EP1947043B1 - Winding device - Google Patents
Winding device Download PDFInfo
- Publication number
- EP1947043B1 EP1947043B1 EP20070002248 EP07002248A EP1947043B1 EP 1947043 B1 EP1947043 B1 EP 1947043B1 EP 20070002248 EP20070002248 EP 20070002248 EP 07002248 A EP07002248 A EP 07002248A EP 1947043 B1 EP1947043 B1 EP 1947043B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- winding shaft
- contact roller
- shaft receiving
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000004804 winding Methods 0.000 title claims description 349
- 239000000463 material Substances 0.000 claims description 30
- 238000003780 insertion Methods 0.000 claims description 14
- 230000037431 insertion Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 1
- 230000008859 change Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003000 extruded plastic Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
- B65H19/2253—The web roll being driven by a winding mechanism of the nip or tangential drive type and the roll being displaced during the winding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/31—Features of transport path
- B65H2301/316—Features of transport path of web roll
- B65H2301/3164—Features of transport path of web roll involving at least two planes containing the roll axis
- B65H2301/31642—L-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/413—Supporting web roll
- B65H2301/41308—Releasably clamping the web roll shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4146—Winding involving particular drive arrangement
- B65H2301/41466—Winding involving particular drive arrangement combinations of drives
- B65H2301/41468—Winding involving particular drive arrangement combinations of drives centre and nip drive
Definitions
- the invention relates to a winding device for winding a continuously tapered material web from successively provided winding shafts to form coils of the material web on the winding shafts according to the preamble of patent claim 1.
- Winding devices of the type mentioned are widely known and are used for example for winding continuously tapered material webs made of plastics.
- material webs include single- or multi-layered extruded plastic films, which are fed from an upstream extrusion line of the winding device, as well as nonwoven webs based on meltblown microfibers and / or continuous fibers or combinations of the aforementioned webs.
- a common design from which the invention proceeds, comprises a so-called contact roller, which is rotatably mounted in the winding device and guided over the wound material web before its winding and from there to the winding shaft or the coil forming thereon is delivered.
- a contact roller is understood to mean both a roller which is actually in direct frictional contact with the winding shaft or the coil forming thereon, as well as a roller in which a certain gap exists for the winding shaft or the coil forming thereon . which bridges the material web in the delivery of the contact roller on the winding shaft or the coil.
- the contact roller is provided with a rotary drive, so that the voltage applied to the contact roller winding shaft or the coil forming thereon is rotated by friction in opposite directions to the contact roller and wound the web to the coil.
- a new winding shaft is placed in the region of the upper vertex of the contact roller on the surface thereof and winds the web after cross cutting the same in this position a few turns until they after discharging the previously wound winding shaft of a a suitable transfer device is moved along the contact roller surface in a winding position, in which then the next forming coil is finished wound.
- a disadvantage of the known winding devices is that in the course of a winding shaft change supplied new winding shaft in the Anwickelstation basically by friction, i. the peripheral drive is rotated by the driven contact roller.
- the applied to the web winding tension and pressure or contact pressure are completely undefined during this time, which can lead to positional offset and wrinkles on the new winding shaft.
- the new winding shaft is based on the transfer from the Anwickelstation in the Aufwickelstation with its own weight less and less the contact roller effecting the friction drive, which is detrimental to a constant contact pressure and can lead to tensile losses due to increasing slip between the contact roller and the forming coil.
- a generic winding device is from the WO 94/26641 A known, but which only works in one direction.
- Another winding device is in the EP-A1-0 912 435 described.
- the invention therefore has the task of further developing a winding device of the type mentioned in that the disadvantages of the prior art are avoided.
- the invention proposes the formation of a winding device with the features of claim 1.
- the solution according to the invention is based on the winding shaft receiving device comprising two winding shaft receiving stations, each of which serves to receive a winding shaft.
- Each winding shaft receiving station has its own rotary drive for the recorded winding shaft and both winding shaft receiving stations are independently movable between the Anwickelposition and the removal position, so that both winding shaft receiving stations alternately record a currently wound winding shaft, while the other Wickelwellenabilitystaton in a loading position for inserting a new Winding shaft is movable, which is located between the Anwickelposition and the removal position.
- the other winding shaft receiving station can thus be equipped in the loading position with a new winding shaft during the winding of the web on a take in a first winding shaft receiving station and before operation of the Quertrennvornchtung be moved to the recorded new winding shaft in the Anwickelposition, so that after actuation of the cross-cutting device, the new winding shaft is located directly in the Anwickelposition and is driven there by the rotary drive of its associated winding shaft receiving station.
- the winding shafts are already driven from the first contact with the material web during Anwickelns to actuate the cross-cutting device, which also ends the winding, continuously and permanently by the rotary drive of the associated winding shaft receiving station, so that in the simplest way the winding tension by appropriate control of the rotary drive of the winding shaft receiving station can be controlled, from the beginning of Anwickelvorganges to the end of the winding of the web on the coil.
- a separate rotary drive of the contact roller is thus no longer needed, since even when Anwickeln a new winding shaft no friction drive on the contact roller is required more.
- the winding tension can be measured continuously and independently of a winding shaft change, for example, by a suitable web tension measuring roller is arranged in front of the non-driven contact roller.
- the winding device according to the invention Since the insertion position for inserting a new winding shaft in the winding device according to the invention is constant and is provided at a suitable location between the Anwickelposition and the removal position, the winding device according to the invention is also suitable for almost any winding shaft diameter without alterations, which also in the course of the continuous winding of Material web can be varied. The winding device according to the invention thereby achieves a particularly high flexibility.
- winding shafts of the winding shaft receiving stations and their associated rotary actuators are driven in different directions of rotation, so that as required both a so-called clockwise as well as a left-handed winding of the supplied material web in the winding device according to the invention can be effected.
- the winding shaft receiving stations are preferably formed with two carriages assigned to the respective shaft ends of the winding shafts, which carriages can be moved on guide rails of the winding station.
- a separate travel drive is more preferably provided for each carriage, so that mutually associated carriages of a winding shaft receiving station are driven separately from each other and in particular require no mechanical connection with each other, but moved synchronously by suitable drive control can be.
- each of the winding shaft receiving station to carry the rotary drive for the winding shaft as a drive slide, while the other slide serves as a counter slide only for the further guidance of the winding shaft.
- a preferred design of the winding device comprises a frame with preferably vertically extending side parts, between which the contact roller and the winding shafts are arranged and the guide rails of the carriages are attached to the side parts.
- the drive carriage with the larger space having rotary actuators arranged on the opposite outer sides of the side parts and are movable along the guide rails, while the only small footprint having counter slide of the winding shaft receiving stations are arranged on the mutually facing inner sides of the side parts and each counter-slide for the preparation of a winding shaft change under the currently wound winding shaft through from the removal position into the insertion position is movable.
- the winding station preferably has a horizontally extending support for the shaft ends of the winding shafts received in the winding shaft receiving stations, so that the winding shaft receiving stations themselves control the weight forces of the winding shafts and thereupon do not have to wear wound coils.
- the support can be created for example by appropriate contouring of the side parts of the frame of the winding device according to the invention.
- the winding shaft receiving stations are further preferably equipped with retractable bolts for guiding the recorded Wickewelle, the bolts come in their extended position laterally to the shaft ends of the winding shaft to the plant, but are sunk in the process from the removal position to the loading position in the winding shaft receiving stations to not to collide with the currently wound winding shaft and ensure the unobstructed mobility of the winding shaft receiving the new winding shaft receiving station compared to the currently wound winding shaft.
- the rotary drives of the winding shaft receiving stations are preferably formed by a drive motor with a downstream coupling, so that the rotary drives coupled after receiving a winding shaft in the winding shaft receiving station and can be disconnected from the winding shaft receiving station before removal of the finished wound winding shaft.
- the contact roller is guided relative to the currently wound winding shaft and means are provided for generating a predetermined contact pressure of the contact roller on the winding shaft or the coil forming thereon.
- the contact pressure between the contact roller and the winding shaft or the coil formed thereon is effected exclusively via the contact roller, which has a defined and constant mass during the entire duration of the winding process, in contrast to the changing mass of the winding shaft and of itself forming coils, so that the winding device according to the invention during the entire winding process can produce a constant pressure ratio, which has an extremely positive effect on the winding result.
- the contact roller is preferably displaceably guided in an adjustment slide and a linear drive acting on the contact roller,
- a pneumatic or hydraulic cylinder is provided to produce the predetermined contact pressure of the contact roller.
- the material web is guided over a rotatably mounted in the winding device contact roller and from this to the winding shaft and the forming thereon Coil delivered.
- the winding shaft is received in a winding station with a winding shaft receiving device and is rotated by means of a rotary drive and the winding shaft receiving device according to the diameter of the coil forming on the winding shaft relative to the contact roller from a Anwickelposition moved to a removal position.
- the Wicketwellenabilityvoriques comprises two independently working winding shaft receiving stations and at the beginning of the winding shaft replacement, the winding winding receiving shaft receiving winding shaft receiving station is moved towards the removal position and the other winding shaft receiving station is moved in the opposite direction in a loading position between the contact roller and the removal position. Then a new winding shaft is inserted into this winding shaft receiving station and together with this in the
- FIGS. 1 and 3 is a winding device in the manner of a so-called contact roller winder for winding a continuously tapered material web 7, for example, shown originating from an extrusion device plastic film web.
- a contact roller 2 is rotatably mounted in a manner not shown, wherein the contact roller 2 extends between the two side parts 1 of the frame.
- a winding station A with two independently operable winding shaft receiving stations 5, 6 is provided, wherein in the in the FIG. 1 shown operating state a winding shaft 3 is inserted into the winding shaft receiving station 5, is driven in rotation by this in the manner explained in more detail below in the direction indicated by arrow and is supported with its shaft ends on a horizontally extending support 13 of the side parts 1.
- the two winding shaft receiving stations 5, 6 each comprise two carriages, namely a drive carriage 59 and 69 and a drive carriage associated counter carriage 58 and 68.
- the two winding shaft receiving stations With respect to the with the drawing plane according to FIG. 3 coincident projection plane, the two winding shaft receiving stations with respect to the center perpendicular M mirror-symmetrical structure.
- the two drive carriages 59, 69 are equipped with the rotary drive for the winding shaft 3 to be received in the winding shaft receiving station 5, 6, this rotary drive comprising a drive motor 50, 60 with a downstream angle drive 51, 61 and a gear 52, 62.
- the gear 52, 62 are provided with a downstream and by means of a drive 53, 63 switchable coupling with coupling claws 54, 64, which with appropriate actuation of the drive 53, 63 with the end face arranged on the shaft ends of the inserted winding shaft 3 coupling claws 30 of the winding shaft 3 in Active connection occur, so that then a direct rotary drive of the winding shaft 3 in the winding shaft receiving station 5, 6 via the associated drive motor 50, 60 takes place, which is usually referred to as the central drive of the winding shaft 3.
- a counter-slide 58, 68 is provided which does not perform a drive function, but only the lateral guidance of otherwise with their shaft ends 3a on the support 13 of the side parts. 1 overlying winding shaft is used.
- the counter-slides 58, 68 have for this purpose two by means of pneumatic cylinders 56, 66 as drive on and extendable bolts 55, 65, which on both sides of the winding shaft 3 as shown in the FIG. 1 come to rest in their extended state and take over the side guide of the winding shaft 3, while this is supported with its own weight on the support 13 of the side parts 1.
- the drive carriage 59, 69 are formed with such by means of pneumatic cylinders 56, 66 as drives and extendable bolts 55, 65 for lateral guidance of the winding shaft 3.
- the winding device operates in such a way that the located on the winding shaft 3 coil 70 is in contact with the contact roller 2, ie between the coil 70 and the contact roller 2 in the area marked with arrow S no air gap is present, but the device is not limited thereto, but can also be operated with a gap in the area S between coil 70 and contact roller 2 due to the own rotary drive of the winding shaft 3.
- the carriages 58, 59, 68, 69 of the winding shaft receiving stations 5, 6 are movable in guide rails 14, 140 in the region of the side parts 1 parallel to the support 13, wherein the two drive carriages 59, 69 due to the higher space requirement due to the rotational drive received thereon arranged for the winding shaft 3 on the two outer sides of the side parts 1 and slidably guided in guide rails 14, while the compact-built counter-slides 58, 68 are guided on the mutually facing inner sides of the side parts 1 in corresponding guide rails 140 slidably.
- the winding shaft receiving device 5 with the winding shaft 3 and forming thereon coil 7 first in the direction of arrow P1 to the left in the direction of a removal position A2 proceed, which by corresponding synchronous actuation of the drives 57, 570 of the drive carriage 59 and counter carriage 58th is effected.
- the hitherto not active winding shaft receiving station 6 is moved to a loading position indicated by reference numeral E, which is effected by corresponding actuation of the drives 67, 670. If the winding shaft receiving station 6 has previously been in the removal position A2 prior to the movement into the insertion position E, the movement takes place in the opposite direction to the travel direction of the winding shaft receiving station 5 carrying the currently wound winding shaft 3. However, since the drive and counter carriages 59, 69, 58, 68 are arranged mirror-symmetrically with respect to the central axis M in the projection and are arranged alternately on the outside and inside of the side parts 1, the two winding shaft receiving stations 5, 6 can be operated independently of each other and without collision are passed to each other.
- the currently not provided with a winding shaft 3 winding shaft receiving station 6 is moved to the insertion position E and is there by means of a not shown winding shaft 8 according to arrow P2 equipped with a new winding shaft 3, while the web 7 under Deflection by the guide roller 40 is further wound on the coil 70 of the winding shaft 3 located in the winding shaft receiving station 5.
- inserted new winding shaft 3 already in the insertion position E by appropriate actuation of the clutch drive 63 are connected to the drive motor 60 of the winding shaft receiving station 6 and also the bolts 55 for lateral guidance of the winding shaft 3 are now extended.
- the new winding shaft 3 is rotatably driven immediately after its insertion into the winding shaft receiving station 6 from the drive motor 60 in the manner of a central drive.
- Now located in the winding shaft receiving station 6 and rotatably driven new winding shaft 3 can be brought by moving the winding shaft receiving station 6 to the right in the Anwickelposition A1, in which it depending on the operation of the winding device on the contact roller 2 to the plant or with a certain desired gap is spaced from this.
- the representation of the winding shaft receiving station 6 provided with reference numeral 6.1 shows this in the Anwickelposition A1, while reference numeral 6 selbige in the insertion position E shows.
- the previously wound winding shaft 3 can be removed with the coil 70 from located in the removal position A2 winding shaft receiving station 5, while gradually a new coil 70 on the in the winding shaft receiving station 6 located winding shaft 3 is formed, which is accordingly gradually moved according to the increase in diameter of the coil 70 to the left until a new winding shaft change takes place in which then moved the winding shaft receiving station 5 from the removal position A2 in the insertion position E and equipped with a further new winding shaft 3 becomes, as has already been described above.
- winding shafts 3 can be used with a wide variety of diameters in the winding device shown, since the respective winding shaft receiving station 5, 6 after the assembly with a new winding shaft in the insertion position E is always actively moved to the Anwickelposition A1, the exact position depending on the winding shaft diameter, which is also the initial diameter of the coil 70 may vary.
- the significant during the winding process as a controlled variable winding tension can be controlled in the winding device in the simplest way, including, for example, the guide roller 10 is formed as a web tension measuring roll and always the current acting on the web 7 web of the drives 50 and 60 of the two alternately in use winding shaft receiving stations 5, 6 measures.
- the cross-cutting device 4 is actuated during a winding shaft change, the assignment is switched from one drive 50 to the other drive 60, so that a continuous web tension control can take place in front of the contact roller 2.
- the winding device can be operated not only with a first direction of rotation, in accordance with FIG. 1 the contact roller in a clockwise direction and the winding shaft with the coil located thereon 70 moves counterclockwise, which is commonly referred to as left-hand rotation, but the rotary drives the winding shaft receiving stations 5, 6 are also able to operate the winding shafts 3 with the corresponding opposite sense of rotation, which in FIG. 2 is shown and commonly referred to as clockwise is, in which the winding shaft and the coil located thereon 70 moves in a clockwise direction and the contact roller 2 in the counterclockwise direction. Accordingly, in the reverse direction of rotation that side of the wound material web 7, which faces the winding shaft 3 in the left-hand rotation, is now wound facing the outer surface of the coil 70, which may be required for various further processing steps and the like.
- the material web 7 is according to FIG. 2 supplied in the second mode of operation of the winding device via guide rollers 10, 11, in turn, the guide roller 10 may be formed as a web tension measuring roll, and from there to the contact roller 2, from which they then transfer to the winding shaft 3 and the forming thereon coil 70 becomes.
- FIG. 1 coincide, only during the winding shaft change, in the FIG. 5 is shown, another configuration of the cross-cutting device 4 is required.
- a deflection roller 41 pivots from a ready position 41.1 into a working position, in which it a loop-shaped diversion of the material web 7 to the new winding shaft 3 to the previously wound coil 70 causes.
- the material web 3 can be transversely severed by means of the cross-cutting device 4 and the local separating knife 42 in the region between the new winding shaft 3 and the guide roller 41, whereupon the leading end of the material web 7 thus formed directly on the already rotatably driven with the rotary drive of the winding shaft receiving station 6 new winding shaft 3 is wound, so that even in this mode of operation of the winding device a controlled winding tension is maintained.
- the above-described winding device can do without its own drive the contact roller 2. This is merely rotatably mounted in the side parts 1 of the frame and rotated by the circumferentially guided over the surface material web 7 as a result of the train of the drive motors 50 and 60 of the web 7.
- the winding device is to be operated as a contact roller winder with a superficial contact between the contact roller 2 and forming on the winding shaft 3 coil 70, formed without rotary drive contact roller 2 as shown in the FIG. 6 be slidably guided in an adjusting slide 20 relative to the currently wound winding shaft 3, said adjusting slide parallel to the support 13 and the guide rail 14, 140 in a manner not shown along the side parts 1 is displaceable.
- linear drives in the form of pneumatic or hydraulic cylinders 21 are provided which are supported on the one hand stationary on the frame, on the other hand act in the direction of displacement of the Verstellschlittens 20 on the contact roller 2 and thus a defined contact pressure of the contact roller 2 on the surface of the currently wound winding shaft 3 and of the coils 70 formed thereon in the area of the gap S. Since the diameter and thus the mass of the contact roller 2 does not change during the entire Aufwicklungsvorganges of the coil 70, thus a constant contact pressure of the contact roller 2 with respect to the currently wound winding shaft 3 and the coil forming thereon 70 produced and measured in a simple manner and be regulated.
- central drive of the winding shaft 3 in the winding shaft receiving station 5 and 6 takes place in the above-described winding means a controlled winding of the winding shaft from the core to the finished coil, the friction clutch commonly used by a driven contact roller during Anwickelvorgang after the cross-cutting of the web through the central drive is replaced and therefore the drive of the contact roller can be omitted.
- An uncontrolled winding of the web on a new winding shaft with the usually associated positional offset and wrinkling is thus counteracted.
- the winding result is improved enormously and the winding device can be operated trouble-free and reliable even at very high feed rates of the web 7.
Landscapes
- Replacement Of Web Rolls (AREA)
Description
Die Erfindung betrifft eine Wickeleinrichtung zur Aufwicklung einer kontinuierlich zulaufenden Materialbahn aus sukzessive bereitgestellten Wickelwellen unter Ausbildung von Coils der Materialbahn auf den Wickelwellen gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a winding device for winding a continuously tapered material web from successively provided winding shafts to form coils of the material web on the winding shafts according to the preamble of
Wickeleinrichtungen der eingangs genannten Art sind vielfältig bekannt und werden beispielsweise zur Aufwicklung kontinuierlich zulaufender Materialbahnen aus Kunststoffen verwendet. Beispiele derartiger Materialbahnen umfassen ein- oder mehrschichtige extrudierte Kunststofffolien, die von einer vorgeschalteten Extrusionsanlage der Wickeleinrichtung zugeführt werden, wie auch Vliesbahnen auf Basis von schmelzgeblasenen Mikrofasern und/oder Endlosfasern oder Kombinationen der vorgenannten Materialbahnen.Winding devices of the type mentioned are widely known and are used for example for winding continuously tapered material webs made of plastics. Examples of such material webs include single- or multi-layered extruded plastic films, which are fed from an upstream extrusion line of the winding device, as well as nonwoven webs based on meltblown microfibers and / or continuous fibers or combinations of the aforementioned webs.
Bei diesen Wickeleinrichtungen werden verschiedene Bauformen unterschieden, wobei eine gängige Bauform, von der auch die Erfindung ausgeht, eine so genannte Kontaktwalze umfasst, die drehbar in der Wickeleinrichtung gelagert ist und über die die aufzuwickelnde Materialbahn vor ihrer Aufwicklung geführt und von dort an die Wickelwelle bzw. den sich darauf bildenden Coil abgegeben wird. Im Sinne der Erfindung wird unter einer Kontaktwalze sowohl eine Walze verstanden, die tatsächlich in unmittelbarem Friktionskontakt mit der Wickelwelle bzw. dem sich darauf bildenden Coil steht, wie auch eine Walze, bei der zur Wickelwelle bzw. dem sich darauf bildenden Coil ein gewisser Spalt besteht, welchen die Materialbahn bei der Abgabe von der Kontaktwalze auf die Wickelwelle bzw. den Coil überbrückt.In these winding devices different designs are distinguished, wherein a common design, from which the invention proceeds, comprises a so-called contact roller, which is rotatably mounted in the winding device and guided over the wound material web before its winding and from there to the winding shaft or the coil forming thereon is delivered. For the purposes of the invention, a contact roller is understood to mean both a roller which is actually in direct frictional contact with the winding shaft or the coil forming thereon, as well as a roller in which a certain gap exists for the winding shaft or the coil forming thereon . which bridges the material web in the delivery of the contact roller on the winding shaft or the coil.
Bei einer bekannten Wickeleinrichtung gemäß
Aus der
Nachteilig bei den bekannten Wickeleinrichtungen ist es, dass die im Zuge eines Wickelwellenwechsels zugeführte neue Wickelwelle in der Anwickelstation grundsätzlich durch Friktion, d.h. den Umfangsantrieb durch die angetriebene Kontaktwalze in Rotation versetzt wird. Der auf die Materialbahn einwirkende Wickelzug und Andruck bzw. Anpressdruck sind während dieser Zeit völlig undefiniert, was zu Lagenversatz und Faltenbildung auf der neuen Wickelwelle führen kann.A disadvantage of the known winding devices is that in the course of a winding shaft change supplied new winding shaft in the Anwickelstation basically by friction, i. the peripheral drive is rotated by the driven contact roller. The applied to the web winding tension and pressure or contact pressure are completely undefined during this time, which can lead to positional offset and wrinkles on the new winding shaft.
Darüber hinaus stützt sich die neue Wickelwelle beim Überführen aus der Anwickelstation in die Aufwickelstation mit ihrem Eigengewicht immer weniger an der den Friktionsantrieb bewirkenden Kontaktwalze ab, was einem konstanten Anpressdruck abträglich ist und zu Zugkraftverlusten durch zunehmenden Schlupf zwischen Kontaktwalze und dem sich bildenden Coil führen kann.In addition, the new winding shaft is based on the transfer from the Anwickelstation in the Aufwickelstation with its own weight less and less the contact roller effecting the friction drive, which is detrimental to a constant contact pressure and can lead to tensile losses due to increasing slip between the contact roller and the forming coil.
Eine gattungsgemäße Wickeleinrichtung ist aus der
Die Erfindung hat sich daher die Aufgabe gestellt, eine Wickeleinrichtung der eingangs genannten Art dahingehend weiterzubilden, dass die Nachteile des Standes der Technik vermieden werden.The invention therefore has the task of further developing a winding device of the type mentioned in that the disadvantages of the prior art are avoided.
Zur Lösung dieser gestellten Aufgabe wird erfindungsgemäß die Ausbildung einer Wickeleinrichtung mit den Merkmalen des Patentanspruches 1 vorgeschlagen.To solve this problem, the invention proposes the formation of a winding device with the features of
Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.Advantageous embodiments and modifications of the invention are the subject of the dependent claims.
Die erfindungsgemäße Lösung beruht darauf, dass die Wickelwellenaufnahmevorrichtung zwei Wickelwellenaufnahmestationen umfasst, die jeweils der Aufnahme einer Wickelwelle dienen. Jede Wickelwellenaufnahmestation weist einen eigenen Drehantrieb für die aufgenommene Wickelwelle auf und beide Wickelwellenaufnahmestationen sind unabhängig voneinander zwischen der Anwickelposition und der Entnahmeposition verfahrbar, so dass beide Wickelwellenaufnahmestationen jeweils abwechselnd eine aktuell zu bewickelnde Wickelwelle aufnehmen, während die jeweils andere Wickelwellenaufnahmestaton in eine Einlegeposition zum Einlegen einer neuen Wickelwelle verfahrbar ist, die sich zwischen der Anwickelposition und der Entnahmeposition befindet. Aufgrund der vollkommen unabhängig voneinander erfolgenden Verfahrbarkeit der beiden Wickelwellenaufnahmestationen kann somit während des erfolgenden Aufwickelns der Materialbahn auf einer in einer ersten Wickelwellenaufnahmestation befindlichen Wickelwelle bereits die andere Wickelwellenaufnahmestation in der Einlegeposition mit einer neuen Wickelwelle bestückt werden und vor Betätigung der Quertrennvornchtung mit der aufgenommenen neuen Wickelwelle in die Anwickelposition verfahren werden, so dass nach Betätigung der Quertrennvorrichtung die neue Wickelwelle unmittelbar in der Anwickelposition befindlich ist und dort vom Drehantrieb der ihr zugeordneten Wickelwellenaufnahmestation angetrieben wird.The solution according to the invention is based on the winding shaft receiving device comprising two winding shaft receiving stations, each of which serves to receive a winding shaft. Each winding shaft receiving station has its own rotary drive for the recorded winding shaft and both winding shaft receiving stations are independently movable between the Anwickelposition and the removal position, so that both winding shaft receiving stations alternately record a currently wound winding shaft, while the other Wickelwellenaufnahmestaton in a loading position for inserting a new Winding shaft is movable, which is located between the Anwickelposition and the removal position. Due to the completely independent traversability of the two winding shaft receiving stations, the other winding shaft receiving station can thus be equipped in the loading position with a new winding shaft during the winding of the web on a take in a first winding shaft receiving station and before operation of the Quertrennvornchtung be moved to the recorded new winding shaft in the Anwickelposition, so that after actuation of the cross-cutting device, the new winding shaft is located directly in the Anwickelposition and is driven there by the rotary drive of its associated winding shaft receiving station.
Demzufolge sind die Wickelwellen bereits vom ersten Kontakt mit der Materialbahn während des Anwickelns bis zur Betätigung der Quertrennvorrichtung, die zugleich die Aufwicklung beendet, kontinuierlich und dauerhaft vom Drehantrieb der zugeordneten Wickelwellenaufnahmestation angetrieben, so dass auf einfachste Weise die Wickelspannung durch entsprechende Steuerung des Drehantriebes der Wickelwellenaufnahmestation geregelt werden kann, und zwar vom Beginn des Anwickelvorganges an bis hin zur Beendigung des Aufwickelns der Materialbahn auf den Coil. Ein eigener Drehantrieb der Kontaktwalze wird somit nicht mehr benötigt, da auch beim Anwickeln einer neuen Wickelwelle kein Friktionsantrieb über die Kontaktwalze mehr erforderlich ist.Consequently, the winding shafts are already driven from the first contact with the material web during Anwickelns to actuate the cross-cutting device, which also ends the winding, continuously and permanently by the rotary drive of the associated winding shaft receiving station, so that in the simplest way the winding tension by appropriate control of the rotary drive of the winding shaft receiving station can be controlled, from the beginning of Anwickelvorganges to the end of the winding of the web on the coil. A separate rotary drive of the contact roller is thus no longer needed, since even when Anwickeln a new winding shaft no friction drive on the contact roller is required more.
Aufgrund des fehlenden Antriebes der Kontaktwalze kann die Wickelspannung fortlaufend und unabhängig von einem Wickelwellenwechsel unmittelbar gemessen werden, beispielsweise indem eine geeignete Bahnspannungsmesswalze vor der nicht angetriebenen Kontaktwalze angeordnet wird.Due to the lack of drive of the contact roller, the winding tension can be measured continuously and independently of a winding shaft change, for example, by a suitable web tension measuring roller is arranged in front of the non-driven contact roller.
Da die Einlegeposition zum Einlegen einer neuen Wickelwelle bei der erfindungsgemäßen Wickeleinrichtung konstant ist und an einer geeigneten Stelle zwischen der Anwickelposition und der Entnahmeposition vorgesehen wird, ist die erfindungsgemäße Wickeleinrichtung darüber hinaus ohne Umbauarbeiten für nahezu beliebige Wickelwellendurchmesser geeignet, die auch im Zuge der fortlaufenden Aufwicklung der Materialbahn variiert werden können. Die erfindungsgemäße Wickeleinrichtung erreicht dadurch eine besonders hohe Flexibilität.Since the insertion position for inserting a new winding shaft in the winding device according to the invention is constant and is provided at a suitable location between the Anwickelposition and the removal position, the winding device according to the invention is also suitable for almost any winding shaft diameter without alterations, which also in the course of the continuous winding of Material web can be varied. The winding device according to the invention thereby achieves a particularly high flexibility.
Im Rahmen der Erfindung ist außerdem vorgesehen, dass die Wickelwellen von den Wickelwellenaufnahmestationen und den ihnen zugeordneten Drehantrieben in unterschiedlichem Drehsinn antreibbar sind, so dass je nach Erfordernis sowohl eine so genannte rechtsdrehende wie auch eine linksdrehende Aufwicklung der zugeführten Materialbahn in der erfindungsgemäßen Wickeleinrichtung bewirkbar ist.In the context of the invention is also provided that the winding shafts of the winding shaft receiving stations and their associated rotary actuators are driven in different directions of rotation, so that as required both a so-called clockwise as well as a left-handed winding of the supplied material web in the winding device according to the invention can be effected.
Bevorzugt sind die Wickelwellenaufnahmestationen mit zwei den jeweiligen Wellenenden der Wickelwellen zugeordneten Schlitten ausgebildet, die auf Führungsschienen der Aufwickelstation verfahrbar sind.The winding shaft receiving stations are preferably formed with two carriages assigned to the respective shaft ends of the winding shafts, which carriages can be moved on guide rails of the winding station.
Um die unabhängig voneinander erfolgende Verfahrbarkeit der beiden Wickelwellenaufnahmestationen sicherzustellen, ist hierbei weiter bevorzugt für jeden Schlitten ein separater Verfahrantrieb vorgesehen, so dass einander zugeordnete Schlitten einer Wickelwellenaufnahmestation zwar getrennt voneinander angetrieben sind und insbesondere keine mechanische Verbindung untereinander benötigen, jedoch durch geeignete Antriebssteuerung synchron zueinander bewegt werden können.In order to ensure that the two winding shaft receiving stations can be moved independently of each other, a separate travel drive is more preferably provided for each carriage, so that mutually associated carriages of a winding shaft receiving station are driven separately from each other and in particular require no mechanical connection with each other, but moved synchronously by suitable drive control can be.
Erfindungsgemäß ist insbesondere vorgesehen, dass je ein Schlitten der Wickelwellenaufnahmestation als Antriebsschlitten den Drehantrieb für die Wickelwelle trägt, während der jeweils andere Schlitten als Gegenschlitten lediglich der weiteren Führung der Wickelwelle dient.According to the invention, provision is made in particular for one slide each of the winding shaft receiving station to carry the rotary drive for the winding shaft as a drive slide, while the other slide serves as a counter slide only for the further guidance of the winding shaft.
Eine bevorzugte Bauform der erfindungsgemäßen Wickeleinrichtung weist ein Gestell mit sich vorzugsweise vertikal erstreckenden Seitenteilen auf, zwischen denen die Kontaktwalze und die Wickelwellen angeordnet sind und die Führungsschienen der Schlitten sind an den Seitenteilen befestigt. Hierbei ist vorgesehen, dass die Antriebsschlitten mit den größeren Raumbedarf aufweisenden Drehantrieben an den einander abgewandten Außenseiten der Seitenteile angeordnet und dort entlang der Führungsschienen verfahrbar sind, während die nur geringen Platzbedarf aufweisenden Gegenschlitten der Wickelwellenaufnahmestationen an den einander zugewandten Innenseiten der Seitenteile angeordnet sind und jeder Gegenschlitten zur Vorbereitung eines Wickelwellenwechsels unter der aktuell bewickelten Wickelwelle hindurch aus der Entnahmeposition in die Einlegeposition verfahrbar ist.A preferred design of the winding device according to the invention comprises a frame with preferably vertically extending side parts, between which the contact roller and the winding shafts are arranged and the guide rails of the carriages are attached to the side parts. Here, it is provided that the drive carriage with the larger space having rotary actuators arranged on the opposite outer sides of the side parts and are movable along the guide rails, while the only small footprint having counter slide of the winding shaft receiving stations are arranged on the mutually facing inner sides of the side parts and each counter-slide for the preparation of a winding shaft change under the currently wound winding shaft through from the removal position into the insertion position is movable.
Um eine stabile Auflage der während der Bewicklung mit dem Coil ein erhebliches Gewicht erhaltenden Wickelwellen zu gewährleisten, weist die Aufwickelstation bevorzugt eine horizontal verlaufende Auflage für die Wellenenden der in den Wickelwellenaufnahmestationen aufgenommenen Wickelwellen auf, so dass die Wickelwellenaufnahmestationen selbst die Gewichtskräfte der Wickelwellen und der darauf aufgewickelten Coils nicht tragen müssen. Die Auflage kann beispielsweise durch entsprechende Konturierung der Seitenteile des Gestells der erfindungsgemäßen Wickeleinrichtung geschaffen werden.In order to ensure a stable support of winding shafts which receive considerable weight during winding with the coil, the winding station preferably has a horizontally extending support for the shaft ends of the winding shafts received in the winding shaft receiving stations, so that the winding shaft receiving stations themselves control the weight forces of the winding shafts and thereupon do not have to wear wound coils. The support can be created for example by appropriate contouring of the side parts of the frame of the winding device according to the invention.
Die Wickelwellenaufnahmestationen sind weiter bevorzugt mit versenkbaren Bolzen für die Führung der aufgenommenen Wickewelle ausgerüstet, wobei die Bolzen in ihrer ausgefahrenen Stellung seitlich an den Wellenenden der Wickelwelle zur Anlage kommen, jedoch beim Verfahren aus der Entnahmeposition in die Einlegeposition in den Wickelwellenaufnahmestationen versenkt werden, um nicht mit der aktuell bewickelten Wickelwelle zu kollidieren und die ungehinderte Beweglichkeit der die neue Wickelwelle aufnehmenden Wickelwellenaufnahmestation gegenüber der aktuell bewickelten Wickelwelle sicherzustellen.The winding shaft receiving stations are further preferably equipped with retractable bolts for guiding the recorded Wickewelle, the bolts come in their extended position laterally to the shaft ends of the winding shaft to the plant, but are sunk in the process from the removal position to the loading position in the winding shaft receiving stations to not to collide with the currently wound winding shaft and ensure the unobstructed mobility of the winding shaft receiving the new winding shaft receiving station compared to the currently wound winding shaft.
Die Drehantriebe der Wickelwellenaufnahmestationen sind bevorzugt von einem Antriebsmotor mit nachgeordneter Kupplung gebildet, so dass die Drehantriebe nach Aufnahme einer Wickelwelle in die Wickelwelleaufnahmestation angekuppelt und vor Entnahme der fertig bewickelten Wickelwelle aus der Wickelwellenaufnahmestation abgekuppelt werden können.The rotary drives of the winding shaft receiving stations are preferably formed by a drive motor with a downstream coupling, so that the rotary drives coupled after receiving a winding shaft in the winding shaft receiving station and can be disconnected from the winding shaft receiving station before removal of the finished wound winding shaft.
Nach einem besonders bevorzugten Vorschlag der erfindungsgemäßen Wickeleinrichtung ist darüber hinaus vorgesehen, dass die Kontaktwalze relativ zur aktuell bewickelten Wickelwelle verschieblich geführt ist und Mittel zum Erzeugen eines vorgebbaren Anpressdruckes der Kontaktwalze auf die Wickelwelle bzw. den sich darauf bildenden Coil vorgesehen sind. Durch diese Ausbildung wird der Anpressdruck zwischen der Kontaktwalze und der Wickelwelle bzw. dem sich darauf bildenden Coil ausschließlich über die Kontaktwalze bewirkt, welche während der gesamten Dauer des Wickelvorganges eine definierte und konstante Masse aufweist im Gegensatz zu der sich ändernden Masse der Wickelwelle und des sich darauf bildenden Coils, so dass die erfindungsgemäße Wickeleinrichtung während des gesamten Wickelvorganges ein konstantes Andruckverhältnis erzeugen kann, was sich außerordentlich positiv auf das Wickelergebnis auswirkt.According to a particularly preferred proposal of the winding device according to the invention is also provided that the contact roller is guided relative to the currently wound winding shaft and means are provided for generating a predetermined contact pressure of the contact roller on the winding shaft or the coil forming thereon. As a result of this design, the contact pressure between the contact roller and the winding shaft or the coil formed thereon is effected exclusively via the contact roller, which has a defined and constant mass during the entire duration of the winding process, in contrast to the changing mass of the winding shaft and of itself forming coils, so that the winding device according to the invention during the entire winding process can produce a constant pressure ratio, which has an extremely positive effect on the winding result.
Zur Sicherstellung der relativen Beweglichkeit der Kontaktwalze zur aktuell bewickelten Wickelwelle ist bevorzugt die Kontaktwalze in einem Verstellschlitten verschieblich geführt und ein auf die Kontaktwalze einwirkender Linearantrieb, beispielsweise ein Pneumatik- oder Hydraulikzylinder ist vorgesehen, um den vorgebbaren Anpressdruck der Kontaktwalze zu erzeugen.To ensure the relative mobility of the contact roller to the currently wound winding shaft, the contact roller is preferably displaceably guided in an adjustment slide and a linear drive acting on the contact roller, For example, a pneumatic or hydraulic cylinder is provided to produce the predetermined contact pressure of the contact roller.
Zum Durchführen eines Wickelwellenwechsels in einer Wickeleinrichtung zur Aufwicklung einer kontinuierlich zulaufenden Materialbahn auf sukzessive bereitgestellte Wickelwellen unter Ausbildung von Coils der Materialbahn auf den Wickelwellen wird die Materialbahn über eine drehbar in der Wickeleinrichtung gelagerte Kontaktwalze geführt und von dieser an die Wickelwelle bzw. den sich darauf bildenden Coil abgegeben. Die Wickelwelle wird in einer Aufwickelstation mit einer Wickelwellenaufnahmevorrichtung aufgenommen und mittels eines Drehantriebes in Rotation versetzt wird und die Wickelwellenaufnahmevorrichtung nach Maßgabe des Durchmessers des sich auf der Wickelwelle ausbildenden Coils relativ zur Kontaktwalze aus einer Anwickelposition bis in eine Entnahmeposition verfahren. Sie weist einen Drehantrieb für die aufgenommene Wickelwelle auf, wobei bei einem Wickelwellenwechsel eine gegen die mit der Materialbahn bewickelten Wickelwelle auszutauschende neue Wickelwelle in die Wickelwellenaufnahmevorrichtung eingelegt wird, die Materialbahn quergetrennt wird und das so gebildete voreilende Ende der Materialbahn auf die neue Wickelwelle aufgewickelt wird.To perform a winding shaft change in a winding device for winding a continuously tapered material web on successively provided winding shafts to form coils of the material web on the winding shafts, the material web is guided over a rotatably mounted in the winding device contact roller and from this to the winding shaft and the forming thereon Coil delivered. The winding shaft is received in a winding station with a winding shaft receiving device and is rotated by means of a rotary drive and the winding shaft receiving device according to the diameter of the coil forming on the winding shaft relative to the contact roller from a Anwickelposition moved to a removal position. It has a rotary drive for the recorded winding shaft, wherein in a winding shaft replacement exchanged against the wound with the web winding shaft new winding shaft is inserted into the winding shaft receiving device, the material web is separated and the leading end of the web thus formed is wound on the new winding shaft.
Die Wicketwellenaufnahmevorrichtung umfasst zwei unabhängig voneinander arbeitende Wickelwellenaufnahmestationen und zu Beginn des Wickelwellenwechsels wird die die aktuell bewickelte Wickelwelle aufnehmende Wickelwellenaufnahmestation in Richtung der Entnahmeposition verfahren und die andere Wickelwellenaufnahmestation wird in entgegengesetzter Richtung in eine Einlegeposition zwischen der Kontaktwalze und der Entnahmeposition verfahren. Dann wird eine neue Wickelwelle in diese Wickelwellenaufnahmestation eingelegt und gemeinsam mit dieser in dieThe Wicketwellenaufnahmevorrichtung comprises two independently working winding shaft receiving stations and at the beginning of the winding shaft replacement, the winding winding receiving shaft receiving winding shaft receiving station is moved towards the removal position and the other winding shaft receiving station is moved in the opposite direction in a loading position between the contact roller and the removal position. Then a new winding shaft is inserted into this winding shaft receiving station and together with this in the
Anwickelposition verfahren, die Materialbahn quergetrennt und das voreilende Ende der Materialbahn auf der vom Drehantrieb der Wickelwellenaufnahmestation angetriebenen neuen Wickelwelle in der Anwickelstation aufgewickelt.Moving Anwickelposition, the web separated by the material and wound the leading end of the web on the driven by the rotary drive of the winding shaft receiving station new winding shaft in the Anwickelstation.
Weitere Einzelheiten und Ausgestaltungen der erfindungsgemäßen Wickeleinrichtung werden nachfolgend anhand eines Ausführungsbeispieles in der Zeichnung näher erläutert. Es zeigen:
Figur 1- in schematisierter Darstellung eine Seitenansicht einer er- findungsgemäßen Wickeleinrichtung in einer ersten Be- triebsweise
Figur 2- die Seitenansicht der erfindungsgemäßen Wickeleinrich- tung in einer zweiten Betriebsweise
Figur 3- die Ansicht der Wickeleinrichtung gem. Pfeil V in
Figur 1 Figur 4- die Durchführung eines Wickelwellenwechsels bei der erfindungsgemäßen Wickeleinrichtung in der ersten Be- triebsweise gem.
Figur 1 Figur 5- die Durchführung eines Wickelwellenwechsels der erfin- dungsgemäßen Wickeleinrichtung in der Betriebsweise gem.
.Figur 2
- FIG. 1
- in a schematic representation of a side view of a winding device according to the invention in a first mode of operation
- FIG. 2
- the side view of the winding device according to the invention in a second mode of operation
- FIG. 3
- the view of the winding device acc. Arrow V in
FIG. 1 - FIG. 4
- the implementation of a winding shaft change in the winding device according to the invention in the first mode of operation gem.
FIG. 1 - FIG. 5
- the implementation of a winding shaft change of the inventive winding device in the operation gem.
FIG. 2 ,
In den
In einem Gestell mit sich vertikal erstreckenden Seitenteilen 1 ist eine Kontaktwalze 2 in nicht näher dargestellter Weise drehbar gelagert, wobei sich die Kontaktwalze 2 zwischen den beiden Seitenteilen 1 des Gestells erstreckt.In a frame with vertically extending
Ferner ist eine Aufwickelstation A mit zwei unabhängig voneinander betreibbaren Wickelwellenaufnahmestationen 5, 6 vorgesehen, wobei in dem in der
Zur Aufwicklung der Materialbahn 7 wird diese in der dargestellten Weise zunächst über Umlenkwalzen 10, 12 der Kontaktwalze 2 zugeführt, über einen Teilumfangsbereich derselben gefördert und dann von der Kontaktwalze 2 an die in der Wickelwellenaufnahmestation 5 befindliche drehend angetriebene Wickelwelle 3 bzw. den sich darauf bereits ausbildenden Coil 70 aus aufgewickelter Materialbahn 7 abgegeben und weiter aufgewickelt.For winding the
Wie insbesondere aus der
Die beiden Antriebsschlitten 59, 69 sind mit dem Drehantrieb für die in der Wickelwellenaufnahmestation 5, 6 aufzunehmende Wickelwelle 3 ausgerüstet, wobei dieser Drehantrieb einen Antriebsmotor 50, 60 mit nachgeschaltetem Winkeltrieb 51, 61 sowie einem Getriebe 52, 62 umfasst. Die Getriebe 52, 62 sind mit einer nachgeordneten und mittels eines Antriebes 53, 63 schaltbaren Kupplung mit Kupplungsklauen 54, 64 versehen, welche bei entsprechender Betätigung des Antriebes 53, 63 mit stirnseitig an den Wellenenden der eingelegten Wickelwelle 3 angeordneten Kupplungsklauen 30 der Wickelwelle 3 in Wirkverbindung treten, so dass dann ein unmittelbarer Drehantrieb der Wickelwelle 3 in der Wickelwellenaufnahmestation 5, 6 über den zugeordneten Antriebsmotor 50, 60 erfolgt, was üblicherweise auch als Zentralantrieb der Wickelwelle 3 bezeichnet wird.The two
Auf der dem Antriebsschlitten 59, 69 gegenüberliegenden Seite der in den Wickelwellenaufnahmestationen 5, 6 aufgenommenen Wickelwelle 3 ist ein Gegenschlitten 58, 68 vorgesehen, der keine Antriebsfunktion übernimmt, sondern lediglich der seitlichen Führung der ansonsten mit ihren Wellenenden 3a auf der Auflage 13 der Seitenteile 1 aufliegenden Wickelwelle dient. Die Gegenschlitten 58, 68 weisen zu diesem Zweck zwei mittels Pneumatikzylindern 56, 66 als Antrieb ein- und ausfahrbare Bolzen 55, 65 auf, die beidseits der Wickelwelle 3 gemäß Darstellung in der
Auch die Antriebsschlitten 59, 69 sind mit derartigen mittels Pneumatikzylindern 56, 66 als Antrieben ein- und ausfahrbaren Bolzen 55, 65 zur Seitenführung der Wickelwelle 3 ausgebildet.The
In der Darstellung der
Es versteht sich, dass sich die Position der Wickelwelle 3 auf der Auflage 13 während des voranschreitenden Aufwicklungsvorganges eines Coils 70 und der damit verbundenen Durchmesserzunahme fortlaufend verändern muss. Gemäß Darstellung in der
Sofern jedoch der Coil 70 abweichend von der Darstellung in
Zu diesem Zweck sind die Schlitten 58, 59, 68, 69 der Wickelwellenaufnahmestationen 5, 6 in Führungsschienen 14, 140 im Bereich der Seitenteile 1 parallel zur Auflage 13 verfahrbar, wobei die beiden Antriebsschlitten 59, 69 aufgrund des höheren Platzbedarfs infolge des daran aufgenommenen Drehantriebes für die Wickelwelle 3 an den beiden Außenseiten der Seitenteile 1 angeordnet und verschieblich in Führungsschienen 14 geführt sind, während die kompakter bauenden Gegenschlitten 58, 68 auf den einander zugewandten Innenseiten der Seitenteile 1 in entsprechenden Führungsschienen 140 verschieblich geführt sind. Mittels unabhängiger Antriebe 57, 570 bzw. 67, 670 sind die Antriebsschlitten 59, 69 und Gegenschlitten 58, 68 einer Wickelwellenaufnahmestation 5, 6 synchron zueinander und unabhängig von der anderen Wickelwellenaufnahmestation 6, 5 entlang der Führungsschienen 14, 140 verfahrbar, ohne dass sie einer mechanischen Verbindung bedürfen.For this purpose, the
Wenn nun der Coil 70 auf der Wickelwelle 3, welche im Beispiel gemäß
Zu diesem Zweck wird, wie aus der
Gleichzeitig oder bereits zu einem früheren Zeitpunkt wird die bislang nicht aktive Wickelwellenaufnahmestation 6 in eine mit Bezugsziffer E gekennzeichnete Einlegeposition verfahren, was durch entsprechende Betätigung der Antriebe 67, 670 bewirkt wird. Sofern sich die Wickelwellenaufnahmestation 6 vor der Bewegung in die Einlegeposition E zuvor in der Entnahmeposition A2 befunden hat, erfolgt demgemäß die Bewegung entgegengesetzt zur Verfahrrichtung der die aktuell bewickelte Wickelwelle 3 tragenden Wickelwellenaufnahmestation 5. Da jedoch die Antriebs- und Gegenschlitten 59, 69, 58, 68 in Bezug auf die Mittelachse M in der Projektion spiegelsymmetrisch angeordnet und jeweils wechselweise auf der Außen- bzw. Innenseite der Seitenteile 1 angeordnet sind, können die beiden Wickelwellenaufnahmestationen 5, 6 unabhängig voneinander betrieben werden und ohne Kollision auch aneinander vorbei geführt werden. Da darüber hinaus die Bolzen 55 für die seitliche Führung der Wellenenden 3a der Wickelwellen 3 mittels der Pneumatikzylinder 56, 66 bei Nichtgebrauch versenkbar sind, können die Schlitten 58, 59, 68, 69 in einem Betriebszustand, in welchem sie noch keine Wickelwelle 3 aufgenommen haben, unter der in der jeweils anderen Wickelwellenaufnahmestation befindlichen Wickelwelle 3 mit eingezogenen Bolzen 55 ohne Kollision hindurch fahren. Insoweit sind die beiden Wickelwellenaufnahmestationen 5, 6 unabhängig voneinander entlang der Führungsschienen 14, 140 verfahrbarAt the same time or at an earlier time, the hitherto not active winding shaft receiving station 6 is moved to a loading position indicated by reference numeral E, which is effected by corresponding actuation of the
Wie bereits vorangehend erläutert, ist zur Vorbereitung eines Wickelwellenwechsels die aktuell nicht mit einer Wickelwelle 3 versehene Wickelwellenaufnahmestation 6 in die Einlegeposition E verfahren und wird dort mittels einer nicht näher dargestellten Wickelwellenzuführung 8 gemäß Pfeil P2 mit einer neuen Wickelwelle 3 bestückt, während die Materialbahn 7 unter Umlenkung durch die Umlenkwalze 40 weiterhin auf dem Coil 70 der in der Wickelwellenaufnahmestation 5 befindlichen Wickelwelle 3 aufgewickelt wird. Jedoch kann die in der Einlegeposition E in die Wickelwellenaufnahmestation 6 eingelegte neue Wickelwelle 3 bereits in der Einlegeposition E durch entsprechende Betätigung des Kupplungsantriebes 63 mit dem Antriebsmotor 60 der Wickelwellenaufnahmestation 6 verbunden werden und auch die Bolzen 55 zur seitlichen Führung der Wickelwelle 3 werden nun ausgefahren.As already explained above, the currently not provided with a winding
Aufgrund der Ankupplung des Antriebsmotors 60 ist die neue Wickelwelle 3 unmittelbar nach ihrem Einlegen in die Wickelwellenaufnahmestation 6 vom Antriebsmotor 60 nach Art eines Zentralantriebes drehbar antreibbar. Nunmehr kann die in der Wickelwellenaufnahmestation 6 befindliche und drehbar angetriebene neue Wickelwelle 3 durch Verfahren der Wickelwellenaufnahmestation 6 nach rechts in die Anwickelposition A1 gebracht werden, in welcher sie je nach Betriebsweise der Wickeleinrichtung an der Kontaktwalze 2 zur Anlage kommt oder aber mit einem gewissen gewünschten Spaltmaß von dieser beabstandet ist. Die mit Bezugsziffer 6.1 versehene Darstellung der Wickelwellenaufnahmestation 6 zeigt diese in der Anwickelposition A1, während Bezugsziffer 6 selbige in der Einlegeposition E zeigt.Due to the coupling of the
Im Anschluss daran wird die zwischenzeitlich aus ihrer in der
Nachfolgend kann die zuvor bewickelte Wickelwelle 3 mit dem Coil 70 aus der sich in Entnahmeposition A2 befindenden Wickelwellenaufnahmestation 5 entnommen werden, während allmählich sich ein neuer Coil 70 auf der in der Wickelwellenaufnahmestation 6 befindlichen Wickelwelle 3 ausbildet, welche demgemäß auch allmählich entsprechend dem Durchmesserzuwachs des Coils 70 nach links bewegt wird, bis ein neuer Wickelwellenwechsel stattfindet, bei dem sodann die Wickelwellenaufnahmestation 5 aus der Entnahmeposition A2 in die Einlegeposition E verfahren und mit einer weiteren neuen Wickelwelle 3 bestückt wird, wie es vorangehend bereits beschrieben worden ist.Subsequently, the previously wound winding
Da die Einlegeposition E zwischen der Anwickelposition A1 und der Entnahmeposition A2 vorgesehen ist und einen gewissen Abstand von der Kontaktwalze 2 aufweist, können in der dargestellten Wickeleinrichtung Wickelwellen 3 mit unterschiedlichstem Durchmesser verwendet werden, da die jeweils verwendete Wickelwellenaufnahmestation 5, 6 nach der Bestückung mit einer neuen Wickelwelle in der Einlegeposition E stets aktiv in die Anwickelposition A1 verfahren wird, deren genaue Position je nach Wickelwellendurchmesser, der zugleich Anfangsdurchmesser des Coils 70 ist, variieren kann.Since the insertion position E between the Anwickelposition A1 and the removal position A2 is provided and has a certain distance from the
Die während des Wickelvorganges als Regelgröße bedeutsame Wickelspannung kann bei der Wickeleinrichtung auf einfachste Weise geregelt werden, wozu beispielsweise die Umlenkwalze 10 als Bahnspannungsmesswalze ausgebildet ist und stets den aktuell auf die Materialbahn 7 einwirkenden Bahnzug der Antriebe 50 bzw. 60 der beiden wechselweise im Einsatz befindlichen Wickelwellenaufnahmestationen 5, 6 misst. Sobald bei einem Wickelwellenwechsel die Quertrenneinrichtung 4 betätigt wird, wird die Zuordnung von dem einen Antrieb 50 auf den anderen Antrieb 60 umgestellt, so dass eine durchgängige Bahnspannungsregelung vor der Kontaktwalze 2 erfolgen kann.The significant during the winding process as a controlled variable winding tension can be controlled in the winding device in the simplest way, including, for example, the
Wie aus einem Vergleich der beiden Betriebszustände gemäß
Die Materialbahn 7 wird gemäß
Die Funktionsweise der beiden Wickelwellenaufnahmestationen 5, 6 stimmt mit der vorangehend erläuterten Funktionsweise beim Linkslauf gem.
Nachdem in der bereits geschilderten Weise die neue Wickelwelle 3 in die in der Einlegeposition E befindliche Wickelwellenaufnahmestation 6 eingelegt und gemeinsam mit dieser in die Anwickelposition A1 verfahren worden ist, siehe 6.1, schwenkt eine Umlenkwalze 41 aus einer Bereitschaftsposition 41.1 in eine Arbeitsposition, in welcher sie eine schlaufenförmige Umleitung der Materialbahn 7 um die neue Wickelwelle 3 bis zum zuvor bewickelten Coil 70 bewirkt. Sodann kann die Materialbahn 3 mittels der Quertrenneinrichtung 4 und des dortigen Trennmessers 42 im Bereich zwischen der neuen Wickelwelle 3 und der Umlenkwalze 41 quer durchtrennt werden, woraufhin das so gebildete voreilende Ende der Materialbahn 7 unmittelbar auf die bereits mit dem Drehantrieb der Wickelwelleaufnahmestation 6 drehbar angetriebene neue Wickelwelle 3 aufgewickelt wird, so dass auch in diesem Betriebsmodus der Wickeleinrichtung ein kontrollierter Wickelzug eingehalten wird.After the new winding
Da bei der vorangehend erläuterten Wickeleinrichtung die Wickelwellen 3 während ihres gesamten Kontaktes mit der aufzuwickelnden Materialbahn 7 beginnend von den ersten Umdrehungen der sich auf der neuen Wickelwelle 3 aufwickelnden Materialbahn 7 bis zum Betätigen der Quertrenneinrichtung 4 nach Art eines Zentralantriebes von den Drehantrieben der Wickelwellenaufnahmestationen 5 bzw. 6 drehend angetrieben werden, kann die vorangehend erläuterte Wickeleinrichtung ohne eigenen Antrieb der Kontaktwalze 2 auskommen. Diese wird lediglich drehbar in den Seitenteilen 1 des Gestells gelagert und von der umfangsseitig über die Oberfläche geführten Materialbahn 7 infolge des Zugs der Antriebsmotoren 50 bzw. 60 von der Materialbahn 7 mitgedreht.Since in the previously described winding device, the winding
Sofern die Wickeleinrichtung als Kontaktwalzenwickler mit einem oberflächlichen Kontakt zwischen der Kontaktwalze 2 und dem sich auf der Wickelwelle 3 ausbildenden Coil 70 betrieben werden soll, kann die ohne Drehantrieb ausgebildete Kontaktwalze 2 gemäß Darstellung in der
Durch den während des, gesamten Wickelvorganges im Einsatz befindlichen Zentralantrieb der Wickelwelle 3 in der Wickelwellenaufnahmestation 5 bzw. 6 erfolgt bei der vorangehend erläuterten Wickeleinrichtung ein kontrolliertes Anwickeln der Wickelwelle vom Kern bis zum fertigen Coil, wobei der üblicherweise verwendete Friktionsantrieb durch eine angetriebene Kontaktwalze beim Anwickelvorgang nach dem Quertrennen der Materialbahn durch den Zentralantrieb ersetzt wird und von daher der Antrieb der Kontaktwalze entfallen kann. Einer unkontrollierten Anwicklung der Materialbahn auf einer neuen Wickelwelle mit dem üblicherweise einhergehenden Lagenversatz und einer Faltenbildung wird damit entgegengewirkt. Das Wickelergebnis wird enorm verbessert und die Wickeleinrichtung kann auch bei sehr hohen Zuführgeschwindigkeiten der Materialbahn 7 störungsfrei und zuverlässig betrieben werden.By the, during the entire winding process in use central drive of the winding
Claims (11)
- Winding device for winding a continuously feeding material web (7) on successively provided winding shafts (3) with the formation of coils (70) of the material web (7) on the winding shafts (3), comprising- a contact roller (2), which is rotatably mounted in the winding device, via which the material web (7) to be wound can be guided and delivered to the winding shaft (3) or the coil (70) forming thereon,- a winding station (A) with a winding shaft receiving device for the receiving and rotatable mounting of a winding shaft (3), the winding shaft receiving device being displaceable, in accordance with the diameter of the coil (70) forming on the winding shaft (3), relative to the contact roller (2) from a winding position (A1) to a removal position (A2) and having a rotary drive for the received winding shaft (3),- a winding shaft feed (8) for feeding a new winding shaft (3), which is to be exchanged for the winding shaft (3) wound with the material web (7), into the winding shaft receiving mechanism,- a transverse separating device (4) for the transverse separation of the material web (7) in the course of the winding shaft exchange,wherein the winding shaft receiving device comprises two winding shaft receiving stations (5, 6), which in each case have their own rotary drive for the winding shafts (3) and can be moved independently of one another between the winding position (A1) and the removal position (A2) and the winding shaft receiving stations (5, 6) alternately receive a winding shaft (3) currently to be wound, while the respective other winding shaft receiving station (6, 5) can be moved into an insertion position (E) to insert a new winding shaft (3) between the winding position (A1) and the removal position (A2) and can be moved into the winding position (A1) before actuation of the transverse separating device (4) with the received new winding shaft (3), characterised in that the winding shafts (3) can be driven in a different rotational direction by the winding shaft receiving stations (5, 6).
- Winding device according to claim 1, characterised in that the winding shaft receiving stations (5, 6) comprise two slides (58, 59, 68, 69) which are associated with the respective shaft ends of the winding shafts (3) and can be moved on guide rails (14, 140) of the winding station (A).
- Winding device according to claim 2, characterised in that a separate movement drive is provided for each slide (58, 59 or 68, 69).
- Winding device according to claim 2, characterised in that a separate movement drive is provided for each slide (58, 59 or 68, 69).
- Winding device according to any one of claims 1 to 4, characterised in that a frame with side parts (1) is provided, between which the contact roller (2) and the winding shafts (3) are arranged and the guide rails (14, 140) of the slides (58, 59, 68, 69) are fastened on the side parts (1), the drive slides (58, 68) being arranged on the mutually remote outer sides of the side parts (1) and the counter-slides (59, 69) being arranged on the mutually facing inner sides of the side parts (1) and each counter-slide (59, 69) being movable underneath the currently wound winding shaft (3) from the removal position (A2) into the insertion position (E).
- Winding device according to any one of claims 1 to 5, characterised in that the winding station (A) has a horizontally extending support (13) for the shaft ends (3a) of the winding shafts (3) received in the winding shaft receiving stations (5, 6).
- Winding device according to any one of claims 1 to 6, characterised in that the winding shaft receiving stations (5, 6) are equipped with retractable bolts (55, 65), to guide the received winding shaft (3).
- Winding device according to any one of claims 1 to 7, characterised in that the rotary drives of the winding shaft receiving stations (5, 6) comprise a drive motor (50, 60) with a downstream coupling (54) for coupling and uncoupling the drive motor (50, 60) to the received winding shaft (3).
- Winding device according to any one of claims 1 to 8, characterised in that the contact roller (2) is displaceably guided relative to the currently wound winding shaft (3) and means are provided to produce a predeterminable contact pressure of the contact roller (2) on the winding shaft (3) or the coil (70) forming thereon.
- Winding device according to claim 9, characterised in that the contact roller (2) is displaceably guided in an adjustment slide (20).
- Winding device according to either of claims 9 or 10, characterised in that a linear drive (21) acting on the contact roller (2) is provided as the means to produce a predeterminable contact pressure of the contact roller (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20070002248 EP1947043B1 (en) | 2007-01-18 | 2007-02-02 | Winding device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07000992 | 2007-01-18 | ||
| EP20070002248 EP1947043B1 (en) | 2007-01-18 | 2007-02-02 | Winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1947043A1 EP1947043A1 (en) | 2008-07-23 |
| EP1947043B1 true EP1947043B1 (en) | 2010-11-03 |
Family
ID=37832888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20070002248 Not-in-force EP1947043B1 (en) | 2007-01-18 | 2007-02-02 | Winding device |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1947043B1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008033736A1 (en) * | 2008-07-18 | 2010-01-21 | Windmöller & Hölscher Kg | Device and method for winding and / or unwinding webs of material |
| DE102018008127B4 (en) | 2018-10-13 | 2022-06-09 | Hosokawa Alpine Aktiengesellschaft | Die head and process for producing a multi-layer tubular film |
| DE102018009632B4 (en) | 2018-12-11 | 2021-12-09 | Hosokawa Alpine Aktiengesellschaft | Apparatus for winding and changing laps of web material and a method therefor |
| DE102020000334A1 (en) | 2020-01-21 | 2021-07-22 | Hosokawa Alpine Aktiengesellschaft | Device and method for the uniaxial change in length of film webs |
| DE102022000351A1 (en) | 2022-01-29 | 2023-08-03 | Hosokawa Alpine Aktiengesellschaft | Process and device for controlling the film thickness of stretched tubular film produced in the film blowing process |
| DE102022004478A1 (en) | 2022-11-30 | 2024-06-06 | Hosokawa Alpine Aktiengesellschaft | Device for winding and changing the winding of web-shaped material and method therefor |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3212960A1 (en) | 1982-04-07 | 1983-10-20 | Stahlkontor Weser Lenze GmbH & Co KG, 3251 Aerzen | Combined contact device and central winding device for webs of material |
| JPH064470B2 (en) * | 1990-10-16 | 1994-01-19 | 株式会社小林製作所 | Web winding device |
| US5370327A (en) | 1993-05-06 | 1994-12-06 | Beloit Technologies, Inc. | Method and apparatus for reeling a wound web roll |
| DE4401804A1 (en) * | 1994-01-22 | 1994-06-23 | Voith Gmbh J M | Method of winding length of paper onto reel |
| US5544841A (en) * | 1994-08-18 | 1996-08-13 | Beloit Technologies, Inc. | Method and apparatus for reeling a traveling web into a wound web roll |
| US5560566A (en) * | 1994-11-14 | 1996-10-01 | Beloit Technologies, Inc. | Winder with elevated spool support rail |
| SE508086C2 (en) * | 1996-12-16 | 1998-08-24 | Valmet Karlstad Ab | wheelchair |
| JP4391600B2 (en) | 1997-05-16 | 2009-12-24 | フォイト ズルツァー パピーアテヒニク パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング | Method and winder for continuously winding a stock web |
-
2007
- 2007-02-02 EP EP20070002248 patent/EP1947043B1/en not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| EP1947043A1 (en) | 2008-07-23 |
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