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EP2873535A1 - Pièces dotées d'une surface de décor structuré - Google Patents

Pièces dotées d'une surface de décor structuré Download PDF

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Publication number
EP2873535A1
EP2873535A1 EP20130193200 EP13193200A EP2873535A1 EP 2873535 A1 EP2873535 A1 EP 2873535A1 EP 20130193200 EP20130193200 EP 20130193200 EP 13193200 A EP13193200 A EP 13193200A EP 2873535 A1 EP2873535 A1 EP 2873535A1
Authority
EP
European Patent Office
Prior art keywords
decorative
workpiece
printing
area
decorative layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20130193200
Other languages
German (de)
English (en)
Inventor
Norbert Dr. Kalwa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Priority to EP20130193200 priority Critical patent/EP2873535A1/fr
Publication of EP2873535A1 publication Critical patent/EP2873535A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02Superimposing layers
    • B44C3/025Superimposing layers to produce ornamental relief structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/02Designs imitating natural patterns wood grain effects

Definitions

  • the invention relates to workpieces with a surface-structured decorative surface, in particular those in which a graphic decor is printed on a support. Furthermore, the invention relates to an apparatus and a method for producing such workpieces.
  • a starting product for their production is a decorative paper on which a graphic decor is printed in a printing process.
  • a wood decor is printed on the decor paper with a gravure printing process.
  • water-based inks are used.
  • the application of the printing ink leads to a swelling of the decor paper. This causes a change in length and width of the decorative paper.
  • the swelling and changes in length and width can ideally be reversed.
  • the printed decor paper is impregnated with an aqueous resin, in particular a melamine-formaldehyde resin and then dried again. Also in the case of re-occurring swelling and re-drying of the decorative paper again occur dimensional changes that lead to measurable changes in the length and width of the paper.
  • embossing plates of the short-cycle press only for a single graphic decor a decorative identical structuring can be achieved.
  • no structurally identical structuring can be achieved by means of this structured steel sheet. Since the production of embossing plates is complicated and expensive, embossing plates are therefore used as a rule, which bring a structuring, which are not adapted to the graphic design of the decor.
  • textured calender results in the same problems as in press technology because textured calenders can not be made for any décor and typically can not be precisely aligned to a décor, even if the calender adheres to the graphic decor in terms of its texture is adjusted.
  • a method and an apparatus for producing a three-dimensional surface structure on a workpiece are known. It is provided that a processing station is supplied with a printed image with a decorative image workpiece is sprayed through a plurality of nozzle openings on the surface of the workpiece transparent, radiation-curable paint in the form of paint droplets, wherein the number of paint droplets per unit area and / or Volume of paint droplets is computer controlled according to a digital template. Subsequently, the transparent lacquer is cured by means of radiation. In order to achieve a good adhesion of the paint to the printing ink, it is in many cases necessary to pretreat the surface before applying the paint, for example by applying a primer. This makes the manufacturing process more complicated and expensive.
  • a method and an apparatus for producing a structured surface on a plate-shaped workpiece made of wood-based material are known.
  • a wood decor is printed and applied thereto an at least partially optically transparent first coating of paint.
  • an at least partially optically transparent second coating of lacquer with a spatially varying distribution of the application quantity is applied to the first coating in such a way that the second coating forms a negative surface structure in the surface structures of the wood decoration which are actually to be reproduced as depressions are formed.
  • EP 1 645 339 A1 is a method for producing structured surfaces on plate-shaped workpieces made of wood-based materials for use as a floor covering or furniture part is known in which on the surface of the workpiece a wood decor is printed and subsequently a first optically transparent lacquer layer is applied as a first coating and by means of a digital application device the first coating is applied a second coating of optically transparent lacquer with a spatially varying distribution of the order quantity. The topmost coating is not fully formed.
  • the invention is based on the idea of creating workpieces with a structured decorative surface in which structuring is applied by means of a multiple application or uneven application of printing layers with the aid of a digital printing device or a digital printing method.
  • structuring performed with the same printing device, which also applies the graphically perceptible decor on a support of the workpiece.
  • the outermost or uppermost layer is additionally applied as a protective layer a full-surface running, locally each forming an approximately equal layer thickness paint layer.
  • a printing is designated, in which for each position of a printable surface, the applied printing ink can be determined workpiece individually.
  • the printed image is described in the form of a digital data record.
  • printing ink As printing ink that material is referred to, which is applied during the printing process on a printed workpiece or a support of the workpiece. Another term for printing ink is printing preparation. Paints, which are applied by means of other application methods on a support of a workpiece, are also referred to here for the sake of standardization as printing inks.
  • a workpiece is provided with a surface-structured decorative surface, which comprises a carrier on which a graphic decor is printed in at least one printed layer which is at least partially covered by at least one lacquer layer, wherein a structuring of the decorative surface formed by a digital printing performed multiple times is and a topmost decorative layer is formed as a paint view over the entire surface.
  • Such a workpiece is preferably manufactured by a method of forming a workpiece having a surface-structured decorative surface, comprising the steps of: providing a carrier; Detecting decor data comprising a graphic decor pattern and relief information; Printing the support to form the graphic Decor pattern with at least one print layer and at least partial application of at least one lacquer layer on the printed with the graphic decor pattern carrier, wherein the graphic decor pattern is performed by a digital print and the carrier by means of digital printing one or more times printed to the graphic decor pattern and the relief structure form on the support, so that the one or more print layers at different positions have different overall thicknesses, of which at least one is laterally structured, so that a total thickness of the printed layers printed varies to set the surface structure of the decorative surface and wherein a top decorative layer formed as a paint view over the entire surface becomes.
  • the invention is based on the finding that relief printing is also possible by multiple printing or non-uniform application of one or more printing inks on a workpiece surface in addition to graphic decoration. This relief structure is maintained when the printed image thus produced is covered with a uniformly applied lacquer layer.
  • the three-dimensional design can be carried out with printing inks, each comprising pigments.
  • the graphic print or graphic decor patterns are affected by all applied print layers.
  • a printing covering the entire surface with a graphic décor takes place and then laterally structured with transparent or nearly transparent printing inks
  • Printing layers are applied, which cause a height profiling of the entire print image or the decorative surface. Regardless of whether the inks contain pigments or not, a three-dimensional profiling is created in register with the graphic structures, so that an optimal match between 3D relief and optically detectable decor is achieved.
  • lacquers can be printed as transparent printing inks. These can be designed so that they convey a high-gloss impression of the finished decorative surface.
  • a partial or full-surface covering transparent lacquer layer is first printed on the colored printing layers, which are provided essentially for forming the optically detectable decoration. Only then are those applied by means of transparent printing inks, for example also in the form of paints, those three-dimensional profiling pressure layers applied.
  • transparent printing inks for example also in the form of paints
  • those three-dimensional profiling pressure layers applied.
  • a further particular advantage of the method according to the invention and the device according to the invention is that the relief heights can be formed locally differently and can be determined individually for each workpiece.
  • a profiling can have larger relief heights by applying more layers of print one above the other.
  • a relief structure may have lower relief heights and be made with fewer print layers.
  • a height of the relief structures is not exclusively dependent on the number of printed layers applied, but also decisively on the composition of the applied printing ink and the state of the underlying printing layers or carrier surface.
  • the local layer thickness of the applied print layer can be influenced by the total amount of printing ink delivered. Depending on the flow behavior of the printed printing ink, this can be an area that is coherent over the entire surface is simply printed, different relief heights are already realized in a single printing. By a multiple printing of individual positions and / or areas as well as the local variation of the delivered ink quantity, a significant height profiling can be formed with only a few print layers.
  • a particular advantage of this method is therefore also that a good connection between the different print layers can be formed by, without the underlying pressure layer has already moved to a state in which an optimal connection training is no longer possible because, for example, one strong drying of the print layer has taken place. This problem occurs in prior art methods.
  • a relief structure applied in several layers which is formed homogeneously in itself, at least with regard to the material structure.
  • the individual printed layers which are formed by means of multiple application and / or different thickness application of printing inks, are no longer recognizable in the finished product in a cross-section grinding as layers separated by interfaces.
  • the layers may nevertheless be optically distinguishable due to optical properties, for example different admixtures of pigments.
  • One or more full-surface protective layers may, in some embodiments, be different Material be made as the graphic decor and the relief structure forming print layers.
  • a further advantage of the invention is that workpieces can be produced that comprise a decorative surface with so-called positive relief structures in which there are recessed surface portions in a contiguous surface area that have a decorative layer thickness below the average decorative layer thickness in the surface area, and increased area proportions exist, which have a decorative layer thickness above the average decorative layer thickness in the surface area, wherein the recessed surface portions cover a smaller area portion of the area area than the increased area portions and the recessed area portions form the positive relief structure, for example a wooden pore in a wood decor.
  • a printing ink which comprises so-called effect pigments which, for example, have a different optical effect depending on a viewing angle or cause a glittering effect.
  • effect pigments which, for example, have a different optical effect depending on a viewing angle or cause a glittering effect.
  • three-dimensional effects for example of simulated wood pores, can be clearly promoted and / or emphasized.
  • the printing apparatus is preferably designed such that the print heads are moved in a meandering manner over the carrier, for example, in order to provide it with a print graphic over the entire area.
  • the print heads are moved in a meandering manner over the carrier, for example, in order to provide it with a print graphic over the entire area.
  • the printing device is designed so that the printheads can be moved relative to the carrier so that it over any position of the can be positioned as often desired with the decor to be provided surface of the carrier.
  • a plurality of printhead assemblies movable separately relative to the support are provided, each comprising at least one printhead for one or more printheads for different printing inks.
  • a printing of the carrier can be accelerated.
  • one of the print head arrangements can be positioned as often as desired over each position of the surface of the carrier in order to be able to print any number of print layers on top of one another in order to be able to form the three-dimensional relief structure.
  • the formation of the plurality of printed layers takes place in such a way that the surface of the carrier is not simultaneously printed with the same printing layer at a time. This means that in a partial region of the surface of the carrier already a plurality of printing layers are applied or may be, before starting at another point of the surface of the carrier with the imprint of the first printing layer.
  • such a procedure can be advantageously used by the carrier is controlled and controlled continuously or incrementally moved relative to the entire printing device. This movement must be controlled with a precision commensurate with the precision with which the digital printing device can reprint the same position at a time when the support is at rest.
  • the one or more print layers which completely or mainly define the graphic design of the decorative layer can be printed with a printhead or printhead arrangement.
  • the remaining print heads then preferably print in those areas where the graphic design is completely or mainly finished, printing inks, which form the relief structure essentially and / or cover covering paint layers.
  • a decorative layer structure can be formed over a large area, which ensures an optimal connection between the individual printed layers, one Accelerated completion and at the same time ensures a high quality in terms of the conformity of the position of the relief structures relative to the graphic decor design.
  • the print heads are each designed such that they can vary the amount of print ink delivered at a position during printing in a controlled manner. As a result, different relief heights can also be generated in a printing layer as a function of the desired relief to be produced.
  • the printing device is designed so that any surface position of the carrier can be "driven" by a print head multiple times, a repositioning of the carrier in the printing device is not necessary. This ensures that the different printing layers can each be applied in register with each other, thereby ensuring that the graphically perceptible decoration with the three-dimensional relief structure optimally coincides with respect to the lateral positioning.
  • Fig. 1 1 schematically shows a device 100 for producing a workpiece 1 with a decorative layer 2 which has a surface 4 structured with a relief 3 having.
  • the device 100 comprises a control device 110 and a digital printing device 130.
  • the control device 110 comprises a processor device 112 and a memory device 113.
  • the memory device 113 stores a program code 114 which can be executed on the processor device 112 and effects a functional control of the device 100 ,
  • the control device 110 further comprises an interface 115, via which the printing device receives digital decor data 116, which describe both the graphic design of the decorative layer 2 and the relief structure 3 for the workpiece 1.
  • a copy 116 'of the decor data is buffered in the storage device 113.
  • the carrier can be, for example, an organic material, for example an MDF or HDF board, a composite material such as WPC (wood-plastic composite) or else cement fiber or gypsum fiber boards.
  • MDF and HDF stand for medium density (wood) fibreboard and high density (wood) fibreboard.
  • WPC wood-plastic composite
  • a film or a prepreg is possible.
  • MDF, HDF or WPC boards are used. These have a smooth support surface 6, which is prepared for printing, for example coated with a primer.
  • the first drive device 135, the second drive device 139 and the printheads 141-145 are connected to the control device 110, so that this positioning of the printheads 141-145 above the surface 6 of the carrier 5 and a discharge of the printing inks 161-165 the reservoirs 151-155 on the printheads 141-145 can effect and controlled.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Printing Methods (AREA)
EP20130193200 2013-11-15 2013-11-15 Pièces dotées d'une surface de décor structuré Withdrawn EP2873535A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP20130193200 EP2873535A1 (fr) 2013-11-15 2013-11-15 Pièces dotées d'une surface de décor structuré

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20130193200 EP2873535A1 (fr) 2013-11-15 2013-11-15 Pièces dotées d'une surface de décor structuré

Publications (1)

Publication Number Publication Date
EP2873535A1 true EP2873535A1 (fr) 2015-05-20

Family

ID=49674146

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20130193200 Withdrawn EP2873535A1 (fr) 2013-11-15 2013-11-15 Pièces dotées d'une surface de décor structuré

Country Status (1)

Country Link
EP (1) EP2873535A1 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015107259A1 (de) * 2015-05-08 2016-11-10 Robert Bürkle GmbH Plattenförmiges Werkstück mit einer Oberfläche mit Glanzgradunterschieden, Verfahren zum Erzeugen einer solchen Oberfläche und Anlage zur Durchführung des Verfahrens
DE102016124893A1 (de) * 2016-12-20 2018-06-21 Rehau Ag + Co Verfahren zur Herstellung eines WPC-Formteils, insbesondere eines WPC-Belagelementes
WO2019175817A3 (fr) * 2018-03-14 2019-11-07 Unilin, Bvba Procédés de fabrication de panneaux décoratifs et panneaux ainsi obtenus
EP3415317B1 (fr) 2017-06-13 2020-02-26 Hymmen GmbH Maschinen- und Anlagenbau Procédé et dispositif de fabrication d'une surface décorative
US11141759B2 (en) 2017-06-13 2021-10-12 Hymmen GmbH Maschinen- und Anlagesbas Method and apparatus for producing a decorative surface
EP4029989A1 (fr) * 2021-01-15 2022-07-20 Swiss Krono TEC AG Procédé et dispositif de fabrication d'un papier décoratif et article doté d'un tel papier décoratif
DE102021113824A1 (de) 2021-05-28 2022-12-01 Krones Aktiengesellschaft Verfahren zum Erzeugen eines reliefartigen Druckbilds auf Behältern
US11559824B2 (en) 2019-05-03 2023-01-24 Hymmen Gmbh Maschinen-Und Anlagenbau Method for producing a structure on a surface

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1645339A1 (fr) 2004-10-05 2006-04-12 Fritz Egger GmbH & Co Procédé et appareil pour faire une surface structurée et objet manufacturé avec une surface structurée
EP2108524A1 (fr) * 2008-04-08 2009-10-14 Unilin Industries, Bvba Procédé de fabrication de panneaux revêtus et panneau revêtu
DE102008051211A1 (de) * 2008-10-14 2010-04-22 Guido Schulte Boden-, Wand- oder Deckenpaneel und Verfahren zur Herstellung eines solchen Paneels
EP2218420A1 (fr) 2009-02-13 2010-08-18 Chemische Fabrik Dr. Weigert GmbH & Co. KG Procédé de préparation d'instruments et appareils médicaux et/ou chirurgicaux
DE102009044802A1 (de) 2009-11-30 2011-12-15 Theodor Hymmen Holding Gmbh Verfahren und Vorrichtung zur Erzeugung einer dreidimensionalen Oberflächenstruktur auf einem Werkstück
DE102010036454A1 (de) * 2010-07-16 2012-01-19 Fritz Egger Gmbh & Co. Og Verfahren zum Herstellen eines ein Dekor und eine dreidimensionale Struktur aufweisenden Paneels
DE102012103491A1 (de) * 2012-04-20 2013-10-24 Fritz Egger Gmbh & Co. Og Verfahren und Vorrichtung zur Herstellung einer strukturierten Lackoberfläche

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1645339A1 (fr) 2004-10-05 2006-04-12 Fritz Egger GmbH & Co Procédé et appareil pour faire une surface structurée et objet manufacturé avec une surface structurée
EP2108524A1 (fr) * 2008-04-08 2009-10-14 Unilin Industries, Bvba Procédé de fabrication de panneaux revêtus et panneau revêtu
DE102008051211A1 (de) * 2008-10-14 2010-04-22 Guido Schulte Boden-, Wand- oder Deckenpaneel und Verfahren zur Herstellung eines solchen Paneels
EP2218420A1 (fr) 2009-02-13 2010-08-18 Chemische Fabrik Dr. Weigert GmbH & Co. KG Procédé de préparation d'instruments et appareils médicaux et/ou chirurgicaux
DE102009044802A1 (de) 2009-11-30 2011-12-15 Theodor Hymmen Holding Gmbh Verfahren und Vorrichtung zur Erzeugung einer dreidimensionalen Oberflächenstruktur auf einem Werkstück
DE102010036454A1 (de) * 2010-07-16 2012-01-19 Fritz Egger Gmbh & Co. Og Verfahren zum Herstellen eines ein Dekor und eine dreidimensionale Struktur aufweisenden Paneels
DE102012103491A1 (de) * 2012-04-20 2013-10-24 Fritz Egger Gmbh & Co. Og Verfahren und Vorrichtung zur Herstellung einer strukturierten Lackoberfläche

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015107259A1 (de) * 2015-05-08 2016-11-10 Robert Bürkle GmbH Plattenförmiges Werkstück mit einer Oberfläche mit Glanzgradunterschieden, Verfahren zum Erzeugen einer solchen Oberfläche und Anlage zur Durchführung des Verfahrens
DE102016124893A1 (de) * 2016-12-20 2018-06-21 Rehau Ag + Co Verfahren zur Herstellung eines WPC-Formteils, insbesondere eines WPC-Belagelementes
EP3338993A1 (fr) * 2016-12-20 2018-06-27 REHAU AG + Co Procédé de fabrication d'une pièce imprimée moulée en wpc
US11420229B2 (en) 2017-06-13 2022-08-23 Hymmen GmbH Maschinen—und Anlagenbau Method and apparatus for producing a decorative surface
EP3415317B1 (fr) 2017-06-13 2020-02-26 Hymmen GmbH Maschinen- und Anlagenbau Procédé et dispositif de fabrication d'une surface décorative
US11141759B2 (en) 2017-06-13 2021-10-12 Hymmen GmbH Maschinen- und Anlagesbas Method and apparatus for producing a decorative surface
US12194492B2 (en) 2017-06-13 2025-01-14 Hymmen GmbH Maschinen- und Anlagenbau Digital printing apparatus and a digital method for producing a structured surface
US11883843B2 (en) 2017-06-13 2024-01-30 Hymmen Gmbh Maschinen-Und Anlagenbau Method for producing a structured surface
US11511318B2 (en) 2017-06-13 2022-11-29 Hymmen GmbH Maschinen- und Anlagenbau Method and apparatus for producing a decorative workpiece and workpiece
US12090511B2 (en) 2017-06-13 2024-09-17 Hymmen GmbH Maschinen—und Anlagenbau Method and apparatus for producing a decorative surface
US11717851B2 (en) 2017-06-13 2023-08-08 Hymmen GmbH Maschinen—und Anlagenbau Method and apparatus for producing a decorative workpiece and workpiece
US11717850B2 (en) 2017-06-13 2023-08-08 Hymmen Gmbh Maschinen-Und Anlagenbau Method and apparatus for producing a decorative workpiece and workpiece
EP3415317B2 (fr) 2017-06-13 2023-09-06 Hymmen GmbH Maschinen- und Anlagenbau Procédé et dispositif de fabrication d'une surface décorative
US12325259B2 (en) 2018-03-14 2025-06-10 Unilin, Bv Methods for manufacturing decorative panels and panels obtainable thereby
WO2019175817A3 (fr) * 2018-03-14 2019-11-07 Unilin, Bvba Procédés de fabrication de panneaux décoratifs et panneaux ainsi obtenus
US11559824B2 (en) 2019-05-03 2023-01-24 Hymmen Gmbh Maschinen-Und Anlagenbau Method for producing a structure on a surface
CN116783074A (zh) * 2021-01-15 2023-09-19 瑞士克罗诺泰克股份公司 用于生产装饰纸的方法和设备以及具有所述装饰纸的物品
WO2022152814A1 (fr) * 2021-01-15 2022-07-21 SWISS KRONO Tec AG Procédé et dispositif de production d'un papier décoratif, et objet comportant un tel papier décoratif
EP4029989A1 (fr) * 2021-01-15 2022-07-20 Swiss Krono TEC AG Procédé et dispositif de fabrication d'un papier décoratif et article doté d'un tel papier décoratif
US11787216B2 (en) 2021-05-28 2023-10-17 Krones Ag Method for producing a relief-like printed image on containers
DE102021113824A1 (de) 2021-05-28 2022-12-01 Krones Aktiengesellschaft Verfahren zum Erzeugen eines reliefartigen Druckbilds auf Behältern

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