage area by means of an adapted storage device.
  • a loaded bottle tray can be transported to the loading point by the storage conveyor, unloaded there and then transported empty to the other storage area. Conversely, this is also possible when an empty tray is loaded and stored.
  • the storage conveyor can have a lifting means. This allows the bottle trays to be brought to different functional heights. At an upper level, a tray can be transported along the preferably straight storage conveyor. In the lowered position, a bottle tray can be placed on a positioning device at the loading point and positioned for loading and / or unloading. On the other hand, when a storage area is lowered, the bottle tray can be transferred to the storage device or, conversely, a tray can be taken over from the storage device.
  • An independently inventive bottle tray can be designed to hold a layer of bottles. It can have an upright, preferably rectangular, circumferential side wall, an upper tray opening and a tray base firmly connected to the side wall.
  • the bottle tray can have a movable lifting base which is preferably loosely inserted and which rests on the tray base when the bottle tray is in the loaded state.
  • the tray base can have one or more passage openings for a lifting device for generating a relative stroke between the side wall and the lifting base.
  • the tray bottom of the bottle tray can have a perforated plate or can have several struts which are spaced apart from one another and which surround the through openings and which are fastened to the side wall.
  • the tray bottom of the bottle tray can be arranged in the middle area of the side wall height.
  • the tray bottom of the bottle tray can adjoin and be attached to an indentation in the side wall.
  • the bottle tray can have a bottom centering that acts preferably between the tray bottom and the lifting bottom.
  • the bottom centering can preferably have centering means arranged at an angle in the corner areas of the tray bottom and lifting bottom.
  • the bottom centering can have beveled side walls.
  • the bottle tray can have a tray centering that is designed for centering engagement of the bottle tray in a tray stack with another adjacent bottle tray.
  • the bottle tray can have a layer centering for the bottle layer.
  • An independently inventive loading device for loading and unloading a bottle tray with a bottle layer can have a movable layer slide designed for uniaxial or multi-axis pushing of a bottle layer and a lifting device which causes a relative lifting movement between the side wall and the movable lifting base.
  • the bottle tray can have an upright, preferably rectangular, circumferential side wall, an upper tray opening and a preferably loosely inserted movable lifting base, as well as one or more through openings on the base.
  • the layer pusher and the lifting device of the loading device can be controlled in such a way that the layer pusher pushes a bottle layer onto the lifting floor or pushes it off the lifting floor when the lifting device has brought the lifting floor in the bottle tray into a sliding position at the upper tray opening.
  • the loading device can have a loading table adjoining the lifting device and, if necessary, a distribution table.
  • the loading device can have a positioning device for positioning a bottle tray on the lifting device.
  • the loading device can have a layer conveyor upstream or downstream of the lifting device for a layer of bottles.
  • the lifting device of the loading device can have a stationary or vertically movable lifting device which can be gripped through the through opening (s) of a bottle tray and acts on the lifting floor
  • a plurality of switchable and adhesive holding elements acting on the lifting base of a bottle tray can be arranged in a preferably two-dimensional distribution on a lifting means of the lifting device of the loading device.
  • An adhesive holding element can be designed as a suction cup and / or as an electromagnet.
  • the lifting means of the lifting device can have a plurality of bow-like lifting supports that are adapted to the through opening (s) of a bottle tray. These can each carry one or more switchable and adhesive holding elements.
  • the layer pusher of the loading device can have a pusher frame which can laterally grasp around the bottle layer and which has a plurality of movable frame parts that can be laterally adjusted to the bottle layer.
  • the layer pusher of the loading device can have a guide with one or more preferably linear guide axes and a drive for the pusher frame.
  • the slide frame can be designed for inserting a conveyed bottle layer.
  • the frame part of the slide frame arranged in the bottle layer can be designed so that it can be raised and lowered, the lateral frame parts of the slide frame forming a lateral guide for the bottle layer being conveyed.
  • the layer pusher of the loading device can be made available and widened in a loading area when a bottle tray is unloaded, wherein the raised bottle layer can dip into the pusher frame.
  • the loading device can be attached to a layer forming device for a bottle layer and / or to a
  • Row forming device for the formation of a discrete row of bottles can be connected.
  • Row forming devices can have a common layer conveyor.
  • An independently inventive layer forming device for the formation of a bottle layer from several layer rows of bottles can have a bottle conveyor for a row of bottles, a row guide for a row of bottles and a row pusher for a row of bottles.
  • the bottle conveyor can be designed to form and position a discrete row of layers of the bottle layer to be formed.
  • the row pusher can push off the layer row transversely to its extension.
  • the row pusher can push the layer row of bottles against a last layer row of a bottle layer.
  • the layer forming device can have a preferably clocked layer conveyor on which the bottle layer is formed, the row pusher pushing the layer rows of the bottle layer one after the other onto the layer conveyor and the layer conveyor moving further by one layer row width in its conveying direction.
  • the layer forming device can have a row guide for the row of layers on the bottle conveyor, the row pusher having a single pusher bar which is designed as part of the row guide.
  • the row guide can have a liftable and lowerable guide element which, in the lift position, allows the slide bar of the row slide and the row of layers to pass.
  • the row pusher of the layer forming device can have a circulating conveyor with one or preferably several lifting beams spaced apart in the direction of rotation, on each of which a row guide with parallel guide elements is arranged so that it can be raised and lowered.
  • An independently inventive storage station for storing a plurality of empty and / or loaded bottle trays can have one or more tray stores with a preferably integrated loading area for loading and / or unloading the bottle trays.
  • the bottle tray can be designed to hold a layer of bottles.
  • the bottle tray can have an upright, preferably rectangular, circumferential side wall, an upper tray opening and a preferably loosely inserted movable lifting base as well as one or more base-side through openings.
  • a loading device can be arranged on a tray storage of the storage station, which has a movable layer pusher for pushing a bottle layer and a lifting device for a relative lifting movement between a side wall and a movable lifting base of the bottle tray, the lifting device being arranged on the loading area.
  • the charging device can have the aforementioned inventive training.
  • a tray storage of the storage station can have at least one storage area for receiving several bottle trays, in particular a tray stack of several bottle trays, and a storage conveyor for bottle trays, in particular tray stacks, which connects the respective storage area with the loading area and the lifting device.
  • the storage conveyor can have a lifting means of a loading device.
  • the storage station can have a plurality of separately arranged tray stores which are connected to one another by one or more tray conveyors.
  • the storage station can have a tray stack store with one or more stack transporters.
  • a stack transporter can be designed as a rail-bound shuttle or as a floor-bound autonomous and self-steering transport vehicle, in particular AGV or AGV.
  • the transport vehicles can have their own energy supply, e.g. an electric rechargeable battery. They can be on the move in a swarm in the tray stack storage system. They can be controlled by a fleet manager.
  • the stack transporter in particular the transport vehicle, can have a lifting device for picking up and setting down a stack of trays at a storage location on the floor, e.g. on a support frame there.
  • the storage station can be preceded by a layer forming device for the formation of a bottle layer from several rows of layers.
  • the layer forming device can have the aforementioned inventive design.
  • the storage station can be followed by a row-forming device for the formation of a row of bottles from a layer of bottles.
  • the row forming device can have the aforementioned inventive training.
  • FIG. 1 a schematic representation of a bottle treatment system with a feed station, a storage station and a treatment station as well as further components,
  • FIG. 2 a perspective view of a storage station with a layer forming device and a loading device
  • FIG. 3 a perspective view of a storage station with a loading device and a row forming device
  • FIG. 4 a perspective view of the storage station with a loading point and a lifting device of a loading device and a storage conveyor
  • FIG. 5 an individual illustration of the storage conveyor from FIG.
  • FIG. 6 a side view of the storage station with the loading device and the layer forming device according to FIG. 2,
  • Figure 7 an embodiment of a bottle
  • FIG. 8 a sectioned perspective view of the arrangement from FIG. 6 without the memory configuration
  • FIG. 9 a perspective view of the loading device
  • FIG. 10 a section through the arrangement of FIG. 9, FIG. 11: an enlarged perspective view of a row forming device according to FIG. 3,
  • FIG. 12 a top view of the arrangement of FIG. 11 with bottles
  • Figures 13 and 14 a perspective view and a
  • FIG. 15 a side view of the lifting means with a bottle tray and a bottle position in the loading position
  • FIG. 17 a perspective view of a bottle tray with a lifting base
  • FIG. 18 the bottle tray from FIG. 17 without a lifting base
  • FIG. 19 a view from below of the bottle tray from FIG. 17, FIG. 20: a variant of the bottle tray in perspective view,
  • Figures 21 and 22 perspective views of a
  • FIG. 23 a section through the side wall of the bottle tray at a corner area according to section line XXIII - XXIII from FIG. 18,
  • FIG. 24 a section through the side wall of the bottle tray variant at a corner area according to section line XXIV-XXIV of FIG. 20,
  • Figure 25 a variant of the storage station
  • Figure 26 an end view of the
  • FIG. 27 a row forming device with a discharge device.
  • FIG. 28 an in-line conveyor with a turning device and
  • FIG. 29 a variant of the layer forming device from FIGS. 2, 6 and 8.
  • the invention relates to a row forming device (10) and a method as well as a bottle treatment system (1) and a treatment method for bottles (6).
  • the invention also relates to a bottle tray (5), a loading device (11) and a loading method, a layer forming device (9) and a method Storage station (4) and storage method.
  • the aforementioned components (4, 5, 9, 10, 11) can each be present individually or several times. They can be used in combination with one another in the bottle treatment plant
  • the aforementioned components each have an independent inventive meaning. They can also only be used in partial combination with one another in a bottle treatment system (1) and a treatment process, whereby other conventional components can also be used, e.g. loading devices with grippers.
  • the components mentioned can also be used individually and, if necessary, with other conventional components.
  • the bottle treatment system (1) and the components mentioned (4, 5, 9, 10, 11) can be supplied as original equipment.
  • the components mentioned can each also be retrofitted or retrofitted to an existing bottle treatment system.
  • FIG. 1 shows a schematic top view of a bottle treatment system (1) with a feed station (2), a treatment station (3), a storage station (4), a layer forming device (9), a
  • the feed station (2), the treatment station (3), the storage station (4), the layer forming device (9), the row forming device (10) and the loading device (11) as well as the bottle conveyors are each equipped with a controller that controls the functions of the respective station or device controls.
  • the bottle treatment system (1) can have a higher-level system control or sequence control.
  • the feed station (2) has, for example, a blow molding machine for plastic bottles, in particular PET bottles or HDPE bottles, and / or an unpacking device for bottle packs.
  • the treatment station (3) has, for example, a filling device and / or a palletizer for empty or filled bottles (6).
  • Other configurations of the stations (2, 3) are also possible.
  • the storage station (4) is used for intermediate storage of empty and / or filled bottles (6) in bottle trays (5) as required.
  • empty bottle trays (5) can be stored without bottles (6).
  • FIGS. 1 and 25 show two variants of this by way of example.
  • the storage station (4) has, for example, two tray stores (43, 44) which are connected to one another and possibly to a tray stack store (78) by one or more tray conveyors (52).
  • the tray conveyors (52) can convey bottle trays (5) individually or in a tray stack (77). They enable loaded and unloaded bottle trays (5) to be changed between the tray stores (43, 44) and, if necessary, the tray stack store (78) as well as a tray circuit.
  • the storage station (4) can have a single tray store or more than two tray stores (43, 44).
  • FIG. 25 shows a storage station (4) with a tray stack storage (78).
  • This is arranged, for example, between two distant tray stores (43, 44) and can be connected to them via one or more tray conveyors (52).
  • the tray stack storage (78) can have a plurality of, for example, floor-side storage locations, in particular storage aisles, for storing tray stacks (77) and one or several preferably automatic stack transporters (79) for conveying the tray stacks (77) from and to the storage locations.
  • the tray stacks (77) can also be placed or stored on the stack transporter (s) (79).
  • the stack transporters (79) can be or are connected to the tray conveyor (s) (52) and can take over and release tray stacks (77) there.
  • the multiple stack transporters (79), for example, can be arranged next to one another in rows or networked with one another in a grid-like manner. They can, for example, be designed as rail-bound shuttles, floor-bound transport vehicles or in some other way.
  • Such a transport vehicle can be designed as a driverless, autonomous transport vehicle, in particular an AGV or AGV. It can independently follow its path and steer it itself and have its own safety technology for collision and accident protection. It can have a lifting device (79 ') for picking up and setting down a stack of trays (77) at a storage location on the floor, e.g. a support frame (79 ") there They can be on the move in a swarm in the tray stack store 78.
  • the automatic stack transporters 79 in particular autonomous transport vehicles, can be remotely controlled via a fleet manager by preferably wireless communication.
  • the bottles are fed to the storage station (4), for example from the feed station (2) by means of a bottle conveyor (53), and are delivered from the storage station (4) to the treatment station (3) by means of a row conveyor (71).
  • the bottles (7) cannot go through one
  • the bottle conveyor shown can also be conveyed directly from the feed station (2) to the treatment station (3), for example when the stations (2, 3) work in the same cycle.
  • the bottle trays (5) are each loaded with a supplied group of bottles (6), a so-called bottle layer (7), and stored in a tray store (43, 44) and / or a tray stack store (78).
  • the bottle trays (5) are unloaded and the bottles are removed in rows.
  • the bottle trays (5) are loaded and / or unloaded by means of a loading device (11).
  • the layer forming device (9) is provided for the formation of a bottle layer (7) and the line forming device (10) is provided for the formation and removal of a row of bottles.
  • the bottles (6) are designed, for example, as shown in FIG. 7, as hollow and closable containers. They can be made of plastic, metal, or any other suitable material.
  • the bottles (6) can have the asymmetrical shape shown with multiple curvatures in the side view and the top view.
  • the bottles (6) preferably have an upright shape with a relatively small footprint and a height that is greater than the length or width of the footprint.
  • the bottles (6) shown have limited stability in the standing position. They may fall over, especially if they are empty.
  • the bottles (6) have a bottle body (6 ') and preferably an upright, for example tubular bottle neck (6 ") on the upper side ") is arranged eccentrically, for example.
  • the bottles (6) can be used for treatment, in particular Filling, have a desired orientation, with, for example, the bottle neck (6 ") being arranged in front of the center of the bottle in the conveying direction.
  • FIGS. 15 to 24 illustrate the design of a bottle tray (5). This is shown schematically in FIGS. 15 and 16.
  • FIGS. 17 to 24 show exemplary design details in different views.
  • the bottle tray (5) has an upright and, for example, rectangular circumferential side wall (12). According to FIGS. 17 to 24, this is formed by corner elements (22) and panels (73).
  • the bottle tray (5) is made of metal and, for example, of bent sheet metal. Alternatively, it can be made of plastic or another material.
  • the side wall (12) has an upper edge (23) and a lower edge (24) as well as an upper tray opening (13) enclosed by the side wall (12).
  • FIGS. 18 and 20 illustrate two variants in the design of the lower edge (24).
  • the bottle tray (5) also has a tray base (15) which is firmly connected to the side wall (12) and has several through openings (16).
  • the tray base (15) has, for example, several struts (17) which are laterally spaced from one another and which abut the end face of the side wall (12) and are fastened here, e.g. by welding. Between the parallel struts (17) are said
  • the tray base (15) can be designed differently, for example in a grid-like shape with cross-struts, as a perforated plate with the through-openings or in some other way.
  • the bottle tray (5) has a movable lifting base (18) which has the shape of a plate and is loosely inserted in the bottle tray (5).
  • the lifting base (18) rests on the tray base (15) when it is loaded.
  • the lifting base (18) is at a distance from the side wall (12) at the edge.
  • the bottle layer (7) stands on the flat lifting floor (18) in the loading state.
  • Their base area is, for example, smaller than the lifting floor area.
  • FIG. 17 shows the bottle tray (5) with an inserted lifting base (18).
  • the bottle tray (5) without a lifting base (18) is shown in a perspective view with a view from above and below.
  • Figures 15 and 16 show the lifting base (18) and the bottle position (7).
  • the tray base (15) is arranged in the middle area of the side wall height.
  • FIGS. 18 and 20 and the sections from FIGS. 23 and 24 illustrate this arrangement.
  • the tray base (15) borders, for example, on an indentation (14) of the side wall (12) directed towards the tray interior and is fastened here.
  • the bottle tray (5) has a bottom centering (19) for the lifting base (18). This acts, for example, between the tray base (15) and the lifting base (18).
  • Figures 18 to 20 show this arrangement.
  • the centering of the base has centering means (20, 20 ') arranged at an angle in the corner areas of the tray base (15) and the lifting base (18). These are designed, for example, as parallel centering strips (20 ') arranged obliquely in the corner area on the underside of the lifting base (18) and as centering bars (20) in the area of the tray base (15), which in the loading position lie against one another in a form-fitting manner.
  • the centering means (20, 20 ') can have complementary beveled side walls at their contact points, which enable a mutual form-fitting Provide guidance and alignment during the approach movement between the lifting base (18) and the tray base (15).
  • the bottle tray (5) also has a tray centering device (21) which ensures centering engagement of the bottle tray (5) in a tray stack (77) with another bottle tray (5).
  • a tray stack (77) is indicated in FIG.
  • FIG. 23 illustrates this arrangement.
  • the tray centering (21) is formed e.g. by folded panel edges on the upper and lower edge (23,24) of the side wall (12). These folds are aligned obliquely and parallel to one another. According to FIG. 23, they come into positive engagement when they are stacked.
  • the corner elements (22) are formed by an upright corner column (74), e.g. a square profile, and an outer sleeve (75) bent over a corner, which partially covers the outside of the adjacent panels (73).
  • the panels (73) protrude upwards on the upper edge of the tray (23) over the corner column (74) and the sleeve (75).
  • the corner column (74) and the collar (75) end at the edge of the panel.
  • Figures 20 and 24 show a variant of the bottle tray (5).
  • This is suitable, for example, as the bottom tray in a tray stack (77) and can provide a particularly good support for the tray stack (77).
  • the bottle tray (5) has an edge reinforcement (76) on the inside of the side wall (12), which is particularly in the corner area of the Bottle trays (5) can be arranged.
  • the edge reinforcement (76) widens the panel (73) formed, for example, by a folded sheet metal in the lower area.
  • a U-shaped bottom rail can be arranged on the lower edge (24), which provides a flat contact surface and closes and covers the corner element (73) at the bottom.
  • the bottle tray (5) can have a position centering for the received bottle position (7).
  • This can consist, for example, of edge guide strips on the inside of the side wall (12), which are moved inwards by gravity, springs or in some other way and pressed against the bottle layer (7). They are designed and arranged in such a way that the lifting floor (18) can be moved past them without collision.
  • FIG. 15 illustrates a loading position with a lowered lifting base (18) and receiving a bottle layer (7) in the bottle tray (5).
  • FIG. 16 shows the lifting base (18) in a raised position in which the top of the lifting base (18) is flush with the upper edge (23) of the bottle tray (5) or is arranged slightly above it. In this position, a bottle layer (7) for loading the bottle tray (5) can be pushed onto the lifting base (18) by the loading device (11) or pushed off for unloading. Arrows indicate this sliding movement.
  • the charging device (11) is arranged on the storage station (4).
  • each tray store (43, 44) can be assigned a loading device (11).
  • a bottle layer (7) is in a bottle tray (5) loaded, which is located for this purpose at a loading point (48) in the tray memory (43).
  • a loaded bottle tray (5) can be unloaded from the loading device (11) at the other tray storage (44) on the delivery side and its loading point (48).
  • the bottle trays (5) remain in the storage station and are transported for the loading and / or unloading processes to the loading point (48) by a storage conveyor (50) explained below.
  • a storage station (4) can have only one tray store and possibly a tray stack store (78) and only one loading point (48) at which a bottle tray (5) is loaded and unloaded.
  • the loading point (48) can also be arranged outside a tray stack storage (78) and connected to it via a tray conveyor.
  • the loading devices (11) for loading and unloading can have the same basic structure. They comprise a layer pusher (25) for the uniaxial or multi-axis pushing of a bottle layer (7) and a lifting device (34) which causes a relative lifting movement between the side wall (12) and the movable lifting base (18) of the bottle tray (5).
  • the layer slide (25) and lifting device (34) equipped with corresponding drives (28, 39) are controlled in such a way that the layer slide (25) pushes a bottle layer (7) onto the lifting base (18) or pushes it off the lifting base (18) when the lifting device (34) has brought the lifting base (18) in the bottle tray (5) according to FIG. 16 into a position on the upper tray opening (13) that is favorable for sliding.
  • the lifting device (34) is located at the respective loading point (48) in the storage station (4).
  • Layer pusher (25) can move towards the loading point (48) and the lifting device (34) and away from them again.
  • the layer slide (25) can move into and out of the storage station (4). This movement can be uniaxial.
  • the layer pusher (25) can also perform a multi-axis, in particular two-axis, driving and shifting movement when bottle layers (7) are fed to or removed from the loading device (11) in two or more parallel rows.
  • the second axis of movement can be oriented at right angles to the first axis and parallel to the front of the storage station (4).
  • the loading device (11) can have a layer conveyor (42) for a bottle layer (7) upstream or downstream of the lifting device (34).
  • the layer conveyor (42) can be designed, for example, as shown in FIGS. 8 and 10, as an endlessly revolving and controlled driven conveyor belt. It moves the bottle layer (7) in each case in a conveying direction (60).
  • the layer conveyor (42) can be at a distance from the lifting device (34), a stationary loading table (32) according to FIGS. 8 and 10 being arranged between them.
  • the loading table (32) adjoins the lifting device (34) and the lifting floor (18) which is in the raised position.
  • the loading table (32) can be omitted and the layer conveyor (42) adjoins the lifting device (34) accordingly.
  • the through openings (16) on the tray base (15) are provided for the lifting device (34) and enable the relative stroke between the side wall (12) and the lifting base (18).
  • the lifting device (34) has a lifting means (36) which can reach through the through openings (16) and act on the underside of the lifting base (18).
  • the lifting means (36) is movable in height and is by a Lifting drive (39) raised and lowered relative to a stationary frame (35) with a preferably vertical and straight lifting movement.
  • the bottle tray (5) and the side wall (12) are stationary at the loading point (48) and are positioned by a positioning device (41) for the loading and unloading process.
  • the positioning device can, for example, as shown in FIG.
  • the side wall (12) can be raised and lowered relative to a stationary lifting means (36) with a lifting base (18) resting here.
  • the lifting means (36) has a plurality of switchable and adhesive holding elements (40) acting on the lifting base (18). These preferably attack the underside of the lifting floor (18).
  • the adhesive holding elements (40) are designed as switchable suction cups. Alternatively or additionally, it can be designed as a switchable electromagnet or in some other way.
  • the holding elements (40) are arranged in a two-dimensional or two-dimensional distribution.
  • the lifting means (36) has in FIGS.
  • Embodiments have a plurality of bow-like lifting supports (37) which are adapted to the through openings (16) and can reach through them.
  • the lifting beams (37) each carry one or more holding elements (40) on their upper side.
  • FIGS. 13 and 14 illustrate this arrangement.
  • the lifting supports (37) are connected to one another to form a lifting support frame (38), which is acted upon by the lifting drive (39), for example, and can be raised and lowered relative to the frame (35).
  • the frame (35) has for this purpose, a suitable guide for the lifting support frame (38) which is oriented in the preferably vertical lifting direction.
  • the lifting beams (37) are arranged with their upper support surfaces and holding elements (40) there at the same height and, according to FIGS. 15 and 16, support and hold the movable lifting base (18) on its underside.
  • the lifting support frame (38) and the lifting support (37) are shown in FIG. 15 in the lowered loading position and in FIG. 16 in the raised position for a position shift.
  • the position slide (25) is arranged on the guide (26) and can be moved in one or more axes with the drive (28) in the manner described above.
  • the layer pusher (25) comprises a pusher frame (27) which can grip around the side of the bottle layer (7) and guide it.
  • the slide frame (27) has, for example, a shape corresponding to the layer shape and rectangular in plan view.
  • the slide frame (27) has several frame parts (29, 30, 31) which can be laterally adjusted to the bottle layer (7).
  • the side frame parts (29) are aligned along the conveying direction (60) and cause the bottle layer (7) to be guided sideways.
  • the slide frame (27) enables a conveyed bottle layer (7) to be pushed in.
  • it has a frame part (30) on the front side, which is oriented transversely to the conveying direction (60).
  • the frame part (30) can be positioned on the front side of the bottle layer (7) in the above-mentioned manner. It can also be raised and lowered using a suitable drive. It can be lifted up and give access to the interior of the slide frame (27) for the insertion of a conveyed bottle layer (7).
  • the rear transverse frame part (31) in the conveying direction (60) can also be in the said way can be raised and lowered.
  • the slide frame (27) can be opened at the front with a raised frame part (30), a bottle layer (7) being conveyed into the slide frame (27) and then from the lowered frame part (30) and the other engaged frame parts (29, 31) on all sides is enclosed and stretched and held with a certain adjustment force.
  • the bottles (6) are pushed together tightly in the bottle layer (7).
  • the layer gripper (25) is then moved with the bottle layer (27) to the loading point (48) and the bottle tray (5) waiting there and pushed onto the raised lifting base (18).
  • the lifting base (18) and the bottle layer (7) can then be lowered after being released by the layer gripper (25) and taken up in the bottle tray (5).
  • the loaded bottle tray (5) can then be moved from the loading point (48) by the storage conveyor (50) to one of the storage areas (46, 47) and stored or stored there. Subsequently or at the same time, a new, empty bottle tray (5) can be made available for the loading process at the loading point (48).
  • FIGS. 4 and 5 illustrate the structure of a tray store (43, 44) and the storage conveyor (50).
  • the tray storage (43, 44) has, for example, a frame-like frame (45) and said two or more storage areas (46, 47) and the preferably central loading area (48).
  • the storage areas (46, 47) are designed, for example, for storing a stack of trays (77) each and have a storage device (49) with which the respective lower bottle tray (5) is placed against the stack of trays (77) for storage or for retrieval from Tray stack (77) is removed.
  • the storage device (49) has, for example, lifting grippers for lifting and lowering the respective lower bottle tray (5) and a holding device for the tray stack (77).
  • the lower bottle tray (5) can be released for retrieval, the remaining tray stack (77) being supported and held.
  • the tray stack (77) is held and the lower bottle tray (5) is also gripped after it has been positioned and supported and held in contact with the rest of the tray stack (77).
  • a tray conveyor (52) can be connected to one or more storage areas (46, 47). Tray stacks (77) or individual bottle trays (5) can be fed to or removed from a storage area (46, 47) by a tray conveyor (52).
  • the storage conveyor (50) shown individually in FIG. 5 connects the storage areas (46, 47) and the loading area (48). It has a suitable conveying means for this, for example parallel guide rails and two-sided belt conveyors.
  • the storage conveyor (50) further comprises a lifting means (51) with which the said conveying means can be raised and lowered. In the lift position, one or more, for example two, bottle trays (5) can be conveyed back and forth. An empty bottle tray (5) can be moved to the loading point (48) and transferred to the positioning device (41) in the lowered position. At the same time, a bottle tray (5) located at the loading point (48) can be transported away. In the vicinity of the memory areas (46,47) also for positioning thesensortray (5) may be present, the usammen massage with the memory device (49) Z on the storage conveyor (50).
  • the charging device (11) can said
  • Layer forming device (9) be connected upstream. This is shown in more detail in a first embodiment in FIGS. 2 and 6 to 8 shown.
  • Figure 29 shows a variant.
  • the layer forming device (9) has, for example, a bottle conveyor (53), a row guide (45) and a row pusher (56) as well as a layer conveyor (58). This can be a separate layer conveyor.
  • the layer forming device (9) and the loading device (11) have a common layer conveyor (42, 58).
  • the bottle conveyor (53) is connected to the feed station (2), for example.
  • the bottle conveyor (53) moves the bottles (6), e.g. in a single row of bottles (8), up to the layer conveyor (58).
  • the bottle conveyor (53) is designed and controlled in such a way that it forms a discrete row of bottles and what is known as a row of layers (54), which is separated from the other bottles (6) fed in and at a distance in the conveying direction.
  • Figure 1 shows this training.
  • the row of layers (54) is then pushed off by the row pusher (56) transversely to its extent or in the conveying direction (60) and pushed onto a last row of the bottle layer (7) under construction and brought into contact.
  • the bottle layer (7) is formed on the layer conveyor (58), which can be moved cyclically.
  • the row pusher (56) pushes the discrete rows of layers (54) to form the bottle layer (7) one after the other onto the layer conveyor (58), which then moves on by one layer row width in the conveying direction (60).
  • the bottle conveyor (53) has a conveying means, e.g. a circulating bottom-side conveyor belt, and a clamping means, a stop or the like for the other incoming bottles (6) on, under which the funds slip through, for example can. Furthermore, a possibly movable and controllable stop for the discrete row of layers (54) can be arranged on the front side of the bottle conveyor (53).
  • the layer forming device (9) has a row guide
  • the row slide (56) can be designed as part of the row guide (55). In the first variant, for example, it has a single slide bar aligned along the discrete row of bottles (54) and an adjusting device, which is arranged e.g. suspended from a carriage and can be moved in the conveying direction (60) by means of a suitable drive.
  • the row guide (55) can have a guide element (57) that can be raised and lowered on the other side. This is arranged in front of the discrete row of layers (54) as seen in the conveying direction (60). In the lowered position, the guide element (57) forms part of the row guide
  • the guide element (57) can then be lifted and, in the lift position, enables the slide bar of the row slide (56) and the discrete row of layers (54) to be passed in the conveying direction (60).
  • the row guide (55) can be closed and a discrete row of layers (54) can be formed again.
  • the layer forming device (9) has one or preferably several row guides (55), each of which has two parallel guide elements (55 ') that are firmly connected to one another and one provided on the bottle conveyor (53) Record row of layers (54) between them.
  • the row pusher (56) moves the row guide (s) (55) and their guide elements (55 '). It has a circulating conveyor (56 ') with one or preferably several lifting supports (56 "), on each of which a row guide (55) is arranged so that it can be raised and lowered.
  • the row guide (s) (55) and their guide elements (55') are slipped over the row of layers (54) provided on the bottle conveyor (53) with a lowering movement of their lifting beam (56 ") and then moved by the circulating conveyor (56 ') in the conveying direction (60) and connected to the partially formed layer (7) at the rear.
  • the lifting beam (56 ") then lifts the row guide (s) again
  • the circulating conveyor (56 ') is designed, for example, as an endlessly circulating belt conveyor and has several lifting supports (56 ") spaced apart in the direction of rotation, each with a row guide (55).
  • FIGS. 9 to 12 illustrate the other loading device (11) on the discharge side of the storage station (4).
  • the loading device (11) also has a layer pusher (25) and a lifting device (34) as well as a layer conveyor (42) of the type described above.
  • the lifting base (18) of the loaded bottle tray (5) is raised with the bottle layer (7), with the bottles (6) dipping into the widened slide frame (27) previously provided on the loading area (48).
  • the layer pusher (25) pushes the bottle layer (7) off the lifting base (18), which can then be lowered empty into the bottle tray (5).
  • the unloaded or empty bottle tray (5) can then be conveyed away and a new loaded bottle tray (5) can be made available at the loading area.
  • the bottle layers (7) unloaded from the bottle tray (5) are transported away in two parallel lines by means of a second separate layer conveyor (42).
  • the guide (26) and the position slide (25) have the aforementioned second axis of movement.
  • a distribution table (33) is arranged following the loading table (32), which extends to the two layer conveyors (42) and on which the unloaded bottle layers (7) can be moved transversely by the layer pusher (25).
  • the layers (7) are shown in Figure 3,
  • a row-forming device (10) connects to the discharge-side loading device (11). This is present twice in the exemplary embodiments shown, with a single arrangement or an arrangement of more than two being possible as an alternative.
  • the respective row forming device (10) and the loading device (11) can each have a common layer conveyor (42, 59) with a conveying direction (60).
  • the layer conveyor (42, 59) can be designed, for example according to FIGS. 10 and 26, in the manner described above as a revolving, controllably driven conveyor belt.
  • FIG. 12 shows a variant of the dashed line Layer conveyor (59), which is formed here by a layer pusher (86) working in the conveying direction (60) and a side guide (87) and a base (88), for example a table or a conveyor belt.
  • the row-forming device (10) has the function of individually picking up and transporting the foremost layer row (61) of bottles of the bottle layer (7) moving in the conveying direction (60) in rows. This takes place in a transport direction (72) which is oriented transversely to the conveying direction (60).
  • FIG. 12 and FIG. 26 illustrate this function and design in a top view and in a front view according to arrow XXVI.
  • the row forming device (10) has a transport device (62) with several, for example four, parallel transport belts (63-66). These extend in the said transport direction (72).
  • the conveyor belts (63-66) are each driven independently. They can run faster than the layer conveyor (59) and e.g. its conveyor belt.
  • the transport device (62) adjoins the layer conveyor (59) directly or via a push-off bar.
  • the layer conveyor (59) pushes the foremost layer row (61) over this limit onto the first conveyor belt (63) running transversely to the conveying direction (60)
  • this takes the bottles (6) of the layer row (61) with it in the transport direction (72) and It also pulls it away from the layer conveyor (59).
  • the removal results in a distance (a) to the next following row of layers (61 ').
  • the layer conveyor (59) can briefly accelerate and increase the conveying speed until the next layer row (61 ') of bottles has reached the limit of the transport device (62).
  • the conveying speed can then be reduced again.
  • the cycle is repeated after the row of layers (61 ') has been subtracted, so that the conveying speed of the layer conveyor (59) has the swelling curve indicated in the diagram of FIG. 26 over the conveying path or time.
  • the conveyor belts (63-66) can have different transport speeds among each other. In this case, there is a speed gradient which, viewed in the conveying direction (60), increases. The transport speed increases continuously from conveyor belt to conveyor belt.
  • Transport speeds can also be the same between individual or all transport belts (63-66).
  • the first conveyor belt (63) in the conveying direction (60) and directly adjacent to the layer conveyor (42, 59) or via a push-off bar has the lowest speed. It can also have the greatest width.
  • the conveyor belts (64, 65, 66) following in the conveying direction (60) each have a higher speed and a smaller width than the first conveyor belt (63).
  • the outermost conveyor belt (66) has the largest
  • Row forming device (10) formed individual row of bottles (8) and transported away.
  • the bottles (6) are standing on the bottom conveyor belts (63-66) and are picked up on their upper run.
  • the upper strands are always moved in the same transport direction (72).
  • the transport device (62) also has a preferably straight guide strip (68) oriented obliquely to the transport direction (72). Seen in the transport direction (72), this closes on the layer conveyor (42.59). It extends from the layer conveyor (42, 59) over part of the conveyor belts (63, 64, 65) and preferably extends to the outer conveyor belt (66).
  • the inclined position has a directional component in the transport direction (72).
  • the row of layers (61) picked up by the first conveyor belt (63) is transported in direction (72) and comes into contact with the guide bar (68), being deflected obliquely and pushed over the further conveyor belts (64, 65).
  • the speed differences of the conveyor belts (63,64,65) drive the bottle advance along the inclined guide bar (68).
  • the guide bar (68) extends over the first three conveyor belts (63, 64, 65) and ends at or in front of the fourth conveyor belt (66).
  • the inclined row of bottles (8) then reaches the last and fastest conveyor belt (66). It is carried along by this in the transport direction (72) and deflected in the process.
  • the row of bottles (8) is guided by an edge guide (69) arranged behind the conveyor belt (66) as seen in the conveying direction (60).
  • Another guide means can be connected to the free end of the inclined guide bar (68), which acts as a guide on the other side of the conveyor belt (66).
  • the inclined guide bar (68) is shown in a slightly different position that extends to the last conveyor belt (66) for better illustration.
  • the transport device (62) can also have a guide means (67) which is aligned along the transport direction (72) and which, viewed in the transport direction (60), is arranged on the rear edge of the first transport belt (63). It guides the row of layers (61) located on the first conveyor belt (63) in the direction of transport (72).
  • the guide means (67) can with be adjustable with a suitable adjusting device. For example, it can be adjusted to different bottle formats and, if necessary, removed.
  • the conveyor belts (63, 64, 65, 66) can have different lengths as viewed in the direction of transport (72). This provides space for the arrangement of the associated belt drives.
  • the last conveyor belt (66) has the greatest length and connects to a continuing in-line conveyor (71). This then transports the row of bottles (8) to the treatment station (3) according to FIG.
  • the row forming device (10) can be operated in different ways. This can depend on the bottle shape, for example.
  • the layer conveyor (59) and the transport device (62) can each be moved intermittently and in cycles.
  • the layer conveyor (59) pushes the foremost row of layers (61) over the currently stationary first conveyor belt (63).
  • the row of layers (61) can be brought into abutment with the correspondingly positioned guide means (67). Then the layer conveyor (59) stops while the
  • the transport device (62) is activated and the bottles (6) of the layer row (61) are conveyed away in the transport direction (72). After the row of layers (61) has been transported away, the transport device (62) stops again, the cycle then starting again and the next row of layers (61 ') being pushed onto the transport device (62).
  • the layer conveyor (59) and the transport device (62) with their transport belts (63-66) can each run continuously.
  • the layer conveyor (59) pushes the front row of layers (61) over the said limit in the manner described above, until it is taken along by the first conveyor belt (63) and transported away in the transport direction (72).
  • the layer conveyor (59) can run at a constant speed or can have the aforementioned swelling, for example sinusoidal, profile.
  • the conveyor belts (63-66) can run permanently and at constant speed. Alternatively, the conveyor belts (63-66) can also have a variable and, in particular, swelling speed profile.
  • FIG. 26 also illustrates an embodiment of the row forming device (10) in which several layer conveyors (59, 59 ') are arranged one behind the other in the conveying direction (60).
  • the one front layer conveyor (59) connects e.g. to the
  • the rear layer conveyor (59 ') is, for example, coupled to the loading device (11) and takes over the layer (7) unloaded from the bottle tray (5).
  • the layer conveyor (59 ') can form the layer conveyor (42) of the loading device (11) or can be an intermediate conveyor.
  • the unloaded bottle layers (7) have a distance (b) from one another in the conveying direction, as indicated in FIG.
  • FIG. 27 shows a row forming device (10) with an outlet (70) for overturned or otherwise abnormal bottles (6).
  • a discharge device (80) can be arranged at the outlet (70).
  • the outlet (70) can be located, for example, at the transition from the transport device (62) to the in-line conveyor (71).
  • a narrow point can be formed here by the inclined guide strip (68).
  • the outlet (70) can be designed as an opening in an edge guide (69) opposite the guide strip (68).
  • the edge guide (69) can be arranged on the in-line conveyor (61) and possibly on the transport device (62), in particular on the last guide belt (66).
  • a tipped over or otherwise abnormal bottle (6) can be detected by a sensor (81). Depending on the detection result, an ejector (82) of the discharge device (80) can be activated to eject this bottle (6).
  • the sensor (81) is designed, for example, as an optical sensor which is arranged in or on the edge guide (69) and emits a detection beam in the direction of the edge guide (69) and via the outlet (70).
  • An overturned bottle (6) protrudes further away from the inclined guide bar (68) than a correctly and upright bottle (6).
  • the overturned bottle (6) interrupts the detection beam and triggers the ejection function. Correctly positioned and transported bottles (6) do not reach the area of the detection beam and do not trigger the ejection function.
  • the sensor (81) can be designed, for example, as an optical sensor in the form of a reflected light scanner or in some other way.
  • the ejector (82) can consist, for example, of one or more blowing nozzles and, with an air jet, can push the bottle to be discharged through the outlet (70) into one external collecting container or the like. Blow.
  • the ejector (82) can alternatively be designed in a different way, for example as an extendable flap or stamp.
  • the orientation of the bottles (6) can change in their conveying direction.
  • the bottles (6) can rotate around their vertical axis, for example through contact and being carried along by the conveyor belt (66), this rotation not always taking place or not always to the same extent.
  • the bottle neck (6 ") can come to lie in front of or behind the center of the bottle in the conveying direction.
  • a constant bottle orientation is beneficial for the subsequent treatment, e.g. filling, of the bottles (6).
  • a turning device (83) can be arranged on the in-line conveyor (71) or at another suitable location as shown in FIGS. 1 and 28.
  • This has, for example, a turning device (85) which can correct a misorientation of a bottle (6).
  • it can preferably grip the bottle (6) in question from the side and turn it around its vertical axis by 180 °.
  • the side guide of the bottle or row conveyor (71) has a corresponding bulge.
  • the turning means (85) is formed e.g. by controllably driven gripping jaws which can be adjusted laterally to the bottle (6), in particular the bottle body (6 ') and if necessary adapted in shape, which can rotate around the said vertical axis by 180 °. The turning process can be carried out very quickly and while the bottle is being transported.
  • the turning device (43) can have a sensor (84) connected upstream of the turning device (85), with which the orientation of the incoming bottles is detected and a Misorientation can be detected.
  • the turning means (85) can be controlled accordingly via the sensor (84) and an evaluation unit. Modifications of those shown and described
  • Embodiments are possible in various ways.
  • the storage station (4), the layer forming device (9), the row forming device (10) and the loading device (11) are independent inventive components. These can also be made and sold individually. They can be retrofitted or converted to existing bottle treatment systems (1).
  • Row forming device (10) and the loading device (11) to be combined with one another in any way and any extent. With such a combination, conventional components can also be used.
  • a storage station (4) can, for example, be arranged locally separately from a charging device (11).
  • the bottle trays (5) can be loaded and unloaded outside the storage station at an external loading point and are transported to and from the storage station (4) using a separate conveyor system for storage and retrieval.
  • the storage station (4) can be designed in any other way. It is also possible to design a loading device (11) in a different and conventional manner with gripping devices and to combine it with a layer forming device (9) and / or a row forming device (10) of the type described and claimed above.
  • a bottle tray (5) equipped with a movable lifting base (18) can be modified.
  • the tray bottom (15) can be omitted in favor of a single large lower through opening.
  • the side wall (12) is designed as a circumferential frame, which has an upper tray opening (13) and an essentially equally large and free lower one
  • Through opening (16) may have.
  • the design of the side wall (12) can also vary in favor of straight side walls or a different design.
  • Lifting floor (18) can be arranged on the lower edge (24) of the side wall (12) and held in a suitable manner, e.g. by means of bent support edges on the side wall.
  • the charging device (11) can be adapted accordingly and otherwise designed in the manner described and claimed above.
  • the layer forming device (9) and / or the row forming device (10) of the type described and claimed above can also be combined.
  • the described and claimed loading device (11) can be combined with other and conventional layer forming devices (9) and / or row forming devices (10).

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  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
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  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

L'invention concerne un dispositif de formation de rangées (10) ainsi qu'un procédé de formation d'une rangée de bouteilles (8) à partir d'une couche de bouteilles (7), le dispositif de formation de rangées (10) étant conçu de manière à prélever et à évacuer par rangées, dans une direction de transport (72) transversalement à la direction de transport (60), dans chaque cas la rangée de couches (61) située la plus à l'avant de la couche de bouteilles (7) déplacées dans la direction de transport (60). Le dispositif de formation de rangées (10) comporte un ou plusieurs convoyeurs de couches (59) pour la couche de bouteilles (7) et un dispositif de transport (62) pour la rangée de bouteilles (8), le convoyeur de bouteilles (59) déplaçant la couche de bouteilles (7) dans la direction de transport (60) et jouxtant le dispositif de transport (62), lequel présente plusieurs bandes transporteuses (63, 66) parallèles qui s'étendent dans la direction de transport (72) et sont entraînées de manière autonome et présentent différentes vitesses de transport entre elles, le dispositif de transport (62) présentant une barre de guidage (68) dirigée de manière oblique par rapport à la direction de transport (72), laquelle s'étend sur une partie des bandes transporteuses (63, 66) et est agencée dans la direction de transport (72) derrière le convoyeur de couches (59).
EP21717329.3A 2020-03-27 2021-03-24 Dispositif de formation de rangées, procédé de formation de rangées et installation de traitement de bouteilles Pending EP4126720A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202020101678.4U DE202020101678U1 (de) 2020-03-27 2020-03-27 Flaschentray und Flaschenbehandlungsanlage
DE202020103718.8U DE202020103718U1 (de) 2020-03-27 2020-06-29 Flaschentray und Flaschenbehandlungsanlage
PCT/EP2021/057594 WO2021191291A1 (fr) 2020-03-27 2021-03-24 Dispositif de formation de rangées, procédé de formation de rangées et installation de traitement de bouteilles

Publications (1)

Publication Number Publication Date
EP4126720A1 true EP4126720A1 (fr) 2023-02-08

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EP21717329.3A Pending EP4126720A1 (fr) 2020-03-27 2021-03-24 Dispositif de formation de rangées, procédé de formation de rangées et installation de traitement de bouteilles

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Country Link
US (2) US11597549B2 (fr)
EP (1) EP4126720A1 (fr)
CN (1) CN115427332A (fr)
DE (1) DE202020101678U1 (fr)
WO (1) WO2021191291A1 (fr)

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CN114920016B (zh) * 2022-05-26 2024-05-28 江苏国范智能科技有限公司 一种料盒整合存储及拆分系统
CN115872082B (zh) * 2022-12-29 2025-04-08 河南省日立信股份有限公司 一种多类型钢瓶自适应存取的控制方法
CN116281063B (zh) * 2023-05-18 2023-08-04 四川省丹丹郫县豆瓣集团股份有限公司 一种豆瓣酱生产线自动排序装置
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US20230123396A1 (en) 2023-04-20
CN115427332A (zh) 2022-12-02
US11597549B2 (en) 2023-03-07
US12162636B2 (en) 2024-12-10
DE202020101678U1 (de) 2021-07-05
WO2021191291A1 (fr) 2021-09-30
US20210300608A1 (en) 2021-09-30

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