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EP2158276A1 - Revêtements de protection contre la corrosion - Google Patents

Revêtements de protection contre la corrosion

Info

Publication number
EP2158276A1
EP2158276A1 EP08760666A EP08760666A EP2158276A1 EP 2158276 A1 EP2158276 A1 EP 2158276A1 EP 08760666 A EP08760666 A EP 08760666A EP 08760666 A EP08760666 A EP 08760666A EP 2158276 A1 EP2158276 A1 EP 2158276A1
Authority
EP
European Patent Office
Prior art keywords
ethylene
acid
butyl
ethyl
use according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08760666A
Other languages
German (de)
English (en)
Inventor
Konrad Roschmann
Virginie Bette
Stephan Amthor
Hermann Bergmann
Marc Schroeder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Priority to EP08760666A priority Critical patent/EP2158276A1/fr
Publication of EP2158276A1 publication Critical patent/EP2158276A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08—Anti-corrosive paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08—Anti-corrosive paints
    • C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
    • C09D5/086—Organic or non-macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Definitions

  • the present invention relates to new coating compositions for corrosion protection.
  • WO 2004/059036 A2 describes compounds for the treatment of metal surfaces which contain at least one group which can express interactions with metal surfaces and have at least one hydrophobic and at least one hydrophilic group. Thioether and disulfide groups are listed only in extensive lists.
  • EP 161222 A2 and EP 256978 A1 disclose the use of benzothiazoles or thio-containing benzotriazoles in corrosion protection.
  • GB 2324084 A discloses the use of compounds bearing a mercapto group and an amino group in corrosion protection. Such compounds can be obtained, for example, by adduct formation of amidoamines and ethylene sulfide. In such a reaction, the amino group is the more reactive group, so that only the amino, but not the amido reacts.
  • the object of the present invention was to provide further inhibitors for corrosion protection.
  • R 1 , R 3 and R 4 can be selected independently of one another from the group consisting of C 1 -C 6 -alkyl, C 6 -C 12 -aryl, C 1 -C 12 -cycloalkyl and five- to six-membered, oxygen, nitrogen and / or or sulfur atoms containing heterocycles, each of which is optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles may be substituted, R 1 and R 3 are each independently hydrogen, and R 2 may denote a divalent organic radical, and X may be selected from the group consisting of -S-, -SO- and -SO 2 -.
  • Ci - cis-alkyl for example, methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl , 2-ethylhexyl, 2,4,4-trimethylpentyl, decyl, dodecyl, tetradecyl, heptadecyl, octadecyl, 1, 1-dimethylpropyl, 1, 1-dimethylbutyl, 1, 1, 3,3-tetramethylbutyl, benzyl, 1-phenylethyl , 2-phenylethyl, ⁇ , ⁇ -
  • Ci2-aryl example phenyl, ToIyI, XyIyI, ⁇ -naphthyl, ß-
  • aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles Cs - Ci2-cycloalkyl for example, cyclopentyl, cyclohexyl, cyclooctyl, cyclododecyl, methylcyclopentyl, dimethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, diethylcyclohexyl, butylcyclohexyl, methoxycyclohexyl, Dimethoxycyclohexyl, diethoxycyclohexyl, butylthiocyclohexyl, chlorocyclohexyl, dichlorocyclohexyl, dichlorocyclopentyl and a saturated or unsaturated bicyclic system such as Norbornyl or norbornenyl,
  • a five- to six-membered heterocycle having oxygen, nitrogen and / or sulfur atoms for example furyl, thiophenyl, pyrryl, pyridyl, indolyl, benzoxazolyl, dioxolyl, dioxyl, benzimidazolyl, benzthiazolyl, dimethylpyridyl, methylquinolyl, dimethylpyrryl, methoxyfuryl, dimethoxypyridyl, Difluoropyridyl, methylthiophenyl, isopropylthiophenyl or tert-butylthiophenyl.
  • Ci -Ce-Al alkyl under a divalent organic radical is here unsubstituted or with halogen, Ci -Ce-Al alkyl, C2-Cs-alkenyl, carboxy, Ci-Cs-alkyloxycarbonyl, Ci-C2o-acyl, Ci-Cs- alkoxy, C6-Ci2-aryl , Hydroxyl, hydroxy-substituted Ci-Cs-alkyl-substituted C6-C12-arylene, C3-Ci2-cycloalkylene, Ci-C2o-alkylene or by one or more oxygen and / or sulfur atoms and / or one or more substituted or unsubstituted imino groups and / or by one or more - (CO) -, -O (CO) O-, - (NH) (CO) O-, -O (CO) (NH) -, -O (CO) - or - (CO ) O groups interrupted
  • C 6 -C 12 -aryls are, for example, 1, 2, 1, 3 or 1, 4-phenylene, 1, 2, 1, 3 or 1, 4-toluene, 4,4'-biphenylene, 1, 2 - or 1, 8-naphthylene.
  • C 3 -C 12 -cycloalkylene is 1, 1, 1, 2, 1, 3 or 1, 4-cyclohexylene, 1, 2 or 1, 3-cyclopentylene.
  • C 1 -C 2 -alkylene are methylene, 1,2-ethylene, 1,2-propylene, 1,3-propylene, 1,4-butylene, 1,6-hexylene, 2-methyl-1,3-propylene, 2-ethyl-1,3-propylene, 2,2-dimethyl-1,3-propylene or 2,2-dimethyl-1,4-butylene.
  • C 2 -C 20 -alkylene interrupted with heteroatoms denotes, for example, 1-oxa-1,3-propylene, 1,4-dioxa-1,6-hexylene, 1,4,7-trioxa-1,9-nonylene, 1-0xa 1, 4-butylene, 1, 5-dioxa-1, 8-octylene, 1-oxa-1, 5-pentylene, 1-oxa-1, 7-heptylene, 1, 6-dioxa-1, 10-decylene, 1-oxa-3-methyl-1,3-propylene, 1-oxa-3-methyl-1,4-butylene, 1-oxa-3,3-dimethyl-1,4-butylene, 1-oxa-3, 3-dimethyl-1,5-pentylene, 1,4-dioxa-3,6-dimethyl-1,6-hexylene, 1-oxa-2-methyl-1,3-propylene, 1,4-dioxa-2, 5-
  • Preferred compounds (D) are those in which the individual groups have the following meanings:
  • R 1 may preferably be hydrogen, C i - C 8 -alkyl, C 6 - C 2 -aryl or C 5 - C be 2 -cycloalkyl, where these atoms being optionally substituted by aryl, alkyl, aryloxy, alkyloxy, hetero and / or Heterocycles may be substituted, particularly preferably hydrogen or C 1 -C 6 -alkyl, these in each case being optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, very particularly preferably hydrogen or unsubstituted C 1 -C 6 -alkyl and in particular Hydrogen.
  • the radical R 1 is particularly preferably hydrogen, methyl, ethyl, isopropyl or phenyl, very particularly preferably hydrogen or methyl and in particular hydrogen.
  • X may preferably be a sulfide group.
  • R 2 may preferably be optionally substituted C 6 -C 12 -arylene, C 3 -C 12 -cycloalkylene, C 1 -C 20 -alkylene, particularly preferably optionally substituted C 3 -C 12 -cycloalkylene or C 1 -C 20 -alkylene, very particularly preferably optionally substituted C 1 -C 20 -alkylene and in particular unsubstituted Ci-C2o-alkylene.
  • R 2 may preferably be optionally substituted, preferably unsubstituted, alkylene groups containing from 1 to 5 carbon atoms, more preferably from 1 to 3 and most preferably alkylene groups comprising 2 carbon atoms.
  • R 2 may preferably be 1, 2-ethylene, 1, 2-propylene, 1, 3-propylene, 1, 2-butylene, 1, 2-phenylene or 1, 4-phenylene, in particular 1, 2 Ethylene act.
  • R 3 is preferably hydrogen
  • Ci - be Ci 2 cycloalkyl which in each case optionally atoms by aryl, alkyl, aryloxy, alkyloxy, hetero and / or heterocycles be substituted - Cis-alkyl
  • C6 - C12-A17I or C 5 can, particularly preferably hydrogen or C 1 -C 6 -alkyl, these in each case being optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, very particular it preferably hydrogen or unsubstituted Ci - Cis-alkyl and in particular hydrogen.
  • R 3 may be hydrogen, methyl, ethyl, iso-propyl, n-butyl, tert-butyl, phenyl, benzyl, cyclohexyl or cyclopentyl, more preferably hydrogen or methyl and most preferably hydrogen.
  • R 4 is preferably hydrogen, Ci - Cis-alkyl, C6 - Ci2 aryl or C 5 - C be 2 -cycloalkyl, where these atoms being optionally substituted by aryl, alkyl, aryloxy, alkyloxy, hetero and / or substituted heterocycles particularly preferably C 1 -C 6 -alkyl or C 6 -C 12 -aryl, these in each case being optionally substituted by aryl, alkyl, aryloxy, alkyloxy, heteroatoms and / or heterocycles, very particularly preferably unsubstituted C 1 -C 18 -alkyl or unsubstututed C ⁇ - Ci2-aryl and in particular unsubstituted Ci - Cis-alkyl.
  • R 4 may preferably comprise 3 to 10 carbon atoms, more preferably 4 to 7 carbon atoms.
  • R 4 is an unsubstituted, straight-chain or branched alkyl group
  • Preferred radicals in which R 4 is an unsubstituted, straight-chain or branched alkyl group are methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, 1-ethylpentyl, hexyl, heptyl, Octyl, 2-ethylhexyl, phenyl or benzyl
  • particularly preferred radicals R 4 are propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, pentyl, 1-ethylpentyl, hexyl, heptyl, octyl or 2-ethylhexyl and all Particularly preferred radicals R 4 are n-butyl, sec-butyl, tert-but
  • a preferred radical in which R 4 represents a substituted alkyl group is benzyl.
  • a preferred radical in which R 4 represents an aryl group is phenyl.
  • the group -XR 1 is a sulfanyl group (-SH).
  • Particularly preferred compounds (D) are the formal reaction products of 2-sulfanylethylamine or 3-sulfanylpropylamine, preferably 2-sulfanylethylamine with alkanecarboxylic acids, preferably propionic acid, n-butanoic acid, isobutyric acid (2-methylpropanoic acid), valeric acid (n-pentanoic acid) , Isovaleric acid (3-methylbutyric acid) and caproic acid.
  • Preferred compounds (D) are the formal reaction products of 2-sulfanylethylamine or 3-sulfanylpropylamine, preferably 2-sulfanylethylamine with alkanecarboxylic acids, preferably propionic acid, n-butanoic acid, isobutyric acid (2-methylpropanoic acid), valeric acid (n-pentanoic acid) , Isovaleric acid (3-methylbutyric acid) and caproic acid.
  • Particularly preferred compounds (D) are pentanoic acid (2-mercapto-ethyl) -amide and N- (2-mercapto-ethyl) -benzamide.
  • Such compounds (D) are not disclosed in GB 2324084 A.
  • the adducts of amidoamines and ethylene sulfide disclosed in GB 2324084 A are reaction products of the amidoamine free amino function with ethylene sulfide.
  • the implementation of the amido group with ethylene sulfide, which could formally lead to products (D), does not take place, since the amido group is too less reactive and also sterically shielded.
  • R 2 , R 3 and R 4 have the meanings given above.
  • the proportion of disulfide (D1) should generally not exceed 30% by weight, based on the compounds (D), preferably not more than 20% by weight, particularly preferably not more than 10% by weight, most preferably not more than 5% by weight, and in particular not more than 3% by weight.
  • the compound (D) may also formally be the reaction product of a polyfunctional carboxylic acid, preferably a dicarboxylic acid, with a compound R 1 -XR 2 -NHR 3 of the formula (II)
  • R 5 may denote a divalent organic radical.
  • Preferred radicals R 5 are optionally substituted C 6 -C 12 -arylene, C 3 -C 12 -cycloalkylene, C 1 -C 20 -alkylene, particularly preferably optionally substituted C 6 -C 12 -arylene or C 1 -C 20 -alkylene, very particularly preferably optionally substituted C 1 -C 20 -alkylene Alkylene and in particular unsubstituted Ci-C2o-alkylene.
  • R 5 is preferably 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, methylene, 1,2-ethylene, 1,3-propylene or 1,4-butylene.
  • An object of the present invention is thus also the use of the compounds (D) as a corrosion inhibitor in coating compositions for use in corrosion protection.
  • a method for applying anticorrosive coatings to metallic surfaces, wherein the metallic surface is treated with a formulation comprising at least a binder, a pigment and / or a filler and a corrosion inhibitor, wherein the corrosion inhibitor is at least one Compound (D) is.
  • any metallic surfaces can be protected against corrosion, in particular those which are in contact with atmospheric air during use, but can also be surfaces. your in contact with water, soil or other corrosive media during use.
  • the metallic surfaces that are to be protected against corrosion by means of the method according to the invention may in principle be any desired surfaces. However, it is preferably the surfaces of metallic structures or metal structures or the components required therefor.
  • Metal structures are usually made of structural steel, such as steel beams, steel pipes or steel sheets by riveting, welding or screws to appropriate constructions.
  • the coated articles may be immobile metallic structures such as buildings, bridges, power pylons, tanks, containers, buildings, pipelines, power plants, chemical plants, ships, cranes, piles, sheet piles, fittings, pipes, tanks , Fittings, flanges, couplings, halls, roofs and structural steel act.
  • anti-corrosive coatings are usually brushed or sprayed in place.
  • the drying and curing of such anticorrosive coatings takes place under atmospheric conditions, ie at ambient temperature and in the presence of air and normal humidity.
  • the relative humidity can be arbitrary, preferably it is between 10 and 80% and more preferably between 30 and 70%.
  • the corrosion protection of surfaces by anti-corrosive coatings is also referred to as light, medium and heavy corrosion protection.
  • the type of metal can in principle be any metals. In particular, however, are such metals or alloys, which are commonly used as metallic construction materials, and must be protected from corrosion.
  • steel is the surfaces of iron, steel, zinc, zinc alloys, aluminum or aluminum alloys.
  • Steel may contain the usual alloying components known to those skilled in the art. These may be the surfaces of bodies made entirely of said metals or alloys. However, they may also be the surfaces of Zn, Zn alloy, Al or Al alloy coated bodies, which bodies may be made of other materials such as other metals, alloys, polymers or composites.
  • Zinc or aluminum alloys are known in the art. Typical components of zinc alloys include in particular Al, Pb, Si, Mg, Sn, Cu or Cd. typical In particular, constituents of aluminum alloys include Mg, Mn, Si, Zn, Cr, Zr, Cu or Ti.
  • the term "zinc alloy” is also meant to include Al / Zn alloys in which Al and Zn are present in approximately the same amount , Depending on the desired application, the person skilled in the art will select the type and quantity of alloy components.
  • Zn or aluminum coatings can be applied to steel, for example, by hot dip processes, eg, by hot dip galvanizing, or by sherardizing. If the component is immobile or the component geometry does not permit it, corresponding layers can also be applied by means of thermal spraying (spray-galvanizing, spray-aluminising).
  • composition used for applying anti-corrosion layers to metallic surfaces comprises at least one binder. This can optionally also have crosslinkable groups. Binders for corrosion protection coatings or coatings are known to the person skilled in the art.
  • the composition used according to the invention for applying coating compositions comprises at least one binder (A) and crosslinkable components (B).
  • the crosslinkable components may be at least one crosslinker, which is used in addition to a binder öder it may be crosslinkable groups which are connected to the binder.
  • the binder can also have crosslinkable groups and, in addition, a crosslinker can be used.
  • binders and crosslinkers can be used separately.
  • the binder then comprises reactive functional groups that can react with complementary reactive functional groups in the crosslinkers.
  • they may also be self-crosslinking binders comprising reactive functional groups that can undergo crosslinking reactions with groups of their type ("by themselves") or with complementary reactive functional groups on the same polymer. It is also possible that only the crosslinkers react with each other.
  • the binders (A) may be the usual binders.
  • suitable binders include (meth) acrylate (co) polymers, partially saponified vinyl esters, polyesters, alkyd resins, polylactones, polycarbonates, polyethers, epoxy resin-amine adducts, polyureas, polyamides, polyimides or polyurethanes.
  • binders include (meth) acrylate (co) polymers, partially saponified vinyl esters, polyesters, alkyd resins, polylactones, polycarbonates, polyethers, epoxy resin-amine adducts, polyureas, polyamides, polyimides or polyurethanes.
  • the curing can proceed according to various mechanisms. For example, it may be a purely physical curing, caused by the evaporation of the solvent used. It may still be an oxidative cure by reaction of the binder system with the oxygen in the air. Finally, it can also be a chemical crosslinking (reactive crosslinking).
  • Reactive binder systems include crosslinkable components. The crosslinkable components may be low molecular weight, oligomeric or polymeric. These may preferably be 1K or 2K systems. Reactive crosslinking systems also include moisture-curing binder systems in which the humidity acts as a hardener component.
  • a binder system can also cure by a combination of different curing methods. For 2-component systems, the binder and hardener components are mixed in a manner known in the art prior to using the formulation.
  • aqueous-soluble or organic-soluble binder systems can be used. They are preferably water-based binder systems.
  • Binder systems for anticorrosion coatings are known in principle to the person skilled in the art. These may be, for example, epoxy resins, polyacrylates, styrene-acrylate polymers, polyesters, alkyd resins, polyurethanes of the styrene-butadiene polymers.
  • the amount of binder (A) in the formulation is 15 to 70% by weight, based on the amount of all components of the formulation including the solvent. It is determined by the person skilled in the art according to the desired properties of the coating. The amount is preferably from 20 to 60% by weight and more preferably from 25 to 50% by weight.
  • the polymer of the binder (A) is selected from the group consisting of - (A1) polyacrylates,
  • Polyacrylates (A1) are usually composed of
  • A1a) 0 to 40 wt .-%, preferably 0 to 25 wt .-%, particularly preferably from 0 to 15 %
  • Main monomers A1a) contain a free-radically polymerizable group and are selected from C 1 -C 20 -alkyl (meth) acrylates, vinyl esters of carboxylic acids containing up to 20 C atoms, vinylaromatics having up to 20 C atoms, ethylenically unsaturated nitriles, vinyl halides, Vinyl ethers of alcohols containing 1 to 10 carbon atoms, aliphatic hydrocarbons having 2 to 8 carbon atoms or mixtures of these monomers.
  • (Meth) acrylic acid alkyl ester having a Ci-Cio-alkyl radical such as methyl methacrylate, methyl acrylate, n-butyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate.
  • mixtures of (meth) acrylic acid alkyl esters are also suitable.
  • Vinyl esters of carboxylic acids having 1 to 20 carbon atoms are e.g. Vinyl laurate, stearate, vinyl propionate, vinyl versatate and vinyl acetate.
  • Suitable vinylaromatic compounds are vinyltoluene .alpha.- and p-methylstyrene, .alpha.-butylstyrene, 4-n-butylstyrene, 4-n-decylstyrene and preferably styrene.
  • nitriles are acrylonitrile and methacrylonitrile.
  • the vinyl halides are chloro, fluoro or bromo substituted ethylenically unsaturated compounds, preferably vinyl chloride and vinylidene chloride.
  • vinyl ethers there are e.g. Vinyl methyl ether or vinyl isobutyl ether. Vinyl ether is preferably from 1 to 4 C-containing alcohols.
  • monomers (A1a) are preferably the alkyl (meth) acrylates, preferably (C2 to Cio-alkyl) acrylates and methacrylates and the vinyl aromatic, and mixtures of these compounds into consideration.
  • copolymerizable monomers A1 b) are other monomers having a free-radically polymerizable group than those mentioned under (A1a), preferably those which in addition to the free-radically polymerizable double bond at least one, preferably 1 to 3, more preferably 1 to 2 and most preferably a further funkti - Onelle group, such as hydroxy groups, carboxylic acid amide groups or Carboxyy contain, in particular Ci-Cio-hydroxyalkyl (meth) acrylates, (meth) acrylamide, ethylenically unsaturated acids or acid anhydrides, in particular carboxylic acids, such as (meth) acrylic acid, crotonic acid or dicarboxylic acids, eg itaconic acid, maleic acid or fumaric acid
  • (Meth) acrylic acid in this specification means methacrylic acid and acrylic acid.
  • Crosslinkers A1 c) are those which have at least two free-radically polymerizable double bonds, preferably 2 to 6, particularly preferably 2 to 4, very particularly preferably 2 to 3 and in particular 2.
  • the at least two free-radically polymerizable double bonds of the crosslinkers A1c) may be selected from the group consisting of (meth) acrylic, vinyl ether, vinyl ester, allyl ether and allyl ester groups.
  • crosslinkers A1c may be the same or different.
  • Examples of compounds A1c) having the same radically polymerizable groups are 1,2-ethanediol di (meth) acrylate, 1,3-propanediol di (meth) acrylate, 1,2-propanediol di (meth) acrylate, 1,4-butanediol di (meth ) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane trioldi (meth) acrylate, pentaerythritol tetra (meth) acrylate, 1,4-butanediol divinyl ether, 1,6-hexanediol divinyl ether, 1, 4- Cyclohexanediol divinyl ether and divinylbenzene. Preference is given to divinylbenzene, 1,4-butanediol diacrylate and
  • Example of Compounds A1 c) with various radically polymerizable groups are allyl acrylate, allyl methacrylate, methallyl acrylate, methallyl methacrylate, (meth) acrylic acid but-3-en-2-yl ester, (meth) acrylic acid but-2-en-1-yl ester, (Meth ) Acrylic acid 3-methylbut-2-en-1-yl ester, ester of (meth) acrylic acid with geraniol, citronellol, cinnamyl alcohol, glycerol mono- or diallyl ether, trimethylolpropane mono-diallyl ether, ethylene glycol monoallyl ether, diethylene glycol monoallyl ether, propylene glycol monoallyl ether , Dipropylene glycol monoallyl ether, 1,3-propanediol monoallyl ether, 1,4-butanediol monoallyl ether, and furthermore itaconic acid diallyl ester
  • the polyacrylates (A1) can be prepared in a manner known per se according to the generally known have known processes of emulsion polymerization from the monomers using the usual emulsifying and dispersing aids and polymerization initiators produce.
  • Suitable dispersants for carrying out free-radically aqueous emulsion polymerizations are usually emulsifiers used in amounts of from 0.1 to 5% by weight, in particular from 0.2 to 3% by weight, or protective colloids in amounts of from 5 to 40% by weight, in particular from 5 to 25 wt .-%, based on the monomers, into consideration.
  • Common emulsifiers are e.g. Ammonium or alkali metal salts of higher fatty alcohol sulfates, such as Na-n-lauryl sulfate, fatty alcohol phosphates, ethoxylated Cs to Cio alkylphenols having a degree of ethoxylation of 3 to 30 and ethoxylated Cs to C25 fatty alcohols having a degree of ethoxylation of 5 to 50. Also conceivable mixtures of nonionic and ionic emulsifiers. Also suitable are phosphate- or sulfate-containing, ethoxylated and / or propoxylated alkylhenols and / or fatty alcohols. Further suitable emulsifiers are listed in Houben-Weyl, Methods of Organic Chemistry, Volume XIV, Macromolecular Materials, Georg Thieme Verlag, Stuttgart, 1961, pages 192 to 209.
  • Suitable protective colloids are high molecular weight natural substances such as starch, methylcellulose, pectins and gelatin, synthetic substances such as polyvinyl alcohol and polyvinylpyrrolidone. Other protective colloids are described in detail in Houben-Weyl, loc. cit, pages 41 1 to 420.
  • polyurethanes and copolymers of olefinic monomers with (meth) acrylic acid and / or maleic acid are suitable.
  • Suitable polymerization initiators are all those which are capable of initiating a free-radical emulsion polymerization in aqueous media. They are generally used in amounts of 0.1 to 10 wt .-%, preferably from 0.2 to 4 wt .-%, based on the monomers. Typical compounds are inorganic peroxides, for example sodium and ammonium peroxydisulfate and hydrogen peroxide, organic peroxides such as dibenzoyl peroxide or tert-butyl hydroperoxide and azo compounds such as azoisobutyrodinitrile. These initiators are suitable for the customary in the radical emulsion polymerizations reaction temperatures of 50 to 100 0 C.
  • redox systems such as combinations of per compounds and a reducing coinitiator the sodium salt of hydroxymethanesulfinic acid, ascorbic acid or iron-II-salt is preferable.
  • dispersions both primary and secondary dispersions can be used according to the invention.
  • the polymerization of the basic monomers takes place directly in the aqueous phase, for example in the form of an emulsion or miniemulsion, in which the monomers are distributed in the aqueous phase with a droplet diameter of 0.1 to 0.2 .mu.m, whereas Secondary dispersions prefabricated polymers are dispersed in a further process step, usually by polymerization in an organic solvent, then dispersing the polymer in water optionally followed by a preferably distillative removal of the solvent from the dispersion.
  • Has proven particularly useful a feed process in which one starts from a template consisting of a portion of the monomers, generally up to 20 wt .-%, water, emulsifier and initiator. The remainder of the monomers and optionally regulators in emulsified form and additionally an aqueous solution of further polymerization initiator are added in accordance with the polymerization.
  • the acid groups present in the (co) polymer can still be at least partially nautralized.
  • This can be done, for example, with oxides, hydroxides, carbonates or bicarbonates of alkali metals or alkaline earth metals, preferably with hydroxides to which any one or more counterions may be associated, eg Li + , Na + , K + , Cs + , Mg 2+ , Ca 2 + or Ba 2+ .
  • ammonia or amines especially tertiary amines, such as methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, tributylamine, di-iso-propyl-ethyl-amine, benzyldimethylamine, monoethanolamine, diethanolamine, triethanolamine, hydroxyethyl -Dimethylamine, hydroxyethyl-diethylamine, monopropanolamine, dipropanolamine, tripropanolamine, piperidine, piperazine, N, N'-dimethylpiperazine, morpholine or pyridine.
  • tertiary amines such as methylamine, dimethylamine, trimethylamine, ethylamine, diethylamine, triethylamine, tributylamine, di-iso-propyl-ethyl-amine, benzyldimethylamine, monoethanolamine, diethanolamine
  • 50 to 100 mol% of the acid groups in the (co) polymer are neutralized, particularly preferably 75 to 100 mol%, very particularly preferably 90 to 100 and in particular 100 mol%.
  • the aqueous polymer dispersion of the polyacrylates (A1) preferably has a solids content of from 35 to 65, particularly preferably from 45 to 55,% by weight.
  • the glass transition temperature Tg of the copolymers is preferably in the range from 0 to 60 ° C., more preferably in the range from 5 to 40 ° C. (measured by the DSC method according to DIN EN ISO 1 1357).
  • the binder system is an aqueous or predominantly aqueous dispersion of polyurethanes (A2).
  • Aqueous dispersions of polyurethanes (A2) for the preparation of corrosion protection coatings are known in principle to the person skilled in the art. Details of polyurethanes for coating materials and their preparation are disclosed, for example, in “Paints and Coatings, 2.9 Polyurethane Coatings in” Ullmann's Encyclopedia of Technical Chemistry, 6th Edition 2000, Electronic Release to act as primary dispersions as to secondary dispersions.
  • Polyurethanes for aqueous dispersions can be synthesized in a manner known in principle from customary diisocyanates and diols. With regard to good film formation and elasticity, particular preference is given to diols having a number average molecular weight M n of about 500 to 5000 g / mol, preferably about 1000 to 3000 g / mol. Both polyether and polyester diols can be used for this purpose. The amount of such higher molecular weight diols is usually 10 to 100 mol% with respect to the sum of all diols.
  • the desired hardness and elasticity of the film can be controlled by using, in addition to the diol already mentioned, low molecular weight diols with a number average molecular weight M n of about 60 to 500 g / mol.
  • polyurethanes for aqueous dispersions monomers are additionally used which comprise at least one isocyanate group or an isocyanate-reactive group and additionally at least one hydrophilic group.
  • These may be nonionic groups such as, for example, polyoxyethylene groups, acidic groups such as COOH, sulfonate or phosphonate groups or basic groups such as amino groups. They are preferably acidic groups.
  • the acid groups may preferably be neutralized in whole or in part with suitable bases. Preferred for this purpose are ammonia or amines. Further details of such polyurethane dispersions and their preparation are described in detail in WO 2005/005565, page 4, line 13 to page 14, line 14. Further examples of suitable polyurethanes are disclosed in US Pat. No. 5,707,941 or in WO 2004/101638, in particular page 2, line 31 to page 14, line 11.
  • polyurethanes may also be modified polyurethanes.
  • it may be oxidatively curing urethane alkyds.
  • triglycerides of unsaturated fatty acids can be partially hydrolyzed for production.
  • the resulting OH group can react with the isocyanate groups in polyurethane production.
  • Styrene-butadiene polymers (A3) can be synthesized by free-radically initiated aqueous emulsion polymerization of
  • the total amount of the ethylenically unsaturated monomers A3a) to A3e) is 100 parts by weight, in the presence of water and 0.1 to 5 parts by weight of emulsifiers, based on the total amount of monomers.
  • Preferred conjugated aliphatic dienes are butadiene, isoprene, pentadiene-1,3-dimethylbutadiene and / or cyclopentadiene, preferably butadiene.
  • vinylaromatic compounds are in particular called styrene, ⁇ -methylstyrene and / or vinyltoluene, preferably styrene.
  • ethylenically unsaturated carboxylic acids and / or dicarboxylic acids [monomers A3c)] it is preferred to use ⁇ , ⁇ -monoethylenically unsaturated mono- and dicarboxylic acids having from 3 to 6 carbon atoms, such as e.g. Acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, preferably (meth) acrylic acid and itaconic acid, more preferably acrylic acid.
  • the carboxylic acid amides used are the amides of the abovementioned ethylenically unsaturated carboxylic acids, preferably (meth) acrylamide.
  • Preferred ethylenically unsaturated carboxylic acid nitriles are acrylonitrile and / or methacrylonitrile [monomers A3d)] and as copolymerizable vinyl compounds [monomers A3e)], esters of acrylic and / or methacrylic acid in which the alkyl group contains 22 or fewer carbon atoms, for example, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate and allyl esters of saturated monocarboxylic acids, vinyl esters, vinyl ethers, vinyl ketones, dialkyl esters of unsaturated dicarboxylic acids, vinyl acetate and / or vinylpyridine, vinyl chloride, vinylidene chloride.
  • the emulsifiers are preferably used in amounts of from 0.2 to 4.5 parts by weight, based on 100 parts by weight of the abovementioned monomers A3a) to A3e).
  • Emulsifiers are in particular ethoxylated fatty alcohols and sulfuric acid semi-esters ethoxylated fatty alcohols, each consisting of a straight-chain or branched alkyl radical having 8 to 18 carbon atoms, which is linked via an ether group with a poly- or Oligoethylenoxysequenz.
  • Ethylene oxide oligomers which come into consideration as poly- or oligoethyleoxy sequences are those having a degree of polymerization of 2 to 30 ethylene oxide units, preferably 2 to 7 ethylene oxide units.
  • Particularly preferred fatty alcohol ethers and fatty alcohol ether sulfates are those which contain as fatty alcohol a Cs-ds-alkyl radical, for example caprylic, capric, lauryl, myristyl, olein or elaidic alcohol.
  • the fatty alcohol may be both the pure starting compound or else the mixtures of homologous and isomeric alkyl radicals, frequently occurring in synthetic fatty alcohols, e.g. a mixture of C12 and Ci3 fatty alcohols are used.
  • the degree of ethoxylation expresses only the mean of a distribution.
  • the free acid group of the sulfate radical is usually neutralized as an ammonium or alkali metal salt, but the neutralization can also take place during the metering by the base used.
  • esters or half-esters of alkylpolyoxyethylene sulfosuccinates are used as emulsifiers esters or half-esters of alkylpolyoxyethylene sulfosuccinates.
  • the sulfosuccinic acid is mono- or di-double esterified with poly- or oligoethylene oxide having 2 to 30 ethylene oxide units, preferably 2 to 7 ethylene oxide units, in particular 2 to 5 ethylene oxide units, the end group of said esters and half esters consisting of an alkyl group having 8 to 18 carbon atoms, the straight or branched.
  • Cs-ds-carbon-containing alkyl radicals are mentioned in particular: caprylic, capric, lauryl, myristyl, stearyl and elaidic alcohol.
  • the free-radically aqueous emulsion polymerization is initiated in a manner known to those skilled in the art by water-soluble radical initiators.
  • organic and / or inorganic peroxides such as alkali metal peroxodisulfates and / or azo compounds or combined systems composed of at least one reducing agent and at least one peroxide and / or hydroperoxide such as tertiary butyl hydroperoxide and the sodium salt of hydroxymethanesulfonate - Finklare or hydrogen peroxide and ascorbic acid, or combined systems, moreover, a small amount of a soluble in the polymerization medium metal compound whose metallic component may occur in several valence states include, for example, ascorbic acid / iron (II) sulfate / hydrogen peroxide, instead of Ascorbic acid and the sodium metal salt of hydroxymethanesulfinic acid, sodium sulfite, sodium hydrogen sulfite and / or sodium disulfite are
  • the initiator system may be added continuously or in stages according to its consumption in the course of the free radical aqueous emulsion polymerization. In detail, this depends in a manner known per se both on the chemical nature of the initiator system and on the polymerization temperature. Very particular preference is given to peroxides, for example alkali metal peroxodisulfates, such as sodium or ammonium peroxodisulfate.
  • peroxides for example alkali metal peroxodisulfates, such as sodium or ammonium peroxodisulfate.
  • the addition of the radical initiators, usually dissolved in water, into the polymerization reactor generally takes place via a separate feed.
  • the cheapest amount of water-soluble initiators can be easily determined by appropriate preliminary tests.
  • the water-soluble initiators are added in an amount of from 0.1 to 2.0% by weight, based on the total mass of the monomers to be polymerized.
  • the known molecular weight regulators such as mercapto compounds, such as e.g. tertiary dodecylmercaptan or dimeric ⁇ -methylstyrene.
  • other adjuvants such as complexing agents, for example ethylenediaminetetraacetic acid sodium (EDTA-Na), e.g. for interfering metal ions, inhibitors, e.g. Hydroquinone monomethyl ether or foam suppressants are added to the emulsion polymerization.
  • EDTA-Na ethylenediaminetetraacetic acid sodium
  • inhibitors e.g. Hydroquinone monomethyl ether or foam suppressants are added to the emulsion polymerization.
  • the molecular weight regulators and the adjuvants are known and described, for example, in Houben-Weyl, Methods of Organic Chemistry, Vol. XIV / 1, p. 297 ff., 1961, Stuttgart.
  • emulsion polymerization for the preparation of the aqueous dispersion of copolymers, it may be advantageous to add up to 15% by weight of the total amount of emulsifier used to the reaction mixture at the beginning of the polymerization and the remaining amount, ie. then add up to 85 wt .-% of the total emulsifiers used within the time in which reaches up to 40% of the total conversion of the feed components.
  • the aqueous dispersion of copolymers is the 1 to 50% neutralization of the copolymerizable carboxylic acids and / or dicarboxylic acids used for the polymerization [monomers A3c)].
  • Suitable bases are, in particular, aqueous solutions of alkali metal oxides or hydroxides, very particularly preferably aqueous ammonium hydroxide, sodium hydroxide or potassium hydroxide solutions.
  • the components A3a) to A3e) are fed to the polymerization reactor during the polymerization via a common feed line.
  • the components A3a) to A3e) and at least a subset of the water are mixed during the supply by means of a mixing device to form an emulsion.
  • Suitable mixers are in particular dynamic mixers whose mixing elements contain moving parts and static mixers, ie mixing elements without moving parts in the interior, which operate in particular according to the inline principle.
  • Suitable mixers are e.g. in A. Echte, Handbuch der ischen Polymerchemie, VCH Verlagsgesellschaft Weinheim, p. 104 ff. (1993).
  • Suitable dynamic in-line mixers are e.g. the scraped surface heat exchangers described in ZFL-Zeitschrift für Anlagentechnologie und -Verfahrenstechnik (1982) 33 (3), p. 139 et seq., rotor-stator-type comminuting machines, such as, for example, Sprocket dispersing machines, colloid and corundum disk mills as well as high-pressure and ultrasonic homogenizers.
  • Suitable dynamic inline mixers are still continuous tube mixers.
  • Suitable static in-line mixers are e.g. in ZFL-Zeitschrift für Anlagentechnologie und-Verfahrenstechnik (1982) 33 (3) p. 139 et seq.
  • Ross ISG mixers in which the fluid flow is passed through internals with holes that divide it into sub-streams, which are then laterally displaced and recombined in a different order, or static mixers comprising a plurality of identical, fixed mixing elements - each offset by 90 ° - are successively installed in a pipe or a channel (eg Kenics, Sulzer SMV and Sulzer SMX mixers).
  • shear gap mixers such as the jet dispersants described in EP-B-101 007.
  • mixers are also inline emulsification devices such as membranes, jet mixers, mixing nozzles and curved tubular devices of substantially circular or ellipsoidal cross-section.
  • Alkyd resins (A4) are polycondensation resins of polyols, polybasic carboxylic acids and fatty oils or free natural and / or synthetic fatty acids; at least one polyol must be tri- or higher-functional.
  • dicarboxylic acids examples include aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, aliphatic cycloaliphatic such as dimer fatty acids, ie, reaction products of unsaturated fatty acids with each other, cycloaliphatic dicarboxylic acids such as 1, 4- or 1, 3-cyclohexanedicarboxylic acid, tricyciodecanedicarboxylic acid and aromatic dicarboxylic acids such as isophthalic acid Terephthalic acid or phthalic acid.
  • anhydrides such as phthalic anhydride, hexahydrophthalic anhydride or tetradehydrophthalic acid anhydride.
  • dialcohols include aliphatic alcohols, such as, for example, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-butanediol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, 1-methylpropanediol 1, 3, 2-butyl-2-ethyl-propanediol, pentanediols, hexanediols, octanediols, dodecanediol, hydroxypivalic neopentyl glycol esters, cycloaliphatic alcohols such as 1, 4- or 1, 3-cyclohexanedimethanol, 3 (or 4), 8 (or 9 ) Bis (hydroxymethyl) tricyclo [5.2.1.0 26 ] decane isomer mixtures and bis (4-hydroxycyclohexyl) methane or propane and dimer dio
  • Suitable monomers for generating branching include tricarboxylic acids or their anhydrides, such as trimellitic anhydride or trimesic acid, and trialcohols, such as trimethyolalkanes, for example trimethylolethane or trimethylolpropane.
  • Preferred polyhydric alcohols are glycerol, pentaerythritol, trimethylolethane, trimethylolpropane, various diols, such as ethane / propanediol, diethylene glycol, neopentyl glycol.
  • Preferred polybasic carboxylic acids are phthalic acid (anhydride) (PSA), isophthalic acid, terephthalic acid, trimellitic anhydride, adipic acid, azelaic acid, sebacic acid.
  • the oil component or fatty acid are, for example, drying oils, such as linseed oil, oiticica oil or wood oil, semi-drying oils, such as soybean oil, sunflower oil, safflower oil, ricinoleic oil or tall oil, non-drying oils, such as castor oil, coconut oil or peanut oil, or free fatty acids of the above oils or synthetic monocarboxylic acids into consideration.
  • drying oils such as linseed oil, oiticica oil or wood oil
  • semi-drying oils such as soybean oil, sunflower oil, safflower oil, ricinoleic oil or tall oil
  • non-drying oils such as castor oil, coconut oil or peanut oil
  • free fatty acids of the above oils or synthetic monocarboxylic acids into consideration such as castor oil, coconut oil or peanut oil.
  • the molecular weight of typical Al kyd resins is between 1500 and 20,000, preferably between 3500 and 6000.
  • the acid number is preferably 2 to 30 mg KOH / g, with water-dilutable resins also 35-65 mg KOH / g.
  • the OH number is generally up to 300, preferably up to 100 mg KOH / g.
  • polymers (A) Naturally, hybrids or mixtures of the abovementioned polymers are conceivable as polymers (A).
  • Preferred polymer dispersions of the invention are those in which the glass transition temperature measured by the DSC method according to DIN EN ISO 1 1357 of Polymers (A)
  • inventive polymer dispersions in which the glass transition temperature of the polymer (A) - in the case of polyacrylates (A1) between 5 and 40 0 C,
  • alkyd resins (A4) between 5 and 40 0 C, is.
  • polyacrylates (A1) not more than 25, preferably not more than 10 and more preferably not more than 5% by weight
  • polyurethanes (A2) up to 100, preferably up to 50 and preferably preferably up to 30% by weight or
  • styrene-butadiene polymers (A3) not more than 15, preferably not more than 8 and more preferably not more than 3% by weight
  • alkyd resins (A4) not more than 25, preferably not more than 10 and more preferably not more than 5% by weight.
  • polymer dispersions in which the particle size, measured with the Malvern® Autosizer 2 C, of the polymer (A)
  • polyacrylates (A1) between 50 and 400 nm, more preferably between 80 and 250 nm,
  • polyurethanes (A2) ⁇ 1000 nm, more preferably ⁇ 500 nm, most preferably ⁇ 200 nm and in particular between 20 and below 200 nm, or
  • alkyd resins (A4) between 50 and 400 nm, more preferably between 80 and 250 nm.
  • the pH of the polymer dispersions is adjusted to 6 to 10, particularly preferably to 7 to 9 and very particularly preferably to 7.5 to 9.
  • the crosslinking components (B) may have thermally crosslinking groups.
  • Suitable thermal crosslinkers are, for example, crosslinkers based on epoxides in which two or more epoxy groups are linked to one another by means of a linking group.
  • Examples include low molecular weight compounds having two epoxy groups such as hexanediol diglycidyl ether, phthalic acid diglycidyl ether or cycloaliphatic compounds such as 3,4-epoxycyclohexanecarboxylic acid 3 ', 4'-epoxycyclohexylmethyl ester.
  • Further examples of suitable crosslinkers include crosslinkers based on aminoplast resins, for example melamine-formaldehyde resins, urea-formaldehyde resins or tris (alkoxycarbonyl) triazines.
  • Blocked polyisocyanates are particularly preferably used as crosslinkers.
  • the isocyanate group is reversibly reacted with a blocking agent.
  • the blocking agent is split off again when heated to higher temperatures. Examples of suitable blocking agents are disclosed in DE-A 199 14 896, column 12, line 13 to column 13, line 2.
  • Blocking agents are described in D.A. Wicks, Z.W. Wicks, Progress in Organic Coatings, 36, 148-172 (1999), 41, 1-83 (2001) and 43, 131-140 (2001).
  • Suitable classes of compounds are phenols, imidazoles, triazoles, pyrazoles, oximes, N-hydroxyimides, hydroxybenzoic acid esters, secondary amines, lactams, CH-acidic cyclic ketones, malonic esters or alkyl acetoacetates. Preference is given to acetone oxime, butanone oxime, ⁇ -caprolactam, 3,5-dimethylpyrazole, diethyl malonate, phenol and tert-butylbenzylamine.
  • crosslinker is used separately, it is customary to use from 0.5 to 10% by weight, preferably from 1 to 8% by weight and more preferably from 2 to 6% by weight. Of course, it is also possible to use mixtures of different crosslinkers, provided that the properties of the layer are not adversely affected thereby.
  • compositions of the invention may further comprise at least one component (C) selected from the group of finely divided fillers, pigments and dyes.
  • the finely divided filler is usually an inorganic filler. It goes without saying that fillers and / or pigments can provide an additional or- ganic coating, for example for hydrophobing or hydrophilization.
  • the filler should not exceed an average particle size of 10 ⁇ m.
  • the average particle size is preferably 10 nm to 8 ⁇ m, more preferably 100 nm to 5 ⁇ m and for example 2 to 4 ⁇ m. In the case of round or approximately round particles, this information refers to the diameter, in the case of irregularly shaped particles, such as, for example, acicular particles, to the longest axis.
  • the particle size means the primary particle size. Of course, it will be apparent to those skilled in the art that finely divided solids often agglomerate into larger particles which must be dispersed intensively for use.
  • the particle size is selected by the skilled person depending on the desired properties of the layer.
  • the pigments may in particular be anti-corrosion pigments. They can be both active and passive anticorrosive pigments.
  • active anticorrosive pigments include, in particular, phosphates, phosphate-containing or modified phosphates, such as zinc phosphate-based pigments, zinc aluminum orthophosphate, zinc molybdenum orthophosphate, zinc aluminum molybdenum orthophosphate, calcium hydrogen phosphate, zinc calcium strontium orthophosphate silicate, zinc phosphite.
  • Further examples include combinations of inorganic phosphates with sparingly soluble, electrochemically active organic corrosion inhibitors such as zinc phosphate modified with Zn or Ca salts of 5-nitroisophthalic acid.
  • typical organic anti-corrosive pigments such as, for example, Zn or Ca salts of 5-nitroisophthalic acid.
  • Passive anti-corrosive pigments extend the diffusion paths for corrosive components, thereby increasing corrosion resistance.
  • Examples include, in particular, flake-form or lamellar pigments such as mica, hematite, sheet silicates, linear polysilicates such as wollastonite, talc or metal flakes such as aluminum or iron flakes. Further details on anticorrosive pigments are described, for example, in "Pigments, 4.2 Anticorrosive Pigments" in Ullmann's Encyclopaedia of Technical Chemistry, 6th Edition 2000, Electronic Release.
  • the pigments may also be typical dye and / or effect pigment.
  • Effect pigments are to be understood as meaning all pigments which have a platelet-like structure and impart special decorative color effects to a surface coating. Effect pigments are known to the person skilled in the art. Examples include pure metal pigments, e.g. Aluminum, iron or copper pigments, interference pigments, e.g. titanium dioxide coated mica, iron oxide coated mica, mixed oxide coated mica (e.g., with titanium dioxide and F 2 ⁇ 3), metal oxide coated aluminum, or liquid crystal pigments.
  • pure metal pigments e.g. Aluminum, iron or copper pigments
  • interference pigments e.g. titanium dioxide coated mica, iron oxide coated mica, mixed oxide coated mica (e.g., with titanium dioxide and F 2 ⁇ 3), metal oxide coated aluminum, or liquid crystal pigments.
  • Color pigments are, in particular, customary organic or inorganic absorption pigments which can be used in the paint industry.
  • organic absorption pigments are azo pigments, phthalocyanine, quinacridone and pyrrolopyrrole pigments.
  • inorganic absorption pigments are iron oxide pigments, titanium dioxide and carbon black.
  • dyes examples include azo, azine, anthraquinone, acridine, cyanine, oxazine, polymethine, thiazine, triarylmethane dyes. These dyes may find application as basic or cationic dyes, mordant, direct, disperse, development, vat, metal complex, reactive, acid, sulfur, coupling or substantive dyes.
  • Fillers can be used to influence the properties of the coating, such as, for example, hardness, rheology or the orientation of the effect pigments. Fillers are often coloristically ineffective; i.e. they have a low intrinsic absorption and the refractive index is similar to the refractive index of the coating medium.
  • Examples of fillers include talc, calcium carbonate, kaolin, barium sulfate, magnesium silicate, aluminum silicate, crystalline silica, amorphous silica, alumina, microspheres or hollow microspheres, e.g. made of glass, ceramic or polymers with sizes of, for example 0.1-10 microns.
  • any solid inert organic particles such as e.g. Urea-formaldehyde condensation products, micronized polyolefin wax or micronized amide wax.
  • the inert fillers can also be used in each case in a mixture. Preferably, however, only one filler is used in each case.
  • the proportion of pigments and / or fillers in the polymer dispersion is preferably 15 to 40% by volume, particularly preferably 20 to 40% by volume and very particularly preferably given 20 to 35% by volume.
  • the exact amount will be determined by the skilled person depending on the desired properties of the layer.
  • the amounts used are usually greater than when using non-conductive fillers.
  • the specification of the pigment or filler fraction is here deviating from other data in% by volume as a measure of the pigment volume concentration (PVC) based on the bulk density of the pigment or filler and the volume of the polymer dispersion.
  • PVC pigment volume concentration
  • the pigment volume concentration is usually defined as the quotient of the total volume of the solid inorganic constituents (pigment and fillers) divided by the total volume of the solid inorganic constituents (pigments and fillers) and the polymer particles of the aqueous binder polymer dispersion; see Ullmanns Enzyklopadie der ischen Chemie, 4th edition, volume 15, p. 668).
  • pigments are usually used in an amount of 20 to 70% by weight. The exact amount will be determined by the skilled person depending on the desired properties of the layer.
  • conductivity pigments the amounts used are usually greater than when using non-conductive fillers.
  • Preferred amounts of conductive pigments and fillers are 40 to 70 wt.%, Preferred amounts of non-conductive pigments 20 to 50 wt.%.
  • the compounds (D) preferred are those which have a solubility in n-butyl ether to ethylene glycol mono-(butyl glycol) at 23 0 C of at least 100 g / l.
  • the compounds (D) used according to the invention are usually used in an amount of 0.25 to 10% by weight, preferably 0.5 to 8% by weight and more preferably 1 to 6% by weight.
  • the preparation according to the invention generally comprises a suitable solvent in which the components are dissolved and / or dispersed in order to allow a uniform application to the surface. But it is also prin- In principle, it is possible to formulate the preparation solvent-free or essentially solvent-free as a powder coating. Preference is given to the use of a solvent.
  • Suitable solvents are those which are capable of dissolving, dispersing, suspending or emulsifying the compounds of the invention. These may be organic solvents, 5 to 25, preferably 5 to 20, particularly preferably 5 to 15%, ammonia solution in water or water. Of course, mixtures of different organic solvents or mixtures of organic solvents with water can be used. The person skilled in the art makes a suitable choice from the solvents which are possible in principle, depending on the intended use and on the nature of the compound according to the invention used.
  • organic solvents examples include hydrocarbons such as toluene, xylene or mixtures such as are obtained in refining crude oils such as hydrocarbon fractions of certain boiling ranges, ethers such as THF or polyethers such as polyethylene glycol, ether alcohols such as ethylene glycol mono-n-butyl ether (butyl glycol), propylene glycol monoethyl ether, dipropylene glycol monomethyl ether or propylene glycol monomethyl ether, ether glycol acetates such as butyl glycol acetate or propylene glycol monomethyl ether acetate, ketones such as acetone, alcohols such as methanol, ethanol or propanol, or lactams such as N-methylpyrrolidone, N-ethylpyrrolidone, N- (n-butyl) pyrrolidone or N- cyclohexylpyrrolidone.
  • hydrocarbons such as toluene, xy
  • aromatic or aliphatic hydrocarbons or mixtures thereof are toluene or xylene.
  • aromatic hydrocarbon mixtures preferred are those which comprise predominantly aromatic C7- to Cu-hydrocarbons and may comprise a boiling range from 1 10 to 300 0 C, more preferably toluene, o-, m- or p-xylene, trimethylbenzene isomers, tetramethylbenzene , Ethylbenzene, cumene, tetrahydronaphthalene and mixtures containing such.
  • Solvesso® brands of ExxonMobil Chemical especially Solvesso® 100 (CAS No. 64742-95-6, predominantly C 9 and Cio-aromatics, boiling range about 154-178 0 C), 150 (boiling range about 182 - 207 0 C) and 200 (CAS No. 64742-94-5), as well as the Shellsol® brands of Shell.
  • Hydrocarbon mixtures of paraffins, cycloparaffins and aromatics are also available under the designations crystal oil (for example, crystal oil 30, boiling range about 158-198 0 C or crystal oil. 60: CAS No. 64742-82-1), petroleum spirit (for example likewise CAS No. 64742-.
  • hydrocarbon mixtures are generally more than 90% by weight, preferably more than 95, more preferably more than 98, and very preferably more than 99% by weight. It may be useful to use hydrocarbon mixtures with a particularly reduced content of naphthalene.
  • preparations which comprise water or a predominantly aqueous solvent mixture. These are understood as meaning mixtures which comprise at least 50% by weight, preferably at least 65% by weight and particularly preferably at least 80% by weight of water.
  • Other components are water-miscible solvents. Examples include monoalcohols such as methanol, ethanol or propanol, higher alcohols such as ethylene glycol or polyether polyols and ether alcohols such as butyl glycol or methoxypropanol.
  • the amount of solvent is chosen by the skilled person depending on the desired properties of the preparation and the desired application method.
  • the weight ratio of the layer components to the solvent is 10: 1 to 1:10, preferably about 2: 1, without the invention being restricted thereto. It is of course also possible to first produce a concentrate and dilute it to the desired concentration on site.
  • the preparation is prepared by thoroughly mixing the components of the preparation with the solvents.
  • the person skilled in the art is familiar with suitable mixing or dispersing aggregates.
  • the preparation may additionally comprise one or more auxiliaries and / or additives (F).
  • auxiliaries and / or additives are used for fine control of the properties of the layer. As a rule, their amount does not exceed 20% by weight with respect to the buzzer of all components, with the exception of the solvents, preferably not 10%.
  • suitable additives are pigments and / or effect pigments, reactive diluents for thermal curing, rheology aids, UV absorbers, light stabilizers, free-radical scavengers, free-radical polymerization initiators, thermal crosslinking catalysts, slip additives, polymerization inhibitors, defoamers, emulsifiers, Degassing agents, wetting and dispersing agents, adhesion promoters, leveling agents, film-forming auxiliaries, rheology control additives (thickeners), flame retardants, siccatives, skin-preventing agents, other corrosion inhibitors,
  • Preferred additives are dibutyltin dilaurate as a thermal crosslinking catalyst.
  • at least one reducing agent can be added to the preparation. It may be z. B. to alkali metal salts of sulfurous acid, such as.
  • they are preferably non-ionic eductants, for example phenols and particularly preferably isoascorbic acid or ascorbic acid, very particularly preferably ascorbic acid.
  • coating compositions are composed as follows:
  • the metallic surface is treated with a preparation containing at least one compound (D).
  • the total thickness of such corrosion protection coatings is determined by the person skilled in the art, depending on the desired properties of the corrosion protection layer. It is generally at least 40 microns, preferably at least 50 microns, more preferably at least 60 microns and most preferably at least 80 ⁇ m, in particular at least 100 ⁇ m, especially at least 125 ⁇ m, often at least 150 ⁇ m and even at least 175 ⁇ m or at least 200 ⁇ m.
  • the upper limit for the total layer thickness ie the thickness of all applied anticorrosive layers together, is 2 mm, preferably less than 1.5 mm, more preferably less than 1 mm, very preferably less than 800 ⁇ m and in particular less than 500 ⁇ m.
  • the curing method depends on the nature of the crosslinker and is usually carried out under atmospheric conditions.
  • the temperature required for curing depends in particular on the crosslinker used. Very reactive crosslinkers can be cured at lower temperatures than less reactive crosslinkers.
  • the coating containing at least one compound (D) has a layer thickness after drying of at least 40 .mu.m, preferably at least 50 .mu.m, more preferably at least 60 .mu.m and very particularly preferably at least 80 ⁇ m and a layer thickness of up to 2 mm, preferably less than 1.5 mm, particularly preferably less than 1 mm, very particularly preferably less than 800 ⁇ m and in particular less than 500 ⁇ m, the coating composition being deposited on the surface after application to the surface usual ambient conditions, ie at ambient or room temperature, in the presence of air and conventional humidity without the use of additional equipment or facilities cure.
  • the relative humidity can be arbitrary, preferably it is between 10 and 80% and more preferably between 30 and 70%. It will be apparent to those skilled in the art that the time to complete cure of the same binder system may vary depending on the actual environmental conditions.
  • the preparations according to the invention are particularly preferably used in anticorrosion agents which are used in categories C2 (according to DIN EN ISO 12944) or higher, preferably in corrosivity categories C3 or higher and more preferably in corrosivity categories C4 or higher.
  • the corrosivity categories according to DIN EN ISO 12944 are defined as follows for unalloyed steel or for zinc based on the area-related mass loss or on the thickness decrease after the first year of removal: C2 (slightly corrosive): unalloyed steel: mass loss> 10 - 200 g / m 2
  • a further embodiment according to the invention represents the use of the compounds (D) in the corrosion coating of coil coatings, ie coatings of rolled metal strips which are wound up into rolls (so-called “coils”) after production for storage and transport.
  • These metal bands are the starting material for most flat metal workpieces, such as automotive parts, body panels, equipment panels, cladding, ceiling panels or window profiles.
  • the suitable metal sheets are formed by means of suitable techniques such as stamping, drilling, folding, profiling and / or deep-drawing. Larger components, such as automobile bodies, are optionally joined together by welding several individual parts.
  • Coil coating is the continuous coating of metal strips with mostly liquid coating materials. In this case, 0.2 to 2 mm thick and up to 2 m wide metal strips are transported at a rate of up to 200 m / min through a coil coating system and thereby coated.
  • cold-rolled strips of soft steels or structural steels, electrolytically galvanized sheet, hot-dip galvanized steel strip or strips of aluminum or aluminum alloys can be used.
  • Typical installations include a feed station, a strip accumulator, a cleaning and pretreatment zone, a first coating station together with a baking oven and subsequent cooling zone, a second coating station with oven, laminating station and cooling as well as a belt store and rewinder.
  • Characteristic of coil coatings are thin layers of the coating compositions, which have a dry film thickness of mostly well below 80 microns, often below 60 microns, below 50 microns and even below 40 microns.
  • the sheets are processed at high throughput, which requires short residence times, ie, after application of the coating, drying at elevated temperature is required in order to make the coating mass quickly loadable.
  • Such coating processes are carried out in specially prepared plants.
  • the difference of the coatings and coating compositions from atmospheric corrosion protection over corrosion protection over coil coating is that the coatings in atmospheric corrosion protection have a much higher layer thickness than coil coatings and are dried and cured at ambient temperatures, so that drying and curing are much longer periods includes. During this period, the uncured coatings are susceptible to e.g. Splashing water or weathering influences, so that the coating materials clearly different requirements than on coil coating coating materials.
  • rol-acrylate dispersion for paints (Acronal ® Optive 410, Fa. BASF Corp.) are used.
  • the dispersion used has the following properties:
  • styrene-acrylate dispersion 393.4 g of the styrene-acrylate dispersion were added 2.2 g of a commercial defoamer for coating materials (mixture of polysiloxanes and hydrophobic solids in polyglycol;. BYK ® 022, Byk) was added, followed by ten by means of a mixture Disperma- consisting of 0.6 g of an anionic dispersant (acidic phosphoric acid ester of a Fettalkoholalkoxylat.es; Lutensit ® A-EP, Fa. BASF AG), 11, 0 g conc. Ammonia and 58.6 g of water were added.
  • an anionic dispersant acidic phosphoric acid ester of a Fettalkoholalkoxylat.es; Lutensit ® A-EP, Fa. BASF AG
  • talc 20 M 2 from Luzenac
  • a filler based on barium sulfate and zinc sulfide ZnS 30% by weight.
  • Litopone ® L a filler based on barium sulfate and zinc sulfide
  • the primers to be tested were diluted with demineralized water to the desired viscosity (300 to 1000 mPas (ICI Rotothinner Ball)) and mounted on a cleaned, non-galvanized steel sheet (200 x 80 x 0.9 mm) with a box doctor blade;
  • the gap size was chosen so that a dry film thickness of 60-85 microns results.
  • test sheet After six days of drying at room temperature and a one-day heat treatment at 50 ° C., the reverse side of the test sheet was coated with a solvent-based coating to protect against corrosion and the edges were taped with Tesa® film.
  • test sheet on the side coated with the primer to be tested was scribed with a scribe sting to the substrate.
  • test panels were subjected to a salt spray test in accordance with DIN EN ISO 7253 (test duration 240 h).
  • the sheets are shown in Figure 1 (Application Example 2 (comparison) - left; Application Example 1 (according to the invention) - right).

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)

Abstract

La présente invention concerne des masses de revêtement de protection contre la corrosion.
EP08760666A 2007-06-11 2008-06-06 Revêtements de protection contre la corrosion Withdrawn EP2158276A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08760666A EP2158276A1 (fr) 2007-06-11 2008-06-06 Revêtements de protection contre la corrosion

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP07109956 2007-06-11
PCT/EP2008/057096 WO2008151997A1 (fr) 2007-06-11 2008-06-06 Revêtements de protection contre la corrosion
EP08760666A EP2158276A1 (fr) 2007-06-11 2008-06-06 Revêtements de protection contre la corrosion

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EP2158276A1 true EP2158276A1 (fr) 2010-03-03

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US (3) US20100175583A1 (fr)
EP (1) EP2158276A1 (fr)
KR (1) KR20100046140A (fr)
CN (1) CN101711269B (fr)
WO (1) WO2008151997A1 (fr)

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Publication number Publication date
WO2008151997A1 (fr) 2008-12-18
KR20100046140A (ko) 2010-05-06
CN101711269B (zh) 2013-05-15
US8460445B2 (en) 2013-06-11
US20100175583A1 (en) 2010-07-15
US20120227618A1 (en) 2012-09-13
CN101711269A (zh) 2010-05-19
US20130186300A1 (en) 2013-07-25

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