EP3287021B1 - Heating elements for electronic cigarettes - Google Patents
Heating elements for electronic cigarettes Download PDFInfo
- Publication number
- EP3287021B1 EP3287021B1 EP17183310.6A EP17183310A EP3287021B1 EP 3287021 B1 EP3287021 B1 EP 3287021B1 EP 17183310 A EP17183310 A EP 17183310A EP 3287021 B1 EP3287021 B1 EP 3287021B1
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- EP
- European Patent Office
- Prior art keywords
- carrier material
- heating element
- glass
- heating
- conductor structures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
- H05B3/08—Heater elements structurally combined with coupling elements or holders having electric connections specially adapted for high temperatures
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/46—Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/003—Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
Definitions
- the invention relates generally to a heating element for hot applications.
- the invention relates to a heating element for the controlled heating and evaporation of vaporizable and / or tobacco-containing substances in electronic cigarettes.
- e-cigarettes Electronic cigarettes, also referred to as e-cigarettes in the following, are increasingly being used as an alternative to tobacco cigarettes.
- e-cigarettes have a mouthpiece and an evaporator unit comprising a heating element.
- the heating element heats a vaporizable liquid so that it can be inhaled by the user.
- This liquid may already contain nicotine. Alternatively, the liquid is nicotine-free.
- the aerosol that forms can then flow through a nicotine-containing and nicotine-permeable body.
- lance-shaped heating elements are known from the prior art. These are inserted into a specially designed piece of tobacco and thus brought into contact with the substances to be vaporized and heat them to temperatures in the range from 50 ° C to 350 ° C. This leads to aerosol formation.
- Corresponding heating lances can consist of a heating wire without a carrier material.
- the disadvantage here is that due to the required mechanical stability of the heating element, the dimensions of the heating element cannot be made arbitrarily small. Furthermore, corresponding heating elements easily become soiled during use.
- heating lances are described whose heating conductor structures are applied to a carrier material. These heating lances have ceramic carrier materials, as these have electrical insulation in addition to high temperature stability. So in the EP 2 469 969 Described heating lances with carrier materials based on ZrO 2 ceramics.
- the disadvantage of using ceramic carrier materials is, in addition to the high production costs, their high surface roughness and porosity. Roughness and porosity have a disadvantageous effect on the heating conductor structures applied in the form of a conductive coating. The rough surface has a disadvantageous effect on the adhesion of the conductive coating to the carrier material.
- the known ceramic carrier materials have a high thermal conductivity. This is disadvantageous for use in a heating element, since the heat generated in the heating area of the heating element cannot be given off in a targeted manner to the medium to be heated, but heat is dissipated through the ceramic and the heat thus dissipated is no longer for the Evaporation or heating of the substances is available. Correspondingly, more heating power must be applied by the heating element, which not only has a disadvantageous effect on energy consumption and thus, for example, the battery life of the e-cigarette, but also leads to a temperature increase inside the e-cigarette and is therefore disadvantageous can affect the life of the heating element.
- the heating element can also be arranged inside the e-cigarette in such a way that it is not introduced directly into the tobacco piece or the substances to be vaporized, but rather the tobacco piece or a reservoir with the substances to be vaporized is cylindrical enclose.
- a corresponding arrangement is for example in the US 2005/0172976 described.
- Such external heating elements offer the advantage that the substances or tobacco pieces to be evaporated can be exchanged more easily. Due to the desired small dimensions of the e-cigarettes, which are typically modeled on the dimensions of conventional tobacco cigarettes, such an arrangement of the heating element results in very small diameters and thus bending radii. Since the carrier material must also be an electrical insulator, only high-performance plastics such as polyimides or polyamides have so far been used as carrier material.
- the performance and service life of the heating element are limited by the relatively low temperature resistance of the plastics.
- the organic solvents used in the e-cigarette can lead to leaching effects. On the one hand, this is disadvantageous with regard to the service life of the heating element.
- components of the carrier material can be dissolved in the organic solvent and inhaled by the user.
- a prior art heating element is off EP 2 316 286 A1 known that has a carrier made of any material, including ordinary glass.
- One object of the invention is therefore to provide a heating element, in particular for use in e-cigarettes, which, in addition to high heating performance and a long service life, can also be used in a large number of e-cigarettes with different structures.
- the heating element according to the invention is particularly suitable for use in an e-cigarette and comprises at least one carrier material made of chemically hardened glass and metallic heating conductor structures.
- the support material made of glass has a high temperature stability of more than 300 ° C or even more than 400 ° C. This is achieved, for example, when using glasses with a high glass transition temperature T g .
- the carrier material has a very low thermal conductivity of ⁇ 2 W / (K * m).
- the low thermal conductivity and the low heat capacity of the carrier material reduce or prevent the heat generated by the heating element from spreading in the carrier material and thus enable targeted heat conduction from the heating element to the substances to be evaporated.
- the carrier material has a thermal conductivity of ⁇ 1.8 W / (K * m) or even ⁇ 1.5 W / (K * m).
- the specific heat capacity of the carrier material is less than 1200 J / K * kg, preferably even less than 1000 J / K * kg.
- the low heat capacity ensures that the heat generated in the heating element is conducted quickly and as completely as possible to the substances to be evaporated. This is advantageous with regard to the energy requirement during the evaporation process. At the same time, excessive heating of the Heating element avoided, which has a beneficial effect on its service life.
- both a low thermal conductivity and a low thermal capacity of the carrier material are preferably necessary in order to achieve a good heating performance of the heating element.
- the ceramics previously described as carrier materials in the prior art have higher thermal conductivities or heat capacities.
- the thermal conductivities are 20-30 W / K * m and thus a factor of 20 higher than with the carrier materials according to the invention.
- ZrO 2 ceramics still show values at least 1.5 times higher than glass.
- the carrier material ensures the mechanical stability of the heating element.
- Metallic heating conductor structures are applied to or on a surface of the carrier material. These can be applied to the carrier material in the form of a coating, for example.
- the carrier material according to the invention has a very smooth surface and the roughness R a is less than 500 nm or even less than 250 nm, particularly preferably even less than 20 nm, particularly good adhesion can be achieved between the carrier material and metallic heat conductor structures. This manifests itself, for example, in a high mechanical resistance of the heating element.
- the carrier material used Due to the high mechanical strength of the carrier material used, it can be made correspondingly thin. This enables a particularly compact design of the heating element and of the entire e-cigarette.
- the glass can be brought into the desired shape or geometry by drawing processes.
- this also enables the heating elements to be manufactured inexpensively.
- the carrier material is designed as a tube or rod with a diameter of ⁇ 20 mm.
- the tube or the rod can have a round, ellipsoidal, three- or more-angled cross-section.
- the carrier material can also be designed in the form of a hollow glass profile.
- the corresponding glass tubes or rods can be obtained by drawing processes.
- the glass tubes have a wall thickness of less than 5 mm.
- the glass of the carrier material is designed as thin or extremely thin glass and has a thickness of less than 2000 ⁇ m, less than 1000 ⁇ m or even less than 500 ⁇ m.
- the carrier material can be designed as flat glass. It is even possible to use thin glasses with a thickness of less than 100 ⁇ m or even less than 50 ⁇ m as a carrier material.
- the thin glass is transferred into a glass roll with a diameter of ⁇ 20 mm. This can be done, for example, by rolling up the corresponding flat glass. In this case, carrier materials in the form of thin glass rolls with a diameter of less than 10 mm can also be obtained.
- silicate glasses In particular, silicate glasses, borosilicate glasses, aluminum silicate glasses or aluminum borosilicate glasses have proven to be glasses suitable for use as a carrier material. Glass ceramics developed therefrom via temperature treatment can also be used.
- Borosilicate glasses such as Zn-Ti-borosilicate glasses, Zn-silicate glasses or even sodium silicate glasses with a high SiO 2 content can also be used as silicate glasses.
- alkali-containing borosilicate glasses with the following components (in% by weight) are used as carrier glass: SiO 2 70 to 85 B 2 O 3 0 to 15 Al 2 O 3 1 to 10 Na 2 O 1 to 10 K 2 O 0 to 5 CaO 0 to 5, preferably ⁇ 0.1.
- the glass contains the following components (data in% by weight): SiO 2 50 to 65 Al 2 O 3 15 to 20 B 2 O 3 0 to 6 Li 2 O 0 to 6 Na 2 O 8 to 15 K 2 O 0 to 5 MgO 0 to 5 CaO 0 to 7, preferably 0 to 1 ZnO 0 to 4, preferably 0 to 1 ZrO 2 0 to 4 TiO 2 0 to 1, preferably essentially free of TiO 2
- the glass contains the following components (data in% by weight): SiO 2 30 to 85 B 2 O 3 3 to 20 Al 2 O 3 0 to 15 Na 2 O 3 to 15 K 2 O 3 to 15 ZnO 0 to 12 TiO 2 0.5 to 10 CaO 0 to 0.1
- the glass contains the following components (data in% by weight): SiO 2 55 to 75 Na 2 O 0 to 15 K 2 O 2 to 14 Al 2 O 3 0 to 15 MgO 0 to 4 CaO 3 to 12 BaO 0 to 15 ZnO 0 to 5 TiO 2 0 to 2
- the glass contains the following components (data in% by weight): SiO 2 50 to 70 Na 2 O 0 to 5 K 2 O 0 to 5 Al 2 O 3 17 to 27 MgO 0 to 5 BaO 0 to 5 SrO 0 to 5 ZnO 0 to 5 TiO 2 0 to 5 ZrO 2 0 to 5 Ta 2 O 5 0 to 8 P 2 O 5 0 to 10 Fe 2 O 3 0 to 5 CeO 2 0 to 5 Bi 2 O 3 0 to 3 WHERE 3 0 to 3 MoO 3 0 to 3
- alkali-containing aluminosilicates can be chemically hardened by ion exchange and the mechanical stability of the carrier material can thus be increased further. In particular, the probability of breakage can be significantly reduced. Because of the high glass transition temperature T g of the glasses of over 600 ° C., the ion exchange can take place at temperatures of over 400 ° C. so that only a short ion exchange time is required. The invention therefore provides that the carrier material is a chemically hardened glass.
- flat or ultra-flat carrier components with a thickness in the range from 0.1 to 0.5 mm can be obtained using a down-draw or overflow fusion process and chemically hardened without further prior thinning.
- the mechanical strength of the carrier component can be achieved by chemical and / or mechanical edge processing, such as, for example.
- Contouring or edge etching can be further increased.
- a development of the invention therefore provides that the edges of the carrier component are processed chemically and / or mechanically. This is particularly advantageous in the case of heating elements with carrier components made of alkali-free glasses, since there cannot be an increase in mechanical strength through ion exchange.
- alkali-free glasses for example alkali-free aluminoborosilicate glasses, as the carrier material is particularly advantageous because of their high chemical resistance and good processability, in particular the possibility of being able to draw the corresponding glasses into ultra-thin shapes.
- the heating conductor structures can, for example, be applied in a spiral or meandering manner to the surface of the carrier material.
- Another embodiment of the invention provides for the heating conductor structures to be applied over the entire surface of the carrier material.
- the heating conductor structures can be applied to the inner or the outer jacket surface of the carrier material.
- the heating conductor structures are applied to the surface of the carrier material in the form of an electrically conductive coating, preferably as a platinum-containing coating or ITO coating.
- Tables 1 to 3 show 11 different exemplary embodiments or comparative examples for the carrier material used.
- the individual exemplary embodiments differ in terms of the composition of the glass.
- Examples 1 to 5 listed in Table 1 contain alkali ions and can be chemically hardened;
- Examples 6 and 7 listed in Table 2 are alkali-free glasses as comparative examples.
- the mechanical strength can be increased further by means of chemical and / or mechanical edge processing.
- Fig. 1 shows a graphic representation of an embodiment of a heating element 1 according to the invention, in which the carrier material 2 is tubular.
- the heating conductor structures 3 are located on the outer jacket surface 4 of the tube 2 and are arranged in a spiral.
- the glass tube 2 has a diameter 5 of less than 20 mm, the wall thickness of the tube is less than 5 mm. Due to the cavity 6, the heating element 1 is suitable, for example, for use as an externally adjacent, cylindrical heating element for so-called heat-not-burn cigarettes.
- the in Fig. 1 The structure shown for the heating element 1 can also be implemented with an ultra-thin glass as the carrier material.
- a corresponding ultra-thin glass for example an alkali aluminosilicate glass, can initially be provided as flat glass.
- the glass can be provided with heat conductor structures 3 and rolled up to form a tube.
- a further embodiment of the heating element 1 is shown schematically.
- the carrier material 2a is designed in the form of a glass rod with a diameter of less than 20 mm.
- the heat conductor structures 3 are applied as a spiral coating on the surface of the carrier material 2a.
- the ends 7 of the carrier material 2a are flat in the embodiment shown here.
- the carrier material 2a can, however, also have round or pointed ends, depending on the requirements placed on the design of the heating element. A different geometrical configuration of the two ends of the carrier material 2a is also possible.
- Fig. 3 shows a graphic representation of a further exemplary embodiment in which the carrier material 2c is designed as flat glass and has meander-shaped heating conductor structures 3.
- the carrier material is formed into a point at one end. This enables, for example, the in Fig. 3 introduce heating elements shown in a piece of tobacco.
- the heat conductor structures 3 can be connected to an energy source (not shown) via the contacts 8a and 8b.
- the embodiment shown can also be implemented with ultra-thin flat glasses as the carrier material 2c. Glass thicknesses of less than 100 ⁇ m or even less than 50 ⁇ m are possible here.
- FIG. 11 shows a graphic representation of a further exemplary embodiment in which the carrier material 2d is designed as flat glass and has full-area heating conductor structures 3.
- the carrier material is formed into a point at one end. This enables, for example, the in Fig. 4 introduce heating elements shown in a piece of tobacco.
- Fig. 5 an electronic cigarette 9 is shown.
- the cigarette 9 comprises a tip 10 and a mouthpiece 19 on which the user pulls in order to inhale the aerosol generated in the cigarette by means of a vaporizer 15.
- the mouthpiece 19 can be removed from the tip 10.
- the cigarette 9 contains an electrical energy store 12 in order to provide the electrical energy for vaporising the organic liquid in the vaporizer 12.
- the electrical energy store 12 is accommodated in the tip 10 of the cigarette 9.
- the electronic cigarette 9 also contains a control unit 13 which regulates the heating power of the heating element in the vaporizer 15.
- the control unit 13 can be set up to determine whether a user is inhaling and to regulate the heating power of the heating element 16 as a function thereof.
- a light-emitting diode 11, which is also controlled by the control unit 13, can also be arranged in the tip 10. If the control unit 13 registers that the user is drawing on the cigarette 9, it can control the light-emitting diode 11 so that the light-emitting diode 11 lights up. This creates a visual effect similar to the glow when you draw on a conventional cigarette.
- the vaporizer unit 15 comprises a liquid storage unit 17 and an organic carrier liquid 18 accommodated therein
- the heating element 16 is supplied with power from the electrical energy store 12 in a controlled manner via the control unit 13.
- the organic carrier liquid 18, in particular a high-boiling alcohol such as glycerine or propylene glycol, which has been taken up, can be evaporated.
- the heat conductor structures 3 are applied as a spiral coating on the surface of the carrier material 2a.
- the ends 7 of the carrier material 2a are flat in the embodiment shown here.
- the carrier material 2a can, however, also have round or pointed ends, depending on the requirements placed on the design of the heating element. A different geometrical configuration of the two ends of the carrier material 2a is also possible.
- Fig. 3 shows a graphic representation of a further exemplary embodiment in which the carrier material 2c is designed as flat glass and has meander-shaped heating conductor structures 3.
- the carrier material is formed into a point at one end. This enables, for example, the in Fig. 3 introduce heating elements shown in a piece of tobacco.
- the heat conductor structures 3 can be connected to an energy source (not shown) via the contacts 8a and 8b.
- the embodiment shown can also be implemented with ultra-thin flat glasses as the carrier material 2c. Glass thicknesses of less than 100 ⁇ m or even less than 50 ⁇ m are possible here.
- FIG. 11 shows a graphic representation of a further exemplary embodiment in which the carrier material 2d is designed as flat glass and has full-area heating conductor structures 3.
- the carrier material is formed into a point at one end. This enables, for example, that in Fig. 4 introduce heating elements shown in a piece of tobacco.
- Fig. 5 an electronic cigarette 9 is shown.
- the cigarette 9 comprises a tip 10 and a mouthpiece 19 on which the user pulls in order to inhale the aerosol generated in the cigarette by means of a vaporizer 15.
- the mouthpiece 19 can be removed from the tip 10.
- the cigarette 9 contains an electrical energy store 12 in order to provide the electrical energy for vaporising the organic liquid in the vaporizer 12.
- the electrical energy store 12 is accommodated in the tip 10 of the cigarette 9.
- the electronic cigarette 9 also contains a control unit 13 which regulates the heating power of the heating element in the vaporizer 15.
- the control unit 13 can be set up to determine whether a user is inhaling and to regulate the heating power of the heating element 16 as a function thereof.
- a light-emitting diode 11, which is also controlled by the control unit 13, can also be arranged in the tip 10. If the control unit 13 registers that the user is drawing on the cigarette 9, it can control the light-emitting diode 11 so that the light-emitting diode 11 lights up. This creates an optical effect corresponding to that Glowing achieved when drawing on a conventional cigarette.
- the vaporizer unit 15 comprises a liquid storage unit 17 and an organic carrier liquid 18 accommodated therein
- the heating element 16 is supplied with power from the electrical energy store 12 in a controlled manner via the control unit 13.
- the organic carrier liquid 18, in particular a high-boiling alcohol such as glycerine or propylene glycol, which has been taken up, can be evaporated.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Glass Compositions (AREA)
- Resistance Heating (AREA)
- Joining Of Glass To Other Materials (AREA)
Description
Die Erfindung betrifft im Allgemeinen ein Heizelement für Heißanwendungen. Im Speziellen betrifft die Erfindung ein Heizelement zur geregelten Erwärmung und Verdampfung von verdampfbaren und/oder tabakhaltigen Substanzen in elektronischen Zigaretten.The invention relates generally to a heating element for hot applications. In particular, the invention relates to a heating element for the controlled heating and evaporation of vaporizable and / or tobacco-containing substances in electronic cigarettes.
Elektronische Zigaretten, im Folgenden auch als E-Zigaretten bezeichnet, finden im zunehmenden Maße als Alternative zu Tabakzigaretten Verwendung. Typischerweise weisen E-Zigaretten hierbei ein Mundstück sowie eine Verdampfereinheit umfassend ein Heizelement auf.Electronic cigarettes, also referred to as e-cigarettes in the following, are increasingly being used as an alternative to tobacco cigarettes. Typically, e-cigarettes have a mouthpiece and an evaporator unit comprising a heating element.
Das Heizelement erhitzt hierbei eine verdampfbare Flüssigkeit, so dass diese vom Anwender inhaliert werden kann. Diese Flüssigkeit kann bereits Nikotin enthalten. Alternativ ist die Flüssigkeit nikotinlos. Hierbei kann das sich bildende Aerosol dann einen nikotinhaltigen und nikotinlässigen Körper durchfluten.The heating element heats a vaporizable liquid so that it can be inhaled by the user. This liquid may already contain nicotine. Alternatively, the liquid is nicotine-free. The aerosol that forms can then flow through a nicotine-containing and nicotine-permeable body.
So sind aus dem Stand der Technik beispielsweise lanzenförmige Heizelemente bekannt. Diese werden in ein speziell designtes Tabakstück gesteckt und somit in Kontakt mit den zu verdampfenden Substanzen gebracht und heizen diese auf Temperaturen im Bereich von 50°C bis 350°C auf. Hierdurch kommt es zu einer Aerosolbildung. Entsprechende Heizlanzen können dabei aus einem Heizdraht ohne Trägermaterial bestehen. Nachteilig ist hierbei jedoch, dass auf Grund der benötigten mechanischen Stabilität des Heizelements die Abmessungen des Heizelements nicht beliebig klein gestaltet werden können. Des Weiteren verschmutzen entsprechende Heizelemente bei der Benutzung leicht.For example, lance-shaped heating elements are known from the prior art. These are inserted into a specially designed piece of tobacco and thus brought into contact with the substances to be vaporized and heat them to temperatures in the range from 50 ° C to 350 ° C. This leads to aerosol formation. Corresponding heating lances can consist of a heating wire without a carrier material. However, the disadvantage here is that due to the required mechanical stability of the heating element, the dimensions of the heating element cannot be made arbitrarily small. Furthermore, corresponding heating elements easily become soiled during use.
Im Stand der Technik werden daher alternativ Heizlanzen beschrieben, deren Heizleiterstrukturen auf einem Trägermaterial aufgebracht sind. Diese Heizlanzen weisen keramische Trägermaterialien auf, da diese neben einer hohen Temperaturstabilität eine elektrische Isolierung aufweisen. So werden in der
Nachteilig bei der Verwendung von keramischen Trägermaterialien ist jedoch neben den hohen Herstellungskosten deren hohe Oberflächenrauhigkeit sowie Porosität. Rauheit und Porosität wirken sich hierbei nachteilig auf die in Form einer leitfähigen Beschichtung aufgebrachten Heizleiterstrukturen auf. So wirkt sich die die raue Oberfläche nachteilig auf die Anhaftung der leitfähigen Beschichtung auf dem Trägermaterial aus.However, the disadvantage of using ceramic carrier materials is, in addition to the high production costs, their high surface roughness and porosity. Roughness and porosity have a disadvantageous effect on the heating conductor structures applied in the form of a conductive coating. The rough surface has a disadvantageous effect on the adhesion of the conductive coating to the carrier material.
Des Weiteren weisen die bekannten keramischen Trägermaterialien eine hohe Wärmeleitfähigkeit auf. Dies ist für die Verwendung in einem Heizelement nachteilig, da somit die im Heizbereich des Heizelements erzeugte Wärme nicht gezielt an das zu erhitzende Medium abgegeben werden kann, sondern eine Wärmeableitung durch die Keramik erfolgt und die so abgeleitete Wärme somit nicht mehr für die Verdampfung bzw. Erwärmung der Substanzen zur Verfügung steht. Entsprechend muss mehr Heizleistung durch das Heizelement aufgebracht werden, was sich nicht nur nachteilig auf den Energieverbrauch und somit beispielsweise auf die Batterie- bzw. Akkulaufzeit der E-Zigarette auswirkt, sondern auch zu einer Temperaturerhöhung innerhalb der E-Zigarette führen und sich somit nachteilig auf die Lebensdauer des Heizelements auswirken kann.Furthermore, the known ceramic carrier materials have a high thermal conductivity. This is disadvantageous for use in a heating element, since the heat generated in the heating area of the heating element cannot be given off in a targeted manner to the medium to be heated, but heat is dissipated through the ceramic and the heat thus dissipated is no longer for the Evaporation or heating of the substances is available. Correspondingly, more heating power must be applied by the heating element, which not only has a disadvantageous effect on energy consumption and thus, for example, the battery life of the e-cigarette, but also leads to a temperature increase inside the e-cigarette and is therefore disadvantageous can affect the life of the heating element.
In einem alternativen Aufbau einer E-Zigarette kann das Heizelement innerhalb der E-Zigarette auch so angeordnet werden, dass dieses nicht direkt in das Tabakstück bzw. die zu verdampfenden Substanzen eingebracht werden, sondern das Tabakstück bzw. ein Reservoir mit den zu verdampfenden Substanzen zylinderförmig umschließen. Eine entsprechende Anordnung wird beispielsweise in der
Auf Grund der gewünschten geringen Abmessungen der E-Zigaretten, die typischerweise den Abmessungen konventioneller Tabakzigaretten nachempfunden werden, ergeben sich bei einer derartigen Anordnung des Heizelements sehr geringe Durchmesser und somit Biegeradien. Da es sich bei dem Trägermaterial zudem um einen elektrischen Isolator handeln muss, werden bislang als Trägermaterial nur Hochleistungskunststoffe wie beispielsweise Polyimide oder Polyamide verwendet.In an alternative structure of an e-cigarette, the heating element can also be arranged inside the e-cigarette in such a way that it is not introduced directly into the tobacco piece or the substances to be vaporized, but rather the tobacco piece or a reservoir with the substances to be vaporized is cylindrical enclose. A corresponding arrangement is for example in the
Due to the desired small dimensions of the e-cigarettes, which are typically modeled on the dimensions of conventional tobacco cigarettes, such an arrangement of the heating element results in very small diameters and thus bending radii. Since the carrier material must also be an electrical insulator, only high-performance plastics such as polyimides or polyamides have so far been used as carrier material.
Bei diesen Anordnungen werden Leistungsfähigkeit sowie Lebensdauer des Heizelements durch die relativ geringe Temperaturbeständigkeit der Kunststoffe limitiert. Zudem kann es durch die in der E-Zigarette verwendeten organischen Lösungsmitteln zu Auslaugungseffekten kommen. Dies ist zum einen in Hinblick auf die Lebensdauer des Heizelementes nachteilig. Zudem können so Bestandteile des Trägermaterials im organischen Lösungsmittel gelöst und vom Anwender inhaliert werden.In these arrangements, the performance and service life of the heating element are limited by the relatively low temperature resistance of the plastics. In addition, the organic solvents used in the e-cigarette can lead to leaching effects. On the one hand, this is disadvantageous with regard to the service life of the heating element. In addition, components of the carrier material can be dissolved in the organic solvent and inhaled by the user.
Ein Heizelement aus dem Stand der Technik ist aus
Eine Aufgabe der Erfindung besteht daher darin, ein Heizelement, insbesondere zur Verwendung in E-Zigaretten, bereit zu stellen, welches neben einer hohen Heizperformance und einer hohen Lebensdauer auch in einer Vielzahl von E-Zigaretten mit unterschiedlichen Aufbauten eingesetzt werden kann.One object of the invention is therefore to provide a heating element, in particular for use in e-cigarettes, which, in addition to high heating performance and a long service life, can also be used in a large number of e-cigarettes with different structures.
Die Aufgabe der Erfindung wird bereits durch den Gegenstand der unabhängigen Ansprüche gelöst. Vorteilhafte Ausführungsformen und Weiterbildungen sind Gegenstand der Unteransprüche.The object of the invention is already achieved by the subject matter of the independent claims. Advantageous embodiments and developments are the subject of the dependent claims.
Das erfindungsgemäße Heizelement ist insbesondere zur Verwendung in einer E-Zigarette geeignet und umfasst zumindest ein Trägermaterial aus chemisch gehärtetem Glas und metallische Heizleiterstrukturen.The heating element according to the invention is particularly suitable for use in an e-cigarette and comprises at least one carrier material made of chemically hardened glass and metallic heating conductor structures.
Das Trägermaterial aus Glas weist hierbei eine hohe Temperaturstabilität von mehr als 300°C oder sogar mehr als 400°C auf. Dies wird beispielsweise bei der Verwendung von Gläsern mit einer hohen Glasübergangstemperatur Tg erreicht.The support material made of glass has a high temperature stability of more than 300 ° C or even more than 400 ° C. This is achieved, for example, when using glasses with a high glass transition temperature T g .
Gleichzeitig weist das Trägermaterial eine sehr geringe thermische Leitfähigkeit von < 2 W/(K*m). Die geringe thermische Leitfähigkeit sowie die geringe Wärmekapazität des Trägermaterials verringern bzw. verhindern hierbei die Ausbreitung der vom Heizelement erzeugten Wärme im Trägermaterial und ermöglichen so eine gezielte Wärmeleitung vom Heizelement zu den zu verdampfenden Substanzen. Gemäß einer vorteilhaften Ausführungsform der Erfindung weist das Trägermaterial eine Wärmeleitfähigkeit < 1,8 W/(K*m) oder sogar < 1,5 W/(K*m) auf.At the same time, the carrier material has a very low thermal conductivity of <2 W / (K * m). The low thermal conductivity and the low heat capacity of the carrier material reduce or prevent the heat generated by the heating element from spreading in the carrier material and thus enable targeted heat conduction from the heating element to the substances to be evaporated. According to an advantageous embodiment of the invention, the carrier material has a thermal conductivity of <1.8 W / (K * m) or even <1.5 W / (K * m).
Gleichzeitig beträgt die spezifische Wärmekapazität des Trägermaterials weniger als 1200 J/K*kg, bevorzugt sogar weniger als 1000 J/K*kg. Durch die geringe Wärmekapazität wird gewährleistet, dass die im Heizelement erzeugte Wärme schnell und möglichst vollständig zu den zu verdampfenden Substanzen geleitet wird. Dies ist in Hinblick auf den Energiebedarf beim Verdampfungsvorgang vorteilhaft. Gleichzeitig wird somit auch eine übermäßige Erwärmung des Heizelementes vermieden, was sich vorteilhaft auf dessen Lebensdauer auswirkt.At the same time, the specific heat capacity of the carrier material is less than 1200 J / K * kg, preferably even less than 1000 J / K * kg. The low heat capacity ensures that the heat generated in the heating element is conducted quickly and as completely as possible to the substances to be evaporated. This is advantageous with regard to the energy requirement during the evaporation process. At the same time, excessive heating of the Heating element avoided, which has a beneficial effect on its service life.
Somit sind bevorzugt sowohl eine geringe Wärmeleitfähigkeit wie auch eine geringe Wärmekapazität des Trägermaterials notwendig, um eine gute Heizperformance des Heizelementes zu erreichen. Eine Weiterbildung der Erfindung sieht daher vor, dass das Heizelement eine FOM für das Produkt von Wärmeleitfähigkeit und Wärmekapazität
Das Trägermaterial sorgt für die mechanische Stabilität des Heizelements. Auf der bzw. auf einer Oberfläche des Trägermaterials sind metallische Heizleiterstrukturen aufgebracht. Diese können beispielsweise in Form einer Beschichtung auf das Trägermaterial aufgebracht werden. Da das erfindungsgemäße Trägermaterial eine sehr glatte Oberfläche aufweist und die Rauheit Ra kleiner als 500 nm oder sogar kleiner als 250 nm, besonders bevorzugt sogar kleiner 20nm beträgt, kann zwischen Trägermaterial und metallischen Heizleiterstrukturen eine besonders gute Anhaftung erzielt werden. Dies äußert sich beispielsweise in einer hohen mechanischen Beständigkeit des Heizelements.The carrier material ensures the mechanical stability of the heating element. Metallic heating conductor structures are applied to or on a surface of the carrier material. These can be applied to the carrier material in the form of a coating, for example. There the carrier material according to the invention has a very smooth surface and the roughness R a is less than 500 nm or even less than 250 nm, particularly preferably even less than 20 nm, particularly good adhesion can be achieved between the carrier material and metallic heat conductor structures. This manifests itself, for example, in a high mechanical resistance of the heating element.
Auf Grund der hohen mechanischen Festigkeit des verwendeten Trägermaterials kann dieses entsprechend dünn ausgebildet sein. Dies ermöglicht eine besonders kompakte Bauweise des Heizelementes sowie der gesamten E-Zigarette.Due to the high mechanical strength of the carrier material used, it can be made correspondingly thin. This enables a particularly compact design of the heating element and of the entire e-cigarette.
Bei der Herstellung der erfindungsgemäßen Heizelemente kann das Glas durch Ziehprozesse in die gewünschte Form bzw. Geometrie gebracht werden. Dies ermöglicht neben einer flexiblen Anpassung des Trägermaterials an den jeweiligen Aufbau der E-Zigarette auch eine kostengünstige Herstellung der Heizelemente.In the production of the heating elements according to the invention, the glass can be brought into the desired shape or geometry by drawing processes. In addition to flexible adaptation of the carrier material to the respective structure of the e-cigarette, this also enables the heating elements to be manufactured inexpensively.
Gemäß einer Ausführungsform der Erfindung ist das Trägermaterial als Rohr oder Stab mit einem Durchmesser < 20 mm ausgebildet. Das Rohr bzw. der Stab kann dabei einen runden, elipsoiden, drei- oder mehrwinkligen Querschnitt aufweisen. Das Trägermaterial kann auch in Form eines hohlen Glasprofils ausgebildet sein. Die entsprechenden Glasrohre bzw. -stäbe können durch Ziehprozesse erhalten werden. In einer Weiterbildung der Ausführungsform weisen die Glasrohre eine Wandstärke von weniger als 5 mm auf. Gemäß einer weiteren Ausführungsform der Erfindung ist das Glas des Trägermaterials als Dünn- oder Dünnstglas ausgebildet und weist eine Dicke von weniger als 2000 µm, weniger als 1000 µm oder sogar weniger als 500 µm auf. Das Trägermaterial kann hierbei als Flachglas ausgebildet sein. Sogar die Verwendung von Dünngläsern mit Dicken von weniger als 100 µm oder sogar weniger als 50 µm als Trägermaterial ist möglich.According to one embodiment of the invention, the carrier material is designed as a tube or rod with a diameter of <20 mm. The tube or the rod can have a round, ellipsoidal, three- or more-angled cross-section. The carrier material can also be designed in the form of a hollow glass profile. The corresponding glass tubes or rods can be obtained by drawing processes. In a further development of the embodiment, the glass tubes have a wall thickness of less than 5 mm. According to a further embodiment of the invention, the glass of the carrier material is designed as thin or extremely thin glass and has a thickness of less than 2000 μm, less than 1000 μm or even less than 500 μm. The carrier material can be designed as flat glass. It is even possible to use thin glasses with a thickness of less than 100 µm or even less than 50 µm as a carrier material.
In einer Weiterbildung dieser Ausführungsform wird das Dünnglas dagegen in eine Glasrolle mit einem Durchmesser < 20 mm überführt. Dies kann beispielsweise durch ein Aufrollen des entsprechenden Flachglases erfolgen. Hierbei können auch Trägermaterialien in Form von Dünnglasrollen mit einem Durchmesser von weniger als 10 mm erhalten werden.In a further development of this embodiment, on the other hand, the thin glass is transferred into a glass roll with a diameter of <20 mm. This can be done, for example, by rolling up the corresponding flat glass. In this case, carrier materials in the form of thin glass rolls with a diameter of less than 10 mm can also be obtained.
Als für die Verwendung als Trägermaterial geeignete Gläser haben sich insbesondere Silikatgläser, Borosilikatgläser, Aluminiumsilikatgläser oder Aluminiumborosilikatgläser herausgestellt. Auch daraus über Temperaturbehandlung entwickelte Glaskeramiken sind einsetzbar.In particular, silicate glasses, borosilicate glasses, aluminum silicate glasses or aluminum borosilicate glasses have proven to be glasses suitable for use as a carrier material. Glass ceramics developed therefrom via temperature treatment can also be used.
Als Silikatgläser können auch Borosilikatgläser wie Zn-Ti-Borosilikatgläser, Zn-Silikatgläser oder auch Natriumsilikatgläser mit einem hohen SiO2-Gehalt verwendet werden.Borosilicate glasses such as Zn-Ti-borosilicate glasses, Zn-silicate glasses or even sodium silicate glasses with a high SiO 2 content can also be used as silicate glasses.
Eine Ausführungsform der Erfindung sieht vor, dass alkalihaltige Borosilikatgläser mit folgenden Bestandteilen (in Gew%-%) als Trägerglas verwendet werden:
In einer weiteren Ausführungsform der Erfindung enthält das Glas folgende Bestandteile (Angaben in mol-%):
- Al2O3/Na2O ≥ 1 mol-% und
- ∑SiO2 + Al2O3 ≤ 82 mol-%
- Al 2 O 3 / Na 2 O ≥ 1 mol% and
- ∑SiO 2 + Al 2 O 3 ≤ 82 mol%
In einer weiteren Ausführungsform der Erfindung enthält das Glas folgende Bestandteile (Angaben in Gew%):
In einer weiteren Ausführungsform der Erfindung enthält das Glas folgende Bestandteile (Angaben in Gew%):
In einer weiteren Ausführungsform der Erfindung enthält das Glas folgende Bestandteile (Angaben in Gew%):
In einer weiteren Ausführungsform der Erfindung enthält das Glas folgende Bestandteile (Angaben in Gew%):
Sowie übliche Läutermittel z.B. SnO2, SO4, Cl, As2O3, Sb2O3 in Mengen von 0 bis 4 Gew.-%As well as customary refining agents such as SnO 2 , SO 4 , Cl, As 2 O 3 , Sb 2 O 3 in amounts of 0 to 4% by weight
Insbesondere Alkalihaltige Aluminosilikate können hierbei durch Ionenaustausch chemisch gehärtet und die mechanische Stabilität des Trägermaterials kann so weiter erhöht werden. Insbesondere kann die Bruchwahrscheinlichkeit signifikant gesenkt werden. Auf Grund der hohen Glasübergangstemperatur Tg der Gläser von über 600°C kann hierbei der Ionenaustausch bei Temperaturen von über 400°C erfolgen, so dass nur eine geringe Ionenaustauschzeit benötigt wird. Die Erfindung sieht daher vor, dass das Trägermaterial ein chemisch gehärtetes Glas ist.In particular, alkali-containing aluminosilicates can be chemically hardened by ion exchange and the mechanical stability of the carrier material can thus be increased further. In particular, the probability of breakage can be significantly reduced. Because of the high glass transition temperature T g of the glasses of over 600 ° C., the ion exchange can take place at temperatures of over 400 ° C. so that only a short ion exchange time is required. The invention therefore provides that the carrier material is a chemically hardened glass.
Dies ist insbesondere bei Trägermaterialien auf der Basis von Dünn- oder Dünnstgläsern besonders vorteilhaft. So können beispielsweise flache oder ultraflache Trägerkomponenten mit einer Dicke im Bereich von 0,1 bis 0,5 mm durch ein Down-Draw oder Overflow Fusion Verfahren erhalten und ohne vorherige weitere Dünnung chemisch gehärtet werden.This is particularly advantageous in the case of carrier materials based on thin or extremely thin glasses. For example, flat or ultra-flat carrier components with a thickness in the range from 0.1 to 0.5 mm can be obtained using a down-draw or overflow fusion process and chemically hardened without further prior thinning.
Alternativ oder zusätzlich kann die mechanische Festigkeit der Trägerkomponente durch eine chemische und/oder mechanische Kantenbearbeitung wie beispielsweise.Alternatively or in addition, the mechanical strength of the carrier component can be achieved by chemical and / or mechanical edge processing, such as, for example.
Kontourierung oder Kantenätzen weiter erhöht werden. Eine Weiterbildung der Erfindung sieht daher vor, dass die Kanten der Trägerkomponente chemisch und/oder mechanisch bearbeitet sind. Dies ist insbesondere bei Heizelementen mit Trägerkomponenten aus alkalifreien Gläsern vorteilhaft, da hier keine Erhöhung der mechanischen Festigkeit durch Ionenaustausch erfolgen kann. Der Einsatz von alkalifreien Gläsern, beispielsweise von alkalifreien Aluminoborosilikatgläsern als Trägermaterial ist hierbei auf Grund ihrer hohen chemischen Resistenz sowie der guten Verarbeitbarkeit, insbesondere der Möglichkeit, die entsprechenden Gläser in ultradünne Formen ziehen zu können, besonders vorteilhaft.Contouring or edge etching can be further increased. A development of the invention therefore provides that the edges of the carrier component are processed chemically and / or mechanically. This is particularly advantageous in the case of heating elements with carrier components made of alkali-free glasses, since there cannot be an increase in mechanical strength through ion exchange. The use of alkali-free glasses, for example alkali-free aluminoborosilicate glasses, as the carrier material is particularly advantageous because of their high chemical resistance and good processability, in particular the possibility of being able to draw the corresponding glasses into ultra-thin shapes.
Die Heizleiterstrukturen können beispielsweise spiralförmig oder meanderförmig auf der Oberfläche des Trägermaterials aufgebracht sein. Eine weitere Ausführungsform der Erfindung sieht eine vollflächige Aufbringung der Heizleiterstrukturen auf dem Trägermaterial vor.The heating conductor structures can, for example, be applied in a spiral or meandering manner to the surface of the carrier material. Another embodiment of the invention provides for the heating conductor structures to be applied over the entire surface of the carrier material.
Bei einem rohrförmigen Trägermaterial können je nach Ausgestaltung des Heizelements bzw. der entsprechenden E-Zigarette die Heizleiterstrukturen auf der inneren oder der äußeren Mantelfläche des Trägermaterials aufgebracht sein.In the case of a tubular carrier material, depending on the configuration of the heating element or the corresponding e-cigarette, the heating conductor structures can be applied to the inner or the outer jacket surface of the carrier material.
Gemäß einer Ausführungsform der Erfindung sind die Heizleiterstrukturen in Form einer elektrisch leitenden Beschichtung, bevorzugt als platinhaltige Beschichtung oder ITO-Beschichtung auf die Oberfläche des Trägermaterials aufgebracht.According to one embodiment of the invention, the heating conductor structures are applied to the surface of the carrier material in the form of an electrically conductive coating, preferably as a platinum-containing coating or ITO coating.
Nachfolgend wird die Erfindung an Hand von Ausführungsbeispielen sowie der
-
Fig. 1 eine graphische Darstellung eines Ausführungsbeispiels eines erfindungsgemäßen Heizelements, bei welchem das Trägermaterial rohrförmig ausgebildet ist und sich die Heizleiterstrukturen auf der äußeren Mantelfläche des Rohrs befinden, -
Fig. 2 eine graphische Darstellung eines Ausführungsbeispiels eines erfindungsgemäßen Heizelements, bei welchem das Trägermaterial stabförmig ausgebildet ist -
Fig. 3 eine graphische Darstellung eines weiteren Ausführungsbeispiels, bei welchem das Trägermaterial als Flachglas ausgebildet ist und meanderförmige Heizleiterstrukturen aufweist, -
Fig. 4 eine graphische Darstellung eines weiteren Ausführungsbeispiels, bei welchem das Trägermaterial als Flachglas ausgebildet ist und vollflächige Heizleiterstrukturen aufweist und -
Fig. 5 den schematischen Aufbau einer elektronischen Zigarette.
-
Fig. 1 a graphic representation of an embodiment of a heating element according to the invention, in which the carrier material is tubular and the heating conductor structures are located on the outer jacket surface of the tube, -
Fig. 2 a graphical representation of an embodiment of a heating element according to the invention, in which the carrier material is rod-shaped -
Fig. 3 a graphic representation of a further embodiment, in which the carrier material is designed as flat glass and has meander-shaped heating conductor structures, -
Fig. 4 a graphical representation of a further embodiment in which the carrier material is designed as flat glass and has full-surface heating conductor structures and -
Fig. 5 the schematic structure of an electronic cigarette.
Die Tabellen 1 bis 3 zeigen 11 verschiedene Ausführungsbeispiele bzw. Vergleichsbeispiele für das verwendete Trägermaterial. Die einzelnen Ausführungsbeispiele unterscheiden sich hierbei hinsichtlich der Zusammensetzung des Glases. Die in Tabelle 1 aufgeführten Beispiele 1 bis 5 enthalten Alkaliionen und können chemisch gehärtet werden, bei den in Tabelle 2 aufgeführten Beispielen 6 und 7 handelt es sich um Alkalifreie Gläser als Vergleichsbeispiele. Hier kann beispielsweise eine weitere Erhöhung der mechanischen Festigkeit durch eine chemische und/oder mechanische Kantenbearbeitung erfolgen.
Der in
In
Die Heizleiterstrukturen 3 können über die Kontakte 8a und 8b mit einer Energiequelle (nicht dargestellt) verbunden werden. Die in
In
Die Zigarette 9 enthält einen elektrischen Energiespeicher 12, um die elektrische Energie zur Verdampfung der organischen Flüssigkeit im Verdampfer 12 bereitzustellen. Bei der dargestellten Ausführungsform ist der elektrische Energiespeicher 12 in der Spitze 10 der Zigarette 9 untergebracht.The
Die elektronische Zigarette 9 enthält weiterhin eine Steuereinheit 13, welche die Heizleistung des Heizelements im Verdampfer 15 regelt. Insbesondere kann die Steuereinheit 13 eingerichtet sein, festzustellen, ob ein Benutzer inhaliert und abhängig davon die Heizleistung des Heizelements 16 zu regeln.The
In der Spitze 10 kann weiterhin eine Leuchtdiode 11 angeordnet sein, die ebenfalls von der Steuereinheit 13 angesteuert wird. Registriert die Steuereinheit 13, dass der Benutzer an der Zigarette 9 zieht, kann diese die Leuchtdiode 11 ansteuern, so dass die Leuchtdiode 11 leuchtet. Damit wird ein optischer Effekt entsprechend dem Aufglimmen beim Ziehen an einer herkömmlichen Zigarette erzielt.A light-emitting
Die Verdampfereinheit 15 umfasst einen Flüssigkeitsspeicher 17 und eine darin aufgenommene organischer Trägerflüssigkeit 18. Zur Beheizung des Flüssigkeitsspeichers 17 und damit zur Verdampfung der organischen Trägerflüssigkeit 18 mit darin gelösten Bestandteilen, wie Nikotin, Duftstoffen und/oder Aromastoffen umfasst die Verdampfereinheit 15 das elektrisch beheizbares Heizelement 16. Das Heizelement 16 wird über die Steuereinheit 13 gesteuert vom elektrischen Energiespeicher 12 mit Strom versorgt. Durch Beheizen auf eine Betriebstemperatur größer als 100° C ist die Flüssigkeitsspeicher aufgenommene organische Trägerflüssigkeit 18, insbesondere ein hochsiedender Alkohol, wie Glycerin oder Propylenglykol verdampfbar.The
Glas- oder Glaskeramikstabes mit einem Durchmesser kleiner 20 mm ausgebildet. Die Heizleiterstrukturen 3 sind als spiralförmige Beschichtung auf der Oberfläche des Trägermaterials 2a aufgebracht. Die Enden 7 des Trägermaterials 2a sind in der hier dargestellten Ausführungsform flach ausgebildet. Das Trägermaterial 2a kann jedoch abhängig von der Anforderung an das Design des Heizelementes auch runde oder spitze Enden aufweisen. Auch eine unterschiedliche geometrische Ausgestaltung der beiden Enden des Trägermaterials 2a ist möglich.Glass or glass ceramic rod formed with a diameter of less than 20 mm. The
Die Heizleiterstrukturen 3 können über die Kontakte 8a und 8b mit einer Energiequelle (nicht dargestellt) verbunden werden. Die in
In
Die Zigarette 9 enthält einen elektrischen Energiespeicher 12, um die elektrische Energie zur Verdampfung der organischen Flüssigkeit im Verdampfer 12 bereitzustellen. Bei der dargestellten Ausführungsform ist der elektrische Energiespeicher 12 in der Spitze 10 der Zigarette 9 untergebracht.The
Die elektronische Zigarette 9 enthält weiterhin eine Steuereinheit 13, welche die Heizleistung des Heizelements im Verdampfer 15 regelt. Insbesondere kann die Steuereinheit 13 eingerichtet sein, festzustellen, ob ein Benutzer inhaliert und abhängig davon die Heizleistung des Heizelements 16 zu regeln.The
In der Spitze 10 kann weiterhin eine Leuchtdiode 11 angeordnet sein, die ebenfalls von der Steuereinheit 13 angesteuert wird. Registriert die Steuereinheit 13, dass der Benutzer an der Zigarette 9 zieht, kann diese die Leuchtdiode 11 ansteuern, so dass die Leuchtdiode 11 leuchtet. Damit wird ein optischer Effekt entsprechend dem Aufglimmen beim Ziehen an einer herkömmlichen Zigarette erzielt.A light-emitting
Die Verdampfereinheit 15 umfasst einen Flüssigkeitsspeicher 17 und eine darin aufgenommene organischer Trägerflüssigkeit 18. Zur Beheizung des Flüssigkeitsspeichers 17 und damit zur Verdampfung der organischen Trägerflüssigkeit 18 mit darin gelösten Bestandteilen, wie Nikotin, Duftstoffen und/oder Aromastoffen umfasst die Verdampfereinheit 15 das elektrisch beheizbares Heizelement 16. Das Heizelement 16 wird über die Steuereinheit 13 gesteuert vom elektrischen Energiespeicher 12 mit Strom versorgt. Durch Beheizen auf eine Betriebstemperatur größer als 100° C ist die Flüssigkeitsspeicher aufgenommene organische Trägerflüssigkeit 18, insbesondere ein hochsiedender Alkohol, wie Glycerin oder Propylenglykol verdampfbar.The
Claims (20)
- A heating element (1, 16) for use in an electronic cigarette (9), comprising at least one carrier material (2, 2a, 2c, 2d) made of chemically toughened glass and metallic heating conductor structures (3), wherein the heating conductor structures (3) are applied on the carrier material (2, 2a, 2c, 2d) and the carrier material (2, 2a, 2c, 2d) has a thermal conductivity of < 2 W/K*m, a thermal capacity of < 1000 J/K*kg. and a roughness Ra of < 500 nm.
- The heating element (1, 16) according to the preceding claim, wherein the carrier material has a thermal conductivity of < 1.8 W/K*m, preferably < 1.5 W/K*m.
- The heating element (1, 16) according to any one of the preceding claims, wherein the carrier material (2, 2a) is tubular or rod-shaped and preferably has a diameter (5) of < 20 mm and/or a wall thickness of < 5 mm.
- The heating element (1, 16) according to the preceding claim, wherein the carrier material (2) is in the form of a glass tube (2) with a triangular or polygonal cross-sectional shape.
- The heating element (1, 16) according to any one of claims 1 to 2, wherein the carrier material (2) has a tubular shape with a round or ellipsoidal cross-sectional shape, or is in the form of a hollow glass profile.
- The heating element (1, 16) according to any one of the preceding claims, wherein the carrier material (2, 2c, 2d) is made from a thin glass, preferably from a thin glass having a thickness of < 2000 µm, preferably < 1000 µm, most preferably ≤ 500 µm.
- The heating element (1, 16) according to any one of the preceding claims, wherein the carrier material (2c, 2d) is made from a thin glass, preferably from a thin glass having a thickness of < 100 µm, preferably < 50 µm.
- The heating element (1, 16) according to the preceding claim, wherein the thin glass is rolled or can be rolled to form a roll having a diameter of < 20 mm, preferably < 10 mm.
- The heating element (1, 16) according to any one of the preceding claims, wherein the carrier material (2, 2a, 2c, 2d) is any of a silicate glass, a borosilicate glass, an aluminum silicate glass, or an aluminum borosilicate glass.
- The heating element (1, 16) according to any one of claims 1 to 9, wherein the carrier material (2, 2a, 2c, 2d) is a glass including the following constituents (in wt%):
SiO2 70 to 85 B2O3 0 to 15 Al2O3 1 to 10 Na2O 1 to 10 K2O 0 to 5 CaO 0 to 5, preferably ≥ 0.1. - The heating element (1, 16) according to any one of the preceding claims, wherein the edges of the thin glass have been processed chemically and/or mechanically.
- The heating element (1, 16) according to any one of the preceding claims, wherein the carrier material (2, 2a, 2c, 2d) has a roughness of less than 250 nm, preferably < 20 nm.
- The heating element (1, 16) according to any one of the preceding claims, wherein the heating conductor structures (3) are in the form of an electrically conductive coating, preferably a platinum-containing coating or an ITO-based coating.
- The heating element (1, 16) according to any one of the preceding claims, wherein the heating conductor structures (3) are arranged on the surface of the carrier material (2, 2a, 2c) in a helical or meandering pattern.
- The heating element (1, 16) according to any one of the preceding claims 1 to 15, wherein the heating conductor structures (3) are disposed on the entire surface of the carrier material (2d).
- The heating element (1, 16) according to any one of the preceding claims, wherein the heating conductor structures (3) are disposed on the outer lateral surface (4) of the carrier material (2).
- The heating element (1, 16) according to any one of the preceding claims 1, 2, 6 to 7, or 9 to 17, wherein the carrier material (2) has a tubular shape and the heating conductor structures (3) are disposed on the inner lateral surface of the carrier material (2).
- The heating element (1, 16) according to any one of the preceding claims 1, 2, 6 to 7, or 9 to 15, wherein the carrier material (2c, 2d) is in the form of sheet glass.
- Use of a heating element (1, 16) according to any one of the preceding claims in an electronic cigarette (9).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016115574.8A DE102016115574B4 (en) | 2016-08-23 | 2016-08-23 | Heating elements for electronic cigarettes |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3287021A2 EP3287021A2 (en) | 2018-02-28 |
| EP3287021A3 EP3287021A3 (en) | 2018-03-14 |
| EP3287021B1 true EP3287021B1 (en) | 2020-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17183310.6A Active EP3287021B1 (en) | 2016-08-23 | 2017-07-26 | Heating elements for electronic cigarettes |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US10321719B2 (en) |
| EP (1) | EP3287021B1 (en) |
| JP (1) | JP6979829B2 (en) |
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| TWI752359B (en) | 2018-10-12 | 2022-01-11 | 瑞士商傑太日煙國際股份有限公司(瑞士) | Aerosol generation device, and heating chamber therefor |
| KR102211820B1 (en) * | 2019-01-15 | 2021-02-03 | (주)아이피아이테크 | Heater for cigarette type electronic cigarette with excellent heat transfer efficiency and method of manufacturing the same |
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| CN112841741B (en) * | 2019-11-27 | 2023-05-12 | 深圳市合元科技有限公司 | Heater and smoking set comprising same |
| CN112841726B (en) * | 2019-11-27 | 2025-12-02 | 深圳市合元科技有限公司 | Heater and smoke apparatus including the heater |
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| US10321719B2 (en) | 2019-06-18 |
| EP3287021A2 (en) | 2018-02-28 |
| JP2018032628A (en) | 2018-03-01 |
| US20180064170A1 (en) | 2018-03-08 |
| EP3287021A3 (en) | 2018-03-14 |
| DE102016115574B4 (en) | 2024-06-20 |
| ES2822002T3 (en) | 2021-04-28 |
| DE102016115574A1 (en) | 2018-04-05 |
| JP6979829B2 (en) | 2021-12-15 |
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