EP3289229B1 - Valve arrangement - Google Patents
Valve arrangement Download PDFInfo
- Publication number
- EP3289229B1 EP3289229B1 EP15727661.9A EP15727661A EP3289229B1 EP 3289229 B1 EP3289229 B1 EP 3289229B1 EP 15727661 A EP15727661 A EP 15727661A EP 3289229 B1 EP3289229 B1 EP 3289229B1
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- EP
- European Patent Office
- Prior art keywords
- connection
- valve
- fluid
- fluidic
- connection plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0405—Valve members; Fluid interconnections therefor for seat valves, i.e. poppet valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/042—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
- F15B13/043—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves
- F15B13/0431—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves the electrical control resulting in an on-off function
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
- F15B13/0878—Assembly of modular units
- F15B13/0885—Assembly of modular units using valves combined with other components
- F15B13/0889—Valves combined with electrical components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/044—Removal or measurement of undissolved gas, e.g. de-aeration, venting or bleeding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/042—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
- F15B13/043—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/042—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
- F15B13/043—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves
- F15B13/0433—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves the pilot valves being pressure control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
- F15B13/0846—Electrical details
- F15B13/0857—Electrical connecting means, e.g. plugs, sockets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
- F15B13/0875—Channels for electrical components, e.g. for cables or sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B2013/002—Modular valves, i.e. consisting of an assembly of interchangeable components
- F15B2013/006—Modular components with multiple uses, e.g. kits for either normally-open or normally-closed valves, interchangeable or reprogrammable manifolds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/30565—Assemblies of multiple valves having multiple valves for a single output member, e.g. for creating higher valve function by use of multiple valves like two 2/2-valves replacing a 5/3-valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/857—Monitoring of fluid pressure systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/862—Control during or prevention of abnormal conditions the abnormal condition being electric or electronic failure
- F15B2211/8623—Electric supply failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/87—Detection of failures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
- F15B2211/8752—Emergency operation mode, e.g. fail-safe operation mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/885—Control specific to the type of fluid, e.g. specific to magnetorheological fluid
- F15B2211/8855—Compressible fluids, e.g. specific to pneumatics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/877—With flow control means for branched passages
- Y10T137/87885—Sectional block structure
Definitions
- the invention relates to a valve arrangement for the fluidic supply of a fluid consumer, with a plurality of main valves which are fluidically communicating with respective associated fluid ports and which are adapted to influence fluid flows at the fluid ports, wherein the fluid ports are at least partially disposed on a pad of a body, and with electrically controllable pilot valves, which are designed for a fluidic control of the main valves, the base body is associated with a connection plate arranged opposite to the connection plate, which is penetrated by a fluid channel, which opens into a working port for connection of a fluid consumer, wherein between the pad and the connection plate is arranged a separately formed channel body, the at least one connection channel for a fluidically communicating connection between at least one of the fluid having connections and the working port and at least one connecting channel for a fluidic coupling of at least two fluid ports.
- the DE 10 2009 023 706 A2 discloses a pneumatic positioner with a working member and a acting on this, two coupled piezopneumatische valves comprising valve unit having a signal input for a electrical control signal and a supply input connectable to a pressurized gas supply and a working output connected to the pneumatic working member and a venting outlet for the working medium.
- the valves each have a valve housing with a receiving cavity and a functionally specific valve insert which can be inserted in a sealing manner with a flow-through switching unit.
- the valve seat and the cooperating with this valve body are provided on the switching unit.
- flow channels open in such a way in the associated receiving cavity, that with identical valve housing by replacing the valve insert different functional characteristics of the valve in question can be realized.
- the US 3 556 144 A discloses a directional control valve having double acting poppets disposed in a valve body controlled by one or more pilot valves.
- the pilot valves control pilot fluid to and through a plurality of pilot fluid control channels.
- a control pattern for the control channels is predetermined and tuned to the pilot valve so that the control valve can perform a variety of functions.
- a hydraulic control block for hydraulic power units in particular for the control of hydraulic systems, double-acting hydraulic cylinders, hydraulic drives or the like known.
- This control block comprises four valve units arranged in pairs opposite each other.
- the control block is divided into a center block and two releasably secured to the center block valve blocks, each of which two valve units can receive, wherein two valve sides, each with a valve block interface for receiving a respective valve block are provided on the center block.
- the DE 699 15 012 T2 discloses a multi-valve manifold block for mounting pressure-medium valves on a surface, comprising a valve interface and including longitudinal channels for at least one supply pressure medium, with communication passages for directing the pressure medium to the valve interface and thereby to different valves, and wherein the manifold block has a manifold interface on one
- Each valve for supply pressure means comprises a first area between the longitudinal channel and the terminal block interface and a second area between the terminal block interface and the valve interface and wherein a selectable modular housing is arranged to connect the areas or the first Lock area and continue the second area or to lock both areas.
- the object of the invention is to provide a valve device in which an adaptation to different applications is easily possible.
- the base body comprises the connection plate and wherein a receiving shaft for the channel body is formed between the connection surface and the connection plate, and wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and a supply port formed in the connection plate and one in the connection plate trained exhaust port can be attached in the receiving shaft.
- connection plate is designed for attachment to the connection surface and comprises a receiving shaft for the channel body, wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and one in the Connection plate formed supply port and formed in the connection plate exhaust port in the receiving shaft can be attached.
- connection plate preferably serves as a customer-side interface for connecting the fluid consumer to the working connection and, if appropriate, for connecting further fluidic components such as, for example, a fluid source and / or an exhaust air muffler.
- the connection plate may optionally be formed integrally with the base body or be provided as a separate component for mounting on the base body, in particular by means of screw connections.
- the decisive factor is that between the connection surface of the base body and a surface of the connection plate facing the connection surface of the base body, a volume of space is provided, in which the separately formed channel body can be inserted.
- the task of the duct body is to provide a predeterminable fluidic connection between the fluid connections, which are formed on the connection surface of the main body.
- the fluidic interconnections in the channel body comprise, on the one hand, the connection channel, which is designed for a direct or indirect fluidic connection between the respective fluid connection on the base body and the fluid channel formed in the connection plate and fluidically connected to the working connection, and the connection channel, which is for a fluidic connection is provided by at least two fluid connections and thereby enables a fluidic coupling of at least two main valves.
- a connecting channel exclusively connects two or more fluid connections with each other.
- a connection channel is fluidly connected in addition to the connection of two fluid connections with the connection channel and / or with a supply connection or an exhaust connection.
- At least one main valve and / or at least one pilot valve have a predetermined valve position.
- the predetermined valve position is preferably a complete open position or a full closed position for each valve.
- This predetermined valve position is ensured in particular by biasing means such as a compression spring, wherein the compression spring acts in particular on a valve member of the respective valve.
- biasing means such as a compression spring, wherein the compression spring acts in particular on a valve member of the respective valve.
- a movement of the valve member from the predetermined valve position requires overcoming the biasing force of the biasing means.
- the respective valve may for example be assigned an electromechanical drive, in particular a magnetic drive, or a fluidic drive in the manner of a pneumatic cylinder.
- a provision of electrical or fluidic energy is required to bring the respective valve from the predetermined valve position to a second valve position or functional position, wherein in this case an energy storage takes place in the biasing means.
- the valve or the valve body of the valve returns due to the energy stored in the biasing means in the predetermined valve position.
- the pilot valves are designed as electromechanical driven valves, while the main valves are designed as fluidically actuated valves.
- connection plate in the connection plate, a further fluid channel is formed, which opens into a supply connection or in an exhaust port and that in the channel body another connection channel and / or another connection channel for a fluidic communication between at least one of the fluid connections and the supply connection or the exhaust air connection and / or for a fluidic coupling of at least two further fluid connections is formed.
- the channel body is formed separately from the base body, it can be replaced, preferably without tools, so that an adaptation of the valve arrangement to different applications is simplified. Since the mode of operation of the valve arrangement is decisively, in particular exclusively, determined by the fluidic connection of the fluid connections, the valve arrangement is suitable in particular for a safety-oriented supply to a fluid consumer, which may in particular be a pneumatic cylinder or a pneumatic pivot drive.
- a plurality of connecting channels are formed in the channel body, which are designed for a predeterminable fluidic connection of the main valves with the working port and the supply port and the exhaust port.
- the, preferably four, main valves are similar, in particular identical, are formed.
- the main valves each have a similar structure and in particular fluidically controlled by diaphragm chambers Have valve body.
- the diaphragm chambers of a main valve are each pressure-balanced, so that a pressure level of the fluid to be controlled by the main valve is insignificant for the function of the main valve at least within a certain, predeterminable pressure interval.
- the main valves are normally closed (NC) or normally open (NO) valves. It is particularly preferred that all main valves of the valve assembly are made identical.
- mutually corresponding information interfaces are arranged on the base body and on the channel body, which are designed for a data exchange between an electronic storage device in the channel body and an electronic processing device in the base body.
- an electrical or electronic transmission of information between the memory device in the channel body and the electronic processing device in the base body is possible.
- information about the fluidic interconnection in the channel body can be stored in the memory device.
- the memory device is designed for temporary storage of sensor values that are provided by a sensor device arranged in the channel body.
- the memory device is designed for a storage of parameters that are provided by the processing device and are used for the parameterization of the sensor means arranged in the channel body. Accordingly, either a unidirectional or a bidirectional data exchange between the memory device and the processing device are provided.
- the information interface for a direct electrical coupling between channel body and body can be formed, alternatively, the information interface for a wireless data transmission between channel body and body, in particular by optical or inductive means, is formed.
- the base body comprises the connection plate and when a receiving shaft for the channel body is formed between the connection surface and the connection plate, wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and Supply connection and the exhaust port in the receiving shaft can be attached.
- the base body is preferably provided to insert the channel body parallel to the pad of the body in the receiving shaft and set in a predetermined functional position between the pad and the connection plate. In this way, a particularly easy to be carried out assembly of the channel body can be realized on the base body.
- the channel body and the receiving shaft are adapted to each other so that a precisely predetermined functional position of the channel body relative to the main body must be maintained for a function of the valve assembly to prevent malfunction of the valve assembly with incorrectly mounted channel body.
- connection plate is designed for attachment to the connection surface and comprises a receiving shaft for the channel body, wherein the channel body in at least a functional position for the fluidically communicating interconnection of the main valves with the working port and the supply port and the exhaust port in the receiving shaft can be attached.
- the channel body is accommodated at least almost completely in a recess in the connection plate and is fixed together with the connection plate on the base body.
- connection plate has a connected to the recess for receiving the channel body exhaust port, which is closed with inserted channel body and ensures in the absence of the channel body that no provision of pressurized fluid takes place at the working port to thereby avoid malfunction of the valve assembly.
- connection channel and / or the connecting channel at least one pneumatic component from the group: pressure control valve, throttle valve, switching valve, is assigned.
- a pneumatic component the control behavior of the valve arrangement can be influenced actively or passively. Active influencing of the control behavior can be achieved, in particular, by means of at least one electrically or fluidically, preferably pneumatically controlled, switching valve which is assigned to the connection channel or the connection channel and can influence a free fluidic cross section of the respective channel, in particular between an open position and a closed position ,
- a passive influence on the control behavior of the valve assembly for example be made with an electrically or manually adjustable pressure control valve or throttle valve by controlling fluid flows between the fluid ports to a predetermined pressure level or throttled to a predetermined volume flow.
- At least one sensor means from the group: pressure sensor, flow sensor, temperature sensor is associated with the connection channel and / or the connection channel.
- a sensor means which outputs an electrical sensor signal dependent on a measured physical quantity in analog or digital form, statements are possible as to how the valve arrangement and / or the fluid consumer connected to the valve arrangement are currently behaving or in the near future behave in order to effect any changes for the provision of pressurized fluid to the fluid consumer, in particular by suitable control of one or more of the main valves.
- the working port on the connection plate is associated with a valve plate which comprises at least one control valve which is designed to influence a fluid flow between a fluid source and a fluid consumer, wherein a fluidic control port of the control valve in fluidic communicating Connection with the working port is and wherein the valve plate at least one sensor means from the group: pressure sensor, flow sensor, temperature sensor, position sensor, assigned, wherein the sensor means is electrically connected to the connection plate or is received in the connection plate.
- At least one control valve is arranged, which is designed for example for the correspondingly high flow and which is operated by means of the valve arrangement, in particular via the working port, fluidly pilot operated.
- this control valve of the valve plate is associated with at least one sensor means by means of which a functional position of the control valve can be determined directly or indirectly, in order to draw conclusions about the function of the driven fluid consumer and / or the function of the control valve.
- the sensor means is included in a control loop, which is designed for the control of the valve assembly.
- the sensor means may be arranged in the valve plate, in this case, a sensor signal of the sensor means is provided via a suitable sensor interface to the connection plate and can be forwarded from there, for example, to a processing device in the main body.
- the sensor means is arranged in the connection plate and in the valve plate only a sensor channel for fluidic coupling of the working channel is formed with the sensor means.
- a valve plate which comprises at least one control valve, which is designed to influence a fluid flow between the working port and a fluid consumer, wherein an electrical control terminal of the control valve is connected to a control interface and wherein the control valve has a, preferably normally closed, preferred position.
- the object of this control valve is to ensure a reliable shutdown of the fluid supply to the fluid consumer, which is particularly in terms of safety-related applications for the valve assembly of interest.
- the control valve is an electrically actuated valve, in particular a solenoid valve, which is located without provision of electrical energy in a preferred position, in particular in a closed position.
- control valve The electrical supply of this control valve is preferably carried out directly by a safety-related control, which is optionally also designed for controlling the valve arrangement and / or for determining a functional position of the driven fluid consumer.
- control valve is located as a vent valve without providing electrical energy in an open position and thus ensures venting of the fluid consumer in case of failure of the control for the valve assembly and / or the control valve. This ensures a high level of safety for the valve assembly due to the dual-channel redundant venting of the fluid consumer.
- control unit 1 is provided for a fluid supply to a fluid consumer, not shown, which may be, for example, a pneumatic cylinder or a pneumatic rotary actuator.
- the control unit 1 can be designed for an autonomous mode of operation without external control signals and / or for a connection to a higher-level control (not shown) designed to provide control signals, which may in particular be a programmable logic controller (PLC).
- PLC programmable logic controller
- the control unit 1 comprises an electronic control unit 2, which may be formed by way of example in the form of a printed circuit board or printed circuit with electronic and electrical components such as a microprocessor fitted thereon.
- the control electronics 2 is for processing formed by control commands, which are provided either by a running on the control electronics 2 control program or by a higher-level control and which are implemented by a valve assembly 3 in fluid streams at a working port 4.
- FIGS. 1 to 3 For reasons of simplification are in the FIGS. 1 to 3 the fluid channels required between the fluidic components described in more detail below not shown. A detailed representation of the fluidic interconnection of these fluidic components can be found in the exemplary embodiments of FIGS. 4 and 5.
- the control electronics 2 is in electrical communication with two pilot valves 5, 6, which may be exemplified by solenoid valves, preferably by 2/2-way valves, in particular as shown by 3/2-way valves, act.
- the pilot valves 5, 6 are acted upon by the control electronics 2 with electrical energy to provide fluid flows to main valves 7 to 10.
- the control electronics 2 and the pilot valves 5, 6 for a control via an analog current interface, preferably with a maximum current of 20 mA, in particular a fraction thereof, trained and thus meet the frequently encountered in process technology requirements for "low-power "terminal units of.
- the main valves 7 to 10 are fluidically controllable valves, for example, fluidically piloted 3/2-way valves.
- the main valves 7 to 10 are designed as diaphragm-controlled, pressure-balanced valves, whereby an advantageous switching behavior for the main valves 7 to 10 can be effected.
- an adapter plate 11 is arranged, which is penetrated by not shown recesses to a fluidly communicating connection between the output terminals also not shown, the pilot valves 5, 6 and in the representations of Figures 1 and 2 To ensure invisible input connections of the main valves 7 to 10.
- the adapter plate 11 may also be designed for a sealing effect between the pilot valves 5, 6 and the main valves 7 to 10.
- both the pilot valves 5, 6 and the main control valves 7 to 10 are each cuboid-shaped and sealingly abut each other and thus in this embodiment of the valve assembly also form the base body 14.
- the main valves 7 to 10 each have a plurality of valve ports 15, which are designed to provide more detailed below fluid flows through the respective main valves 7 to 10 and thus form the fluid ports of the body 14.
- a channel body 16 Opposite to the surface 12 of the main valves 7 to 10, a channel body 16 is arranged, which is preferably cuboidal and is provided for a sealing engagement with the surface 12.
- the channel body 16 has at least one, in the Figures 1 and 2 unrecognizable, but in the FIGS. 4 and 5 closer port and connecting channel shown.
- the channel body 16 is provided on both the main valves 7 to 10 facing surface and on the main valves 7 to 10 facing away from surface 17 with mouth openings 18, each are bounded by an annular seal 19, wherein the connecting channel opens into at least one of the mouth openings 18.
- the channel body 16 is provided by way of example for inclusion in a connection plate 20, which in turn is in principle basically cuboid-shaped and has one in the FIG. 2 has not visible recess, which is adapted to the geometry of the channel body 16 such that the channel body 16 can be accommodated at least almost completely flush in the terminal plate 20.
- a supply connection 21, an exhaust connection 22 and a reserve connection 23 are provided on the connection plate 20, wherein the backup connection 23 can also be designed as a second working connection as a function of the fluidic connection in the duct body 16.
- the supply connection 21 is provided for a fluidic coupling with a fluid source, not shown, and thus for the fluidic supply of the control unit 1.
- the exhaust port 22 may in particular be connected to a muffler, not shown, in order to dissipate exhaust air from the control unit 1 as quietly as possible.
- connection plate 20 is provided for a planar contact with a housing 24 of the control unit 1 and can be fixed to the housing 24 with fixing means, not shown, in particular with screws.
- fixing means not shown, in particular with screws.
- the connection plate 20 on the housing 24 the seals 19 on the channel body 16 and further, not shown sealing means between the pilot valves 5, 6 and the main valves 7 to 10
- the adapter plate 11 and the channel body 16 are compressed and thus ensure a fluidic seal with each other , so that when applying a supply pressure at Supply connection 21 no significant fluid losses in the control unit 1 occur.
- the connection plate 20 is penetrated by fluid channels 44, which respectively ensure fluidic connections between the working connections 4 formed on both sides on the connection plate 20, supply connections 21, exhaust connections 22 and reserve connections 23.
- valve plates 25, 45 can be selectively coupled to the connection plate 20 and are provided with similar fluid connections as the connection plate 20, ie with a working port 4, a supply port 21, an exhaust port 22 and a reserve port 23.
- the valve plate 45 is in the FIG. 7 a fluidic connection described in more detail below.
- the valve plates 25, 45 serve to expand the functional scope of the control unit 1, wherein the valve plate 25 is formed to achieve a predetermined safety level and in particular to the realization of predetermined safety functions such as fail-safe or fail-free for the control unit 1 equipped therewith, while the valve plate 45 is designed for a high fluid flow rate.
- valve plates can also be attached to the connection plate 20, it is exemplarily provided that the respective valve plate is screwed sealingly to the connection plate 20.
- FIG. 5 From the representation of FIG. 5 It can be seen how an exemplary fluidic connection of the pilot valves 5, 6 may be provided with the main valves 7 to 10 and the channel body 16 in the control unit 1. in the schematic presentation of the Figures 5 . 6 and 7 Connections between fluid channels, in particular hoses connecting channels, symbolized by circular points. Fluidic interfaces on outer surfaces are symbolized by squares. Work connections are symbolized with horizontal rectangles. Electrical interfaces are symbolized by standing rectangles.
- the pilot valves 5, 6 are designed as electrically actuated solenoid valves, each having an electrical interface 28, 29 with the in the FIG. 5 not shown control electronics are connected. Accordingly, by providing a suitable control signal at the interface 28 or 29, a switching function of the respective controlled pilot valve 5, 6 can be effected.
- the pilot valves 5, 6 are each designed as 3/2-way valves, wherein both pilot valves 5, 6 are each biased mechanically in a preferred position with a particular designed as a helical spring spring means 30.
- pilot valves 5, 6 In this preferred position of the pilot valves 5, 6, a fluidic connection between control terminals 32 of the example fluidly controllable main valves 7 to 10 and a vent port 31 of the respective pilot valve 5, 6 is provided, so that also biased by spring means 33 in each case in a preferred position main valves 7 to 10 remain in this preferred position. It is further provided that the main valve 7 can be controlled by providing a fluid flow from the pilot valve 5, while the main valve 8 can be controlled by providing a fluid flow from the pilot valve 6.
- the main valves 7 to 10 each have fluid ports 34, which are in sealing, fluidically communicating connection with fluid ports 35 in the channel body 16.
- the task of the duct body 16 is to provide fluid streams provided to the main valves 7 to 10 and released from the main valves 7 to 10 in a suitable manner to the working connection 4 and the exhaust connection 22 and optionally to the reserve connection 23.
- the fluidic function of the control unit 1 is determined by the assignment of the provided in the channel body 16 connection channel 36 and provided in the channel body 16 connecting channels 37.
- the channel body 16 can be exchanged, so that different fluidic functions can be specified for the control unit 1, as described below in connection with FIGS Figures 5 and 6 will be described in more detail.
- the channel body 16 is designed in such a way and the preferred position of the main valve 7 is selected so that a supply pressure applied to the supply connection 21 is provided by means of the main valve 7 via the connection channel 37 at the working connection 4 without a fluidic control of the main valve 7. Furthermore, the preferred position of the main valve 8 is selected so that a fluidic connection between the working port 4 and the exhaust port 22 is interrupted without a fluidic control of the main valve 8. Thus, without a fluidic control of the main valves 7, 8, a fluid flow from the supply port 21 via the main valve 7 and the connection channel 36 to the working port 4 allows.
- the main valve 7 by providing a fluid flow from the pilot valve 5 from the preferred position in a not shown switching position is ensured by the fluidic connection of the connection channel 36 and the connection channels 37 in the channel body 16 that a fluidic connection between the supply port 21 and the working port 4 is interrupted.
- a subsequent step can be provided to bring the main valve 8 by providing a fluid flow from the pilot valve 6 from the preferred position to a switching position, not shown, in which a fluidically communicating connection between the working port 4 and the exhaust port 22 is made, so that the Fluid consumers supplied fluid can flow through the exhaust port 22.
- a branch 39 in the channel body 16 is provided by a supply channel 40, which connects the supply connection 21 to the associated fluid connection 34 of the main valve 7.
- the branch 39 is fluidically connected to a pressure regulating valve 41, which is designed to reduce the fluid pressure applied to the supply connection 21 and accordingly provides a reduced supply pressure at an associated fluid connection 34, 35.
- the supply pressure reduced by the pressure regulating valve 41 is provided via a fluid line 42 to the two pilot valves 5, 6 and can be from the two pilot valves 5, 6 are forwarded as control pressure to the respective main valves 7 to 10.
- Exemplary is the in FIG. 5 shown channel body 16 provided for a fail-safe function in which in the event of failure of the electrical supply to the control electronics 2 and / or the pneumatic supply enters a defined state for the fluidically coupled to the control unit 1, not shown fluid consumers.
- the control electronics 2 take the two pilot valves 5, 6 in FIG. 5 shown preferred position, whereby an optionally present Steuerfluidbeetzschlagung the associated main valves 7 to 10 is omitted and the main valves 7 to 10 also take their preferred position.
- the in FIG. 5 illustrated fluidic control of the fluid consumer, not shown, which is supplied with the provided at the supply port 21 supply pressure via the main valve 7.
- FIG. 6 illustrated second embodiment of the channel body 66 are the basic body 14 forming pilot valves 5, 6 and main valves 7 to 10 fluidly connected in the same manner as in the illustration according to the FIG. 5 , Accordingly, at the respective associated fluid ports 34, the same fluidic conditions as in the FIG. 5 in front. Deviating from this is in the FIG. 6
- a processing device 67 is provided in the base body 14, which is electrically connected to pressure sensors 69, 70, 71 via connection means 68, which are only shown schematically.
- connection means 68 may be, for example, electrical lines, not shown, which are the main body 14 and, after passing a not shown electrical interface, in particular a plug connection, also pass through the channel body 66 and connected to the respective pressure sensor and 69, 70, 71.
- the pressure sensors 69, 70, 71 each comprise a memory device (not shown) for storing measured values and / or parameters.
- the channel body may be provided with a memory device, not shown, which is formed, for example, for storing identification data of the channel plate 66.
- this memory device can be designed as an RFID module (radio frequency identification device) for wireless information transmission to a correspondingly configured processing device in the main body 14.
- a data interface 72 is provided on the base body 14, which allows a data exchange between the processing device 67 and the control electronics 2.
- the pressure sensor 69 is assigned to the supply connection 21, the pressure sensor 70 is assigned to the working connection 4 by way of example, and the pressure sensor 71 is assigned to the reserve connection 23 by way of example.
- a monitoring of the function of the main valves 7 to 10 and the upstream pilot valves 5 and 6 are made, whereby the thus equipped control unit 1 can optionally meet a given level of safety within a predetermined safety standard ,
- control unit 1 can additionally be equipped with the valve plate 25 in a planar arrangement to achieve a given safety level within a predefinable safety standard can be attached to the surface 43 of the connection plate 20 and the surface facing one of the connection plate 20 in the representation of FIG. 3 has not visible fluid connections, which correspond to the fluid ports 4, 21, 22, 23 of the connection plate 20.
- On a side facing away from the terminal plate 20 surface 26 of the valve plate 25 are also the working port 4, the supply port 21, the exhaust port 22 and the backup port 23 is provided. Further, on a side surface of the valve plate 25, a control port 27 is formed.
- An electrical activation of a switching valve, not shown, provided in the valve plate 25 is provided via the control connection 27, with the aid of which a release or blocking of a fluidically communicating connection between the working connection 4 on the connection plate 20 and the working connection 4 on the valve plate 25 can be undertaken , It can be provided that a wide-spread at the control terminal 27 control signal is provided by a safety-related control, not shown.
- valve plate 45 as shown in the FIG. 7 an exemplary designed as a 3/3-way valve switching valve 46 is provided, which is fluidly looped between the formed on opposite surfaces 47, 48 of the valve plate 45 fluid connections, in particular the working port 4, the supply port 21 and the exhaust port 22.
- the switching valve 46 is designed for large fluid volume flows and can be controlled by means of the control unit 1.
- a first connection 49 of the switching valve 46 is fluidically connected to a fluid line 50 extending between the working connections 4.
- a second port 51 of the switching valve 46 is with a fluid line 52 extending between the exhaust ports 22, connected.
- a third port 53 of the switching valve 46 is fluidly connected via a fluid line 54 to the working ports 4.
- a control of the switching valve 46 can be effected both by a fluid flow from the control unit 1 via the working port 4 and by a fluid flow from the supply port 21 via the switching valve 46 and the partial branch 55.
- a self-holding switching position for the switching valve 46 is ensured when supplying the connected to the working port 4, fluid consumer, not shown.
- all ports 49, 51, 53 are blocked, so that no fluid flow through the switching valve 46 is possible.
- the fluid line 54 is associated with a pressure sensor 58, which is connected via an electrical connection means 59 not shown in more detail to the in FIG. 6 shown processing device 67 is connected, in which the pressure signal of the pressure sensor 58 is processed.
- the pressure sensor is mounted directly on the processing device and is connected via a likewise not shown sensor line fluidly communicating with the fluid line.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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Description
Die Erfindung betrifft eine Ventilanordnung zur fluidischen Versorgung eines Fluidverbrauchers, mit mehreren Hauptventilen, die fluidisch kommunizierend mit jeweils zugeordneten Fluidanschlüssen verbunden sind und die für eine Beeinflussung von Fluidströmen an den Fluidanschlüssen ausgebildet sind, wobei die Fluidanschlüsse zumindest teilweise an einer Anschlussfläche eines Grundkörpers angeordnet sind, und mit elektrisch ansteuerbaren Vorsteuerventilen, die für eine fluidische Ansteuerung der Hauptventile ausgebildet sind, wobei dem Grundkörper eine gegenüberliegend zur Anschlussfläche angeordnete Anschlussplatte zugeordnet ist, die von einem Fluidkanal durchsetzt ist, der in einen Arbeitsanschluss zum Anschluss eines Fluidverbrauchers mündet, wobei zwischen der Anschlussfläche und der Anschlussplatte ein separat ausgebildeter Kanalkörper angeordnet ist, der wenigstens einen Anschlusskanal für eine fluidisch kommunizierende Verbindung zwischen wenigstens einem der Fluidanschlüsse und dem Arbeitsanschluss und wenigstens einen Verbindungskanal für eine fluidische Kopplung von wenigstens zwei Fluidanschlüssen aufweist.The invention relates to a valve arrangement for the fluidic supply of a fluid consumer, with a plurality of main valves which are fluidically communicating with respective associated fluid ports and which are adapted to influence fluid flows at the fluid ports, wherein the fluid ports are at least partially disposed on a pad of a body, and with electrically controllable pilot valves, which are designed for a fluidic control of the main valves, the base body is associated with a connection plate arranged opposite to the connection plate, which is penetrated by a fluid channel, which opens into a working port for connection of a fluid consumer, wherein between the pad and the connection plate is arranged a separately formed channel body, the at least one connection channel for a fluidically communicating connection between at least one of the fluid having connections and the working port and at least one connecting channel for a fluidic coupling of at least two fluid ports.
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Die Aufgabe der Erfindung besteht darin, eine Ventileinrichtung bereitzustellen, bei der eine Anpassung an unterschiedliche Einsatzfälle einfach möglich ist.The object of the invention is to provide a valve device in which an adaptation to different applications is easily possible.
Diese Aufgabe wird für eine Ventileinrichtung der eingangs genannten Art mit den Merkmalen des Anspruchs 1 gelöst. Hierbei ist vorgesehen, dassThis object is achieved for a valve device of the type mentioned with the features of claim 1. It is provided that
der Grundkörper die Anschlussplatte umfasst und wobei zwischen der Anschlussfläche und der Anschlussplatte ein Aufnahmeschacht für den Kanalkörper ausgebildet ist und wobei der Kanalkörper in wenigstens einer Funktionsstellung für die fluidisch kommunizierende Verschaltung der Hauptventile mit dem Arbeitsanschluss und einem in der Anschlussplatte ausgebildeten Versorgungsanschluss und einem in der Anschlussplatte ausgebildeten Abluftanschluss im Aufnahmeschacht anbringbar ist.the base body comprises the connection plate and wherein a receiving shaft for the channel body is formed between the connection surface and the connection plate, and wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and a supply port formed in the connection plate and one in the connection plate trained exhaust port can be attached in the receiving shaft.
Bei einer alternativen Ausführungsform der Erfindung ist vorgesehen, dass die separat ausgebildete Anschlussplatte zur Anbringung an der Anschlussfläche ausgebildet ist und einen Aufnahmeschacht für den Kanalkörper umfasst, wobei der Kanalkörper in wenigstens einer Funktionsstellung für die fluidisch kommunizierende Verschaltung der Hauptventile mit dem Arbeitsanschluss und einem in der Anschlussplatte ausgebildeten Versorgungsanschluss und einem in der Anschlussplatte ausgebildeten Abluftanschluss im Aufnahmeschacht anbringbar ist.In an alternative embodiment of the invention, it is provided that the separately formed connection plate is designed for attachment to the connection surface and comprises a receiving shaft for the channel body, wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and one in the Connection plate formed supply port and formed in the connection plate exhaust port in the receiving shaft can be attached.
Dabei dient die Anschlussplatte vorzugsweise als kundenseitige Schnittstelle zum Anschluss des Fluidverbrauchers am Arbeitsanschluss und gegebenenfalls zum Anschluss weiterer fluidischer Komponenten wie beispielsweise einer Fluidquelle und/oder eines Abluft-Schalldämpfers. Die Anschlussplatte kann wahlweise einstückig mit dem Grundkörper ausgebildet sein oder als separate Komponente für eine Montage am Grundkörper, insbesondere mittels Schraubverbindungen, vorgesehen sein. Entscheidend ist, dass zwischen der Anschlussfläche des Grundkörpers und einer der Anschlussfläche des Grundkörpers zugewandten Oberfläche der Anschlussplatte ein Raumvolumen vorgesehen ist, in das der separat ausgebildete Kanalkörper eingefügt werden kann. Die Aufgabe des Kanalkörpers besteht darin, eine vorgebbare fluidische Verschaltung zwischen den Fluidanschlüssen bereitzustellen, die an der Anschlussfläche des Grundkörpers ausgebildet sind. Durch Austausch des Kanalkörpers gegen einen anders ausgebildeten Kanalkörper können voneinander unterschiedliche fluidische Verschaltungen zwischen den Hauptventilen vorgegeben und damit ein unterschiedliches Verhalten der Ventilanordnung am Arbeitsanschluss erreicht werden. Dabei umfassen die fluidische Verschaltungen im Kanalkörper zum einen den Anschlusskanal, der für eine direkte oder indirekte fluidische Verbindung zwischen dem jeweiligen Fluidanschluss am Grundkörper und dem in der Anschlussplatte ausgebildeten und mit dem Arbeitsanschluss fluidisch verbundenen Fluidkanal ausgebildet ist sowie den Verbindungskanal, der für eine fluidische Verbindung von wenigstens zwei Fluidanschlüssen vorgesehen ist und hiermit eine fluidische Kopplung von wenigstens zwei Hauptventilen ermöglicht. Dabei kann vorgesehen sein, dass ein Verbindungskanal ausschließlich zwei oder mehrere Fluidanschlüsse miteinander verbindet. Alternativ kann vorgesehen sein, dass ein Verbindungskanal neben der Verbindung von zwei Fluidanschlüssen auch mit dem Anschlusskanal und/oder mit einem Versorgungsanschluss oder einem Abluftanschluss fluidisch verbunden ist.In this case, the connection plate preferably serves as a customer-side interface for connecting the fluid consumer to the working connection and, if appropriate, for connecting further fluidic components such as, for example, a fluid source and / or an exhaust air muffler. The connection plate may optionally be formed integrally with the base body or be provided as a separate component for mounting on the base body, in particular by means of screw connections. The decisive factor is that between the connection surface of the base body and a surface of the connection plate facing the connection surface of the base body, a volume of space is provided, in which the separately formed channel body can be inserted. The task of the duct body is to provide a predeterminable fluidic connection between the fluid connections, which are formed on the connection surface of the main body. By exchanging the channel body for a differently shaped channel body, different fluidic connections between the main valves can be predetermined and thus a different behavior of the valve arrangement at the working connection can be achieved. In this case, the fluidic interconnections in the channel body comprise, on the one hand, the connection channel, which is designed for a direct or indirect fluidic connection between the respective fluid connection on the base body and the fluid channel formed in the connection plate and fluidically connected to the working connection, and the connection channel, which is for a fluidic connection is provided by at least two fluid connections and thereby enables a fluidic coupling of at least two main valves. It can be provided that a connecting channel exclusively connects two or more fluid connections with each other. Alternatively it can be provided that a connection channel is fluidly connected in addition to the connection of two fluid connections with the connection channel and / or with a supply connection or an exhaust connection.
Zweckmäßig ist es, wenn wenigstens ein Hauptventil und/oder wenigstens ein Vorsteuerventil eine vorgegebene Ventilstellung aufweisen. Bei der vorgegebenen Ventilstellung handelt es sich vorzugsweise um eine vollständige Öffnungsstellung oder eine vollständige Schließstellung für das jeweilige Ventil. Diese vorgegebene Ventilstellung wird insbesondere durch Vorspannmittel wie beispielsweise eine Druckfeder gewährleistet, wobei die Druckfeder insbesondere auf ein Ventilglied des jeweiligen Ventils einwirkt. Eine Bewegung des Ventilglieds aus der vorgebbaren Ventilstellung erfordert eine Überwindung der Vorspannkraft des Vorspannmittels. Hierzu kann dem jeweiligen Ventil beispielsweise ein elektromechanischer Antrieb, insbesondere ein Magnetantrieb, oder ein fluidischer Antrieb in der Art eines Pneumatikzylinders zugeordnet sein. Dementsprechend ist eine Bereitstellung von elektrischer oder fluidischer Energie erforderlich, um das jeweilige Ventil aus der vorgegebenen Ventilstellung in eine zweite Ventilstellung oder Funktionsstellung zu bringen, wobei hierbei eine Energiespeicherung im Vorspannmittel stattfindet. Bei Ausfall der zur Ansteuerung des jeweiligen Ventils erforderlichen elektrischen oder fluidischen Energie kehrt das Ventil bzw. der Ventilkörper des Ventils aufgrund der im Vorspannmittel gespeicherten Energie in die vorgegebene Ventilstellung zurück. Exemplarisch ist vorgesehen, dass die Vorsteuerventile als elektromechanische angetriebene Ventile ausgebildet sind, während die Hauptventile als fluidisch angesteuerte Ventile ausgebildet sind.It is expedient if at least one main valve and / or at least one pilot valve have a predetermined valve position. The predetermined valve position is preferably a complete open position or a full closed position for each valve. This predetermined valve position is ensured in particular by biasing means such as a compression spring, wherein the compression spring acts in particular on a valve member of the respective valve. A movement of the valve member from the predetermined valve position requires overcoming the biasing force of the biasing means. For this purpose, the respective valve may for example be assigned an electromechanical drive, in particular a magnetic drive, or a fluidic drive in the manner of a pneumatic cylinder. Accordingly, a provision of electrical or fluidic energy is required to bring the respective valve from the predetermined valve position to a second valve position or functional position, wherein in this case an energy storage takes place in the biasing means. In case of failure of the required for driving the respective valve electrical or fluid energy, the valve or the valve body of the valve returns due to the energy stored in the biasing means in the predetermined valve position. By way of example, it is provided that the pilot valves are designed as electromechanical driven valves, while the main valves are designed as fluidically actuated valves.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, dass in der Anschlussplatte ein weiterer Fluidkanal ausgebildet ist, der in einen Versorgungsanschluss oder in einen Abluftanschluss mündet und dass im Kanalkörper ein weiterer Anschlusskanal und/oder ein weiterer Verbindungskanal für eine fluidisch kommunizierende Verbindung zwischen wenigstens einem der Fluidanschlüsse und dem Versorgungsanschluss oder dem Abluftanschluss und/oder für eine fluidische Kopplung von wenigstens zwei weiteren Fluidanschlüssen ausgebildet ist. Hierdurch werden komplexe fluidische Verschaltungen zwischen den Fluidanschlüssen und gegebenenfalls zwischen dem Versorgungsanschluss und/oder dem Abluftanschluss ermöglicht, mit denen vorgebbare Funktionsweisen die Hauptsteuerventile, insbesondere bei Ausfall einer elektrischen Versorgung für die Vorsteuerventile und/oder einer fluidischen Versorgung für die Vorsteuerventile und/oder die Hauptsteuerventile definiert werden können. Da der Kanalkörper separat vom Grundkörper ausgebildet ist, kann er, vorzugsweise werkzeuglos, ausgetauscht werden, so dass eine Anpassung der Ventilanordnung an unterschiedliche Einsatzfälle vereinfacht wird. Da die Funktionsweise der Ventilanordnung maßgeblich, insbesondere ausschließlich, von der fluidischen Verschaltung der Fluidanschlüsse bestimmt wird, eignet sich die Ventilanordnung insbesondere für eine sicherheitsgerichtete Versorgung eines Fluidverbrauchers, bei dem es sich insbesondere um einen Pneumatikzylinder oder einen pneumatischen Schwenkantrieb handeln kann.In a further embodiment of the invention it is provided that in the connection plate, a further fluid channel is formed, which opens into a supply connection or in an exhaust port and that in the channel body another connection channel and / or another connection channel for a fluidic communication between at least one of the fluid connections and the supply connection or the exhaust air connection and / or for a fluidic coupling of at least two further fluid connections is formed. In this way, complex fluidic interconnections between the fluid connections and, if appropriate, between the supply connection and / or the exhaust connection are made possible, with which predeterminable modes of operation the main control valves, in particular in the event of failure of an electrical supply for the pilot valves and / or a fluid supply for the pilot valves and / or the main control valves can be defined. Since the channel body is formed separately from the base body, it can be replaced, preferably without tools, so that an adaptation of the valve arrangement to different applications is simplified. Since the mode of operation of the valve arrangement is decisively, in particular exclusively, determined by the fluidic connection of the fluid connections, the valve arrangement is suitable in particular for a safety-oriented supply to a fluid consumer, which may in particular be a pneumatic cylinder or a pneumatic pivot drive.
Dementsprechend ist es vorteilhaft, wenn im Kanalkörper mehrere Verbindungskanäle ausgebildet sind, die für eine vorgebbare fluidische Verschaltung der Hauptventile mit dem Arbeitsanschluss und dem Versorgungsanschluss und dem Abluftanschluss ausgebildet sind.Accordingly, it is advantageous if a plurality of connecting channels are formed in the channel body, which are designed for a predeterminable fluidic connection of the main valves with the working port and the supply port and the exhaust port.
Bevorzugt ist vorgesehen, dass die, vorzugsweise vier, Hauptventile gleichartig, insbesondere identisch, ausgebildet sind. Hierdurch wird eine vorteilhafte Variabilität der Ventilanordnung im Hinblick auf verschiedene Möglichkeiten zur fluidischen Verschaltung der einzelnen, insbesondere vier, Hauptventile gewährleistet. Vorzugsweise ist vorgesehen, dass die Hauptventile jeweils einen gleichartigen Aufbau aufweisen und insbesondere durch Membrankammern fluidisch angesteuerte Ventilkörper aufweisen. Vorteilhaft ist vorgesehen, dass die Membrankammern eines Hauptventils jeweils druckausgeglichen sind, so dass ein Druckniveau des vom Hauptventil zu steuernden Fluids zumindest innerhalb eines gewissen, vorgebbaren Druckintervalls unerheblich für die Funktion des Hauptventils ist. Beispielhaft handelt es sich bei den Hauptventilen um normal geschlossene (normally closed - NC) oder normal geöffnete (normally open - NO) Ventile. Besonders bevorzugt ist vorgesehen, dass alle Hauptventile der Ventilanordnung identisch ausgeführt sind.It is preferably provided that the, preferably four, main valves are similar, in particular identical, are formed. As a result, an advantageous variability of the valve arrangement is ensured with regard to various possibilities for the fluidic connection of the individual, in particular four, main valves. It is preferably provided that the main valves each have a similar structure and in particular fluidically controlled by diaphragm chambers Have valve body. It is advantageously provided that the diaphragm chambers of a main valve are each pressure-balanced, so that a pressure level of the fluid to be controlled by the main valve is insignificant for the function of the main valve at least within a certain, predeterminable pressure interval. By way of example, the main valves are normally closed (NC) or normally open (NO) valves. It is particularly preferred that all main valves of the valve assembly are made identical.
Bei einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass am Grundkörper und am Kanalkörper zueinander korrespondierende Informationsschnittstellen angeordnet sind, die für einen Datenaustausch zwischen einer elektronischen Speichereinrichtung im Kanalkörper und einer elektronischen Verarbeitungseinrichtung im Grundkörper ausgebildet sind. Mit Hilfe der Informationsschnittstellen ist eine elektrische oder elektronische Übertragung von Informationen zwischen der Speichereinrichtung im Kanalkörper und der elektronischen Verarbeitungseinrichtung im Grundkörper möglich. Beispielsweise können in der Speichereinrichtung Informationen über die fluidische Verschaltung im Kanalkörper gespeichert sein. Ergänzend oder alternativ kann vorgesehen sein, dass die Speichereinrichtung für eine Zwischenspeicherung von Sensorwerten, die von einem im Kanalkörper angeordneten Sensormittel bereitgestellt werden, ausgebildet ist. Ergänzend oder alternativ kann vorgesehen sein, dass die Speichereinrichtung für eine Speicherung von Parametern ausgebildet ist, die von der Verarbeitungseinrichtung bereitgestellt werden und zur Parametrisierung des im Kanalkörper angeordneten Sensormittels herangezogen werden. Dementsprechend ist wahlweise ein unidirektionaler oder ein bidirektionaler Datenaustausch zwischen der Speichereinrichtung und der Verarbeitungseinrichtung vorgesehen. Dabei kann die Informationsschnittstelle für eine unmittelbare elektrische Kopplung zwischen Kanalkörper und Grundkörper ausgebildet sein, alternativ ist die Informationsschnittstelle für eine drahtlose Datenübertragung zwischen Kanalkörper und Grundkörper, insbesondere auf optischem oder induktivem Wege, ausgebildet.In an advantageous development of the invention, it is provided that mutually corresponding information interfaces are arranged on the base body and on the channel body, which are designed for a data exchange between an electronic storage device in the channel body and an electronic processing device in the base body. With the aid of the information interfaces, an electrical or electronic transmission of information between the memory device in the channel body and the electronic processing device in the base body is possible. For example, information about the fluidic interconnection in the channel body can be stored in the memory device. Additionally or alternatively, it may be provided that the memory device is designed for temporary storage of sensor values that are provided by a sensor device arranged in the channel body. Additionally or alternatively it can be provided that the memory device is designed for a storage of parameters that are provided by the processing device and are used for the parameterization of the sensor means arranged in the channel body. Accordingly, either a unidirectional or a bidirectional data exchange between the memory device and the processing device are provided. In this case, the information interface for a direct electrical coupling between channel body and body can be formed, alternatively, the information interface for a wireless data transmission between channel body and body, in particular by optical or inductive means, is formed.
Bei einer ersten Ausführungsform der Erfindung ist vorgesehen, dass der Grundkörper die Anschlussplatte umfasst und wenn zwischen der Anschlussfläche und der Anschlussplatte ein Aufnahmeschacht für den Kanalkörper ausgebildet ist, wobei der Kanalkörper in wenigstens einer Funktionsstellung für die fluidisch kommunizierende Verschaltung der Hauptventile mit dem Arbeitsanschluss und dem Versorgungsanschluss und dem Abluftanschluss im Aufnahmeschacht anbringbar ist. Bei dieser Ausgestaltung des Grundkörpers ist vorzugsweise vorgesehen, den Kanalkörper parallel zur Anschlussfläche des Grundkörpers in den Aufnahmeschacht einzuschieben und in einer vorgegebenen Funktionsstellung zwischen der Anschlussfläche und der Anschlussplatte festzulegen. Hierdurch kann eine besonders einfach durchzuführende Montage des Kanalkörpers am Grundkörper realisiert werden. Besonders bevorzugt ist vorgesehen, dass der Kanalkörper und der Aufnahmeschacht derart aneinander angepasst sind, dass ein exakt vorgebbare Funktionsposition des Kanalkörpers gegenüber dem Grundkörper für eine Funktion der Ventilanordnung eingehalten werden muss, um Fehlfunktionen der Ventilanordnung bei falsch montiertem Kanalkörper zu verhindern.In a first embodiment of the invention, it is provided that the base body comprises the connection plate and when a receiving shaft for the channel body is formed between the connection surface and the connection plate, wherein the channel body in at least one functional position for the fluidically communicating interconnection of the main valves with the working port and Supply connection and the exhaust port in the receiving shaft can be attached. In this embodiment, the base body is preferably provided to insert the channel body parallel to the pad of the body in the receiving shaft and set in a predetermined functional position between the pad and the connection plate. In this way, a particularly easy to be carried out assembly of the channel body can be realized on the base body. It is particularly preferably provided that the channel body and the receiving shaft are adapted to each other so that a precisely predetermined functional position of the channel body relative to the main body must be maintained for a function of the valve assembly to prevent malfunction of the valve assembly with incorrectly mounted channel body.
Bei einer zweiten Ausführungsform der Erfindung ist vorgesehen, dass die separat ausgebildete Anschlussplatte zur Anbringung an der Anschlussfläche ausgebildet ist und einen Aufnahmeschacht für den Kanalkörper umfasst, wobei der Kanalkörper in wenigstens einer Funktionsstellung für die fluidisch kommunizierende Verschaltung der Hauptventile mit dem Arbeitsanschluss und dem Versorgungsanschluss und dem Abluftanschluss im Aufnahmeschacht anbringbar ist. Bei dieser alternativen Ausgestaltung der Ventilanordnung ist der Kanalkörper zumindest nahezu vollständig in einer Vertiefung in der Anschlussplatte aufgenommen und wird zusammen mit der Anschlussplatte am Grundkörper festgelegt. Hierdurch kann eine besonders einfache Gestaltung des Kanalkörpers und der Anschlussfläche, insbesondere im Hinblick auf die fluidische Abdichtung zwischen Kanalkörper und Anschlussfläche sowie der Anschlussplatte realisiert werden. Vorzugsweise weist die Anschlussplatte eine kommunizierend mit der Vertiefung zur Aufnahme des Kanalkörpers verbundene Abluftöffnung auf, die bei eingelegtem Kanalkörper verschlossen ist und die bei Fehlen des Kanalkörpers gewährleistet, dass keine Bereitstellung von druckbeaufschlagtem Fluid an den Arbeitsanschluss stattfindet, um hierdurch Fehlfunktionen der Ventilanordnung zu vermeiden.In a second embodiment of the invention it is provided that the separately formed connection plate is designed for attachment to the connection surface and comprises a receiving shaft for the channel body, wherein the channel body in at least a functional position for the fluidically communicating interconnection of the main valves with the working port and the supply port and the exhaust port in the receiving shaft can be attached. In this alternative embodiment of the valve arrangement, the channel body is accommodated at least almost completely in a recess in the connection plate and is fixed together with the connection plate on the base body. In this way, a particularly simple design of the channel body and the connection surface, in particular with regard to the fluidic seal between the channel body and the connection surface and the connection plate can be realized. Preferably, the connection plate has a connected to the recess for receiving the channel body exhaust port, which is closed with inserted channel body and ensures in the absence of the channel body that no provision of pressurized fluid takes place at the working port to thereby avoid malfunction of the valve assembly.
Vorteilhaft ist es, wenn dem Anschlusskanal und/oder dem Verbindungskanal wenigstens eine pneumatische Komponente aus der Gruppe: Druckregelventil, Drosselventil, Schaltventil, zugeordnet ist. Mit einer derartigen pneumatischen Komponente kann das Steuerungsverhalten der Ventilanordnung aktiv oder passiv beeinflusst werden. Eine aktive Beeinflussung des Steuerungsverhaltens kann insbesondere mit Hilfe wenigstens eines elektrisch oder fluidisch, vorzugsweise pneumatisch, angesteuerten Schaltventils verwirklicht werden, das dem Anschlusskanal oder dem Verbindungskanal zugeordnet ist und einen freien fluidischen Querschnitt des jeweiligen Kanals, insbesondere zwischen einer Öffnungsstellung und einer Schließstellung, beeinflussen kann. Eine passive Einflussnahme auf das Steuerungsverhalten der Ventilanordnung kann beispielsweise mit einem elektrisch oder manuell einstellbaren Druckregelventil oder Drosselventil vorgenommen werden, indem Fluidströmungen zwischen den Fluidanschlüssen auf ein vorgebbares Druckniveau geregelt oder auf einen vorgebbaren Volumenstrom gedrosselt werden.It is advantageous if the connection channel and / or the connecting channel at least one pneumatic component from the group: pressure control valve, throttle valve, switching valve, is assigned. With such a pneumatic component, the control behavior of the valve arrangement can be influenced actively or passively. Active influencing of the control behavior can be achieved, in particular, by means of at least one electrically or fluidically, preferably pneumatically controlled, switching valve which is assigned to the connection channel or the connection channel and can influence a free fluidic cross section of the respective channel, in particular between an open position and a closed position , A passive influence on the control behavior of the valve assembly, for example be made with an electrically or manually adjustable pressure control valve or throttle valve by controlling fluid flows between the fluid ports to a predetermined pressure level or throttled to a predetermined volume flow.
Vorzugsweise ist vorgesehen, dass dem Anschlusskanal und/oder dem Verbindungskanal wenigstens ein Sensormittel aus der Gruppe: Drucksensor, Durchflusssensor, Temperatursensor, zugeordnet ist. Mit Hilfe eines derartigen Sensormittels, das ein von einer gemessenen physikalischen Größe abhängiges, elektrisches Sensorsignal in analoger oder digitaler Form ausgibt, sind Aussagen darüber möglich, in welcher Weise sich die Ventilanordnung und/oder der an der Ventilanordnung angeschlossenen Fluidverbraucher aktuell verhalten oder in naher Zukunft verhalten werden, um daraus eventuelle Veränderungen für die Bereitstellung von druckbeaufschlagtem Fluid an den Fluidverbraucher, insbesondere durch geeignete Ansteuerung eines oder mehrerer der Hauptventile, zu bewirken.It is preferably provided that at least one sensor means from the group: pressure sensor, flow sensor, temperature sensor is associated with the connection channel and / or the connection channel. With the aid of such a sensor means, which outputs an electrical sensor signal dependent on a measured physical quantity in analog or digital form, statements are possible as to how the valve arrangement and / or the fluid consumer connected to the valve arrangement are currently behaving or in the near future behave in order to effect any changes for the provision of pressurized fluid to the fluid consumer, in particular by suitable control of one or more of the main valves.
Bei einer vorteilhaften Ausführung der Erfindung ist vorgesehen, dass dem Arbeitsanschluss an der Anschlussplatte eine Ventilplatte zugeordnet ist, die wenigstens ein Steuerventil umfasst, das für eine Beeinflussung eines Fluidstroms zwischen einer Fluidquelle und einem Fluidverbraucher ausgebildet ist, wobei ein fluidischer Steueranschluss des Steuerventils in fluidischer kommunizierender Verbindung mit dem Arbeitsanschluss steht und wobei der Ventilplatte wenigstens ein Sensormittel aus der Gruppe: Drucksensor, Durchflusssensor, Temperatursensor, Positionssensor, zugeordnet ist, wobei das Sensormittel elektrisch mit der Anschlussplatte verbunden ist oder in der Anschlussplatte aufgenommen ist. Mit einer solchen Ventilplatte kann beispielsweise die begrenzte Durchflussfähigkeit der Ventilanordnung erhöht werden, um auch Fluidverbraucher mit einem hohen Fluidverbrauch ansteuern zu können. In der Ventilplatte ist wenigstens ein Steuerventil angeordnet, das beispielsweise für den entsprechend hohen Durchfluss ausgelegt ist und das mit Hilfe der Ventilanordnung, insbesondere über deren Arbeitsanschluss, fluidisch vorgesteuert betrieben wird. Für eine Überwachung der Position dieses Steuerventils ist der Ventilplatte wenigstens ein Sensormittel zugeordnet, mit dessen Hilfe eine Funktionsstellung des Steuerventils unmittelbar oder mittelbar festgestellt werden kann, um daraus Rückschlüsse auf die Funktion des angesteuerten Fluidverbrauchers und/oder die Funktion des Steuerventils ziehen zu können. Vorzugsweise ist das Sensormittel in einen Regelkreis einbezogen, der für die Ansteuerung der Ventilanordnung ausgebildet ist. Hierdurch kann eine kurze Reaktionszeit für die Regelung der Ventilanordnung und des damit gekoppelten Steuerventils verwirklicht werden. Das Sensormittel kann in der Ventilplatte angeordnet sein, in diesem Fall wird ein Sensorsignal des Sensormittels über eine geeignete Sensorschnittstelle an die Anschlussplatte bereitgestellt und kann von dort beispielsweise an eine Verarbeitungseinrichtung im Grundkörper weitergeleitet werden. Alternativ ist das Sensormittel in der Anschlussplatte angeordnet und in der Ventilplatte ist lediglich ein Sensorkanal zur fluidischen Kopplung des Arbeitskanals mit dem Sensormittel ausgebildet.In an advantageous embodiment of the invention it is provided that the working port on the connection plate is associated with a valve plate which comprises at least one control valve which is designed to influence a fluid flow between a fluid source and a fluid consumer, wherein a fluidic control port of the control valve in fluidic communicating Connection with the working port is and wherein the valve plate at least one sensor means from the group: pressure sensor, flow sensor, temperature sensor, position sensor, assigned, wherein the sensor means is electrically connected to the connection plate or is received in the connection plate. With such a valve plate, for example, the limited flowability the valve assembly can be increased in order to control fluid consumers with a high fluid consumption can. In the valve plate at least one control valve is arranged, which is designed for example for the correspondingly high flow and which is operated by means of the valve arrangement, in particular via the working port, fluidly pilot operated. For monitoring the position of this control valve of the valve plate is associated with at least one sensor means by means of which a functional position of the control valve can be determined directly or indirectly, in order to draw conclusions about the function of the driven fluid consumer and / or the function of the control valve. Preferably, the sensor means is included in a control loop, which is designed for the control of the valve assembly. As a result, a short reaction time for the regulation of the valve arrangement and the control valve coupled thereto can be realized. The sensor means may be arranged in the valve plate, in this case, a sensor signal of the sensor means is provided via a suitable sensor interface to the connection plate and can be forwarded from there, for example, to a processing device in the main body. Alternatively, the sensor means is arranged in the connection plate and in the valve plate only a sensor channel for fluidic coupling of the working channel is formed with the sensor means.
Bei einer alternativen Ausgestaltung der Erfindung ist vorgesehen, dass dem Arbeitsanschluss an der Anschlussplatte eine Ventilplatte angeordnet ist, die wenigstens ein Steuerventil umfasst, das für eine Beeinflussung eines Fluidstroms zwischen dem Arbeitsanschluss und einem Fluidverbraucher ausgebildet ist, wobei ein elektrischer Steueranschluss des Steuerventils mit einer Steuerschnittstelle verbunden ist und wobei das Steuerventil eine, vorzugsweise normal geschlossene, Vorzugsstellung aufweist. Die Aufgabe dieses Steuerventils liegt darin, eine zuverlässige Abschaltung der fluidischen Versorgung des Fluidverbrauchers zu gewährleisten, was insbesondere im Hinblick auf sicherheitsgerichtete Einsatzfälle für die Ventilanordnung von Interesse ist. Bei dem Steuerventil handelt es sich um ein elektrisch angesteuertes Ventil, insbesondere um ein Magnetventil, das ohne Bereitstellung elektrischer Energie in einer Vorzugsstellung, insbesondere in einer Schließstellung, befindlich ist. Die elektrische Versorgung dieses Steuerventils erfolgt vorzugsweise unmittelbar von einer sicherheitsgerichteten Steuerung, die gegebenenfalls auch für die Ansteuerung der Ventilanordnung und/oder für eine Ermittlung einer Funktionsstellung des angesteuerten Fluidverbrauchers ausgebildet ist. Alternativ kann vorgesehen sein, dass das Steuerventil als Entlüftungsventil ohne Bereitstellung elektrischer Energie in einer Öffnungsstellung befindlich ist und somit eine Entlüftung des Fluidverbrauchers in Falle eines Ausfalls der Ansteuerung für die Ventilanordnung und/oder das Steuerventil gewährleistet. Hiermit wird aufgrund der zweikanalig redundanten Entlüftung des Fluidverbrauchers ein hohes Sicherheitsniveau für die Ventilanordnung gewährleistet.In an alternative embodiment of the invention it is provided that the work connection to the connection plate, a valve plate is arranged, which comprises at least one control valve, which is designed to influence a fluid flow between the working port and a fluid consumer, wherein an electrical control terminal of the control valve is connected to a control interface and wherein the control valve has a, preferably normally closed, preferred position. The object of this control valve is to ensure a reliable shutdown of the fluid supply to the fluid consumer, which is particularly in terms of safety-related applications for the valve assembly of interest. The control valve is an electrically actuated valve, in particular a solenoid valve, which is located without provision of electrical energy in a preferred position, in particular in a closed position. The electrical supply of this control valve is preferably carried out directly by a safety-related control, which is optionally also designed for controlling the valve arrangement and / or for determining a functional position of the driven fluid consumer. Alternatively it can be provided that the control valve is located as a vent valve without providing electrical energy in an open position and thus ensures venting of the fluid consumer in case of failure of the control for the valve assembly and / or the control valve. This ensures a high level of safety for the valve assembly due to the dual-channel redundant venting of the fluid consumer.
Vorteilhafte Ausführungsformen der Erfindung sind in der Zeichnung dargestellt. Hierbei zeigt:
- Figur 1
- eine schematische Draufsicht auf eine Steuereinheit, die eine Ventilanordnung mit zwei Vorsteuerventilen, vier Hauptventilen, einem Kanalkörper und einer Anschlussplatte umfasst, die in einem Steuergehäuse aufgenommen sind, wobei der Anschlussplatte eine Ventilplatte zugeordnet ist,
Figur 2- eine Explosionsdarstellung der Steuereinheit gemäß der
Figur 1 , Figur 3- eine erste Ausführungsform einer Ventilplatte,
Figur 4- eine zweite Ausführungsform einer Ventilplatte,
Figur 5- eine schematische Schaltbilddarstellung einer ersten Ausführungsform einer Ventilanordnung,
Figur 6- eine schematische Schaltbilddarstellung einer zweiten Ausführungsform einer Ventilanordnung, und
Figur 7- eine schematische Schaltbilddarstellung für die erste Ausführungsform der Ventilplatte.
- FIG. 1
- a schematic plan view of a control unit comprising a valve arrangement with two pilot valves, four main valves, a channel body and a connection plate, which in a control housing are received, wherein the connection plate is associated with a valve plate,
- FIG. 2
- an exploded view of the control unit according to the
FIG. 1 . - FIG. 3
- a first embodiment of a valve plate,
- FIG. 4
- a second embodiment of a valve plate,
- FIG. 5
- 1 is a schematic diagram of a first embodiment of a valve arrangement;
- FIG. 6
- a schematic diagram of a second embodiment of a valve assembly, and
- FIG. 7
- a schematic diagram representation of the first embodiment of the valve plate.
Eine in den
Aus Gründen der Vereinfachung sind in den
Die Steuerelektronik 2 steht in elektrischer Verbindung mit zwei Vorsteuerventilen 5, 6, bei denen es sich exemplarisch um Magnetventile, vorzugsweise um 2/2-Wegeventile, insbesondere wie dargestellt um 3/2-Wege Ventile, handeln kann. Die Vorsteuerventile 5, 6 werden von der Steuerelektronik 2 mit elektrischer Energie beaufschlagt, um Fluidströme an Hauptventile 7 bis 10 bereitzustellen. Vorzugsweise sind die Steuerelektronik 2 und die Vorsteuerventile 5, 6 für eine Ansteuerung über eine analoge Stromschnittstelle, vorzugsweise mit einer Stromstärke von maximal 20 mA, insbesondere mit einem Bruchteil hiervon, ausgebildet und erfüllen somit die in der Prozesstechnik häufig anzutreffenden Anforderungen an "Low-Power"-Endgeräte. Bei den Hauptventilen 7 bis 10 handelt es sich um fluidisch ansteuerbare Ventile, beispielhaft um fluidisch vorgesteuerte 3/2-Wegeventile. Bevorzugt ist vorgesehen, dass die Hauptventile 7 bis 10 als membrangesteuerte, druckausgeglichene Ventile ausgebildet sind, wodurch ein vorteilhaftes Schaltverhalten für die Hauptventile 7 bis 10 bewirkt werden kann. Zwischen den Vorsteuerventilen 5, 6 und den Hauptventilen 7 bis 10 ist eine Adapterplatte 11 angeordnet, die von nicht näher dargestellten Ausnehmungen durchsetzt ist, um eine fluidisch kommunizierende Verbindung zwischen den ebenfalls nicht dargestellten Ausgangsanschlüssen der Vorsteuerventile 5, 6 und den in den Darstellungen der
Exemplarisch ist vorgesehen, dass sowohl die Vorsteuerventile 5, 6 als auch die Hauptsteuerventile 7 bis 10 jeweils quaderförmig ausgebildet sind und abdichtend flächig aneinander Anliegen und damit bei dieser Ausführungsform der Ventilanordnung auch den Grundkörper 14 bilden.By way of example, it is provided that both the
An einer den Vorsteuerventilen 5, 6 entgegengesetzten Oberfläche 12 weisen die Hauptventile 7 bis 10 jeweils mehrere Ventilanschlüsse 15, die für eine Bereitstellung von nachstehend näher beschriebenen Fluidströmen durch die jeweiligen Hauptventile 7 bis 10 ausgebildet sind und die somit die Fluidanschlüsse des Grundkörpers 14 bilden.At one of the
Gegenüberliegend zur Oberfläche 12 der Hauptventile 7 bis 10 ist ein Kanalkörper 16 angeordnet, der vorzugsweise quaderförmig ausgebildet ist und für eine abdichtende Anlage an der Oberfläche 12 vorgesehen ist. Der Kanalkörper 16 weist jeweils wenigstens einen, in den
An der Anschlussplatte 20 sind exemplarisch neben dem Arbeitsanschluss 4 auch ein Versorgungsanschluss 21, ein Abluftanschluss 22 sowie ein Reserveanschluss 23 vorgesehen, wobei der Reserveanschluss 23 in Abhängigkeit von der fluidischen Verschaltung im Kanalkörper 16 auch als zweiter Arbeitsanschluss ausgebildet sein kann. Dabei ist der Versorgungsanschluss 21 für eine fluidische Kopplung mit einer nicht dargestellten Fluidquelle und damit für die fluidische Versorgung der Steuereinheit 1 vorgesehen. Der Abluftanschluss 22 kann insbesondere mit einem nicht dargestellten Schalldämpfer verbunden werden, um Abluft aus der Steuereinheit 1 möglichst geräuscharm abführen zu können.As an example, in addition to the working
Die Anschlussplatte 20 ist für eine flächige Anlage an einem Gehäuse 24 der Steuereinheit 1 vorgesehen und kann an dem Gehäuse 24 mit nicht dargestellten Befestigungsmitteln, insbesondere mit Schrauben, festgelegt werden. Bei der Festlegung der Anschlussplatte 20 am Gehäuse 24 werden die Dichtungen 19 am Kanalkörper 16 sowie weitere, nicht dargestellte Dichtmittel zwischen den Vorsteuerventilen 5, 6 und den Hauptventilen 7 bis 10, der Adapterplatte 11 sowie dem Kanalkörper 16 komprimiert und gewährleisten somit eine fluidische Abdichtung untereinander, so dass bei Anlegen eines Versorgungsdrucks am Versorgungsanschluss 21 keine nennenswerte Fluidverluste in der Steuereinheit 1 auftreten. Vorzugsweise ist vorgesehen, dass die Anschlussplatte 20 von Fluidkanälen 44 durchsetzt ist, die jeweils fluidische Verbindungen zwischen den an der Anschlussplatte 20 beidseitig ausgebildeten Arbeitsanschlüssen 4, Versorgungsanschlüssen 21, Abluftanschlüssen 22 und Reserveanschlüssen 23 gewährleisten.The
Die in den
Andere, nicht dargestellte Ventilplatten können ebenfalls an der Anschlussplatte 20 angefügt werden, dabei ist exemplarisch vorgesehen, dass die jeweilige Ventilplatte mit der Anschlussplatte 20 abdichtend verschraubt wird.Other, not shown, valve plates can also be attached to the
Aus der Darstellung der
Beispielhaft ist vorgesehen, dass die Vorsteuerventile 5, 6 als elektrisch angesteuerte Magnetventile ausgebildet sind, die jeweils über eine elektrische Schnittstelle 28, 29 mit der in der
Die Hauptventile 7 bis 10 weisen jeweils Fluidanschlüsse 34 auf, die in abdichtender, fluidisch kommunizierender Verbindung mit Fluidanschlüssen 35 im Kanalkörper 16 stehen. Die Aufgabe des Kanalkörpers 16 liegt darin, an die Hauptventile 7 bis 10 bereitgestellte und von den Hauptventilen 7 bis 10 freigegebene Fluidströme in geeigneter Weise an den Arbeitsanschluss 4 und den Abluftanschluss 22 und gegebenenfalls an den Reserveanschluss 23 bereitzustellen. Dabei wird durch die Zuordnung des im Kanalkörper 16 vorgesehenen Anschlusskanals 36 sowie der im Kanalkörper 16 vorgesehenen Verbindungskanäle 37 die die fluidische Funktion der Steuereinheit 1 bestimmt. Wie bereits vorstehend beschrieben wurde kann der Kanalkörper 16 ausgetauscht werden, so dass unterschiedliche fluidische Funktionen für die Steuereinheit 1 vorgegeben werden können, wie dies nachstehend im Zusammenhang mit den
Exemplarisch ist der Kanalkörper 16 derart ausgebildet und die Vorzugsstellung des Hauptventils 7 so gewählt, dass ohne eine fluidische Ansteuerung des Hauptventils 7 ein am Versorgungsanschluss 21 anliegender Versorgungsdruck mit Hilfe des Hauptventils 7 über den Verbindungskanal 37 am Arbeitsanschluss 4 bereitgestellt wird. Ferner ist die Vorzugsstellung des Hauptventils 8 so gewählt, dass ohne eine fluidische Ansteuerung des Hauptventils 8 eine fluidische Verbindung zwischen dem Arbeitsanschluss 4 und dem Abluftanschluss 22 unterbrochen ist. Somit ist ohne eine fluidische Ansteuerung der Hauptventile 7, 8 ein Fluidstrom vom Versorgungsanschluss 21 über das Hauptventil 7 und den Anschlusskanal 36 an den Arbeitsanschluss 4 ermöglicht.By way of example, the
Sobald das Hauptventil 7 durch Bereitstellung eines Fluidstroms vom Vorsteuerventil 5 aus der Vorzugsstellung in eine nicht dargestellte Schaltstellung gebracht wird, ist durch die fluidische Verschaltung des Anschlusskanals 36 und der Verbindungskanäle 37 im Kanalkörper 16 gewährleistet, dass eine fluidische Verbindung zwischen dem Versorgungsanschluss 21 und dem Arbeitsanschluss 4 unterbrochen wird. In diesem Fall wird dem nicht dargestellten Fluidverbraucher zugeführtes Fluid sozusagen eingeschlossen, wodurch der, beispielsweise als Pneumatikzylinder ausgebildete, Fluidverbraucher in einer vorgegebenen Stellung verbleibt und gegebenenfalls eine vorgebbare Kraft bereitstellen kann und der Fluidverbraucher eine Zustandsänderung erfährt.Once the
In einem nachfolgenden Schritt kann vorgesehen werden, das Hauptventil 8 durch Bereitstellung eines Fluidstroms vom Vorsteuerventil 6 aus der Vorzugsstellung in eine nicht dargestellte Schaltstellung zu bringen, in der eine fluidisch kommunizierende Verbindung zwischen dem Arbeitsanschluss 4 und dem Abluftanschluss 22 hergestellt wird, so dass das dem Fluidverbraucher zugeführtes Fluid über den Abluftanschluss 22 abströmen kann.In a subsequent step can be provided to bring the
Exemplarisch ist im Kanalkörper 16 eine Abzweigung 39 von einem Versorgungskanal 40, der den Versorgungsanschluss 21 mit dem zugehörigen Fluidanschluss 34 des Hauptventils 7 verbindet, vorgesehen. Die Abzweigung 39 ist fluidisch mit einem Druckregelventil 41 verbunden, das für eine Reduzierung des am Versorgungsanschluss 21 anliegenden Fluiddrucks ausgebildet ist und dementsprechend an einem zugeordneten Fluidanschluss 34, 35 einen reduzierten Versorgungsdruck bereitstellt. Der vom Druckregelventil 41 reduzierte Versorgungsdruck wird über eine Fluidleitung 42 an die beiden Vorsteuerventile 5, 6 bereitgestellt und kann von den beiden Vorsteuerventilen 5, 6 als Steuerdruck an die jeweiligen Hauptventile 7 bis 10 weitergeleitet werden.By way of example, a branch 39 in the
Exemplarisch ist der in
Bei der in
Der Drucksensor 69 ist exemplarisch dem Versorgungsanschluss 21 zugeordnet, der Drucksensor 70 ist exemplarisch dem Arbeitsanschluss 4 zugeordnet und der Drucksensor 71 ist exemplarisch dem Reserveanschluss 23 zugeordnet. Durch die Integration der Drucksensoren 69, 70, 71 in den Kanalkörper 66 kann eine Überwachung der Funktion der Hauptventile 7 bis 10 und der vorgeschalteten Vorsteuerventile 5 und 6 vorgenommen werden, wodurch die somit ausgestattete Steuereinheit 1 gegebenenfalls ein gegebenes Sicherheitsniveau innerhalb einer vorgebbaren Sicherheitsnorm erfüllen kann.By way of example, the
Ergänzend oder alternativ zum Kanalkörper 66 kann die Steuereinheit 1 zum Erreichen eines gegebenen Sicherheitsniveaus innerhalb einer vorgebbaren Sicherheitsnorm zusätzlich mit der Ventilplatte 25 ausgestattet werden, die in flächiger Anlage an die Oberfläche 43 der Anschlussplatte 20 angebracht werden kann und die an einer der Anschlussplatte 20 zugewandten Oberfläche in der Darstellung der
Alternativ hierzu ist bei der in
Claims (11)
- Valve arrangement for a fluidic supply of a fluid load, comprising several main valves (7, 8, 9, 10) which are connected, with fluidic communication, to respectively assigned fluid ports (15, 34) and which are designed for influencing fluid flows at the fluid ports (15, 34), wherein the fluid ports (15, 34) are located at least partly on a connection face (12) of a base body (14), and comprising electrically controllable pilot valves (5, 6) which are designed for fluidic control of the main valves (7, 8, 9, 10), wherein the base body (14) is assigned a connection plate (20) lying opposite the connection face (12) and through which runs a fluid passage (44) which leads into an operating port (4) for the connection of a fluid load, wherein, between the connection face (12) and the connection plate (20) there is provided a separate passage body (16, 66) which has at least one connection passage (36) for a fluidically communicating link between at least one of the fluid ports (15, 34) and the operating port (4), and at least one connecting conduit (37) for a fluidic coupling of at least two fluid ports (15, 34), wherein the base body (14) includes the connection plate and wherein a locating shaft for the passage body is formed between the connection face and the connection plate (20), wherein the passage body may be attached in at least one functional position for the fluidically communicating interconnection of the main valves (7, 8, 9, 10) with the operating port and with a supply port (21) formed in the connection plate (20) and with an air outlet port formed in the connection plate (20) in the locating shaft.
- Valve arrangement for a fluidic supply of a fluid load, with several main valves (7, 8, 9, 10) which are connected, with fluidic communication, to respectively assigned fluid ports (15, 34) and which are designed for influencing fluid flows at the fluid ports (15, 34), wherein the fluid ports (15, 34) are located at least partly on a connection face (12) of a base body (14), and with electrically controllable pilot valves (5, 6) which are designed for fluidic control of the main valves (7, 8, 9, 10), wherein the base body (14) is assigned a connection plate (20) lying opposite the connection face (12) and through which runs a fluid passage (44) which leads into an operating port (4) for the connection of a fluid load wherein, between the connection face (12) and the connection plate (20) there is provided a separate passage body (16, 66) which has at least one connection passage (36) for a fluidically communicating link between at least one of the fluid ports (15, 34) and the operating port (4), and at least one connecting conduit (37) for a fluidic coupling of at least two fluid ports (15, 34), wherein the separately formed connection plate (20) is designed for attachment to the connection face (12) and includes a locating shaft for the passage body (16; 66), wherein the passage body (16; 66) may be attached in at least one functional position for the fluidically communicating interconnection of the main valves (7, 8, 9, 10) with the operating port (4) and with a supply port (21) formed in the connection plate (20) and with an air outlet port formed in the connection plate (20) in the locating shaft.
- Valve arrangement according to claim 1 or 2, characterised in that at least one main valve (7, 8, 9, 10) and/or at least one pilot valve (5, 6) have or has a preset preferred position.
- Valve arrangement according to claim 1, 2 or 3, characterised in that, in the connection plate (20), a further fluid passage (44) is formed which opens out into the supply port (21) or the air outlet port (22), and that in the passage body (16; 66) there is formed a further connection passage (36) and/or a further connecting conduit (37) for a fluidically communicating connection between at least one of the fluid ports (15, 34) and the supply port (21) or the air outlet port (22) and/or for a fluidic coupling of at least two further fluid ports.
- Valve arrangement according to claim 4, characterised in that there are formed in the passage body (16; 66) several connecting conduits (37), which are designed for presettable fluidic interconnection of the main valves (7, 8, 9, 10) with the operating port (4) and the supply port (21) and the air outlet port (22).
- Valve arrangement according to any of the preceding claims, characterised in that the main valves (7, 8, 9, 10), preferably four, are similarly designed.
- Valve arrangement according to any of the preceding claims, characterised in that information interfaces corresponding to one another are located on the base body (14) and on the passage body (16; 66), and are designed for data interchange between an electronic memory device in the passage body (16; 66) and an electronic processing device (67) in the base body (14).
- Valve arrangement according to any of the preceding claims, characterised in that the connection passage (36) and/or the connecting conduit (37) is or are assigned at least one pneumatic component from the group: pressure-control valve (41), restrictor valve, control valve.
- Valve arrangement according to any of the preceding claims, characterised in that the connection passage (36) and/or the connecting conduit (37) are or is assigned at least one sensor means from the group: pressure sensor (69, 70, 71), flow sensor, temperature sensor.
- Valve arrangement according to any of the preceding claims, characterised in that the operating port (4) on the connection plate (20) is assigned a valve plate (45) including at least one control valve (46), which is designed to influence a fluid flow between a fluid source and a fluid load, wherein a fluidic control connection (57) of the control valve (46) is in fluidically communicating connection with the operating port (4) and wherein the valve plate (45) is assigned at least one sensor means from the group: pressure sensor (58), flow sensor, temperature sensor, position sensor, wherein the sensor means are electrically connected to the connection plate (20) or are accommodated in the connection plate.
- Valve arrangement according to any of claims 1 to 9, characterised in that the operating port is assigned on the connection plate (20) a valve plate (25) which includes at least one control valve, which is designed to influence a fluid flow between the operating port and a fluid load, wherein an electrical control connection of the control valve is connected to a control interface (28) and wherein the control valve has a preferred position, preferably normally closed.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2015/062804 WO2016198094A1 (en) | 2015-06-09 | 2015-06-09 | Valve arrangement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3289229A1 EP3289229A1 (en) | 2018-03-07 |
| EP3289229B1 true EP3289229B1 (en) | 2019-09-04 |
Family
ID=53366033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15727661.9A Active EP3289229B1 (en) | 2015-06-09 | 2015-06-09 | Valve arrangement |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10605274B2 (en) |
| EP (1) | EP3289229B1 (en) |
| CN (1) | CN107208665B (en) |
| WO (1) | WO2016198094A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10087959B2 (en) * | 2015-11-10 | 2018-10-02 | Stella Maris, Llc | Hydraulic manifold control assembly |
| DE112017006181B4 (en) * | 2017-05-03 | 2021-11-25 | Festo Se & Co. Kg | Electropneumatic control device and process control device equipped with it |
| EP3614027B1 (en) * | 2018-08-20 | 2021-06-23 | Hamilton Sundstrand Corporation | Hydraulic servo valve |
| DE102020202577B4 (en) * | 2020-02-28 | 2022-09-15 | Festo Se & Co. Kg | Valve module, valve assembly and method |
| US12140241B2 (en) * | 2021-05-24 | 2024-11-12 | Festo Se & Co. Kg | Fluid control system |
| CN115342094A (en) * | 2022-08-24 | 2022-11-15 | 北京道思克矿山装备技术有限公司 | Intelligent control multichannel switching-over valve system |
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| GB1098629A (en) * | 1964-08-06 | 1968-01-10 | Applied Controls Ltd | Connector unit |
| US3513876A (en) * | 1968-04-09 | 1970-05-26 | Akro Tec Inc | Valve manifold module and system |
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| US3688797A (en) * | 1970-05-01 | 1972-09-05 | Systems Design Co Inc | Cartridge type valve |
| US3779136A (en) * | 1972-04-11 | 1973-12-18 | Volkswagenwerk Ag | Valve unit for controlling double acting fluid operating cylinders |
| US4796661A (en) * | 1985-08-30 | 1989-01-10 | Yuken Kogyo Kabushiki Kaisha | Proportional electro-hydraulic pressure control valve |
| DE4037353C1 (en) * | 1990-11-20 | 1992-03-12 | Mannesmann Ag, 4000 Duesseldorf, De | |
| US5341841A (en) * | 1993-10-19 | 1994-08-30 | Acute Ideas, Inc. | Fluid distribution device |
| DE19537482A1 (en) * | 1995-10-09 | 1997-04-10 | Schwelm Hans | Hydraulic control block |
| SE513115C2 (en) * | 1998-11-12 | 2000-07-10 | Mecman Ab Rexroth | Valve manifold device |
| JP3609331B2 (en) * | 2000-09-12 | 2005-01-12 | Smc株式会社 | Manifold valve with position detection function |
| JP3590772B2 (en) * | 2001-01-16 | 2004-11-17 | Smc株式会社 | Solenoid valve with sensor |
| DE10347590B3 (en) * | 2003-10-14 | 2005-01-13 | Festo Ag & Co. | Distribution module for valve batteries has feed channel sector and two pre-control feed channel sectors able to be coupled to battery |
| EP1723359A2 (en) * | 2004-02-27 | 2006-11-22 | Alumina Micro LLC | Hybrid micro/macro plate valve |
| US7874456B2 (en) * | 2007-02-12 | 2011-01-25 | Illinois Tool Works Inc. | Modular system for delivering hot melt adhesive or other thermoplastic materials, and pressure control system therefor |
| DE102009025827A1 (en) * | 2009-05-18 | 2010-11-25 | Bucyrus Dbt Europe Gmbh | Hydraulic switching device for the mobile hydraulics, mobile hydraulic machine and valve unit |
| DE102009023706A1 (en) * | 2009-06-03 | 2010-12-16 | Hoerbiger Automatisierungstechnik Holding Gmbh | Pneumatic positioner with piezopneumatic valve unit |
| DE102009053901B3 (en) * | 2009-11-20 | 2011-04-28 | Abb Technology Ag | valve assembly |
| US8950433B2 (en) * | 2011-05-02 | 2015-02-10 | Advantage Group International Inc. | Manifold system for gas and fluid delivery |
| EP3249114B1 (en) * | 2014-12-29 | 2020-02-19 | Volvo Construction Equipment AB | Control valve for construction equipment |
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2015
- 2015-06-09 CN CN201580073541.XA patent/CN107208665B/en active Active
- 2015-06-09 WO PCT/EP2015/062804 patent/WO2016198094A1/en not_active Ceased
- 2015-06-09 US US15/526,894 patent/US10605274B2/en active Active
- 2015-06-09 EP EP15727661.9A patent/EP3289229B1/en active Active
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| US10605274B2 (en) | 2020-03-31 |
| WO2016198094A1 (en) | 2016-12-15 |
| CN107208665B (en) | 2020-02-14 |
| US20170328383A1 (en) | 2017-11-16 |
| EP3289229A1 (en) | 2018-03-07 |
| CN107208665A (en) | 2017-09-26 |
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