EP2229429A2 - Élimination de cendres liquides et d'alcalis d'un gaz de synthèse - Google Patents
Élimination de cendres liquides et d'alcalis d'un gaz de synthèseInfo
- Publication number
- EP2229429A2 EP2229429A2 EP08864799A EP08864799A EP2229429A2 EP 2229429 A2 EP2229429 A2 EP 2229429A2 EP 08864799 A EP08864799 A EP 08864799A EP 08864799 A EP08864799 A EP 08864799A EP 2229429 A2 EP2229429 A2 EP 2229429A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- synthesis gas
- oxygen
- reactor
- gasification
- slag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 79
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 79
- 239000007788 liquid Substances 0.000 title claims abstract description 25
- 239000007789 gas Substances 0.000 claims abstract description 124
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000002893 slag Substances 0.000 claims abstract description 40
- 238000002309 gasification Methods 0.000 claims abstract description 35
- 239000000446 fuel Substances 0.000 claims abstract description 33
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000001301 oxygen Substances 0.000 claims abstract description 30
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 30
- 239000000919 ceramic Substances 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000007787 solid Substances 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 12
- 239000003570 air Substances 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000000926 separation method Methods 0.000 claims abstract description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 5
- 239000001257 hydrogen Substances 0.000 claims abstract description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 5
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 4
- 239000011707 mineral Substances 0.000 claims abstract description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims abstract 2
- 230000008569 process Effects 0.000 claims description 18
- 239000003513 alkali Substances 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 12
- 238000005247 gettering Methods 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 7
- 239000003245 coal Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000002006 petroleum coke Substances 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 150000004645 aluminates Chemical class 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 235000012216 bentonite Nutrition 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 239000011225 non-oxide ceramic Substances 0.000 claims description 2
- 229910052575 non-oxide ceramic Inorganic materials 0.000 claims description 2
- 239000011224 oxide ceramic Substances 0.000 claims description 2
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 230000009467 reduction Effects 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 229910052723 transition metal Inorganic materials 0.000 claims description 2
- 150000003624 transition metals Chemical class 0.000 claims description 2
- 239000002551 biofuel Substances 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000003250 coal slurry Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 238000000746 purification Methods 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 239000002956 ash Substances 0.000 description 6
- 239000000567 combustion gas Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000008021 deposition Effects 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000002594 sorbent Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 235000012215 calcium aluminium silicate Nutrition 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- -1 magnesium aluminates Chemical class 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/36—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using oxygen or mixtures containing oxygen as gasifying agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/382—Multi-step processes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/56—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
- C10K1/026—Dust removal by centrifugal forces
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/20—Purifying combustible gases containing carbon monoxide by treating with solids; Regenerating spent purifying masses
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0244—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being an autothermal reforming step, e.g. secondary reforming processes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/025—Processes for making hydrogen or synthesis gas containing a partial oxidation step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/042—Purification by adsorption on solids
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/80—Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
- C01B2203/84—Energy production
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0993—Inert particles, e.g. as heat exchange medium in a fluidized or moving bed, heat carriers, sand
Definitions
- the invention relates to a process for the production of synthesis gas from a carbonaceous fuel, such as all types of coals, coke, petroleum coke, biomass, but also emulsions, orimulsion, etc.
- a carbonaceous fuel such as all types of coals, coke, petroleum coke, biomass, but also emulsions, orimulsion, etc.
- synthesis gas can be directly after the production easy to clean without further cooling down. As a result, the heat energy of the gas can be better utilized.
- the invention also relates to a device with which this method can be implemented and uses with respect to the getter ceramics used.
- the synthesis gas is used to recover important chemicals such as ammonia or methanol.
- the damaging or interfering components contained in the synthesis gas must be removed from the synthesis gas to carry out the necessary process steps.
- the synthesis gas is often mixed to deliver the high internal energy with a cooler foreign medium. This process is also called quenching process.
- a foreign medium usually water is used. But can also be used other substances, such as nitrogen or carbon dioxide.
- the synthesis gas is significantly cooled down.
- the quenching process is often followed by further process steps requiring further cooling of the synthesis gas. These are, for example, washing processes for removing acid gases.
- CONFIRM ⁇ ON COPY If the pressure is high, the use of a turbine to obtain kinetic rotational energy is also possible. The kinetic rotational energy of the turbine in turn can be used to generate electricity or to drive plant aggregates. This makes the process for the production of synthesis gas economically favorable. Such a process can be used for the combined production of synthesis gas and electric power.
- the synthesis gas obtained can be used without a further step of cooling to drive the turbine.
- the harmful liquid and gaseous constituents of the synthesis gas could be removed without cooling and without changing the state of aggregation. Because liquid droplets and corrosive vapors would lead to erosion and corrosion damage to the turbine blades.
- US Pat. No. 4,482,358 A describes a process for the production of synthesis gas, which passes the synthesis gas through a cyclone-type pressure vessel in which a solid bed of different size distributions is circulated. When flowing through the solid bed, the entrained solid and slag solids solidify and are discharged from the system. By using a slag breaker, the solids can be crushed and reused. Both the gas and the crushed slag can be passed through heat exchangers that can be used to drive a turbine to generate electricity. Before passing through the pressure vessel, the synthesis gas is subjected to a cooling process with water. The disadvantage of this system is that water must be used to cool the synthesis gas. Another disadvantage is that steam must be generated to drive the turbine. A removal of the metal compounds from the synthesis gas is not described.
- EP 412 591 B1 describes a process for the separation of alkali and heavy metal compounds from hot gases.
- the hot gases accumulate as combustion gases during the combustion of fossil fuels and are used to drive a gas turbine with the purpose of power generation.
- the combustion gases are treated with a sorbent before entering the gas turbine. This is suspended in the stream of hot gases.
- the state of the suspension is described as the state of a fly-ash cloud or an expanded fluidized bed of the sorbent.
- the sorbent can be made of SiIi- ciumdioxid, alumina, magnesium aluminates, magnesium aluminosilicates or calcium aluminosilicates exist.
- the combination of alkali deposition with the production of synthesis gas is not described.
- a removal of fly ash or the liquefied slag from the hot gas is not described.
- the object of the invention is therefore to provide methods and devices that liberate the synthesis gas from a gasification process of the entrained liquid slags and alkalis without having to accept a cooling down or relaxing the gas in purchasing.
- a turbine to generate rotational energy, this should not start any encrustations and should not suffer corrosion or material erosion due to the action of the hot synthesis gas.
- the object is achieved by a process for the production of synthesis gas by gasification with air or oxygen or oxygen-enriched air and water vapor, wherein
- a solid or liquid carbonaceous fuel is added to a reactor in which the fuel is reacted with air or oxygen or oxygen-enriched air and with steam at elevated temperature to a synthesis gas consisting essentially of hydrogen, carbon dioxide and carbon monoxide, and
- the synthesis gas obtained is carried out in any direction from the reactor,
- these fuels are fed before use of a suitable device for crushing.
- a suitable device for crushing This can be, for example, a ball mill or a vertical mill. But this can also be a shredder or a milling device.
- water vapor-containing air is used as the combustion gas, which reacts with the carbon of the fuel predominantly to carbon monoxide and hydrogen.
- the combustion gas can also be enriched with oxygen.
- the combustion gas is supplied in particular under elevated pressure.
- the fuel is preferably pneumatically fed into the gasification reactor. However, it is also possible to feed the fuel through a screw or a conveyor belt in the gasification reactor. If the fuel is added to the reactor in the form of a slurry or emulsion, it may also be pumped into the reactor.
- the synthesis gas is carried out elsewhere from the reactor. This is preferably done laterally. However, the execution of the synthesis gas can also be carried out on the reactor at any point. Immediately afterwards the separation of the liquid components must take place.
- the slag separation device is a cyclone-like device in which the hot gas makes a circular movement, so that a large part of the slag contained in the gas is deposited by the centrifugal forces on the walls.
- the slag separation device contains a packed bed in which the slag is separated from the gas. The bed can be integrated in a cyclone, a corresponding device is described in DE 43 36 100 C1.
- Further embodiments of the invention relate to the deposition of the vaporous alkalis.
- the getter ceramic is added to the fuel as a powder, the gettering ceramic in the gasification chamber comes into contact with the resulting synthesis gas, and the removal of the alkalis from the synthesis gas takes place in the gasification chamber.
- the gettering ceramic comes into contact with the synthesis gas as a bed in a device downstream of the slag separation device and the removal of the alkalis from the synthesis gas takes place in this downstream device.
- the admixing of the getter materials can also take place after the gasification.
- An object of the getter materials can be done by spraying or the like.
- Further embodiments of the invention relate to the process parameters of the gasification.
- fuel all materials can be used which contain solid carbonaceous materials which are suitable for gasification and reaction with a water vapor and oxygen-containing gas. This is especially fine ground coal with typical particle diameter. Suitable here are all types of coal. For example, crushed hard coal or lignite can be used. However, it is also possible to use comminuted plastics, petroleum coke, biological fuels such as comminuted wood or bitumen or other biomasses. The fuel can also be added in liquid form. These may be, for example, slurries or emulsions of finely divided substances, including orimulsion. Viscous fuels are also suitable in principle. Finally, all substances which can be reacted at elevated temperature to give a synthesis gas which consists essentially of carbon monoxide and hydrogen are suitable.
- the gasification temperature should be between 800 and 1800 0 C, the pressure of 0.1 to 10 MPa be selected.
- synthesis gas obtained by the gasification is subjected after slag and alkali deposition of a gas scrubbing to remove acidic gases, such as the removal of sulfur-containing components by chemisorb Schlierenders means.
- the synthesis gas obtained by the gasification is passed after slag and alkali deposition through a hot gas turbine.
- the synthesis gas obtained can be used for the synthesis of chemical products, for the production of metals by direct reduction, or for the production of energy in a gas turbine.
- the invention also includes an apparatus for producing synthesis gas by gasification according to the method described above, comprising a reactor which is suitable for the gasification of carbonaceous fuels at high temperatures, and this reactor comprises a device for supplying air or oxygen or oxygen-enriched air and water vapor, and has a reaction space for the reaction of carbonaceous fuels, with an at least one stage hot gas cyclone is arranged directly downstream of the reactor having a liquid slag draw-off device or a Vorrich- arranged with a bed having a discharge device for liquid slag, or both, the order is selectable.
- a device with a bed of getter ceramic can be provided directly after the slag separation device and a hot gas turbine can be mounted behind it.
- the invention also includes the uses of the gettering ceramic.
- the getter ceramic either silica or silicates or aluminates or alumina or compounds fertilize or mixtures thereof or any compounds of oxide and non-oxide ceramic. Further, it may contain transition metal-containing compounds.
- the gettering ceramic is formed from aluminosilicates, with kaolin, emathlites, bentonites and montmorillonites being particularly preferred.
- the getter ceramic is added to the fuel, it is powdery, otherwise it is introduced in the form of a highly porous solid particles in the form of a packed bed in the alkali.
- the highly porous solid particles may be spheres, calipers, Raschig rings, Pall rings or cylindrical bodies, or any other shapes.
- the particle diameters are usually between 2 mm and 100 mm and preferably 20 to 40 mm, most preferably 30 mm.
- FIG. 1 shows in simplified form the process flow of a process according to the invention for the gasification and supply of synthesis gas, which uses the internal energy of the synthesis gas to generate electricity.
- the fuel 1 is conveyed into the gasification reactor 2 where it is reacted with compressed, oxygen-enriched air 3 and steam 4 into a syngas 5 charged with slag droplets and alkali.
- the carburetor can be provided with a slag discharge. Additives can be added after the carburetor.
- the synthesis gas 5 is passed in a cyclone 6, where it is freed from the slag droplets and optionally alkalis.
- the slag 7 is withdrawn liquid.
- the thus cleaned hot gas 11 enters the hot gas turbine 12 and is relaxed there.
- the relaxed and thereby cooled synthesis gas 13 is discharged for further use.
- the shaft power of the hot gas turbine 12 serves to drive a compressor 14 and a generator 15.
- the compressor 14 is used for compressing oxygen-enriched air 16. This is fed into the gasification reactor 2
- reference numeral 1 a fuel with additive for alkalinity removal and by reference numeral 6, a bed or a cyclone with bed to be understood.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Industrial Gases (AREA)
- Gas Separation By Absorption (AREA)
- Processing Of Solid Wastes (AREA)
- Hydrogen, Water And Hydrids (AREA)
Abstract
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007063118 | 2007-12-22 | ||
| DE102008013179A DE102008013179A1 (de) | 2007-12-22 | 2008-03-07 | Entfernung von Flüssigasche und Alkalien aus einem Synthesegas |
| PCT/EP2008/010995 WO2009080334A2 (fr) | 2007-12-22 | 2008-12-22 | Élimination de cendres liquides et d'alcalis d'un gaz de synthèse |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2229429A2 true EP2229429A2 (fr) | 2010-09-22 |
Family
ID=40690047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08864799A Withdrawn EP2229429A2 (fr) | 2007-12-22 | 2008-12-22 | Élimination de cendres liquides et d'alcalis d'un gaz de synthèse |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20110036013A1 (fr) |
| EP (1) | EP2229429A2 (fr) |
| CN (1) | CN101910376B (fr) |
| AU (1) | AU2008340600B2 (fr) |
| BR (1) | BRPI0821736A2 (fr) |
| CA (1) | CA2709963A1 (fr) |
| DE (1) | DE102008013179A1 (fr) |
| RU (1) | RU2490314C2 (fr) |
| TW (1) | TW200940700A (fr) |
| UA (1) | UA106349C2 (fr) |
| WO (1) | WO2009080334A2 (fr) |
| ZA (1) | ZA201004354B (fr) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010006192A1 (de) * | 2010-01-29 | 2011-08-04 | Uhde GmbH, 44141 | Verfahren zur Biomasse-Vergasung in einer Wirbelschicht |
| FR2958181B1 (fr) * | 2010-04-06 | 2014-09-05 | Inst Francais Du Petrole | Procede permettant l'elimination des oxydes alcalins en phase gazeuse |
| US8691115B2 (en) * | 2010-04-29 | 2014-04-08 | Indiana University Research And Technology Corporation | System and method for controlling char in biomass reactors |
| DE102010045537A1 (de) * | 2010-09-15 | 2012-03-15 | Uhde Gmbh | Verfahren zur Erzeugung von Synthesegas |
| DE102011114171A1 (de) * | 2011-09-19 | 2013-03-21 | Thyssenkrupp Uhde Gmbh | Verfahren zur Herstellung von Synthesegas durch Vergasung einer Biomasse in einer Wirbelschicht |
| DE102017219786A1 (de) * | 2017-11-07 | 2019-05-09 | Thyssenkrupp Ag | Verfahrenstechnische Anordnung und Verfahren zum Bereitstellen von Alkali-reduziertem Synthesegas sowie Steuerungseinrichtung und Verwendung |
| DE202022001185U1 (de) | 2022-05-18 | 2022-06-17 | Ralf Abraham | Vorrichtung zur Alkaliabscheidung bei der Biomassevergasung in Wirbelschichtvergasern |
| CN115232652A (zh) * | 2022-05-30 | 2022-10-25 | 浙江石油化工有限公司 | 一种用燃烧处理碱渣的方法 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2008085B (en) * | 1977-09-14 | 1982-02-10 | Smidth & Co As F L | Method of and apparatus for extracting alkalis from cement plants |
| EP0115094A3 (fr) * | 1982-12-29 | 1985-05-22 | Shell Internationale Researchmaatschappij B.V. | Procédé et appareil pour la production de gaz de synthèse |
| US4482358A (en) | 1983-03-17 | 1984-11-13 | General Electric Company | Granular bed filtering device |
| DE3907457C2 (de) * | 1989-03-08 | 1997-01-16 | Metallgesellschaft Ag | Verfahren zur Abscheidung flüssiger Asche |
| DE3926574A1 (de) | 1989-08-11 | 1991-02-14 | Metallgesellschaft Ag | Verfahren zur abscheidung von alkali- und schwermetallverbindungen aus heissen gasen |
| DE4336100C1 (de) | 1993-10-22 | 1994-11-24 | Metallgesellschaft Ag | Vorrichtung zur Abscheidung flüssiger Asche |
| US7500997B2 (en) * | 2002-02-05 | 2009-03-10 | The Regents Of The University Of California | Steam pyrolysis as a process to enhance the hydro-gasification of carbonaceous materials |
| EP1567618A2 (fr) * | 2002-05-22 | 2005-08-31 | Manufacturing And Technology Conversion International, Inc. | Appareil et procede de gazeification pulsatoire et d'epuration de gaz chauds |
| EP1618067A2 (fr) * | 2003-04-21 | 2006-01-25 | Manufacturing and Technology Conversion, Inc. | Procede pour traiter des dechets ou des flux gazeux |
| US20060108721A1 (en) * | 2004-11-19 | 2006-05-25 | Lew Holdings, Llc | Single vessel blast furnace and steel making/gasifying apparatus and process |
| FI20055237A7 (fi) * | 2005-05-18 | 2006-11-19 | Foster Wheeler Energia Oy | Menetelmä ja laitteisto hiilipitoisen materiaalin kaasuttamiseksi |
| DE102005043212A1 (de) * | 2005-09-09 | 2007-03-15 | Future Energy Gmbh | Verfahren und Vorrichtung zur Erzeugung von Synthesegasen durch Partialoxidation von aus aschehaltigen Brennstoffen hergestellten Slurries und Vollquenchung des Rohgases |
-
2008
- 2008-03-07 DE DE102008013179A patent/DE102008013179A1/de not_active Ceased
- 2008-12-22 BR BRPI0821736-0A patent/BRPI0821736A2/pt not_active Application Discontinuation
- 2008-12-22 EP EP08864799A patent/EP2229429A2/fr not_active Withdrawn
- 2008-12-22 US US12/735,205 patent/US20110036013A1/en not_active Abandoned
- 2008-12-22 AU AU2008340600A patent/AU2008340600B2/en not_active Ceased
- 2008-12-22 TW TW097150020A patent/TW200940700A/zh unknown
- 2008-12-22 RU RU2010130668/05A patent/RU2490314C2/ru not_active IP Right Cessation
- 2008-12-22 CN CN200880122332.XA patent/CN101910376B/zh not_active Expired - Fee Related
- 2008-12-22 WO PCT/EP2008/010995 patent/WO2009080334A2/fr not_active Ceased
- 2008-12-22 UA UAA201009197A patent/UA106349C2/ru unknown
- 2008-12-22 CA CA2709963A patent/CA2709963A1/fr not_active Abandoned
-
2010
- 2010-06-21 ZA ZA2010/04354A patent/ZA201004354B/en unknown
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101910376B (zh) | 2017-04-05 |
| CN101910376A (zh) | 2010-12-08 |
| AU2008340600A1 (en) | 2009-07-02 |
| WO2009080334A2 (fr) | 2009-07-02 |
| BRPI0821736A2 (pt) | 2015-06-16 |
| CA2709963A1 (fr) | 2009-07-02 |
| RU2490314C2 (ru) | 2013-08-20 |
| US20110036013A1 (en) | 2011-02-17 |
| AU2008340600B2 (en) | 2013-07-04 |
| UA106349C2 (ru) | 2014-08-26 |
| TW200940700A (en) | 2009-10-01 |
| DE102008013179A1 (de) | 2009-06-25 |
| ZA201004354B (en) | 2011-04-28 |
| WO2009080334A3 (fr) | 2010-02-25 |
| RU2010130668A (ru) | 2012-01-27 |
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