EP2638297B1 - Hydraulic or pneumatic drive for actuating a fitting comprising a control valve or selector valve - Google Patents
Hydraulic or pneumatic drive for actuating a fitting comprising a control valve or selector valve Download PDFInfo
- Publication number
- EP2638297B1 EP2638297B1 EP11782040.7A EP11782040A EP2638297B1 EP 2638297 B1 EP2638297 B1 EP 2638297B1 EP 11782040 A EP11782040 A EP 11782040A EP 2638297 B1 EP2638297 B1 EP 2638297B1
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- Prior art keywords
- valve
- valves
- cylinder
- hydraulic
- control
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- 238000007789 sealing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000012530 fluid Substances 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 6
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- 230000008859 change Effects 0.000 description 4
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- 239000000203 mixture Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/20—Other details, e.g. assembly with regulating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/008—Valve failure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
- F15B13/0405—Valve members; Fluid interconnections therefor for seat valves, i.e. poppet valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/315—Directional control characterised by the connections of the valve or valves in the circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/329—Directional control characterised by the type of actuation actuated by fluid pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
- F15B2211/7054—Having equal piston areas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/863—Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
- F15B2211/8636—Circuit failure, e.g. valve or hose failure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/875—Control measures for coping with failures
- F15B2211/8757—Control measures for coping with failures using redundant components or assemblies
Definitions
- the invention relates to a hydraulic or pneumatic (fluidic) drive, which is provided for the actuation of valves having a switching or control valve, and comprises a control cylinder and a safety circuit which is connected in a line to which a cylinder chamber of the actuating cylinder , Two in series with each other connected shut-off valves.
- the valve can be used, for example, in a power plant, in the chemical or petrochemical industry, in oil and gas production, etc. Fittings are for example auxiliary safety valves, quick-acting valves, quick-opening valves, control valves, quick-release flaps, pilot valves, self-medium controlled isolation valves in power plants, valves for mixing the same or different substances, etc.
- a hydraulic safety circuit for a double-acting hydraulic cylinder with two pressure chambers is known in which in the event of an emergency shutdown, the two pressure chambers are connected to each other via a plurality of parallel pilot operated poppet valves.
- the pilot control is supplied either via a check valve from the pressurized chamber of the hydraulic cylinder or via a check valve from an external pressure source. In this safety circuit, it can be tolerated if one of the parallel-connected poppet valves fails during the quick shutdown.
- a safety circuit in which four logic valves according to the basic principle of the latter US 5,133,189 are arranged.
- a pressure chamber of a working cylinder can be relieved in an emergency via two mutually parallel discharge lines.
- two logic valves arranged in series are provided, one of which is an active logic valve and the other is a passive logic valve.
- a disadvantage of such safety circuits is that each passive logic valve can only be tested together with the active logic valve of the parallel line.
- a connecting line with a throttle is provided between the two parallel lines.
- the invention is based on the object to provide a hydraulic or pneumatic (fluidic) drive for the actuation of valves with a switching or control valve having the features of the preamble of claim 1 and in which the safety-relevant function of the shut-off valves can be tested individually at any time without the safety circuit or the control or switching valve or the system must be taken out of service.
- the fluidic drive according to the invention can be used in particular for actuating a regulating or switching valve of a valve, for example in a power plant.
- the drive has an actuating cylinder which has at least one cylinder chamber which is connected to a hydraulic or pneumatic line.
- a safety circuit is provided which has two shut-off valves connected in series with each other.
- the two shut-off valves are a first 2/2-way cartridge valve (logic valve) and a second 2/2-way cartridge valve (logic valve), each with a main control piston through which the fluidic connection between two respective working ports of a cartridge valve is controllable.
- the two 2/2-way cartridge valves each have a pilot valve.
- the second 2/2 way cartridge valves are fluidly closer to the cylinder chamber than the first 2/2-way cartridge valve.
- At least this first 2/2-way cartridge valve is an active logic valve having an active in the opening direction surface, which is acted upon by the associated pilot valve, regardless of whether there is a pressure at one of the working ports, with a pressure.
- One of the two built-in valves can be designed as a passive logic valve without active surface, since at one of its working connections from the actuating cylinder or from a source of external pressure is present, which opens the cartridge valve after relieving a spring chamber of the cartridge by the associated pilot valve.
- the with its working ports serially arranged for a cartridge valve other cartridge valve is an active logic valve.
- the pilot valves of the two 2/2-way cartridge valves are connected with their connected to a pressure medium source and a pressure medium sink ports parallel to each other, so they can independently control the respective main stage.
- the active-logic valve with the area active in the opening direction is preferably the 2/2-way cartridge valve, at the working ports of which no pressure is present in normal operation.
- this cartridge valve can be switched to test over the active area - in particular - be opened.
- both 2/2-way cartridge valves are active logic valves. This has the advantage that the cartridge valves open very quickly.
- valve block having the logic valves can also be interchanged with respect to the actuating cylinder with respect to the actuating cylinder to be connected to the actuating cylinder.
- selection valve arrangements in the form of, for example, two check valves or a so-called shuttle valve that the Pilot valves are supplied in each case from the pressurized cylinder chamber with pressure medium and connected to their tank port to the cylinder chamber with the lower pressure, so there is an additional security with regard to the assembly.
- the actuating cylinder is a synchronous cylinder with a second cylinder chamber.
- the two cylinder chambers can be connected to one another via the line and via the two 2/2-way cartridge valves. It can then be displaced from the pressurized cylinder chamber, the pressure medium in the other cylinder chamber, so that the valve under the influence of pressure conditions can reach her in a safe position.
- the actuating cylinder also has a second cylinder chamber and is therefore also double-acting.
- the actuating cylinder can also be a synchronous cylinder.
- a synchronous cylinder is a cylinder in which the two cylinder chambers are facing equally large effective piston surfaces.
- a second hydraulic line is connected, in which a second safety circuit is provided.
- This is designed in accordance with the first safety circuit and accordingly has a third 2/2-way cartridge valve and a fourth 2/2-way cartridge valve connected in series therewith.
- These each include a main control piston, with which the fluidic connection between two respective working ports is controllable, and a pilot valve.
- At least one, preferably both 2/2-way cartridge valves of the second safety circuit are active logic valves having an active in the opening direction surface, which is acted upon by the associated pilot valve independent of the working ports with a pressure.
- a test of the cartridge valves of a line is independent of the installation valves of the other line and regardless of whether a pressure is present at a working port of the third and / or fourth 2/2-way cartridge valve.
- the active logic valve with the active in the opening direction surface is the 2/2-way cartridge valve, at its working ports in normal operation no pressure is present.
- this cartridge valve can be switched to test over the active area - in particular - be opened.
- a branching line can be connected to a further 2/2-way cartridge valve to the first and to the second line between the two cartridge valves.
- These cartridge valves also each have a main control piston, with which the fluidic connection between two respective working ports is controllable, and they each have a pilot valve. With such a hydraulic drive, the actuating cylinder can be adjusted in emergency operation as needed in a first or in a second direction.
- the operation of the 2/2-way cartridge valves can be easily tested.
- the closed position and the open position of a 2/2-way cartridge valve are monitored.
- a position sensor is used for position monitoring, for example in the form of an analogue encoder, with which each position of a main control piston can be detected, for example stop strokes can be used to detect differently set opening strokes of a main control piston without a limit switch also having to be readjusted. Only one other signal from the position transmitter can be regarded as authoritative electronically.
- the pilot valves position monitoring valve body.
- the position monitoring can be carried out by means of limit switches.
- the main control pistons have seals.
- these seals can be arranged in particular between the spring chamber and the active surface.
- the pilot valves are 4/2 directional seat valves.
- the spring chamber of the associated cartridge valve acted upon in the closing direction acting control pressure while the active surface to be relieved.
- emergency mode can Relieved via the 4/2-way poppet valve (reversed) the spring chamber and the active surface are acted upon by acting in the opening direction control pressure.
- the first-mentioned fluidic connections take place at an energized switching position and the second-mentioned fluidic connections in a currentless basic position of the 4/2-way seat valve.
- all 2/2-way cartridge valves are active logic valves having an active in the opening direction surface, which is acted upon by the associated pilot valve independent of the working ports with a pressure. This allows each cartridge valve to be tested without pressure on any of its working ports. This increases the flexibility of the safety circuit and reduces the effects of a faulty assignment of the installation valves during assembly. Due to the pressurization of the additional effective in the opening direction open the active logic valves very fast.
- a position sensor is arranged on a piston or on a piston rod of the actuating cylinder.
- the actuator cylinder is actuated independently of the 2/2-way cartridge valves via a proportional or black / white directional control valve.
- a seat valve (blocking valve) is provided as a safety valve, with which the actuating cylinder and thus the valve can be kept leak oil-free in a predetermined position.
- the directional control valve and the blocking valve are actuated and the actuating cylinder, powered by a pressure connection and a tank connection, moved.
- this system not only checks the function itself, but also detects changes that creep over a longer time Period could result (condition monitoring). By monitoring the proportional valve or the black / white directional control valve and the blocking element, the actual work elements are included in the review.
- a real movement on the actuating cylinder may only take place in the per thousand range, based on the total possible working stroke.
- a change of the valve spindle triggers no real movement at the valve seat of the valve, when the movement takes place within the Hook's straight line of the preloaded valve spindle.
- safety blocks are arranged parallel to one another, then the safety blocks remain in function when checking a safety block in order to ensure safety.
- a first variant of the safety circuit according to the invention has a control cylinder, via which a main valve in an emergency (but possibly not only in an emergency) can be relieved hydraulically or pneumatically, wherein - in particular for what - the actuating cylinder has a first cylinder chamber and a second cylinder chamber which are connectable to each other via a working line.
- a first and a second series-connected shut-off valve are provided in the Working line.
- the actuating cylinder may be, for example, a differential or synchronous cylinder.
- a second variant of the safety circuit according to the invention has a control cylinder, via which a main valve in an emergency (-aber possibly not only in an emergency) can be actuated hydraulically or pneumatically, wherein the actuating cylinder has a first cylinder chamber, in particular via a first pressure medium flow path via a first working line - can be supplied with pressure medium.
- a first and a second series-connected shut-off valve are provided in the first pressure medium flow path - in particular in the first working line - .
- the actuating cylinder may e.g. be a differential or synchronous cylinder with two cylinder chambers.
- one of the two shut-off valves can be tested while the other shut-off valve remains closed. Neither the valve nor the system needs to be taken out of service.
- the second variant of the actuating cylinder has a second cylinder chamber, which is relieved via a second working line.
- a first and a second series-connected shut-off valve are provided in the second working line.
- the second variant of the actuating cylinder has a second cylinder chamber, which is supplied via a second pressure medium flow path with pressure medium accordingly.
- the first and the second cylinder chamber via the respective pressure medium flow path alternatively - in particular to a tank - relieved.
- a first and a second series-connected shut-off valve are provided in the second pressure medium flow path.
- shut-off valves There may be a total of six shut-off valves, two of which are working shut-off valves, which are directly connected to the two cylinder chambers and two of which are P shut-off valves, both directly connected to a pressure port of the safety circuit, and two of which Shut-off valves are both directly connected to a tank connection of the safety circuit.
- the series-connected shut-off valves are respectively formed by logic valves or 2/2-way poppet valves having a valve body having a closing direction effective closing surface and an effective in the opening direction annular surface.
- the closing surface and the annular surface are both alternatively - in particular to the tank - relieved or acted upon with pressure medium.
- logic valves or the 2/2-way poppet valves in each case by a 4/2-way valve - are piloted - especially in the seat design.
- the currentless switching to the emergency operation of the safety circuit so the opening of the main valve can be done when the 4/2-way valve a valve body has, in its biased by a spring emergency position in the closing direction effective closing surface - in particular to the tank - is relieved, while in the opening direction effective annular surface is acted upon with pressure medium.
- the main valve is a shut-off valve or a safety valve of a system under vapor pressure.
- FIG. 1 shows a circuit diagram of a valve assembly of a hydraulic drive, at its designated A1 and B1 ports each directly a working chamber 4; 204 and 6, respectively; 206 of one (in the Figures 2 and 4 to 8 shown) double-acting actuator cylinder 2; 202 are connected.
- the adjusting cylinder 2; 202 serve to set a respective safety valve or control valve 1; 101; 401 of a fitting.
- a control valve 1; 101; 401 is, for example, a steam valve that can assume intermediate positions in normal operation in order to control the steam flow.
- the valve may also be a switching valve, which is closed or open in normal operation and should take in certain situations in its second position.
- FIG. 1 To adjust the control valve 1; 101; 401 in normal operation supplies the in FIG. 1 shown valve assembly of the hydraulic drive one of the ports A1, B1 with a pressurized fluid (oil, air, gas or gas mixture), which is available at a pump port P, while connecting the other of the two ports A1, B1 with a tank port T.
- a proportional (continuously) adjustable 4/3 way valve 26 is arranged, via which the pressurization of the terminals A1, B1 and thus the positioning of the control valve. 1 ; 101; 401 takes place.
- the proportional valve 26 is connected via a pump line 28 to the pump port P and via a tank line 30 to the tank port T.
- the position of a valve spool of the proportional valve 26 can be detected with a displacement sensor 31.
- An output of the proportional valve 26 is connected via a working line 32 to the port A1, while a second port of the proportional valve 26 is connected via a second working line 34 to the port B1.
- a seat valve 36 is arranged, via which the two working lines 32, 34 can be shut off.
- the seat valve 36 serves to the adjusting cylinder 2; 202 in case of failure of the electrical system or a safety check in any position of the control valve 1; 101; 401 leak-free to keep in a predetermined position.
- serving as the main directional valve proportional valve 26 and serving as a safety blocking element seat valve 36 are actuated and the actuating cylinder 2; 202 proceed.
- the control of the actuating cylinder via an in FIG. 1 shown switching valve done.
- FIG. 2 shows a circuit diagram of a first embodiment of a safety circuit according to the invention. It has a safety valve or control valve 1, which is in an emergency to relieve a (not shown) system that is under vapor pressure.
- the safety valve or control valve 1 has a valve body, which is held in a normal operation of the system against the vapor pressure at a valve seat and in an emergency in the (in FIG. 2 ) is lifted off position shown. The pressure of the steam is supportive.
- a synchronous cylinder 2 with the two in the free cross-section the same size cylinder chambers 4 and 6 is present, wherein by supplying pressurized fluid into the cylinder chamber 6 with simultaneous displacement of pressurized fluid from the Cylinder chamber 4, the valve 1 is actuated in the closing direction and by allowing an outflow of pressurized fluid from the cylinder chamber 6 in the opening direction.
- the pressure in the cylinder chamber 6 results from the pressure in the cylinder chamber 4 and the force exerted by the steam in the opening direction of the valve 1 on this. While maintaining a pressure above this pressure in the cylinder chamber 6, the valve 1 can also be kept closed.
- 6 of the synchronous cylinder 2 can be connected via a working line, which consists of the working line sections 8a, 8b, 8c, 8d, 8e and 8f.
- a position sensor 21 is arranged on a piston rod of the actuating cylinder 2.
- a first logic valve 12 is provided, while between the two working line sections 8d and 8e, a second logic valve 14 is provided.
- the two according to the invention in series logic valves 12, 14 are 2/2-way poppet valves and in FIG. 2 shown in a normal or basic position. In this case, both logic valves 12, 14 block the working line 8a-f, whereby the safety valve or control valve 1 alone via the valve assembly FIG. 1 is controllable.
- a first 4/2-way valve 16 and a second 4/2-way valve 18 serve as pilot control.
- the two logic valves 12, 14 and the two 4/2 Directional valves 16, 18 are arranged together in and on a control plate 20 having a pump port P and a tank port T.
- the two 4/2-way valves 16, 18 are shown in their biased by a spring basic or emergency position.
- a respective closing surface 22, 24 which is effective in the closing direction of the valve body or main control piston of the logic valves 12, 14 is connected to the tank connection T via a relief line and thus relieved of pressure.
- the discharge in particular if no tank connection is present or a tank connection is present but not used and is closed by a plug, via a check valve 21 a also to the cylinder chamber 4 or via a check valve 21 b to the cylinder chamber 6 take place, depending on in which cylinder chamber the lower pressure prevails.
- FIG. 2 That would be the cylinder chamber 4.
- the respectively effective in the opening direction annular surfaces A4 of the logic valves 12, 14 are alternatively from a pump port P forth via a first check valve 23a or from the cylinder chamber 6 forth via a second check valve 23b or from the cylinder chamber 4 ago a third check valve 23c is pressurized.
- the valve body or main control piston of the two logic valves 12, 14 are lifted and the working line 8a-f released.
- the two cylinder chambers 4, 6 of the Gleichgangzylinders 2 are connected and the valve body of the safety valve or control valve 1 can in the in FIG. 2 shown position to be opened.
- the surfaces 22 are pressurized and the surfaces A4 relieved of pressure.
- the logic valves are shown together with their pilot control in the rest position, which they occupy when there is no pressure in the system.
- the pilot valves 16 and 18 are thus - unlike the main stages - arranged in parallel with respect to their pressure and in terms of their tank connection and therefore can independently control their main stages.
- the 4/2 way valves 16 and 18 may also be designed as 4/2 way seat valves. Then a leakage oil flow on the feedforward is not available or very small.
- 4/2 way seat valves are known for example from the data sheet RD 22058 / 07.09, page 5/14 Bosch Rexroth AG
- the tank connection T omitted or unused and clogged.
- the pressure port P together with the check valve 25a may be omitted or clogged by dispensing with the provision of a check valve.
- the cylinder chamber 6 is pressurized.
- the pressure in the cylinder chamber 4 is lower than in the cylinder chamber 6.
- the check valves 25b and 25c and 21 a and 21 b would not be necessary.
- the respective pressure connection of the two pilot valves 16 and 18 could be connected directly only to the cylinder chamber 6 and the respective discharge connection directly to the cylinder chamber 4. This is also possible if as in FIG. 2 shown the tank port T and the pressure port P with check valve 25a available. In the cylinder chamber 4 would then prevail the same pressure as in the tank connection T.
- the pressure at the pressure port P would usually be lower than in the cylinder chamber 6, so that the check valve 25 a is closed.
- check valves 21 a, 21 b, 25 b and 25 c are as out FIG. 2 shown present, so with respect to the connected to the cylinder chambers of the actuating cylinder 2 working connections of the control plate 20 is reversed arrangement of the control plate possible.
- pressure port P and tank port T would have to be properly connected to the other components of the system.
- the interchangeability increases flexibility and means increased installation and functional safety.
- FIG. 3 shows the logic valve 12/14 with the pilot valve 16/18 according to FIG. 2 in an enlarged view and with additional details. This arrangement is also repeatedly installed in the following embodiments.
- the logic valve 12/14 is an active logic valve 12/14, the main control piston acting in the opening direction and independently of the pressure at one of the terminals A and B pressurizable annular surface or active area A4 and the closing direction in the effective closing surface 22 / 24 has.
- a seal 38 is arranged to delimit the two adjacent spaces in which there are different pressures both in normal operation and in emergency operation.
- the active area A4 of the logic valve 12 is also advantageous for the initiation of an emergency operation, since the opening stroke of the logic valve 12 starts at the same time with the opening stroke of the logic valve 14 and not only after a small opening stroke of the logic valve 14, the leads to a pressure build-up in the line section 8d.
- the valve body of the pilot valve 16/18 and the main control piston of the active logic valve 12/14 are position monitored via a respective limit switch 40 and 42, respectively.
- the limit switch 40 detects whether the valve body of a pilot valve has reached its switched position.
- the limit switch 42 detects whether the piston of the main stage of a logic valve has reached its open end position. It can also in each case a second limit switch may be provided in order to detect both end positions in each case. In FIG. 3 is such a second limit switch 43 located, with which the closed position of the main stage of the logic valve is monitored.
- a continuous path detection can be provided so that different open end positions can be detected without mechanical adjustment of a limit switch.
- FIG. 4 shows a circuit diagram of a second embodiment of a safety circuit according to the invention.
- a valve body of a safety valve or control valve 101 is kept closed during normal operation, in this embodiment, the vapor pressure of the system (not shown) acts in the closing direction supportive. According to the embodiment according to FIG. 2 Thus, the flow direction of the steam through the valve is reversed.
- the first cylinder chamber 4 of the synchronizing cylinder 2 can be connected via a first working line to the pressure port P of a control plate 120.
- the first working line is divided into sections 108a, 108b, 108c, 108d, 108e and 108f. Between the two sections 108e and 108d, a first logic valve 12 is arranged, while a second logic valve 14 is arranged between the two sections 108d and 108c.
- the second cylinder chamber 6 of the Gleichgangzylinders 2 is connected via a second working line to the tank port T of the control plate 120.
- the second working line is divided into sections 110a, 110b, 110c, 110d, 110e and 110f.
- a third logic valve 15 is arranged, while a fourth logic valve 13 is arranged between the two sections 110d and 110e. All logic valves are active logic with an in FIG. 3 with A4 designated annular surface on the piston, which acts on pressure in the opening direction.
- the logic valve 12 is controlled by a 4/2 way valve 16
- the logic valve 14 is controlled by a 4/2 way valve 18
- the logic valve 15 is controlled by a 4/2 way valve 19
- the logic valve 13 is piloted by a 4/2 way valve 17.
- the logic valves 12, 13, 14 and 15 and the 4/2-way valves 16, 17, 18 and 19 are the same as those in the first embodiment FIG. 2 existing logic valves and pilot valves and operate in the same way.
- the logic valves 12 to 15 are shown in their closed position, it being understood that the electromagnets of the pilot valves 16 to 19 are energized and the pilot valves different from those in the FIG. 4 shown occupy their switched position in which the surfaces 22/24 (see FIG. 3 ) and the areas A4 / (see FIG. 3 ) are relieved of pressure.
- the fitting 101 takes the in FIG. 4 shown closed normal position.
- the four 4/2-way valves 16 to 19 after switching off the electromagnets by a respective spring in their in FIG. 4 shown basic or emergency position, whereby the valve body of the logic valves are lifted from their valve seats. Thereby, the first working line 108a-f and the second working line 110a-f are released.
- a pressure medium supply from the pressure accumulator 126 held at a certain pressure can flow via the pressure port P and via the first working line 108a-f into the first cylinder chamber 4, while a corresponding amount of pressure medium from the second cylinder chamber 6 via the second working line 110a-f and the tank port T flows to a tank, not shown.
- the piston and the piston rod of the adjusting cylinder 2 are moved in the sense of an enlargement of the cylinder chamber 4 and a reduction of the cylinder chamber 6 and lift the valve body of the safety valve or regulating valve 101 from its valve seat. Steam can escape from the steam-carrying system, not shown, according to the two arrows.
- the first working line 108a-f is thus used in emergency mode as a supply line, while the second working line 110a-f serves as a return line.
- the first cylinder chamber 4 can be supplied in emergency operation via the first working line 108a-f from the pressure accumulator 126, which is charged during normal operation of the safety circuit to a certain pressure.
- the valve must be opened quickly completely. This is done by means of the logic valves 12 to 15. In this case, the rapid movement of the valve is provided in the emergency position provided even if the proportional valve 26 or the switching valve off FIG. 1 receives a signal that counteracts the placement of the valve in the emergency position. Because the flow cross sections of the logic valves are compared to the flow cross sections in the valves 25 so large that the logic valves override the valve 26.
- FIG. 5 shows a section of a third embodiment of the safety circuit according to the invention.
- the safety valve or control valve 1 as in the first embodiment is shown to be actuated against the vapor pressure in the direction to close and to be opened in emergency operation with vapor assist.
- first cylinder chamber 204 is a piston rod side cylinder space
- second cylinder chamber 206 is a bottom-side cylinder chamber
- the piston of the differential cylinder 202 is operatively connected to a position sensor 21 which detects each position of the piston.
- the third embodiment of the safety circuit according to the invention with respect to the lines, the control plate with the valves and the pressure accumulator according to the second embodiment according to FIG. 4 , Accordingly, the first cylinder clamp 204 is connected to the pressure port P of the control plate 120 via the first working line 108a-f, while the second cylinder chamber 206 is connected to the tank port T of the control plate 120 via the second working line 110a-f. Of these two working lines, only a part of the first section 108a or 110a is shown in each case.
- FIG. 6 shows the safety valve or regulating valve 101 with a flow according to the second embodiment (see. FIG. 4 ), whereby to its adjustment the differential cylinder 202 according to the third embodiment (see. FIG. 5 ) is used.
- the fourth embodiment of the safety circuit according to the invention with respect to the lines, the control plate with the valves and the pressure accumulator according to the second embodiment according to FIG. 4 , Accordingly, the first cylinder chamber 204 is connected to the pressure port P of the control plate 120 via the first working line 108a-f, while the second cylinder chamber 206 is connected to the tank port T of the control plate 120 via the second working line 110a-f. Of these two working lines, only a part of the first section 108a or 110a is shown in each case.
- the safety valve or control valve 1 as in the second embodiment flows through the steam so that it is operated against the vapor pressure in the direction of opening and closed in emergency operation with steam support.
- the first cylinder chamber 204 via the first working line 108a-f pressure medium -. B. from the pressure accumulator 126 -. This opens the safety valve or control valve 101 against the vapor pressure. From the second cylinder chamber 206 pressure medium is displaced.
- FIG. 7 shows a circuit diagram of a fifth embodiment of the safety circuit according to the invention.
- a valve body of a safety valve or control valve 401 is shown according to a normal operation in its normal position in which it shuts off steam of a system not shown in detail.
- the valve body in an emergency operation via the synchronous cylinder 2 by pressurizing a first cylinder chamber 4 - FIG. 7 viewed - are moved to the right according to the arrow above the synchronous cylinder.
- the purpose of a first working line of a control plate 420 which can connect a pressure port P with the first cylinder chamber 4 via two logic valves 12, 14 connected in series according to the invention.
- the thereby displaced from the second cylinder chamber 6 pressure fluid flows through a second working line to a tank port T of Control plate 420, wherein two erfindunlic to each other in series logic valves 15, 13 are arranged in the second working line.
- the first working line is composed of the line sections 408a, 408b, 408c, 408d, 408e, 408f, 408g, 408h and 408i.
- the second working line is composed of the line sections 410a, 410b, 410c, 410d, 410e, 410f and 410g.
- the first logic valve 12 is arranged between the line sections 408e and 408f, while the second logic valve 14 is arranged between the line sections 408b and 408c.
- the first logic valve 13 is arranged, while between the line sections 410b and 410c, the second logic valve 15 is arranged.
- the control plate 420 has two further logic valves 512, 513, which in the fifth embodiment according to FIG. 7 not needed. All logic valves are active logic.
- the two first logic valves 12, 13 and the two second logic valves 14, 15 and the two logic valves 512, 513, which are not required in the fifth exemplary embodiment, are piloted in the manner known from the exemplary embodiments 1 and 2.
- FIG. 8 shows a circuit diagram of a sixth embodiment of the safety circuit according to the invention.
- the arrangement of the fifth embodiment is according to FIG. 7 used.
- the function of the valve body of the safety valve or control valve 401 in emergency operation from the in FIG. 8 shown normal position not as in the embodiment according to FIG. 7 from left to right, but be adjusted according to the arrow above the synchronizing cylinder 2 from right to left.
- the second cylinder chamber 6 of the Gleichgangzylinders 2 via a - modified compared to the fifth embodiment, second working line to the pressure port P of the control plate 420, while the first cylinder chamber 4 of the Gleichgangzylinders 2 via a relative to the fifth embodiment modified, first working line to the tank port T. is relieved.
- the line sections 408a, 408b, 408c, 408d, 508e, 508f, 508g serve as the first working line
- the line sections 410a, 410b, 410c, 410d, 510e, 510f, 510g serve as the second working line.
- two logic valves 512, 14 connected in series with one another are arranged in the first working line.
- the first logic valve 512 is arranged between the line sections 508e and 508f
- the second logic valve 14 is arranged between the line sections 408b and 408c.
- the first logic valve 513 is arranged between the line sections 510e and 510f, while the second thereto according to the invention connected in series logic valve 15 between the line sections 410b and 410c is arranged.
- the two logic valves according to the fifth embodiment FIG. 7 when the first two logic valves 12, 13 are used, are in the sixth embodiment according to FIG. 8 not used or used.
- control plate 420 with the total of six pilot operated logic valves 12, 13, 14, 15, 512, 513 for normal operation and the emergency operation of the safety valve or control valve 401 both when this is in emergency operation from the center position according to the fifth embodiment is to be adjusted in the one direction, as well as when the valve 401 is to be adjusted according to the sixth embodiment in the opposite direction.
- the desired direction of movement of course, so that there is no short circuit between the pressure port P and the tank port T of the control plate 420, one of the two valves 12 and 512 or 13 and 513 remain closed in an emergency at least until the valve body of the fitting 401 has released a vapor stream.
- the two logic 12 and 512 as well as the two logic 13 and 513 differ in terms of their feedforward.
- the pilot valves of the logic valves 12, 13, 14 and 15 are energized and then the logic valves 12 to 15 are closed.
- the logic valves 12 to 15 are open.
- pilot valves of the logic valves 512 and 513 are not energized in normal operation. In case of an emergency, they are then functioning according to FIG. 7 to leave the pilot valve of the logic valves 512 and 513 de-energized and in the operation according to FIG. 8 the pilot valves of the logic valves 512 and 513 to energize and the pilot valves of the logic valves 12 and 13 are energized.
- a plurality of control plates 20; 120; 420 for equal or different thresholds on the cylinder 2; 202 be provided and connected.
- the safety circuits according to the invention can also serve, in normal operation, the safety valve or control valve 1; 101; 401 open and close it in emergency mode.
- An open position may be located at an intermediate position between the closed position and the 100% open position by means of stroke limitation for the valve piston of the main stage.
- This intermediate position corresponds to a measured value greater than 0 and less than 100% as the voltage or current of an analog position encoder, which can be used to detect the intermediate positions without mechanical adjustment.
- FIG. 1 shown part of the drive ineffective.
- the proportional valve 26 and in particular the seat valve 36 are de-energized (see the in FIG. 1 positions shown).
- one of two logic valves arranged in series with one another is first opened by means of a programmable logic controller, not shown, by changing the energization of the electromagnet of the associated 4/2-way valve 16.
- this logic valve is closed again and the logic valve connected in series via the associated 4/2-way valve 18 is opened.
- control oil is at least in the embodiments of the Figures 2 and 4 taken from a cylinder space of the adjusting cylinder 2, provided that the pressure therein is higher than the pressure at the pressure port P of the control plate. According to the embodiment FIG. 2 each results in a low oil loss in the pressurized cylinder chamber 4 of the actuating cylinder 2 to the fact that the valve body of the control valve 1 is either relieved, but not opened or leaves its position slightly.
- the hydraulic drive according to the invention is designed as a tuned and closed system.
- the drive path for the proportional valve 26 is transferred again to the programmable logic controller.
- the control deviations of the proportional valve 26 can be evaluated and compared with the position monitoring of the valve, so that the control function is monitored.
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Description
Die Erfindung betrifft einen hydraulischen oder pneumatischen (fluidischen) Antrieb, der für die Betätigung von Armaturen, die ein Schalt- oder Regelventil aufweisen, vorgesehen ist und einen Stellzylinder und eine Sicherheitsschaltung umfasst, die in einer Leitung, an die eine Zylinderkammer des Stellzylinders angeschlossen ist, zwei in Reihe zueinander geschaltet Absperrventile aufweist. Die Armatur kann eingesetzt sein zum Beispiel in einem Kraftwerk, in der Chemie oder Petrochemieindustrie, in der Öl- und Gasförderung, usw. Armaturen sind zum Beispiel hilfsgesteuerte Sicherheitsventile, Schnellschlussventile, Schnellöffnungsventile, Regelarmaturen, Schnellschlussklappen, Pilotventile, Eigenmedium gesteuerte Isolierventile in Kraftwerken, Ventile zum Mischen gleicher oder andersartiger Stoffe, usw.The invention relates to a hydraulic or pneumatic (fluidic) drive, which is provided for the actuation of valves having a switching or control valve, and comprises a control cylinder and a safety circuit which is connected in a line to which a cylinder chamber of the actuating cylinder , Two in series with each other connected shut-off valves. The valve can be used, for example, in a power plant, in the chemical or petrochemical industry, in oil and gas production, etc. Fittings are for example auxiliary safety valves, quick-acting valves, quick-opening valves, control valves, quick-release flaps, pilot valves, self-medium controlled isolation valves in power plants, valves for mixing the same or different substances, etc.
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Nachteilig an derartigen Sicherheitsschaltungen ist, dass jedes Passivlogik-Ventil nur mit dem Aktivlogik-Ventil der parallelen Leitung zusammen getestet werden kann. Dazu ist zwischen den beiden parallelen Leitungen eine Verbindungsleitung mit einer Drossel vorgesehen.A disadvantage of such safety circuits is that each passive logic valve can only be tested together with the active logic valve of the parallel line. For this purpose, a connecting line with a throttle is provided between the two parallel lines.
Dem gegenüber liegt der Erfindung die Aufgabe zu Grunde, einen hydraulischen oder pneumatischen (fluidischen) Antrieb für die Betätigung von Armaturen mit einem Schalt- oder Regelventil zu schaffen, der die Merkmale aus dem Oberbegriff des Patentanspruchs 1 aufweist und bei dem die sicherheitsrelevante Funktion der Absperrventile jederzeit auch einzeln getestet werden kann, ohne dass dazu die Sicherheitsschaltung oder das Regel- oder Schaltventil oder das System außer Betrieb genommen werden muss.In contrast, the invention is based on the object to provide a hydraulic or pneumatic (fluidic) drive for the actuation of valves with a switching or control valve having the features of the preamble of
Diese Aufgabe wird gelöst durch einen hydraulischen oder pneumatischen Antrieb oder allgemein durch einen fluidischen Antrieb mit den Merkmalen des Patentanspruchs 1.This object is achieved by a hydraulic or pneumatic drive or generally by a fluidic drive having the features of
Der erfindungsgemäße fluidische Antrieb kann insbesondere zur Betätigung eines Regel- oder Schaltventils einer Armatur zum Beispiel in einem Kraftwerk dienen. Der Antrieb hat einen Stellzylinder, der zumindest eine Zylinderkammer aufweist, die an eine hydraulische oder pneumatische Leitung angeschlossen ist. In der Leitung ist eine Sicherheitsschaltung vorgesehen, die zwei zueinander in Reihe geschaltete Absperrventile aufweist. Dabei sind die beiden Absperrventile ein erstes 2/2-Wege-Einbauventil (Logikventil) und ein zweites 2/2-Wege-Einbauventil (Logikventil) mit jeweils einem Hauptsteuerkolben, über den die fluidische Verbindung zwischen zwei jeweiligen Arbeitsanschlüssen eines Einbauventils steuerbar ist. Die beiden 2/2-Wege-Einbauventile haben jeweils ein Vorsteuerventil. Das zweite 2/2 Wege-Einbauventile ist fluidisch gesehen näher an der Zylinderkammer angeordnet als das erste 2/2-Wege-Einbauventil. Zumindest dieses erste 2/2-Wege-Einbauventil ist ein Äktivlogik-Ventil, das eine in Öffnungsrichtung aktive Fläche aufweist, die über das zugeordnete Vorsteuerventil unabhängig davon, ob an einem der Arbeitsanschlüsse ein Druck ansteht, mit einem Druck beaufschlagbar ist.The fluidic drive according to the invention can be used in particular for actuating a regulating or switching valve of a valve, for example in a power plant. The drive has an actuating cylinder which has at least one cylinder chamber which is connected to a hydraulic or pneumatic line. In the line a safety circuit is provided which has two shut-off valves connected in series with each other. The two shut-off valves are a first 2/2-way cartridge valve (logic valve) and a second 2/2-way cartridge valve (logic valve), each with a main control piston through which the fluidic connection between two respective working ports of a cartridge valve is controllable. The two 2/2-way cartridge valves each have a pilot valve. The second 2/2 way cartridge valves are fluidly closer to the cylinder chamber than the first 2/2-way cartridge valve. At least this first 2/2-way cartridge valve is an active logic valve having an active in the opening direction surface, which is acted upon by the associated pilot valve, regardless of whether there is a pressure at one of the working ports, with a pressure.
Bei einem solchen fluidischen Antrieb ist sicher gestellt, dass die beiden in Reihe zueinander angeordneten 2/2-Wege-Einbauventile nacheinander und unabhängig voneinander getestet werden können. Das eine der beiden Einbauventile kann als Passivlogik-Ventil ohne aktive Fläche ausgebildet sein, da an einem seiner Arbeitsanschlüsse vom Stellzylinder oder von einer Fremddruckquelle her ein Druck ansteht, der nach Entlastung eines Federraums des Einbauventils durch das zugeordnete Vorsteuerventil das Einbauventil öffnet. Das mit seinen Arbeitsanschlüssen seriell zum einen Einbauventil angeordnete andere Einbauventil ist ein Aktivlogik-Ventil. Die Vorsteuerventile der beiden 2/2-Wege-Einbauventile liegen mit ihren mit einer Druckmittelquelle und mit einer Druckmittelsenke verbundenen Anschlüssen parallel zueinander, können also unabhängig voneinander die jeweilige Hauptstufe ansteuern.In such a fluidic drive it is ensured that the two series-arranged 2/2-way cartridge valves can be tested successively and independently. One of the two built-in valves can be designed as a passive logic valve without active surface, since at one of its working connections from the actuating cylinder or from a source of external pressure is present, which opens the cartridge valve after relieving a spring chamber of the cartridge by the associated pilot valve. The with its working ports serially arranged for a cartridge valve other cartridge valve is an active logic valve. The pilot valves of the two 2/2-way cartridge valves are connected with their connected to a pressure medium source and a pressure medium sink ports parallel to each other, so they can independently control the respective main stage.
Vorzugsweise handelt es sich bei dem Aktivlogik-Ventil mit der in Öffnungsrichtung aktiven Fläche um das 2/2-Wege-Einbauventil, an dessen Arbeitsanschlüssen in einem Normalbetrieb kein Druck ansteht. Somit kann dieses Einbauventil zum Test über die aktive Fläche geschaltet - insbesondere geöffnet - werden. Bevorzugt sind beide 2/2-Wege-Einbauventile Aktivlogik-Ventile. Das hat den Vorteil, dass die Einbauventile besonders schnell öffnen.The active-logic valve with the area active in the opening direction is preferably the 2/2-way cartridge valve, at the working ports of which no pressure is present in normal operation. Thus, this cartridge valve can be switched to test over the active area - in particular - be opened. Preferably, both 2/2-way cartridge valves are active logic valves. This has the advantage that the cartridge valves open very quickly.
Ein weiterer Vorteil kann darin gesehen werden, dass der die Logikventile aufweisende Ventilblock im Hinblick auf seine mit dem Stellzylinder zu verbindenden Arbeitsanschlüssen gegenüber dem Stellzylinder auch vertauscht angeordnet sein kann. Sorgt man durch Auswahlventilanordnungen in Form von zum Beispiel zwei Rückschlagventilen oder einem sogenannten Wechselventil dafür, dass die Vorsteuerventile jeweils aus der druckbeaufschlagten Zylinderkammer mit Druckmittel versorgt werden und mit ihrem Tankanschluss jeweils zur Zylinderkammer mit dem niedrigeren Druck verbunden werden, so ist eine zusätzliche Sicherheit im Hinblick auf die Montage gegeben.Another advantage can be seen in the fact that the valve block having the logic valves can also be interchanged with respect to the actuating cylinder with respect to the actuating cylinder to be connected to the actuating cylinder. Provided by selection valve arrangements in the form of, for example, two check valves or a so-called shuttle valve that the Pilot valves are supplied in each case from the pressurized cylinder chamber with pressure medium and connected to their tank port to the cylinder chamber with the lower pressure, so there is an additional security with regard to the assembly.
Bei einer besonders bevorzugten Weiterbildung des erfindungsgemäßen hydraulischen Antriebs ist der Stellzylinder ein Gleichgangzylinder mit einer zweiten Zylinderkammer. Dabei sind die beiden Zylinderkammern über die Leitung und über die beiden 2/2-Wege-Einbauventile miteinander verbindbar. Es kann dann aus der druckbeaufschlagten Zylinderkammer das Druckmittel in die andere Zylinderkammer verdrängt werden, so dass die Armatur unter Einfluss der Druckverhältnisse an ihr in eine sichere Position gelangen kann.In a particularly preferred embodiment of the hydraulic drive according to the invention, the actuating cylinder is a synchronous cylinder with a second cylinder chamber. The two cylinder chambers can be connected to one another via the line and via the two 2/2-way cartridge valves. It can then be displaced from the pressurized cylinder chamber, the pressure medium in the other cylinder chamber, so that the valve under the influence of pressure conditions can reach her in a safe position.
Bei einer anderen besonders bevorzugten Weiterbildung hat der Stellzylinder ebenfalls eine zweite Zylinderkammer und ist somit auch doppelt wirkend. Der Stellzylinder kann dabei auch ein Gleichgangzylinder sein. Ein Gleichgangzylinder ist ein Zylinder, bei dem den beiden Zylinderkammern gleich große wirksame Kolbenflächen zugewandt sind. An die zweite Zylinderkammer ist eine zweite hydraulische Leitung angeschlossen, in der eine zweite Sicherheitsschaltung vorgesehen ist. Diese ist gemäß der ersten Sicherheitsschaltung ausgebildet und weist dem entsprechend ein drittes 2/2-Wege-Einbauventil und ein dazu in Reihe geschaltetes viertes 2/2-Wege-Einbauventil auf. Diese umfassen jeweils einen Hauptsteuerkolben, mit dem die fluidische Verbindung zwischen zwei jeweiligen Arbeitsanschlüssen steuerbar ist, und ein Vorsteuerventil. Zumindest eines, vorzugsweise beide 2/2-Wege-Einbauventile der zweiten Sicherheitsschaltung, sind Aktivlogik-Ventile, die eine in Öffnungsrichtung aktive Fläche aufweisen, die über das zugeordnete Vorsteuerventil unabhängig von den Arbeitsanschlüssen mit einem Druck beaufschlagbar ist. Dabei ist ein Testen der Einbauventile einer Leitung unabhängig von den Einbauventilen der anderen Leitung und unabhängig davon möglich, ob an einem Arbeitsanschluss des dritten und/oder vierten 2/2-Wege-Einbauventils ein Druck ansteht.In another particularly preferred embodiment, the actuating cylinder also has a second cylinder chamber and is therefore also double-acting. The actuating cylinder can also be a synchronous cylinder. A synchronous cylinder is a cylinder in which the two cylinder chambers are facing equally large effective piston surfaces. To the second cylinder chamber, a second hydraulic line is connected, in which a second safety circuit is provided. This is designed in accordance with the first safety circuit and accordingly has a third 2/2-way cartridge valve and a fourth 2/2-way cartridge valve connected in series therewith. These each include a main control piston, with which the fluidic connection between two respective working ports is controllable, and a pilot valve. At least one, preferably both 2/2-way cartridge valves of the second safety circuit, are active logic valves having an active in the opening direction surface, which is acted upon by the associated pilot valve independent of the working ports with a pressure. In this case, a test of the cartridge valves of a line is independent of the installation valves of the other line and regardless of whether a pressure is present at a working port of the third and / or fourth 2/2-way cartridge valve.
Vorzugsweise handelt es sich bei dem Aktivlogik-Ventil mit der in Öffnungsrichtung aktiven Fläche um das 2/2-Wege-Einbauventil, an dessen Arbeitsanschlüssen in einem Normalbetrieb kein Druck ansteht. Somit kann dieses Einbauventil zum Test über die aktive Fläche geschaltet - insbesondere geöffnet - werden.Preferably, the active logic valve with the active in the opening direction surface is the 2/2-way cartridge valve, at its working ports in normal operation no pressure is present. Thus, this cartridge valve can be switched to test over the active area - in particular - be opened.
Dabei kann an die erste und an die zweite Leitung zwischen den beiden Einbauventilen jeweils eine abzweigende Leitung mit einem weiteren 2/2-Wege-Einbauventil angeschlossen sein. Auch diese Einbauventile haben jeweils einen Hauptsteuerkolben, mit dem die fluidische Verbindung zwischen zwei jeweiligen Arbeitsanschlüssen steuerbar ist, und sie haben jeweils ein Vorsteuerventil. Mit einem derartigen hydraulischen Antrieb kann der Stellzylinder in Notbetrieb je nach Notwendigkeit in eine erste oder in eine zweite Richtung verstellt werden.In this case, in each case a branching line can be connected to a further 2/2-way cartridge valve to the first and to the second line between the two cartridge valves. These cartridge valves also each have a main control piston, with which the fluidic connection between two respective working ports is controllable, and they each have a pilot valve. With such a hydraulic drive, the actuating cylinder can be adjusted in emergency operation as needed in a first or in a second direction.
Wenn die Hauptsteuerkolben stellungsüberwacht sind, können das Funktionieren der 2/2-Wege-Einbauventile einfach getestet werden. Vorzugsweise werden die geschlossene Stellung und die geöffnete Stellung eines 2/2-Wege-Einbauventils überwacht. Wird für die Stellungsüberwachung ein Positionsgeber zum Beispiel in Form eines Analoggebers verwendet, mit dem jede Position eines Hauptsteuerkolbens erfassbar ist, so können zum Beispiel durch Anschlagscheiben unterschiedlich eingestellte Öffnungshübe eines Hauptsteuerkolbens erfasst werden, ohne dass auch ein Endschalter neu eingestellt werden müsste. Es ist nur ein anderes Signal des Positionsgebers auf elektronische Weise als maßgebend anzusehen.If the main spools are position monitored, the operation of the 2/2-way cartridge valves can be easily tested. Preferably, the closed position and the open position of a 2/2-way cartridge valve are monitored. If a position sensor is used for position monitoring, for example in the form of an analogue encoder, with which each position of a main control piston can be detected, for example stop strokes can be used to detect differently set opening strokes of a main control piston without a limit switch also having to be readjusted. Only one other signal from the position transmitter can be regarded as authoritative electronically.
Vorzugsweise haben auch die Vorsteuerventile stellungsüberwachte Ventilkörper.Preferably, the pilot valves position monitoring valve body.
In beiden Fällen kann die Stellungsüberwachung mittels Endschalter vorgenommen werden.In both cases, the position monitoring can be carried out by means of limit switches.
Um die Leckagen von Steueröl zu minimieren wird es bevorzugt, wenn die Hauptsteuerkolben Dichtungen haben. Bei den Aktivlogik-Ventilen können diese Dichtungen insbesondere zwischen dem Federraum und der aktiven Fläche angeordnet sein.In order to minimize the leakage of control oil, it is preferred if the main control pistons have seals. In the case of the active-logic valves, these seals can be arranged in particular between the spring chamber and the active surface.
Vorzugsweise sind die Vorsteuerventile 4/2 Wege-Sitzventile. Über diese kann der Federraum des zugeordneten Einbauventils mit in Schließrichtung wirkendem Steuerdruck beaufschlagt und dabei die aktive Fläche entlastet werden. Im Notbetrieb kann über das 4/2-Wege-Sitzventil (umgekehrt) der Federraum entlastet und die aktive Fläche mit in Öffnungsrichtung wirkendem Steuerdruck beaufschlagt werden. Es wird dabei bevorzugt, wenn die erstgenannten fluidischen Verbindungen bei einer bestromten Schaltstellung und die zweitgenannten fluidischen Verbindungen bei einer stromlosen Grundstellung des 4/2-Wege-Sitzventils erfolgen.Preferably, the pilot valves are 4/2 directional seat valves. About this, the spring chamber of the associated cartridge valve acted upon in the closing direction acting control pressure while the active surface to be relieved. In emergency mode can Relieved via the 4/2-way poppet valve (reversed) the spring chamber and the active surface are acted upon by acting in the opening direction control pressure. It is preferred if the first-mentioned fluidic connections take place at an energized switching position and the second-mentioned fluidic connections in a currentless basic position of the 4/2-way seat valve.
Bei einer bevorzugten Weiterbildung des erfindungsgemäßen hydraulischen Antriebs sind alle 2/2-Wege-Einbauventile Aktivlogik-Ventile, die eine in Öffnungsrichtung aktive Fläche aufweist, die über das zugeordnete Vorsteuerventil unabhängig von den Arbeitsanschlüssen mit einem Druck beaufschlagbar ist. Damit kann jedes Einbauventil getestet werden, ohne dass ein Druck an einem seiner Arbeitsanschlüsse ansteht. Damit ist die Flexibilität der Sicherheitsschaltung erhöht und die Auswirkungen einer fehlerhaften Zuordnung der Einbauventile bei der Montage verringert. Aufgrund der Druckbeaufschlagung der zusätzlichen in Öffnungsrichtung wirksamen öffnen die Aktivlogik-Ventile besonders schnell.In a preferred development of the hydraulic drive according to the invention, all 2/2-way cartridge valves are active logic valves having an active in the opening direction surface, which is acted upon by the associated pilot valve independent of the working ports with a pressure. This allows each cartridge valve to be tested without pressure on any of its working ports. This increases the flexibility of the safety circuit and reduces the effects of a faulty assignment of the installation valves during assembly. Due to the pressurization of the additional effective in the opening direction open the active logic valves very fast.
Bei einer bevorzugten Weiterbildung ist an einem Kolben oder an einer Kolbenstange des Stellzylinders ein Positionsgeber angeordnet.In a preferred development, a position sensor is arranged on a piston or on a piston rod of the actuating cylinder.
Im normalen Betrieb wird der Stellzylinder unabhängig von den 2/2-Wege-Einbauventilen über ein proportional oder schwarz/weiß gesteuertes Wegeventil betätigt. Zusätzlich ist als Sicherheitsventil ein Sitzventil (Blockierventil) vorhanden, mit dem der Stellzylinder und damit die Armatur in einer vorgegebenen Position leckölfrei gehalten werden kann. Um eine neue Position der Armatur anzufahren, werden das Wegeventil und das Blockierventil angesteuert und der Stellzylinder wird, versorgt über einen Druckanschluss und einen Tankanschluss, verfahren. Bei einem Test der 2/2-Wege-Einbauventile kann man nun insbesondere das Blockierventil, aber auch das Wegeventil, also die eigentlichen Ansteuerventile stromlos schalten. Werden nun die 2/2-Wege-Einbauventile betätigt, insbesondere mehrmals betätigt, so führt dies aufgrund des Verbrauchs von Steueröl zu einem Ölverlust in der druckbeaufschlagten Zylinderkammer und damit zu einer Verringerung der Stauchungen am Stellzylinder und letztlich zu einer Veränderung der Position der Armatur, wenn man dafür sorgt, dass das Steueröl der Zylinderkammer entnommen wird. Schon geringe Änderungen werden von dem Positionsgebers am Stellzylinder erfasst. Mittels dieser Erfassung einer Positionsänderung und deren Rückführung an eine elektronische Steuerung wird der Vorgang detektiert. Die Änderung an der Armaturenspindel ist der eindeutige Beweis, dass die Armatur, aber auch der gesamte Ölpfad einwandfrei funktionieren. Da mit der Überprüfung auch die mechanischen Abmessungen und Funktionen aller Elemente (Ventile, Endschalter, Geber der Armaturenposition, initiierter Hub, Latenzzeiten) berücksichtigt werden, überprüft dieses System nicht nur die Funktion an sich, sondern erkennt auch Änderungen, die sich schleichend über einen längeren Zeitraum ergeben könnten (condition monitoring). Durch Überwachung des Proportionalventils oder des Schwarz/Weiß gesteuerten Wegeventils sowie des Blockierelementes, werden auch die eigentlichen Arbeitselemente in die Überprüfung mit einbezogen.In normal operation, the actuator cylinder is actuated independently of the 2/2-way cartridge valves via a proportional or black / white directional control valve. In addition, a seat valve (blocking valve) is provided as a safety valve, with which the actuating cylinder and thus the valve can be kept leak oil-free in a predetermined position. To move to a new position of the valve, the directional control valve and the blocking valve are actuated and the actuating cylinder, powered by a pressure connection and a tank connection, moved. In a test of the 2/2-way cartridge valves can now in particular the blocking valve, but also the directional control valve, ie the actual control valves de-energized. Now, if the 2/2-way cartridge valves actuated, in particular repeatedly actuated, this leads due to the consumption of control oil to a loss of oil in the pressurized cylinder chamber and thus to a reduction in compression of the actuating cylinder and ultimately to a change in the position of the valve, if you make sure that the control oil is removed from the cylinder chamber. Even small changes will be detected by the position sensor on the actuating cylinder. By means of this detection of a change in position and its return to an electronic control, the process is detected. The change to the valve stem is clear evidence that the valve, but also the entire oil path work properly. Since the inspection also takes into account the mechanical dimensions and functions of all elements (valves, limit switches, valve position sender, initiated stroke, latency times), this system not only checks the function itself, but also detects changes that creep over a longer time Period could result (condition monitoring). By monitoring the proportional valve or the black / white directional control valve and the blocking element, the actual work elements are included in the review.
Ist die Überprüfung abgeschlossen, wird der Ansteuerpfad für das Proportionalventil oder das Schwarz/Weiß gesteuertes Wegeventil wieder an die übergeordnete Steuerung übergeben. Die Überprüfung der Armaturenfunktion und aller daran beteiligten Elemente und Signale wird vollständig dokumentiert und archiviert.Once the check has been completed, the control path for the proportional valve or the black / white directional control valve is transferred back to the higher-level control. The verification of the valve function and all elements and signals involved is fully documented and archived.
Eine Realbewegung am Stellzylinder spielt sich unter Umständen nur im Promillebereich ab, bezogen auf den gesamten möglichen Arbeitshub. Eine Änderung der Armaturenspindel löst dabei keine reale Bewegung am Ventilsitz der Armatur aus, wenn die Bewegung sich innerhalb der Hook'schen Gerade der vorgespannten Armaturenspindel abspielt.A real movement on the actuating cylinder may only take place in the per thousand range, based on the total possible working stroke. A change of the valve spindle triggers no real movement at the valve seat of the valve, when the movement takes place within the Hook's straight line of the preloaded valve spindle.
Sind parallel zueinander mehrere Sicherheitsblöcke angeordnet, so bleiben bei einer Überprüfung eines Sicherheitsblockes, die weiteren Sicherheitsblöcke in Funktion, um die Sicherheit zu gewährleisten.If several safety blocks are arranged parallel to one another, then the safety blocks remain in function when checking a safety block in order to ensure safety.
Eine erste Variante der erfindungsgemäßen Sicherheitsschaltung hat einen Stellzylinder, über den ein Hauptventil in einem Notfall (-aber gegebenenfalls nicht nur in einem Notfall-) hydraulisch oder pneumatisch entlastet werden kann, wobei - insbesondere wozu - der Stellzylinder eine erste Zylinderkammer und eine zweite Zylinderkammer hat, die miteinander über eine Arbeitsleitung verbindbar sind. In der Arbeitsleitung sind ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen. Der Stellzylinder kann z.B. ein Differenzial- oder Gleichgangzylinder sein.A first variant of the safety circuit according to the invention has a control cylinder, via which a main valve in an emergency (but possibly not only in an emergency) can be relieved hydraulically or pneumatically, wherein - in particular for what - the actuating cylinder has a first cylinder chamber and a second cylinder chamber which are connectable to each other via a working line. In the Working line a first and a second series-connected shut-off valve are provided. The actuating cylinder may be, for example, a differential or synchronous cylinder.
Eine zweite Variante der erfindungsgemäßen Sicherheitsschaltung hat einen Stellzylinder, über den ein Hauptventil in einem Notfall (-aber gegebenenfalls nicht nur in einem Notfall-) hydraulisch oder pneumatisch betätigt werden kann, wobei der Stellzylinder eine erste Zylinderkammer hat, die über einen ersten Druckmittelströmungspfad - insbesondere über eine erste Arbeitsleitung - mit Druckmittel versorgbar ist. In dem ersten Druckmittelströmungspfad - insbesondere in der ersten Arbeitsleitung - sind ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen. Der Stellzylinder kann z.B. ein Differenzial- oder Gleichgangzylinder mit zwei Zylinderkammern sein.A second variant of the safety circuit according to the invention has a control cylinder, via which a main valve in an emergency (-aber possibly not only in an emergency) can be actuated hydraulically or pneumatically, wherein the actuating cylinder has a first cylinder chamber, in particular via a first pressure medium flow path via a first working line - can be supplied with pressure medium. In the first pressure medium flow path - in particular in the first working line - a first and a second series-connected shut-off valve are provided. The actuating cylinder may e.g. be a differential or synchronous cylinder with two cylinder chambers.
Bei beiden Varianten der erfindungsgemäßen Sicherheitsschaltung kann eines der beiden Absperrventile getestet werden, während das andere Absperrventil geschlossen bleibt. Dabei braucht weder das Ventil noch das System außer Betrieb genommen zu werden.In both variants of the safety circuit according to the invention, one of the two shut-off valves can be tested while the other shut-off valve remains closed. Neither the valve nor the system needs to be taken out of service.
Ein Verfahren zum Schalten einer erfindungsgemäßen Sicherheitsschaltung gemäß einer der beiden Varianten im Notfall hat die Schritte:
- Öffnen des ersten und des zweiten Absperrventils;
- Öffnen des Hauptventils.
- Opening the first and second shut-off valves;
- Opening the main valve.
Bei einer bevorzugten Weiterbildung der zweiten Variante hat der Stellzylinder eine zweite Zylinderkammer, der über eine zweite Arbeitsleitung entlastbar ist. Dabei sind in der zweiten Arbeitsleitung ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen.In a preferred development of the second variant of the actuating cylinder has a second cylinder chamber, which is relieved via a second working line. In this case, a first and a second series-connected shut-off valve are provided in the second working line.
Bei einer anderen bevorzugten Weiterbildung der zweiten Variante hat der Stellzylinder eine zweite Zylinderkammer, der entsprechend über einen zweiten Druckmittelströmungspfad mit Druckmittel versorgbar ist. Dabei sind die erste und die zweite Zylinderkammer über den jeweiligen Druckmittelströmungspfad alternativ - insbesondere zu einem Tank - entlastbar. Auch im zweiten Druckmittelströmungspfad sind ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen. Dadurch ist eine Auswahlmöglichkeit der Verstellrichtung des Stellzylinders und damit des Ventils im Notfall gegeben.In another preferred development of the second variant of the actuating cylinder has a second cylinder chamber, which is supplied via a second pressure medium flow path with pressure medium accordingly. In this case, the first and the second cylinder chamber via the respective pressure medium flow path alternatively - in particular to a tank - relieved. Also in the second pressure medium flow path a first and a second series-connected shut-off valve are provided. As a result, a choice of the adjustment of the actuating cylinder and thus the valve is given in case of emergency.
Ein Verfahren zum Schalten dieser Weiterbildung im Notfall hat die Schritte:
- Öffnen des jeweiligen ersten und des jeweiligen zweiten Absperrventils der beiden Arbeitsleitungen; und
- Öffnen des Hauptventils.
- Opening the respective first and the respective second shut-off valve of the two working lines; and
- Opening the main valve.
Dabei können insgesamt sechs Absperrventile vorgesehen sein, von denen zwei Arbeits-Absperrventile sind, die direkt an die beiden Zylinderkammern angeschlossen sind und von denen zwei P-Absperrventile sind, die beide direkt an einen Druckanschluss der Sicherheitsschaltung angeschlossen sind, und von denen zwei T-Absperrventile sind, die beide direkt an einen Tankanschluss der Sicherheitsschaltung angeschlossen sind.There may be a total of six shut-off valves, two of which are working shut-off valves, which are directly connected to the two cylinder chambers and two of which are P shut-off valves, both directly connected to a pressure port of the safety circuit, and two of which Shut-off valves are both directly connected to a tank connection of the safety circuit.
Ein Verfahrens zum Schalten dieser Weiterbildung im Notfall hat die Schritte:
- Öffnen der beiden Arbeits-Absperrventile und eines der beiden P-Absperrventile und eines der beiden T-Absperrventile; und
- Öffnen des Hauptventils.
- Opening the two working shut-off valves and one of the two P-stop valves and one of the two T-stop valves; and
- Opening the main valve.
Es wird bevorzugt, wenn die in Serie geschalteten Absperrventile jeweils von Logik-Ventilen oder von 2/2-Wege-Sitzventilen gebildet sind, die einen Ventilkörper haben, der eine in Schließrichtung wirksame Schließfläche und eine in Öffnungsrichtung wirksame Ringfläche hat. Dabei sind die Schließfläche und die Ringfläche beide alternativ - insbesondere zum Tank - entlastbar oder mit Druckmittel beaufschlagbar.It is preferred that the series-connected shut-off valves are respectively formed by logic valves or 2/2-way poppet valves having a valve body having a closing direction effective closing surface and an effective in the opening direction annular surface. The closing surface and the annular surface are both alternatively - in particular to the tank - relieved or acted upon with pressure medium.
Es wird weiterhin bevorzugt, wenn die Logik-Ventile oder die 2/2-Wege-Sitzventile jeweils von einem 4/2-Wegeventil - insbesondere in Sitzbauweise - vorgesteuert sind.It is further preferred if the logic valves or the 2/2-way poppet valves in each case by a 4/2-way valve - are piloted - especially in the seat design.
Das stromlose Schalten in den Notbetrieb der Sicherheitsschaltung, also das Öffnen des Hauptventils kann erfolgen, wenn das 4/2-Wegeventil einen Ventilkörper hat, in dessen durch eine Feder vorgespannten Notstellung die in Schließrichtung wirksame Schließfläche - insbesondere zum Tank - entlastet ist, während die in Öffnungsrichtung wirksame Ringfläche mit Druckmittel beaufschlagt ist.The currentless switching to the emergency operation of the safety circuit, so the opening of the main valve can be done when the 4/2-way valve a valve body has, in its biased by a spring emergency position in the closing direction effective closing surface - in particular to the tank - is relieved, while in the opening direction effective annular surface is acted upon with pressure medium.
Es wird bevorzugt, wenn die in Serie geschalteten Absperrventile und/oder die vorsteuernden 4/2-Wegeventile - insbesondere mit an den Ventilkörpern befestigten Sensoren - elektronisch überwacht sind.It is preferred if the series-connected shut-off valves and / or the pilot-controlling 4/2-way valves-in particular with sensors attached to the valve bodies-are electronically monitored.
Bei einem besonders bevorzugten Anwendungsfall der erfindungsgemäßen Sicherheitsschaltung ist das Hauptventil ein Absperrventil oder ein Sicherheitsventil eines unter Dampfdruck stehenden Systems.In a particularly preferred application of the safety circuit according to the invention, the main valve is a shut-off valve or a safety valve of a system under vapor pressure.
Das erfindungsgemäße Verfahren zum Instandhalten oder zum Warten einer derartigen Sicherheitsschaltung hat die Schritte:
- Öffnen des ersten Absperrventils bei geschlossenem zweiten Absperrventil;
- Öffnen des zweiten Absperrventils bei geschlossenem ersten Absperrventil. Damit kann jedes Absperrventil gangbar gehalten werden, ohne dass dabei der Stellzylinder und damit des Hauptventil verstellt also geöffnet werden muss.
- Opening the first shut-off valve with the second shut-off valve closed;
- Opening the second shut-off valve with the first shut-off valve closed. Thus, each shut-off valve can be kept practicable, without causing the actuating cylinder and thus the main valve adjusted so it must be opened.
Im Folgenden werden anhand der Figuren verschiede Ausführungsbeispiele der Erfindung detailliert beschrieben. Es zeigen:
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einen Schaltplan einer Ventilanordnung eines hydraulischen Antriebs für eine Armatur, die ein Regel- oder Schaltventil aufweist, wobei an diesen Schaltplan die in den folgenden Figuren gezeigten Sicherheitsschaltungen angeschlossen sind;Figur 1 -
einen Schaltplan eines ersten Ausführungsbeispiels einer erfindungsgemäßen Sicherheitsschaltung;Figur 2 -
Figur 3 ein Aktivlogik-Ventil mit Vorsteuerventil gemäß dem ersten und den weiteren Ausführungsbeispielen; -
einen Schaltplan eines zweiten Ausführungsbeispiels der erfindungsgemäßen Sicherheitsschaltung;Figur 4 -
ein Sicherheitsventil bzw. Regelventil mit Differentialzylinder eines dritten Ausführungsbeispiels der erfindungsgemäßen Sicherheitsschaltung;Figur 5 -
ein Sicherheitsventil bzw. Regelventil mit Differenzialzylinder eines vierten Ausführungsbeispiels der erfindungsgemäßen Sicherheitsschaltung;Figur 6 -
Figur 7 einen Schaltplan eines fünften Ausführungsbeispiels der erfindungsgemäßen Sicherheitsschaltung; und -
Figur 8 einen Schaltplan eines sechsten Ausführungsbeispiels der erfindungsgemäßen Sicherheitsschaltung.
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FIG. 1 a circuit diagram of a valve assembly of a hydraulic actuator for a valve having a control or switching valve, to which circuit diagram, the safety circuits shown in the following figures are connected; -
FIG. 2 a circuit diagram of a first embodiment of a safety circuit according to the invention; -
FIG. 3 an active logic valve with pilot valve according to the first and further embodiments; -
FIG. 4 a circuit diagram of a second embodiment of the safety circuit according to the invention; -
FIG. 5 a safety valve or control valve with differential cylinder of a third embodiment of the safety circuit according to the invention; -
FIG. 6 a safety valve or control valve with differential cylinder of a fourth embodiment of the safety circuit according to the invention; -
FIG. 7 a circuit diagram of a fifth embodiment of the safety circuit according to the invention; and -
FIG. 8 a circuit diagram of a sixth embodiment of the safety circuit according to the invention.
Zur Einstellung des Regelventils 1; 101; 401 im Normalbetrieb versorgt die in
Ein Ausgang des Proportionalventils 26 ist über eine Arbeitsleitung 32 mit dem Anschluss A1 verbunden, während ein zweiter Anschluss des Proportionalventils 26 über eine zweite Arbeitsleitung 34 mit dem Anschluss B1 verbunden ist.An output of the
In den beiden Arbeitsleitungen 32, 34 ist ein Sitzventil 36 angeordnet, über das die beiden Arbeitsleitungen 32, 34 abgesperrt werden können. Das Sitzventil 36 dient dazu, den Stellzylinder 2; 202 bei Ausfall der Elektrik oder bei einer Sicherheitsüberprüfung in jeder beliebigen Position des Regelventils 1; 101; 401 leckölfrei in einer vorgegebenen Position zu halten. Um eine neue Position anzufahren, werden das als Hauptrichtungsventil dienende Proportionalventil 26 und das als Sicherheits-Blockierelement dienende Sitzventil 36 angesteuert und der Stellzylinder 2; 202 verfahren. Alternativ kann die Ansteuerung des Stellzylinders auch über ein in
An einer Kolbenstange des Stellzylinders 2 ist ein Positionsgeber 21 angeordnet.On a piston rod of the
Zwischen den beiden Arbeitsleitungsabschnitten 8c und 8d ist ein erstes LogikVentil 12 vorgesehen, während zwischen den beiden Arbeitsleitungsabschnitten 8d und 8e ein zweites Logik-Ventil 14 vorgesehen ist. Die beiden erfindungsgemäß in Serie geschalteten Logik-Ventile 12, 14 sind 2/2-Wege-Sitzventile und in
Die beiden 4/2-Wegeventile 16, 18 sind in ihrer durch eine Feder vorgespannten Grund- bzw. Notstellung gezeigt. Dadurch ist eine jeweilige in Schließrichtung wirksame Schließfläche 22, 24 der Ventilkörper bzw. Hauptsteuerkolben der Logik-Ventile 12, 14 über eine Entlastungsleitung mit dem Tankanschluss T verbunden und damit entlastet. Alternativ kann die Entlastung, insbesondere wenn kein Tankanschluss vorhanden ist oder ein Tankanschluss zwar vorhanden, aber nicht genutzt und durch eine Stopfen verschlossen ist, über ein Rückschlagventil 21 a auch zum Zylinderraum 4 oder über ein Rückschlagventil 21 b zum Zylinderraum 6 hin stattfinden, je nach dem in welchem Zylinderraum der niedrigere Druck herrscht. Bei dem Ausführungsbeispiel nach
Die 4/2 Wegeventile 16 und 18 können auch als 4/2 Wege-Sitzventile ausgebildet sein. Dann ist ein Leckölstrom über die Vorsteuerung nicht vorhanden oder sehr klein. Solche 4/2 Wege-Sitzventile sind zum Beispiel aus dem Datenblatt RD 22058/07.09, Seite 5/14 der Bosch Rexroth AG bekanntThe 4/2
Wie schon angedeutet kann in einer Variante zum Ausführungsbeispiel nach
Bei dem Ausführungsbeispiel nach
Das Logik-Ventil 12/14 ist ein Aktivlogik-Ventil 12/14, dessen Hauptsteuerkolben die in Öffnungsrichtung wirksame und unabhängig Vom Druck an einem der Anschlüsse A und B mit Druck beaufschlagbare Ringfläche bzw. aktive Fläche A4 und die in Schließrichtung wirksame Schließfläche 22/24 hat. An einem dazwischen angeordneten Bund des Hauptsteuerkolbens ist eine Dichtung 38 angeordnet, um die beiden angrenzenden Räume, in denen sowohl im Normalbetrieb als auch im Notbetrieb unterschiedliche Drücke herrschen, voneinander abzugrenzen.The
Die aktive Fläche A4 des Logik-Ventils 12 ist auch für die Einleitung eines Notbetriebs vorteilhaft, da der Öffnungshub des Logik-Ventils 12 zugleich mit dem Öffnungshub des Logik-Ventils 14 beginnt und nicht erst nach einem kleinen Öffnungshub des Logik-Ventils 14, der zu einem Druckaufbau im Leitungsabschnitt 8d führt.The active area A4 of the
Der Ventilkörper des Vorsteuerventils 16/18 und der Hauptsteuerkolben des Aktivlogik-Ventils 12/14 sind über einen jeweiligen Endschalter 40 bzw. 42 stellungsüberwacht. Der Endschalter 40 erfasst, ob der Ventilkörper eines Vorsteuerventils in seine geschaltete Stellung gelangt ist. Der Endschalter 42 erfasst, ob der Kolben der Hauptstufe eines Logikventils in seine geöffnete Endstellung gelangt ist. Es kann auch jeweils ein zweiter Endschalter vorgesehen sein, um jeweils beide Endlagen zu erfassen. In
Die erste Zylinderkammer 4 des Gleichgangzylinders 2 ist über eine erste Arbeitsleitung mit dem Druckanschluss P einer Steuerplatte 120 verbindbar. Dabei zergliedert sich die erste Arbeitsleitung in die Abschnitte 108a, 108b, 108c, 108d, 108e und 108f. Zwischen den beiden Abschnitten 108e und 108d ist ein erstes Logik-Ventil 12 angeordnet, während zwischen den beiden Abschnitten 108d und 108c ein zweites Logik-Ventil 14 angeordnet ist.The
Die zweite Zylinderkammer 6 des Gleichgangzylinders 2 ist über eine zweite Arbeitsleitung mit dem Tankanschluss T der Steuerplatte 120 verbunden. Dabei gliedert sich die zweite Arbeitsleitung in die Abschnitte 110a, 110b, 110c, 110d, 110e und 110f. Zwischen den beiden Abschnitten 110c und 110d ist ein drittes Logik-Ventil 15 angeordnet, während zwischen den beiden Abschnitten 110d und 110e ein viertes Logik-Ventil 13 angeordnet ist. Alle Logikventile sind Aktivlogiks mit einer in
Das Logik-Ventil 12 wird von einem 4/2 Wegeventil 16, das Logik-Ventil 14 wird von einem 4/2 Wegeventil 18, das Logik-Ventil 15 wird von einem 4/2 Wegeventil 19 und das Logik-Ventil 13 wird von einem 4/2 Wegeventil 17 vorgesteuert. Die LogikVentile12, 13, 14 und 15 und die 4/2-Wegeventile 16, 17, 18 und 19 sind gleich den beim ersten Ausführungsbeispiel gemäß
Die Logik-Ventile 12 bis 15 sind in ihrer geschlossenen Stellung gezeigt, wobei man sich vorstellen muss, dass die Elektromagnete der Vorsteuerventile 16 bis 19 bestromt sind und die Vorsteuerventile anders als in der
Die erste Arbeitsleitung 108a-f dient also im Notbetrieb als Zuleitung, während die zweite Arbeitsleitung 110a-f als Rückleitung dient. Die erste Zylinderkammer 4 ist im Notbetrieb über die erste Arbeitsleitung 108a-f vom Druckspeicher 126 versorgbar, der im Normalbetrieb der Sicherheitsschaltung auf einen bestimmten Druck aufgeladen ist.The
Denkbar ist auch, dass sich die Armatur 101 aus
Notbetrieb muss dann die Armatur schnell vollständig geöffnet werden. Das geschieht mit Hilfe der Logikventile 12 bis 15. Dabei ist das schnelle Bewegen der Armatur in die für die Notfall vorgesehene Position auch dann gewährleistet, wenn das Proportionalventil 26 oder das Schaltventil aus
Dazu dient ein Differenzialzylinder 202, dessen erste Zylinderkammer 204 ein kolbenstangenseitiger Zylinderraum ist, während eine zweite Zylinderkammer 206 ein bodenseitiger Zylinderraum ist.The purpose of a
Der Kolben des Differenzialzylinders 202 steht in Wirkverbindung mit einem Positionsgeber 21, der jede Position des Kolbens erfasst.The piston of the
Im Übrigen entspricht das dritte Ausführungsbeispiel der erfindungsgemäßen Sicherheitsschaltung im Hinblick auf die Leitungen, die Steuerplatte mit den Ventilen und den Druckspeicher dem zweiten Ausführungsbeispiel gemäß
Im Übrigen entspricht das vierte Ausführungsbeispiel der erfindungsgemäßen Sicherheitsschaltung im Hinblick auf die Leitungen, die Steuerplatte mit den Ventilen und den Druckspeicher dem zweiten Ausführungsbeispiel gemäß
Gemäß
Im Notbetrieb wird der ersten Zylinderkammer 204 über die erste Arbeitsleitung 108a-f Druckmittel - z. B. aus dem Druckspeicher 126 - zugeführt. Damit öffnet sich das Sicherheitsventil bzw. Regelventil 101 gegen den Dampfdruck. Aus der zweiten Zylinderkammer 206 wird Druckmittel verdrängt.In emergency operation, the
Die beiden ersten Logik-Ventile 12, 13 und die beiden zweiten Logik-Ventile 14, 15 und die beiden im fünften Ausführungsbeispiel nicht benötigten Logik-Ventile 512, 513 sind auf die aus den Ausführungsbeispielen 1 und 2 bekannten Weise vorgesteuert.The two
Erfindungsgemäß sind in der ersten Arbeitsleitung zwei zueinander in Serie geschaltete Logik-Ventile 512, 14 angeordnet. Dabei ist das erste Logik-Ventil 512 zwischen den Leitungsabschnitten 508e und 508f angeordnet, während das zweite Logik-Ventil 14 zwischen den Leitungsabschnitten 408b und 408c angeordnet ist. In der zweiten Arbeitsleitung ist das erste Logik-Ventil 513 zwischen den Leitungsabschnitten 510e und 510f angeordnet, während das zweite dazu erfindungsgemäß in Serie geschaltete Logik-Ventil 15 zwischen den Leitungsabschnitten 410b und 410c angeordnet ist.According to the invention, two
Die beiden Logik-Ventile, die im fünften Ausführungsbeispiel gemäß
Somit dient die Steuerplatte 420 gemäß dem fünften und dem sechsten Ausführungsbeispiel mit den insgesamt sechs vorgesteuerten Logik-Ventilen 12, 13, 14, 15, 512, 513 für den Normalbetrieb und den Notbetrieb des Sicherheitsventils bzw. Regelventils 401 sowohl dann, wenn dieses im Notbetrieb aus der Mittelposition gemäß dem fünften Ausführungsbeispiel in die eine Richtungverstellt werden soll, als auch dann, wenn des Ventil 401 gemäß dem sechsten Ausführungsbeispiel in die entgegengesetzte Richtung verstellt werden soll. Je nach der gewünschten Bewegungsrichtung muss natürlich, damit es keinen Kurzschluss zwischen dem Druckanschluss P und dem Tankanschluss T der Steuerplatte 420 gibt, eines der beiden Ventile 12 und 512 bzw. 13 und 513 im Notfall zumindest solange geschlossen bleiben, bis der Ventilkörper der Armatur 401 einen Dampfstrom freigegeben hat.Thus, the
Entsprechend unterscheiden sich die beiden Logiks 12 und 512 ebenso wie die beiden Logiks 13 und 513 hinsichtlich ihrer Vorsteuerung. Im Normalbetrieb sind die Vorsteuerventile der Logikventile 12, 13,14 und 15 bestromt und dann die Logikventile 12 bis 15 geschlossen. Bei stromlosen Vorsteuerventilen sind die Logikventile 12 bis 15 offen. Werden nun gleiche Vorsteuerventile für die Logikventile 512 und 513 verwendet, so müssen diese Vorsteuerventile bei der Funktionsweise nach
Bei allen gezeigten Ausführungsbeispielen kann zu Testzwecken oder zum gangbar Halten des Ventilkörpers bzw. des Hauptsteuerkolbens der Logik-Ventile 12, 13, 14, 15, 512, 513 eines von zwei in Serie geschalteten Logik-Ventilen 12, 13, 14, 15, 512, 513 geöffnet werden, während das andere Logik-Ventil 12,13, 14, 15, 512, 513 geschlossen bleibt. Dabei bleibt das System mit dem Sicherheitsventil bzw. Regeventil 1; 101; 401 im Normalbetrieb, während die Sicherheit der Sicherheitsschaltung und des (nicht gezeigten Systems) weiterhin gegeben ist. Dabei sind zumindest die Logikventile, an deren Arbeitanschlüsse im Normalbetrieb von einer der Zylinderkammern oder von einem Druckanschluss P der Steuerplatte her kein Druck ansteht als Aktivlogikventile mit einer unabhängig von den Arbeitsanschlüssen mit Druck beaufschlagbaren in Öffnungsrichtung wirkenden Fläche ausgebildet. Vorteilhafterweise sind alle Logikventile Aktivlogikventile.In all of the embodiments shown, for testing purposes or for holding the valve body or the main control piston of the
Ergänzend zu den gezeigten Ausführungsbeispielen können mehrere Steuerplatten 20; 120; 420 für gleiche oder verschiedene Schwellwerte am Zylinder 2; 202 vorgesehen und angeschlossen sein.In addition to the embodiments shown, a plurality of
Abweichend von den gezeigten Ausführungsbeispielen können die erfindungsgemäßen Sicherheitsschaltungen auch dazu dienen, im Normalbetrieb das Sicherheitsventil bzw. Regelventil 1; 101; 401 offen zu halten und es im Notbetrieb zu schließen.Notwithstanding the embodiments shown, the safety circuits according to the invention can also serve, in normal operation, the safety valve or
Für die Hauptstufe eines Logikventils gibt es zwei Kombinationsmöglichkeiten mit Endschaltern. Grundsätzlich kann man zwischen einer geschlossenen gemeldeten Stellung und einer geöffneten gemeldeten Stellung unterscheiden. Die geschlossene Stellung ist in ihrer Position immer eindeutig definiert. Eine geöffnete Stellung ist nur für 100% Öffnungsweg eindeutig definiert. Beide Stellungen können digital durch elektrische Öffner oder Schließer oder eine Öffner/Schließer Kombination abgefragt.For the main stage of a logic valve, there are two possible combinations with limit switches. Basically, you can distinguish between a closed reported position and an open reported position. The closed Position is always clearly defined in its position. An open position is clearly defined only for 100% opening travel. Both positions can be queried digitally by means of electrical NC or NO contacts or an NC / NO combination.
Eine geöffnete Stellung kann mittels Hubbegrenzung für den Ventilkolben der Hauptstufe irgendwo an einer Zwischenposition zwischen der geschlossenen Stellung und der 100% geöffneten Stellung liegen. Diese Zwischenposition entspricht einem Messwert größer 0 und kleiner 100% als Spannung oder Strom eines analog arbeitenden Positionsgebers, den man einsetzen kann, um ohne mechanische Justage auch die Zwischenpositionen erfassen zu können.An open position may be located at an intermediate position between the closed position and the 100% open position by means of stroke limitation for the valve piston of the main stage. This intermediate position corresponds to a measured value greater than 0 and less than 100% as the voltage or current of an analog position encoder, which can be used to detect the intermediate positions without mechanical adjustment.
Zur Überprüfung der Logik-Ventile 12, 13, 14, 15, 512, 513 aller Ausführungsbeispiele stehen erfindungsgemäß zwei Verfahren zur Verfügung: Gemäß einem ersten Verfahren wird innerhalb einer Leitung jeweils nur eines der beiden Logik-Ventile 12, 13, 14, 15, 512, 513 geöffnet. Dieser Öffnungshub des Hauptsteuerkolbens wird von dem zugeordneten Endschalter 42 erkannt. Dabei bleibt das jeweils in Reihe geschaltete andere Logikventil 12, 13, 14, 15, 512, 513 geschlossen. Eventuell einer Zylinderkammer 4 oder 6 entnommenes Steueröl wird durch Nachregeln durch das Proportionalventil 26 aus
Gemäß einem zweiten Verfahren wird zunächst der in
Das abwechselnde Schalten von zwei in Reihe zueinander liegenden Logikventilen wird gegebenenfalls mehrmals hintereinander durchgeführt. Bei jedem Schaltvorgang wird etwas Steueröl verbraucht. Dieses Steueröl wird zumindest bei den Ausführungsbeispielen nach den
Über den Positionsgeber 21 am Stellzylinder 2; 202 und die speicherprogrammierbare Steuerung wird dieser Vorgang detektiert. Dies dient als Beweis, dass sowohl der gesamte Ölpfad als auch der Stellzylinder 2; 202 und damit das Regelventil 1; 101 funktionieren.About the
Da mit diesem Verfahren bzw. dieser Überprüfung auch die mechanischen Abmessungen und Funktionen aller Elemente (Ventile, Endschalter, Positionsgeber, initiierter Hub, Latentzeiten) berücksichtigt werden, wird über dieses Verfahren nicht nur die Funktionsfähigkeit sondern es werden auch Änderungen erkannt, die sich schleichend über einen längeren Zeitraum ergeben könnten (Condition Monitoring). Durch Überwachung des Proportionalventils 26 und des Blockierelements bzw. Sitzventils 36 werden auch die eigentlichen Antriebselemente des erfindungsgemäßen hydraulischen Antriebs in die Überprüfung mit einbezogen. Dazu ist der erfindungsgemäße hydraulische Antrieb als abgestimmtes und geschlossenes System ausgebildet.Since this method and this review, the mechanical dimensions and functions of all elements (valves, limit switches, position sensor, initiated stroke, latency) are taken into account, this process not only the ability to function but it is also detected changes that creeping over could result in a longer period of time (condition monitoring). By monitoring the
Ist die Überprüfung (gemäß einer der beschriebenen Varianten) abgeschlossen, wird der Ansteuerpfad für das Proportionalventil 26 wieder an die speicherprogrammierbare Steuerung übergeben. Damit übernimmt wieder der in
Offenbart sind zwei Varianten einer Sicherheitsschaltung für über einen Stellzylinder hydraulisch oder pneumatisch betätigte Ventile.Disclosed are two variants of a safety circuit for hydraulically or pneumatically actuated valves via an actuating cylinder.
Bei der ersten Variante kann der Stellzylinder in einem Notfall hydraulisch oder pneumatisch entlastet werden. Dazu hat der Stellzylinder zwei Zylinderkammern, die über eine Arbeitsleitung fluidisch verbunden werden können. In der Arbeitsleitung sind ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen.
- 1. Sicherheitsschaltung
mit einem Stellzylinder 2, überden ein Hauptventil 1 in einem Notfall hydraulisch oder pneumatisch entlastbar ist, wobei der Stellzylinder 2 eine erste und eine zweite Zylinderkammer 4, 6 hat, die über eine Arbeitsleitung 8a-f verbindbar sind, dadurch gekennzeichnet, dass in der Arbeitsleitung 8 ein erstes und ein zweites in 12, 14 vorgesehen sind.Serie geschaltetes Absperrventil
Gemäß der zweiten Variante kann der Stellzylinder in einem Notfall hydraulisch oder pneumatisch betätigt werden. Dazu hat der Stellzylinder zumindest eine erste Zylinderkammer, die in einem Notfall über einen ersten Druckmittelströmungspfad mit Druckfluid versorgt werden kann. In der ersten Arbeitsleitung sind ein erstes und ein zweites in Serie geschaltetes Absperrventil vorgesehen. - 2. Sicherheitsschaltung
mit einem Stellzylinder 2; 202, überden ein Hauptventil 1; 101; 401 in einem Notfall hydraulisch oder pneumatisch betätigbar ist, wobei der Stellzylinder 2; 202 eine ersteZylinderkammer 4; 204 hat, der über einen erstenDruckmittelströmungspfad 108; 408; 508 mit Druckmittel versorgbar ist, dadurch gekennzeichnet, dass inden ersten Druckmittelströmungspfad 108; 408; 508 ein erstes und ein zweites in 12, 14 vorgesehen sind.Serie geschaltetes Absperrventil
Aspekte der Erfindung sind: - 3.
Sicherheitsschaltung nach Variante 2, wobei der Stellzylinder 2; 202eine zweite Zylinderkammer 6; 206 hat, der über eine zweite Arbeitsleitung 110a-f entlastbar ist, und wobei in der zweiten Arbeitsleitung 110 ein erstes und ein zweites in 12, 14 vorgesehen sind.Serie geschaltetes Absperrventil - 4.
Sicherheitsschaltung nach Variante 2, wobei der Stellzylinder eine zweite Zylinderkammer 6 hat, der über einen zweiten Druckmittelströmungspfad mit Druckmittel versorgbar ist, und wobei der erste und die 4, 6 über den jeweiligen Druckmittelströmungspfad entlastbar sind, und wobei in dem zweiten Druckmittelströmungspfad ein erstes und ein zweites inzweite Zylinderkammer 12, 14 vorgesehen sind.Serie geschaltetes Absperrventil - 5.
Sicherheitsschaltung nach Aspekt 4, wobei sechs Absperrventile 12, 14 vorgesehen sind. - 6.
Sicherheitsschaltung nach Variante 1oder 2, wobei die 12, 14Absperrventile von LogikVentilen oder von 2/2-Wege-Sitzventilen gebildet sind, die jeweils einen Ventilkörper haben, der eine in 22, 24 und eine in Öffnungsrichtung wirksame Ringfläche hat,Schließrichtung wirksame Schließfläche 22, 24 und die Ringfläche jeweils entlastbar oder mit Druckmittel beaufschlagbar sind.wobei die Schließfläche - 7.
Sicherheitsschaltung nach Aspekt 6, wobei die Logik- 12, 14 oder die 2/2-Wege-Sitzventile jeweilsVentile von einem 4/2- 16, 18 vorgesteuert sind.Wegeventil - 8. Sicherheitsschaltung nach Aspekt 7,
wobei das 4/2- 16, 18 einen Ventilkörper hat, in dessen durch eine Feder vorgespanntenWegeventil 22, 24 entlastet ist, während die Ringfläche mit Druckmittel beaufschlagt ist.Notstellung die Schließfläche - 9. Sicherheitsschaltung nach Aspekt 7, wobei die
12, 14 und/oder die 4/2-Absperrventile 16, 18 elektronisch überwacht sind.Wegeventile - 10.
Sicherheitsschaltung nach Variante 1, wobei das Hauptventil ein Absperrventiloder ein Sicherheitsventil 1; 101; 401 eines unter Dampfdruck stehenden Systems ist.
- 1. Safety circuit with a
control cylinder 2, via which amain valve 1 is hydraulically or pneumatically relieved in an emergency, wherein theactuating cylinder 2 has a first and a 4, 6, which are connectable via a workingsecond cylinder chamber line 8a-f, characterized a first and a second series-connected shut-off 12, 14 are provided in the working line 8.valve
According to the second variant of the actuating cylinder can be actuated hydraulically or pneumatically in an emergency. For this purpose, the actuating cylinder has at least a first cylinder chamber, which can be supplied in an emergency via a first pressure medium flow path with pressurized fluid. In the first working line, a first and a second series-connected shut-off valve are provided. - 2. safety circuit with a
control cylinder 2; 202, via which amain valve 1; 101; 401 is hydraulically or pneumatically actuated in an emergency, wherein theactuating cylinder 2; 202, afirst cylinder chamber 4; 204, which via a first pressuremedium flow path 108; 408; 508 can be supplied with pressure medium, characterized in that in the first pressuremedium flow path 108; 408; 508 a first and a second series-connected shut-off 12, 14 are provided.valve
Aspects of the invention are: - 3. Safety circuit according to
variant 2, wherein theactuating cylinder 2; 202, asecond cylinder chamber 6; 206, which is relieved via asecond working line 110a-f, and wherein in thesecond working line 110, a first and a second series-connected shut-off 12, 14 are provided.valve - 4. Safety circuit according to
variant 2, wherein the actuating cylinder has asecond cylinder chamber 6 which is supplied via a second pressure medium flow path with pressure medium, and wherein the first and the 4, 6 are relieved via the respective pressure fluid flow path, and wherein in the second pressure fluid flow path a first and a second series-connected shut-offsecond cylinder chamber 12, 14 are provided.valve - 5. Safety circuit according to
aspect 4, wherein six shut-off 12, 14 are provided.valves - 6. Safety circuit according to
1 or 2, wherein the shut-off valves are formed byvariant 12, 14 or 2/2-way poppet valves, each having a valve body having a closing direction in thelogic valves 22, 24 and an effective in the opening direction annular surface has, wherein the closingeffective closing surface 22, 24 and the annular surface are each relieved or acted upon by pressure medium.surface - 7. Safety circuit according to
aspect 6, wherein the 12, 14 or the 2/2-way seat valves are each piloted by a 4/2-logic valves 16, 18.way valve - 8. safety circuit according to aspect 7, wherein the 4/2-
16, 18 has a valve body, in its biased by a spring emergency position, the closingway valve 22, 24 is relieved, while the annular surface is acted upon by pressure medium.surface - 9. Safety circuit according to aspect 7, wherein the shut-off
12, 14 and / or the 4/2-valves 16, 18 are electronically monitored.way valves - 10. Safety circuit according to
variant 1, wherein the main valve is a shut-off valve or asafety valve 1; 101; 401 is a vapor pressure system.
Claims (12)
- Hydraulic or pneumatic drive, in particular for actuating a fitting with a regulating or switching valve (1; 101; 401) for example in a power plant or in a chemical or gas or oil delivery plant, having a control cylinder (2; 202) which has a cylinder chamber (4; 204) which is connected to a hydraulic or pneumatic line (8a-f; 108a-f; 408a-i), and having a safety circuit which has two shut-off valves connected in series with one another and arranged in the line, characterized in that the two shut-off valves are a first 2/2 directional cartridge valve (12) and a second 2/2 directional cartridge valve (14), which in fluidic terms is arranged closer to the cylinder chamber (4, 204) than the first 2/2 directional cartridge valve (12), with in each case one main control piston by means of which the fluidic connection between two respective working ports (A, B) can be controlled, wherein the two 2/2 directional cartridge valves (12, 14) comprise in each case one pilot-control valve (16, 18), and wherein at least the first 2/2 directional cartridge valve (12) has a surface (A4) which is active in an opening direction and which can be subjected to a pressure by means of the associated pilot-control valve (16) independently of the working ports (A, B).
- Hydraulic or pneumatic drive according to Claim 1, wherein the pilot-control valve (16, 18) of the two 2/2 directional cartridge valves are arranged such that their ports connected to a pressure medium source and to a pressure medium sink are in parallel with one another.
- Hydraulic or pneumatic drive according to Claim 1 or 2, wherein the control cylinder is a synchronous cylinder (2) with a first cylinder chamber (4) and with a second cylinder chamber (6), and wherein the line (8a-f) runs between the two cylinder chambers (4, 6).
- Hydraulic or pneumatic drive according to Claim 1 or 2, wherein the control cylinder (2; 202) is of double-acting design and has a first cylinder chamber (4, 204), to which a first line (8a-f; 108a-f; 408a-i) and a first safety circuit with two 2/2 directional cartridge valves (12, 14) is connected, and a second cylinder chamber (6; 206), to which a second hydraulic or pneumatic line (110a-f; 410a-g) is connected, and wherein a second safety circuit is provided which has a third 2/2 directional cartridge valve (13) and, connected in series therewith, a fourth 2/2 directional cartridge valve (15) which, in fluidic terms, is arranged closer to the second cylinder (6, 206) than the third 2/2 directional cartridge valve (12), said third and fourth 2/2 directional cartridge valves both being arranged in the second line (110a-f; 410a-g) and having in each case one main control piston by means of which the fluidic connection between two respective working ports (A, B) can be controlled and comprising in each case one pilot-control valve (17, 19), wherein at least the third 2/2 directional cartridge valve (13) has a surface (A4) which is active in an opening direction and which can be subjected to a pressure by means of the associated pilot-control valve (17) independently of the working ports (A, B).
- Hydraulic or pneumatic drive according to Claim 4, wherein the third 2/2 directional cartridge valve (13) and the fourth 2/2 directional cartridge valve (15) have in each case one surface (A4) which is active in an opening direction and which can be subjected to a pressure by means of the associated pilot-control valve (17) independently of the working ports (A, B).
- Hydraulic or pneumatic drive according to Claim 4 or 5, wherein a first further 2/2 directional cartridge valve (512) is connected with a first working port to the fluidic connection between the first 2/2 directional cartridge valve (12) and the second 2/2 directional cartridge valve (14), and a second further 2/2 directional cartridge valve (513) is connected with a first working port to the connection between the third 2/2 directional cartridge valve (13) and the fourth 2/2 directional cartridge valve (15), and wherein the further 2/2 directional cartridge valves (512, 513) comprise in each case one main control piston, by means of which the fluidic connection between two respective working ports (A, B) can be controlled, and in each case one pilot-control valve and are connected with their second working port in each case to a different port (P, T) of the respective safety circuit than the first and third 2/2 directional cartridge valve (12, 13).
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein the main control piston of the 2/2 directional cartridge valves (12, 14, 13, 15, 512, 513) are subjected to position monitoring with regard to their open position and preferably also with regard to their closed position.
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein the pilot-control valves (16, 17, 18, 19) have movable valve bodies which are subjected to position monitoring.
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein the main control piston of the actively controllable 2/2 directional cartridge valves have seals (38) for sealing off a control chamber which acts in a closing direction with respect to the control chamber which acts, independently of the working ports, in an opening direction.
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein the pilot-control valves are 4/2 directional seat valves (16, 17, 18, 19).
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein all of the 2/2 directional cartridge valves (12, 13, 14, 15; 512, 513) have a surface (A4) which is active in an opening direction and which can be subjected to a pressure by means of the associated pilot-control valve (16, 17, 18, 19) independently of the working ports (A, B).
- Hydraulic or pneumatic drive according to one of the preceding claims, wherein a position sensor (21) is arranged on a piston or on a piston rod of the control cylinder (2; 202).
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010060432 | 2010-11-08 | ||
| DE102011103222 | 2011-06-01 | ||
| PCT/EP2011/005278 WO2012062404A1 (en) | 2010-11-08 | 2011-10-20 | Hydraulic or pneumatic drive for actuating a fitting comprising a control valve or selector valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2638297A1 EP2638297A1 (en) | 2013-09-18 |
| EP2638297B1 true EP2638297B1 (en) | 2015-12-30 |
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ID=44947015
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11782040.7A Not-in-force EP2638297B1 (en) | 2010-11-08 | 2011-10-20 | Hydraulic or pneumatic drive for actuating a fitting comprising a control valve or selector valve |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US9528534B2 (en) |
| EP (1) | EP2638297B1 (en) |
| JP (1) | JP5710015B2 (en) |
| KR (1) | KR101901121B1 (en) |
| CN (1) | CN103370546B (en) |
| DE (1) | DE102011116472A1 (en) |
| WO (1) | WO2012062404A1 (en) |
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| JP5019283B2 (en) * | 2006-10-11 | 2012-09-05 | Smc株式会社 | Compound safety valve |
| US8684037B2 (en) * | 2009-08-05 | 2014-04-01 | Eaton Corportion | Proportional poppet valve with integral check valve |
| JP5683895B2 (en) * | 2010-10-14 | 2015-03-11 | 株式会社東芝 | Steam valve device |
-
2011
- 2011-10-20 WO PCT/EP2011/005278 patent/WO2012062404A1/en not_active Ceased
- 2011-10-20 KR KR1020137011790A patent/KR101901121B1/en not_active Expired - Fee Related
- 2011-10-20 CN CN201180053576.9A patent/CN103370546B/en not_active Expired - Fee Related
- 2011-10-20 US US13/884,234 patent/US9528534B2/en not_active Expired - Fee Related
- 2011-10-20 EP EP11782040.7A patent/EP2638297B1/en not_active Not-in-force
- 2011-10-20 DE DE102011116472A patent/DE102011116472A1/en not_active Withdrawn
- 2011-10-20 JP JP2013538087A patent/JP5710015B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| US20140026747A1 (en) | 2014-01-30 |
| DE102011116472A1 (en) | 2012-05-10 |
| CN103370546B (en) | 2018-06-26 |
| JP5710015B2 (en) | 2015-04-30 |
| WO2012062404A1 (en) | 2012-05-18 |
| KR20140021987A (en) | 2014-02-21 |
| US9528534B2 (en) | 2016-12-27 |
| EP2638297A1 (en) | 2013-09-18 |
| CN103370546A (en) | 2013-10-23 |
| JP2013543957A (en) | 2013-12-09 |
| KR101901121B1 (en) | 2018-09-27 |
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