EP2036741B1 - Préparation d'un agencement de cylindres pour la production de décors sur une surface en matériau dérivé du bois - Google Patents
Préparation d'un agencement de cylindres pour la production de décors sur une surface en matériau dérivé du bois Download PDFInfo
- Publication number
- EP2036741B1 EP2036741B1 EP08016193.8A EP08016193A EP2036741B1 EP 2036741 B1 EP2036741 B1 EP 2036741B1 EP 08016193 A EP08016193 A EP 08016193A EP 2036741 B1 EP2036741 B1 EP 2036741B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- structured
- rollers
- decorative
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/24—Inking and printing with a printer's forme combined with embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/38—Printing on other surfaces than ordinary paper on wooden surfaces, leather, or linoleum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
Definitions
- the invention relates to a method for providing a roller arrangement and a set of rollers for producing decors on a wood-based material surface.
- Wood-based material surfaces which are for example processed into panels, are usually surface-coated. In addition to objectives such as resistance to wear and moisture protection, it is desirable to achieve a certain, attractive look. As typical wood materials chipboard, high and medium density fiberboard, plywood and OSB boards are used, but for the purposes of this invention also solid wood and solid wood panels are counted among the wood materials.
- a typical structure of such a coating comprises firstly a primer, thereon a colored decorative layer on which in turn one or more final lacquer layers are located.
- the paint layers close off the surface coating. While the color impression is determined by the decorative layer and possibly by the primer, surface properties such as roughness and reflection behavior are determined by the final lacquer layers. Furthermore, the different paint layers may have different opacity.
- the pore pattern suggested by the upper layers of lacquer must match the underlying color scheme.
- a roller assembly in which a structured paint roller or pattern roller is tuned for embossing a paint layer on a paint decorating roller, for example.
- a structured paint roller or pattern roller is tuned for embossing a paint layer on a paint decorating roller, for example.
- At least one structured lacquer or embossing roll must be provided in each of the publications for a decor.
- the method is characterized in that at least two different color decorative rollers are tuned to produce two different decors with a structured paint application roller. To this end, it is first determined which color designs allow comparable surface designs, e.g. which types of wood have a similar pore structure. Subsequently, the exact structure of the structured lacquer application roller is determined, to which then the exact appearance of the different color designs are tuned.
- At least one priming roller is provided in addition to the color-decorating rollers and the structured varnish application roller, with which a primer can be applied before the application of a decoration. This is often necessary or at least advantageous, since many dyes can not be applied or only with poor results on a non-primed wood material surface.
- two or more color decor rollers are provided for the production of the decor.
- the varnishes used to form the surface in the different areas of a decoration to be produced undesirably affect one another when applied successively on one and the same surface.
- two or more structured varnish application rollers are preferably provided in the present method for producing a decoration. Each of these rolls is selectively used to form certain sections of the wood-based material surface.
- a non-structured paint application roller is additionally provided, which acts on the entire wood-based material surface.
- non-structured paint application roller can be provided.
- a commercial, colored primer is matched to the color of the later to be applied oak decoration.
- the order quantity is approx. 14 g / m 2 . This primer fills out bumps, smoothes fibers and improves the water-repellent properties of the hardboard.
- the primer to produce the Eichendekors by means of a first color decorating roller a color in a first shade of brown in a color layer thickness of 15 g / m 3 and a second color decorating roller a color in a second shade of brown in a color layer thickness of 17 g / m 3 applied.
- the color decor rollers are structured to ensure a selective application of color.
- the applied colors reproduce the color structure of the oak surface.
- a first and a second layer of clear coat is applied to the decor by means of two non-structured rollers.
- Each 30 g / m 2 of a varnish which cures under UV light are applied first, then the curing is initiated under the action of UV light, but not completed.
- the second lacquer layer is then applied to the partially cured first lacquer layer. This lacquer layer is exposed to UV light, but not completely cured. Corundum is added to the two paint layers.
- UV-curing topcoat with 12 g / m 2 is applied to these first two layers of lacquer.
- the paint rollers are replaced for paint application while the roller is applied to apply the primer. Only the color of the primer must be replaced if necessary. Also, the non-structured paint application roller for the application of the clearcoat films as well as the structured paint application roller for the application of the matt paint can be adopted. The latter is possible because the applied by the new color decorating rollers color pattern for ash according to the invention is tuned to the pore structure of the roller for the matt lacquer. Since dismantling and assembly of the structured varnish applicator roll is eliminated, the changeover process from one decor to another takes less time and thus production must be stopped for less. This leads to considerable cost savings, especially with frequent changes.
- a fifth image file is created with color samples that simulate soiling, sanding marks or scratches. These damage patterns are designed to overlay the three individual color designs, i. The shape and position of the dirt, grinding marks and scratches are the same for all three types of wood.
- two structured color decor rollers per wood type are produced using the first three image files by means of computer-controlled production.
- a computer-controlled first structured lacquer application roller is produced.
- a second structured lacquer application roller and a structured embossing roller are produced, which is raised in the areas, the wells by scratches u. ⁇ . correspond.
- priming and applying the paint are the same as in the first embodiment. The same applies to the application of two clearcoat films and one coat of topcoat.
- a UV-curable colorless matt lacquer is again applied in sections on the top lacquer, wherein the structuring of the roller at least partially coincides with the predetermined by the decor pore structure.
- a colored matt lacquer is applied with the second structured lacquer application roller, by means of which the structure of damage to the surface is on the one hand imitated in color, on the other hand by a different reflection behavior.
- the lacquer layers are cured in their entirety by means of UV light.
- the surface is impressed by means of the embossing roller, which acts on the wood material surface with a pressure of 10 Pa (10 bar), depressions corresponding to scratches grinding marks.
- the embossing roller acts on the wood material surface with a pressure of 10 Pa (10 bar), depressions corresponding to scratches grinding marks.
- the color decorative rollers are replaced for inking, while the roller for the application of the primer, the non-structured paint application roller for applying the clearcoat layers and the first structured paint application roller for the application of the colorless matt paint accepted become.
- the second non-structured enamel applicator roller for applying the colored matt lacquer and the structured embossing roller can also be adopted since, according to the invention, the traces of wear in the ash decor have the same position and shape as in the oak decor. Since the dismantling and assembly of the structured lacquer application rollers and the structured embossing roller is eliminated, here too the conversion process from one decor to another takes less time.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Claims (9)
- Procédé de préparation d'un agencement de cylindres pour la production de décors sur une surface en matériau dérivé du bois, l'agencement de cylindres comprenant- au moins un cylindre à décor en couleur et- au moins un cylindre structuré d'application de vernis ou d'estampage, etle cylindre structuré d'application de vernis ou d'estampage et le cylindre à décor en couleur étant harmonisés l'un par rapport à l'autre pour la production d'un décor structuré,
par le fait que d'abord le cylindre à décor en couleur et puis le cylindre structuré d'application de vernis ou d'estampage agissent sur la surface en matériau dérivé du bois,
caractérisé en ce
qu'au moins deux cylindres à décor en couleur différents pour la production de deux décors différents sont harmonisés avec un cylindre structuré d'application de vernis ou d'estampage, les cylindres à décor en couleur étant changés pour le processus de passage d'un décor à un autre. - Procédé selon la revendication 1, caractérisé en ce que, en plus, au moins un cylindre de couche de fond est fourni avec lequel une couche de fond peut être appliquée avant l'application du décor.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que deux cylindres à décor en couleur ou davantage sont fournis pour la production d'un décor.
- Procédé selon une des revendications précédentes, caractérisé en ce que deux cylindres structurés d'application de vernis et/ou d'estampage ou davantage sont fournis pour la production d'un décor.
- Procédé selon une des revendications précédentes, caractérisé en ce que, en plus, un cylindre non structuré d'application de vernis est fourni.
- Procédé selon une des revendications précédentes, caractérisé en ce que des structures pour la mise en place d'un matériau liquide sont produites sur des tronçons de la surface du cylindre structuré d'application de vernis ou d'estampage.
- Procédé selon une des revendications précédentes, caractérisé en ce que des cylindres à décor en couleur sont fournis pour la mise en place de couleurs dans un motif qui reproduit une surface en bois.
- Procédé selon la revendication 7, caractérisé en ce que, sur la surface du cylindre structuré d'application de vernis ou d'estampage, il est produit des structures qui correspondent à un motif à pores qui est harmonisé avec différentes imitations du bois qui sont produites par les cylindres à décor en couleur.
- Ensemble de cylindres, formés d'au moins deux cylindres à décor en couleur pour la production de deux décors différents ainsi que d'au moins un cylindre structuré d'application de vernis ou d'estampage harmonisé avec les cylindres à décor en couleur.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08016193T PL2036741T3 (pl) | 2007-09-17 | 2008-09-15 | Przygotowanie układu wałków do wytwarzania ornamentów na powierzchni materiałów drewnopochodnych |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007044261A DE102007044261B4 (de) | 2007-09-17 | 2007-09-17 | Verfahren zur Bereitstellung einer Walzenanordnung zum Erzeugen von Dekoren auf einer Holzwerkstoffoberfläche |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2036741A2 EP2036741A2 (fr) | 2009-03-18 |
| EP2036741A3 EP2036741A3 (fr) | 2010-05-19 |
| EP2036741B1 true EP2036741B1 (fr) | 2013-06-05 |
Family
ID=40084321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08016193.8A Revoked EP2036741B1 (fr) | 2007-09-17 | 2008-09-15 | Préparation d'un agencement de cylindres pour la production de décors sur une surface en matériau dérivé du bois |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20090074969A1 (fr) |
| EP (1) | EP2036741B1 (fr) |
| DE (1) | DE102007044261B4 (fr) |
| ES (1) | ES2423031T3 (fr) |
| PL (1) | PL2036741T3 (fr) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009004482B4 (de) * | 2009-01-09 | 2012-03-29 | Fritz Egger Gmbh & Co. | Bauelement aus Holzwerkstoff mit aufgedrucktem Dekor und unterschiedlichem Glanzgrad |
| US8051886B2 (en) | 2009-12-14 | 2011-11-08 | Unilin Flooring Nc Llc | Distressing process and apparatus for applying such process |
| ITMI20101112A1 (it) * | 2010-06-18 | 2011-12-19 | R S A S Di Tarpini Giuseppe & C B V | Processo per realizzare materiali di rivestimento per il settore arredamento capaci di riprodurre visivamente un migliorato "effetto-legno" |
| DE102015107259A1 (de) * | 2015-05-08 | 2016-11-10 | Robert Bürkle GmbH | Plattenförmiges Werkstück mit einer Oberfläche mit Glanzgradunterschieden, Verfahren zum Erzeugen einer solchen Oberfläche und Anlage zur Durchführung des Verfahrens |
| EP3141400B1 (fr) * | 2015-09-09 | 2017-11-01 | Interprint GmbH | Procede de fabrication de plusieurs stratifies differents a l'aide d'une tole de presse |
| ES2769842T3 (es) * | 2016-09-02 | 2020-06-29 | SWISS KRONO Tec AG | Procedimiento para estructurar la superficie de un panel de material derivado de la madera y un panel de material derivado de la madera con estructuración superficial fabricado de acuerdo con el procedimiento |
| PL4134242T3 (pl) | 2021-08-09 | 2024-04-29 | Flooring Technologies Ltd. | Sposób i urządzenie do nanoszenia dekoru i struktury powierzchni na materiał nośny |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3810774A (en) * | 1972-04-17 | 1974-05-14 | Masonite Corp | Multi-color,multi-patterned panels |
| DE2445051B1 (de) * | 1974-09-20 | 1976-01-29 | Alkor Gmbh | Verfahren zur herstellung einer eine holzmaserung imitierenden oberflaeche |
| US5178928A (en) * | 1988-09-22 | 1993-01-12 | Dai Nippon Insatsu Kabushiki Kaisha | Decorative materials |
| DE19532819A1 (de) * | 1995-09-06 | 1997-03-13 | Hofa Homann Verwaltungsgesells | Verfahren zur Herstellung einer Holzwerkstoffplatte |
| SE516696C2 (sv) * | 1999-12-23 | 2002-02-12 | Perstorp Flooring Ab | Förfarande för framställning av ytelement vilka innefattar ett övre dekorativt skikt samt ytelement framställda enlit förfarandet |
| US6844049B2 (en) * | 2002-10-30 | 2005-01-18 | Hossein Amin-Javaheri | Polyvinyl chloride/wood composite having a natural wood grain finish and a method for creating the finish |
| DE10310199B4 (de) * | 2003-03-06 | 2007-09-20 | Kronotec Ag | Holzfaserplatte und Verfahren zu deren Herstellung |
| EP1687138A1 (fr) * | 2003-10-28 | 2006-08-09 | 3M Innovative Properties Company | Film protecteur decoratif |
| DE102004032058B4 (de) * | 2004-07-01 | 2009-12-03 | Fritz Egger Gmbh & Co. | Verfahren zum Herstellen einer Platte mit einer ein Dekor aufweisenden Oberfläche und Platte mit einer dekorativen Oberfläche |
| EP1652652A1 (fr) * | 2004-10-27 | 2006-05-03 | Nmc S.A. | Articles décorés |
| US7141295B2 (en) * | 2005-05-02 | 2006-11-28 | Interprint, Inc. | Optically embossed sheet for a laminate and method of making |
| DE102005042658B3 (de) * | 2005-09-08 | 2007-03-01 | Kronotec Ag | Bauplatte, insbesondere Fußbodenpaneel |
-
2007
- 2007-09-17 DE DE102007044261A patent/DE102007044261B4/de not_active Revoked
-
2008
- 2008-09-12 US US12/209,448 patent/US20090074969A1/en not_active Abandoned
- 2008-09-15 PL PL08016193T patent/PL2036741T3/pl unknown
- 2008-09-15 ES ES08016193T patent/ES2423031T3/es active Active
- 2008-09-15 EP EP08016193.8A patent/EP2036741B1/fr not_active Revoked
Also Published As
| Publication number | Publication date |
|---|---|
| US20090074969A1 (en) | 2009-03-19 |
| EP2036741A2 (fr) | 2009-03-18 |
| DE102007044261B4 (de) | 2009-06-18 |
| ES2423031T3 (es) | 2013-09-17 |
| PL2036741T3 (pl) | 2013-11-29 |
| EP2036741A3 (fr) | 2010-05-19 |
| DE102007044261A1 (de) | 2009-04-16 |
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