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EP2677073A1 - Fibres de bambou adaptées à la fabrication d'étoffes - Google Patents

Fibres de bambou adaptées à la fabrication d'étoffes Download PDF

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Publication number
EP2677073A1
EP2677073A1 EP13003107.3A EP13003107A EP2677073A1 EP 2677073 A1 EP2677073 A1 EP 2677073A1 EP 13003107 A EP13003107 A EP 13003107A EP 2677073 A1 EP2677073 A1 EP 2677073A1
Authority
EP
European Patent Office
Prior art keywords
bamboo
fibers
heating
coated
sticks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13003107.3A
Other languages
German (de)
English (en)
Inventor
Ernst Spengler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spengler Technology UG
Original Assignee
Spengler Technology UG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE201310001262 external-priority patent/DE102013001262A1/de
Application filed by Spengler Technology UG filed Critical Spengler Technology UG
Publication of EP2677073A1 publication Critical patent/EP2677073A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/02Treatment of vegetable material by chemical methods to obtain bast fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266Natural fibres not provided for in group D04H1/425

Definitions

  • the invention relates to bamboo fibers suitable for the production of nonwovens, to a process for producing such bamboo fibers, and to the use thereof for the production of fluidized nonwovens, which in turn can be used for the production of molded articles and technical composite materials.
  • bamboo is now used increasingly in use.
  • the exotic grass plant is used for parquet floors, roofs, toys, fittings in cars and furniture (eg Heilhansa exclusive 1/2013, pp. 60-65 ).
  • bamboo is a fast growing resource.
  • bamboo forests that are harvested and grow back quickly.
  • bamboo fibers are also used in textiles, but only in a very small amount because the manufacturing process is too expensive.
  • cotton fibers serve as the carrier fiber for the hard bamboo fibers.
  • the fabric must no longer carry the designation of bamboo, since only 10% of the fiber is used. From bamboo poles are built in Asia very high scaffolding, which does not rot and therefore very safe (no water absorption).
  • bamboo fibers unlike coal, glass, steel or aramid fibers have a large surface area due to their rough structure. This leads to a particularly intimate connection with the plastic matrix.
  • bamboo fibers are also a renewable raw material, which is very inexpensive compared to the conventionally used fibers, but also compared to other natural fibers.
  • bamboo fibers have an antibacterial effect, making their use in fiber-reinforced plastics for the medical field conceivable.
  • a method of bamboo preparation is in US 4,857,145 proposed to be dissolved by the combination of different chemicals with the application of increased pressure pre-shredded bamboo in its fiber components and then as bamboo fiber pulp for further process steps z.
  • B. pulp production is available.
  • the so-called desizing with water is not a solution, since the necessary long storage in the water a digestion process is created which also attacks and damages the fibers. Thus, a dust-free opening is no longer possible.
  • the bamboo fibers described in the abovementioned patent applications are not suitable for the production of nonwovens made of bamboo fibers.
  • bamboo fibers are primarily intended for the production of fiber-reinforced molded parts, which are flame retardant and very light.
  • the resulting composite materials should be shatter-proof.
  • coal and ammnite fibers can be saved, thus reducing energy costs.
  • the use of calcium oxide, also quick lime, quick lime, quicklime, lime or quicklime, facilitates the removal of the sugar components, especially lignin, and prevents fouling of the fibers and binder material.
  • the white powder reacts with water with a strong evolution of heat, so you can do without preheating when using quicklime. Through the reaction with water while calcium hydroxide ( slaked lime, lime water ) is formed.
  • the fibers are released from the line network and can be processed in the conventional method and disassembled into single fibers.
  • microwaves having a frequency of 2.45 GHz or 915 MHz and a microwave power of 0.8 kW to 9.6 kW (12 ⁇ 0.8 kW) are used to heat the treated and washed bamboo material.
  • the microwave used achieves a very uniform and rapid heating of the entire bamboo material, wherein overheating of the already dry surface can be avoided and the core water is transported by increasing the partial pressure of vapor in the product core quickly and continuously to the surface.
  • the fibers obtained in this way can be dried in a manner known per se after wetting and, if appropriate, heating with one or more cascaded fiber openers, e.g. one or more sawtooth drums are opened.
  • one or more cascaded fiber openers e.g. one or more sawtooth drums are opened.
  • This method makes it possible to produce a very large amount of nonwoven bamboo fibers economically and without environmental impact.
  • the method according to the invention makes it possible to defiberize large amounts of bamboo in an environmentally friendly manner.
  • the fiber thus obtained naturally has a low water absorption. (no rotting), no odor (emulsions) and tensile strength, such as steel. This is the ideal fiber to arm plastic. Also as a building material it is suitable and much more.
  • Another object of the invention is the use of the bamboo fibers according to the invention for producing a fluidized non-woven by mixing with binder fibers.
  • nonwovens can be used for producing fiber-reinforced plastics and building materials. They can replace glass or carbon fibers, thermally or thermoset bonded.
  • the short fibers resulting from the mechanical fibers can be sewn together again and processed as an endless mat.
  • bamboo fibers in hole shapes can be deformed into contours by applying a negative pressure, in particular from vacuum.
  • the structured bamboo materials thus obtained are outstandingly suitable for the production of insulation materials and / or filling material for seat cushions.
  • Fig. 1 shown lateral view of a preferred embodiment of an apparatus for carrying out the inventive method for continuously producing a crushed, treated with an alkaline agent bamboo material comprises a height-adjustable bamboo magazine (1) for manual or automatic Remove the bamboo rods.
  • the system according to the invention may have 1, 2 or more such magazines.
  • the bamboo rods stored in the magazine (1) are moistened via the water spray device (2) by means of the lifting device (13) directly above the centered oblique inlet to the crusher rollers (3, 5).
  • Each supply of bamboo tubes has an upper rigid crusher roller (3) and a lower sprung crusher roller (5) which adjusts to the dimension of the bamboo rods due to the roller suspension (12) with adjustable spring pressure.
  • the bamboo material After passing through the crusher rollers (3,5), the bamboo material is further comminuted by the rotary cross cutter (10). If necessary, the bamboo material can then be rehydrated via the supply line (4) with further water.
  • the container (6) is the powdery means for alkalinizing the moistened bamboo material to make the material fissile (preferably uncalcified lime powder) with integrated agitating means for transporting the powder.
  • the in Fig. 3 shown fan (17) accelerates the application of the powdered lime to achieve a uniform coating.
  • the mobile shredder is on rails (14) to fill several silos (9) lying one behind the other.
  • the material is stored in the stack container 1 to 5, preferably 2 or 3 days.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Nonwoven Fabrics (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
EP13003107.3A 2012-06-19 2013-06-19 Fibres de bambou adaptées à la fabrication d'étoffes Withdrawn EP2677073A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102012012031 2012-06-19
DE102012021908 2012-11-09
DE102012021907 2012-11-09
DE201310001262 DE102013001262A1 (de) 2013-01-26 2013-01-26 Zur herstellung von vliesen geeignete bambusfasern

Publications (1)

Publication Number Publication Date
EP2677073A1 true EP2677073A1 (fr) 2013-12-25

Family

ID=48700247

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13003107.3A Withdrawn EP2677073A1 (fr) 2012-06-19 2013-06-19 Fibres de bambou adaptées à la fabrication d'étoffes

Country Status (1)

Country Link
EP (1) EP2677073A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202016002946U1 (de) 2016-05-03 2017-08-04 Spengler Technology GmbH Verbundwerkstoff
CN110067030A (zh) * 2019-04-28 2019-07-30 中南林业科技大学 一种竹材提取维管束纤维的预处理方法及装置
CN111423166A (zh) * 2020-03-23 2020-07-17 南京林业大学 一种短切竹片增强混凝土及其加工方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4857145A (en) 1987-07-13 1989-08-15 Process Evaluation And Development Corporation Process for making a pulp from bamboo
GB2251002A (en) * 1990-12-17 1992-06-24 Ask Corp Method of forming bamboo fibres and a resin moulding reinforced with bamboo fibre
EP1130139A1 (fr) * 2000-03-02 2001-09-05 Aston AG Arrangement et procédé pour obtenir et traiter des matières premières fibreuses pouvant repousser
DE10115831A1 (de) 2001-03-31 2002-10-17 Lothar Rauer Verfahren zur Gewinnung von Naturfasern, insbesondere Bambusfasern, die den Zweck der Verstärkungsfasern erfüllen
WO2003070656A1 (fr) * 2002-02-25 2003-08-28 Foundation For Development Aid Acp-Eec Asbl Non-tisse fibreux, corps non-tisse, corps composite non-tisse, procede pour produire un non-tisse fibreux et son utilisation
DE102005060500A1 (de) 2005-12-15 2007-06-21 Witthaus, Bernd, Prof. Dr. Faserverstärkter Kunststoff, enthaltend Bambusfasern, sowie Verfahren zu seiner Herstellung
US20070267159A1 (en) * 2002-04-10 2007-11-22 Zigun Zhao Bamboo fibre and its manufacture
EP2322713A1 (fr) * 2009-11-11 2011-05-18 Aarsen Holding B.V. Procédé de fabrication de fibres de bambou et matières synthétiques en étant pourvues

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4857145A (en) 1987-07-13 1989-08-15 Process Evaluation And Development Corporation Process for making a pulp from bamboo
GB2251002A (en) * 1990-12-17 1992-06-24 Ask Corp Method of forming bamboo fibres and a resin moulding reinforced with bamboo fibre
EP1130139A1 (fr) * 2000-03-02 2001-09-05 Aston AG Arrangement et procédé pour obtenir et traiter des matières premières fibreuses pouvant repousser
DE10115831A1 (de) 2001-03-31 2002-10-17 Lothar Rauer Verfahren zur Gewinnung von Naturfasern, insbesondere Bambusfasern, die den Zweck der Verstärkungsfasern erfüllen
WO2003070656A1 (fr) * 2002-02-25 2003-08-28 Foundation For Development Aid Acp-Eec Asbl Non-tisse fibreux, corps non-tisse, corps composite non-tisse, procede pour produire un non-tisse fibreux et son utilisation
US20070267159A1 (en) * 2002-04-10 2007-11-22 Zigun Zhao Bamboo fibre and its manufacture
DE102005060500A1 (de) 2005-12-15 2007-06-21 Witthaus, Bernd, Prof. Dr. Faserverstärkter Kunststoff, enthaltend Bambusfasern, sowie Verfahren zu seiner Herstellung
EP2322713A1 (fr) * 2009-11-11 2011-05-18 Aarsen Holding B.V. Procédé de fabrication de fibres de bambou et matières synthétiques en étant pourvues

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
LUFTHANSA EXCLUSIVE, January 2013 (2013-01-01), pages 60 - 65

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202016002946U1 (de) 2016-05-03 2017-08-04 Spengler Technology GmbH Verbundwerkstoff
CN110067030A (zh) * 2019-04-28 2019-07-30 中南林业科技大学 一种竹材提取维管束纤维的预处理方法及装置
CN111423166A (zh) * 2020-03-23 2020-07-17 南京林业大学 一种短切竹片增强混凝土及其加工方法

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